Automatic Transfer Switch (ATS) Generator Transfer Switch (GTS)

ATS

GTS

Installation Manual

020-161-B0 Rev. 01 / 07

Alpha Technologies

Power

Alpha Technologies

Installation Manual
Automatic Transfer Switch (ATS) Generator Transfer Switch (GTS)

From Alpha Technologies (www.alpha.com)

020-161-B0 Rev. 01 /07

Save This Manual: It contains important installation and operating instructions. Keep it in a safe place.

Table of Contents
The emergency shutdown procedure is on the inside rear cover
1 Safety Checklists. ........................................ 1 2 Overview...................................................... 2 3 Mounting the ATS/GTS. ............................... 3 4 Wiring the ATS/GTS to the UPS. ................. 5 Specifications................................................. 8

DANGER Risk of Electrical Shock

To reduce the risk of electrical shock and to ensure the safe operation of the ATS/GTS, the symbols below are used throughout this manual. Where they appear, only qualified personnel should carry out these instructions. A dangerous voltage exists in this area. Use extreme caution at all times. Attention: Important operating instructions. Follow them exactly.

1 Safety Checklists
PRELIMINARY: For Information Only

The ATS and/or GTS are to be installed by people trained in the safe use of high-energy power supplies and their batteries. Also assumed is knowledge of the local electrical code(s) and their safe application. DANGER: NEVER let water from rain, a hose, tap or a sprinklers output, road splash or other water sources enter the enclosure of the ATS/GTS to prevent accidental shorts, shocks or electrocutions. DANGER: This unit does NOT have an on/off switch. Whenever it is connected to line or battery power, power is present at the output. Use extreme caution at all times. Do not work alone under hazardous conditions. Read this manual. If you have any questions about safe installation, operation or maintenance, contact Alpha Technologiess customer service department. Use this manual together with the Operators Manual of the UPS. Carefully unpack the components. Report any shipping or other damage at once. Always assume electrical connections or conductors are live. Turn off all circuit breakers and double-check with a voltmeter before performing installation or maintenance. Before installation, verify the input voltage and current requirements of the load are met by the UPSs output (See specifications). Verify the line voltage and current meet the UPSs input requirements. The ATS/GTS have more than one live circuit. AC power may be present at their outputs even if the UPS is disconnected from line or battery power. The ATS/GTS can be operated to a maximum operating temperature of 55C. Also see the specifications section for temperature ratings. At high ambient temperature conditions, the enclosures surface can be very hot to the touch.

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ATS/GTS Installation Manual

2 Overview The Automatic Transfer Switch (ATS) (Figure 2.1) and the Generator Transfer Switch (GTS) (Figure 2.2) are optional add-on switching units specifically designed for (but not limited to) the FXM family (FXM 650, 1100, 1500 and 2000) and the Novus Micro family (Micro 300/600/1000, Standard, XL and XL3) of UPS. These switching units provide power and/or bypass capacity (automatic or manual) so that the operator may safely disconnect the UPS from line or generator power for easy removal and servicing. In bypass mode, the loads are directly connected to the line or generator power without any conditioning. The ATS and/or GTS allow the use of 3 different back-up sources (line, batteries and/or generator).
PRELIMINARY: For Information Only

CB2 120 VAC Output option (NEMA 5-15R) SW1

CB1

Figure 2.1 Automatic Transfer Switch (ATS)

SW1

Figure 2.2 Generator Transfer Switch (GTS)

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3 Mounting the ATS/GTS The ATS and GTS can be mounted as stand alone, chassis (e.g. on the external bottom enclosure of the Novus Micro family UPS) or rack (e.g. inside the end system enclosure of the FXM family UPS). The following diagrams illustrate some of the possible configurations.
PRELIMINARY: For Information Only

Top

Front

Side

Figure 3.1 ATS mounting views (stand alone)

MOUNTINGEAR - TOPMOUNTED

MOUNTINGEAR - REARMOUNTED

Figure 3.2 ATS mounting view (chassis mounted)

Figure 3.3 ATS mounting view (rack mounted)

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ATS/GTS Installation Manual

PRELIMINARY: For Information Only 

Figure 3.4 GTS mounting view (rack mounted)

Figure 3.5 ATS & GTS mounting view (rack mounted)

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4 Wiring the ATS/GTS to the UPS The ATS/GTS should be wired to the UPS as shown in Figure 4.1 below. The ATS/GTS/UPS end system must be correctly grounded for proper operation. Older facilities may have inadequate electrical grounding. Inspection must be performed by a qualified electrician before installation to ensure that grounding meets the local electrical code. To provide branch circuit protection, the utility line attached to the ATS/GTS/UPSs input MUST be protected by a circuit breaker certified for this use as per the local or national electrical code. The breakers minimum size is calculated by the following formula: Minimum Breaker Size= UPSs maximum input current / 0.8 The units maximum input current is read off of the UPSs nameplate. For example, if the nameplate gives the maximum input current as 25A, the circuit breaker should be rated at least 30A. The input and output lines to and from the ATS/GTS/UPS system MUST have disconnect devices attached. WIRING DIAGRAM
1 2 3 4 5 6 A

PRELIMINARY: For Information Only

FXM FAMILY UPS

INPUT L N G L OUTPUT N G

L N G L GEN

GTS

L LINE OUT N G
SCREW LUG
B

TO UPS
B

FROM UPS L

LINE IN

LOAD
N G
SCREW LUG

G
SCREW LUG

L N G
SCREW LUG

LINE IN

ATS

LINE OUT

FXM FAMILY UPS

INPUT L N G L OUTPUT N G

Fig 1. ATS & UPS

C

LOAD LOAD/UPS INPUT FXM FAMILY

L

TO UPS L N G
SCREW LUG

FROM UPS L
C

L N G L N G
D

LINE OUT

ATS

LINE IN

N G
SCREW LUG

GEN

GTS
LINE IN

LINE OUT TO UPS

N G
SCREW LUG

SCREW LUG

Fig 2. GTS

Fig 3. ATS & GTS

If stranded wires are used, ferrules or equivalent crimping terminals must be used.
1 2 3 4 5 6

Figure 4.1 ATS/GTS to UPS Wiring Diagram

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ATS/GTS Installation Manual

ATS
With SW1 & CB1 On Unit is in UPS
Mode

PRELIMINARY: For Information Only

With SW1 Off, CB1 On Unit is in

Bypass Mode

With SW1 On, CB1 Off UPS Inverter is

supplying power (Not recommended)

With SW1 & CB1 Off Unit is in Bypass

Service Mode Figure 4.2 ATS schematic diagram

GTS
With SW1 On Automatic Generator
Transfer is Enabled Disabled

With SW1 Off Generator Transfer is

Figure 4.3 GTS schematic diagram

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PRELIMINARY: For Information Only

Figure 4.4 ATS & GTS Schematic diagram

Servicing the UPS

ATS: Turn off CB1, SW1 and battery CB of the UPS. GTS (UPS connected to Line Out): The main source branch CB protection coming either ATS and GTS combine: Turn off CB1, SW1 and battery CB of the UPS.
Other Note: Simplex 5-15R receptacle is for 120V (rated 5A) only. from Generator or Line has to be turn-off. Likewise, battery CB of the UPS has to be turnoff.

2 position mate and lock connector is for 230V only.

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Due to ongoing product improvements, specifications are subject to change without notice

ATS/GTS Installation Manual

ATS/GTS Mechanical Specifications

PRELIMINARY: For Information Only 
Dimensions, in (mm) 3.25 x 5.3 x 4.5 H x W x D (82 x 135 x 114) Weight, lb (kg) 3 (1.36) (stand alone) Material sheet metal, 1.2 mm thick Color Black Mounting options Stand alone, chassis or rack mounted Connections Line In Line Out From UPS or Gen To UPS Recommended Wire Size Line In Line Out From UPS or Gen To UPS 2 position TB Weco #327-HDS-02 or equivalent. 2 position TB Weco #327-HDS-02 or equivalent. 3 position TB Weco #324-HDS-03 or equivalent. 3 position TB Weco #324-HDS-03 or equivalent. AWG #14 #6 AWG AWG #14 #6 AWG AWG #22 #10 AWG AWG #22 #10 AWG Note: Terminate all stranded wires with ferrules or equivalent crimp terminals.

Humidity Up to 95% (RH) Operating (non-condensing) Storage Up to 95% (RH) Temperature Range, C Operating 20 to 55* Storage (non-operating) 40 to 75 * capable of operating up to 75C for 8 hours Altitude, ft (m) Operating Up to 12,000* (3658) Up to 15,000 (4572) * de-rate 2C per 1000 ft above 4500 ft. Storage (non-operating) >15000 ft

ATS/GTS Electrical Specifications Input

Voltage (nominal), VAC 120 or 230 Frequency, Hz, 5% 50/60 Current, Amps 30/16 @120/230VAC (@ nominal Vin) Power, VA 3600 Power Factor 0.8 to 1.0

Output

Voltage (nominal), VAC per UPS, Line or Generator Frequency, Hz, 5% 50/60 Power, W/VA 3600

Regulatory
Electrical Safety CSA 107.305 Immunity CE (for 230V version)

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Emergency Shutdown Procedure

The ATS/GTS does not have an on/off switch. Whenever it senses battery or line power, there is power present at the outputs and the unit is active. 1. Turn off the circuit breaker providing line power to the unit. 2. Disconnect the batteries from the UPS. 3. Turn OFF the attached generator (if connected).

For emergency technical support 7 days a week/24 hours a day, call: USA: 1 800 863 3364 Canada: 1 800 667 8743 www.alpha.com
Complete the following for your records Serial # _________________________________________ Options_________________________________________ Purchase Date ___________________________________

This Novus Micro Secure 100 was purchased from Dealer__________________________________________ City_ ___________________________________________ State/Province____________________________________ Zip/Postal Code_ __________________________________ Country _ ________________________________________ Telephone # _____________________________________ Fax # _ _________________________________________ E Mail Address ___________________________________

Power

Alpha Technologies

Alpha Technologies 3767 Alpha Way Bellingham, WA 98226 USA Tel: +1 360 647 2360 Fax: +1 360 671 4936 Web: www.alpha.com Alpha Technologies Ltd. 4084 McConnell Court Burnaby, BC, V5A 3N7 CANADA Tel: +1 604 430 1476 Fax: +1 604 430 8908 Alpha Technologies Europe Ltd. Twyford House Thorley Bishop's Stortford Hertfordshire CM22 7PA UNITED KINGDOM Tel: +44 0 1279 501110 Fax: +44 0 1279 659870 Alpha Technologies GmbH Hansastrasse 8 D 91126 Schwabach GERMANY Tel: +49 9122 79889 0 Fax: +49 9122 79889 21 Alphatec, Ltd P.O. Box 56468 Limassol, Cyprus CYPRUS Tel: +357 25 375675 Fax: +357 25 359595 AlphaTEK ooo Khokhlovskiy Pereulok 16 Stroenie 1, office 403 109028 Moscow RUSSIA Tel: +7 495 916 1854 Fax: +7 495 916 1349 Alphatec Baltics S. Konarskio G. 49 Vilnius 2009 LITHUANIA Tel: +350 5 210 5291 Fax: +350 5 210 5292 Alpha Technologies 5 Avenue Victor Hugo F 92140 Calmart France FRANCE Tel: +33 3 41 90 07 07 Fax: +33 1 41 90 93 12

Due to continuing product improvements, Alpha reserves the right to change specifications without notice. Copyright 2007 Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. 020-161-B0 Rev. 01/07.