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OVERHEAD TRANSMISSION LINE

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Drum winches

DRUM WINCH
Model: ST 80

Drum winch with a pull force of max. 1 to for various usages (mast equipping, tower erection, antenna construction...) Other pull forces / bigger rope drums on request Robust machine designed for highest reliability, simple operation and minimal maintenance Simple chassis for operation only at construction sites; machine can be tilted by hand to dismount the wheels => simple anchoring of the base frame in the ground High quality control technique enables inching even under maximum load

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Drum winch technical data: Max. pull force (inner rope layer) and max. speed (outer rope layer): - Gasoline engine with 5,5 HP: 1.000 daN with 24 m/min - Gasoline engine with 11 HP: 1.000 daN with 48 m/min Stable rope guiding device with hardened rope rollers Large rope drum (=> few rope layers => rope preserving) with stable pressure rollers for fixing the rope Max. rope capacity: K=19200 => e.g. 300 m for rope 8 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance With safety disc-brakes automatically activated High quality control technique enables inching even under maximum load Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Honda gasoline engine 4,1 kW (5,5 HP) with hand start Optional: gasoline engine with 8,2 kW (11 HP) with electric starter Weight and dimensions: Weight without rope: approx. 155 kg (with 8,2 kW engine approx 170 kg) Length x width x height: approx. 1.000 x 1.000 x 850 mm Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane

Chassis (optional): 1 rigid axle with easily removable towing bar; wheels can also be simply dismounted manually; to be used only at construction sites Ropes (optional): Steel or synthetic fibre ropes on request

Optional equipment: Radio remote control Cover plane Special equipment or special models (with different pull forces) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-080 012010

DRUM WINCH
Model: ST 140 / ST 180 / ST 280 (Z 253)

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Drum winch with a pull force of max. 1,6 to (ST140), 2,1 to (ST 180) or 3,4 to (ST 280) for various usages (mast equipping, tower erection, antenna construction...) Other pull forces / bigger rope drums on request Robust machine designed for highest reliability, simple operation and minimal maintenance Simple chassis for operation only at construction sites; machine can be tilted by hand to dismount the wheels => simple anchoring of the base frame in the ground High quality control technique enables inching even under maximum load

Drum winch technical data: Max. pull force (inner rope layer) and max. speed (outer rope layer) - ST 140 => 1.600 daN and 37 m/min - ST 180 => 2.100 daN and 28 m/min - ST 280 => 3.400 daN and 19 m/min Optional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Large rope drum (=> few rope layers => rope preserving) with stable pressure rollers for fixing the rope Max. rope capacity: K=44816 => e.g. 900 m for rope 7 mm or 300 m for rope 12 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance With safety disc-brakes automatically activated High quality control technique enables inching even under maximum load Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Honda gasoline engine 8,2 kW (10,9 HP) with hand start Optional: gasoline engine with 12,4 kW (16,3 HP), air-cooled diesel engine with 10,5 kW (14,2 HP), water-cooled diesel engine with 10,7 kW (14,5 HP); also with electro starter available Weight and dimensions: Weight: Length x width x height:

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Chassis: 1 rigid axle with height-adjustable and easily removable towing bar ; wheels can also be simply dismounted manually; to be used only at construction sites Ropes (optional): Steel or synthetic fibre ropes on request Optional equipment: Free wheel device Special equipment or special models with different pull forces) on request

approx. 430 kg (without rope) approx.1.580 x 1.580 x 1.270 mm


Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-100 012010

DRUM WINCH
Model: ST 110L / ST 140 / ST 180 / ST 280

Drum winch with a pull force max. 1,4 to (ST 110L), 1,6 to (ST 140), 2,3 to (ST 180) or 3,4 to (ST 280) for various usages (mast equipping, tower erection, antenna construction ...) NEW: ST 280 with 2 operation modes => electrically switchable between high pull force (3,4 to and max. 33 m/min) and high rope speed (73 m/min and max. 1,25 to) New: ST 110L, weight under 700 kg Other pull forces/ bigger rope drums on request Stable backstay for fast and safe anchoring Robust machine designed for highest reliability, simple operation and minimal maintenance Optional operation of the machine via cable or radio remote control from a safe distance => good overview, low noise level and safe position for the operator High quality control technique enables inching even under maximum load Drum winch technical data: Max. pull force (inner rope layer) and max. speed (outer rope layer): - ST 110L => 1.400 daN and 70 m/min - ST 140 => 1.600 daN and 56 m/min - ST 180 => 2.300 daN and 42 m/min - ST 280 => electrical switchable Stage 1: 3.400 daN and 33 m/min Stage 2: 1.250 daN and 73 m/min Optional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Optional with inductive slack-rope safety system (functions only with steel ropes) => prevents rope from getting loose and crossed over Large rope drum (=> few rope layers => rope preserving) with stable pressure rollers for fixing the rope Max. rope capacity: K=51283 => e.g. 360 m with rope 12 mm or 260 m with rope 14 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Optional with cable remote control with a 10 m cable (functions: rope indefinitely controlled in/out; emergency stop) Optional with radio remote control (additional functions: ignition; engine starting) Control panel with all instruments to control engine, hydraulic and electrical systems Optional with automatic speed adjustment (idle/full throttle) Cover: Lockable tarpaulin cover (optional with aluminium sheet) protects the diesel engine, the hydraulic and electrical systems => increases the reliability of the machine and is noise reducing Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance With automatically activated safety disc-brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with special sealing system for a long service life without leakage Engine: Honda gasoline engine with 13,2 kW (18 HP) and elektro starter Optional: Honda gasoline engine with 17,7 kW (24 HP), watercooled diesel engine with 17 kW (23 HP) at 1.950 U/min (Low speed => long service life and low noise level) 12 V system with high capacity battery for safe starting also at cold temperatures Weight and dimensions: Weight: Length x width x height:

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approx. 840 kg (without rope) approx. 2.280 x 1.570 x 1.530 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-200 012010

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Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via mechanical backstay for highest stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via stable mechanical parking jack Standard chassis: 1 axle chassis with rigid axle and a non-adjustable height towing bar with ball coupling for car application Optional chassis: 1 axle chassis with spring mounted axle , overrunning brake system, non-adjustable towing bar with ball coupling for car application, parking brake, lighting system, mudguards and registration as high-speed trailer up to 80 km/h Optional: dismountable towing bar (can be shipped crosswise on the truck), height adjustable towing bar with change coupling (for car or truck applications) Ropes (Optional): Steel or synthetic fibre ropes on request

Optional equipment: Electrical valve and socket in the control panel => enables the connection of a cable/radio remote control (manual control remains possible as emergency control) Cable remote control Radio remote control Inductive slack-rope safety system Free wheel device Lockable cover made of thick-walled aluminium Large, lockable tool box Spare wheel with lockable holding device (only with aluminium cover) Grounding plate with holding device Biodegradable hydraulic oil Special equipment or special models (for lifting passengers or with different pull forces) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-200 012010

DRUM WINCH
Model: ST 500 E / ST 550 E

Drum winch with a pull force of max. 6 to for various usages (mast equipping, tower erection, regulating...) Optional operation of the machine via cable or radio remote control from a safe distance => good overview, low noise level and safe position for the operator ST 550 E with bigger drum, other pull forces on request Stable backstay for fast and safe anchoring Robust machine designed for highest reliability, simple operation and minimal maintenance High quality control technique enables inching even under maximum load

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Technical data of both drum winches: Max. pull force (inner rope layer): 6.000 daN Max. speed (outer rope layer): 45 m/min Optional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Large rope drum (=> few rope layers => rope preserving) with stable pressure rollers for fixing the rope Max. rope capacity: K=88200 => e.g. 450 m with rope 14 mm Optional: ST 550 E with K=190000 => e.g. 750 m with rope- 16 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Optional with cable remote control with a 10 m cable (functions: continuously adjustable rope in/out; emergency stop) Optional with radio remote control (additional functions: ignition; engine starting) Control panel with all instruments to control engine, hydraulic and electrical system Cover: Lockable tarpaulin cover (optional with aluminium sheet) protects the diesel engine, the hydraulic and electrical systems => in-creases the reliability of the machine and is noise reducing Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated in each rope drum => fully enclosed and therefore requiring minimal maintenance With automatically activated safety-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with special sealing system for a long service life without leakage Engine: Water-cooled diesel engine with 38 kW (51,7 HP) 12 V system with high capacity battery for safe starting also at cold temperatures
ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Weight and dimension: Weight: Length x width x height:

approx. 1.500 kg (without rope) approx. 3.300 x 2.100 x 1.500 mm

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via 2 mechanical supporting plates Optional: mechanical backstay for high stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via stable mechanical parking jack Standard chassis: 1 axle chassis with rigid axle and non-adjustable height towing bar Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, non-adjustable height towing bar with ball coupling for car application, parking brake, lighting system, mudguards and registration up to 80 km/h Optional: height adjustable towing bar with change coupling (for car or truck applications) Ropes (Optional): Steel ropes on request Optional equipment: Electrical valve version and socket in the control panel => enables the connection of a cable/radio remote control (manual control remains possible as emergency control) Cable remote control Radio remote control Free wheel device Lockable cover made of thick walled aluminium Special equipment or special models ( with different pull forces) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-350 012010

DRUM WINCH
Model: ST 1100 E

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Drum winch with a pull force of max. 13,5 to for various usages (mast equipping, tower erection, regulating...) Optional operation of the machine via cable or radio remote control from a safe distance => good overview, low noise level and safe position for the operator Other pull forces / bigger rope drums on request Stable backstay for fast and safe anchoring Robust machine designed for highest reliability, simple operation and minimal maintenance High quality control technique enables inching even under maximum load

Technical data of both drum winches: Max. pull force (inner rope layer): 13.500 daN Max. speed (outer rope layer): Stage 1: 19 m/min Stage 2: 30 m/min (with max. 5.000 daN) Stable rope guiding device with hardened rope rollers Large rope drum (=> few rope layers => rope preserving) with stable pressure rollers for fixing the rope Max. rope capacity: K=119380 => e.g. 300 m with rope 20 mm Optional with K=190000 => e.g. 480 m with rope- 20 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Optional with cable remote control or radio remote control Control panel with all instruments to control engine, hydraulic and electrical system Cover: Optional with tarpaulin cover or aluminium sheet protects the diesel engine, the hydraulic and electrical systems => in-creases the reliability of the machine and is noise reducing Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated in each rope drum => fully enclosed and therefore requiring minimal maintenance With automatically activated safety-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with special sealing system for a long service life without leakage Engine: Water-cooled diesel engine with 38 kW (51,7 HP) 12 V system with high capacity battery for safe starting also at cold temperatures

Weight and dimension: Weight: Length x width x height:

approx. 2.500 kg (without rope) approx. 4.100 x 2.300 x 1.710 mm

Frame and support: Stable steel frame with anchoring eyes Lifting rings for easy loading by crane Back support via 2 mechanical supporting plates Optional: mechanical backstay for high stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via stable mechanical parking jack Standard chassis: 1 axle chassis with rigid axle and non-adjustable height towing bar Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, adjustable height towing bar with with change coupling (for car or truck applications), parking brake, lighting system, mudguards and registration up to 80 km/h Ropes (Optional): Steel ropes on request Optional equipment: Electrical valve version and socket in the control panel => enables the connection of a cable/radio remote control (manual control remains possible as emergency control) Cable remote control Radio remote control Lockable cover made of thick walled aluminium Special equipment or special models ( with different pull forces) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-370 082010

MOUNTABLE DRUM WINCH


Model: ST 140 / ST 180 / ST 280 (Z251)

Drum winch to mount on a tractor (or similar construction site vehicle) with a pull force of 1,6 to (ST 140) or 2,1 to (ST 180) or 3,4 to (ST 280) for various usages (mast equipping, tower erection, regulating...) Optional operation of the machine via cable or radio remote control from a safe distance => good overview, low noise level and safe position for the operator Other pull forces / bigger rope drums on request Robust machine constructed for highest reliability, simple operation and minimal maintenance High quality control technique enables inching even under maximum load

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Technical data of both rope drums: Depending on the hydraulic of the driving vehicle data e.g. for 55 l/min and 230 bar Max. pull force (inner rope layer) and max. speed (outer rope layer): - ST 140 => 1.600 daN and 68 m/min - ST 180 => 2.100 daN and 50 m/min - ST 280 => 3.400 daN and 39 m/min Optional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Optional with inductive slack-rope safety system (functions only with steel ropes) => prevents rope from getting loose and crossed over Large rope drum (=> few rope layers => rope preserving) with stable pressure roller for fixing the rope Max. rope capacity: K=51283 => e.g. 510 m with rope 10 mm or 360 m with rope 12 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Optional with cable remote control with a 10m cable (functions: continuous control of rope in/out; emergency stop) Optional with radio remote control (additional functions: ignition; engine starting) Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated in each rope drum => fully enclosed and therefore requiring minimal maintenance With automatically activated safety-disc brakes High quality control technique enables inching even under maximum load Hydraulic hoses and screw connections with special sealing system for a long service life without leakage

Weight and dimensions: Weight: Length x width x height:

approx. 300 kg (without rope) approx. 800 x 1.050 x 630 mm

Frame: The frame is adjusted for attachment to the vehicle Ropes (Optional): Steel or synthetic fibre ropes on request Optional equipment: Electrical valve version and socket in the control panel => enables the connection of a cable/radio remote control (manual control remains possible as emergency control) Cable remote control Radio remote control Free wheel device Inductive slack-rope safety system Complete with tractor (New Holland or on customer request) With mounted cran (for example Palfinger PK 6001) Special equipment or special models ( with different pull forces or bigger rope capacity) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-400 012010

DOUBLE DRUM WINCH


Model: ST 280/D

Double drum winch with a pull force of max. 3,4 to and max. 1,6 to for various usages (regulating, tower equipping, tower erection ...) Optional operation of the machine via cable or radio remote control => good overview, low noise level and safe position for the operator Other pull forces / bigger rope drums on request Very compact machine due to the superimposed winches; with stable backstay for a quick and safe anchoring Robust machine designed for highest reliability, simple operation and minimal maintenance High quality control technique enables inching even under maximum load

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Technical data of both winches: Max. pull force (inner rope layer) and max. speed (outer rope layer): - lower winch: 3.400 daN with 36 m/min - upper winch: 1.600 daN with 56 m/min Optional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Optional with inductive slack-rope safety system (functions only with steel ropes) => prevents rope from getting loose and crossed over Large rope drums (=> few rope layers => rope preserving) with stable pressure roller for fixing the rope Max. rope capacity: K=51283 => e.g. 510 m with rope 10 mm or 360 m with rope 12 mm Control of the machine: The rope can be indefinitely controlled in/out via a hand lever Optional with cable remote control with a 10 m cable (functions: rope indefinitely controlled in/out; emergency stop) Optional with radio remote control (additional functions: ignition; engine starting) Control panel with all instruments to control engine, hydraulic and electrical system Both drum winches cannot be operated simultaneously (only possible as special model) Cover: Lockable tarpaulin cover (optional with aluminium sheet) protects the diesel engine, the hydraulic and electrical systems => increases the reliability of the machine and is noise reducing

Hydraulic driving system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated in each rope drum => fully enclosed and therefore requiring minimal maintenance 2 automatically activated safety-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with special sealing system for a long service life without leakage Engine: Honda gasoline engine with 17,7 kW (24 HP) and elektro starter Optional: Water-cooled diesel engine with 17 kW (23 HP) at 1.950 rpm (Low speed => long service life and low noise level) 12 V system with high capacity battery for safe starting also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 1.170 kg (without rope) approx. 2.280 x 1.570 x 1.700 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-500 012010

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Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via mechanical backstay for highest stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via stable mechanical parking jack Standard chassis: 1 axle chassis with rigid axle and non-adjustable height towing bar with ball coupling for car application

Optional chassis: 1 axle chassis with spring mounted axle , overrunning brake system, non-adjustable towing bar with ball coupling for car application, parking brake, lighting system, mudguards and registration as high-speed trailer up to 80 km/h Optional: dismountable towing bar (can be shipped crosswise on the truck), height adjustable towing bar with change coupling (for car or truck applications) Ropes (Optional): Steel or synthetic fibre ropes on request

Optional equipment: Electrical valve version and socket in the control panel => enables the connection of a cable/radio remote control (manual control remains possible as emergency control) Cable remote control Radio remote control Inductive slack-rope safety system Free wheel device Lockable cover made of thick-walled aluminium sheet Large, lockable tool box Spare wheel with lockable holding device Grounding plate with holding device Biodegradable hydraulic oil Special equipment or special models (with other pull forces) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-500 012010

DOUBLE DRUM WINCH


Model: ST 500/D
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling All electronic components are of robust construction (IP67) Optional: remote diagnosis system

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Overview:
Double drum winch each with a pull force of 6,5 to for various usages (regulating, tower equipping, tower erection) Other pull forces are possible according to customer requirements => upper puller puller is e.g. often limited to 2,5 to (for gin-pole drive) Electronic pull force evaluation and overload system Compact machine due to superimposed winches; with hydraulic backstay for highest stability during operation Technical data of both drum winches: Max. pull force (inner rope layer): 6.000 daN Max. speed (outer rope layer): 63 m/min Otional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Optional with inductive slack-rope safety system (functions only with steel ropes) => prevents rope from getting loose and crossed over Large rope drums (=> few rope layers => rope preserving) with stable pressure roller for fixing the rope Rope capacity: K=88200 => e.g. 450 m with rope 14 mm Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Both drum winches cannot be operated simultaneously (only possible as special model)

Cover: Lockable cover made of thick-walled aluminium sheet protects the diesel engine, the hydraulic and electrical systems => increases the reliability of the machine and is noise reducing Hydraulic driving system: A complete driving unit consisting of planetary gear, brakes and hydraulic motor is integrated in each rope drum => fully enclosed and therefore requiring minimal maintenance 2 automatically activated safety-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with special sealing system for a long service life without leakage Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 3.250 kg (without rope) approx. 4.200 x 2.250 x 2.200 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-600 012010

B 1

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for highest stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic support cylinder Standard chassis: 1 axle chassis with rigid axle, Optional: parking brake

Optional chassis: 2 axle chassis with spring-mounted axle, pneumatic hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards and registration as high-speed trailer Optional: Antiblock system and registration up to 80 km/h Ropes (optional): Steel or also synthetic fibre ropes on request

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote system with 15 m cable Radio remote control Free wheel device Inductive slack-rope safety system Display device of the pull forces (for inner/middle/outer rope layers) Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Biodegradable hydraulic oil Spare wheel with lockable holding device Special equipment or special models (with different pull forces or bigger rope lengths) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-600 012010

DOUBLE DRUM WINCH


Model: ST 1100/500
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling All electronic components are of robust construction (IP67) Optional: remote diagnosis system

B 1

Overview:
Double drum winch with a pull force of 13,3 to and 6,8 to for various usages (regulating, tower equipping, tower erection) Other pull forces are possible according to customer requirements Electronic pull force evaluation and overload system Compact machine due to superimposed winches; with hydraulic backstay for highest stability during operation Technical data lower drum winch: Max. pull force (inner rope layer): 13.300 daN Max. speed (outer rope layer): 35 m/min Stable rope guiding device with hardened rope rollers Optional with inductive slack-rope safety system (functions only with steel ropes) => prevents rope from getting loose and crossed over Large rope drum (=> few rope layers => rope preserving) with stable pressure roller for fixing the rope Rope capacity K=119380 => e.g. 300 m with rope 20 mm Technical data upper drum winch: Max. pull force (inner rope layer): 6.800 daN Max. speed (outer robe layer): 80 m/min Optional with free wheel device to pull out ropes by hand (without engine) Stable rope guiding device with hardened rope rollers Optional with inductive slack-rope safety system (functions only with steel ropes) => prevents rope from getting loose and crossed over Large rope drums (=> few rope layers => rope preserving) with stable pressure roller for fixing the rope Rope capacity K=88200 => e.g. 450 m with rope 14 mm Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Both drum winches cannot be operated simultaneously (only possible as special model)
ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Cover: Lockable cover made of thick-walled aluminium sheet protects the diesel engine, the hydraulic and electrical systems => increases the reliability of the machine and is noise reducing Hydraulic driving system: A complete driving unit consisting of planetary gear, brakes and hydraulic motor is integrated in each rope drum => fully enclosed and therefore requiring minimal maintenance 2 automatically activated safety-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with special sealing system for a long service life without leakage Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 4.000 kg (without rope) approx. 4.550 x 2.250 x 2.200 mm

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-700 012010

B 1

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for highest stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic support cylinders Standard chassis: 1 axle chassis with rigid axle, Optional: parking brake

Optional chassis: 2 axle chassis with spring-mounted axle, pneumatic hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards and registration as high-speed trailer Optional: Antiblock system and registration up to 80 km/h Ropes (optional): Steel or also synthetic fibre ropes on request

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote system with 15 m cable Radio remote control Inductive slack-rope safety system Display device of the pull forces (for inner/middle/outer rope layers) Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Biodegradable hydraulic oil Spare wheel with lockable holding device Special equipment or special models (with different pull forces) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-700 012010

WINCH FOR CONDUCTOR SCRAPPING


Model: WV 7/2

Machine is specially designed for highly efficient scrapping of old conductors / old transmission lines Even conductor spacers can be wound up on the drum Drum winch with 7 to pulling force at inner diameter and 2,4 to at outside diameter of the drum Drum flanges can be opened hydraulically => easy handling of the old conductor package Cable remote control for safe and comfortable controlling of all important functions of the machine Drum is designed for example for 3.100 m rope- 19 mm (optional according to customer requirements)

B 1

Technical data in pulling mode: Max. pull force and rope speed: - Inner rope layer- (460 mm): - Middle rope layer- (880 mm): - Outside rope layer- (1.300 mm): Speed continuously adjustable:

7.000 daN up to 46 m/min 3.600 daN up to 88 m/min 2.400 daN up to 130m/min 0 - 7,8 km/h (130 m/min)

Control of the machine: Cable remote control with 10 m cable to operate the machine: - pulling the rope in/out is controlled via a joystick - control lever to operate the rope guiding system - control lever to open/close the drum flanges - emergency stop buttom Emergency operation for controlling the machine by hand Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems Pull force switch off system (inductive system for highest safety of operation) Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Weight and dimensions: Weight: Length x width x height:

Drum Unit: The 2 drum flanges can be hydraulically opened - controlled by the remote control => the conductor package then falls automatically on the ground behind the machine (controlled by a guidance device) => and can be easily loaded on a truck Width: 850 mm; Outside-: 1.360 mm; Inner-: 460 mm Capacity: 1103100 : rope-2 = max. rope length (with rope- 19 mm => 3.100 m; with 25 mm => 1.800 m) Rope guidance system: Hydraulic rope guidance ; controlled by the cable remote control Can be deactivated by lifting it up hydraulically The rope guidance rollers can be adjusted to various positions. In widest position (dimension according to customer requirements) 2-bundle conductors can be winded up together with spacers Hydraulic drive system: Integrated in the drum unit is a complete driving unit consisting of planetary gear, brake and hydraulic motor => fully enclosed and therefore requiring minimal maintenance With emergency multiple-disc brake, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat ; designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system Engine: Liquid cooled DEUTZ diesel engine with 54 kW (73 HP) at 2.000 rpm Low speed => long life cycle and low noise level 12 V system with high capacity battery for a safe start also at cold temperatures

approx. 3.800 kg approx. 5.300 x 2.400 x 2.520 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-900 012010

B 1

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via 2 robust mechanical supporting winches (with load and idle speed) Front support via robust mechanical supporting winches (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle, Optional: parking brake

Optional equipment: Special Reel for pulling ropes => machine can be used as puller for normal stringing operations with very high rope capacity 700 bar hydraulic system with quick couplings => for example to power a hydraulic cutter Noise reduction kit for cover Front support via hydraulic support cylinder Biodegradable hydraulic oil Radio remote control (additional functions => ignition; engine starting) Special equipment or special models (for example with higher rope capacity or pulling force) on request

Optional chassis: 2 axle chassis with spring-mounted axle, pneumatic hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards and registration as high-speed trailer Optional: Antiblock system and registration up to 80 km/h

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B1-900 012010

OVERHEAD TRANSMISSION LINE


B 2

Pullers

PULLER
Model: SPW 2,5 E

Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 2,5 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools Robust machine, constructed for highest reliability, simple operation and minimal maintenance Hydraulic pump with automatic limit load control => protection of engine and easy operation

B 2

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 2.500 daN:

2.500 daN 0 - 4 km/h max. 1,7 km/h

Control of the machine: Manual control; rope can be indefinitely controlled in/out Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems Pulling force switch-off system Optional: Preparation for a quick installation of a pull force recorder Cover: Optional: Lockable cover made of thick-walled aluminium sheet Double wheel drive: 2 bull wheels with a diameter of 350 mm Grooves designed for connectors up to 41 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels.

Hydraulic drive system: Each bull wheel with complete driving unit, consisting of planetary gear, hydraulic motor and multi-disk brake => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage

Integrated reel winder: Hydraulic drive of the reels with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device for pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled diesel engine with max. 26 kW (35 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 1.150 kg approx. 2.450 x 1.550 x 1.700 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-090 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via mechanical backstay => for high stability Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, parking brake, lighting system, mudguards and registration as highspeed trailer up to 80 km/h

Optional equipment: Biodegradable hydraulic oil Electronic pull force recorder to document the pull force Grounding plate with holding device Reels with detachable or non-detachable flange with 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request Radio remote control

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-090 082010

PULLER
Model: SPW 2,5

Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 2,5 to Double bull wheel drive with a bull wheel diameter of 350 mm (optional: 400 mm) Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools Robust machine, constructed for highest reliability of operation, simple operation and minimal maintenance Operation of the machine via cable remote control (optional also via radio remote control) from a safe distance => good overview, low noise level and safe position for the operator

B 2

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 2.000 daN:

2.500 daN 0 - 6 km/h max. 2 km/h

Control of the machine: Cable remote control with 10 m cable (functions: rope in/out, emergency stop); rope can be indefinitely controlled in/out via a joystick Emergency operation for controlling the machine by hand Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems Pulling force switch-off system (inductive system for highest safety of operation) Optional: Preparation for a quick installation of a pull force recorder Cover: Lockable cover made of thick-walled aluminium sheet; protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels with a diameter of 350 mm (optional with 400 mm) Each with 8 grooves made of hardened steel Grooves designed for connectors up to 41 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels.

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and t therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optional) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device; can be continuously adjusted without tools to all rope diameters and different reel widths Engine: Water-cooled diesel engine with max. 26 kW (35 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 1.800 kg approx. 2.950 x 1.950 x 2.200 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-100 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via stable mechanical parking jack Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, parking brake, lighting system, mudguards and registration as highspeed trailer up to 80 km/h

Optional equipment: Back support via 2 hydraulic supporting cylinders Biodegradable hydraulic oil Electronic pull force recorder to document the pull force Grounding plate with holding device Rope pulley block for operation as underground cable Puller Radio remote control (additional functions: ignition; engine starting) Reels with detachable or non-detachable flange with 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-100 082010

PULLER
Model: SPW 3,5 E

Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 3,5 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools Robust machine, constructed for highest reliability, simple operation and minimal maintenance Hydraulic pump with automatic limit load control => protection of engine and easy operation

B 2

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 3.500 daN:

3.500 daN 0 - 4 km/h max. 1,2 km/h

Control of the machine: Manual control; rope can be indefinitely controlled in/out Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems Pulling force switch-off system Optional: Preparation for a quick installation of a pull force recorder Cover: Optional: Lockable cover made of thick-walled aluminium sheet Double wheel drive: 2 bull wheels with a diameter of 350 mm Grooves designed for connectors up to 41 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels.

Hydraulic drive system: Each bull wheel with complete driving unit, consisting of planetary gear, hydraulic motor and multi-disk brake => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage

Integrated reel winder: Hydraulic drive of the reels with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device for pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled diesel engine with max. 26 kW (35 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 1.180 kg approx. 2.450 x 1.550 x 1.700 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-120 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via mechanical backstay => for high stability Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, parking brake, lighting system, mudguards and registration as highspeed trailer up to 80 km/h

Optional equipment: Biodegradable hydraulic oil Electronic pull force recorder to document the pull force Grounding plate with holding device Reels with detachable or non-detachable flange with 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request Radio remote control

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-120 082010

PULLER
Model: SPW 6
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 6 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 5.000 daN:

6.000 daN 0 - 5 km/h max. 2,6 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 450 mm Grooves designed for connectors up to 49 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optinal) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device; can be continuously adjusted without tools to all ropes diameters and different reel widths Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 2.800 kg approx. 4.000 x 2.100 x 2.040 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-200 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system, parking brake, lighting system, mudguards Optional chassis: 1 axle chassis with spring-mounted axle, pneumatic hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and registration as high-speed trailer up to 80 km/h

Optional equipment: Remote diagnosis with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-200 082010

PULLER
Model: SPW 7,5 Z 431
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloading protection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 7,5 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools Technical data in puller mode: Max. pull force: Continuously adjustable speed: at 5.000 daN:

7.500 daN 0 - 5 km/h max. 2,6 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Optinal: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 450 mm Grooves designed for connectors up to 49 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optinal) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 2.620 kg approx. 3.530 x 2.200 x 1.880 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-210 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via mechanical backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system, parking brake, lighting system, mudguards Optional chassis: 1 axle chassis with spring-mounted axle, pneumatic hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and registration as high-speed trailer up to 80 km/h

Optional equipment: Remote diagnosis with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-210 082010

PULLER
Model: SPW 9
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 9 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 8.000 daN:

9.000 daN 0 - 5 km/h max. 2,6 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 540 mm Grooves designed for connectors up to 52 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optional) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device; can be continuously adjusted without tools to all rope diameters and different reel widths Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: approx. 3.600 kg Length x width x height: approx. 4.220 x 2.100 x 2.100 mm (dimensions can be reduced for shipment)

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-300 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, pneumatic brake system, lighting system, mudguards Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-300 082010

PULLER
Model: SPW 9/5
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with two sets of bull wheels an two integrated reel winders for pulling one or two ropes up to a maximum pull force of 2x 5,5 to or 1x 9 to Two reel winders for loading/unloading reels independently both with automatic rope guiding device Both reel winders are tilded outwards at the back of the machine allows safe change of one reel while the other reel winder is still rotating Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 8.000 daN (or 2x 4.000):

2x 5.500 or 1x 9.000 daN 0 - 5 km/h max. 2,6 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive I (8 to) and double wheel drive II (5 to) : 2 bull wheels made of hardened steel with a diameter of 540 mm (8 to) and 450 mm (5 to) Grooves designed for connectors up to 52 mm (8 to) and 49 mm (5 to) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system of the bull wheel drives => low stress for ropes and planetary gears Integrated reel winder (2 units): Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device for a simple pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device; can be continuously adjusted without tools to all ropes diameters and different reel widths Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 5.500 kg approx. 4.900 x 2.290 x 2.270 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-350 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system, parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: pneumatic brake system, parking brake, lighting system, mudguards 2 axle chassis with spring-mounted axle, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-350 082010

PULLER
Model: SPW 16
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 16 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 14.000 daN:

16.000 daN 0 - 4,5 km/h max. 2,1 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 620 mm Grooves designed for connectors up to 60 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optional) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled DEUTZ diesel engine with max. 147 kW (200 HP) - optional: 155 kW with Exhaust Emission Regulation Stage III A and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 4.900 kg approx. 3.880 x 2.280 x 2.450 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-385 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards 2 axle chassis with spring-mounted axle, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-385 082010

PULLER
Model: SPW 17
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 17 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 16.000 daN:

17.000 daN 0 - 4,5 km/h max. 2,4 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 620 mm Grooves designed for connectors up to 60 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optional) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled DEUTZ diesel engine with max. 200 kW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 5.100 kg approx. 3.880 x 2.280 x 2.450 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-387 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards 2 axle chassis with spring-mounted axle, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-387 082010

PULLER
Model: SPW 19
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 19 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 16.000 daN:

19.000 daN 0 - 5 km/h max. 2,4 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 620 mm Grooves designed for connectors up to 60 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system (optional) for a controlled pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled DEUTZ diesel engine with 200 KW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 5.150 kg approx. 3.880 x 2.280 x 2.450 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-405 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards 2 axle chassis with spring-mounted axle, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-405 082010

PULLER
Model: SPW 18/9
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with two sets of bull wheels an two integrated reel winders for pulling one or two ropes up to a maximum pull force of 2x 9 to or 1x 18 to Two reel winders for loading/unloading reels independently both with automatic rope guiding device Both reel winders are tilded outwards at the back of the machine allows safe change of one reel while the other reel winder is still rotating

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 16.000 daN (or 2x 8.000):

2x 9.000 or 1x 18.000 daN 0 - 5 km/h max. 2,4 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive I (18 to) and double wheel drive II (9 to) : 2 bull wheels made of hardened steel with a diameter of 620 mm (18 to) and 540 mm (9 to) Grooves designed for connectors up to 60 mm (18 to) and 52 mm (9 to) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system of the bull wheel drives => low stress for ropes and planetary gears Integrated reel winder (2 units): Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device for a simple pull out of the rope Reel lifting device for steel reels with 1.100 - 1.400 mm Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled DEUTZ diesel engine with max. 200 kW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 8.000 kg approx. 5.300 x 2.300 x 2.450 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-455 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axle with parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles with parking brake Optional: pneumatic brake system, lighting system, mudguards 2 axle chassis with spring-mounted axle, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-455 082010

PULLER
Model: SPW 24
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 24 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 24.000 daN:

24.000 daN 0 - 5 km/h max. 1,9 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 800 mm Grooves designed for connectors up to 82 mm / rope 32 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system of the bull wheel drives => low stress for ropes and planetary gears Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system for a controlled pull out of the rope Reel lifting device for steel reels with 1.400 mm (optional 1.900 mm) Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled DEUTZ diesel engine with max. 238 kW (324 HP) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 8.800 kg approx. 4.800 x 2.300 x 2.700 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-550 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 mechanical supporting plates Standard chassis: 1 axle chassis with rigid axles with parking brake Optional: pneumatic brake, lighting system, mudguards Optional chassis: 2 axle chassis with rigid axles with parking brake Optional: pneumatic brake, lighting system, mudguards 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders) and parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Back support via 2 hydraulic supporting cylinders Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-550 082010

PULLER
Model: SPW 28
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 2

Overview:
Bull wheel Puller with integrated reel winder for pulling 1 rope up to a maximum pull force of 28 to Reel winder for loading/unloading reels independently Automatic rope guiding device Special reel shaft => allows one single operator to change the reels very quickly without tools

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 15.700 daN: at 28.000 daN:

28.000 daN 0 - 4,8 km/h max. 4,8 km/h max. 2,4 km/h

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Double wheel drive: 2 bull wheels made of hardened steel with a diameter of 900 mm Grooves designed for connectors up to 85 mm / rope 38 mm Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reels

Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system of the bull wheel drives => low stress for ropes and planetary gears Integrated reel winder: Hydraulic drive of the reels and the rope guiding device with gear unit and hydraulic motor => fully enclosed => requiring minimal maintenance With free wheel device and mechanical disc-brake system for a controlled pull out of the rope Reel lifting device for steel reels with 1.400 mm (optional 1.900 mm) Hydraulic lifting and lowering of the reels for loading/unloading Automatic rope guiding device Engine: Water-cooled DEUTZ diesel engine with max. 360 kW (490 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 10.400 kg approx. 5.760 x 2.370 x 2.700 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-610 082010

B 2

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Front support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Back support via 2 hydraulic supporting cylinders Standard chassis: 2 axle chassis with rigid axles with parking brake Optional: pneumatic brake, lighting system, mudguards Optional chassis: 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders) and parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Grounding plate with holding device Biodegradable hydraulic oil Reels with detachable or non-detachable flange with a 1.100 or 1.400 mm Ropes (steel or synthetic fibre ropes) on request Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B2-610 082010

OVERHEAD TRANSMISSION LINE


B 3

Tensioners

TENSIONER WITHOUT ENGINE


Model: B 1500 / 2,5 E

Tensioner without engine for 1 conductor up to 45 mm and a tension force of max. 2,5 to Tensioning mode via hydraulically controlled ATS (Automatic Tensioning System) Robust machine constructed for highest reliability, easy operation and minimal maintenance Free-wheel device for conductor loading

B 3

Technical data in tensioning mode: Continuous tension force: 2.500 daN Continuously adjustable speed: 0 - 5 km/h Minimal tension force: approx. 100 daN Control of the machine: The tension force can be continuously regulated at the control panel; the machine then functions independently via the hydraulical ATS. This system guarantees a constant sag of the conductor. Stopping of the machine (= activating the bull wheel brake system) and restarting of the machine (= deactivating the bull wheel brake system) can be controlled manually by the operator Control panel with display of the tension force Optional with meter counter Bull wheels: 2 bull wheels with a diameter of 1.500 mm 5 grooves per bull wheel for 1 conductor Designed for max. conductor 45 mm High tensile elastic groove linings Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: Bull wheel with a complete driving unit consisting of planetary gear, brake and hydraulic motor => fully enclosed and therefore requiring minimal maintenance 1 emergency multiple-disc brakes, automatically activated Hydraulic activated oil cooling system Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage

Version with chassis: 1-axle chassis with rigid axle; turnable towing bar Central lifting ring for easy loading by crane Back and front support by mechanical parking jacks

Weight and dimensions: Weight: 1.650 kg Length x width x height: approx. 3.350 x 1.700 x 2.360 mm

Optional equipment: meter counter lockable tool box Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-050 052010

TENSIONER WITHOUT ENGINE


Model: B 1500 / 4 E

Tensioner without engine for 1 or 2 conductors up to 45 mm and a tension force of max. 4 to Tensioning mode via hydraulically controlled ATS (Automatic Tensioning System)

B 3

Robust machine constructed for highest reliability, easy operation and minimal maintenance Free-wheel device for conductor loading

Technical data in tensioning mode: Continuous tension force: 4.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tension force: approx. 100 daN Control of the machine: The tension force can be continuously regulated at the control panel; the machine then functions independently via the hydraulical ATS. This system guarantees a constant sag of the conductor. Stopping of the machine (= activating the bull wheel brake system) and restarting of the machine (= deactivating the bull wheel brake system) can be controlled manually by the operator Control panel with display of the tension force Optional with meter counter Bull wheels: 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for 1 or 2 conductors Designed for max. conductor 45 mm High tensile elastic groove linings Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: Bull wheel with a complete driving unit consisting of planetary gear, brake and hydraulic motor => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated Hydraulic activated oil cooling system Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage

Version with chassis: 1-axle chassis with rigid axle; turnable towing bar Central lifting ring for easy loading by crane Back and front support by mechanical parking jacks

Weight and dimensions: Weight: 2.200 kg Length x width x height: approx. 3.100 x 1.800 x 2.480 mm

Optional equipment: meter counter lockable tool box Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-060 082010

TENSIONER WITH ENGINE


Model: B 1200 / 2

Tensioner with engine aggregate for regulation (sagging). For 1 conductor up to 45 mm and a tension force of max. 2 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 2 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional hydraulic system for drum stand or press Robust machine constructed for highest reliability, easy operation minimal maintenance

B 3

Technical data in tensioning mode: Max. tension force: 2.000 daN Continuously adjustable speed: 0 - 6 km/h Minimal tension force: approx. 200 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 2.000 daN Continuously adjustable speed: 0 - approx. 0,8 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems With digital meter counter Cover: Lockable cover made of thick-walled aluminium sheet; protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

Bull wheels: 2 bull wheels with a diameter of 1.200 mm 4 grooves per bull wheel for 1 conductor Designed for max. conductor 45 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 1 additional hydraulic system to operate a hydraulically activated drum stand Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Water-cooled diesel engine with max. 12,5 kW (17 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 1.550 kg approx. 3.200 x 1.780 x 2.240 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-100 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via 2 mechanical supporting plates Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, ighting system, mudguards

Optional chassis: 1 axle chassis with spring-mounted overrunning brake system, parking brake, lighting system and mudguards and registration up to 80 km/h

Optional equipment: Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Special maintenance-free precleaner for the air filter reduce maintenance work ; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10m cable to regulate the tension force for the Automatic Tensioning System (ATS) Digital tachometer Large, lockable tool box Grounding plate with holding device 1 additional hydraulic system to operate the drum stands Hose set with quick coupling to operate drum stands (standard length: 15m or according to customer requirements) Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-100 012010

TENSIONER WITH ENGINE


Model: B 1200 / 4

Tensioner with engine aggregate for regulation (sagging). For 1 conductor up to 45 mm and a tension force of max. 4 to Optional for 2 conductors available In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 4 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stand or press Robust machine constructed for highest reliability, easy operation and minimal maintenance

B 3

Technical data in tensioning mode: Max. tension force: 4.000 daN Continuously adjustable speed: 0 - 6 km/h Minimal tension force: approx. 200 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 4.000 daN Continuously adjustable speed: 0 - approx. 0,8 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control), the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located on the control panel Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems With digital meter counter Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

Bull wheels: 2 bull wheels with a diameter of 1.200 mm 4 grooves per bull wheel for 1 conductor (optional for 2 conductors) Designed for max. conductor 45 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 automatically activated emergency multiple-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Optional with 1 or 2 independent additional hydraulic system to operate up to 2 hydraulically activated drum stand Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Water-cooled diesel engine with 26 kW (35 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 2.700 kg approx. 3.360 x 2.090 x 2.290 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-200 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards and registration up to 80 km/h

Optional equipment: Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Digital tachometer Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 1 or 2 additional hydraulic system to operate the drum stands Hose set with quick coupling to operate drum stands (standard length: 15 m or according to customer requirements) Front support via hydraulic supporting cylinders Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Suitable for 2 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-200 012010

TENSIONER WITH ENGINE


Model: B 1500 / 4

Tensioner with engine aggregate for regulation (sagging). For 1 conductor up to 45 mm and a tension force of max. 4 to Optional for 2 conductors available In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 4 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Robust machine constructed for highest reliability, easy operation and minimal maintenance

B 3

Technical data in tensioning mode: Max. tension force: 4.000 daN Continuously adjustable speed: 0 - 6 km/h Minimal tension force: approx. 200 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 4.000 daN Continuously adjustable speed: 0 - approx. 0,8 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems With digital meter counter Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

Bull wheels: 2 bull wheels with a diameter of 1.500 mm 4 grooves per bull wheel for 1 conductor (optional for 2 conductors) Designed for max. conductor 45 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Optional with 1 or 2 independent additional hydraulic system to operate up to 2 hydraulically activated drum stand Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Water-cooled diesel engine with max. 26 kW (35 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 2.800 kg approx. 3.760 x 2.090 x 2.490 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-300 012010

B 3

Frame and support Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards and registration up to 80 km/h

Optional equipment: Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Digital tachometer Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 1 or 2 additional hydraulic system to operate the drum stands Hose set with quick coupling to operate drum stands (standard length: 15 m or according to customer requirements) Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable support Suitable for 2 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-300 012010

TENSIONER WITH ENGINE


Model: B 1500 / 7,5 Z 341

Tensioner with engine aggregate for regulation (sagging). For 1 or 2 conductor up to 45 mm and a tension force of max. 7,5 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 7,5 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stand or press Robust machine constructed for highest reliability, easy operation and minimal maintenance

B 3

Technical data in tensioning mode: Max. tension force: 7.500 daN Continuously adjustable speed: 0 - 5 km/h Minimal tension force: approx. 400 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 7.500 daN Continuously adjustable speed: 0 - approx. 0,6 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control), the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located on the control panel Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems With digital meter counter Cover: Optional: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

Bull wheels: 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for 2 conductors simultaneously Designed for max. conductor 45 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Optional: automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 automatically activated emergency multiple-disc brakes High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Optional with 2 independent additional hydraulic system to operate up to 2 hydraulically activated drum stand Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Water-cooled diesel engine with 26 kW (35 HP) 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 3.980 kg approx. 3.500 x 2.280 x 2.760 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-351 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via 2 mechanical supporting plates Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards and registration up to 80 km/h

Optional equipment: Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Digital tachometer Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 2 additional hydraulic system to operate the drum stands Hose set with quick coupling to operate drum stands (standard length: 15 m or according to customer requirements) Back support via hydraulic backstay for high stability and fast and easy anchoring; with integrated eyes for anchoring of ropes Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-351 012010

TENSIONER WITH ENGINE


Model: B 1300 / 9
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:
Tensioner with engine aggregate for regulation (sagging). For 1 or 2 (optional 3) conductors up to 45 mm (optional for 60 mm) and a tension force of max. 8 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 8 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Bull wheels: 2 bull wheels with a diameter of 1.300 mm 8 grooves per bull wheel for up to 2 conductors simultaneously (optional for 3 conductors) Designed for max. conductor 45 mm (optional 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 2 or 3 independent additional hydraulic systems to operate up to 3 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

Technical data in tensioning mode: Max. tension force: 9.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tension force: approx. 400 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 9.000 daN Continuously adjustable speed: 0 - approx. 1 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located on the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 4.200 kg approx. 3.770 x 2.180 x 2.450 mm


B3-400 012010

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system,mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 2 or 3 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic supporting cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Suitable for 3 conductors => special bull wheels, third additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment and special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-400 012010

TENSIONER WITH ENGINE


Model: B 1500 / 8
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:
Tensioner with engine aggregate for regulation (sagging). For 1 or 2 (optional 3) conductors up to 45 mm (optional for 60 mm) and a tension force of max. 8 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 8 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tensioning force: Bull wheels: 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for 2 conductors simultaneously (optional for 3 conductors) Designed for max. conductor 45 mm (optional 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 2 or 3 independent additional hydraulic systems to operate up to 3 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

8.000 daN 0 - 5 km/h approx. 400 daN (with ATS)

Technical data in regulating mode (pulling mode): Max. pull force: 8.000 daN Continuously adjustable speed: 0 - approx. 1 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 4.400 kg approx. 3.970 x 2.180 x 2.570 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-500 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake,pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 2 or 3 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic supporting cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Suitable for 3 conductors => special bull wheels, third additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with possibilities for right and left conductors Special equipment and special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-500 012010

TENSIONER WITH ENGINE


Model: B 1500 / 12
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overload protection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:
Tensioner with engine aggregate for regulation (sagging). For 1 or 2 (optional 3) conductors up to 45 mm (optional for 60 mm) and a tension force of max. 12 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 12 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

12.000 daN 0 - 5 km/h approx. 400 daN (with ATS)

Bull wheels: 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for up to 2 conductors simultaneously (optional for 3 conductors) Designed for max. conductor 45 mm (optional 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 2 or 3 independent additional hydraulic systems to operate up to 3 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

Technical data in regulating mode (pulling mode): Max. pull force: 12.000 daN Continuously adjustable speed: 0- approx. 0,7 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located on the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 5.000 kg approx. 5.000 x 2.280 x 2.570 mm


B3-515 012010

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system,mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 2 or 3 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic supporting cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Suitable for 3 conductors => special bull wheels, third additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment and special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-515 012010

TENSIONER WITH ENGINE


Model: B 1500 / 15 F
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:

Tensioner with engine aggregate for regulation (sagging). For 1,2,3 or 4 conductor up to 45 mm (optional for 60 mm) and a tension force of max. 15 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 15 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: 15.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tension force: approx. 700 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 15.000 daN Continuously adjustable speed: 0 - 3 km/h (at 2.500 daN) max. 0,5 km/h (at 15.000 daN) Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located on the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

Bull wheels: 2 bull wheels with a diameter of 1.500 mm 12 grooves per bull wheel for up to 4 conductors simultaneously Designed for max. conductor 45 mm (optional 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 4 independent additional hydraulic systems to operate up to 4 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Hydraulic differential system for the bull wheel drives => low stress for ropes and planetary gears Engine: Liquid cooled DEUTZ diesel engine with 75 kW (102 HP) and automatic and infinitely variable speed control (depending on the power requirement) Low speed => long life cycle and low noise level 24 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

approx. 6.500 kg approx. 4.970 x 2.300 x 2.640 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-517 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles and parking brake Optional: pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system,mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover 4 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic supporting cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment and special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-517 012010

TENSIONER WITH ENGINE


Model: B 1500 / 4,5 x 2
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:

Tensioner with engine aggregate for regulation (sagging). For 1 or 2 conductors up to 45 mm (optional for 60 mm) and a tension force of max. 2 x 4,5 to Sychronizing system => both bull wheel units can be operated in synchronous or separate mode In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 2 x 4,5 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: 2 x 4.500 daN Continuously adjustable speed: 0 - 5 km/h Minimal tensioning force: approx. 300 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 2 x 4.500 daN Continuously adjustable speed: 0 - approx. 1 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Bull wheels: 2 x 2 bull wheels with a diameter of 1.500 mm 4 grooves per bull wheel unit; 2 bull wheel units for 1 + 1 conductors Designed for max. conductor 45 mm (optional 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 2 independent additional hydraulic systems to operate up to 2 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 5.400 kg approx. 5.400 x 2.100 x 2.600 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-521 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: parking brake, pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Grounding plate with holding device 2 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Biodegradable hydraulic oil Hydraulic connection to operate 700 or 1.000 bar press units Bull wheels and rope guiding devices with regulating possibilities for right and left conductors Special equipment and special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-521 012010

TENSIONER WITH ENGINE


Model: B 1500 / 8 x 2
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:

Tensioner with engine aggregate for regulation (sagging). For up to 4 (2+2) conductors up to 45 mm (optional for 60 mm) and a tension force of max. 2 x 8 to Sychronizing system => both bull wheel units can be operated in synchronous or separate mode Optional for 6 (3+3) conductors In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 2 x 8 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: 2 x 8.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tensioning force: approx. 500 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 2 x 8.000 daN Continuously adjustable speed: 0 - approx. 0,6 km/h (optional 1 km/h) Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing
ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Bull wheels: 2 x 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel unit for 2 conductors simultaneously => 2 bull wheel units for 2 + 2 conductors (optional 3 + 3 ropes) Designed for max. conductor 45 mm (optional 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 4 independent additional hydraulic systems to operate up to 4 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 75 kW (102 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 8.100 kg approx. 5.560 x 2.300 x 2.590 mm

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-530 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: lighting system, mudguards

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Grounding plate with holding device 4 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Biodegradable hydraulic oil Hydraulic connection to operate 700 or 1.000 bar press units Special equipment and special models on request

Optional chassis: 2 axle chassis with rigid axles and parking brake Optional: pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake and lighting system Optional: Antiblock system and registration up to 80 km/h

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-530 012010

TENSIONER WITH ENGINE


Model: B 1600 / 12 x 2
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:

Tensioner with engine aggregate for regulation (sagging). For up to 4 (2+2) conductors up to 60 mm and a tension force of max. 2 x 12 to Sychronizing system => both bull wheel units can be operated in synchronous or separate mode Optional for 6 (3+3) conductors In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 2 x 12 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: 2 x 12.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tensioning force: approx. 600 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 2 x 12.000 daN Continuously adjustable speed: 0 - approx. 0,6 km/h (optional 1 km/h) Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing
ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Bull wheels: 2 x 2 bull wheels with a diameter of 1.600 mm 8 grooves per bull wheel unit for 2 conductors simultaneously => 2 bull wheel units for 2 + 2 conductors (optional 3 + 3 ropes) Designed for max. conductor 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 4 independent additional hydraulic systems to operate up to 4 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 9.750 kg approx. 5.850 x 2.390 x 2.730 mm

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-550 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 1 axle chassis with rigid axles and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles and parking brake Optional: pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake and lighting system Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Grounding plate with holding device 4 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Biodegradable hydraulic oil Hydraulic connection to operate 700 or 1.000 bar press units Special equipment and special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-550 012010

TENSIONER WITH ENGINE


Model: B 1500 / 5 x 4
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:

Tensioner with engine aggregate for regulation (sagging). For up to 4 (1+1+1+1) conductors up to 60 mm and a tension force of max. 2 x 10 to or 4 x 5 to all 4 conductors can be controlled independently In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 2 x 10 to or 4 x 5 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press Technical data in tensioning mode: Max. tension force: 4 x 5.000 daN or 2 x 10.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tensioning force: approx. 500 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 4 x 5.000 daN or 2 x 10.000 daN Continuously adjustable speed: 0 - approx. 0,8 km/h Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control); the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing Bull wheels: 4 x 2 Bull wheels with a diameter of 1.500 mm 4 bull wheel units for 4 conductors Designed for max. conductor 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 8 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum l oad Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 independent additional hydraulic systems to operate up to 4 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

approx. 11.000 kg approx. 6.200 x 2.450 x 2.800 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-570 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed) Standard chassis: 2 axle chassis with rigid axles and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Grounding plate with holding device Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Biodegradable hydraulic oil Hydraulic connection to operate 700 or 1.000 bar press units Special equipment and special models on request

Optional chassis: 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake and lighting system Optional: Antiblock system and registration up to 80 km/h

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-570 012010

TENSIONER WITH ENGINE


Model: B 1500 / 18
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction...) Diesel engines with electronic control system satisfaction of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept manual control at the control panel preparation for cable or radio remote control Optional: - synchronisation system - remote diagnosis

B 3

Overview:

Tensioner with engine aggregate for regulation (sagging). For 1, 2 ,3 or 4 conductors up to 60 mm and a tension force of max. 18 to In tensioning mode, automatic control of the machine via ATS (Automatic Tensioning System) Pulling mode to regulate the conductor with a max. pull force of 18 to and to install the conductors into the machine Integrated diesel hydraulic aggregate to control the ATS and activate the pulling mode, the oil cooling system and the optional additional hydraulic system for drum stands or press

Bull wheels: 2 bull wheels with a diameter of 1.500 mm 12 grooves per bull wheel for up to 4 conductors simultaneously Designed for max. conductor 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Conductor anchoring during change of reel is not necessary Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions Optional with 4 independent additional hydraulic systems to operate up to 4 hydraulically activated drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 75 kW (102 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

Technical data in tensioning mode: Max. tension force: 18.000 daN Continuously adjustable speed: 0 - 5 km/h Minimal tension force: approx. 800 daN (with ATS) Technical data in regulating mode (pulling mode): Max. pull force: 18.000 daN Continuously adjustable speed: 0 - approx. 0,6 km/h (optional 1 km/h) Control of the machine: In tensioning mode, the tension force can be continuously regulated at the control panel (optional also with cable remote control), the machine then functions independently via the Automatic Tensioning System (ATS). This system guarantees a constant sag of the conductor and an automatic stopping and restarting without manual intervention In regulating mode (pulling mode), the rope can be indefinitely controlled in/out via a joystick located at the control panel Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Optional: Cable remote control for pulling and tensioning mode or only for Automatic Tensioning System Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing
ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

approx. 7.800 kg approx. 5.900 x 2.280 x 2.800 mm

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-600 012010

B 3

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic cylinder Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axle and parking brake Optional: pneumatic brake system, lighting system, mudguards 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Cable remote control with 10 m cable to regulate the tension force for the Automatic Tensioning System (ATS) Grounding plate with holding device Noise reduction kit for cover 4 additional hydraulic systems to operate the drum stands Hose set with quick coupling to operate drum stands (standard length 15 m; or according to customer requirements) Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B3-600 012010

OVERHEAD TRANSMISSION LINE


B 4

Puller-Tensioners

PULLER-TENSIONER
Model: WB 1200 / 2E

Combination machine to be used as Puller or as Tensioner for 1 steel rope or conductor up to 45 mm and a pull force of max. 1,8 to and tension force of max. 2 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System In pulling mode particularly suitable for replacement of conductors Robust machine constructed for highest reliability, simple operation and minimal maintenance

B 4

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 1.600 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

1.800 daN 0 - 4 km/h max. 4 km/h

2.000 daN 0 - 4,6 km/h 0 daN (with manual control) approx. 200 daN (with ATS)

Bull wheels: 2 bull wheels with a diameter of 1.200 mm 4 grooves per bull wheel for 1 rope/conductor Designed for max conductor 45 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 1 additional hydraulic system to operate 1 hydraulically activated reel winder or drum stand Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled diesel engine with 26 kW (35 HP) at 3.600 rpm 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight Length x width x height:

Control of the machine: Cable remote control with 10 m cable to operate the machine: - In pulling mode the rope is controlled in/out via a joystick - In tensioning mode, the tension force can be continuously regulated; the machine then functions independently via the Automatic Tensioning System (ATS) => constant sag of the conductor and an automatic stopping and restarting without manual intervention Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems Optional with digital meter counter and digital tachometer Pull force switch off system (inductive system for highest safety of operation) Optional: Preparation for a quick installation of a pull force recorder Cover: Lockable tarpaulin cover (optional with aluminium sheet) protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 1.600 kg approx. 2.500 x 1.760 x 2.240 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-050 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via 2 mechanical supporting plates Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, parking brake, lighting system, mudguards Optional: registration up to 80 km/h

Optional equipment: Special maintenance-free precleaner for the air filter; prevent engine overheating and reduce maintenance work at the diesel engine Large, lockable tool box Grounding plate with holding device Hose set with quick coupling to operate reel winders or drum stands (standard length: 15 m or according to customer requirements) Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-050 082010

PULLER-TENSIONER
Model: WB 1200 / 2

Combination machine to be used as Puller or as Tensioner for 1 steel rope or conductor up to 45 mm and a pull/tension force of max. 2 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System In pulling mode particularly suitable for replacement of conductors Robust machine constructed for highest reliability, simple operation and minimal maintenance Operation of the machine via cable remote control (optional also via radio remote control) from a safe distance => good overview, low noise level and safe position for the operator

B 4

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 1.500 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

2.000 daN 0 - 6 km/h max. 2,3 km/h

2.000 daN 0 - 6 km/h 0 daN (with manual control) approx. 200 daN (with ATS)

Bull wheels: 2 bull wheels with a diameter of 1.200 mm 4 grooves per bull wheel for 1 rope/conductor Designed for max conductor 45 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 1 additional hydraulic system to operate 1 hydraulically activated reel winder or drum stand Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled diesel engine with 26 kW (35 HP) at 2.500 rpm Low speed => long life cycle and low noise level 12 V system with high capacity battery for a safe start also at cold temperatures Weight and dimensions: Weight: Length x width x height:

Control of the machine: Cable remote control with 10 m cable to operate the machine: - In pulling mode the rope is controlled in/out via a joystick - In tensioning mode, the tension force can be continuously regulated; the machine then functions independently via the Automatic Tensioning System (ATS) => constant sag of the conductor and an automatic stopping and restarting without manual intervention Emergency operation for controlling the machine by hand in pulling and tensioning modes Control panel with display of the pull force and all instruments to control engine, hydraulic and electrical systems Digital meter counter and digital tachometer Pull force switch off system (inductive system for highest safety of operation) Optional: Preparation for a quick installation of a pull force recorder Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 1.800 kg approx. 3.200 x 2.090 x 2.280 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-100 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle Optional: parking brake, lighting system, mudguards

Optional chassis: 1 axle chassis with spring-mounted axle, overrunning brake system, parking brake, lighting system, mudguards Optional: registration up to 80 km/h

Optional equipment: Special maintenance-free precleaner for the air filter; prevent engine overheating and reduce maintenance work at the diesel engine Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length: 15 m or according to customer requirements) Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Radio remote control (additional functions: ignition; engine starting; additional hydraulic circuit). Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-100 082010

PULLER-TENSIONER
Model: WB 1200 / 4
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1 (optional for 2) steel rope or conductor up to 45 mm and a pull / tension force of max. 4,5 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Bull wheels: 2 bull wheels with a diameter of 1.200 mm 4 grooves per bull wheel for 1 rope/conductor (optional for 2 conductors) Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 1 (optional 2) additional hydraulic system to operate up to 2 hydraulically activated reel winder or drum stand Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight Length x width x height:

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 4.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

4.500 daN 0 - 6 km/h max. 2,3 km/h

4.500 daN 0 - 6 km/h 0 daN (with manual control) approx. 250 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 3.000 kg approx. 3.360 x 2.090 x 2.290 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-200 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support with robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system, parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles Optional: pneumatic brake system, parking brake, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 2 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-200 082010

PULLER-TENSIONER
Model: WB 1500 / 4
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1 (optional for 2) steel ropes or conductors up to 45 mm and a pull/tension force of max. 4 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 4.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: Bull wheels: 2 bull wheels with a diameter of 1.500 mm 4 grooves per bull wheel for 1 rope/conductor (optional for 2 conductors) Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reel/drum Hydraulic drive system: A complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated in both bull wheels => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 1 (optional 2) additional hydraulic system to operate up to 2 hydraulically activated reel winder or drum stand Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Liquid-cooled DEUTZ diesel engine with max. 65 kW (88 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

4.000 daN 0 - 6 km/h max. 2,3 km/h

4.000 daN 0 - 6 km/h 0 daN (with manual control) approx. 250 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 3.200 kg approx. 3.760 x 2.090 x 2.490 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-300 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a safe and fast anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic supporting cylinders

B 4

Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system, parking brake, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles with pneumatic brake system and parking brake Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 2 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-300 082010

PULLER-TENSIONER
Model: WB 1300 / 9
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1 or 2 (optional for 3) steel ropes or conductors up to 45 mm and a pull/tension force of max. 9 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 8.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: 9.000 daN 0 - 5 km/h max. 2,5 km/h Bull wheels: 2 bull wheels with a diameter of 1.300 mm 8 grooves per bull wheel for up to 2 ropes/conductors simultaneously (optional for 3 conductors) Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 2 (optional 3) additional hydraulic systems to operate up to 3 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

9.000 daN 0 - 5 km/h 0 daN (with manual control) approx. 400 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 4.400 kg approx. 3.770 x 2.280 x 2.450 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-400 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles and parking brake Optional: pneumatic brake system, lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-400 082010

PULLER-TENSIONER
Model: WB 1500 / 8
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1 or 2 (optional for 3) steel ropes or conductors up to 45 mm and a pull/tension force of max. 8 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Bull wheels: 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for up to 2 ropes/conductors simultaneously (optional for 3 conductors) Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic rope clamping with integrated grounding device => rope anchoring not necessary during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 2 (optional 3) additional hydraulic systems to operate up to 3 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 8.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

8.000 daN 0 - 5 km/h max. 2,5 km/h

8.000 daN 0 - 5 km/h 0 daN (with manual control) approx. 400 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and the electrical systems => increases the reliability of the machine and is noise reducing

approx. 4.600 kg approx. 3.970 x 2.280 x 2.570 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-500 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles and pneumatic brake system Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatic-hydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-500 082010

PULLER-TENSIONER
Model: WB 1500 / 9+ 4,5
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1 or 2 (optional for 4) steel ropes or conductors up to 45 mm and a pull/tension force of max. 9 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 8.000 daN (or 2 x 4.000 daN): Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: Bull wheels: 2 x 2 bull wheels with a diameter of 1.500 mm 4 grooves per bull wheel for 1 rope => 2 bull wheel pairs for 1 + 1 rope (optional for 2+2 ropes) Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 2 additional hydraulic systems to operate up to 2 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 PS) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

2 x 4.500 or 1 x 9.000 daN 0 - 5 km/h max. 2,5 km/h

2 x 4.500 or 1 x 9.000 daN 0 - 5 km/h 0 daN (with manual control) approx. 500 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 6.800 kg approx. 5.300 x 2.280 x 2.600 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-530 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system, parking brake, mudguards and lighting system

Optional chassis: 2 axle chassis with rigid axles Optional: pneumatic brake system, parking brake, mudguards and lighting system 2 axle chassis with spring-mounted axles, pneumatic brake system parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-530 082010

PULLER-TENSIONER
Model: WB 1500 / 12
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1 or 2 (optional for 3) steel ropes or conductors up to 45 mm and a pull/tension force of max. 12 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 10.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: 12.000 daN 0 - 4,3 km/h max. 2 km/h Bull wheels: 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for up to 2 ropes/conductors simultaneously (optional for 3 conductors) Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 2 (optional 3) additional hydraulic systems to operate up to 3 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 103 kW (140 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

12.000 daN 0 - 4,3 km/h 0 daN (with manual control) approx. 500 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 5.800 kg approx. 5.000 x 2.280 x 2.570 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-560 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle Optional: pneumatic brake system and parking brake,lighting system, mudguards Optional chassis: 2 axle chassis with rigid axles, pneumatic brake system and parking brake Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatichydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-560 082010

PULLER-TENSIONER
Model: WB 1500 / 15
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1, 2, 3 or 4 steel ropes or conductors up to 45 mm and a pull/tension force of max. 15 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 13.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: Bull wheels: 2 bull wheels with a diameter of 1.500 mm 12 grooves per bull wheel for up to 4 ropes/conductors simultaneously Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 additional hydraulic systems to operate up to 4 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 147 kW (200 HP) - optional: 155 kW with Exhaust Emission Regulation Stage III and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

15.000 daN 0 - 4,5 km/h max. 2,3 km/h

15.000 daN 0 - 4,5 km/h 0 daN (with manual control) approx. 700 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 7.100 kg approx. 4.970 x 2.400 x 2.640 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-570 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles, pneumatic brake system and parking brake Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatichydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-570 082010

PULLER-TENSIONER
Model: WB 1700 / 13
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1, 2, 3 or 4 steel ropes or conductors up to 45 mm, optional up to 60 mm and a pull/tension force of max. 13 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 13.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: Bull wheels: 2 bull wheels with a diameter of 1.700 mm 12 grooves per bull wheel for up to 4 ropes/conductors simultaneously Designed for max. conductor 45 mm (optional for 60 mm) High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 additional hydraulic systems to operate up to 4 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 147 kW (200 HP) - optional: 155 kW with Exhaust Emission Regulation Stage III and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

13.000 daN 0 - 5 km/h max. 2,3 km/h

13.000 daN 0 - 5 km/h 0 daN (with manual control) approx. 700 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 7.500 kg approx. 5.370 x 2.400 x 2.840 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-580 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 1 axle chassis with rigid axle and parking brake Optional: pneumatic brake system, lighting system, mudguards

Optional chassis: 2 axle chassis with rigid axles, pneumatic brake system and parking brake Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatichydraulic brake system (with integrated brake cylinders), parking brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-580 082010

PULLER-TENSIONER
Model: WB 1500 / 18
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1, 2, 3 or 4 steel ropes or conductors up to 60 mm and a pull/tension force of max. 18 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 15.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: Bull wheels: 2 bull wheels with a diameter of 1.500 mm 12 grooves per bull wheel for up to 4 ropes/conductors simultaneously Designed for max. connector 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) No anchoring of rope during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 additional hydraulic systems to operate up to 4 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 200 KW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

18.000 daN 0 - 4,6 km/h max. 2,6 km/h

18.000 daN 0 - 4,6 km/h 0 daN (with manual control) approx. 800 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 8.500 kg approx. 5.470 x 2.440 x 2.800 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-700 082010

Frame and support: Stable steel frame with anchoring eyes Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic support cylinder Standard chassis: 1 axle chassis with rigid axle, pneumatic brake system and parking brake Optional: lighting system, mudguards

B 4

Optional chassis: 2 axle chassis with rigid axles, pneumatic brake system and parking brake Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatichydraulic brake system (with integrated brake cylinders), parkin brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-700 082010

PULLER-TENSIONER
Model: WB 1700 / 18
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1, 2, 3 or 4 steel ropes or conductors up to 60 mm and a pull/tension force of max. 18 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 15.000 daN: Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force: Bull wheels: 2 bull wheels with a diameter of 1.700 mm 12 grooves per bull wheel for up to 4 ropes/conductors simultaneously Designed for max. connector 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) No anchoring of rope during change of reel/drum Hydraulic drive system: In both bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 2 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 additional hydraulic systems to operate up to 4 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 200 KW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

18.000 daN 0 - 5 km/h max. 2,6 km/h

18.000 daN 0 - 5 km/h 0 daN (with manual control) approx. 800 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Optional with electronic printer for recording of all data during the stringing operation Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 9.300 kg approx. 5.870 x 2.440 x 2.980 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-720 082010

Frame and support: Stable steel frame with anchoring eyes Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic support cylinder Standard chassis: 1 axle chassis with rigid axle, pneumatic brake system and parking brake Optional: lighting system, mudguards

B 4

Optional chassis: 2 axle chassis with rigid axles, pneumatic brake system and parking brake Optional: lighting system, mudguards 1 or 2 axle chassis with spring-mounted axles, pneumatichydraulic brake system (with integrated brake cylinders), parkin brake, lighting system, mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Electronic printer Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-720 082010

PULLER-TENSIONER
Model: WB 1500 / 16+8
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1, 2, 3 or 4 steel ropes or conductors up to 60 mm and a pull/tension force of max. 16 to In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Bull wheels: 2 x 2 bull wheels with a diameter of 1.500 mm 8 grooves per bull wheel for up to 2 ropes simultaneously => 2 bull wheel pairs for 2 + 2 ropes Designed for max. conductor 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 additional hydraulic systems to operate up to 4 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 200 KW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 16.000 daN (or 2x8.000 daN): Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

2 x 8.000 or 1 x 16.000 daN 0 - 4,8 km/h max. 2,4 km/h

2 x 8.000 or 1 x 16.000 daN 0 - 4,8 km/h 0 daN (with manual control) approx. 800 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 11.500 kg approx. 6.500 x 2.500 x 2.800 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-780 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via robust mechanical supporting winch (with load and idle speed)

B 4

Standard chassis: 2 axle chassis with rigid axles, pneumatic brake system, parking brake and mudguards Optional: lighting system

Optional chassis: 2 axle chassis with spring-mounted axles, pneumatic brake system parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Front support via hydraulic support cylinder Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-780 082010

PULLER-TENSIONER
Model: WB 1700 / 18+9
New machine generation:
PLC machine control with CAN-bus technology Large display to indicate all machine data Error diagnosis, language selection, maintenance data, intelligent engine management (overloadprotection, noise reduction ...) Diesel engines with electronic control system fulfilment of future exhaust emission standards, optimization in fuel consumption and performance New uniform operation concept: manual control at the control panel, preparation for cable or radio remote control New remote controls: more functions, increased operational reliability, improved handling Optional: - synchronisation system - remote diagnosis

B 4

Overview:
Combination machine to be used as Puller or as Tensioner for 1, 2, 3 or 4 steel ropes or conductors up to 60 mm and a pull/tension force of max. 18 to (optional 6 conductors) In tensioning mode automatic control of the machine via ATS (Automatic Tensioning System) In pulling mode particularly suitable for replacement of conductors Bull wheels: 2 x 2 bull wheels with a diameter of 1.700 mm 8 grooves (optional 10 grooves) per bull wheel for up to 2 ropes simultaneously => 2 bull wheel pairs for 2 + 2 ropes (optional 3 + 3) Designed for max. conductor 60 mm High tensile elastic groove linings for all steel ropes and conductors (easily and quickly replaceable) Automatic conductor clamping with integrated grounding device => conductor anchoring not necessary during change of drum Hydraulic drive system: In all four bull wheels a complete driving unit consisting of planetary gear, brake and hydraulic motor is integrated => fully enclosed and therefore requiring minimal maintenance 4 emergency multiple-disc brakes, automatically activated High quality control technique enables inching even under maximum load Highly effective oil cooling system, electrically activated and controlled via thermostat, designed for extreme operating conditions 4 additional hydraulic systems to operate up to 4 hydraulically activated reel winders or drum stands Hydraulic hoses and screw connections with a special sealing system for a long service life without leakage Engine: Water-cooled DEUTZ diesel engine with max. 200 KW (272 HP) and automatic and variable speed control (depending on the power requirement) Low speed (rpm) increasing life cycle and reducing noise level 24 V system with high capacity battery for a safe start also at low temperatures Weight and dimensions: Weight: Length x width x height:

Technical data in pulling mode: Max. pull force: Continuously adjustable speed: at 16.000 daN (or 2x8.000 daN): Technical data in tensioning mode: Max. tension force: Continuously adjustable speed: Minimal tension force:

2 x 9.000 or 1 x 18.000 daN 0 - 4,8 km/h max. 2,4 km/h

2 x 9.000 or 1 x 18.000 daN 0 - 4,8 km/h 0 daN (with manual control) approx. 800 daN (with ATS)

Control of the machine: Control of the machine with joystick on control panel for variable rope in/out adjustment Cruise control system: selected speed can be fixed and controlled by PLC system Optional with cable or radio remote control => good overview, low noise level and high security for the operator Display indicating all machine data (e.g. pulling/tensioning force, preset overload force, rope speed, meter counter, engine date, maintenance data....) and language selection Electronic overload system for highest operating safety Cover: Lockable cover made of thick-walled aluminium sheet, protects the diesel engine, the hydraulic and electrical systems =>increases the reliability of the machine and is noise reducing

approx. 14.000 kg approx. 6.890 x 2.550 x 3.060 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-820 082010

Frame and support: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Back support via hydraulic backstay for high stability and a fast and easy anchoring; with integrated eyes for anchoring of ropes Front support via hydraulic support cylinder

B 4

Standard chassis: 2 axle chassis with rigid axles, pneumatic brake system, parking brake and mudguards Optional: lighting system

Optional chassis: 2 axle chassis with spring-mounted axles, pneumatic brake system parking brake, lighting system and mudguards Optional: Antiblock system and registration up to 80 km/h

Optional equipment: Remote diagnosis system with integrated modem (optional GPS modem) Cable remote control with 15 m cable Radio remote control Special maintenance-free precleaner for the air filter reduce maintenance work; for dusty areas Arctic kit for temperatures up to -30 Large, lockable tool box Grounding plate with holding device Noise reduction kit for cover Hose set with quick coupling to operate reel winders or drum stands (standard length 15 m; or according to customer requirements) Biodegradable hydraulic oil Hydraulic press to operate 700 or 1.000 bar press units Spare wheel with lockable holding device Electronic pull force recorder to document the pull force Suitable for 3 conductors => special bull wheels, second additional hydraulic system and special rope guiding devices Bull wheels and rope guiding devices with adjustment possibilities for right and left conductors Special equipment or special models on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B4-820 082010

OVERHEAD TRANSMISSION LINE


B 5

Drum Stands + Trailers

DRUM STAND ZECK


Model: TB Z 246 / TB Z 249

Drum stand with hydraulic drive unit suitable for drums up to 3.000 mm; weight: 8.000 kg (TB Z 246), weight: 11.000 kg (TB Z 249) Full hydraulic operation as drum stand => uniform and wear free operation, pulling mode also possible, no run on when the machine stops Mounted drum drive => drive need not be dismounted to change the drums High quality, light drum shaft with two adjustable cones for a perfect fixing of the drum suitable for all drum types

B 5

Drum drive unit: Drive torque: 2.900 Nm Speed continuously adjustable: 0 - 6 km/h (32 rpm) With planetary gear and hydraulic motor. The drive is activated directly on the drum shaft => high torques can be transmitted with little wear Free wheel device for an easy pull out of the rope With hydraulic quick couplings for connection with a Puller-Tensioner or other drive unit In connection with ZECK Machines rope pull in/out is fully automatic hydraulically controlled Mechanical brake system as parking brake for safely blocking the drum Drum holding fixtures: High quality, light drum shaft with 76 mm, with two adjustable cones and minimal maintenance plain bearings on both sides Cone adjustable via a hand crank => simple handling and perfect fixing of the drum Adjustable drum driving bolt => for all drum types (wooden drums, aluminium and steel drums with 3 or 4 spokes) Drum is loaded via a crane or by tilting the drum stand Suitable for: - Drum-: max. 3.000 mm - Drum width (TB Z 246): max. 1.580 mm (with 125 mm bore) max. 1.480 mm (with 80 mm bore) Optional: Adapter for drums with more width - Drum width (TB Z 249): max. 1.640 mm (with 125 mm bore) max. 1.540 mm (with 80 mm bore) - Drum weight (TB Z 246): max. 8.000 kg - Drum weight (TB Z 249): max. 11.000 kg Weight and dimensions: Weight: TB Z 246 approx. 720 kg TB Z 249 approx. 1.250 kg Length x width x height: TB Z 246 approx. 1.985 x 2.110 x 1.800 mm TB Z 249 approx. 2.070 x 2.350 x 1.870 mm

Frame: Stable steel frame with anchoring eyes Dismountable frame for smaller transport dimensions Optional equipment: Hose set with quick couplings for connection with the drive unit (standard length: 15 m; or according to customer requirements) Grounding plate with holding device Suitable for stringing operation with helicopter => max. rope speed approx. 20 km/h Rope guidance device hydraulic driven; continuously adjustable for all drum width and rope diameter Mounted or separate engine aggregate (with gasoline or diesel engine) => independent operation, e.g. as Puller to pull in old conductor directly ATS for automatic rope pull in/out for use behind a Tensioner without additional hydraulic system Reel with detachable flange HT/TBF with big rope capacity => ideal for scrapping conductors. Maximum pull force at core : 1.400 daN Biodegradable hydraulic oil Special equipment or special models (e.g. for bigger drums) on request

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-100 082010

DRUM STAND IT
Model: TB / IT

Drum stand with disc-brake system and a manual hydraulic for independent loading of conductor drums For drums with a weight up to 10 to (Optional also for heavy drums) Consisting of 2 separate units => smaller transport dimensions and minimal weight Optional with hydraulic drum drive unit

B 5

Drum tensioning unit: Speed continuously adjustable: 0 - ca. 6 km/h (32 U/min) With disc-brake system; operation via hand wheel

Drum holding fixtures: Drum shaft with 2 adjustable cones The drum is fixed on each side with 4 clamp units. Optional special clamp unit for drums with 3 spokes Two manual hydraulic units for lifting and lowering the drum holding fixtures => simple loading of drums Frame: 2 separate units for smaller transport dimensions; with supporting grips for an easy transport

Optional equipment: Mechanical holding device for drum lifting system; keep the load independent from the hydraulic cylinders Holding device to connect a hydraulic drum drive Hydraulic drum drive (drive torque: 2.900 Nm; weight: 77 kg) with quick locking device to connect onto the drum stand => in connection with ZECK machines, rope pull in/out is fully automatically controlled Hose set with quick coupling to connect to a drive unit (standard length: 15 m; or according to customer requirements) Special equipment for bigger drums on request

Model 244-050 244-100 244-200 244-300

max. drum weight (kg) 2.000 5.000 7.000 10.000

Device for drum drive no no yes yes

max. drum (mm) min. drum mm 2.000 2.800 2.800 3.200 700 1.000 1.000 1.500

max. drum width mm 1.300 1.500 1.500 1,650

Length mm 1.400 2.000 2.000 2.200

Weight (kg) 180 280 280 360

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-300 012010

DRUM CARRIER
Model: TBF 70 SB

Drum carrier and hydraulic drum stand suitable for drums up to 3.000 mm / width 1.500 mm / weight: 7.000 kg All-purpose, as: - hydraulically activated drum stand behind a Tensioner - Drum carrier (registration up to 80 km/h) with engine aggregate for loading conductor drums independently - hydraulic Puller for direct pull in of rope Fully hydraulic operation as drum stand => uniform and wear free operation; pulling mode also possible; no run on when the machine stops Mounted drum drive => not necessary to dismount the drive to change the drums High quality, light drum shaft with two adjustable cones for a perfect fixing of the drum - suitable for all types of drum

B 5

Drum drive unit: Drive torque: 2.900 Nm Speed continuously adjustable: 0 - 6 km/h With planetary gear and hydraulic motor. Drive is activated directly on the drum shaft (no wheel friction drive) => high torques can be transmitted with little wear Free wheel device for an easy pull out of the rope With hydraulic quick couplings for connection with a Puller-Tensioner or other drive units In connection with ZECK machines, rope pull in/out is fully automatic hydraulically controlled Mechanical brake system as parking brake for safely blocking the drum Drum holding fixtures: High quality, light drum shaft with 76 mm, with two adjustable cones and minimal maintenance plain bearings on both sides Cone adjustable via a hand crank => easy handling and a perfect fixing of the drum Adjustable drum driving bolt => for all types of drums (wooden drums, aluminium and steel drums with 3 or 4 spokes) Engine aggregate (5 HP) for lifting and lowering the drum holding fixtures hydraulically => simple loading/unloading of drums Suitable for: - Drum : max. 3.000 mm - Drum width: max. 1.580 mm (with 125 mm bore) - Center bore: 80 - 125 mm - Drum weight: max. 7.000 kg Weight and dimensions: Weight: Length x width x height:

Frame: Stable steel frame optional in galvanized version Front support via robust mechanical supporting winch (with load and idle speed) Back support by 2 mechanical supporting plates Chassis: EU chassis: 2 axle chassis with spring-mounted axles, pneumatic brake system with automatic load dependent braking force, parking brake, lighting system, mudguards and registration as high-speed trailer (in Germany up to 80 km/h) Export chassis: 2 axle chassis with spring-mounted axles, pneumatic brake with manual braking force regulation and parking brake, lighting system, mudguards Stable towing bar with height adjustable towing eye with 40 mm (optional according to customer requirements) Optional equipment: Galvanized steel frame Lockable tool box Hose set with quick couplings for connection to a drive unit (standard length: 15 m; or according to customer requirements) Grounding plate with holding device Biodegradable hydraulic oil Big engine aggregate with electro start(17 HP; with gasoline or diesel engine) => independent operation, e.g.as Puller to pull in old conductors directly ATS for automatic rope pull in/out for use behind Tensioners without additional hydraulic system Reels with detachable flange HT/TBF with big rope capacity => ideal for scrapping conductors. Maximum pull force at core : 1.400 daN Special equipment or special models on request

approx. 2.650 kg approx. 4.700 x 2.550 x 2.360 mm

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-402 012010

B 5

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-402 012010

DRUM CARRIER
Model: TBF 8020 E

Drum Carrier for drums up to 3.200 mm / width: 1.720 mm / weight: 8.000 kg Easy installation of the drum by special frame design ("U-type") Easy loading by hydraulic hand pump and cylinders

B 5

Drum holding system: Steel axle 76 mm with 2 drum fixing devices Various holding devices for different drum- Suitable for: - Drum-: max. 3.200 mm - Drum width: max. 1.720 mm - Center bore: 80-125 mm - Drum weight: max. 8000 kg Weight and dimensions: Weight:

Chassis: 1 axle with rigid axle and parking brake supporting wheel Optional: Ligthing system, mudguards Optional equipment: Engine driven hydraulic aggregate Drum drive unit (only with aggregate) additional drum holding devices for drum- < 1.700 mm

approx. 1.100 kg permissible max. 9.100 kg Length x width x height: ca. 4.000 x 2.520 x 2.300 mm delivered with detachable frame for small shipment dimensions

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-450 012010

DRUM CARRIER
Model: TB - S01

Drum carrier and hydraulic drum stand suitable for drums up to 3.000 mm / width 1.500 mm / weight: 8.000 kg All-purpose as: - hydraulically activated drum stand behind a Tensioner - Drum carrier with simple chassis => only for operation at construction sites (without vehicle registration) - hydraulic Puller for direct pull in of rope Fully hydraulic operation as drum stand => uniform and wear-free operation, pulling mode also possible, no run on when the machine stops Mounted drum drive => not necessary to dismount the drive to change the drums High quality, light drum shaft with 2 adjustable cones for a perfect fixing of the drum; suitable for all types of drum

B 5

Drum drive unit: Drive torque: 2.900 Nm Speed continuously adjustable: 0 - ca. 6 km/h (32 U/min) With planetary gears and hydraulic motor. Drive is activated directly on the drum shaft (no wheel friction drive) => high torques can be transmitted with little wear Free wheel device for an easy pull out of the rope With hydraulic and quick couplings for connection with a PullerTensioner or other drive units In connection with ZECK machines rope pull in/out is fully automatic hydraulically controlled Mechanical brake system as parking brake for safely blocking the drum Drum holding fixtures: High quality, light drum shaft with 76 mm, with two adjustable cones and minimal maintenance plain bearings on both sides Cone adjustable via a hand crank => easy handling and perfect fixing of the drum Adjustable drum driving bolt => for all drum types (wooden drums, aluminium and steel drums with 3 or 4 spokes) Drum is loaded via a crane Suitable for: - Drum : max. 3.000 mm - Drum width: max. 1.486 mm (with 125 mm bore) max. 1.384 mm (with 80 mm bore) - Center bore: 80 - 125 mm - Drum weight: max. 8.000 kg Weight and dimensions: Weight: Length x width x height:

Frame: Stable steel frame with anchoring eyes Lifting rings for easy loading by crane Front support via robust mechanical supporting winch (with load and idle speed)

Chassis: 1 axle chassis with rigid axle Optional: lighting system Stable towing bar with height-adjustable towing eye with 40 mm (optional according to customer requirements) Optional equipment: Hose set with quick couplings for connection with the drive unit (standard length: 15 m; or according to customer requirements) Grounding plate with holding device Suitable for stringing operation with helicopter => max. rope speed approx. 20 km/h Mounted or separate engine aggregate with gasoline or diesel engine) => independent operation, e.g.as Puller to pull in old conductors directly ATS for automatic rope pull in/out; for use behind Tensioners without additional hydraulic system Biodegradable hydraulic oil Special equipment or special models on request

approx. 1.200 kg approx. 3.200 x 2.420 x 2.020 mm

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-500 012010

DRUM STAND
Model: TBh 18 / TBh 20

Drum stand with large disc-brake system and a manually activated hydraulic system for loading drums independently; for drums up to 1.800 mm (TBh 20 up to 2.000 mm) / width 1.140 mm / weight 3.000 kg High quality, light drum shaft with two adjustable cones for a perfect fixing of the drum - suitable for all drum types Optional with a connectable hydraulic drum drive

B 5

Drum tensioning unit: Tensioning torque: 1.900 Nm Continuously adjustable speed: 0 - ca. 6 km/h Double acting, large disc-brake system; comfortable operation via a big hand wheel

Frame: Stable steel frame with anchoring eyes Optional equipment: Grounding plate with holding device Biodegradable hydraulic oil Holding device to connect a hydraulic drum drive Hydraulic drum drive (drive torque: 2.400 Nm; weight: 67 kg) with quick locking device to connect to the drum stand => in connection with ZECK machines, rope pull in/out is fully automatically controlled Hose set with quick coupling to connect to a drive unit (standard length: 15 m; or according to customer requirements) Mounted or separate engine aggregate (gasoline or diesel) => independent operation for tension rope-out or pull rope-in Rope guidance device hydraulic driven; continuously adjustable for all drum width and rope diameter Special rope grounding device Special model (e.g. mounted engine aggregate) or special equipment (e.g. for bigger drums) on request

Drum holding fixtures: High quality, light drum shaft with 76 mm, with 2 adjustable cones and minimal maintenance plain bearings on both sides Cone adjustable via a hand crank => simple handling and perfect fixing of the drum Adjustable drum driving bolt => for all drum types (wooden drums, aluminium and steel drums with 3 or 4 spokes) Manual hydraulic unit for lifting and lowering the drum holding fixtures => simple loading of drums Suitable for: - Drum : max. 1.800 mm (TBh 18) max. 2.000 mm (TBh 20) min. 1.000 mm - Drum width: max. 1.140 mm - Center bore: 80 mm - Drum weight: max. 3.000 kg Weight and dimensions: Weight: Length x width x height:

approx. 460 kg approx. 1.550 x 1.930 x 1.200 mm

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-600 012010

DRUM STAND
Model: TB 18 / 25 / 30

Drum stand with large disc-brake system; various models for drums up to 1.800 mm / 2.500 mm / 3.000 mm (or according to customer requirements) High quality, light drum shaft with 2 adjustable cones for a perfect fixing of the drum - suitable for all types of drum Optional with a connectable hydraulic drum drive

B 5

Drum tensioning unit: Tensioning torque: 1.900 Nm Continuously adjustable speed: 0 - 100 m/min (6 km/h) Double acting, large disc-brake system; comfortable operation via a big hand wheel

Frame: Stable steel frame with anchoring eyes Dismountable frame for smaller transport dimensions Optional equipment: Holding device for connecting a hydraulic drum drive Hydraulic drum drive (drive torque: 2.400 Nm; weight: 67 kg) with quick locking device to connect to the drum stand => in connection with ZECK machines, rope pull in/out is fully automatically controlled Hose set with quick coupling to connect to a drive unit (standard length: 15 m; or according to customer requirements) Grounding plate with holding device Special models or special equipment (e.g. for bigger drums) on request

Drum holding fixtures: High quality, light drum shaft with 2 adjustable cones and minimal maintenance plain bearings on both sides Cone adjustable via a hand crank => simple handling and perfect fixing of the drum Adjustable drum driving bolt => for all drum types (wooden drums, aluminium and steel drums with 3 or 4 spokes) Drum is loaded via crane or by tilting the drum stand Suitable for:

TB 18 Max. drum in mm Center bore in mm Max. drum weight (kg) 1.800 Max. drum width in mm 1.150 4.000

TB 25 2.500 1.470 7.000

TB 30 3.000 1.650 10.000

TB 30/12,5 3.000 1.800 12.500

80 - 125 80 - 125 125 - 140 125 - 140

Weight and dimensions: Weight: Length x width x height:

approx. 430 / 620 / 840 / 950 kg approx. 1.600 x 1.960 x 1.380 mm approx. 1.790 x 1.960 x 1.830 mm approx. 2.500 x 2.400 x 2.100 mm

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B5-700 012010

OVERHEAD TRANSMISSION LINE


B 6

Reel Winders + Reels

HYDRAULIC REEL WINDER


Model: HTB + HTB/D + HTB/E

Operation range: Hydraulic reel winder powered by ZECK Puller-Tensioner, hydraulik power unit or truck hydraulik Disc-brake system for a controlled pull out of the rope without hydraulic drive; also for helicopter operation Reel drive unit: Drive torque: Reel holding fixture: Manual hydraulic to lift and lower the reel-holding fixture Changing the reel can be carried cut very quickly by a single operator Optional: Special plug-in axle with quick locking device for simple reels allows a fast change of reels => no tool is necessary Optional equipment: Hose set with quick couplings for connection to the drive unit (standard length: 15 m; or according to customer requirements) Grounding plate with holding device Special equipment (e.g. mounted or separate engine aggregate or mounting supports for transportation with a front loader) or special models on request

1.100 Nm

With planetary gear and hydraulic motor as enclosed drive system => high reliability and minimal maintenance Free wheel device allows a simple pull out of the rope With hydraulic quick couplings for connection to a Puller-Tensioner or other drive units (e.g. truck hydraulic) Disc-brake system: For usage without hydraulic supply, the disc-brake system ( 300 mm) allows a controlled pull out of the rope Model HTB/D with large disc-brake system ( 700 mm) with tension torque of 1.900 Nm for usage as continuous brake ; e.g. pulling rope installation via helicopter

B 6

Model: HTB und HTB/D

Model: HTB/E

Reel holding fixture, 2 versions available: Version IT 1.100 and 1.400 mm (B6-300) and HT (B6-400) Version Zeck: H0, H1, H2, H3, H0/T, H1/T, H2/T and HT (B6-400) Reel weight: max. 3.500 kg Reel diameter: 1.100 - 1.800 mm Rope guiding device (Optional): Continuously adjustable to all rope diameters and reel widths simple adjustment via hand wheel => no tool is necessary ! With gear unit and hydraulic motor as enclosed drive system => high reliability and minimal maintenance Weight and dimensions: Weight: approx. 560 kg (without rope guidance device 470 kg) Length x width x height: approx. 1.800 x 1.750 x 1.370 mm

Reel holding fixture, 2 versions available: Version IT 1.100 and 1.400 mm (B6-300) Reel weight: max. 1.700 kg Reel diameter: 1.100 - 1.800 mm Rope guiding device: Automatic rope guidance device Chassis (optional): Heigt adjustable, fold away towing bar Weight and dimensions: Weight: 460 kg (approx. 600 kg with chassis) Lnge x Breite x Hhe: 1.500 x 1.450 x 1.500 mm 1.700 x 2.000 x 1.800 mm (with chassis)

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B6-100 082010

REEL WINDER
Model: HB and HB/E

Reel winder without drive: Model HB


Reel winder without drive unit but with brake system for reels up to diameter 1.400 mm and max. reel weight 2000 kg Reel-holding device with maintenance free ball bearing With disc-brake system ( 300 mm) for a controlled pull out of the rope Optional with large disc-brake system ( 700 mm) Can be tilted in 2 positions for installation of reels with a diameter of 1.100 mm or 1.400 mm

B 6

Available in 2 models: Zeck for reels H0, H1, H2, H0/T, H1/T and H2/T IT for simple reels with 1.100 mm and 1.400 mm Special plug-in axle with quick locking device for simple reels allows a fast change of reels => no tool is necessary

Weight and dimensions: Weight: Length x width x height:

approx. 125 kg 2.050 x 1.200 x 950 mm

Frame: Dismountable frame for smaller transport dimensions

Reel winder without drive: Model HB/E


Reel winder in simple version without drive unit; for reels up to diameter 1.400 mm and max. reel weight 1.500 kg Can be tilted for installation of reels with a diameter of 700 mm up to 1.400 mm Optional with disc brake unit

Weight and dimensions: Weight: Length x width x height:

approx. 85 kg 2.550 x 1.325 x 1.060 mm

Frame: Dismountable frame for smaller transport dimensions Optional with aluminium frame

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B6-200 012010

STEEL REELS
IT

Steel reels in simple version without integrated axle and without bearing. Screwed in crosses on both sides for holding the axle Reels with detachable flange and with a conic core, for scrapping of conductors Available with ZECK plug-in axle => faster change of reel

B 6
Steel reels (non detachable): Art. Nr A B 560 560 Dimensions in mm C D DT 460 460 570 570 Weight Kg 66 105

E 420 420

F 50 50

77-9034 1100 77-9035 1400

Detachable steel reels:


Detachable side

Art. Nr

B 540 560

Dimensions in mm C D DT 460 460 570 620 680 715

E 420 420

F 50 50

Weight Kg 70 100

77-9052 1100 77-9054 1400

mm 8 9 10 11 12 13 14 16 18 20 22 24

Rope capacity of the reel in m 77-9034 77-9035 77-9052 77-9054 3200 6400 2900 4400 2400 3600 2000 3000 1900 1600 1400 900 800 2800 2400 2050 1800 1200 1000 900 800

DT

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B6-300 012010

STEEL REELS
ZECK

Zeck reels with mounted axle with sealed, maintenancefree bearing Reels with detachable flange and with a conic core, for scrapping of conductors => types: H 0/T; H 2/T; HT - Bundling wire can be installed even when reels are full - Available for reel winder with Zeck and IT holding fixtures - HT: detachable flange can be easily released with a lever (without screws) Reel with detachable flange for Zeck drum stands => HT / TBF:

B 6

Dimensions: Type of reel Suitable for Axle [mm] Axle length [mm] Outer [mm] Core [mm] Clear width [mm] Weight [kg] Rope capacity factor H0 USP + HTB 35 620 1.100 350 360 74 240.000 H2 SPW + HTB 40 680 1.380 400 410 148 460.000 H3 HTB 40 1.000 1.700 400 580 220 1.020.000 H0/T USP + HTB 35 620 1.100 570 / 360 360 110 220.000 H2/T SPW + HTB 40 680 1.380 580 / 380 360 170 450.000 HT / BM TB + TBF + BM hollow shaft 80 990 1.300 840 / 500 694 345 540.000 HT HTB 40 1.000 1.750 1.040 / 760 580 270 860.000 H T / TBF TB + TBF hollow shaft 80 1.360 1.650 885 / 400 980 360 1.500.000

Formula to calculate the rope capacity for reels: Rope capacity factor : Rope 2 = Rope capacity in [m] Rope capacity in [m]: Rope [mm] 8 10 12 13 14 16 18 20 22 24 28 32 H0 3.750 2.400 1.670 1.420 1.220 940 H2 7.200 4.600 3.200 2.720 2.350 1.800 1.420 1.150 950 800 H3 15.950 10.020 7.100 6.040 5.200 4.000 3.150 2.550 2.100 1.770 H0/T 3.450 2.200 1.530 1.300 1.140 860 H2/T 7.050 4.500 3.140 2.680 2.300 1.760 1.400 1.140 930 800 HT / BM 8.400 5.400 3.750 3.200 2.760 2.100 1.670 1.350 1.120 940 690 530 HT 13.450 8.600 6.000 5.100 4.400 3.380 2.660 2.160 1.780 1.500 1.100 850 HT / TBF 24.400 15.000 10.400 8.900 7.600 4.650 3.670 2.980 2.460 2.060 1.510 1.160

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B6-400 082010

OVERHEAD TRANSMISSION LINE

Machines for medium-voltage lines

B 7

REEL PULLER
Model: HB 800

Hydraulic driven Reel Puller with detachable Reel Suitable for medium voltage lines ; for pulling old conductors or pulling rope up to approx. 800 kg pulling force Optional with normal Reel (non-detachable) for pulling ropes Easy handling of detachable Reel for scrapping of conductors

B 7

Reel drive: Drive torque: max. 3.200 Nm Max. Pulling force and speed: - Middle rope layer: 800 daN ( 840 mm) with 35 m/min - Inner rope layer: 1.380 daN ( 460 mm) with 20 m/min - Outer rope layer: 535 daN ( 1.200 mm) with 50 m/min Diesel aggregate with 8 kW (11 HP) Optional: electric starter; gasoline engine stronger engine for higher pulling speed Reel drive with integrated planetary gear and hydraulic motor => highest reliabilty and minimal maintenance The rope can be indefinitely controlled in/out via a hand lever Reel: Fixed at the planetary gear box ; detachable with 1.400 mm with conic core; optional non-detachable reel rope capacity: e.g. 1.560 m with rope 16 mm optional with higher rope capacity Weight and dimension: Weight: Length x width x height:

Frame: Stable steel frame with anchoring eyes Central lifting ring for easy loading by crane Optional Equipment: Free wheel device to pull out ropes by hand (without engine) Loackable tool box Biodegradable hydraulic oil Not detachable Reel Tarpaulin cover Cable or Radio remote control 1 axle chassis Special equipment or special models on request

approx. 890 kg approx. 1.660 x 1.150 x 1.730 mm


Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B7-100 012010

DRUM STAND
Model: TB 16-5000

Drum Stand with hydraulic drive unit and diesel-hydraulicaggregate Suitable for 2 working modes: - hydraulic tensioning of the drum during stringing operation - hydraulic pulling for sagging Mounted drum drive - drive unit need not be dismounted to change the drums - easy and fast handling High quality, light drum shaft with two adjustable cones for a perfect fixing of the drum

B 7

Data in tensioning mode: Max. tension force (at 1.250 mm): Continuous adjustable speed: Data in pulling (sagging) mode: Max. Pulling force (at 1.250 mm): Speed continuously adjustable:

500 daN 0 - 30 m/min

Weight and dimension: Weight: Length x width x height:

approx. 890 kg without drum approx. 1.600 x 2.210 x 1.230 mm

800 daN 0 - 8 m/min

Frame: Stable steel frame with anchoring eyes Optional Equipment: Loackable tool box Biodegradable hydraulic oil Cable or Radio remote control Special equipment or special models on request

Drum drive: Diesel aggregate with 5 kW (7 HP) Optional: electric starter; gasoline engine Drive torque: max. 5.000 Nm Drum holding fixtures: Drum-: Drum width: Center bore: Drum weight: Optional for bigger drums

max. 1.600 mm max. 1.150 mm 76 -100 mm max. 2.500 kg

Modifications and errors excepted. Illustrations show in part optional equipment. Technical data varied according to model. Machine performance is calculated at sea level at 20C.

ZECK GMBH Columba-Schonath-Str. 6 D-96110 Schesslitz GERMANY

Tel. +49 / (0) 9542 / 9494 - 0 Fax +49 / (0) 9542 / 9494 - 94 www. zeck-gmbh.com e-mail: info@zeck-gmbh.com

B7-200 012010

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