DIPLOMA IN MECHANICAL ENGINEERING

NETTING BADMINTON STORAGE CASE

STUDENTS NAME: 1. MOHAMAD FAKHRUL RADZI BIN ZAINAL 2. MUAZ BIN JAMALUDIN 3. MUHAMMAD HAFIZUL HAIZAM BIN SABIHIN 4. NOR ARIFFIN BIN MOHD BAWI 5. MUHAMMAD FAIZ BIN SHAIDAN (01PKM10F2001) (01PKM10F2011) (01PKM10F2021) (01PKM10F2024) (01PKM10F2027)

DKM 6B MECHANICAL ENGINEERIMG DEPARTMENT UNGKU OMAR POLYTECHNIC MINISTRY OF HIGHER EDUCATION

SEMESTER JUNE 2011

ABSTRACT

Badminton netting's storage case is a project implemented aims to resolve a problem in netting storage by badminton player. This idea blaze when see proses difficult storage and no specific space for netting storage this badminton. The net is kept likely will be spoilt. Apart from that, difficulty in netting storage. This happened because with method used usual method roll need 2 player in storage badminton netting after use. Apart from that also, difficulty in raise post when want play badminton because original post is immensely heavy. As such we replace inherent post with PVC because PVC is light thing and resilient in hot weather.

NETTING BADMINTON STORAGE CASE

1.0

INTRODUCTION

The history of badminton can be traced back many to the games of battledore and shuttlecock which were played in ancient Greece over 2000 years ago. The game we all know as badminton began in the 19th century (1870) and was named by the Duke of Beaufort after Badminton House in Gloucestershire1. The International Badminton Federation now has its base in Gloucestershire.

Now days, badminton has grown and become one of the popular sports in Malaysia where the standard faciliti and players have reached world standards. for example, our country has courts that have recognized and able to host major championships such as the super series and world championship. In addition, that our country has produced world class players for example, Dato Lee Chong Wei is the world's No. 1 player now has won many world-class championship

1.1 PROBLEM STATEMENTS The problem that we found when we conduct research, installation and storage of badminton nets are take a long time. We have to open and role up the nets first, and the installation process and storage currently using two people to operate them. In addition, difficulties during the process of lifting the net because they can cause injuries to the hand. With the problems there are in the process of assembly and storage, we will make changes and improvements in the system installation process and storage badminton nets.

1.2

PROJECTS GOALS

Between the goals of this project is as badminton nets : to facilitate the installation work. to reduce manpower to install nets to save space when storing.

1.3

OBJECTIVE

Our purpose produce storage badminton netting case to achieve a few that objective : Produce to storage netting badminton case. Easy to roll and keep the badminton netting.

1.4

SCOPE

Scope or specialization which we consider in our project is : Malaysias school and badminton association ungku omar polytechnic Amateur badminton club

2.0 LITERATURE REVIEW

2.0

INTRODUCTION

Each product is designed mainly as a result of earlier studies. Although it is only a recent discovery but it would have similar or the continuation of the form, manner and method it is a modification of what has been created by an earlier generation, but it is just opinion or is removed.

2.1

CASE STUDY

With observation that we do at the court badminton they still used the manual method within they need to tie off the end of the rope to a stake. Pull the stake so the rope is at a 45-degree angle from the pole and pull it to the side. Secure the stake into the ground. The stake provides extra stability for the pole and repeat this process on the other pole, this has their own advantage and disadvantages

2.1.1

ADVANTAGES Cheap. No need maintenance cost.

2.1.2

DISADVANTAGES Use a maximum humans energy. Wasting time.

2.1.3

MANUAL PROCESS TO INSTALL NET BADMINTON

The normal installation work is usually done manually on the badminton. Installation works on the badminton requires energy, and requires two people to install the nets. The hall for various columns on the badminton is in the can over. For easy installation and storage on the badminton requires other means to facilitate the installation of these nets. Installation and storage of badminton may be simplified by using a special container. This is a mobile container.

Step 1.Open the roll bonding of net.

Step 2. Attach a rope net on the first post .

Step 3. Attach a rope net on the second post.

Step 4.Tension of net.

3.0 METHODOLOGY

3.0

INTRODUCTION

The methodology is a method of execution used to achieve the completion of a project. Here, we use several methods of work used in mechanical engineering workshops and laboratories, such as welding, cutting and turning cutting and turning and metal alloys.

Among the tools we use are metal cutting machine (Grinder), welding equipment, lathe machine and so on. All the above methods and tools work is important in completing the planned project. To implement this project go smoothly, systematic measures should be planned in advance according to the sequence. These measures ensure the project is importance for satisfactory and according as planned.

3.1

PROCEDURES OF PROJECT

Analyse Project Idea Process

Project Correction Process

Project Frame Building Process

Process Building Main Parts of Project

Project Trouble Shooting Process

Project Upgrading Process

Project Finishing Process

3.2

WORKING METHOD

3.2.1

Procedures

1. Start work, make sure all required tools such as saws and grinder must be in a state that can be used. 2. Make sure the components to be used in good condition and no damage or blemish . 3. Firstly, make a calculation and design

4. make a sketch of the measurement on the body frame.

5. Doing cutting process of body.

6. Build the door of the body project.

7.Build a shaft of bevel gear on body project, this bevel gear was weld with the shaft.

8. Joining motor to the body project. Installation work must be done carefully to ensure that the motors in parallel on the Bevel gear shaft to produce a good round.

9. Joining shaft to body. Shaft will parellel to the gear motor. This shaft include support by bearing at upper and lower interior case.

10. Build the support or stand of project.

11. Build the Perspex box, this box for protect motor and battery. It also to precaution from players badminton from any injury

12. Net assemble at shaft.

13. Process colour of project.

14. Make a wiring switch, this process is must proper to avoid a problem to operate a motor of project. This switch similar system a power window switch.

4.0 4.1 FACTOR OF DESIGN

DESIGN

Factor of Design

Safety

Ergonomic

Environment

Manufacturing

4.1.1

Factor of safety Factor of safety can mean the situation that become injury to safety.

4.1.2

Factor of ergonomic

Ergonomic is scientific discipline concerned with designing according to the human need, and the profession that theory, principles, data and method to design in order to optimize human well-being and overall system performance. In this project when a design is complete, model for design tool to build a design must be search first. By this estimate about tool cost, manufacturing cost, raw materials cost have calculate to estimated income from the design.

4.1.3

Factor of environment

Before build a design, we have research weather the design that will build is suitable with environment. Environment and design is put influence each other.

4.1.4

Factor of manufacturing

In manufacturing a design, raw materials in manufacturing process have to deliberate earlier. This because manufacturing method that choose not influence the design shape but the tool cost.

5.0

IMPLEMENTATION PROJECT

5.1

Main Part Netting Badminton Storage Case

5.1.1

Power Window 12v D.C

Figure 5.1.1: Power window motor It is the main component to drive the movement in and out on the badminton. These motors are connected in modified with screws on the side of the body. Motor movement will be controlled by a switch that almost the same as the power window system of the car.

5.1.2

Bevel Gear

Figure 5.1.2: Bevel gear It is a mechanism for sending a motor cycle to cycle to the rod shaft. Bevel gears are made from strong, lightweight steel.

5.1.3

PVC Pipe

Figure 5.1.3: PVC Pipe PVC pipe is used as storage containers on the badminton Sensible nature of the PVC pipe a light and durable. This pipe is damaged when left in the difficult weather rain or shine.

5.1.4

Badminton Nets

Figure 5.1.4: Badminton Net

It is the most important tools in this case Storrages Badminton Netting. We use quality badminton net to guarantee a long durability.

5.1.5

Battery

Figure 5.1.5: Battery We use a small battery that is used by most of the motorcycle. wet cell type rechargeable

5.1.6

Bearing

Figure 5.1.5: Bearing we use a bearing on the rim of motorcycles in our project bearing is mounted upper and bottom the body project bearings are used to support shaft

5.2

Project Result

After several months of the project, through some parts from the first design to development this project. Project Netting Badminton Storage Case finally be completed. Here we have a photo our project.

Figure 5.2.1: Front View

figure 5.2.2: Back View

Figure 5.2.3: Battery

figure 5.2.4: Gear

Figure 5.2.5: Bearing

figure 5.2.6: Stand

5.3

SYSTEM OPERATION

After the project is almost completed and work, we have made an attempt on this project. This attempt to ensure that all components of the installation is in a good situation and right to Avoid the problems that will occur during this project work. After Ensuring that the project is safe and can work well, we will make the trial function of the project.

5.3.1

Operation For Netting Badminton Storage Case (opening)

This project started with installing the first by inserting into the hole and make sure the additional columns filled the holes. Then, press and hold the switch pull and pull until the opening of the second pillar and attach the hook. After that, be sure to follow the standard tension pole, and start the game.

5.3.2

Operation for Netting Badminton Storage Case (closing)

After the session, the storage process is done by opening the second pole and hangers on and the hold switch and the process of winding up into the storage container begins. After completion of the process. All equipment packed and stored completion.

5.3.3

Operation for Extension The Net

In the middle of the field there is a high net 155 cm. Net is a limiting form of the net that stretches between the two areas that were tied to the post game. Pillars had to be strong, so the net set will not go down when pulled taut so that a straight line. High net in the middle of the field, should be 152 cm from the surface.

5.4

FLOW CHART OF THE SYSTEM

5.4.1 MECHANISMS OF MOVEMENTS

Push the storage box to the court, make sure the correct area

release the stopper into the hole, so that a stable storage box

after that, take the net to the second pillar is on the left court

press the button switch to move the badminton net

net tie in the second pillar

tighten the net by using the motor switch

Switch off the switch

Start the game

6.0 DISCUSSION AND SUGGESTION

6.1

DISCUSSION

Discussion is an activity that needs to be done to enable team members to voice an opinion and comment that they are unhappy about what has been done to build a prototype project. Before starting our project at the beginning of the semester we discussed many things among them is the selection of materials to be used in our project. Among the aspects that we take into account in the discussion is about the cost of materials, quality, and quantity. If we look at in terms of material costs, there are two things we think about the material that has a high price and the material having a low price. However, not only prices only to be taken into account, the quality of the goods purchased must also be known. This is because there are cheaper but the quality of goods is not good, but there are also items that cheap but it has better quality. The quantity of materials to be purchased must be identified to know how much material will be used in the project. In addition, the types of materials to be used in this project should also be known to facilitate the search process materials to be purchased. Our group has also held discussions with the lecturer on project problems we face as difficult to find materials and tools for our projects such as the difficulty to find the 'gear'. But this problem can be overcome is the result of our discussions with lecturers and fellow project at the Department of Mechanical Engineering. In addition, we also discussed about the project can t walk properly or as intended when the tests on him. Here we have a lot has to do a lot of discussion to find a good and effective solution to overcome the problem. Therefore, discussion groups and lecturers is very important in the success of this project and overcome problems that arise during the project. In addition, the cooperation of the group is also very important because without the cooperation of the members of a planned project may not be able to run smoothly.

6.1.1

Advantages Easy to storage the net. May be handle only one person. Netting storage more systematic.

6.2

SUGGESTION The proposal is an idea given to enable an object that was created improved its

ability to be the thing to function effectively and efficiently and more effectively. Based on the projects that have been made, there remain some deficiencies or weaknesses that can reduce consumption rates. Maybe in the near future it can be further improved in line with the requirements of users. Among the proposed improvements to be implemented are:

In order to redesign looks very neat and organized and electric system. Improvement by using the automatic winding turn. Change the colour to make them more attractive look. Create columns that can be adjusted for use for people who are less height. Various functions are not only based on the badminton net. It is also to net takraw and tennis.