Wartsila India Ltd.

PREPARED BY : MECH APPROVED BY : PPM ISSUED BY : PPM DATE :

Operations & Maintenance PAGE DOC. NO. EDITION REVISION : : 496024P33 :0 :0

PLANT SMP MILL AT STERLITE THERMAL POWER DIVISION

1. 2. 3. 4. 5. 6.

PURPOSE: SCOPE: RESPONSIBILITY: INPUT / TOOLS: OUTPUT: Record PROCEDURE:

Pulverizer Vane wheel Segment & Air Restriction Ring Replacement MILL Mechanical Maintenance Engineer 1. Hand gloves 2. Mechanical tool box kit 3. Measuring scale 4. Dial Gauge

6.1 Take PTW. 6.2 First of all go for the inspection for healthiness of the segments. 6.3 To provide access to the bowl remove the journal opening cover &tilt out a journal assembly. Open mill side doors. 6.4 Inspect the air restriction rings, adjustable shroud &vane wheel segments. 6.5 Remove worn air restriction rings as necessary. If new vane wheel segments will not be installed, new air restriction rings may be installed by tack welding them to the wheel vanes. 6.6 Break tack welds &remove cap screws & washers from vane wheel support lugs. 6.7 Unbolt & remove worn vane wheel segments. 6.8 Fit a new vane wheel segment, install & hard tighten the hex. head cap screws & plain washers holding segment to the bowl extension ring .Dont torque the screws at this time. 6.9 Apply anti-seize lubricant to the hex. Head cap screws then attach the vane wheel support lugs to the bowl with the screws plain washers. 6.10 6.11 6.12 6.13 6.14 6.15 Position& weld the support lugs to the vane wheel segment. Torque the support lug cap Remove the vane wheel segment cap screw, apply anti seize lubricant, reinstall & torque 407 NM. If there is air restriction rings were removed from the old vane wheel assembly, install four Position the adjustable shrouds to provide a clearance of 30 mm between the shroud the Now reinstall the journal opening cover. Cancel PTW. screws per B-GP2175 then tack welds the washers &screws to the support lugs. them to

rings on the new assembly. separator body

7. QUALITY: 7.1. All the parameters, activities are maintained within prescribed limit.

Wartsila India Ltd. PREPARED BY : MECH APPROVED BY : PPM ISSUED BY : PPM DATE :

Operations & Maintenance PAGE DOC. NO. EDITION REVISION : : 496024P33 :0 :0

PLANT SMP MILL AT STERLITE THERMAL POWER DIVISION

7.2. Any deviation from the norm is recorded and corrective action is taken accordingly. 8. ENVIRONMENT: 8.1. Not applicable. 9. OHSAS: 9.1. Ensure PPE, Helmet, adequate lighting near the work place. 9.2. Ensure the lifting tools are in adequate condition. 9.3. Ensure proper earthing of the equipment / area of work as the case may be. 9.4. Ensure healthiness & safety of the entire activities with respect electrical system. 10. RECORDS: : WIN/SIL/4/F/05