Operation manual PETROJET Biorobot Boiler

PETROJET Biorobot 15 PETROJET Biorobot 30

Installation and operation manual

Operation manual PETROJET Biorobot Boiler

INSTALLATION AND OPERATION MANUAL

Installation and operation manual .............................................................................................................................2 1. Definitions...........................................................................................................................................................3 2. Important introductory note ................................................................................................................................3 3. Introduction.........................................................................................................................................................3 4. Basic product information ..................................................................................................................................3 5. Description and intended use ............................................................................................................................4 6. Use of the boiler, fuel .........................................................................................................................................5 7. Description of the boiler .....................................................................................................................................5 8. Cross section of the boiler .................................................................................................................................6 9. Technical data ....................................................................................................................................................7 10. Boiler dimensions ...............................................................................................................................................8 11. Boiler accessories ..............................................................................................................................................8 12. Boiler installation ................................................................................................................................................9 13. Choosing the right boiler size.............................................................................................................................9 14. Placement of the boiler ......................................................................................................................................9 15. Connecting the boiler to the heating system ...................................................................................................10 16. Connecting the boiler to the flue-gas ducting ..................................................................................................10 17. Connecting the boiler to the chimney ..............................................................................................................11 18. Assembling the boiler and the burner ..............................................................................................................11 19. Safety instructions for the boiler operation ......................................................................................................12 20. Bedewing of the boiler......................................................................................................................................12 21. Safety of the boiler operation ...........................................................................................................................13 22. Boiler firing .......................................................................................................................................................13 23. Operation information.......................................................................................................................................14 24. Shut-down ........................................................................................................................................................14 25. Cleaning the boiler ...........................................................................................................................................14 26. Safety and other regulations ............................................................................................................................15 27. Warranty for consumers ...................................................................................................................................15 28. EC Declaration of Conformity ..........................................................................................................................16 29. burner operation and maintenance manual .....................................................................................................16 30. Description of the burner ..................................................................................................................................17 31. Description of the function ...............................................................................................................................18 32. Safety and start-up ...........................................................................................................................................19 33. Maintenance of the burner, boiler, flue-gas ducting and chimney...................................................................19 34. Requirements for the boiler room an connecting the burner to the boiler .......................................................20 35. Connecting to power supply.............................................................................................................................21 36. Boiler guarding temperature switchboard scheme ..........................................................................................22 37. Control panel ....................................................................................................................................................22 38. Switching on Operation Switching off ........................................................................................................23 39. Adjustment of the burner for different fuels......................................................................................................27 40. Other important information feed screws ......................................................................................................27 41. Troubleshooting ...............................................................................................................................................27 42. Error messages ................................................................................................................................................28 43. Some recommendations regarding pellets as fuel ..........................................................................................29 44. List of main spare parts ....................................................................................................................................29 45. Records on Guarantee repairs.........................................................................................................................30 46. Warranty terms for consumers.........................................................................................................................31 47. Training and informing the operator about PB15 and PB30............................................................................32 48. Protocol of operator training and initial start-up ...............................................................................................33 49. Declaration of conformity .................................................................................................................................34

Operation manual PETROJET Biorobot Boiler

-2-

Operation manual PETROJET Biorobot Boiler

1. DEFINITIONS
1. Authorized technician a person who holds a valid PETROJET Authorized Technician certificate issued by Petrojet Trade s.r.o. 2. Trained operator a demonstrably trained person authorized to operate the boiler. 3. Certified fuel wood pellets certified according to DIN 51731 or NORM M 7135 with diameter 68 mm 4. Tolerable fuel biomass pellets with diameter 610 mm, length 520 mm, humidity up to 15% and spalling up to 50%

2. IMPORTANT INTRODUCTORY NOTE

1. The boiler may be put to operation only by a PETROJET authorized technician. 2. Every change of fuel brings about the necessity to change the settings of the control unit of the burner. Trained operators of the boiler are responsible for the set-up of the burner control unit and for the fuel used. 3. Bedewing and condensed water under the boiler after first start-up is not a defect. 4. During operation the boiler must not be switched off by the main switch (red button on the boiler control panel) (It can be done only in case of risk of damaging property or health). 5. In the event of emergency shutdown of the boiler it is necessary to remove the unburned fuel from the rotary burner chamber prior to re-ignition. 6. The fuel which goes to the feed screw must not contain undesirable objects. A defect caused by such object cannot be recognized in terms of liability for boiler defects.

3. INTRODUCTION
Declaration of conformity is issued by the manufacturer for the boilers with PETROJET burners pursuant to Section 13 subsection 2 of Act No. 22/1997 Sb. (Collection of Laws) and pursuant to the applicable government regulations.

4. BASIC PRODUCT INFORMATION

Producer: Company site: Marking boiler: Boiler type: Boiler is marked with symbol Year of production Systmy s.r.o. Systmy s.r.o. Ndran ul. 81 Doln Bekovice PETROJET Biorobot Biorobot 15 a Biorobot 30 CE 2012 Operation manual PETROJET Biorobot Boiler -3-

Operation manual PETROJET Biorobot Boiler

IMPORTANT NOTICE
By carefully studying the operation manual you will learn information on the design, service and safe operation of the boiler. After unpacking, check the boiler delivery for completeness. Check whether the size of the boiler corresponds with the intended use. WARNING For correct function, safety and long-term operation order at least once a year periodical check, maintenance and adjustment of the boiler by an authorized technician.

5. DESCRIPTION AND INTENDED USE

PETROJET Biorobot boilers are designed for heating water with forced circulation in central or individual central heating systems with water gauge pressure up to 200 kPa and operating temperature 90C. The boilers are designed for burning pellets. The main parts of the boilers consist of the boiler drum, PETROJET burner with a control unit. The boiler drum is welded out of steel sheets and pipes, its inner area is divided into combustion chamber and exchanger through which the flue gases flow to the exhaust gas orifice. The fuel is burned using a burner located in the combustion chamber. The fuel is fed to the burner by the feed screw from the fuel container. Through the rotary vane feeder the fuel gets to the internal fuel feeder which moves the fuel to the combustion area of the rotary grate. On the outside, the boiler drum is jacketed with removable covers with surface finish. The covers are fitted with thermal insulation. CAUTION Before the boiler operator starts the burner it is necessary to read this manual thoroughly.

USED NORMS AND SPECIFICATIONS:

SN EN 55014-1 ed.3:2007 SN EN 60335-1 ed.2:2003 SN EN 303-5:2000 SN 06 1008:1997 SN EN 60335-2-102:2007 SN EN 953 A1:2009 SN ISO 1819:1993 SN ISO 7574-2:1993

Operation manual PETROJET Biorobot Boiler

-4-

Operation manual PETROJET Biorobot Boiler

MANUFACTURERS CERTIFICATION
Systmy s.r.o. certifies that the machine complies with all relevant provisions of NV 176/2008 Sb. (Collection of Laws), NV 17/2003 Sb. (Collection of Laws) and NV 616/2006 Sb. (Collection of Laws). The product is safe when used under the conditions of normal and intended use, and Systmy. s.r.o. has adopted measures by which it ensures conformity of all products marketed with the technical documentation and with the basic requirements for products. The company has taken all necessary measures to ensure that the manufacturing process provide for uniformity of production and conformity of the products with the types described in the certificate and with the basic applicable requirements. This declaration conformity is the original CE declaration of conformity for PETROJET Biorobot products. In Doln Bekovice, on 24 May 2010 Responsible person of the producer: Jan PETRO, Director

6. USE OF THE BOILER, FUEL

Steel hot-water boilers Biorobot 15 and Biorobot 30 are a source of heat suitable for heating apartments, family houses, commercial premises and similar environments with thermal loss 6 30kW. The heating system must be equipped with a pressure expansion tank and forced circulation of the heating water, with maximum gauge pressure 200 kPa. The prescribed (certificate) fuel is wood pellets manufactured according to NORM M7135 standard or DIN 51731 standard with diameter 68 mm, length 520 mm. The tolerable fuel, provided that the burner is adjusted accordingly, is biomass pellets, paper pellets and bark pellets with diameter 610 mm, length 520 mm with maximum humidity up to 15% and spalling up to 50%.

7. DESCRIPTION OF THE BOILER

The boiler is welded out of steel sheets. The inner space is divided into combustion chamber and exchanger through which the flue gases flow to the exhaust gas orifice. The inlet and outlet of the heating water is equipped with pipe couplings with inner 1 thread. The flue-gas ducting is in the axis of the boiler on the back side. The fuel is burned using a burner which is located in the combustion chamber and which is based on the rotary grate principle a patented system PETROJET. The fuel is fed from the feeder hopper by a feed screw (motor with transmission, ribbon flight) to the burner. Here it is fed to the rotary grate. In automatic operation the burner switches on and off according to the required temperature of the heating water (which can be set by the boiler thermostat) or according to the need of heat in a reference room (by an external controller e.g., room thermostat). It is possible to connect normal controls, e.g., equithermal control.

Operation manual PETROJET Biorobot Boiler

-5-

Operation manual PETROJET Biorobot Boiler

8. CROSS SECTION OF THE BOILER

Legend: 1 Burner PETROJET 2 Burning chamber 4 Front cover 5 Upper cover 7 Hot water output 8 Cover of heat exchanger 9 Heat shield 10 Upper cover heat sealing 11 Gas flu throat 12 Heat exchanger 13 Back cover 14 Tubulator 15 Water filling valve 16 Water filling valve 17 Soot doors 18 Ashtray 19 Door sealing cord 20 Ash door 21 Down front Cover 22 Burner door

Operation manual PETROJET Biorobot Boiler

-6-

Operation and maintenance manual PETROJET Biorobot Boiler

9. TECHNICAL DATA
Item Nominal/minimal power for wood pellets Efficiency Operating chimney draft Flue gas mass flow at nominal/minimal performance of wood pellets Fuel consumption at nominal / min. output Flue gas temperature at nominal / min. performance Maximum working pressure Maximum operating temperature The minimum recommended operating temperature Heating water inlet Diameter of smoke socket Height of axis of smoke socket Water volume of the boiler Boiler weight (without burner) Weight burner Total weight of the boiler Boiler class Burner class Fuel Tolerated fuel Fuel diameter Power Supply Electric power permanent average/maximal Power consumption at start Protection of electrical parts of the boiler Boiler loss Hydraulic mm V W W mbar 12 Unit kW % Pa kg/s kg/h C Bar C C mm mm l kg kg kg BIOROBOT 15 15,0/4,5 89 13/5 0,008/0,004 3,3/1,1 147/105 2 90 70 BIOROBOT 30 30,0/7,4 91 18/6 0,02/0,009 7,4/1,7 135/76 2 90 70

G1 internal thread 160 690 35 180 40 220 3 5 Wood pellets Agricultural pellets 6-10 230V/ 50Hz 60W/100W 600W IP 20 14 160 890 60 245 40 285 3 5

The sound pressure level in place of operation boiler LpA = 57 + / -3 dB.

Operation and maintenance manual PETROJET Biorobot Boiler

-7-

Operation and maintenance manual PETROJET Biorobot Boiler

10. BOILER DIMENSIONS

Boiler type Width of boiler with burner Boiler width Boiler height from the floor Height of the heating water outlet Throat height of the center flue Height of heating water entry Boiler depth mm mm mm mm mm mm mm PB 15 1145 410 890 840 690 215 790 PB 30 1145 410 1090 1040 890 215 790

11. BOILER ACCESSORIES

BASIC
Operation and maintenance manual Warranty certificate Inlet and outlet Valve Cleaning (the mining tools) - Scraper, rod, brush Ashtray Ball diameter 30 (M 10) 1pc 1pc 1pc 1pc 1pc 1pc

SPECIAL ACCESSORIES
Manotherm (Associated Thermometer - range 0 - 120 C and a pressure gauge range 0 2.5 bar)

MANUFACTURER PARTS AVAILABLE (ON REQUEST)

Position 1. 2. 3. 4. 5. a. b. c. Name Burner PETROJET H15 Complete cover for heat exchange hood exchanger heat sealing cord cover Tubulators Boiler PB 15 A 2pc Boiler PB 30 A 3pc right Boiler PB 30 A 3pc left Operation and maintenance manual PETROJET Biorobot Boiler -8-

Operation and maintenance manual PETROJET Biorobot Boiler 6. 7. 8. Soot doors Door Sealing cord Ash door complete

In case of specific requirements for spare parts, order it in agreement with the manufacturer. When ordering please specify the type of boiler, size, serial number and year of manufacture. Spare parts and accessories of boilers can be ordered directly from the manufacturer or retailer.

12. BOILER INSTALLATION

The boiler may be installed only by a specialized contractor. In particular it is necessary to comply with the provisions of SN 06 1008 during the installation and use of the boiler. Boiler installation must conform to the applicable regulations, standards and operation manual. The vendor shall not be liable for damage caused by incorrect installation.

13. CHOOSING THE RIGHT BOILER SIZE

Choosing the right boiler size, i.e., its thermal output, is a very important requirement for economical operation and correct function of the boiler. Boiler BIOROBOT 15 is designed for buildings with thermal loss up to 15 kW; boiler BIOROBOT 30 is designed for buildings with thermal loss up to 30 kW. By adjusting the burner you can reduce the power of the boiler according to the requirements of the building up to the minimum power of the burner. Some tolerable fuels may affect the level of minimum and maximum power of the boiler.

14. PLACEMENT OF THE BOILER

The boiler may be installed in the basic environment AA 5/AB 5 according to SNN 33-20003:1995. The shortest admissible distance of the outer contours of the boiler and flue gas ducting from highly and medium-flammable materials (see the annex Flammability of construction materials) is 100 mm. The shortest admissible distance of the outer contours of the boiler and flue gas ducting from lowflammable materials is 200 mm. The distance of 200 mm must also be complied with in a situation where the degree of flammability of the material has not been established. Safe distance must be also complied with when putting furnishings, kindling material and fuel in the room where the boiler is installed.

Operation and maintenance manual PETROJET Biorobot Boiler

-9-

Operation and maintenance manual PETROJET Biorobot Boiler The boiler must be placed on a non-flammable floor or non-flammable insulating mat overlapping the top view of the boiler at least by 300 mm on the front side, on the other sides by 100 mm. for easy operation we recommend installing the boiler on a non-flammable mat with size of 100 to 150 mm. The boiler is to be connected to the power, 230V/50Hz, using a power cord with plug, so that the plug is always at the operators reach. It is forbidden to tamper with the electrical installation of the boiler. CAUTION The room where the boiler is installed must be provided with permanent supply of air for the combustion. The amount of air needed depends on the power of the boiler: 4560 m3/hour (this corresponds with the air inlet opening with size 200300 cm2).

15. CONNECTING THE BOILER TO THE HEATING SYSTEM

WARNING PETROJET Biorobot boiler is designed for systems with forced circulation. In order to reduce condensation of flue gases and also extend the life cycle of the boiler it is necessary to equip the boiler with a system that ensures that the temperature of the return water does not drop below 60 C (dew point of the flue gas). This can be achieved e.g., by a three-way or, if applicable, four-way mixing valve or thermostatic valve (TSV). Equipment of the boiler with a system that ensures that the temperature of the return water does not drop below 60 C (dew point of the flue gas) is a condition for the existence of the warranty provided to the consumer in the duration of 24 months. The heat transfer fluid should be pure soft water preferably filtered rainwater or other fluids designed for that purpose. A fluid with low freezing point and anti-corrosion effects, FRITERM, can be used as a passive protection of the boiler.

16. CONNECTING THE BOILER TO THE FLUE-GAS DUCTING

Attach a stove-pipe with a regulating damper to the exhaust orifice of the flue-gas ducting using a rivet with diameter 5 mm; if necessary continue with the stove pipe to the chimney. Attach the stove pipe to the damper pipe again using a rivet with diameter 5 mm. The flue-gas ducting should be as short as possible, with gradient upwards from the boiler. The flue-gas ducting, only fixed in the chimney flue and attached to the exhaust orifice of the boiler, must be firmly assembled and attached to prevent incidental or spontaneous loosening; the pipe exhaust should not be longer than 1.5 m, if possible without bends. All parts of the flue-gas ducting must be made of nonflammable materials. For solid fuels the flue-gas ducts must consist of pipes inserted into each other in the direction of the flue gas flow.

Operation and maintenance manual PETROJET Biorobot Boiler

-10-

Operation and maintenance manual PETROJET Biorobot Boiler

17. CONNECTING THE BOILER TO THE CHIMNEY

The boiler must be connected to the chimney flue in accordance with SN 73 4201 and with the consent of a chimney-sweeping company. The boiler in a central heating system must be connected to a separate flue. A chimney with the correct draught is a prerequisite for proper function of the boiler. It affects the performance of the boiler as well as its efficiency. The boiler may be connected only to a chimney flue with sufficient draught. The most suitable chimneys are insulated and lined chimneys. The actual draught shall be checked by measurements by the installation organization.

18. ASSEMBLING THE BOILER AND THE BURNER

BOILER STEERING SYSTEM
Boiler temperature is controlled by electronic unit, which is located on the boiler body. This unit switches off or on the Burner. Control unit has safety thermostat which switch off the burner by disconnection its power supply in emergency cases.

BURNER TO BOILER CONNECTION

SET-UP OF THE BOILER AND THE BURNER

1. Please check: a) the inserted provided accessories set of cleaning tools, i.e., rod, scraper, brush, inlet valve, exchanger cover ball, jointing material, installation and operation manual, warranty certificate. b) the imbedded provided accessories fuel feeder, connecting flexi hose, clips Operation and maintenance manual PETROJET Biorobot Boiler -11-

Operation and maintenance manual PETROJET Biorobot Boiler 2. Install the inlet valve. 3. Attach the holder (ball) to the exchanger cover. 4. Prior to the installation of the burner it is necessary to remove the top and side cover of the boiler and pull the control unit including cabling through the openings in these covers. After having pulled through the control unit re-attach the cover to the boiler and install the control unit to the holder. 5. Place the burner to the boiler and attach using 4 nuts M10 and 10.4mm washers, according to the figure. 6. Insert the feeder to the fuel container with the end where the screw of the feeder is visible, and attach the other end to the burner using the flexi hose. Do not forger to attach the supporting foot to the body of the fuel feeder.

19. SAFETY INSTRUCTIONS FOR THE BOILER OPERATION

The boiler may be operated only by adults demonstrably trained by an authorized technician (i.e., people listed and signed on the Training and burn-in handover protocol). The boiler operator must follow the operation manual and may only switch the boiler on and off, set the temperature, combustion mode on the burner control unit, and check its operation. It is strictly forbidden to leave unattended children near a boiler which is in operation. Modifications of the boiler which could endanger the operators or other peoples health are strictly forbidden. The boiler may be operated at water temperature not exceeding 90 C and must be checked at least once every 24 hours. It is forbidden to use flammable fluids for lighting or increase the output of the boiler over the rating (overload) in any way during the operation. No flammable items shall be placed or thrown to the vicinity of the stoke or ashtray hole. Ashes must be placed in nonflammable containers with lid. In a situation leading to the risk of temporary production of flammable gases or vapors during works with a temporary risk of fire or explosion (e.g., gluing linoleum, PVC, etc.) the boiler must be put out of operation in time before the occurrence of the risk.

20. BEDEWING OF THE BOILER

CAUTION With the initial heating-up, water precipitates on the boiler walls and flows down to the ashtray area. This bleeding of the boiler walls may give the impression that the boiler is leaking. The bleeding will disappear after settling of the flue ashes on the walls of the liner (which occurs approximately after two or three days of operation). If condensate forms in the boiler also after the first days of operation this phenomenon is undesirable and may cause damage to the boiler which is not covered by the warranty. The most probable cause of bedewing: Incorrectly functioning or nonexistent short loop Too low temperature of flue gas Wet fuel Operation and maintenance manual PETROJET Biorobot Boiler -12-

Operation and maintenance manual PETROJET Biorobot Boiler

21. SAFETY OF THE BOILER OPERATION

During the operation of the boiler it is necessary to comply with all applicable safety regulations, in particular SN 06 1008 Fire safety of local appliances and heat sources. PETROJET Biorobot boiler may not be used for any purpose other than as specified in this manual. The surface of the boiler may be cleaned only with ordinary nonflammable cleaning agents. No items made of flammable materials may be placed on the appliance or within a distance which is less than safe distance. No flammable material (wood, paper, diesel fuel and other flammable materials) may be stored in the room where the boiler is installed. The minimum permissible distance of the outer contours of the boiler and flue gas exhaust from materials with high and medium degree of flammability (which stop burning spontaneously after igniting without supply of additional heat energy degree of flammability B, C1, C2) shall be at least 100 mm. The minimum distance from materials with low degree of flammability (after ignited they burn and burn up degree of flammability C3) shall be at least 200 mm. The distance of 200 mm must be complied with also in a situation where the degree of flammability of the material has not been established.. Removal of solid combustion residues from the ashtray area The ash tray, located in the middle of the ash tray area, is made for this purpose. The ash tray needs to be emptied on regular basis before it is completely full. The handle on the front side is used for the removal and handling of the ash tray. After having removed the drawer from the boiler empty the ashes into a prepared container designed for ash removal. Use protective equipment gloves during this work.

LIQUIDATION OF THE PACKAGING

Liquidate the packaging using a recycling yard or use a controlled dump site managed by the relevant municipal authority.

LIQUIDATION OF THE PRODUCT AFTER THE END OF ITS USEFUL LIFE

The product (boiler) is to be disposed of using a recycling yard or use a controlled dump site managed by the relevant municipal authority.

INSTRUCTIONS FOR ENSURING SAFE TRANSPORT

The boiler is delivered from the manufacturers warehouse in disasse mbled form on pallets. The pallets may be handled using normal handling equipment (forklift, pallet truck). During transport on vehicles the load must be secured against moving and tipping.

22. BOILER FIRING

Check before firing: o Water volume and pressure in heating system Operation and maintenance manual PETROJET Biorobot Boiler -13-

Operation and maintenance manual PETROJET Biorobot Boiler o The tightness of the heat exchanger cover o Fitting of the cleaning door

23. OPERATION INFORMATION

JAMMING OF THE FEED SCREW
The feed screw may be jammed by a hard object in the fuel (for example a larger stone or metal screw). The operator must ensure that no such objects are present in the fuel.

OPENING THE BOILER DOOR

Opening the central door and looking at the flame is only allowed for a period of time necessary to adjust the burner. The door may be opened only by trained operating staff. Open the door carefully because there is a risk of flame flashing out. Use suitable protective equipment. You may prevent flashing out by first opening the door only slightly for a few seconds before opening it completely. It is necessary, however, to realize that particularly in high outputs the flame may flash out of the door. Open the door only wearing gloves. When removing the ash tray drawer with ashes always use protective gloves, and place the ashes in a nonflammable container which can be closed with a lid. If the burner is in operation it is forbidden to place hands to the combustion chamber or feed screw.

DUST-FREE SURROUNDINGS OF THE BURNER

If the burner is in operation it sucks in the air from its surroundings. The operator must ensure dust-free surroundings of the boiler. When handwork or cleaning must be carried out near the burner we recommend turning the burner off and covering it (with nonflammable covering) so that dust particles (e.g., also from the fuel) would not get into the inner space of the burner. (Metal dust which is produced for example during sawing or grinding of metal is particularly dangerous). There is a risk of clogging and damaging of the fan, damaging the electronics and the ignition body of the burner. Defects caused by dust are not covered by the warranty.

24. SHUT-DOWN
Upon long-term shut-down of the boiler it is necessary to push the fuel from the entire feed screw because the fuel may expand in the feed screw and clog it entirely, so that after having restarted the boiler the transmission is not able to overcome the resistance.

25. CLEANING THE BOILER

During operation, carbon particles and ashes deposit of the walls, which reduces the efficiency of the boiler. The amount of carbon particles and tar-clogging of the boiler, if any, depends on the Operation and maintenance manual PETROJET Biorobot Boiler -14-

Operation and maintenance manual PETROJET Biorobot Boiler operation of the boiler, type of fuel used, size of the chimney draft, and temperature of the discharge water from the boiler. The boiler is to be cleaned as necessary and according to the operating conditions approximately twice a month. It is advisable to add flue gas thermometer to the flue-gas ducting and clean the boiler in the event of increased temperature of the flue gas. After termination of heating remove the lid of the exchanger. Then remove the swirlers from the exchanger area. Clean the exchanger with cleaning tools which are supplied with the boiler. Carbon particles fallen to the chamber under the exchanger are to be removed through the smut door.

26. SAFETY AND OTHER REGULATIONS

Project making, installing and boiler operation and maintanance must be done in complience with following rules SN 07 0245 Teplovodn a nzkotlak parn kotle. Teplovodn kotle do vkonu 50 kW. Technick poadavky. Zkouen (Warm water and low-pressure steam boilers. Warm water boilers with output up to 50 kW. Technical requirements) SN 06 0310 and installation) SN EN 13501-1 A1 SN 07 7401 Voda a pra pro tepeln energetick zazen s pracovnm tlakem pry do 8 MPa (Water and Tepeln soustavy v budovch - Projektovn a mont (Heating systems in buildings - Design

steam for hot water and steam boilers with nominal steam pressure of up to 8 MPa) SN 06 0830 device) SN 73 4201 Komny a kouovody - Navrhovn, provdn a pipojovn spotebi paliv (Chimneys and Tepeln soustavy v budovch - Zabezpeovac zazen (Heating systems in buildings - Safety

connecting flue pipes - Design, construction and instalation of heatings appliances) SN 73 4201 Komny a kouovody - Navrhovn, provdn a pipojovn spotebi paliv (Chimneys and

connecting flue pipes - Design, construction and instalation of heatings appliances) SN 06 1008 SN 73 0831 SN EN 303-5 Porn bezpenost tepelnch zazen (Fire protection of heating appliances) Porn bezpenost staveb - Shromaovac prostory Kotle pro stedn vytpn - st 5: Kotle pro stedn vytpn na pevn paliva, s run nebo

samoinnou dodvkou, o jmenovitm tepelnm vkonu nejve 300 kW - Terminologie, poadavky, zkouen a znaen (Heating boilers - Part 5: Heating boilers for solid fuels, hand and automatically stocked, nominal heat output of up to 300 kW - Terminology, requirements, testing and marking) NV 26/2003 Sb. Nazen vldy, kterm se stanov technick poadavky na tlakov zazen ve znn nazen vldy . 621/2004 Sb.

27. WARRANTY FOR CONSUMERS

We would like to inform customers who are consumers pursuant to Section 2 subsection 1 paragraph a) of Act No. 634/1992 Sb. (Collection of Laws), on consumer protection, that the boiler may be first put into operation only by authorized technicians. Defects of the boiler, if any, must be Operation and maintenance manual PETROJET Biorobot Boiler -15-

Operation and maintenance manual PETROJET Biorobot Boiler claimed in writing without undue delay after having discovered the defect with the vendor/contractor.

28. EC DECLARATION OF CONFORMITY

PRODUCER
Systmy, s.r.o Ndran 81, 277 01 Doln Bekovice, CZ Tel.: +420 315 692 597 | Fax: +420 315 692 841

The person responsible for assembling the technical documentation and authorized to draw up a declaration on behalf of the manufacturer: Jan Petro Ndran 81, 277 01 Doln Bekovice

PRODUCTS IDENTIFICATION PRODUCTS

Steel hot water boilers with automatic supply of fuel pellets

TYPE IDENTIFICATION:
PETROJET Biorobot 15, PETROJET Biorobot 30

29. BURNER OPERATION AND MAINTENANCE MANUAL

WARNING Installation, the initial heating-up, and training of operators shall be carried out by an authorized technician who is authorized to validate the protocol of installation of the boiler and burner. WARNING The top protective cover of the burner may be removed only after having disconnected the power supply (main lead).

TECHNICAL DATA OF THE BURNER

Name: PETROJET H15 Fuel hopper: External hopper Fuel Feeding: fuel conveyor PETROJET Fuel feeding management: pellet level sensor (capacity) Monitoring the process of combustion: photo sensor Burner control system: Electronic with two processors Power output regulation: single-stage Voltage: 230 V / 50 Hz Maximal power consumption in Start: 600 W Operation and maintenance manual PETROJET Biorobot Boiler -16-

CZ

Operation and maintenance manual PETROJET Biorobot Boiler Maximal power consumption in operation mode: 110W Ignition power output: 400 W Ignition current: 2 A Average power consumption during burner operation: up to 70 W Burner Weight: 45 kg

30. DESCRIPTION OF THE BURNER

Legend
1. Rotating Cylindrical Combustion Chamber 2. Turbo Chamber 3. Fuel Feed Auger 4. Control Electronics 5. Ignition Unit 6. Electronic Controlled Fan 7. Pellet level sensor 8. Fuel Inlet 9. Engine-gearbox 25W/ 230V /50HZ 10. Rotation Flap (tourniquet) 11. Light Sensor - photocell 12. Burner Control Unit

DESCRIPTION OF MAIN PARTS OF THE BURNER

Rotation cylindrical burning chamber
It is new revolutionary technical solution for burning agricultural pellets with ash clinkers

Operation and maintenance manual PETROJET Biorobot Boiler

-17-

Operation and maintenance manual PETROJET Biorobot Boiler

Feeding auger
Transports and accurately doses the fuel into the combustion chamber according to the set power output.

Controlled fan
Speed control fan allows you to set ideal combustion for a particular fuel.

Ignition Unit
Enables burner to have interrupted operation (automatic switch off and on) regarding to customers heating system needs.

Photocell
Sees light emitted by flame in the boiler and decides when to start and when the fire is already started.

Rotation Flap (tourniquet)

Effective protection against backfire.

Pellet level sensor

Captures level of pellets in the burner above rotary flap (turnstile) and thus regulates the flow of fuel into the burner from the external fuel tank by screw conveyor.

Control Unit
CU sets ignition, combustion, and burner power output for individual fuels. It also monitors and records operational data. Improper adjustment of the burner may cause malfunction or damage to the boiler.

31. DESCRIPTION OF THE FUNCTION

H 15 Petrojet pellet burner ignites the fuel automatically. Operation of the burner is controlled via the flame sensor photocell. In the burner body the fuel and the combustion air are fed in order to achieve complete, effective and environment-friendly combustion of the pellets with high efficiency.

FEEDING SYSTEM
The pellets are fed into the burner from an external fuel container automatically by means of a feed screw PETROJET which is adapted and controlled by the burner electronic control unit. The feeding system always uses the safe principle of interruption of fuel supply to the burner due to the gravity feeding of pellets to the burner (empty hose above the burner). If the LED is lighted up the feed crew is not moving. As soon as the LED turns off the feed screw feeds up to the required level of fuel. Sensitivity of the capacity sensor can be adjusted by the built-in trimmer (screwdriver maximum 1 mm). Operation and maintenance manual PETROJET Biorobot Boiler -18-

Operation and maintenance manual PETROJET Biorobot Boiler WARNING It is forbidden to combine the burner with a different feeding system. It is necessary to use PETROJET fuel feeder.

32. SAFETY AND START-UP

DESIGN MEASURES FOR INCREASED SAFETY
In terms of safety the separation of the burner from the fuel container provides a high guarantee against burning of fuel outside of the combustion area of the burner. In the event of a failure the safety thermostat of the boiler will turn off the power supply to the burner, preventing overheating of the boiler and burner. In addition, the burner is designed to switch back automatically to normal operation after power supply outage. In the event of a failure which results in interruption of the burner operation such failure is indicated on the burner display. The process of igniting, burning and shutting down is controlled by a microprocessor logical circuit with optical separation of the power leads to 5kV. The processor keeps checking flawless operation of the fan by means of a feedback loop. If for some reason the fan is not running it will empty the pellets from the rotary combustion chamber of the burner and shut down. It will indicate ERROR AIR message, and the boiler waits for operator intervention. The first processor permanently monitors the fuel level using the pellet level sensor. The burner is protected against back-firing by a rotary gate (star feeder) and also by complete emptying of fuel from the burner upon shut-down. If the burner fails also in the second attempt to ignite the fuel it will indicate ERROR START message, and the boiler waits for operator intervention. If pellets run out during the burning the burner will shut down. The ERROR PELETS message will be indicated, and the boiler waits for operator intervention. Important: Do not forget to provide pellets to the feed screw always before starting up.

33. MAINTENANCE OF THE BURNER, BOILER, FLUE-GAS

DUCTING AND CHIMNEY
CHECKING AND CLEANING
The burner itself is designed to require only minimum maintenance. The maintenance frequency depends on the quality, moisture and type of fuel burnt, and of course by the adjustment of the burner. The actual consumption of pellets always depends on regular cleaning of the boiler and the flue-gas ducting. With respect to these facts, the operator himself must select the intervals of cleaning in order to ensure reliable and safe operation of the boiler.

Operation and maintenance manual PETROJET Biorobot Boiler

-19-

Operation and maintenance manual PETROJET Biorobot Boiler

Basic maintenance of the burner

We recommend cleaning the rotary combustion chamber on regular basis once a month using a wire brush. When burning fuel of lower quality where the ashes get stuck to the rotary combustion chamber or where the combustion air supply openings get clogged clean the burner once a week. The rotary combustion chamber may be cleaned only after the fuel has completely burned and the combustion chamber has cooled down in the STOP - - mode while the fan is running.

34. REQUIREMENTS FOR THE BOILER ROOM AN

CONNECTING THE BURNER TO THE BOILER
CAUTION It is necessary to comply with all general safety regulations for working with heating devices as stipulated by the applicable legislation. The boiler may be only started if the burner is properly connected to the boiler, the boiler is connected to the chimney with sufficient draught using the flue-gas ducting, and there is enough fuel in the fuel container.

Requirements for the boiler room, system, burner, feed crew and pellet container before starting the burner:
The area where the boiler will be installed must conform to all fire regulations according to the applicable standards and laws. The area where the boiler will be installed must be equipped with an opening for combustion air suction with minimum section of 350 cm2. The boiler with the burner must be placed in such a way as to provide sufficient space for cleaning and removal of ashes from the burner, boiler, flue-gas ducting and chimney. The burner must be installed on the boiler using insulation and sealing material and must be properly attached with nuts to prevent leakage of flue gases to the boiler room. The external feed screw must be placed in the container in a way as to allow easy collection of pellets. The hose between the burner and the feed screw must be fastened, properly attached, and must have such gradient to allow the pellets fall to the burner without problems. The length of the hose should be not longer than 50 cm. The joints between the hose, the burner, and the feed screw must be properly tightened. The cable from the feed screw must be plugged in the socket on the burner. H 15 Petrojet bo ile rs wit h b u rn e r can be used in the basic environment, AA5/AB5 pursuant to SN3320001. The boilers must be placed in a boiler room which is provided with sufficient air inlet for combustion. Installation of the boiler in a residential area (including hallways) is not allowed. The section of the opening for combustion air inlet to the boiler room must be at least 350 cm2.

Operation and maintenance manual PETROJET Biorobot Boiler

-20-

Operation and maintenance manual PETROJET Biorobot Boiler

35. CONNECTING TO POWER SUPPLY

After the burner has been installed on the boiler the burner must be connected to power supply through the boiler (never directly) according to the wiring diagram attached. After the burner has been installed the technician will connect the burner to the boiler using a special cable which is a part of the burner. The feed screw is connected using a special plug and socket and is controlled by the burner electronics according to the signals of the level sensor. WARNING The electrical parts must be connected by a qualified person, and particular attention must be paid to safe grounding of the appliance. The connection is pictured in this manual. A four-core cable comes out of the burner and is to be connected to the boiler. The wires have the following meaning: Black-phase (230V, 50 Hz) The black wire is to be connected to the boiler terminal which is permanently energized when the main switch is on, independent of the control thermostat of the boiler. This is the supply voltage of the burner. Brown-phase (230V, 50 Hz) The brown wire is to be connected to the terminal controlled by the control thermostat of the boiler. It brings in the phase with the same polarity as the supply voltage activating the start of the burner. It is perceived as a start-up (ignition) and shut-down signal. Blue-N-neutral The wire is to be connected to the neutral conductor. Yellow/green-PE ground The yellow/green wire is to be connected to the ground. WARNING Both phases (black and brown lead) must be always protected via safety thermostat of the boiler.

Operation and maintenance manual PETROJET Biorobot Boiler

-21-

Operation and maintenance manual PETROJET Biorobot Boiler

36. BOILER GUARDING TEMPERATURE SWITCHBOARD SCHEME

37. CONTROL PANEL

+ signs following the START / RUN / STOP function indicate the following: The first + or sign indicates: switched-on (+) control thermostat on the boiler panel switched-off (+) control thermostat on the boiler panel The second + or sign indicates: the photocell sees (+) flame; the photocell does not see () flame The Star indicates running of ignition unit

The values can be changed using buttons. With the ENT button the program will always change to the next variable, and so on. The ESC button allows you to return to the main menu. When setting specific values follow the other instructions in the manual.

Operation and maintenance manual PETROJET Biorobot Boiler

-22-

Operation and maintenance manual PETROJET Biorobot Boiler

38. SWITCHING ON OPERATION SWITCHING OFF

WARNING The first start-up of the burner after installation must be always carried out by an authorized technician. CAUTION During the first heating-up the surface paint and graphite sealing of the rotary combustion chamber are burnt; the associated smoke or odor will disappear after few hours of operation. It is not a defect.

PREPARATION OF THE BOILER AND BURNER FOR OPERATION

Before the initial start-up of the burner first check whether the burner is properly attached to the boiler, so that no gases produced during the burning of the fuel could leak to the boiler room area. Check the position of the burner with a spirit level (it must be horizontal). Check the position of the external feed screw in the fuel container so that its angle does not exceed 45. Then fill the container with pellets. Cut the connecting hose between the external feed screw and burner to the required length, fasten and fix properly. Then start the burner according to the following instructions:

Starting the burner

Switch on the main switch on the boiler On the control thermostat set the required output temperature of water at 7090 C, and the difference between the switch-on and switch-off temperature 2040 C. The thermostat should be in the ON position before switching on the burner. If we switch on the thermostat later the burner will go through the entire STOP mode (approximately 40 minutes) and only then will ignite. In the first phase the burner will check the inner level of pellets using the capacity level sensor. If the burner and feed screw is without pellets they will be automatically supplied (if they are in the feed container). After the feed screw and the burner are filled with pellets the burner will automatically ignite. CAUTION We recommend checking the level sensor settings before start. If the burner is without pellets the LED will turn off, and the external feed screw will be filled or supply the fuel from the container to the burner (the maximum permitted time of filling is 30 minutes).

AUTOMATIC IGNITION START FUNCTION

Upon a command of the relevant thermostat the burner will switch from the STOP mode to the START mode. If the photocell does not see any flame the cylindrical combustion chamber will turn to a position for optimal access of the ignition hot air to the fuel. The fuel is poured into a transparent plastic tube above the burner until it is detected by the capacity sensor. The internal Operation and maintenance manual PETROJET Biorobot Boiler -23-

Operation and maintenance manual PETROJET Biorobot Boiler feed screw feeds the required amount of fuel for ignition to the rear section of the cylindrical combustion chamber, and the electronic control unit starts the ignition. As soon as the photocell detects flame the burner, after the run-out characterized by the PHOTOCELL parameter, will switch to the operating mode RUN ST. CAUTION If the pellets cannot be ignited during the first attempt the entire ignition cycle will be repeated. If the ignition is not successful at the second attempt the burner will signal ERROR START message, it will shut down and wait for the operators intervention. The operator must ascertain the cause of this situation. For example, whether there is sufficient amount of pellets in the container, whether the external feed screw is functional, whether the external feed screw or rotary gate are clogged by impurities in pellets, whether the pellet level sensor is activated and the inside of the burner clogged.

PARAMETERS UNDER THE START + - FUNCTION

The values can be changed using the buttons. With the ENT button the program will always change to the next variable, and so on. The ESC button allows you to return to the main menu. When setting specific values follow the other instructions in the manual. CAUTION The + signs after the START/RUN/STOP function indicate the following: the first + or indicates a switched-on (+) or switched-off () control thermostat on the boiler panel; the second + or indicates whether the photocell sees (+) or does not see () flame. WARNING We do not recommend that even trained operators change the parameters under the START function. Unprofessional setup of the burner may cause dysfunction of the burner or even damage some parts of the burner. Changes in the setup must always be consulted with the authorized technician. [AIR START] Optimal amount of air required during ignition of the burner. It affects the speed of ignition of the fuel. [TIME PELETS] The first batch of fuel required for optimal ignition of the burner. [TIME START] Time during which the burner tries to ignite the fuel. After the first unsuccessful attempt the entire ignition cycle will be repeated. If the fuel cannot be ignited even during the second attempt the burner will shut down to failure status, and ERROR START message will appear on the electronic unit display. [TIME STA D] Interval of fuel feeding by the internal feed screw in the mode START and RUN ST. [FEEDR START] Amount of fuel which the internal feed screw adds to the rotary combustion chamber during the start in regular intervals. [PHOTOCELL] Run-out of the ignition device from the moment the photocell sees flame.

Operation and maintenance manual PETROJET Biorobot Boiler

-24-

Operation and maintenance manual PETROJET Biorobot Boiler [SENSIT PHOTOCELL] The variable sets the limiting intensity of light at which the ignition cycle will be terminated, the PHOTOCELL time will start counting, and the display will show START + +. During the ignition process, operation and shut-down it is possible to watch the actual intensity of light in the boiler in the menu SERVICE, CELA=0 - 100%. This indicator makes it easy to determine how the photocell works and whether it must be cleaned. (Photocell in the RUN mode (i.e., after the fuel has started fully burning) should indicate 100%; if the boiler is not burning and is closed the photocell indicates 0%)

NORMAL OPERATION
Normal operation is entirely automatic while the operator replenishes the fuel, takes out ashes and cleans the burner. During normal operation the display shows RUN ++ (or RUN ++ ST):

RUN + + ST
A mode to which the burner switches after ignition from the START mode. During this mode the burner increases the burning and it lasts 10 minutes. After having achieved full burning the burner then switches to the RUN mode.

RUN + +
The burner enters the RUN function in two ways. 1. After START and achieving full burning of the burner. 2. After a short-term power failure. If the photocell signals at this moment that it sees flame the burner will automatically continue in operation (RUN). The combustion process is set up under the RUN function normal operation. CAUTION The + signs after the START/RUN/STOP function indicate the following: the first + or indicates a switched-on (+) or switched-off () control thermostat on the boiler panel; the second + or indicates whether the photocell sees (+) or does not see () flame.

PARAMETERS UNDER THE RUN FUNCTION

The values can be changed using the buttons. With the ENT button the program will always change to the next variable, and so on. The ESC button allows you to return to the main menu. When setting specific values follow the other instructions in the manual. [AIR RUN] Amount of air required for quality combustion during operation with the set output of the burner. [FEEDR RUN] Amount of fuel required to achieve the required output. [FEEDR2] Run-out of the external feed screw after the pellet level sensor in the burner has detected pellets. (not used) [TUBE RUN] Angle of rotation of the rotary combustion chamber (cylinder) in the range of 360. The setting affects sintering of fuel and quality of combustion. [TUBE TIME] Time interval after the expiry of which the rotary combustion chamber (cylinder) regularly turns. The setting affects sintering of fuel and quality of combustion. Operation and maintenance manual PETROJET Biorobot Boiler -25-

Operation and maintenance manual PETROJET Biorobot Boiler [TIME FEEDR] Interval of fuel feeding by the internal screw. The setting affects sintering of fuel and quality of combustion. [ASH] Only for automatic removal of ashes. Every 60 seconds the screw turns by the set value. (not used)

Afterburning or the STOP process occurs as follows:

If the boiler thermostat which controls the operation of the burner switches off the burner will switch to the STOP function. The following will occur during this function: 1. The feeding of the fuel to the burner by the external feed screw will stop. 2. The burner will switch to the mode of fuel afterburning in the rotary combustion chamber which is characterized by the TIME STOP value. 3. After expiry of the TIME STOP time the burner will automatically switch to the mode of cooling down and cleaning of the rotary combustion chamber. This function runs for a period of TIME END. 4. After expiry of this period the burner will switch to standby mode and wait for a new command to start and new ignition. WARNING - Manual cleaning of the rotary combustion chamber is allowed only in this status.

PARAMETERS UNDER THE STOP FUNCTION

The values can be changed using the buttons. With the ENT button the program will always change to the next variable, and so on. The ESC button allows you to return to the main menu. When setting specific values follow the other instructions in the manual. CAUTION The + signs after the START/RUN/STOP function indicate the following: the first + or indicates a switched-on (+) or switched-off () control thermostat on the boiler panel; the second + or indicates whether the photocell sees (+) or does not see () flame. [AIR STOPC] Amount of air required for the rest of fuel to burn well in the rotary combustion chamber. Air stop must be set to value 2. Other values are restricted! [TIME STOP] Time required for emptying of the rotary gate, internal feed screw and optimal afterburning of all pellets in the rotary combustion chamber. [TIME END] Time required for ideal cooling down and cleaning of the rotary combustion chamber.

Information under the SERVICE function

This is only information which serves the operator of the burner and the service technician for optimal checking and planning of maintenance and cleaning. [W. HOURS] Number of operation hours run [START COUNT] Number of ignition (start) cycles affects the useful life of the ignition element [CLEANING COUNT] This function is not used Operation and maintenance manual PETROJET Biorobot Boiler -26-

Operation and maintenance manual PETROJET Biorobot Boiler [CELLA] Actual intensity of the fire of the burner (indicator) [HAZARDSTOP] Number of nonstandard shutdowns of the burner (using the red pushbutton) [OT] Fan revolution per minute (times 10) This check function is used for correct set-up of the fan. For biomass pellets the ideal revolution is in the range between 50 and 70.

39. ADJUSTMENT OF THE BURNER FOR DIFFERENT FUELS

WARNING If the burner does not burn certified fuel or if it burns fuel which is not mentioned in this manual the manufacturer is not liable for any damage to the boiler, the burner, flue-gas ducting and chimney. The burner is not designed for burning coal. Setting of the combustion parameters affects the quality of combustion and useful life of the boiler and the burner. The output of the burner must be set such that the temperature never drops below 130 C during operation. This will prevent condensation of water vapor. CAUTION Initial adjustment and setup must be carried out by an authorized technician. This professional adjustment of the burner is a condition for warranty liability to the consumer and must be recorded in the attached operation manual.

40. OTHER IMPORTANT INFORMATION FEED SCREWS

Only feed screws PETROJET 1.7 m through 4 m shall be used for the H 15 burner.

41. TROUBLESHOOTING
Defect Check Action

Check the power supply to the boiler The display is not lighted up

Check how the connector is plugged in the burner

If the cause cannot be established for sure contact an authorized technician

The display is lighted up but the boiler does not feed pellets

Check whether the container is filled with pellets

Replenish the pellets

Check whether the screw of the external feed screw is

Clean up the external feed screw

Operation and maintenance manual PETROJET Biorobot Boiler

-27-

Operation and maintenance manual PETROJET Biorobot Boiler

jammed with a foreign object

Check whether the external feed screw is functional (i.e., whether the pellets are fed)

Contact an authorized technician

Check the control and safety thermostat on the boiler control unit

Switch off and back on the main switch on the boiler. Use a pencil to push the safety thermostat

Check the level sensor settings

Clean and, if applicable, adjust the sensitivity by the trimmer on the capacity sensor. (reduce sensitivity to the left, increase sensitivity to the right)

The burner will not start (ignite)

Check whether the ignition element is running

Check whether hot air is coming out of the rotary combustion chamber

Other defects are indicated by the burner directly on the control display. If the boiler does not run optimally and the cause cannot be identified contact an authorized technician.

42. ERROR MESSAGES

The burner is equipped with a system of error indications which are displayed as text. This alarm makes it easier to look for defect, if any, by displaying the cause of stopping. After rectification of the defect restart the burner by switching off and on the main switch on the boiler. ERROR START This error message will be indicated on the display in a situation where the fuel could not be ignited not even with the second attempt. The burner will shut down and wait for the operator. The operator must identify the cause of this situation. For example, whether there are enough pellets in the container, whether the external feed screw is functional, whether the external feed screw or rotary gate are clogged by impurities in pellets, whether the pellet level sensor is activated and the inside of the burner clogged, whether the pellet level sensor in the burner is blocked by an object from the pellets, etc. ERROR PELETS This error message will be indicated on the display after the burner tries to feed pellets to the external feed screw and the upper orifice of the burner up to the level of the capacity level sensor for more than 30 minutes. The burner will shut down and wait for the operator. The operator must identify the cause of this situation. The cause is usually insufficient amount of pellets in the container or clogging of the external feed screw for pellets. Both situations must be resolved by the operator. ERROR AIR This error message will be indicated on the display in a situation where the actual revolution of the fan does not reach the programmed values with a certain permitted deviation. This is a loop check of exact operation of the fan which affects the quality of combustion and safety of the operation. Operation and maintenance manual PETROJET Biorobot Boiler -28-

Operation and maintenance manual PETROJET Biorobot Boiler The burner will shut down and wait for the operator. The operator must identify the cause of this situation. The cause is usually operation in dusty environment. WARNING If the burner cannot be put to operation it is necessary to call a specialized service.

43. SOME RECOMMENDATIONS REGARDING PELLETS AS

FUEL
Pellets as fuel can be made of several energy-carrying raw materials. The most common raw material is wood, although today there are several alternative raw materials out of which fuel pellets can be produced. These raw materials have different characteristics which are both suitable and unsuitable for burning pellets. Important factors which should be checked when buying pellets are: energy value, size, small particle content, moisture and last but not least the price. We recommend choosing fuel which has the lowest cost per energy unit with respect to the function of the fuel in the boiler. Study the function carefully after the fuel delivery. Majority of defects which can occur as a result of poor-quality fuel is related to the handling of the fuel, storage of the fuel in intermediate warehouses, i.e., over the time before it gets to the end user. High content of small particles is often a result of spalling of the pellets during storage or at the place of storage. Formation of sinters in ashes also depends on the silicate (inorganic) impurities (sand). These cannot be detected other than during operation. Moist pellets can be a result of storage in the intermediate warehouse and due to the transport. For the latest knowledge about burning see www.horakypetrojet.cz. WARNING When burning wood pellets there is approximately 0.1% to 2% of ashes. When burning biomass pellets there is a greater amount of ashes produced (320%). The time of checking the amount of ashes in the ash tray must be adapted to this fact.

44. LIST OF MAIN SPARE PARTS

Electronic control - 5V / 200mA current of 230V Level sensor - 5V / 50Hz / 2W Ignition unit - 230V / 50Hz / 400W End switch - 5V Main engine gearbox-230V / 50Hz / 25W Photocell - 5V Source - 5V / 1,300mA Fan 230V / 50Hz / 80W Rotary combustion chamber Graphite seal between the rotating combustion chamber and turbochamber Tourniquet Operation and maintenance manual PETROJET Biorobot Boiler -29-

Operation and maintenance manual PETROJET Biorobot Boiler

45. RECORDS ON GUARANTEE REPAIRS

Repair: ............................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ....................................................................................................................................... ....................................................................................................................................... ........................................................................................................................................ .. Repair was performed by, date Repair: ............................................................................................................................ ....................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... .. Repair was performed by, date Repair: ............................................................................................................................ ....................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... ....................................................................................................................................... .. Repair was performed by, date Repair: ............................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ ........................................................................................................................................ .. Repair was performed by, date

Operation and maintenance manual PETROJET Biorobot Boiler

-30-

Operation and maintenance manual PETROJET Biorobot Boiler

46. WARRANTY TERMS FOR CONSUMERS

1) Warranty period for the boiler, which is provided solely to the consumer, is 24 months. This warranty period only applies to the boiler which was subject to annual service inspection carried out by an authorized technician after 12 months from commissioning. 2) The warranty only applies to a boiler which is operated according to the instructions specified in the operation manual and which was put into operation by an authorized technician. 3) The warranty does not apply (among others) to the failures caused by: interruption of the electrical winding of the ignition element due to the presence of large amounts of dust or presence of fuel in the ignition element connection of the boiler to water pressure higher than 200 kPa use of other than the certified or tolerable fuel improper use (e.g., low temperature of the return water) connection of the boiler to other power network than 230 V/50Hz or to a defective power network starting the boiler contrary to this documentation unprofessional operation and mechanical damage to parts (paint, electronic unit display, etc.) incorrectly sized or implemented heating system installation of the boiler in an unsuitable environment (e.g., high humidity or dust in the boiler room) violent handling, tampering with the boiler structure, natural disaster, improper storage

4) The condition of validity of warranty liability is filling-out and signing of the Handover protocol Training and Burn-in by the customer and an authorized technician. 5) The buyer has been demonstrably informed of the method of use and operation of the boiler and has acknowledge this by signing the Protocol of operator training and initial start -up 6) Burning of other than the certified or tolerable fuel is the buyers own responsibility. 7) The warranty sheet provided to the consumer must be properly filled out. The information on the person (company) installing the boiler must be legible and complete. 8) The boiler must be operated only in the manner specified by the operation manual. 9) The warranty does not apply to wear and tear of the boiler caused by normal use, incorrect change of parameters of the electronic control of the burner, and defects which have been caused by the users violation of the above warranty terms. 10) When claiming a defect of the boiler in the warranty period the buyer (customer) shall contact the vendor (contractor). For information on the current service network of authorized technicians please visit: www.horakypetrojet.cz

Operation and maintenance manual PETROJET Biorobot Boiler

-31-

Operation and maintenance manual PETROJET Biorobot Boiler

47. TRAINING AND INFORMING THE OPERATOR ABOUT PB15 AND PB30
1) 2) Provision of information on each point of the Operation manual and explanation thereof. The operator must ensure quality of the fuel used. The fuel must not be frozen, wet, extremely spalled, and must not contain nonflammable additives. Other than the tolerable or certified fuel described in this manual is burned at the operators own responsibility. The boiler operator must not switch off the boiler during operation using the main switch (with exception of a situation where the container runs out of fuel and the system must be restarted or where there is a risk to the lives or health of people or damage to property). The cycle of complete burning of fuel and removal of ash from the combustion area of the burner would not be completed. This would limit easy re-ignition of the fuel. Repeating this incorrect action might damage the ignition element and clog the nozzles with unburned fuel or cause other defects. The boiler operator has been informed of all functions in the menu of the electronic control unit of the burner and the way they affect the burning process. Upon changes of the settings of the electronic control unit made by the operator it is always necessary to wait at least twenty minutes after every intervention for the change to take effect. This delay is necessary because the fuel from the previous setting must burn out. We recommend that the setting step be always in units of per cent and the fuel feeding time in seconds. WARNING a small change, e.g., 2%, in the setting of the amount of air will induce a change in the combustion. If the fuel is completely exhausted the boiler must be restarted. This means disconnecting the boiler from the power mains by the main switch on the boiler body or on the power supply for the boiler with burner. We recommend recording the setting which was suitable for different fuels in the boiler operation log for future easy adjustment when re-using the same fuel. The operator must perform a visual and listening check along with the check of filling of the ash tray every 24 hours of the boiler operation.

3)

4) 5)

6) 7)

8) 9)

10) You can file requests for repairs at the following telephone number: +420608955676. This does not affect the obligation to claim the rights arising from liability for defects with the vendor (contractor).

Operation and maintenance manual PETROJET Biorobot Boiler

-32-

Operation and maintenance manual PETROJET Biorobot Boiler

48. PROTOCOL OF OPERATOR TRAINING AND INITIAL START-UP

Initial start-up and training was performed by:
Company: ...................................................................................................................................... Street: ................................................................. City: ................................................................... Phone: ................................................................ E-mail: ...............................................................

Purchaser:
Name: ........................................................................................................................................... Street: ................................................................. City: ................................................................... Tel: ..................................................................... Email: ................................................................

Date of training and burn:...................

Trainer ........................................................................

For company:(person) ............................................................. Company UIN .............................. Name of trained personnel: ............................................................................................................ With his/her signature on this handover protocol the customer expressly confirms that the contractor has demonstrated that the boiler in question is capable of running and that he/she finds it fully functional and free of any defects and that he/she has been informed by the contractor about the method of using this boiler, its operation, and the warranty terms.

Serial No. of the burner

............................................... Trainees signature

Serial No. of the boiler

............................................... Customers signature

Operation and maintenance manual PETROJET Biorobot Boiler

-33-

Operation and maintenance manual PETROJET Biorobot Boiler

49. DECLARATION OF CONFORMITY

Operation and maintenance manual PETROJET Biorobot Boiler

-34-