Fusibles SMD

Surface-mount Fuses Fundamentals
Surface-mount Fuses Fundamentals

Overview
TE Circuit Protection offers the widest selection of surface-mount fuses available for addressing a broad range of overcurrent protection applications. Helping to prevent costly damage and promote a safe environment for electronic and electrical equipment, our single-use chip fuses provide performance stability to support applications with current ratings from .5A up to 20A. TE Circuit Protection also offers the telecom FT600 fuse for telecommunications applications. This telecom fuse helps comply with North American overcurrent protection requirements, including Telcordia, GR-1089, TIA-968-A (formerly FCC Part 68), and UL60950 3rd edition.
Multi-layer Design for Chip Fuses

The multi-layer design has the benefit of exposing more fuse element surface area to the glass-ceramic absorption material. When the fuse elements open, there is more material for the vaporizing fuse metals to absorb into, resulting in a very efficient and effective quenching of the fuse arc. Figure 1 compared the multi-layer design of our SFF fuses with standard glass coated designs. The glass coated designs rely on the coating on only one side of the fuse element to absorb the vaporizing fuse material when it opens. Therefore, there is much less absorption material available to absorb the fuse metals. The result can be prolonged arcing and possible coating breach. Figure 2 shows how the absorption characteristics of the two designs differ. The multi-layer design indicates a clean separation with the fuse element evenly diffusing into the surrounding ceramic substrate. In the glass coated design, the element diffusion takes place in a small portion of the device and is only absorbed by the glass material directly above the area of failure.
Figure 1
Glass/Ceramic Substrate Multiple Fuse Elements Substrate Material Single Fuse Glass Element Coating
Multi-layer Design
Single-layer Glass Coated Design
Figure 2
Fault Zones
11
Multi-layer Design
Single-layer Glass Coated Design
Wire-In-Air Design for 2410SFV Fuses

The 2410(6125) is a Wire-In-Air SMD Fuse which is very suitable for secondary level over current protection applications. Figure 3 compared our straight wire element design 2410SFV fuses with normal corrugating wire design fuse. The straight wire element in air performs consistent fusing and cutting characteristics together with excellent inrush current withstanding capability. Introduced PCB assembly technology into 2410SFV fuses design and manufacture, we achieved on lead free completely and no end cap falling off risk comparing with traditional ceramic body with end cap fuse.
Figure 3
Glass fiber enforced epoxy body
Straight wire element
Copper terminal plated with Ni and Tin
Ceramic body Corrugate wire element End cap plated with Tin
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Temperature Derating
A fuse is a temperature sensitive device. Therefore, operating temperature will have an effect on fuse performance and lifetime. Operating temperature should be taken into consideration when selecting the fuse current rating. The Thermal Derating Curve for surface mount fuses is presented in Figure 4. Use it to determine the derating percentage based on operating temperature and apply it to the derated system current.
Figure 4
1206/0603/0402 Series Themal Derating Curve
110 110 105 100 95
2410 Series Temperature Effect On Current Rating
% of Carrying Current Capacity
100 90 80 70 60 50 40 30 20 10 0 -55 -45 -35 -25 -15 -5 5 15 25 35 45 55 65 70 85 95 105 115 125
% De-rating
88%
90 85 80 75 70 65 60 55 50 -55 -35 -15 5 25 45 65 85 105 125
Maximum Operating Temperature (C)
Pulse Cycle Derating

Once the I2t value for the application waveform has been determined, it must be derated based on the number of cycles expected over the system lifetime. Since the stress induced by the current pulse is mechanical in nature, the number of times the stress is applied has significant bearing on how much derating must be applied to the fuse rating. Figure 5 presents the current pulse derating curve for our surface-mount chip fuses up to 100,000 cycles.
Figure 5
Surface-mount Fuse Pulse Derating Curve
100%
% of Minimum I2t
10% 100 1000 10000 100000
Number of Pulses
Selecting Surface-mount Fuses
11
Fuse selection seems straightforward, in that, you pick one which has a current rating just a bit higher than your worstcase system operating current. Unfortunately, its not that simple. There are derating considerations for operating current and application temperature. Turn-on and other system operations (like processor speed changes or motor start up) cause current surges or spikes that also require consideration when selecting a fuse. So selecting the right fuse for your application is not as simple as knowing the nominal current drawn by the system.
Fuse Selection Flowchart

However, the basic considerations for fuse selection are shown in the flowchart presented in Figure 6. Following this flow chart will help you select a fuse best suited for your application conditions.
Figure 6
Step 1 Determine Steady State Fuse Current Rating Apply Standard Steady State Derating (75%) [Ifuse Isys/0.75] Apply Temperature Derating [Ifuse Isys/0.75/Ktemp] Steady State Fuse Current Rating
Step 2 Determine Pulse Waveform by Calculating I2t
Step 3 Apply Pulse Cycle Derating
Step 4 Apply Pulse Temperature Derating
Step 5 Apply Derating for Variance in the Circuit
Step 6 Select Fuse Current Rating for Pulse Environment
Step 7 Select Fuse Current Rating (use higher value between Step 1 and Step 6)
Step 8 Check Voltage Rating
76
Surface-mount Fuses Pulse Tolerant Chip Fuses

Pulse Tolerant chip fuses has high inrush current withstand capability and provide overcurrent protection on DC power systems. Silver fusing element, monolithic and multilayer design provides strong arc suppression characteristics. These RoHS-compliant surface-mount devices facilitate the development of more reliable, high performance consumer electronics such as laptops, multimedia devices, cell phones, and other portable electronics.
NEW
Benefits
High inrush current withstanding capability Ceramic Monolithic structure Silver fusing element and silver termination with nickel and tin plating Excellent temperature stability Strong arc suppression characteristics
Features
Lead free materials and RoHS compliant Halogen free
(refers to: Br900ppm, Cl900ppm, Br+Cl1500ppm)
Monolithic, multilayer design High-temperature performance -55C to +125C operating temperature range
11
Applications
Laptops Digital cameras Cell phones Printers DVD players Portable electronics Game systems LCD monitors Scanners
77
Table FP1 Clear Time Characteristics for Pulse Tolerant Chip Fuses
% of rated current 100% 200% 1000% Clear time at 25C 4 hours (min.) 1 seconds (min.) 0.0002 second (min.)
60 seconds (max.) 0.02 seconds (max.)
Table FP2 Typical Electrical Characteristics and Dimensions for Pulse Tolerant Chip Fuses
0603 (1608 mm) Pulse Tolerant Chip Fuses
Typical Electrical Characteristics
D A
Max. Interrupt Ratings Voltage (VDC) 32 32 32 32 32 32 32 32 32 Current (A) 50 50 50 50 50 50 50 50 50
Shape and Dimensions mm (Inch)

B
Part Number 0603SFP100F/32-2 0603SFP150F/32-2

C
Rated Current (A) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Nominal Nominal I2t Cold DCR (A2sec) ()* 0.210 0.101 0.057 0.042 0.030 0.022 0.018 0.014 0.013 0.080 0.11 0.24 0.56 0.72 1.10 2.08 2.63 3.25
0603SFP200F/32-2 0603SFP250F/32-2 C D Max 0.51 Min 0.65 Max 0.95
A Min mm in 1.45 Max 1.75 Min 0.65
B Max 0.95 Min 0.21
0603SFP300F/32-2 0603SFP350F/32-2 0603SFP400F/32-2 0603SFP450F/32-2 0603SFP500F/32-2
(0.057) (0.069)
(0.026) (0.037)
(0.008) (0.020)
(0.026) (0.037)
1206 (3216 mm) Pulse Tolerant Chip Fuses

D A
Max. Interrupt Ratings Voltage (VDC) 63 63 63 32 32 32 32 32 32 Current (A) 50 50 50 50 50 50 50 50 50
11
B
Part Number 1206SFP100F/63-2 1206SFP150F/63-2 1206SFP200F/63-2 1206SFP250F/32-2

C
Rated Current (A) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Nominal Nominal I2t Cold DCR (A2sec) ()* 0.340 0.150 0.090 0.070 0.035 0.029 0.023 0.021 0.017 0.11 0.33 0.80 1.19 1.35 1.84 2.74 3.20 5.50
1206SFP300F/32-2 D 1206SFP350F/32-2 Max 1.80 1206SFP400F/32-2 1206SFP450F/32-2 1206SFP500F/32-2 Min 1.40
B Max 1.17 Min 0.26
C Max 0.76
(0.118) (0.134)
(0.030) (0.046)
(0.010) (0.030)
(0.055) (0.071)
* Measured at 10% of rated current and 25C ambient temperature. Melting I2t at 0.001 sec clear time.
78
RoHS Compliant, ELV Compliant
HF Halogen Free
Figure FP1-FP4 Family Performance Curves for Pulse Tolerant Chip Fuses
Figure FP1
0603SFP Average Time Current Curves
1.5 A 1.0 A
100
10
Clear Time (s)
0.1
0.01
0.001
0.0001 1 10 100
2. 0
2. 5
3.0
Current (A)
Figure FP2
0603SFP I2T vs. t Curves
10,000 5.0A 4.5A 4.0A 3.5A 3.0A 2.5A 2.0A 1.5A 1.0A 100
4.0
4.5 A 5.0 A
3.5
1000
11
I2t (A2s)
10
0.1
0.01 0.0001
0.001
0.01
0.1
10
100
Time (s)
Note: Curves are nominal
HF Halogen Free
79
Figure FP1-FP4 Family Performance Curves for Pulse Tolerant Chip Fuses
Figure FP3
1206SFP Average Time Current Curves
1.5 A
10,000
Contd
100
Clear Time (s)
0.01
0.001 1 10 100
2. 0
Figure FP4
1206SFP I2T vs. t Curves
5.0A 4.5A 4.0A 3.5A 3.0A 2.5A 2.0A 1.5A 1.0A
11
10,000
100
I2t (A2s)
0.01 0.0001
0.01
3.0 A 3.5 A 4.0 A 4.5 A 5.0 A
1.0 A
2. 5
Current (A)
100
10,000
Time (s)
Please go to page 97 for more information for Pulse Tolerant Chip Fuses.
80
HF Halogen Free
Surface-mount Fuses 0603 Very Fast-Acting Chip Fuses
Surface-mount Fuses 0603 Very Fast-Acting Chip Fuses

Very Fast-acting chip fuses help provide overcurrent protection on systems using DC power sources up to 63VDC. The fuses monolithic, multilayer design provides the highest hold current in the smallest footprint, reduces diffusion-related aging, improves product reliability and resilience, and enhances high-temperature performance in a wide range of circuit designs. These RoHS-compliant surface-mount devices offer strong arc suppression characteristics and facilitate the development of more reliable, high performance consumer electronics such as laptops, multimedia devices, cell phones, and other portable electronics.
NEW
Benefits
Very fast acting at 200% and 300% overloads Excellent inrush current withstanding capability at high overloads Thin body for space limiting applications Glass ceramic monolithic structure Silver fusing element and silver termination with nickel and tin plating RoHS compliant and lead-free materials Symmetrical design with marking on both sides (optional)
Features
11
Applications
81
Table FV1 Clear Time Characteristics for Very Fast-Acting Chip Fuses
% of rated current 100% 200% 300% Clear time at 25C 4 hours (min.) 0.01 second (min.) 0.001 second (min.)
5 seconds (max.) 0.2 seconds (max.)
Table FV2 Typical Electrical Characteristics and Dimensions for Very Fast-Acting Chip Fuses
0603 (1608 mm) Very Fast-Acting Chip Fuses
D
Max. Interrupt Ratings Voltage (VDC) 32 32 32 32 32 32 32 32 32 32 32 32 32 Current (A) 50 50 50 35 35 35 35 35 35 35 35 35 35
Part Number 0603SFV050F/32-2

B
Rated Current (A) 0.5 0.8 1.0 1.3 1.5 1.8 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Nominal Cold DCR ()* 0.860 0.450 0.280 0.205 0.143 0.095 0.073 0.046 0.039 0.028 0.023 0.019 0.015
Nominal I2t (A2sec) 0.0093 0.0191 0.0360 0.0630 0.0950 0.1400 0.2100 0.3000 0.4600 0.7300 1.1500 1.6800 2.6200
0603SFV075F/32-2 0603SFV100F/32-2
0603SFV125F/32-2 D 0603SFV150F/32-2 Max 0.95 0603SFV175F/32-2 0603SFV200F/32-2 0603SFV250F/32-2 0603SFV300F/32-2 0603SFV350F/32-2 0603SFV400F/32-2 0603SFV450F/32-2 0603SFV500F/32-2
B Max 0.48 Min 0.21
C Max 0.51 Min 0.65
(0.057) (0.069) (0.009) (0.019) (0.008) (0.020) (0.025) (0.037)
* Measured at 10% of rated current and 25C
Figure FV1-FV2 Family Performance Curves for Very Fast-Acting Chip Fuses
Figure FV1 Figure FV2
0603SFV Average Time Current Curves
100
0.0 5A 0.7 5 1.0 A 0 1. 2 A 5 1.5 A 1.7 0A 2.05 A 2. 5 0 A 3.0 0A 3.5 0A 4.0 0A 4.5 0A 5.0 0A 0A
11
0603SFV It vs. t Curves

1000 5.00A 4.50A 4.00A 3.50A 3.00A 2.50A 2.00A 1.75A 1.50A 1.25A 1.00A 0.75A 0.05A
10
100
10 1
Clear Time (s)
1 0.1
It (As)
0.1 0.01 0.001 1 10 100 0.0001 0.0001
0.01
0.001
0.0001
0.001
0.01
0.1
10
Current (A)
Time (s)
Please go to page 97 for more information for Very Fast-Acting Chip Fuses.
82
HF Halogen Free
Surface-mount Fuses Fast-Acting Chip Fuses

Fast-acting chip fuses help provide overcurrent protection on systems using DC power sources up to 63VDC. The fuses monolithic, multilayer design provides the highest hold current in the smallest footprint, reduces diffusionrelated aging, improves product reliability and resilience, and enhances high-temperature performance in a wide range of circuit designs. These RoHS-compliant surface-mount devices offer strong arc suppression characteristics and facilitate the development of more reliable, high performance consumer electronics such as laptops, multimedia devices, cell phones, and other portable electronics.
Benefits
Small size with high-current ratings Excellent temperature stability High reliability and resilience Strong arc suppression characteristics
Features
11
Applications
83
Table FF1 Clear Time Characteristics for Fast-Acting Chip Fuses

% of rated current 100% 250% 400% Clear time at 25C 4 hours min. 5 seconds max. 0.05 seconds max.
Table FF2
Typical Electrical Characteristics, Dimensions and Recommended Pad Layout for Fast-Acting Chip Fuses
0402 (1005mm) Fast-Acting Chip Fuses

Shape and Dimensions Inch (mm)
0.0200.004 (0.510.10) 0.0390.004 (1.000.10)
Typical Electrical Characteristics Rated Current (A) 0.50 0.75 1.00 1.50 2.00 3.00 4.00 Nominal Cold DCR ()* 0.380 0.210 0.120 0.056 0.035 0.021 0.014 Nominal I2t (A2sec) 0.0043 0.0076 0.0170 0.0490 0.0700 0.1250 0.2250
Max. Interrupt Ratings Voltage (VDC) 24 24 24 24 24 24 24 Current (A) 35 35 35 35 35 35 35
0.0200.004 (0.510.10) 0.0100.004 (0.250.10)
Part Number 0402SFF050F/24 0402SFF075F/24 0402SFF100F/24
Recommended Pad Layout Inch (mm)
0.063 (1.60) 0.016 (0.40) 0
0402SFF150F/24 0402SFF200F/24 0402SFF300F/24 0402SFF400F/24
0.028 (0.70) 0.024 (0.60)

0.0310.006 (0.800.15) 0.0630.006 (1.600.15)
Max. Interrupt Ratings Voltage (VDC) 32 32 32 32 32 32 32 32 32 32 24 Current (A) 50 50 50 35 35 35 35 35 35 35 35
Part Number
0.0310.006 (0.800.15)
Rated Current (A) 0.50 0.75 1.00 1.50 2.00 2.50 3.00 3.50 4.00 5.00 6.00
Nominal Cold DCR ()* 0.485 0.254 0.131 0.059 0.044 0.032 0.025 0.024 0.018 0.013 0.010
Nominal I2t (A2sec) 0.0029 0.0064 0.0160 0.0300 0.0600 0.1150 0.1900 0.2950 0.4000 0.7000 1.1250
0603SFF050F/32 0603SFF075F/32 0603SFF100F/32 0603SFF150F/32 0603SFF200F/32 0603SFF250F/32 0603SFF300F/32 0603SFF350F/32 0603SFF400F/32 0603SFF500F/32 0603SFF600F/24
0.0140.006 (0.360.15)
0.110 (2.80) 0.024 0 (0.60) 0.039 (1.00) 0.043 (1.09)
11

Shape and Dimensions S (mm) Inch
0 0.0630.008 (1.600.20)
Max. Interrupt Ratings Voltage (VDC) 63 63 63 63 63 63 32 32 32 32 32 32 32 24 24 24 Current (A) 50 50 50 50 50 50 50 50 45 45 50 50 50 45 45 45
0.1260.008 (3.200.20)
Part Number 1206SFF050F/63 1206SFF075F/63 1206SFF100F/63 1206SFF150F/63

0.0430.008 (1.100.20)
Rated Current (A) 0.50 0.75 1.00 1.50 1.75 2.00 2.50 3.00 4.00 5.00 6.00 7.00 8.00 6.00 7.00 8.00
Nominal Cold DCR ()* 0.730 0.513 0.220 0.120 0.100 0.050 0.035 0.031 0.022 0.015 0.013 0.011 0.008 0.013 0.011 0.008
Nominal I2t (A2sec) 0.0021 0.0052 0.0120 0.0250 0.0450 0.0700 0.1400 0.2200 0.3800 0.6000 1.0000 1.7500 2.5000 1.0000 1.7500 2.5000
1206SFF175F/63 1206SFF200F/63 1206SFF250F/32
0.0200.010 (0.510.25)
1206SFF300F/32 1206SFF400F/32 1206SFF500F/32 1206SFF600F/32 1206SFF700F/32

0.071 (1.80)
0 0.173 (4.40)
0.059 (1.50)
1206SFF800F/32 1206SFF600F/24 1206SFF700F/24 1206SFF800F/24
0.057 (1.45)
84
HF Halogen Free
Figure FF1-FF6 Family Performance Curves for Fast-Acting Chip Fuses

Figure FF1
0402SFF Average Time Current Curves
0.5 A 0.7 5 1.0 A 1.5A A 2. 0 A 3.0 4.0 A A
Figure FF2
0402SFF It vs. t Curves

1000 4.0A 3.0A 100 2.0A 1.5A 1.0A 0.75A 10 0.5A
10
Clear-Time (s)
0.1
It (As)
0.1 0.01 0.01
0.001 0.1
10
100
0.001 0.001
0.01
0.1
10
Current (A) Note: Curves are nominal
Time (s)
Figure FF3
0.5 A 0.7 5 1.0 A A 1.5 2 . 0A 2. 5 A 3.0A 3.5A 4. A A 5 .0 0 6 .0A A
Figure FF4

10000
10
11
1000 1 100 6.0A 5.0A 4.0A 3.5A 3.0A 2.5A 2.0A 1.5A 1.0A 0.75A 0.5A
Clear-Time (s)
10 0.1
It (As)
0.1 0.01
0.01
0.001 0.1 1 10 100
0.001 0.001
0.01
0.1
10
Current (A)
Time (s)
HF Halogen Free
85
Figure FF1-FF6 Family Performance Curves for Fast-Acting Chip Fuses

Figure FF5
A 0.7 5 1.0 A A 1.5 1.7 A 2.05 A 2. 5 A 3.0A 4. A A 5 .0 0 6 .0A 7.0 A A 8 .0 A
Contd
Figure FF6

10000 8.0A 7.0A 6.0A 5.0A 4.0A 3.0A 2.5A 2.0A 1.75A 1.5A 1.0A 0.75A
10
0.5
1000
1 100
Clear-Time (s)
10 0.1
0.5A
It (As)
0.1 0.01
0.01
0.001 0.1
10
100
0.001 0.001
0.01
0.1
10
Current (A) Note: Curves are nominal
Time (s)
Please go to page 97 for more information for Fast-Acting Chip Fuses.
11
86
HF Halogen Free
High-Current Rated Chip Fuses
Surface-mount Fuses High-Current-Rated Chip Fuses

The monolithic multilayer design of the TE Circuit Protection high-current-rated chip fuses helps to provide some of the highest current ratings available in the 1206 size and enhances high-temperature
performance in a wide range of circuit protection designs. The devices small size, high reliability and strong arc suppression characteristics make them suitable for overcurrent protection of power supplies, servers, communications equipment, voltage regulator modules, and other high-current, small size applications.
Benefits
Glass ceramic monolithic structure provides stability in application cycling High-current rating in a small package allows more efficient use in system space Strong arc suppression in overcurrent conditions
Features
Monolithic multilayer design High-temperature performance -55C to +125C operating temperature range
11
Applications
Communications equipment Voltage regulator modules Power supplies Servers
87
Table FH1 Clear Time Characteristics for High-Current-Rated Chip Fuses

1206SFH Series
% of rated current 100% 250% Clear time at 25C 4 hours (min.) 5 seconds (max.)
Table FH2
Typical Electrical Characteristics, Dimensions and Recommended Pad Layout for High-Current-Rated Chip Fuses
1206 (3216mm) High-Current-Rated Chip Fuses

0.0630.008 (1.600.20)
0.1260.008 (3.200.20)
Part Number 1206SFH100F/24

0.0380.008 (0.970.20)
Typical Electrical Characteristics Rated Nominal Nominal Current Cold DCR I2t (A) ()* (A2sec) 10 12 15 20 0.010 0.008 0.005 0.003 9 14 26 56
Max. Interrupt Ratings Voltage (VDC) 24 24 24 24 Current (A) 100 100 100 100
1206SFH120F/24 1206SFH150F/24 1206SFH200F/24
0.0200.010 (0.510.25)
0.173 (4.40) 0.059 (1.50) 0.071 (1.80) 0.057 (1.45)
Figure FH1-FH2 Family Performance Curves for High-Current-Rated Chip Fuses

Figure FH1
1206SFH Average Time Current Curves
10 A 12 A 15 A
10
Figure FH2
1206SFH It vs. t Curves
10000 20A 15A 12A 10A
20
11
1000
Clear Time (s)
0.1
It (As)
100
0.01
10
0.001 10 100 1000
1 0.001
0.01
0.1
10
Current (A)
Time (s)
Please go to page 97 for more information for High-Current-Rated Chip Fuses. 88

HF Halogen Free
Surface-mount Fuses Slow-Blow Chip Fuses

Available in industry standard 1206 and 0603 chip sizes, TE Circuit Protections slow-blow chip fuses help provide overcurrent protection on systems that experience large and frequent current surges as part of their normal operation. The slow-blow chip fuses monolithic, multilayer design helps provide some of the highest current ratings available in the 1206 and 0603 footprints and enhances high-temperature performance in a wide range of circuit protection designs. The devices small size, high reliability and strong arc suppression characteristics make them suitable for overcurrent protection of power supplies, capacitor filter banks, LCD (Liquid Crystal Display) backlight inverters, electric motors and portable electronics.
Benefits
Time-delayed design prevents nuisance openings in pulsed and high inrush current applications Small size with high-current ratings Strong arc suppression characteristics
Features
Monolithic multilayer design High-temperature performance -55C to +125C operating temperature range
11
Applications
Small motors systems Portable electronics Input power ports Power over Ethernet (POE) Test equipment POL converter protection Computer drives Displays Printers
89
Table FS1 Clear Time Characteristics for Slow-Blow Chip Fuses

0603SFS Series
% of rated current 100% 200% 300% 800%(1.0A-1.5A) 800%(2.0A-5.0A) Clear time at 25C 4 hours (min.) 1 second (min.) 120 seconds (max.) 0.1 second (min.) 3 seconds (max.) 0.0005 second (min.) 0.05 seconds (max.) 0 0.001 second (min.) 0.05 seconds (max.)
1206SFS Series
% of rated current 100% 200% 300% 800%(1.0A-1.5A) 800%(2.0A-8.0A) Clear time at 25C 4 hours (min.) 1 second (min.) 120 seconds (max.) 0.1 second (min.) 3 seconds (max.) 0.0016 second (min.) 0.05 seconds (max.) 0.002 second (min.) 0.05 seconds (max.)
Table FS2
Typical Electrical Characteristics, Dimensions and Recommended Pad Layout for Slow-Blow Chip Fuses
0603 (1608mm) Slow-Blow Chip Fuses

Typical Electrical Characteristics Rated Nominal Nominal Current Cold DCR I2t (A) ()* (A2sec) 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.200 0.100 0.052 0.041 0.031 0.021 0.017 0.015 0.013 0.093 0.18 0.32 0.63 0.87 1.20 2.30 2.70 3.20 Max. Interrupt Ratings Voltage (VDC) 32 32 32 32 32 32 32 32 32 Current (A) 50 50 50 50 50 50 50 50 50
0.0310.006 (0.800.15)
0.0630.006 (1.600.15)
Part Number
0.0310.006 (0.800.15)
0603SFS100F/32 0603SFS150F/32
0.0140.006 (0.360.15)
0603SFS200F/32 0603SFS250F/32
0.110 (2.80) 0.024 (0.60) 0.039 (1.00) 0.043 (1.09)
0603SFS300F/32 0603SFS350F/32 0603SFS400F/32 0603SFS450F/32 0603SFS500F/32
1206 (3216mm) Slow-Blow Chip Fuses
11
0.0630.008 (1.600.20)
0.1260.008 (3.200.20)
Part Number 1206SFS100F/63 1206SFS125F/63

0.0380.008 (0.970.20)
Typical Electrical Characteristics Rated Nominal Nominal Current Cold DCR I2t (A) ()* (A2sec) 1.0 1.25 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 0.360 0.200 0.150 0.088 0.065 0.034 0.028 0.024 0.020 0.016 0.014 0.011 0.010 0.009 0.11 0.22 0.23 0.63 0.90 1.20 1.60 2.20 3.60 5.30 6.40 8.50 10.00 16.90
Max. Interrupt Ratings Voltage (VDC) 63 63 63 63 32 32 32 32 32 32 24 24 24 24 Current (A) 50 50 50 50 50 50 50 50 50 50 50 60 60 60
1206SFS150F/63 1206SFS200F/63 1206SFS250F/32
0.0200.010 (0.510.25)
1206SFS300F/32 1206SFS350F/32
0.173 (4.40) 0.059 (1.50) 0.071 (1.80) 0.057 (1.45)
1206SFS400F/32 1206SFS450F/32 1206SFS500F/32 1206SFS550F/24 1206SFS600F/24 1206SFS700F/24 1206SFS800F/24
90
HF Halogen Free
Figure FS1-FS4 Family Performance Curves for Slow-Blow Chip Fuses

Figure FS1
0603SFS Average Time Current Curves
1.5 A 1.0 A
100
10
Clear Time (s)
0.1
0.01
0.001 1 10 100
2. 0
Figure FS2
0603SFS It vs. t Curves
10,000 5.0A 4.5A 4.0A 3.5A 3.0A 2.5A 2.0A 1.5A 1.0A 100
2. 5 3.0A A 3.5 A 4.0 A 4.5 A 5.0 A
Current (A)
1000
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I2t (A2s)
10
0.1
0.01 0.001
0.01
0.1
10
100
Time (s)
HF Halogen Free
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Figure FS1-FS4 Family Performance Curves for Slow-Blow Chip Fuses

Figure FS3
1206SFS Average Time Current Curves
1. 2 5A 1.5 A 2. 0 2. 5 A 3.0 3.5A 4.0 A 4.5A 5.0 A 5.5A 6 .0 A 7.0 A A 8 .0 A 1.0 A A
Contd
100
10
Clear Time (s)
0.1
0.01
0.001 1 10 100 1000
Current (A)
Figure FS4
1206SFS It vs. t Curves
100000 8.0A 7.0A 6.0A 5.5A 5.0A 4.5A 4.0A 3.5A 3.0A 2.5A 2.0A 1.5A 1.25A 1.0A
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10000
1000
100
I2t (A2s)
10
0.1
0.01 0.001
0.01
0.1
10
100
Time (s)
Please go to page 97 for more information for Slow-Blow Chip Fuses.
92
HF Halogen Free
Surface-mount Fuses 2410 Very Fast-Acting Fuses

The 2410(6125) is Wire-in Air SMD Fuse which is very suitable for secondary level overcurrent protection applications. These lead-free surface mount devices offer more reliability and have no end cap falling off risk. Straight wire element in air performs consistent fusing and cutting characteristics.
NEW
Benefits
Very fast acting at 200% overload current level Excellent inrush current withstanding capability High reliability and resilience Strong arc suppression characteristics Copper terminal with nickel and tin plated
Features
Halogen free, RoHS compliant and 100% lead-free Copper or copper alloy composite fuse link Fiberglass enforced epoxy fuse body Wide range of current rating -55C to +125C operating temperature range (with de-rating)
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Applications
Industrial equipment LCD/PDP TV Backlight inverter Power supplier Telecom system Networking Game systems White goods Automotive
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Table SFV1 Clear Time Characteristics for 2410 Very Fast-Acting Fuses
% of rated current 100% 200% (0.5A-10.0A) 200% (12.0A-20.0A) Clear time at 25C 4 hours (min.) 0.01 second (min.) 0.01 second (min.)
5 seconds (max.) 20 seconds (max.)
Table SFV2
Typical Electrical Characteristics, Dimensions and Recommended Pad Layout for 2410 Very Fast-Acting Fuses
2410 (6125 mm) Very Fast-Acting Fuse

D A C
B Max 2.36 Min 0.97
C Max 1.73 Min 2.34
D Max 2.64
Recommended Pad Layout mm (Inch)

6.86 (0.270) 2.95 (0.116) 3.15 (0.124) 1.96 (0.077)
(0.234) (0.246)
(0.077) (0.093)
(0.038) (0.068)
(0.092) (0.104)
Typical Electrical Characteristics Marking Code C S D E F G I J K V L M N O P R Q X Y Z Rated Current (A) 0.5 0.6 0.8 1.0 1.3 1.5 2.0 2.5 3.0 3.2 3.5 4.0 5.0 6.3 7.0 8.0 10.0 12.0 15.0 20.0 Nominal Cold DCR ()* 0.2310 0.1740 0.1480 0.0930 0.0700 0.0620 0.0420 0.0310 0.0249 0.0232 0.0220 0.0172 0.0143 0.0100 0.0094 0.0086 0.0066 0.0053 0.0038 0.0034 Nominal I2t (A2sec) 0.10 0.16 0.23 0.59 0.96 1.19 2.75 1.21 1.73 2.20 2.50 4.10 5.90 12.50 14.20 20.30 29.20 49.20 102.50 126.20
Max. Interrupt Ratings Voltage (VAC) 250 250 250 250 250 125 125 125 125 125 125 125 125 125 125 125 125 65 65 65 (VDC) 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 65 65 65 35A @ 125VAC 50A @ 125VDC 300A @ 32VDC 50A @ 65VAC 50A @ 65VDC 300A @ 32VDC 50A @ 65VAC 50A @ 65VDC 300A @ 32VDC 50A @ 125VAC 50A @ 125VDC 300A @ 32VDC 50A @ 250VAC 50A @ 125VDC 300A @ 32VDC Current (A)
Part Number 2410SFV0.50FM/125-2 2410SFV0.63FM/125-2 2410SFV0.75FM/125-2 2410SFV1.00FM/125-2 2410SFV1.25FM/125-2 2410SFV1.50FM/125-2
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2410SFV2.00FM/125-2 2410SFV2.50FM/125-2 2410SFV3.00FM/125-2 2410SFV3.15FM/125-2 2410SFV3.50FM/125-2 2410SFV4.00FM/125-2 2410SFV5.00FM/125-2 2410SFV6.30FM/125-2 2410SFV7.00FM/125-2 2410SFV8.00FM/125-2 2410SFV10.0FM/125-2 2410SFV12.0FM/065-2 2410SFV15.0FM/065-2 2410SFV20.0FM/065-2
* Measured at 10% of rated current and 25C ambient temperature.
94
HF Halogen Free
Figure SFV1-SFV2 Family Performance Curves for 2410 Very Fast-Acting Fuses
Figure SFV1
2410SFV Average Time Current Curves
1.0 0A 1. 2 1.55 A 0A 2. 0 2. 5 0 A 0 3.0 A 3.1 0A 3.55 A 4.0 0A 5.0 0A 0A 6.3 7.0 0A 0 8 .0 A 10 0A . 12 0A . 15 0A .0A 20 .0A
10
0.5
0.6
1
100
10
Clear Time (s)
0.1
0.01
0.001 0.1 100 1000
0.7
3A 5A
0A
Current (A)
Figure SFV2
2410SFV I2T vs. t Curves
100,000 20.0A 15.0A 12.0A 10.0A 8.00A 7.00A 6.30A 5.00A 4.00A 3.50A 3.15A 3.00A 2.50A 2.00A 1.50A 1.25A 1.00A 0.75A 0.63A 0.50A
10,000
11
1000
100
I2t (A2s)
10
0.1
0.01 0.001
0.01
0.1
10
100
Time (s)
Please go to page 97 for more information for 2410 Fast-Acting Fuses.
HF Halogen Free
95
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96
Surface-mount Fuses - Specifications for All Fuses
Specifications, Packaging Information, Agency Approvals and Part Numbering Systems for All Fuses
Table F1 Environmental Specifications for All Fuses
Operating temperature Mechanical vibration Mechanical shock Thermal shock Resistance to soldering heat Solderability Moisture resistance Salt spray Storage temperature Storage humidity -55C to +125C Withstands 5-3000 Hz at 30 Gs when evaluated per Method 204 of MIL-STD-202 Withstands 1500 Gs, 0.5 millisecond half-sine pulses when evaluated per Method 213 of MIL-STD-202 Withstands 100 cycles from -65C to +125C when evaluated per Method 107 of MIL-STD-202 Withstands 60 seconds at +260C when evaluated per Method 210 of MIL-STD-202 Meets 95% minimum coverage requirement when evaluated per Method 208 of MIL-STD-202 Withstands 10 cycles when evaluated per Method 106 of MIL-STD-202 Withstands 48-hour exposure when evaluated per Method 101 of MIL-STD-202 30C/ 85% RH Per MIL-STD-202F , Method 106F
Table F2 Material Specifications for All Fuses

Construction body material Termination material Fuse element Ceramic (1206/0603/0402); Fiberglass/Epoxy (2410) Silver, Nickel, Tin Silver(1206/0603/0402); Copper/Copper Alloy (2410)
Figure F1 Thermal Derating Current for All Fuses

1206/0603/0402 Series Temperature Effect on Current Rating
105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 -55 110 105 100 95 90
2410 Series Temperature Effect on Current Rating
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% De-rating
% De-rating
-35 -15 5 25 45 65 85 105 125 145
85 80 75 70 65 60 55 50 -55 -35 -15 5 25 45 65 85 105 125
Table F3 Electrical Specifications for All Fuses

Insulation resistance after opening 20,000 minimum @ rated voltage. Fuse clearing under low voltage conditions may result in lower post-clearing insulation values. Under normal fault conditions TE Circuit Protection fuses provide sufficient insulation resistance for circuit protection. Current carrying capacity Withstands 100% rated current at +25C ambient for 4 hours when evaluated per MIL-PRF-23419.
HF Halogen Free
97
Table F4 Packaging Information for All Fuses

Size 0402(1005) 0603(1608) 0603SFV(1608) 1206(3216) 2410(6125) Reel Quantity (pcs) 10,000 4,000 6,000 3,000 2,000 Reel Diameter 178mm white plastic 178mm white plastic 178mm white plastic 178mm white plastic 178mm white plastic Reel Width 9.0 0.5mm 9.0 0.5mm 9.0 0.5mm 9.0 0.5mm 13.4 0.5mm Carrier Tape Size 8.00 0.10mm 8.00 0.10mm 8.00 0.10mm 8.00 0.10mm 12.00 0.10mm Tape Type Paper Paper Paper Plastic Plastic Reels per Outside Shipment Box 5 5 5 5 4 Outside Shipment Boxes per Overpack 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10
Figure F2 Recommended Soldering Temperature Profile for All Fuses
tp Tp Ramp up TL Critical Zone TL to Tp
TsMAX
tL
Temperature
TsMIN ts Preheat
Ramp down
25 Reflow Profile
t 25C to Peak Time
Classification Reflow Profiles

Profile Feature Average ramp up rate (TsMAX to Tp) Preheat Temperature min. (TsMIN) Temperature max. (TsMAX) Time (tsMIN to tsMAX) Time maintained above: Temperature (TL) Time (tL) Peak/Classification temperature (Tp) Time within 5C of actual peak temperature Time (tp) From 25C to preheating (150C) Ramp down rate 1206/0603/0402 3C/second max. 150C 200C 60-180 seconds 217C 60-150 seconds 260C max. 20-40 seconds 8 minutes max. 4C/second max. 2410 3C/second max. 150C 200C 40-100 seconds 200C 30-90 seconds 250C max. 30-40 seconds 40-100 seconds Natural cooling
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Recommended conditions for hand soldering: 1. Using hot air rework station that can reflow the solder on both terminations at the same time is strongly recommended, do not directly contact the chip termination with the tip of soldering iron. 2. Preheating: 150C, 60s (min). Appropriate temperature (max) of soldering iron tip/soldering time (max): 280C /10s or 350C / 3s.
98
HF Halogen Free
Table F5 Tape and Reel Specifications for All Fuses

Dimension in inches (mm) Mark E1 0402 (1005) 0.069 0.004 (1.75 0.10) F 0.138 0.002 (3.50 0.05) W 0.315 0.004 (8.00 0.10) P1 0.079 0.004 (2.00 0.10) P0 0.157 0.004 (4.00 0.10) P2 0.079 0.002 (2.00 0.05) D0 0.059 0.004 (1.50+0.10/-0.00) D1 0603 (1608) 0.069 0.004 (1.75 0.10) 0.138 0.002 (3.50 0.05) 0.315 0.004 (8.00 0.10) 0.157 0.004 (4.00 0.10) 0.157 0.004 (4.00 0.10) 0.079 0.002 (2.00 0.05) 0.059 0.004 (1.50+0.10/-0.00) 1206 (3216) 0.069 0.004 (1.75 0.10) 0.138 0.002 (3.50 0.05) 0.315 0.004 (8.00 0.10) 0.157 0.004 (4.00 0.10) 0.157 0.004 (4.00 0.10) 0.079 0.002 (2.00 0.05) 0.059 0.004 (1.50+0.10/-0.00) 0.039 max (1.00 max) t 0.009 0.001 (0.23 0.02) A0 0.026 0.004 (0.67 0.10) B0 0.046 0.004 (1.17 0.10) K0 0.025 0.004 (0.63 0.10) 0.039 0.004 (0.98 0.10) 0.071 0.004 (1.80 0.10) 0.037 0.003 (0.95 0.08) 0.071 0.004 (1.80 0.10) 0.138 0.004 (3.50 0.10) 0.050 0.004 (1.27 0.10) 0.039 0.004 (0.98 0.10) 0.071 0.004 (1.80 0.10) 0.024 0.003 (0.60 0.08) 0603SFV (1608) 0.069 0.004 (1.75 0.10) 0.138 0.002 (3.50 0.05) 0.315 0.004 (8.00 0.10) 0.157 0.004 (4.00 0.10) 0.157 0.004 (4.00 0.10) 0.079 0.002 (2.00 0.05) 0.059 0.004 (1.50+0.10/-0.00) 2410 (6125) 0.069 0.004 (1.75 0.10) 0.217 0.004 (5.50 0.10) 0.472 0.004 (12.00 0.10) 0.157 0.004 (4.00 0.10) 0.157 0.004 (4.00 0.10) 0.079 0.004 (2.00 0.10) 0.059 0.004 (1.50+0.10/-0.00) 0.61 0.004 (1.55 0.10) 0.010 0.002 (0.25 0.05) 0.112 0.004 (2.85 0.10) 0.252 0.004 (6.40 0.10) 0.093 0.004 (2.35 0.10)
Figure F3 Component Tape Dimensions for All Fuses

Paper Carrier Tape Specifications
D0 E1 P0 P2
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F W B0
D1
P1
A0
K0
Plastic Carrier Tape Specifications

D0 E1 P0 P2 t
F W B0
D1
P1
A0
K0
HF Halogen Free
99
Figure F4 Reel Dimensions for All Fuses

Dimension (mm) Mark B W1 W2 1206/0603/0402 60 9 11.4 8
W1
Dimension Description Hub outer diameter Reel inside width Reel outside width Tape width
2410 60.2 13.4 16
W2
Agency Approvals for All Fuses

UL File # E197536
Part Numbering System for Fast-Acting, Slow-Blow And 0603 Very Fast-Acting Chip Fuses
1206 SF F 400 F / 24 -2
Packaging -2 = Tape and Reel Voltage Rating 24 = 24VDC Special Code F = RoHS Compliant FM = RoHS Compliant + Marked Part Rated Current 050 = 0.50 Amps 400 = 4 Amps Fuse Blow Type F = Fast Acting S = Slow Blow SF = Surface Mount Fuse Size (1206, 0603, 0402)
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Part Numbering System for High-Current-Rated Chip Fuses

1206 SF H 100 F / 24 -2
Packaging -2 = Tape and Reel Voltage Rating 24 = 24VDC Special Code F = RoHS Compliant FM = RoHS Compliant + Marked Part Rated Current 100 = 10 Amps Fuse Blow Type H = High Current SF = Surface Mount Fuse Size (1206)
100
HF Halogen Free
Part Numbering System for 2410 Very Fast-Acting Fuses

2410 SF V 6.30 FM / 125 -2
Packaging -2 = Tape and Reel Voltage Rating 125 = 125VDC Special Code F = RoHS Compliant M = Marked Part Rated Current 6.30= 6.30 Amps Fuse Blow Type V = Very Fast Acting SF = Surface Mount Fuse Size (0.24*0.10 inch)
11
Warning :
All information, including illustrations, is believed to be accurate and reliable. Users, however, should independently evaluate the suitability of and test each product selected for their application. Tyco Electronics Corporation and/or its Affiliates in the TE Connectivity Ltd. family of companies (TE) makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use.TEs only obligations are those in the TE Standard Terms and Conditions of Sale for this product, and in no case will TE be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, TE reserves the right to make changes to materials or processing that do not affect compliance with any applicable specification without notification to Buyer.
HF Halogen Free
101
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102

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Surface-mount Fuses Fundamentals

Surface-mount Fuses Fundamentals

Multi-layer Design for Chip Fuses

Single-layer Glass Coated Design

Single-layer Glass Coated Design

Wire-In-Air Design for 2410SFV Fuses

Straight wire element

Copper terminal plated with Ni and Tin

2410 Series Temperature Effect On Current Rating

% of Carrying Current Capacity

100 90 80 70 60 50 40 30 20 10 0 -55 -45 -35 -25 -15 -5 5 15 25 35 45 55 65 70 85 95 105 115 125

90 85 80 75 70 65 60 55 50 -55 -35 -15 5 25 45 65 85 105 125

Maximum Operating Temperature (C)

Maximum Operating Temperature (C)

Pulse Cycle Derating

Selecting Surface-mount Fuses

Fuse Selection Flowchart

Step 2 Determine Pulse Waveform by Calculating I2t

Step 3 Apply Pulse Cycle Derating

Step 4 Apply Pulse Temperature Derating

Step 5 Apply Derating for Variance in the Circuit

Step 6 Select Fuse Current Rating for Pulse Environment

Step 8 Check Voltage Rating

Surface-mount Fuses Pulse Tolerant Chip Fuses

Surface-mount Fuses Pulse Tolerant Chip Fuses

60 seconds (max.) 0.02 seconds (max.)

Max. Interrupt Ratings Voltage (VDC) 32 32 32 32 32 32 32 32 32 Current (A) 50 50 50 50 50 50 50 50 50

Shape and Dimensions mm (Inch)

Part Number 0603SFP100F/32-2 0603SFP150F/32-2

0603SFP200F/32-2 0603SFP250F/32-2 C D Max 0.51 Min 0.65 Max 0.95

A Min mm in 1.45 Max 1.75 Min 0.65

B Max 0.95 Min 0.21

0603SFP300F/32-2 0603SFP350F/32-2 0603SFP400F/32-2 0603SFP450F/32-2 0603SFP500F/32-2

1206 (3216 mm) Pulse Tolerant Chip Fuses

Max. Interrupt Ratings Voltage (VDC) 63 63 63 32 32 32 32 32 32 Current (A) 50 50 50 50 50 50 50 50 50

Part Number 1206SFP100F/63-2 1206SFP150F/63-2 1206SFP200F/63-2 1206SFP250F/32-2

1206SFP300F/32-2 D 1206SFP350F/32-2 Max 1.80 1206SFP400F/32-2 1206SFP450F/32-2 1206SFP500F/32-2 Min 1.40

A Min mm in 3.00 Max 3.40 Min 0.77

B Max 1.17 Min 0.26

RoHS Compliant, ELV Compliant

Surface-mount Fuses Pulse Tolerant Chip Fuses

Clear Time (s)

Note: Curves are nominal

RoHS Compliant, ELV Compliant

Clear Time (s)

3.0 A 3.5 A 4.0 A 4.5 A 5.0 A

Note: Curves are nominal

RoHS Compliant, ELV Compliant

Surface-mount Fuses 0603 Very Fast-Acting Chip Fuses

Surface-mount Fuses 0603 Very Fast-Acting Chip Fuses

5 seconds (max.) 0.2 seconds (max.)

Max. Interrupt Ratings Voltage (VDC) 32 32 32 32 32 32 32 32 32 32 32 32 32 Current (A) 50 50 50 35 35 35 35 35 35 35 35 35 35

Part Number 0603SFV050F/32-2

Shape and Dimensions mm (Inch)

A Min mm in 1.45 Max 1.75 Min 0.22

B Max 0.48 Min 0.21

C Max 0.51 Min 0.65

(0.057) (0.069) (0.009) (0.019) (0.008) (0.020) (0.025) (0.037)

* Measured at 10% of rated current and 25C

0603SFV It vs. t Curves

Clear Time (s)

Note: Curves are nominal

RoHS Compliant, ELV Compliant