MS-P-017 REV.

02

METHOD STATEMENT FOR

TIE-IN OF OILY WATER LINE

CONTRACT No. JI-194 SAUDI ARAMCO OIL COMPANY

KARAN UTILITY AND COGENERATION PROJECT Khursaniyah, Saudi Arabia

Signature 02 Rev. 11 Dec. 2010 DATE Print Name A.J. Rogero Prepared By MMG N.A. Pacleb Checked By MMG R.A. Dimatatac Approved By MMG P. Ranzenbacher Approved By PSAL

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TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 SCOPE REFERENCES SAFETY WORK SEQUENCE LIST OF EQUIPMENT MAN POWER MATERIAL ATTACHMENTS

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1.0 SCOPE
The scope and purpose of this document is to describe the execution methodology of Tie in work to be carried out during to the existing oily water line.

2.0 REFERENCES
2.1 Construction Safety Manual 2.2 SAES-L-350: 2.3 SAES-L-109: 2.4 SAES-A-114: 2.5 GI-2.100: 2.6 GI-2.102: 2.7 GI-2.711: 2.8 SAES-S-020 2.9 SAES-S-070 Construction of Plant Piping Selection of Flange, Stud Bolts and Gaskets Excavation and Backfill Work Permits Safety Precautions for Pressure Testing Fire and Safety Watch Industrial Drainage & Sewers Installation of Utility Piping System

3.0 SAFETY
3.1 Obtained work permit for all associated works in restricted area at the plant operations 3.2 All personnel shall wear personal protective equipment and working fire retardant coverall clothing used as necessary 3.3 Provide dry chemical fire extinguisher, pressurized fire hose and fire watch near the tie-in location 3.4 Conduct tool box meeting related to work activities. Safety officer shall conduct the tool box meeting. 3.5 All equipment shall be inspected and ensure it is good working condition. 3.6 All equipment operators must have their valid license/certification

4.0 WORK SEQUENCE

4.1 Prefabricate and complete the Tie In spool 4.2 Provide safe work access platform at Tie in location if necessary 4.3 Mark correctly and legibly the cutting location on existing piping
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4.4 Provide adequate habitat for safe work inside the plant

4.5

Coordinate to Aramco where to isolate the System of Existing Oily Water line pipe.

4.6 Carry out checking the existing pipe at cut, the desired length at its location. 4.7 4.8 4.9 AOC to carry out necessary Gas Test and Issue Gas Test certificate Issue hot/cold work Permit Carry out frequent gas test in the work vicinity

4.10 Cut the Tie In location as marked and remove pipe spool 4.11 Clean open end of piping and arrange combined internal inspection 4.12 Fit-up and Laminate New Tie In Spool 4.13 Provide permanent support as per design or temporary support as required. 4.14 Insulating Gasket/kits (PIKOTEK) shall be for flanged joints of dissimilar metals. PIKOTEK insulating gaskets shall not be used above 200 C line design condition. 4.15 By using the PIKOTEK gaskets, the pressure rating of the flanged joints may be increased subject to review and approval by the Chairman of Piping Standards Committee in consulting Services Department 4.16 The PIKOTEK gaskets are with Teflon sealed, glass reinforced epoxy laminated to 316 stainless steel core. For low pressure services, the stainless steel laminate is not required. 4.17 Gravity sewers shall be tested from manhole to manhole, or manhole to sump inlet. The upstream manhole may be tested at the same time. The first test will be for spool (2) and will be as Gravity Test The second test will be carry out the service test on the tie-in joints during start up and then proceed with the final backfill.

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5.0

LIST OF EQUIPMENT:
Shaver Tools for lamination joint Cutting set Mobile crane Hand Tools Heating blanket Laminating materials 1 No As required 1 No 20 Tones As required

6.0 Man Power

Supervisor Certified RTR Pipe Fitter/laminator Helper Crane Operator Rigger Fire Watch 1 2 2 1 1 1

7.0

Material
Pre Gravity Tested Tie In spool as per AFC drawing Permanent Pipe support as required.

8.0

Attachments
Job Safety Analysis P&ID Drawing no: RA-768933 sht.01/02

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