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TM/HM/6

Date: 17 -.7-2003

A12345678910 11 12 13 14 15 16 II.

I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] CST, C R, Mumbai - 400 001. eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] Baroda House, N R, New Delhi-110 001. u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj N E R, Gorakhpur-273 012. 273012 ekyhxkao] mRrjiwoZ lhekUr Maligaon, N F R, Guwahati -781 011. jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ Garden Reach, S E R, Kolkata-700 043. jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] Churchgate, W R, Mumbai-400 020 eqEcbZ&400 020 mRrj ifpe jsyos] t;iqj&302 N W R, Jaipur-302 001. 001 iwoZ e/; jsyos] gkthiqj&844 E C R, Hajipur-844 101 101 nf{k.k ifpe jsyos] SWR, Hubli-580 023 gqoyh&580 023 mRrj e/; jsyos] NCR, Allahabad-211 001 bykgkckn&211 001 iwoZ rV jsyos] East Coast Rly, Bhubaneshwar-751 001 Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 WCR, Jabalpur-482 001 001 nf{k.k iwoZ e/; jsyos] South East Central Rly, Bilaspur-495 004 fcykliqj&495 004 Dy. Chief Engineer (Track Machines), mieq[; vfHk;Urkk @ VSd CPOH Workshop, NCR, Begum Sarai, ekhu] lh0ih0vk0s,p0 Allahabad-211012. -1

odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211 012


Sub: Amendment to specification no. TM/HM/6/26 (April 2001 of tamping tools Ref: Railway Board letter no. 96/Track-III/Tk/13 Vol. III dated 30-5-03 Amendmended specification of tamping tools iwhich have been approved by Railway Board vide reference above is enclosed herewith. This is for your information and necessary action please. Da: As above

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Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi.

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh
Director IRICEN Pune

lqjsUnz dqekj dk;Zdkjh funskd@jsyiFk ekhu


STANDARD SPECIFICATION OF TAMPING TOOL FOR USE WITH ON-TRACK TAMPING MACHINES Amended Specification no. TM/HM/6/26 1.0 This specification covers the technical requirements for manufacture of tamping tools for use with on-track tamping machines deployed on Indian Railways. Either 16 or 32 or 48 tamping tools are used on one tamping machine depending upon its model. The shape of tamping tool differs from machine to machine for which relevant drawings should be referred to. This specification is provisional and subject to modification based on experience gained during service performance. This specification supersedes specification no. TM/HM/6/26 of April 2001 on the subject. REFERENCES: IS 2004:1991 IRS-SL.NO.R-16/95 Carbon steel forging for general engineering purpose specification (3rd revision) Specification for steel axles for carriage and wagons. -2

2.0

3.0

IS 5517:1993 IS: 228 1959 IS:1598-1977 IS:4163-1982 IS:1500-1983 IS: 9862-1981 IS:1875-1992 IS 1387-1993 IS 1608-1995 4.0 4.1

Steels for hardening and tempering- Specification (second revision). Method of chemical analysis of pig iron, cast iron and plain carbon and low alloy steels Method for izod impact test of metals (first revision) . Method for determination of inclusion content in steel by Microscopic method. Method for Brinell Hardness tests for steel (first revision) . Specification for ready mixed paint, brushing, bituminous, black, lead-free, acid, water and chlorine resisting. Carbon steel billets, blooms, slabs and bars (V th revision). General requirements for the Supply of Metallurgical Materials (second revision). Mechanical Testing of Metals Tensile Testing (2nd Revision).

MANUFACTURE OF STEEL AND TAMPING TOOL:Manufacturer should have the essential facilities required for manufacture of the above components as appended below. In case steel making facilities are not available with the manufacturer, he will furnish a certificate having obtained raw material of requisite quality from a reputed source, conforming to the stipulated chemical composition and manufacturing process of steel. PROCESS OF MANUFACTURE OF STEEL:- The tamping tool shall be manufactured from steel made by electric or Basic oxygen process. The steel shall be of killed quality. However for continuously cast steel and for steel in specially treated condition i.e. vacuum degassed secondary refined, etc., the steel making process shall be as agreed at the time of inquiry & order. The hydrogen content in the liquid steel shall not exceed 3 ppm. The Nitrogen content in the liquid steel shall not exceed 0.007%.

4.2

4.3

CHEMICAL COMPOSITION:- The Ladle analysis of the steel, when carried out by the method specified in the relevant para of IS:228-1959 or any other established instrumented/chemical method, shall conform to the chemical requirements of composition stipulated for Gr40Ni6Cr4 Mo2 to IS:5517-1993. Table-1 Constituent (of steel to be used for making tamping tool) C Percent 0.35 to 0.45 -3 Permissible variations in product Analysis (%) (tamping tool) + 0.02

Mn Si Ni Cr Mo S P

0.40 to 0.70 0.10 to 0.35 1.20 to 1.60 0.90 to 1.30 0.10 to 0.20 0.035 to max 0.035 max

+ 0.04 + 0.03 + 0.05 + 0.05 + 0.05 + 0.005, +0.005,

-0.000 -0.000

(*) (Vanadium to the extent of 0.15 to 0.25% may be added for achieving the desired mechanical properties). 4.3.1 CHEMICAL ANALYSIS:The manufacturer shall supply a complete chemical analysis of each cast of the steel and batch of forged and heat-treated tamping tool, whenever required to do so by the purchaser or the inspecting authority. 4.3.2 PRODUCT ANALYSIS:Product analysis shall be carried out on the finished product i.e. tamping tool. Variation in case of such product analysis from the Ladle analysis shall be within permissible variation as stipulated in table I of clause 4.3.

4.4

DISCARD:Sufficient discard shall be made from either end of each ingot to ensure freedom from piping, harmful segregation in case of forging manufactured from ingot route.

4.5

MANUFACTURING PRACTICE: -

4.5.1 The forged tamping tool shall be manufactured from steel ingots rolled or forged down to bloom size but shall be finally shaped to profile by forging only, under a hammer or a press. Pneumatic / Electro-hydraulic / Belt Drop Forge hammers / hydraulic forge press of adequate capacity capable of delivering minimum energy or force required for deformation during closed die forging of tamping tools should be available. The profile shall follow the contour of the tamping tool. 4.5.2 The minimum cross section of the ingots shall not be less than twice the maximum cross section of bloom and the minimum cross section of bloom shall not be less than thrice the maximum cross section of the forged tamping tool. -4

4.5.3 For continuously cast bar/billets a minimum reduction ratio of 6:1 between the cast product and the final product is essential. However, higher reduction ratio may be mutually agreed upon between the manufacturer and the purchaser at the time of inquiry and order. 4.5.4 The tamping tool shall be profile forged and then machining shall be dimensions wherever required according to relevant drawing. 4.5.5 BRANDING: All forged tamping tools shall be branded with manufacturers code at appropriate location on the forging. Cold punching on the forging shall not be permitted. Hot stamping for year and sl. no. of manufacture of tamping tool shall be done. 5.0 SHOT BLASTING PROCESS:All forged tamping tool shall be shot blasted to ensure cleanliness of the surface. Shot blasting shall be done by use of sand or iron shots of size 0.75-1.0 mm size. 6.0 HEAT TREATMENT:The forged tamping tool shall be hardened (quenched) and tempered to achieve the desired mechanical properties throughout the cross section of the component. Duration of quenching will depend on amount of quenching oil. It should be designed in such a way that it is able to achieve desired mechanical properties and tampered martensite micro-structure. Duration of travel from furnace to quenching should be such that the hardening temperature remains within stipulated range. Heat treatment parameters shall be as under: Hardening temp Quenching medium Tempering temp 7.0 QUALITY OF MATERIAL:The tamping tool shall be free from surface and internal forging defect i.e. laps, seams, bursts, cracks, pits, porosity, improper edges etc. which may impair the end use. The tamping tool shall be supplied to the prescribed dimensions and tolerances as per drawing. 8.0 8.1 SAMPLING FOR TEST:Random sampling shall be done in accordance with clause 14 of IS:5517-1993. Each component found suitable after visual inspection shall be checked for their dimensional characteristics as per relevant drawings. Tamping tools found satis-5 - 830 o to 850 o C - Oil (servo quench 107 or equivalent) - 550 o to 660o C done to

factory with regard to all these dimensional characteristics shall be accepted subject to testing as per clause 9.0 and 4.3 of this specification. 8.2 Forged and properly heat treated tamping tools shall be submitted in identifiable batches of maximum 100 nos. and each batch shall contain forging from only one cast. The selection of forged tamping tools for testing as specified in clause 9.0 and 4.3 shall be at the rate of one forging per one batch or part thereof. The sampling frequency shall be one test per cast per heat treatment batch. One additional sample for each 500 forging manufactured shall be selected for macro examination. TESTING:TENSILE STRENGTH:Tensile test shall be carried out in accordance with IS:1608-1995. The test piece shall be taken from the central portion of the tamping tool. The tensile strength, yield strength and percentage elongation obtained from test piece shall be as under:Tensile strength 0.2% proof stress Elongation % min - 1100 1250 N/mm2 - 880 N/mm2 -11 %

8.3 9.0 9.1

9.2

IMPACT STRENGTH (U Notch):Impact test shall be carried out in accordance with the requirement of IS:15981977. Sample test piece shall be prepared from the tamping tool. The minimum impact strength obtained through Izod impact test shall be 41 J at 20 o C.

9.3

METALLURGICAL ANALYSIS:-

9.3.1 MICRO EXAMINATION:Micro examination sample shall be taken from the tensile test specimen. The microstructure shall be tempered martensite and shall be uniform and typical of the heat treatment imparted to the forging. The sampling frequency shall be one test per cast per heat treatment batch. 9.3.2 GRAIN SIZE:The sample shall be drawn from the same location of the tensile test specimen. The grain size, determined as per requirements of IS: 2853, shall not be coarser -6

than 5. The sampling frequency shall be one test per cast per heat treatment batch. 9.4 CLEANLINESS OF STEEL:Inclusion rating of the steel shall be determined in accordance with IS: 4163-82 from the tensile test specification. The inclusion rating shall not be worse than 2.5 ABCD (thin series) to IS:4163-1982. 9.5 MACRO EXAMINATION:-

9.5.1 Macro examination shall be carried out on the transverse section of the forged Tamping tools. After polishing, the transverse cross sectional surface of the forged tamping tools, on examination with a magnification factor 5 or less, must not reveal any harmful discontinuity. The sampling frequency shall be one test per cast per heat treatment batch. 9.5.2 The macro examination shall indicate the presence of grain flow, which shall follow the contour of the forging. 9.6 NON DESTRAUCTIVE EXAMINATION:-

9.6.1 VISUAL EXAMINATION:All tamping tools shall be inspected visually for presence of harmful surface defects arising out of manufacturing operation. The forging shall be free from defects mentioned at clause 7.0 9.6.2 MAGNETIC PARTICLE TEST:All tamping tools shall be tested by magnetic particle method, both in longitudinal and circular magnetization and shall not reveal any harmful surface cracks / defects. The forging revealing harmful surface defects shall be rejected. All forging shall be demagnetized after the magnetic particle test. 9.6.3 HARDNESS TEST:Five percent of tamping tools of one heat treatment batch shall be tested for hardness in accordance with IS:1500-1983 `Method for Brinell Hardness Tests for Steel' and shall conform to hardness range of 330 to 380 BHN. If required, testing facilities shall be provided by the manufacturer. Hardness value shall be determined at three different locations of the tamping tool i.e. shank, middle and tamping blade of tamping tool. 10.0 INSPECTION:-7

10.1

ACCESS TO FIRM PREMISES:The inspecting authority or purchaser shall have free access to the works of the manufacturer at all reasonable times. He shall be at liberty to inspect the manufacturer at any stage and to reject any material that does not conform to the terms of this specification. Inspecting authority or the purchaser shall have power to mark or deface in distinguishable manner all rejected tamping tools but shall not be marked in such a manner so as to render them un-saleable to other parties. Power shall be reserved with the purchaser or the inspecting authority to be present at, and take such part as he thinks fit, in all analysis and physical / chemical/metallurgical examinations which manufacturer may undertake for his own purposes or under the terms of this specifications, both of the tamping tools and / or their materials in all stages of manufacturer.

10.2

TESTING FACILITIES:The manufacturer shall supply free of charge the material required for testing and shall at his own cost furnish and prepare necessary test pieces as per IS specification, and supply / arrange testing facilities, gadgets, instrumentation, appliances and labor for such testing as may be carried out on his own premises in accordance with this specification. Failing facilities at his own works for carrying out the prescribed tests, the manufacturer shall bear the cost of carrying the test elsewhere. The manufacturer shall provide necessary gadget required for dimensional checks.

11.0 11.1

ACCEPTANCE CRITERIA:CHEMICAL ANALYSIS:If the results of the product analysis do not meet the composition requirements given in table 1 of clause 4.3 of this specification, two new samples shall be taken on different pieces from the same batch. Should the two analysis satisfy the requirements, the lot represented shall be accepted. Should either of the test fails, the material shall be taken as not complying with the standard.

11.2

PHYSICAL AND METALLURGICAL ANALYSIS:If the results of the product analysis do not meet the requirements given in clause 9.0 of this specification, two new samples shall be taken on different pieces from the same batch. Should the two analysis satisfy the requirements, the lot represented shall be accepted. Should either of the test fails, the material shall be taken as not complying with the standard.

11.3

HARDNESS:-8

If the sample selected fail to meet the requirement given in para 9.6.3 of this specification, two further samples shall be selected from same heat treatment batch. The consignment shall be considered to conform to the requirements if both the additional tests are satisfactory. Should either of the samples fail, the manufacturer shall have the right, if he so desires, to repeat the heat treatment of the product before two fresh samples are taken for testing. Should the two tests satisfy the requirements of this standard, the lot represented shall be accepted. Should either of the samples fail, the material shall be taken as not complying with the standard. 12.0 PROTECTION:The components shall be carefully protected with three coats of ready mixed paint, brushing bituminous black to IS:9862 or with any other equivalent antirust compound approved by the purchaser, allowing sufficient drying time between each coat. 13.0 QUALITY ASSURANCE PROGRAMME and COST OF COMPONENT:Cost of testing / QAP is for assurance of product - not always the cost of product. With introduction of stringent quality oriented specification, there is chances of raising of cost of tamping tool. Hence railways should go for bulk procurement of tamping tools clubbing their demand of one to three years.
Authority : RDSOs revised Specification No. TM/HM/6/26 issued vide letter no. TM/HM/6 dated 17-7-2003.

TM/HM/6

Date:01/23.01.2004

A123456-

I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] eqEcbZ&400 CST, C R, Mumbai - 400 001. 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] Baroda House, N R, New Delhi-110 001. u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj N E R, Gorakhpur-273 012. 273012 ekyhxkao] mRrjiwoZ lhekUr Maligaon, N F R, Guwahati -781 011. jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 -9

78910 11 12 13 14 15 16 -

Jsy fuyk;e] nf{k.k e/; jsyos] fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] eqEcbZ&400 020 mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001 Nf{k.k iwoZ e/; jsyos] fcykliqj&495 004 mieq[; vfHk;Urkk @ VSd ekhu] lh0ih0vk0s,p0 odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211 012

Rail Nilayam, SCR, Secunderabad-500 371. Garden Reach, S E R, Kolkata-700 043. Churchgate, W R, Mumbai-400 020 N W R, Jaipur-302 001. E C R, Hazipur-844 101 SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001 South East Central Rly, Bilaspur-495 004 Dy. Chief Engineer (Track Machines), CPOH Workshop, NCR, Begum Sarai, Allahabad211012.

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Sub: Specifications and drawings of Axles of Duomatic, UNIMAT and CSM tie tamping machine.

Lh0,l0,e0@M;kseSfVd rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM/Duomatic and Unimat have been prepared and are being sent here with. SN Item Eccentric Vibration shaft with disc and nut of CSM (Part No. DL-23-401). Spec. No. TM/HM/6/127 Drg. No. TM/0321

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Lh0,l0,e0 dk blsfUVd okbZczsku 'kkQ~V fMLd rFkk uV ds lkFk ikVZ l0 Mh0,y0&23&401


2
CSM Satelite or driving bogie axle (Part No. UD-62-3301)

lh0,l0,e0 lSVsykbV ;k Mkbfoax cksxh ,Dly ikVZ l0 ;w0Mh0&62&3301


Running axle for CSM (Part No.CU-61-8502)

TM/HM/6/128

TM/0322

lh0,l0,e0 dk jfuax ,Dly ikVZ l0 lh0;w0&61&8502


Driving axle for Duomatic tamping machine (Part No.UD-62-01)

TM/HM/6/129

TM/0323

M;kseSfVd VSfEiax ekhu ds fy, Mkbfoax ,Dly ikVZ l0 ;w0Mh0&62&01


5
Driving axle (front) of Unimat (Part No.CU-61-8801)

TM/HM/6/130

TM/0324

;wukseSV dk vxyk Mkbfoax ,Dly ikVZ l0 lh0;w0&61&8801


Driving axle (back) of unimat (Part No.UD-62-4901)

TM/HM/6/131

TM/0325

;wukseSV dk fiNyk Mkbfoax ,Dly ikVZ l0 ;w0Mh0&62&4901

TM/HM/6/132

TM/0326

;g fofkf"V;ka rFkk udks izksfot+uy gSa] {ks=kh; jsyksa ls vuqjks/k gS fd og mijksDr lanHkZ esa vius lq>ko lfoZl fu"iknu ds vk/kkj ij Hkstsa] ftlls muesa] vkxs lq/kkj fd;k tk ldsA
The drawings and specifications are provisional, the zonal railways are requested to send the feedback about service performance on this basis, for future improvement. DA: 1. Spec. & Drgs. (6 Nos.) 2. Annexure-I - IR standard specification for Steel Axles for C&W serial No. R-16-95 with 2 Amendments. 3. Annexure-II - Code of procedure for ultrasonic testing.

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Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001.

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh-110001.
DA: 1. Spec. & Drgs. (6 Nos.) 2. Annexure-I - IR standard specification for Steel Axles for C&W serial No. R-16-95 with 2 Amendments. 3. Annexure-II -Code of procedure for ultrasonic testing.

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Specification No. TM/HM/6/127 SPECIFICATION OF ECCENTRIC VIBRATION SHAFT WITH DISC AND NUT (Part no. DL-23-401) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Eccentric Vibration Shaft with disc and nut for CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following standards have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) IRS-R 16-95 : Indian Railway standard specification for st nd (with 1 & 2 amendments) steel axles for carriages and wagons (applicable to all gauges). ii) RDSOs drawing no. TM/0321: Eccentric Vibration Shaft with disc and nut. (DL-23-401). 3.0 Functional Requirement: The Eccentric Vibration Shaft shall function for transmitting high vibrations in the range of 35 Hz to the tamping arms of CSM tamping machine. Material: The shaft shall be made of steel of grade EN-24 or Gr. 40Ni2Cr1Mo28 of IS: 4367 and the disc & nut shall be made of EN-8 . Manufacturing process of - 12

2.0

4.0

steel and the vibration shaft shall be as per IRS-R 16-95 (with 1st & 2nd amendments), a copy of which is enclosed as Annexure-I. 5.0 5.1 5.2 Test: All the tests except ultra sonic test shall be carried out as per clause no. 6 to 8 of the IRS specification referred above. The Ultra Sonic testing shall be conducted as per code of procedure issued by RDSO vide letter no. TM/HM/7 dated 07.02.2003, a copy of which is enclosed as Annexure-II. Inspection: The inspection of the vibration shaft shall be carried out as per clause no. 12 of the IRS specification referred above. Protection and Packing: The protection and packing of the vibration shaft shall be as per clause no. 14 of the IRS specification referred above.
Authority : RDSOs revised Specification No. TM/HM/6/127 issued vide letter no. TM/HM/6 dated 1/23-1-2004.

6.0 7.0

Specification No. TM/HM/6/128 SPECIFICATION OF CSM SATELLITE OR DRIVING BOGIE AXLE (Part no. UD-62-3301) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of CSM satellite or driving bogie axle. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following standards have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. IRS-R 16-95 : Indian Railway standard specification for steel (with 1st & 2nd amendments) axles for carriages and wagons (applicable to all gauges). RDSOs drawing no.TM/0322:CSM satellite or driving bogie axle (part no. UD- 62-3301). Functional Requirement: The CSM satellite or driving bogie axle shall function as driving bogie axle of CSM tamping machine. Material: The detailed material specification shall be as per IRS-R 16-95 (with 1st & 2nd amendments), a copy of which is enclosed as Annexure-I. - 13

2.0

i) ii) 3.0 4.0

5.0 5.1

Test: All the tests except ultra sonic test shall be carried out as per clause no. 6 to 8 of the IRS specification referred above.

5.2 The Ultra Sonic testing shall be conducted as per code of procedure issued by RDSO vide letter no. TM/HM/7 dated 07.02.2003, a copy of which is enclosed as Annexure-II. 6.0 7.0 Inspection: The inspection of the axle shall be carried out as per clause no. 12 of the IRS specification referred above. Protection and Packing: The protection and packing of the axle at journals, axle body and wheel seats shall be as per clause no. 14 of the IRS specification referred above.
Authority : RDSOs revised Specification No. TM/HM/6/128 issued vide letter no. TM/HM/6 dated 1/23-1-2004.

Specification No. TM/HM/6/129 SPECIFICATION OF RUNNING AXLE FOR CSM (Part no. CU-61-8502) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Running axle for CSM. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following standards have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) 3.0 4.0 IRS-R 16-95 : Indian Railway standard specification for (with 1st & 2nd amendments) steel axles for carriages and wagons (applicable to all gauges). RDSOs drawing no. TM/0323: Running axle for CSM (part no. CU-618502). Functional Requirement: This axle shall function as running axle of CSM tamping machine. Material: The detailed material specification shall be as per IRS-R 16-95 (with 1 st & 2nd amendments), a copy of which is enclosed as Annexure-I. - 14

2.0

5.0 5.1 5.2

Test: All the tests except ultra sonic test shall be carried out as per clause no. 6 to 8 of the IRS specification referred above. The Ultra Sonic testing shall be conducted as per code of procedure issued by RDSO vide letter no. TM/HM/7 dated 07.02.2003, a copy of which is enclosed as Annexure-II. Inspection: The inspection of the axle shall be carried out as per clause no. 12 of the IRS specification referred above. Protection and Packing: The protection and packing of the axle at journals, axle body and wheel seats shall be as per clause no. 14 of the IRS specification referred above.
Authority : RDSOs revised Specification No. TM/HM/6/129 issued vide letter no. TM/HM/6 dated 1/23-1-2004.

6.0 7.0

Specification No. TM/HM/6/130 SPECIFICATION OF DRIVING AXLE FOR DUOMATIC TAMPING MACHINE (Part no. UD-62-01) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Driving axle for Duomatic tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following standards have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) 3.0 4.0 IRS-R 16-95 : Indian Railway standard specification for st nd (with 1 & 2 amendments) steel axles for carriages and wagons (applicable to all gauges). RDSOs drawing no.TM/0324:Driving axle for Duomatic tamping machine (part no. UD-62-01). Functional Requirement: This axle shall function as driving bogie axle of Duomatic tamping machine. Material: The detailed material specification shall be as per IRS-R 16-95 (with 1 st & 2nd amendment), a copy of which is enclosed as Annexure-I. - 15

2.0

5.0 5.1 5.2

Test: All the tests except ultra sonic test shall be carried out as per clause no. 6 to 8 of the IRS specification referred above. The Ultra Sonic testing shall be conducted as per code of procedure issued by RDSO vide letter no. TM/HM/7 dated 07.02.2003, a copy of which is enclosed as Annexure-II. Inspection: The inspection of the axle shall be carried out as per clause no. 12 of the IRS specification referred above. Protection and Packing: The protection and packing of the axle at journals, axle body and wheel seats shall be as per clause no. 14 of the IRS specification referred above.
Authority : RDSOs revised Specification No. TM/HM/6/130 issued vide letter no. TM/HM/6 dated 1/23-1-2004.

6.0 7.0

Specification No. TM/HM/6/131 SPECIFICATION OF DRIVING AXLE (FRONT) OF UNIMAT (Part no. CU-61-8601) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of driving axle (front) of UNIMAT. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following standards have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) IRS-R 16-95 (with 1st & 2nd amendments) : Indian Railway standard specification for steel axles for carriages and wagons (applicable to all gauges). ii) RDSOs drawing no. TM/0325 : Driving axle (front) of UNIMAT (part no. CU-61-8601). 3.0 4.0 Functional Requirement: This axle shall function as driving bogie axle (front) of UNIMAT. Material: The detailed material specification shall be as per IRS-R 16-95 (with 1 st & 2nd amendment), a copy of which is enclosed as Annexure-I. - 16

2.0

5.0 5.1 5.2

Test: All the tests except ultra sonic test shall be carried out as per clause no. 6 to 8 of the IRS specification referred above. The Ultra Sonic testing shall be conducted as per code of procedure issued by RDSO vide letter no. TM/HM/7 dated 07.02.2003, a copy of which is enclosed as Annexure-II. Inspection: The inspection of the axle shall be carried out as per clause no. 12 of the IRS specification referred above. Protection and Packing: The protection and packing of the axle at journals, axle body and wheel seats shall be as per clause no. 14 of the IRS specification referred above.
Authority : RDSOs revised Specification No. TM/HM/6/131 issued vide letter no. TM/HM/6 dated 1/23-1-2004.

6.0 7.0

Specification No. TM/HM/6/132 SPECIFICATION OF DRIVING AXLE (REAR) OF UNIMAT (Part no. UD-62-4901) 1.0 Scope:This specification covers the dimensional functional and material requirements with testing criteria of Driving axle (rear) of UNIMAT. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following standards have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) IRS-R 16-95 : Indian Railway standard specification for st nd (with 1 & 2 amendments) steel axles for carriages and wagons (applicable to all gauges). ii) RDSOs drawing no. TM/0326: Driving axle (rear) of UNIMAT (part no. UD-62-4901). 3.0 Functional Requirement: This axle shall function as driving bogie axle (rear) of UNIMAT (Tamping machine for points and crossings). - 17

2.0

4.0

Material: The detailed material specification including process of manufacturing of steel and the axle shall be as per IRS-R 16-95 (with 1 st & 2nd amendment), a copy of which is enclosed as Annexure-I. Test: All the tests except ultra sonic test shall be carried out as per clause no. 6 to 8 of the IRS specification referred above. The Ultra Sonic testing shall be conducted as per code of procedure issued by RDSO vide letter no. TM/HM/7 dated 07.02.2003, a copy of which is enclosed as Annexure-II. Inspection: The inspection of the axle shall be carried out as per clause no. 12 of the IRS specification referred above. Protection and Packing: The protection and packing of the axle at journals, axle body and wheel seats shall be as per clause no. 14 of the IRS specification referred above.
Authority : RDSOs revised Specification No. TM/HM/6/132 issued vide letter no. TM/HM/6 dated 1/23-1-2004.

5.0 5.1 5.2

6.0 7.0

TM/HM/6
A-

Date: 29.3/1-4-.2004

1234567891 01 1-

eq[; vfHk;Urk VSd ekhu I. Chief Engineer (Track Machines) CST, C R, Mumbai - 400 001. e/; jsyos] lh,lVh] eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] u;h Baroda House, N R, New Delhi-110 001. fnYyh&110 001 N E R, Gorakhpur-273 012. mRrjiwoZ jsyos] xksj[kiqj 273012 ekyhxkao] mRrjiwoZ lhekUr jsyos] Maligaon, N F R, Guwahati -781 011. xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ jsyos] Garden Reach, S E R, Kolkata-700 043. dksydkrk&700 043 PkpZxsV] ifpe jsyos] eqEcbZ&400 Churchgate, W R, Mumbai-400 020 020 N W R, Jaipur-302 001. mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 - 18
E C R, Hazipur-844 101

1 21 31 41 51 6-

nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001

SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001

nf{k.k iwoZ e/; jsyos] fcykliqj&495 South East Central Rly, Bilaspur-495 004 004 mieq[; vfHk;Urkk @ VSd ekhu] Dy. Chief Engineer (Track Machines), CPOH lh0ih0vk0s,p0 odZkki] mRrj e/; Workshop, NCR, Begum Sarai, Allahabad211012. jsyos] csxe ljk;] bykgkckn& 211 012

fo"k;% M~;weSfVd rFkk lh0,l0,e0 VkbZ VSfEiax ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of Duomatic and CSM tie tamping machine.

Lh0,l0,e0 rFkk M~;kseSfVd ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM and Duomatic have been prepared and are being sent here with. SN Item Spec. No. Drg. No.

Locking device of tamping unit of Duomatic Tamping Machine

M~;kseSfVd VSfEiax ekhu ds VSfEiax ;wfuV dh ykfdax ;qfDrA


2
Locking device of tamping unit of CSM Tamping Machine

TM/HM/6/133

TM/0401

lh-,l-,e- VSfEiax ekhu ds VSfEiax ;wfuV dh ykfdax ;qfDrA


Cover plate for squeezing cylinder of CSM (Part No. 2E.34.50).

TM/HM/6/134

TM/0402

TM/HM/6/135

TM/0403

lh0,l0,e0 ds Ldohftax flfyUMj dh doj IysV ikVZ l0 2bZ0 34-50


4
Cover plate for squeezing cylinder of CSM (Part No. 2E.35.314). TM/HM/6/136 TM/0404

lh0,l0,e0 ds Ldohftax flfyUMj dh doj


- 19

IysV ikVZ l0 2bZ0 35-314


5
Fly wheel (outer) (Part No. 2E.22.10A).

Q~ykbZ Oghy ckgjh ikVZ l0 2bZ0 22-10,0


Fly wheel (Inner) (Part No. U.21.0).

TM/HM/6/137

TM/0405

Q~ykbZ Oghy Hkhrjh ikVZ l0 ;w0 21-01

TM/HM/6/138

TM/0406

;g fofkf"V;ka rFkk uks izksfot+uy gSa] {ks=kh; jsyksa ls vuqjks/k gS fd og mijksDr lanHkZ esa vius lq>ko lfoZl fu"iknu ds vk/kkj ij Hkstsa] ftlls muesa] vkxs lq/kkj fd;k tk ldsA
The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 6 Nos.

lqjsUnz dqekj dk;Zdkjh funskd@jsyiFk ekhu d`rs egk funskd @jsyiFk ekhu
Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001.

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh
Spec. & Drgs. - 6 Nos.

DA:

lqjsUnz dqekj dk;Zdkjh funskd@jsyiFk ekhu d`rs egk funskd @jsyiFk ekhu

- 20

SPECIFICATION NO. TM/HM/6/133 SPECIFICATION OF LOCKING DEVICE OF TAMPING UNIT OF DUOMATIC TAMPING MACHINE 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Locking device of tamping unit of Duomatic tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following I S Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) i) ii) iii) 3.0 IS:2062 -1992 - Steel for general engineering purposes - specification. IS:1608 -1992 - Mechanical testing of metals - tensile testing. IS: 1599 -1985- Method for bend test IS: 77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/ 0401- Locking device of tamping unit of Duomatic.

2.0

Functional requirement: The Locking device of tamping unit of Duomatic tamping machine shall be capable to secure the tamping unit in lifting or none working condition when tamping is not done. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0401. Dimension & Tolerance: Dimensions and tolerances of the Locking device of tamping unit shall be as mentioned in RDSO drawing no. TM/ 0401. Material: The Locking device of tamping unit shall be made from Mild Steel of Grade A or B Conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Pin shall be made of steel Gr. EN8. - 21

4.0 5.0

6.0

Heat treatment: The Locking device of tamping unit shall be suitably heat treated in a properly constructed furnace, having adequate means of temperature control, which shall permit the whole of the Locking device to be uniformly heated to a temperature of 8000 to 8500C followed by natural cooling (air cooling). After heat treatment the Locking device shall achieve tensile strength of 410 N/mm. 2 Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Locking device.

7.0

8.0 8.1

Tests: Type test: The manufacturer shall make available three samples of the Locking device of tamping unit for the following tests. All the three samples shall be collected at random basis from separate batch of heat treatment and shall be duly numbered before commencement of the test. For test of mechanical properties like tensile strength, bending etc. separate test bars shall be made using the same material from the same lot as that of the prototype samples. i) Visual and dimensional check: All the three sample of the Locking device shall be visually checked for surface defects like, roughness, cracks, improper edges etc. Dimensions of the Locking device of tamping unit shall be as mentioned in the drawing no. TM/ 0401. Non-destructive test: For checking surface cracks, which can not be detected by naked eyes, all the three samples shall be subjected to nondestructive tests like liquid penetration test/ radio graphic test. For detection of internal flaws, ultrasonic tests shall be carried out. Chemical composition test: One, out of three samples shall be subjected to chemical composition test. The manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory if, in house facility for this test is not available in the manufacturer's works. One sample shall be sent to RDSO by the manufacturer for testing of chemical composition and tensile strength. The inspecting officials during type tests, may witness the test of chemical composition at the manufacturer's premises / out side laboratory, if desired by them. Before sending the samples to RDSO, the same shall be duly sealed by the inspecting officials and the manufacturer shall arrange for sending the sample to RDSO. Cost of such testing shall be borne by the manufacturer. The chemical composition shall be as per the grade mentioned in clause no. 5.0. Test of tensile strength: Tensile strength of the Locking device of tamping unit shall be carried out on one of the two test bars in accordance with IS:1608-1995 (Mechanical testing of metal - Tensile testing). The minimum tensile strength shall be 410 Mpa (410 Kg/mm 2). The test shall - 22

ii)

iii)

iv)

v)

be carried out in the manufacturer's premises or any Govt. recognized testing agency under witnessing of inspecting officials. Bend Test: This test shall be carried out on one test bar in accordance with IS:1599 1985, at the factory premises of the manufacturer. If inhouse facility for conducting this test is not available, the same shall be carried out at Govt. / Govt. registered test house, as desired by the inspecting officials. The test piece at room temperature shall withstand bending through 1800 to an internal diameter not greater than that given in Table-2 (I.S: 2062-1992) without cracking.

8.2

Acceptance Test: The acceptance test shall be conducted by the manufacturer before dispatch of material, as per following details. i) ii) iii) iv) Visual & Dimensional Check as per para 8.1 (i): for every Locking device, Non-destructive test as per para 8.1 (ii): for every Locking device. Chemical composition test as per para 8.1 (iii): One for every melt/batch of heat treatment., Test of tensile strength: one for every batch of heat treatment. The manufacture shall issue certificate in respect of each Locking device that the same conforms to the stipulated dimensions and physical properties. Any deviation in the test results from the requirements of the specification shall be the cause of rejection of the component. The supplier shall also furnish certificate that the material used for manufacturing of the Locking device conforms to the requirements mentioned in the specification.

9.0 9.1 9.2

Inspection: The inspection of the Locking device of tamping unit shall be carried out as per following para. Every Locking device of tamping unit shall be subjected to dimensional & visual check as per para 8.1 (i) and non-destructive test as per para 8.1 (ii). Whenever the consignee considers it necessary, test of tensile strength shall also be carried out under the witnessing of inspecting officials on minimum 10% of the consignment size or one whichever is more. The manufacturer shall also produce all relevant documents as proof for conformity to the quality of the raw material used in manufacturing of Locking device. In case more than 10% of the samples of the consignment fail during inspection in respect of para 9.1 & 9.2, fresh samples ( the numbers of which is equal to those of failed samples ) shall be inspected as per para 9.1 & 9.2. and the failed samples shall be rejected. If the samples, taken afresh again fail, the total consignment shall be rejected. Protection: The Locking device of tamping unit shall be protected with one coat of boiled linseed oil conforming to IS:77-1976 (Linseed oil for paints) or with other rust preventive compound. - 23

9.3

10.

Authority : RDSOs revised Specification No. TM/HM/6/133 issued vide letter no. TM/HM/6 dated 29-3/1-4-2004.

SPECIFICATION NO. TM/HM/6/134 SPECIFICATION OF LOCKING DEVICE OF TAMPING UNIT OF CSM TAMPING MACHINE 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Locking device of tamping unit of CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturers works. i) ii) iii) iv) v) 3.0 IS:2062 -1992 - Steel for general engineering purposes - specification. IS:1608 -1992 - Mechanical testing of metals - tensile testing. IS: 1599 -1985- Method for bend test IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/ 0402- Locking device of tamping unit of CSM.

2.0

Functional requirement: The Locking device of tamping unit of CSM tamping machine shall be capable to secure the tamping unit in lifting or none working condition when tamping is not done. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0402. Dimension & Tolerance: Dimensions and tolerances of the Locking device of tamping unit shall be as mentioned in RDSO drawing no. TM/ 0402. Material: The Locking device of tamping unit shall be made from Mild Steel of Grade A or B Conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Pin shall be made of steel Gr. EN8.

4.0 5.0

- 24

6.0

Heat treatment: The Locking device of tamping unit shall be suitably heat treated in a properly constructed furnace, having adequate means of temperature control, which shall permit the whole of the Locking device to be uniformly heated to a temperature of 8000 to 8500C followed by natural cooling (air cooling). After heat treatment the Locking device shall achieve tensile strength of 410 N/mm. 2 Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Locking device. Tests: Type test: The manufacturer shall make available three samples of the Locking device of tamping unit for the following tests. All the three samples shall be collected at random basis from separate batch of heat treatment and shall be duly numbered before commencement of the test. For test of mechanical properties like tensile strength, bending etc. separate test bars shall be made using the same material from the same lot as that of the prototype samples. i) Visual and dimensional check: All the three sample of the Locking device shall be visually checked for surface defects like, roughness, cracks, improper edges etc. Dimensions of the Locking device of tamping unit shall be as mentioned in the drawing no. TM/ 0402. Non-destructive test: For checking surface cracks, which can not be detected by naked eyes, all the three samples shall be subjected to nondestructive tests like liquid penetration test/ radio graphic test. For detection of internal flaws, ultrasonic tests shall be carried out. Chemical composition test: One, out of three samples shall be subjected to chemical composition test. The manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory if, in house facility for this test is not available in the manufacturer's works. The manufacturer for testing of chemical composition and tensile strength shall send one sample to RDSO. The inspecting officials during type tests, may witness the test of chemical composition at the manufacturer's premises / out side laboratory, if desired by them. Before sending the samples to RDSO, the same shall be duly sealed by the inspecting officials and the manufacturer shall arrange for sending the sample to RDSO. Cost of such testing shall be borne by the manufacturer. The chemical composition shall be as per the grade mentioned in clause no. 5.0. Test of tensile strength: Tensile strength of the Locking device of tamping unit shall be carried out on one of the two test bars in accordance with IS:1608-1995 (Mechanical testing of metal - Tensile testing). The minimum tensile strength shall be 410 Mpa (410 Kg/mm 2). The test shall be carried out in the manufacturer's premises or any Govt. recognized testing agency under witnessing of inspecting officials. Bend Test: This test shall be carried out on one test bar in accordance with IS:1599 1985, at the factory premises of the manufacturer. If in- 25

7.0 8.0 8.1

ii)

iii)

iv)

v)

house facility for conducting this test is not available, the same shall be carried out at Govt. / Govt. registered test house, as desired by the inspecting officials. The test piece at room temperature shall withstand bending through 1800 to an internal diameter not greater than that given in Table-2 (I.S: 2062-1992) without cracking. 8.2 Acceptance Test: The acceptance test shall be conducted by the manufacturer before dispatch of material, as per following details. i) ii) iii) iv) Visual & Dimensional Check as per para 8.1 (i): for every Locking device, Non-destructive test as per para 8.1 (ii): for every Locking device. Chemical composition test as per para 8.1 (iii): One for every melt/batch of heat treatment. Test of tensile strength: one for every batch of heat treatment. The manufacture shall issue certificate in respect of each Locking device that the same conforms to the stipulated dimensions and physical properties. Any deviation in the test results from the requirements of the specification shall be the cause of rejection of the component. The supplier shall also furnish certificate that the material used for manufacturing of the Locking device conforms to the requirements mentioned in the specification. shall be

9.0 9.1 9.2

Inspection: The inspection of the Locking device of tamping unit carried out as per following para.

Every Locking device of tamping unit shall be subjected to dimensional & visual check as per para 8.1 (i) and non-destructive test as per para 8.1 (ii). Whenever the consignee considers it necessary, test of tensile strength shall also be carried out under the witnessing of inspecting officials on minimum 10% of the consignment size or one whichever is more. The manufacturer shall also produce all relevant documents as proof for conformity to the quality of the raw material used in manufacturing of Locking device. In case more than 10% of the samples of the consignment fail during inspection in respect of para 9.1 & 9.2, fresh samples ( the numbers of which is equal to those of failed samples ) shall be inspected as per para 9.1 & 9.2. and the failed samples shall be rejected. If the samples, taken afresh again fail, the total consignment shall be rejected. Protection: The Locking device of tamping unit shall be protected with one coat of boiled linseed oil conforming to IS:77-1976 (Linseed oil for paints) or with other rust preventive compound.

9.3

10.

- 26

Authority : RDSOs revised Specification No. TM/HM/6/134 issued vide letter no. TM/HM/6 dated 29-3/1-4-2004.

SPECIFICATION NO. TM/HM/6/135 SPECIFICATION OF COVER PLATE FOR SQUEEZING CYLINDER OF CSM TAMPING MACHINE (Part no. 2E.34.50) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Cover plate for Squeezing cylinder of CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) v) 3.0 IS:2062 -1992 - Steel for general engineering purposes - specification. IS:1608 -1992 - Mechanical testing of metals - tensile testing. IS: 1599 -1985- Method for bend test IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/ 0403- Cover plate for Squeezing cylinder of CSM.

2.0

Functional requirement: The Cover plate for Squeezing cylinder of CSM tamping machine shall be capable to hold the gland bush and seal to move piston of squeezing cylinder and shall withstand the pressure exerted in the cylinder .All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0403. Dimension & Tolerance: Dimensions and tolerances of the Cover plate for Squeezing cylinder shall be as mentioned in RDSO drawing no. TM/ 0403. Material: The Cover plate for Squeezing cylinder shall be made from Mild Steel of Grade A or B Conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. - 27

4.0 5.0

6.0

Heat treatment: The Cover plate for Squeezing cylinder shall be suitably heat treated in a properly constructed furnace, having adequate means of temperature control, which shall permit the whole of the Cover plate to be uniformly heated to a temperature of 8000 to 8500C followed by natural cooling (air cooling). After heat treatment the Cover plate shall achieve tensile strength of 410 N/mm. 2 Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Cover plate. Tests: Type test: The manufacturer shall make available three samples of the Cover plate for Squeezing cylinder for the following tests. All the three samples shall be collected at random basis from separate batch of heat treatment and shall be duly numbered before commencement of the test. For test of mechanical properties like tensile strength, bending etc. separate test bars shall be made using the same material from the same lot as that of the prototype samples. i) Visual and dimensional check: All the three sample of the Cover plate shall be visually checked for surface defects like, roughness, cracks, improper edges etc. Dimensions of the Cover plate for Squeezing cylinder shall be as mentioned in the drawing no. TM/ 0403. Non-destructive test: For checking surface cracks, which cannot be detected by naked eyes, all the three samples shall be subjected to nondestructive tests like liquid penetration test/ radio graphic test. For detection of internal flaws, ultrasonic tests shall be carried out. Chemical composition test: One, out of three samples shall be subjected to chemical composition test. The manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory if, in house facility for this test is not available in the manufacturers works. The manufacturer for testing of chemical composition and tensile strength shall send one sample to RDSO. The inspecting officials during type tests, may witness the test of chemical composition at the manufacturers premises / out side laboratory, if desired by them. Before sending the samples to RDSO, the same shall be duly sealed by the inspecting officials and the manufacturer shall arrange for sending the sample to RDSO. Cost of such testing shall be borne by the manufacturer. The chemical composition shall be as per the grade mentioned in clause no. 5.0. Test of tensile strength: Tensile strength of the Cover plate for Squeezing cylinder shall be carried out on one of the two test bars in accordance with IS:1608-1995 (Mechanical testing of metal Tensile testing). The minimum tensile strength shall be 410 Mpa (410 Kg/mm 2). The test shall be carried out in the manufacturers premises or any Govt. recognized testing agency under witnessing of inspecting officials. Bend Test: This test shall be carried out on one test bar in accordance with IS:1599 1985, at the factory premises of the manufacturer. If in- 28

7.0 8.0 8.1

ii)

iii)

iv)

v)

house facility for conducting this test is not available, the same shall be carried out at Govt. / Govt. registered test house, as desired by the inspecting officials. The test piece at room temperature shall withstand bending through 1800 to an internal diameter not greater than that given in Table-2 (I.S: 2062-1992) without cracking. 8.2 Acceptance Test: The acceptance test shall be conducted by the manufacturer before dispatch of material, as per following details. i) ii) iii) iv) Visual & Dimensional Check as per para 8.1 (i): for every Cover plate, Non-destructive test as per para 8.1 (ii): for every Cover plate. Chemical composition test as per para 8.1 (iii): One for every melt/batch of heat treatment., Test of tensile strength: one for every batch of heat treatment. The manufacture shall issue certificate in respect of each Cover plate that the same conforms to the stipulated dimensions and physical properties. Any deviation in the test results from the requirements of the specification shall be the cause of rejection of the component. The supplier shall also furnish certificate that the material used for manufacturing of the Cover plate conforms to the requirements mentioned in the specification.

9.0 9.1 9.2

Inspection: The inspection of the Cover plate for Squeezing cylinder shall be carried out as per following para. Every Cover plate for Squeezing cylinder shall be subjected to dimensional & visual check as per para 8.1 (i) and non-destructive test as per para 8.1 (ii). Whenever the consignee considers it necessary, test of tensile strength shall also be carried out under the witnessing of inspecting officials on minimum 10% of the consignment size or one whichever is more. The manufacturer shall also produce all relevant documents as proof for conformity to the quality of the raw material used in manufacturing of Cover plate. In case more than 10% of the samples of the consignment fail during inspection in respect of para 9.1 & 9.2, fresh samples ( the numbers of which is equal to those of failed samples ) shall be inspected as per para 9.1 & 9.2. and the failed samples shall be rejected. If the samples, taken afresh again fail, the total consignment shall be rejected. Protection: The Cover plate for Squeezing cylinder shall be protected with one coat of boiled linseed oil conforming to IS:77-1976 (Linseed oil for paints) or with other rust preventive compound.

9.3

10.

- 29

Authority : RDSOs revised Specification No. TM/HM/6/135 issued vide letter no. TM/HM/6 dated 29-3/1-4-2004.

SPECIFICATION NO. TM/HM/6/136 SPECIFICATION OF COVER PLATE FOR SQUEEZING CYLINDER OF CSM TAMPING MACHINE (Part no. 2E.35.314) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Cover plate for Squeezing cylinder of CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) v) 3.0 IS:2062 -1992 - Steel for general engineering purposes - specification. IS:1608 -1992 - Mechanical testing of metals - tensile testing. IS: 1599 -1985- Method for bend test IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/ 0404- Cover plate for Squeezing cylinder of CSM.

2.0

Functional requirement: The Cover plate for Squeezing cylinder of CSM tamping machine shall be capable to hold the gland bush and seal to move piston of squeezing cylinder and shall withstand the pressure exerted in the cylinder. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0404. Dimension & Tolerance: Dimensions and tolerances of the Cover plate for Squeezing cylinder shall be as mentioned in RDSO drawing no. TM/ 0404.

4.0

- 30

5.0

Material: The Cover plate for Squeezing cylinder shall be made from Mild Steel of Grade A or B Conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Heat treatment: The Cover plate for Squeezing cylinder shall be suitably heat treated in a properly constructed furnace, having adequate means of temperature control, which shall permit the whole of the Cover plate to be uniformly heated to a temperature of 8000 to 8500C followed by natural cooling (air cooling). After heat treatment the Cover plate shall achieve tensile strength of 410 N/mm. 2 Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Cover plate. Tests: Type test: The manufacturer shall make available three samples of the Cover plate for Squeezing cylinder for the following tests. All the three samples shall be collected at random basis from separate batch of heat treatment and shall be duly numbered before commencement of the test. For test of mechanical properties like tensile strength, bending etc. separate test bars shall be made using the same material from the same lot as that of the prototype samples. i) Visual and dimensional check: All the three sample of the Cover plate shall be visually checked for surface defects like, roughness, cracks, improper edges etc. Dimensions of the Cover plate for Squeezing cylinder shall be as mentioned in the drawing no. TM/ 0404. Non-destructive test: For checking surface cracks, which cannot be detected by naked eyes, all the three samples shall be subjected to nondestructive tests like liquid penetration test/ radio graphic test. For detection of internal flaws, ultrasonic tests shall be carried out. Chemical composition test: One, out of three samples shall be subjected to chemical composition test. The manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory if, in house facility for this test is not available in the manufacturer's works. The manufacturer for testing of chemical composition and tensile strength shall send one sample to RDSO. The inspecting officials during type tests, may witness the test of chemical composition at the manufacturer's premises / out side laboratory, if desired by them. Before sending the samples to RDSO, the same shall be duly sealed by the inspecting officials and the manufacturer shall arrange for sending the sample to RDSO. Cost of such testing shall be borne by the manufacturer. The chemical composition shall be as per the grade mentioned in clause no. 5.0. Test of tensile strength: Tensile strength of the Cover plate for Squeezing cylinder shall be carried out on one of the two test bars in accordance with IS:1608-1995 (Mechanical testing of metal Tensile testing). The minimum tensile strength shall be 410 Mpa (410 Kg/mm 2). - 31

6.0

7.0 8.0 8.1

ii)

iii)

iv)

v)

The test shall be carried out in the manufacturers premises or any Govt. recognized testing agency under witnessing of inspecting officials. Bend Test: This test shall be carried out on one test bar in accordance with IS:1599 1985, at the factory premises of the manufacturer. If inhouse facility for conducting this test is not available, the same shall be carried out at Govt. / Govt. registered test house, as desired by the inspecting officials. The test piece at room temperature shall withstand bending through 1800 to an internal diameter not greater than that given in Table-2 (I.S: 2062-1992) without cracking.

8.2

Acceptance Test: The acceptance test shall be conducted by the manufacturer before dispatch of material, as per following details. i) ii) iii) iv) Visual & Dimensional Check as per para 8.1 (i): for every Cover plate, Non-destructive test as per para 8.1 (ii): for every Cover plate. Chemical composition test as per para 8.1 (iii): One for every melt/batch of heat treatment., Test of tensile strength: one for every batch of heat treatment. The manufacture shall issue certificate in respect of each Cover plate that the same conforms to the stipulated dimensions and physical properties. Any deviation in the test results from the requirements of the specification shall be the cause of rejection of the component. The supplier shall also furnish certificate that the material used for manufacturing of the Cover plate conforms to the requirements mentioned in the specification.

9.0 9.1 9.2

Inspection: The inspection of the Cover plate for Squeezing cylinder shall be carried out as per following para. Every Cover plate for Squeezing cylinder shall be subjected to dimensional & visual check as per para 8.1 (i) and non-destructive test as per para 8.1 (ii). Whenever the consignee considers it necessary, test of tensile strength shall also be carried out under the witnessing of inspecting officials on minimum 10% of the consignment size or one whichever is more. The manufacturer shall also produce all relevant documents as proof for conformity to the quality of the raw material used in manufacturing of Cover plate. In case more than 10% of the samples of the consignment fail during inspection in respect of para 9.1 & 9.2, fresh samples (the numbers of which is equal to those of failed samples) shall be inspected as per para 9.1 & 9.2. and the failed samples shall be rejected. If the samples, taken afresh again fail, the total consignment shall be rejected. Protection: The Cover plate for Squeezing cylinder shall be protected with one coat of boiled linseed oil conforming to IS:77-1976 (Linseed oil for paints) or with other rust preventive compound. - 32

9.3

10.

Authority : RDSOs revised Specification No. TM/HM/6/136 issued vide letter no. TM/HM/6 dated 29-3/1-4-2004.

SPECIFICATION NO. TM/HM/6/137 SPECIFICATION OF FLY WHEEL (OUTER) OF DUO/ CSM TAMPING MACHINE (Part no. 2E.22.10A) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Fly Wheel (Outer) of DUO/CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) 3.0 IS:2062 -1992 - Steel for general engineering purposes - specification. IS:1608 -1992 - Mechanical testing of metals - tensile testing. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/ 0405- Fly Wheel (Outer) of DUO/CSM

2.0

Functional requirement: Fly wheel (Outer) shall be capable to provide dynamic uniformity to vibration shaft on variable load. All surfaces meant for machining shall be finished as mention in the drawing no TM\0405. Dimension & Tolerance: Dimensions and tolerances of the Fly wheel (Outer) shall be as mentioned in RDSO drawing no. TM/ 0405. Material: The Fly wheel (Outer) shall be made from Mild Steel of Grade A or B Conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. - 33

4.0 5.0

6.0

Heat treatment: The Fly wheel (Outer) shall be suitably heat treated in a properly constructed furnace, having adequate means of temperature control, which shall permit the whole of the Fly wheel (Outer) to be uniformly heated to a temperature of 8000 to 8500C followed by natural cooling (air cooling). After heat treatment the Fly wheel (Outer) shall achieve tensile strength of 410 N/mm. 2 Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Fly wheel (Outer). Tests: Type test: The manufacturer shall make available three samples of the Flywheel (Outer) of DUO/CSM for the following tests. All the three samples shall be collected at random basis from separate batch of heat treatment and shall be duly numbered before commencement of the test. For test of mechanical properties like tensile strength, bending etc. separate test bars shall be made using the same material from the same lot as that of the prototype samples. i) Visual and dimensional check: All the three sample of the Fly wheel (Outer) shall be visually checked for surface defects like, roughness, cracks, improper edges etc. Dimensions of the Fly wheel (Outer) of DUO/CSM shall be as mentioned in the drawing no. TM/ 0405. Non-destructive test: For checking surface cracks, which can not be detected by naked eyes, all the three samples shall be subjected to nondestructive tests like liquid penetration test/ radio graphic test. For detection of internal flaws, ultrasonic tests shall be carried out. Chemical composition test: One, out of three samples shall be subjected to chemical composition test. The manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory if, in house facility for this test is not available in the manufacturer's works. The manufacturer for testing of chemical composition and tensile strength shall send one sample to RDSO. The inspecting officials during type tests, may witness the test of chemical composition at the manufacturer's premises / out side laboratory, if desired by them. Before sending the samples to RDSO, the same shall be duly sealed by the inspecting officials and the manufacturer shall arrange for sending the sample to RDSO. Cost of such testing shall be borne by the manufacturer. The chemical composition shall be as per the grade mentioned in clause no. 5.0. Test of tensile strength: Tensile strength of the Fly wheel (Outer) shall be carried out on one of the two test bars in accordance with IS:1608-1995 (Mechanical testing of metal - Tensile testing). The minimum tensile strength shall be 410 Mpa (410 Kg/mm 2). The test shall be carried out in the manufacturer's premises or any Govt. recognized testing agency under witnessing of inspecting officials. - 34

7.0 8.0 8.1

ii)

iii)

iv)

8.2

Acceptance Test: The acceptance test shall be conducted by the manufacturer before dispatch of material, as per following details. i) ii) iii) iv) Visual & Dimensional Check as per para 8.1 (i): for every Fly wheel (Outer), Non-destructive test as per para 8.1 (ii): for every Fly wheel (Outer). Chemical composition test as per para 8.1 (iii): One for every melt/batch of heat treatment., Test of tensile strength: one for every batch of heat treatment. The manufacture shall issue certificate in respect of each Fly wheel (Outer) that the same conforms to the stipulated dimensions and physical properties. Any deviation in the test results from the requirements of the specification shall be the cause of rejection of the component. The supplier shall also furnish certificate that the material used for manufacturing of the Fly wheel (Outer) conforms to the requirements mentioned in the specification.

9.0 9.1 9.2

Inspection: The inspection of the Fly wheel (Outer) shall be carried out as per following para. Every Fly wheel (Outer) of DUO/CSM shall be subjected to dimensional & visual check as per para 8.1 (i) and non-destructive test as per para 8.1 (ii). Whenever the consignee considers it necessary, test of tensile strength shall also be carried out under the witnessing of inspecting officials on minimum 10% of the consignment size or one whichever is more. The manufacturer shall also produce all relevant documents as proof for conformity to the quality of the raw material used in manufacturing of Fly wheel (Outer). In case more than 10% of the samples of the consignment fail during inspection in respect of para 9.1 & 9.2, fresh samples (the numbers of which is equal to those of failed samples) shall be inspected as per para 9.1 & 9.2.and the failed samples shall be rejected. If the samples, taken afresh again fail, the total consignment shall be rejected. Protection: The Fly wheel (Outer) of DUO/CSM shall be protected with one coat of boiled linseed oil conforming to IS:77-1976 (Linseed oil for paints) or with other rust preventive compound.

9.3

10.

- 35

Authority : RDSOs revised Specification No. TM/HM/6/137 issued vide letter no. TM/HM/6 dated 29-3/1-4-2004.

SPECIFICATION NO. TM/HM/6/138 SPECIFICATION OF FLY WHEEL (INNER) OF DUO/ CSM TAMPING MACHINE (Part no. U.21.01) 1.0 Scope: This specification covers the dimensional functional and material requirements with testing criteria of Fly Wheel (Inner) of DUO/CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) 3.0 IS:2062 -1992 - Steel for general engineering purposes - specification. IS:1608 -1992 - Mechanical testing of metals - tensile testing. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/ 0406- Fly Wheel (Inner) of DUO/CSM

2.0

Functional requirement: Fly wheel (inner) shall be capable to transmit power from hydraulic motor to vibration shaft with the help of part clutch. It also provide ynamic uniformity to vibration shaft on variable load. All surfaces meant for machining shall be finished as mention in the drawing no TM\0406. Dimension & Tolerance: Dimensions and tolerances of the Fly wheel (inner) shall be as mentioned in RDSO drawing no. TM/ 0406.

4.0

- 36

5.0

Material: The Fly wheel (inner) shall be made from Mild Steel of Grade A or B Conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Heat treatment: The Fly wheel (inner) shall be suitably heat treated in a properly constructed furnace, having adequate means of temperature control, which shall permit the whole of the Fly wheel (inner) to be uniformly heated to a temperature of 8000 to 8500C followed by natural cooling (air cooling). After heat treatment the Fly wheel (inner) shall achieve tensile strength of 410 N/mm. 2 Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Fly wheel Inner). Tests: Type test: The manufacturer shall make available three samples of the Fly Wheel (Inner) of DUO/CSM for the following tests. All the three samples shall be collected at random basis from separate batch of heat treatment and shall be duly numbered before commencement of the test. For test of mechanical properties like tensile strength, bending etc. separate test bars shall be made using the same material from the same lot as that of the prototype samples. i) Visual and dimensional check: All the three sample of the Fly wheel (inner) shall be visually checked for surface defects like, roughness, cracks, improper edges etc. Dimensions of the Fly Wheel (Inner) of DUO/ CSM shall be as mentioned in the drawing no. TM/ 0406. Non-destructive test: For checking surface cracks, which can not be detected by naked eyes, all the three samples shall be subjected to nondestructive tests like liquid penetration test/ radio graphic test. For detection of internal flaws, ultrasonic tests shall be carried out. Chemical composition test: One, out of three samples shall be subjected to chemical composition test. The manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory if, in house facility for this test is not available in the manufacturer's works. The manufacturer for testing of chemical composition and tensile strength shall send one sample to RDSO. The inspecting officials during type tests, may witness the test of chemical composition at the manufacturer's premises / out side laboratory, if desired by them. Before sending the samples to RDSO, the same shall be duly sealed by the inspecting officials and the manufacturer shall arrange for sending the sample to RDSO. Cost of such testing shall be borne by the manufacturer. The chemical composition shall be as per the grade mentioned in clause no. 5.0. Test of tensile strength: Tensile strength of the Fly wheel (inner) shall be carried out on one of the two test bars in accordance with IS:16081995 (Mechanical testing of metal - Tensile testing). The minimum tensile strength shall be 410 Mpa (410 Kg/mm2). The test shall be carried out in - 37

6.0

7.0 8.0 8.1

ii)

iii)

iv)

the manufacturer's premises or any Govt. recognized testing agency under witnessing of inspecting officials. 8.2 Acceptance Test: The acceptance test shall be conducted by the manufacturer before dispatch of material, as per following details. i) ii) iii) iv) Visual & Dimensional Check as per para 8.1 (i): for every Fly wheel (inner), Non-destructive test as per para 8.1 (ii): for every Fly wheel (inner). Chemical composition test as per para 8.1 (iii): One for every melt/batch of heat treatment. Test of tensile strength: one for every batch of heat treatment. The manufacture shall issue certificate in respect of each Fly wheel (inner) that the same conforms to the stipulated dimensions and physical properties. Any deviation in the test results from the requirements of the specification shall be the cause of rejection of the component. The supplier shall also furnish certificate that the material used for manufacturing of the Flywheel (inner) conforms to the requirements mentioned in the specification.

9.0 9.1 9.2

Inspection: The inspection of the Fly wheel (inner) shall be carried out as per following para. Every Fly wheel (inner) of DUO/CSM shall be subjected to dimensional & visual check as per para 8.1 (i) and non-destructive test as per para 8.1 (ii). Whenever the consignee considers it necessary, test of tensile strength shall also be carried out under the witnessing of inspecting officials on minimum 10% of the consignment size or one whichever is more. The manufacturer shall also produce all relevant documents as proof for conformity to the quality of the raw material used in manufacturing of Fly wheel (inner). In case more than 10% of the samples of the consignment fail during inspection in respect of para 9.1 & 9.2, fresh samples (the numbers of which is equal to those of failed samples) shall be inspected as per para 9.1 & 9.2. and the failed samples shall be rejected. If the samples, taken afresh again fail, the total consignment shall be rejected. Protection: The Fly wheel (inner) of DUO/CSM shall be protected with one coat of boiled linseed oil conforming to IS:77-1976 (Linseed oil for paints) or with other rust preventive compound.

9.3

10.

- 38

Authority : RDSOs revised Specification No. TM/HM/6/138 issued vide letter no. TM/HM/6 dated 29-3/1-4-2004.

TM/HM/6
A-

Date: 15-07-2004/ 05-08-2004

1234567891 01 1-

eq[; vfHk;Urk VSd ekhu I. Chief Engineer (Track Machines) CST, C R, Mumbai - 400 001. e/; jsyos] lh,lVh] eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] u;h Baroda House, N R, New Delhi-110 001. fnYyh&110 001 N E R, Gorakhpur-273 012. mRrjiwoZ jsyos] xksj[kiqj 273012 ekyhxkao] mRrjiwoZ lhekUr jsyos] Maligaon, N F R, Guwahati -781 011. xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ jsyos] Garden Reach, S E R, Kolkata-700 043. dksydkrk&700 043 PkpZxsV] ifpe jsyos] eqEcbZ&400 Churchgate, W R, Mumbai-400 020 020 N W R, Jaipur-302 001. mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 - 39
E C R, Hajipur-844 101

1 21 31 41 51 6-

nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001

SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001

nf{k.k iwoZ e/; jsyos] fcykliqj&495 South East Central Rly, Bilaspur-495 004 004 mieq[; vfHk;Urkk @ VSd ekhu] Dy. Chief Engineer (Track Machines), CPOH lh0ih0vk0s,p0 odZkki] mRrj e/; Workshop, NCR, Begum Sarai, Allahabad211012. jsyos] csxe ljk;] bykgkckn& 211 012

fo"k;% M~;weSfVd rFkk lh0,l0,e0 VkbZ VSfEiax ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of Duomatic and CSM tie tamping machine.

Lkh0,l0,e0 rFkk M~;kseSfVd ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM and Duomatic have been prepared and are being sent here with.

SN 1

Item Bearing cover for CSM/DUO Tamping Machine (Part No. 2E.22.16)

Spec. No. TM/HM/6/139

Drg. No. TM/ 0407

lh0,l0,e0 @ M~;kseSfVd VSfEiax ekhu dk fc;fjax doj ikVZ l0 2bZ0 22-16


- 40

Body bearing for CSM/DUO Tamping Machine (Part No. 2E.22.11)

TM/HM/6/140

TM/ 0408

lh0,l0,e0 @M~;kseSfVd VSfEiax ekhu dh ckWMh fc;fjax ikVZ l0 2bZ0 22-11


3 Support plate for Duomatic Tamping Machine (Part No. DL.10.53) TM/HM/6/141 TM/ 0409

M~;kseSfVd VSfEiax ekhu dh liksVZ IysV ikVZ l0 Mh-,y- 10-53


4 Support ring for lifting and lowering cylinder of CSM/DUO Tamping Machine (Part No. DL.10.52) TM/HM/6/143 TM/ 0410

lh0,l0,e0 @M~;kseSfVd VSfEiax ekhu ds fyfVax rFkk yksvfjax flfyz.Mj dh liksVZ fjax ikVZ l0 Mh-,y-10.52 ;g fofkfV;ka rFkk uDks izksfot+uy gSa] {ks=kh; jsyksa ls vuqjks/k gS fd og mijksDr lanHkZ esa vius lq>ko lfoZl fuiknu ds vk/kkj ij Hkstsa] ftlls muesa] vkxs lq/kkj fd;k tk ldsA
The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. 4 Nos.

lqjsUnz dqekj dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e


Copy to: Executive Director I, Rly. Bd. Rail Bhawan, New Delhi-110001

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh &110001
DA: Spec. & Drgs. 4 Nos.

lqjsUnz dqekj
- 41

dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e


SPECIFICATION NO. TM/HM/6/139 SPECIFICATION OF BEARING COVER FOR CSM/DUO TAMPING MACHINE (Part no. 2E.22.16) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Bearing Cover of CSM/DUO tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturers works. i) ii) iii) 3.0 IS:2062 1992 Steel for general engineering purposes specification. IS:77-1976 Linseed oil for paints specification. RDSO Drg. No.TM / 0407- Bearing Cover of CSM/DUO

2.0

Functional requirement: The Bearing Cover (Part no. 2E.22.16) is Provided in squeezing cylinder to protect the bearing of vibration shaft. It shall be capable to withstand the vibration of vibration shaft i.e. 35 Hz. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0407. Dimension & Tolerance: Dimensions and tolerances of the Bearing Cover shall be as mentioned in RDSO drawing no. TM/ 0407. Material: The Bearing Cover shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 Mpa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Bearing Cover of CSM /DUO shall be made by either machining from billet of specified material or by forging and machining process which is convenient to reduce the cost. Marking: Month and year of manufacture and manufacturers code / identification shall be engraved / embossed on the Bearing Cover.

4.0 5.0

6.0

7.0

- 42

8.0 i)

Inspection And Acceptance Criteria: Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the I.S. 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

ii) iii)

iv)

v)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case.

- 43

Authority : RDSOs revised Specification No. TM/HM/6/139 issued vide letter no. TM/HM/6 dated 15-7/5-8-2004.

SPECIFICATION NO. TM/HM/6/140 SPECIFICATION OF BODY BEARING FOR CSM/DUO TAMPING MACHINE (Part no. 2E.22.11) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Body bearing of CSM/DUO tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturers works. i) ii) iii) 3.0 IS:2062 1992 Steel for general engineering purposes specification. IS:77-1976 Linseed oil for paints specification. RDSO Drg. No.TM / 0408- Body Bearing of CSM/DUO

2.0

Functional requirement: The Body bearing is a housing of the bearings of vibration shaft. It shall be capable to bear the load of the bearing of the vibration shaft and its vibration i.e 35 Hz. .All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0408. Dimension & Tolerance: Dimensions and tolerances of the Body bearing shall be as mentioned in RDSO drawing no. TM/ 0408. Material: The Body bearing shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 Mpa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Body bearing of CSM /DUO shall be made by either machining from billet of specified material or by forging and machining process. - 44

4.0 5.0

6.0

7.0 8.0

Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Body bearing. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case.

- 45

Authority : RDSOs revised Specification No. TM/HM/6/140 issued vide letter no. TM/HM/6 dated 15-7/5-8-2004.

SPECIFICATION NO. TM/HM/6/141 SPECIFICATION OF SUPPORT PLATE FOR DUOMATIC TAMPING MACHINE (Part no. DL.10.53) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Support Plate and bolt for DUO tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) 3.0 IS:2062-1992 - Steel for general engineering purposes - specification. BS: 970 Part II - 1970 Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM/0409 - Support plate and bolt for lifting and lowering cylinder of DUO (Part no. DL 10.53).

2.0

Functional requirement: The Support Plate for DUO tamping machine shall be capable to hold the lifting and lowering cylinder of tamping unit on body frame with the help of support ring. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0409. Dimension & Tolerance: Dimensions and tolerances of the Support plate for lifting and lowering cylinder shall be as mentioned in RDSO drawing no. TM/ 0409. Material: The Support plate for lifting and lowering cylinder shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Bolt shall be made of steel Gr. 817 M 40(EN -24) confirming to BS:970 Part II of 1970. - 46

4.0

5.0

6.0

Manufacturing process : Support plate of CSM /DUO shall be made by either machining from plate, billet of specified material or by forging and machining process and bolt shall be made by suitable machining process.. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Support plate. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the bolts randomly picked up out of each lot of consignment and shall be subject to chemical composition test. Manufacturer shall arrange for this test at his laboratory or at Govt. recognized laboratory, if in house facility for this test is not available in the manufacturers works. Consignee during these tests may witness the test of chemical composition at the manufacturer premises/ out side laboratory, if desired by them. Before sending the samples the same shall be duly sealed by the inspecting officials. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

7.0 8.0

ii) iii)

iv)

v)

vi) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS:-77-1976 (linseed oil for paint) and shall be packed in card board case.

- 47

Authority : RDSOs revised Specification No. TM/HM/6/141 issued vide letter no. TM/HM/6 dated 15-7/5-8-2004.

SPECIFICATION NO. TM/HM/6/143 SPECIFICATION OF SUPPORT RING FOR LIFTING AND LOWERING CYLINDER CSM/DUO TAMPING MACHINE (Part no. DL.10.52) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Support Ring for lifting and lowering cylinder of CSM tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) IS:2062 - 1992 - Steel for general engineering purposes - specification. ii) IS:77-1976 - Linseed oil for paints - specification. iii) RDSO Drg. No.TM / 0410 - Support ring for lifting and lowering cylinder of CSM tamping machine 3.0 Functional requirement: The support ring is mounted on support plate fixed on body frame to hold the lifting and lowering cylinder of tamping unit. It shall be capable to hold the lifting and lowering cylinder. All surface meant for machining shall be finished as mentioned in the drawing no. TM/0410. Dimension & Tolerance: Dimensions and tolerances of the support ring for lifting and lowering cylinder shall be as mentioned in RDSO drawing no. TM/ 0410. Material: The support ring for lifting and lowering cylinder shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23.

2.0

4.0

5.0

- 48

6.0

Manufacturing Process: Support ring for lifting and lowering cylinder of CSM tamping machine shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the Support ring. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

7.0 8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS:-77-1976 (linseed oil for paint) and shall be packed in card board case.

- 49

Authority : RDSOs revised Specification No. TM/HM/6/143 issued vide letter no. TM/HM/6 dated 15-7/5-8-2004.

TM/HM/6
A-

Date:29-07-2004/ 12-08-2004

1234567891 01 11 21 31 41 5-

eq[; vfHk;Urk VSd ekhu I. Chief Engineer (Track Machines) CST, C R, Mumbai - 400 001. e/; jsyos] lh,lVh] eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] u;h Baroda House, N R, New Delhi-110 001. fnYyh&110 001 N E R, Gorakhpur-273 012. mRrjiwoZ jsyos] xksj[kiqj 273012 ekyhxkao] mRrjiwoZ lhekUr jsyos] Maligaon, N F R, Guwahati -781 011. xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ jsyos] Garden Reach, S E R, Kolkata-700 043. dksydkrk&700 043 PkpZxsV] ifpe jsyos] eqEcbZ&400 Churchgate, W R, Mumbai-400 020 020 N W R, Jaipur-302 001. mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001 - 50
E C R, Hajipur-844 101 SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001

1 6-

nf{k.k iwoZ e/; jsyos] fcykliqj&495 South East Central Rly, Bilaspur-495 004 004 mieq[; vfHk;Urkk @ VSd ekhu] Dy. Chief Engineer (Track Machines), CPOH lh0ih0vk0s,p0 odZkki] mRrj e/; Workshop, NCR, Begum Sarai, Allahabad211012. jsyos] csxe ljk;] bykgkckn& 211 012

fo"k;% ;wukseSfVd] M~;kseSfVd] Lkh0,l0,e0 rFkk ;wuheSV ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of Duomatic and CSM tie tamping machine.

;wukseSfVd] M~;kseSfVd] Lkh0,l0,e0 rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to UNO, DUO, CSM and Unimat have been prepared and are being sent here with. SN 1. 2. 3. 4. Item Bush (semi finished) for tamping arm for UNO/ DUO/ CSM tamping machine (Part No. 2E.34.210) Bearing bush for squeezing cylinder for DUO/CSM tamping machine (Part No. 2E.33.25) Piston rod bush for DUO/CSM tamping machine (Part No. 2E.34.231) Piston for squeezing cylinder for DUO tamping machine (Part No. 2E.36.443) Spec. No. TM/HM/6/144 TM/HM/6/145 TM/HM/6/147 TM/HM/6/149 Drg. No. TM/0411 TM/0412 TM/0413 TM/0414

5. 6. 7. 8. 9. 10.

Gland bush for squeezing cylinder for UNIMAT machine (Part No. 2E.36.46c) Bush for guide rod for UNO/DUO/CSM tamping machine (Part No. DL.12.06) Piston for squeezing cylinder for UNIMAT machine (Part No. W 37.1295) Gland bush for arm tilting cylinder for UNIMAT machine (Part No. W 33-220) Sliding guide rod bush for DUO/CSM/UNI tamping machine (Part No. W 61.02.25) Bush for shadow board rod for UNO/CSM/DUO - 51

TM/HM/6/150 TM/HM/6/151 TM/HM/6/152 TM/HM/6/153 TM/HM/6/154 TM/HM/6/155

TM/0415 TM/0416 TM/0417 TM/0418 TM/0419 TM/0420

11.

tamping machine (Part No. 253.20a) Spacer Ring for tamping unit of UNIMAT (Part TM/HM/6/157 No. W 37-14407)

TM/0421

;g fofkf"V;ka rFkk uDks izksfot+uy gSa] {ks=kh; jsyksa ls vuqjks/k gS fd og mijksDr lanHkZ esa vius lq>ko lfoZl fu"iknu ds vk/kkj ij Hkstsa] ftlls muesa] vkxs lq/kkj fd;k tk ldsA
The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs -11 Nos.

lqjsUnz dqekj dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e


Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001.

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh &110001
DA: Spec. & Drgs. - 11 Nos.

Vh,e

lqjsUnz dqekj dk;Zdkjh funskd @ d`rs egk funskd @ Vh,e,e

SPECIFICATION NO. TM/HM/6/ 144 - 52

SPECIFICATION OF BUSH FOR TAMPING ARM (Part no .2E- 34. 210) (SEMIFINISHED) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of bush for tamping arm. This specification may be treated as provisional and is subject to modifications based on service performance. The drawing for the bush has been made for semi-finished one as the requirement of outer diameter of the bush varies according to size of bores of tamping bank. The diameter of the repaired bore of the tamping bank can be different depending upon the ovality of the bore. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0411 along with specifications of bush for taming arm (Part no.2E.34.210) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided on spacer sleeve in tamping bank to protect the body of tamping bank from wear and tear. It shall be capable to withstand the impact load of tamping unit and vibration 35-40 Hz of tamping unit. Bushes are required in semifinished size to suit the parent bore of tamping bank and for final machining. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the bush of tamping arm shall be as mentioned in the drawing no. TM/ 0411. 5.0 MATERIAL The bush shall be made of copper alloy(bronze) of following material composition. S.no. 1. 2. 3. 4. 5. 6. 7. Description of material Sn P Pb Zn Ni (incl. Co) Cu Impurities Percentage 9.7 10.8% 0.30(max) 0.25 (max) 0.25 (max) 1.20 2.0% Remainder 0.5 Max.

- 53

6.0

MANUFACTURING PROCESS Bush shall manufactured by centrifugal casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v)

9.0 PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/144 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 54

SPECIFICATION NO. TM/HM/6/ 145 SPECIFICATION OF BEARING BUSH FOR SQUEEZING CYLINDER (Part no .2E- 33. 25) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of Bearing bush for squeezing cylinder of tamping unit of CSM/DUO tamping machine. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0412 along with specifications of Bearing bush for squeezing cylinder of tamping unit of CSM/DUO tamping machine (Part no.2E.33.25) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided in the squeezing cylinder to prevent leakage of pressure oil with he help of seal ring. It also provides reaction of pressure oil to propel the piston. It shall be capable to withstand the oil pressure of 140-180 Kg/cm2 and vibration i.e 35-40 Hz coming on whole squeezing cylinder assembly. All surfaces meant for machining shall be finished as mentioned in the RDSO drawing No. TM/0412 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the Bearing bush of squeezing cylinder shall be as mentioned in the drawing no. TM/ 0412. 5.0 MATERIAL The Bearing bush shall be made of copper alloy(bronze) of following material composition. S.no. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

- 55

6.0

MANUFACTURING PROCESS Bearing bush shall manufactured by sand/chill casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the Bearing bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/145 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 56

SPECIFICATION NO. TM/HM/6/ 147 SPECIFICATION OF PISTON ROD BUSH FOR SQUEEZING CYLINDER (Part no .2E- 34. 231) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of Piston rod bush for squeezing cylinder of tamping unit of CSM/DUO tamping machine. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0413 along with specifications of Piston rod bush for squeezing cylinder of tamping unit of CSM/DUO tamping machine (Part no. 2E.34.231) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided in the squeezing cylinder to prevent leakage of pressure oil with he help of seal ring. It also provides reaction of pressure oil to propel the piston. It shall be capable to withstand the oil pressure of 140-180 Kg/cm2 and vibration i.e 35-40 Hz coming on whole squeezing cylinder assembly. All surfaces meant for machining shall be finished as mentioned in the RDSO drawing No. TM/0413 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the Piston rod bush of squeezing cylinder shall be as mentioned in the drawing no. TM / 0413. 5.0 MATERIAL The Piston rod bush shall be made of copper alloy(bronze) of following material composition. S.no. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

- 57

6.0

MANUFACTURING PROCESS Piston rod bush shall manufactured by sand/chill casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the Piston rod bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the piston rod bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION: Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/147 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 58

SPECIFICATION NO. TM/HM/6/ 149 SPECIFICATION OF PISTON FOR SQUEEZING CYLINDER (Part no .2E- 36. 443) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of piston for squeezing cylinder of tamping unit for Duomatic tamping machine. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0414 along with specifications of piston for squeezing cylinder (Part no. 2E.36.443) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided in squeezing cylinder on piston rod to propel the piston rod by squeezing pressure of 140-180 Kg/cm2. It shall be capable to withstand the pressure and vibration i.e. 35-40 Hz of tamping unit. The surfaces of the piston shall be machine finished as mentioned in the RDSO drawing No. TM/0414. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the piston shall be as mentioned in the drawing no. TM/ 0414. 5.0 MATERIAL The piston shall be made of phosphor bronze of following material composition. S.no. 1. 2. 3. 4. 5. 6.0 Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25(max) Remainder 0.5 Max.

MANUFACTURING PROCESS Piston shall be manufactured by sand/chill casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the - 59

product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow. 7.0 MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the piston. 8.0 INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the piston randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. PACKING AND PROTECTION: Each component shall be protected with wrapper paper and shall be packed in card board case. ***

ii) iii)

iv)

v) 9.0

Authority : RDSOs revised Specification No. TM/HM/6/149 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 60

SPECIFICATION NO. TM/HM/6/ 150 SPECIFICATION OF GLAND BUSH FOR SQUEEZING CYLINDER (Part no. E.36. 46C) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of Gland bush for squeezing cylinder of tamping unit of UNIMAT tamping machine. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0415 along with specifications of Gland bush for squeezing cylinder of tamping unit of UNIMAT tamping machine (Part no.E.36.46C) shall be available for reference at manufacturers works. 3.0 FUNCTIONAL REQUIREMENT It is provided in the squeezing cylinder to prevent leakage of pressure oil with the help of seal ring. It also provides reaction of pressure oil to propel the piston. It shall be capable to withstand the oil pressure of 140-180 Kg/cm2 and vibration i.e 35-40 Hz coming on whole squeezing cylinder assembly. All surfaces meant for machining shall be finished as mentioned in the RDSO drawing No. TM/0415. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the Gland bush of squeezing cylinder shall be as mentioned in the drawing no. TM/ 0415. 5.0 MATERIAL The Gland bush shall be made of copper alloy (bronze) of following material composition. S. No. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

- 61

6.0

MANUFACTURING PROCESS Gland Bush shall manufactured by sand/chill casting after melting ingredient/raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturers code / identification shall be engraved / embossed on the non functional surface of the Gland bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the Gland bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/150 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 62

SPECIFICATION NO. TM/HM/6/ 151 SPECIFICATION OF BUSH FOR GUIDE ROD (Part no. DL.12.06) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of bush for guide rod. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0416 along with specifications of bush for guide rod (Part no. DL.12.06) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT Guide rod bush is provided in the main frame of tamping bank to guide the tamping bank with the help of guide rod/column. It shall be capable to withstand the vibration 35-40 Hz of tamping unit. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the bush for guide rod shall be as mentioned in the drawing no. TM/ 0416. 5.0 MATERIAL The bush shall be made of copper alloy (bronze) of following material composition. S. No. 1. 2. 3. 4. 5. 6.0 Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

MANUFACTURING PROCESS Bush for guide rod shall be manufactured by centrifugal casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow. - 63

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA: i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. *****

Authority : RDSOs revised Specification No. TM/HM/6/151 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 64

SPECIFICATION NO. TM/HM/6/ 152 SPECIFICATION OF PISTON FOR SQUEEZING CYLINDER (Part no. W- 37. 1295) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of piston for squeezing cylinder of tamping unit for UNIMAT tamping machine. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0417 along with specifications of piston for squeezing cylinder (Part no. W- 37. 1295) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided in squeezing cylinder on piston rod to propel the piston rod by squeezing pressure of 140-180 Kg/cm2. It shall be capable to withstand the pressure and vibration i.e. 35-40 Hz of tamping unit. The surfaces of the piston shall be machine finished as mentioned in the RDSO drawing No. TM/0417. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the piston shall be as mentioned in the drawing no. TM/ 0417. 5.0 MATERIAL The piston shall be made of copper alloy (bronze) of following material composition. S. No. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25(max) Remainder 0.5 Max.

- 65

6.0

MANUFACTURING PROCESS Piston shall be manufactured by sand/chill casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturers code / identification shall be engraved / embossed on the non functional surface of the piston.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the piston randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/152 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

- 66

SPECIFICATION NO. TM/HM/6/ 153 SPECIFICATION OF GLAND BUSH FOR ARM TILTING CYLINDER (Part no. W- 33. 220) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of Gland bush for arm tilting cylinder of tamping unit of UNIMAT tamping machine. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0418 along with specifications of Gland bush for arm-tilting cylinder of tamping unit of UNIMAT tamping machine (Part no. W.33.220) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided in the arm-tilting cylinder to prevent leakage of pressure oil with the help of seal ring. It also provides reaction of pressure oil to propel the piston. It shall be capable to withstand the oil pressure of 120 Kg/cm2 and vibration i.e 3540 Hz coming on whole arm-tilting cylinder assembly. All surfaces meant for machining shall be finished as mentioned in the RDSO drawing No. TM/0418. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the Gland bush of arm-tilting cylinder shall be as mentioned in the drawing no. TM/ 0418. 5.0 MATERIAL The Gland bush of arm-tilting cylinder shall be made of copper alloy(bronze) of following material composition. S. No. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

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6.0

MANUFACTURING PROCESS Gland Bush of arm-tilting cylinder shall be manufactured by sand/chill casting after melting ingredient/raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, mis-runs, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the Gland bush for armtilting cylinder.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the Gland bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/153 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

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SPECIFICATION NO. TM/HM/6/ 154 SPECIFICATION OF SLIDING GUIDE ROD BUSH FOR TAMPING UNIT (Part no. W- 61. 02.25) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of Sliding Guide Rod Bush for tamping unit. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0419 along with specifications of Sliding Guide Rod Bush for taming unit (Part no. W.61.02.25) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided on satellite frame to slide the tamping unit frame on guide rod. It shall be capable to withstand the load of tamping unit and its vibration i.e. 35-40 Hz of tamping unit. All surfaces meant for machining shall be finished as per RDSO Drg No. TM/0419. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the Sliding Guide Rod Bush of tamping unit shall be as mentioned in the drawing no. TM/ 0419. 5.0 MATERIAL The Sliding Guide Rod Bush shall be made of copper alloy (bronze) of following material composition. S.no. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

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6.0

MANUFACTURING PROCESS Sliding Guide Rod Bush shall be manufactured by centrifugal casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, misruns, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA: i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/154 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

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SPECIFICATION NO. TM/HM/6/ 155 SPECIFICATION OF BUSH FOR SHADOW BOARD ROD (Part no. 253- 20a) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of bush for Shadow Board Rod. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0420 along with specifications of bush for Shadow Board Rod (Part no.253.20a) shall be available for reference at manufacturer's works. 3.0 FUNCTIONAL REQUIREMENT It is provided in tamping unit frame to guide shadow board rod. capable to withstand vibration i.e. 35-40 Hz of tamping unit. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the bush for shadow board rod shall be as mentioned in the drawing no. TM/ 0420. 5.0 MATERIAL The bush for shadow board rod shall be made of copper alloy (bronze) of following material composition. S. No. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25 (max) Remainder 0.5 Max. It shall be

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6.0

MANUFACTURING PROCESS Bush for Shadow board rod shall be manufactured by sand/chill casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, misruns, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturers code / identification shall be engraved / embossed on the non functional surface of the bush.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the bush randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/155 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

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SPECIFICATION NO. TM/HM/6/ 157 SPECIFICATION OF SPACER RING FOR TAMPING UNIT OF UNIMAT (Part no. W- 37-14407) 1.0 SCOPE This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for tamping unit of UNIMAT. This specification may be treated as provisional and is subject to modifications based on service performance. 2.0 REFERENCE DOCUMENTS RDSO Drg.No.TM/0421 along with specifications of Spacer ring for tamping unit of UNIMAT (Part no. W.37.14407) shall be available for reference at manufacturers works. 3.0 FUNCTIONAL REQUIREMENT It is provided in tamping bank for the purpose of distance piece which shall be capable to resist wear and tear by relative movement of tamping arm. All surfaces meant for machining shall be finished as per RDSO Drg No. TM/0421. 4.0 DIMENSION & TOLERANCE Dimensions and tolerances of the Spacer ring for tamping unit of UNIMAT of tamping unit shall be as mentioned in the RDSO drawing no. TM/ 0421. 5.0 MATERIAL The Spacer ring for tamping unit shall be made of copper alloy (bronze) of following material composition. S. No. 1. 2. 3. 4. 5. Description of material Sn P Pb Cu Impurities Percentage 9 -11% 0.5 0.70 0.25 (max) Remainder 0.5 Max.

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6.0

MANUFACTURING PROCESS Spacer ring for tamping unit shall be manufactured by sand/chill casting after melting ingredient / raw material in specified proportion at suitable temperature. After solidification the product shall be free from casting defects like cracks, misruns, cold shuts, porosity and surface flow.

7.0

MARKING Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non functional surface of the spacer ring.

8.0

INSPECTION AND ACCEPTANCE CRITERIA i) Each component offered by manufacturer shall be checked visually for its surfaces finish, freedom from defects like porosity, cracks, improper edges etc. Machined surfaces shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection shall be checked for their dimensions as per relevant drawing . Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the specified material as mentioned in para 5.0. Minimum one no or 2 % sample of the spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

ii) iii)

iv)

v) 9.0

PACKING AND PROTECTION Each component shall be protected with wrapper paper and shall be packed in card board case. ***
Authority : RDSOs revised Specification No. TM/HM/6/157 issued vide letter no. TM/HM/6 dated 29-7/12-8-2004.

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TM/HM/6

Date: 16-09-2004/ 06-10-2004

A12345678910 11 12 13 14 15 16 -

I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] CST, C R, Mumbai - 400 001. eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] Baroda House, N R, New Delhi-110 001. u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj N E R, Gorakhpur-273 012. 273012 ekyhxkao] mRrjiwoZ lhekUr Maligaon, N F R, Guwahati -781 011. jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ Garden Reach, S E R, Kolkata-700 043. jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] Churchgate, W R, Mumbai-400 020 eqEcbZ&400 020 mRrj ifpe jsyos] t;iqj&302 N W R, Jaipur-302 001. 001 iwoZ e/; jsyos] gkthiqj&844 E C R, Hajipur-844 101 101 nf{k.k ifpe jsyos] SWR, Hubli-580 023 gqoyh&580 023 mRrj e/; jsyos] NCR, Allahabad-211 001 bykgkckn&211 001 iwoZ rV jsyos] East Coast Rly, Bhubaneshwar-751 001 Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 WCR, Jabalpur-482 001 001 nf{k.k iwoZ e/; jsyos] South East Central Rly, Bilaspur-495 004 fcykliqj&495 004 - 75

mieq[; vfHk;Urkk @ VSd ekhu] lh0ih0vk0s,p0 odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211 012

Dy. Chief Engineer (Track Machines), CPOH Workshop, NCR, Begum Sarai, Allahabad-211012.

fo"k;% Lkh0,l0,e0 M~;kseSfVd rFkk ;wuheSV ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of CSM, Duomatic and Unimat machines.

Lkh0,l0,e0 M~;kseSfVd rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM, Duomatic and Unimat machines have been prepared and are being sent here with.

SN 1. 2. 3. 4. 5. 6. 7.

Item Cover Plate for tool tilting Cylinder (Part No. W 33 .143) Piston Rod with Piston Screw (Part No. E.36.42 C) Guide Rod (Part No. UD.67.752) Bolt and nut for tamping arm center bore of tamping unit (Part No. 2E .31.04) Piston Screw (Part no. 2E .36.48) Sand witch Coupling for Double Pump for Main Gear Box (Part No. 150.20) Sand witch Coupling for Double Pump for Main Gear Box (Part No. 120.35)

Spec. No. TM/HM/6/156 TM/HM/6/159 TM/HM/6/160 TM/HM/6/161 TM/HM/6/162 TM/HM/6/163 TM/HM/6/164

Drg. No. TM/ 0422 TM/ 0423 TM/ 0424 TM/ 0425 TM/ 0426 TM/ 0427 TM/ 0428

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The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. -7 Nos.

lqjsUnz dqekj dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e


Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001

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DA: Spec. & Drgs. -7 Nos.

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SPECIFICATION NO. TM/HM/6/156 SPECIFICATION OF COVER PLATE FOR TOOL TILTING CYLINDER (Part no. W.33.143) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover Plate for Tool Tilting Cylinder of UNIMAT tamping machine. This specification may be treated as provisional subject to modifications based on service performance. - 77

2.0

Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0422- Cover Plate for Tool Tilting Cylinder

3.0

Functional requirement: It is provided in the tool tilting cylinder of UNIMAT tamping machine. Function of the cover plate is as Gland Bush. It shall be capable to resist hydraulic pressure i.e. 140-180 Kg/cm2 in the cylinder and to prevent leakage of hydraulic fluid with the help of seal ring. Seal ring is provided in the cover plate. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0422. Dimension & Tolerance: Dimensions and tolerances of the Cover Plate For Tool Tilting Cylinder shall be as mentioned in RDSO drawing no. TM/ 0422. Material: The Cover Plate for Tool Tilting Cylinder shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm2 with minimum percentage elongation of 23. Manufacturing Process: Cover Plate for Tool Tilting Cylinder shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover plate. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical properties/ analysis report of billet/raw material used for manufacturing of the component. - 78

4.0 5.0

6.0

7.0 8.0

ii) iii)

iv)

v) 9.0

Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

Packing and Protection: Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/156 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

SPECIFICATION NO. TM/HM/6/159 SPECIFICATION OF PISTON ROD WITH PISTON SCREW (Part no. E.36.42 C) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Piston Rod with Piston Screw. This specification may be treated as provisional subject to modifications based on service performance. - 79

2.0

Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS:970 and B.S:970 Part II Specification of carbon manganese steel and direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0423- Piston Rod with Piston Screw

3.0

Functional requirement: It is provided in the squeezing cylinder and fixed with piston to transmit pressure of piston on tamping arm through pin. It shall be capable to transmit force exerted by piston under tamping arm. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0423. Dimension & Tolerance: Dimensions and tolerances of the Piston Rod with Piston Screw shall be as mentioned in RDSO drawing no. TM/ 0423. Material: The Piston Rod With Piston Screw shall be made from Steel of Grade 817M40(EN-24) and dowel pin shall be made of steel Grade 080M40 (EN-8) conforming to BS:970 Part-II and BS:970 Specification of direct hardening alloy steel and carbon manganese steel respectively. Manufacturing Process: Piston Rod With Piston Screw shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of piston rod and screw. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by induction hardening of the piston rod and screw to achieve case hardening of 30-35 HRC upto 1.25 mm depth. Chromium plating: Hard chrome plating of .07-.10mm shall be done to provide hard, corrosion resistant surface of the piston rod. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Piston rod and screw. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. - 80

4.0 5.0

6.0

7.0

8.0 9.0

10.0

ii) iii)

The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness and hard chrome plating as per para no.7.0 & 8.0. Supplier shall produce the certificate that the raw material used for manufacturing of the piston rod, screw and dowel pin conform to the Grade 817M40(EN-24) and Grade 080M40 (EN-8) of BS:970 Part-II & BS:970 as mentioned in para 5.0. Minimum one no or 2 % sample of the piston rod and screw randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v)

vi) 11.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***
Authority : RDSOs revised Specification No. TM/HM/6/159 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

SPECIFICATION NO. TM/HM/6/160 SPECIFICATION OF GUIDE ROD FOR CSM (Part no. UD.67.752) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Guide Rod. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ - 81

2.0

specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS:970 Part II- 1970 Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0424- Guide Rod.

Functional requirement: It is fixed in the machine frame and tamping bank to guide the up and down motion of tamping bank. It shall be capable to withstand the vibration i.e. 35 Hz of tamping bank. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0424. Dimension & Tolerance: Dimensions and tolerances of the Guide Rod shall be as mentioned in RDSO drawing no. TM/ 0424. Material: The Guide Rod shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Part-II Specification of direct hardening alloy steel. Manufacturing Process: Guide Rod shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of guide rod. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by induction hardening process to achieve case hardening of 50-55 HRC upto 1.25 mm depth. Chromium plating: Hard chrome plating of 0.07-0.10mm shall be done to provide hard, corrosion resistant surface of the guide rod. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Guide Rod.

4.0 5.0 6.0

7.0

8.0 9.0

10.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. - 82

ii)

iii)

Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness and hard chrome plating as per para no.7.0 & 8.0. Supplier shall produce the certificate that the raw material used for manufacturing of the guide rod conforms to the Steel Grade 817M40 (EN24) of BS:970 Part II.as mentioned in para 5.0. Minimum one no or 2 % sample of the Guide Rod randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v)

vi) 11.0

Packing and Protection: Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/160 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

SPECIFICATION NO. TM/HM/6/161 SPECIFICATION OF BOLT FOR TAMPING ARM OF TAMPING UNIT CENTRE BORE AND NUT OF CSM (Part no. 2E.31.04) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Bolt for Tamping Arm Centre Bore and Nut. - 83

This specification may be treated as provisional subject to modifications based on service performance. 2.0 Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS: 970 & BS:970 Part II Specification of carbon manganese steel and direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0425- Bolt for Tamping Arm Centre Bore and Nut.

Functional requirement: Bolt for tamping arm is provided in the tamping bank to hold the tamping arm. Tamping arms move about it. It shall be capable to resist impact load of tamping bank and squeezing pressure coming on tamping arm through it. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0425. Dimension & Tolerance: Dimensions and tolerances of the Bolt for Tamping Arm Centre Bore and Nut shall be as mentioned in RDSO drawing no. TM/ 0425. Material: The Bolt for Tamping Arm Centre Bore shall be made from Steel of Grade 709 M 40 (EN-19) and nut shall be made of Grade 080M40 (EN-8) conforming to BS:970 Part-II and BS:970 Specification of direct hardening alloy steel and carbon manganese steel respectively. Manufacturing Process: Bolt for Tamping Arm Centre Bore and Nut shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of guide rod. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by induction hardening process to achieve case hardening of 57-60 HRC upto 1.25 mm depth. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Bolt for Tamping Arm Centre Bore and Nut. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. - 84

4.0 5.0

6.0

7.0

8.0

9.0

ii) iii) iv)

The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness as per para no.7.0. Supplier shall produce the certificate that the raw material used for manufacturing of the Bolt for Tamping Arm Centre Bore and Nut conforms to the Grade 709 M 40 (EN-19) and 080M40 (EN-8) respectively of BS:970 Part II & BS:970 .as mentioned in para 5.0. Minimum one no or 2 % sample of the Bolt for Tamping Arm Centre Bore and Nut randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

v)

vi) 10.0

Packing and Protection: Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/161 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

SPECIFICATION NO. TM/HM/6/162 SPECIFICATION OF PISTON SCREW (Part no. 2E.36.48) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Piston Screw. This specification may be treated as provisional subject to modifications based on service performance.

- 85

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Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS:970 Part II- 1970 Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0426- Piston Screw

3.0

Functional requirement: Piston screw is provided on the piston rod to fix the piston with the piston rod. It shall be capable to hold the piston during hydraulic pressure of 140-180 Kg/cm2 on piston and vibration i.e. 35 Hz coming on whole assembly. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0426. Dimension & Tolerance: Dimensions and tolerances of the Piston Screw shall be as mentioned in RDSO drawing no. TM/ 0426. Material: The Piston Screw shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Part-II Specification of direct hardening alloy steel. Manufacturing Process: Piston Screw shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of piston rod and screw. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by induction hardening of the piston screw to achieve case hardening of 23-27 HRC upto 1.25 mm depth. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Piston rod and screw. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness as per para no.7.0. - 86

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7.0

8.0

9.0

ii) iii)

iv)

Supplier shall produce the certificate that the raw material use for manufacturing of the piston rod, screw and dowel pin conform to the Grade 817M40 (EN-24) of BS:970 Part-II as mentioned in para 5.0. Minimum one no or 2 % sample of the piston screw randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

v)

vi) 10.0

Packing and Protection: Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/162 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

SPECIFICATION NO. TM/HM/6/163 SPECIFICATION OF SANDWITCH COUPLING FOR DOUBLE PUMP FOR MAIN GEAR BOX (Part no. D 150 .20) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Sandwitch coupling for Double Pump for Main Gear Box This specification may be treated as provisional subject to modifications based on service performance. - 87

2.0 Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections / amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS 970 Specification of carbon manganese Steel IS:77-1976 Specification of Linseed oil for paints. RDSO Drg. No. TM / 0427- Sandwitch coupling for Double Pump For Main Gear Box

Functional requirement: It is provided with the cardon shaft to transmit mechanical power from cardon shaft to hydraulic pump. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0427. Dimension & Tolerance: Dimensions and tolerances of the Sandwitch coupling for Double Pump For Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0427. Material: The Sandwitch coupling for Double Pump for Main Gear Box shall be made from Carbon and Manganese Steel of Grade 080M40(En-8) conforming to BS: 970. Manufacturing Process: For Double Pump For Main Gear Box shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Sandwitch coupling for Double Pump For Main Gear Box Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the BS 970 Specification of carbon manganese Steel as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical properties/ analysis report of billet/raw material used for manufacturing of the component. - 88

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5.0

6.0

7.0

8.0

ii) iii)

iv)

v)

Minimum one no or 2 % sample of the For Double Pump For Main Gear Box randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

vi) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/163 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

SPECIFICATION NO. TM/HM/6/164 SPECIFICATION OF SANDWITCH COUPLING FOR DOUBLE PUMP FOR MAIN GEAR BOX (Part no. D 120 .35) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Sandwitch coupling for Double Pump For Main Gear Box This specification may be treated as provisional subject to modifications based on service performance. - 89

2.0

Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Specification of Carbon manganese Steel. IS:77-1976 Specification of Linseed oil for paints. RDSO Drg. No. TM / 0428- Sandwitch coupling for Double Pump For Main Gear Box

3.0

Functional requirement: It is provided with the cardon shaft to transmit mechanical power from cardon shaft to hydraulic pump. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0428. Dimension & Tolerance: Dimensions and tolerances of the Sandwitch coupling for Double Pump for Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0428. Material: The Sandwitch coupling for Double Pump for Main Gear Box shall be made from Carbon and Manganese Steel of Grade 080M40( En-8) conforming to BS: 970 . Manufacturing Process : For Double Pump For Main Gear Box shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Sandwitch coupling for Double Pump For Main Gear Box Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Steel of Grade 080M40 ( En-8) of BS 970 Specification of Carbon manganese Steel as mentioned in para 5.0.

4.0

5.0

6.0

7.0

8.0

ii) iii)

- 90

iv)

Manufacturer shall also produce a test result of chemical properties/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the for Double Pump For Main Gear Box randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

v)

vi) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/164 issued vide letter no. TM/HM/6 dated 16-09/6-10-2004.

TM/HM/6

Date: 29-09-2004/ 13-10-2004 I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] CST, C R, Mumbai - 400 001. eqEcbZ&400 001 - 91

A1-

2345678910 11 12 13 14 15 16 -

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Fairlie Place, E R, Kolkata-700 001. Baroda House, N R, New Delhi-110 001. N E R, Gorakhpur-273 012. Maligaon, N F R, Guwahati -781 011. Park Town, S R, Chennai -600 003. Rail Nilayam, SCR, Secunderabad-500 371. Garden Reach, S E R, Kolkata-700 043. Churchgate, W R, Mumbai-400 020 N W R, Jaipur-302 001. E C R, Hajipur-844 101 SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001 South East Central Rly, Bilaspur-495 004 Dy. Chief Engineer (Track Machines), CPOH Workshop, NCR, Begum Sarai, Allahabad-211012.

fo"k;% Lkh0,l0,e0 M~;kseSfVd rFkk ;wuheSV ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of CSM, Duomatic and Unimatmachines. - 92

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Specification and drawings of the following parts pertaining to CSM, Duomatic and Unimat machines have been prepared and are being sent here with.

SN 1. 2. 3. 4. 5. 6. 7. 8.

Item Locking device of brake assembly (Part No. UD 214 -1023) Bearing housing cover for main gear box (Part No. UD-75.41) Box bearing for main gear box (Part No. UD-75.40) Locking plate for axle (Part no. E62-108) Spacer sleeve for main gear box - DUO (Part No. G70.38) Spacer sleeve for main gear box - DUO (Part No. 2E.71.12) Spacer sleeve for main gear box - DUO (Part No. 2E.71.11) Castle nut for main gear box of DUO (Part No. M30x1.5)

Spec. No. TM/HM/6/165 TM/HM/6/166 TM/HM/6/167 TM/HM/6/168 TM/HM/6/169A TM/HM/6/170 TM/HM/6/171 TM/HM/6/172

Drg. No. TM/ 0429 TM/ 0430 TM/ 0431 TM/ 0432 TM/ 0433 TM/ 0434 TM/ 0435 TM/ 0436

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The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 8 Nos. - 93

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Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001.

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DA: Spec. & Drgs. - 8 Nos.

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SPECIFICATION NO. TM/HM/6/165 SPECIFICATION OFLOCKING DEVICE OF BRAKE ASSEMBLY (Part no. UD.214-1023) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Locking Device of Brake Assembly This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0429 -Locking Device of Brake Assembly

2.0

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Functional requirement: Locking device is used for locking the brake lever of CSM/DUO machines and it is a holding device. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0429 . Dimension & Tolerance: Dimensions and tolerances of the Locking Device Of Brake Assembly shall be as mentioned in RDSO drawing no. TM/ 0429 . Material: The Locking Device of Brake Assembly shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process : Locking Device of Brake Assembly shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Locking Device of Brake Assembly. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms carbon manganese steel grade 000M40 conforming BS:970 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the piston screw randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 95

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS:77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/165 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/166 SPECIFICATION OF BEARING HOUSING COVER FOR MAIN GEAR BOX (Part no. UD.75.41) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Bearing Housing Cover For Main Gear Box. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0430 - Bearing Housing Cover for Main Gear Box - 96

2.0

3.0

Functional requirement: Function of bearing housing cover is to cover the bearing housing UD.75.40. Oil seal is provided in cover plate. Oil groove shall be provided in matching with the oil hole of the bearing housing for completing the oil lubrication of bearing. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0430. . Dimension & Tolerance: Dimensions and tolerances of the Bearing Housing Cover For Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0430. Material: The Bearing Housing Cover For Main Gear Box shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Bearing Housing Cover for Main Gear Box shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Bearing Housing Cover for Main Gear Box. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

4.0 5.0

6.0

7.0

8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. - 97

***

Authority : RDSOs revised Specification No. TM/HM/6/166 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/167 SPECIFICATION OF BOX BEARING FOR MAIN GEAR BOX (Part no. UD.75-40) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Box Bearing for Main Gear Box. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) Iii) IS:2062-1992-Steel for general engineering purposes(MS)- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0431 - Box Bearing for Main Gear Box - 98

2.0

3.0

Functional requirement: It is a bearing housing of drive shaft of main gear box. It shall be capable to resist the load of high moving assembly of main gear box. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0431. Dimension & Tolerance: Dimensions and tolerances of the Box Bearing for Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0431. . Material: The Box bearing for main gear box shall be made from Steel of Grade A or B conforming to IS:2062-1992 (M.S) having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Box Bearing For Main Gear Box shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Box Bearing. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

4.0 5.0

6.0

7.0 8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. *** - 99

Authority : RDSOs revised Specification No. TM/HM/6/167 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/168 SPECIFICATION OF LOCKING PLATE FOR AXLE (Part no. E.62.108) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Locking Plate For Axle. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062-1992-Steel for general engineering purposes(MS)- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0432 - Locking Plate For Axle - 100

2.0

3.0

Functional requirement: Locking plate is a cover plate provided over in the end of driving/running axle of Duomatic machine to hold the cylindrical roller bearing of axle box. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0432. Dimension & Tolerance: Dimensions and tolerances of the Locking Plate For Axle shall be as mentioned in RDSO drawing no. TM/ 0432. Material: The Locking Plate For Axle shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Locking Plate For Axle shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Locking Plate For Axle. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

4.0 5.0

6.0

7.0

8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. *** - 101

Authority : RDSOs revised Specification No. TM/HM/6/168 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/169A SPECIFICATION OF SPACER SLEEVE FOR MAIN GEAR BOX -DUO (Part no. G70.38) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer Sleeve For Main Gear Box Duo. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0433 - Spacer Sleeve for Main Gear Box -Duo

2.0

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3.0

Functional requirement: Function of Spacer sleeve for main gear box is as distance piece in between bearing and gear in the main gear box. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0433. Dimension & Tolerance: Dimensions and tolerances of the Spacer Sleeve for Main Gear Box -Duo shall be as mentioned in RDSO drawing no. TM/ 0433. Material: The Spacer Sleeve for Main Gear Box -Duo shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer Sleeve For Main Gear Box -Duo shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Sandwitch coupling for Spacer Sleeve for Main Gear Box Duo. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer Sleeve randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 103

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection: Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/169A issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/170 SPECIFICATION OF SPACER SLEEVE FOR MAIN GEAR BOX -DUO (Part no. 2E.71.12) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer Sleeve For Main Gear Box -Duo. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel (EN8) - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0434- Spacer Sleeve for Main Gear Box -Duo - 104

2.0

3.0

Functional requirement: Function of Spacer sleeve for main gear box is as distance piece in between bearing and gear in the main gear box. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0434. Dimension & Tolerance: Dimensions and tolerances of the Spacer Sleeve for Main Gear Box -Duo shall be as mentioned in RDSO drawing no. TM/ 0434. Material: The Spacer Sleeve For Main Gear Box -Duo shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer Sleeve for Main Gear Box -Duo shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer Sleeve for Main Gear Box Duo. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to the carbon manganese steel of grade 080M40 (EN8) of BS: 970 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the piston screw randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 105

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/170 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/171 SPECIFICATION OF SPACER SLEEVE FOR MAIN GEAR BOX -DUO (Part no. 2E.71.11) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer Sleeve for Main Gear Box Duo This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0435 - Spacer Sleeve for Main Gear Box -Duo - 106

2.0

3.0

Functional requirement: Function of Spacer sleeve for main gear box is as distance piece in between bearing and gear in the main gear box. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0435. Dimension & Tolerance: Dimensions and tolerances of the Spacer Sleeve for Main Gear Box -Duo shall be as mentioned in RDSO drawing no. TM/ 0435. Material: The Spacer Sleeve For Main Gear Box -Duo shall be made from Carbon and Manganese Steel of Grade 080M40( En-8) conforming BS: 970. Manufacturing Process: Spacer Sleeve For Main Gear Box -Duo shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Sandwitch coupling for Spacer Sleeve For Main Gear Box Duo. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer sleeve randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 107

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/171 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

SPECIFICATION NO. TM/HM/6/172 SPECIFICATION OF CASTLE NUT FOR MAIN GEAR BOX OF DUO (Part no. M30X1.5) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Castle Nut for Main Gear Box Of Duo. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062 -1992- Steel for general engineering purposes(MS) - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0436 - Castle Nut for Main Gear Box Of Duo - 108

2.0

3.0

Functional requirement: Function of castle nut is to lock the main shaft of the main gear box at 250 mm. Thread of the nut shall be medium fit. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0436. Dimension & Tolerance: Dimensions and tolerances of the Castle Nut For Main Gear Box Of Duo shall be as mentioned in RDSO drawing no. TM/ 0436. Material: The Castle Nut For Main Gear Box Of Duo shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Castle Nut For Main Gear Box Of Duo shall be made by either machining from plate/billet/bar of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Castle nut. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/bar/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

4.0 5.0

6.0

7.0 8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. *** - 109

Authority : RDSOs revised Specification No. TM/HM/6/172 issued vide letter no. TM/HM/6 dated 29-09/13-10-2004.

TM/HM/6

Date: 02/17-11-2004

A123456-

I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] CST, C R, Mumbai - 400 001. eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] Baroda House, N R, New Delhi-110 001. u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj N E R, Gorakhpur-273 012. 273012 ekyhxkao] mRrjiwoZ lhekUr Maligaon, N F R, Guwahati -781 011. jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. - 110

78910 11 12 13 14 15 16 -

psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] eqEcbZ&400 020 mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001 nf{k.k iwoZ e/; jsyos] fcykliqj&495 004 mieq[; vfHk;Urkk @ VSd ekhu] lh0ih0vk0s,p0 odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211 012

Rail Nilayam, SCR, Secunderabad-500 371. Garden Reach, S E R, Kolkata-700 043. Churchgate, W R, Mumbai-400 020 N W R, Jaipur-302 001. E C R, Hajipur-844 101 SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001 South East Central Rly, Bilaspur-495 004 Dy. Chief Engineer (Track Machines), CPOH Workshop, NCR, Begum Sarai, Allahabad-211012.

fo"k;% Lkh0,l0,e0 M~;kseSfVd rFkk ;wuheSV ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of CSM, Duomatic and Unimat machines.

Lkh0,l0,e0 M~;kseSfVd rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM, Duomatic and Unimat machines have been prepared and are being sent here with.

- 111

SN 1. 2. 3. 4. 5. 6.

Item Cover plate for tamping tool (Part No.2E-31-19 ART). Top plate for guide rod (Part No. TDL-20-01). Disc for axle (Part No. UD-62-205). Bearing housing for main gear box (Part No. UD-75-42). Cover for main gear box (Part No. G70.71A). Screw plug for main gear box-DUO (Part No. CM.38x1.5 DIN-7604-M.MAG)

Spec. No. TM/HM/6/173 TM/HM/6/174 TM/HM/6/175 TM/HM/6/176 TM/HM/6/177 TM/HM/6/178

Drg. No. TM/ 0437 TM/ 0438 TM/ 0439 TM/ 0440 TM/ 0441 TM/ 0442

;g fofkf"V;ka rFkk uDks izksfot+uy gSa] {ks=kh; jsyksa ls vuqjks/k gS fd og mijksDr lanHkZ esa vius lq>ko lfoZl fu"iknu ds vk/kkj ij Hkstsa] ftlls muesa] vkxs lq/kkj fd;k tk ldsA
The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 8 Nos.

Vh,e

lqjsUnz dqekj dk;Zdkjh funskd @ d`rs egk funskd @ Vh,e,e

Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh &110001
DA: Spec. & Drgs. - 8 Nos.

lqjsUnz dqekj
- 112

dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e

SPECIFICATION NO. TM/HM/6/173 SPECIFICATION OF COVER PLATE FOR TAMPING TOOL (Part no. 2E 31.19ART) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover plate for tamping tools of UNO, DUO, CSM and Unimat tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0437 - Cover plate for tamping tools.

2.0

Functional requirement: It is provided in the tamping arm to hold the tamping tool with the help of bolt. It shall be capable to withstand the vibration of tamping tool. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0437. Dimension & Tolerance: Dimensions and tolerances of the Cover plate for tamping tools shall be as mentioned in RDSO drawing no. TM/ 0437. Material: The Cover plate for tamping tools shall be made from Steel of Grade A or B (Mild Steel) conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. - 113

4.0 5.0

6.0

Manufacturing Process: Cover plate for tamping tools shall be made by either machining from plate/bar of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover plate for tamping tools Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/bar/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

7.0

8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 114

Authority : RDSOs revised Specification No. TM/HM/6/173 issued vide letter no. TM/HM/6 dated 2/17-11-2004.

SPECIFICATION NO. TM/HM/6/174 SPECIFICATION OF TOP PLATE FOR GUIDE ROD (Part no. TDL-20.01) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Top Plate for Guide Rod of UNO, DUO, CSM and Unimat tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0438 - Top Plate for Guide Rod

2.0

Functional requirement: Function of Top Plate for Guide Rod is to support the guide rod in vertical alignment with tamping frame. Right part is welded with the tamping frame. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0438. Dimension & Tolerance: Dimensions and tolerances of the Top Plate for Guide Rod shall be as mentioned in RDSO drawing no. TM/ 0438. Material: The Top Plate For Guide Rod shall be made from Steel of Grade A or B (Mild Steel) conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23.

4.0 5.0

- 115

6.0 7.0

Manufacturing Process: Top Plate for Guide Rod shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Top Plate for Guide Rod. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 116

Authority : RDSOs revised Specification No. TM/HM/6/174 issued vide letter no. TM/HM/6 dated 2/17-11-2004.

SPECIFICATION NO. TM/HM/6/175 SPECIFICATION OF DISC FOR AXLE (Part no. UD.62.205) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of disc for axle of DUOMTIC tamping machines . This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0439 - disc for axle

2.0

Functional requirement: It is provided in the end of driving axle to support the outer race of bearing NJP 2220. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0439. Dimension & Tolerance: Dimensions and tolerances of the disc for axle shall be as mentioned in RDSO drawing no. TM/ 0439. Material: The disc for axle shall be made from Steel of Grade A or B (Mild Steel) conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23.

4.0 5.0

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6.0 7.0 8.0

Manufacturing Process: Disc for axle shall be made by either machining from plate/bar of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of disc for axle. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv) v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/175 issued vide letter no. TM/HM/6 dated 2/17-11-2004.

- 118

SPECIFICATION NO. TM/HM/6/176 SPECIFICATION OF BEARING HOUSING FOR MAIN GEAR BOX (Part no. UD.75.42) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Bearing Housing for Main Gear Box of DUOMATIC tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0440 - Bearing Housing for Main Gear Box

2.0

Functional requirement: It is provided in main gear box housing to hold the cylindrical roller bearing 2210NU provided on drive shaft and oil seal-65-8510. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0440. Dimension & Tolerance: Dimensions and tolerances of the Bearing Housing for Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0440. Material: The Bearing Housing for Main Gear Box shall be made from Steel of Grade A or B (Mild Steel) conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. - 119

4.0 5.0

6.0

Manufacturing Process: Bearing Housing for Main Gear Box shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Bearing Housing for Main Gear Box. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

7.0

8.0

ii) iii)

iv) v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 120

Authority : RDSOs revised Specification No. TM/HM/6/176 issued vide letter no. TM/HM/6 dated 2/17-11-2004.

SPECIFICATION NO. TM/HM/6/177 SPECIFICATION OF COVER FOR MAIN GEAR BOX-DUO (Part no. G.70-71A) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover for Main Gear Box of DUOMATIC tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0441 - Cover for Main Gear Box

2.0

Functional requirement: It is fitted in gear box housing to cover the hole for the assembly of control shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0441. Dimension & Tolerance: Dimensions and tolerances of the Cover for Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0441. Material: The Cover for Main Gear Box shall be made from Steel of Grade A or B (Mild Steel) conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Cover for Main Gear Box shall be made by either machining from plate of specified material or by forging and machining process. - 121

4.0 5.0

6.0

7.0

Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover for Main Gear Box. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 122

Authority : RDSOs revised Specification No. TM/HM/6/177 issued vide letter no. TM/HM/6 dated 2/17-11-2004.

SPECIFICATION NO. TM/HM/6/178 SPECIFICATION OF SCREW PLUG FOR MAIN GEAR BOX-DUO (Part no. CM.38.1.5 DIN7604-M.MAG) 1.0 `Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Screw Plug for Main Gear Box of UNO and DUO tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0442 - Screw Plug for Main Gear Box

2.0

Functional requirement: It is provided in the main gear box housing to plug the oil drain orifice. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0442. Dimension & Tolerance: Dimensions and tolerances of the Screw Plug for Main Gear Box shall be as mentioned in RDSO drawing no. TM/ 0442. Material: The Screw Plug for Main Gear Box shall be made from Steel of Grade A or B (Mild Steel) conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23.

4.0 5.0

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6.0

Manufacturing Process: Screw Plug for Main Gear Box shall be made by either machining from bar of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Screw Plug for Main Gear Box. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

7.0

8.0

ii) iii)

iv) v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 124

Authority : RDSOs revised Specification No. TM/HM/6/178 issued vide letter no. TM/HM/6 dated 2/17-11-2004.

TM/HM/6

Date: 06-12-2004/ 25-01-2005

A123456789-

I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] CST, C R, Mumbai - 400 001. eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] Baroda House, N R, New Delhi-110 001. u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj N E R, Gorakhpur-273 012. 273012 ekyhxkao] mRrjiwoZ lhekUr Maligaon, N F R, Guwahati -781 011. jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ Garden Reach, S E R, Kolkata-700 043. jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] Churchgate, W R, Mumbai-400 020 eqEcbZ&400 020 - 125

10 11 12 13 14 15 16 -

mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001 nf{k.k iwoZ e/; jsyos] fcykliqj&495 004 mieq[; vfHk;Urkk @ VSd ekhu] lh0ih0vk0s,p0 odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211 012

N W R, Jaipur-302 001. E C R, Hajipur-844 101 SWR, Hubli-580 023 NCR, Allahabad-211 001 East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001 South East Central Rly, Bilaspur-495 004 Dy. Chief Engineer (Track Machines), CPOH Workshop, NCR, Begum Sarai, Allahabad-211012.

fo"k;% Lkh0,l0,e0] M~;kseSfVd] ;wukseSfVd rFkk ;wuheSV ekhu ds ikVZl dh fofkf"V;ka rFkk uDksA
Sub: Specifications and drawings of spare parts of CSM, Duomatic, UNO and Unimat machines.

Lkh0,l0,e0] M~;kseSfVd] ;wukseSfVd rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM, Duomatic, UNO and Unimat machines have been prepared and are being sent here with.

SN 1. 2. 3.

Item Cover for pivot bearing (Part No.DL.10.56) Pulley for hydraulic motor (Part No. DL.381.GI) MS rod with castle nut and clevis for torque support of Duomatic (Part No. U.61.101G) - 126

Spec. No. TM/HM/6/179 TM/HM/6/180 TM/HM/6/181

Drg. No. TM/0443 TM/0444 TM/0445

4. 5. 6. 7. 8. 9.

Centering ring for hydraulic pump-DUO (Part No. HY 30.70) Pressure clutch plate (Part No. DL-72-02) Wheel for bogie (Part No. UD.236.3001-7) Cover for wheel (Part No. UD.236.3003-5) Flange (Part No. 1238-310-014) Part clutch (Part No. U.21.02)

TM/HM/6/182 TM/HM/6/183 TM/HM/6/184 TM/HM/6/185 TM/HM/6/186 TM/HM/6/187

TM/0446 TM/0447 TM/0448 TM/0449 TM/0450 TM/0451

;g fofkf"V;ka rFkk uDks izksfot+uy gSa] {ks=kh; jsyksa ls vuqjks/k gS fd og mijksDr lanHkZ esa vius lq>ko lfoZl fu"iknu ds vk/kkj ij Hkstsa] ftlls muesa] vkxs lq/kkj fd;k tk ldsA
The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 9 Nos.

lqjsUnz dqekj dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e


Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001

dk;Zdkjh funskd jsyiFk ekhu] jsyos cksMZ] jsy Hkou] ubZ fnYyh &110001
DA:Spec. & Drgs.- 9 Nos.

lqjsUnz dqekj dk;Zdkjh funskd @ Vh,e d`rs egk funskd @ Vh,e,e

- 127

SPECIFICATION NO. TM/HM/6/179 SPECIFICATION OF COVER FOR PIVOT BEARING (Part no. DL.10.56) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover for Pivot bearing of DUO, UNO, UNI CSM Tamping Machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0443 - Cover for Pivot bearing

2.0

Functional requirement: It is provided in the tamping machines to connect the hydraulic cylinder for lifting and lowering of tamping unit with machine. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0443. Dimension & Tolerance: Dimensions and tolerances of the Cover for Pivot bearing shall be as mentioned in RDSO drawing no. TM/ 0443. Material: The Cover for Pivot bearing shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Cover for Pivot bearing shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover for Pivot bearing. Inspection And Acceptance Criteria: - 128

4.0 5.0

6.0

7.0

8.0

i)

Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iv)

v)

vi) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/179 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

- 129

SPECIFICATION NO. TM/HM/6/180 SPECIFICATION OF PULLEY FOR HYDRAULIC MOTOR (Part no. DL-381-GI) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pulley for Hydraulic Motor of DUOMATIC Tamping Machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0444 - Pulley for Hydraulic Motor

2.0

Functional requirement: It is used in UNO, DUOMATIC taming machine for operation of 3rd Hydraulic pump. C-76 belts shall be provided over the pulley to rotate the third pump (3817) All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0444. Dimension & Tolerance: Dimensions and tolerances of the Pulley for Hydraulic Motor shall be as mentioned in RDSO drawing no. TM/ 0444. Material: The Pulley for Hydraulic Motor shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Pulley for Hydraulic Motor shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Pulley for Hydraulic Motor. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper - 130

4.0 5.0

6.0 7.0

8.0

edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. ii) iii) The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/180 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

- 131

SPECIFICATION NO. TM/HM/6/181 SPECIFICATION OF MS ROD WITH CASTLE NUT AND CLEVIS FOR TORQUE SUPPORT OF DUOMATIC (Part no. U.61.101G) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of MS Rod with Castle Nut and Clevis for Torque Support of Duomatic Tamping Machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0445 - MS Rod with Castle Nut and Clevis for Torque Support of Duomatic

2.0

Functional requirement: It is provided over torque support plate in driving axle assembly. Magie flexible washer is provided over rod to compensate the vibration during movement of machine. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0445. Dimension & Tolerance: Dimensions and tolerances of the MS Rod with Castle Nut and Clevis for Torque Support shall be as mentioned in RDSO drawing no. TM/ 0445. Material: The MS Rod with Castle Nut and Clevis for Torque Support shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process : MS Rod with Castle Nut and Clevis for Torque Support shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of MS Rod with Castle Nut and Clevis for Torque Support. - 132

4.0

5.0

6.0

7.0

8.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/181 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

- 133

SPECIFICATION NO. TM/HM/6/182 SPECIFICATION OF CENTERING RING FOR HYDRAULIC PUMP-DUO (Part no. HY.30.70) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Centering Ring for Hydraulic Pump of Duomatic Tamping Machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0446 - Centering Ring for Hydraulic Pump

2.0

Functional requirement Function of centering ring is to mount the hydraulic pump over transmission system of Duomatic Tamping machine. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0446. Dimension & Tolerance: Dimensions and tolerances of the Centering Ring for Hydraulic Pump shall be as mentioned in RDSO drawing no. TM/ 0446. Material: The Centering Ring for Hydraulic Pump shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process : Centering Ring for Hydraulic Pump shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Centering Ring for Hydraulic Pump Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper - 134

4.0 5.0

6.0

7.0

8.0

edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. ii) iii) The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/182 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

- 135

SPECIFICATION NO. TM/HM/6/183 SPECIFICATION OF PRESSURE CLUTCH PLATE (Part no. DL-72-02) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pressure Clutch Plate of Duomatic Tamping Machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0447 - Pressure Clutch Plate

2.0

Functional requirement: It is provided over clutch shaft of main gear box to transfer the mechanical power to clutch assembly. It shall be dynamically balanced at 2200 rpm. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0447. Dimension & Tolerance: Dimensions and tolerances of the Pressure Clutch Plate shall be as mentioned in RDSO drawing no. TM/ 0447. Material: The Pressure Clutch Plate shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Pressure Clutch Plate shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Pressure Clutch Plate. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper - 136

4.0 5.0

6.0

7.0

8.0

edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. ii) iii) The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/183 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

- 137

SPECIFICATION NO. TM/HM/6/184 SPECIFICATION OF WHEEL FOR BOGIE (Part no. UD.236.3001-7) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Wheel for Bogie of Tamping Machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0448 - Wheel for Bogie

2.0

Functional requirement: It is used in all tamping machines for shifting the track parameters to electronic transducer. It gets the reference from track by moving over it. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0448. Dimension & Tolerance: Dimensions and tolerances of the Wheel for Bogie shall be as mentioned in RDSO drawing no. TM/ 0448. Material: The Wheel for Bogie shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Wheel for Bogie shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Wheel for Bogie Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper - 138

4.0 5.0

6.0 7.0 8.0

edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. ii) iii) The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 139

Authority : RDSOs revised Specification No. TM/HM/6/184 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

SPECIFICATION NO. TM/HM/6/185 SPECIFICATION OF COVER FOR WHEEL (Part no. UD.236-3001-5) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover for Wheel of Bogie. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0449 - Cover for Wheel.

2.0

Functional requirement: It is provided with the sensing wheel (UD.236.3001) to cover the taper roller bearing 32000 of sensing wheel of UNO, DUO, CSM tamping machines. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0449. Dimension & Tolerance: Dimensions and tolerances of the Cover for shall be as mentioned in RDSO drawing no. TM/ 0449. Wheel

4.0 5.0

Material: The Cover for Wheel shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Cover for Wheel shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover for Wheel. Inspection And Acceptance Criteria:

6.0 7.0

8.0

- 140

i)

Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 141

Authority : RDSOs revised Specification No. TM/HM/6/185 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

SPECIFICATION NO. TM/HM/6/186 SPECIFICATION OF FLANGE (Part no. 1238-310-014) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Flange. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0450 - Flange.

2.0

Functional requirement: Flange is used in Duomatic tamping machine to transfer the rotatory motion of motor to power take off assembly . It is used as a distance piece between cardon shaft and power take off assembly. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0450. Dimension & Tolerance: Dimensions and tolerances of the Flange shall be as mentioned in RDSO drawing no. TM/ 0450. Material: The Flange shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Flange shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Flange. Inspection And Acceptance Criteria:

4.0 5.0

6.0 7.0 8.0

- 142

i)

Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

- 143

Authority : RDSOs revised Specification No. TM/HM/6/186 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

SPECIFICATION NO. TM/HM/6/187 SPECIFICATION OF PART CLUTCH (Part no. U.21.02) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Part Clutch of Duomatic tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS:970 -Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0451- Part Clutch.

2.0

Functional requirement: Function of the Part clutch is to transmit rotary motion to vibration shaft of tamping unit through damping ring and fly wheel. It shall be dynamically balanced. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0451. Dimension & Tolerance: Dimensions and tolerances of the Part Clutch shall be as mentioned in RDSO drawing no. TM/ 0451. Material: The Part Clutch shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Specification of direct hardening alloy steel. Manufacturing Process: Part Clutch shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of part clutch. Forging shall be machined to get final shape. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Part Clutch. - 144

4.0 5.0 6.0

7.0

8.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the Part Clutch conforms to the Steel Grade 817M40 (EN-24) of BS:970 .as mentioned in para 5.0. Minimum one no or 2 % sample of the Part Clutch randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/187 issued vide letter no. TM/HM/6 dated 6-12-2004/25-01-2005.

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TM/HM/6

Date: 13 .01.2005/ 22-03-2005

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I. Chief Engineer (Track Machines) eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] CST, C R, Mumbai - 400 001. eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] Fairlie Place, E R, Kolkata-700 001. dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] Baroda House, N R, New Delhi-110 001. u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj N E R, Gorakhpur-273 012. 273012 ekyhxkao] mRrjiwoZ lhekUr Maligaon, N F R, Guwahati -781 011. jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] Park Town, S R, Chennai -600 003. psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] Rail Nilayam, SCR, Secunderabad-500 371. fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ Garden Reach, S E R, Kolkata-700 043. jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] Churchgate, W R, Mumbai-400 020 eqEcbZ&400 020 mRrj ifpe jsyos] t;iqj&302 N W R, Jaipur-302 001. 001 iwoZ e/; jsyos] gkthiqj&844 E C R, Hajipur-844 101 101 nf{k.k ifpe jsyos] SWR, Hubli-580 023 gqoyh&580 023 mRrj e/; jsyos] NCR, Allahabad-211 001 - 146

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East Coast Rly, Bhubaneshwar-751 001 WCR, Jabalpur-482 001 South East Central Rly, Bilaspur-495 004 Dy. Chief Engineer (Track Machines), CPOH Workshop, NCR, Begum Sarai, Allahabad-211012.

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Sub: Specifications and drawings of spare parts of CSM, Duomatic, UNO and Unimat machines.

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Specification and drawings of the following parts pertaining to CSM, Duomatic, UNO and Unimat machines have been prepared and are being sent here with.

SN 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Item Pin for Clapper cylinder (Part No.2E.33.62). Bushing for NJ 219 bearing (Part No. 2E.22.09). Cover plate for tamping unit guide rod bush (Part No. DL 12.05). Cover (Part No. DL.12.51). Guide rod for tamping unit (Part No. E-6203). Top bearing plate for guide rod (Part No. E.61.05). Bottom bearing plate for guide rod (Part No. E61.04). Sleeve for tamping unit (Part No. G20.26b). Castle nut for vibration shaft (Part No. 2E-22.36) Connecting rod bolt for tamping unit (35mm Dia Pin) with nut and washer (Part No. G20.13). - 147

Spec. No. TM/HM/6/188 TM/HM/6/189 TM/HM/6/190 TM/HM/6/191 TM/HM/6/192 TM/HM/6/193 TM/HM/6/194 TM/HM/6/195 TM/HM/6/196 TM/HM/6/197

Drg. No. TM/0501 TM/0502 TM/0503 TM/0504 TM/0505 TM/0506 TM/0507 TM/0508 TM/0509 TM/0510

11.

Sleeve for roll clamp (Part No. DL 150.02).

TM/HM/6/198

TM/0511

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The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 11 Nos.

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Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001.

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DA:Spec. & Drgs.- 11 Nos.

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SPECIFICATION NO. TM/HM/6/188 SPECIFICATION OF PIN FOR CLAPPER CYLINDER ( 20 X 162) - 148

(Part no. 2E 33.62) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pin for clapper cylinder. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes / specifications, duly incorporating the up-dated corrections / amendments, shall be available for reference at manufacturer's works. i) ii) iii) vii) 3.0 BS 970 Carbon manganese Steel - specification. IS 2062 1992 Steel for general engineering purpose specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No .TM / 0501- Pin for clapper cylinder

2.0

Functional requirement: It is provided over clapper cylinder to adjust the spacing of tamping arm for tamping of different sleeper spacing. All surfaces meant for machining shall be ground finished as mentioned in the drawing no. TM/ 0501. Dimension & Tolerance: Dimensions and tolerances of the Pin for clapper cylinder shall be as mentioned in RDSO drawing no. TM/ 0501. Material: The Pin for Clapper cylinder shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming to BS: 970 and nut & washer shall be made from steel grade A or B (mild steel) conforming to IS 20621992. Manufacturing Process: For Pin for clapper cylinder shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Pin for clapper cylinder. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. - 149

4.0 5.0

6.0 7.0

8.0

ii)

iii)

Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms carbon manganese steel grade 080M 40 conforming to BS 970 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Bushing for NJ 219 bearing randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

iv)

v)

vi) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/188 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/189 SPECIFICATION OF BUSHING FOR NJ 219 BEARING - 150

(Part no. 2E 22.09) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Bushing for NJ 219 bearing. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS 970 Carbon manganese Steel - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0502- Bushing for NJ 219 bearing

2.0

Functional requirement: It is provided over vibrations of for fixing the bearing NJ-219. It shall be interference fit with the vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0502. Dimension & Tolerance: Dimensions and tolerances of the Bushing for NJ 219 bearing shall be as mentioned in RDSO drawing no. TM/ 0502. Material: The Bushing for NJ 219 bearing shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming to BS: 970. Manufacturing Process: For Bushing for NJ 219 bearing shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Bushing for NJ 219 bearing. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms carbon manganese steel grade 080M 40 conforming to BS 970 as mentioned in para 5.0. - 151

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Bushing for NJ 219 bearing randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

v)

vi) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/189 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/190 SPECIFICATION OF COVER PLATE FOR TAMPING UNIT GUIDE ROD BUSH - 152

(Part no. DL 12.05) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover plate for guide rod bush of UT, DUO Tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0503 - Cover plate for guide rod bush

2.0

Functional requirement: It is used in the Duo, UT Tamping machines tamping bank to secure the guide rod bush, seal and its lubricants. In one taming bank four nos. covers are provided for arresting the leakage of lubricant over guide rob location. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0503. Dimension & Tolerance: Dimensions and tolerances of the Cover plate for guide rod bush shall be as mentioned in RDSO drawing no. TM/ 0503. Material: The Cover plate for guide rod bush shall be made from Mild Steel of Grade A or B conforming to IS: 2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Cover plate for guide rod bush shall be made by either machining from billet/plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover plate for guide rod bush. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . - 153

4.0 5.0

6.0

7.0

8.0

ii)

iii)

Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

i) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/190 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/191 SPECIFICATION OF COVER (Part no. DL 12.51) - 154

1.0

Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Cover of UT and DUO Tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0504 - Cover

2.0

3.0

Functional requirement: It is used in the Duo, UNI, CSM Tamping machines tamping bank to secure the guide rod bush, seal and its lubricants. In one taming bank four nos. covers are provided for arresting the leakage of lubricant over guide rob location. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0504. Dimension & Tolerance: Dimensions and tolerances of the Cover shall be as mentioned in RDSO drawing no. TM/ 0504. Material: The Cover shall be made from Mild Steel of Grade A or B conforming to IS: 2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Cover shall be made by either machining from billet/plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Cover. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing.

4.0 5.0

6.0 7.0

8.0

ii)

- 155

iii)

Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/191 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/192 SPECIFICATION OF GUIDE ROD FOR TAMPING UNIT (Part no. E-6203) - 156

1.0

Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Guide Rod for tamping unit of UT, DUO, and UNI tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS:970 Part II- 1970 Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0505- Guide Rod for tamping unit.

2.0

3.0

Functional requirement: Guide rods are provided in tamping unit for guiding the up and down movement of tamping unit. It is fixed in machine frame and have relative clearances for movement with tamping bank. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0505. Dimension & Tolerance: Dimensions and tolerances of the Guide Rod for tamping unit shall be as mentioned in RDSO drawing no. TM/ 0505. Material: The Guide Rod for tamping unit shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Part-II Specification of direct hardening alloy steel. Manufacturing Process: Guide Rod for tamping unit shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed dieforging of guide rod. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by induction hardening process to achieve case hardening of 50-55 HRC upto 1.25 mm depth. Chromium plating: Hard chrome plating of 0.07-0.10mm shall be done to provide hard, corrosion resistant surface of the guide rod. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Guide Rod. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper - 157

4.0 5.0

6.0

7.0

8.0 9.0

10.0

edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. ii) iii) The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness and hard chrome plating as per para no.7.0 & 8.0. Supplier shall produce the certificate that the raw material used for manufacturing of the Guide Rod for tamping unit conforms to the Steel Grade 817M40 (EN-24) of BS:970 Part II as mentioned in para 5.0. Minimum one no or 2 % sample of the Guide Rod for taming unit randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v)

vi) 11.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/192 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/193 SPECIFICATION OF TOP BEARING PLATE FOR GUIDE ROD (Part no. E 61.05) - 158

1.0

Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Top bearing plate for guide rod of UT machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes / specifications, duly incorporating the up-dated corrections/ amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0506 - Top bearing plate for guide rod

2.0

3.0

Functional requirement: It is provided in the UT tamping machine to hold the guide rod in vertical alignment with tamping frame in position. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0506. Dimension & Tolerance: Dimensions and tolerances of the Top bearing plate for guide rod shall be as mentioned in RDSO drawing no. TM/ 0506. Material: The top bearing plate for guide rod shall be made from Mild Steel of Grade A or B conforming to IS: 2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Top bearing plate for guide rod shall be made by either machining from billet/plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Top bearing plate for guide rod. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. - 159

4.0 5.0

6.0

7.0

8.0

ii) iii)

iv)

Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

v) 9.0

Packing and Protection: Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/193 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/194 SPECIFICATION OF BOTTOM BEARING PLATE FOR GUIDE ROD (Part no. E 61.04) - 160

1.0

Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Bottom bearing plate for guide rod of tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0507 - Bottom bearing plate for guide rod

2.0

3.0

Functional requirement: It is used in all tamping machine for holding the guide rod in vertical axis. It is fixed over bottom end of the guide rod with machine. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0507. Dimension & Tolerance: Dimensions and tolerances of the Bottom bearing plate for guide rod shall be as mentioned in RDSO drawing no. TM/ 0507. Material: The bottom bearing plate for guide rod shall be made from Mild Steel of Grade A or B conforming to IS: 2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Bottom bearing plate for guide rod shall be made by either machining from billet/plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Bottom bearing plate for guide rod. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing.

4.0 5.0

6.0

7.0

8.0

ii)

- 161

iii)

Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/194 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/195 SPECIFICATION OF SLEEVE FOR TAMPING UNIT - 162

(Part no. G20.26b) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Sleeve for tamping unit of all tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS: 970 Part II Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0508- Sleeve for tamping unit.

2.0

Functional requirement: It is provided at tamping arms upper end to hold the connecting rod bolt. It helps in the rotary movement of tamping arm at the time of sequencing. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0508. Dimension & Tolerance: Dimensions and tolerances of the Sleeve for tamping unit shall be as mentioned in RDSO drawing no. TM/ 0508. Material: The Sleeve for tamping unit shall be made from Steel of Grade 709 M 40 (EN-19) conforming to BS:970 Part-II. Specification of direct hardening alloy steel. Manufacturing Process: Sleeve for tamping unit shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed dieforging of guide rod. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by case hardening process to achieve case hardening of 58-62 HRC upto 1.25 mm depth. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Sleeve for tamping unit.

4.0 5.0

6.0

7.0

8.0

9.0

Inspection And Acceptance Criteria: - 163

i)

Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness as per para no.7.0. Supplier shall produce the certificate that the raw material used for manufacturing of the Sleeve for tamping unit conforms to the Grade 709 M 40 (EN-19) of BS:970 Part II as mentioned in para 5.0. Minimum one no or 2 % sample of the Sleeve for tamping unit randomly picked up out of each lot of consignment and shall be subjected to chemical composition test.The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii) iv)

v)

vi) 12.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/195 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

SPECIFICATION NO. TM/HM/6/196 - 164

SPECIFICATION OF CASTLE NUT FOR VIBRATION SHAFT (Part no. 2E 22.36) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Castle nut for vibration shaft of tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturers works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0509 - Castle nut for vibration shaft

2.0

Functional requirement: It is used to secure the vibration shaft assembly with it. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0509. Dimension & Tolerance: Dimensions and tolerances of the Castle nut for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0509. Material: The Castle nut for vibration shaft shall be made from Mild Steel of Grade A or B conforming to IS: 2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Castle nut for vibration shaft shall be made by either machining from billet/rod of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Castle nut for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing.

4.0 5.0

6.0

7.0

8.0

ii)

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iii)

Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/196 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

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SPECIFICATION NO. TM/HM/6/197 SPECIFICATION OF CONNECTING ROD BOLT FOR TAMPING UNIT (35 Dia. PIN) WITH NUT & WASHER (Part no. G20.13) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Connecting rod bolt for tamping unit of all tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) 3.0 BS:970 Part II Specification of direct hardening alloy steel. IS 2062 1992 Steel for general engineering purpose. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0510- Connection rod bolt for tamping unit.

2.0

Functional requirement: It is provided in the tamping unit to connect the tamping arm with squeezing cylinder. It shall be capable to with stand the squeezing pressure upto 140 kg/ cm 2. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0510. Dimension & Tolerance: Dimensions and tolerances of the Bolt for Tamping Arm Centre Bore and Nut shall be as mentioned in RDSO drawing no. TM/ 0510. Material: The Connection rod bolt for tamping unit shall be made from Steel of Grade 709 M 40 (EN-19) conforming to BS:970 Part-II, Specification of direct hardening alloy steel nut and washer shall be made of MS conforming to steel grade A or B of IS 2062 1972. Manufacturing Process: Connection rod bolt for tamping unit shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of connecting rod bolt. Forging shall be machined to get final shape. Heat treatment: Heat treatment of each component shall be done by induction hardening process to achieve surface hardness of 58-62 HRC upto 0.5 mm depth after finishing.

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6.0

7.0

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8.0

Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Connection rod bolt for tamping unit and Nut. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness as per para no.7.0. Supplier shall produce the certificate that the raw material used for manufacturing of the Connection rod bolt for tamping unit and Nut & washer conforms to the Grade 709 M 40 (EN-19) and MS respectively of BS:970 Part II & IS 2062-1992 as mentioned in para 5.0. Minimum one no or 2 % sample of the Connection rod bolt for tamping unit randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

9.0

ii) iii) iv)

v)

vi) 10.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/197 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

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SPECIFICATION NO. TM/HM/6/198 SPECIFICATION OF SLEEVE FOR ROLL CLAMP (Part no. DL-150.02) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Sleeve for roll clamp of tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0511 - Sleeve for roll clamp

2.0

Functional requirement: Sleeve of roll clamp is provided in the leaver clamp body of lifting unit of tamping machines to hold the disc clamp roller. Clamp length can be adjusted by this sleeve. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0511. Dimension & Tolerance: Dimensions and tolerances of the Sleeve for roll clamp shall be as mentioned in RDSO drawing no. TM/ 0511. Material: The Sleeve for roll clamp shall be made from Mild Steel of Grade A or B conforming to IS: 2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process : Sleeve for roll clamp shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Sleeve for roll clamp. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. - 169

4.0 5.0

6.0 7.0

8.0

ii) iii)

The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/198 issued vide letter no. TM/HM/6 dated 13-01/22-03-2005.

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TM/HM/6

A12345678910 11 12 13 14 15 16 -

eq[; vfHk;Urk VSd ekhu e/; jsyos] lh,lVh] eqEcbZ&400 001 Qs;jyh Iysl] iwoZ jsyos] dksydkrk&700 001 cM+kSnk gkml] mRrj jsyos] u;h fnYyh&110 001 mRrjiwoZ jsyos] xksj[kiqj 273012 ekyhxkao] mRrjiwoZ lhekUr jsyos] xqokgkVh&781 011 ikdZ Vkmu] nf{k.k jsyos] psUubZ&600 003 jsy fuyk;e] nf{k.k e/; jsyos] fldUnjkckn&500 371 XkkMZu jhp] nf{k.kiwoZ jsyos] dksydkrk&700 043 PkpZxsV] ifpe jsyos] eqEcbZ&400 020 mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001 nf{k.k iwoZ e/; jsyos] fcykliqj&495 004 mieq[; vfHk;Urkk @ VSd ekhu] lh0ih0vk0s,p0 odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211012

Date: 01 .03.2005 05-05-2005

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Sub:

Specifications and drawings of spare parts of CSM, Duomatic, UNO and Unimat machines.

Lkh0,l0,e0] M~;kseSfVd] ;wukseSfVd rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to CSM, Duomatic, UNO and Unimat machines have been prepared and are being sent here with. SN 1. 2. 3. 4. 5. SN 6. 7. 8. 9. 10. 11. 12. 13. Item Box Bearing (Part No.DL.23.103) Part Clutch (Part No. 2W 20.13) Pin for Clapper cylinder 12x192 (Part No. E36. 65a) Pin for Clapper cylinder 16x120 (Part No. 2E36.63a) Spacer Ring for Vibration shaft (Part No. 2E.22.08a) Item Spacer Ring for Vibration shaft (Part No. DL.23.107) Spacer Ring for Vibration shaft (Part No. 2E.22.04a) Spacer Ring for Vibration shaft (Part No. DL.23.108) Spacer Ring for Vibration shaft (Part No. 2E.22.06) Spacer Ring for Vibration shaft (Part No. 2E.22.07) Spacer Ring for Vibration shaft (Part No. 2E.22.12) Spacer Ring for Vibration shaft (Part No. 2E.22.05a) Spacer Ring for Vibration shaft (Part No. 2E.22.26) Spec. No. TM/HM/6/199 TM/HM/6/200 TM/HM/6/201 TM/HM/6/202 TM/HM/6/203 Spec. No. TM/HM/6/204 TM/HM/6/205 TM/HM/6/206 TM/HM/6/207 TM/HM/6/208 TM/HM/6/209 TM/HM/6/210 TM/HM/6/211 Drg. No. TM/0513 TM/0514 TM/0515 TM/0516 TM/0517 Drg. No. TM/0518 TM/0519 TM/0520 TM/0521 TM/0522 TM/0523 TM/0524 TM/0525

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The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 13 Nos.

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Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001

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DA: Spec. & Drgs.- 13 Nos.

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SPECIFICATION NO. TM/HM/6/199 SPECIFICATION OF BOX BEARING (Part no. DL.23-103) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Box Bearing of tamping unit of CSM/DUO UNI tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. - 173

2.0

i) ii) iii) 3.0

IS:2062-1992-Steel for general engineering purposes(MS)- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0513 - Box Bearing.

Functional requirement: It is provided in CSM/DUO/UNI tamping unit for holding the vibration shaft through bearing NU 2220 and ball bearing 6220. The box bearing is fixed in the central housing of tamping unit. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0513. Dimension & Tolerance: Dimensions and tolerances of the Box Bearing shall be as mentioned in RDSO drawing no. TM/ 0513. Material: The Box bearing shall be made from Steel of Grade A or B conforming to IS:2062-1992 (M.S) having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Box Bearing shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Box Bearing. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

4.0 5.0

6.0 7.0 8.0

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. - 174

***

Authority : RDSOs revised Specification No. TM/HM/6/199 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/200 SPECIFICATION OF PART CLUTCH (Part no. 2W 20.13) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Part Clutch of UT machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. - 175

2.0

i) ii) iii) 3.0

BS:970 -Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0514 - Part Clutch.

Functional requirement: Function of the part clutch is to transmit rotary motion at motor to vibration shaft. It shall be dynamically balanced. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0514. Dimension & Tolerance: Dimensions and tolerances of the Part Clutch shall be as mentioned in RDSO drawing no. TM/ 0514. Material: The Part Clutch shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Specification of direct hardening alloy steel. Manufacturing Process: Part Clutch shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of part clutch. Forging shall be machined to get final shape. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Part Clutch. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the Part Clutch conforms to the Steel Grade 817M40 (EN-24) of BS:970 .as mentioned in para 5.0. Minimum one no or 2 % sample of the Part Clutch randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection. - 176

4.0 5.0 6.0

7.0 8.0

ii)

iii)

iv)

v)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/200 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/201 SPECIFICATION OF PIN FOR CLAPPER CYLINDER ( 12 X 92) (Part no. E 36.65a) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pin for clapper cylinder. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections / amendments, shall be available for reference at manufacturer's works. - 177

2.0

i) ii) iii) iv) 3.0

BS 970 Carbon manganese Steel - specification. IS 2062 1992 Steel for general engineering purpose specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0515- Pin for clapper cylinder

Functional requirement: It is provided over clapper cylinder of UT machines to adjust the spacing of tamping arm for tamping of different sleeper spacing. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0515. Dimension & Tolerance: Dimensions and tolerances of the Pin for clapper cylinder shall be as mentioned in RDSO drawing no. TM/ 0515. Material: The Pin for Clapper cylinder shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming to BS: 970 and nut & washer shall be made from steel grade A or B (mild steel) conforming to IS 20621992. Manufacturing Process: For Pin for clapper cylinder shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Pin for clapper cylinder. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms carbon manganese steel grade 080M 40 conforming to BS 970 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Bushing for NJ 219 bearing randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for - 178

4.0 5.0

6.0 7.0

8.0

ii) iii)

iv)

v)

chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. vi) 9.0 Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/201 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/202 SPECIFICATION OF PIN FOR CLAPPER CYLINDER ( 16 X 120) (Part no. 2E 32.63a) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pin for clapper cylinder. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections / amendments, shall be available for reference at manufacturer's works. - 179

2.0

i) ii) iii) iv) 3.0

BS 970 Carbon manganese Steel - specification. IS 2062 1992 Steel for general engineering purpose specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No .TM / 0516- Pin for clapper cylinder

Functional requirement: It is provided over clapper cylinder of all tamping machines to adjust the spacing of tamping arm for tamping of different sleeper spacing. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0516. Dimension & Tolerance: Dimensions and tolerances of the Pin for clapper cylinder shall be as mentioned in RDSO drawing no. TM/ 0516. Material: The Pin for Clapper cylinder shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming to BS: 970 and nut & washer shall be made from steel grade A or B (mild steel) conforming to IS 20621992. Manufacturing Process: For Pin for clapper cylinder shall be made by either machining from billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Pin for clapper cylinder. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms carbon manganese steel grade 080M 40 conforming to BS 970 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Bushing for NJ 219 bearing randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a - 180

4.0 5.0

6.0 7.0

8.0

ii) iii)

iv)

v)

reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. vi) 9.0 Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/202 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/203 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.08 a) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) BS 970 Carbon manganese Steel- specification. - 181

2.0

ii) iii) 3.0

IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0517 - Spacer ring for vibration shaft

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0517. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0517. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. - 182

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi) 9.0

Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/203 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/204 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. DL.23.107) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0518 - Spacer ring for vibration shaft - 183

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearings of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0518. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0518. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 184

4.0 5.0 6.0 7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/204 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/205 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.04 a) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0519 - Spacer ring for vibration shaft - 185

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0519. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0519. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 186

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

ii)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/205 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/206 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. DL.23.108) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works.

2.0

- 187

i) ii) iii) 3.0

BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0520 - Spacer ring for vibration shaft

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft . All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0520. . Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0520. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done.

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

- 188

vi) 9.0

Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component.

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case.

***

Authority : RDSOs revised Specification No. TM/HM/6/206 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/207 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.06) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0521 - Spacer ring for vibration shaft - 189

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0521. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0521. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 190

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case.

***

Authority : RDSOs revised Specification No. TM/HM/6/207 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/208 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.07) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/ UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0522 - Spacer ring for vibration shaft - 191

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft . All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0522. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0522. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 192

4.0 5.0 6.0 7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. ***

Authority : RDSOs revised Specification No. TM/HM/6/208 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/209 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.12) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0523 - Spacer ring for vibration shaft - 193

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0523. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0523. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 194

4.0 5.0 6.0 7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/209 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/210 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.05 a) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0524 - Spacer ring for vibration shaft - 195

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0524. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0524. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 196

4.0 5.0 6.0 7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/210 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

SPECIFICATION NO. TM/HM/6/211 SPECIFICATION OF SPACER RING FOR VIBRATION SHAFT (Part no. 2E.22.26) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Spacer ring for vibration shaft of DUO/CSM/UNI Tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following BS code and IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) BS 970 Carbon manganese Steel- specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0525 - Spacer ring for vibration shaft - 197

2.0

3.0

Functional requirement: Function of Spacer ring for vibration shaft is to maintain the distance over vibration shaft assembly. It is provided as a distance piece in bushes and bearing of vibration shaft. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0525. Dimension & Tolerance: Dimensions and Tolerances of Spacer ring for vibration shaft shall be as mentioned in RDSO drawing no. TM/ 0525. Material: The Spacer ring for vibration shaft shall be made from Carbon and Manganese Steel of Grade 080M40 (En-8) conforming of BS: 970. Manufacturing Process: Spacer ring for vibration shaft shall be made by either machining from plate of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Spacer ring for vibration shaft. Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the component conforms to Carbon manganese steel of grade 080M40 (EN8) as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of plate/raw material used for manufacturing of the component. Minimum one no or 2 % sample of the Spacer ring randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection of the component. - 198

4.0 5.0 6.0

7.0

8.0

ii) iii)

iv)

v)

vi)

9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case.

***

Authority : RDSOs revised Specification No. TM/HM/6/211 issued vide letter no. TM/HM/6 dated 01-03/05-05-2005.

TM/HM/6

A123456789-

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- 199

Date: 21 .03.2005 09-05-2005

10 11 12 13 14 15 16 -

mRrj ifpe jsyos] t;iqj&302 001 iwoZ e/; jsyos] gkthiqj&844 101 nf{k.k ifpe jsyos] gqoyh&580 023 mRrj e/; jsyos] bykgkckn&211 001 iwoZ rV jsyos] Hkqousoj&751 001 Ikfpe e/; jsyos] tcyiqj&482 001 nf{k.k iwoZ e/; jsyos] fcykliqj&495 004 mieq[; vfHk;Urkk @ VSd ekhu] lh0ih0vk0s,p0 odZkki] mRrj e/; jsyos] csxe ljk;] bykgkckn&211012

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Sub: Specifications and drawings of spare parts of UT, CSM, Duomatic and Unimat machines.

;wVh] Lkh0,l0,e0] M~;kseSfVd] rFkk ;wuheSV ekhu ds fuEufyf[kr ikVZl dh fofkf"V;ka rFkk uDks rS;kj fd;s x;s gSa rFkk mUgsa Hkstk tk jgk gSA
Specification and drawings of the following parts pertaining to UT, CSM, Duomatic and Unimat machines have been prepared and are being sent here with. SN 1. 2. 3. SN 4. Item Lifting Unit Guide Rod (Part No. E-150-100) Pin for Track lifting Unit (Part No. E-150-27) Support Ring for Axle (Part No. DL. 61.215) Item Support Ring for Axle (Part No. DL.-61-214) - 200 Spec. No. TM/HM/6/212 TM/HM/6/213 TM/HM/6/214 Spec. No. TM/HM/6/215 Drg. No. TM/0526 TM/0527 TM/0528 Drg. No. TM/0529

5. 6.

Tail Pinion Housing (Part No. 380.932.117) Pin with Castle Nut for Torque Support (Part No. U.61.104)

TM/HM/6/216 TM/HM/6/217

TM/0530 TM/0531

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The drawings and specifications are provisional. The zonal railways are requested to send the feedback about service performance on this basis for future improvement. DA: Spec. & Drgs. - 6 Nos.

lqjsUnz dqekj dk;Zdkjh funskd@Vh,e d`rs egk funskd@Vh,e,e


Copy to: Executive Director (TM), Rly. Bd. Rail Bhawan, New Delhi-110001

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DA:Spec. & Drgs.- 6 Nos.

lqjsUnz dqekj dk;Zdkjh funskd@Vh,e d`rs egk funskd@Vh,e,e

- 201

SPECIFICATION NO. TM/HM/6/212 SPECIFICATION OF LIFTING UNIT GUIDE ROD (Part no. E-150.100) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Lifting unit Guide Rod for tamping unit of DUO and CSM tamping machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS:970 Part II- 1970 Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0526- Lifting unit Guide Rod.

2.0

Functional requirement: It is used for up and down movement of lifting unit of DUO and CSM machines. It is fixed over satellite/ machine frame through 3 clamps having slide fitment. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0526. Dimension & Tolerance: Dimensions and tolerances of the Lifting unit Guide Rod shall be as mentioned in RDSO drawing no. TM/ 0526. Material: The Lifting unit Guide Rod shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Part-II Specification of direct hardening alloy steel. Manufacturing Process: Lifting unit Guide Rod shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed dieforging of guide rod. Forging shall be machined to get final shape. Heat Treatment: Heat treatment of each component shall be done by induction hardening process to achieve case hardening of 48-52 HRC from 1.25 to 2.00 mm depth. - 202

4.0 5.0

6.0

7.0

8.0 9.0

Chromium Plating: Hard chrome plating of 0.07-0.10mm shall be done to provide hard, corrosion resistant surface of the Lifting unit Guide Rod. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Guide Rod.

10.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness and hard chrome plating as per para no.7.0 & 8.0. Supplier shall produce the certificate that the raw material used for manufacturing of the Guide Rod for tamping unit conforms to the Steel Grade 817M40 (EN-24) of BS:970 Part II as mentioned in para 5.0. Minimum one no or 2 % sample of the Guide Rod for taming unit randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v)

vi) 11.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in cardboard case. *** - 203

Authority : RDSOs revised Specification No. TM/HM/6/212 issued vide letter no. TM/HM/6 dated 21-03/09-05-2005.

SPECIFICATION NO. TM/HM/6/213 SPECIFICATION OF PIN FOR TRACK LIFTING UNIT (Part no. E-150.27) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pin for track lifting unit. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 BS:970 Part II- 1970 Specification of direct hardening alloy steel. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0527- Pin for track lifting unit

2.0

Functional requirement: Pin for track lifting unit is used for fixing the track lifting cylinder of Duomatic tamping machine. Track lifting load is acting over this pin. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0527. Dimension & Tolerance: Dimensions and tolerances of the Pin for track lifting unit shall be as mentioned in RDSO drawing no. TM/ 0527. Material: The Pin for track lifting unit shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Part-II Specification of direct hardening alloy steel. Manufacturing Process: Pin for track lifting unit shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed dieforging of Pin for track lifting unit. Forging shall be machined to get final shape. Heat Treatment: Heat treatment of each component shall be done by induction hardening of the Pin for track lifting unit to achieve case hardening of 44-46 HRC upto 1.25 mm depth. - 204

4.0 5.0

6.0

7.0

8.0

Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Pin for track lifting unit.

9.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing . Minimum one or 2% of sample randomly picked up from each lot of consignment shall be checked for their hardness as per para no.7.0. Supplier shall produce the certificate that the raw material used for manufacturing of the Pin for track lifting unit conform to the Grade 817M40 (EN-24) conforming to BS:970 Part-II as mentioned in para 5.0. Minimum one no or 2 % sample of the Pin for track lifting unit randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii) iv)

v)

vi) 10.0

Packing and Protection : Each component shall be protected with one coat of boiled linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

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Authority : RDSOs revised Specification No. TM/HM/6/213 issued vide letter no. TM/HM/6 dated 21-03/09-05-2005.

SPECIFICATION NO. TM/HM/6/214 SPECIFICATION OF SUPPORT RING FOR AXLE (Part no. DL.61.215) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Support ring for axle of DUO Tamping Machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0528 - Support ring for axle

2.0

Functional requirement: It is used in duomatic axle assembly for fitment of oil seal of box bearing over each end of driving and running axles. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0528. . Dimension & Tolerance: Dimensions and tolerances of the Support ring for axle shall be as mentioned in RDSO drawing no. TM/ 0528. Material: The Support ring for axle shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Support ring for axle shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking:Month and year of manufacture and manufacturers code / identification shall be engraved / embossed on the non-functioning surface of Support ring for axle. - 206

4.0 5.0

6.0

7.0

8.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/214 issued vide letter no. TM/HM/6 dated 21-03/09-05-2005.

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SPECIFICATION NO. TM/HM/6/215 SPECIFICATION OF SUPPORT RING FOR AXLE (Part no. DL.61.214) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Support ring for axle of UT Tamping Machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0529 - Support ring for axle

2.0

Functional requirement: It is used to lock the box bearing of axle assembly of UT machine. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0529. . Dimension & Tolerance: Dimensions and tolerances of the Support ring for axle shall be as mentioned in RDSO drawing no. TM/ 0529. Material: The Support ring for axle shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Support ring for axle shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Support ring for axle. Inspection And Acceptance Criteria: - 208

4.0 5.0

6.0

7.0

8.0

i)

Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/215 issued vide letter no. TM/HM/6 dated 21-03/09-05-2005.

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SPECIFICATION NO. TM/HM/6/216 SPECIFICATION OF TAIL PINION HOUSING (Part no. 380.932.117) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Tail Pinion housing of UT Tamping Machines. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following IS Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) 3.0 IS:2062 - 1992 - Steel for general engineering purposes - specification. IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No.TM / 0530 - Tail Pinion housing

2.0

Functional requirement: It is used for holding the bearing of tail pinion in crown gear box of driving axle assembly of UT machines. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0530. Dimension & Tolerance: Dimensions and tolerances of the Tail Pinion housing shall be as mentioned in RDSO drawing no. TM/ 0530. Material: The Tail Pinion housing shall be made from Mild Steel of Grade A or B conforming to IS:2062-1992 having minimum tensile strength 410 MPa i.e. 410 N/mm sq. with minimum percentage elongation of 23. Manufacturing Process: Tail Pinion housing shall be made by either machining from plate/billet of specified material or by forging and machining process. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functioning surface of Tail Pinion housing. Inspection And Acceptance Criteria: - 210

4.0 5.0

6.0 7.0

8.0

i)

Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material use for manufacturing of the component conforms to the IS: 2062-1992 as mentioned in para 5.0. Manufacturer shall also produce a test result of chemical property/ analysis report of billet/raw material used for manufacturing of the component. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/216 issued vide letter no. TM/HM/6 dated 21-03/09-05-2005.

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SPECIFICATION NO. TM/HM/6/217 SPECIFICATION OF PIN WITH CASTLE NUT FOR TORQUE SUPPORT (Part no. U.61.104) 1.0 Scope: This specification covers the dimensional, functional and material requirements with testing criteria of Pin with castle nut for torque support of Duomatic, CSM and UNI tamping machine. This specification may be treated as provisional subject to modifications based on service performance. Reference documents: Following Specifications have been referred to in this specification. Full sets of relevant drawings and the referred codes/ specifications, duly incorporating the up-dated corrections/amendments, shall be available for reference at manufacturer's works. i) ii) iii) iv) 3.0 BS:970 -Specification of direct hardening alloy steel. IS:2062-1992 Specification of Steel for general engineering purpose I IS:77-1976 - Linseed oil for paints - specification. RDSO Drg. No. TM / 0531- Pin with castle nut

2.0

Functional requirement: It is used in axle assembly of DUO/CSM/UNI tamping machines for holding the torque support plate. All surfaces meant for machining shall be finished as mentioned in the drawing no. TM/ 0531. Dimension & Tolerance: Dimensions and tolerances of the Pin with castle nut shall be as mentioned in RDSO drawing no. TM/ 0531. Material: The Pin shall be made from Steel of Grade 817M40(EN-24) conforming to BS:970 Specification of direct hardening alloy steel and nut shall be mild steel of grade A or B conforming to IS:2062-1992. Manufacturing Process: Pin shall be made by closed die forging only under belt drop forged hammer of adequate capacity capable of delivering minimum energy or force required for deformation during closed die-forging of Pin. Forging shall be machined to get final shape. Marking: Month and year of manufacture and manufacturer's code / identification shall be engraved / embossed on the non-functional surface of Pin with castle nut. - 212

4.0 5.0

6.0

7.0

8.0

Inspection And Acceptance Criteria: i) Each components offered by manufacturer shall be checked visually for their surface finish, freedom from defects like porosity, cracks, improper edges etc. Machined surface shall be checked by any suitable pneumatic or electronic equipment. The component found suitable after visual inspection, shall be checked for their dimensions as per relevant drawing. Supplier shall produce the certificate that the raw material used for manufacturing of the Pin conforms to the Steel Grade 817M40 (EN-24) of BS:970 as mentioned in para 5.0. Minimum one no or 2 % sample of the Pin with castle nut randomly picked up out of each lot of consignment and shall be subjected to chemical composition test. The consignee shall test the material for chemical composition at his laboratory or get the material tested in a reputed laboratory having proper facilities for testing. Before sending the samples for testing, the same shall be duly sealed and secret coding shall be done. Any deviations in the test result from the requirement of the specification and drawing shall be the cause of rejection.

ii) iii)

iv)

v) 9.0

Packing and Protection : Each component shall be protected with one coat of boil linseed oil conforming to IS: -77-1976 (linseed oil for paint) and shall be packed in card board case. ***

Authority : RDSOs revised Specification No. TM/HM/6/217 issued vide letter no. TM/HM/6 dated 21-03/09-05-2005.

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