Sanitizers
Types of Microorganisms
Spiral Bacteria
Cocci Bacteria
Rod-Shaped RodBacteria
Molds Yeast
Medical industry
Laboratories
Confidential Ecolab Information
0 15 30
Enumerate Survivors
Neutralize
1 ml
EPA
FIFRA
Sanitizer Registration
Antimicrobial efficacy data Product chemistry Toxicology data Label & technical literature
Confidential Ecolab Information
Usage Restrictions
Key Points
Prepare only in potable water Fresh solution
Not reused
Accurate concentration
Not below - questionable efficacy Not above - violates regulation
Chlorine
Chlorine gas Sodium, calcium, lithium hypochlorites Powdered organic chlorine sources
Maximum concentration - 200 ppm available chlorine
Chlorine Advantages
100%
HOCI Activity
50%
Broad antimicrobial activity Hard water tolerant Low temperature efficacy Relatively inexpensive No residual activity / non film forming
0%
4 5 6 7 pH 8 9 Confidential 10 Ecolab Information
Chlorine Disadvantages
Potential for toxic chlorine gas formation Corrosive Irritation Unstable, short shelf life Formation of potentially toxic by-products, THMS
Confidential Ecolab Information
Iodophors
Iodine + Surfactant + Acid
Maximum Concentration - 25 ppm
Iodophors Advantages
Broad antimicrobial activity Less irritating than chlorine Low toxicity Effective pH range Broader than chlorine - 2-8 Less corrosive than chlorine Stable, long shelf life Color of use solution provides visual control
Confidential Ecolab Information
pH 4 6 10
Chemical Species
Color
Activity
Amber Clear
Active Inactive
Iodophors Disadvantages
Staining porous and plastic materials Poor activity against bacteriophage Poor low temperature efficacy Corrosive at high temperatures. DO NOT USE ABOVE 120F May produce excessive foam on CIP application More expensive than chlorine Odor may be offensive
Confidential Ecolab Information
Acid Anionics
Anionic surfactants + acid Double action: sanitize & acid rinse Read and follow label for approved use concentration
Confidential Ecolab Information
Carboxylic Acid
Fatty acids + organic acids + mineral acid Double action: sanitize & acid rinse Low foam Read and follow label approved use concentration
Peroxy Compounds
H H2O2 + CH2COOH H C H
Hydrogen Peroxide Acetic Acid
Confidential Ecolab Information
O C O O H
Peroxyacetic Acid
Breakdown Into
LOG REDUCTIONS
5 5
LOG REDUCTIONS
Acid
Acid
40F
70F
1 3.0 pH 5.0
GRAM BACTERIA
YEASTS
MOLDS
Hot Water
Time / Temperature Combination is Critical to Hot Water Sanitizing
PMO - Minimum of 170F for 5 minutes IDF - Minimum of 185F for 15 minutes
70 F 55 F
+ + + + + + + + + +
40 F
+ + +
Optimum pH
Generally more effecitve as pH is reduced. (As pH approaches 4 increasing amounts of toxic chlorine gas is formed.) Generally more effective at pH 2-5 but also have acceptable efficcy toward neutral pH. Neutral pH Acidic pH <3.0 <3.5 Use solutions typically pH 3-4.5 Effective up to pH of 7.5
Confidential Ecolab Information
Iodophor Neutral Quat Acid Quat Acid Anionic Carboxylic acid Peroxyacetic acid
Sanitizer Application
Spray Circulate Foam Fog
64
Number of Bacteria
32
Lag Phase
16 8
Rapid Growth
20
40
60
80
160
180
200
220 etc.
Ozone - O3 Advantages
Powerful oxidizing gas Broad germicidal activity
Ozone - O3 Disadvantages
Unstable pH sensitive Temperature sensitive Safety issues Toxicity Cost Corrosive
Confidential Ecolab Information
Ultraviolet - UV Advantages
Activity independent of pH and temperature No residual taste or odor Low toxicity
Ultraviolet - UV Disadvantages
Poor penetration Safety issues Bacterial regrowth Interferences Costs
Ideal Sanitizer
Broad antimicrobial activity Rapid Kill Easily prepared and soluble in water Stable Tolerant of soil, hard water, etc. Environmentally compatible and non-toxic Noncorrosive Economical Safe to use
Confidential Ecolab Information
Ideal Sanitizer
Broad antimicrobial activity Rapid Kill Easily prepared and soluble in water Stable Tolerant of soil, hard water, etc. Environmentally compatible and non-toxic Noncorrosive Economical Safe to use
Confidential Ecolab Information
Why Do We Sanitize?
Product safety Product quality - extend shelf-life Comply with government regulations