! !
! ! !
Stress Average Normal Stress in an Axially Loaded Bar Average Shear Stress Allowable Stress Design of Simple Connections
C D s
Ay
Support Reaction
Dy
Idealized Symbol
Reaction
Number of Unknowns One unknown. The reaction is a force that acts in the direction of the cable or link. One unknown. The reaction is a force that acts perpendicular to the surface at the point of contact.
One unknown. The reaction is a force that acts perpendicular to the surface at the point of contact.
Idealized Symbol
Reaction
Number of Unknowns
(5) Fx
Fy
Three unknowns. The reactions are the moment and the two force components.
Equation of Equilibrium
F=0 MO = 0
Fx = 0 Mx = 0
Fy = 0 My = 0
Fz = 0 Mz = 0
F3
F1 y F2 N F1 V MO x MO N V
F4
F3
F4
Example 1 Determine the resultant internal loadings acting on the cross section at C of the beam shown.
270 N/m
A 3m C 6m
Support Reactions 270 N/m A MA = 3645 Nm 3m Internal Loading Ay = 1215 N -540(2) = -1080 Nm = MC 135 N 540 N 270 N/m 90 N/m MA = 3645 Nm 180 N/m 0 = NC C 2m 4m C 6m 180 N/m 540 N B (1/2)(9)(270) = 1215 N
540 N = VC
0
A 3m C
1080 Nm
540 N
Ay = 1215 N
Shear and bending moment diagram (1/2)(9)(270) = 1215 N 270 N/m 3645 Nm A B 1215 N 3m C 6m
M (Nm)
-
Front View
Example 2 Determine the resultant internal loadings acting on the cross section at C of the machine shaft shown. The shaft is supported by bearings at A and B, which exert only vertical forces on the shaft. 225 N 800 N/m A 200 mm C 100 mm 50 mm B D 100 mm
50 mm
10
Support Reactions Ax A
(800 N/m)(0.15 m) = 120 N/m 225 N B D 0.275 m 0.125 0.1 m By -(120)(0.275) + By(0.4) - (225)(0.5) = 0, Ax = 0 Ay - 120 +363.75 - 225 = 0 By = 363.75 N Ax = 0, Ay = -18.75 N,
Ay + MA = 0: + Fx = 0: + Fy = 0:
+ F = 0: x + Fy = 0:
NC = 0
+ MA = 0:
0.025 m
11
0.025 m 800(0.05) = 40 N
A 0.2 m 18.75 N C
5.69 Nm 0 58.75 N
0.025 m
12
Example 3 The hoist consists of the beam AB and attached pulleys, the cable, and the motor. Determine the resultant internal loadings acting on the cross section at C if the motor is lifting the 2 kN load W with constant velocity. Neglect the weight of the pulleys and beam.
0.15 m A W
1m
2m
0.5 m B
0.15 m
13
0.15 m A W W = 2 kN 1m C VC
1m
2m
0.5 m B
0.15 m
0.15 m A
TC = 2 kN MC NC
+ F = 0: x
Fy = 0:
W = 2 kN
+ MC = 0:
14
Example 4 Determine the resultant internal loadings acting on the cross section at G of the wooden beam shown . Assume the joints at A, B, C, D, and E are pin-connected. B 6.5 kN 1m G A D 4 kN/m 0.6 m 0.6 m 2m E C
15
Support Reactions
Ey Ex
1m
+ ME = 0: + F = 0: x + Fy = 0:
16
Internal loadings acting on the cross section at G B FBC = 26.13 kN 34.02 kN = FBA 6.5 kN 50.19o
Joint B Fx = 0:
39.81o A G 0.6 m VC
-FBA sin50.19o + 26.13 = 0 FBA = 34.0 kN, (T) -FBA cos50.19o -FBD = 0 FBD = -21.8 kN, (C)
Fy = 0:
Member AG + MG = 0: + F = 0: x + Fy = 0: MG -34.02 sin39.81o(0.6) + 6.5(0.6) = 0 34.02 cos39.81o + NG = 0 -6.5 + 34.02 sin39.81o - VG = 0 MG = 9.17 kNm
NG = -26.1 kN VG = 15.3 kN
17
Example 5 Determine the resultant internal loadings acting on the cross section at B of the pipe shown. The pipe has a mass of 2 kg/m and is subjected to both a vertical force of 50 N and a couple moment of 70 Nm at its end A. It is fixed to the wall at C. z
C x 50 N
70 Nm
18
Free-Body Diagram
(MB)z
(MB)y
x 70 Nm
(FB)z (FB)y WBD= 9.81 N B 0.25 m (FB)x (MB)x WAD D 50 N 0.625 m y A 0.625 m
WBD = (2 kg/m)(0.5 m)(9.81 N/kg) = 9.81 N WAD = (2 kg/m)(1.25 m)(9.81 N/kg) = 24.52 N
Equilibrium of Equilibrium
(FB)x = 0 (FB)y = 0 (FB)z - 9.81 -24.525 -50 = 0, (MB)x + 70 - 50(0.5) - 24.525(0.5) - 9.81(0.25) = 0, (MB)y + 24.525(0.625) + 50(1.25) = 0, (MB)z = 0 (FB)z = 84.3 N (MB)x = -30.3 Nm (MB)y = -77.8 Nm
19
Free-Body Diagram (FB)x = 0 (FB)y = 0 (FB)z = 84.3 N (MB)x = -30.3 Nm (MB)y = -77.8 Nm (MB)z = 0 z 77.8 Nm 84.3 N 9.81 N B 0.25 m 24.5 N D 0.625 m y 0.625 m
30.3 Nm x 70 Nm 50 N A
20
Stress
+z Face +y Face
+x Face
x
21
z z zx 'xy 'y 'yz 'yx xz 'xz xy 'zx 'z 'yxz 'xyyz 'yxxz
Top View By compatibility,
zy
'x yz yx
-x Face
y y
y = 'y
x = 'x
-y Face
'zy
-z Face
x
xyz
xyyz
22
'yxz
'yxxz
'xyyz O
x
+ F = 0: y
xyz
xyyz
- 'yxz + yxz = 0
'y = y
+ F = 0: x
+ MO = 0:
(xyyz)(x) - (yxxz)(y) = 0
xy = yx
23
'yxz xyz
x z
y
x z
'zxy
z
'yzxz
zyxy yzxz
y
'xyyz yxxz
y
'yxxz
zxxy 'xzyz
y
xzyz
x
'zyxy
xyyz
'zxxy
24
Average Normal Stress in an Axially Loaded Bar Assumptions The material must be - Homogeneous material - Isotropic material P
External force P P
25
z P P F = A y
y P
+ FRz = Fz ;
dF = dA
A
P = A
P A
26
Example 6 The bar shown has a constant width of 35 mm and a thickness of 10 mm. Determine the maximum average normal stress in the bar when it is subjected to the loading shown.
A 12 kN
B 9 kN 9 kN 35 mm
C 4 kN
D 22 kN
4 kN
27
A 12 kN
B 9 kN 9 kN
C 4 kN
D 22 kN
35 mm P (kN) 30 12
4 kN
22 x
10 mm
30 kN 35 mm
max = BC =
28
A 12 kN
B 9 kN 9 kN
C 4 kN
D 22 kN
4 kN
62.9 x
10 mm
30 kN 35 mm
max = BC =
29
Example 7 The 80 kg lamp is supported b two rods AB and BC as shown . If AB has a diameter of 10 mm and BC has a diameter of 8 mm, determine which rod is subjected to the greater average normal stress. C A 5 4 60o B
30
BC =
80(9.81) = 784.8 N
BA =
+ Fx = 0;
+ Fy = 0;
The average normal stress distribution acting over a cross section of rod AB. 8.05 MPa 8.05 MPa 8.05 MPa 632.4 N
FBC = 395.2 N,
FBA = 632.4 N
31
Example 8 Member AC shown is subjected to a vertical force of 3 kN. Determine the position x of this force so that the average compressive stress at C is equal to the average tensile stress in the tie rod AB. The rod has a cross-sectional area of 400 mm2 and the contact area at C is 650 mm2.
B 3 kN x A C 200 mm
32
FAB x A
3 kN
FC
-3(x) + FC(200) = 0
------(2)
FC = 1.625 FAB
(3)
Substituting (3) into (1), solving for FAB, the solving for FC, we obtain FAB = 1.143 kN FC = 1.857 kN x = 124 mm
33
C D
avg =
V A
34
Single Shear
P Top View
P P
P Side View
P P
V=P
V=P
35
Double Shear
V = P/2 V = P/2
V = P/2 V = P/2
36
P
P bt
A = bt t b
@ a a =
A = (b-d)t
d b t
@ b b =
P (b d )t
Section a-a
Section b-b
37
Bearing Stress
d
P
b t
P/2 P P/2
Abearing = dt
Bearing Stress
bearing =
P dt
38
normal =
P (b d )t
d d
bearing =
+ F = 0: x
P
90
P dt d 2
90
b ( )t cosd = 0
90 90
d ( )t b sin d 2
=P P td sin 90o
P td *
bearing =
bearing =
39
b t
Tension
-P Compression
Normal Bearing Stress : Stress
-P
=
P , compression (bd )t P bearing = dt
40
Compression
Normal Bearing Shearing Stress : max Stress Stress
= bearing
P = 2at
+P , (b d )t P = dt
tension
P/2 t
P a
P/2
41
P P
P P P P P P P
=
P A
42
Double Shear
P/2 P/2
P/2 P/2
P/2
P /2 A
P/2 P P/2
=
P/2
P/2
P /2 A
P/2
43
Pure Shear z
Section plane
zy
z y y x x
yz
yz
zy
Pure shear
zy = yz
44
Example 9 The bar shown a square cross section for which the depth and thickness are 40 mm. If an axial force of 800 N is applied along the centroidal axis of the bars cross-sectional area, determine the average normal stress and average shear stress acting on the material along (a) section plane a-a and (b) section plane b-b.
a 800 N b a 30o
20 mm
20 mm
45
40 mm 800 N
b b
20 mm
30o
20 mm
N = 800 N
avg = 0
500 kPa
46
40 mm 800 N
b b
20 mm
30o
20 mm
800 N x
b 800 N
N = 800sin30o = 400 N
; x = 80 mm
47
Example 10 The wooden strut shown is suspended form a 10 mm diameter steel rod, which is fastened to the wall. If the strut supports a vertical load of 5 kN, compute the average shear stress in the rod at the wall and along the two shaded planes of the strut, one of which is indicated as abcd.
c b d a 20 mm 40 mm
5 kN
48
c b d a 20 mm 40 mm
d = 10 mm
5 kN 63.7 MPa
5 kN
Average shear stress along the two shaded plane V = 2.5 kN b d a 5 kN V = 2.5 kN c
avg = 2 . 5 kN V = = 3 . 12 MPa A ( 0 . 04 m )( 0 . 02 m )
3.12 MPa 5 kN
49
Example 11 The inclined member show is subjected to a compressive force of 3 kN. Determine the average compressive stress along the areas of contact defined by AB and BC, and the average shear stress along the horizontal plane defined by EDB. 5 4 3 3 kN
25 mm 40 mm 50 mm 80 mm
50
The average compressive stress along the areas of contact defined by AB and BC : 3 kN 5 4 3 3 kN 5 4 3 25 mm 40 mm 50 mm 80 mm FAB = 3(3/5) = 1.8 kN FBC= 3(4/5) = 2.4 kN 3 kN 5 4 3
V = 1.8 kN
AB = BC =
1 . 8 kN FAB = = 1800 kPa = 1 . 8 MPa 1.8 MPa AAB ( 0 . 025 m )( 0 . 040 m ) FBC 2 . 4 kN = = 1200 kPa = 1 . 2 MPa ABC ( 0 . 050 m )( 0 . 040 m)
1. 2 MPa
51
The average shear stress along the horizontal plane defined by EDB : 3 kN 5 4 3 3 kN 5 4 3 25 mm 40 mm 50 mm 80 mm FAB = 3(3/5) = 1.8 kN FBC= 3(4/5) = 2.4 kN
V = 1.8 kN
avg =
52
Allowable Stress
F .S = Pfail Pallow F .S =
fail allow
F .S =
fail allow
allow
allow
allow
A=
allow
53
V=P
allow
(b)allow
A=
P ( b ) allow
54
Required Area to Resist Shear by Axial Load Uniform shear stress (allow) d P
l= P
allowd
55
Example 12a The control arm is subjected to the loading shown. (a) Determine the shear stress for the steel at all pin (b) Determine normal stress in rod AB, plate D and E. The thickness of plate D and E is 10 mm.
= 10 mm
A
= 25 mm D
50 mm
= 25 mm
200 mm C pin C D E 3
50 mm 13 kN 5 4 25 kN
25 kN
= 20 mm
13 kN 75 mm 50 mm
56
FAB
200 mm C 3 13 kN 75 mm 50 mm Reaction C + MC = 0: + F = 0: x + Cx Cy C Fy = 0: 5 4
200 mm
Cx 25 kN Cy 13 kN 75 mm 50 mm
36.87o 25 kN
57
= 35 mm
A
4.5 kN
200 mm C pin C
= 25 mm = 25 mm
E 3 5 4
200 mm
= 20 mm
13 kN 75 mm 50 mm
25 kN
15.63 kN
13 kN
25 kN
13 kN VD = = 26 . 48 MPa 2 AD ( / 4 )( 0 . 025 )
E =
VE 25 kN = = 50 . 93 MPa 2 AE ( / 4 )( 0 . 025 )
58
rod = 10 mm = 25 mm
50 mm
200 mm = 25 mm D C E
50 mm 13 kN
25 kN
15.63 kN
13 kN
75 mm 50 mm Plate D 13 kN
25 kN
Cale AB
13 kN
D = =
P A
AB
13 kN t = 0.01 m 0.05 m
13 kN ( 0 . 05 )( 0 . 01 ) = 26 MPa
59
rod = 35 mm = 25 mm
50 mm 50 mm 13 kN 25 kN
4.5 kN
200 mm
= 25 mm
D C 15.63 kN 13 kN 75 mm 50 mm 25 kN E
Plate E
E
m
E =
=
P A
25 kN
5m
0. 0
50 mm
25 kN
0. 0
25
t=
50 mm
25 kN
0.0 1
60
Example 12b The control arm is subjected to the loading shown. Determine the required diameter of the steel pin at C if the allowable shear stress for the steel is allow = 55 MPa. Note in the figure that the pin is subjected to double shear.
200 mm C 3 13 kN 75 mm 50 mm 5 4 22 kN
61
FAB
200 mm
Cx 22 kN Cy 13 kN 75 mm 50 mm 22 kN
62
13.125 kN
200 mm
5 4 22 kN 26.58 kN 13 kN 75 mm 50 mm 22 kN
13 . 29 10 3 6 2 2 = = 241 . 6 10 m = 242 mm 55 10 6
d ( ) 2 = 242 mm 2 2
13.29 kN 13.29 kN
d = 17.55 mm Use d = 20 mm
63
Example 13a The two members are pinned together at B as shown below. Top views of the pin connections at A and B are also given. If the pins have an allowable shear stress of allow = 86 MPa , the allowable tensile stress of rod CB is (t)allow = 112 MPa and the allowable bearing stress is (b)allow = 150 MPa, determine to the smallest diameter of pins A and B ,the diameter of rod CB and the thickness of AB necessary to support the load. A Top view 13 kN A B 1m 0.6 m B 5 4 3 C
64
+ MA = 0: 13(1) + FBC sin 36.87(1.6) = 0 FBC = 13.54 kN + Fy = 0: Ay 13 + 13.54 sin 36.87 = 0 Ay = 4.88 kN + F = 0: x
Ax + 13.54 cos 36.87 = 0
Ax = 10.83 kN
65
Diameter of the Pins 11.88 kN Ax = 10.83 kN A Top view Pin A 11.88 kN VA = 5.94 kN VA = 5.94 kN
AA = VA 5 . 94 kN 2 = = 69 . 07 mm 86 10 3 kN / m 2
Ay = 4.88 kN A 1m
13 kN B 0.6 m
Pin B
FBC = 13.54 kN
VB= 13.54 kN
AB =
allow (d A ) 2 = 69 . 07 mm 2 4
allow
VB
13.54 kN = 157.4 mm 2 3 2 86 10 kN / m
( d B ) 2 = 157.4 mm 2
66
13.54 kN
13.54 kN
ABC =
67
13 kN B 0.6 m
A = 10 mm
P ( b ) allow = A 11 . 88 10 3 6 150 10 = ( 0 . 010 )t AB t AB = 0 . 00792 m
tAB
B = 15 mm
By comparison use t AB = 8 mm
68
Example 13b The two members are pinned together at B as shown below. Top views of the pin connections at A and B are also given. If the pins have an allowable shear stress of allow = 86 MPa, the allowable tensile stress of rod CB is (t)allow = 112 MPa and the allowable bearing stress is (b)allow = 150 MPa, determine to the maximum load P that the beam can supported. A Top view t = 8 mm P A B 1m 0.6 m B t = 8 mm 5 4 3
= 10 mm = 15 mm C
= 15 mm
69
Ay = 0.375P
+ Fx = 0; Ax + 1.042 P cos 36.87 = 0
Ax = 0.834 kN
70
Ay = 0.375P A 1m = 10 mm
P B 0.6 m
= 15 mm
FBC = 1.042P
VA = 0.457P VA = 0.457P
allow = 86 10 3 kPa = VA AA
VB= 1.042P
allow = 86 10 3 kPa = VB AB
0 . 457 P ( / 4 )( 0 . 01 ) 2
1 . 042 P ( / 4 )( 0 . 015 ) 2
P = 14 . 78 kN
P = 14 . 58 kN
71
0.914P 0.834P
Ay = 0.375P A 1m
P B 0.6 m
rod = 15 mm
Rod AB
1.042P
allow = P ABC 1 . 042 P ( / 4 )( 0 . 015 ) 2
1.042P
112 10 3 kPa =
P = 19 kN
72
Ay = 0.375P A 1m = 10 mm t = 10 mm
P B 0.6 m
= 15 mm
A = 10 mm
( b ) allow P = A
tAB = 10 mm A 0.914P A (b )A
20 kN B
B = 15 mm
tAB = 10 mm
FBC = 1.042P B (b )B
150 10 6 =
( b ) allow =
P A 1 . 042 P ( 0 . 015 )( 0 . 01 )
P = 16 . 41 kN
150 10 6 =
P = 21 . 60 kN
By comparison all P = 14 . 58 kN
73
Example 14 The suspender rod is supported at its end by a fixed-connected circular disk as shown. If the rod passes through a 40-mm diameter hole, determine the minimum required diameter of the rod and the minimum thickness of the disk needed to support the 20 kN load. The allowable normal stress for the rod is allow = 60 MPa, and the allowable shear stress for the disk is allow = 35 MPa. 40 mm t 40 mm allow d
20 kN
20 kN
74
40 mm
40 mm allow
20 kN Diameter of Rod
A= P allow = 20 kN 60 10 3 kN / m 2
20 kN
Thickness of Disk
A= V allow = 20 kN 35 10 3 kN / m 2
A=
d 4
20 kN 60 10 3 kN / m 2
2 ( 0 . 02 m )t =
20 kN 35 10 3 kN / m 2
d = 0.0206 m = 20.6 mm
t = 4.55x10-3 m = 4.55 mm
75
Example 15 An axial load on the shaft shown is resisted by the collar at C, which is attached to the shaft and located on the right side of the bearing at B. Determine the largest value of P for the two axial forces at E and F so that the stress in the collar does not exceed an allowable bearing stress at C of (b)allow = 75 MPa and allowable shearing stress of the adhesive at C of allow = 100 MPa , and the average normal stress in the shaft does not exceed an allowable tensile stress of (t)allow = 55 MPa. A 2P F E P 60 mm B C 20 mm 80 mm
76
A 2P F Load 3P 2P E P
60 mm
B C
20 mm 3P
80 mm
60 mm C 80 mm
( t ) allow
3 2
P = A
3P 55 10 kN / m = ( 0 . 03 m ) 2
75 10 3 kN / m 2 =
3P [ ( 0 . 04 m ) 2 ( 0 . 03 m ) 2 ]
P1 = 51.8 kN
P2 = 55 kN
77
A 2P F Load 3P 2P E P
60 mm
B C
20 mm 3P
80 mm
allow =
100 10 3 kN / m 2 =
3P [ 2 ( 0 . 04 m )(. 020 )]
P3 = 55 kN The largest load that can be applied to the shaft is P = 51.8 kN.
78
Example 16 The rigid bar AB shown supported by a steel rod AC having a diameter of 20 mm and an aluminum block having a cross-sectional area of 1800 mm2 . The18-mmdiameter pins at A and C are subjected to single shear. If the failure stress for the steel and aluminum is (st)fail = 680 Mpa and (al)fail = 70 MPa, respectively, and the failure shear stress for each pin is fail = 900 MPa, determine the largest load P that can be applied to the bar. Apply a factor of safety of F.S = 2.0.
79
FAC B
A 0.75 m 1.25 m FB
( al ) allow =
( al ) fail F .S
FB AB
P1 = 171 kN
P2 = 168 kN
80
allow
F = = AC F .S Apin
3
fail
Rod AC Block B
P1 = 171 kN P2 = 168 kN
P3 = 183 kN
81