1

JAC_H1,2,6,FIRE
COLOUR GAUGE BLUE RED WHITE VIOLET PRINT

HD36 24-9SN
JAC_H1 (To Rear Box)
6.0 mm 6.0 mm 4.0 mm 4.0 mm U - GND (30A) S - PWR (30A) W - CAN_H Y - CAN_L TX - IGN Z - ESTOP Out V - ESTOP In

AWG10 GND B+ AWG10 AWG14 CAN_H AWG14 CAN_L

JAC_H1

GREEN AWG14 IGN + 4.0 mm BROWN AWG14 ESTOP -4.0 mm WHITE AWG14 ESTOP + 4.0 mm COLOUR GAUGE PRINT

HD36 24-9PN
JAC_H2 (To Front Box)
BLUE AWG11 GND 6.0 mm AWG11 B+ RED 6.0 mm AWG15 CAN_H 4.0 mm WHITE VIOLET AWG15 CAN_L 4.0 mm AWG10 RED 4.0 mm AWG15 IGN + 4.0 mm GREEN BROWN AWG15 ESTOP -4.0 mm YELLOW AWG15 ESTOP + 4.0 mm U - GND (30A) S - PWR (30A) W - CAN_H Y - CAN_L T - IGN B+ X - IGN Z - ESTOP Out V - ESTOP In

V - ESTOP Z - ESTOP + X - IGN W - CAN_H Y - CAN_L U - GND S - B+

JAC_H2

HD36 24-9SN

V - ESTOP Z - ESTOP + X - IGN T - IGN B+ W - CAN_H Y - CAN_L U - GND S - B+

HD36 24-9PN

To Fire Box
1. GND 2. PRESSURE 1 FIRE 3. PRESSURE 2 4. IGN 5. 6. 7.RETURN 8.IGN UNSWITCHED 3 mm Blue 3 mm White 3 mm White 4 mm Red

To Main Box
4 mm 3 mm 4 mm 4 mm 4 mm 4 mm IGN X10-14 Node1 GND Out CB12 Out CB12 Out CB12 A - Supply 5A B - Return C - GND D - Supply UnSwitched E - Supply UnSwitched F - Supply UnSwitched HD16-6-96-S

3 mm White 4 mm Red

PRESSURE 1 IGN UNSWITCHED

PRESSURE 1 3 mm Out CB12 3 mm

White Red

PRESSURE 2 IGN UNSWITCHED

PRESSURE 2 Out CB12

3 mm 3 mm

White Red

Plugs/Terminals to be supplied for Manual Termination HD36 24-9PN - 2 With Pins HD36 24-9SN - 2 With Sockets HD16-6-96-S - 1 With Sockets HD10-6-96-P - 1 With Sockets DT 06-2S - 2 With Sockets DT 04-2P - 2 With Pins DT 06-3S - 2 With Sockets DT 04-3P - 2 With Pins JSE-0460-204-08141- 8 With Pins JSE-0462-203-08141- 8 With Sockets JSE-0460-204-12141- 16 With Pins JSE-0462-203-12141- 16 With Sockets JSE-0460-202-16141 - 25 (16 AWG) Deustch Pin JSE-0460-201-16141 - 15 (16 AWG) Deustch Socket DT 06-6P - 2 With Pins

3 mm 3 mm 3 mm 3 mm 3 mm 3 mm

White Black Red White Black Red

Throttle 6 - R Throttle Signal 5 - R Throttle GND 4 - R Throttle + 3 - F Throttle Signal 2 - F Throttle GND 1 - F Throttle + HD16-6-96-S

JAC_H6
To Rear Cab 6 - R Throttle Signal 5 - R Throttle GND 4 - R Throttle + 3 mm 3 mm 3 mm White Black Red

To Front Cab 3 - F Throttle Signal 2 - F Throttle GND 1 - F Throttle +

3 mm 3 mm 3 mm

White Black Red

Title
JAC_H1,2,6 JAC_H9,10,Fire

JACON INTERNATIONAL PTE . LTD

Number Revision

Size A3 Date: File:

JAV5-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Robbins-MSV Drawn JAC-H1,2,6,Fire.SchDoc By: HUU KHUONG 7 8

JAC_H3
Axle B Position
A 1 Axle B Position + 2 Axle B Position GND 3 Axle B Position In Orange 3mm Blue 3mm 55_36 White 3mm A

Axle A Position

55_55 55_36 55_54 55_35 55_53 55_34 55_52 B 55_33 55_24 55_41 55_23 55_22 55_18 55_17 55_16 55_15 55_14 55_13 55_12 55_11 55_02 55_03 C 55_04 55_06 55_07 55_08 55_09

55_21 55_39

Orange Blue White Orange Blue White Orange Blue White Orange Blue White Orange Blue White Orange Blue White Orange Blue White Orange Blue White Orange Blue White Orange White Orange White Orange White White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue White Blue Orange Blue White Orange Blue White

JAC_H3
3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm

1 Axle A Position + 2 Axle A Position GND 3 Axle A Position In

Orange 3mm Blue 3mm 55_55 White 3mm

1 Axle A Position + 2 Axle A Position GND 3 Axle A Position In 4 - Axle B Position + 5 - Axle B Position GND 6 - Axle B Position In 7 - Axle C Position + 8 - Axle C Position GND 9 - Axle C Position In 10 - Axle A Speed + 11 Axle A Speed GND 12 - Axle A Speed In 13 - Axle B Speed + 14 - Axle B Speed GND 15 - Axle B Speed In 16 - Axle C Speed + 17 Axle C Speed GND 18 - Axle C Speed In 19 - Inclinometer + 20 - Inclinometer GND 21 - Inclinometer In 22 - Load Cell/SW1 + 23 - Load Cell/SW1 GND 24 - Load Cell/SW1 25 - Load Cell/SW2 + 26 - Load Cell/SW2 GND 27 - Load Cell/SW2 28 - Boost Transducer Pin 1 29 - Boost Transducer Pin 3 30 - PST Transducer Pin 1 31 - PST Transducer Pin 3 32 - Spare Transducer Pin 1 33 - Spare Transducer Pin 3 34 - Axle A Left Sol 35 - Axle A Left Sol GND 36 - Axle A Right Sol 37 - Axle A Right Sol GND 38 - Axle B Left Sol 39 - Axle B Left Sol GND 40 - Axle B Right Sol 41 - Axle B Right Sol GND 42 - Axle C Left Sol 43 - Axle C Left Sol GND 44 - Axle C Right Sol 45 - Axle C Right Sol GND 46 - Axle A Motor Sol 47 - Axle A Motor Sol GND 48 - Axle B Motor Sol 49 - Axle B Motor Sol GND 50 - Axle C Motor Sol 51 - Axle C Motor Sol GND 52 - Axle A Left Accum 53 - Axle A Left Accum GND 54 - Axle A Right Accum 55 - Axle A Right Accum GND 56 - Axle B Left Accum 57 - Axle B Left Accum GND 58 - Axle B Right Accum 59 - Axle B Right Accum GND 60 - Axle C Left Accum 61 - Axle C Left Accum GND 62 - Axle C Right Accum 63 - Axle C Right Accum GND 64 - Spare + 65 - Spare GND 66 - Spare In 67 - Spare + 68 - Spare GND 69 - Spare In

Axle C Position
1 - Axle C Position + 2 - Axle C Position GND 3 - Axle C Position In Orange 3mm Blue 3mm 55_54 White 3mm

Axle C Right Sol

44 - Axle C Right Sol 45 - Axle C Right Sol GND Blue 3mm 55_12 White 3mm

Axle A Speed
1 - Axle A Speed + Orange 3mm Blue 3mm 2- Axle A Speed GND 55_35 3 - Axle A Speed In White 3mm

Axle A Motor Sol

46 - Axle A Motor Sol 47 - Axle A Motor Sol GND 55_12 White 3mm Blue 3mm

Axle B Speed
Orange 3mm 1 - Axle B Speed + 3mm Blue 2 - Axle B Speed GND 3 - Axle B Speed In 55_53 White 3mm

Axle C Speed
Orange 3mm 1 - Axle C Speed + Blue 3mm 2 - Axle C Speed GND 3 - Axle C Speed In 55_34 White 3mm

Axle B Motor Sol

48 - Axle B Motor Sol 55_11 49 - Axle B Motor Sol GND

Axle C Motor Sol

50 - Axle C Motor Sol 55_02 White 3mm Blue 3mm 51 - Axle C Motor Sol GND

Inclinometer
Orange 3mm 19 - Inclinometer + 3mm Blue 20 - Inclinometer GND 55_52 White 3mm 21 - Inclinometer In

Axle A Left Accum

52 - Axle A Left Accum 55_03 53 - Axle A Left Accum GND

Axle C Left Accum

60 - Axle C Left Accum 61 - Axle C Left Accum GND 55_08 White3mm Blue 3mm

Load Cell/SW1
22 - Load Cell/SW1 + 23 - Load Cell/SW1 GND 24 - Load Cell/SW1 55_33 Orange 3mm 3mm Blue White 3mm

Load Cell/SW2
25 - Load Cell/SW2 + 26 - Load Cell/SW2 GND 27 - Load Cell/SW2 Orange 3mm Blue 3mm 55_24 White 3mm

Axle C Right Accum Axle A Right Accum

62 - Axle C Right Accum 55_09White3mm Blue 3mm 63 - Axle C Right Accum GND 55_04 White 3mm Blue 3mm

Boost Transducer
28 - Boost Transducer Pin 1 29 - Boost Transducer Pin 3 Orange 3mm 55_41 White 3mm

54 - Axle A Right Accum 55 - Axle A Right Accum GND

PST Transducer
30 - PST Transducer Pin 1 31 - PST Transducer Pin 3 Orange 3mm 55_23 White 3mm

Spare
1 - Spare In + 2 - Spare In 3 - Spare GND Orange 3mm 55_21 White 3mm Blue 3mm Orange 3mm 55_39 White 3mm Blue 3mm

Spare Transducer
32 - Spare Transducer Pin 1 33 - Spare Transducer Pin 3 Orange 3mm 55_22 White 3mm

Spare
1 - Spare In + 2 - Spare In 3 - Spare GND C

Axle A Left Sol

34 - Axle A Left Sol 35 - Axle A Left Sol GND 55_18 White 3mm Blue 3mm

Axle A Right Sol

36 - Axle A Right Sol 37 - Axle A Right Sol GND 55_17 White 3mm Blue 3mm

Axle B Left Accum

56 - Axle B Left Accum 57 - Axle B Left Accum GND 55_06 White 3mm Blue 3mm

Axle B Left Sol

38 - Axle B Left Sol 39 - Axle B Left Sol GND 55_16 White 3mm Blue 3mm

Axle B Right Accum

58 - Axle B Right Accum 55_07 White 3mm Blue 3mm 59 - Axle B Right Accum GND

Axle B Right Sol

40 - Axle B Right Sol 41 - Axle B Right Sol GND 55_15 White Blue 3mm 3mm

DRC16-70SA

Axle C Left Sol

42 - Axle C Left Sol 43 - Axle C Left Sol GND 55_14 White Blue 3mm 3mm

Plugs/Terminals to be supplied for Manual Termination DT 06-3S - 14 With Sockets DT 04-3P - 14 With Pins DT 06-2S - 14 With Sockets DT 04-2P - 14 With Pins JSE-DRC16-70SA - 1 With Sockets JSE-DRC70-BT - 1 JSE-0460-202-16141 - 200 (16 AWG) Deustch Pin JSE-0460-201-16141 - 150 (16 AWG) Deustch Socket

Title
JAC_H3

JACON INTERNATIONAL PTE . LTD

Number Revision

Size A3 Date: File:

JAV5-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Robbins-MSV Drawn JACH3.SchDoc By: HUU KHUONG 7 8

JAC_H4
A

Spare Out
25 - Spare 26 - Spare GND X21_11 White Blue 3mm 3mm

Spare In
23 - Spare In+ 23 - Spare In GND 27 - Spare In (A) Orange 3mm Blue 3mm X11_12 White 3mm

Boost Filter & Return Filter 1 Sw

5 - Return Filter Sw + 6 - Return Filter Sw Orange X10_06 White Orange X10_08 White Orange X10_12 White 3mm 3mm 3mm 3mm 3mm 3mm 55-38 White 3mm Orange 3mm 3mm Blue

REV Sol

JAC_H4
Orange X10_02 White Orange X10_04 White Orange X10_06 White Orange X10_08 White Orange X10_12 White Brown Yellow X20_01/02White Blue X20_03/04White Blue X21_02 White Blue X21_03 White Blue X21_05 White Blue Orange X11_02 White X20_11 White Blue White 55-38 Blue Orange X10_18 White Blue X21_09 White Blue X20_09 White Blue X21_11 White Blue Orange X11_12 White Blue 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 4mm 4mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 1 - P Brake Press Sw + 2 - P Brake Press Sw 3 - Boost Press Sw + 4 - Boost Press Sw 5 - Return Filter Sw + 6 - Return Filter Sw 7 - Boost Filter 1 Sw + 8 - Boost Filter 1 Sw 9 - Boost Filter 2 Sw + 10 - Boost Filter 2 Sw 11 - ESTOP Out 12 - ESTOP In 13 - Horn 14 - Horn GND 15 - Rev Alarm 16 - Rev Alarm GND 17 - FWD Sol 18 - FWD Sol GND 19 - REV Sol 20 - REV Sol GND 21 - P/Brake Sol 22 - P/Brake Sol GND 23 - Brake Pressure Sw + 24 - Brake Pressure Sw 25 - Spare Out 26 - Spare Out GND 27 - Spare In (A) 28 - Spare GND 29 - Spare In+ 30 - Spare In 31 - Spare GND 32 - Spare Out 33 - Spare Out GND 34 - Spare Out 35 - Spare Out GND 36 - Spare Out 37 - Spare Out GND 38 - Spare In+ 39 - Spare In 40 - Spare GND DRC16-40SA

19 - REV Sol 20 - REV Sol GND

X21_03 White 3mm Blue 3mm

7 - Boost Filter 1 Sw + 8 - Boost Filter 1 Sw 9 - Boost Filter 2 Sw + 10 - Boost Filter 2 Sw

Spare In FWD Sol

17 - FWD Sol 18 - FWD Sol GND X21_02 White 3mm Blue 3mm 3 - Spare In 2 - Spare In+ 1 - Spare GND

Spare Out
11 - ESTOP Out 12 - ESTOP In Brown 4mm Yellow 4mm 31 - Spare GND 32 - Spare Out Blue 3mm X20_11 White 3mm

ESTOP

Park Brake Sol

1 - P/B Sol GND 2 - P/B Sol X21_11 X10_18 White 3mm Blue 3mm

Spare In
39 - Spare In 38 - Spare In GND

P/Brake Sol
21 - P/Brake Sol 22 - P/Brake Sol GND X21_05 White 3mm Blue 3mm

Brake Pressure Sw
Orange 3mm 1 - Brake Pressure Sw + 2 - Brake Pressure Sw X11_02 White 3mm

Spare Out
1 - Spare Out 2 - Spare GND X21_09 White 3mm Blue 3mm

Boost Press SW
3 - Boost Press Sw + 4 - Boost Press Sw Orange 3mm X10_04 White 3mm C X20_09 White 3mm Blue 3mm

Spare Out
1 - Spare Out 2 - Spare GND

Horn
13 - Horn 14 - Horn GND X21_01/02 White 4mm Blue 4mm

Rev Alarm
15 - Rev Alarm 16 - Rev Alarm GND X20_03/04 White 4mm Blue 4mm

Plugs/Terminals to be supplied for Manual Termination DT 06-2S - 7 With Sockets DT 04-2P - 7 With Pins DT 06-3S - 1 With Sockets DT 04-3P - 1 With Pins DRC16-40SA - 1 With Pins DRC40-BT - 1 JSE-0460-202-16141 - 80 (16 AWG) Deustch Pin JSE-0460-201-16141 - 50 (16 AWG) Deustch Socket HIRSCHMANN PLUG BLACK (JSE-16701008-8)- 7
1 2 3 4 5 6

Title
JAC_H4

JACON INTERNATIONAL PTE . LTD

Number Revision

Size A3 Date: File:

JAV5-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Robbins-MSV Drawn JACH4.SchDoc By: HUU KHUONG 7 8

JAC_H5
800 mm A

P1 J1 Plug CAT C7 ECU 70 PIN

5. Digital Sensor Return 13. Exhaust Brake Relay 40. Exhaust Brake SW 67. Exhaust Brake Relay Return JACH E.C.U CAT C7 40 PIN 1 +Battery (Unswitch) 2 - Torque Limit SW 34 - Inlet Air Shutoff Sol Relay 5 - Sol Common 6 - CAT DATA LINK(-) 7 - CAT DATA LINK(+) 8 - Digital Sensor Power (+8V) 9 - Digital Sensor Return 10- Throttle POS Sensor 1(PWM) 11 - Aux Temp Sensor 13 - Maintenence Due Lamp 14 - Analog Sensor (+5V) 15 - Analog Sensor Return 16 - J1939 Shield 17 - J1939 DATA (+) 18 - J1939 DATA (-) 19 -PTO Interupt SW 21 22 - Ether Start Valve Relay 23 24 - Dianostic Lamp 25 Warning Lamp 26 +Battery (switched) 27 - Remote Shutdown 29 - PTO Enable SW 30 - PTO Ramp Up/Set SW 31 +Battery (Unswitch) 32 +Battery (Unswitch) 33 - Aux Press Sensor 34 35 36 - Coolant Level Sensor 37 38 - Start Aid O'Ride SW 39 -PTO Ramp Down/Resume SW 40 - 75% Overspeed Veryfy SW A

600 mm

Spare
22 - Spare Analog In + 23 - Spare Analog In GND 24 - Spare Analog In B

JAC_H5 (TO ENGINE)

Red Red Red Blue White Blue White Violet White Blue White White White White Red White Brown Yellow Orange Blue White Orange Blue White Orange Blue White Red Blue White Blue OUT CB12 OUT CB12 OUT CB12 GND SIGNAL J1939 Shield J1939 Can H J1939 Can_L OUT RELAY 2 OUT RELAY 6 IN RELAY 4 OUT RELAY 4 IN RELAY 5 OUT RELAY 5 OUT RELAY 03 PLC1 55/40 4mm 4mm 4mm 4mm 3mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm 3mm 5mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 1 +Battery (Unswitch) 2 +Battery (Unswitch) 3 +Battery (Unswitch) 4 - Sol Common 5 - Throttle POS Sensor 1(PWM) 6 - J1939 DATA LINK Shield 7 - J1939 DATA LINK (+) 8 - J1939 DATA LINK (-) 9 +Battery (switched) 10 - Remote Shutdown 11 - Exhaust Brake SW 12. Digital Sensor Return 13. Exhaust Brake Relay 14 -Relay Drive Return 15 - Starter Sol 16 - HYD Oil Temp Sw 17 - ESTOP/Iso Sw Out 18 - ESTOP/Iso Sw In 19 - Spare Analog In + 20 - Spare Analog In GND 21 - Spare Analog In 22 - Spare Analog In + 23 - Spare Analog In GND 24 - Spare Analog In 25 - Spare Analog In + 26 - Spare Analog In GND 27 - Spare Analog In 28 - Exhaust Brake Sol 29 - Exhaust Brake Sol GND 30 - Spare Out 31 - Spare Out GND Remote Throttle (Spare) A - PTO Enable SW 29 B - PTO Ramp Up/Set SW 30 C- PTO Ramp Down/Resume SW 39

Starter
1500 mm Starter Sol Starter Sol GND

Spare
30 - Spare Out 31 - Spare Out GND White X20_033mm 3mm Blue

ISO SW
17 - ESTOP/Iso Sw Out 18 - ESTOP/Iso Sw In

X11_14 X11_16 X11_18 OUT CB9 GND X20_03

Coolant Level Coolant Level Sensor Sensor Power +8v Sensor Return 3mm Orange 3mm Blue White X11_18 3mm C

Hydraulic Temp
16 - HYD Oil Temp Sw White PLC1 55/40 3mm

Spare
25 - Spare Analog In + 26 - Spare Analog In GND 27 - Spare Analog In

HD34 24-31 ST Spare

19 - Spare Analog In + 20 - Spare Analog In GND 21 - Spare Analog In 3mm Orange 3mm Blue White X11_14 3mm

Plugs/Terminals to be supplied for Manual Termination DT 06-2S - 4 With Sockets DT 04-2P - 4 With Pins DT 06-3S - 5 With Sockets DT 04-3P - 5 With Pins JSE-0460-202-16141 - 80 (16 AWG) Deustch Pin JSE-0460-201-16141 - 30 (16 AWG) Deustch Socket HD36 24-31 PT - 1 With Pins

Title
JAC_H5

JACON INTERNATIONAL PTE . LTD

Number Revision

Size A3 Date: File:

JAV-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Robbins-MSV Drawn JACH5.SchDoc By: HUU KHUONG 7 8

JAC_H7
A A

Front Dash
1 - IGN + 2 - IGN SW 3 - F Swtich Panel + 4 - F P/Brake Sw 5 - F FWD Tram Sw 6 - F REV Tram Sw 7 - F Horn Sw 8 - F H Light Sw 9 - F Spare Sw 10 - F Spare Sw 12 - F Spare Sw X10_02 X10_04 X10_06 X10_08 X10_12 X10_14 X10_18 X11_02

JAC_H7
3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Red Red Orange X10_02 White White X10_04 X10_06 White X10_08 White X10_12 White X10_14 White X10_18 White X11_02 White Orange X10_16 White Brown Yellow Orange X11_04 White Orange White X11_06 White X11_08 White X11_12 White X11_14 White X20_01/02 Blue White X20_03 White X20_05 Blue White White Blue X20_09 White Blue X21_01/02 White Blue White X21_05 Blue X21_09 White Blue White X21_03 Blue Orange White X11_16 Blue White X21_13 Blue Orange White X11_18 Blue X20_14 White Blue White X20_11 Blue X21_11 White Blue 1 - IGN + 2 - IGN SW 3 - F Swtich Panel + 4 - F P/Brake Sw 5 - F FWD Tram Sw 6 - F REV Tram Sw 7 - F Horn Sw 8 - F H Light Sw 9 - F Spare Sw 10 - F Spare Sw 12 - F Spare Sw 13 - F Brake Lt Sw + 14 - F Brake Lt Sw 15 - ESTOP Out 16 - ESTOP In 17 - Foot Sw + 18 - Foot Sw In 19 - F Axle Switches + 20 - Axle B Left Sw 21- Axle B Right Sw 22 - Axle C Left Sw 23- Axle C Right Sw 24 - NSF Head Lt 25 - NSF Head Lt GND 26 - Front Brake Lt 27 - Front Tail Lt 28 - Front Brake/Tail Lt GND 29 - Front Brake Lt 30 - Front Tail Lt 31 - Front Brake/Tail Lt GND 32 - F Steer Enable Sol 33 - F Steer Enable Sol GND 34 - OSF Head Lt 35 - OSF Head Lt GND 36 - F Strobe 37 - F Strobe GND 38 - F Cab Lt 39 - F Cab Lt GND 40 - Warning Buzzer 41- Warning Buzzer GND 42 - Spare In + 43 - Spare In(A) 44 - Spare GND 45 - Spare Out 46 - Spare Out GND 47 - Spare In + 48 - Spare In 49 - Spare GND 50 - Spare Out 51 - Spare GND 52 - Spare Out 53 - Spare GND 54 - Spare Out 55 - Spare GND

3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm

Red Red Orange White White White White White White White White

F Steer Enable Sol

1 - F Steer Enable Sol 2 - F Steer Enable Sol GND 3mm White X20_09

Front Axle Control Box

19 - F Axle Switches + 20 - Axle B Left Sw 21- Axle B Right Sw 22 - Axle C Left Sw 23- Axle C Right Sw X11_06 X11_08 X11_12 X11_14 Orange 3mm White 3mm White 3mm White 3mm White 3mm

Warning Buzzer
47 - Warning Buzzer 48 - Warning Buzzer GND 3mm White X21_03

F Cab Lt
45 - F Cab Lt 46 - F Cab Lt GND 3mm White X21_09

Spare In Spare Out F Brake Lt

1 - F Brake Lt Sw + 2 - F Brake Lt Sw X10_16 3mm White 65 - Spare Out 66 - Spare GND X20_11 1 - Spare + 2 - Spare In X11_08

NSF Head Lt
1 - NSF Head Lt 2 - NSF Head Lt GND X20_01/02

Front Brake/Tail
1 - Front Brake Lt 2 - Front Tail Lt 3- Front Brake/Tail Lt GND X20_03 X20_05

Estop
1 - ESTOP Out 1 - ESTOP In 4mm 4mm Brown Yellow

OSF Head Lt Spare Out Spare Out

1 - Spare Out X20_14 2 - Spare GND X21_11 1 - OSF Head Lt X21_01/02 2 - OSF Head Lt GND

Foot Sw
1 - Foot Sw + 2 - Foot Sw In X11_04 3mm White

65 - Spare Out 66 - Spare GND

Spare In
1 - Spare In + 2 - Spare In 3mm White X11_06

Front Strobe
1 - Front Strobe 2 - Front Strobe GND X21_05 3mm White

Spare Out
1 - Spare Out 2 - Spare Out GND 3mm White X21_13 C

Analogue Spare In
1 - Spare + 2 - Spare GND 3 - Spare In(A) X11_14

Analogue Spare In
1 - Spare + 2 - Spare GND 3 - Spare In(A) X11_16

DRC16-70SA

Plugs/Terminals to be supplied for Manual Termination DT 06-3S - 14 With Sockets DT 04-3P - 14 With Pins DT 06-2S - 14 With Sockets DT 04-2P - 14 With Pins JSE-DRC16-70SA - 1 With Sockets JSE-DRC70-BT - 1 JSE-0460-202-16141 - 200 (16 AWG) Deustch Pin JSE-0460-201-16141 - 150 (16 AWG) Deustch Socket
1 2 3 4 5 6

Title
JAC_H7

JACON INTERNATIONAL PTE . LTD

Number Revision

Size A3 Date: File:

JAV5-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Robbins-MSV Drawn JACH7.SchDoc By: HUU KHUONG 7 8

JAC_H8
A

Rear Dash
1 - R Switch Panel + 2 - R P/Brake Sw 3 - R FWD Tram Sw 4 - R REV Tram Sw 5 - R Horn Sw 6 - R H Light Sw 7 - R Spare Sw 8 - R Spare Sw 9 - R Spare Sw 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Orange White White White White White White White White X10_02 X10_04 X10_06 X10_08 X10_12 X10_14 X10_18 X11_02

JAC_H8
3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Orange X10_02 White White X10_04 X10_06 White X10_08 White X10_12 White X10_14 White X10_18 White X11_02 White Orange X10_16 White Brown Yellow Orange X11_04 White Orange X11_06 White White X11_08 White X11_12 White X11_14 X20_01/02 White Blue X20_03 White X20_05 White Blue X20_03 White X20_03 White Blue White X20_09 Blue X21_01/02 White Blue X21_05 White Blue X21_09 White Blue White X21_03 Blue Orange White X11_16 Blue White X21_13 Blue Orange White X11_18 Blue X20_14 White Blue White X20_11 Blue X21_11 White Blue 1 - R Switch Panel + 2 - R P/Brake Sw 3 - R FWD Tram Sw 4 - R REV Tram Sw 5 - R Horn Sw 6 - R H Light Sw 7 - R Spare Sw 8 - R Spare Sw 9 - R Spare Sw 10 - R Brake Lt Sw + 11 - R Brake Lt Sw 12 - ESTOP Out 13 - ESTOP In 14 - R Foot Sw + 15 - R Foot Sw In 16 - R Axle Switches + 18 - Axle B Left Sw 19- Axle B Right Sw 20 - Axle C Left Sw 21- Axle C Right Sw 22 - NSR Head Lt 23 - NSR Head Lt GND 24 - Rear Brake Lt 25 - Rear Tail Lt 26 - Rear Brake/Tail Lt GND 26 - Rear Brake Lt 27 - Rear Tail Lt 28 - Rear Brake/Tail Lt GND 29 - R Steer Enable Sol 30 - R Steer Enable Sol GND 31 - OSR Head Lt 32 - OSR Head Lt GND 33 - R Strobe 34 - R Strobe GND 35 - R Cab Lt 36 - R Cab Lt GND 37 - Warning Buzzer 38 - Warning Buzzer GND 39 - Spare In + 40 - Spare In(A) 41 - Spare GND 42 - Spare Out 43 - Spare Out GND 44 - Spare In + 45 - Spare In 46 - Spare GND 47 - Spare Out 48 - Spare GND 49 - Spare Out 50 - Spare GND 51 - Spare Out 52 - Spare GND DRC16-70SA

Rear Axle Control Box

16 - R Axle Switches + 18 - Axle B Left Sw 19- Axle B Right Sw 20 - Axle C Left Sw 21- Axle C Right Sw 3mm 3mm 3mm 3mm 3mm Orange White White White White X11_06 X11_08 X11_12 X11_14

Spare
42 - Spare Out 43 - Spare Out GND 3mm White X21_13 3mm Blue

Spare In
44 - Spare In + 45 - Spare In 46 - Spare GND 47 - Spare Out 48 - Spare GND 3mm Orange 3mm White 3mm Blue 3mm White 3mm Blue X11_18

R Brake Lt Sw
10 - R Brake Lt Sw + 11 - R Brake Lt Sw 3mm Orange 3mm White X10_16

Spare Out

X20_14 B

ESTOP
12 - ESTOP Out 13 - ESTOP In

R Foot Sw
14 - R Foot Sw + 3mm Orange 15 - R Foot Sw In 3mm White X11_04

Spare Out
49 - Spare Out 50 - Spare GND 3mm White X20_11 3mm Blue

Spare Out
51 - Spare Out 52 - Spare GND 3mm White 3mm Blue X21_11

NSR Head Lt
22 - NSR Head Lt 23 - NSR Head Lt GND 4mm White X20_01/02 4mm Blue 3mm White X20_03 3mm White X20_05 3mm Blue 3mm White X20_03 3mm White X20_05 3mm Blue C

Rear Brake Lt
24 - Rear Brake Lt 25 - Rear Tail Lt 26 - Rear Brake/Tail Lt GND

Rear Brake Lt
24 - Rear Brake Lt 25 - Rear Tail Lt 26 - Rear Brake/Tail Lt GND

R Steer Enable Sol

500 mm 29 - R Steer Enable Sol 30 - R Steer Enable Sol GND 3mm White X20_09 3mm Blue

OSR Head Lt
500 mm 31 - OSR Head Lt 4mm White 32 - OSR Head Lt GND 4mm Blue X21_01/02

R Strobe
500 mm 33 - R Strobe 34 - R Strobe GND 3mm White 3mm Blue X21_05

R Cab Lt
500 mm 35 - R Cab Lt 36 - R Cab Lt GND 3mm White 3mm Blue X21_09

Plugs/Terminals to be supplied for Manual Termination DT 06-2S - 7 With Sockets DT 04-2P - 7 With Pins DT 06-3S - 1 With Sockets DT 04-3P - 1 With Pins DRC16-40SA - 1 With Pins DRC40-BT - 1 JSE-0460-202-16141 - 80 (16 AWG) Deustch Pin JSE-0460-201-16141 - 50 (16 AWG) Deustch Socket HIRSCHMANN PLUG BLACK (JSE-16701008-8)- 7
1 2 3 4

Warning Buzzer
500 mm 37 - Warning Buzzer 38 - Warning Buzzer GND 3mm White X21_03 3mm Blue

Spare In
500 mm 39 - Spare In + 40 - Spare In(A) 41 - Spare GND 3mm Orange 3mm White X11_16 3mm Blue D

Title
JAC_H8

JACON INTERNATIONAL PTE . LTD

Number Revision

Size A3 Date: File: 5 6

JAV5-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Robbins-MSV Drawn JACH8.SchDoc By: HUU KHUONG 7 8

1 1 Axle A Position + 2 Axle A Position GND 3 Axle A Position In 4 - Axle B Position + 5 - Axle B Position GND 6 - Axle B Position In 7 - Axle C Position + 8 - Axle C Position GND 9 - Axle C Position In 10 - Axle A Speed + 11 Axle A Speed GND 12 - Axle A Speed In 13 - Axle B Speed + 14 - Axle B Speed GND JAC_H3 15 - Axle B Speed In 16 - Axle C Speed + 17 Axle C Speed GND 18 - Axle C Speed In 19 - Inclinometer + 20 - Inclinometer GND 21 - Inclinometer In 22 - Load Cell/SW1 + 23 - Load Cell/SW1 GND 24 - Load Cell/SW1 25 - Load Cell/SW2 + 26 - Load Cell/SW2 GND 27 - Load Cell/SW2 28 - Boost Transducer Pin 1 29 - Boost Transducer Pin 3 30 - PST Transducer Pin 1 31 - PST Transducer Pin 3 32 - Spare Transducer Pin 1 33 - Spare Transducer Pin 3 34 - Axle A Left Sol 35 - Axle A Left Sol GND 36 - Axle A Right Sol 37 - Axle A Right Sol GND 38 - Axle B Left Sol 39 - Axle B Left Sol GND 40 - Axle B Right Sol 41 - Axle B Right Sol GND 42 - Axle C Left Sol 43 - Axle C Left Sol GND 44 - Axle C Right Sol 45 - Axle C Right Sol GND 46 - Axle A Motor Sol 47 - Axle A Motor Sol GND 48 - Axle B Motor Sol 49 - Axle B Motor Sol GND 50 - Axle C Motor Sol 51 - Axle C Motor Sol GND 52 - Axle A Left Accum 53 - Axle A Left Accum GND 54 - Axle A Right Accum 55 - Axle A Right Accum GND 56 - Axle B Left Accum 57 - Axle B Left Accum GND 58 - Axle B Right Accum 59 - Axle B Right Accum GND 60 - Axle C Left Accum 61 - Axle C Left Accum GND 62 - Axle C Right Accum 63 - Axle C Right Accum GND 64 - Spare + 65 - Spare GND 66 - Spare In 67 - Spare + 68 - Spare GND 69 - Spare In DRC12-70PA 1 - P Brake Press Sw + 2 - P Brake Press Sw 3 - Boost Press Sw + 4 - Boost Press Sw 5 - Return Filter Sw + 6 - Return Filter Sw 7 - Boost Filter 1 Sw + 8 - Boost Filter 1 Sw 9 - Boost Filter 2 Sw + 10 - Boost Filter 2 Sw 11 - ESTOP Out 12 - ESTOP In 13 - Horn 14 - Horn GND 15 - Rev Alarm JAC_H416 - Rev Alarm GND 17 - FWD Sol 18 - FWD Sol GND 19 - REV Sol 20 - REV Sol GND 21 - P/Brake Sol 22 - P/Brake Sol GND 23 - Brake Pressure Sw + 24 - Brake Pressure Sw 25 - Spare Out 26 - Spare Out GND 27 - Spare In (A) 28 - Spare GND 29 - Spare In+ 30 - Spare In 31 - Spare GND 32 - Spare Out 33 - Spare Out GND 34 - Spare Out 35 - Spare Out GND 36 - Spare Out 37 - Spare Out GND 38 - Spare In+ 39 - Spare In DRC12-40PA 40 - Spare GND 1 Orange Blue 55_55 White Orange Blue 55_36 White Orange Blue 55_54 White Orange Blue 55_35 White Orange Blue 55_53 White Orange Blue 55_34 White Orange Blue 55_52 White Orange Blue 55_33 White Orange Blue 55_24 White Orange 55_41 White Orange 55_23 White Orange 55_22 White White 55_18 Blue 55_17 White Blue 55_16 White Blue 55_15 White Blue 55_14 White Blue 55_13 White Blue 55_12 White Blue 55_11 White Blue 55_02 White Blue White 55_03 Blue 55_04 White Blue White 55_06 Blue 55_07 White Blue 55_08 White Blue White 55_09 Blue Orange Blue White 55_21 Orange Blue 55_39 White X10_02 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 4mm 4mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm

MAIN BOX ( JACN1_MSV_CAT C7)

COMMS
Black Red White White White 3 mm 3 mm 3 mm 3 mm 3 mm A - Ground B - B+ E - Test F - RS_232_Tx G - RS_232_Rx Blue Red White Violet Red Red Brown Yellow Blue Red White Violet Red Red Brown Yellow

FIRE
Orange White Blue Red Red Red 3 mm 3 mm 3 mm 4 mm 4 mm 4 mm A - FIRE 24V+ 5A B - FIRE RETURN C - FIRE 24VD -B+ E -B+ F -B+

JAC_H1 (To Rear)

6 mm 6 mm 4 mm 4 mm 4 mm 4 mm GND PWR CAN H CAN L IGN IGN SW 4 mm ESTOP OUT ESTOP IN 4 mm GND PWR CAN H CAN L IGN IGN SW 4 mm ESTOP OUT ESTOP IN 4 mm U - GND (30A) S - PWR (30A) W - CAN_H Y - CAN_L TX - IGN Z - ESTOP Out V - ESTOP In A

JAC_H2 (To Front)

6 mm 6 mm 4 mm 4 mm 4 mm 4 mm U - GND (30A) S - PWR (30A) W - CAN_H Y - CAN_L T - IGN B+ X - IGN Z - ESTOP Out V - ESTOP In

HD34 24-9 SN

HD34 24-9 PN
Blue Red Blue White Violet 3 mm 3 mm 3 mm 4 mm 4 mm

To Coupling Encoder
1 - CAN_GND 2 - PWR 3 - GND 4 - CAN_H 5 - CAN_L

White Black Red

C- Signal B - GND A - Supply DT 04-3S

JAC_H6
White Black Red White Black Red 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm Throttle 6 - R Throttle Signal 5 - R Throttle GND 4 - R Throttle + 3 - F Throttle Signal 2 - F Throttle GND 1 - F Throttle +

HD 10 6-96 P

JAC_H5 (TO ENGINE)

Red Red Red Blue White Blue White Violet White Blue White White White White Red White Brown Yellow Orange Blue White Orange Blue White Orange Blue White Red Blue White Blue OUT CB12 OUT CB12 OUT CB12 GND SIGNAL J1939 Shield J1939 Can H J1939 Can_L OUT RELAY 2 OUT RELAY 6 IN RELAY 4 OUT RELAY 4 IN RELAY 5 OUT RELAY 5 OUT RELAY 03 PLC1 55/40 4mm 4mm 4mm 4mm 3mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm 3mm 5mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 1 +Battery (Unswitch) 2 +Battery (Unswitch) 3 +Battery (Unswitch) 4 - Sol Common 5 - Throttle POS Sensor 1(PWM) 6 - J1939 DATA LINK Shield 7 - J1939 DATA LINK (+) 8 - J1939 DATA LINK (-) 9 +Battery (switched) 10 - Remote Shutdown 11 - Exhaust Brake SW 12. Digital Sensor Return 13. Exhaust Brake Relay 14 -Relay Drive Return 15 - Starter Sol 16 - HYD Oil Temp Sw 17 - ESTOP/Iso Sw Out 18 - ESTOP/Iso Sw In 19 - Spare Analog In + 20 - Spare Analog In GND 21 - Spare Analog In 22 - Spare Analog In + 23 - Spare Analog In GND 24 - Spare Analog In 25 - Spare Analog In + 26 - Spare Analog In GND 27 - Spare Analog In 28 - Exhaust Brake Sol 29 - Exhaust Brake Sol GND 30 - Spare Out 31 - Spare Out GND

ENGINE E.C.U (MOUNTED ON ENGINE) JACH E.C.U CAT C7 40 PIN

1- BATTERY (Unswitch) 31- BATTERY (Unswitch) 32- BATTERY (Unswitch) 5 -SOL COMMON 10- Throttle POS Sensor 1(PWM) 16-J1939 DATA LINK Shield 17 -J1939 DATA LINK (+) R2 18 - J1939 DATA LINK (-) 24- Dianostic Lamp Res2 25- Warning Lamp 120 OHM 26- Battery + Key Switch 27 - Remote Shutdown 29 -PTO Enable SW/Battery30 - PTO Ram Up SW 39 -PTO Ramp Down/Resume SW 36- Coolant Level Sensor 8 - Digital Sensor Power (+8V) 9 - Digital Sensor Return P1 J1 Plug CAT C7 ECU 70 PIN 5. Digital Sensor Return 13. Exhaust Brake Relay 40. Exhaust Brake SW 67. Exhaust Brake Relay Return A - PTO Enable SW B - PTO Ramp Up/Set SW C- PTO Ramp Down/Resume SW DT 06-3S Harness

Orange White Orange X10_04 White Orange X10_06 White Orange X10_08 White Orange X10_12 White Brown Yellow X20_01/02White Blue X20_03/04White Blue X21_02 White Blue X21_03 White Blue X21_05 White Blue Orange X11_02 White X20_11 White Blue White 55-38 Blue Orange White X10_18 Blue X21_09 White Blue X20_09 White Blue X21_11 White Blue Orange X11_12 White Blue

X11_14 X11_16 X11_18 OUT CB9 GND X20_03

1 +Battery (Unswitch) 2 +Battery (Unswitch) 3 +Battery (Unswitch) 4 - Sol Common 5 - Throttle POS Sensor 1(PWM) 6 - J1939 DATA LINK Shield 7 - J1939 DATA LINK (+) 8 - J1939 DATA LINK (-) 9 +Battery (switched) 10 - Remote Shutdown 11 - Exhaust Brake SW 12. Digital Sensor Return 13. Exhaust Brake Relay 14 -Relay Drive Return 15 - Starter Sol 16 - HYD Oil Temp Sw 17 - ESTOP/Iso Sw Out 18 - ESTOP/Iso Sw In 19 - Spare Analog In + 20 - Spare Analog In GND 21 - Spare Analog In 22 - Spare Analog In + 23 - Spare Analog In GND 24 - Spare Analog In 25 - Spare Analog In + 26 - Spare Analog In GND 27 - Spare Analog In 28 - Exhaust Brake Sol 29 - Exhaust Brake Sol GND 30 - Spare Out 31 - Spare Out GND

HD34 24-31 ST

HD36 24-31 PT

TO HARNESS ==>
D

Title

Main_Box
Size A3 Date: File: 2 3 4 5 6 Number Revision

JAV5-30T-018

03/04/2013 Sheet of C Dunbatr D:\VPS DATA ON KHUONG\..\Waterview-JAV5-120T Drawn By: WIRE-COLOR.SchDoc 7 8

DASH & AXLE CONTROL BOXES

A A

Front Dash
X10_02 X10_04 X10_06 X10_08 X10_12 X10_14 X10_18 X11_02 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Red 1 - IGN + 2 - IGN SW Red Orange 3 - F Swtich Panel + 4 - F P/Brake Sw White White 5 - F FWD Tram Sw 6 - F REV Tram Sw White White 7 - F Horn Sw 8 - F H Light Sw White 9 - F Spare Sw White White 10 - F Spare Sw 12 - F Spare Sw White 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Orange White White White White White White White White X10_02 X10_04 X10_06 X10_08 X10_12 X10_14 X10_18 X11_02

Rear Dash
1 - R Switch Panel + 2 - R P/Brake Sw 3 - R FWD Tram Sw 4 - R REV Tram Sw 5 - R Horn Sw 6 - R H Light Sw 7 - R Spare Sw 8 - R Spare Sw 9 - R Spare Sw

NC NC

P/B SW B

IGN SW

FWD SW REV SW HEAD LIGHT SW HORN SW P/B SW FWD SW REV SW HEAD LIGHT SW HORN SW B

Axle B Left Sw

Axle B Right Sw

Axle B Left Sw

Axle B Right Sw

Axle C Left Sw

Axle C Right Sw

Axle C Left Sw

Axle C Right Sw

Front Axle Control Box

Orange 3mm 19 - F Axle Switches + 20 - Axle B Left Sw White 3mm White 3mm 21- Axle B Right Sw 22 - Axle C Left Sw White 3mm White 3mm 23- Axle C Right Sw

Rear Axle Control Box

X11_06 X11_08 X11_12 X11_14

3mm 3mm 3mm 3mm 3mm

Orange White White White White

X11_06 X11_08 X11_12 X11_14

16 - R Axle Switches + 18 - Axle B Left Sw 19- Axle B Right Sw 20 - Axle C Left Sw 21- Axle C Right Sw

Title
Dash & Axle Boxes

JACON INTERNATIONAL PTE . LTD

Revision

Size A3 Date: File: 1 2 3 4 5 6

Number

JAV5-30T-018

03/04/2013 Sheet of D:\VPS DATA ON KHUONG\..\Waterview-JAV5-30T Drawn By: Dash HUU Control Boxes.SchDoc KHUONG 7 8

FRONT BOX ( JACN2_JAV5-30T_CAT)

A A

JAC_H2
CB21 5A CB22 V - ESTOP Z - ESTOP + X - IGN T - IGN B+ W - CAN_H Y - CAN_L U - GND S - B+ ESTOP OUT Brown ESTOP IN Yellow IGN SW Red Red CAN H CAN L GND PWR 4 mm 4 mm 4 mm 4 mm

JAC_H7
3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm B 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm C 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 1 - IGN + Red 2 - IGN SW Red 3 F Swtich Panel + Orange 4 - F P/Brake Sw X10_02 White 5 - F FWD Tram Sw White X10_04 6 - F REV Tram Sw X10_06 White 7 - F Horn Sw X10_08 White 8 - F H Light Sw X10_12 White 9 - F Spare Sw X10_14 White 10 - F Spare Sw X10_18 White 12 - F Spare Sw X11_02 White 13 - F Brake Lt Sw + Orange 14 - F Brake Lt Sw X10_16 White 15 - ESTOP Out Brown 16 - ESTOP In Yellow 17 - Foot Sw + Orange 18 - Foot Sw In X11_04 White 19 - F Axle Switches + Orange 20 - Axle B Left Sw White X11_06 21- Axle B Right Sw White X11_08 22 - Axle C Left Sw White X11_12 23- Axle C Right Sw White X11_14 24 - NSF Head Lt White X20_01/02 25 - NSF Head Lt GND Blue 26 - Front Brake Lt White X20_03 27 - Front Tail Lt White X20_05 28 - Front Brake/Tail Lt GND Blue 29 - Front Brake Lt White 30 - Front Tail Lt White 31 - Front Brake/Tail Lt GND Blue 32 F Steer Enable Sol X20_09 White 33 - F Steer Enable Sol GND Blue 34 - OSF Head Lt X21_01/02 White 35 - OSF Head Lt GND Blue 36 - F Strobe White X21_05 37 - F Strobe GND Blue 38 - F Cab Lt X21_09 White 39 - F Cab Lt GND Blue 40 - Warning Buzzer X21_03 White 41- Warning Buzzer GND Blue 42 - Spare In + Orange 43 - Spare In(A) White X11_16 Blue 44 - Spare GND 45 - Spare Out White X21_13 46 - Spare Out GND Blue 47 - Spare In + Orange White 48 - Spare In X11_18 49 - Spare GND Blue 50 - Spare Out X20_14 White 51 - Spare GND Blue 52 - Spare Out White X20_11 53 - Spare GND Blue 54 - Spare Out X21_11 White 55 - Spare GND Blue DRC12-70PA

15A CB23 15A GND

White 4 mm Violet 4 mm Blue 6 mm Red 6 mm

HD34 24-9 SN

To F Cab Screen
A - IGN + B - B+ C - CAN_H D - CAN_L E - GND IGN + B+ CAN H CAN L GND Red Red White Violet Blue 3mm 3mm 3mm 3mm 3mm

GND

HD10 9-16 P

GND GND

X11_01 X11_02 X11_03 X11_04 X11_05 X11_06 X11_07 X11_08 X11_09 X11_10 X11_11 X11_12 X11_13 X11_14 X11_15 X11_16 X11_17 X11_18

X10_01 X10_02 X10_03 X10_04 X10_05 X10_06 X10_07 X10_08 X10_09 X10_10 X10_11 X10_12 X10_13 X10_14 X10_15 X10_16 X10_17 X10_18

VBBs IN_0 VBBs IN_1 VBBs IN_2 GND IN_3 GND GND GND IN_4 VBBs IN_5 VBBs IN_6 VBBs IN_7

VBBs IN_8 VBBs IN_9 VBBs IN_10 GND IN_11 GND GND GND A_IN01 VBBs A_IN02 VBBs A_IN03 VBBs A_IN04

CR2016

Node 2
VBB GND CAN_L CAN_H CAN_L CAN_H PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6

GND GND OUT_7 OUT_6 GND OUT_5 GND OUT_4 GND OUT_3 GND OUT_2 OUT_1 OUT_0

I/O NODE JSE-CR2016

OUT_7 OUT_6 GND OUT_5 GND OUT_4 GND OUT_3 GND OUT_2 OUT_1 OUT_0 GND VBBo2 GND VBBo1

GND

GND GND GND GND GND GND GND GND GND

R2 Res2 120 OHM C

X21_14 X21_13 X21_12 X21_11 X21_10 X21_09

X21_06 X21_05 X21_04 X21_03 X21_02 X21_01

X20_14 X20_13 X20_12 X20_11 X20_10 X20_09

X20_06 X20_05 X20_04 X20_03 X20_02 X20_01

X21_08 X21_07 GND

GND

X20_08 X20_07

Title

Front_Box
Size A3 Date: File: 1 2 3 4 5 6 Number Revision

JAV5-30T-018

03/04/2013 Sheet of Dunbar D:\VPS DATA ON KHUONG\..\Waterview-JAV5-30T Drawn By: Front BoxCraig R2.SchDoc 7 8

1 1 Axle A Position + 2 Axle A Position GND 3 Axle A Position In 4 - Axle B Position + 5 - Axle B Position GND 6 - Axle B Position In 7 - Axle C Position + 8 - Axle C Position GND 9 - Axle C Position In 10 - Axle A Speed + 11 Axle A Speed GND 12 - Axle A Speed In 13 - Axle B Speed + 14 - Axle B Speed GND JAC_H3 15 - Axle B Speed In 16 - Axle C Speed + 17 Axle C Speed GND 18 - Axle C Speed In 19 - Inclinometer + 20 - Inclinometer GND 21 - Inclinometer In 22 - Load Cell/SW1 + 23 - Load Cell/SW1 GND 24 - Load Cell/SW1 25 - Load Cell/SW2 + 26 - Load Cell/SW2 GND 27 - Load Cell/SW2 28 - Boost Transducer Pin 1 29 - Boost Transducer Pin 3 30 - PST Transducer Pin 1 31 - PST Transducer Pin 3 32 - Spare Transducer Pin 1 33 - Spare Transducer Pin 3 34 - Axle A Left Sol 35 - Axle A Left Sol GND 36 - Axle A Right Sol 37 - Axle A Right Sol GND 38 - Axle B Left Sol 39 - Axle B Left Sol GND 40 - Axle B Right Sol 41 - Axle B Right Sol GND 42 - Axle C Left Sol 43 - Axle C Left Sol GND 44 - Axle C Right Sol 45 - Axle C Right Sol GND 46 - Axle A Motor Sol 47 - Axle A Motor Sol GND 48 - Axle B Motor Sol 49 - Axle B Motor Sol GND 50 - Axle C Motor Sol 51 - Axle C Motor Sol GND 52 - Axle A Left Accum 53 - Axle A Left Accum GND 54 - Axle A Right Accum 55 - Axle A Right Accum GND 56 - Axle B Left Accum 57 - Axle B Left Accum GND 58 - Axle B Right Accum 59 - Axle B Right Accum GND 60 - Axle C Left Accum 61 - Axle C Left Accum GND 62 - Axle C Right Accum 63 - Axle C Right Accum GND 64 - Spare + 65 - Spare GND 66 - Spare In 67 - Spare + 68 - Spare GND 69 - Spare In DRC12-70PA 1 - P Brake Press Sw + 2 - P Brake Press Sw 3 - Boost Press Sw + 4 - Boost Press Sw 5 - Return Filter Sw + 6 - Return Filter Sw 7 - Boost Filter 1 Sw + 8 - Boost Filter 1 Sw 9 - Boost Filter 2 Sw + 10 - Boost Filter 2 Sw 11 - ESTOP Out 12 - ESTOP In 13 - Horn 14 - Horn GND 15 - Rev Alarm JAC_H416 - Rev Alarm GND 17 - FWD Sol 18 - FWD Sol GND 19 - REV Sol 20 - REV Sol GND 21 - P/Brake Sol 22 - P/Brake Sol GND 23 - Brake Pressure Sw + 24 - Brake Pressure Sw 25 - Spare Out 26 - Spare Out GND 27 - Spare In (A) 28 - Spare GND 29 - Spare In+ 30 - Spare In 31 - Spare GND 32 - Spare Out 33 - Spare Out GND 34 - Spare Out 35 - Spare Out GND 36 - Spare Out 37 - Spare Out GND 38 - Spare In+ 39 - Spare In DRC12-40PA 40 - Spare GND 1

6 CB2

COMMS
GND GND GND A - Ground B - B+ E - Test F - RS_232_Tx G - RS_232_Rx VCC

MAIN BOX ( JACN1_JAV5-30TCAT C7)

GND

FIRE
A - FIRE 24V+ 5A B - FIRE RETURN C - FIRE 24VD -B+ E -B+ F -B+

ALTERNATOR (60A) CB1 MAIN 100A

CR0032
GND GND GND GND GND GND GND 18 17 16 15 14 13 12 11 02 03 04 05 06 07 08 09 51 55 36 54 35 53 34 52 33 24 41 23 40 22 39 21 38 A I00 A I01 A I02 A I03 A I04 A I05 A I06 A I07 A I08 A 109 A I10 A I11 A I12 A I13 A I14 A I15 Q00 Q01 Q02 Q03 Q04 Q05 Q06 Q07 Q08 Q09 Q10 Q11 Q12 Q13 Q14 Q15 Vref OUT

PLC 1

IGN Supply Module Supply Module GND Output GND Output GND Output Supply VBBr Output Supply VBBo CAN1_H CAN1_L CAN2_H CAN2_L

32 10

HD10 9-96 P
CB4 (15A) CB3 (15A) CB5 (5A) IGN B+ GND GND GND R1 Ignition R2 ESTOP R3 Starter R4 EBRAKE1 R5 EBRAKE2 CB15 (5A) Fire System PLC Out 1 PLC Out 2 CB6 (15A) CB8 (20A) CB7 (15A) ENG Run GND Starter GND GND CB9 (10A) Ex Brake N1 Out 1 CB10 (15A) CB11 (15A) N1 Out 2 Engine CB12 (15A) CB13 (30A) Front Rear

GND CB14 (30A)

JAC_H1 (To Rear)

U - GND (30A) S - PWR (30A) W - CAN_H Y - CAN_L TX - IGN Z - ESTOP Out V - ESTOP In A

20 37 42 01 19 47 29 46 28 R1

IGN GND

HD34 24-9 SN
JAC_H2 (To Front)
GND U - GND (30A) S - PWR (30A) W - CAN_H Y - CAN_L T - IGN B+ X - IGN Z - ESTOP Out V - ESTOP In

CB17 (5A) CB18 (5A) CB16 (10A) Input + 1 Input + 2 IGN To Rear CB19 (5A) CB20 (5A) Module Supply Input + 3 C- Signal B - GND A - Supply DT 04-3S

HD34 24-9 PN

GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND

Res2 120 OHM TEST RxD TxD 50 25

43 O Bu DT 04-2S DT 06-2P 1 - Supply 2 - GND Gn R Bk Bk Res1 Oil Temp Ref 3.2k Ohm (0.5W) DT 04-3S C- Signal B - GND A - Supply DT 06-3P C- Signal B- GND A - Supply W R

C- Signal B- GND A - Supply DT 06-3P

Gn Bu O

R W Bk

Throttle Control Module 24V + 24V -

JAC_H6
Throttle 6 - R Throttle Signal 5 - R Throttle GND 4 - R Throttle + 3 - F Throttle Signal 2 - F Throttle GND 1 - F Throttle +

CR0032 NODES CAN TEST POINT 1 - CAN_H 2 - CAN_L 3 - CAN_GND 4 - B+ 5 - BENGINE CAN TEST POINT 1 - CAN_H 2 - CAN_L 3 - CAN_GND 4 - B+ 5 - BGND

GND

1 - Supply 2 - GND

R R W Bk Gn Bu O

HD 10 6-96 P
DT 06-3P C- Signal B- GND A - Supply

GND

DT 04-3S C- Signal B - GND A - Supply

JAC_H5 (TO ENGINE)

1 +Battery (Unswitch) 2 +Battery (Unswitch) 3 +Battery (Unswitch) 4 - Sol Common 5 - Throttle POS Sensor 1(PWM) 6 - J1939 DATA LINK Shield 7 - J1939 DATA LINK (+) 8 - J1939 DATA LINK (-) 9 +Battery (switched) 10 - Remote Shutdown 11 - Exhaust Brake SW 12. Digital Sensor Return 13. Exhaust Brake Relay 14 -Relay Drive Return 15 - Starter Sol 16 - HYD Oil Temp Sw 17 - ESTOP/Iso Sw Out 18 - ESTOP/Iso Sw In 19 - Spare Analog In + 20 - Spare Analog In GND 21 - Spare Analog In 22 - Spare Analog In + 23 - Spare Analog In GND 24 - Spare Analog In 25 - Spare Analog In + 26 - Spare Analog In GND 27 - Spare Analog In 28 - Exhaust Brake Sol 29 - Exhaust Brake Sol GND 30 - Spare Out 31 - Spare Out GND

ENGINE E.C.U (MOUNTED ON ENGINE) JACH E.C.U CAT C7 40 PIN

1- BATTERY (Unswitch) 31- BATTERY (Unswitch) 32- BATTERY (Unswitch) 5 -SOL COMMON 10- Throttle POS Sensor 1(PWM) 16-J1939 DATA LINK Shield 17 -J1939 DATA LINK (+) R2 18 - J1939 DATA LINK (-) 24- Dianostic Lamp Res2 25- Warning Lamp 120 OHM 26- Battery + Key Switch 27 - Remote Shutdown 29 -PTO Enable SW/Battery30 - PTO Ram Up SW 39 -PTO Ramp Down/Resume SW 36- Coolant Level Sensor 8 - Digital Sensor Power (+8V) 9 - Digital Sensor Return P1 J1 Plug CAT C7 ECU 70 PIN 5. Digital Sensor Return 13. Exhaust Brake Relay 40. Exhaust Brake SW 67. Exhaust Brake Relay Return A - PTO Enable SW B - PTO Ramp Up/Set SW C- PTO Ramp Down/Resume SW DT 06-3S

GND GND

GND CR2016

VBBs IN_0 VBBs IN_1 VBBs IN_2 GND IN_3 GND GND GND IN_4 VBBs IN_5 VBBs IN_6 VBBs IN_7

GND GND GND

VBBs IN_8 VBBs IN_9 VBBs IN_10 GND IN_11 GND GND GND A_IN01 VBBs A_IN02 VBBs A_IN03 VBBs A_IN04

Node 1
VBB GND CAN_L CAN_H CAN_L CAN_H PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 GND GND GND GND

I/O NODE JSE-CR2016

OUT_7 OUT_6 GND OUT_5 GND OUT_4 GND OUT_3 GND OUT_2 OUT_1 OUT_0 OUT_7 OUT_6 GND OUT_5 GND OUT_4 GND OUT_3 GND OUT_2 OUT_1 OUT_0 GND VBBo2 GND VBBo1

GND GND

X21_14 X21_13 X21_12 X21_11 X21_10 X21_09

X21_06 X21_05 X21_04 X21_03 X21_02 X21_01

X20_14 X20_13 X20_12 X20_11 X20_10 X20_09

X20_06 X20_05 X20_04 X20_03 X20_02 X20_01

X21_08 X21_07

X20_08 X20_07

GND

1 +Battery (Unswitch) 2 +Battery (Unswitch) 3 +Battery (Unswitch) 4 - Sol Common 5 - Throttle POS Sensor 1(PWM) 6 - J1939 DATA LINK Shield 7 - J1939 DATA LINK (+) 8 - J1939 DATA LINK (-) 9 +Battery (switched) 10 - Remote Shutdown 11 - Exhaust Brake SW 12. Digital Sensor Return 13. Exhaust Brake Relay 14 -Relay Drive Return 15 - Starter Sol 16 - HYD Oil Temp Sw 17 - ESTOP/Iso Sw Out 18 - ESTOP/Iso Sw In 19 - Spare Analog In + 20 - Spare Analog In GND 21 - Spare Analog In 22 - Spare Analog In + 23 - Spare Analog In GND 24 - Spare Analog In 25 - Spare Analog In + 26 - Spare Analog In GND 27 - Spare Analog In 28 - Exhaust Brake Sol 29 - Exhaust Brake Sol GND 30 - Spare Out 31 - Spare Out GND

X11_01 X11_02 X11_03 X11_04 X11_05 X11_06 X11_07 X11_08 X11_09 X11_10 X11_11 X11_12 X11_13 X11_14 X11_15 X11_16 X11_17 X11_18

X10_01 X10_02 X10_03 X10_04 X10_05 X10_06 X10_07 X10_08 X10_09 X10_10 X10_11 X10_12 X10_13 X10_14 X10_15 X10_16 X10_17 X10_18

GND GND

HD34 24-31 ST

HD36 24-31 PT

Harness

TO HARNESS ==>
D

GND GND GND GND GND GND 2 3 Res2 . 1k Ohm (0.5W)

GND

Title

Main_Box
ENG HOUR METER GND Size A3 Date: File: 4 5 6 Number Revision

JAV5-30T-018

03/04/2013 Sheet of C Dunbar D:\VPS DATA ON KHUONG\..\Waterview-JAV5-30T Drawn By: Main Box R5.SchDoc 7 8

REAR BOX ( JACN3_JAV5-30T_CAT)

A A

JAC_H1
CB24 5A CB25 V - ESTOP Z - ESTOP + X - IGN T - IGN B+ W - CAN_H Y - CAN_L U - GND S - B+ ESTOP OUT Brown 4 mm ESTOP IN Yellow 4 mm IGN SW Red 4 mm CAN H CAN L GND PWR White 4 mm Violet 4 mm Blue 6 mm Red 6 mm

JAC_H8
3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Orange X10_02 White White X10_04 X10_06 White X10_08 White X10_12 White X10_14 White X10_18 White X11_02 White Orange X10_16 White Brown Yellow Orange X11_04 White Orange X11_06 White White X11_08 White X11_12 White X11_14 X20_01/02 White Blue X20_03 White White X20_05 Blue White X20_03 X20_03 White Blue White X20_09 Blue X21_01/02 White Blue X21_05 White Blue X21_09 White Blue X21_03 White Blue Orange White X11_16 Blue White X21_13 Blue Orange White X11_18 Blue X20_14 White Blue White X20_11 Blue X21_11 White Blue 1 - R Switch Panel + 2 - R P/Brake Sw 3 - R FWD Tram Sw 4 - R REV Tram Sw 5 - R Horn Sw 6 - R H Light Sw 7 - R Spare Sw 8 - R Spare Sw 9 - R Spare Sw 10 - R Brake Lt Sw + 11 - R Brake Lt Sw 12 - ESTOP Out 13 - ESTOP In 14 - R Foot Sw + 15 - R Foot Sw In 16 - R Axle Switches + 18 - Axle B Left Sw 19- Axle B Right Sw 20 - Axle C Left Sw 21- Axle C Right Sw 22 - NSR Head Lt 23 - NSR Head Lt GND 24 - Rear Brake Lt 25 - Rear Tail Lt 26 - Rear Brake/Tail Lt GND 26 - Rear Brake Lt 27 - Rear Tail Lt 28 - Rear Brake/Tail Lt GND 29 - R Steer Enable Sol 30 - R Steer Enable Sol GND 31 - OSR Head Lt 32 - OSR Head Lt GND 33 - R Strobe 34 - R Strobe GND 35 - R Cab Lt 36 - R Cab Lt GND 37 - Warning Buzzer 38 - Warning Buzzer GND 39 - Spare In + 40 - Spare In(A) 41 - Spare GND 42 - Spare Out 43 - Spare Out GND 44 - Spare In + 45 - Spare In 46 - Spare GND 47 - Spare Out 48 - Spare GND 49 - Spare Out 50 - Spare GND 51 - Spare Out 52 - Spare GND DRC12-70PA

15A CB26 15A GND

HD34 24-9 PN

To R Cab Screen
A - IGN + B - B+ C - CAN_H D - CAN_L E - GND IGN + B+ CAN H CAN L GND Red Red White Violet Blue 3mm 3mm 3mm 3mm 3mm B

GND

HD10 9-16 P

GND GND GND GND GND

X11_01 X11_02 X11_03 X11_04 X11_05 X11_06 X11_07 X11_08 X11_09 X11_10 X11_11 X11_12 X11_13 X11_14 X11_15 X11_16 X11_17 X11_18

X10_01 X10_02 X10_03 X10_04 X10_05 X10_06 X10_07 X10_08 X10_09 X10_10 X10_11 X10_12 X10_13 X10_14 X10_15 X10_16 X10_17 X10_18

VBBs IN_8 VBBs IN_9 VBBs IN_10 GND IN_11 GND GND GND A_IN01 VBBs A_IN02 VBBs A_IN03 VBBs A_IN04

VBBs IN_0 VBBs IN_1 VBBs IN_2 GND IN_3 GND GND GND IN_4 VBBs IN_5 VBBs IN_6 VBBs IN_7

CR2016

Node 3
VBB GND CAN_L CAN_H CAN_L CAN_H PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6

I/O NODE JSE-CR2016

OUT_7 OUT_6 GND OUT_5 GND OUT_4 GND OUT_3 GND OUT_2 OUT_1 OUT_0 OUT_7 OUT_6 GND OUT_5 GND OUT_4 GND OUT_3 GND OUT_2 OUT_1 OUT_0 GND VBBo2 GND VBBo1

GND

GND GND GND GND GND GND GND GND GND

R2 Res2 120 OHM

X21_14 X21_13 X21_12 X21_11 X21_10 X21_09

X21_06 X21_05 X21_04 X21_03 X21_02 X21_01

X20_14 X20_13 X20_12 X20_11 X20_10 X20_09

X20_06 X20_05 X20_04 X20_03 X20_02 X20_01

X21_08 X21_07

X20_08 X20_07

GND

GND

Title

Rear_Box
Size A3 Date: File: 1 2 3 4 5 6 Number Revision

JAV5-30T-018

03/04/2013 Sheet of Dunbar D:\VPS DATA ON KHUONG\..\Waterview-JAV5-30T Drawn By: Rear Box Craig R2.SchDoc 7 8