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Yanbu Export Refinery Project

PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

PREFACE This procedure is a revision or an overlay to a Saudi Aramco Engineering Procedure (SAEP), for the scope of the Yanbu Export Refinery Project, YERP, unless specifically defined as a New document. A YERP procedure consists of a revision or an overlay and the Saudi Aramco (SA) document with the same name. An overlay establishes any required changes to the SA document and specifically defines the changes. If the SA document is to be used without any changes the overlay will state there are no changes required. If the document is a new YERP document, with no reference to a SA procedure, the overlay will state it. The YERP Procedure Index identifies which YERP documents are new and the ones that relate to SA documents that are unchanged, changed, or deleted. All references to SA procedures, specifications and standards are to be defined as references to YERP procedures, specifications and standards unless specifically stated otherwise in the overlay. All references to SA organizations are to be defined as the YERP Management Team. Interpret the following as specified: Revise A specific revision to a SA or other Code paragraph or sentence as noted in this specification Add continuation of an SA or other Code paragraph with an overlay requirement Substitute replace the SA or other Code paragraph in entirety by the overlay requirement New New paragraph number in the overlay with no corresponding SA or other Code paragraph Delete SA or other Code paragraph is deleted by the overlay

REVISION This is a new YERP document that does not replace any Saudi Aramco Document. ATTACHMENTS Forms as listed: Section 7.0, Engineering Forms; Section 8.0, Inspection Forms; and Section 9.0, HSE Forms.

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

TABLE OF CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 PURPOSE4 SCOPE AND OBJECTIVES.4 CONFLICTS AND DEVIATIONS.4 AFFECTS.4 DEFINITIONS..4 REFERENCES5 YERP ENGINEERING FORMS5 YERP INSPECTION FORMS.13 YERP HSE (HEALTH, SAFETY, AND ENVIRONMENT) FORMS..13

FIGURES AND TABLES TABLE 1 YERP ENGINEERING FORMS5 TABLE 2 YERP INSPECTION FORMS.13 TABLE 3 YERP HSE FORMS.13

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

1.0

PURPOSE The purpose of this document is to define the forms to be used by any Contractor, Suppliers and Sub-Suppliers on the Yanbu Export Refinery Project (YERP).

2.0

SCOPE AND OBJECTIVES The project forms (formerly YERP forms) are documents utilized for the purpose of reporting, documenting, or requesting information. This document collects the YERP forms for easy reference and use. Forms referenced in project standards, specifications, or procedures that have been determined to not be applicable to YERP, are listed as DELETED in the date column of the tables shown in Sections 7.0, 8.0, and 9.0 of this document. This collection of forms is in addition to YERP SA-FORMS-175, Inspection and Test Plans, and YERP SA-NMR-FORMS, Nonmaterial Requirements.

3.0

CONFLICTS AND DEVIATIONS Any conflicts between this document and other applicable YERP Saudi Aramco Engineering Procedures (YERP-SAEP), YERP Saudi Aramco Engineering Standards (YERP-SAES), YERP Saudi Aramco Engineering Procedures (YERPSAEP), YERP Materials System Specifications (YERP-SAMSS), YERP-Standard Drawings (YERP-SASD), or industry standards, codes, and forms shall be resolved in writing by the YERP PMT. Direct all requests to deviate from this specification in writing to the YERP PMT who shall follow internal project procedure YERP-SAEP-302 Instruction for obtaining a waiver of mandatory YERP requirement.

4.0

AFFECTS This document affects activities being performed according to project standards, specifications, or procedures requiring the use of forms.

5.0

DEFINITIONS Company Project Management Team (PMT) Is the group responsible for the management of the entire project and is dedicated to the overall success, development and execution of the work and to ensure alignment across the numerous project interfaces. Contractor or Contractors Any design, Construction or Service Contractor(s); Manufacturer(s); Vendor(s); Government Agencies; and other similar organization(s) having a contractual relationship or a prospective contractual relationship with the Company.
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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Yanbu Export Refinery Project (YERP) As used in this procedure, shall also mean the Yanbu Export Refinery Company and its affiliated companies. It is also named as the COMPANY. 6.0 REFERENCES YERP Engineering Procedure YERP-SAEP-302 Forms YERP-SA-FORMS-175 YERP-SA-NMR-FORMS 7.0 YERP ENGINEERING FORMS The YERP project engineering forms for the purpose of reporting, documenting, or requesting information are listed in TABLE 1 YERP ENGINEERING FORMS.
Number YERP-0145-ENG YERP-0293-ENG YERP-305-ENG YERP-0777-ENG YERP-2093-ENG YERP-2514-M-ENG YERP-2517-ENG YERP-2601-ENG YERP-2693-ENG YERP-2694-ENG YERP-2713-ENG YERP-2714-ENG YERP-2716-ENG YERP-2731-M-ENG YERP-2741-M-ENG YERP-2748-M-ENG YERP-2773-M-ENG Title ENGINEERING DATA TRANSMITTAL YERP C-A GATE SECURITY LOG SHEET CHANGE APPROVAL FORM DATA SHEET RETRACTABLE COUPON HOLDER EQUIPMENT INSPECTION RECORD GENERAL ROTARY POSITIVE DISPLACEMENT PUMP DATA SHEET PITOT TUBE METER DATA SHEET EQUIPMENT INSPECTION SCHEDULE DATA AND OPERATING LIMITS SHEET ATMOSPHERIC / LOWPRESSURE TANKS DATA AND OPERATING LIMITS SHEET PRESSURE VESSELS DATA AND OPERATING LIMITS SHELL & TUBE HEAT EXCHANGERS SHELL AND TUBE HEAT EXCHANGER SPECIFICATION DATA SHEET AIR COOLED HEAT EXCHANGERS DATA AND OPERATING LIMITS FIRED HEATERS CENTRIFUGAL PUMP DATA SHEET FOR HORIZONTAL PUMPS AND VERTICAL IN-LINE PUMPS CENTRIFUGAL PUMP DATA SHEET FOR VERTICAL LINE SHAFT PUMPS INSTRUMENT SPECIFICATION SHEET PRESSUREINSTRUMENTS Date 11/07 05/08 05/08 05/08 11/07 05/08 12/07 11/07 12/07 12/07 12/07 04/08 04/08 12/07 05/08 12/07 12/07

Instruction for Obtaining a Waiver of Mandatory YERP Requirement. Inspection and test plans. Nonmaterial requirements.

TABLE 1 YERP ENGINEERING FORMS


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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number YERP-2775-ENG YERP-2777-ENG YERP-2778-ENG YERP-2780-ENG YERP-2781E-ENG YERP-2786-ENG YERP-2787-ENG YERP-2788-ENG YERP-2790-ENG YERP-2793-ENG YERP-2794-ENG YERP-2799-ENG YERP-2811-M-ENG YERP-2812-M-ENG YERP-2821-ENG YERP-3099-A-ENG YERP-3101-ENG YERP-3175-ENG YERP-3176-ENG YERP-3176A-ENG YERP-3177-ENG YERP-3185-ENG YERP-3185-A-ENG YERP-3186-ENG YERP-3188-ENG YERP-3195-ENG YERP-3750-ENG YERP-5645-1-ENG YERP-5645-2-ENG YERP-5645-3-ENG YERP-5763-ENG YERP-6078-ENG YERP-6079-ENG

Title INSTRUMENT SPECIFICATION SHEET BULB TYPE TEMPERATURE INSTRUMENTS INSTRUMENT SPECIFICATION SHEET RECEIVING INSTRUMENTS INSTRUMENT SPECIFICATION SHEET LOCAL FLOW INSTRUMENTS INSTRUMENT SPECIFICATION SHEET BLANCED BRIDGE TYPE TEMPERATURE INSTRUMENTS INSTRUMENT INSTALLATION SCHEDULE MISCELLANEOUS INSTRUMENTS INSTRUMENT SPECIFICATION SHEET TRAPS AND DRAINERS INSTRUMENT SPECIFICATION SHEET PRESSURE REGULATORS INSTRUMENT SPECIFICATION SHEET DIFFERENTIAL TYPE LEVEL INSTRUMENTS INSTRUMENT SPECIFICATION SHEET VARIABLE AREA FLOW METERS INSTRUMENT SPECIFICATION SHEET DRAFT GAUGES INSTRUMENT SPECIFICATION SHEET SNAP ACTING VALVES INSTRUMENT INSTALLATION SCHEDULE RELIEF VALVES STEAM TURBINE / GAS EXPANSION TURBINE DATA SHEET FOR CENTRIFUGAL COMPRESSORS SAFETY INSTRUCTION SHEET CRITICAL PLANT PIPING RELIEF VALVE AUTHORIZATION SPARE PARTS RECORD ORIFICE PLATE DETAIL FOR RF FLANGES ORIFICE PLATE DETAIL SEGMENTAL ORIFICE PLATE DETAIL RESTRICTION ORIFICE PLATE DETAIL QUADRANT EDGE INSTRUMENT MATERIAL SUMMARY SHEET INSTRUMENT MATERIAL SUMMARY SHEET INSTRUMENT SPECIFICATION SHEET VIBRATION SWITCHES METER READING TABLES INSTRUMENT SPECIFICATION SHEET PISTON OPERATED VALVES RELIEF VALVE MAINTENANCE REPORT SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPLINE MAIN LINE PIPE SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPLINE CRITICAL PIPING SAFETY INSTRUCTION SHEET TERMINAL AND BULK PLANT PIPING REQUEST FOR YERP PHOTOGRAPH INSTRUMENT SPECIFICATION SHEET FLOW INSTRUMENTS INSTRUMENT SPECIFICATION SHEET - LEVEL SWITCHES

Date 12/07 12/07 12/07 12/07 03/08 12/07 12/07 12/07 12/07 12/07 12/07 12/07 05/08 05/08 12/07 12/07 04/08 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 05/08 12/07 12/07

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)


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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-6080-ENG YERP-6081-ENG YERP-6233-1-ENG YERP-6237-M-ENG YERP-6238-M-ENG YERP-6239-ENG YERP-6286-ENG YERP-6409-ENG YERP-6409A-ENG YERP-6880-M-ENG YERP-7076-ENG YERP-7305-ENG YERP-7823-ENG YERP-7835-ENG YERP-8001-M-ENG YERP-8002-M-ENG YERP-8003-M-ENG YERP-8004-M-ENG YERP-8010-M-ENG YERP-8020-111-ENG YERP-8020-115-ENG YERP-8020-116-ENG YERP-8020-117-ENG YERP-8020-118-ENG YERP-8020-124-ENG YERP-8020-200-ENG YERP-8020-212-ENG YERP-8020-213-ENG YERP-8020-312-ENG YERP-8020-314-ENG YERP-8020-318-ENG

Title
INSTRUMENT SPECIFICATION SHEET FILLED SYSTEM TYPE TEMPERATURE SWITCHES INSTRUMENT SPECIFICATION SHEET THERMOCOUPLE / RTD SWITCHES VALVE DATA SHEET DATA SHEET FOR DIESEL ENGINE DATA AND OPERATING LIMITS AIR COOLED HEATEXCHANGERS INSTRUMENT SPECIFICATION SHEET GENERAL RECIPROCATING COMPRESSOR DATA SHEET PLANT & INSTRUMENT AIR SERVICE DEVATION REQUEST CONDITIONS OF APPROVAL FORM SUBMERSIBLE PUMPS DATA INSTRUMENT INSTALLATION SCHEDULE MOV/AOV/HOV/GOV EQUIPMENT NOISE DATA SHEET MEDIUM VOLTAGE CABLE TEST RECORD CONTRACTOR REQUEST FOR PHOTOGRAPHY DATA SHEET FOR RECIPROCATING COMPRESSOR, PROCESS AIR & GAS SERVICE COMBUSTION GAS TURBINES DATA SHEET DATA SHEET GEAR UNIT (FOR INCREASERS & REDUCERS OF PARALLEL SHAFT DESIGN) LUBRICATION, SHAFT SEALING AND CONTROL OIL SYSTEMS DATA SHEET POSITIVE DISPLACEMENT PUMP DATA SHEET INSTRUMENT SPECIFICATION SHEET FLOW TRANSMITTERS (DIFF. PRESSURE TYPE) INSTRUMENT SPECIFICATION SHEET METERING ORIFICE CALCULATION CONVENTIONAL UNITS INSTRUMENT SPECIFICATION SHEET VENTURI TUBE SPECIFICATION & CALCULATION INSTRUMENT SPECIFICATION SHEET TURBINE METERS INSTRUMENT SPECIFICATION SHEET - LIQUID POSITIVE DISPLACEMENT METERS INSTRUMENT SPECIFICATION SHEET RESTRICTION ORIFICE CALCULATION AND SPECIFICATION INSTRUMENT SPECIFICATION SHEET PRESSURE TRANSMITTERS SMART INSTRUMENT SPECIFICATION SHEET PRESSURE AND DIFFERENTIAL PRESSURE GAUGES INSTRUMENT SPECIFICATION SHEET PRESSURE AND D/P SWITCH INSTRUMENT SPECIFICATION SHEET LEVEL GAUGE GLASSES INSTRUMENT SPECIFICATION SHEET LEVEL INSTRUMENTS INSTRUMENT SPECIFICATION SHEET AUTOMATIC TANK GAUGING EQUIPMENT

Date
12/07 12/07 12/07 05/08 04/08 12/07 12/07 04/08 04/08 12/07 12/07 12/07 04/08 05/08 05/08 12/07 05/08 05/08 05/08 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-8020-319-ENG YERP-8020-400-ENG YERP-8020-415-ENG YERP-8020-416-ENG YERP-8020-418-ENG YERP-8020-419-ENG YERP-8020-511-ENG YERP-8020-511-ENG YERP-8020-512-ENG YERP-8020-514-ENG YERP-8020-515-ENG YERP-8020-517-ENG YERP-8020-611-ENG YERP-8020-611-ENG YERP-8020-612-ENG YERP-8020-612-ENG YERP-8020-612-ENG YERP-8020-617-ENG YERP-8020-625-ENG YERP-8020-625-ENG YERP-8020-625-ENG YERP-8020-711-ENG YERP-8020-712-ENG YERP-8020-713-ENG YERP-8020-716-ENG YERP-8020-717-ENG

Title
INSTRUMENT SPECIFICATION SHEET AUTOMATIC TANK GAUGE RADAR INSTRUMENT SPECIFICATION SHEET TEMPERATURE TRANSMITTERS- SMART INSTRUMENT SPECIFICATION SHEET THERMOCOUPLE (T/C) ASSEMBLY INSTRUMENT SPECIFICATION SHEET RESISTANCE TEMPERATURE DETECTOR (RTD) INSTRUMENT SPECIFICATION SHEET THERMOWELL INSTRUMENT SPECIFICATION SHEET TEMPERATURE MONITOR INSTRUMENT SPECIFICATION SHEET CHROMATOGRAPHS (PAGE 1) INSTRUMENT SPECIFICATION SHEET CHROMATOGRAPHS (PAGE 2) INSTRUMENT SPECIFICATION SHEET OXYGEN ANALYZER INSTRUMENT SPECIFICATION SHEET COMBUSTIBLE GAS AND HYDROGEN SULFIDE MONITORS INSTRUMENT SPECIFICATION SHEET - MOISTURE ANALYZERS INSTRUMENT SPECIFICATION SHEET DENSITY METERS FOR GAS AND LIQUID SERVICE INSTRUMENT SPECIFICATION SHEET PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES (PAGE 1) INSTRUMENT SPECIFICATION SHEET PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES (PAGE 2) INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT OPERATED (PAGE 1) INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT OPERATED (PAGE 2) INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT OPERATED (PAGE 3) INSTRUMENT SPECIFICATION SHEET FLAME MONITORING SYSTEMS INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM (PAGE 1) INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM (PAGE 2) INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM (PAGE 3) INSTRUMENT SPECIFICATION SHEET GLOBE/ANGLE CONTROL VALVES INSTRUMENT SPECIFICATION SHEET BALL CONTROL VALVES INSTRUMENT SPECIFICATION SHEET BUTTERFLY / ROTARY PLUG CONTROL VALVES INSTRUMENT SPECIFICATION SHEET PNEUMATIC ACTUATORS (ONOFF SERVICE) INSTRUMENT SPECIFICATION SHEET HYDRAULIC VALVE ACTUATORS

Date
12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008 Number YERP-8020-718-ENG YERP-8020-815-ENG YERP-8020-815-ENG YERP-8020-825-ENG YERP-8020-827-ENG YERP-8020-828-ENG YERP-8020-830-ENG YERP-8020-831-ENG YERP-8020-913-ENG YERP-8117-M-ENG YERP-8130-M-ENG YERP-8150-M-ENG YERP-8172-ENG YERP-8173-ENG YERP-9305-ENG YERP-9524-ENG YERP-9524-ENG YERP-9524-ENG YERP-9541-ENG YERP-9543-ENG YERP-9544-ENG YERP-9547-ENG YERP-9548-ENG YERP-9550-ENG YERP-9558-ENG YERP-9580-ENG YERP-9594-ENG YERP-AP-ENG YERP-ASU-ENG YERP-AVS -ENG Title INSTRUMENT SPECIFICATION SHEET ELECTRIC MOTOR OPERATED VALVE ACTUATORS INSTRUMENT SPECIFICATION SHEET ANNUNCIATORS (PAGE 1) INSTRUMENT SPECIFICATION SHEET ANNUNCIATORS (PAGE 2) INSTRUMENT SPECIFICATION SHEET ELECTRO MECHANICAL RELAYS INSTRUMENT SPECIFICATION SHEET SOLENOID OPERATED VALVES INSTRUMENT SPECIFICATION SHEET TRANSDUCERS (SIGNAL CONVERSION) INSTRUMENT SPECIFICATION SHEET PROGRAMMABLE CONTROLLER INSTRUMENT SPECIFICATION SHEET PACKAGED UNIT INSTRUMENTATION INSTRUMENT SPECIFICATION SHEET INSTRUMENTATION AND THERMOCOUPLE CABLE DATA SHEET CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS SIDE ENTRY MIXER DATA SHEET PACKAGED INTEGRALLY GEARED CENTRIFUGAL COMPRESSOR DATA SHEET PLATE AND FRAME HEAT EXCHANGER DATA AND OPERATING LIMITS PLATE & FRAME TYPE HEAT EXCHANGERS CONTRACTOR PHOTOGRAPHER PERMIT PROCESS DESIGN DATA SHEET PACKING PROCESS DESIGN DATA SHEET STREAM COMPOSITION PROCESS DESIGN DATA SHEET TRAYS DATA SHEET ELECTRIC HEAT EXCHANGER DATA SHEET PRESSURE RELIEF DEVICE PROCESS SELECTION BASIS FOR FLARE SYSTEMS FLARE LOAD SUMMARY DATA SHEET FLARE TIP SPECIFICATION SHEET FLARES WATER-TUBE BOILER DATA SHEET PHOTOGRAPHY CONTROL REPORT API 620 STORAGE TANK DATA SHEET DRAWING COMPLETION CERTIFICATE (DDC) DATA SHET AIR PREHEATER DATA SHEET AIR SEPARATION UNIT DATA SHEET ATMOSPHERIC VENT SILENCER DATA SHEET Date 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 12/07 05/08 12/07 12/07 05/08 12/07 12/07 12/07 05/08 12/07 12/07 12/07 12/07 12/07 05/08 12/07 12/07 05/08 05/08 05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number YERP-BC-ENG YERP-BCR-ENG YERP-BLOWER-ENG YERP-BS-ENG YERP-BT-ENG YERP-CB-ENG YERP-CF-ENG YERP-CFILTER-ENG YERP-CIFDS-ENG YERP-CIS-ENG YERP-CLSCRFILTERENG YERP-COALSCERENG YERP-CP-ENG YERP-CVP-ENG YERP-DEAERTORENG YERP-DESALTERENG YERP-DGSS-ENG YERP-DV-ENG YERP-EJECTOR-ENG YERP-FAN(FURN)ENG YERP-FAN-ENG YERP-FANS-ENG YERP-FHHC-ENG YERP-FILTERS-ENG YERP-FPTT-ENG YERP-FWIM-ENG YERP-GC-ENG YERP-GISG(34.5kV)ENG YERP-GISG(380kV)ENG YERP-GPGUPS-ENG YERP-GPLO-ENG YERP-HPV-ENG YERP-HT-ENG YERP-ICSCOPE-ENG

Title DATA SHEET BELT CONVEYORS DATA SHEET BATTERY CHARGERS / RECTIFIERS DATA SHEET BLOWER DATA SHEET BASKET STRAINER DATA SHEET BELT TRIPPERS DATA SHEET CABLE BUS DATA SHEET CENTRIFUGAL FAN DATA SHEET CARTRIDGE FILTER DATA SHEET COATING, INSULATION, FIREPROOFING DATA SHET CHEMICAL INJECTION SYSTEM DATA SHEET COALESCER FILTER DATA SHEET COALESCER DATA SHEET CENTRIFUGAL PUMP DATA SHEET CONTROLLED VOLUME PUMP DATA SHEET DEAERTOR DATA SHEET DESALTER DATA SHEET DRY GAS SEAL SYSTEM DATA SHEET DIVERTER VALVES DATA SHEET EJECTOR EDUCTOR DATA SHEET FAN (FURNACE) DATA SHEET - FAN DATA SHEET FANS DATA SHEET FIRED HEATER HEAT CURVE SUMMARY DATA SHEET FILTERS (GAS / SOLIDS SERVICE) DATA SHEET FLUIDIZING PRESSURE TRANSFER TANKS DATA SHEET FORM-WOUND INDUCTION MOTOR DATA SHEET GRAVITY CHUTES DATA SHEET 34.5kV GAS INSULATED METAL ENCLOSED (GISD) SWGR DATA SHEET 380kV GAS INSULATED METAL ENCLOSED (GISD) SWGR DATA SHEET GENERAL PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET GENERAL PURPOSE LUBE OIL DATA SHEET HORIZONTAL PRESSURE VESSEL DATA SHEET HOISTS & TROLLEYS INSTRUMENT AND CONTROLS SCOPE OF SUPPLY

Date 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 04/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)


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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number YERP-IGC-ENG YERPINSTRUMENTAD-ENG YERP-LRVPCS-ENG YERP-LVAFD-ENG YERP-LVMCC-ENG YERP-MBDP-ENG YERP-MP-ENG YERP-MS-ENG YERP-MVMCC-ENG YERP-OTC-ENG YERP-PBC-ENG YERP-PB-ENG YERP-PCS-ENG YERP-PDB-ENG YERP-PD-ENG YERP-PE-ENG YERP-PFU-ENG YERP-PT(4.16kV)-ENG YERP-PT(13.8kV)-ENG YERP-PT(380kV)-ENG YERP-PT(480V)-ENG YERP-RC-ENG YERP-REACTORS-ENG YERP-RECLAIMERENG YERP-RV-ENG YERP-SCIM>200HPENG YERP-SCIM-ENG YERP-SCP-ENG YERP-SG(4.16kV)-ENG YERP-SG(13.8kV)-ENG YERP-SG(480V)-ENG

Title DATA SHEET INTEGRALLY GEARED COMPRESSOR DATA SHEET INSTRUMENT AIR DRIER DATA SHEET LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET LOW VOLTAGE ADJUSTABLE FREQUENCY DRIVES DATA SHEET LOW VOLTAGE MOTOR CONTROL CENTER DATA SHEET MIXED BED DEMINERALIZER PACKAGE DATA SHEET METERING PUMPS DATA SHEET MAGNETIC SEPARATORS DATA SHEET MEDIUM VOLTAGE MOTOR CONTROL CENTER DATA SHEET OVERHEAD TRAVELING CRANES DATA SHEET PIPE BELT CONVEYORS DATA SHEET PACKAGED BOILER DATA SHEET PNEUMATIC CONVEYING SYSTEMS DATA SHEET POSITIVE DISPLACEMENT BLOWERS DATA SHEET PROJECT DESIGN DATA SHEET PIPING EQUIPMENT DATA SHEET PASTILLE FORMING UNIT DATA SHEET 4.16kV POWER TRANSFORMERS DATA SHEET 13.8kV POWER TRANSFORMERS DATA SHEET 380kV POWER TRANSFORMERS DATA SHEET 480V POWER TRANSFORMERS DATA SHEET ROLL CRUSHER DATA SHEET REACTORS DATA SHEET RECLAIMER DATA SHEET ROTARY VALVES DATA SHEET SQUIRREL CAGE INDUCTION MOTOR (LESS THAN 200 HP) DATA SHEET SQUIRREL CAGE INDUCTION MOTOR DATA SHEET SEALLESS CENTRIFUGAL PUMP DATA SHEET 4.16kV SWITCHGEAR DATA SHEET 13.8kV SWITCHGEAR DATA SHEET 480V SWITCHGEAR

Date 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number YERP-SG-ENG YERP-SGV-ENG YERP-SL-ENG YERP-SLS-ENG YERP-SM-ENG YERP-SMIXER-ENG YERP-SP-ENG YERP-SPST-ENG YERP-SSDC-ENG YERP-STDSS-ENG YERP-TOWERSENG YERP-TS-ENG YERP-UPS-ENG YERP-VCF-ENG YERP-VE-ENG YERP-VFB-ENG YERP-VPVCOLUMNENG

Title DATA SHEET SYNCHRONOUS GENERATOR DATA SHEET SLIDE GATE VALVES DATA SHEET SHIP LOADER DATA SHEET SANITARY LIFT STATION DATA SHEET SYNCHRONOUS MOTOR DATA SHEET STATIC MIXER DATA SHEET SOLIDS PRODUCT DATA SHEET SPECIAL PURPOSE STEAM TURBINE DATA SHEET SAMPLE STATION DESIGN CONDITIONS DATA SHEET SPRAY TYPE DUST SUPPRESION SYSTEMS DATA SHEET TOWERS DATA SHEET TRUCK SCALES DATA SHEET UNINTERRUPTIBLE POWER SUPPLIES DATA SHEET VERTICAL CONVEYORS / FEEDERS DATA SHEET VACUUM EJECTOR DATA SHEET VERTICAL FABRICATED BINS DATA SHEET VERTICAL PRESSURE VESSEL (COLUMN)

Date 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08 05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

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PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

8.0

YERP INSPECTION FORMS The project YERP inspection forms for the purpose of reporting, documenting, or requesting information are listed in TABLE 2 YERP INSPECTION FORMS.

Number YERP-00-SAIP-07 YERP-00-SAIP-08 YERP-2642-ENG YERP-2642-1-ENG YERP-4719-A-ENG YERP-6133 YERP-7213 YERP-7214 YERP-7235-ENG YERP-7627-ENG YERP-7627-ENG

Title PMI REPORT PMI LOG SHEET PRESSURE TEST REPORT PRESSURE TEST INFORMATION SHEET RADIOGRAPHY REQUEST/REPORT SHEET MECHANICAL COMPLETION EXCEPTION ITEM LIST MECHANICAL COMPLETION CERTIFICATE PEFORMANCE ACCEPTANCE CERTIFICATE HOT TAP DATA & CHECKLIST HOT TAP/STOPPLE & REINFORCEMENT CALCULATION REQUEST (PAGE 1) HOT TAP/STOPPLE & REINFORCEMENT CALCULATION REQUEST (PAGE 2)

Date 11/07 11/07 11/07 11/07 12/07 02/08 02/08 02/08 12/07 12/07 12/07

TABLE 2 YERP INSPECTION FORMS

9.0

YERP HSE (HEALTH, SAFETY, AND ENVIRONMENT) FORMS The project YERP HSE (health, safety, and environment) forms for the purpose of reporting, documenting, or requesting information are listed in TABLE 3 YERP HSE FORMS.

Number YERP-0203A-HSE YERP-0203B-HSE YERP-0203C-HSE YERP-0206A-HSE YERP-0206B-HSE YERP-0215-HSE YERP-0216-HSE YERP-0223-HSE YERP-0224A-HSE YERP-0224B-HSE YERP-0225-HSE

Title NON-COMPLIANCE WITH HSE REQUIREMENTS VERBAL CONFERENCE REPORT WRITTEN CONFERENCE REPORT HEALTH, SAFETY, AND ENVIRONMENTAL INCIDENT REPORT MONTHLY HSE PERFORMANCE SUMMARY COMPETENT PERSON DESIGNATION WASTE MANIFEST ELEVATED AERIAL WORK PLATFORM EXIT PERMIT AIR/ELECTRIC TUGGER PULL PLAN CHECKLIST AIR/ELECTRIC TUGGER NON CRITICAL LIFT LOG ALTERED AND JOB MADE TOOL APPROVAL

Date 01/08 01/08 01/08 11/07 11/07 08/07 12/07 08/07 02/08 08/07 08/07

TABLE 3 YERP HSE FORMS


General Business Confidential Page 13 of 15

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number YERP-0228A-HSE YERP-0228B-HSE YERP-0228C-HSE YERP-0228D-HSE YERP-0233-HSE YERP-0235A-HSE YERP-0235B-HSE YERP-0236-HSE YERP-0237-HSE YERP-0238-HSE YERP-0239A-HSE YERP-0239B-HSE YERP-0239C-HSE YERP-0239D-HSE YERP-0239E-HSE YERP-0239F-HSE YERP-0240A-HSE YERP-0240B-HSE YERP-0243-HSE YERP-0244-HSE YERP-0246-HSE YERP 0247-HSE YERP-0250A-HSE YERP-0250B-HSE YERP-0250C-HSE YERP-0250D-HSE YERP-0252A-HSE YERP-0252B-HSE YERP-0253A-HSE YERP-0253B-HSE YERP-0253C-HSE YERP-0255-HSE YERP-0259A-HSE YERP-0259B-HSE YERP-0260-HSE YERP-0261-HSE YERP-0263A-HSE YERP-0263B-HSE

Title REQUEST FOR ELECTRICAL SHUTDOWN ELECTRICAL HAZARDOUS WORK PLAN ENERGIZED MOTOR CONTROL CENTER UNIT INSERTION PROCEDURE CHECKLIST ENERGIZED MOTOR CONTROL CENTER UNIT REMOVAL PROCEDURE CHECKLIST CONFINED SPACE ENTRY PERMIT CONTROL OF HAZARDOUS ENERGY HAZARDOUS ENERGY ISOLATION LOG CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) PERMIT CRITICAL LIFT PLAN DEMOLITION WORK PLANNING CHECKLIST JOURNEY MANAGEMENT PLAN DRIVERS PERMIT APPLICATION AND REGISTRATION DRIVING/TRAFFIC HAZARD CHEKLIST VEHICLE INSPECTION CHECKLIST DRIVERS DAILY CHECKLIST DRIVING OBSERVATION CHECKLIST MEDICAL EXAMINATION FOR HEAVY EQUIPMENT OPERATORS HEAVY EQUIPMENT OPERATOR DAILY INSPECTION CHECKLISTS EXCAVATION PERMIT FALL PROTECTION EQUIPMENT INSPECTION RECORD FLOORING REMOVAL PERMIT CHEMICAL USE APPROVAL HOT-TAP/TIE-IN CHECKLIST HOT-TAP DATA SHEET HOT TAP PRE-WELDING INSPECTION TIE-IN AUTHORIZATION LINE BREAKING PERMIT MASTER BLIND LIST MEDICAL EXAMINATION FOR MOBILE EQUIPMENT OPERATORS MOBILE CRANE NON-CRITICAL LOG MOBILE CRANE OPERATOR DAILY INSPECTION CHECKLIST CLOSE PROXIMITY PERMIT PNEUMATIC/HYDROSTATIC TESTING PERMIT CHECKLIST FOR PRESSURE TESTING SAFETY WELDING MACHINE EQUIPMENT INSPECTION RECORD POWDER ACTUATED TOOL/CARTRIDGE ISSUANCE CONTROL LOG MEDICAL EXAMINATION FOR FORKLIFT OPERATORS FORKLIFT OPERATORS DAILY INSPECTION CHECKLISTS

Date 10/07 10/07 04/08 04/08 10/07 10/07 10/07 12/07 11/07 03/08 11/07 11/07 11/07 11/07 11/07 11/07 09/07 09/07 09/07 09/07 09/07 09/07 11/07 11/07 11/07 11/07 11/07 11/07 08/07 08/07 08/07 10/07 11/07 11/07 01/08 12/07 09/07 09/07

TABLE 3 YERP HSE FORMS (CONTINUED)


General Business Confidential Page 14 of 15

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM) Project Procedure 475, Engineering, Inspection, and HSE Forms Document No.: 100-YER-PM-PPM-0775 Revision No.: 0 Issue Date: 3 June 2008

Number YERP-0264-HSE YERP-0265A-HSE YERP-0265B-HSE YERP-0265C-HSE YERP-0265D-HSE YERP-0266A-HSE YERP-0266B-HSE YERP-0268A-HSE YERP-0268B-HSE YERP-0268C-HSE YERP-0270A-HSE YERP-0270B-HSE YERP-0270C-HSE YERP-0270D-HSE YERP-0270E-HSE YERP-0276A-HSE YERP-0276B-HSE YERP-0276C-HSE YERP-0278-HSE YERP-0723-HSE YERP-0776-HSE

Title WATER HANDLER PERSONAL HYGIENE FORM REQUEST FOR TEMPORARY RADIOACTIVE SOURCE STORAGE PERMIT PERSONAL RADIATION EXPOSURE RECORD IONIZING RADIATION PRODUCING EQUIPMENT/MATERIAL UTILIZATION & TRACKING LOG RADIATION INCIDENT NOTIFICATION QUALITATIVE RESPIRATOR FIT TEST DOCUMENTATION RESPIRATOR MADICAL EVALUATION QUESTIONNAIRE SAFE WORKING PLAN MONTHLY SAFE WORKING PLAN REVIEW QUARTERLY SAFE WORKING PLAN AUDIT REPORT SCAFFOLD PLAN COMPLETENESS CHECKLIST BASE-SUPPORTED, NON-MOVABLE SCAFFOLD FIELD INSPECTION CHECKLIST MOBILE SCAFFOLD FIELD INSPECTION CHECKLIST UNDERHUNG (SUSPENDED) SCAFFOLD FIELD INSPECTION CHECKLIST BRACKET SCAFFOLD FIELD INSPECTION CHECKLIST MEDICAL EXAMINATION FOR TOWER & TROLLEY CRANE OPERATORS TOWER & TROLLEY CRANE NON-CRITICAL LIFT LOG TOWER & TROLLEY CRANE OPERATOR DAILY INSPECTION CHECKLIST WELDING AND FIREBOX REQUIREMENTS CHECKLISTS REQUEST FOR WAIVER FROM YERP SANITARY CODE REQUIREMENT WATER DISPOSAL APPROVAL FORM

Date 11/07 12/07 12/07 12/07 12/07 12/07 12/07 11/07 11/07 11/07 01/08 01/08 01/08 01/08 01/08 02/08 02/08 02/08 02/08 02/08 02/08

TABLE 3 YERP HSE FORMS (CONTINUED)

General Business Confidential Page 15 of 15

ENGINEERING DATA TRANSMITTAL


YERP-0145 ENG (11/07)
TO

SHEET OF FROM (NAME)

DATE

CONTROL NO.

TITLE

ADDRESS

LOCATION

ATTENTION

SIGNATURE

DATE

NUMBER OF Drawing Hard Copies PROJECT Job Number ACTION Electronic Files Envelopes Packages Manuals

Title

Your Use/ File / Info

Review And Comment


ID Number

Review And Approve

Return By (Date)

Final Transmittal

RECEIVED BY (NAME)

RETURN TRANSMITTAL TO

SIGNATURE

DATE (Please Indicate Discrepancies)

ITEM

DOCUMENT DESCRIPTION

DOCUMENT NUMBER

REMARKS

Notes:

YERPCAGATESECURITYLOGSHEET
YERP-0293-ENG (05/08)

SheetNo._________of________ Shift(00010800_____________ Shift2(08011600)_____________ Shift3(16012400)__________

1) 2) 3) 4) 5) 6) 7)

(Checkone)

Gatename___________________________________________________________________

Date_______________________________________________________________________________________

Opened_________________________(time)By(Signature)______________________________________________________________________________________________________________________ ConfirmationofRCT(HP)SurveyatInitialEntry(signature)__________________________________________________________________________________________________________ Locked_______________________________(time)By(signature)________________________________________________________________________________________________________________ GatelogreviewedbyOC(signature)_______________________________________________________________________________________________________________________________________ SweepRequired(4hrs/26entries): (CheckOne) _______yes _______no OCconcurrence(signature________________________________________

NAME PRINT

WRITE ID/CA#

DESTINATION

ENTRANTS SIGNATURE IN

WATCH INITIAL IN

ENTRANTS SIGNATURE OUT

WATCH INITIAL OUT

REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13

YERP-305-ENG (05/08)

CHANGE APPROVAL FORM


Initiation Project Title: Yanbu Export Refinery Project Initiator: Type of Change: Permanent, Temporary If Temporary, Duration of Change: _____________________________________ Description of Change: (Use attached sheet for continuation). Affected Documents: Reason for Change: Relevant Regulation or Program: Process Safety/Risk Management, Environmental, Personnel, Other ____________________________ (Use attached sheet for continuation).

CAF # ______________
Facilty/WBS: _________ Date: ________________

MOC Reviews (Attach Supporting Documents) Review/Activity Compile Process Safety Information* Safety and Occupational Health Environmental Process Engineering Maintenance engineering Electrical Engineering Maintenance Procedures Operating Procedures Mechanical Engineering Piping Engineering Structural Engineering Perform HAZOP Training and/or Notifications Pre-Startup Safety Required Responsible Individual Date Signature

Initiation Section Complete, Reviews/Activities Assigned and Supporting Documents Included. ____________________________ HAZOP Engineer Approvals Reviews Completed and Change Approved ____________________________ HAZOP Engineer Closure Type of Change Temporary Permanent All Documentation and Action Items Complete ____________________________ HAZOP Engineer ____________________________ Operations Manager __________ Date __________ Date ____________________________________ HAZOP Manager ____________________________________ HSE Manager ________________ Date ________________ Date Returned to Original Condition Made Permanent or Extended - Complete New CAF # _____________ Completed Cancelled (Attach Explanation) After-startup Action Items Completed Activity __________ Date HAZOP Manager Assessment: Significant, Non-Significant __________ Date ____________________________________ HAZOP Manager ________________ Date

____________________________________ HAZOP Manager

________________ Date

YERP-0777-ENG (05/08) 1 Engineering Data Sheet Retractable Coupon Holder 2 General Data 3 Project Name 4 Job / Contract Number 5 P & ID # 6 Line Number# 7 Tag # 8 Process Data 9 Process unit description 10 Temperature (0C) Design max: Operating max: 11 Pressure (psig) Design max: Operating max: 12 Flow Rate (ft.sec.-1) Design max: Operating max: 13 Process Fluid State (note 1 & 2) Liquid Vapor 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Page 1 of 3

Process fluid density (g.cm.3) (note 3 & 4) % (by volume) water Carbon dioxide partial pressure Hydrogen sulfide partial pressure Estimated Corrosion Rate (mpy) (if known)

Mixed Phase (note 2)

Process Piping Line outer diameter (in.) Pipe wall thickness (in.) Pipe orientation (note 1) Vertical Horizontal Pipe / vessel alloy (note 5) Process Connection (note 1 & 6) NPT Threaded Flanged Size (note 7) Face type (RF, RTJ, FF) (note 8) Flange rating (150 #, 300 #, 600 #) (note 8) Access valve standoff height (in.) (note 9) Required weight-loss coupon position Top-of-line Middle-of-line Bottom of line (see notes 1 & 10) Coupon Holder Specification Type Strip, weight-loss Mechanism Can be inserted / removed at line pressure & temperature, using a 1 stuffing box. Attachment to access valve To match process connection (see lines 24 27). assembly Length Vendor to advise. Material of construction (see note AISI 316 stainless steel. 11). Pressure rating 1500 psi, or where flanged stuffing box is used, to match flange rating Retractor tool required (see notes 1 Yes No & 12). Weight-Loss Coupon Specification Type Strip Dimensions 3 x x 1/16 Number required per coupon holder 2 Material of construction To match piping alloy (see note 13) 0 Insulator Material (see note 1). Nylon (up to Teflon (up to Ceramic (> 500 F) 0 0 200 F) 500 F)

YERP-0777-ENG (05/08)

Page 2 of 3

44

Notes: These are advisory, for construction of the engineering data sheet, and need not be included in the final engineering data sheet that is sent to the vendor for inquiry purposes. 1. 2. 3. 4. 5. 6. Pick Option. If mixed phase, provide percentage (by volume) of liquid phase. Density @ process temperature & pressure should be given. If mixed phase, liquid & vapor density should be provided. AISI, ASTM, UNS, designation, or % composition (by weight). Flanged connections, as opposed to threaded connections, may be specified for branches of greater than a certain size in the general engineering specifications, especially in sour service. The general engineering specifications should be consulted prior to specifying the process connection type. If flanged connections are not specifically called out, the NPT threaded connection is preferred for convenience & cost. This defines access valve bore, and the Flange / NPT connection size (e.g. 1, 1, 2, etc. . . . . ). The minimum valve bore clearance must be, at least 1.0 and, if flanged connections are used, it is preferred that the flange size does not exceed 2. Applicable only to flanged process connections. This is the distance from the o.d. of the pipe, to the point of attachment of the coupon holder stuffing box (see figure I, attached). In single phase process fluids, or in vertical lines, irrespective of the number of phases, the precise positioning of the weight-loss coupon is not critical so, by default, center of line monitoring is normally chosen. In horizontal lines, that carry multiple phase process fluid, with liquid water as a minority liquid phase, bottom-of-line monitoring is the required coupon positioning. In horizontal lines where a significant proportion of liquid is present, but the active corrosive phase is condensing vapor, top-of-line monitoring is preferred. The default material for weight-loss coupon holders is AISI 316 stainless steel and, for most refinery applications this is more than adequate. However, in very high chloride environments, or low pH (> 2), it may be advisable to use Hastelloy C-276 for construction of the coupon holder. If the line pressure exceeds 100 psi, a retractor tool will be required for insertion / removal of the coupon holder. However, since the retractor is moved from monitoring location, to monitoring location, as required for insertion / removal operations, only one retractor tool will be required, irrespective of the number of monitoring points. If the piping alloy is any grade of carbon steel, then the material of coupon construction is AISI 1018 carbon steel.

7. 8. 9. 10.

11.

12.

13.

YERP-0777-ENG (05/08)

Page 3 of 3

X flanged stuffing box 1 FNPT stuffing box Weld

X NPT x 1 NPT reducing nipple (5 min. length) X flanged X NPT ball valve Access Valve Standoff

X NPT x 2 X NPT thread-o-

X mating flange X weld-o-

FIGURE I ACCESS VALVE STANDOFF HEIGHT

EQUIPMENT INSPECTION RECORD - GENERAL


YERP-2093-ENG (11/07) Plant/ Unit Name & Number: Equipment Name & Service:

Date

Remarks

YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 RotPump 01 (022008)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

ROTARY PUMP (API 676-2ND) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 NOTE: 7 8 NO. MOTORS DRIVEN 9 PUMP ITEM NO'S 10 MOTOR ITEM NO'S 11 MOTOR PROVIDED BY 12 MOTOR MOUNTED BY 13 MOTOR DATA SHEET NO. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 CONNECTIONS SUCTION DISCHARGE GLAND FLUSH DRAINS VENTS JACKET SIZE
0 0

CLIENT JOB NO. PAGE AS BUILT UNIT NO. OF PUMPS REQUIRED SIZE AND TYPE SERIAL NO.
0

ITEM NO. 1 OF 3 REQ'N NO.

PROPOSAL

PURCHASE

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER GENERAL OTHER DRIVER TYPE PUMP ITEM NO'S DRIVER ITEM NO'S DRIVER PROVIDED BY DRIVER MOUNTED BY DRIVER DATA SHEET NO. OPERATING CONDITIONS

BY MANUFACTURER

GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID TYPE OR NAME OF LIQUID

CAPACITY @ PT :

(L/min) @ MIN. VISCOSITY (barG) MINIMUM (barG) MINIMUM (bar) MINIMUM (m)

@ MAXIMUM VISCOSITY DISCHARGE PRESSURE: MAXIMUM SUCTION PRESSURE : MAXIMUM DIFFERENTIAL PRESSURE MAXIMUM NPSH AVAILABLE HYDRAULIC (kW)

PUMPING TEMPERATURE: NORMAL SPECIFIC GRAVITY SPECIFIC HEAT VISCOSITY (mPa-s)

(C) MAX MAXIMUM Cp MINIMUM (kJ/kg C) MAXIMUM MIN MINIMUM

CORROSIVE/EROSIVE AGENTS CHLORIDE CONCENTRATION H2S CONCENTRATION LIQUID TOXIC (ppm) (ppm) FLAMMABLE OTHER

PERFORMANCE RATED CAPACITY NPSH REQUIRED RATED SPEED DISPLACEMENT (m) (rpm) (L/min) (%) (%) (L/min) LOCATION HEATED

SITE AND UTILITY DATA INDOOR UNHEATED GROUP OUTDOOR UNDER ROOF DIV

ELECTRICAL AREA CLASS WINTERIZATION REQD SITE DATA RANGE OF AMBIENT TEMPS:MIN/MAX UNUSUAL CONDITIONS
0

TROPICALIZATION REQD

VOLUMETRIC EFFICIENCY MECHANICAL EFFICIENCY (BkW) (BkW)

(C)

@ MAXIMUM VISCOSITY @ RELIEF VALVE SETTING (rpm) (rpm)

DUST OTHER

FUMES

SALT ATMOSPHERE

MAXIMUM ALLOWABLE SPEED MINIMUM ALLOWABLE SPEED

UTILITY CONDITIONS DRIVERS HEATING CONTROL SHUTDOWN

CONSTRUCTION ANSI RATING FACING POSITION

ELECTRICITY VOLTAGE HERTZ PHASE COOLING WATER TEMP PRESS. (C) (barG)

INLET MAX MIN

RETURN

DESIGN

MAX

SOURCE INSTRUMENT AIR PRESSURE TWIN-SCREW 3-SCREW VANE PROGRESSING CAVITY (barG) APPLICABLE SPECIFICATIONS: API 676 POSITIVE DISPLACEMENT PUMPS - ROTARY GOVERNING SPECIFICATION (IF DIFFERENT) HELICAL REMARKS: MAX MIN

46 PUMP TYPE: 47 48 INTRN'L GEAR EXTRN'L GEAR

49 GEAR TYPE 50 51 52 SPUR OTHER

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

ROTARY PUMP (API 676-2ND) DATA SHEET SI UNITS (bar)


1 2 CASING 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 NAMEPLATE UNITS 39 STEAM TURBINE OTHER (SEE SEPARATE DATA SHEETS) OTHER PURCHASER REQUIREMENTS U.S. CUSTOMARY SI INTERNAL EXTRNL.
0 0

CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO. MATERIALS

CONSTRUCTION (CONTINUED)
0

CASING STATOR END PLATES ROTOR (S) VANES SHAFT SLEEVE (S) GLAND (S) BEARING HOUSING

MAXIMUM ALLOWABLE PRESSURE: HYDROSTATIC TEST PRESSURE: STEAM JACKET PRESSURE: ROTOR MOUNT TIMING GEARS BEARING TYPE: LUBRICATION TYPE: PUMPED FLUID EXTERNAL LUBRICANT TYPE MECHANICAL SEALS MANUFACTURER AND MODEL MANUFACTURER CODE API 610 SEAL FLUSH PLAN API 610 SEAL CODE PACKING:
0 0

(barG @ (barG @ (barG @

(C)

(C)

BTWN. BEARINGS YES RADIAL

OVERHUNG NO THRUST

CONSTANT LEVEL OILERS RING OIL OIL FLOOD


0

OIL MIST GREASE


0

TIMING GEARS SPECIAL MATERIAL TESTS (2.9.1.3) LOW AMBIENT TEMP. MATERIALS TESTS (2.9.5) QA INSPECTION AND TEST COMPLIANCE WITH INSPECTORS CHECK LIST CERTIFICATION OF MATERIALS FINAL ASSEMBLY CLEARANCES

LANTERN RING
0

SURFACE AND SUBSURFACE EXAMINATIONS


0

MFR. AND TYPE

NO. OF RINGS

RADIOGRAPHY ULTRASONIC MAGNETIC PARTICLE LIQUID PENETRANT

DRIVE MECHANISM DIRECT-COUPLED COUPLING MANUFACTURER DRIVERS MOTOR: MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED (kW) VOLTS HERTZ ENCLOSURE (rpm) PHASE SERVICE FACTOR
0

V-BELT

GEAR

CLEANLINESS PRIOR TO FINAL ASSEMBLY HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS TESTS HYDROSTATIC (rpm) (rpm) MEHANICAL RUN PERFORMANCE NPSH PREPARATION FOR SHIPMENT DOMESTIC EXPORT EXPORT BOXING REQ'D REQ'D WIT OBS

OUTDOOR STORAGE MORE THAN 6 MONTHS WEIGHTS (kg) PUMP


0

BASE

GEAR BASEPLATE

DRIVER

BY PUMP MANUFACTURER EXTENDED FOR


0

SUITABLE FOR EPOXY GROUT

RELIEF VALVES BY PUMP MFRG

SUBSOLE PLATES BY PUMP MANUFACTURER DRAIN-RIM DRAIN-PAN

40 PIPING FOR SEAL FLUSH FURNISHED BY: 41 PUMP VENDOR OTHERS

42 PIPING FOR COOLING/HEATING FURNISHED BY: 43 44 PUMP VENDOR OTHERS

PROVIDE TECHNICAL DATA MANUAL

45 REMARKS 46 47 48 49 50 51 52 53 54 55 56

General Confidential

YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

ROTARY PUMP (API 676-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PITOT TUBE METER DATA SHEET
INSTRUMENT TAG NUMBER SERVICE LOCATION

CERT

PMT

FLUID DATA
FLUID API CONDITIONS q OR m qVOLUME OR MASS FLOW RATE NORMAL METER TO READ IN UNITS OF OPERATING STANDARD Q OR M QFULL SCALE TEMP F PRESS. PSIG SPEC VOL. Cu. Ft / lb 1/ = LIQ. OR GAS SPEC GRAV. G GVISCOSITY

ENGG

= =
CHART DATE

AT

PSIG

METER DATA
CALIBRATION Mfg. Type Serial No. F.S.Defl. Wet Dry F.S.Defl. Wet Dry Matl Grav. Size Number Range Factor OPERATION h SEALING FLUID

DESCRIPTION

Planimeter Factor

PIPE AND PITOT TUBE DATA


PIPE Size i. D. Inches Make PITOT TUBE Drawing Number Mfg. Coef. C CALCULATED BY CHECK BY

DESIGN DATA

Pitot tube pressure opening in center of pipe facing directly upstream

b = Ratio average velocity to maximum velocity at center of pipe. Depends on Reynolds number & pipe roughness. Best source of data: (1) Smooth pipe: Data of J. Nikuradse

(2) Rough pipe: Data of J. Nikuradse. Petro. Engr. March thru August 1940
DATE.

c = Pitot tube coefficient should be determined experimently for accurate results. Lacking other data use c = 1.00 for thin wall tube with small ratio of tube diameter to pipe diameter. w = Gas supercompressibility correction:

DISCIPLINE ENGINEER PROJECT ENGINEER

Actual vol. at meter cond. / Vol. by gas laws

ced u d pro are, s i m softw r o f This Intools o. 101 by Form N


GAS @ 60 F & 14.7 PSI abs. Q = 7710 bcD w

REV NO.

LIQUIDS (Volume Units)


DATE:

ANY FLUID (Mass Units) M = 359.1 bcD

Q = AbcD

h/G
Reynolds Number

DX

h (p + 14.7) G- (t + 460)

DX

h 1/

DATE:

BXq
CERTIFIED

0.00483 G- qRe =

0.0632 m Re =

Re =

DX

DATE:

Values of A & B (Liquid)


CONSTRUCTION AGENCY

Q- & q- in Cu. Ft. / hr. G.P.HR. 340.1 0.527

M & m in Lbs. / hr.

If Q is in A Equals

BPD 194.4 0.923

BBL/HR. 8.098 22.1

GPM 5.669 31.6

DATE: OPERATION

B Equals

Calculations:
DATE:

EDSD VERIFICATION

CONTROL NUMBER

Re =

b= c= w=

DATE:

NOTES ISS FOR


DWG. TYPE PLANT NO.

BY:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 101 YERP 2517-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP-2601-ENG (11/07)
OPRNS

EQUIPMENT INSPECTION SCHEDULE


(REFER TO SAEP - 20)
INSPECTION INTERVAL-MONTHS OSI Initial T&I T&I
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PMT

ENGG CERT

EQUIPMENT

INSPECTION PROCEDURE

REV. NO.

DATE DISCIPLINE ENGINEER DATE PROJECT ENGINEER DATE CERTIFIED DATE CONSTRUCTION AGENCY DATE OPERATIONS DATE
CONTROL NUMBER OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY: BY DRAWING COMPLETION CERTIFICATE

EDSD VERIFICATION

DESCRIPTION

REVISION CERTIFICATION

DATE:

Supvr. Opns Insp.

Gen. Supvr./ Supt. Opns. Engr.

Superintendent Opns.

Manager, Insp. Dept.

Gen. Mgr. Opns or Plt. Mgr.

JO / EWO

THIS INDICATES THAT REV. NO.

JO NO.

EQUIPMENT INSPECTION SCHEDULE


(DCC) NO.

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT NO.

REV NO.

EWO NO.

SCH

EEDSD/2601-0103.XLS

YERP - 2693-ENG (12/07)


PMT OPRNS

YERP
DATA AND OPERATING LIMITS SHEET
SERVICE ERECTOR DESIGNER DESIGN PRESSURE MAXIMUM OPERATING TEMP. NOMINAL DIAMETER MAX. OPERATING LIQUID LEVEL NO. OF WINDGIRDER kPa (psi)
O

ATMOSPHERIC / LOW-PRESSURE TANKS


TANK NO. YEAR BUILT APPLICABLE CODE

EQUIPMENT DATA
LOCATION
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

SPECIFIC GRAVITY

DESIGN METAL TEMP.

C(OF)

FLASH POINT

C(OF)

C( F) m (ft) HEIGHT m (ft) WELD JOINT EFF. NOM. CAPACITY LOCATION/DIST. FROM TOP

DESCRIPTION

NOZZLE RATINGS ASSEMBLY DWGS. CORROSION ALLOWANCE: SHELL mm(in) ; APPURTENANCE DWGS. BOTTOM mm(in) ; ROOF mm(in) ; ORDER NO. ANCHOR BOLTS mm(in) ;

OPERATING LIMITS
(CHANGES TO OPERATING LIMITS REQUIRE OPERATIONS ENGINEERING APPROVAL)
SHELL COURSE NO. NOM. THICK. DES. THICK. mm (ins) mm (ins) mm (ins) m (ft) Thick mm(ins) Nom. Thick mm(ins) ANUL. BOT. ROOF BOTTOM FOUNDATION SOIL CONCRETE RING

TYPE

DATE

RET. THICK. COURSE HT. MATERIAL MIN. YIELD MIN. TEN.

REV NO. DISCIPLINEY ENGINEER

MATERIAL

MATERIAL

DATE: PROJECT ENGINEER

SAFETY DEVICES TYPE SIZE NO.

SETTING PRESSURE mm(in) WATER / Kpa (psi)

DRAINS

SIZE

QUANT.

DATE: CERTIFIED

RIM VENTS PRESSURE RELIEF VALVES VACUUM RELIEF VALVES

ARTIC. PIPE FLEXIBLE PIPE EMERGENCY OPEN DRAIN

DATE: CONSTRUCTION AGENCY

OPEN VENTS EMERGENCY VENTS AUTO BLEEDER VENTS

DATE: OPERATIONS

TANK SETTLEMENT - SHELL mm (ins) SETT. READINGS

DATE: CONTROL NUMBER EDSD VERIFICATION

10

11

12

13

BEFORE HYDRO. AFTER HYDRO.

DATE:

BY:

SAFETY PRECAUTIONS
(NOTE BELOW ANY SPECIAL HAZARDS, RECOMMENDATIONS, INSPECTIONS, OR TESTS THAT ARE IMPORTANT FOR THIS EQUIPMENT:

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.___________

(DCC) NO.: ____________________________.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

SIS FOR

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

SIS
YERP

EEDSD/2693-1201.XLS

YERP-2694-ENG (05/08)

VERTICAL PRESSURE VESSEL DATA SHEET (DRUM)


REFERENCE DOCUMENT SUMMARY
Number 0 1-Jan-05 xxx yyy zzz aaa bbb

Page 1 of 7

Document Number
Job Number Client Location Item Number Item Name

Revisions

Date By Chk Appd Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Quality Purpose

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number 100-YER-PE-YSS-0437 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057

Description YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details

Revision Issued

100-YER-PE-YSS-0031 100-YER-PE-YSS-0032 100-YER-PE-YSS-0521 100-YER-PE-YSS-0248

100-YER-PE-YSS-0523 100-YER-PE-YSS-0524 100-YER-PE-YSS-0525 100-YER-PE-YSS-0526

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2694-ENG (05/08)

VERTICAL PRESSURE VESSEL DATA SHEET


Document Number
Job Number Client Location Item Number Item Name
Rev

Page 2 of 7

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME


C C bar (g) C mm

DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g)

at at at at

Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev

bar

Service PWHT No

mm mm (Inside & Outside Skirt) kg (Includes kg (Start-Up Ready) kg kg

Nm N Nm (Operating) N (Operating)

Nm (Empty) N (Empty)
Code Stamp

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code Materials for Pressure Components and Parts Welded to Pressure Components: Shell and Heads Standard ANSI Weld Neck and LWN Flanges Fittings Self Reinforcing & Special Forgings Nozzle Necks Upper 1000 mm of Skirt Shell Attachments Plate Pipe Structural Shapes Materials for Parts Not Welded to Pressure Components: Base Rings / Chairs Plate Pipe Pressure Bolting Trays Internal Bolting Internal Piping Other Internals Demister Pad Pressure Gaskets Gaskets Non-pressure Gaskets
Yes

National Board Registration

No

General Confidential

YERP-2694-ENG (05/08)
Page 3 of 7

Document Number Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-2694-ENG (05/08)
Page 4 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 para. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes

General Confidential

YERP-2694-ENG (05/08)
Page 5 of 7

Document Number Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing . Furnish internal plate flange in accordance with drawing . Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing . Furnish inlet distributor in accordance with drawing With internal pipe per xxxxxx. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.

General Confidential

YERP-2694-ENG (05/08)
Page 6 of 7

Document Number Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-2694-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

VERTICAL PRESSURE VESSEL DATA SHEET DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE AAA-B-CCCC

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number

Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices

Maximum Allowable Working Pressure The physical composition of material/s for an item

The maximum Operating Temperature of the item The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-2714-ENG (04/08)

SHELL AND TUBE EXCHANGER DATA SHEET


R E V I S I O N (SI Units) NUMBER By Originator Check Approved Client Process Client Eng. Issued 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 56 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 63 64 65 66 Service of Unit Size 0 Surface/Unit (Gross/Eff.) PERFORMANCE OF ONE UNIT Fluid Allocation Fluid Name Fluid Quantity, Total Vapor Liquid Steam Water Noncondensable/MW Temperature Density (Vapor/Liquid) Viscosity (Vapor/Liquid) Molecular Weight, Vapor Specific Heat (Vapor/Liquid) Thermal Conductivity (Vapor/Liquid) Critical Pressure (Liquid) Surface Tension (Liquid) Hydrogen Partial Pressure Latent Heat Inlet Pressure Velocity Pressure Drop (Allowable/Calculated) Film Coefficient Fouling Resistance (Min.) Rho-V-squared - Inlet Nozzle Heat Exchanged Transfer Rate (Service/Clean) CONSTRUCTION OF ONE SHELL Design Pressure/Vacuum Pressure bar g Design Temperature/MDMT C Corrosion Allowance mm Test Pressure bar g Radiography/PWHT No. of Passes per Shell Connections In Size, Out Rating & Vent Facing Drain Chem. Cleaning Tube No. Tube Type Shell Channel or Bonnet Tubesheet - Stationary Floating Head Cover Baffles - Cross Baffles - Long Supports - Tube Bypass Seal Arrangement Expansion Joint Gaskets - Shell Cover/Shell Gaskets - Channel/TS Code Requirements Overall Diameter Weight - Exchanger, Empty REMARKS: OD 0. ID mm Thk OD 0 Date By 1 Date By 2 Date By 3 Date Job No. Client Location ITEM NO. Document No. Fabricator Serial No. Drawing No. Page YERP P.O. Number YANBU, KINGDOM OF SAUDI ARABIA 1 of 4

Order Number

TEMA Type/Orientation 0 m

Special Service (Sour/Lethal/Cyclic) (Horizontal) Connected in Shells/Unit Surface/Shell (Gross/Eff.) SHELL SIDE IN kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr C kg/m Cp OUT

Parallel 0 TUBE SIDE IN

No. of Units 1 1 Series m

OUT

/ / / / / / / / / / / / /

/ / / / /

kJ/kg C W/m C bar g dyne/cm bar a kJ/kg bar g m/s bar W/m C m C/W MW

Bundle Entrance MTD (Corrected) (Weighted) / SHELL SIDE / / TUBE SIDE / /

Bundle Exit C MTD Corr. Factor W/m C

kg/m s

-12

-12

mm (Min.)

Type

ASME SECT. VIII DIV. 1

Shell/TS Channel Cover/Channel Stamp Overall Length Exchanger, Full of Water

Length mm Pitch mm Flow Angle Material mm Shell Cover Channel Cover Tubesheet - Floating Impingement Protection No. Crosspasses % Cut Central Spacing (Dia.) Seal Type Type Tube - Tubesheet Joint Metal Temp. for Expansion (Shell/Tube) / Floating Head/TS YES TEMA Class Removable Bundle "R"

Deg.

mm

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2714-ENG (04/08)

SHELL AND TUBE EXCHANGER DATA SHEET


Job No. Client Location ITEM NO. Document No. Fabricator Serial No. Drawing No. Page YERP P.O. Number YANBU, KINGDOM OF SAUDI ARABIA 2 of 4

Order Number

Heat Release Curve


Fluid Name: Pressure bar g Temp. C Ref. Pressure 1: Enthalpy kJ/kg Fraction bar g

1.00 Enthalpy (kJ/kg) 0.80 0.60 0.40 0.20 0.00 Temperature (C) Enthalpy Mass Vapor Frac

1.000 0.800 0.600 0.400 0.200 0.000 Mass Vapor Fraction


Liq. Crit. Temp. C

Mass Vapor

Density Vapor kg/m

Density Liquid kg/m

Viscosity Vapor cP

Viscosity Liquid cP

Thermal Cond., Vap W/m C

Thermal Cond., Liq W/m C

Sp. Heat Vapor kJ/kg C

Sp. Heat Liquid kJ/kg C

Surface Tension DYNE/cm

Liquid Critical Press. bar g

Fluid Name: Pressure bar g Temp. C

Ref. Pressure 2: Enthalpy kJ/kg Fraction

bar g Mass Vapor

1.00 0.80 Enthalpy (kJ/kg) 0.60 0.40 0.20 0.00

Heat Release Curve

1.000 0.800 0.600 0.400 0.200 0.000 Mass Vapor Fraction


Liq. Crit. Temp. C

Temperature (C) Enthalpy Mass Vapor Frac


Sp. Heat Liquid kJ/kg C Surface Tension DYNE/cm Liquid

Density Vapor kg/m

Density Liquid kg/m

Viscosity Vapor cP

Viscosity Liquid cP

Thermal Cond., Vap W/m C

Thermal Cond., Liq W/m C

Sp. Heat Vapor kJ/kg C

Critical Press. bar g

General Confidential

YERP-2714-ENG (04/08)

SHELL AND TUBE EXCHANGER DATA SHEET


Job No. Client Location ITEM NO. Document No. Fabricator Serial No. Drawing No. Order Number 0 #NAME? YERP Page P.O. Number 3 0 of 4 YANBU, KINGDOM OF SAUDI ARABIA

General Confidential

YERP-2714-ENG (04/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SHELL AND TUBE EXCHANGER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor

SCE (Safety Critical Element) SRD (Safety Related Device) Datasheet Doc No Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Performance Curve Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Certificate Number Certification Date Certification Requirements Certifying Authority Cold Set Pressure MAWP

The Data Sheet Number as recorded in the Data Sheet register

General Arrangement Drawing Number Location / Layout drawing reference Document number of performance curves which are applicable to the item

The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area Equipment The pressure to which a pressure relief valve is set up on a test bed Maximum Allowable Working pressure

General Confidential

YERP-2716-ENG (04/08)

AIR COOLED EXCHANGER DATA SHEET


R E V I S I O N (SI Units) NUMBER By Originator Check Approved Client Process Client Eng. Issued 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Service Name Bay Size (WxL) m m Surface/Unit (Eff.) Finned m Heat Exchanged Transfer Rate-Finned PERFORMANCE DATA - TUBE SIDE Fluid Name Total Flow kg/hr Liquid (In/Out) kg/hr Vapor (MW=xx) kg/hr Ncond. (MW=xx) kg/hr Steam kg/hr Water kg/hr C Inlet Pressure barg PERFORMANCE DATA - AIR SIDE Air Quantity, Total kg/hr Air Quantity/Fan act m/s Actual Static Pressure mm water Face Velocity std m/s DESIGN - MATERIAL - CONSTRUCTION Design Pressure TUBE BUNDLE Bundle Size (WxL) m No./Bay No. Tube Rows Arrangement Bundles in Parallel Series Bays in Parallel Series STRUCTURE 0 Date By 1 Date By 2 Date By 3 Date Job No. Page YERP Client YANBU, KINGDOM OF SAUDI ARABIA Location Item No. P.O. Number Document No. Client Document No. Fabricator Serial No. Lethal/Toxic Service Draft MTD (Corrected) (Weighted) -Clean 1 of 4

Outside Bare -Bare

Flammable Service Model No. m MW

No. of Units No. of Bays

C W/m C

Temperature (In/Out) C Viscosity (Liq/Vap) mPa s Density (Liq/Vap) kg/m Sp. Heat (Liq/Vap) kJ/kg C Therm. Cond. (Liq/Vap) W/m C Dew/Bubble Point / Pressure Drop (Allow/Calc) Velocity (Allow/Calc) Fouling Resistance (Tubeside/Airside) Altitude above Sea Level Temperature In Temperature Out Minimum Design Ambient barg Test Pressure HEADER m Type Material No.Pass. Slope Plug Material Plug Gasket Material Corrosion Allowance M. Sup't c/c No./Size (Vent/Drain) No./Size Inlet Nozzle No./Size Outlet Nozzle GALV Special Nozzles Rating & Facing Type Temp. Ind. Pres. Ind. DRIVER Type Mfr. & Model No./Bay Volts/Phase/Cycle kW/Driver (Design) m/s Enclosure Mounting deg Rev/Min Signal Air Press Max +/- ? C Louvers Bundle Weight Min m C C C

C Avg. Latent Heat / / /

kJ/kg bar m/s m C/W

barg Design Temp./MDMT TUBE Material OD mm/m No/Bundle Pitch mm in SCH in SCH in in Type Material OD No. mm Min. Thk. Length mm FIN

mm m (triangular)

Ladders, Walkways, Platforms: Assembly: Special Plenums: Surface Preparation: Winterization: Type: Arranged MECHANICAL EQUIPMENT FAN Mfr. & Model Blade/Hub Matl. No./Bay % Adj./Auto. Var. kW/Fan (Des. /Min Amb.) / Tip Speed (Max. Allow/Calc) / No. Blades Rev/Min Diam. m Pitch GENERAL Air Supply Pressure Max Min barg Degree of Process Outlet Temperature Control Louvers Control Type Control Action on Air Failure: Fan Pitch Plot Area (WxL) m REMARKS:

mm Stock Thk. / m Fin Design Temp. CODE ASME Sec.VIII, Div.1 API 661 Bundle Code Stamp Nat. Board No. SPEED REDUCER Type Mfr. & Model No./Bay AGMA Rating Speed Ratio Support

mm C

kW

barg Vibration Switch Steam Coil Steam Coil Code Stamp Actuators kg Shipping Weight

kg

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2716-ENG (04/08)

AIR COOLED EXCHANGER DATA SHEET


Job No. Client Location Item No. Process Unit Document No. Client Document No. Heat Release Curves Pressure (psia): Pressure (kPa a) Temperature (F) Temperature (C) Enthalpy (Btu/lb) Enthalpy (kJ/kg) Vapor Weight Fraction Page 2 of 4 YERP YANBU, KINGDOM OF SAUDI ARABIA

Pressure (psia): Temperature (F) Enthalpy (Btu/lb) Vapor Weight Fraction

General Confidential

YERP-2716-ENG (04/08)

AIR COOLED EXCHANGER DATA SHEET


Job No. Client Location Item No. Process Unit Document No. Client Document No. Page 3 of 4 YERP YANBU, KINGDOM OF SAUDI ARABIA

General Confidential

YERP-2716-ENG (04/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

AIR COOLED EXCHANGER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number Datasheet Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase Order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Run Test Signal Tubing Check Vibration Check

Unique number of the instrument provided by the manufacturer The Data Sheet Number as recorded in the Data Sheet register General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-2731-M-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


API FIRED HEATER DATA SHEET

Client Location

YERP Yanbu, Saudi Arabia

Unit Item Number Service Description PO Number Manufacturer Ref. Drawing

KBR Project Purchaser Document No. Serial Number Page Number 1 of 10

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 SERVICE Unit Manufacturer Type of heater Absorbed duty, mW (Base) Operating case Heater section Service Heat absorption, Fluid Flow rate, Flow rate, Pressure drop, allowable (fouled), Pressure drop, calculated (clean/fouled), Average radiant section flux density, allowable, Average radiant section flux density, calculated, Maximum radiant section flux density, calculated, Convection section flux density (bare tube), Velocity limitation Process fluid mass velocity Maximum allowable/calc inside film temperature, Fouling factor Coking Allowance INLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), OUTLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight (including steam) Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), REMARKS AND SPECIAL REQUIREMENTS: Distillation data or feed composition: Short term conditions: Notes: ITEM NO. Yanbu, Saudi Arabia LOCATION Number Req'd : Reference

2 of 10

REV

PROCESS DESIGN CONDITIONS

mW kg/hr BPSD bar bar kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 m/s kg/sec-m2 C hr-m2-C/kcal mm C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C
-------

---

---

---

General Confidential

YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 SERVICE Unit Manufacturer Type of heater Absorbed duty, mW (Case B) Operating case Heater section Service Heat absorption, Fluid Flow rate, Flow rate, Pressure drop, allowable (fouled), Pressure drop, calculated (clean/fouled), Average radiant section flux density, allowable, Average radiant section flux density, calculated, Maximum radiant section flux density, calculated, Convection section flux density (bare tube), Velocity limitation Process fluid mass velocity Maximum allowable/calc inside film temperature, Fouling factor Coking Allowance INLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), OUTLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight (including steam) Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), REMARKS AND SPECIAL REQUIREMENTS: Distillation data or feed composition: Short term conditions: Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia Number Req'd : Reference

3 of 10

REV

PROCESS DESIGN CONDITIONS

mW kg/hr BPSD bar bar kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 m/s kg/sec-m2 C hr-m2-C/kcal mm C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C
-------

---

---

---

General Confidential

YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 SERVICE Unit Manufacturer Type of heater Absorbed duty, mW (Case 1) Operating case Heater section Service Heat absorption, Fluid Flow rate, Flow rate, Pressure drop, allowable (fouled), Pressure drop, calculated (clean/fouled), Average radiant section flux density, allowable, Average radiant section flux density, calculated, Maximum radiant section flux density, calculated, Convection section flux density (bare tube), Velocity limitation Process fluid mass velocity Maximum allowable/calc inside film temperature, Fouling factor Coking Allowance INLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), OUTLET CONDITIONS: Temperature, Pressure, Liquid flow, Vapor flow, Liquid gravity, S.G at T, P Vapor molecular weight (including steam) Viscosity, (vapor/liquid), Specific heat, (vapor/liquid), Thermal conductivity, (vapor/liquid), REMARKS AND SPECIAL REQUIREMENTS: Distillation data or feed composition: Short term conditions: Notes: ITEM NO. Yanbu, Saudi Arabia LOCATION Number Req'd : Reference

4 of 10

REV

PROCESS DESIGN CONDITIONS

mW kg/hr BPSD bar bar kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 kcal/hr-m2 m/s kg/sec-m2 C hr-m2-C/kcal mm C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C C bara kg/hr kg/hr o API / SG cP kcal/kg-C kcal/hr-m-C
-------

---

---

---

General Confidential

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Operating Case Type of fuel Excess air, percent Calculated heat release (LHV), Fuel efficiency calculated for clean coil, percent (LHV) Fuel efficiency guaranteed for clean coil, percent (LHV) Radiation loss, percent of heat release (LHV) Flue gas temperature: leaving radiant section, leaving convection section, leaving combustion air preheater, Flue gas quantity, Draft at arch, Draft at burners, Ambient air temperature, efficiency calculalation, Ambient air temperature, stack design, Altitude above sea level, Volumetric Heat Release, Emissions limits: FUEL CHARACTERISTICS: See note 5:1 Gas Type: kcal/kg LHV, HHV, kcal/kg Header Pressure barg Pressure @ burner, barg Temperature @ burner, C Molecular weight Sulfur Content, ppmv H2S barg Atomizing steam pressure Atomizing steam temperature, C Composition ITEM NO. LOCATION Yanbu, Saudi Arabia

5 of 10

COMBUSTION DESIGN CONDITIONS


REV

mW

C C C kg/h Pa Pa C C m kcal/h-m3
NOx: 43 ng/J (0.1 lb/MMbtu) Particulates: 43 ng/J (0.1 lb/MMbtu)

min / norm / max min / norm / max

BURNER DATA: Manufacturer : Size/Model Number Type Location Heat release per burner, MW, Design Normal Pressure drop across burner @ design heat release, Pa Distance burner center line to tube center line, horizontal, mm Distance burner center line to unshielded refractory, horizontal, mm Pilot type Capacity, mW Ignition method Flame detection, type / location Notes:

Number Req'd Orientation Minimum Vertical, mm Vertical, mm Fuel Number

General Confidential

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Plot limitations Tube limitations Structural design data, : --: --Wind load Snow load : --Minimum / normal / maximum ambient air temperature, C Heater section Service COIL DESIGN: Design basis, tube wall thickness (code or specification) Rupture strength (Minimum or Average) Stress-to-rupture basis, h Design pressure, elastic / rupture barg Design fluid temperature, C Temperature allowance, C Corrosion allowance, tubes / fittings, mm Hydrostatic test pressure, barg Postweld heat treatment (Yes or No) Percent of welds fully radiographed Maximum (clean) tube metal temperature, C Design tube metal temperature, C 2kcal/h-m C Inside film coefficient, COIL ARRANGEMENT: Tube orientation : vertical or horizontal Tube material (ASTM specification and grade) Tube outside diameter,mm Tube wall thickness, mm Number of parallel flow streams Number of tubes Number of tubes per row (convection section) Overall tube length, mm Effective tube length, mm Bare tubes : Number 2 : Total exposed surface, m Extended surface tubes : Number 2 : Total exposed surface, m Tube layout (in line or staggered) Tube spacing, center to center : Horizontal x Diagonal, mm Spacing tube center to furnace refractory wall, mm Corbels (Yes or No) Corbel width (from inside casing) mm DESCRIPTION OF EXTENDED SURFACE: Type : (studs)(serrated fins)(solid fins) Material Dimensions (height x diameter / thickness), mm Spacing (fins / meter), (studs per plane) 1/m Maximum tip temperature (calculated), C Extension ratio (total area / bare area) Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia

6 of 10

MECHANICAL DESIGN CONDITIONS


Stack limitations Noise limitations Wind occurrence Seismic zone Relative humidity, %

REV

General Confidential

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Heater section Service RETURN BENDS: Type Material (ASTM spec. and grade) Nominal rating or schedule Location (F.B. = firebox, H.B. = header box) TERMINALS AND/OR MANIFOLDS: Type (BEV = beveled, MANIF = manifold, FLG = flanged) Inlet : Material (ASTM spec. and grade) Size / schedule or thickness Number of terminals Flange material (ASTM specification and grade) Flange size and rating Outlet : Material (ASTM spec. and grade) Size / schedule or thickness Number of terminals Flange material (ASTM specification and grade) Flange size and rating Manifold to tube connection (welded, extruded etc.) Manifold location (inside or outside header box) CROSSOVERS: Welded or flanged Pipe material (ASTM specification and grade) Pipe size / schedule or thickness Flange material Quantity / Flange size / rating Location (internal / external) Fluid temperature, TUBE SUPPORTS: Location (ends, top, bottom) Material (ASTM specification and grade) Design metal temperature, Thickness, Type and thickness of insulation, Anchor (material and type) INTERMEDIATE TUBE GUIDES/SUPPORTS: Material (ASTM specification and grade) Design metal temperature, Thickness, Spacing TUBE GUIDES: Location (ends, top, bottom) Material (ASTM specification and grade) Type / spacing HEADER BOXES: Location Casing material Lining material Anchor (material and type) Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia

7 of 10

MECHANICAL DESIGN CONDITIONS (Continued)


REV

C mm mm

C mm mm

mm Hinged door / bolted panel Thickness, mm Thickness, mm

General Confidential

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 ITEM NO. LOCATION Yanbu, Saudi Arabia

8 of 10

MECHANICAL DESIGN CONDITIONS (Continued)


REFRACTORY DESIGN BASIS: See YERP-SAES-N-100 (100-YER-PE-YSS-0146) Ambient, C: Wind velocity, m/s SHIELDED RADIANT WALLS: Lining thickness, mm Wall construction Anchor (material and type) Casing material ARCH: Lining thickness, mm Arch construction Anchor (material and type) Casing material FLOOR: Lining thickness, mm Floor construction Casing material Minimum floor elevation, mm TRANSITION: Lining thickness, mm Construction: Anchor (material and type) Casing material CONVECTION SECTION: Lining thickness, mm Wall construction Anchor (material and type) Casing material INTERNAL WALL: Type : Dimensions, height/width, mm DUCTS: Location Size or net free area, Casing material Casing thickness, Lining : Internal/external Thickness, Material Anchor (material and type) Casing temperature, PLENUM CHAMBER: Casing material Lining material Anchor (type and material) Notes: : : :
: --: --: --: --REV

Hot face temperature, design / calculated,

Thickness, mm Hot face temperature, design / calculated,

Temperature, C

Thickness, mm Hot face temperature, design / calculated,

Temperature, C

Thickness, mm Free space below plenum, mm: --Hot face temperature, design / calculated,

Temperature, C

: ---

Thickness, mm

: ---

Temperature, C : ---

Hot face temperature, design / calculated,

Thickness, mm Material : Flue gas


m or m
2

Temperature, C

Combustion Air

mm mm

C Thickness, mm : Size, mm :

General Confidential

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 STACK OR STACK STUB: Number Casing material Inside metal diameter, mm Lining Material Anchor (material and type) Extent of lining Design flue gas velocity, m/s DAMPERS: Location Type (control, tight shut-off, etc.) Material : Blade : Shaft Multiple / single leaf Provision for operation (manual or automatic) Type of operator (cable or pneumatic) MISCELLANEOUS: Per API 560 Platforms Location Radiant Radiant level 2 Convection Damper Environmental Type of flooring Doors : Access Access Tube removal Observation doors - 2 levels Observation ports Explosion Instrument connections Combustion air Temperature Pressure Temperature Flue gas Pressure Flue gas sample, environmental Snuffing steam / purge Combined O2 / combustibles analyzer Vents / drains Process fluid temperature Tubeskin thermocouples Tubeskin thermocouples Painting requirements Internal coating Galvanizing requirements Are painters trolley and rail included Sootblowers Special equipment: Air preheater Fan(s) Other Notes: ITEM NO. LOCATION Self-supported or guyed Corrosion allowance, mm Height above grade, mm Yanbu, Saudi Arabia

9 of 10

REV

Location Min. Thick., mm Stack len., m Thickness, mm

Internal or external Flue gas temperature, C


Stack/APHT By-pass

Burners

FD Fan Inlet

ID Fan Inlet

APHT By-pass

Number

Width - mm

Length / Arc

Stairs / Ladder

Access From

Galvanized grating Number Location Size - mm


Bolted/Hinged

Number

Size

Location

General Confidential

YERP-2731-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS API FIRED HEATER DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

10

OF

10

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check

General Arrangement Drawing Number Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: J6491 CtPump 10 (072007) CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PROCESS DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 NO. REQ 5 MANUFACTURER 6 7 NOTES: 8 9 10 PUMP 11 MOTOR 12 GEAR 13 TURBINE 14 APPLICABLE OVERLAY STANDARD(S): 15 16 CAPACITY, NORMAL 17 OTHER 18 19 SUCTION PRESSURE MAX./RATED 20 DISCHARGE PRESSURE 21 DIFFERENTIAL PRESSURE 22 DIFF. HEAD 23 PROCESS VARIATIONS (5.1.4) 24 STARTING CONDITIONS (5.1.4) 25 SERVICE: 26 27 28 29 LOCATION: (5.1.30) 30 31 32 33 34
0

CLIENT JOB NO. PAGE AS BUILT UNIT SERVICE ITEM NO.

OF

15

REQ'N NO.

PROPOSALS

PURCHASE

PUMP SIZE

TYPE MODEL

NO. STAGES SERIAL NO.

INFORMATION BELOW TO BE COMPLETED:

BY PURCHASER DATA SHEETS (6.1.1)

BY MANUFACTURER

BY MANUFACTURER OR PURCHASER

ITEM NO.

ATTACHED
0

ITEM NO.

ATTACHED

ITEM NO.

ATTACHED

ATTACHED

Noise

OPERATING CONDITIONS (5.1.3) (m/h) RATED (m/h) LIQUID TYPE OR NAME HAZARDOUS

LIQUID (5.1.3)

FLAMMABLE

(5.1.5)

(barG) (barG) (bar) PUMPING TEMP VAPOR PRESS. (C) (barA)

MIN.

NORMAL

MAX.

(m) NPSHA

(m)

RELATIVE DENSITY (SG): VISCOSITY (mPa-s) (kJ/kg K) (ml/m3) (ml/m3) WET (5.2.1.12c) (5.12.1.9)

SPECIFIC HEAT, Cp INTERMITTENT (STARTS/DAY) CHLORIDE CONCENTRATION H2S CONCENTRATION (6.5.2.4) CORROSIVE / EROSIVE AGENT

CONT.

PARALLEL OPERATION REQ'D (5.1.13) SITE DATA (5.1.3)

MATERIALS (5.12.1.1)
0

INDOOR

HEATED

OUTDOOR

UNHEATED NON-HAZARDOUS

ANNEX H CLASS (5.12.1.1) MIN DESIGN METAL TEMP (5.12.4.1) REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12) (C)

ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) ZONE CLASS WINTERIZATION REQ'D GR GR TEMP CODE DIVISION

TROPICALIZATION REQ'D.

BARREL/CASE CASE/IMPELLER WEAR RINGS

IMPELLER

35 SITE DATA (5.1.30) 36 37 38 39 RELATIVE HUMIDITY: MIN / MAX DUST / FUMES (%) ALTITUDE (m) BAROMETER / (barA) (C)

SHAFT DIFFUSERS

RANGE OF AMBIENT TEMPS: MIN/MAX.

PERFORMANCE: PROPOSAL CURVE NO. IMPELLER DIA. IMPELLER TYPE RATED POWER (kW) EFFICIENCY (%) (rpm)

40 UNUSUAL CONDITIONS: (5.1.30) 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 FRAME HORIZONTAL VOLTS/PHASE/HERTZ TYPE MINIMUM STARTING VOLTAGE (6.1.5) INSULATION FULL LOAD AMPS LOCKED ROTOR AMPS STARTING METHOD LUBE VERTICAL / MANUFACTURER (kW)
0

OTHER

RATED

MAX.

MIN.

(mm)

DRIVER TYPE
INDUCTION MOTOR
0

MINIMUM CONTINUOUS FLOW:


0

STEAM TURBINE

GEAR

THERMAL PREFERRED OPER. REGION ALLOWABLE OPER. REGION

(m/h)

STABLE TO TO

(m/h) (m/h) (m/h) (m) (kW) (m) (5.1.10)

OTHER

MOTOR DRIVER (6.1.1 / 6.1.4)

MAX HEAD @ RATED IMPELLER MAX POWER @ RATED IMPELLER (rpm) NPSHR AT RATED CAPACITY SUCTION SPECIFIC SPEED MAX/ACTUAL MAX. SOUND PRESS. LEVEL REQ'D EST MAX SOUND PRESS. LEVEL UTILITY CONDITIONS (5.1.3)

ENCLOSURE SERVICE FACTOR /

/
(dBA) (dBA)

(5.1.11) (5.1.16) (5.1.16)

TEMP. RISE

ELECTRICITY DRIVERS HEATING SYSTEM VOLTAGE DIP STEAM DRIVERS MAX. PRESS.

VOLTAGE

PHASE

HERTZ

80% (barG) MAX. TEMP.

OTHER (C) MIN. PRESS. (barG) MIN. TEMP.

(6.1.5) (C)

61 BEARINGS (TYPE/NUMBER): 62 63 64 65 66 67 68 RADIAL THRUST VERTICAL THRUST CAPACITY UP (N) DOWN (N) / /

HEATING COOLING WATER: (5.1.19) SUPPLY TEMP. NORM. PRESS. MIN. RET. PRESS. CHLORIDE CONCENTRATION: SOURCE (C) (barG) (barG) MAX. RETURN TEMP. DESIGN PRESS. MAX. ALLOW. D.P. (ml/m3) (C) (barG) (bar)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the inte and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PROCESS DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO.

REMARKS

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP SINGLE STAGE OVERHUNG (TYPE OH) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1
CONSTRUCTION
0

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO.

SURFACE PREPARATION AND PAINT CW


0

2 ROTATION: (VIEWED FROM COUPLING END) 3 PUMP TYPE: (4.1) 4


OH2 OH3 OH6 OTHER

CCW

MANUFACTURER'S STANDARD SPECIFICATION NO. PUMP: PRIMER

OTHER (SEE BELOW)

5 CASING MOUNTING: 6 7 8 CASING TYPE: 9


SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER CENTERLINE IN-LINE OTHER
0

FINISH COAT

BASEPLATE: (6.3.17) PRIMER FINISH COAT DETAILS OF LIFTING DEVICES(6.3.20) SHIPMENT: (7.4.1) (barG) DOMESTIC EXPORT EXPORT BOXING REQUIRED

10 CASE PRESSURE RATING: 11 12 13 14 15 16 17 18 SUCTION 19 DISCHARGE 20 21 22 23 24 25 26 27 28


MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) DRAIN VENT WARM-UP PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. SIZE (NPS) TYPE OH6 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6) MAX ALLOWABLE WORKING PRESSURE @ HYDROTEST PRESSURE NOZZLE CONNECTIONS: (5.4.2) SIZE FLANGE RATING FAC'G POSITION (C) (barG)

OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE TYPE OF SHIPPING PREPARATION VERTICAL STORAGE

HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING REQ'D. COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE C.W. PIPING MATERIALS: S. STEEL COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER TOTAL COOLING WATER HEAT MEDIUM: HEATING PIPING: MODEL BEARING (TYPE/NUMBER) (5.10.1) : (mm) SERVICE FACT. RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): GREASE OIL PURE OIL MIST / / STEAM TUBING OTHER PIPE (m/h) (m/h) (m/h) C. STEEL GALVANIZED TUBING; FITTINGS

29 ROTOR: 30
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)

31 COUPLINGS:(6.2.2) 32 33 34 35 36 37 38 39 40 41 42
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH

BEARINGS AND LUBRICATION

COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) COUPLING PER ISO 14691(6.2.4) COUPLING PER ISO 10441(6.2.4) COUPLING PER API 671(6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD PER ASME B15.1 EN 953 ISO 14120 OTHER (6.2.14a) ASME B15.1

PURGE OIL MIST

CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): OIL VISC. ISO GRADE INSTRUMENTATION ACCELEROMETER (6.4.2.1) PROVISION FOR MOUNTING ONLY (5.10.2.11) (ANNEX D) FLAT SURFACE REQ'D (5.10.2.12) TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6) PRESSURE GAUGE TYPE

43 BASEPLATES: 44 45 46
API BASEPLATE NUMBER NON-GROUT CONSTRUCTION (6.3.13) OTHER

47 MECHANICAL SEAL:(5.8.1) 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
WEIGHT OF PUMP (kg) (kg) WEIGHTS
0

SEE ATTACHED ISO 21049/API 682 DATA SHEET REMARKS:

WEIGHT OF BASEPLATE WEIGHT OF DRIVER TOTAL WEIGHT REMARKS (kg) (kg)

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP SINGLE STAGE OVERHUNG (TYPE OH) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
OTHER PURCHASER REQUIREMENTS COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED OH3 BEARING HS6 LIFTER (8.1.2.6) CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) PIPING AND APPURTENANCES MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT
0

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO.

SPARE PARTS (TABLE 18) START-UP NORMAL MAINTENANCE TEST HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) RETEST ON SEAL LEAKAGE (7.3.3.2d) NPSH (7.3.4.2) TRUE PEAK VELOCITY DATA (7.3.3.4d)

QA INSPECTION AND TESTING (CONT.) NON-WIT WIT OBSERVE

COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) COOLING WATER 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) MECHANICAL RUN TEST(7.3.4.7.2) BRG HSG RESONANCE TEST (7.3.4.6) ASTM A153 GALVANIZED SS AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (5.12.4.3) PER EN13445 PER ASME SEC. VIII

DRAIN

MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) INSTALLATION LIST IN PROPOSAL (9.2.3L)

23 CONNECTION BOLTING 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
0

PTFE COATING PAINTED

QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2b) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
0

CASING OTHER

IMPELLER

SHAFT VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) COMPLETION OF INSPECTION CHECK LIST (7.1.6)

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) / (5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3 FOR METHOD REMARKS LIQUID PENETRANT ULTRASONIC (7.2.2.3)

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP BETWEEN BEARINGS (TYPE BB) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 ROTATION: 3 PUMP TYPE: (4.1) 4 6 7 9 11 12 14 15 16 17 18 19 20 21 22 SUCTION 23 DISCHARGE 24 BALANCE DRUM 25 26 27 28 29 30 31 32 33 34 36 37 39 40 41 43 44 45 46 47 48 49 50 51 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
DRAIN VENT PRESS. GAUGE TEMP GAUGE WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. SIZE (DN) TYPE BB1 BB2 BB3 BB5 CONSTRUCTION (VIEWED FROM COUPLING END)
0

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

5 OF

15

REQ'N NO.

SURFACE PREPARATION AND PAINT CW


0

CCW

MANUFACTURER'S STANDARD SPECIFICATION NO. PUMP: PUMP SURFACE PREPARATION

OTHER (SEE BELOW)

5 CASING MOUNTING:
CENTERLINE FOOT NEAR CENTERLINE
0

PRIMER FINISH COAT

8 CASING SPLIT:
AXIAL RADIAL

BASEPLATE: (6.3.17) BASEPLATE SURFACE PREPARATION PRIMER MULTIPLE VOLUTE BARREL DIFFUSER FINISH COAT DETAILS OF LIFTING DEVICES(6.3.20) SHIPMENT: (7.4.1) (barG) DOMESTIC EXPORT EXPORT BOXING REQUIRED

10 CASING TYPE:
SINGLE VOLUTE BETWEEN BEARINGS

13 CASE PRESSURE RATING:


MAX ALLOWABLE WORKING PRESSURE @ HYDROTEST PRESSURE SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6) NOZZLE CONNECTIONS: (5.4.2) SIZE DN FLANGE RATING FACING POSITION (C) (barG)

OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: SHIPPING CONTAINER (8.2.8.3) TYPE OF SHIPPING PREPARATION HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE C.W. PIPING MATERIALS: S. STEEL C. STEEL GALVANIZED TUBING; FITTINGS COOLING REQ'D. VERTICAL STORAGE (8.2.8.2) N2 PURGE (8.2.8.4)

COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER STEAM PIPING: TUBING PIPE (m/h) (m/h) @ @ (barG) (barG)

BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER) (5.10.1): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): RING OIL HYDRODYNAMIC PURGE OIL MIST PURE OIL MIST / /

35 ROTOR:
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)

CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): PRESSURE LUBE SYS. ISO 10438-3 OIL VISC. ISO GRADE MODEL OIL PRESS. TO BE GREATER THAN COOLANT PRESSURE REVIEW AND APPROVE THRUST BEARING SIZE(8.2.5.2.d) ISO 10438-2 (8.2.6.1/8.2.6.5)

38 COUPLINGS:(6.2.2)
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH (mm) SERVICE FACTOR

OIL HEATER REQUIRED:

STEAM INSTRUMENTATION (6.4.2)

ELECTRIC

42 DRIVER HALF COUPLING MOUNTED BY:


PUMP MFR. DRIVER MFR. PURCHASER COUPLING WITH HYDRAULIC FIT (6.2.10) COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) COUPLING PER ISO 14691(6.2.4) COUPLING PER ISO 10441(6.2.4) COUPLING PER API 671(6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD (6.2.14a) ASME B15.1 EN 953 ISO 14120 OTHER

SEE ATTACHED API-670 DATA SHEET ACCELEROMETER(S) (6.4.2.1) NONCONTACTING TRANSDUCERS (6.4.2.2) RADIAL PER BRG. AXIAL PER BRG.

PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12) RADIAL BEARING METAL TEMP. TEMP. GAUGES (WITH THERMOWELLS) PRESSURE GAUGE TYPE MONITORS AND CABLES SUPPLIED BY (6.4.2.4) (ANNEX D) REMARKS THRUST BRG METAL TEMP.

52 BASEPLATES:
API BASEPLATE NUMBER NON-GROUT CONSTRUCTION (6.3.13) OTHER

56 MECHANICAL SEAL:(5.8.1)
SEE ATTACHED ISO 21049/API 682 DATA SHEET WEIGHTS PUMP DRIVER GEAR (kg) BASEPLATE TOTAL

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP BETWEEN BEARINGS (TYPE BB) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
0

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO.

SPARE PARTS (TABLE 18) START-UP SPECIFY NORMAL MAINTENANCE TEST

QA INSPECTION AND TESTING (CONT.) NON-WIT WIT OBSERVE

HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) OTHER PURCHASER REQUIREMENTS NPSH (7.3.4.2) RETEST ON SEAL LEAKAGE (7.3.3.2d) RETEST REQUIRED AFTER FINAL HEAD ADJUSTMENT (7.3.3.5b) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST (7.3.4.7.2) COOLING WATER TRUE PEAK VELOCITY DATA (7.3.3.4d) BRG HSG RESONANCE TEST (7.3.4.6) ASTM A153 GALVANIZED SS REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST (8.2.7.5) AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (EN 13445/ASME VIII)

COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4/8.2.1.4) INERT GAS INHIBITED STORAGE OF SPARE CARTRIDGE (8.2.8.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3) DYNAMIC BALANCE ROTOR (8.2.4.2) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT DRAIN

MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)

24 CONNECTION BOLTING
PTFE COATING PAINTED

INSTALLATION LIST IN PROPOSAL (9.2.3L) QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
0

CASING OTHER

IMPELLER

SHAFT VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6)

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3)(5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD LIQUID PENETRANT ULTRASONIC (7.2.2.3)

REMARKS

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP VERTICALLY SUSPENDED (TYPE VS) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 ROTATION: 4 6 7 8 CASING SPLIT: 9 11 13 14 15 16 17 18 19 20 SUCTION 21 DISCHARGE 22 BALANCE DRUM 23 24 25 26 27 28 29 30 31 33 34 36 37 38 39 41 42 43 44 46 47 48 49 50 51 52
0 0

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO.

CONSTRUCTION (VIEWED FROM COUPLING END)


0

SURFACE PREPARATION AND PAINT CW


0

CCW

MANUFACTURER'S STANDARD PUMP:

OTHER (SEE BELOW)

3 PUMP TYPE: (4.1)


VS1 VS2 VS3 VS4 VS5 VS6 VS7

5 CASING MOUNTING:
INLINE

SUMP COVER PLATE SEPARATE MOUNTING PLATE SEPARATE SOLE PLATE (8.3.8.3.1) (8.3.8.3.3)

PUMP SURFACE PREPARATION PRIMER FINISH COAT BASEPLATE / COLUMN:(6.3.17)

AXIAL

RADIAL

BASEPLATE SURFACE PREPARATION PRIMER

10 CASING TYPE:
SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER

FINISH COAT SHIPMENT: (7.4.1)

12 CASE PRESSURE RATING:


MAX ALLOWABLE WORKING PRESSURE @ HYDROTEST PRESSURE SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6) NOZZLE CONNECTIONS: (5.4.2) SIZE DN FLANGE RATING FACING POSITION (C) (barG) (barG)

DOMESTIC

EXPORT

EXPORT BOXING REQUIRED

OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE TYPE OF SHIPPING PREPARATION VERTICAL STORAGE

HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE TUBING; FITTINGS COOLING REQ'D.

PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. DRAIN VENT WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) SIZE (DN) TYPE

C.W. PIPING MATERIALS: S. STEEL C. STEEL GALVANIZED

COOLING WATER REQUIREMENTS:


0

BEARING HOUSING HEAT EXCHANGER

(m/h) (m/h) PIPE

@ @

(barG) (barG)

STEAM PIPING:

TUBING

BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): GREASE MODEL FLINGER CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): FLOOD PURGE OIL MIST PURE OIL MIST / /

32 ROTOR:
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)

35 COUPLINGS:
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH RIGID (mm)
0

SERVICE FACTOR

OIL VISC. ISO GRADE REVIEW AND APPROVE THRUST BEARING SIZE OIL HEATER REQUIRED: STEAM ELECTRIC

40 THROUGH COUPLINGS:
MANUFACTURER RATING (kW/100 RPM) SPACER LENGTH RIGID (mm) MODEL LUBE SERVICE FACTOR

INSTRUMENTATION (6.4.2) ACCELEROMETER (6.4.2.1) PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12)

45 DRIVER HALF COUPLING MOUNTED BY:


PUMP MFR. DRIVER MFR. PURCHASER COUPLING BALANCED TO ISO 1940-1 G.6.3 (6.2.3) COUPLING PER ISO 14691(6.2.4) COUPLING PER ISO 10441(6.2.4) COUPLING PER API 671(6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD PER (6.2.14a) ASME B15.1 EN 953 ISO 14120 OTHER

PRESSURE GAUGE TYPE

REMARKS:

WEIGHTS

53 MECHANICAL SEAL: 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
SEE ATTACHED ISO 21049/API 682 DATA SHEET

WEIGHT OF PUMP WEIGHT OF DRIVER WEIGHT OF GEAR

(kg) (kg) (kg) (kg)

WEIGHT OF BASEPLATE TOTAL WEIGHT (kg)

REMARKS

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP VERTICALLY SUSPENDED (TYPE VS) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 33 35 36 38 39 40 LINESHAFT: 41 42 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
Refer to hydraulic institute standards for definitions l1 d l4 (m) (m) (m) l2 l6 l3 l5 (m) (m) (m) (m) l1 l2 l3 l4 l5 l6 d Key Sump Arrangement FLOAT & ROD IMPELLER COLLETS ACCEPTABLE (5.6.3) HARDENED SLEEVES UNDER BEARINGS (8.3.10.5) LINE SHAFT DIAMETER: TUBE DIAMETER: PUMP THRUST: AT MIN. FLOW AT RATED FLOW AT MAX. FLOW MAX THRUST SOLEPLATE REQ'D. (8.3.8.3.3) MOUNTING PLATE REQUIRED (8.3.9.3.1) SOLEPLATE THICKNESS FLANGED (mm) (mm) THREADED LENGTH (m) OTHER PURCHASER REQUIREMENTS COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) PTFE COATING ASTM A153 GALVANIZED SS VENT COOLING WATER START-UP SPECIFY SPARE PARTS (TABLE 18) NORMAL MAINTENANCE

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO. VERTICAL PUMPS (CONT.)

PUMP AND STRUCTURE DYNAMIC ANALYSIS (8.3.5) DRAIN PIPED TO SURFACE (8.3.13.5)

QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) TEST WITH SUBSTITUTE SEAL (7.3.3.2b) TEST HYDROSTATIC TEST OF BOWLS AND COLUMN (8.3.13.2) HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) RETEST ON SEAL LEAKAGE (7.3.3.2d) NPSH (7.3.4.2) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) 4 HR. MECHANICAL RUN TEST(7.3.4.7.2) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) (-) DOWN TRUE PEAK VELOCITY (N) (N) (N) (N) AUXILIARY EQUIPMENT (m) TEST (7.3.4.5) IMPACT TEST (/) PER EN 13445 PER ASME VIII VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) (mm) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES DATA (7.3.3.4.d) RESONANCE TEST (8.3.9.2) NON-WIT WIT OBSERVE PERFORMANCE CURVE APPROVAL

21 CONNECTION BOLTING
PAINTED INSTALLATION LIST IN PROPOSAL (9.2.3L)

VERTICAL PUMPS (+) UP (N) (N) (N) (N) (m) X

32 COLUMN PIPE:
DIAMETER

34 GUIDE BUSHINGS
NUMBER LINE SHAFT BEARING SPACING

37 GUIDE BUSHINGS LUBE:


WATER GREASE OPEN OIL PUMPAGE ENCLOSED (mm) (mm)

COMPLETION OF INSPECTION CHECK LIST (7.1.6) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)


0

CASING OTHER

IMPELLER

SHAFT

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION

43 LINESHAFT COUPLING:
LINE SHAFT DIAMETER: SUCTION CAN THICKNESS LENGTH DIAMETER SUCTION STRAINER TYPE FLOAT SWITCH SLEEVE & KEY THREADED (mm) (m) (m)

WELDS (5.12.3.4) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) (5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED (7.2.2.3) ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD LIQUID PENETRANT ULTRASONIC

1
l3

1 2 3

grade low liquid level centerline of discharge sump depth

centerline dischage height height of grade above low liquid level datum elevation, first stage impeller submergence required sump diameter

l1

l2

pump length

l5

General Confidential

l6

l4

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PRESSURE DESIGN CODES / WELDING REQUIREMENTS / PURCHASER DEFINED MATERIAL INSPECTIONS SI UNITS (bar)
1 2 FOR 3 SITE 4 NOTES:
INFORMATION BELOW TO BE COMPLETED: BY PURCHASER

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

15

REQ'N NO.

UNIT SERVICE BY MANUFACTURER BY MANUFACTURER OR PURCHASER

5 PRESSURE VESSEL DESIGN CODE REFERENCES. 6 7 8 9 10 WELDING AND REPAIRS (5.12.3) 11 12 13 14 15 16 17 18 19 20 21 MATERIAL INSPECTION (7.2.2.1)(7.2.1.3) 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
THESE REFERENCES MUST BE LISTED BY THE PURCHASER ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13) Methods For fabrications Castings (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED) THESE REFERENCES MUST BE LISTED BY THE PURCHASER. ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1) Welding Requirement (Applicable Code or Standard) Welder/operator qualification Welding procedure qualification Non-pressure retaining structural welding such as baseplates or supports Magnetic particle or liquid penetrant examination of the plate edges Postweld heat treatment Postweld heat treatment of casing fabrication welds Purchaser defined Default per Table 10 (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED) THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3) SOURCE OF MATERIAL PROPERTIES

24 Type of inspection
Radiography Ultrasonic inspection Magnetic particle inspection Liquid penetrant inspection

REMARKS

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PUMP CURVE CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

10

OF

15

REQ'N NO.

CENTRIFUGAL PUMP PERFORMANCE CURVES

When this requisition is issued for purchase, the suppliers proposed curves for the selected pump will be inserted here as a substitute for this sheet. The pump performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CATEGORY 1 & 2 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 DATA SUPPLIED: 2 3 4 5 CATEGORY 6 TYPE SEAL CATEGORY 1 (4.1.1) TYPE A (3.72) TYPE C (3.74) DEFAULT CONFIGURATION 1CW-FX 1CW-FL. ALTERNATE BUSH BUFFER LIQUID 2CW-CW FX TYPE B (3.73) ALTERNATE ROTATING (TYPE C) CUSTOMARY UNITS
0

REV/APR CLIENT JOB NO. PAGE SI UNITS ITEM NO.

11

OF

15

REQ'N NO. CUSTOMARY UNITS BY SEAL VENDOR OR PURCHASER SI UNITS

HARDWARE SUPPLIED: BY SEAL VENDOR

INDICATES DATA COMPLETED BY PURCHASER


0

DEFAULT SELECTION SEAL SPECIFICATION - (REF CLAUSE 4.1, FIGURES 1 TO 6) SEAL CATEGORY 2 (4.1.1) SEAL CODE (ANNEX D) ALTERNATE STATIONARY (TYPE A & B) SINGLE SPRING (TYPE A) FLUSH PLANS (SEE ANNEX G) 01 02 DIST FLUSH 01 02 DIST FLUSH 11 01 02 11 ALTERNATE (6.1.3.13) - SPECIFY MATERIALS (REFERENCE 6.1.6 & ANNEX B) SECONDARY SEALS SEAL FACES CARBON VS SIC SIC VS SIC SS-SIC VS RB-SIC METAL BELLOWS UNS N10276 (TYPE B) UNS N07718 (TYPE C) UNS N08020 OTHER MECHANICAL SEAL DATA SPRINGS UNS N10276 OR N06455 UNS S31600 OR S31635 METAL PARTS UNS S31600/S31635 UNS N10276 UNS N08020 OTHER 11 13 13 14 21 13 14 32 14 21 23 31 32 53A 53B 53C 23 31 41 52 61 32 41 62 71 72 54 61 62 74 50 51 75 76 61 62

7 (CODE-CW) 8 ARR'G'T 9 10 11 12 13 14 15 16 3 (3.4) 2 (3.3) 1 (3.2)

ALTERNATIVE DESIGN DIST. FLUSH

TANGENTIAL LBO CONN'N GAS LIQUID 2CW-CS 3CW-FB 2NC-CS 3CW-BB 3CW-FF GAS 3NC-BB 3NC-FF FX FX TANG. LBO 3NC-FB

17 SLEEVE-SHAFT DRIVE 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ASME B73.1 & 2 33 34 35 36 PUMP DESIGN CYLINDRICAL SEAL VENDOR DATA REQUIREMENT FORM (ANNEX J) SIZE/TYPE SEAL DRAWING NUMBER VENDOR'S SEAL CODE

BARRIER

SET SCREW ONTO SHAFT

FKM

FFKM

SPIRAL-W GASKET NBR OTHER

ALTERNATE SEAL FOR PUMP PERFORMANCE TEST DYNAMIC SEALING PRESSURE RATING (3.19) STATIC SEALING PRESSURE RATING (3.69) MAXIMUM ALLOWABLE TEMPERATURE (3.40) MINIMUM DESIGN TEMPERATURE (6.1.6.11.1) (barG) (barG) (C) (C)

MODIFIED FACES FOR PUMP PERFORMANCE TEST SEAL CHAMBER DATA (REFERENCE 6.1.2.4) TAPERED ISO 13709 IS0 3069-C OTHER SPECIFY SEAL CHAMBER VENT REQUIRED CHAMBER HEATING PUMP DATA MANUFACTURER SUCTION PRESSURE (RATED) (barG) MIN/MAX (MDSP, 3.42) VERTICAL CW CCW FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2) HAZARDOUS CONC'N H2S OTHER (ml/m3) @ WET (ml/m3) % FLUID SOLID @ AMBIENT SOLIDIFIES @ PUMPED STREAM SOLIDIFIES UNDER SHEAR PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE (ml/m3) SPECIFY AGENTS PUMPED STREAM CAN PLATE OUT OR DECOMPOSE NORMAL (C) MAX (C) SPECIFY CONDITIONS PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS @ MAX TEMP REGULATION LEVEL SPECIAL PUMP CLEANING PROCEDURES (barA) (C) (mPa-s) SPECIFY; ALTERNATE PROCESS FLUIDS & CONCENTRATION (INCL. COMMISSIONING) (ml/m3) @ TEMP (C) (C) POUR POINT (C) FLAMMABLE OTHER DIA MODEL (barG) / FRAME/SIZE DISCHARGE PRESSURE (barG) (mm) MSSP(3.44) SHAFT SPEED CASE MATERIAL (barG) (barG) (rpm)

BOLT-ON CHAMBER (6.1.2.5) FLOATING THROAT BUSHING

SEAL CHAMBER FLUSH PORT REQ'D FIXED THROAT BUSHING

37 PUMP OPERATING PRESSURE 38 SEAL CHAMBER 39 SHAFT NORMAL

HORIZONTAL

40 SHAFT DIRECTION ( FROM DRIVER) 41 42 PUMPED STREAM 43 44 45 46 47 48 49 50 51 52 53 54 55 TYPE OR NAME DISSOLVED CONTAMINANT Cl2 (ml/m3)

SOLID CONTAMINANT CONCENTRATION (% BY WEIGHT OR PPM) PUMPING TEMPERATURE MIN (C)

SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP VAPOR PRESSURE AT TEMPERATURE INDICATED @ NORMAL TEMP ATMOSPHERIC BOILING POINT VISCOSITY @ NORMAL PUMPING TEMPERATURE
If flush fluid is pumpage, then flush fluid data is not required.

(barA)

@ MAX TEMP

56 FLUSH FLUID (PLAN 32) 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 TYPE OR NAME

CONC'N

VAPOR PRESSURE AT TEMPERATURE INDICATED NORMAL TEMP ATMOSPHERIC BOILING POINT (barA) MAX TEMP (barA) (C) (mPa-s) / / (L/min) (barG)

SEAL VENDOR REVIEW REQUIRED FLUID TEMPERATURE MIN (C) NORMAL (C) MAX (C)

VISCOSITY @ NORMAL PUMPING TEMPERATURE FLOW RATE REQ'D MAX/MIN

SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP @ MAX TEMP

PRESSURE REQUIRED MAX/MIN

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CATEGORY 1 & 2 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 2 3 4 QUENCH MEDIUM 5 TYPE OR NAME (PLAN 51, 61) INDICATES DATA COMPLETED BY PURCHASER
0

REV/APR CLIENT JOB NO. PAGE ITEM NO.

12

OF

15

REQ'N NO.

(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.) BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER

DEFAULT SELECTION FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA, LIQUID AND GAS) SUPPLY TEMPERATURE MAX/MIN FLOW RATE REQ'D MAX/MIN / / (C) (L/min)

6 BUFFER/BARRIER MEDIUM 7 8 9 10 11 12 13 14 15 16 17 CONTROL VOLTAGE ELECTRICAL AREA VOLTS CL ZONE 18 19 20 GENERAL 21 22 23 24 25 26 27 28 29 THERMAL RELIEF VALVES REQUIRED (9.8.3) SPECIAL CLEANING AND DECONTAMINATION REQ'TS UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) PIPE TAPER THREADS (8.1.9) ISO 7 ASME B1.20.1 DESIGN AMBIENT MIN/MAX PHASE GR GR / HERTZ DIV TEMP (C) ACCESSORIES (CLAUSES 8 AND 9) PLAN 52 AND 53 SYSTEMS CONTINUED EQUIPMENT SUPPORT SUPPLIER FILLING SYSTEMS SUPPLIER ASME CODE STAMP REQUIRED EN 13445 OR OTHER CODE APPLICABLE RESERVOIR CAPACITY (8.5.4.3) NLL TO GLAND PLATE HEIGHT (8.5.4.2) RESERVOIR MAWP (3.41) SET PRESSURE RANGE, MAX/MIN SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C) TEMPERATURE INDICATOR (PLAN 53B &53C) PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON; ISO 15649 ASME B31.3
0

TYPE OR NAME PURCHASER SELECTION SEAL VENDOR REVIEW FLOW RATE REQ'D MAX/MIN COOLING/HEATING REQUIRED (+ or -) SUPPLY PRESSURE MAX/MIN FLUID OPERATING TEMPERATURE MIN (C) NORMAL (C) MAX (C) / SEAL VENDOR SELECTION PURCHASER REVIEW / (m/h) (kW) (barG)

SPECIFIC GRAVITY AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP @ MAXIMUM TEMP

VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP (barA) @ MAXIMUM TEMP (barA) (C) (mPa-s) (kJ/kg K)

ATMOSPHERIC BOILING POINT (LIQUID) VISCOSITY @ NORMAL TEMP. (LIQUID) SPECIFIC HEAT @ NORMAL TEMP

SITE AND UTILITIES) COOLING H20 SUPPLY TEMP. COOLING H20 PRESSURE NORM/DES ATEX (EC DIRECTIVE 94/9/EC) GR CAT. (C) Cl2 / T CLASS (ml/m3) (barG)

SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE

(l) (m) (barG) @ / (C) (barG) (days)

30 COOLING SYSTEM (PLAN 21, 22, 23, 41, 53B, 53C) 31 32 33 34 35 36 37 HEAT EXCHANGER SUPPLIER WATER COOLED AIR COOLED

RISING PRESSURE (ARR 2) SET @ FALLING PRESSURE (ARR 3) SET @

(barG) (barG)

EQUIPMENT REFERENCE/CODE COOLING WATER LINES SUPPLIER


0

HIGH LEVEL ALARM REQUIRED (8.5.4.2.1) TEST BASED H/Q CURVE FOR INTERNAL CIRC. DEVICE (L/min) OPEN CLOSED EXTERNAL CIRCULATING PUMP (8.6.3.1) PLAN 72 AND 74 SYSTEMS EQUIPMENT SUPPLIER HIGH FLOW ALARM SWITCH (8.6.6.5)

TUBING

GALVANIZED PIPING (8.4.2)

COOLING WATER FLOW RATE SIGHT FLOW INDICATORS (8.4.3)

38 PLAN 11, 12, 13, 31, 14, 21, 23, 31, 32 AND 41 SYSTEMS 39 40 41 42 43 44 CONNECTING LINES SUPPLIER TUBING PIPING (8.5.2.2)

PLAN 75 AND 76 SYSTEMS EQUIPMENT SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3) TEST CONNECTION (8.6.5.4)

RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) CYCLONE SEPARATOR SUPPLIER PLAN 32 EQUIPMENT SUPPLIER PLAN 32 FLOW IND'R PLAN 32 TEMPERATURE IND'R

INSTRUMENTATION USER SPECIFICATION REFERENCE FOR

45 PLAN 52 AND 53 SYSTEMS 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 PURCHASER PARTICIPATION IN INSPECTION AND TEST SPECIFY: INSPECTION CHECKLIST (10.1.7 & ANNEX H) PURCHASER APPROVAL REQUIRED FOR WELDED CONNECTIONS DESIGNS (6.1.6.10.5) HARDNESS TEST (10.2.3 k) REQUIRED FOR: ALTERNATE FABRICATION STANDARD PRIMARY EQUIPMENT SUPPLIER SUPPLIER REFERENCE/CODE CONNECTING LINES SUPPLIER
0

STANDARD (FIG. G.27)

ALTERNATE (FIG. G.28)

INSTRUMENTATION / CONTROLS PRESSURE GAUGES (9.4) OIL FILLED PRESSURE GAUGES (9.4.3)

DIMENSIONAL VARIATIONS TO STANDARD (FIG. G.27)

DIMENSIONAL VARIATIONS TO ALTERNATE ( FIG. G.28)

PRESSURE SWITCHES (9.5.2) LEVEL SWITCHES (9.5.3) HYDROSTATIC LEVEL INDICATORS (9.6)
0

TRANSMITTERS (9.5.2.3) TRANSMITTERS (9.5.3.2) CAPACITANCE ULTRASONIC

WELD PAD

EXTERNAL, REMOVABLE (9.6.2) TRANSMITTER (9.7.3)

FLOW INDICATORS (9.7) SCH 80 PIPING (8.5.4.4.9) INSPECTION AND TESTING

TUBING

100% INSPECTION OF ALL WELDS (6.1.6.10.5.1) USING: MAGNETIC PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC

OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2) MODIFIED FACES FOR PUMP TEST (10.3.5.2.1) ALTERNATE SEAL PUMP TEST (10.3.5.2.2) (SEE PAGE 1, LINE 30) (SEE PAGE 1, LINE 25)

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CATEGORY 3 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 DATA SUPPLIED: 2 3 4 5 TYPE TYPE A (3.72) TYPE C (3.74) DEFAULT CONFIGURATION 1CW-FL ALTERNATE BUSH TYPE B (3.73) ALTERNATE ROTATING (TYPE C) CUSTOMARY UNITS SI UNITS INDICATES DATA COMPLETED BY PURCHASER
0

REV/APR CLIENT JOB NO. PAGE ITEM NO.

13

OF

15

REQ'N NO. CUSTOMARY UNITS BY SEAL VENDOR OR PURCHASER SI UNITS

HARDWARE SUPPLIED: BY SEAL VENDOR

DEFAULT SELECTION SEAL SPECIFICATION - (REF 4.1, FIGURES 1 TO 6) ALTERNATE STATONARY (TYPE A & B) SINGLE SPRING (TYPE A) FLUSH PLANS (SEE ANNEX D) 01 02 BUFFER LIQUID 2CW-CW FX DIST FLUSH GAS LIQUID GAS 2CW-CS 3CW-FB 3NC-BB 2NC-CS 3CW-BB 3NC-FF FX 3CW-FF 3NC-FB DIST FLUSH FX 01 02 11 01 02 ALTERNATE (6.1.3.13) -SPECIFY MATERIALS (REFERENCE 6.1.6 & ANNEX C) SECONDARY SEALS SEAL FACES CARBON VS SIC SIC VS SIC SS-SIC VS RB-SIC METAL BELLOWS UNS N10276 (TYPE B) UNS N07718 (TYPE C) UNS N08020 OTHER MECHANICAL SEAL DATA SPRINGS UNS N10276 OR N06455 UNS S31600 OR S31635 METAL PARTS UNS 31600/ S31635 UNS N10276 UNS N08020 OTHER 11 13 13 14 21 11 13 14 21 23 31 32 14 32 23 31 41 52 61 53A 53B 32 41 62 71 72 53C 54 61 62 74 51 61 75 76 62 65

6 (CODE-CW) 7 8 9 10 11 12 13 14 3 (3.4) 2 (3.3) ARR'G'T 1 (3.2)

ALTERNATE DESIGN

15 SLEEVE-SHAFT DRIVE 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PUMP DESIGN ISO 13709 (ISO 3069-H) SEAL CHAMBER FLUSH PORT REQUIRED FLOATING THROAT BUSH SEAL VENDOR DATA REQUIREMENT FORM (ANNEX J) SIZE/TYPE SEAL DRAWING NUMBER SEAL CODE (ANNEX D) VENDOR SEAL CODE

BARRIER

SET SCREW ONTO SHAFT

FKM

FFKM

SPIRAL-W GASKET NBR OTHER EPM/EPDM

DYNAMIC SEALING PRESSURE RATING (3.19) STATIC SEALING PRESSURE RATING (3.69) MAXIMUM ALLOWABLE TEMPERATURE (3.40) MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1)

(barG) (barG) (C) (C) (kW) (kW) (N)

C3

GENERATED HEAT @ NORM. CONDITIONS HEAT SOAK @ NORM. CONDITIONS TOTAL SEAL AXIAL THRUST ON SHAFT

MODIFIED FACES FOR PUMP PERFORMANCE TEST ALTERNATE SEAL FOR PUMP PERFORMANCE TEST

SEAL CHAMBER DATA (REFERENCE 6.1.2.4) OTHER SPECIFY SEAL CHAMBER VENT REQUIRED FIXED THROAT BUSH PUMP DATA MANUFACTURER SUCTION PRESSURE(RATED) (barG) MIN/MAX (mdsp, 3.42) VERTICAL CW CCW FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2) HAZARDOUS CONC'N H2S OTHER (ml/m3) @ WET (ml/m3) % FLUID SOLID @ AMBIENT SOLIDIFIES @ PUMPED STREAM SOLIDIFIES UNDER SHEAR PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE (ml/m3) SPECIFY AGENTS PUMPED STREAM CAN PLATE OUT OR DECOMPOSE: NORMAL (C) MAX (C) SPECIFY CONDITIONS PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS REGULATION LEVEL SPECIAL PUMP CLEANING PROCEDURES (barA) (C) (mPa-s) SPECIFY; ALTERNATE PROCESS FLUDIS & CONCENTRATION (INCL. COMMISSIONING) (ml/m3) @ TEMP (C) (C) POUR POINT (C) FLAMMABLE OTHER DIA MODEL (barG) / FRAME/SIZE DISCHARGE PRESSURE (barG) (mm) MSSP(3.44) SHAFT SPEED CASE MATERIAL (barG) (barG) (rpm) BOLT ON CHAMBER (6.1.2.5) CHAMBER HEATING/COOLING

37 PUMP OPERATING PRESSURE 38 SEAL CHAMBER 39 SHAFT NORMAL

HORIZONTAL

40 SHAFT DIRECTION ( FROM DRIVER) 41 42 PUMPED STREAM 43 44 45 46 47 48 49 50 51 52 53 54 55 TYPE OR NAME DISSOLVED CONTAMINANT Cl2 (ml/m3)

SOLID CONTAMINANT CONCENTRATION (% BY WEIGHT OR PPM) PUMPING TEMPERATURE MIN (C)

SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP @ MAX TEMP

VAPOR PRESSURE AT TEMPERATURE INDICATED @ NORMAL TEMP ATMOSPHERIC BOILING POINT VISCOSITY @ NORMAL PUMPING TEMPERATURE
if flush fluid is pumpage then flush fluid data is not required

(barA)

@ MAX TEMP

56 FLUSH FLUID (PLAN 32) 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 TYPE OR NAME

CONC'N

VAPOR PRESSURE AT TEMPERATURE INDICATED NORMAL TEMP ATMOSPHERIC BOILING POINT (barA) MAX TEMP (barA) (C) (mPa-s) / / (L/min) (barG)

SEAL VENDOR REVIEW REQUIRED FLUID TEMPERATURE MIN (C) NORMAL (C) MAX (C)

VISCOSITY @ NORMAL PUMPING TEMPERATURE FLOW RATE REQ'D MAX/MIN

SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP @ MAX TEMP

PRESSURE REQUIRED MAX/MIN

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CATEGORY 3 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 2 3 4 QUENCH MEDIUM (PLAN 51, 62) 5 TYPE OR NAME INDICATES DATA COMPLETED BY PURCHASER
0

REV/APR CLIENT JOB NO. PAGE ITEM NO.

14

OF

15

REQ'N NO.

(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.) BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER

DEFAULT SELECTION FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA - LIQUID AND GAS) SUPPLY TEMPERATURE MAX/MIN FLOW RATE REQ'D MAX/MIN / / (C) (m/h)

6 BUFFER/BARRIER MEDIUM 7 8 9 10 11 12 13 14 15 16 17 CONTROL VOLTAGE ELECTRICAL AREA VOLTS CL ZN 18 19 20 GENERAL 21 22 23 24 25 26 27 28 29 THERMAL RELIEF VALVE REQUIRED (9.8.3) SPECIAL CLEANING AND DECONTAMINATION REQ'TS UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) PIPE TAPER THREADS (8.1.9) ISO 7 ASME B1.20.1 DESIGN AMBIENT MIN/MAX PHASE GR GR / HERTZ DIV TEMP (C) ACCESSORIES (CLAUSES 8 AND 9) PLAN 52 AND 53 SYSTEMS CONTINUED ALTERNATIVE CODE/INSPECTION - SPECIFY EQUIPMENT SUPPORT SUPPLIER RESERVOIR CAPACITY (8.5.4.3.) NLL TO GLAND PLATE HEIGHT (8.5.4.2) RESERVOIR MAWP (3.41) SET PRESSURE RANGE MAX / MIN SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C) TEMPERATURE INDICATOR (PLAN 53B & 53C) PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON; RISING PRESSURE (ARR 2) SET @ FALLING PRESSURE (ARR 3) SET @ ISO 15649 ASME B31.3 HIGH LEVEL ALARM REQUIRED (8.5.4.2.i) CONNECTING LINES SUPPLIER
0

TYPE OR NAME PURCHASER SELECTED SEAL VENDOR REVIEW FLOW RATE REQ'D MAX/MIN COOLING/HEATING REQUIRED (+ OR -) SUPPLY PRESSURE MAX/MIN FLUID OPERATING TEMPERATURE MIN (C) NORMAL (C) MAX (C) / SEAL VENDOR SELECTED PURCHASER REVIEW / (L/min) (kW) (barG)

SPECIFIC GRAVITY AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP @ MAXIMUM TEMP

VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP (barA) @ MAXIMUM TEMP (barA) (C) (mPa-s) (kJ/kg K)

ATMOSPHERIC BOILING POINT (LIQUID) VISCOSITY @ NORMAL TEMP. (LIQUID) SPECIFIC HEAT @ NORMAL TEMP

SITE AND UTILITIES COOLING H20 SUPPLY TEMP. COOLING H20 PRESSURE NORM/DES ATEX (EC DIRECTIVE 94/9/EC) GR CAT. (C) Cl2 / T CLASS (ml/m3) (barG)

SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE

(l) (m) (barG) @ / (C) (barG) (days)

30 COOLING SYSTEM (PLAN 21,22,23,41,53B,53C) 31 32 33 34 35 36 37 HEAT EXCHANGER SUPPLIER WATER COOLED AIR COOLED

(barG) (barG)

EQUIPMENT REFERENCE/CODE COOLING WATER LINES SUPPLIER


0

TUBING

SCH 80 PIPING (8.5.4.4.9)

TUBING

GALVANIZED PIPING (8.4.2) (L/min) OPEN CLOSED

FILLING SYSTEM SUPPLIER EXTERNAL CIRCULATING PUMP (8.6.3.1)

COOLING WATER FLOW RATE SIGHT FLOW INDICATORS (8.4.3)

PLAN 72 AND 74 SYSTEM EQUIPMENT SUPPLIER HIGH FLOW ALARM SWITCH (8.6.6.5)

38 PLAN 11, 13, 14, 21, 23, 31, 32 AND 41 SYSTEMS 39 40 41 42 43 44 CONNECTING LINES SUPPLIER TUBING PIPING (8.5.2.2)

PLAN 75 AND 76 SYSTEM EQUIPMENT SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3) TEST CONNECTION (8.6.5.4)

RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) CYCLONE SEPERATOR SUPPLIER PLAN 32 EQUIPMENT SUPPLIER PLAN 32 FLOW IND'R PLAN 32 TEMPERATURE IND'R

INSTRUMENTATION USER SPECIFICATIONS REFERENCE FOR

45 PLAN 52 AND 53 SYSTEMS 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 PURCHASER PARTICIPATION IN INSPECTION AND TEST SPECIFY: INSPECTION CHECKLIST (10.1.7 & ANNEX H) PURCHASER APPROVAL REQUIRED FOR WELDED CONNECTION DESIGNS (6.1.6.10.5) HARDNESS TEST (10.2.3.k) REQUIRED FOR: ALTERNATE FABRICATION STANDARD PRIMARY EQUIPMENT SUPPLIER SUPPLIER REFERENCE/CODE ASME CODE STAMP REQUIRED DIMENSIONAL VARIATIONS TO ALTERNATE ( FIG. G.28) STANDARD (FIG. G.27) ALTERNATE (FIG. G.28)

INSTRUMENTATION / CONTROLS PRESSURE GAUGES (9.4) OIL FILLED PRESSURE GAUGES (9.4.3) PRESSURE SWITCHES (9.5.2) LEVEL SWITCHES (9.5.3) HYDROSTATIC LEVEL INDICATORS (9.6)
0

DIMENSIONAL VARIATIONS TO STANDARD (FIG. G.27)

TRANSMITTERS (9.5.2.3) TRANSMITTERS (9.5.3.2) CAPACITANCE ULTRASONIC

WELD PAD

EXTERNAL, REMOVABLE (9.6.2) TRANSMITTER (9.7.3)

FLOW INDICATORS (9.7) INSPECTION AND TESTING

100% INSPECTION OF ALL WELDS (6.1.6.10.5) USING: MAGNETIC PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONOC

OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2) MODIFIED FACES FOR PUMP TEST (10.3.5.1) ALTERNATE SEAL PUMP TEST (10.3.5.2) (SEE PAGE 1, LINE 29) (SEE PAGE 1, LINE 30)

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

15

OF

15

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

YERP - 2748-M-ENG (12/07)


PMT OPRNS

YERP
CENTRIFUGAL PUMP DATA SHEET FOR VERTICAL LINE SHAFT PUMPS
NOTE:
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANFACTURER OF PUMPS ACC. MANF'R STD. BY MANUFACTURER OF PUMPS ACC. 31-SAMSS-4

ENGG CERT

PURCHASERS REFERENCES
APPLICABLE TO : PUMP Mfr. SIZE & TYPE SERIAL NO. DRIVER TYPE THIS DATA SHEET COVER PUMP MARK NO(S): G G G PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION G , , , G G G G G DRIVER DATA SHEET GEAR UNIT DATA SHEET LUBE OIL SYST. DATA SHEET SAFETY INSTRUCTION SHEET LCC EF $ / kW , , , PUMP(S) G G G PROPOSALS PURCHASE AS BUILT

DESIGN OPERATING / INSTALLATION DATA FIG. 1 CLOSED SUCTION SYSTEM


AT NOZZLES C L TOTAL SUCTION HEAD TOTAL DIFF. HEAD TOTAL DISCH. HEAD NOZZLE C L ABOVE DATUM DATUM ELEVATION NPSHA AT DATUM m m m m m m
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. REV.NO.

DESCRIPTION

DESIGN OPERATING DATA


SERVICE
CONTINUOUS ATTENDED PUMP FUNCTION INDIVIDUALLY IN SERIES IN PARALLEL G G DOWNSTREAM OF PUMP NO(S). G G MOUNTED ON CONCRETE MOUNTED ON STRUCTURAL STEEL UPSTREAM OF PUMP NO(S). INTERMITTENT UNATTENDED STANDBY BARREL WALL THICKN. BARREL OD BARREL LENGTH C L 1st STAGE IMPELLER TO C L SUCTION NOZZLE mm mm m m

FIG. 2

OPEN SUCTION SYSTEM


CONCENTRIC RISER COLUMN

DATE

LIQUID CHARACTERISTICS
LIQUID PUMPED NORMAL FLOW TEMPERATURE MAX. FLOW TEMPERATURE RELATIVE DENSITY AT NORMAL FLOW TEMP. VISCOSITY AT FLOW TEMP. VAPOR PRESSURE AT NORMAL FLOW TEMP. V.P. AT MAX. FLOW TEMP. TSS GAS IN FLUID:
PH

TDS
O O

mg/L C C

SIDE DISCHARGE PIPE m m

REV NO.

NOZZLE C L ABOVE DATUM DATUM ELEVATION

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

Mpa.s, mm2/s kPa(abs) kPa(abs) mg/L GRITTY UNKNOWN HARD UNKNOWN mg/L SOFT STATIC LEVEL m

NONE PULPY VOL. % CI NONE

CHARACTER OF SOLIDS:
DATE:

CERTIFIED

PRINCIPAL CORROSIVES: PUMPING LEVEL MIN. LIQUID LEVEL m m

DATE: CONSTRUCTION AGENCY

OPERATING CONDITIONS
CAPACITY TOTAL DIFFERENTIAL HEAD NORMAL L/s RATED L/s m VISCOSITY CORRECTION FACTORS CQ ; CH ; CE CLOSED OPEN SUCTION SYSTEM

DATE:

C L FIRST STAGE

OPERATIONS

BOTTOM OF SUMP / TANK

DATE: CONTROL NUMBER EDSD VERIFICATION

FOR CLOSED SUCTION SYSTEMS: ENTER DATA ON FIG. 1 NPSH AVAILABLE AT SUCTION FLG. AT RATED CAPACITY
DATE:

MOUNTED ON CONCRETE m m kPa(abs) kPa(abs) kPa(abs) kPa(abs) kPa(abs) kPa(abs)


DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO.

MOUNTED ON STRUCTURAL STEEL

AT 120% OF RATED CAPACITY RATED SUCTION PRESSURE MAX. SUCT. PR. AT RATED CAP. MAX. SUCT. PR. AT SHUT-OFF RATED DISCHARGE PRESSURE MAX. DISCH. PR. AT RATED CAP. OPEN SUCTION SYSTEMS: ENTER DATA ON FIGURE 2 RATED DISCAHRGE PRESS. DATA SHEET FOR

BY:

SITE CONDITIONS
INDOOR ON SHORE ELECTRICAL AREA CLASS OUTDOOR COASTAL , DIV. UNDER ROOF OFF SHORE , GROUP

THIS INDICATES THAT REV. NO.__________

REVISION CERTIFICATION

REQUIREMENTS,

CERTIFICATE DRAWING COMPLETION

FOR ALL

(DCC) NO. ______________________________

IS COVERED, OF THIS DRAWING

APPROVAL/CERTIFICATION

DAT
YERP

E-

1 of 4
EDSD/2748-M-1-0801.XLS

BY

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PRESSURE INSTRUMENTS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
FLUID CORROSIVE COMPOUNDS OPERATING TEMPERATURE
DESCRIPTION

C kPa(ga) kPa(ga)

OPERATING PRESSURE MAXIMUM PRESSURE

PRESURE ELEMENT TYPE

PRESURE ELEMENT MATERIAL RANGE

RANGE SPAN

RANGE SETTING

MAXIMUM ALLOWABLE PRESSURE

TYPE OF TRANSMISSION

TRANSMITTER OUTPUT RANGE INDICATING SCALE


DATE.

METER BODY MATERIAL

ed c u d pro re, s i orm Softsa f s i Th tools by In No. 103 Form


(FIXED / ADJUSTABLE) kPa(ga) kPa(ga) kPa(ga) (PNEUMATIC / ELECTRONIC) kPa(ga) C

PRESSURE ELEMENT SPECIFICATION

PNEUMATIC OR ELECTRONIC TRANSMITTER SPECIFICATION

PROCESS CONNECTION SIZE POWER SUPPLY

REV NO.

TYPE OF ENCLOSURE MAXIMUM ALLOWABLE AMBIENT TEMPERATURE


DISCIPLINE ENGINEER

TYPE OF CASE MOUNTING CONDUIT CONNECTION SIZE

DATE: PROJECT ENGINEER

RECORDER SPECIFICATION
TYPE AND SIZE OF CHART TYPE OF CHART CLOCK (ELECTRICAL / MECHANICAL)

DATE: CERTIFIED

FREQUENCY OF ROTATION POWER SUPPLY CONDUIT CONNECTION SIZE mm

DATE: CONSTRUCTION AGENCY

TYPE OF CASE MOUNTING PRESSURE CONNECTION SIZE CHART RANGE mm

DATE:

PNEUMATIC CONTROLLER SPECIFICATION


PROPORTIONAL BAND

OPERATION

RESET ACTION
DATE:

RATE ACTION AIT OUTPUT RANGE


CONTROL NUMBER

EDSD VERIFICATION

kPa (ga) (MANUAL / REMOTE) (INCREASES / DECREASES) (OPENS / CLOSES) (INTEGRAL / SEPARATE)

CONTROL INDEX INCREASE PRESSURE. - AIR OUTPUT


DATE: BY:

AIR FAILURE VALVE AUTOMATIC MANUAL PANEL

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 103 YERP 2773-M-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - BULB TYPE TEMPERATURE INSTRUMENTS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
FLUID CORROSIVE COMPOUNDS OPERATING TEMPERATURE
DESCRIPTION

F F PSIG

MAXIMUM TEMPERATURE MAXIMUM PRESSURE

TEMPERATURE ELEMENT SPECIFICATION


TYPE OF THERMAL SYSTEM BULB MATERIAL LENGTH AND DIAMETER OF BULB LENGTH OF CAPILLARY CAPILLARY MATERIAL RANGE LIMIT RANGE RANGE SETTING THERMOWELL MATERIAL

LENGTH OF WELL BELOW THREAD


DATE.

WELL OUTSIDE THREAD WELL INSIDE THREAD WELL INSIDE DIAMETER

REV NO.

MATERIAL SOURCE OF WELL

d e c u d ro p s i , e m r r a o f w t this ools Sof by Int No. 105 Form


F (FIXED / ADJUSTABLE) F

TRANSMITTER SPECIFICATION
DISCIPLINE ENGINEER

INDICATING SCALE SIZE NO. AIR OUTPUT RANGE PSIG

DATE: PROJECT ENGINEER

TYPE OF CASE MOUNTING

INDICATOR AND RECORDER SPECIFICATION


INDICATING SCALE SIZE

DATE: CERTIFIED

INDICATING SCALE RANGE CHART RANGE TYPE OF CHART CLOCK

(ELECTRICAL / MECHANICAL)

DATE: CONSTRUCTION AGENCY

FREQUENCY OF ROTATION TYPE OF CASE MOUNTING

7 DAY CONTROLLER SPECIFICATION

24 HOURS

DATE: OPERATION

PROPORTIONAL BAND RESET ACTION RATE ACTION

DATE:

AIT OUTPUT RANGE CONTROL INDEX


CONTROL NUMBER

PSIG (MANUAL / REMOTE) (INCREASES / DECREASES) (OPENS / CLOSES) (INTEGRAL / SEPARATE)

EDSD VERIFICATION

INCREASE TEMP. - AIR OUTPUT AIR FAILURE VALVE


DATE: BY:

AUTOMATIC MANUAL PANEL

NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 105 YERP 2775-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - RECEIVING INSTRUMENTS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

RECEIVING ELEMENT SPECIFICATION


TYPE OF RECEIVER TYPE OF RECEIVING UNIT RANGE OF RECEIVING UNIT
DESCRIPTION

(PNEUMATIC / ELECTRONIC)

SIGNAL INPUT CONNECTION SIZE

INDICATOR AND RECORDER SPECIFICATION


TYPE OF INSTRUMENT LOCATION OF INSTRUMENT TYPE OF CASE TYPE OF CASE MOUNTING POWER SUPPLY POWER CONSUMPTION

MAXIMUM ALLOWABLE AMBIENT TEMP.

SIZE AND RANGE OF INDICATING SCALE TYPE AND SIZE OF CHART TYPE OF CHART CLOCK CHART CLOCK POWER SUPPLY
DATE.

CHART SPEED 1ST PEN RANGE 2ND PEN RANGE

ed c u d pro re, s i rm oftwa o f s i Th tools S by In No. 107 Form


F (PNEUMATIC / ELECTRONIC)

(INDICATOR / RECORDER)

REV NO.

CONTROLLER SPECIFICATION
LOCATION OF INSTRUMENT
DISCIPLINE ENGINEER

TYPE OF CASE TYPE OF CASE MOUNTING

DATE: PROJECT ENGINEER

POWER SUPPLY POWER CONSUMPTION PROPORTIONAL BAND

DATE: CERTIFIED

RESET ACTION RATE ACTION CONTROLLER OUTPUT RANGE

DATE: CONSTRUCTION AGENCY

AIR SUPPLY / OUTPUT CONNECTION SIZES CONDUIT CONNECTION SIZE CONTROL INDEX SET INCREASING INPUT - OUTPUT OUTPUT FAILURE - VALVE (MANUAL / REMOTE) (INCREASES / DECREASES) (OPENS / CLOSES)

DATE: OPERATION

AUTOMATIC - MANUAL PANEL SPECIFICATION


MANUFACTURER TYPE NUMBER MOUNTING (INTEGRAL / SEPARATE)

DATE:

EDSD VERIFICATION

CONTROL NUMBER

ELECTRO - PNEUMATIC CONVERTER SPECIFICATION


DATE: BY:

MANUFACTURER TYPE NUMBER TYPE OF ENCLOSURE

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

TYPE OF MOUNTING CONVERTER OUTPUT TO VALVE PSIG

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 107 YERP 2777-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - LOCAL FLOW INSTRUMENTS
1 INSTRUMENT TAG NUMBER

CERT

PMT

GENERAL DATA

SERVICE

ENGG

3 4 5 6

P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

7 8

PROCESS DATA

9 10 11 12 13 14 15 16 17 18 FLUID CORROSIVE COMPOUNDS MAXIMUM TEMPERATURE MAXIMUM PRESSURE PULSATING FLOW INSTRUMENT TYPE F PSIG

DESCRIPTION

MAX. ALLOWABLE AMBIENT TEMP. MOUNTING TYPE MATERIAL CALIBRATED RANGE OVERRANGE PROTECTION UPTO MATERIAL (WETTED PARTS)

19 20 21 22

BODY

23 24 25

MAX. ALLOWABLE TEMPERATURE

ed c u d o s pr are, i m r o This f ools Softw by Int No. 109 Form


(YES / NO) (REC. / CONTR.) F PSI PSIG F PSIG

ELEMENT
DATE.

GENERAL MECHANICAL DATA RECORDER PRESS. ELEMENT


REV NO. DISCIPLINE ENGINEER

MAXIMUM ALLOWABLE PRESSURE PROCESS CONN. SIZE & TYPE TYPE MATERIAL RANGE MAXIMUM ALLOWABLE PRESSURE PRESSURE CONN. SIZE & TYPE CHART / SCALE SIZE & TYPE CHART DRIVE CHART ROTATION SPEED SUPPLY CHART RANGE - 1ST PEN (FLOW SQRT) CHART RANGE - 2ND PEN (PRESS. LIN.)

26 27 28 29 30 31 32 33 34 35 36 37 38 39

PSIG

DATE: PROJECT ENGINEER

DATE: CERTIFIED

(AC / DC) V

DATE: CONSTRUCTION AGENCY

PROPORTIONAL BAND RESET SUPPLY OUTPUT SIGNAL RANGE SETPOINT ADJUSTMENT ON DECREASING FLOW OUTPUT AUTO / MANUAL SUB PANEL (MANUAL / PNEUMATIC)
(INCREASES / DECREASES)

DATE: OPERATION

CONTROLLER

40 41 42 43 44 45 46

(AC / DC) V

DATE:

EDSD VERIFICATION

(SEPARATE / INTEGRAL)

CONTROL NUMBER

AUTO / MANUAL SUB PANEL MODEL NO.

DATE:

BY:

47

ELECTRICAL AREA CLASIFICATION ENCLOSURE TYPE CONDUIT CONN. SIZE AIR CONN. SIZE (IN ACC. WITH ANSI-B2.1) (IN ACC. WITH ANSI-B2.1) NPT/ NPT/

HOUSING

48 49 50

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: ISS FOR


DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 109 YERP 2778-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - BALANCED BRIDGE TYPE TEMPERATURE INSTRUMENTS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

GENERAL SPECIFICATION
OPERATING TEMPERATURE MAXIMUM TEMPERATURE
DESCRIPTION

F F (THERMOCOUPLE / RESISTANCE)

TYPE OF ELEMENT POWER SUPPLY THERMOCOUPLE BURNOUT ZENER DIODE COLD JUNCTION COMPENSATION

RANGE OF HIGH SCALE RANGE OF LOW SCALE THERMOCOUPLE HIGH RANGE THERMOCOUPLE LOW RANGE
JO/EWO

NUMBER OF RECORDS CHART TYPE AND SIZE CHART SPEED TYPE OF CASE INSTRUMENT SPEED FULL SCALE

REV NO.

ce u d o r p s i e, r m r a o w f t This ools Sof t by In No. 111 Form


RECORDER OR INDICATOR SPECIFICATION
F F (INCHES PER HOUR)

DATE. DISCIPLINE ENGINEER

THERMOCOUPLE SWITCH BOX SPECIFICATION


SEPARATE CASE

DATE: PROJECT ENGINEER

NUMBER OF BLACK SWITCHES NUMBER OF RED SWITCHES NUMBER OF YELLOW SWITCHES

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE:

CONTROLLER SPECIFICATION
PROPORTIONAL BAND

OPERATION

RESET ACTION
DATE:

RATE ACTION AIT OUTPUT RANGE


CONTROL NUMBER

EDSD VERIFICATION

PSIG (MANUAL / REMOTE) (INCREASES / DECREASES) (OPENS / CLOSES) (INTEGRAL / SEPARATE)

CONTROL INDEX INCREASE TEMP. - AIR OUTPUT


DATE: BY:

AIR FAILURE VALVE AUTOMATIC MANUAL PANEL

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 111 YERP 2780-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

MTG

INSTALLATION MOUNTING
DET

REMARKS

MANUFACTURER

TYPE

PIPING
DET

SERVICE

P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DWG. NO.

DWG. NO.

DWG. NO.

DWG. NO.

NUMBER

LEGEND:
MTG F P DEV C F H P - Mounting - LOCAL MOUNTED INSTRUMENT - BOARD MOUNTED INSTRUMENT - DEVICE PROTOCOL - CONVENTIONAL (e.g. 4 -20 mA) - FOUNDATION FIELDBUS - HART - PROPRIETARY PROTOCOL (e.g. FoxCom, DE, etc.) ILD INSTRUMENT LOOP DIAGRAM ISD INSTRUMENT SEGMENT DIAGRAM

REV. NO.

DATE MM-YY

JO / EWO

DESCRIPTION

CERT.

PMT

OPRNS

DRAWN BY: DATE: CHECKED BY: DATE:

CERTIFIED BY: DATE: CONSTRUCTION AGENCY OPERATIONS

YERP INSTRUMENT INSTALLATION SCHEDULE MISCELLANEOUS INSTRUMENTS

ITEM

SHT.

SHT.

DEV

ILD / ISD DRAWING

P & ID

SPECIFICATION DRAWING NO.

AMS STOCK OR REQUISITION

INSTRUMENT TAG NO.

DWG TYPE

IIS

NOTES:

REVISION CERTIFICATION

EDSD VERIFICATION

DISCIPLINE ENGR. DATE: PROJECT ENGR. DATE:

THIS INDICATES THAT REV. NO.____________ CONTROL NUMBER OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE NO.: BY: _____________

SAUDI ARABIA
PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.

DATE:

DYERP-2781E-ENG (03/08) "D" SIZE

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

EXCEL

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - TRAPS AND DRAINERS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID DRAWING NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
FLUID CORROSIVE COMPOUNDS
DESCRIPTION

MAXIMUM TEMPERATURE MAXIMUM PRESSURE OPERATING TEMPERATURE RELATIVE DENSITY AT 60 F UPPER LIQUID RELATIVE DENSITY AT 60 F LOWER LIQUID TO TRAP MAX. FLOW LITERS PER SECOND AT 60 F TO TRAP MAX. CAP. FROM TRAP NORM. FLOW FROM TRAP MAX. FLOW CUBIC FEET PER DAY FROM TRAP NORM. FLOW FROM TRAP MAX. CAP. POUNDS PER HOUR THRU TRAP NORM. FLOW THRU TRAP MAX. CAP.

F PSIG

ed c u d o pr s i m r e, This fo ols Softwar by Into o. 115 Form N


TRAP AND DRAINER SPECIFICATION

DATE.

TYPE OF INSTRUMENT
REV NO.

BODY MATERIAL BODY RATING


DISCIPLINE ENGINEER

TRIM MATERIAL INNER VALVE SIZE in

DATE: PROJECT ENGINEER

FLOAT MATERIAL FLOAT RATING

DATE: CERTIFIED

FLOAT SIZE

in

INLET CONNECTION SIZE


DATE: CONSTRUCTION AGENCY

INCH INCH INCH

OUTLET CONNECTION SIZE EQUALIZING CONNECTION SIZE

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

BY:

DATE:

NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 115 YERP 2786-ENG J

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PRESSURE REGULATORS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
LINE SIZE FLUID CORROSIVE COMPOUNDS
DESCRIPTION

INCH

SPECIFIC GRAVITY AT 60 F SPECIFIC GRAVITY AT OPERATING DEGREE OF SUPERHEAT OPERATING TEMPERATURE VISCOSITY MAXIMUM TEMPERATURE MOLECULAR WEIGHT INLET PRESSURE OTLET PRESSURE MAXIMUM PRESSURE UNITS OF FLOW MINIMUM FLOW NORMAL FLOW F

REV NO.

DATE.

MAXIMUM FLOW

ed c u od e, r p s war i m or Soft f s i Th ntools 7 by I No. 11 Form


F PSIG PSIG PSIG

CP

PRESSURE REGULATOR SPECIFICATION


INCH

DISCIPLINE ENGINEER

BODY CONNECTION SIZE CONNECTION RATING, FACING

DATE: PROJECT ENGINEER

TYPE OF BODY BODY MATERIAL PORT AREA SIZE

(ANGLE / GLOBE)

INCH

DATE: CERTIFIED

PLUG TYPE PLUG SEATING TRIM MATERIAL (SINGLE / DOUBLE)

DATE: CONSTRUCTION AGENCY

FUNCTION OF VALVE SET PRESSURE SPRING RANGE TYPE OF STUFFING BOX TYPE OF PACKING

(REDUCING / BACKPRESSURE) PSIG PSIG

DATE: OPERATION

TYPE OF LUBRICANT
DATE:

DIAPHRAGM MATERIAL EXTENSION NECK REQUIRED


CONTROL NUMBER

EDSD VERIFICATION

(YES / NO) (YES / NO) (YES / NO)

RADIATION FINS REQUIRED WEIGHT LOADED


DATE: BY:

NOTES:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 117 YERP 2787-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - DIFFERENTIAL TYPE LEVEL INSTRUMENTS
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
TYPE OF FLUID CORROSIVE COMPOUNDS
DESCRIPTION

OPERATING PRESSURE MAXIMUM PRESSURE OPERATING TEMPERATURE MAXIMUM TEMPERATURE SPECIFIC GRAVITY AT OPERATING SEALING LIQUID SPECIFIC GRAVITY SEALING LIQUID AT 60 F DISTANCE BETWEEN CONNECTIONS REFERENCE LEG HEIGHT OF REFERENCE LEG

PSIG

DATE.

PNEUMATIC OR ELECTRONIC TRANSMITTER SPECIFICATION


RANGE SPAN - INCHES OF WATER

ed c u od e, r p s war i m or Soft f s i Th ntools 9 by I No. 11 Form


F F in in

PSIG

REV NO.

RANGE SETTING - INCHES OF WATER ADJUSTABLE RANGE SUPPRESSOR


DISCIPLINE ENGINEER

DIAPHRAGM MATERIAL METER BODY RATING

DATE: PROJECT ENGINEER

PROCESS CONNECTION SIZE INDICATING SCALE TYPE OF MOUNTING

DATE: CERTIFIED

TYPE OF TRANSMISSION TRANSMITTER OUTPUT RANGE LEVEL RISE OUTPUT

(PNEUMATIC / ELECTRONIC)

DATE: CONSTRUCTION AGENCY

POWER SUPPLY TYPE OF ENCLOSURE MAXIMUM ALLOWABLE AMBIENT TEMPERATURE AIR SUPPLY CONNECTION SIZE AIR OUTPUT CONNECTION SIZE F

DATE: OPERATION

CONDUIT CONNECTION SIZE


DATE:

EDSD VERIFICATION

CONTROL NUMBER

BY:

DATE:

NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 119 YERP 2788-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - VARIABLE AREA FLOW METERS
1 INSTRUMENT TAG NUMBER

CERT

PMT

GENERAL DATA

SERVICE

ENGG

3 4 5 6

P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

7 8 9 10
DESCRIPTION

FLUID CORROSIVE COMPOUNDS TEMPERATURE PRESSURE RELATIVE DENSITY @ OPERATING VISCOSITY RELATIVE MOLECULAR MASS (GAS) UNITS OF MEASUREMENT FLOW FLOW FLUID CHARACTERISTIC OR COLOR MAX. ALLOWABLE PRESSURE DROP PSI NORMAL MIN. MAX. CP F NORM. PSIG NORM. MIN. MIN. MAX. MAX. MAX. MAX.

11 12

PROCESS DATA

13 14 15 16 17 18 19 20 21 22 23

TYPE AND SIZE MOUNTING CONNECTION SIZE, RATING & FACING CONNECTION ORIENTATION MATERIAL (BODY, FITTINGS, SPOOL) INTEGRAL VALVE LOCATION STEAM JACKET OR HEATING COIL METER RANGE / MAXIMUM FLOW ENGRAVING TUBE TYPE AND MATERIAL TUBE SIZE TUBE PROTECTION PACKING MATERIAL FLOAT TYPE AND MATERIAL NORMAL PRESSURE DROP INSTRUMENT TYPE SCALE SIZE & TYPE TRANSMISSION TYPE SUPPLY OUTPUT SIGNAL RANGE SWITCH TYPE CONTACT ARRANGEMENT CONTACT RATING ACTION OF SWITCH SET POINT ELECTRICAL AREA CLASIFICATION ENCLOSURE TYPE CONDUIT CONN. SIZE AIR CONN. SIZE (IN ACC. WITH ANSI-B2.1) (IN ACC. WITH ANSI-B2.1) VOLTS (AC / DC) AMPS (ELECTRIC / PNEUMATIC) VOLTS (AC / DC) PSI (INLET / OUTLET) UPPER LOWER

DATE.

24 25 26 27 28

REV NO.

ed c u od e, r p s war i m or Soft f s i Th ntools 1 by I No. 12 Form


-

DISCIPLINE ENGINEER

METER BODY MECHANICAL DATA TUBE && FLOAT ACCESSORIES


PROJECT ENGINEER CERTIFIED CONSTRUCTION AGENCY

29 30

DATE:

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

DATE:

DATE:

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

DATE:

BY:

47

HOUSING

48 49 50

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NPT/ NPT/

NOTES: ISS FOR


DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 121 YERP 2790-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - DRAFT GAUGES
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
TYPE OF ATMOSPHERE DRAFT MEASURED AT
DESCRIPTION

CORROSIVE COMPOUNDS

DRAFT GAUGE SPECIFICATION


TYPE OF MEASURING ELEMENT 1ST POINTER 2ND POINTER RANGE OF INSTRUMENT ELEMENTS IN PSIG 3RD POINTER 4TH POINTER 5TH POINTER
DATE.

6TH POINTER TYPE OF CASE TYPE OF MOUNTING

REV NO.

SCALE LIGHTING VOLTAGE AND FREQUENCY


DISCIPLINE ENGINEER

(YES / NO)

ed c u od e, r p s war i m or Soft f s i Th ntools 3 by I No. 12 Form

DATE: PROJECT ENGINEER

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 123 YERP 2793-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - SNAP ACTING VALVES
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

PROCESS DATA
FLUID CORROSIVE COMPOUNDS
DESCRIPTION

MAXIMUM PRESSURE MAXIMUM TEMPERATURE

PSIG F

VALVE BODY SPECIFICATION


NUMBER OF PORTS BODY CONNECTION SIZE PORT DIAMETER BODY MATERIAL TRIM MATERIAL SEAT MATERIAL
DATE.

INCH INCH

BODY RATING MAX. ALLOWABLE TEMPERATURE F

PNEUMATIC VALVE OPERATOR SPECIFICATION


TYPE OF OPERATOR
DISCIPLINE ENGINEER

(CYLINDER / DIAPHRAGM) INCH PSIG PSIG (INCREASE / DECREASE) PSIG (YES / NO)

AIR CONNECTION SIZE OPERATING AIR PRESSURE

DATE: PROJECT ENGINEER

MAXIMUM AIR PRESSURE VALVE TRIPS ON PRESSURE SET PRESSURE

ed c u od e, r p s war i m or Soft f s i Th ntools 5 by I No. 12 Form

REV NO.

DATE: CERTIFIED

MANUAL RESET

DATE: CONSTRUCTION AGENCY

ELECTRIC VALVE OPERATOR SPECIFICATION


TYPE OF OPERATOR VOLTAGE AND FREQUENCY CONDUIT CONNECTION SIZE TYPE OF HOUSING INCH (SOLENOID / OTHER)

DATE: OPERATION

HIGH TEMPERATURE COIL


DATE:

(YES / NO) (OPEN / CLOSED) (ENERGIZED / DE-ENERGIZED) (YES / NO)

ENERGIZING CONTACT NORMALLY OPERATOR NORMALLY


CONTROL NUMBER

EDSD VERIFICATION

MANUAL RESET

DATE:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 125 YERP 2794-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

INSP. MARK NO.

NUMBER

ITEM

INSTR. TAG NO.

SERVICE

P & ID

MANUFACTURER

TYPE SIZE

RATING & FACING

SIZE

RATING & FACING

SET PRESS. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
DWG TYPE

SPEC. DRAWING NO.

PROCESS FLOW DIAGRAM

INSTALL DRAWING NO.

REFERENCE DRAWING

REV. NO.

DATE MM-YY

DESCRIPTION

CERT.

PMT

OPRNS

DRAWN BY: DATE: CHECKED BY:

CERTIFIED BY: DATE: CONSTRUCTION AGENCY OPERATIONS

YERP INSTRUMENT INSTALLATION SCHEDULE RELIEF VALVES


YERP
PLANT INDEX DRAWING NUMBER SHT. NO.

ORIFICE AREA

AMS STOCK OR REQN.

INLET

OUTLET

IIS

P & ID INSTRUMENT AIR SYSTEM _________________ INSTRUMENT POINTS AND LINES _________________

DATE:

NOTES:

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________ OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE NO.:

EDSD VERIFICATION
CONTROL NUMBER BY:
_____________

DISCIPLINE ENGR. DATE: PROJECT ENGR. DATE:

REV. NO.

DATE: __________

DYERP 2799-ENG (12/07)'D' SIZE EXCEL

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 GPSteamTur 01 (092007)


0 1

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

GENERAL-PURPOSE STEAM TURBINE (API 611-4TH) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 CLIENT 3 SITE 4 SERVICE 5 MANUFACTURER 6 7 8 9 OPERATING POINT INDICATES INFORMATION COMPLETED BY PURCHASER OPERATING CONDITIONS POWER, (kW) SPEED, (rpm) PROPOSAL PURCHASE

CLIENT JOB NO. PAGE AS BUILT UNIT NO. REQUIRED DRIVEN EQUIPMENT MODEL BY MANUFACTURER PERFORMANCE OPERATING POINT/ STEAM CONDITION NORMAL/NORMAL (CERTIFIED SR) RATED/NORMAL (1) RATED/MIN. INLET NO. HAND VALVES OPEN (5.4.1.5) STEAM RATE, (kg/kW-hr) SERIAL NO. ITEM NO.

OF

REQ'N NO.

10 NORMAL 11 12 RATED 13 OTHER (4.1.4) 14 DUTY, SITE AND UTILITY DATA

MAX EXHAUST (1) RATED % RATED APPLICABLE SPECIFICATION API-611 OTHER NORMAL (4.1.4)

15 APPLICATION IS (SPARED, UNSPARED) 16 17 WIDE SPEED RANGE SLOW ROLL REQ. (4.10.4) CONTINUOUS RAPID START HAND VALVES REQ. (5.4.1.5) STANDBY

18 DUTY 19

UNATTENDED AUTO START (4.1.6) INDOOR OUTDOOR (C) MIN. DUST OTHER GROUP NON-HAZARDOUS V V PRESS, FLOW, (barG) (L/min) PH. PH. P, (bar) T, (C) dBA @ (m) TEMP CODE HZ HZ DIV HEATED ROOF MAX SALT ATMOSPHERE BLADING CASING SPLIT CASING SUPPORT VERT. JACKSCREWS (4.2.13) VERTICAL TURBINE FLANGE NEMA "P" BASE TRIP VALVE INTERSTAGE SEALS END SEALS NORMAL MIN. 2 ROW AXIAL UNHEATED W/O ROOF TURBINE TYPE NO STAGES ROTOR: BUILT UP

CONSTRUCTION HORIZ WHEEL DIA., (mm) OVERHUNG BETWEEN BRGS 3 ROW RE-ENTRY RADIAL FOOT VERTICAL

20 LOCATION (4.1.14) 21 22 AMBIENT TEMP.,

SOLID

23 UNUSUAL CONDITIONS 24 (4.11.1.7) 25 ELECT. AREA (4.1.13) CLASS 26 27 CONTROL POWER 28 AUX. MOTORS 29 COOLING WATER: 30

CENTERLINE

OTHER (4.4.9) INTEGRAL LABYRINTH CARBON RING, NO/BOX LABYRINTH MECHANICAL MATERIAL MFR SEPARATE CARBON

31 ALLOW. SOUND PRESS LEVEL (4.1.12) 32 33 34 INLET PRESS, 35 INLET TEMP, 36 EXHAUST PRESS 37 38 39 40 41 42 43 44 45 ALLOW SPEEDS, MAX CONT SPEED, TRIP SPEED, (rpm) FIRST CRITICAL SPEED, RPM (4.8.2.1) EXH. TEMP (C) NORMAL (kW) (3.1.20) (kg/h) (rpm) (barG) (C) (barG) TURBINE DATA MAX (3.1.10) STEAM CONDITIONS MAX

TYPE RADIAL BEARINGS (4.9.1) TYPE THRUST BEARING (4.9.2) CALCULATED THERUST LOAD BEARING MFGR's ULTIMATE RATING MIN THRUST COLLAR (4.9.10.2) REPLACEABLE (bar) (4.9.15) (bar) INTEGRAL NONE

STEAM CONTAMINANTS (4.11.1.7)

(rpm)

LUBE OIL VISCOSITY (4.10.3) ISO GRADE (m/s) LUBRICATION OIL MIST (4.9.19) NO LOAD PURGE OIL MIST PURE OIL MIST RING OILED PRESSURE GREASE

BLADE TIP VEL,

POTENTIAL MAX POWER, MAX. NOZZLE STEAM FLOW,

BARING HOUSING OILER TYPE CASING DESIGN CCW CW MAX. ALLOW. PRESS, MAX ALLOW. TEMP, HYDRO TEST PRESS., (barG) (C) (barG) INLET EXHAUST

46 ROTATION FACING GOVERNOR END 47 48 49 50 51 52 53 54 DRIVEN EQUIPMENT THRUST, (VERTICAL TURBINE)(4.9.3) WATER PIPING FURN. BY OIL PIPING FURN. BY VENDOR VENDOR (N)

(4.9.11)

OTHERS OTHERS

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY REV/APPR

GENERAL-PURPOSE STEAM TURBINE (API 611-4TH) DATA SHEET SI UNITS (bar)


1 2 HIGH PRESSURE CASING 3 EXHAUST CASING 4 NOZZLES 5 BLADING 6 WHEELS 7 SHAFT 8 9 10 11 SHAFT COATING UNDER PACKING (4.6.2.3) MATERIAL APPLICATION METHOD THICKNESS MESH SIZE MATERIALS GRADE GRADE GRADE GRADE GRADE GRADE

CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO. SOLENOID

ACCESSORY EQUIPMENT BY VENDOR REMOTE TRIP VACUUM BREAKER (5.4.2.9) AUTOMATIC STEAM SEALING SYSTEM (4.7.5) GLAND VACUUM DEVICE WITH: (4.7.4) WATER EDUCTOR GLAND CONDENSER MOUNTED BY (4.7.4) SENTINEL WARNING VALVE (5.4.5.2) INSULATION, TYPE TACHOMETER (5.4.4.1), TYPE MFR. MOUNTED BY THERMAL RELIEF VALVES (5.4.4.7.3) SHUTOFF VALVES FOR SHUTDOWN SENSORS LOCAL GAUGE BOARD WITH FOLLOWING PRESSURE GAUGES: (5.4.3.1) THROTTLE STEAM ELECT (5.4.2.3) NOZZLE RING LIQUID-FILLED GAUGES (5.4.4.4) CONTROL SIGNAL (rpm) (rpm) TO TO (barG/mA) (barG/mA) CIRCULATING (4.10.5) MATING PARTS FURNISHED (4.4.6.5) VENDOR FURNISH SYSTEM FOR: OTHER OIL SYSTEM TO BE: MOUNTED ON BASEPLATE OIL SYSTEM TO INCLUDE FOLLOWING EQUIPMENT: (4.10.5)(4.10.7) STANDBY OIL PUMP: LOW OIL PRESS ALARM SWITCH TYPE DRIVER CONSOLE TYPE INSTRUMENT PANEL (5.4.3.2.1) BASEMOUNT FREE STANDING EXTERNAL LUBE OIL SYSTEM PRESSURE (4.10.6) TURBINE FIRST STAGE EXHAUST MODEL STEAM EJECTOR

12 GOV. VALVE TRIM 13 INLET STRAINER 14 COUPLING SPACER/HUBS 15 COUPLING DIAPHRAGMS (DISKS) 16 17 SPEED CHANGER 18 MFR. 19 20 CONTROLLED VARIABLE TO TO STEAM CONTROL MANUAL MODEL OPERATING RANGE PNEUM.

21 SPEED 22 23 24 25 26 INLET 27 EXHAUST 28 DRAINS 29 30 31 COUPLINGS (5.2) 32 33 34 35 36 37 38 39 40 41 42 DYN. BALANCE CL (5.2.8) 43 45 46 TYPE: (5.3.1.1) 47 FURN. BY: 48 50 51 52 53 54 55 56 57 58 59 60 61 AGMA CLASS 8 LOCATION MAKE MODEL RATING LUBRICATION LIMITED END FLOAT SPACER LENGTH SERVICE FACTOR SIZE

CONNECTIONS (4.4.1) RAT'G FAC'G POS.

SEE SEPARATE DATA SHEET TURBINE DRIVEN

LOW OIL PRESS TRIP SWITCH HEATER (4.10.8) ELECTRIC STEAM OIL DRAIN SIGHT FLOW INDICATORS HAND OPERATED STANDBY PUMP

(kW/100 rpm) VIBRATION AND POSITION DETECTORS (5.4.6) FURNISH PROVISIONS FOR MOUNTING NON-CONTACTING VIBRATION PROBES (4.9.32) FURN. AXIAL POSITION PROBES MFR. FURN. RADIAL PROBES OTHER
TAPER STRA'T HYDRAULIC FIT HUB

TURBINE VENDOR MOUNTS HALF COUPLING

NO. OF PROBES MODEL NO. OF PROBES PER BEARING MODEL

MFR. RADIAL BEARINGS SOLEPLATE OTHER GEAR

44 TURBINE SHAFT

FURNISH BEARING METAL TEMPERATURE SENSORS FOR : THRUST BEARINGS TURBINE VENDOR SUPPLIES AND CALIBRATES MONITORS FOR : AXIAL AND RADIAL PROBES BEARING TEMPERATURE SENSORS SEE SEPARATE DATA SHEETS FOR DETAILS

MOUNTING PLATES BASEPLATE TURBINE VENDOR

DRIVEN EQUIPMENT VENDOR TURBINE PUMP GENERATOR OTHER

49 EQUIPMENT TO BE MOUNTED: (5.3.2.1)

UNGROUTED BASEPLATE (5.3.2.4) SUITABLE FOR COLUMN MOUNTING TURBINE VENDOR FURNISHES SUBPLATES

General Confidential

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
0

REVISION DATE BY REV/APPR

GENERAL-PURPOSE STEAM TURBINE (API 611-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 REMARKS: 11 12 13 14 15 16 17 18 19 20 INSPECTION REQUIREMENTS 100% ULTRASONIC INSPECTION AFTER ROUGH MACHINING (6.2.2.3.1) USE INSPECTOR'S CHECKLIST MSS SP-55 OTHER WELD INSPECTION (6.2.2.1.2) ENGINEERING REQUIREMENTS SUPPLY ENGR. DATA FOR LATERAL/TORSIONAL ANALYSES (4.8.1.7) CALCS AND/OR DATA FOR SEPARATION MARGIN (4.8.2.2) TRAIN TORSIONAL VIBRATION ANALYSIS (4.8.3.5) WEIGHT OF HALF KEYS (4.8.4.2) RESIDUAL UNBALANCE CHECK (4.8.4.3)

CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

PREPARATION FOR SHIPMENT TURBINE AUX. EQUIPMENT AND SPARE ROTOR PREPARED FOR (6.4.1):

DOMESTIC SHIPMENT

EXPORT SHIPMENT

REMARKS:

TESTS (6.3) HYDROSTATIC (6.3.2.1) MECH. RUN (6.3.3)

REQ'D.

WITN.

OBSVD. (6.1.5)

PERFORMANCE (6.3.4.1) COMPLETE UNIT (6.3.4.2) GEAR (6.3.4.3) SOUND LEVEL (6.3.4.4) AUX. EQUIPMENT (6.3.4.5)

21 CASTING SURFACE INSPECTION(6.2.2.1.1) 22 23

REMARKS:

24 SPECIAL NDT INSPECTION (6.2.1.3) 25 26 27 COMPONENT MAG. PART. DYE PENET RADIO GRAPHIC ULTRA SONIC OBSE RVED WITN TURBINE ROTOR TURBINE UPPER HALF CASING MAX MAINTENANCE (IDENTIFY) T & T VALVE BASEPLATE MISC. TOTAL SHIPPING WEIGHT DATA REQUIREMENTS (7) PROPOSAL FOR MULTI-STAGE UNITS TO INCLUDE CURVE OF STEAM FLOWS VS. POWER FOR VARIOUS HAND VALVE SETTINGS (7.1.d) CONTRACT DATA TO INCLUDE PERFORMANCE CURVES FOR: (7.2.3) STEAM FLOW VS. POWER FIRST STAGE PRESSURE VS. STEAM FLOW REMARKS: WEIGHTS (kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg)

28 T&T VALVE 29 STM CHEST 30 CASING 31 PIPING 32 ROTOR 33 34 35 36 37 38 39 40 41 42

43 REQUIRE CERTIFIED COPIES OF THE FOLLOWING: 44 45 46 47 48 49 50 REMARKS: 51 52 53 54 55 56 57 58 MILL AND CHEMICAL DATA SHOP TEST DATA FINAL ASSEMBLY RECORDS (CLEARANCES) CERTIFIED TEST DATA BEFORE SHIPMENT ROTOR BALANCE CORRECTION HYDROTEST

General Confidential

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY REV/APPR

GENERAL-PURPOSE STEAM TURBINE (API 611-4TH) DATA SHEET SI UNITS (bar)

CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

General Confidential

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

GENERAL-PURPOSE STEAM TURBINE (API 611-4TH) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 CentComp 02 (092007)


0

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL
0

CLIENT
JOB NO. PAGE AS BUILT UNIT SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO. ITEM NO.

OF

12

REQ'N NO.

PROPOSAL

PURCHASE

BY PURCHASER

BY MANUFACTURER OPERATING CONDITIONS NORMAL

MUTUAL AGREEMENT (PRIOR TO PURCHASE) OTHER CONDITIONS (1-2.1.1.1)

(ALL DATA ON PER UNIT BASIS)

(1-2.1.1.2)

GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY)

INLET CONDITIONS PRESSURE TEMPERATURE (barA) (C)

RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C)

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)

POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm)

TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (2-2.4.1) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF TO COOLED BYPASS FROM TO

SOURCE (1-3.4.2.1) TYPE RANGE ELECTRONIC MA PNEUMATIC (barG) OTHER

48 REMARKS: 49 50 51 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 REMARKS: 49 50 51 52 53 GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) INLET CONDITIONS PRESSURE (barA) TEMPERATURE (C) RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE (barA) TEMPERATURE (C) (WET) (DRY) ) (ALL DATA ON PER UNIT BASIS)
0 0 0 0

CLIENT JOB NO. PAGE ITEM NO.

1b
UNIT

OF

12

REQ'N NO.

SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.

BY PURCHASER

BY MANUFACTURER NORMAL (1-2.1.1.2) A

MUTUAL AGREEMENT (PRIOR TO PURCHASE) OTHER CONDITIONS (1-2.1.1.1) B C D E

OPERATING CONDITIONS

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)

POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm) TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
0

REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 REMARKS: 49 50 51 52 53
0 0 0 0 0 0

CLIENT JOB NO. PAGE ITEM NO.

1c
UNIT

OF

12

REQ'N NO.

SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.

BY PURCHASER

BY MANUFACTURER NORMAL

MUTUAL AGREEMENT (PRIOR TO PURCHASE) OTHER CONDITIONS (1-2.1.1.1)

OPERATING CONDITIONS (ALL DATA ON PER UNIT BASIS) (1-2.1.1.2)

GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) INLET CONDITIONS PRESSURE (barA) TEMPERATURE (C) RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE(NOTE 1) (WET) (DRY)

COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE(NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE (barA) TEMPERATURE (C)

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)

POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm) TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
0

REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 GAS ANALYSIS: 3 4 5 AIR 6 OXYGEN 7 NITROGEN 8 WATER VAPOR 9 CARBON MONOXIDE 10 CARBON DIOXIDE 11 HYDROGEN SULFIDE 12 HYDROGEN 13 METHANE 14 ETHYLENE 15 ETHANE 16 PROPYLENE 17 PROPANE 18 I-BUTANE 19 n-BUTANE 20 I-PENTANE 21 n-PENTANE 22 HEXANE PLUS 23 CORROSIVE AGENTS 24 25 TOTAL 26 AVG. MOL. WT. 27 LOCATION: 28 29 30 31 32 33
0 0

CLIENT JOB NO. PAGE ITEM NO.

OF

12

REQ'N NO.

OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3) OTHER CONDITIONS NORMAL MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146 (1-2.2.1.6) (1-2.2.1.9) A B C D E REMARKS:

MOL %

(1-2.2.1.3)

(1-2.1.8) OUTDOOR UNDER ROOF PARTIAL SIDES NEC DIV. TEMP CLASS IEC GRADE MEZZANINE

NOISE SPECIFICATIONS: (1-2.1.9) APPLICABLE TO MACHINE: SEE SPECIFICATION APPLICABLE TO NEIGHBORHOOD: SEE SPECIFICATION ACOUSTIC HOUSING: APPLICABLE SPECIFICATIONS: API 617, 7TH CHAPTER 2 (m) BAROMETER (barA) VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.54) (1-1.8) (1-2.1.3) YES NO

INDOOR
0

HEATED UNHEATED

ELEC. AREA CLASS. (1-2.1.14) CLASS ZONE GROUP GROUP

34 SITE DATA (1-2.1.8) 35 36 37 38 39 40 41 NORMAL MAXIMUM MINIMUM (C) (C) (C) (C)
0

ELEVATION

RANGE OF AMBIENT TEMPS: DRY BULB WET BULB GOVERNING SPECIFICATION (IF DIFFERENT)

PAINTING: MANUFACTURER'S STD. DUST FUMES OTHER

42 UNUSUAL CONDITIONS: 43 44 45 46 OTHER (1-2.1.8)

SHIPMENT: (4.4) DOMESTIC EXPORT EXPORT BOXING REQ'D. MO

COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14)

OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)
0

47 COATING: (1-2.2.1.16) 48 49 50 ROTATING COMPONENTS STATIONARY COMPONENTS

HORIZONTAL STORAGE

VERTICAL STORAGE

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 0 0

CLIENT JOB NO. PAGE ITEM NO.

OF

12

REQ'N NO.

CONSTRUCTION FEATURES SPEEDS: MAX. CONT. MAX. TIP SPEEDS: (rpm) (m/s) (m/s) LATERAL CRITICAL SPEEDS (DAMPED) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL (rpm) (rpm) (rpm) (rpm) MODE MODE MODE MODE
0

INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.4) TRIP @ 100% SPEED @ MAX. CONT. SPEED
0

(rpm)

DISCH. PRESSURE: INLET PRESSURE: GUIDE VANES

(barG) MAX (barG) MAX

MIN MIN

IGV EXTERNAL PURGE (2-2.4.2) VANE CONTROL SYSTEM (2-2.4.3) NUMBER OF AXIAL BLADE ROWS NUMBER OF ADJUSTIBLE ROWS NO. VANES GUIDE VANE IMPELLERS: NO. DIAMETERS MATERIAL

LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14) TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6) TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.6.1) TORSIONAL CRITICAL SPEEDS: FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4) STABILITY ANALYSIS (1-2.6.5) VIBRATION: ALLOWABLE TEST LEVEL (PEAK TO PEAK) NAMEPLATE (2-2.11.2) US CUSTOMARY METRIC
0

NO. VANES EA. IMPELLER TYPE (OPEN, ENCLOSED, ETC.) (rpm) (rpm) (rpm) (rpm) TYPE FABRICATION MIN. YIELD STRENGTH (MPa) MAX (mm) MIN MATERIAL

HARDNESS: (Rc) (BRINNEL) SMALLEST TIP INTERNAL WIDTH

MAX. MACH. NO. @ IMPELLER EYE MAX. IMPELLER HEAD @ 100% SPD SHAFT: (m) ONE PIECE MATERIAL DIA @ IMPELLERS (mm) SHAFT END: CW
0

(N-m/kg)

BUILT UP

DIA @ COUPLING

(mm)

TAPERED SPLINED

CYLINDRICAL INTEGRAL FLANGE

ROTATION, VIEWED FROM DRIVEN END

CCW

MATERIALS INSPECTION REQUIREMENTS (1-4.2.1.3) RADIOGRAPHY REQUIRED FOR ULTRASONIC REQUIRED FOR MAGNETIC PARTICLE REQUIRED FOR LIQUID PENETRANT REQUIRED FOR LOW TEMPERATURE (2.2.1.15.3) MIN.DESIGN METAL TEMPERATURE AT CONCURRENT PRESSURE (barG) (C)

MIN. YIELD STRENGTH

(MPa)

SHAFT HARDNESS (BNH)(Rc) MAX TORQUE CAPABILITY BALANCE PISTON: MATERIAL FIXATION METHOD NORMAL CLEARANCE (mm) (kg/h) (kg/h) AREA (mm) (N-m)

FLOW WITH NORMAL CLEARANCE FLOW WITH 2x NORMAL CLEARANCE

OTHER TRAIN COMPONENTS (2.2.1.15.2)

CASING: MODEL CASING SPLIT MATERIAL THICKNESS (mm) CORR. ALLOW.(mm) (barG) HYDRO (C) (C) (m/h) (barG)
0

PRESS. CONN. BAL LINE DOWNSTREAM (2-2.5.4.3) SHAFT SLEEVES: AT INTERSTG. CLOSE CLEARANCE POINTS AT SHAFT SEALS ACCESSIBLE (2-2.8.3) ROTOR DISASSEMBLY AND REASSEMBLY (1-2.6.8.2.1.1) AT SPEED BALANCING (1-2.6.8.3) SEQUENTIAL LOW SPEED BAL. PREC. AT SPEED BAL. (1-2.6.8.6) RESIDUAL BALANCE CHECK (1-2.6.8.7) LABYRINTHS: INTERSTAGE TYPE
0

MATL

MATL

MAX. ALLOWABLE PRESS TEST PRESS: (barG) HELIUM

MAX. ALLOWABLE TEMPERATURE MAX OPER. TEMP. MAX CASING CAPACITY SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1) Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2) DIAPHRAGMS: MATERIAL AXIALLY SPLIT YES
0

(C) MIN. OPER. TEMP.

MATERIAL

NO (2-2.4.7)

BALANCE PISTON TYPE MATERIAL

DIAPHRAGM MAX. P (BAR)(kPa):

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ROTOR 18 19 20 21 22 23
0 0 0

CLIENT JOB NO. PAGE ITEM NO.

OF

12

REQ'N NO.

LOW PRESSURE CASING CONSTRUCTION FEATURES (CONTINUED) SHAFT SEALS: SEAL TYPE (1-2.8.1.3) SETTLING OUT PRESSURE (1-2.8.1.1) (barG) MIN.SEALING PRESSURE (barG) BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4)
0

EDUCTOR

INJECTION (1-2.8.2.3)

SEAL MANUFACTURER LEAKAGE TO PROCESS (l/day/seal)

SUPPLEMENTAL DEVICE REQUIRED FOR CONTACT SEALS (1-2.8.3.4) TYPE

BUFFER GAS REQUIRED FOR: AIR RUN-IN FLOW (PER SEAL): (barG) (kg/h) (m)
0

BUFFER GAS SYSTEM REQUIRED (2-2.8.1.5) TYPE BUFFER GAS (1-2.8.1.5) PRESSURE (1-2.8.1.6) FLOWRATE (1-2.8.1.6) FILTRATION (1-2.8.1.6) MANIFOLD (1-3.5.1.4) METHOD OF CONTROL (1-2.8.1.5) STAGE 1 2 3 4

OTHER P P

NORM: MAX.

(kg/h) @ (kg/h) @

(bar) (bar)

BEARING HOUSING CONSTRUCTION: TYPE (SEPARATE, INTEGRAL) MATERIAL SPLIT

AXIAL COMPRESSOR 5 6 7 8 9

BLADE MATERIAL BLADE ROOT TYPE CORD WIDTH (mm) (mm) (mm)

OUTER DIAMETER BLADE HEIGHT BLADE QUANTITY

24 STATOR 25 26 27 28 29 30 31 32 ROTOR 33 34 35 36 37 38
0

BLADE MATERIAL TYPE (MOVABLE, FIXED, ADJUSTABLE) CORD WIDTH (mm)

BLADE QUANTITY STAGE 10 11 12 13 14 15 16 17 18

BLADE MATERIAL BLADE ROOT TYPE CORD WIDTH (mm) (mm) (mm)

OUTER DIAMETER BLADE HEIGHT BLADE QUANTITY

39 STATOR 40 41 42 43 44 45 46 REMARKS: 47 48 49 50 51 BLADE MATERIAL TYPE (MOVABLE, FIXED, ADJUSTABLE) CORD WIDTH (mm)

BLADE QUANTITY

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 BEARINGS AND BEARING HOUSINGS 3 MAGNETIC BEARINGS (2-2.7.1.1.2) THRUST NON-THRUST

REV/APPR JOB NO. PAGE ITEM NO.

OF

12

REQ'N NO.

CONSTRUCTION FEATURES (CONTINUED)

4 RADIAL 5 6 7 8 9 10 11 12 13 14 15 16 17
0

THRUST TYPE MANUFACTURER UNIT LOADING - MAX UNIT LOAD - ULT. (bar)

ACTIVE

INACTIVE

TYPE MANUFACTURER LENGTH (mm) (mm) (bar)

SHAFT DIA.

(bar)

UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NO. PADS LOAD: B'TWN/ON PAD PIVOT: CTR/OFFSET, % PAD MATERIAL BEARING SPAN

AREA (mm) NO. PADS

(mm)

PIVOT: CENTER / OFFSET, % PAD BASE MATL COPPER BACKED (2-2.7.3.7) LUBRICATION: (2-2.7.2.3) THRUST COLLAR: MATERIAL SIZING CRITERIUM (2-2.7.3.3) VIBRATION DETECTORS: TYPE MFR NO. AT EA SHAFT BEARING OHMS (C) (C) OSCILLATOR-DETECTORS SUPPLIED BY MFR MODEL TOTAL NO. SEE ATTACHED API-670 MODEL DATA SHEET
0

FLOODED INTEGRAL

DIRECTED (2-2.7.3.6) REPLACEABLE

(2-2.7.2.2) (mm)

18 BEARING TEMPERATURE DETECTORS (2-3.4.7.3) 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 KEY PHASOR REQUIRED 42 COMPRESSOR GEAR H.S. GEAR L.S. SEE ATTACHED API-670 DATASHEET THERMOCOUPLES TYPE RESISTANCE TEMP DETECTORS RESISTANCE MAT'L ALARM TEMPERATURE (2-2.7.1.3) SHUTDOWN TEMPERATURE (2-2.7.1.3) PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6) LOCATION-JOURNAL BRG NO. OTHER LOCATION-THRUST BRG NO. OTHER NO. (INACT) OTHER LOCAL DISCONNECTION (1-2.7.4.6) MONITOR SUPPLIED BY (2-3.4.7.4) LOCATION MFR. SCALE RGE SHTDWN SET @
0

MONITOR SUPPLIED BY (2-3.4.7.2) LOCATION MFR. ENCLOSURE MODEL ALARM SET @ (m) SET @ TIME DELAY (m) SEC

EA PAD

EVERY OTH PAD

PER BRG

SCALE RGE SHTDWN:

CASING VIBRATION TRANSDUCERS (2-3.4.7.5) EVERY OTH PAD PER BRG CASING VIBRATION MONITORS (2-3.4.7.6) AXIAL POSITION DETECTOR: SEE ATTACH. API-670 DATA SHEET MODEL NO. REQUIRED

EA PAD

EA PAD

EVERY OTH PAD

PER BRG TYPE MFR

OSCILLATOR-DEMODULATOR SUPPLIED BY MFR MODEL

ENCLOSURE MODEL ALARM (C)


0

MONITOR SUPPLIED BY (2-3.4.7.2) SET @ (C) SEC


0

LOCATION MFR. SCALE RGE SHTDWN: SET @

ENCLOSURE MODEL ALARM (m) SET @ TIME DELAY (m) SEC

TIME DELAY

43 CASING CONNECTIONS (1-2.3.2.2) 44 45 46 47 48 49 50 INLET 51 DISCHARGE 52 53 54 55 56 57 BOROSCOPIC INSPECTION PORTS (2-2.3.2.4) CONNECTION ANSI/ASME (B16.1; B16.5; B16.42; B16.47 series A, B; ISO 7005-1, -2; OTHER FACING BORE ORIENTATION FLANGED OR STUDDED (1-2.3.2.2.1) MATING FLG & GASKET BY VENDOR (1-2.3.2.2.7) GAS VELOCITY (m/s)

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 OTHER CONNECTIONS NO. SIZE TYPE 2 SERVICE: 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COUPLING AND GUARDS (3.2) 21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS 22 SEE ATTACHED API-671 DATA SHEET SEE ATTACHED API 614 DATASHEET SEPARATE COMBINED (2-2.10.1) LUBE-OIL INLET LUBE OIL OUTLET SEAL-OIL INLET SEAL-OIL OUTLET SEAL GAS INLET SEAL GAS OUTLET CASING DRAINS STAGE DRAINS INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7) VALVED & BLINDED VALVED & BLINDED & MANIFOLD

CLIENT JOB NO. PAGE ITEM NO.

OF

12

REQ'N NO. NO. SIZE TYPE

PRESSURE TEMPERATURE SOLVENT INJECTION PURGE FOR: BRG. HOUSING BTWN BRG & SEAL BTWN SEAL & GAS

LUBRICATION AND SEALING SYSTEMS (1-2.10) (1-3.5.1.2)

INTEGRAL OIL RESERVOIR (1-3.3.2.11) OIL TYPE (2-2.10.2) ACCESSORIES

KEYLESS HYDRAULIC

KEYED

FLANGED

OTHER

23 COUPLING FURNISHED BY 24 MANUFACTURER 25 COUPLING GUARD FURNISHED BY: 26 TYPE: FULLY ENCLOSED SEMI-OPEN OTHER TYPE MODEL

27 COUPLING DETAILS 28 29 30 31 32 33 MOUNTING PLATES (1-3.3) 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 (Note 1.) SOLEPLATES FURNISHED BY (1-3.3.3.1) GEAR THICKNESS SUBSOLE PLATES REQUIRED (1-3.3.3.1.3) SLOPED DECK (1-3.3.2.4.1) EXTENT OF PIPING (2-3.5.1.1) STAINLESS STEEL SHIM THICKNESS COMPRESSOR (mm) (mm) MAX O.D. HUB WEIGHT SPACER LENGTH SPACER WEIGHT (mm) (kg) (mm) (kg) PLUG AND RING GAUGES (1-3.2.5) LUBRICATION REQUIREMENTS: NON-LUBE QUANTITY PER HUB CONT. OIL LUBE OTHER (kg) or (L/min)

BASEPLATES FURNISHED BY (1-3.3.2.1) COMPRESSOR ONLY OTHER NONSKID DECKING (1-3.3.2.4) DRIVER

LEVELING PADS OR TARGETS (1-3.3.2.6) COLUMN MOUNTING (1-3.3.2.5) SUB-SOLE PLATES REQUIRED (1-3.3.2.10) STAINLESS STEEL SHIM THICKNESS MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9) (mm)

COUNTER BORE ANCHOR BOLT HOLES (1-3.3.3.1.2)

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SHOP INSPECTION AND TESTS: (1-4.1.4) 21 (SEE INSPECTOR'S CHECKLIST) REQ'D
0

CLIENT JOB NO. PAGE UTILITIES MANUALS ITEM NO.

OF

12

REQ'N NO.

UTILITY CONDITIONS: STEAM: INLET MIN NORM MAX EXHAUST. MIN NORM MAX ELECTRICITY: DRIVERS VOLTAGE HERTZ PHASE REDUCED VOLTAGE START (1-3.1.6) NUMBER OF STARTS (1-2.6.7.6.4) INSTRUMENT AIR: MAX PRESS (barG) MIN PRESS (barG) CONTROL SHUTDOWN DRIVERS (barG) (barG) (barG) (barG) (barG) (barG) (C) (C) (C) (C) (C) (C)

DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2) TECHNICAL DATA MANUAL (1-5.3.5.4) MISCELLANEOUS: RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS BEFORE SUCTION COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16) PROVISION FOR LIQUID INJECTION (1-2.1.10) INJECTION MANIFOLD (2-3.5.1.2) VENDOR'S REVIEW & COMMENTS ON PURCHASER'S CONTROL SYSTEMS (1-3.4.1.1) SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11) WELDING HARDNESS TESTING (1-4.2.1.5) INSPECT CLEANLINESS (1-4.2.1.4) DESIGN AUDIT (1-5.1.4) BALANCE PISTON P (1-5.3.2.1.5) PROVIDE TAIL END SCHEDULES (1-5.3.3.2) VENDOR'S REPRESENTATIVE SHALL (1-2.1.13) WIT/OBV OBSERVE FLANGE PARTING CHECK ALIGNEMENT AT TEMPERATURE BE PRESENT AT INITIAL ALIGNMENT WEIGHTS: COMPR. ROTORS: COMPR. (kg) GEAR DRIVER DRIVER BASE GEAR

22 HYDROSTATIC (1-4.3.2) 23 IMPELLER OVERSPEED (1-4.3.3) 24 MECHANICAL RUN (1-4.3.6) (2-4.3.1) 25 26 27 CONTRACT COUPLING CONTRACT PROBES

IDLING ADAPTOR(S) SHOP PROBES

PURCHASER VIB. EQUIPMENT (2-4.3.1.1.10)

COMPRESSOR UPPER CASE MAX. FOR MAINTENANCE (IDENTIFY) TOTAL SHIPPING WEIGHT

28 VARY LUBE & SEAL OIL PRESSURES 29 AND TEMPERATURES (1-4.3.6.1.5) 30 POLAR FORM VIB DATA (1-4.3.6.1.2) 31 TAPE RECORD VIB DATA (1-4.3.6.1.3) 32 SHAFT END SEAL INSP (1-4.3.6.2.2) 33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3) 34 35 36 POST TEST INTERNAL INSP (1-4.3.8.5) BEFORE GAS LEAKAGE TEST AFTER GAS LEAKAGE TEST
0

SPACE REQUIREMENTS: COMPLETE UNIT:

(mm) L W H

REMARKS:

37 INTERMEDIATE HEAD/PRESSURE TOL. (2-4.3.3.1.6) 38 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1) 39 COMPLETE UNIT TEST (2-4.3.3.2) 40 TANDEM TEST (2-4.3.3.3) 41 GEAR TEST (2-4.3.3.4) 42 HELIUM LEAK TEST (1-4.3.8.2) 43 SOUND LEVEL TEST (1-4.3.8.3) 44 AUX. EQUIPMENT TEST (1-4.3.8.4) 45 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6) 46 HYDRAULIC COUPLING INSP (1-4.3.8.7) 47 SPARE PARTS TEST (1-4.3.8.8) 48 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6) 49 GAS SEAL TEST VENDOR SHOP (1-4.3.5) 50 ADDITIONAL INSPECTION (1-4.2.1.2) 51 52 (SURVEY ONLY)

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

CLIENT JOB NO. PAGE ITEM NO.

OF

12

REQ'N NO.

REMARKS:

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL
0

CLIENT JOB NO. PAGE


0

ITEM NO.

9
UNIT

OF

12

REQ'N NO.

PROPOSAL

PURCHASE

AS BUILT

SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.

BY PURCHASER

BY MANUFACTURER NORMAL (1-2.1.1.2)

MUTUAL AGREEMENT (PRIOR TO PURCHASE) OTHER CONDITIONS (1-2.1.1.1) Section 1 Section 2 Section 1 Section 2

OPERATING CONDITIONS (SINGLE-COOLED CONFIGURATION) (ALL DATA ON PER UNIT BASIS)

Section 1

Section 2

GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY)

INLET CONDITIONS PRESSURE TEMPERATURE (barA) (C)

RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY) DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C)

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)

POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm)

TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA)
0

VARIABLE INLET GUIDE VANES (2-2.4.1)

SPEED VARIATION FROM TO % %

DISCHARGE BLOWOFF TO

COOLED BYPASS FROM TO

SOURCE (1-3.4.2.1) TYPE RANGE ELECTRONIC MA PNEUMATIC (barG) OTHER

48 REMARKS: 49 50 51 52 53 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY) ) BY PURCHASER
0

CLIENT JOB NO. PAGE AS BUILT UNIT SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO. ITEM NO.

10

OF

12

REQ'N NO.

PROPOSAL

PURCHASE

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE) CONDITIONS (1-2.1.1.2)

OPERATING CONDITIONS (COMPRESSOR WITH TWO SIDESTREAMS) EQUIP.FLNG COND. SHOWN IN DBL-WALLED CELLS (ALL DATA ON PER UNIT BASIS)

Section1

SS 1

Section2

SS 2

Section3

INLET CONDITIONS PRESSURE TEMPERATURE (barA) (C)

RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY)

DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C)

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)

POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm)

TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (2-2.4.1) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF TO COOLED BYPASS FROM TO

SOURCE (1-3.4.2.1) TYPE RANGE ELECTRONIC MA PNEUMATIC (barG)


0

OTHER

48 REMARKS: 49 50 51 52 53 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL GAS HANDLED (ALSO SEE PAGE GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY) ) BY PURCHASER
0

CLIENT JOB NO. PAGE


0

ITEM NO.

11
UNIT

OF

12

REQ'N NO.

PROPOSAL

PURCHASE

AS BUILT

SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE) CONDITIONS (1-2.1.1.2)

OPERATING CONDITIONS (COMPRESSOR WITH TWO SIDESTREAMS) EQUIP.FLNG COND. SHOWN IN DBL-WALLED CELLS (ALL DATA ON PER UNIT BASIS)

Section1

SS 1

Section2

SS 2

Section3

INLET CONDITIONS PRESSURE TEMPERATURE (barA) (C)

RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1) INLET VOLUME, (m/h) (WET / DRY)

DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C)

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1) COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1) GAS POWER REQUIRED TRAIN POWER REQUIRED (kW) (kW) (kW)

POWER REQ'D AT DRIVER INCL. EXT. LOSSES SPEED (rpm)

TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (2-2.4.1) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF TO COOLED BYPASS FROM TO

SOURCE (1-3.4.2.1) TYPE RANGE ELECTRONIC MA PNEUMATIC (barG) OTHER

48 REMARKS: 49 50 51 52 53 Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

General Confidential

YERP-2812-M-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

CENTRIFUGAL AND AXIAL COMPRESSOR DATA SHEET (API 617-7TH Chapter 2) SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

12

OF

12

Area Criticality Rating

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP 2821 ENG (12/07)


PMT OPRNS

YANBU EXPORT REFINERY PROJECT


1 2 3 4 5 6 LINE NUMBER START END SERVICE PIPING CODE/ YEAR P&ID's OR LINE DESIGNATION TABLE 7 NOMINAL PIPE SIZE in. in. in. in. in. in. in. in. in. in.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YREP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBATAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

SAFETY INSTRUCTION SHEET - CRITICAL PLANT PIPING

ENGG

CERT

YEAR

DESCRIPTION

8 PIPE O.D. 9 PIPE NOM. WALL THK. 10 MATERIAL SPEC. 11 MATERIAL GR. 12 ALLOWABLE STRESS 13 WELDED/ SMLS 14 WELD JOINT EFFICIENCY 15 RATING FLANGES EQUIPMENT DATA 16 FACING 17 MATERIAL SPEC. 18 MATERIAL GR. FITTINGS 19 RATING 20 MATERIAL SPEC. 21 MATERIAL GR.

#REF!

in. in.

PSI

PSI

PSI

PSI

REV NO.

DATE

DISCIPLINE ENGINEER

22 REMARKS :

DATE: PROJECT ENGINEER DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY DATE: OPERATIONS

23 DESIGN PRESSURE 24 DESIGN TEMPERATURE 25 LIMITED BY 26 TEST PRESSURE NEW 27 LIMITED BY 28 SAFETY VALVE SET PRESSURE OPERATING LIMITS

PSIG F PSIG

KPa C

in. in. in. in. in. in.

KPa

PSIG in. in. in.

KPa in. in. in.

DATE:

29

tm (Pressure) tm (Code) tm (Structural) (1)

EDSD VERIFICATION

CONTROL NUMBER

30 Req. Corr. Allow. 31 32

#REF! #REF!

#REF!

#REF! #REF!

(CONTACT OPERATIONS ENGINEERING BEFORE EXCEEDING THE ABOVE LIMITS) 33 REMARKS: (1) This is the Structural Minimum Thickness (i.e., for Mechanical Strength). This T than T m (Pressure). Refer to SAES-L-003. (Structural) is listed if GREATER

DATE:

BY:

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO.

SIS FOR
(DCC) NO.:

DWG TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

REV. NO.

A
YERP

EEDSD/2821-1201.XLS

SPARE PARTS RECORD

YERP-3101-ENG (04/08)
PURCHASE ORDER NUMBER(S) OF BASE EQUIPMENT
SUPPLIER MODEL/SIZE

YANBU EXPORT REFINERY PROJECT


SPARE PART RECORD
SCHED. NO. MATERIAL CLASS SUPPLIER REQ. NO. FOR SPARE PARTS JOB NO. MATERIAL CLASS VENDOR REVISION NO. BY REQUISITIONED BY: CLIENT: EQUIPMENT TYPE PRICES VALID UNTIL DATE OF REVISION
CURRENCY U. S. $

LOCATION:

SUPPLIER REFERENCE

TOTAL NO. OF PARTS IN UNITS

SUPPLIER DESCRIPTION

SUPPLIER'S CROSS-SECTION DRAWING NO.

ORIGINAL EQUIPMENT MANUFACTURER (OEM) PART NUMBER

SUPPLIER/SELLER PART NUMBER (IF DIFFERENT FROM OEM PART NUMBER)

NAME OF MANUFACTURER OF PART IDENTIFIED IN COLUMN 4

TAG NO.

MATERIAL

Type of Spares ( Check One): __ Capital __ Precommissioning __ Commissioning __ Two Year Operational
QTY RECM'D BY SUPPLIER QTY REVIEW BY PMT QTY APPR'D BY CLIENT UNIT OF MEASUR

CLIENT STOCK NO.

17
PRICE EACH PART OR SET

REVISED UNIT PRICING TOTAL PRICE DUE TO EXPIRATION OF VALID DATE

2 3

10

11

12

13

14

15

16

NOTE: SUPPLIER TO COMPLETE ALL NUMBERED COLUMNS AND ROWS

SUB-TOTAL
1. Size model or other identification by supplier of equipment units being supplied. 2. Contractor identification of equipment units. As given under "Tag No. or Mark" in requisition/purchase orders. 3. Quantity supplied on purchase order. If convenient, identical types may be bracketed together and their totals entered in this column. 4. Supplier's description of the components recommended for holding as spare parts. 5. Enter in the appropriate squares, the number of components per item which are fitted in the equipment. This should be entered in the column under equipment tag number. For groups of identical equipment, enter the number per item under your line 3 entry. 6. The total number of those parts listed in col. 4. The number entered in col. 6 is the sum of the individual products of the number in col. 3 and 5. 7. Cross sectional drawing no. or circuit diagram no. in which component listed in col. 4 can be identified 8. Reference or item number on cross sectional drawing which identifies the part. This column is to be used to identify Original Equipment Manufacturer if different from Supplier identified on Purchase Order. 9. Original Equipment Manufacturer (OEM) Part Number. This is the part number of the manufacturer who made the part. 10. Supplier/Seller Part Number. This is the part number of the manufacturer of the equipment on which the part applies. If the OEM part no. (COLUMN 9) is used by the manufacturer, no part no. is required in this column or part number used in Col 9 may be duplicated. 11. Name of manufacturer who manufactured the part described in column 4 i.e the original equipment manufacturer or producer. 12. When applicable list the material with which the part is constructed e.g. Stainless Steel, Rubber, Graphite, etc. 13. Quantity of each part described in col. 4 recommended by supplier as spares for equipment units listed in column 1 for the operating period stated herein and in main equipment purchase order(s). 14. Quantity recommended by supplier to be reviewed by PMT only if specific instructions issued by YERP project manager. 15. Cost of each part or set of parts or sub assemblies listed in col. 4. 16. To be used where original supplier pricing has lapsed prior to order data. 17. Currency of vendor price e.g. U.S. $ 18. Remarks may be made on blank lines in Supplier Description Column.
BY SUPPLIER
SUPPLIER'S REF. NAME
DRAWN BY CHECKED BY APPROVED BY BY KBR REVIEWED BY CHECKED BY APPROVED BY

CLIENT APPROVAL BY
DATE REVISION NO.

INSTRUCTIONS

DATE

APPROVED KBR APPROVED CLIENT

Page 1 of 2

YERP-3101-ENG (04/08)
SPARE PARTS RECORD

YANBU EXPORT REFINERY PROJECT


SPARE PART RECORD
PURCHASE ORDER NUMBER(S) OF BASE EQUIPMENT
SUPPLIER MODEL/SIZE

SCHED. NO. MATERIAL CLASS SUPPLIER

JOB NO. MATERIAL CLASS

CLIENT: EQUIPMENT TYPE VENDOR REVISION NO. BY

LOCATION:

PRICES VALID UNTIL DATE OF REVISION


CURRENCY U. S. $

REQ. NO. FOR SPARE PARTS

SUPPLIER REFERENCE

TOTAL NO. OF PARTS IN UNITS

SUPPLIER DESCRIPTION

SUPPLIER'S CROSS-SECTION DRAWING NO.

ORIGINAL EQUIPMENT MANUFACTURER (OEM) PART NUMBER

SUPPLIER/SELLER PART NUMBER (IF DIFFERENT FROM OEM PART NUMBER)

NAME OF MANUFACTURER OF PART IDENTIFIED IN COLUMN 4

TAG NO.

MATERIAL

Type of Spares ( Check One): __ Capital __ Precommissioning __ Commissioning __ Two Year Operational
QTY RECM'D BY SUPPLIER QTY REVIEW BY PMT QTY APPR'D BY CLIENT UNIT OF MEASUR

CLIENT STOCK NO.

17
PRICE EACH PART OR SET

REVISED UNIT PRICING TOTAL PRICE DUE TO EXPIRATION OF VALID DATE

2 3

10

11

12

13

14

15

16

NOTE: SUPPLIER TO COMPLETE ALL NUMBERED COLUMNS AND ROWS

1. Size model or other identification by supplier of equipment units being supplied. 2. Contractor identification of equipment units. As given under "Tag No. or Mark" in requisition/purchase orders. 3. Quantity supplied on purchase order. If convenient, identical types may be bracketed together and their totals entered in this column. 4. Supplier's description of the components recommended for holding as spare parts. 5. Enter in the appropriate squares, the number of components per item which are fitted in the equipment. This should be entered in the column under equipment tag number. For groups of identical equipment, enter the number per item under your line 3 entry. 6. The total number of those parts listed in col. 4. The number entered in col. 6 is the sum of the individual products of the number in col. 3 and 5. 7. Cross sectional drawing no. or circuit diagram no. in which component listed in col. 4 can be identified 8. Reference or item number on cross sectional drawing which identifies the part. This column is to be used to identify Original Equipment Manufacturer if different from Supplier identified on Purchase Order.

9. Original Equipment Manufacturer (OEM) Part Number. This is the part number of the manufacturer who made the part. 10. Supplier/Seller Part Number. This is the part number of the manufacturer of the equipment on which the part applies. If the OEM part no. (COLUMN 9) is used by the manufacturer, no part no. is required in this column or part number used in Col 9 may be duplicated. 11. Name of manufacturer who manufactured the part described in column 4 i.e the original equipment manufacturer or producer. 12. When applicable list the material with which the part is constructed e.g. Stainless Steel, Rubber, Graphite, etc. 13. Quantity of each part described in col. 4 recommended by supplier as spares for equipment units listed in column 1 for the operating period stated herein and in main equipment purchase order(s). 14. Quantity recommended by supplier to be reviewed by PMT only if specific instructions issued by YERP project manager. 15. Cost of each part or set of parts or sub assemblies listed in col. 4. 16. To be used where original supplier pricing has lapsed prior to order data. 17. Currency of vendor price e.g. U.S. $ 18. Remarks may be made on blank lines in Supplier Description Column.

BY SUPPLIER
SUPPLIER'S REF. NAME
DRAWN BY CHECKED BY APPROVED BY BY KBR REVIEWED BY CHECKED BY APPROVED BY

CLIENT APPROVAL BY
DATE REVISION NO.

INSTRUCTIONS

DATE

APPROVED KBR APPROVED CLIENT

Page 2 of 2

OPRNS

YANBU EXPORT REFINERY PROJECT


ORIFICE FLANGE DETAIL FOR RF FLANGES

ENGG

CERT

PMT

ed c u od e, r p s war i m or Soft f s i Th ntools 0 by I No. 13 Form

REV NO. DISCIPLINE ENGINEER

DATE.

DESCRIPTION

DATE: PROJECT ENGINEER

TAG NUMBER MATERIAL SOURCE CALCULATION DWG. NO. SIZE

DATE:

FLANGE
CERTIFIED

TYPE RATING

LINE SCHEDULE
DATE: CONSTRUCTION AGENCY

C B dc

DATE: OPERATION

J DIMENSION E W

DATE:

dw
CONTROL NUMBER

EDSD VERIFICATION

e BEVEL THICKNESS
DATE:

WEEP HOLE CODE (1)

BY:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

CONSTRUCTION NOTES: FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094 (1) WEEP HOLE CODE: N - NONE, B - ONE BOTTOM, T - ONE TOP

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

IDT
INtools Form No. 130 YERP 3175-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


ORIFICE FLANGE DETAIL - SEGMENTAL

ENGG

CERT

PMT

ed c u od e, r p s war i m or Soft f s i Th ntools 2 by I No. 13 Form

REV NO. DISCIPLINE ENGINEER

DATE.

DESCRIPTION

DATE: PROJECT ENGINEER

TAG NUMBER MATERIAL SOURCE CALCULATION DWG. NO. SIZE

DATE:

FLANGE
CERTIFIED

TYPE RATING

LINE SCHEDULE
DATE: CONSTRUCTION AGENCY

C B dc

DATE: OPERATION

J DIMENSIONS E Hs

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

CONSTRUCTION NOTES: 1 THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND SQUARE WITHOUT NICKS OR FLAT SPOTS. 2 ALLOWABLE TOLERANCE FOR THE BORE dc SHALL BE 0.001" PER INCH OF DIAMETER dc. 3 THE MAXIMUM ECCENTRICITY OF THE BORE dc WITH RESPECT TO THE PLATE DIAMETER SHALL NOT EXCEED 0.005". 4 FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094.

ISS FOR

RODWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

IDT
INtools Form No. 132 YERP 3176-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 3176A-ENG (12/07)


PMT OPRNS

YERP
C TAG NUMBER ROACTUAL d TO NEAREST FIVE THOUSANDTH INCH d LB LINE SIZE AND SCHED.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DESCRIPTION

ENGG CERT

UPSTREAM

d J DATE

UPSTREAM EDGE
REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER

E
DATE: CERTIFIED

TAG NO.
DATE: CONSTRUCTION AGENCY

MATERIAL SOURCE CALCULATION DWG. NO. SIZE

DATE: OPERATIONS

FLANGE

TYPE RATING

LINE SCHEDULE
DATE: CONTROL NUMBER EDSD VERIFICATION

C B DIMENSION d J
DATE:

E CONSTRUCTION NOTES: THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND SQUARE WITHOUT NICKS OR FLAT SPOTS. ALLOWABLE TOLERANCE FOR THE BORE d SHALL BE 0.005" PER INCH OF DIAMETER d. FOR SELECTION SPECIFICATIONS SEE STANDARD DRAWING AB-036094.

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.___________

OF THIS DRAWING IS COVERED, FOR ALL

BY:
BY DRAWING COMPLETION CERTIFICATE

ORIFICE PLATE DETAIL - RESTRICTION


(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

IDT
YERP

EEDSD/3176A-0900.XLS

OPRNS

YANBU EXPORT REFINERY PROJECT


ORIFICE FLANGE DETAIL - QUADRANT EDGE

ENGG

CERT

PMT

ed c u od e, r p s war i m or Soft f s i Th ntools 5 by I No. 13 Form

REV NO. DISCIPLINE ENGINEER

DATE.

DESCRIPTION

DATE: PROJECT ENGINEER

TAG NUMBER MATERIAL SOURCE CALCULATION DWG. NO. SIZE

DATE:

FLANGE
CERTIFIED

TYPE RATING SCHEDULE

DATE: CONSTRUCTION AGENCY

LINE D (I.D.) R* C

DATE: OPERATION

B DIMENSION dc 1.5 d

DATE:

J
CONTROL NUMBER

EDSD VERIFICATION

E W
BY: DATE:

* OBTAIN VALUE FROM R=dc (0.743 (1-)-0.638) R. W. Miller "Flow Measurement Engineering Handbppk".

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

CONSTRUCTION NOTES: 1 THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND ROUND WITHOUT NICKS OR FLAT SPOTS. 2 ALLOWABLE TOLERANCE FOR THE BORE dc SHALL BE 0.001" PER INCH OF DIAMETER dc. 3 THE MAXIMUM ECCENTRICITY OF THE BORE dc WITH RESPECT TO THE PLATE DIAMETER SHALL NOT EXCEED 0.005". 4 FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

IDT
INtools Form No. 135 YERP 3177-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 3185-ENG (12/07)


PMT OPRNS

YERP
CONTINGENCY TOTAL

ENGG CERT

DWG. CODE 1 2 DESCRIPTION 3 4

STOCK NUMBER 01 01 01 01 288 288 288 288 777 790 804 827

Issue Unit FT FT FT FT

MARK NUMBER

QUANTITY

5 6 7 8 9 10 11

02 02 02 02 02 02 02 02

062 062 062 062 062 062 062 062

824 829 840 850 870 875 912 922

EA EA EA EA EA EA EA EA

12

13 14 15 16 17

02 02 02 02 02

120 120 120 120 120

454 458 460 461 462

EA EA EA EA EA

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

DATE: CERTIFIED

18
DATE: CONSTRUCTION AGENCY

02 02

158 158

907 913

EA EA

19

DATE: OPERATIONS

21 22 23

02 02 02 02 02

269 269 269 269 269

649 657 661 665 673

EA EA EA EA EA

DATE: CONTROL NUMBER EDSD VERIFICATION

24 25

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.___________

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

B.I. NO.

JOB ORDER NO.

PHASE

ENG. ITEM NO.

DISTRICT

START-UP DATE

INSTRUMENT MATERIAL SUMMARY SHEET


(DCC) NO.:

DWG. TYPE

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

MTL
YERP

E-

1 OF 8
EDSD/3185-1-0201.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DRAWING NUMBER

FROM

REV NO.

DATE

DATE:

BY:

TO

REV

DATE:

DATE:

REVISION CERTIFICATION
DATE DESCRIPTION ENGG CERT

EDSD VERIFICATION REV NO.

PMT OPRNS

THIS INDICATES THAT REV. NO.___________

OF THIS DRAWING IS COVERED, FOR ALL

CONTROL NUMBER

PROJECT ENGINEER

DATE: CERTIFIED

DISCIPLINE ENGINEER

APPROVAL/CERTIFICATION REQUIREMENTS,

BY:

DATE: OPERATIONS

DATE: CONSTRUCTION AGENCY

BY DRAWING COMPLETION CERTIFICATE

YERP - 3185-A-ENG (12/07)

(DCC) NO.:

DATE:

Requisition No. D/C material Requis. DWG. A CODE Prf Plant Class Increment Item

B.I. NO.

DRAWING NUMBER

JOB ORDER NO.

INSTRUMENT MATERIAL SUMMARY SHEET

Issue Unit

YERP

PHASE

Mark Number

YERP

DWG. TYPE

MTL

ENG. ITEM NO.

PLANT NO. INDEX

QUANTITY

DISTRICT

E-

DRAWING NO.

FROM TOTAL TO REV

START-UP DATE

SHT.NO.

REV.NO.

EDSD/3185-A-0201.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - VIBRATION SWITCHES
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID DRAWING NUMBER MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE

SWITCH SPECIFICATION SENSITIVITY RANGE VIBRATION RANGE


DESCRIPTION

HZ

SET POINT TYPE OF ENCLOSURE CONDUIT CONNECTION CONTACT ARRANGEMENT CONTACT RATING ACTION OF CIRCUIT NO.1 ACTION OF CIRCUIT NO.2 CIRCUIT NO.1 ACTUATES CIRCUIT NO.2 ACTUATES POWER SUPPLY VOLTS (AC/DC)

AMP.

(SEE NOTE 1) (SEE NOTE 1)

DATE.

CONTROL UNIT SPECIFICATION STARTING TIME DELAY SECOND SECOND

ed c u od e, r p s war i m or Soft f s i Th ntools 0 by I No. 14 Form


YES NO

REV NO.

MONITORING TIME DELAY MANUAL RESET


DISCIPLINE ENGINEER

POWER SUPPLY

DATE: PROJECT ENGINEER

TYPE OF ENCLOSURE

DATE: CERTIFIED

ALARM LIGHT OR ANNUNCIATOR SPECIFICATION EQUIPMENT TAG NUMBER

DATE: CONSTRUCTION AGENCY

MANUFACTURER TYPE NUMBER MATERIAL SOURCE

DATE: OPERATION

NOTES: 1 FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, OR CLOSES ON RISE


DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 140 YERP 3186-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

CERT

PMT

ENGG

FEORIFICE DIA. CHART RANGE

PLANT SERVICE INCHES METER DIFFERENTIAL CHART FACTOR INCHES H2O CALC. SHEET

PLANT NO. RECORDER NO.

0- 10 .1 .2

.0
1 2 3 4
DESCRIPTION

.3

.4

.5

.6

.7

.8

.9
1 2 3 4 5 6 7 8 9

5 6 7 8 9 FLOW UNITS FULL FLOW

DATE.

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

DATE: CERTIFIED

ed c u od e, r p s war i m or Soft f s i Th ntools 2 by I No. 14 Form

REV NO. DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 142 YERP 3188-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YERP
INSTRUMENT SPECIFICATION SHEET - PISTON OPERATED VALVES
INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

ENGG

P&ID DRAWING NUMBER MANUFACTURER TYPE NUMBER VALVE TYPE NUMBER OPERATOR MATERIAL SOURCE

PROCESS DATA
LINE SIZE FLUID
DESCRIPTION

CORROSIVE COMPOUNDS MAXIMUM LINE PRESSURE PSIG

ed c u od e, r p s war i m or Soft f s i Th ntools 4 by I No. 14 Form

OPERATOR SPECIFICATION
BODY MATERIAL AIR SUPPLY PRESSURE AIR CONNECTION SIZE
DATE.

PSIG

MAX. ALLOWABLE PRESSURE MIN. AIR PRESSURE REQUIRED CYLINDER BORE I.D.

PSIG PSIG INCH INCH

REV NO.

PISTON STROKE CYLINDER POSITION RELATIVE TO LINE


DISCIPLINE ENGINEER

EXTENSION CYLINDER MOUNTING REQUIRED HANDWHEEL OPERATOR REQUIRED

YES YES

NO NO

DATE: PROJECT ENGINEER

LIMIT SWITCHES REQUIRED


DATE: CERTIFIED

YES

NO

LIMIT SWITCH CONTACT RATING CONDUIT CONNECTION SIZE

DATE: CONSTRUCTION AGENCY

VALVE SPECIFICATION
BODY CONNECTION SIZE CONNECTION RATING, FACING TYPE OF BODY BODY MATERIAL

DATE: OPERATION

TRIM MATERIAL
DATE:

TYPE OF STUFFING BOX TYPE OF PACKING


CONTROL NUMBER

EDSD VERIFICATION

TYPE OF LUBRICANT

BY:

DATE:

NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 144 YERP 3195-ENG YERP

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YANBU EXPORT REFINERY PROJECT

RELIEF VALVE MAINTENANCE REPORT


YERP-3750-ENG (12/07) Front R/V Number RV TECHNICIAN NAME
TESTED BY: RECONDITIONED BY:

RV TECHNICIAN ID

SIGNATURE

Plant Number PZV Tag Number REPAIR LOCATION PART REPAIR ACTIONS B = BOTH G = GALLED L = LAPPED AS RECEIVED TEST RESULTS M = MACH'D/RECOND D = DESIGN CHANGE pop pres ** pop vac ** Pallet Weight ** pres test leak tests bellow WHY DISASSEMBLED S = STUCK' no pop at 110% of CDTP *** T = Request by INPS, ENG. OPS *** I B = POPPED 10% BELOW CDTP A = POPPED outside of tolerance N = NOT DISASSEMBLED O = OTHER VISUAL INSPECTION RESULTS M = MECHANICAL DAMAGE *** C = SOME CORROSION ATTACK *** V = SEVERE CORROSION ATTACK *** G = PARTIALLY PLUGGED *** P = SEVERELY PLUGGED *** N = NO DEFECTS O = OTHER REPAIR WORK SUMMARY M = MAJOR REPAIR J = UNEXPECTED REPAIRS *** W = ROUTINE REPAIR OR REPLACE K = REPLACEMENT IN-KIND D = DESIGN CHANGE C = CLEANED; NO PART REPLACEMENT O = OTHER (describe in Comments)
RV SHOP SUPVR. or Q. C.: DATA ENTERED BY (MAINT.):

S = SHOP, B = BENT T = CUT P = PITTED F = FOULED

P = INPLACE,

C = CLEANED, reused with no repair

U = NEW PART DUE TO CORROSION/WEAR O = OTHER

R = NEW PART DUE TO MECH DAMAGE

(describe in Comments)

P = pass P = pass bonnet body disk disk hold disk guide disk collar nozzle & seat F = failed N = N/A adj screw

F = failed

N = N/A

PART REPAIRS overlap col disk retainer rings U&L disk washers spring & washer spindle shuttle poppet piston

pilot assem

tube

pallet

diaphragm

flapper

= Disassembly INTERVAL IS DUE

gaskets

soft goods

yoke

lifting gears

(describe in Comments) two choices

(only one action per part; blocks do no have to be filled in. use comment to give detail repair actions) ** Record the pressure in same units as 3099A Do not include units description

*** May require an Eng'r Review see GI447.003 FINAL TEST RESULTS Set Pres (CDTP) Set vacuum Pallet Weight Blowdown Pressure Unit Vacuum Unit Weight Unit seat leak test m Test Date m d d y y bonnet leak test bellows leak test DATA BASE COMMENTS (use the back side if this area is not enough)

(describe in Comments)

P = passed

N = not required

DATE:

ENTRY DATE:

cc: Inspection Unit for data entry approval

YERP-3750-ENG (12/07) Reverse

YANBU EXPORT REFINERY PROJECT

COMMENTS

YERP - 5645-1-ENG (12/07)


PMT OPRNS

YANBU EXPORT RERINERY PROJECT


SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPELINE - MAIN LINE PIPE
1 7 9
PIPELINE NAME

CERT

START POINT

END POINT

4 8

SERVICE

VALVE OPER. DIAGRAM

YR. BUILT

ENGG

THIS LINE BEGINS AT Km. MAIN PIPELINE, SHEET: 12 NOMINAL PIPE DIAMETER 13 NOM. WALL THICKNESS (T n) 14 MATERIAL GRADE OF PIPE (eg. GR. B, X 52, etc) 15 STARTING AT Km. 16 ENDING AT Km. 17 LENGTH - (Feet) THROUGH: SEGMENTS 11

THIS SHEET BEGINS AT Km. THROUGH: in. in. in. in. in. in.

10 CRITICAL PIPING, SHEET: in. in. in. in.

DESCRIPTION

ft m

ft m

ft m

ft m

ft m

EQUIPMENT DATA

18 LENGTH - (Meters) 19 PROCESS OF MANUFACTURE (ERW, SMLS, SAW, etc.) 20 S.M.Y.S. OF PIPE - (PSI) 21 FLANGE RATING 22 CONSTRUCTION TYPE (B:BURIED, AGR or AGN: ABOVE GROUND) 23 COATING TYPE (FBE,TAP, EXTERNAL, INTERNAL) 24 REMARKS

REV NO.

25 M.A.O.P. AT DESIGN FACTOR (D.F.) - (PSIG) 26 M.A.O.P. LIMITING FACTOR


DISCIPLINE ENGINEER

27 DESIGN FACTOR (eg., 0.72 , 0.5 , etc.) 28 DESIGN TEMPERATURE, ( o F)


o 29 MINIMUM TIE IN TEMPERATURE, ( F)

DATE: PROJECT ENGINEER DATE: CERTIFIED

30 ALLOWABLE BENDING STRESS (Sb) - (PSI) 31 CALCULATED WALL THICKNESS @ MAOP & D.F. (T m - inch.) INITIAL PRESSURE TEST
REVALIDATION

32 PRESSURE AT LOW POINT - (PSIG) 33 TEST DATE 34 LIMITED BY 35 PRESSURE AT LOW POINT - (PSIG) 36 TEST DATE 37 LIMITED BY 38 BASE LINE RUN DATE 39 LATEST RUN DATE PSIG 41 LIMITED BY:

DATE: CONSTRUCTION AGENCY DATE: OPERATIONS

PRESSURE TEST
INSTRUMENT SCRAPING TEST

40 SYSTEM M.A.O.P. 42 REMARKS

DATE: CONTROL NUMBER

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

43 REFERENCE DWGS.

THIS INDICATES THAT REV. NO.

SIS FOR
(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV. NO.

SIS
YERP

EEDSD/5645-1-0202.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DATE

EDSD VERIFICATION

DATE:

BY:

OPERATING LIMITS

YERP - 5645-2-ENG (12/07)


PMT OPRNS

YANBU EXPORT REFINERY PROJECT


1 PIPELINE NAME 7 EQUIPMENT NAME 8 LOCATION (@ Km.) 9 SECTION 10 EQUIP. CATEGORY 11 SIZE 12 W.T. PIPE (in.) (in.) PIPE 2 START POINT 3 END POINT 4 SERVICE EQUIPMENT NAME LOCATION (@ Km.) SECTION EQUIP. CATEGORY SIZE W.T. MATERIAL WELD TYPE SPEC. / GR.
COATING TYPE

ENGG CERT

VALVE OPER. DIAGRAM

6 YR. BUILT

(in) ( in)

13 MATERIAL 14 WELD TYPE 15 SPEC. / GR. 16 COATING TYPE

FITTING

FITTING

17 RATING 18 FACING 19 MATERIAL 20 SPEC. / GR.

RATING FACING MATERIAL SPEC. / GR.

21 REMARKS

REMARKS

22 M.A.O.P.
DATE

PSIG, LIMITED BY:


o

M.A.O.P. DESIGN FACTOR F PSIG


o DESIGN TEMPERATURE ( F)

PSIG, LIMITED BY:


o

23 DESIGN FACTOR 24 DESIGN TEMPERATURE: 25 TEST PRESSURE 26 TEST DATE 27 LIMITED BY 28 TEST PRESSURE REVALIDATION 31 SYSTEM M.A.O.P. 32 LIMITED BY PZV in. in. in. in. in. in. in. in. in. DES THK @ 34 PIPE SIZE 35 PIPE Tm 36 PIPE Tca 33 SAFETY VALVE SET PRESS. SYSTEM MAOP & DES TEMP 37
SEQ.

REV. NO.

DISCIPLINE ENGINEER DATE: PROJECT ENGINEER DATE: CERTIFIED

OPERATING LIMITS

INITIAL PRESSURE TEST

INITIAL PRESSURE TEST

TEST PRESSURE TEST DATE LIMITED BY TEST PRESSURE

PSIG

PSIG

PSIG

29 TEST DATE 30 LIMITED BY PSIG

REVALIDATION TEST DATE LIMITED BY SYSTEM M.A.O.P. LIMITED BY SAFETY VALVE SET PRESS. DES THK @ & DES TEMP PIPE SIZE PIPE Tca in. in. in. OSI DATA POINTS DATE WT (in)
SEQ.

PSIG PZV in. in. in. in. in. in.

DATE: CONSTRUCTION AGENCY DATE: OPERATIONS

SYSTEM MAOP PIPE Tm

OSI DATA POINT INFO.

OSI DATA POINTS DATE WT (in) DATE WT (in) DATE

WT (in)

DATE

WT (in)

DATE

WT (in)

1 2 3 4 5 6 38 REMARKS

1 2 3 4 5 6 REMARKS

DATE: CONTROL NUMBER

APPROVAL/CERTIFICATION REQUIREMENTS.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

39 REFERENCE DWGS

REFERENCE DWGS

THIS INDICATES THAT REV. NO.

SIS FOR
(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

SIS
YERP

EEDSD/5645-2-0202.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPELINE - CRITICAL PIPING

DESCRIPTION

EDSD VERIFICATION

REVISION CERTIFICATION

DATE:

BY:

EQUIPMENT DATA

YERP - 5645-3-ENG (12/07)


OPRNS

YANBU EXPORT REFINERY PROJECT


1 PIPELINE IDENTIFICATION 2 YEAR BUILT 3 PLANT NAME 4 5 6 DEPT. & AREA
SERVICE & DATE (YR)

PMT

ENGG CERT

/ /
Barrels Ft.

VOLUME & LENGTH

DESIGN INFORMATION, OPERATING DATA AND LIMITS


7 ASME PIPE CODE 8 DESIGN PRESSURE DESCRIPTION 9 DESIGN TEMPERATURE 10 SURGE PROTECTED (Yes / No) 11 SURGE VALVE RELIEF PRESS. PSIG PSIG F 12 MAX. ALLOWABLE SURGE PRESSURE 13 SURGE RELIEF VALVE LOCATION 14 THERMAL RELIEF VALVE SET PRESSURE 15 INITIAL HYDROSTATIC TEST DATE & PRESS. 16 LATEST HYDROSTATIC TEST DATE & PRESS. On On @ @ PSIG PSIG PSIG PSIG

PIPE DATA AND MINIMUM THICKNESS REQUIREMENTS


17 START POINT (See Sht. 3) 18 END POINT (See Sht. 3) 19 NOMINAL PIPE SIZE / O.D. 20 NOMINAL WALL THICKNESS 21 SAES PIPING SPECIFICATION 22 PIPE MAT'L SPEC. & GRADE 23 WELDED OR SEAMLESS 24 WELD JOINT (QUALITY) FACTOR 25 DESIGN FACTOR (B31.4 ONLY) 26 S.Y.M.S. OR ALLOWABLE STRESS
DISCIPLINE ENGINEER

in / in.

in.

in / in.

in.

n/ in.

in.

in / in.

in.

in / in.

in.

PSI

PSI

PSI

PSI

PSI

27 FLANGE RATING 28 FLANGE FACING 29 FLANGE MAT'L SPECIFICATION 30 ABOVE GROUND OR BURIED 31 EXTERNAL COATING SPEC. 32 INTERNAL COATING SPEC. 33 PIPE Tmin
(1)(2)

DATE: PROJECT ENGINEER DATE: CERTIFIED

in. in.

in. in.

in. in.

in. in.

in. in.

34 CORROSION ALLOW. (B31.3 ONLY)


DATE: CONSTRUCTION AGENCY

35 MAX. PIPE SUPPORT SPACING (3)

Ft.

Ft.

Ft.

Ft.

Ft.

DRAWINGS, NOTES and REMARKS


36 VALVE OPERATING DIAGRAM(S): 37 REF. DRAWINGS (IPDs, P&IDs, etc.): 38 (1) Tmin is only valid for straight runs of pipe with no external loads (valves, branches, road crossings, etc.). For situations where the pipe is not a straight run or external loads are present, consult with Engineering for Tmin. (2) For pipes NPS 20-inch and larger using saddle type supports, Tmin. within D/4 of the horn of saddle is to be D/150, where D = pipe OD. (3) For pipe support spans greater than this, consult with Engineering for Tmin.

DATE: OPERATIONS

DATE: CONTROL NUMBER

APPROVAL/CERTIFICATION REQUIREMENTS.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO.

SIS FOR
(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

REV. NO.

SIS
YERP

EEDSD/5645-3-0202.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HERE ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

SAFETY INSTRUCTION SHEET - TERMINAL AND BULK PLANT PIPING

EDSD VERIFICATION

REV NO.

DATE

REVISION CERTIFICATION

DATE:

BY:

REQUEST FOR YERP PHOTOGRAPH


YERP-5763-ENG (05/08)

Date Prepared: File No:

NOTE:

REQUEST MUST BE FORWARDED TO YERP A MINIMUM OF 10 DAYS BEFORE THE EVENT TO BE COMPLETED BY REQUESTER

Prepared By:

Contractor Signature

Address/Location Date:

Tel: Fax:

ASSIGNMENT INTENDED FOR:

Progress Photos Material Damages Vendor Data Advertising Insurance Training Engineering Data Other (Specify)

PHOTOGRAPHY LOCATION: PHOTOGRAPHY: TYPE:

YERP site Aerial Port Other (Specify) Conventional (Film) Polaroid Filming Digital Still Photography Other (Specify)
PHOTOGRAPHY IS REQUIRED DURING:

DATE

FROM

TO

TIME

FROM

TO

SUBJECT, PLACE & SPECIFIC DETAILS:

CONTRACTOR REPRESENTATIVE TO BE CONTACTED FOR THIS ASSIGNMENT

TELEPHONE

MOBILE

(NAME):
TO BE COMPLETED BY YERP

YERP APPROVAL _____________________________________________________


(PRINT NAME)

_______________________ Date

ACTUAL ASSIGNMENT DATE:

EQUIPMENT USED:

ASSIGNMENT COMPLETED BY:

YERP

CONTRACTOR

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - FLOW INSTRUMENTS
1 INSTRUMENT TAG NUMBER

CERT

PMT

GENERAL DATA

SERVICE

ENGG

3 4 5 6a

P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER M/R NUMBER MATERIAL SOURCE AMS STOCK NUMBER

6b

6c MATERIAL SOURCE - ACCESSORY 7 8


DESCRIPTION

PROCESS FLUID CORROSIVE COMPOUNDS MAXIMUM PRESSURE

10 MAXIMUM TEMPERATURE 11 OPERATING CONDITIONS SP.GR TEMP

PROCESS DATA

12 MINIMUM FLOW 13 MAXIMUM FLOW 14 CLEAN OR DIRTY 15 VELOCITY IN PIPE 16 MAXIMUM ALLOWABLE U P 17 TYPE OF FLOW 18 19 20 21 TYPE (P-PULSATING/S-STEADY)

DATE.

22 MATERIAL 23 CONNECTION SIZE & TYPE 24 CONNECTION RATING & FACING

25 FLANGE FACE TO PIPE I.D. 26 I.D. OF PIPE 27 WETTED PARTS MATERIAL 28 PADDLE SIZE OR d/D

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

29 MAX ALLOWABLE PRESS/TEMPERATURE 30 TYPE

ed c u od e, r p s war i m or Soft f s i Th ntools 6 by I No. 14 Form

REV NO.

BODY

MECHANICAL DATA

31 RATING 32 ACTION OF CIRCUIT NO.1

VOLTS (AC/DC)

AMPS

DATE: CERTIFIED

SWITCH

33 CIRCUIT NO.1 ACTUATES 34 SET POINT OF SWITCH NO.1 35 ACTION OF CIRCUIT NO.2 36 CIRCUIT NO.2 ACTUATES 37 SET POINT OF SWITCH NO.2 38 CONTACT ARRANGEMENT 39 ELECTRICAL AREA CLASSIFICATION

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

40 ENCLOSURE TYPE
DATE:

41 CONDUIT CONN. SIZE & TYPE 42


CONTROL NUMBER

EDSD VERIFICATION

43 44
DATE: BY:

45 46

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:

FLOW METER SPECIFICATIONS SHALL COMPLY WITH YERP-SAES-J-100.

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 146 YERP 6078-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - LEVEL SWITCHES
1 INSTRUMENT TAG NUMBER

CERT

PMT

GENERAL DATA

SERVICE

ENGG

3 4 5 6a

P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

6b

6c MATERIAL SOURCE ACCESSORY 7 8 PROCESS FLUID PROCESS FLUID CORROSIVE COMPOUNDS PSIG OPER.
oF

UPPER LOWER

PROCESS DATA

DESCRIPTION

10 PRESSURE 11 TEMPERATURE

MAX. MAX. LOWER

OPER. UPPER

12 REL. DENSITY @ OPERATING

13 MIN. REL. DENSITY DIFFERENTIAL @ OPERATING TEMP 14 TURBULENCE 15 16 TYPE (FLOAT OR DISPLACER) 17 SIZE (FLOAT OR DISPLACER)

YES

ASSEMBLY

18 MATERIAL OF ELEMENT 19 LENGTH ROD OR ARM 20 DIFFERENTIAL IN INCHES 21 NO. OF DISPLACERS 22 CONNECTION (SIZE & TYPE) 23 CONNECTION (RATING & FACING) 24 TRANSMISSION TYPE (PNEUMATIC / ELECTRIC)

REV NO.

25 TYPE 26 RATING
DISCIPLINE ENGINEER

VOLTS (AC / DC)

AMP

ed c u od e, r p s war i m or Soft f s i Th ntools 8 by I No. 14 Form


NO

DATE.

27 AIR PRESSURE

MECHANICAL DATA

28 ACTION OF CIRCUIT NO.1

DATE: PROJECT ENGINEER

SWITCH CHAMBER HOUSING

29 CIRCUIT NO.1 ACTUATES 30 SETPOINT OF SWITCH NO.1 31 ACTION OF CIRCUIT NO.2 32 CIRCUIT NO.2 ACTUATES 33 SETPOINT OF SWITCH NO.2 34 CONTACT ARRANGEMENT

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

35 36 MATERIAL 37 RATING 38 CONNECTION SIZE & TYPE 39 CONNECTION (RATING & FACING) 40 CONNECTION ARRANGEMENT 41 RADIATING FINS / EXTENSION NECK 42 ELECTRICAL AREA CLASSIFICATION 43 ENCLOSURE TYPE 44 CONDUIT CONNECTION SIZE & TYPE 45 AIR SUPPLY OUTPUT CONNECTION SIZE
CONTROL NUMBER

DATE: OPERATION

DATE:

EDSD VERIFICATION

DATE:

BY:

ACCESS

46 MOUNTING TEE 47 DESSICANT FOR COLD SERVICE 48 HEATING COIL

YES YES YES

NO NO NO

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, CLOSES ON RISE, OPENS ON DROP. CLOSES ON DROP. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 148 YERP 6079-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBY EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - FILLED SYSTEM TYPE TEMPERATURE SWITCHES
1 INSTRUMENT TAG NUMBER

CERT

PMT

GENERAL DATA

SERVICE

ENGG

3 4 5 6a

P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

6b

6c MATERIAL SOURCE ACCESSORY

PROCESS DATA

7 8 9

PROCESS FLUID CORROSIVE COMPOUNDS OPERATING TEMPERATURE


oF oF

DESCRIPTION

10 MAXIMUM TEMPERATURE 11 MAXIMUM PRESSURE

PSIG

GENERAL DATA

12 BLIND OR INDICATING 13 SCALE SIZE & TYPE 14 ADJUSTMENT (INT. OT EXIT) 15 MOUNTING 16 17 TYPE / CLASS 18 BULB TYPE 19 BULB MATERIAL

THERMAL SYSTEM

20 BULB SIZE (DIA. X SENSITIVE LENGTH) 21 RANGE 22 CAPILLARY TYPE 23 CAPILLARY MATERIAL 24 ARMOUR TYPE & MATERIAL 25 CAPILLARY LENGTH
oF

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 150 by Form N

DATE. DISCIPLINE ENGINEER

26 ELEVATION OF BULB WITH RESPECT TO SWITCH

DATE: PROJECT ENGINEER

MECHANICAL DATA

27 DIFFERENTIAL RANGE SETTING 28 UNION TYPE CONNECTOR 29 TYPE 30 RATING 31 ACTION OF CIRCUIT NO.1 VOLTS (AC/DC)

oF

AMPS

DATE: CERTIFIED

SWITCH HOUSING THERMOWELL

32 CIRCUIT NO.1 ACTUATES 33 SETPOINT OF SWITCH NO.1 34 ACTION OF CIRCUIT NO.2 35 CIRCUIT NO.2 ACTUATES 36 SETPOINT OF SWITCH NO.2 37 CONTACT ARRANGEMENT 38 ELECTRICAL AREA CLASSIFICATION 39 ENCLOSURE TYPE 40 CONDUIT CONNECTION SIZE & TYPE 41 TYPE

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

42 MATERIAL 43 PROCESS CONN. SIZE (ANSI B2.1) 44 INSIDE THREAD (ANSI B2.1) 45 LENGTH BELOW THREAD (DIM. "U") 46 LAGGING EXTENSION (DIM "T") 47 1" TAPER THD 1/2" TAPER THD

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, CLOSES ON RISE, OPENS ON DROP. CLOSES ON DROP. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 150 YERP 6080-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - THERMOCOUPLE / RTD SWITCHES
1 INSTRUMENT TAG NUMBER

CERT

PMT

SERVICE

ENGG

3 4 5 6a

P&ID DRAWING NUMBER MANUFACTURER MODEL NUMBER M/R NUMBER MATERIAL SOURCE AMS STOCK NUMBER

6b

6c MATERIAL SOURCE - ACCESSORY

PROCESS DATA

7 8 9 10 11

PROCESS FLUID OPERATING TEMPERATURE MAXIMUM TEMPERATURE


oF oF

DESCRIPTION

12 INPUT

13 MOUNTING 14 ADJUSTMENT (INT. OR EXIT) 15 CALIBRATED SET POINT DIAL 16 DEADBAND (FIXED OR ADJUST)

17 INTEGRAL ALARM LIGHT 18 COLD JUNCTION COMPENSATION 19 T/C BURNOUT PROTECTION 20 LATCHING ACTION

ed c u d e, o r p r s i a w m t or ls Sof f s i Th Intoo o. 152 by orm N F

GENERAL
DATE. REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER

21 LATCHING ACTION - RESET 22 POWER SUPPLY 23 MAXIMUM AMBIENT TEMPERATURE 24 25 26 TYPE

SENSING ELEMENT

27 MATERIAL 28 RANGE 29 REFERENCE TEMPERATURE 30 RESISTANCE AT REFERENCE TEMPERATURE 31 32 TYPE 33 RATING VOLTS (AC/DC) AMPS
oF

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

34 ACTION OF CIRCUIT NO.1 35 CIRCUIT NO.1 ACTUATES

SWITCH HOUSING
DATE:

36 SET POINT OF SWITCH NO.1 37 ACTION OF CIRCUIT NO.2 38 CIRCUIT NO.2 ACTUATES 39 SET POINT OF SWITCH NO.2

DATE: OPERATION

DATE:

40 CONTACT ARRANGEMENT 41
CONTROL NUMBER

EDSD VERIFICATION

42 ELECTRICAL AREA CLASSIFICATION 43 ENCLOSURE TYPE 44 CONDUIT CONN. SIZE & TYPE 45

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, OPENS ON DROP, CLOSES ON DROP.

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 152 YERP 6081-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 6233-1-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
VALVE DATA SHEET
Notes To Purchaser:
This form shall be used only for Direct Charge (DC) purchase requisitions and orders for valves in Class 04. Valves shall be in accordance with 04-SAMSS's -035, -048, at minimum, and other 04-SAMSS's as applicable.
Service: Tag No.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

P. O. # DESCRIPTION

Line Item #

DESIGN SECTION
Valve Type: Industrial Standard:

Sub Type:

SAMSS's (in addition to 04-SAMSS-035 & 04-SAMSS-048)

Pressure Class:

Size / Port:

DATE

End Connections:

Operator Type:

REV. NO.

Other:

Vendor References:

DISCIPLINE ENGINEER

Firesafe:

Maximum Service Temperature

(OC or OF) (OC or OF)

DATE: PROJECT ENGINEER

YES
Installation Orientation Pipe:

NO

Minimum Service Temperature MAOP:

Valve Stem:

DATE:

CERTIFIED

MATERIALS SECTION
DATE: CONSTRUCTION AGENCY

Body / Bonnel:

Stem:

Seat / Inserts:
DATE:

Wedge / Disc / Ball / Plug:

OPERATION Packing / O-Rings:


DATE: CONTROL NUMBER EDSD VERIFICATION

Bolting:

Gaskets / Seals:

Coatings / Linings / Platings:

Sour Service
DATE: BY:

Other:

YES

NO

REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO.__________

REVISION CERTIFICATION

CERTIFICATE

(DCC) NO. ______________________________

SPECIAL NOTES SECTION


1. *Indicates information to be provided by vendor.

APPROVAL/CERTIFICATION

COMPLETION

DWG. TYPE

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

DRAWING

DAT
YERP

EEDSD/6233-1-1000.XLS

BY

YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

J6491 DieselEng 02 (102007)

F3

PAGE

OF

DIESEL ENGINE DATA SHEET SI UNITS (bar) APPLICABLE TO:


1 2 3 4 5

PROPOSAL

PURCHASE

DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO SPECIFICATION ENGINE SHALL CONFORM TO NFPA 20 FOR FIREWATER SERVICE UL/FM LABEL REQUIRED INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER

ENGINE Package Responsibility Engine Vendor Driven Equipment Vendor Other 6 Type In-Line V Other Cycle 2 4 7 Manufacturer Driven Equipment 8 Model NA TC TAAC Continuous Intermittent 9 Serial No. Rated Power (BkW) Critical Standby Emergency Standby 10 Bore (mm) Stroke (mm) Indoor Outdoor Under Roof 11 Piston Displacement (liter) No. Cyl. Attended Unattended 12 Fuel Rate Full Load (m/h) Site Chemical Plant Saline Air Dust / Sand 13 75% Load (m/h) Other 14 50% Load (m/h) Electrical Area Classification 15 Speeds (rpm) Rated Class Group Division 16 Minimum Glowplug 17 1st Torsional Critical Enclosure Weatherproof 18 2nd Torsional Critical Force Ventilated 19 Overspeed Trip Sound Attenuation 20 Compression Ratio Other 21 Complete Automatic CO2 Fire Protection System Provided by 22 Remarks:
23 24

Single Duplicate 26 Air Starter 27 Pressure - Max 28 Drive Direct 29 Air Tank Volume 30 Manufacturer/Model 31 Number of Starts 32 Air Comp Mfr/Model 33 Storage Tank Provided by 34 Air Compressor Provided by 35 Remarks:
25 36 37 38

Min Reduction Gear

STARTING SYSTEM Glow Plug Electric Starter (barG) Manufacturer/Model Full Load Current (m) Batteries Battery Capacity Battery Quantity Battery Provided by Battery Charger Model Charger - Input - Volts Output - Volts

Voltage

Voltage CCA

Phase

Hertz Current

Filter Type 40 Pre-filter Type 41 Max Allow P (Complete System) 42 Remarks:


39 43 44

Orientation Horizontal Vertical Size - Inlet Outlet 47 Spark Arrestor 48 Grade Commercial Residential 49 Exhaust Flex 50 Tail Piece Straight Rain Cap 51 Remarks:
45 46 52 53 54

AIR INTAKE SYSTEM Primary Filter (mm H2O) Filtration Size Manufacturer Model Air Intake Silencers EXHAUST SYSTEM Max Allowable Back pressure (mm) Material Muffler Hospital Exhaust Flex Tail Pipe & Rain Cap Mounting Hardware

microns

(mm H2O)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 F3 REVISION DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF 5 REQ'N NO.

DIESEL ENGINE DATA SHEET SI UNITS (bar)


1 2

COOLING SYSTEM Shell and Tube Exchanger 3 Primary Side (Engine) Oil Jacket Water 4 Model Model 5 Vertical/Horizontal Approach Temp (C) 6 Ambient Temp (C) Surface Area (mm) 7 Approach Temp (C) Heat Exchanged (W) 8 Surface Area (mm) Cool In Temp (C) 9 Material Cool Out Temp (C) 10 Heat Exchanged (W) Diff Press (bar) 11 Fan Tip Speed (m/s) Temperature Gauge with Thermowell 12 Cool Out Temp (C) Cooler Inlet Cooler Outlet 13 Diff Press (bar) Mfr/Model 14 Secondary Side Shell Side 15 Temperature Gauge with Thermowell Temperature Gauge with Thermowell 16 Oil Cooler Inlet Oil Cooler Outlet Cooler Inlet Cooler Outlet 17 Mfr/Model Mfr/Model 18 Water Cooler Inlet Water Cooler Outlet Cooling Media 19 Mfr/Model Media Inlet Temperature 20 Media Outlet Temperature 21 Jacket Water Pump Type Engine Driven External Media Flow Rate 22 External Media Pressure Drop 23 Mfr/Model Media Velocity 24 Power Source Inlet Connection Size 25 Rating (kW) ; Flow Rate (m/h) Outlet Connection Size 26 Head (m) ; Speed (rpm) Shell Material 27 Material Tube Material 28 Remarks: Fin Fan Exchanger
29 30 31 32 33 34

Tube Side

(C) (C) (m/h) (mm H2O) (m/s) (mm) (mm)

Jacket Water Heater 36 Electrical - Volts Phase 37 Power (kW) ; Current 38 Power Density 39 Type General Service 40 Manufacturer 41 Model 42 Engine Block Heater 43 Total Power 44 Manufacturer 45 Model 46 Electrical Data - Amps 47 Remarks:
35 48 49 50 51 52 53 54 55 56 57 58

HEATER Lube Oil Heater Hertz Electrical Data (amps) Volts Phase (kW/mm) Power (kW) ; Current Explosion Proof Power Density Type General Service Manufacturer Model (w)

Hertz (amps) (kW/mm) Explosion Proof

Volts

General Confidential

YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 F3 REVISION DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 3 OF 5 REQ'N NO. LUBE OIL SYSTEM Switch Valve Oil Pump (microns) Type Engine driven External - Type Manufacturer/Model Differential Power Source (barG) Rating Head Material Engine Oil Capacity Continuous Lube Oil Pump (barG) Type Air DC (m/h) Supply Pressure Hertz Air Consumption (kW) Electrical Data - Volts Power

DIESEL ENGINE DATA SHEET SI UNITS (bar)


1

Filtration - Type Single Dual 3 Filtration Size 4 Manufacturer 5 Model 6 Pressure Gauge - Type Standard 7 Operating Pressure 8 Drain Plug Dipstick 9 Filler cap PCV Valve 10 Pre-post Lube Oil Pump 11 Type Air DC AC 12 Supply Pressure 13 Air Consumption 14 Electrical Data - Volts Phase 15 Power 16 Remarks:
2 17 18 19

External

(type)

(m/h) (kW) ; Flow Rate (m) ; Speed (rpm) (liters) AC (barG) (m/h) Phase Hertz (kW)

Fuel Heating Value 21 Day Tank - Type In Skid 22 Capacity - In Skid 23 Filtration - Type Single 24 Filtration Size 25 Manufacturer/Model 26 Pressure Gauge - Type 27 Operating Pressure 28 Manufacturer/Model 29 Remarks:
20 30 31 32

External External Dual

Standard

FUEL SYSTEM Fuel Pump Type Engine driven External (l) External - Type Manufacturer/Model (microns) Power Source Rating (kW) ; Flow Rate Differential Head (m) ; Speed (barG) Material Normal Discharge Pressure Fuel Injector Unitized Non-Unitized Fuel Regulator - Inlet Outlet SKID Lifting Pad Eye Pad Ear Drawbar - Size (mm) ; Schedule X (m) Mounting Block Size Anchor Bolt Hole - Size (mm) ; Number (mm) Jackscrew - Size (mm) ; Number (mm) Square Nut Welded on Skid VIBRATION Torsional Critical Speed First Second (mm/sec) Third Fourth Lateral Critical Speed (Damped) (mm/sec) First Second NOISE (dBA) From Sound Enclosure Attenuation (dBA) From Enclosure Exhaust (dBA) Maximum Allowable (dBA) Note: All Levels are Measured at 1 meter

(m/h) (rpm) (barG) (barG)

Type Oil Field 34 Runner 2 Runner 35 Dim (not incl mount block) 36 Decked 37 Runner Size 38 Cross Member Size
33 39 40 41 42 43 44 45 46 47 48

Box 4 Runner

X
Drip lip

(mm)

Torsional Vibration Report Engine Vibration Switch Manufacturer/Model Trip Setting Driven Equipment Vibration Switch Manufacturer/Model Trip Setting Rotation, Viewed from Driven End

(rpm) (rpm) (rpm) (rpm) (rpm) (rpm) (dBA) (dBA) (dBA)

From Air Intake From Engine 51 From Muffler 52 From Radiator 53 Remarks:
49 50 54 55 56 57 58

General Confidential

YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: F1 F2 F3 REVISION DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 4 OF 5 REQ'N NO. CONTROL Reset Method Manual Synchronizing/Paralleling Capability % Load Sharing/Shedding Capability (rpm) Remote Start/Stop Capability Transfer Switch % Manufacturer/Model

DIESEL ENGINE DATA SHEET SI UNITS (bar)


1

Governor - Speed Type 3 Manufacturer/Model 4 Speed Regulator 5 Speed Range 6 Maximum 7 Speed Regulation 8 Remarks:
2 9 10 11

Electronic Isochronous Minimum

Mech-Hydraulic Droop NEMA Class

Pneumatic

Electrical

INSTRUMENTATION Bottom Left Manufacturer Right Model Type

Local Panel - IEC Class 13 Entry From Top 14 Instrumentation 15 Battery Voltmeter 16 Battery Ammeter 17 Tachometer 18 Fuel Pressure Gauge 19 Air Pressure Gauge 20 Hour meter 21 Frequency Meter 22 Watt Meter 23 Power Factor Meter 24 Phase Select Switch 25 Voltage Adjust Rheostats 26 Generator Voltmeter 27 Generator Ammeter 28 Alarm & Shutdown 29 High Lube Oil Temp 30 Low Fuel in Day Tank 31 Remarks:
12 32 33 34

Low Lube Oil Pressure High Water Temperature

High Vibration Overspeed

Over crank

Weight - (kg) 36 Engine - Dry 37 Radiator 38 Skid 39 Remarks:


35 40 41 42

Wet Muffler Total Package

WEIGHTS AND DIMENSIONS Total Floor Space X Required to Remove Piston/Rod Connection Sizes Starting Air Exhaust Heat Exchanger In Air Inlet Heat Exchanger Out WINTERIZATION Heat Tracing Manufacturer/Model (watts) Type Volts

(m) (m) (mm) (mm) (mm)

Space Heater 44 Manufacturer/Model 45 Type 46 Volts Phase 47 Antifreeze 48 Remarks:


43 49 50 51 52 53 54 55 56 57 58

Power Hertz

Phase

Power Hertz

(watts)

General Confidential

YERP-6237-M-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

DIESEL ENGINE DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YANBU EXPORT REFINERY PROJECT

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - GENERAL
INSTRUMENT MARK NO. SERVICE

ENGG

CERT

PMT

MANUFACTURER TYPE NUMBER SERIAL NUMBER MATERIAL SOURCE P&ID NUMBER

DESCRIPTION

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 154 by Form N


DISCIPLINE ENGINEER

DATE. DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:

EDSD VERIFICATION

CONTROL NUMBER

BY:

DATE:

NOTES:
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 154 YERP 6239-ENG

J
OF

YERP-6286-ENG (12/07)

Yanbu Export Refinery Project


DEVIATION REQUEST FORM Log No.: DR-WBS-XXX Request originated by: Reference Equipment/Instrument/Line No.: Deviation to: Date Requested:

Inspection Worksheet

No

Yes

After the fact

No

Yes

Description of Deviation:

Justification (Include discussion of impact assessment):

Impact Assessment (if any is Yes, please discuss under Justification):


Approval of this deviation will: Decrease Facility Safety? Increase acquisition cost? Increase life-cycle cost? No No No Yes Yes Yes Decrease Facility reliability? Lengthen project schedule? Cause environmental impact? No No No Yes Yes Yes

Cost/Schedule Impact of Request:

Originator :
Project Engineering - Contractor or YERP organization

Date:

(FOLLOWING TO BE COMPLETED BY YERP PMT) Request is:


Accepted Deviation for this Case ONLY Accepted w/conditions Accepted/Technical Requirements will be Changed. Not Accepted Reason Below

(Note: If appropriate, this will be sent to other Contractor's parcels as advance notice.)

Modification Of The Original Document:


Financial Impact Yes, modification to be included in the next revision of the document. Not to be modified, accepted only for the specific case. Discuss each item under Analysis of Request Safety Impact No No Yes Yes

Analysis of Request:

Conditions of Approval:

Reviewed by: Approval signature 1 / Name Name Approved/Disapproved by:

Date: Approval signature 2 / Name Name Date: Approval signature 3 / Name Name Approval signature 4 / Name Name

Date:

Date:

Form YERP-6409-ENG (04/08)

Yanbu Export Refinery Project


DEVIATION REQUEST FORM Log No.: DR-WBS-XXX Deviation to:

Description of Conditions of Approval:

Forecasted Compliance Date:

Actual Compliance Date:

COA Complete: Signature Originator Organization

Conditions of Approval Report issued: (coa Report to be attached)

YES

NO

Verification Conditions of Approval Complete: By PMT Deviation Technician Comments:

Form YERP-6409A-ENG (04/08)

YERP - 6880-M-ENG (12/07)


PMT OPRNS

YERP
SUBMERSIBLE PUMPS DATA
DESIGN OPERATING DATA A. SERVICE
1. 2. 3. 4. CONTINUOUS ATTENDED PUMP FUNCTION: PUMP OPERATING MODE: INDIVIDUALLY IN PARALLEL INTERMITTENT UNATTENDED STAND BY (PUMPING LEVEL CONSTANT) .1 BOWL ASSEMBLY DIFF. HEAD .2 COLUMN AND HEAD LOSS .3 PUMP TOTAL DIFF. HEAD .4 DISCHARGE PRESS. TDS
O

PERFORMANCE DATA
13. CHARACTERISTICS AT MIN. CONT. FLOW m m m kPa(abs.) m/s % kW m
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

100%

110%

125%

OF THE RATED CAPACITY

B. LIQUID CHARACTERISTICS
1. 2. 3. 4. 5. DESCRIPTION LIQUID PUMPED: FLOW TEMPERATURE SPECIFIC GRAVITY AT FLOW TEMP. VAPOR PRESSURE AT FLOW TEMP. TSS NONE ABRASIVE VOL. % kPa(abs.) mg/L UNKNOWN NON-ABRASIVE UNKNOWN mg/L C

.5 VEL. IN COLUMN .6 PUMP EFFICIENCY .7 REQUIRED POWER (LIQ. PUMPED) .8 MIN. REQ'D. SUBMERGENCE

.1 CHARACTER OF SOLIDS: .2 DESCRIPTION: 6. 7. GAS IN LIQUID TYPE OF GAS PRINCIPAL CORROSIVES: pH NONE

EQUIPMENT DATA E. PUMP, DRIVER AND AUXILIARIES


1. PUMP .1 MANUFACTURER :

Cl

mg/L

.2 MODEL/TYPE/SIZE: .3 SERIAL NUMBER: 2. ELECTRIC MOTOR .1 MANUFACTURER :

C. OPERATING CONDITIONS
1. WELL : OTHERS 2. 3. PRODUCTIVITY INDEX (P.I) RATED CAPACITY
DISCHARGE PRESSURE HEAD ABOVE DATUM BOWL ASSEMBLY DIFFERENTIAL HEAD

FLOWING, PRESSURE AT DATUM NON-FLOWING

kPa(abs.)

.2 MODEL/TYPE/SIZE: .3 SERIAL NUMBER: 3. CABLE WEIGHTS PUMP MOTOR CABLE 5. 6. LUBRICANT: LEVEL READING GAUGE VENDOR STOCK NONE .1 SAUDI ARAMCO EQUIV.: kg kg kg .1 MAKE/TYPE/DIAM:

L/s
kPa(abs.)

4.

m m m m m m

DATE

DISCH. ELEVATION C L DATUM ELEVATION

CONSTRUCTION DATA F. PUMP CONSTRUCTION


1. IMPELLER(S), NO.: mm mm mm cm
2

REV NO.

OVERALL LENGTH PUMP/DRIVER

DISCIPLINE ENGINEER DEPTH OF WELL OR SUMP

FIRST STAGE

FOLLOW STAGES

STATIC LEVEL
DRAWDOWN

.1 ACTUAL DIAMETER .2 MAXIMUM DIAMETER .3 MINIMUM DIAMETER .4 IMPELLER EYE AREA .5 EYE ENTRANCE VELOCITY .6 PERIPHERAL EYE VEL. .7 PATTERN NUMBER .8 NUMBER OF VANES .9 IMPELLERS: SEMI ENCLOSED COLLET FITTED THREADED
O

DATE: PROJECT ENGINEER

SETTING

PUMPING LEVEL MIN. SUBMERGENCE REQUIRED ABOVE C LOF FIRST STAGE

m m

m/s m/s

DATE:

CERTIFIED

DATE: CONSTRUCTION AGENCY

CLOSED KEY FITTED BOLTED MAX. ALLOW. HYDRASTATIC C) WORKING PR. TEST PRESS. kPa(ga) kPa(ga) kPa(ga) ASME CLASS in in ASME CLASS in in B2.1 B2.1

CASING DRIFT DIA

mm

.10 IMPELLERS: 2. BOWL ASSEMBLY : PRESSURES .1 BOWL ASSEMBLY .2 COLUMN ASSEMBLY .3 HEAD ASSEMBLY 4. CONNECTIONS 3.

DATE:

PERFORMANCE DATA D. PUMP CHARACTERISTICS


1. SHUT OFF HEAD BOWL ASSY. AT ACT. IMPELLER DIAMETER
CONTROL NUMBER

.1 (M.A.W.P. AT

OPERATION

DATE:

m L/s

2. 3. 4. 5.
DATE: BY:

CAPACITY AT END OF CURVE RATIO: END CURVE FLOW/RATED FLOW RATIO: SHUT OFF HD/RATED HEAD PUMP DIFF. HEAD AT END OF CURVE MAX. BHP FULL CURVE (LIQ. PUMPED) DRIVER NAMEPLATE RATING PERM. MIN. CONTINUOUS FLOW PERM. OPER. TIME AGAINST CLOSED VALVE

EDSD VERIFICATION

.1 RISER COLUMN JOINTS THREADED FLANGED SIZE POWER CABLE RECESS .2 COLUMN ADAPTOR (PUMP TO RISER COLUMN) THREADED FLANGED

SIZE

FACING TAPERED

m Kw Kw L/s s RPM N N

6. 7. 8. 9.

REVISION CERTIFICATION

(DCC) NO.: _____________________________.

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.___________

SIZE

FACING TAPERED

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

10. FIRST CRITICAL SPEED 11. MAX. UPTHRUST 12. MAX. DOWNTHRUST DATA SHEET FOR

DWG. TYPE

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

DAT
YERP

E-

1 of 2
EDSD/6880-M-1-0900.XLS

TYPE SIZE RATING

REMARKS

MANUFACTURER

AMS STOCK OR REQUISITION NUMBER ITEM

SPECIFICATION DRAWING NO. SHT.

INSTALLATION PIPING DRAWING NO. SHT.

INSTRUMENT LOOP DIAGRAM DRAWING NO. SHT.

P & ID DRAWING NO.

MTG

VOD TAG NO.

ENGINEERING TAG NO.

SERVICE
SHT.

H V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

REFERENCE DRAWING
VALVE OPERATING DIAGRAM (VOD) LEGEND : H - HORIZONTAL MOUNTED V - VERTICAL MOUNTED

REV. NO.

DATE MM-YY

JO / EWO

DESCRIPTION

CERT.

PMT

OPRNS

DRAWN BY: DATE: CHECKED BY: DATE:

CERTIFIED BY: DATE: CONSTRUCTION AGENCY OPERATIONS

YERP INSTRUMENT INSTALLATION SCHEDULE MOV/AOV/HOV/GOV


YERP
PLANT INDEX DRAWING NUMBER SHT. NO.

DWG TYPE

IIS

NOTES:

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________ OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE NO.:

EDSD VERIFICATIO
CONTROL NUMBER BY:
_____________

DISCIPLINE ENGR. DATE: PROJECT ENGR. DATE:

REV. NO.

DATE:

DYERP 7076-ENG (12/07) 'D' SIZE EXCEL

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ContractorRequestfor Photography
YERP-7835-ENG (05/08)

Date Prepared: File No:

NOTE: REQUEST MUST BE FORWARDED TO YERP SECURITY TO BE COMPLETED BY REQUESTER


Prepared By: Authorized Name of Photographer Contractor Signature Address/Location Tel: Fax: Date:

ASSIGNMENT INTENDED FOR:

Progress Photos Material Damages Vendor Use Advertising Insurance Training Engineering Data Other (Specify)

PHOTOGRAPHY LOCATION: PHOTOGRAPHY TYPE:

YERP site Aerial Port

Other (Specify)

Conventional Filming Polaroid Digital Still Photography Other (Specify)


PHOTOGRAPHY IS REQUIRED DURING:
FROM TO DAY/WEEK FROM TO

MONTH/YEAR

SUBJECT, PLACE & SPECIFIC DETAILS:

PHOTOTGRAPHER FOR THIS ASSIGNMENT (Name): EQUIPMENT TO BE USED

Contractor

TELEPHONE

MOBILE

DESCRIPTION

SERIAL NUMBER

YERP APPROVAL
PERMIT NUMBER PRINT NAME: DATE: FROM: TO: PERMIT NO:

APPROVED BY YERP:

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 RecipComp 01 (102007)


0

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR/USER 3 NOTE: 4 INDICATES INFO. TO BE COMPLETED BY PURCH. PROPOSALS PURCHASE SITE/LOCATION BY MANUFACTURER WITH PROPOSAL TYPE MODEL NO(S) NO. WITH CYLS. /

CLIENT JOB NO. PAGE


AS BUILT SERVICE BY MANUFACTURER AFTER ORDER NO. REQ'D BY MANUFACTURER OR PURCHASER AS APPLICABLE SERIAL NO(S) (BkW) @ RATED RPM OF

ITEM NO. 1 OF 18 REQ'N NO.

5 COMPR. MFGR 6 COMPR.THROWS: TOTAL NO. 7 MAX/MIN ALLOWABLE SPEED

NOMINAL FRAME RATING (rpm)

8 DRIVER MFGR. 9 DRIVE SYSTEM: 10 TYPE OF DRIVER: 11 NO NEGATIVE TOLERANCE APPLIES: 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PRESSURE PRESSURE (barA) (barA) (C) (C) @ PUL. SUPP. INLET @ CYL. FLANGE SERVICE OR ITEM NO. STAGE NORM. OR ALT. CONDITION CERTIFIED PT. (X) MARK ONE MOLECULAR WEIGHT Cp/Cv (K) (@ 65 C) OR (C) AT INLET TO: (NNT) MAX ACCEPTABLE AVG PISTON SPEED GEARED & COUPLED

DRIVER NAMEPLATE HP/OPERATING RPM

(HP)

(rpm)

YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES. NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES (m/hr) OPERATING CONDITIONS (EACH MACHINE) CYLINDERS: LUBE

INLET CONDITIONS:

PULSE DEVICES NOTE: SIDE STREAM TO

COMPRESSOR CYLINDER FLANGES STAGE(S), THESE INLET PRESS. ARE FIXED

TEMPERATURE

REF: SIDE STREAM TEMPS COMPRESSIBILITY (Z s ) INTERSTAGE:

INTERSTAGE P INCL: %/(bar) AT OUTLET FROM:

PULSE DEVICES

PIPING

COOLERS

SEPARATORS

OTHER

P BETWEEN STAGES, DISCHARGE CONDITIONS: PRESSURE PRESS. (barA)

PULSE DEVICE

COMP. CYL. FLANGES

OTHER

@ CYL. FLANGE

(barA)

@ PUL. SUPP. OUTLET (C) (C)

TEMP., ADIABATIC, TEMP., PREDICTED,

COMPRESSIBILITY (Z 2 ) OR (ZAVG ) RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)

36 * REQUIRED CAPACITY, 37 38 39 (kg/h)

CAPACITY SPECIFIED IS WET DRY

M/H (1.013 barA & 0C DRY) (AT INLET TO COMPRESSSOR) & (BkW) @ CERTIFIED TOLERANCE OF 3% FOR CAP. & 3% FOR (BkW)

40 * MFGR.'S RATED CAPACITY 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 INLET (kg/h) CAPACITY SPECIFIED IS (m/h) WET

DRY

M/H (1.013 barA & 0C DRY) (BkW) /STAGE

TOTAL (BkW) @ COMPRESSOR SHAFT TOTAL (kW) INCLUDING

V-BELT & GEAR LOSSES * CAPACITY FOR NNT MANUFACTURER'S = REQUIRED 0.97 THEREFORE REQUIRED = MFR'S x 0.97 REMARKS:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 AIR 8 OXYGEN 9 NITROGEN 10 WATER VAPOR 11 CARBON MONOX. 12 CARBON DIOX. 13 HYDRO. SULFIDE 14 HYDROGEN 15 METHANE 16 ETHYLENE 17 ETHANE 18 PROPYLENE 19 PROPANE 20 I-BUTANE 21 n-BUTANE 22 I-PENTANE 23 n-PENTANE 24 HEXANE PLUS 25 AMMONIA 26 HYDRO. CHLOR. 27 CHLORINE 28 CHLORIDES - TRACES 29 30 31 32 33 CALCULATED MOL WT. Cp/Cv (K) (@ 65 C) OR (C) NH3 HCI Cl2 17.031 36.461 70.914 O2 N2 H2O CO CO2 H2S H2 CH4 C2H4 C2H6 C3H6 C3H8 C4H10 C4H10 C5H12 C5H12 GAS ANALYSIS AT OPERATING CONDITIONS MOLE % (BY VOLUME) ONLY SERVICE/ITEM NO. STAGE NORMAL OR ALT M.W. 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146

CLIENT JOB NO. PAGE 2 OF 18 ITEM NO. REQ'N NO.


REMARKS

APPLICABLE SPECIFICATIONS API-618-RECIPROCATING COMPRESSORS FOR PETROLEUM, CHEMICAL AND GAS INDUSTRY SERVICES NACE MR-O175 (2.14.1.10)

34 NOTE: 35 36

IF WATER VAPOR AND/OR CHLORIDES ARE PRESENT, EVEN MINUTE TRACES, IN THE GAS BEING COMPRESS'D, IT MUST BE INCLU'D ABOVE. SITE/LOCATION CONDITIONS (m) BAROMETER (barA) AMBIENT TEMPS: MAX (C) (2.14.8) UNHEATED UNDER ROOF (C) MIN (C) % ELEVATED: PLATFORM: MIN % (m) ON-SHORE

37 ELEVATION 38 39 COMPRESSOR LOCATION: 40 41 42 43 UNUSUAL CONDITIONS: 44 45 46 47 MAIN UNIT 48 L.O. CONSOLE 49 CW CONSOLE 50 51 52 53 54 55 56 57

MIN DESIGN METAL TEMP INDOOR OUTDOOR OFF-SHORE HEATED NO ROOF

RELATIVE HUMIDITY: MAX AT GRADE LEVEL PARTIAL SIDES TROPICALIZATION REQ.

WEATHER PROTECTION REQ.

WINTERIZATION REQUIRED CORROSIVES DUST FUMES OTHER

ELECTRICAL CLASSIFICATIONS HAZARDOUS CLASS CLASS CLASS GROUP GROUP GROUP DIVISION DIVISION DIVISION NON-HAZRDOUS

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 CAPACITY CONTROL 3 4 5 6 7 8 9 10 INLET AND DISCHARGE PRESSURE ARE 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 EXAMPLE: * * C = COMPRESSION HEAD END OR CRANK END = CE = HE * SHOW OPERATION WITH THE FOLLOWING SYMBOLS: SERVICE OR ITEM NO. STAGE NORMAL OR ALTERNATE CONDITION PERCENT CAPACITY WEIGHT FLOW, (kg/h) BY: FOR: WITH: USING: MFG'S CAP. CONTROL PART LOAD COND.

CLIENT JOB NO. PAGE


PURCHASERS BY-PASS START-UP ONLY

ITEM NO. 3 OF 18
BOTH BOTH AUTO IMMEDIATE UNLOADING FINGER PLUG OTHER

REQ'N NO.
OTHER

PART LOAD OPERATING CONDITIONS

AUTO LOADING DELAY INTERLOCK (3.6.2.2) FIXED VOLUME POCK.

SUCTION VALVE UNLOADERS: ACTION: NUMBER OF STEPS:

DIRECT (AIR-TO-UNLOAD) ONE THREE

REVERSE (AIR-TO-LOAD/FAIL SAFE) FIVE OTHER

RAIN COVER REQUIRED OVER UNLOADERS ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1. AT CYLINDER FLANGES PULSATION SUPPRESSOR FLANGES

M/H (1.013 barA & 0C DRY) POCKETS/VALVES OPERATION * POCKET CLEARANCE ADDED % TYPE UNLOADERS, PLUG/FINGER INLET TEMPERATURE, INLET PRESSURE, (C) (barA) (barA) (C) (C)

DISCHARGE PRESSURE,

DISCHARGE TEMP., ADIABATIC DISCHARGE TEMP., PREDICTED VOLUMETRIC EFF.,%HE/%CE CALC. GAS ROD LOAD, (kN) , C ** CALC. GAS ROD LOAD, (kN) , T ** COMB. ROD LOAD, COMB. ROD LOAD,

(kN) C (GAS & INERTIA) (kN) T (GAS & INERTIA)

ROD REV., DEGREES MIN @ X-HD PIN *** (BkW)/Stage TOTAL (BkW) @ COMPRESSOR SHAFT TOTAL (kW) INCL. V-BELT & GEAR LOSSES

PLUS

SUCTION VALVE(S) UNLOADED OR FIXED POCKET OPEN OR VARIABLE POCKET OPEN

HE-F/CE-S = HEAD END FIXED POCKET OPEN / CRANK END SUCTION VALVE(S) UNLOADED. T = TENSION *** X - HD = CROSSHEAD (barG) OTHER / (barG)

MINIMUM PRESSURE REQUIRED TO OPERATE CYLINDER UNLOADING DEVICES, AIR NITROGEN

45 CYLINDER UNLOADING MEDIUM: 46

PRESSURE AVAILABLE FOR CYLINDER UNLOADING DEVICES, MAX/MIN

47 REMARKS, SPECIAL REQUIREMENTS, AND/OR SKETCH 48 49 50 51 52 53 54 55 56 57

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 PACKAGED: SKID NO SOLEPLT. YES BASEPLT. ( ) STUDY TO BE WITNESSED VENDOR REVIEW OF PURCHASER'S PIPING ARRANGEMENT NOTE: SEE APPENDIX N FOR INFORMATION REQUIRED FOR STUDY SUPPRESSOR(S) TO HAVE MOISTURE REMOVAL SECTION: ACOUSTICAL SIMUL. STUDY DIGITAL ( ): DESIGN APPROACH (Check Only One) PULSATION SUPPRESSORS WITHOUT INTRNL ( ): PULSATION SUPPRESSORS WITH INTERNALS ( SLIDE BASE FOR DRIVER ( MOTOR STARTING EQUIPMENT GEAR ( COUPLING(S) ( API 671 V-BELT DRIVE ( DRIVE GUARD(S) ( ): ): SHEAVES & V-BELTS ( MANUFACTURER'S STD. OTHER ): ): ( PURCHASER TO FILL IN DRIVER ( ( ):

CLIENT JOB NO. PAGE


SCOPE OF BASIC SUPPLY

ITEM NO. 4 OF 18 REQ'N NO.


BY PURCH. (rpm) ENGINE API-612 OTHER BY OTHERS

) AFTER COMMODITY TO INDICATE: VARIABLE SPEED INDUCTION MOTOR API-541 OUTBOARD BEARING ) SPEED RANGE SYNCHRONOUS MOTOR API-546

BY COMPR. MFR. (rpm) TO STEAM TURBINE API-611

PROVISION FOR DRY AIR PURGE FOR OUTBOARD BEARING. SOLE PLATE FOR DRIVER ); DEFINE API-613 HI-SPD. API-677 KEY-LESS DRV. KEY'D DRV. OTHER ( )

BASEPLATE FOR GEAR ): LOW SPD.

QUILL SHAFT

STATIC CONDUCTING V-BELTS CALIF CODE

BANDED V-BELTS API-671 APPENDIX C

NON-SPARKING

INITIAL INLET & FINAL DISCHARGE INTERSTAGE INITIAL INLET & FINAL DISCHARGE INTERSTAGE INITIAL INLET ONLY 1, 2, 3,

SUPPORTS SUPPORTS SUPPORTS SUPPORTS

( ( ( (

) ) ) )

ALL INLET SUPPRESSORS

W/SIMPLIFIED ANALYSIS OF PIPING SYSTEM SEE 3.9.2.1 AND APPENDIX M SEE 3.9.2.1 AND APPENDIX M SINGLE ACT., PLUS ALTERNATE GASES

ANALOG

STUDY TO CONSIDER:

ALL SPECIFIED LOAD COND., INCL. COMP.OPER.IN PARALLEL

WITH EXISTING COMP. AND PIPING SYSTEMS COMPRESSOR VALVE DYNAMIC RESPONSE PULSATION SUPRESS'N DEVICE LOW CYCLE FATIGUE ANALYSIS PIPING SYSTEM FLEXIBILITY DEFINE BASIC SCOPE OF PACKAGING IN REMARKS SECTION, PAGE 5 RAILS CHOCK BLOCKS SHIMS

BOLTS OR STUDS FOR SOLEPLT. TO FRAME

SUITABLE FOR COLUMN MOUNTING (UNDER SKID AND/OR BASEPLATE) LEVELING SCREWS DIRECT GROUTED INTERCLR(S) ( INTERSTAGE PIP. ( NON-SKID DECKING CEMENTED/MORTAR GROUT ) ): SEPARATOR(S) ( SUB SOLEPLATES EPOXY GROUT; MFG/TYPE ) AFTERCLR(S) ( SHOP FITTED ) / INTERCOOLERS: MACHINE MTD. OFF MOUNTED SIDESTREAM INLET RELIEF VALVES INTERSTAGE AIR/GAS SUPPLY FINAL DISCHARGE SPOOL PIECE FOR INLET STRAINERS FLANGE FINISH API-618 FLANGE FINISH REF 3.9.3.15 > 125 < 250 FLANGE FINISH PER ANSI 16.5 SPECIAL FINISH ( ) ) HEAT TRACING ( ( ) ) STAGE CYL'(S) STAGE CYL'(S) ) MATCH M'RKED SIGHT GL'SS(ES) VALVE(S)

PIPING MATCHMARKED

CONDENSATE SEPARATION & COLLECTION FACILITY SYSTEM PER 3.8.12 INLET STRAINER(S) MANIFOLD PIPING; RELIEF VALVE(S) ( RUPTURE DISC(S) ( ( DRAINS ): ) ): INITIAL INLET VENTS INITIAL INLET

THRU STUDS IN PIPING FLANGES )

CRANKCASE RAPID PRESSURE RELIEF DEVICE(S) (

SPECIAL PIPING REQUIREMENTS PER 3.7.1.12.24. (DEFINE IN REMARKS SECTION NEXT PAGE) INITIAL INLET, INTERSTAGE SUCTION PIPING ARR'D FOR: INLET AIR FILTER ( ): INSULATION ( FORCED STATIC (STAND-PIPE) CYL. COOLING WATER PIPING (

FOR ATMOSPHERIC INLET AIR COMPR. ONLY: PREFERRED TYPE OF CYLINDER COOLING MANUFACTURER SHALL RECOMMEND BEST TYPE OF COOLING AFTER FINAL ENGINEERING REVIEW OF ALL OPERATING CONDITIONS

INLET FILTER -SILENCER

THERMOSYPHON

46 NOTE: 47 48 49 50 51 52 53 54 55 56 57

SINGLE INLET/OUTLET MANIFOLD & VALVES INDIVIDUAL INLET/ OUTLET PER CYL.

CLOSED SYS. WITH WATER PUMP, C00LER, SURGE TANK, & PIPING SHOP RUN ARR'D FOR HEATING JACKET AS WELL AS COOLING

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 REMARKS: COMPRESSOR MANUFACTURER'S USER'S LIST FOR SIMILAR SERVICE PERFORMANCE DATA REQUIRED PER 5.3.3: PAINTING: NAMEPLATES: SHIPMENT: MANUFACTURER'S U.S. CUSTOMARY UNITS DOMESTIC EXPORT SI UNITS BARRING DEVICE ( NOTE: INSTRUMENT & CONTROL PANEL ( ): CAPACITY CONTROL ( ): SEPARATE LUBE OIL CONSOLE ( API 614 APPLIES (REFER TO NOTE OF 2.12.2) FRAME LUBE OIL SYSTEM ( ): AUX. PUMP SEPARATE COOLING CONSOLE ( ):

CLIENT JOB NO. PAGE


SCOPE OF BASIC SUPPLY (Con't) ONE FOR EA. UNIT ONE CMMN TO ALL UNITS DUAL PUMPS (AUX .& MAIN)

ITEM NO. 5 OF 18 REQ'N NO.

ARRANGED FOR HEATING JACKET WATER AS WELL AS COOLING DUAL FILTERS WITH TRANSFER VALVE SHOP RUN

CONTINUOUS FLOW IN SENSING LINE TO PRESSURE SWITCHES ): NO EXTENDED TO MOTOR OUTBOARD BEARING YES SHOP RUN

NOTE: PIPING BETWEEN ALL CONSOLES AND COMPRESSOR UNIT BY PURCHASER SEE DATA SHEET PAGE 3 FOR DETAILS SEPARATE MACHINE MOUNTED PANEL PNEUMATIC ELECTRIC ELECTRONIC IN INSTRUMENT & CONTROL PANEL SEPARATE FREE STANDING PANEL HYDRAULIC

PROGRAMMABLE CONTROLLER

ONE FOR EACH UNIT MACHINE MOUNTED

ONE COMMON TO ALL UNITS FREE STANDING (OFF UNIT)

SEE INSTRUMENTATION DATA SHEETS FOR DETAILS OF PANEL, ADDITIONAL REMARKS, AND INSTRUMENTATION. ALL TUBING, WIRING, & CONNECTIONS BETWEEN OFF-UNIT FREE STANDING PANELS AND COMPRESSOR UNIT BY PURCHASER.

HEATERS (

):

FRAME LUBE OIL TYPE ): ( NO NO NO YES YES

CYL. LUBRICATION

COOLING WATER

DRIVER(S)

GEAR OIL

( ): YES SEPARATE CONSOLE MFR'S STANDARD

) FILTERS OTHER

ROD PRESSURE PACKING COOLING SYSTEM SPECIAL CORROSION PROTECTION: HYDRAULIC TENSIONING TOOLS MECHANICAL RUN TEST:

MFG'S STANDARD

OTHER

COMPLETE SHOP RUN TEST OF ALL MACHINE MOUNTED EQUIPMENT, PIPING & APPURT.'(S)

SPECIAL

EXPORT BOXING REQUIRED (

( ), PER SPEC

STANDARD 6 MONTH STORAGE PREPARATION OUTDOOR STORAGE FOR OVER 6 MONTHS (

), PER SPEC

INITIAL INSTALLATION AND OPERATING TEMP ALIGNMENT CHECK AT JOBSITE BY VENDOR REPRESENTATIVE

BHP VS. SUCTION PRESSURE CURVES ROD LOAD/GAS LOAD CHARTS VALVE FAILURE DATA CHARTED SPEED/TORQUE CURVE DATA

BHP VS. CAPACITY PERFORMANCE CURVES OR TABLES REQUIRED FOR UNLOADING STEPS AND/OR VARIABLE SUCTION/DISCHARGE PRESSURES

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 ELECTRICAL POWER: 3 4 5 6 7 8 9 INSTRUMENT AIR: 10 STEAM 11 INLET: 12 (NORM.) 13 EXH'ST: 14 (NORM.) 15 16 17 COOLING WATER 18 19 SUPP.: 20 (NORM.) 21 R'T'RN: 22 (NORM.) 23 24 COOLING FOR ROD PACKING: 25 TYPE FLUID 26 FUEL GAS: 27 28 29 REMARKS/SPECIAL REQUIREMENTS: 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 SUPPLY PRESS NORMAL PRESSURE COMPOSITION (barG @ (barG) MAX/MIN TYPE WATER PRESS TEMP PRESS TEMP (barG) (C) (barG) (C) MAX/MIN MAX/MIN MAX/MIN MAX/MIN / / / / FOR: COMPRESSOR CYLINDERS FOR: PRESS TEMP PRESS TEMP (barG) (C) (barG) (C) NORMAL PRESSURE DRIVERS MAX/MIN MAX/MIN MAX/MIN MAX/MIN / / / / (barG) MAIN DRIVER AUXILIARY MOTORS HEATERS AC VOLTS / / / / PHASE / / / / HERTZ

CLIENT JOB NO. PAGE


UTILITY CONDITIONS DC VOLTS INSTRUMENT ALARM & SHTDWN AC VOLTS / / / / PHASE / / / / HERTZ / / / DC VOLTS

ITEM NO. 6 OF 18 REQ'N NO.

MAX/MIN

(barG) HEATERS

(barG) INLET: (C) (NORM.)

PRESS TEMP

(barG) (C) (barG) (C)

MAX/MIN MAX/MIN MAX/MIN MAX/MIN

/ / / /

(barG) (C) (barG) (C)

(barG) EXH'ST:PRESS (C) (NORM.) TEMP

COOLERS TYPE WATER (barG) SUPP.: (C) (NORM.) PRESS TEMP PRESS TEMP (barG) (C) (barG) (C) MAX/MIN MAX/MIN MAX/MIN MAX/MIN / / / / (barG) (C) (barG) (C)

(barG) R'T'RN: (C) (NORM.)

(C) RETURN /

(barG @ (barG) LHV

(C) (kJ/Nm)

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 SERVICE/ITEM NO. 3 STAGE 4 INLET PRESSURE, (barA) 5 DISCHARGE PRESSURE, 6 CYLINDERS PER STAGE 7 SINGLE OR DOUBLE ACTING (SA OR DA) 8 BORE, (mm) (barA)

CLIENT JOB NO. PAGE 7 OF 18 ITEM NO. REQ'N NO.

CYLINDER DATA AT FULL LOAD CONDITION

@ CYLINDER FLANGES

9 STROKE, (mm) 10 RPM: 11 PISTON SPEED, (m/s) RATED / MAX ALLOW RATED / MAX ALLOW

12 CYLINDER LINER, YES/NO 13 LINER NOMINAL THICKNESS, (mm)

14 PISTON DISPLACEMENT, CFM(m/h) 15 CYLINDER DESIGN CLEARANCE, % AVERAGE 16 VOLUMETRIC EFFICIENCY, % AVERAGE 17 VALVES, INLET/DISCHARGE, QTY PER CYL. 18 TYPE OF VALVES 19 VALVE LIFT, INLET/DISCHARGE, (mm) (m/hr)

20 VALVE VELOCITY, API 4TH EDITION, 21 22 SUCTION VALVE(S) DISCHARGE VALVE(S) (mm)

23 ROD DIAMETER,

24 MAX ALLOW. COMBINED ROD LOADING, 25 MAX ALLOW. COMBINED ROD LOADING, 26 CALCULATED GAS ROD LOAD, 27 CALCULATED GAS ROD LOAD, (kN) C * (kN) T *

(kN) C * (kN) T *

28 COMBINED ROD LOAD (GAS + INERTIA), 29 COMBINED ROD LOAD (GAS + INERTIA), 30 ROD REV., DEGREES MIN @ X-HD PIN** 31 RECIP WT. (PISTON, ROD, X-HD & NUTS), 32 MAX ALLOW. WORKING PRESSURE,

(kN) C * (kN) T *

(kg) **

(barG)

33 MAX ALLOW. WORKING TEMPERATURE, F (C) 34 HYDROSTATIC TEST PRESSURE, 35 HELIUM TEST PRESSURE, 36 INLET FLANGE SIZE/RATING 37 FACING (barG) (barG)

38 DISCHARGE FLANGE SIZE/RATING 39 FACING

40 DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURES GIVEN ABOVE: 41 42 43 44 45 46 RECOMMENDED SETTING, GAS ROD LOAD, GAS ROD LOAD, (kN) C * (kN) T * (kN) C * (kN) T * (barG)

COMBINED ROD LOAD, COMBINED ROD LOAD,

ROD REVERSAL, MIN @ X-HD PIN**

47 NOTE: CALCULATED AT INLET PRESSURES 48 49 50 51 GIVEN ABOVE & RECOMMENDED SETTING. SETTLE-OUT GAS PRESSURE (DATA REQUIRED FOR STARTING) * C = COMPRESSION * T = TENSION **X-HD = CROSSHEAD

52 NOTES/REMARKS: 53 54 55 56 57 58

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 SERVICE ITEM NO. 3 STAGE 4 CYLINDER SIZE (BORE DIA), (mm) 5 ROD RUN-OUT: NORMAL COLD VERTICAL 6 (per appendix C) 7 8 CYLINDER(S) 9 CYLINDER LINER(S) 10 PISTON(S) 11 PISTON RINGS 12 WEAR BANDS REQUIRED

CLIENT JOB NO. PAGE


CONSTRUCTION FEATURES

ITEM NO. 8 OF 18 REQ'N NO.

MATERIALS OF CONSTRUCTION

13 PISTON ROD(S): MATERIAL/YIELD, PSI (MPa) 14 THREAD ROOT STRESS @ MACRL * @ X-HD END 15 PISTON ROD HARDNESS, BASE MATERIAL, Rc 16 PISTON ROD COATING 17 REQUIRED

COATING HARDNESS, Rc

18 VALVE SEATS / SEAT PLATE 19 VALVE SEAT MIN HARDNESS, Rc 20 VALVE GUARDS (STOPS) 21 VALVE DISCS 22 VALVE SPRINGS 23 ROD PRESSURE PACKING RINGS 24 ROD PRESSURE PACKING CASE 25 ROD PRESSURE PACKING SPRINGS 26 SEAL / BUFFER PACKING, DISTANCE PIECE 27 SEAL / BUFFER PACKING, INTERMEDIATE 28 WIPER PACKING RINGS 29 MAIN JOURNAL BEARINGS, CRANKSHAFT 30 CONNECTING ROD BEARING, CRANKPIN 31 CONNECTING ROD BUSHING, X-HD END 32 CROSSHEAD (X-HD) PIN BUSHING 33 CROSSHEAD PIN 34 CROSSHEAD 35 CROSSHEAD SHOES 36 CYLINDER INDICATOR VALVES (X) 37 INDICATOR CONNECTIONS ABOVE 500 345 kg/cm 38 FLUOROCARBON SPRAYED CYLINDER (X) 39 INSTRUMENTATION IN (X) COLD SIDE 40 CONTACT W/PROCESS GAS ( X) HOT SIDE 41 * MAXIMUM ALLOWABLE COMBINED ROD LOAD 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 FORCED LUBRICATED WATER COOLED, OIL COOLED, WATER FILTER COMPRESSOR CYLINDER ROD PACKING FULL FLOATING PACKING VENTED TO: FLARE @ SUCTION PRESSURE @ NON-LUBE STAGE(S), STAGE(S), TFE GPM REQ'D GPM REQ'D FRAME COMPARTMENT: (Inboard Distance Piece) (barG) ATMOS. (barG) COVERS: SOLID METAL SCREEN VENTED TO PURGED AT PRESSURIZED TO WITH RELIEF VALVE VENTED TO PURGED AT PRESSURIZED TO WITH RELIEF VALVE DISTANCE PIECE MAWP (barG) (barG) (barG) (barG) USE (X) IN APPROPRIATE COLUMN WHERE APPLICABLE DISTANCE PIECE(S): TYPE A TYPE B TYPE C TYPE D

Ref: Appendix G, Fig. G-3 LOUVERED (barG) (barG) (barG)

CYLINDER COMPARTMENT: (Outboard Distance Piece)

PROV.FUTURE WATER/OIL COOLING (Ref: Appndx I FIG I-1)

VENT/BUFFER GAS SEAL PACKING ARR. CONSTANT OR

VARIABLE DISPOSAL SYSTEM (barG)

BUFFER GAS PRESSURE, SPLASH GUARDS FOR WIPER PACKING

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 *SPECIFIC REQUIREMENTS TO BE DEFINED, FOR EXAMPLE, DISMANTLING, AUX EQUIPMENT OPERATIONAL & RUN TESTS. APPENDIX K COMPLIANCE: VENDOR PURCHASER QC OF INACCESSIBLE WELDS (2.14.5.2.4) SHOP FIT-UP OF PULSATION SUPPL. DEVICES & ALL ASSOCIATED GAS PIPING *CLEANLINESS OF EQUIP., PIPING, & APPURTENANCES *HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES *NOTIFICATION TO PURCHASER OF ANY REPAIRS TO MAJOR COMPONENTS *SHOP INSPECTION ACTUAL RUNNING CLEARANCES AND RECORDS MFG STANDARD SHOP TESTS CYLINDER HYDROSTATIC TEST CYLINDER PNEUMATIC TEST CYLINDER HELIUM LEAK TEST CYL. JACKET WATER HYDRO TEST *MECHANICAL RUN TEST (4 HR) BAR-OVER TO CHECK ROD RUNOUT *LUBE OIL CONSOLE RUN/TEST (4 HR) *COOLING H2O CONSOLE RUN/TEST RADIOGRAPHY BUTT WELDS GAS OIL FAB CYLS. API-671 APPLIES YES NO BY MANUFACTURER MODEL TYPE COUPLING(S) LOW-SPEED Between Compressor & Driver or Gear HI-SPEED Between Driver & Gear FABRICATED CYLINDER, HEADS, & CONNECTION SKETCHES FOR DESIGN REVIEW BY PURCHASER. (2.14.5.2.8)

CLIENT JOB NO. PAGE 9 OF 18 ITEM NO. REQ'N NO.


Ref: Appendix I Figures I-1, I-2 &I-3

CONSTRUCTION FEATURES (CONTINUED) BUFFER GAS PACKING ARR. OIL WIPER PACKING PURGE INTERMEDIATE PARTITION PURGE INERT BUFFER PURGE GAS: VENT, DRAIN, PURGE PIPING BY MFG'R V-BELT DRIVE DRIVEN SHEAVE (Compressor Shaft) RPM (EXPECTED) PITCH DIA. (mm) N2 OTHER NO YES DRIVE SHEAVE (Driver Shaft)

QTY & GROOVE X-SEC. POWER TRANSMITT'D Incl. Belt Losses DRIVER NAMEPLATE HP RATING CENTER DISTANCE REQ'D WITN. OBSER. QTY, TYPE, X-SEC., & LENGTH BELTS BELT SERVICE FACTOR (RELATIVE TO DRIVER NAMEPLATE POWER RATING) CYLINDER LUBRICATION NON-LUBE LUBRICATED TYPE OF LUBE OIL: SYNTHETIC HYDROCARBON LUBRICATOR DRIVE BY: COMP. CRANKSHAFT, DIRECT CHAIN, FROM CRANKSHAFT ELECTRIC MOTOR OTHER LUBRICATOR MFR MODEL TYPE LUBRICATOR: (2.13) COMPARTM'T, TOTAL QTY. PLUNGERS (PUMPS), TOTAL QTY. SPARE PLUNGERS, QTY. SPARE COMPARTM'T W/OUT PLUNGERS HEATERS: ELECTRIC W/THERM.(S) STEAM SINGLE PLUNGER PER POINT DIVIDER BLOCKS STAGE(S)/SERVICE STAGE(S)/SERVICE (mm)

INSPECTION AND SHOP TESTS (REF. 4.1.3)

MAG PARTICLE/LIQUID PENETRANT OF WELDS SPECIFY ADDITIONAL REQUIREMENTS (4.2.1.3)

ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS TOTAL COMPR. WT, LESS DRIVER & GEAR WT, OF COMPLETE UNIT, (LESS CONSOLES) MAXIMUM ERECTION WEIGHT MAXIMUM MAINTENANCE WEIGHT DRIVER WEIGHT/GEAR WEIGHT LUBE OIL/COOLING H2O CONS. FREE STANDING PANEL SPACE REQUIREMENTS-FEET: COMPLETE UNIT LUBE OIL CONSOLE COOLING H2O CONSOLE FREE STANDING PANEL PISTON ROD REMOVAL DIST. OTHER EQUIPMENT SHIPPED LOOSE (DEFINE) PULSATION SUPP., WEIGHT PIPING INTERSTAGE EQUIPMENT (kg) (kg) (kg) LENGTH WIDTH HEIGHT (ft) / / (kg) (kg) (kg) (kg) (kg) (kg)

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 TOTAL QUANTITY, (m/h) CYLINDER JACKETS INTERCOOLER(S) AFTERCOOLER FRAME LUBE OIL COOLER ROD PRESSURE PACKING* MAIN DRIVER FRAME OIL HEATER(S) CYL. LUB. HEATER(S) FLOW (kg/h)@ (kg/h)@ (kg/h)@ (kg/h)@ (kg/h)@ FRAME OIL HEATER(S) COOLING WATER HEATER(S) CYL. LUBRICATOR HEATER(S) WATTS MAIN DRIVER For Induction Motors See Note of 3.1.2.5 and Motor Data Sheet NAMEPLATE (kW)

CLIENT JOB NO. PAGE


UTILITY CONSUMPTION

ITEM NO. 10 OF 18 REQ'N NO.

ELECTRIC MOTORS

LOCKED ROTOR AMPS

FULL LOAD STEADY STATE AMPS

MAIN DRIVER NON-STEADY STATE AMPS AT COMPRESSOR RATED HORSEPOWER (Induction Motors Only) AMPS @ COMPRESSOR RATED (kW) OF @ CURRENT PULSATIONS OF %

MAIN LUBE OIL PUMP AUX LUBE OIL PUMP MAIN COOLING WATER PUMP AUX COOLING WATER PUMP ROD PACKING COOLING PUMP CYLINDER LUBRICATOR

ELECTRIC HEATERS VOLTS HERTZ

STEAM PRESSURE (barG) (barG) (barG) (barG) (barG) TEMPERATURE (C)TT TO (C)TT TO (C)TT TO (C)TT TO (C)TT TO BACK PRESSURE (barG) (barG) (barG) (barG) (barG)

COOLING WATER REQUIREMENTS FLOW (m/h) INLET TEMP (C) OUTLET TEMP (C) INLET PRESS (barG) OUTLET PRESS (barG) MAX PRESS (barG)

49 REMARKS/SPECIAL REQUIREMENTS: 50 51 52 53 54 55 56 57 *ROD PACKING COOLANT MAY BE OTHER THAN WATER

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 AUX OIL PUMP DRIVEN BY: BASIC LUBE OIL SYSTEM FOR FRAME: REF: TYPE MAIN BEARINGS: PRESSURE SYSTEM: SPLASH TAP'RD ROLL'R MAIN OIL PUMP DRIVEN BY:

CLIENT JOB NO. PAGE


FRAME LUBE OIL SYSTEM PRESSURE (FORCED) PRECISION SL'VE COMP. CRANKSHAFT HEATERS REQUIRED: ELEC. W/THERMOSTAT(S) ELEC. MOTOR OTHER STEAM

ITEM NO. 11 OF 18 REQ'N NO.

PSV FOR MAIN PUMP EXTERNAL TO CRANKCASE ELEC. MOTOR OTHER OPERATIONAL TEST & 4 HOUR MECH RUN TEST CHECK VALVE ON MAIN PUMP (FIG G-5)

HAND OPERATED PRE-LUBE PUMP FOR STARTING API-614 LUBE SYSTEM: NO YES (See Note of 2.12.2)

CONTINUOUS FLOW THROUGH OIL (3.7.2.7) SEP. CONSOLE FOR PRESS. LUBE SYS: Note: Instrumentation to be listed on Instrumentation Data Sheets. ONE CONSOLE FOR EA. COMP. ONE CONSOLE FOR COMPRESSORS

CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES. , GROUP , DIV NON-HAZARDOUS

ELECTRICAL CLASSIFICATION : CLASS

14 15 16 17 18 19 20 21

BASIC SYS. REQ'MTS (NORM. OIL FLOWS & VOLUMES) LUBE OIL FLOW (m/h) PRESSURE (barG) VISCOSITY (SSU)(@ 37.7 C) (SSU)(@ 100 C) SUMP VOLUME (l)

COMPRESSOR FRAME DRIVER GEAR SYSTEM PRESSURES: DESIGN (barG) HYDROTEST (barG) (barG) PUMP REL'F VALVE(S) SET (barG)

PRESSURE CONTROL VALVE SETTING

22 23 24 25 26 27

PIPING MATERIALS:

CARBON STEEL

STAINLESS STEEL WITH SS FLANGES

STAINLESS STEEL WITH CARBON STEEL FLANGES

UPSTREAM OF PUMPS & FILTERS DOWNSTREAM OF FILTERS

28 29 30 31 32 33 34 35 36

PUMPS (Gear or Screw Type Only) MAIN OIL PUMP AUXILIARY OIL PUMP

RAT'D FL'W (m/h)

PRESSURE (barG)

COLD START REQ'D BHP

DRIVER (kW)

SPEED (rpm)

COUPLING REQ'D

MECH. SEAL REQ'D

PUMP CASING MATERIAL (Ref. 2.12.3.1): GUARD(S) REQ. FOR COUPLING(S): AUXILIARY PUMP CONTROL: MANUAL

MAIN PUMP MAIN PUMP AUTOMATIC AUX PUMP

AUX PUMP GUARD TYPE OR CODE BY PURCH. BY PURCH. BY MFR. BY MFR.

ON-OFF-AUTO SEL. SWITCH: WIRING TO TERMINAL BOX: SWITCHES

RTD'S/THERMOCOUPLES

37 38 39 40

COOLERS:

SHELL & TUBE REMOVABLE BUNDLE

SINGLE

DUAL W/TRANSFER VALVE WATER COOLED

TEMA R (API-660 MFG'S STD. TEMA C Data Shts Attached) AIR COOLED W/AUTO TEMP CONTROL (API-661 Data Shts - Attached) AUTO SEE SEPARATE HEAT EXCHANGER DATA SHT FOR DETAILS SPECIFY % GLYCOL ON COOLING WATER SIDE ASME CODE STAMPED (bar) P COLLAPSE, CARTRIDGE P/N FURN.SPARE CARTR.,QTY (bar)

W/BYPASS & TEMP CONTROL VALVE:

MANUAL

41 42 43 44

FILTER(S)

SINGLE

DUAL W/TRANSFER VALVE (barG)

ASME CODE DESIGN P CLEAN, CARTRIDGE MATERIAL, CASING MATERIAL,

DESIGN PRESSURE, MICRON RATING, BONNET MATERIAL,

45 46 47 48 49 50 51 52

SYS. COMPONENT SUPP. MAIN PUMP AUXILIARY PUMP MECHANICAL SEALS ELECTRIC MOTORS STEAM TURBINES OIL FILTER(S)

MANUFACTURER

MODEL OIL COOLER(S) TRANSFER VALVE(S) PUMP COUPLING(S) SUCTION STRAINER(S) CHECK VALVE(S)

MANUFACTURER

MODEL

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 PRESSURE FORCED CIRCULATING SYS: MAIN WATER PUMP DRIVEN BY: AUX WATER PUMP DRIVEN BY: SEP. CONSOLE FOR COOLING WATER SYS.: NOTE: Instrumentation to be Listed on Instrumentation Data Sheets , BASIC COOLING SYS. FOR: COMPRESSOR CYL.(S)

CLIENT JOB NO. PAGE


COOLING WATER SYSTEM INTERCOOLER(S) AFTERCOOLER ELEC.,W/ THERMOSTAT(S) PURCH. STEAM TURBINE STEAM TURBINE MFR OTHER OTHER ONE CONSOLE FOR COMP'RS OIL COOLER(S) STEAM CLOSED, PIPING BY MFR.

ITEM NO. 12 OF 18 REQ'N NO.

HEATERS REQ.'D FOR PRE-HEATING: OPEN, PIPING BY: ELEC. MOTOR ELEC. MOTOR

ONE CONSOLE FOR EA. COMP.

CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES. GROUP , DIV NON-HAZARDOUS

ELECTRICAL CLASSIFICATION : CLASS

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

BASIC SYS. REQ'MTS (NORM. COOLING WATER FLOW DATA) FORCED COOL'G CYLINDER(S), CYLINDER(S), CYLINDER(S), CYLINDER(S), CYLINDER(S), CYLINDER(S), STAGE STAGE STAGE STAGE STAGE STAGE THERMO SYPHON STAND PIPE

COOL'G WATER TO BE FLOW (m/h) PRESSURE (barG)

% ETHYL'NE GLYC'L INLET TEMP (C) OUTLET TEMP (C)

SITE FLOW IND'TR

PISTON ROD PACK'G TOTAL INTERCOOLER(S) TOTAL AFTERCOOLER OIL COOLER(S)

TOTAL FLOW SYS. PRESSURES: WATER RESERVOIR: DESIGN, SIZE, (barG) DIA (mm)X HYDROTEST, HT. (mm) (barG) CAPACITY RELIEF VALVE(S), SETTING (l) @ Normal Operating Level (barG)

RESERVOIR MATERIAL LEVEL GAUGE COOLING WATER PUMPS: (Centrifugal Only) MAIN COOLING WATER PUMP AUXILIARY COOLING WATER PUMP PUMP CASING MATERIAL (Ref 2.12.3.1): GUARD(S) REQ.'D FOR COUP'G(S) AUX.PUMP CONTROL: MANUAL MAIN PUMP MAIN PUMP AUTO RAT'D FL'W (m/h) LEVEL SWITCH PRESS. (barG)

INTERNAL COATING, TYPE DRAIN VALVE REQ'D (BkW) INSPECTION & CLEAN-OUT OPENINGS DRIVER (kW) SPEED (rpm) COUPLING REQ'D MECH.SEAL REQ'D

AUX PUMP AUX PUMP ON-OFF-AUTO SEL. SWITCH: WIRING TO TERMINAL BOX: GUARD TYPE OR CODE BY PURCH. BY PURCH. BY MANUFACTURER BY MANUFACTURER TEMA C TEMA R(API-660 Data Shts Attached)

COOLING WATER HEAT EXCH.:

SHELL & TUBE

SINGLE

DUAL W/TRANSFER VALVE

AIR COOLED EXCHANGER W/AUTO TEMP CONTROL (API-661 Data Sheets Attached) W/BYPASS & TEM. CONTROL VALVE MANUAL AUTO LOUVERS FOR AIR EXCH.

SEE SEPARATE COOLER DATA SHEET FOR DETAILS; SPECIFY % GLYCOL ON BOTH SIDES OF SHELL & TUBE SYS. COMPONENT SUPP. MAIN PUMP AUXILIARY PUMP MECHANICAL SEALS ELECTRIC MOTORS STEAM TURBINES MANUFACTURER MODEL TEMP CONTROL VALVE(S) TRANSFER VALVE(S) PUMP COUPLING(S) MANUFACTURER MODEL

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 APPLICABLE TO: 4 FOR/USER 5 SITE/LOCATION 6 COMPRESSOR SERVICE 7 COMPRESSOR MFG. 8 SUPPRESSOR MFG. 9 NOTE: 10 11 TOTAL NUMBER OF SERVICES AND/OR STAGES 12 TOTAL NUMBER OF COMPRESSOR CYL. 13 14 15 16 17 18 19 20 21 ASME CODE STAMP Ind.Data Comp.'d Purch. By Compr/Supp.Mfg.w/Proposal

CLIENT JOB NO. PAGE 13 OF 18 ITEM NO. REQ'N NO.

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION PROPOSALS PURCHASE AS BUILT

AMBIENT TEMPERATURE MIN/MAX NUMBER OF COMPRESSORS MODEL/TYPE

(C)

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

TOTAL NUMBER OF CRANKTHROWS

STROKE

(mm)

RPM

GOVERNMENTAL CODES OF

CODE REGULATIONS APPLY

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE LUBE SERVICE NON-LUBE SERV. NO OIL ALLOWED INTERNALLY NONE SPOT 100% DRY TYPE INTER.CORR.COATING IMPACT TEST YES NO

RADIOGRAPHY (X-RAY OF WELDS): SHOP INSPECTION WITNESSED

SPECIAL WELDING REQUIREMENTS SPECIAL PAINT SPEC

WITNESS HYDROTEST OBSERVED

OUTDOOR STORAGE OVER 6 MONTHS

CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA SERVICE STAGE NO.

22

COMPRESSOR MANUFACTURER'S RATED CAPACITY

(kg/h)

(m/h)

M/H

23 24 25

LINE SIDE OPERATING PRESSURE OPERATING TEMP. WITHIN SUPPRESSORS ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

INLET, INLET, P (bar) /

(barA) (C) %

DISCHARGE, DISCHARGE, P (bar) /

(barA) (C) %

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 AS BUILT VOLUME (FT) SUPRESSOR TAG NUMBER COMBINATION INLET SUPP SEPARATOR/INTERNALS NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE DESIGN FOR FULL VACUUM CAPABILITY MIN. REQ'D WORKING PRESSURE & TEMPERATURE NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel. The actual Mawp is to be shown on pg.14 line 12 and on the U1A Forms. INITIAL SIZING VOL. PER FORMULA OF 3.9.2.2.2 NOTE: This is a Reference (barG) YES

INLET SUPPRESSOR

DISCHARGE SUPPRESSOR

NO

YES

NO

YES

NO

(bar) (bar) YES

/ / NO

% % YES

(bar) (bar)

/ / NO

% %

(C)

(barG)

(C)

(m)

(m)

(m)

(m)

42 43 44 45 46 47 48 49 50 51 52 53 54

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2

CLIENT JOB NO. PAGE 14 OF 18 ITEM NO. REQ'N NO.


SERVICE STAGE NO.

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS (CONT'D) THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION

3 CONSTRUCTION REQUIREMENTS & DATA 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 COMPRESSOR MFG'S SUPP. OUTLINE OR DRAWING NO. SUPP. MFG'S OUTLINE OR DRAWING NO. NOTES * = AS BUILT LINE SIDE FLANGE. SIZE/RATING/FACING/TYPE SUPRESSOR TAG NUMBER BASIC MATERIAL REQUIRED, CS, SS, ETC. ACTUAL MATERIAL DESIGNATION SPECIAL HARDNESS LIMITATIONS, Rc CORROSION ALLOWANCE., WALL THICKNESS, NOM. SHELL DIA X OVERALL LGTH. / VOLUME PIPE OR ROLLED PLATE CONSTRUCTION ACT. MAX ALLOW. WORKING PRESS. AND TEMPERATURE MINIMUM DESIGN METAL TEMP (2.14.8) INLET SUPRESS. TO BE SAME MAWP AS DISCH'RGE SUPPRESS. MAX EXPECTED PRESSURE DROP( P, / %) LINE PRESS WEIGHT (EACH) INSUL NUTS & ALLOW. FOR INSULATION REQUIRED ( X) EXPECTED P-P PULSE @ LINE SIDE/CYL FLG, % LINE PRESS BASED ON FINAL SUPPRESSOR DESIGN SUPPORTS, TYPE/QUANTITY P SHELL/HEAD YES REQUIRED SHELL/HEAD x PIPE NO

INLET SUPPRESSOR

DISCHARGE SUPPRESSOR

/ SHELL & HEADS WELDS (mm) (mm) / (mm) / (mm) (m) x PIPE (C) (C) YES (bar) / (kg) NO % P SHELL & HEADS

/ WELDS (mm) (mm) / (mm) / (mm) (m)

ROLLED PLATE (barG) @

ROLLED PLATE (barG) @ (C) (C)

(bar)

/ (kg)

%/

%/

CONNECTION REQUIREMENTS & DATA

COMP CYL FLANGE(S), QTY/SIZE/RATING/FACING/TYPE FLANGE FINISH, PER 3.9.3.15 >125 <250 SPECIAL (SPECIFY) PER ANSI 16.5 YES NO BLINDED YES NO BLINDED

INSPECTION OPENINGS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING VENT CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING DRAIN CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING PRESSURE CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING * QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING TEMPERATURE CONNECTIONS REQUIRED SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING CYL NOZZLE MAIN BODY

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING

OTHER DATA AND NOTES

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 PURCHASER TO FILL IN 3 4 5 6 7 8 9 10 11 12 13 ADDITIONAL PANEL REMARKS: 14 15 16 17 INSTRUMENTATION SUITABLE FOR: INDOORS ( ) AFTER COMMODITY TO INDICATE: ONE FOR EA. UNIT ): MACHINE MT'ED PNEUMATIC NEMA 7, CLASS I/S BARRIERS (

CLIENT JOB NO. PAGE


INSTRUMENTATION BY COMP. MFR. BY PURCH. BY OTHERS

ITEM NO. 15 OF 18 REQ'N NO.

INSTRUMENT & CONTROL PANEL (

ONE COMMON TO ALL UNITS FREE STANDING (OFF UNIT) ELEC. ELECTRONIC , GROUP ) PURGED TO NFPA 496 TYPE LOW PURGE PRESS. STRIP HEATERS PURGE CONN. ALARM X Y Z LOCAL HYDRAULIC , DIVISION REMOTE OUTDOORS

PROGRAMMABLE CONTL'R INTRINSICALLY SAFE

NEMA 4, WATERTIGHT & DUSTTIGHT OTHER NEMA VIB, ISOLATORS

SHUTDOWN EXTRA CUTOUTS

ANNUNCIATOR W/FIRST-OUT INDICATION LOCATED ON CONTROL PANEL PURCHASER'S CONN. BROUGHT OUT TO TERMINAL BOX BY VENDOR

OUTDOORS

OTHER

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PREFERRED INSTRUMENT SUPPLIERS, (TO BE COMPLETED BY PURCHASER), OTHERWISE MFR'S STANDARD APPLIES PRESSURE GAUGES TEMPERATURE GAUGES LIQUID LEVEL GAUGES DIFF. PRESSURE GAUGES PRESS. TRANSMITTERS LIQUID LEV. TRANSMITTER PRESSURE SWITCHES TEMPERATURE SWITCHES LIQUID LEVEL SWITCHES DIFF. PRESSURE SWITCHES CONTROL VALVES PRESSURE SAFETY VALVES SIGHT FLOW INDICATORS VIBRATION MONITORS & EQUIP. THERMOCOUPLES RTD'S SOLENOID VALVES ANNUNCIATOR PROGRAMMABLE CONTROLLER MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR SIZE & TYPE SIZE & TYPE TYPE SIZE & TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE MODEL & (QTY SPARE POINTS) TYPE TYPE TYPE MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL MTL ( )

PRESSURE GAUGE REQUIREMENTS

LIQUID FILLED PRESSURE GAUGES: LOCALLY MOUNTED ( ( ) ) ) ( ( ( ( ) ) ) ) ( ( ( ( ( ( ( PANEL MOUNTED ) ) ) ) ) ) )

YES

NO LOCALLY MOUNTED PANEL MOUNTED ) ) ) ) ) ) ) ( ( ( ( ( ( ( ) ) ) ) ) ) )

43 FUNCTION 44 45 46 47 48 49 50 51 REMARKS: 52 53 54 55 56 LUBE OIL MAIN PUMP DISCHAR. LUBE OIL AUX. PUMP DISCHARG. LUBE OIL PRESS. AT FRAME HEADER ( LUBE OIL FILTER P COOLING H2O INLET HEADER

PROCESS GAS: INLET PRESS. @ EA. STAGE DISCH. PRESS. @ EA. STAGE

( ( ( ( ( ( (

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 TEMPERATURE MEASUREMENT REQUIREMENTS 3 FUNCTION 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 COOLING WATER AFTERCOOLER: LUBE OIL LUBE OIL INLET TO INLET TO OUT OF OUT OF FRAME COOLER

CLIENT JOB NO. PAGE 16


LOCALLY MOUNTED ( ( ( ( ( EA. CYL EACH CYL WATER WATER WATER WATER ( ( ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (

ITEM NO. OF 18
PANEL MOUNTED ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )

REQ'N NO.
GAUGE W/ CAPIL'RY THERMO CPL SYS RTD SYS I/S SYS

INSTRUMENTATION (CONT'D)

MAIN JRNL BEARINGS (THERMOCOUPLES OR RTD'S ONLY) MOTOR BEARING(S) COOLING WATER HEADER: CYL. COOLING WATER: PROCESS GAS: INTERCOOLER(S) (THERMOCOUPLES OR RTD'S ONLY) INLET INLET INLET INLET INLET INLET INLET INLET OUTLET OUTLET DISCH. GAS GAS GAS GAS

OUTLET/COOLED PKG CASE(S)

PRESS. PGK CASE, CYL PIST ROD (THRM'CPLS OR RTD'S ONLY) COMPRESSOR VALVES
SUCT. DISCH. TC'S OR RTD'S ONLY

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

ALARM & SHUTDOWN SWITCH REQ'MTS

NOTE: ALARM & SHUTDOWN SWITCHES SHALL BE INDIVIDUALLY SEPARATE ANNUNCIATION POINTS ALARM IN PNL SHUT BY MFR ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) TOTAL NUMBER OF ANNUNCIATION POINTS IN CTL ROOM PANEL OTH'RS SHUTDOWN IN PNL BY MFR IN CTL ROOM PANEL OTH'RS TOTAL NO. OF POINTS

FUNCTION LOW LUBE OIL PRESS. @ BEARING HEADER HIGH LUBE OIL P ACR P ACROSS FILTER LOW LUBE OIL LEVEL, FRAME AUX LUBE OIL PUMP, FAIL TO START CYL LUBE SYSTEM PROTECTION COMPR. VIBRATION, SHUTDOWN ONLY VIBRATION, W/ CONTINUOUS MONITORING ROD DROP DETECTOR, CONTACT TYPE(1/CYL) ROD DROP PROXIMITY PROBE (1/CYL) OIL TEMP OUT OF FRAME HIGH GAS DISCH. TEMP EACH CYLINDER HIGH JACKET WATER TEMP., EA. CYL LOW SUCTION PRESS., FIRST STG INLET HI DISCH. PRESS. FINAL EA STG HI CYL. GAS P, EACH STAGE HI LIQ. LEV., EA. MOISTURE SEPARATOR LOW PURGE GAS PRESS, DISTANCE PIECE(S) HI X-HD PIN TEMP PRESS PKG CASE (PISTON ROD TEMP) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (

ALARM ) ( ) ( ) ( ) ( ) ( ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) (

DOWN

SWITCH CONTACT OPERATION ALARM CONTACTS SHALL:

NOTE: EACH SWITCH SHALL BE MINIMUM SPDT ARRANGEMENT OPEN ( DE-ENER.) TO SOUND ALARM & BE ENERGIZED WHEN COMPR. IS IN OPERATION CLOSE (ENERGIZE) TO SOUND ALARM & BE DE-ENERGIZED WHEN COMPR. IS IN OPERATION

SHUTDOWN CONTACTS SHALL:

OPEN ( DE-ENERGIZED) TO SHUTDOWN & BE ENERGIZE WHEN COMPR. IS IN OPERATION CLOSE (ENERGIZE) TO SHUTDOWN & BE DE-ENERGIZE WHEN COMPR. IS IN OPERATION

53 REF: 3.6.5.1 FOR MINIMUM RECOMMENDED PROTECTION REQUIREMENTS 54 55 56

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MISCELLANEOUS INSTRUMENTATION SIGHT FLOW IND. (COOLING H 2O ONLY) PNEUMATIC PRESSURE TRANSMITTERS PRESSURE TRANSMITTERS (ELEC. OUTP.) PNEUMATIC LEVEL TRANSMITTERS ALARM HORN & ACKN'LMT TEST BUTTON CONDUIT & WIRING W/JUNCT. BOXES TEST VALVES DRAIN VALVES GAUGE GLASS(ES) TACHOMETER CRANKSHAFT KEY PHASER AND TRANSDUCER ( (
(CONSOLES)

CLIENT JOB NO. PAGE 17 OF 18


INSTRUMENTATION (CONT'D) INTERCLR(S) ( ( ( ( ( ( ( ( ( ( ( ) ) ) ) ) ) ) ) ) ) ) FOR: FOR: FOR: FOR: SPEED RANGE TO (rpm) FOR: FOR: FOR: CYL JACKET WATER AFTERCLR OIL CLR H2O CLR

ITEM NO. REQ'N NO.

ROD PRESS. PKG CASES

) )

17 18 19 20 21 22 23

SEPARATE LUBE OIL CONSOLE INSTRUMENTATION: ( ( ( ( ( (

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS ) ) ) ) ) )

24 25 26 27 28 29 30

SEPARATE COOLING WATER CONSOLE INSTRUMENT: ( ( ( ( ( (

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS ) ) ) ) ) )

31 32 33 34 35 36 37 38 39 40 41 42

RELIEF VALVES LOCATION ( ( ( ( ( ( ( ( ( ( BY ) ) ) ) ) ) ) ) ) ) MANUFACTURER TYPE SIZE SETTING

43 44 45 46 47 48 49 50 51 52 53

NOTES:

SEE MOTOR DATA SHEET FOR ADDITIONAL MOTOR INSTRUMENTATION REQUIREMENTS FOR TURBINE DRIVERS USE APPLICABLE API DATA SHEETS FOR GEAR REDUCERS USE APPLICABLE API DATA SHEETS ELECTRICAL & INSTRUMENTATION CONNECTIONS SHALL BE MADE DIRECTLY BY THE PURCHASER TO INDIVIDUAL INSTRUMENTS ON THE COMPRESSOR

ADDITIONAL INSTRUMENTATION REMARKS/SPECIAL REQUIREMENTS:

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

RECIPROCATING COMPRESSOR (API 618-4TH) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

18

OF

18

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER:

J6491 Gear 03 (102007)


0

CLIENT DOCUMENT NUMBER: REVISION DATE BY

SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

Applicable To: For Site Unit Service No. Required

Proposal

Purchase

As Built

US Standards (1.7) Manufacturer Model No. Serial No. Driver Type Driven Equipment

ISO Standards (1.7)

NOTE: Numbers Within ( ) Refer To Applicable API Standard 613 Paragraphs Information To Be Completed By Purchaser Information To Be Completed By Manufacturer UNITS OF MEASUREMENT (1.8) BASIC GEAR DATA US Customary Units SI Units Single Stage Single Helical RATING REQUIREMENTS Double Stage Double Helical Driven Equip. kw (2.1.4): Norm. Max Epicyclic Driver: (kW) Rated Max Normal Transmitted Power (2.2.2) (kW) Mechanical Rating (1.5.16) (kW) @ (rpm) Gear Unit Rated Power (2.2.1) (kW) Gear Service Factor (2.2.3.1) (Actual) Torque @ Max Cont Speed (N-m) Full Load Gear Unit Power Loss (kW) Max Torque (2.2.1) (N-m) @ (rpm) Gear Unit Mechanical Efficiency % Reducer Increaser Rating Speed, RPM Pinion Gear Rated Speed, RPM (2.1.5) : Hardness used for Input Specified Nominal Rating, (HB or Rc) Pinion Gear Output Specified Nominal Tooth Pitting Index, "K" mpa (2.2.4.1)(2.2.4.2) : Allow Var In Gear Ratio (2.1.5) (+)(-) % Allowable Actual Max Continuous Speed (1.5) (rpm) Material Index Number, mpa (Fig 3, Table 4) Trip Speed (1.5)(2.1.7) (rpm) Bending stress number, 'St" mpa (2.2.5.1)(2.2.5.2) Gear Service Factor (2.2.3.1) (min) Pinion: Allowable Actual Hardness (2.2.3.2) Pinion Gear Gear: Allowable Actual Shaft Assembly Designation (2.1.19) Pitch Line Velocity (m/s) HS Shaft Rot Fac'g Cpl'g (2.1.20.2) CW CCW Anticipated SPL (2.1.6) (dBA) @ (m) WR 2 Referred To LS Shaft LS Shaft Rot Fac'g Cpl'g (2.1.20.2) CW CCW (kg-m) External Loads (2.1.16) Breakaway Torque (N-m) Other Operating Conditions (2.2.2) (2.6.1.3) Pinion teeth Hardness Range Pinion teeth hardening method: INSTALLATION DATA (2.1.14) HS Shaft Separate Hardness Range Indoor Heated Under Roof Gear Teeth (rim) Hardness Range Outdoor Unheated Partial Sides Gear teeth hardening method: Grade Mezzanine Gear Hub: Winterization Req'd Tropicalization Required Forged Cylinder Forged & Coped Fabricated Elec. Area (2.1.10) Class Grp Div Gear To Shaft fit method (2.5.3.2) Elec'l Area (2.1.10) Class Zone Temp Integral Keyed inteference Keyless Inteference Max Allow SPL (2.1.6) (dBA) @ (m) Rim Attachment (2.5.3.2) Elevation (m) Barometer (barA) LS Shaft Hardness Range Range Of Ambient Temperatures : Journal static Weight loads (2.6.6.3) Dry Bulb Wet Bulb Pinion (kg) Gear (kg) Normal (C) (C) Total Gear Unit Assembled Weight (kg) Maximum (C) (C) NOTES: Minimum (C) (C) Unusual Conditions Dust Fumes

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

GEAR DATA Pinion Number Of Teeth Gear Ratio Tangential Load, "Wt", N (2.2.4.2) AGMA Geometry Factor "J": Pitch Diameter (mm) Outside Diameter (mm) Root Diameter (mm) Center Groove Diameter (mm) Normal Pressure Angle (degree) Normal Diametral Pitch Helix Angle (degree) Center Distance Backlash (mm) Net Face Width, "Fw" (mm) Pinion L/D Face Overlap Ratio Transverse Contact Ratio AGMA 6011 Service Factor Ratings based on ANSI/AGMA 6011 with SF=1.0 Durability Power Strength Power Tooth Surface Finish (m) RA Tooth Generation Process Tooth Finishing Process Lead Modification (2.2.4.6) Calculated Total Lead Mismatch, (m) Gear

Not Req'd

SCUFFING DATA (2.2.6) Scuffing Data per ANSI/AGMA 925-A03 Scuffing Risk (2.2.6) Calculation Method Composite surface roughnexss x Specific film thickness, EHL min Tooth temperature, M Maximum contact temperature, B max MATERIALS Oil Seals

COUPLINGS AND GUARDS Pinion Shaft Coupling Furnished By (3.2.1) Mount Coupling Halves (3.2.2) Cplg. Guard Adapter By (3.2.3) Cplg. Guard Furnished By (3.2.3) Coupling vendor (3.2.3) Vendor's model number (3.2.3) Coupling weight on shaft, kg CG Inboard/outboard of shaft end Hub Drill Template Provided SHAFT END DETAIL (2.5.4.2) Shaft end detail specified by: Purchaser (Integral Unless Otherwise Specified) Shaft end detail if 'Otherwise' specified: Pinion Tapered/Keyless Tapered / 1-Key Tapered / 2-Keys Cylindrical / 1-Key Cylindrical / 2-Keys Other Shaft Diameter (mm) (If integral flange use diameter imediately adjacent to flange) RADIAL BEARINGS Pinion Type Req'd Diameter (mm) Length (mm) Journal Velocity (m/s) Loading (bar) Clearance (min-max) (mm) Span (mm) (m) Power loss each brg. (kW) (m) Oil flow each brg. (m/h)
(C) (C)

Gear Shaft

Gear Vendor Gear

Gear

THRUST BEARING(S) Location Manufacturer Type Size Area (mm) h (bar) Rating, (bar) Int.Thrust Load,(+)(-) (N) Ext. Thrust Load,(+)(-) (N) Power loss each, (kW) Oil flow each (m/h) NOTES:

Gear Casing Pinion (s) Gear Rim(s) HS Shaft Radial Bearings Thrust Bearing(s)

LS Shaft Backing Backing

SHAFT END DETAIL Gear Shaft End for Coupling Integral Flange (2.5.4.2) Pinion Shaft End for Coupling Integral Flange (2.5.4.2) Other:

General Confidential

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

LUBRICATION REQUIREMENTS Oil System Furnished By (2.8.3): Other Gear Vendor Oil Visc.: (mPa-s) @ 40C (mPa-s) @ 100C (2.8.6) ISO Grade Load Stage (2.2.6) MESH
(kW) (m/h)

Mesh and windage power loss 9 Oil Flow, Mesh


8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

LUBRICATION REQUIREMENTS Min. Startup Oil Temperature Normal Oil Inlet temperature Maximum Oil Inlet Temperature Unit Oil Flow (Total) Unit Oil Pressure Oil Visc.: (mPa-s) @ 40C (mPa-s) ISO Grade Load Stage (2.2.6)

(C) (C) (C) (m/h) (bar)

@ 100C (2.8.6)

PIPING CONNECTIONS Service No. Size Type Lube Oil Inlet Lube Oil Outlet Casing Drain* Vent Casing Purge *Casing drain is 'dead bottom' housing drain, not lube oil outlet MOUNTING PLATES Gear Furnished w/ (3.3.1.1) Baseplate Soleplate Subplate(s) (3.3.2.10) Mounting Plate(s) Furnished By (3.3.1.1) Baseplate Leveling (3.3.2.3) Baseplate With Leveling Pads (3.3.2.3) Baseplate Suitable For Column Mounting (3.3.2.4) Vendor Review of Purchaser's Foundation Dwgs. (2.1.13) Grout Type (3.3.1.2.4): CONTRACT DATA Test Data Prior To Shipment Progress Reports (5.3.3) Vendor Signoff of Inspector Checklist (4.1.1.3) Information Retained for 20 years (4.2.1.1) (4.2.2.6.1) Technical Manual (5.3.5.4) PAINTING (4.4.3.1) Painting Housing Interior not Allowed (2.3.1.14) SHIPMENT Steel Rotor Storage Container (4.4.5) Contract Unit Export Boxing Domestic Boxing Outdoor Storage Over 6 Mos.

ADDITIONAL REQUIREMENTS VIBRATION DETECTORS RADIAL (3.4.2.1) (2.7.4.5) (2.7.4.6) Manufacturer Total No. X-Y Probes Pinion bearings Coupling End Blind End X-Y Probes Gear bearings Coupling End Blind End Other AXIAL (3.4.2.1) (2.7.4.5) (2.7.4.6) Manufacturer Total No. Dual Probes at each thrust bearing Single Probe any shaft without thrust bearing Other ONE EVENT PER REVOLUTION PROBE (2.7.4.5) (2.7.4.6) Manufacturer Total No. One on Input Shaft One on Output Shaft Other ACCELEROMETER (3.4.2.1) (2.7.4.5) (2.7.4.6) Manufacturer No. Required Pinion Coupling End Gear Coupling End Other TEMPERATURE DETECTORS Dial Type Thermometers (3.4.2.7) Type Brg. Temp. Sensors (3.4.2.7) (2.7.1.3) RTD Thermocouple / Simplex Calibration HS/LS Bearings no. sensors each / Thrust - number of sensing elements each face

Duplex

OTHER VIBRATION AND TEMPERATURE (3.4.2.5)(3.4.2.6) Other Gear Vendor Oscillator Demodulators Supplied By Vibration Monitor Supplied By Vibration Shutdown Delay Time Seconds Temperature Monitor Supplied By Oscillator Demodulator J-box By Temp. Sensor Termination J-box By J-box Type: Mount: MISCELLANEOUS Undamped Critical Analysis Report (2.6.2.1) : w/ Dampd Rotr Respns Analys Rprt (2.6.2.4.3) (2.6.2.6) Torsional Analysis By (2.6.5.2) Gear Vendor Spare Set Of Gear Rotors (4.3.2.4) Gear Case Furnished With Inlet Purge Connection (2.4.3) Orientation Of Oil Inlet & Drain Conns. (2.4.6) Filter Breather Location (2.3.1.12) Torsional Device Provisions (2.5.4.5) Rotor Vertical Storage Provisions (2.5.4.8) Rotor Vertical Storage Fixture(s) (3.6.2) Vendor Service Rep. on Site (2.1.13)

Other

Shaft Covers (4.4.4) Spares

3 yr Indoor

(4.4.3.9)

General Confidential

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

REV/APPR CLIENT JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

INSPECTIONS AND TESTS (4.1) Advance Notice of Witness Testing Required (4.1.3) Number Calendar Days WitObReq'd ness serve Shop Inspection (4.1.1) Cleanliness Inspection (4.2.3.1) Hardness Verification (4.2.3.3) Dismantle-Reassembly (4.3.2.3.1) Contact Check (2.5.2.2) Contact Check Tape Lift (2.5.2.2) Gear Accuracy Check (2.5.2.1) Double Helical Axial Stability (2.5.2.3) Special testing integral forged gears (2.5.3.3) (testing per mutual agreement) Residual Unbalance Chk. (2.6.6.2) Mechanical Run Test (Main) (4.3.2) Mech. Run Test (Spare) (4.3.2.4) Add'l. Mechanical Tests (4.3.2.2.16) Part Or Full Load And Full Speed Test (4.3.3.1) Full Torque, Reduced Speed (4.3.3.2) Full Torque Static Test (4.3.3.3) Back-To-Back Locked Torque Test (4.3.3.4) Sound Level Test (4.3.3.5) Additional Gear Tooth Test (4.2.2.8) Use Shop Lube System Use Job Lube System Use Shop Vibration Probes, Etc. Use Job Vibration Probes, Etc. Final Assembly, Maintenance & Running Clearance (4.2.1.1.e) Oil System Cleanliness (4.2.3.2) Oil System-Casing Joint Tightness (4.3.2.1.4) Warning And Protection Devices (4.3.2.1.5) Seismic Vibration Data (4.3.2.2.3) Vibration, Phase Plots (4.3.2.2.12) Oil Inlet Range Test (4.3.2.2.13) Tape Recorded Vibration Data (4.3.2.2.14)(4.3.2.2.15) Purchaser copy NON-DESTRUCTIVE TESTING (4.2.1.2) (4.2.2.1) Surface Sub-Surface Casing Rot. Elemts. Bearings Other : (Specify)

NOTES: Test Log

Log

General Confidential

YERP-8003-M--ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SPECIAL PURPOSE GEAR UNITS API 613 FIFTH EDITION DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-8004-M-ENG (05/08)
Document Number:
J6491 SP OIL SYS (102007)

Client Document Number:


REVISION DATE BY

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 OIL SYSTEM (S) FOR 4 SUPPLIER 5 6 NOTES: 7 8 9 10 11 2. 3. 1. PROPOSAL
1

REV/APPR CLIENT JOB NO. PAGE 1 OF 9 ITEM NO. REQ'N NO.

PURCHASE

AS-BUILT SITE

MANUFACTURER INQUIRY NO. THE PARTY TO COMPLETE THE INFORMATION IS INDICATED AS FOLLOWS: PURCHASER VENDOR EITHER, BUT BY VENDOR IF NOT BY PURCHASER REQUISITION NO.

A DOT * INDICATES THE STANDARD SPECIFIES A REQUIREMENT, VALUE OR CRITERION DESIGNATIONS IN ( ) ARE APPLICABLE PORTIONS OF THE STANDARD. NUMBERS WITHOUT A PREFIX ARE PARAGRAPH NUMBERS, THOSE PREFIXED "T" ARE TEXT FIGURE NUMBERS, THOSE PREFIXED "A" ARE APPENDIX "A" FIGURE NUMBERS. INSTALLATION DATA (SEE PROJECT DESIGN DATA SHEET) * * * GRADE

12 APPLICABLE DOCUMENTS 13 14 15 16 17 18 19 20 21 22 23 OVERALL SYSTEM SCHEMATICS: 24 (CHAPTER 2 AND APPENDIX "2A") 25 26 27 28 29 30 31 32 33 COMBINED LUBE, SEAL & CONTROL SYSTEM (2A1) SEPARATE SEAL OIL SYSTEM (2A2-2A6)(1.1.7) SEAL MODULE AT EQUIPMENT (2A7) LUBE/CONTROL SYSTEMS (2A8-2A9) BASIC OIL SUPPLY MODULE (2A10) LUBE MODULE AT EQUIPMENT (2A11) RELIEF VALVES TO PROTECT LOW PRESSURE SYSTEMS (3.1.8, 2A8, 2A9): DRAWING REQUIREMENTS COMPONENT REVIEW NORMAL (m/h) DRIVEN EQUIP. PRIME MOVER GEARS COUPLINGS TOTAL CONTROL OIL: NORMAL ------------(barG) AFTER TRIP (m/h) (barG) FIG NO. SOUND LEVELS (1.1.6) OTHER CODES (Ch.1, 1.2) API 614 (Ch.1, 1.2) ADDITIONAL DOCUMENTS * LUBE AND SEAL OIL SYSTEMS CENTRIF. OR ROTARY PUMPS GENERAL PURPOSE TURBINES INDUCTION MOTORS

GENERAL SITE DATA (Ch.1, 1.1.13) UTILITIES DATA LOCATION: MAIN EQUIPMENT OIL SUPPLY SYSTEM INNER SEAL DRAIN TRAPS DEGASSING DRUM WINTERIZE AREA CLASSIFICATION (1.1.16) CLASS GROUP (m) DIV. L

TROPICALIZE

SPACE AVAIL. FOR OIL SYT; OPTION NOS.

W COMMENTS

NO

YES

FOR

34 EQUIPMENT OIL REQ'D: 35 (1.1.5) 36 37 38 39 40 41 42 LUBE OIL:

NORMAL SEAL OIL: AT AT AT AT AT TOTAL OIL TYPE & VISCOSITY (1.1.8): (mm/s) (m/h) (barG)

AFTER TRIP (m/h) (barG)

TRANSIENT

43 *REFER TO GENERAL NOTES AT BEGINNING OF APPENDIX 44 COMMENTS: 45 46 47 48 49 50 51 52


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 BASIC SYSTEM DETAILS: 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PIPING AND TUBING: (2.1) 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 COMMENTS: 47 48 49 50 51 52 53 54 WELDING NDE (1.1.25) 100% RADIOGRAPHY MAGNETIC PARTICLE LIQUID PENETRANT UTILITIES MANIFOLDED TO COMMON CONNECTIONS AIR COOLING WATER OTHER INSTRUMENT TEST VALVES REQUIRED (Ch.1, 5.1.22) VALVE HEADS VENTED TO RESERVOIR (Ch.1, 5.1.22) CROSSOVER PIPING AT DUAL FILTERS & COOLERS (REM 2) MATERIAL (2.1.1) DOUBLE BLOCKS & BLEEDS (1.1.19) FOR: TIGHT SHUTOFF (1.7.5) FOR: FITTINGS FOR TUBING (2.2.1) MFR CARB. STL SLIP-ON FLANGES (2.1.1) THROUGH STUDS REQUIRED (2.1.1) HEAT TRACING REQUIRED: FURNISHED BY PURCHASER FURNISHED BY SUPPLIER SPECIAL REQUIREMENTS (Ch.1, 5.1.15) MODEL WELDING AND SPECIAL REQUIREMENTS (1.1.24)(1.1.25) OTHER SPECIAL CONDITIONS (1.1.13) FIELD START-UP/RUN-IN CONDITIONS (1.1.11) COMPRESSOR BLOCK-IN TIME (1.1.22) EQUIPMENT COAST-DOWN TIME (1.1.22) EQUIPMENT COOL-OFF TIME DRIVER OTHER MINIMUM START-UP OIL TEMP. (1.3.7.1) SETTLING OUT PRESSURES (1.1.11) PROCESS RELIEF VALVE SETTINGS (1.1.11) SHOP TEST CONDITIONS (1.1.11) MINUTES MINUTES MINUTES MINUTES (C) (barG)

CLIENT JOB NO. PAGE 2 OF 9 ITEM NO. REQ'N NO. LUBE OIL SEAL OIL COMBINED

SUPPLY ARRGT. (1.2.1) SEPARATE CONSOLE MULTIPLE-PACKAGE PACKAGE NO. 1 PACKAGE NO. 2 PACKAGE NO. 3

BASEPLATES (1.2) POINT SUPPORT (1.2.6) GROUT HOLE/VENT HOLES (1.2.5) EPOXY GROUT/PRECOAT (1.2.7)

PAINTING: (4.4.1) COMPONENT SUPPLIER STANDARD UNIFIED, SYSTEM SUPPLIERS STANDARD SPECIAL:

OIL CONDITIONER'S: PURCHASER'S ITEM NO. SERVICE USED IN TYPE PORTABLE, OR MOUNTED ON RATED FLOW OF OIL MANUFACTURER MODEL DRIVER: FOR (kW) V/PH/HZ WATER REMOVAL RATE MATERIALS OF CONSTRUCTION / ENCLOSURE (m/h)

MISCELLANEOUS DOCUMENTATION: SPARE PARTS QUOTATION WITH PROPOSAL SPARE PARTS QUOTATION AFTER CONTRACT ABOVE BASED ON NORMAL SUPPLY FOR COMPLETE CHAPTER 1 - APPENDIX B PROGRESS REPORTS COMPONENT SELECTION REVIEW MONTHS

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 RESERVOIR: (1.3) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SERVICE APPLICATION PURCHASER'S ITEM NO. FIGURE NOS. (2-1, 2A21) INCLUDING OPTION NOS. HEATER: STEAM/ELECTRIC (1.3.7.2) HEATER IN SEALED TUBE (1.3.7.2.2) MATERIAL (1.3.13) NORMAL FLOW (m/h) (cm) (min) / (l) (min) / (l) (l) (l)

CLIENT JOB NO. PAGE 3 OF 9 ITEM NO. REQ'N NO.

SEPARATE LUBE

LUBE/SEAL COMB.

SEPARATE SEAL

FREE SURFACE (1.3.6.2.6),

WORKING CAPACITY, (1.3.6.1.10) RETENTION CAPACITY (1.3.6.1.7 & 8) RUNDOWN CAPACITY (1.3.6.1.9)

NORMAL OPERATING RANGE (1.3.6.1.6) CHARGE CAPACITY (1.3.6.1.5) INSULATION CLIPS (1.3.8) LADDER WITH HANDRAILS (1.3.12) HANDRAILS ON TOP (1.3.12.2) NONSKID DECKING ON TOP (1.3.12.3) FLANGED VENT (1.3.5.1.5) OVERSIZE FLANGED VENT (1.3.5.2) (l)

PRESS. RELIEF DEVICE (1.3.5.2), TYPE & MAT'L. SIPHON BREAKER (1.3.10.2) TOP MOUNTED COMPONENTS: PERMITTED (1.3.2.1.1) TOP MOUNTED COMPONENTS : ACTUAL SUBMERGED COMPONENTS AND MATERIALS (1.1.17) (m)

27 APPROX. DIMENSIONS (TANK ONLY): L x W x H 28 PUMPS AND DRIVERS: (1.4) 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PUMP SERVICE PUMP ITEM NO. SERVICE APPLICATION FIGURE NOS. (2A18-2A20) INCLUDING OPTION NOS. EMERG. PUMP SYSTEM (1.4.2)

LUBE

LUBE & SEAL

SEPARATE SEAL OIL

BOOSTER SEAL OIL

MAIN/STDBY

EMERGENCY

MAIN/STDBY

EMERGENCY

MAIN/STDBY

EMERGENCY

PUMP TYPE (1.4.1) PUMP DATA SHEET * HORIZ. OR VERT. (1.4.1) DRIVER ITEM NO. TURBINE DRIVER FOR TURBINE DATA SHEET * ELECT. MOTOR DRIVER FOR ELECT. MOTOR DATA SHEET * OTHER DRIVER: OTHER DRIVER: DATA SHEET * COUPLING TYPE (1.4.24.1) BOOSTER PUMPS REQ'D (1.4.23) BOOSTER SUCTION PROTECTION (1.4.23) SOLENOID TRIP VALVE ROTARY PUMP RELIEF VALVE (1.4.14) BY PURCHASER VENDOR (1.4.5)

51 * REFER TO GENERAL NOTE(S) AT BEGINNING OF APPENDIX. 52 53 54

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 COOLERS: (1.5) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 SERVICE APPLICATION PURCHASER'S ITEM NUMBERS TWIN UNITS (1.5.1, 2A17-2A18) INCLUDING OPTION NUMBERS WATER SIDE FOR STEAM HEATING (1.5.7.1) FULL DETAILS ON DATA SHEET * WATER SIDE CORROSION ALLOWANCE MANUFACTURER MODEL TEMA CLASS FOULING FACTOR WATER/OIL SIDE DUTY: (kJ/min) (barG) (barG) / (m/s)/(m/h) TUBE: L X O.D. X BWG DESIGN/TEST, SHELL SIDE DESIGN/TEST, TUBE SIDE (hr m C/kJ)

CLIENT JOB NO. PAGE 4 OF 9 ITEM NO. REQ'N NO.

LUBE OIL

LUBE & SEAL

SEPARATE SEAL OIL

CODE: CONSTRUCTION/STAMP (1.1.20) TUBE WATER VELOCITY & CAPACITY: MATERIAL: SHELL CHANNELS & COVERS TUBE SHEETS/TUBES REMOVABLE TUBE BUNDLE (1.5.3.4.1) U-BEND TUBES PERMITTED (1.5.4) OIL TEMP. CONTROL VALVE (1.5.6)

25 FILTERS: (1.6) 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 FURNISH PURCHASER'S ITEM NOS. TWIN (1.6.1, 1.6.8, 2A17-2A18) SECOND FOR CONTROL OIL (1.6.9.1) INCLUDING OPTION NOS. MICRONS (NOMINAL) MANUFACTURER MODEL DESIGN/TEST, CLEAN/FAIL (barG) / / / / / CODE: CONST./STAMP (2.1.18) P (bar) CARTRIDGES SETS OF EXTRA CARTRIDGES: PER SERVICE PER FILTER (EXTRA OVER OTHER SPARES.) MATERIAL: CASE & TOP SERVICE APPLICATION LUBE OIL, & CONTROL OIL SEAL SEPARATE CONTROL OIL SEPARATE SEAL OIL BOOSTER PUMP DISCHARGE OIL SEPARATE COUPLING OIL

41 CONTINUOUS FLOW TRANSFER VALVES: (1.5.1, 1.6.1.2, 1.7) 42 43 44 45 46 47 48 49 50 51 52 53 55 SERVICE APPLICATION SEPARATE OR COMMON FOR COOLERS & FILTERS (1.7.1) TIGHT SHUTOFF/SPECTACLE BLINDS REQUIRED (1.7.5) TYPE (1.7.2) MANUFACTURER/MODEL WITH LIFTING JACK RATING: (barG) MATERIALS: BODY (1.7.3) PLUG OR BALL (1.7.3) TRIM LUBE OIL, & CONTROL OIL SEAL
1

SEPARATE CONTROL OIL

SEPARATE SEAL OIL

BOOSTER PUMP DISCHARGE OIL COUPLING OIL

54 * REFER TO GENERAL NOTE(S) AT BEGINNING OF APPENDIX.

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 ACCUMULATORS: (1.8) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 OVERHEAD TANKS: (1.9. FIGURES 2-2, 2A13, 2A14) 25 26 27 28 29 30 31 32 33 34 35 36 RUNDOWN TANKS: (1.9.2, FIG. 2A13a, 2A13b) 37 38 39 OVERHEAD TANK (2A13, 2A14): 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 DESIGN/TEST, CORROSION ALLOWANCE MATERIAL (1.9.1.1),(1.9.2.1) TOTAL CAPACITY, DESIGN/TEST, (min) / (l) (barG) / ITEM NO. CAPACITY (1.9.2.1) (min) / (l) SERVICE APPLICATION REQUIRED: YES OR NO SERVICE COMBINED WITH DIRECT CONTACT TANK (2A16) TANK PLUS BLADDER TYPE (2A14)(1.9.1.5) INCLUDING OPTION NOS. CAPACITY (1.1.22, 1.9.1.2, FIGURE 2-2), MI (min) / (l) BLOWDOWN CONNECTION (1.9.1.4.5, FIG 2-3) RUNDOWN LUBE DESIGN/TEST, CODE: INCLUDE: CONSTANT PRESS. REGULATOR (1.8.9) MANUFACTURER MODEL NOMINAL/USABLE CAPACITY, MATERIAL: SHELL (1.8.3) BLADDER (barG) / CONSTRUCTION/STAMP (1.1.20) CHARGE PRESS. GAUGE PLUS MANUAL CHARGE VALVE OR GAS SUPPLY REGULATOR (1.8.4) (m) SERVICE APPLICATION PURCHASER'S ITEM NO.. REQUIRED: YES OR NO & QUANTITY SERVICE COMBINED WITH DIRECT CONTACT TYPE (2A16) BLADDER TYPE (2A15) INCLUDING OPTION NOS. RUNDOWN (1.1.22, 1.8.1), MINUTES OIL TEMP, CONTROL (1.8.8) LUBE OIL

CLIENT JOB NO. PAGE 5 OF 9 ITEM NO. REQ'N NO.

CONTROL OIL

SEAL OIL

SEAL OIL BOOSTER

LOW PRESS. SEAL

MED. PRESS. SEAL

HIGH PRESS. SEAL

CODE: CONSTRUCTION/STAMP (2.1.20) ITEM NO. CORROSION ALLOWANCE MANUFACTURER & QUANTITY MODEL MATERIAL: SHELL (1.9.1.1)(1.8.3) BLADDER NOMINAL/USABLE CAPACITY, (barG) (m)

45 ACCUMULATOR UNIT (2A15/16):

CODE: CONSTRUCTION/STAMP (1.1.20)

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 TRAPS FOR INNER SEAL OIL: (1.10) 2 3 4 5 6 7 8 9 10 11 12 SERVICE APPLICATION PURCHASER'S ITEM NO. SEAL-GAS VENT PIPING ARRG'T (1.10.4) FLOAT CONTROLLED (2A12) TRANSMITTER CONTROLLED (2A12) POTS ONLY, FOR MANUAL DRAIN WITH: VALVING FLUSH LEVEL GLASS HIGH LEVEL SWITCH INCLUDING OPTION NOS. RETENTION: (hr) / (l)

CLIENT JOB NO. PAGE 6 OF 9 ITEM NO. REQ'N NO.

LOW PRESSURE SEAL OIL

MED. PRESSURE SEAL OIL

HIGH PRESSURE SEAL OIL

13 FLOAT TRAP: 14 15 16 17 18 MANUFACTURER/MODEL PRESSURE RATING MATERIALS: (barG)

BODY FLOAT/TRIM

DRAIN LINE PIPED TO: (1.10.5)

19 DRAIN POT: 20 21 22 23 24 CORROSION ALLOWANCE MATERIAL DESIGN/TEST, (barG) / / /

CODE: CONSTR./STAMP (1.1.20) DRAIN LINE PIPED TO: (1.10.5)

25 MIST ELIMINATOR: (1.10.3) 26 27 28 29 30 DESIGN/TEST, CORROSION ALLOWANCE MATERIAL: SHELL DEMISTING MESH (barG) / / /

CODE: CONSTR./STAMP (1.1.20)

31 DEGASSING DRUM: (1.11, FIGURE 2-4) 32 33 34 35 36 37 38 39 40 41 42 43 COMMENTS: 44 45 46 47 48 49 50 51 52 53 54 PURCHASER'S ITEM NO. SERVICE USED IN PER FIG. 2-4 OR OTHER SPEC. THERMOSTAT CONTROL OPERATING TEMP., GPM: NORMAL/MAX. NORMAL HOLDUP, MINUTES NORM./MAX. CAPACITY, PURGE GAS: TYPE SCFM REQUIRED FLOW CONTROL (l) (C)
1

TYPE HEATING DEVICE (1.11.3)

CORROSION ALLOWANCE MATERIAL (1.11.1) INTERIOR COATING OVERSIZED VENT (1.11.2.b) VENT RELIEF DEVICE (1.11.6) OMIT BREATHER DESIGN/TEST,(1.11.6) (barG) CODE: CONSTR./STAMP (1.1.20) /

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 INSTRUMENTS AND CONTROLS: 2 SWITCH ACTIONS: 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 CONNECTIONS: TERMINALS AT EDGE OF: BY PURCHASER DIRECT TO INSTRUMENTS CONTACTS TO CONTACTS TO CONTACTS TO CONTACTS TO CONTACTS TO OPEN OPEN OPEN OPEN OPEN CLOSE CLOSE CLOSE CLOSE CLOSE

CLIENT JOB NO. PAGE 7 OF 9 ITEM NO. REQ'N NO.

TO ALARM AND BE NORMALLY TO TRIP AND BE NORMALLY TO PERMIT START AND BE NORMALLY TO START STANDBY PUMP AND BE NORMALLY TO START EMERGENCY PUMP AND BE NORMALLY WEATHER PROOF SI METRIC OTHER

ENERGIZED ENERGIZED ENERGIZED ENERGIZED ENERGIZED

DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED

NOTE: NORMAL CONDITION IS WITH EQUIPMENT OPERATING SWITCH ENCLOSURES: CALIBRATIONS: AIR SIGNALS: EXPLOSION PROOF STANDARD ENGLISH (U.S.A.) SYSTEM 3 TO 15 PSIG BASE PANEL ALL VALVES

SUBSTITUTE PNEUMATIC-OPERATED (FOR DIRECT-ACTING) CONTROL VALVES (2A.1.3): POSITIONERS REQUIRED ON PNEUMATIC-OPERATED VALVES: VALVE FAILURE POSITION: FAIL OPEN FOR FAIL CLOSED FOR FAIL LOCKED FOR INCLUDE THERMAL RELIEF VALVES ON: ADDITIONAL OIL SYSTEM INSTRUMENTS (NOT INCLUDED IN FIGURES AND OPTIONS): ALL ITEMS LOCALLY MOUNTED, EXCEPT: MANUFACTURERS AND MODELS: CONTINUOUS OIL THROUGHFLOW SERVICE PANEL IDENTIFICATION LOCATION SUPPLIED BY TYPE: FREE STANDING MOUNTED ON OPEN OR FULLY ENCLOSED WEATHER-TIGHT PURGED OR PRESSURIZED PURGE OR PRESSURE GAS SHUT-OFF VALVES FOR SHUTDOWN SENSING DEVICES ANNUNCIATOR SYSTEM (3.3.6) REAR ACCESS DOORS WALK-IN FACILITY SUN AND WEATHER ROOF EXTENSION LIGHT: PANEL FRONT/INTERIOR INTERIOR HEATER (AND CONTROL) LIMITS: MAX. HEIGHT ABOVE FLOOR LOWEST ITEM ABOVE FLOOR SPARE TERMINALS REQUIRED MINIMUM WIRE SIZE MATERIAL: FRONT PANEL OTHER PANELS & DOORS CHASSIS VIBRATION ISOLATORS ELECTRICAL AREA CLASSIFICATION (1.1.16) PANEL POWER SUPPLY VOLTAGE PANEL MOUNTED ITEMS: SEE PAGE EXTRA CUTOUTS REQUIRED LOCAL CONSOLE GAGE BOARD SEE PAGE VENDOR'S STANDARD ALL

FOR PANEL-MOUNTED ITEMS, PER PAGE DETAILS PURCHASER'S VENDOR LIST

LOCALLY MOUNTED INSTRUMENTS: ELECTRICAL AREA CLASSIFICATION

26 PANELS: (SEE INSTRUMENT SCOPE OF SUPPLY DATA SHEETS) EQUIPMENT PANEL LOCAL EQUIPMENT PANEL REMOTE

General Confidential

YERP-8004-M-ENG (05/08)
Document Number: Client Document Number:
REVISION DATE BY REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar)
1 SHOP TESTS OF SYSTEMS: (4.1-4.3) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SYSTEM & COMPONENTS: 27 28 29 30 31 WEIGHTS: 32 33 34 35 36 SEPARATE CONSOLE: PACKAGE NO. 1: PACKAGE NO. 2: PACKAGE NO. 3: CONTROL PANEL: LENGTH EMPTY DOMESTIC EXPORT EXTENDED STORAGE MONTHS MONTHS VENDOR'S STAND PUR. STAND
1

CLIENT JOB NO. PAGE 8 OF 9 ITEM NO. REQ'N NO.

SHOP INSPECTION: REQUIRED WITNESSED COMPLIANCE WITH CHECKLIST (APPENDIX 2C) REQUIRED FOR SYSTEM ASSEMBLIES CLEANLINESS PRIOR TO CLOSURE REQUIRED FOR COMPONENTS MATERIAL CERTIFICATIONS TO BE FURNISHED AS SPECIFIED BY PURCHASING DOCUMENTS AS SPECIFIED BY SPECIAL EXAMINATIONS CODE CONSTR./STAMP SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA

CLEANLINESS (4.3.3.7) FOUR-HOUR RUN CHECK CONTROLS CHANGEOVERS (COOLER/FILTERS) ONE AND TWO PUMP OPERATIONS SOUND LEVELS USE FOR COMPLETE UNIT EQUIPMENT TESTS HYDROSTATIC TEST OF ASSEMBLED OIL SYSTEM SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA

PREPARATION FOR SHIPMENT: (4.4) GENERAL INSTALL NEW FILTER ELEMENTS AND TAG INCLUDE EXTRA FILTER ELEMENT SETS PER PAGE BOX ABOVE EXTRA SETS W/ THE SYSTEM OTHER SPARES "OSHA" WARNING TAG ON EACH ASSEMBLY

VENDOR'S STAND SPARE PARTS: DOMESTIC EXPORT EXTENDED STORAGE MONTHS

PUR. STAND

MONTHS

OPERATING (kg) (kg) (kg) (kg) (kg) WIDTH HEIGHT (m) (m) (m) (m) (m)

37 DIMENSIONS: 38 39 40 41 42 43 44 COMMENTS: 45 46 47 48 49 50 51 52 53 SEPARATE CONSOLE: PACKAGE NO. 1: PACKAGE NO. 2: PACKAGE NO. 3: CONTROL PANEL:

General Confidential

YERP-8004-M-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH) CHAPTER 2 - DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 RecipPump 06 (112007)

CLIENT DOCUMENT NUMBER:


REVISION DATE BY REV/APPR

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 NOTE: 7 8 NO. MOTOR DRIVEN 9 PUMP ITEM NO'S 10 MOTOR ITEM NO'S 11 MOTOR PROVIDED BY 12 MOTOR MOUNTED BY 13 MOTOR DATA SHEET NO. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING GOVERNING SPECIFICATION (IF DIFFERENT)
0

CLIENT

JOB NO. PAGE


AS BUILT UNIT

ITEM NO. 1 OF 6 REQ'N NO.

PROPOSAL

PURCHASE

NO. OF PUMPS REQUIRED SIZE AND TYPE SERIAL NO. BY MANUFACTURER GENERAL OTHER DRIVER TYPE PUMP ITEM NO'S DRIVER ITEM NO'S DRIVER PROVIDED BY DRIVER MOUNTED BY DRIVER DATA SHEET NO. OPERATING CONDITIONS RATED CAPACITY @ PT @ MAXIMUM VISCOSITY DISCHARGE PRESSURE MAXIMUM SUCTION PRESSURE MAXIMUM DIFFERENTIAL PRESSURE MAXIMUM (bar) MINIMUM (m) NET (barG) MINIMUM (barG) MINIMUM (m/h) @ MINIMUM VISCOSITY TYPE OR NAME OF LIQUID PUMPING TEMPERATURE NORMAL SPECIFIC GRAVITY SPECIFIC HEAT VISCOSITY (SSU) MINIMUM (C) MAXIMUM MAXIMUM Cp COMPRESSIBILITY % MINIMUM MINIMUM (kJ/kg C) MAXIMUM GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

CORROSIVE/EROSIVE AGENTS CHLORIDE CONCENTRATION (PPM) H2S CONCENTRATION (PPM) LIQUID TOXIC FLAMMABLE OTHER

NPSH AVAILABLE WITHOUT ACCELERATION HEAD ACCELERATION HEAD (APP G) PERFORMANCE RATED CAPACITY NPSH REQUIRED PISTON SPEED (m) (m/s) (m/h) @

SITE AND UTILITY DATA (rpm) LOCATION HEATED INDOOR UNHEATED ZONE GROUP TROPICALIZATION REQ'D OUTDOOR UNDER ROOF DIV

ELECTRICAL AREA CLASS WINTERIZATION REQ'D (%) (%) SITE DATA

(m/h) DISPLACEMENT (GP VOLUMETRIC EFFICIENCY MECHANICAL EFFICIENCY (BkW) (BkW) @ MAXIMUM VISCOSITY @ RELIEF VALVE SETTING (rpm) (rpm)

RANGE OF AMBIENT TEMPS: MIN/MAX UNUSUAL CONDITIONS DUST OTHER UTILITY CONDITIONS ELECTRICITY DRIVERS HEATING FUMES

(C)

SALT ATMOSPHERE

MAXIMUM ALLOWABLE SPEED MINIMUM ALLOWABLE SPEED PINION SHAFT HYDRAULIC (kW) (rpm)

CONTROL

SHUTDOWN

(BkW)

VOLTAGE HERTZ PHASE COOLING WATER INLET RETURN MAX MIN DESIGN MAX

FOR DIRECT-ACTING PUMPS: DRIVE GAS GOVERNOR TYPE INLET PRESSURE INLET TEMPERATURE EXHAUST PRESSURE STALL PRESSURE GAS CONSUMPTION (barG) (C) (barG) (barG) ( kg / kW-hr)

TEMP PRESS.

(C) (barG)

SOURCE INSTRUMENT AIR PRESSURE APPLICABLE SPECIFICATIONS (barG) MAX MIN

49 REMARKS: 50 51 52 53 54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
REVISION DATE BY REV/APPR

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar)


1 2 3 LIQUID END: 4 5 6 7 SIMPLEX DUPLEX SINGLE ACTING DOUBLE ACTING (2.7.1.1 THROUGH 2.7.1.4) MULTIPLEX NO. OF CYLINDERS HORIZONTAL VERTICAL PLUNGER PISTON REMOVABLE LINERS NO LINERS

CLIENT

JOB NO. PAGE


CONSTRUCTION

ITEM NO. 2 OF 6 REQ'N NO.


ANSI

NOZZLES LIQUID SUCTION LIQUID DISCHARGE GAS INLET GAS EXHAUST GLAND FLUSH

SIZE

RATING

FACING

LOCATION

8 VALVES PER CORNER: 9 10 11 SUCTION DISCHARGE DISC WING 2'BLE PORTED BALL NUMBER AREA (mm) VELOCITY (m/hr)

DRAINS OTHER OTHER OTHER

12 VALVE TYPE: 13 14 15 CYLINDER 16 LINER 17 PISTON OR PLUNGER 18 PISTON RINGS 19 PISTON ROD 20 VALVES/VALVE SEATS 21 GLAND 22 THROAT BUSHING 23 PACKING 24 LANTERN RING 25 BOLTING 26 OTHER 27 OTHER 28 29 30 31 32 33 34 35 36 MAXIMUM PRESSURE PACKING LUBE FLUSH SOURCE PART

MATERIALS LIQUID END ASTM NO. GAS END

LIQUID END LUBRICATION LIQUID END NO. OF RINGS SIZE OF RINGS NO. OF FEEDS PRESSURE RATINGS LIQUID CYLINDER (barG) (C) (barG) GAS CYLINDER OTHER

PACKING GAS END VALVE ROD

LUBRICATOR MAKE SIZE

QA INSPECTION AND TEST COMPLIANCE WITH INSPECTORS CHECK LIST CERTIFICATION OF MATERIALS FINAL ASSEMBLY CLEARANCES SURFACE AND SUBSURFACE EXAMINATIONS RADIOGRAPHY ULTRASONIC

37 MAXIMUM TEMPERATURE 38 HYDROSTATIC TEST PRESS. 39 OTHER 40 41 42 43 44 45 46 47 48 49 50 REMARKS: 51 52 53 54 55 56 DIRECT COUPLED

DRIVE MECHANISM V-BELT OR COG GEAR

MAGNETIC PARTICLE LIQUID PENETRANT CLEANLINESS PRIOR TO FINAL ASSEMBLY

COUPLING MANUFACTURER SOLEPLATES BY PUMP MANUFACTURER EXTENDED FOR SUBPLATES BY PUMP MANUFACTURER DRAIN-RIM LEVELING PADS DRAIN-PAN SUITABLE FOR COLUMN MOUNTING BASEPLATE SKID

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS TESTS HYDROSTATIC PERFORMANCE NPSH OTHER REQ'D W/T OBS

SUITABLE FOR EPOXY GROUT

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar)


1 2 MAXIMUM FRAME RATING: 3 4 MAXIMUM PRESSURE RATING 5 CRANKSHAFT MATERIAL 6 NO. OF MAIN BEARINGS 7 TYPE OF MAIN BEARINGS 8 INTERNAL GEARS 9 10 GEAR RATIO GEAR SERVICE FACTOR YES NO (kW) @ (barG) (rpm) POWER FRAME

CLIENT JOB NO. PAGE


TYPE: MANUAL AUTOMATIC CAPACITY CONTROL: FLOW BYPASS ONLY VARIABLE SPEED ONLY COMBINATION REMOTE LOCAL

ITEM NO. 3 OF 6 REQ'N NO.


CONTROLS SIGNAL: PNEUMATIC ELECTRONIC

VENDOR FURNISHES CS GOVERNOR & VALVE VENDOR TO FURNISH CONTROL PANEL FREESTANDING TACHOMETER REQUIRED ON UNIT OTHER TYPE

11 POWER END LUBRICATION: 12 TYPE 13 OIL PUMP: 14 15 16 MAIN AUXILIARY DRIVEN BY SPLASH POSITIVE PRESSURE GRAVITY

OTHER PURCHASE REQUIREMENTS NAMEPLATE UNITS U.S. CUSTOMARY SI

VENDOR REVIEW FURNISHED PROCESS PIPING

VENDOR REVIEW PIPING DRAWINGS VENDOR FURNISHED PULSATION SUPPRESSION DEVICES MAKE MODEL VENDOR FURNISHED RELIEF VALVE INTERNAL (barG) RELIEF VALVE SETTING (PSIG LIQUID-FILLED PRESSURE GAUGES REQUIRED TECHNICAL DATA MANUAL REQUIRED DRIVERS MAXIMUM SOUND PRESSURE LEVEL @ (m) DBA EXTERNAL

17 OIL FILTER: 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 REQUIRED NO. OF BELTS SIZE OF BELTS CHAIN DETAILS TOTALLY ENCLOSED GUARD SLIDE RAILS FOR ADJUSTMENT REQUIRED MANUFACTURER MODEL TYPE SERVICE FACTOR RATING V-BELT OR CHAIN DRIVE STEAM TURBINE OTHER (SEE SEPARATE DATA SHEETS) GEAR REDUCER MOTOR MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED (kW) VOLTS HERTZ ENCLOSURE (rpm) PHASE SERVICE FACTOR (rpm) (rpm) TYPE FILTRATION SIZE OIL COOLER TYPE SIZE

OVERSIZE NOZZLE MATING PARTS BY VENDOR QUENCH-TYPE GLANDS REQUIRED PROVIDE PACKING COLLECTION CHAMBER PROVIDE LANTERN RING PURGE SIZE OIL HEATER CONNECTION REQUIRED DISTANCE PIECE COVERS SAFETY GUARDS LOUVERED WEATHER COVERS ADDITIONAL OIL SYSTEM ITEMS FLOW INDICATOR STRAINER PRESSURE GAUGES OTHER TEMPERATURE GAUGES SOLID COVERS

OIL HEATER REQUIRED STEAM ELECTRIC

MECHANICAL LUBRICATION REQUIRED MINIMIM DESIGN METAL TEMPERATURE GEARS COMPLY WITH API 613 (C) API 677

API 671 COUPLINGS AND GAUGES REQUIRED PREPARATION FOR SHIPMENT DOMESTIC EXPORT EXPORT BOXING

OUTDOOR STORAGE MORE THAN 6 MONTHS WEIGHTS PUMP BASE (kg) GEAR DRIVER

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar)


1 2 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD) THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE PROPOSAL PURCHASE

CLIENT JOB NO. PAGE 4 OF 6 ITEM NO. REQ'N NO.


SERVICE STAGE NO. AS BUILT

3 APPLICABLE TO: 4 FOR/USER 5 SITE/LOCATION 6 PUMP SERVICE 7 PUMP MFG. 8 SUPPRESSOR MFG. 9 NOTE: 10 11

AMBIENT TEMPERATURE MIN/MAX NUMBER OF PUMPS MODEL/TYPE

(C)

Data Completed Purch.

By Pump/Supp. Mfg. w/Proposal

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

12 TOTAL NUMBER OF SERVICES AND /OR STAGES 13 14 15 16 17 18 19 HYDROTEST 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 COMBINATION INLET SUPP SEPARATOR/INTERNALS NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE MIN. REQ'D WORKING PRESSURE & TEMPERATURE NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel. The actual Mawp is to be shown on pg. 5 line 11 and on the U1A Forms. (barG) @ (C) (barG) @ (C) (bar) / (bar) / % % (bar) / (bar) / % % YES PUMP MANUFACTURER'S RATED CAPACITY LINE SIDE OPERATING PRESSURE OPERATING TEMP WITHIN SUPRESSORS ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS P INLET INLET (bar) / INLET SUPPRESSOR NO / YES NO LIQUID HANDLED -SEE DATA SHEET PG. 1 PUMP DATA, THIS SERVICE OR STAGE ONLY NOTES: BORE DIA PUMP VALVE DATA TYPE SPRING PRELOAD FULL PROJECTED AREA NORMAL OPERATING CORR. PRESENT (DESCRIBE) SPECIFIC GRAVITY COMPRESSIBILITY% OPERATION N PARALLEL W/ (m/h) (barG) (C) % P DISCHARGE DISCHARGE (bar) / DISCHARGE SUPPRESSOR / YES NO (barG) (C) % LIFT (mm) WEIGHT (g) LIFT AREA (mm) STROKE (mm) RPM OPERATING AND SUPPRESSOR DESIGN DATA NUMBER OF CYL. INTERNAL PASSAGES WITNESS OBSERVE DESIGN APPROACH: 1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM 2 ACOUSTIC SIMULATION STUDY STUDY TO BE WITNESSED: YES NO ASME CODE STAMP STATE/COUNTRY/PROVINCE OF CODE AND REGULATIONS APPLY

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE RADIOGRAPHY (X-RAY OF WELDS): SHOP INSPECTION NONE SPOT 100% IMPACT TEST SPECIAL WELDING REQUIREMENTS

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL PAINT SPEC

(kg) SPRING RATE

EFF. FULL LIFT AREA

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PUMP MFG'S SUPP. OUTLINE OR DRAWING NO. SUPPRESSOR MFG'S OUTLINE OR DRAWING NO. INSPECTION OPENINGS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING VENT CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING DRAIN CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING PRESSURE CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING TEMPERATURE CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING CYL NOZZLE MAIN BODY LINE SIDE FLANGE, PUMP FLANGE(S),QTY: FLANGE FINISH, SUPPORTS, TYPE/QUANTITY PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D) THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE CONSTRUCTION REQUIREMENTS & DATA BASIC MATERIAL REQUIRED, CS, SS, ETC. ACT.MAT.,ASTM OR SA DESIGNATION SPECIAL HARDNESS LIMITATIONS Rc CORROSION ALLOW. WALL THICKNESS, NOM. SHELL DIA x OVERALL LGTH. PIPE OR ROLLED PLATE CONSTRUCTION ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE MAX EXPECTED PRESSURE DROP P, % LINE PRESS WEIGHT, EACH INSUL NUTS & ALLOW. FOR INSULATION REQUIRED EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS BASED ON FINAL SUPPRESSOR DESIGN YES REQUIRED SHELL/HEAD SHELL/HEAD NO

CLIENT JOB NO. PAGE 5 OF 6 ITEM NO. REQ'N NO.


SERVICE STAGE NO. INLET SUPPRESSOR DISCHARGE SUPPRESSOR

/ SHELL & HEADS WELDS (mm) (mm) x PIPE (bar) @ P (bar) / (mm) / (mm) (m) x PIPE (C) % (kg) YES NO YES P (bar) @

/ SHELL & HEADS WELDS IN. (mm) / (mm) / (mm) (m)

ROLLED PLATE

ROLLED PLATE (C) % (kg) NO

(bar) /

%/

%/

CONNECTION REQUIREMENTS & DATA SIZE RATING/FACING/TYPE SIZE RATING/FACING/TYPE SPECIAL (SPECIFY) PER ASME 16.5 YES NO BLINDED YES NO BLINDED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

OTHER DATA AND NOTES

45 NOTES* = AS BUILT 46 47 48 49 50 51 52 53 54 55 56 57

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - FLOW TRANSMITTERS (DIFF. PRESSURE TYPE)
1 INSTRUMENT MARK NUMBER

CERT

PMT

GENERAL DATA

SERVICE

ENGG

3 4 5 6

P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

7 8

PROCESS DATA

PROCESS FLUID

10 CORROSIVE COMPOUNDS 11 MAXIMUM TEMPERATURE 12 MAXIMUM PRESSURE 13 PULSATING FLOW 14 15 TRANSMISSION TYPE
oF

DESCRIPTION

PSIG

YES

NO

16 MAX. ALLOWABLE AMBIENT TEMP 17 MOUNTING 18 OUTPUT SIGNAL RANGE 19 AIR SUPPLY 20 21 TYPE

PSIG

ELEMENT

22 MATERIAL 23 CALIBRATED RANGE 24 RANGE LIMITS 25 OVERRANGE PROTECTION UP TO 26 27 MATERIAL (WETTED PARTS)

DATE.

INCHES H2O

INCHES H2O PSIG

BODY

DISCIPLINE ENGINEER

MECHANICAL DATA

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 155 by Form N


oF

ELECTRONIC PNEUMATIC

GENERAL

28 MAX. ALLOWABLE TEMPERATURE 29 MAX. ALLOWABLE PRESSURE 30 PROCESS CONN. SIZE & TYPE 31 32 ELECTRICAL AREA CLASSIFICATION

oF

PSIG

DATE: PROJECT ENGINEER

HOUSING

DATE: CERTIFIED

33 ENCLOSURE TYPE 34 CONDUIT CONN. SIZE 35 AIR CONN. SIZE 36


(IN ACC. WITH ANSI-B2.1) (IN ACC. WITH ANSI-B2.1)

NPT/ NPT/

DATE:

ACCESSORIES

CONSTRUCTION AGENCY

37 INTEGRAL JUNCTION BOX WITH INDICATOR 38 INDICATOR SCALE RANGE 39 40 41 42 43

YES

NO

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

44 45
DATE: BY:

46 47

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: 1. MANUFACTURER AND MODEL NUMBER SHALL NOT BE FILLED IN UNTIL COMPETITIVE PROCUREMENT HAS BEEN COMPLETED.

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 155 YERP 8020-111-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - METERING ORIFICE CALCULATION CONVENTIONAL UNITS
TAG NO. 1 2 3 4 5 6 7 8 9 10 11 FLUID MEASUREMENT UNITS BASE CONDITIONS BASE SPECIFIC GRAVITY STEAM QUALITY NORMAL FLOW AT BASE COND. NORMAL FLOW IN WEIGHT UNITS METER MAX FLOW AT BASE COND. METER MAX FLOW IN WEIGHT UNITS METER MINIMUM FLOW COMPRESSIBILITY RATIO MOLECULAR WEIGHT OPERATING PRESSURE OPERATING TEMPERATURE OPERATING GRAVITY (LIQ) OPERATING DENSITY OPERATING VISCOSITY DENSITY CALCULATION k=Cp/Cv Z f Zb Mw Pf Tf Gf Qn Wn Qm Wm Pb Tb Gb

PMT

SERVICE 18 19 20 21 22 23 24 25 26 27 28 29 30 METER DIFFERENTIAL METER MANUFACTURER METER TYPE NOM PIPE SIZE WALL THICKNESS INTERNAL PIPE DIAMETER CHART GRAD. CHART FACTOR D h

ENGG

CERT

PRESSURE TAKE-OFF LOCATION TYPE OF TAPS TYPE OF PLATE PLATE MATERIAL DRAIN VENT HOLES DIAMETER PLATE THICKNESS RATING TYPE OF FLANGES d2

DESCRIPTION

12 13 14 15 16 17 31

DENSITY LIQUID: 32

= Gf X 62.37 =

CALCULATION OF REYNOLDS NO.

LIQUIDS (VOLUME)
Qn X Gb REd =B
DATE.

GASES (VOLUME)
Qn X Mw REd =B

D X f X e

33
REV NO.

CORRECTIONS

ed c u od re, r p s twa i m f r o o f S This Intools o. 157 by Form N


X 62.37 = LB/FT DENSITY GAS:

f f

f =

2.699 X Gb X Pf Tf X Zf

2.699 X

= LB/FT

B=

PCI 101.04 SUPPLEMENT 1, ADDENDUM 4, TABLE 11 e = REd =

WEIGHT UNITS
REd =B

Wn

D X f X e

D X f X e

I PLATE THERMAL EXPANSION Tf = II VISCOSITY


DISCIPLINE ENGINEER

(R - 460) = Fr = 1 + E / REd = k = Cp / Cv =

Fa =

E= h / 2Pf = Fpv = Zb /

III EXPANSION COEFFICIENT IV SUPER COMPRESSIBILITY

Y= Fpv =

Zf

DATE: PROJECT ENGINEER

34

CALCULATION OF ORIFICE BORE

A=

PCI 101.04 SUPPLEMENT 1, ADDENDUM 4, TABLE 11

LIQUIDS (VOLUME)
Qm X Gb Ko = A X D X Fa X Fr Gf X

GASES (VOLUME)
Qm X

DATE: CERTIFIED

Ko = h

Gb X Tf A X D X Fa X Fr X Y X Fpv Pf X h

WEIGHT UNITS
Wm Ko = A X D X Fa X Fr X Y X

Ko =
DATE: CONSTRUCTION AGENCY

= 35 DRAIN VENT HOLE CORRECTION

d=DX=

INCH

DATE: OPERATION

d=

d1 - 2 (d2)

INCH

DATE:

EDSD VERIFICATION

CONTROL NUMBER

NOTES: 1 PCI 101.04 SUPPLEMENT 1, ADDENDUM 2 2 ALL ORIFICE PLATES SHALL COMPLY WITH SAUDI ARAMCO STANDARD DRAWING AB-036094

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 157 YERP 8020-115-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - VENTURI TUBE SPECIFICATION & CALCULATION
1 INSTRUMENT TAG NUMBER 34 NOMINAL PIPE SIZE & SCHEDULE IN IN

PMT

CERT

2 3 4 5 6 7 8 9

P&ID NUMBER SERVICE LINE NUMBER MANUFACTURER REQUISITION NUMBER

PIPE && DESIGN DATA

GENERAL DATA

35 PIPE INTERNAL DIAMETER (D) 36 CHART GRADUATION / FACTOR 37 METER DIFFERENTIAL (hm)

ENGG

in w.c.

38 PERMANENT PRESSURE LOSS (% OF hm) 39 PUMPING ENERGY LOSS 40 TOLERANCE IN MEASUREMENT 41 PIPE ROUGHNESS 42 43 THERMAL EXPANSION (Fa) HP

PROCESS FLUID FLOW UNITS (METER READING)

10 BASE CONDITION PRESSURE (Pb) PSIA

12 NORM. FLOW AT BASE COND. (Qn)


DESCRIPTION

13 NORM. FLOW IN WEIGHT (Qn) 14 METER MAX. FLOW @ BASE COND. (Qm) 15 METER MAX. FLOW IN WEIGHT (Wm) 16 MIN. FLOW AT BASE COND. (Qo) 17 MIN. FLOW IN WEIGHT (Wo)

CALCULATION

18 OPERATING ABS.PRESSURE (Pf) 19 OPERATING ABS. TEMP. (Tf) 20

PSIA R

21 SPEC. GRAVITY @ BASE COND. (Gb) 22 SPEC. GRAVITY @ FLOWING COND (Gf) 23 GAS SPECIFIC GRAVITY (G) 24 RELATIVE MOLECULAR WEIGHT (Mw) 25 STEAM SPECIFIC WIGHT (yf) LB/FT

CONSTRUCTION

ed c u od re, r p s twa i m f r o o f S This Intools o. 159 by Form N


45 EXPANSION FACTOR (Y2) 46 LIQUID COMPRESSIBILITY (Fp) 47 API GRAVITY 48 AVARAGE BOILING POINT 49 LIQUID CRITICAL PRESS. (Pca) 50 LIQUID CRITICAL TEMP. 51 52 TUBE MATERIAL 53 THROAT LINING 54 FLANGES: RATING & FACING 55 INLET CONE ANGLE 56 OUTLET CONE ANGLE 57 VENTURI: FULL OR TRUNCATED 58 ANNULAR CHAMBER 59 FLOW CALIBRATION REQUIRED 60

CORRECTIONS

11 BASE CONDITION TEMP. (Tb)

44 REYNOLDS CORRECTION (Fc)

PSIA R

DATE.

26 27 ABSOLUTE VISCOSITY (f)

INSTALLATION

REV NO.

28 COMPRESS. RATIO @ BASE COND. (Zb) 29 COMPRESS. RATIO @ FLOW. COND. (Zf) 30 CRITICAL TEMPERATURE
DISCIPLINE ENGINEER

61 ORIENTATION: HOR/VERT; FLOW UP/DOWN 62 AVAILABLE STRAIT SPACE IN LAYOUT 63 TOTAL VENTURI TUBE LENGTH 64 REQD. LENGTH STRAIGHT RUN UPSTREAM 65 66

R PSIA

31 CRITICAL PRESSURE (Pc) 32 SPECIFIC HEAT RATIO K=Cp/Cv

DATE: PROJECT ENGINEER

33

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

DATE:

CALCULATION(S)

1. VENDOR SHALL PROVIDE DETAILED SIZING CALCULATION OF VENTURI TUBE. NOTES

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 159 YERP 8020-116-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - TURBINE METERS
1 2 TYPE OF INSTRUMENT INSTRUMENT TAG NUMBER

CERT

PMT

ENGG

GENERAL DATA

SERVICE

4 5 6 7 8 9 10

P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO. LINE NO. LINE SIZE SCHEDULE NO. LINE / FLANGE RATING

DESCRIPTION

11 12

13 14 15 16 17 18 19 20 21 22 FLUID FLOW RATE PRESSURE TEMPERATURE S.G. VISCOSITY % SOLIDS AND TYPE MODEL NO. METER SIZE END CONNECTIONS ROTOR (UNI OR BIDIRECTION) NORMAL METER RANGE HOUSING / FLANGES ROTOR HUB ROTOR BLADES ROTOR RIMS RIM BUTTONS MAX. / NORMAL / MIN. MAX. / NORMAL / MIN. MAX. / NORMAL / MIN. MAX. / NORMAL / MIN. MAX. / NORMAL / MIN.

BODY

23 24 25 26

ed c u od re, r p s twa i m f r o o f S This Intools o. 161 by Form N


-

REV NO.

DATE.

SERVICE CONDITIONS METER MATERIAL


DISCIPLINE ENGINEER PROJECT ENGINEER

27 28 29 30 31 32

DATE:

PULSES / BBL PRE-AMP REQUIRED PRE-AMP MODEL NO. AREA CLASSIFICATION MAX. AMBIENT TEMPERATURE RECEIVER TYPE RECEIVER LOCATION AREA CLASSIFICATION ELECTRICAL REQUIREMENTS MODEL NO. MANUFACTURER F

PICK-UP

33 34 35 36

YES

NO

DATE: CERTIFIED

DATE:

37

RECEIVER INSTRUMENT

CONSTRUCTION AGENCY

38 39 40 41 42 43

DATE: OPERATION

DATE:

EDSD VERIFICATION

44
CONTROL NUMBER

K FACTOR (PULSES / BBL)

45 46
DATE: BY:

NOTES: 1 THIS SPECIFICATION SHEET IS TO BE USED IN CONJUCTION WITH 34-YERP-AMSS-117

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 161 YERP 8020-117-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - LIQUID POSITIVE DISPLACEMENT METERS
1 2 3 SERVICE TAG NUMBER

CERT

PMT

GENERAL

ENGG

4 5 6 7 8 MATERIAL SOURCE 9 10 11 12 FLUID TEMPERATURE OPER. / MAX. PRESSURE OPER. / MAX. C(F) kPa (PSIG) AMS STOCK NO. P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO.

DESCRIPTION

13

RELATIVE DENSITY AT 15 C (60 F) / OPER. TEMP. VISCOSITY AT 15 C (60 F) / OPER. TEMP. FLOW RATE MIN. / MAX. FLOW RATE NORMAL FLOW UNITS CORROSIVE COMPOUNDS COEFFICIENT OF EXPANSION MAXIMUM ALLOWABLE DP LINE SIZE & SCHEDULE NUMBER kPa (PSI) inch mPa.s (CP)

PROCESS DATA

14 15 16 17 18 19 20 21 22 23 24 25

BODY CONNECTION SIZE CONNECTION RATING, FACING TYPE OF ELEMENT TEMPERATURE AND PRESSURE RATING FLOW ARTE RANGE TOTALIZED UNITS

inch

ed c u od re, r p s twa i m f r o o f S This Intools o. 163 by Form N


-

DATE.

26 27 28

REV NO.

30 31 32 33 34 35

MATERIALS

29

OUTER HOUSING MAIN BODY COVER ROTATING ELEMENT SHAFT BLADES

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

METETR

BEARING TYPE AND MATERIAL TYPE OF COUPLING ENCLOSURE ELECTRICAL CLASSIFICATION POWER SUPPLY CONDUIT CONNECTION SIZE inch

DATE: CERTIFIED

36 37 38

DATE: CONSTRUCTION AGENCY

39 40 ZERO SET REGISTER NON-RESET TOTALIZER PRINTING MECHANISM SET TRAP YES/NO | NO. OF DIGITS YES/NO | NO. OF DIGITS

YES YES YES YES YES

NO NO NO NO NO

COUNTER

41 42 43 44 45

DATE: OPERATION

DATE:

SHUT-OFF VALVE SWITCH SWITCH RATING TRANSMITTER TYPE TRANSMITTER OUTPUT AIR ELIMINATOR STRAINER SIZE & MESH SINGLE OR 2-STAGE

46 EDSD VERIFICATION
CONTROL NUMBER

47

OPTIONS

48 49 50 51 52

DATE:

BY:

YES

NO

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: 1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-1118 ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 163 YERP 8020-118-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - RESTRICTION ORIFICE CALCULATION & SPECIFICATION
TAG 1 NO. 1 2 3 NORMAL FOW (WEIGHT UNITS) 4 5 6 7 8 9 10 BASE CONDITIONS BASE SPEC. GRAVITY OPER. UPSTREAM PRESSURE OPERATING TEMPERATURE OPERATING SPECIFIC GRAVITY OPERATING DENSITY W 13 PRESSURE DROP 14 NOMINAL PIPE SIZE 15 PIPE WALL THICKNESS 16 ACTUAL INTERNAL DIAMETER 17 PLATE MATERIAL 18 PLATE THICKNESS 19 PLATE BORE 20 T (INCH) d (INCH) INCH D (INCH) Dp (PSI) Tb (F) Pb (PSIA) Gb Pf (PSIA) Tf (F) Gf FLUID MEASUREMENT UNITS NORMAL FLOW (VOL. UNITS) Q SERVICE 11 MOLECULAR WEIGHT SPECIFIC GRAVITY REL. TO AIR 12 COMPRESSIBILITY FACTORS Zf MW G Zb

ENGG

CERT

PMT

f (LB/FT)

OPERATING ABSOLUTE VISCOSITY f (Cp) CALCULATION DENSITY DENSITY LIQUID:

DESCRIPTION

21

= Gf X 62.37 =

X 62.37 = LB/FT

DENSITY GAS:

f =

2.699 X G X Pf Tf X Zf

2.699 X X

= LB/FT

22 CORRECTIONS I II

PLATE THERMAL EXPANSION

VISCOSITY (FOR LIQUID ONLY) B=

III EXPANSION COEFFICIENT


DATE.

IV EXPANSION COEFFICIENT

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 164 by Form N


Tf = R tf = F Fa = Q X Gf e = REd =B D X f X e E= REd = Fr = 1 + E / REd = 1 + k = Cp / Cv = Fpv = / DP / k Pf = Y= Zb / Zf Fpv = A=

W D X f X e

or REd =B

= Fr =

23
DISCIPLINE ENGINEER

CALCULATION OF ORIFICE BORE

LIQUIDS (VOLUME)
Ko = Q X Gb A X D X Fa X Fr X Gf X

GASES (VOLUME)
Ko = DP QX

WEIGHT UNITS
X

DATE: PROJECT ENGINEER

Tf

A X D X Fa X Y X Fpv X Pf X

Ko = DP

W A X D X Fa X Fr X DP X

DATE: CERTIFIED

Ko =

=
DATE: CONSTRUCTION AGENCY

d=DX=

INCH

NOTES

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 164 YERP 8020-124-ENG J

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP 8020-200-ENG (12/07) ENGG CERT PMT OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET 1 INSTRUMENT MARK NUMBER 2 SERVICE 3 P&ID NUMBER 4 MANUFACTURER 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
MODEL NUMBER MATERIAL SOURCE REQUISITION NO. AMS STOCK NO.

PRESSURE TRANSMITTERS - SMART (ABS,GAGE,& DP)

GENERAL DATA

DESCRIPTION

PROCESS FLUID CORROSIVE COMPOUNDS MAXIMUM TEMPERATURE MAXIMUM PRESSURE ELECTRICAL AREA CLASSIFICATION OPERATING PRESSURE OUTPUT SIGNAL RANGE (4-20mA / DIGITAL) COMMUNICATIONS PROTOCOL SENSOR TYPE DIAPHRAGM MATERIAL RANGE LIMITS SET RANGE FACTORY CONFIGURATION SPECIAL FACTORY CALIBRATION OVERRANGE LIMIT TOTAL RMS ERROR STABILITY MAXIMUM AMBIENT TEMPERATURE F PSIG PSIG PSIG F PSIG

COMM

APPLICATION DATA

DISCIPLINE ENGINEER
DATE:

PROJECT ENGINEER
DATE:

TRANSMITTER DATA BODY PERFORMANCE

CERTIFIED

MATERIAL (WETTED PARTS) BURST PRESSURE PSIG PROCESS CONNECTION SIZE & TYPE MEET NACE MR-01-75 ENCLOSURE TYPE ELECTRICAL CONNECTION SIZE MOUNTING INDICATOR(NONE/REMOTE/INTEGRAL)
INDICATOR SCALE RANGE(ANALOG/DIG/ENGR UNITS)

ed c u od e, r p s war i m or Soft f s i Th ntools 3 by I No. 20 Form


YES NO YES NO
NPT/

DATE: CONSTRUCTION AGENCY

REV NO.

ELEMENT

DATE

YES

NO

HOUSING

DATE:

NPT/

OPERATIONS
DATE: CONTROL NUMBER

ACCESSORIES

INDICATOR MAXIMUM AMBIENT TEMPERATURE SPECIAL TRANSMITTER FEATURES VALVE MANIFOLD (NONE / TYPE)

EDSD VERIFICATION

DATE:

BY:

COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

NOTES:
1.PRESS."INSTRUCTIONS" TAB OF THIS FILE TO SEE THE INSTRUCTIONS TO FILL THIS FORM.

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.

OF THIS DRAWING IS

ISS FOR

DWG.TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

REV. NO.

ISS
YERP

of

01

NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP.

JOB NO. 2067 DOC. NO.

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PRESSURE AND DIFFERENTIAL PRESSURE GAUGES
1 INSTRUMENT TAG NUMBER

CERT

PMT

SERVICE

ENGG

GENERAL DATA

3 4

P&ID NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

5 6 7 8 9 MANUFACTURER MODEL NUMBER TYPE:

DESCRIPTION

10

PROCESS FLUID: SOUR SERVICE PRESSURE: OPERATING TEMPERATURE: OPERATING (COMPLY WITH NACE MR-01-75) MAX. MAX. kPa(ga)(PSIG) C (F) kPa(ga)(PSIG)

LIQUID

GAS

PROCESS

11 12 13 14 15 16 17

PROCESS EQUIPMENT PRESSURE RATING

PRESSURE ELEMENT TYPE PRESSURE ELEMENT MATERIAL MOVEMENT MATERIAL RANGE ZERO ADJUSTMENT SPAN ADJUSTMENT NOMINAL REQUIRED ACURACY GAUGE DIAL SIZE HOUSING mm (in.) (FROM / TO) kPa(ga)(PSIG)

18 19 20 21 22

DATE.

23

24
REV NO.

MATERIAL

STEM WINDOW: GLASS OR PLASTIC

ed c u od re, r p s twa i m f r o o f S This Intools o. 166 by Form N

HOUSING

ELEMENT

25 26 27 28 29

MOUNTING: PROCESS CONN SOLID FRONT BLOWOUT PROTECTION

STEM SURFACE (in) NPT

FLUSH

DISCIPLINE ENGINEER

OTHER (SPECIFY)

BOTOM OR BACK
DATE: PROJECT ENGINEER

(BACK / DISC)

DATE: CERTIFIED

30 31 32 DIAPHRAGM SEAL DIAPHRAGM SEAL MATERIAL DIAPHRAGM CHAMBER MATERIAL OIL OR GLYCERINE FILLED MOVING PISTON DAMPENER RESTRICTING ORIFICE SNUBBER RED MARKING ON DIAL kPa(ga)(PSIG)

YES

NO

DATE: CONSTRUCTION AGENCY

33 34

YES YES YES YES

NO NO NO NO

OPTIONS
DATE:

35 36 37 38 39

DATE: OPERATION

DATE:

40 EDSD VERIFICATION
CONTROL NUMBER

41 42
BY:

NOTES:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 166 YERP 8020-212-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PRESSURE AND DIFFERENTIAL PRESSURE SWITCH
INSTRUMENT TAG NUMBER SERVICE P&ID NUMBER

ENGG

CERT

PMT

GENERAL

1 MATERIAL SOURCE 2 MAKE 3 TYPE: 4 SETTING

REQ. NO. MFR. PRESSURE SET IN FIELD TYPE (specify) VACUUM FACTORY SET

AMS STOCK NO. MODEL NO. COMPOUND INTERNAL EXTERNAL DIFF. PRESSURE DIAL

PROCESS

5 FLUID

LIQUID

GAS

CORROSIVE COMPOUNDS (specify) 6 PRESSURE


kPa(ga)(PSIG)

OPERATING OPERATING MATERIAL (specify)

MAXIMUM MAXIMUM CERTIFICATION (check one) NEMA TYPE / IEC IP

7 TEMPERATURE
DESCRIPTION

C (F)

CASE

8 ENCLOSURE 9 MOUNTING 10 PROCESS CONN. 11 SWITCH TYPE 12 TERMINALS 13 ELECTRICAL CONN.

ELEMENT

14 TYPE 15 MATERIAL 16 RANGE 17 ACURACY 18 ZERO ADJUSTMENT 19

SWITCH MECHANISM
DATE.

20 DEAD BAND 21 TRANSM. TYPE 22 AIR PRESSURE 23 CONTACTS

ed c u od re, r p s ftwa i m or ls So 7 f s i Th Intoo o. 16 by Form N


NPTF
in

STEM

SURFACE

FLUSH BACK

OTHER (specify)

BOTTOM

BLIND NPTF

INDICATING / DIAL DIAMETER OTHER (specify)

SCREW TYPE INSIDE SWITCH HOUSING OR CONNECTION BOX in

DIAPHRAGM BRONZE

PISTON SS

BELLOWS ALOY ST.

OTHER (specify) OTHER (specify)

INTERNAL FIXED

EXTERNAL

AT LEAST 150% OF MAXIMUM OPERATING PRESSURE

ADJUSTABLE

PNEUMATIC SINGLE 3-WAY VALVE

ELECTRIC

SNAP ACTING:

SINGLE

DUAL

SPDT

OTHER (specify)

REV NO.

RATING:
DISCIPLINE ENGINEER

10 A @ 125 V / 60Hz

400 MA @ 125 VDC

RESISTIVE

INDUCTIVE

24 CIRCUIT #1

kPa(ga)(PSIG)

SET POINT SWITCH ACTION: OIP CIP ODP CDP (SEE NOTE 1)

DATE: PROJECT ENGINEER

25 CIRCUIT #2

kPa(ga)(PSIG)

SET POINT SWITCH ACTION:

OIP YES

CIP NO

ODP

CDP

(SEE NOTE 1)

OPTIONS
DATE: CERTIFIED

26 COMPLY WITH

NACE MR-01-75

NOTES: 1 OIP: OPENS ON INCR. PRESSURE; CIP: CLOSES ON INCR. PRESSURE ODP: OPENS ON DECR. PRESSURE; CDP: CLOSES ON DECR. PRESSURE

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 167 YERP 8020-213-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - LEVEL GAUGE GLASSES
1 2 INSTRUMENT TAG NUMBER SERVICE P&ID NUMBER MANUFACTURER MODEL NO. REQUISITION NO. MATERIAL SOURCE 7 8 9 10 11 AMS STOCK NO. ELECTRICAL AREA CLASSIFICATION ENCLOSURE: NEMA OR IEC NO. PROCESS FLUID: UPPER / LOWER COLOR OF FLUID CORROSIVE COMPOUNDS SOUR SERVICE (PER NACE MR-01-75) PRESSURE: OPER | MAX. TEMPERATURE: OPER | MAX. kPa (psig) C(F)

CERT

PMT

G E N E R A L

3 4 5 6

ENGG

P R O C E S S

12 13 14 15 16 17 18 19 20 21 22 23

DESCRIPTION

YES

NO

PRESSURE RATING CONNECTIONS: SIZE | TYPE CONNECTION: RATING | FACING CONNECTION ARRANGEMENT MATERIAL OF CONNECTIONS MATERIAL OF CHAMBER MATERIAL OF COVERS OVERALL LENGTH (SEE NOTE) SECTION: LENGTH | NUMBER VISIBLE GLASS LENGTH GLASS MATERIAL GASKET MATERIAL GLASS TYPE INTERNAL HEATING INTEGRAL LIGHTING (TRANS. ONLY) TUBE: TYPE | MATERIAL TUBE SIZE TUBE PROTECTION SCALE: SIZE | TYPE OVERALL LENGTH (SEE NOTE) STYLE MANUFACTURER MODEL NO. MATERIAL: | REQ. NO. SOURCE: | AMS STOCK NO. BODY MATERIAL TRIM MATERIAL PRESSURE RATING EQUIPMENT CONN. SIZE GAUGE CONN. SIZE BALL CHECK PACKING MATERIAL in. in. % mm (in) mm (in) mm (in) mm (in) in NPT

C H A M B E R

24 25 26 27 28 29 30

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 168 by Form N


REF YES YES TRA NO NO

DATE. DISCIPLINE ENGINEER

31 32

DATE: PROJECT ENGINEER

33 34

DATE: CERTIFIED

T U B E

35 36 37 38

DATE: CONSTRUCTION AGENCY

39

DATE: OPERATION

S H U T O F F V A L V E

40 41 42 43 44 45 46 47 48 49 50

DATE:

EDSD VERIFICATION

CONTROL NUMBER

DATE:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

YES

NO

NOTES: 1 REFER TO LIBRARY DRAWING DB-950046

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 168 YERP 8020-312-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - LEVEL INSTRUMENTS
1 2 3 INSTRUMENT TAG NUMBER TYPE OF INSTRUMENT SERVICE

PMT

CERT

XMTR PNEUMATIC

SWITCH ELECTRONIC

CONTROLLER SMART

ENGG

GENERAL DATA

4 5 6 7 8 9

P&ID NUMBER MANUFACTURER MODEL NUMBER TYPE / MODEL NO. REQUISITION NO. MATERIAL SOURCE AMS STOCK NO. AREA CLASS: GROUP, DIVISION ENCLOSURE: NEMA OR IEC NO. NACE MR-01-75 OR OTHER SEVERE SERVICE PRESSURE: OPER | MAX. TEMPERATURE: OPER | MAX. UPPER FLUID LOWER FLUID REL. DENSITY @ OPER. TEMP: UPPER | LOWER DISTANCE BETWEEN CONNECTIONS TYPE: INTERNAL | EXTERNAL BODY: CAGE MATERIAL | RATING CONN. SIZE: UPPER | LOWER CONN. TYPE: UPPER | LOWER CONN. ORIENTATION: UPPER | LOWER VENT SIZE | DRAIN SIZE ROTATABLE HEAD: YES | NO CALIBRATED RANGE DISPLACER DIA. AND LENGTH EXTENSION LENGTH DISPLACER MATERIAL | RATING CONNECTION SIZE | RATING | LOCATION TORQUE TUBE MATERIAL mm (in) mm (in) mm (in) in NPT mm (in) kPa (psig) C(F)

DESCRIPTION

10 11

SERVICE

12 13 14 15 16 17

BODY / CAGE

18 19 20 21 22 23 24 25

REV NO.

DISPLACER

ed c u od re, r p s twa i m f r o o f S This Intools o. 169 by Form N

DATE.

26 27 28 29 30 31 32 33 34

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

TORQUE TUBE

OTHER WETTED PARTS MATERIAL

DATE:

TRANSMITTER

CERTIFIED

OUTPUT RANGE | ON LEVEL INCR. OUTPUT WILL PWR. SUPPLY | OUTPUT LOAD AIR SUPPLY | OUTPUT CONNECTION NPT CONDUIT CONN. SIZE SWITCH CONTACT TYPE | RATING SET POINT SET POINT: LOCAL | REMOTE in NPT

INCR

DECR

35 36 37 38

DATE: CONSTRUCTION AGENCY

S/W

DATE: OPERATION

39 40 41 42

LOCAL

REMOTE

CONTROLLER

DATE:

PROP BAND RANGE RESET | RATE ACTION ANTI-RESET WIND-UP OUTPUT RANGE ON LEVEL INCR. OUTPUT WILL POWER SUPPLY | OUTPUT LOAD AIR SUPPLY | OUTPUT CONN. AUTO-MANUAL PANEL

43 44 45 46 47 48 49

EDSD VERIFICATION

CONTROL NUMBER

YES INCR
in NPT

NO DECR

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

INTG

SEPT

NOTES: ISS FOR


DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 169 YERP 8020-314-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNERYERP

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - AUTOMATIC TANK GAUGING EQUIPMENT
1 2 3 4 5 6 P&ID No. Manufacturer Gauge Model Number Material Source AMS Stock Number Instrument Tag Number Service 51 Level Sensor 52 Type 53 Level Sensor Diameter 54 Level Sensor Material 55 Measurement Range 56 Max. Instr. Range (Drum Capacity) 57 Guiding 58 Encoder Type

PMT

Float

Displacer

ENGG

CERT

GENERAL

7 8 9 10 11

Guidwires

Stilling Well Yes No

Requisition Number

GAUGE DESIGN

59 Multiple Temp. Element Selector 60 61 Level Alarm Switches No.1 62 Set Points 63 Power Supply 64 Area Classification 65 Electrical Enclosure NEMA or IEC No 66 Conduit Connection NPT No.3

No.2 No.4

12 Process Fluid
DESCRIPTION

13 Pressure Nor/Max 14 Temp Nor/Max

PROCESS

15 16 17 Rel. 18 Dens. 19 20 21 Tank Tag Number 22 Tank Shape 23 Normal Max/Min

Cylindrical

TEMPERATURE ELEMENT

24 Tank Dimensions: Height, Diameter 25 Top Size, Rating Connection 26 For Elevation 27 Stilling 28 Well 29 30 Sensor Well 31 32 Roof Type 33 34 35
DATE: CERTIFIED

Type Diameter Height Diameter

Exclusively for Gauging Purposes Existing Guide Pole for Floating Roof

REV NO.

TANK

ed c u od re, r p s twa i m f r o o f S This Intools o. 170 by Form N


68 External Components 69 70 71 72

67 Suspending Wire: Tape, Guidewires

Sperical

73 Temperature Element: Tag Number 74 Type

SPOT

Averaging

75 Resistance Element(s) Material 76 Thermowell Material

DATE.

77 Thermowell Connection: Length 78 Supplied by 79 80 81

Gauge Vendor

Other

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

Auxilliary Field Mounted Equipment

Cone Floating

Dome Other

82 83 Local/Level 84 Repeater 85 86 87 88 Instrument Tag Number Manufacturer Model Number No of Tanks Connected No of Tanks Capacity Area Class No of Digits Elect. Encl. Units

36 37 Gauge Location 38

1.4m Above Grade Gauge Vendor

Tank Top Others CONTROL ROOM EQUIPMENT

Supplied by

DATE: CONSTRUCTION AGENCY

39 Isolation Valves 40

Type: Size, Rating Material: Body, Trim

89 Multiple Task Unit 90 91 92 93 94 Individual Task Unit 95 96 97 98 Peripherals 99 100

INSTALLATION

41 42 43 44 Meter Head 45 46 Supplied by

DATE: OPERATION

Gauge Vendor

Others

Height, Diameter Flange Rating Material Accessories Level Glass Bleeder Valve

Instrument Tag Number Manufacturer Model Number No of Digits Units

DATE:

EDSD VERIFICATION

CONTROL NUMBER

Press Gauge Yes Yes No No

47
DATE:

48 Power Isolation Switch


BY:

49 50

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUNCTION WITH 34-YERP-AMAA-318

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 170 YERP 8020-318-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - AUTOMATIC TANK GAUGE - RADAR
1 2 3 INSTRUMENT TAG NUMBER SERVICE P&ID No. MANUFACTURER MODEL NUMBER MATERIAL SOURCE REQUISITION NO. AMS STOCK NO 51 ISOLATION BLOCK VALVE 52 PRESSURE SENSOR/TRANSDUCER 53 WEATHER PROTECTION HOOD

CERT

PMT

GENERAL DATA

ENGG

4 5 6 7 8 9 10

ANTENNA UNIT TRANSMISSION SPHERICAL Dome Other


CM(IN) C(F) C(F) CM(IN) mm

54 CURRENT LOOP CARD 55 BARRIER UNIT CARD 56 SDAU CONNECTION CABLE 57 POWER CONNECTION CABLE 58 59 60 61 FIELD COMMUNICATION SIGNAL TYPE

11 PROCESS FLUID 12
DESCRIPTION

PRESSURE

NORMAL

kPa(PSIG)

62 PROTOCOL 63 COMMON MODE REJECTION 64 CABLE TYPE 65 MAX ALLOWABLE CABLE LENGTH 66 MAX ALLOWABLE RESISTANCE 67 68 69 70

13

MAXIMUM kPa(PSIG)

PROCESS DATA

14 15 16 17 18 RELATIVE 19 DENSITY 20 21 TANK TAG NUMBER 22 TANK SHAPE 23 TANK 24 DIMENSIONS NORMAL MAX kPa(PSIG) MIN TEMPERATURE NORMAL MAXIMUM

71 REFERENCE PIN KIT

CYLINDRICAL
HEIGHT DIAMETER M(FT-IN) M(FT-IN)

72 REFERENCE PINS

73 SUPPORT PLATES 74 CLAMPS 75 76 77 78 79 80 81

25 STILLING WELL DIAMETER 26 Roof Type 27 28 NOZZLE SIZE

REV NO.

DATE.

Cone Floating

ed c u od re, r p s twa i m f r o o f S This Intools o. 171 by Form N

TANK DATA MEASURING SPEC


DISCIPLINE ENGINEER

29 FLANGE RATING 30 31 INSTRUMENT ACCURACY 32 MEASURING RANGE

DATE: PROJECT ENGINEER

33 MEASURING Resolution (Level) M(FT-IN) 34 TEMPERATURE RANGE C(F)

MISCELLANEOUS

M(FT-IN)

82 83 84 85 86 87 88 89 90 91 92 93 94 95

35 PRESSURE RANGE (Sealing) kPa(PSIG) 36 37 38 ANTENNA TYPE

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

39 ANTENNA SIZE 40 ANTENNA UNIT MATERIAL

ANTENNA UNIT

41 MEASURING PRINCIPLE 42 SIGNAL PROCESSING 43 OPERATING FREQUENCY 44 POWER SUPPLY 45 POWER RATING 46 ELECTRICAL CONNECTION SIZE NPT

DATE: OPERATION

DATE:

EDSD VERIFICATION

96 97

CONTROL NUMBER

47 DIMENSIONS 48 WEIGHT
DATE: BY:

KG(LBS)

98 99 100

49 AREA CLASSIFICATION 50 ENCLOSURE

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 171 YERP 8020-319-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP 8020-400-ENG (12/07) ENGG CERT PMT OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET 1 INSTRUMENT MARK NUMBER 2 SERVICE GENERAL DATA 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
P&ID NUMBER MANUFACTURER MODEL NUMBER MATERIAL SOURCE REQUISITION NO. AMS STOCK NO.

TEMPERATURE TRANSMITTER - SMART

ELEMENT

DESCRIPTION

ELEMENT TYPE (THERMOCOUPLE / RTD) ELEMENT SPECIFICATION


ASSOCIATED ELEMENT / THERMOWELL ISS NUMBER

OUTPUT SIGNAL RANGE (4-20mA /DIGITAL) COMMUNICATIONS PROTOCOL

COMM

INPUT RANGE LIMITS CONFIGURED RANGE FACTORY CONFIGURATION

F F

YES

TOTAL RMS ERROR STABILITY MAXIMUM AMBIENT TEMPERATURE F

DISCIPLINE ENGINEER
DATE:

TRANSMITTER DATA

ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE ELECTRICAL CONNECTION SIZE MOUNTING

PROJECT ENGINEER
DATE:

CERTIFIED

HOUSING

ed c u od e, r p s war i m or Soft f s i Th ntools 4 by I No. 20 Form


NO

DATE

PERFORMANCE

REV NO.

CONFIG
DATE: CONSTRUCTION AGENCY DATE:

INDICATOR (NONE/REMOTE/INTEGRAL) INDICATOR SCALE RANGE


INDICATOR MAXIMUM AMBIENT TEMPERATURE F

ACCESSORIES

SPECIAL TRANSMITTER FEATURES SPECIAL CALIBRATION REDUNDANT / DUAL ELEMENT INPUTS

OPERATIONS
DATE: CONTROL NUMBER

EDSD VERIFICATION

DATE:

BY:

COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO. OF THIS DRAWING IS

NOTES: 1. PRESS "INSTRUCTION" TAB OF THIS FILE TO SEE THE INSTRUCTIONS TO FILL THIS FORM.

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.

ISS FOR

DWG.TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

REV. NO.

ISS
YERP

of

01

NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP.

JOB NO. 2067 DOC. NO.

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - THERMOCOUPLE (T/C) ASSEMBLY
INSTRUMENT TAG NO. ASSEMBLY PROCESS 1 2 THERMOWELL FLUID P&ID NO.

PMT

CERT

NONE
TYPE (check item 18):

INCLUDED
(SEE FORM 8020-418-ENG)

OTHER(specify) GAS

ENGG

LIQUID

CORROSIVE COMPOUNDS (specify) 3 4 PRESSURE TEMPERATURE OPERATING OPERATING MAXIMUM MAXIMUM

ELEMENT

5 6 7

MAT`L SOURCE MAKE SHEATH ICE POINT RES. TYPE

REQ.NO. MFR. O.D. MATERIAL

AMS STOCK NO. MODEL NO.

BEADED INSULATORS GROUNDED


WIRE SIZE

DESCRIPTION

8 9

EXPOSED

ENCLOSED

UNGROUNDED

10 NUMBER

SINGLE SINGLE
REQ.NO. MFR.

DUPLEX DUPLEX

OTHER (specify) OTHER (specify)


AMS STOCK NO. MODEL NO.

TERMINAL BLOCK

11 TYPE

CONNECTION HEAD

12

MAT`L SOURCE

NONE

13 MAKE 14 TYPE 15 CONSTRUCTION

SCREW CAP & CHAIN


MATERIAL WEATHERPROOF

OTHER (specify)
CONDUIT CONNECTION SIZE EXPLOSIONPROOF:NEMA TYPE DIVISION In. NPT /IEC IP

DATE.

16 ENCLOSURE

REV NO.

ELECTRICAL AREA CLASSIFICATION: CLASS 17 EXTENSION


DISCIPLINE ENGINEER

NIPPLE SIZE

In. NPT: LENGTH "N"

UNION

SERVICE
DATE: PROJECT ENGINEER

18 PROC. FLUID

19 ROT. EQUIPM.

DATE: CERTIFIED

OPTIONS

20 COMPLY WITH

NACE MR-75-01

YES

NO

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ce u d o e r P s i twar m r f o F o S s i Th ntools By I No 172 Form


NOTES: 1 ALL THERMOCOUPLES SHALL COMPLY WITH ANSI MC96.1 ISS FOR
DWG. TYPE PLANT NO. INDEX

EDSD VERIFICATION

CONTROL NUMBER

"""A": T/C ELEMENT LENGTH"" """Y": T/C ELEMENT DIAMETER"" """N": CONNECTION HEAD EXTENSION LENGTH"" """T": THERMOWELL LAGGING EXTENSION LENGTH"" """U": THERMOWELL INSERTION LENGTH""

DATE:

BY:

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 172 YERP 8020-415-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - RESISTANCE TEMPERATURE DETECTOR (RTD)
INSTRUMENT TAG NO. ASSEMBLY PROCESS P&ID NO.

PMT

CERT

1
2

THERMOWELL FLUID

NONE LIQUID GAS

INCLUDED
(SEE FORM 8020-418-ENG)

OTHER(specify) WATER OTHER (specify)

ENGG

HYDROCARBONS SOUR LIQUIDS

CORROSIVE COMPOUNDS (specify) 3 4 ELEMENT 5 6 PRESSURE TEMPERATURE MAT`L SOURCE MAKE SHEATH TYPE ICE POINT RES. TEMP. RANGE 11 ACCURACY 12 LEADS 13 CONNECTION OPERATING OPERATING REQ.NO. MFR. O.D. MAXIMUM MAXIMUM AMS STOCK NO. MODEL NO. MATERIAL

DESCRIPTION

7 8 9 10

WITH R100/RO=1.3926 (SAMA RC. 21-4)

100ohm @ 0C(F)
FROM

0.5 % MFG. STD. 2-WIRE


LEAD WIRES

ed c u od e, r p s war i m or Soft f s i Th ntools 4 by I No. 17 Form


OTHER (specify)
TO

OTHER (specify)

POTTED 3-WIRE

HERM. SEALED 4-WIRE

RECEPTACLE

BAYONET LOCK

OTHER (specify)

14 MOUNTING THREAD CONNECTION HEAD


DATE.

15 MAT`L SOURCE 16 MAKE 17 TYPE 18 CONSTRUCTION 19 ENCLOSURE

REQ.NO. MFR.

AMS STOCK NO. MODEL NO.

NONE

REV NO.

SCREW CAP & CHAIN


MATERIAL WEATHERPROOF

OTHER (specify)
CONDUIT CONNECTION SIZE EXPLOSIONPROOF:NEMA TYPE DIVISION In.NPT: LENGTH "N" In. NPT /IEC IP

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

ELECTRICAL AREA CLASSIFICATION: CLASS 21 EXTENSION

UNION

NIPPLE SIZE

DATE: CERTIFIED

22 TERM. BLOCK SERVICE OPTIONS 23 ROT. EQUIPM. 24 COMPLY WITH 25 26 NACE MR-75-01

DATE: CONSTRUCTION AGENCY

YES

NO

DATE: OPERATION

27 28

DATE:

EDSD VERIFICATION

CONTROL NUMBER

A : T/C ELEMENT LENGTH Y : T/C ELEMENT DIAMETER N : CONNECTION HEAD EXTENSION LENGTH T : THERMOWELL LAGGING EXTENSION LENGTH U : THERMOWELL INSERTION LENGTH

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

NOTES: ISS FOR


DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 174 YERP 8020-416-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - THERMOWELL
INSTRUMENT TAG NO. P&ID NO. 1 2 MATERIAL SOURCE MAKE FLUID REQ.NO. MFR. AMS STOCK NO. MODEL NO.

PMT

ENGG

CERT

GENERAL

PROCESS

CORROSIVE COMPOUNDS (specify) 4 5 PRESSURE TEMPERATURE OPERATING OPERATING MAXIMUM MAXIMUM

(see item 10)

BODY
DESCRIPTION

6 7 8

MATERIAL COVER CONSTRUCTION

SCREW CAP & CHAIN TAPERED STRAIGHT

OTHER (specify) DRILLED BUILT-UP CLOSED-END TUBE

CONNECTIONS

PROCESS

in. NPT:

INTERNAL THREAD

in. NPT:

BORE I.D.

mm

OPTIONS

10 CORROSION

COMPLIANCE WITH NACE MR-75-01

YES

NO

DATE.

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

DATE: CERTIFIED

ed c u od e, r p s war i m or Soft f s i Th ntools 5 by I No. 17 Form

REV NO.

"""""U": INSERTION LENGTH"""" """""T": EXTENSIONLENGTH""""

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

BY:

DATE:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 175 YERP 8020-418-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - TEMPERATURE MONITOR
NAMEPLATE ENGRAVING MARK NUMBER
TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH TIS HIGH HIGH-HIGH

PMT

CERT

SETPOINT

ACTUATES

POINT SELE CTOR TE TE

FRONT OF PANEL

RACK

ENGG

ALARM

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

DESCRIPTION

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

F ALARM & SHUTDOWN F ALARM TE TE

DATE.

TIS

HIGH HIGH-HIGH

F ALARM & SHUTDOWN F ALARM TE TE

TIS
REV NO.

HIGH HIGH-HIGH

F ALARM & SHUTDOWN F ALARM TE TE

TIS
DISCIPLINE ENGINEER

HIGH HIGH-HIGH

F ALARM & SHUTDOWN F ALARM TE TE

TIS
DATE: PROJECT ENGINEER

HIGH HIGH-HIGH

F ALARM & SHUTDOWN

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

ed c u od e, r p s war i m or Soft f s i Th ntools 7 by I No. 17 Form


DATE:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtoo 1 Form No. 177 YERP 8020-419-2-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YREP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - CHROMATOGRAPHS
1 2 3 4 5 MATERIAL SOURCE 6 7 AMS STOCK NO. ANALYZER / PROGRAMMER DISTANCE ELECTRICAL AREA CLASSIFICATION CLASS, ZONE, GROUP GENERAL PURPOSE CSA OR OTHER APPROVAL """""""""""""""T" RATING"""""""""""""" ENCLOSURE TYPE * LOCATION (INDOOR OR OUTDOOR) MOUNTING MAXIMUM TEST PRESSURE * (RELIEF VALVE SETTINGS) kPa(ga) (PSIG) IN OUT IN OUT ANALYZER PROGRAMMER RECORDER SAMPLING SYSTEM INSTRUMENT TAG NUMBER SERVICE MANUFACTURER MODEL NUMBER * REQUISITION NO. NO. OF STREAMS:

ENGG

CERT

PMT

GENERAL
DESCRIPTION

8 9 10 11 12 13 14 15 16 17 18

SIGNAL OUTPUT SERVICES / UTILITIES

19 20 21 22 23 24 25 26 27 28 29 30 31 32

POWER SUPPLY INSTRUMENT AIR SUPPLY COOLING WATER STEAM CARRIER GAS * HYDROGEN GAS *

DATE.

ANALOG (VALUE) LOCAL SIGNAL(S) FOR MAINTENANCE ALARMS

REV NO.

ed c u od e, r p s war i m or Soft f s i Th ntools 9 by I No. 17 Form


VOLTS Hz kPa(ga) (PSIG) PRESSURE PRESSURE CYL / REG. TYPE * CYL / REG. TYPE * ALARM (1) ALARM (5) ALARM (2) ALARM (6) ALARM (3) TYPICAL CONCENTRATIONS MIN. NORM MAX (UNITS) [/] [//]

AMPERES CU.METERS / MIN C(F) C(F)

kPa(ga) (PSIG) TEMPERATURE kPa(ga) (PSIG) TEMPERATURE CONSUMPTION * CONSUMPTION *

DIGITAL TYPE

ALARM (4)

DISCIPLINE ENGINEER

STREAM COMPONENTS (COMMON NAMES OR CHEMICAL FORMULAS) WATER

DESIRED COMPONENTS

TREND [/]

SPAN

DATE: PROJECT ENGINEER

33

STREAM COMPOSITION (1-SHEET / STREAM)

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 PHASE CORROSIVE COMPONENTS SOUR SERVICE (PER NACE-MR-01-75) SOLIDS: PERCENT AND PARTICLE SIZE STABILITY (POLYMERIZES, DECOMPOSES) OTHER STREAM DATA (SG. VISCOSITY) OTHER CONTAMINANTS (OIL DISSOLVED) NOTE: 1. COMPONENTS TO BE READ OUT OR TRENDED ARE INDICATED BY PURCHASER [/]

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

2 COMPONENTS TO BE TESTED AT MID-SCALE VALUES ARE INDICATED BY PURCHASER [//]


STREAM TEMPERATURE: PRESSURE: INLET INLET OUTLET C(F) kPa(ga) (PSIG) kPa(ga) (PSIG) MAX. MAX. MAX. NORMAL NORMAL NORMAL TWO PHASE (DESCRIBE) MIN. MIN. MIN.

DATE: OPERATION

LIQUID YES

VAPOR NO
PERCENT

DATE:

EDSD VERIFICATION

CONTROL NUMBER

MICROMETERS

DATE:

BY:

49 50

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

51

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-511. 2 * SIGNIFIES INFORMATION TO BE SUPPLIED BY VENDOR ISS FOR
DWG. TYPE UNIT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 179 YERP 8020-511-1-ENG

J
OF

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YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - CHROMATOGRAPHS
52 53 54 DETECTOR NO. OF VALVES * COLUMN CONFIGURATION * CYCLE TIME * MATERIALS CONTACTING STREAM * SIZE * mm (in.) WIDE HIGH DEEP WEIGHT min. TYPE LOCATION * NO. OF COLUMNS *

CERT

PMT

ANALYZER

ENGG

55 56 57 58 59 60 61 62 63

AUTO ZERO ANALYSIS REPORTS

YES

NO

BEFORE EACH PEAK

YES

NO

MEMORY PROTECTION SIZE * mm (in.) WIDE HIGH DEEP WEIGHT

PROGRAMMER

DESCRIPTION

64 65 66 67 68 69 70

SUPPLIED BY PREFERRED MATERIALS SAMPLE RETURNED TO CONNECTION SIZES REQUIREMENTS

PURCHASER

VENDOR

AMBIENT INLET PUMP VAPORIZER

FLARE

PROCESS PRESS OUTLET ASPIRATION REDUCER

kPa(ga) (PSIG)

SAMPLE CONDITIONING
REV NO. DATE.

71 72 73 74 75 76

SKETCH SYSTEM BELOW (VENDOR MAY SUPPLY DRAWING SEPARATELY)

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

ed c u od e, r p s war i m or Soft f s i Th ntools 79 by I No. 1 Form

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-511. 2 * SIGNIFIES INFORMATION TO BE SUPPLIED BY VENDOR ISS FOR
DWG. TYPE UNIT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 179 YERP 8020-511-2-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - OXYGEN ANALYZER
TAG NUMBER GENERAL
1 2 3 4 5 6 7 TAG NUMBER SERVICE P&ID NUMBER MANUFACTURER MODEL NUMBER MATERIAL SOURCE TYPE 24 NUMBER OF CHANNELS: 25 METER SCALE RANGE: 26 LOCATION: INDOORS 27 CONSTRUCTION

PMT

SERVICE: CONTROL UNIT

ENGG

CERT

OUTDOORS GENERAL PURPOSE CL. I ZONE 2 GR. IIA IIB T3 (Note 3) CL. I ZONE 2 GR. IIA IIC T3 (Note 3)

STACK GAS TRACE O2 PERMANENT INTEGRAL

DISSOLVED O2 COMBUSTION PORTABLE OUTDOORS REMOTE


m.

28 29 30 31 32 33 34

ENCLOSURE (NEMA): OUTPUT SIGNAL: 4-20mA

OTHER OTHER
VOLTS

8 9
DESCRIPTION

INSTALLATION:

RELAY CONTACT ARRANGEMENTDPDT RELAY CONTACT RATING: Amps. ALARM SET POINTS: LOW LATCHING ALARMS:

SENSOR LOCATION: INDOORS CONTROL UNIT DISTANCE:

10

11 12

RANGE: CONSTRUCTION: GENERAL PURPOSE

POWER SUPPLY REQUIREMENTS:

CL. I ZONE 2 GR. IIA IIB T3 (Note 3) CL. I ZONE 2 GR. IIA IIC T3 (Note 3)
13 NUMBER OF STREAMS MONITORED

35 36 37

MFR. MODEL NO.:

SINGLE

MULTIPLE SENSOR (PROBE)

NUMBER:

38 39 40

ed c u od re, r p s ftwa i m or ls So 0 f s i Th Intoo o. 18 by Form N


HIGH

117 V 60 Hz

OTHER

14 15 16
DATE.

NUMBER OF SENSORS: SENSOR LENGTH: SENSOR TYPE:ZrO2 OTHER CONDUIT CONNECTION SIZE: ENCLOSURE (NEMA): MFR. MODEL NO.: ELECTROCHEMICAL

41

OPTIONS
42 43 BATTERY CHARGER:YES RECORDER:

17 18 19

NO 4" Strip 12" Circular

100 mm Strip 300 mm Circular

REV NO.

20 21
DISCIPLINE ENGINEER

CHART SPEED: SCALE: 44 45 46 RECORDER POWER SUPPLY: SIGNAL AMPLIFIER:

22 23

YES

NO NO

(Note 2) (Note 2) MAX. FLOW


No.1 No.2 No.3 No.4

DATE: PROJECT ENGINEER

PRESSURE REGULATOR: YES

PROCESS DATA
DATE: CERTIFIED

MIN. FLOW
No.1 No.2 No.3 No.4

NORMAL FLOW
No.1 No.2 No.3 No.4

47 48

STREAMS: FLUID: OXYGEN CONCENTRATION ppb. % O2 CONDUCTANCE, MICROSEIMENS (mho) DISSOLVED SOLIDS, ppm: Ph: SAMPLE PRESSURE, Pa SAMPLE TEMPERATURE, C DEW POINT, C SAMPLE FLOW RATE: L/m (ft/m) CORROSIVES:

DATE: CONSTRUCTION AGENCY

49 50 51

SEE STREAM COMP N/A N/A N/A

DATE: OPERATION

52 53 54

DATE:

55 56
CONTROL NUMBER

EDSD VERIFICATION

57 58
DATE: BY:

59 60

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-512.

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 180 YERP 8020-512-ENG

J
OF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - COMBUSTIBLE GAS AND HYDROGEN SULFIDE MONITORS
1 INSTRUMENT TAG NUMBER SERVICE P&ID NUMBER MANUFACTURER REQUISITION NO. MATERIAL SOURCE 6 7 AMS STOCK NO.

PMT

GENERAL DATA PROCESS DATA

CERT

2 3 4 5

ENGG

8 9 10 11 12 13 14 15 16 17 18 19

GAS(ES) TO BE DETECTED

CONTAMINANT AND / OR CORROSIVE GASES SENSOR TAG NUMBER MODEL NUMBER SENSOR TYPE (CB, SS, IRP, IRO) (NOTE 2) NUMBER OF SENSORS SENSOR HOUSING MATERIAL CALIBRATED RANGE TRANSMITTER TAG NUMBER MODEL NUMBER HOUSING NEMA (OR EQUIVALENT) RATING HOUSING MATERIAL CONDUIT CONNECTION SIZE OUTPUT SIGNAL RANGE. mA MAXIMUM LOOP LOAD, OHMS OUTPUT SIGNAL CABLE LENGTH SENSOR REPLACABLE UNDER POWER PPM / %LEL

DESCRIPTION

SENSOR DATA

20 21 22 23 24 25

YES YES

ed c u od re, r p s twa i m f r o o f S This Intools o. 181 by Form N


NO NO

TRANSMITTER
DATE.

26 27 28 CONTROL UNIT REQUIRED CONTROL UNIT TAG NUMBER MODEL NUMBER NUMBER OF CHANNELS NUMBER OF MULTI-CHANNEL RACKS LOCATION MOUNTING HOUSING NEMA (OR EQUIVALENT) RATING POWER SUPPLY INTEGRAL LOGIC AND LOOP POWER WARNING ALARM: LATCHING / UNLATCHING WARNING ALARM SETPOINT, IN MEASUREMENT UNITS CRITICAL ALARM SETPOINT: IN MEASUREMENT UNITS

REV NO.

29 30

CONTROL UNIT MISC.


DATE:

DISCIPLINE ENGINEER

31 32 33 34 35 36 37 38

DATE: PROJECT ENGINEER

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

39 40 41

DATE: OPERATION

NOTES:1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-517. 2 SENSOR TYPES: CB: CATALYTIC BEAD; SS: SOLID STATE; IRP: INFRARED POINT; IRO: INFRARED OPEN PATH

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 181 YERP 8020-514-ENG

J
OF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - MOISTURE ANALYZERS
1 2 INSTRUMENT TAG NUMBER SERVICE

CERT

PMT

GENERAL DATA

ENGG

3 4 5 6

P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

7 8 9 ANALYSIS STREAM PHASE LIQUID, GAS PRESSURE TEMPERATURE CONTAMINANTS

PROCESS DATA

10 11

MIN NORM MIN NORM

MAX MAX

DESCRIPTION

12 13 14 15 16

MOLECULAR WEIGHT INSTRUMENT TAG NUMBER MODEL NUMBER NUMBER OF SENSORS (SAME AS LINE 27) MEASURING ELEMENT: (IN-SITU / EXTRACTIVE) METHOD OF SAMPLING ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) CONDUIT CONNECTION SIZE SIGNAL CABLE LENGTH SIGNAL AMPLIFIER (YES/NO) in. NPT

17 18 19 20 21 22 23 24

REV NO.

ed c u od re, r p s twa i m or ls Sof f s i Th Intoo o. 182 by Form N

DATE.

SENSOR DATA

25 26
DISCIPLINE ENGINEER

INSTRUMENT TAG NUMBER MODEL NUMBER NUMBER OF CHANNELS (SAME AS LINE 15) METER SCALE RANGE LOCATION TYPE OF MOUNTING ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) POWER SUPPLY (AMPS / VAC / OR VDC) OUTPUT SIGNAL: DEW POINT, ANALOG, OTHER (INDOOR / OUTDOOR)

27 28

DATE: PROJECT ENGINEER

29 30 31

CONTROL UNIT OPTIONS


DATE:

DATE: CERTIFIED

32 33 34 35 36 37 38 39

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

40
DATE:

41 42
CONTROL NUMBER

EDSD VERIFICATION

43 44
BY:

45 46 47 ALARM RELAYS MEASUREMENT TECHNOLOGY

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-515.

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 182 YERP 8020-515-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - DENSITY METERS FOR GAS AND LIQUID SERVICE
1 2 GENERAL DATA INSTRUMENT TAG NUMBER SERVICE

ENGG

CERT

PMT

3 4 5 6 7 8 9 10 11

P&ID NUMBER MANUFACTURER * MATERIAL SOURCE LINE SIZE AND SCHEDULE FLUID CORROSIVE COMPOUNDS SOUR SERVICE (In ACC. with NACE MR-01-75) PRESSURE TEMPERATURE NORM NORM MAX. MAX. MIN. MIN. YES/NO kPa (psig) C(F) MODEL NO.* REQUISITION NO. AMS STOCK NO.

PROCESS DATA

DESCRIPTION

12 13 14 15 16 17 18 19 20 21 22 23 24

MAXIMUM FLOW RATE (STATE UNITS) OPERATING VISCOSITY OPERATING DENSITY DENSITY BASE CONDITIONS @ 14.73 PSIA and 60 F (R&C) @ 101.325 kPa and 15C (PROCESS) Pa.S (CP) Kg/m (LB/Ft) LB/Ft Kg/m (LB/Ft)

RELATIVE MOLECULAR MAS (GASES ONLY)

INSTRUMENT TAG NUMBER MODEL NUMBER * METHOD OF SAMPLING TYPE SEALING CONNECTIONS * PROCESS CONNECTION SIZE & RATING MEASURING PRINCIPLE ELEMENT MATERIAL ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) POWER SUPPLY TEMPERATURE COMPENSATION CALIBRATED DENSITY SPAN CONDUIT CONN. SIZE * SIGNAL CABLE LENGTH TYPE OF CABLE *

(FIXED / RETRACTABLE)

DATE.

25 SENSING ELEMENT DATA 26 27 28 29 30 31 32 33 34 35 36


CERTIFIED

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 183 by Form N


YES/NO IN. NPT m (ft)

(V / A - AC / DC)

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

DATE:

INSTRUMENT TAG NUMBER MODEL NUMBER * FUNCTION CONDUIT CONN. SIZE * DISPLAY SCALE RANGE TYPE OF INPUT SIGNAL (S) * NUMBER OF INPUT SIGNAL (S) * OUTPUT SIGNAL RANGE ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE (NEMA OR IEC NO.) POWER SUPPLY (V / A - AC / DC) IN. NPT (ANALOG / DIGITAL)

37 ASSOCIATED INSTRUMENTATION
DATE:

38 39 40 41 42 43 44 45 46 47

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

NOTE: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-517. 2. VENDOR TO ADVISE ITEMS MARKED *

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 183 YERP 8020-517-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES
1 2 GENERAL DATA 3 4 5 6 7 8 9 10 11 BODY 12 13 14 15 16 17 18 T RMATERIAL TR TRIM 19 20 21 NOZZLE AND DISC GUIDE SPRING SPRING COATING MATERIAL SOURCE DESIGN TYPE MATERIAL SIZE CONNECTION RATING FLANGE FACING TYPE SEAT TYPE BONNET (OPEN / CLOSED) INLET OUTLET INLET INLET OUTLET OUTLET INSTRUMENT TAG NUMBER SERVICE SERIAL NUMBER P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. AMS STOCK NO.

DESC DESCR DESCRIPTION

ENGG

CERT

PMT

22 BELLOWS 23 24 CAP LIFTING LEVER TEST GAG VENT WITH BUG SCREEN AUXILIARY PISTON LIQUID TRIM (SCREWED / BOLTED) (PLAIN / PACKED) (YES / NO) (YES / NO) (YES / NO) (YES / NO)

ACCESSORIES

25 26 27 28 29 30

REV NO.

DATE.

ed c u od e, r p s war i m or Soft f s i Th ntools 4 by I No. 18 Form

J .

DISCIPLINE ENGINEER

BASIS OF SELECTION

31 32 33 34 35

ASME CODE (>15 PSIG) FIRE OTHER BLOCKED DISCHARGE

DIV (I / VIII)

STAMP (F / BD)

DATE: PROJECT ENGINEER

PROCESS FLUID CORROSIVE COMPOUNDS REQUIRED CAPACITY MW OR SP. GR. @ RELIEVING TEMPERATURE VISCOSITY @ RELIEVING TEMPERATURE WT % FLASH MW OF VAPOR NORMAL NORMAL @ RELIEF DESIGN C barg barg barg barg cP kg/h

DATE: CERTIFIED

36 37 38 SERVICE CONDITIONS

DATE: CONSTRUCTION AGENCY

39 40

41 TEMPERATURE 42 PRESSURE PRES 43 SET PRESSURE 44 45 SUP

DATE: OPERAT OPERATION

DATE:

ILTUP BACK PRESSURE TOTAL MAXIMUM BACK PRESSURE COLD DIFFERENTIAL SET PRESSURE ACCUMULATION BLOWDOWN DISCHARGES TO MAXIMUM ALLOW BELLOWS BACK PRESSURE OVERPRESSURE %

EDSD VE VERIFICATION

CONTROL NUMBER N

46 47 48
DA DATE: BY:

bar-a barg
barg

49 50

T THIS I INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION APPROVAL/CERTIFICA REQU REQUIREMENTS BY DRAWING COM COMPLETION CERTIFICATE ( (DC (DCC) NO.

R REVISION CERTIFICATION

51 52 53

bar-g

ISS FOR

DWG. TYPE UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 184 YERP 8020-611-1-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES
54 55 INSTRUMENT TAG NUMBER 56 CAL. MAX. TAIL PIPE VELOCITY 57 DESIGN LIMIT ON TAIL PIPE VELOCITY PIPING 58 CALCULATED LINE PIPING PRESSURE LOSS 59 INLET PRESSURE LOSS LIMIT (3% SET PRESSURE) 60 61 62 SPRING DATA 63 SPRING RANGE 64 MANUFACTURER SPRING NUMBER 65 66 CALCULATED ORIFICE AREA ORIFICE AREA 67 SELECTED API ORIFICE AND AREA 68 ACTUAL ORIFICE AREA 69 70 SET PRESSURE OF LOW VALVE MULTIPLE VALVES 71 SET PRESSURE OF INTERMIDIATE VALVE 72 SET PRESSURE OF HIGH VALVE 73 SET PRESSURE OF SPARE VALVE 74 75 76 barg barg barg barg API cm cm cm barg m/s m/s barg barg

DATE.

DESCRIPTION

ENGG

CERT

PMT

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

DATE: CERTIFIED

ed c u od re, r p s twa i m f r o o f S This Intools o. 184 by Form N

REV NO. DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 184 YERP 8020-611-2-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - SAFETY RELIEF VALVES PILOT OPERATED
1 GENERAL DATA 2 3 4 5 6 7 8 9 MAIN VALVE BODY 10 11 12 13 14 15 16 17 18 PILOT VALVE 19 20 21 22 23 24 ACCESSORIES 25 26 27 28 29 30 31 BASIS OF SIZING
DISCIPLINE ENGINEER

CERT

PMT

INSTRUMENT TAG NUMBER SERVICE

ENGG

P&ID NUMBER MANUFACTURER MODEL NUMBER MATERIAL SOURCE DESIGN TYPE MATERIAL SIZE CONNECTION RATING FLANGE FACING TYPE SEAT TYPE MAIN VALVE SPRING MATERIAL (4) INLET INLET INLET OUTLET OUTLET OUTLET REQUISITION NO. AMS STOCK NO.

DESCRIPTION

TYPE ACTION BODY MATERIAL O-RING MATERIAL SEAT MATERIAL TRIM MATERIAL PILOT LIFTING LEVER FIELD TEST CONNECTION VENT WITH BUG SCREEN BACK FLOW PREVENTOR PILOT SUPPLY FILTER INTEGRAL PILOT CONNECTION (YES / NO) (YES / NO) (YES / NO) (YES / NO) (YES / NO) (YES / NO) POP / MODULATING

ASME CODE (>15 PSIG) FIRE OTHER

SECTION BLOCKED DISCHARGE

STAMP (F / BD)

32 33 34 35 36

ed c u od re, r p s twa i m f r o o f S This Intools o. 186 by Form N

REV NO. DATE: PROJECT ENGINEER

DATE.

PROCESS FLUID CORROSIVE COMPOUNDS REQUIRED CAPACITY MW OR SP. GR. @ FLOWING TEMPERATURE VISCOSITY @ FLOWING TEMPERATURE WT % FLASH TEMPERATURE PRESSURE SET PRESSURE SUPERIMPOSED BACK PRESSURE BUILTUP BACK PRESSURE DISCHARGES TO MW OF VAPOR NORMAL NORMAL @ RELIEF DESIGN F PSIG PSIG PSIG PSIG CP

DATE: CERTIFIED

37 38 39 40 SERVICE CONDITIONS

DATE: CONSTRUCTION AGENCY

41 42 43 44 45 46 47

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

48 49 50
DATE: BY:

ACCUMULATION BLOWDOWN

OVERPRESSURE

PSIG %

51 52

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

53 54 55

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 186 YERP 8020-612-1-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - SAFETY RELIEF VALVES PILOT OPERATED
56 57 PIPING 58 59 60 61 62 63 PILOT DATA 64 65 66 SPRING RANGE (4) MANUFACTURER SPRING NUMBER (4) PSIG INSTRUMENT TAG NUMBER CALCULATED MAXIMUM TAIL PIPE VELOCITY DESIGN LIMIT ON TAIL PIPE VELOCITY CALCULATED LINE PIPING PRESSURE LOSS FT/SEC FT/SEC PSIG

ENGG

CERT

PMT

PRESSURE LOSS LIMIT (FOR INTEGRAL PILOT ONLY) PSIG

DESCRIPTION

67 ORIFICE AREA 68 69 70 71 72 73 MULTIPLE VALVES 74 75 76 77 78 79

CALCULATED ORIFICE AREA (REFER SHTEET 3) SELECTED API ORIFICE AND AREA ACTUAL ORIFICE AREA (4) COEFFICIENT OF DISCHARGE (4) API

IN IN IN

ed c u od re, r p s twa i m f r o o f S This Intools o. 186 by Form N

VALVE LIFT (FOR RESTRICTED VALVES ONLY) (4) EQUIVALENT EFF. AREA (RESTRICTED LIFT ONLY) (4)

IN IN

SET PRESSURE OF LOW VALVE SET PRESSURE OF HIGH VA;VE SET PRESSURE OF SPARE VALVE

PSIG PSIG PSIG

REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:

EDSD VERIFICATION

DATE.

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 186 YERP 8020-612-2-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - SAFETY RELIEF VALVES PILOT OPERATED
80 81 82 83 84 85 86 87 NOMENCULATURE 88 89 90 91 92 93 94 95 96 97 98 99 INSTRUMENT TAG NUMBER A REQUIRED ORIFICE AREA A` EXPOSED SURFACE AREA OF VESSEL C SPECIFIC HEAT COEFF. (SEE API RP 520) F` VALVE FACTOR G SPECIFIC GRAVITY SQ.IN. SQ.FT.

ENGG

CERT

PMT

K d COEFFICIENT OF DISCHARGE K b BACK PRESSURE CORRECTION FACTOR K SH SUPERHEATED STEAM CORRECTION FACTOR K N NAPIER CORRECTION FACTOR K W BACK PRESSURE CORRECTION FACTOR K V VISCOSITY CORRECTION FACTOR
M MOLECULAR WEIGHT

DESCRIPTION

P 1 SET P +OVER P + ATM. P


P SET PRESSURE

PSIA PSIG PSIG R GPM LB/HR

P b BACK PRESSURE
T RELIEVING TEMPERATURE Q LIQUID FLOW W GAS / VAPOR / STEAM FLOW

100 Z COMPRESSIBILITY FACTOR 101 GAS / VAPOR W (TZ) 1/2 A= C K


DATE.

1/2 d P 1 K b (M)

ed c u od re, r p s twa i m f r o o f S This Intools o. 186 by Form N

ORIFICE AREA CALCULATION BASED ON API RP 520 PART1

102 STEAM (not for Section I Service)

REV NO.

W A= 51.5 P K K K 1 d N SH

DISCIPLINE ENGINEER

DATE: PROJECT ENGINEER

103 LIQUID Q (G) 1/2 A= 38 K d K K (P+OVER P- P )1/2 W V b

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

104 GAS EXPANSION (DRY VESSEL FIRE CASE) F` A` A= ( P 1 ) 1/2

DATE: OPERATION

NOTES:
DATE:

1. THESE CALCULATIONS DETERMINE MINIMUM REQUIRED ORIFICE AREA. TRUE VALVE CAPACITY DEPENDS ON ACTUAL ORIFICE SELECTED.
CONTROL NUMBER

EDSD VERIFICATION

2. VENDOR TO CHECK CALCULATION AND SELECTION AND RETURN COPY OF COMPLETED OR CORRECTED SHEET TO BUYER. 3. FOR GENERAL RELIEF VALVE SPECIFICATION REFER TO 34-YERP-AMSS-611.
DATE:

4. VENDOR TO PROVIDE THIS VALVE. 5. WHEN SPECIFIC MANUFACTURER VALUE IS USED. THE MANUFACTURER SIZING FORMULA MAY BE ATTACHED.

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 186 YERP 8020-612-3-ENG :

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNE

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - FLAME MONITORING SYSTEMS
1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 13 SCANNER TAG NUMBER MANUFACTURER MODEL NUMBER TYPE OF MAIN FUEL (S) TYPE OF IGNITOR FUEL DETECTION PRINCIPLE IONIZATION ROD LENGTH SPECTRAL RANGE NUMBER OF SCANNERS- MAIN FUEL 1 / MAIN FUEL 2 SIGHTING FAIL SAFE TYPE SELF - CHECKING METHOD TEMPERATURE RATING MAXIMUM ALLOWABLE PRESSURE POWER SUPPLY AREA CLASSIFICATION ELECTRICAL ENCLOSURE HOUSING MATERIAL MOUNTING CONNECTION ELECTRICAL CONNECTION PURGE AIR CONNECTION PURGE AIR PRESSURE / FLOW RATE SIGHT TUBE DIAMETER SWIVEL MOUNTING / GLAND MOUNTING CM (IN) NPT C (F) kPa (PSIG) MATERIAL SOURCE P&ID NUMBER SYSTEM TAG NUMBER FIRED EQUIPMENT APPLICATION BURNER NUMBER MANUFACTURER REQUISITION NO. AMS STOCK NO.

DESCRIPTION

ENGG

CERT

PMT

14 15 16 17 18 SCANNER 19 20 21 22 23 24 25 26 27

ed c u od re, r p s twa i m or ls Sof 7 f s i Th Intoo o. 18 by Form N

DATE.

28 29 30 31 32
DISCIPLINE ENGINEER

REV NO.

33 34 RECEIVER TAG NUMBER MANUFACTURER MODEL NUMBER SELF CHECK INDICATION FLAME-OUT CONTACTS FAULT CONTACT RELAY TYPE FLAME METER TYPE FLAME OUTPUT SIGNAL FLAME-ON / FLAME-OUT TIME SELF CHECK CYCLE TIME POWER INTERRUPTION TIME ALLOWED SENSITIVITY ADJUSTMENT FUEL 1 SENSITIVITY ADJUSTMENT FUEL 2 SENSITIVITY ADJUSTMENT BACKGROUND OTHER OPTIONS

DATE: PROJECT ENGINEER

35 36 37 38 39

DATE: CERTIFIED

40 RECEIVER 41 42 43 44

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

45 46 47 48

DATE:

49
CONTROL NUMBER

EDSD VERIFICATION

50 WIRING 51 52 53 54 SCANNER-RECEIVER CONDUCTORS / TYPE MAXIMUM ALLOWABLE / ACTUAL LENGTH MAXIMUM ALLOWABLE CAPACITANCE MAXIMUM ALLOWABLE RESISTANCE

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

NOTE: 1. * VENDOR TO PROVIDE THIS INFORMATION WHEN IT IS NOT SPECIFIED.

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 187 YERP 8020-617-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM 1 2 3 4 5 6 7 9 10 11 12
APPLICABLE TO: FOR SITE SERVICE INSTRUMENT MANUFACTURER NOTE: o INDICATES INFORMATION TO BE COMPLETED BY PURCHASER o BY PURCHASER OR MACHINERY VENDOR BY MACHINERY VENDOR

PMT

PROPOSAL

PURCHASE

AS BUILT

ENGG

CERT

8 MACHINERY TRAIN COMPONENTS


NUMBER OF: PUMPS STEAM TURBINES GAS TURBINES CENTRIFUGAL COMPRESSORS ROTARY COMPRESSORS GEAR UNITS ELECTRIC MOTORS OTHER (DESCRIBE)

OPERATING ENVIRONMENT
o STANDARD COMPONENTS (2.2.4.1) o SPECIFIED CHEMICALS (2.2.4.2)

PROBE DATA (3.1.1)


o STD.4.8 to 5 mm TIP DIA WITH 1.0 METER INTEGRAL CABLE (3.1.1.2) o OPTIONAL PROBES WITH THE FOLLOWING STD. OPTIONS(3.1.1.3) o 7.6 TO 7.9 mm (0.300 TO 0.312 INCHES) PROBE TIP WITH 3/8-24-UNF-2A PROBE THREADS (3.1.3a) o REVERSE MOUNT. INTEGRAL HEX NUT PROBE BODY (3.1.3b) o TIP DIA. OF 7.6 TO 7.9 mm WITH M10 METRIC THREADS (3.1.1.3c) o TIP DIA. OF 4.8 TO 5.0 mm AND M8 METRIC THREADS (3.1.1.3d) o LENGTHS OTHER THAN APPROX. 25 mm (1 INCH) (3.1.1.3e) o FLEXIBLE STAINLESS STEEL ARMOURING ATTACHED TO THE

DESCRIPTION

13 14

15 SCOPE OF RESPONSIBILITIES 16 o APPENDIX B 17 o FINAL INSTALLATION 18 19 20 21 22 23 SCOPE OF SUPPLY 24 o TRANSDUCERS 25 o SENSORS 26 o MONITORS 27
o MONITORS o SIGNAL CABLES o TRANSDUCERS & SENSORS o APPENDIX F REQUIREMENTS

DATE.

28 SITE DATA (REFERENCE SAES-A-112) 29 DESIGN TEMP. 31 32


DISCIPLINE ENGINEER

SUMMER MAX

WINTER MAX

REV NO.

30 DESIGN WET BULB TEMP.


o WINTERIZATION REQUIRED o TROPICALIZATION REQUIRED o UNUSUAL CONDITIONS o DUST (REFERENCE SAES-A-112, SECT. 4.8) o FUMES o OTHER (DESCRIBE)

NUMBER OF PROBES IN TRAIN

33 34 35 36

ed c u od re, r p s twa i m f r o o f S This Intools o. 189 by Form N


PROBE BODY AND EXTENDING TO APPROXIMATELY 100 mm (4 INCHES) OF THE CONNECTOR (3.1.1.3f) o OTHER (DESCRIBE) o STANDARD COMPLEMENT (APPENDIX H) o NONSTANDARD COMPLEMENT REQUIRED PRIMARY RADIAL SPARE RADIAL PRIMARY AXIAL SPARE AXIAL PHASE REFERENCE

DATE: PROJECT ENGINEER

DATE: CERTIFIED

37 38 ELECTRICAL EQUIPMENT HAZARD CLASS 39 CLASS 40 41


GROUP DIVISION / ZONE o RADIO FREQUENCY INTERFERENCE (3.8.4)

PROBE ARRANGEMENT (APPENDIX H)


RADIAL TRANSDUCERS o STANDARD ARRANGEMENT (4.1.1) o DEVIATION FROM STANDARD RADIAL PROBE ARRANGEMENT REQUIRED: (DESCRIBE) TO TO TO TO TO TO

DATE: CONSTRUCTION AGENCY

42 OPERATING TEMPERATURE RANGE 43 44 45 46 47 48 49


CONTROL NUMBER

o STANDARD, ALL COMPONENTS o NONSTANDARD REQUIREMENTS o PROBE EXTENSION CABLE FROM

DATE: OPERATION

o OSCILLATOR-DEMODULATOR FROM o TEMP. SENSOR LEAD o MONITOR POWER SUPPLY o ACCELEROMETER o CHARGE AMPLIFIER FROM FROM FROM FROM

DATE:

EDSD VERIFICATION

50 51
DATE: BY:

NOTES:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 189 YERP 8020-625-1-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM 1 2 3 4 5 6 7 8 9 10
o PROBES MOUNTED TO MEASURE INCREASING GAP FOR NORMAL OPERATION (3.5.5.5) o PROBES MOUNTED TO MEASURE DECREASING GAP FOR AXIAL TRANSDUCERS o STANDARD SHAFT END OR INTEGRAL AXIAL SURFACE o OPTIONAL ONE PROBE ON SHAFT & ONE PROBE ON INTEGRAL THRUST COLLAR o OTHER (DESCRIBE) o STANDARD 5 METER (200 INCH) ACCELEROMETER EXTENSION CABLE (3.2.2.3) o OTHER (DESCRIBE) o EXTENSION CABLE PROTECTION (4.2.3.4) o STANDARD CONDUIT o OPTIONAL WEATHERPROOF FLEXIBLE ARMOR o NUMBER OF ACCELEROMETERS PER BEARING o NUMBER OF CHANNELS IN TRAIN

ENGG

CERT

PMT

CHARGE AMPLIFIER DATA:


o INSTRUMENT MANUFACTURER MODEL NO o DIMENSIONS X X

NORMAL OPERATION (3.5.5.5) 11 12 PHASE REFERENCE TRANSDUCERS / ONE EVENT PER REVOLUTION
DESCRIPTION

13 14 15 16 17 18

o DRIVER o GEAR BOX o INPUT SHAFT o OUTPUT SHAFT o DRIVEN EQUIPMENT o OTHER (DESCRIBE)

19 20 EXTENSION CABLE DATA (3.1.2) 21 22 23 24 25 26 27


DATE.

o STANDARD 4.0 METER (160 INCHES) LENGTH, NONARMORED o 4.0 METER (160 INCHES) LENGTH, ARMORED (4.2.1.4) o CABLE CONNECTOR ELECTRICAL ISOLATION (4.2.1.4) INSULATING SLEEVE o INSULATING WRAP (DESCRIBE)

ed c u od re, r p s twa i m f r o o f S This Intools o. 189 by Form N


TEMPERATURE SENSOR DATA (3.3.1)
o SENSORS NOT REQUIRED 0.00385 OHM / OHM / C (CONSTANTAN) THERMOCOUPLE o OTHER (DESCRIBE)

o STANDARD 100OHM, PLATINUM, THREE-LEAD RTDs WITH A TEMPERATURE COEFFICIENT OF RESISTANCE EQUAL TO

o OPTIONAL GROUNDED, TYPE J IRON / COPPER-NICKEL

o FLEXIBLE STAINLESS STEEL OVERBRAIDING ON LEADS (3.3.1.2)

TEMPERATURE SENSOR MOUNTING


o EMBEDDED SENSORS

o SPRING LOADED SENSORS (BAYONET TYPE) (4.2.5.3) o OTHER (DESCRIBE)

o OTHER (DESCRIBE)

o ELECTRICALLY INSULATED FROM BEARING (4.2.5.5)

28 29 PIEZO ELECTRIC ACCELEROMETER (3.2) 30 GENERAL: 31 o INSTRUMENT MANUFACTURER MODEL NO 32 o ACCELEROMETER POWER REQMT VDC
DISCIPLINE ENGINEER

REV NO.

RADIAL BEARING TEMPERATURE SENSOR ARRANGEMENT


o SENSORS REQUIRED (mA) o SENSORS NOT REQUIRED SLEEVE TYPE, L/D RATIO > 0.5 (4.1.4.1.2) SLEEVE TYPE, L/D RATIO <= 0.5 (4.1.5.1.3) TILT-PAD TYPE, L/D RATIO > 0.5 (4.1.4.1.5) TILT-PAD TYPE, L/D RATIO <= 0.5 (4.1.4.1.5)

33 o EXTERNAL CHARGE AMPLIFIER 34


o SPECIAL BODY MATERIAL MOUNTING ENVIRONMENT TEMPERATURE F OR C

DATE: PROJECT ENGINEER

35 37 38 39

36 TRANSDUCER MOUNTING:
o API APPENDIX FIGURE: o OTHER o STANDARD MOUNTING / STANDARD ACCELEROMETER (3.2.1)

C1

C2

C3

C4

LOAD-ON PAD (4.1.5.1.7) LOAD-BETWEEN-PADS (4.1.5.1.8) OTHER (DESCRIBE)

DATE: CERTIFIED

40 o ACCELEROMETER WITH FOLLOWING OPTIONS: (3.2.1.4) 41


o CENTER-POST MOUNTING - ENGLISH THREADS OTHER THAN 1/4-28 UNF (3.1.2.4a) SPECIFY THREADS o CENTER-POST MOUNTING - METRIC THREADS (3.2.1.4b) SPECIFY THREADS o THREE-OR FOUR-BOLT FLANGE MOUNTING (3.2.1.4c) o SIDE CONNECTOR (3.2.1.4d) o INTEGRAL EXPANSION CABLE (3.2.1.4e) o ACCELEROMETER MOUNTING BLOCK (3.2.1.4f) o INTEGRAL CENTER POST (3.2.1.4g)

DATE: CONSTRUCTION AGENCY

42 43 44 45 46 47 48 49
CONTROL NUMBER

THRUST BEARING TEMPERATURE SENSOR ARRANGEMENT


o SENSORS REQUIRED o SENSORS NOT REQUIRED o STANDARD TWO SENSORS IN ACTIVE BEARING SENSORS DEGREES APART

DATE: OPERATION

o STANDARD TWO SENSORS IN INACTIVE BEARING SENSORS o OTHER (DESCRIBE) DEGREES APART

DATE:

EDSD VERIFICATION

50 51
DATE: BY:

NOTES:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 189 YERP 8020-625-2-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM 1 2 3 MONITOR AND POWER SUPPLY DATA
MONITOR MOUNTING DIMENSIONS HEIGHT WIDTH DEPTH MEASURED VALUE AS A PERCENT OF ALARM (ALERT) AND SHUTDOWN (DANGER) VALUES TO 1% RESOLUTION TRANSDUCER OF LIMITS HARDWARE AND SOFTWARE o STANDARD 4 TO 20 mA o ANALOG o OTHER (DESCRIBE) o TAMPERPRROF SHUTDOWN DISARM WITH LIGHT EMITTING DIODE (3.5.1.5) o ZERO TO 10 VOLTS DC o GRAPHIC DIAGNOSTICS COMMUNICATIONS LINK STAUS ALARM SETPOINTS GAP VOLTAGE TIME STAMP AND DATE ALL TRANSMITTED DATA LOG OF SYSTEM ENTRY TO INCLUDE DATE, TIME, INDIVIDUAL ACCESS CODE AND RECORD OF CHANGES OTHER (DESCRIBE) DISPLAY OUTPUT

CERT

PMT

ENGG

4 LOCATION 5 INPUT 6 7 OUTPUTS 8 9 10 11 12


o o

INDOOR
VAC VDC

OUTDOOR
Hz

o DIGITAL OUTPUT

DESCRIPTION

13 RELAYS 14 o ALARM (ALERT) 15 16 17 18 19 20


o STANDARD NORMALLY ENERGIZED o OPTIONAL NORMALLY DEENERGIZED o SHUTDOWN (DANGER) o STANDARD NORMALLY DEENERGIZED o OPTIONAL NORMALLY ENERGIZED

TACHOMETER (3.5.1.3)
o TACHOMETER NOT REQUIRED NUMBER OF PROBES MONITORED RADIAL AXIAL

21 RADIAL SHAFT VIBRATION & AXIAL POSITION CHANNEL (3.5.3 & 3.5.5) 22 TYPE OF DISPLAY 23 o ANALOG 24 o DIGITAL 25 LIQUID CRYSTAL DIODES 26 27
DATE.

BEARING TEMPERATURE CHANNEL (3.5.6)


MONITOR CONFIGURATION o TOTAL NUMBER OF SENSORS MONITORED NUMBER OF BEARINGS MONITORED AXIAL DISPLAY o -1 TO +1 MICROMETERS o -40 TO +40 MILS o OTHER (DESCRIBE) o RADIAL

LIGHT EMTTING DIODES OTHER (DESCRIBE)

28 READOUT RANGE 29 RADIAL DISPLAY (3.5.3.1) 30 31 32


DISCIPLINE ENGINEER

REV NO.

o STANDARD 0 TO 125 MICROMETERS o STANDARD 0 TO 5 MILS o OPTIONAL 0 TO 250 MICROMETERS o OPTIONAL 0 TO 10 MILS o OTHER (DESCRIBE)

33 34 35

ed c u od re, r p s twa i m f r o o f S This Intools o. 189 by Form N


o TACHOMETER REQUIRED o ABILITY TO RECORD / STORE HIGHEST SPEED o CONTROLLED ACCESS RESET REQUIRED o ACTIVE THRUST o INACTIVE THRUST o OTHER (DESCRIBE) o STANDARD DIGITAL o LIQUID CRYSTAL DIODES o LIGHT EMITTING DIODES o OTHER o OTHER

TYPE OF DISPLAY

DATE: PROJECT ENGINEER

36 SHUTDOWN SYSTEM 37 38 39 40 41 ADDITIONAL DISPLAY AND / OR DIGITAL OUTPUTS (3.5.1.2) 42 43 CHANNEL ALARM STATUS 44 ARMED / DISARMED SHUTDOWN 45 STATUS FOR ALL MACHINES 46 ALARM STORAGE FOR STORING THE 47 TIME, DATE & VALUE FOR A 48 MINIMUM OF 64 ALARMS 49 CHANNEL VALUE 0.5% FULL SCALE
DISPLAY OUTPUT o DUAL VOTING LOGIC o SINGLE CHANNEL o SHUTDOWN BYPASS EACH CHANNEL (3.5.1.5)

DATE: CERTIFIED

READOUT RANGE o STANDARD 0F TO +300 F o OPTIONAL 0 C TO +150 C o OTHER (DESCRIBE) SHUTDOWN SYSTEM o STANDARD DUAL VOTING LOGIC o EACH RADIAL BEARING o ACTIVE THRUST BEARINGS o INACTIVE THRUST BEARINGS o OTHER (DESCRIBE)

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

50 RANGE RESOLUTION 51
DATE: BY:

o SINGLE CHANNEL

NOTES:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 189 YERP 8020-625-3-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET GLOBE /
2 ONSHORE VALVE BODY Manufacturer Model / Type Number Requisition No. Material Source 8 9 SAMS Stock Number Overall Valve / Actuator Characteristic

ANGLE CONTROL VALVES


OFFSHORE ACTUATOR ON-OFF THROTTLING POSITIONER

PMT

1 3

Instrument Tag Number Service

P&ID Number

CERT

GENERAL

4 5 6 7

ENGG

EQ %

LINEAR

OTHER:

10 Line Size and Schedule 12 Fluid 13 Single / Two Phase / Flashing 14 Corrosive Components / Sand
DESCRIPTION

11 Electrical Area Clasification 49 Body Size / Port Size 50 Inlet Flange Size Rating / Style

51 Outlet Flange Size Rating / Style 52 Body and Bonnet Material

15 Relative Density Liquid (Oper. Cond.) 16 Relative Density Gas (Std. Cond.) 17 Operating Temperature 18 Degree of Superheat (Steam)

53 Bonnet Std / Extended or Column 54 Gland Packing Material

55 Lubricator and Isolating Valve 56 Stem Material

PROCESS DATA

19 Minimum Flow Rate

21 P(Out) @ Min. Flow Rate 22 Normal Flow Rate 23 P(in) @ Norm. Flow Rate 24 Press. Drop @ Norm .Flow Rate 25 Maximum Flow Rate 26 P(in) @ Max. Flow Rate 27 Press. Drop @ Max. Flow Rate

VALVE BODY

20 P(in) @ Min. Flow Rate

57 Type of Plug Guiding 58 Plug / Cage Material

59 Leakage Class (ANSI B 16.104) 60 Seat Type / Material

61 Valve Flow Action- Flow to: 62 CV at Min. Flow 63 CV at Norm. Flow 64 CV at Max. Flow

ed c u od re, r p s twa i m f r o o f S This Intools o. 190 by Form N


OPEN % of Rated CV % of Rated CV % of Rated CV

CLOSE

DATE.

28 Vapor Pressure 29 Critical Pressure 30 31 32


DISCIPLINE ENGINEER

65 Rated CV of Selected Valve 66 Throttling Range from / to 67 Valve Opening at Norm. Flow 68 Calculated Max. Noise level at 1 m (3 ft) 69 Noise Reducing Trim Required dB(A)

REV NO.

P at Shut-off P at Effective Choked Flow P at Cavitation Worst Case

YES YES YES


mm (in)

NO NO NO NO

33 Cavitation Service 34

YES
* *

NO

70 Vibration Resistant Trim Required 71 Cavitation resistant Trim required 72 Face-Face Dimension 73 Wetted Parts per NACE STD MR-01-75 74 Air Filter Regulator Type / Size
kPa(ga) (psig)

DATE: PROJECT ENGINEER

35 Type (Pneum./Elec./Hydr.) and Size 36 Spring Range and Travel 37 Adjustable Stops

YES

DATE: CERTIFIED

38 Positioner Type / Model Number 39 Positioner Bypass / Gauges

75 Air Req. Set Pressure 76 Volume tank

YES
Lock Valves
*

NO

ACTUATOR

DATE: CONSTRUCTION AGENCY

41 Positioner Action 42 Valve Action-Increase

(Direct / Rev.)

ACCESSORIES

40 Positioner Input | Output

77 Trip Valve 78 Solenoid Valve Type / Model No. 79

Signal (Open / Close)


*

43 Supply Max. Avail./Min.Reqd kPa(ga) (psig) 44 Valve Action-Supply Fail. (Open/Close/Lock) 45 Cam Characterized

80 Transducer Type / Model Number 81 Transducer Input mA / Output 82 Handwheel 83 Lubricator 84 Fire Proofing 85
*

DATE: OPERATION

YES
kPa(ga) (psig)

NO

TOP YES YES

SIDE NO NO

46 Actuator Pressure Rating


DATE:

47 Valve Stroke Time 48


CONTROL NUMBER

EDSD VERIFICATION

NOTES: 1 2 3 4

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-J-700. STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia) VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2. VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER. 5 VENDOR TO SPECIFY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.

DATE:

BY:

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 190 YERP 8020-711-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - BALL CONTROL VALVES
1 3 Instrument Tag Number Service VALVE BODY Manufacturer Model / Type Number Requisition No. Material Source 8 9 SAMS Stock Number Overall Valve / Actuator Characteristic 2 P&ID Number ONSHORE OFFSHORE ACTUATOR ON-OFF THROTTLING POSITIONER

CERT

PMT

GENERAL

4 5 6 7

ENGG

EQ %

LINEAR

OTHER:

10 Line Size and Schedule 12 Fluid 13 Single / Two Phase / Flashing 14 Corrosive Components / Sand
DESCRIPTION

11 Electrical Area Clasification 49 Body Size / Port Size 50 Inlet Flange Size Rating / Style

51 Outlet Flange Size Rating / Style 52 Body and Bonnet Material

15 Relative Density Liquid (Oper. Cond.) 16 Relative Density Gas (Std. Cond.) 17 Operating Temperature 18 Degree of Superheat (Steam)

53 Bonnet Std / Extended or Column 54 Gland Packing Material

55 Lubricator and Isolating Valve 56 Shaft Material

PROCESS DATA

19 Minimum Flow Rate

21 Press. Drop @ Min. Flow Rate 22 Normal Flow Rate 23 P(in) @ Norm. Flow Rate 24 Press. Drop @ Norm .Flow Rate 25 Maximum Flow Rate 26 P(in) @ Max. Flow Rate 27 Press. Drop @ Max. Flow Rate

VALVE BODY

20 P(in) @ Min. Flow Rate

57 Ball Size / Bore full / Reduced / Character 58 Ball Material

59 Trim Material

60 Seat Type / Material

61 Leakage Class (ANSI B 16.104) 62 CV at Min. Flow 63 CV at Norm. Flow 64 CV at Max. Flow

ed c u od re, r p s twa i m f r o o f S This Intools o. 191 by Form N


% of Rated CV % of Rated CV % of Rated CV
%

DATE.

28 Vapor Pressure 29 Critical Pressure 30 P at Shut-off P at Effective Choked Flow P at Cavitation Worst Case

65 Rated CV of Selected Valve 66 Throttling Range from / to 67 Calculated Max. Noise level at 1 m (3 ft) 68 Noise Reducing Trim Required 69 Vibration Resistant Trim Required

dB(A)

REV NO.

31 32
DISCIPLINE ENGINEER

YES YES YES


mm (in)

NO NO NO

33 Cavitation Service 34

YES
* *

NO

70 Cavitation resistant Trim required 71 Ball Mounting: Floating / Trunnion 72 Face-Face Dimension 73 Wetted Parts per NACE STD MR-01-75 74 Air Filter Regulator Type / Size
kPa(ga) (psig)

DATE: PROJECT ENGINEER

35 Type (Pneum./Elec./Hydr.) and Size 36 Spring Range and Travel 37 Adjustable Stops

YES

NO

DATE: CERTIFIED

38 Positioner Type / Model Number 39 Positioner Bypass / Gauges

75 Air Req. Set Pressure 76 Volume tank

YES
Lock Valves
*

NO

ACTUATOR

DATE: CONSTRUCTION AGENCY

41 Positioner Action

(Direct / Rev.)

ACCESSORIES

40 Positioner Input | Output

77 Trip Valve 78 Solenoid Valve Type / Model No. 79

42 Valve Action-Increase Signal (Open / Close) 43 Supply Max. Avail./Min.Reqd kPa(ga) (psig)
*

80 Transducer Type / Model Number 81 Transducer Input mA / Output 82 Handwheel 83 Lubricator 84 Fire Proofing 85
*

DATE: OPERATION

44 Valve Action-Supply Fail. (Open/Close/Lock) 45 Cam Characterized 46 Actuator Pressure Rating


kPa(ga) (psig)

YES

NO

TOP YES YES

SIDE NO NO

DATE:

47 Valve Stroke Time 48


CONTROL NUMBER

EDSD VERIFICATION

NOTES: 1 2 3 4

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-5-700. STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia) VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2. VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER. 5 VENDOR TO SPECIFY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.

DATE:

BY:

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 191 YERP 8020-712-ENG J

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - BUTTERFLY / ROTARY PLUG CONTROL VALVES
1 3 Instrument Tag Number Service VALVE BODY 4 5 6 Material Source 7 8 9 SAMS Stock Number Overall Valve / Actuator Characteristic Line Size and Schedule Manufacturer Model / Type Number Requisition No. 2 P&ID Number ONSHORE OFFSHORE ACTUATOR ON-OFF THROTTLING POSITIONER

CERT

PMT

GENERAL

ENGG

EQ %

LINEAR

OTHER:

46 Body style Wafer / Other 47 Body Size / Valve Size 48 Flange Rating / Style

10 Electrical Area Clasification 11 Fluid 12 Single / Two Phase / Flashing


DESCRIPTION

49 Body and Bonnet Material 50 Bonnet

13 Corrosive Components / Sand 14 Relative Density Liquid (Oper. Cond.) 15 Relative Density Gas (Std. Cond.) 16 Operating Temperature

51 Gland Packing Material

52 Lubricator and Isolating Valve 53 Shaft Material

PROCESS DATA

17 Degree of Superheat (Steam) 18 Minimum Flow Rate 19 P(in) @ Min. Flow Rate 20 Press. Drop @ Min. Flow Rate 21 Normal Flow Rate 22 P(in) @ Norm. Flow Rate 23 Press. Drop @ Norm .Flow Rate 24 Maximum Flow Rate 25 P(in) @ Max. Flow Rate

54 Disc Type: Centered / Eccentric 55 Disc Material

56 Seat Material

57 Body Seat: Integral / Separate 58 Trim Size: Full / Reduced

59 Leakage Class (ANSI B 16.104) 60 Throttling Range from / to 61 Valve Opening at Norm. Flow 62 Rated CV of Selected Valve 63 CV at Min. Flow 64 CV at Norm. Flow 65 CV at Max. Flow

ed c u od re, r p s twa i m f r o o f S This Intools o. 192 by Form N


(Std / Extd)

YES

NO

VALVE BODY

% %

DATE.

26 Press. Drop @ Max. Flow Rate 27 28 P at Shut-off P at Effective Choked Flow P at Cavitation Worst Case

% of Rated CV % of Rated CV % of Rated CV dB(A)

REV NO.

29

66 Calculated Max. Noise level at 1 m (3 ft)

30 Cavitation Service
DISCIPLINE ENGINEER

YES

NO

67 Shaft Seal Packing Material 68 Shaft Seal Lubricator 69 Shaft Type: One Piece / Stub

31 32

YES
mm (in)

NO

DATE: PROJECT ENGINEER

33 Type (Pneum./Elec./Hydr.) and Size 34 Spring Range and Travel 35 Adjustable Stops

* *

70 Face-Face Dimension 71 Wetted Parts per NACE STD MR-01-75 72

YES

NO

DATE:

36 Positioner Type / Model Number

73 Air Filter Regulator 74 Air Req. Set Pressure

Type / Size
kPa(ga) (psig)

ACTUATOR

CERTIFIED

37 Positioner Bypass / Gauges

DATE: CONSTRUCTION AGENCY

39

Positioner Action

(Direct / Rev.)

ACCESSORIES

38 Positioner Input | Output

75 Volume tank 76 Trip Valve 77 Solenoid Valve Type / Model No. 78 Transducer Type / Model Number 79 Transducer Input mA / Output 80 Handwheel 81 Fire Proofing 82 Lock Valves

YES

NO

40 Valve Action-Increase Signal (Open / Close) 41 Supply Max. Avail./Min.Reqd kPa(ga) (psig)
*

DATE: OPERATION

42 Valve Action-Supply Fail. (Open/Close/Lock) 43 Cam Characterized 44 Actuator Pressure Rating


kPa(ga) (psig)

YES

NO

TOP YES

SIDE NO

DATE:

EDSD VERIFICATION

CONTROL NUMBER

ER

45 Valve Stroke Time

NOTES: 1 2 3 4

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-J-700. STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia) VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2. VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER. 5 VENDOR TO SUPPLY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.

DATE:

BY:

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 192 YERP 8020-713-ENG J

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PNEUMATIC ACTUATORS (ON-OFF SERVICE)
1 2 Instrument Tag Number Service P&ID Number Manufacturer Model Requisition No. Material Source 7 8 AMS Number 38 Manufacturer 39 Tag Number Process Fluid 40 Model 41 Type 32 Minimum Available Supply 33 Maximum Allowable Supply 34 35 36 Mounting ReLative to 37 Valve Pneum. Fluid

PMT

GENERAL DATA

ACTUATOR DATA

CERT

3 4 5 6

Instr. Air (Oil Free) Gas


Below Left hand mtd. Side

Plant Air Nitrogen


Above

ENGG

Right hand mtd.

10 Max. Upstream Pressure P1 11 Max. Pressure Drop dp 12 Operating Temperature 13 Actuator Sizing Pressure

42 Serial Number 43 Size, Nominal 44 Rating

45 Existing Valve Spec. Drawing Number 46 Yoke Connection 47 Stem Diameter

SELECTION DATA

Actuator to replace existing, mounted actuator (incl. mounting parts). If yes, 14 the historical data for the existing valve is in lines 17 thru 21

YES NO

48 Stem Connection

Actuator to be mounted on existing non-motorized valve (incl. mounting 15 parts). If yes, the historical data on the existing valve is in lines 17 thru 21. See also Note 2.

49 Stem Thread Pitch / Lead

YES NO

50 Stem Travel / Rotation 51 Stem Position 52 Speed 53

ed c u od re, r p s twa i m f r o o f S This Intools o. 193 by Form N


inch ANSI Class Note 2 mm (in) mm (in)

DESCRIPTION

PROCESS DATA

VALVE DATA

Single
Gate / Globe

Dual

Adjustable

Actuator to be mounted on valve 16 supplied by others. If yes, see valve data on lines 38 thru 56 and Note 3.

YES NO
54 55 Bonnet Configration 56 Resistant Seat for Tight Shut Off 57 Handwheel None Cont. Engaged Maximum Operating Speed 90 / min. for max. 12 inch plug / Ball / Bfly. Otherwise Prorated /min.

HISTORICAL

17 Manufaturer 18 Purchase Order No. 19 Purchase Order Date 20 Item No. 21 Serial Number 22 Electrical Area Classification

DATE.

YES YES YES YES YES YES

NO NO NO NO NO NO

Declutchable

REV NO.

58 Hydr. Manual Override 59 Pneumatic Lever 60 Adjustable Travel Stops PISTON PADDLE SPRING RETURN Pneumatic Supply Failure CYLINDER

DISCIPLINE ENGINEER

23 Enclosure Certification 24 DIAPHRAGM VANE DOUBLE ACTING Valve Position Open Close
Nm (Ft.-Lb.) Nm (Ft.-Lb.) kPa(ga) (psig)

ACCESSORIES

61 Hydraulic Snubber 62 Volume Tank (Accumulator) 63 64 Limit Switch 65 66 67 Solenoid Valve 68 69 Filter Regulator 70 Valve Positioner Manufactrer Model No. Valve Position Manufactrer Model No. Location
(Valve / Remote)

DATE: PROJECT ENGINEER

ACTUATOR DATA

25 Type 26

DATE: CERTIFIED

Fail Safe 27 Mode 28

Control Signal Failure

DATE: CONSTRUCTION AGENCY

29 Break Away Torque 30 Running / Seating Torque 31 Control Signal

YES

NO

DATE: OPERATION

NOTES:1 2 3 4

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-716. FOR ACTUATOR MOUNTING DATA REFER TO FORM 375 ATTACHED TO THE PURCHASE ORDER. ACTUATOR TO BE DELIVERED TO VALVE MANUFACTURER AS ONE UNIT READY FOR MOUNTING ON THE VALVE. IF, AFTER TESTING OF THE ACTUATOR-VALVE COMBINATION, THE ACTUATOR MUST BE REMOVED FROM THE VALVE FOR SEPARATE PACKING AND SHIPMENT. NEW REPLACEMENT GASKETS SHALL BE SUPPLIED. * TO BE ADVISED BY VENDOR.

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

BY:

DATE:

MAXIMUM PRESSURE DROP SHALL BE USED AS THE BASIS FOR ACTUATOR SIZING. IF THE MAXIMUM PRESSURE DROP IS NOT KNOWN, SHUTOFF DIFFERENTIAL PRESSURE SHALL BE USED AS THE BASIS FOR SIZING.

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 193 YERP 8020-716-ENG

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - HYDRAULIC VALVE ACTUATORS
1 2 3 ACTUATOR TAG NUMBER MANUFACTURER MODEL & SERIAL NUMBER OPERATOR TYPE ROTARY PISTON REQUISITION NO. DOUBLE ACTING SPRING RETURN 51 TYPE OF GAS/OIL ELEC. ACCUM. N2

PMT

ACTATOR

52 MOMENT ARM TYPE 53 54 ACTUATOR MOUNTING 55

CERT

SCOTCH YOKE LINEAR TOP BTM RH LH

RACK & PINION YES NO YES NO

GENERAL DATA

ENGG

4 5

8 9

SERVICE

INTERMITTENT

CONTINUOUS

ACTUATOR DATA

6 MATERIAL SOURCE 7

56 REVERSABLE ACTUATOR 57 HYDRAULIC POWER UNIT (REMOTE / INTEGRAL) 58 IF REMOTE, DISTANCE 59 FIXING MATERIAL REQUIRED 60 PRIME ENERGY SOURCE 61 STANDBY PUMP REQUIRED 62 ACCUMULATOR REQUIRED 63 ACCUMULATOR TYPE
(PROCESS GAS / ELEC / N2) m (f)

SAMS STOCK NO.

FREQUENCY OF OPERATIONS

YES YES YES

NO NO NO

10 AREA CLASSIFICATION 11 P&ID NUMBER 12 VALVES ISS DRAWING NUMBER


DESCRIPTION

13 VALVE TAG NUMBER 14 MANUFACTURER 15 MODEL & SERIAL NUMBER 16 TYPE (GLOBE/GATE/BALL/BFLT/PLUG)

64 NO. OF ACTUATOR PER ACCUMULATOR 65 N2 BOTTLES REQUIRED 66 SUNSHADE REQUIRED

VALVE DATA

17 BODY SIZE & RATING 18 EXTENSION BONNET / FINS 19 YOKE MATERIAL 20 YOKE CONNECTION

67 SYSTEM OIL CONTENTS

YES

NO

68

69 MAX. HYDRAULIC PRESSURE 70 OPERATING HYD. PRESSURE

POWER DATA

21 STEM MATERIAL 22 STEM DIAMETER / CONNECTION 23 STEM POSITION (VERT./HORZ./INCL.)

71 ACCUMULATOR SIZE

72 ACCUMULATOR PRESSURE

ed c u od re, r p s twa i m f r o o f S This Intools o. 194 by Form N


(PISTON / BLADDER)

YES YES YES

NO NO NO

kPa(ga) (psig)

kPa(ga) (psig)

L (Gal)

kPa(ga) (psig) L/h (GPM) Kw

73 HYD. PUMP / MOTOR CAPACITY 74 NOMINAL POWER 75 FULL LOAD CURRENT

24 STEM TRAVEL / ROTATION 25 TIGHT SHUT OFF


DATE.

ANSI CLASS

A A kPa(ga) (psig)

26 RESILIENT TEST 27 PROCESS FLUID / GAS 28 MAX. UPSTREAM PRESSURE P1 29 MAX. PRESSURE DROP dP 30 OPERATING TEMPERATURE T
DISCIPLINE ENGINEER kPa(ga) (psig) kPa (psi) C (F) (P1 / dP)

YES

NO

76 STARTING CURRENT 77 N2 PRESSURE 78 79 SWITCH POSITION

YES
(INTER / OPEN / CLOSE)

NO

REV NO.

80 SWITCH MANUFACTURER & MODEL NO. 81 CONTROL VOLTAGE & RATING 82 83 84 POTENTIOMETER RESISTANCE

31 ACTUATOR SIZING FOR MAX. 32 BREAK AWAY RUNNING SEATING

PROJECT ENGINEER

DESIGN DATA

DATE:

33 THRUST / TORQUE 34 REQUIREMENTS 35 36 OPERATING ON / OFF MODE MOD. 37

YES

NO

DATE: CERTIFIED

S.SPD PRE SET

D.SPD POS TNR

ESD CNTR.

ACCESSORIES DATA

CURVE

85 CONTROL VOLTAGE AND RATING 86 87 MOTION TRANSMITTER REQD 88 MANUFACTURER & MODEL NO. 89 CONTROL SIGNAL / VOLTAGE 90 91 SIGNAL CONVERTER REQD 92 MANUFACTURER & MODEL NO.

YES

NO

38 REQD VALVE STROKING SPEED


DATE: CONSTRUCTION AGENCY

39 FAILSAFE FOR FAILURE OF: 40 CONTROL SIGNAL TO: 41 POWER SUPPLY TO:
(STEADY / OPEN / CLOSE) (STEADY / OPEN / CLOSE)

YES

NO

DATE: OPERATION

42 NORMAL OPERATION TO: (OPEN / CLOSE) 43 FAILSAFE DESIGN REQUIRED 44 FIRE PROOFING REQUIRED

YES YES
(MFR / OTHERS)

NO NO

93 CONTROL SIGNAL / VOLTAGE 94 95 SOLENOID VALVES REQD 96 MANUFACTURER & MODEL NO.

DATE:

45 POWER UNIT SUPPLY BY: 46 IF OTHER, MFR. & MODEL NO.


CONTROL NUMBER

YES

NO

EDSD VERIFICATION

47 CONTROL PANEL SUPPLIED BY: OTHERS) 48 IF OTHER, MFR. & MODEL NO.
DATE: BY:

(MFR /

97 CONTROL VOLTAGE AND RATING 98 MOUNTING 99 100 TYPE OF HYDRAULIC OIL


(ON ACTUATOR / IN PANEL)

49 CONTROL PANEL , DRAWING NO. 50 GAS/OIL, ELEC., N2, HDR. SYSTS. DWG. NO.

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES:1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-717.

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 194 YERP 8020-717-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - ELECTRIC MOTOR OPERATED VALVE ACTUATORS
1 2 INSTRUMENT TAG NUMBER SERVICE P&ID NUMBER MANUFACTURER MODEL REQUISITION NUMBER 31 REMOTE OPEN /CLOSE CONTROL 32 REMOTE OPEN/CLOSE VALVE POSITION INDICATION 33 REMOTE CONTINUOUS VALVE POSITION INDICATION 34 REMOTE SHUTDOWN OVER RIDE 35 ADDITIONAL LIMIT / TORQUE SWITCHES 36 INTERMEDIATE STOPS

PMT

YES YES YES


YES

NO NO NO
NO

CERT

GENERAL DATA

3 4 5

ENGG

YES YES YES

NO NO NO

ACTUATOR DATA

6 MATERIAL SOURCE 7

SAMS NUMBER

37 MID-TRAVEL REVERSE 38 CONTROL DISTANCE

ELECTRICAL AREA CLASSIFICATION PROCESS FLUID

39 CONTROL VOLTAGE AC/DC 40 DUAL SPEED CONTROL 41 MULTI DROP CONTROL

10 MAX. UPSTREAM PRESSURE 11 MAX. PRESSURE DROP 12 OPERATING TEMPERATURE 13 ACTUATOR SIZING PRESSURE Actuator to replace existing, mounted actuator (incl. mounting parts). If yes, 14 the historical data for the existing valve is in lines 17 thru 21

42 CABLE TYPE FOR TWO WIRE/MULTIDROP CONTROL

43 MFR. FOR EXTERNAL GEARBOX / MODEL NO. 44 MODULATING SERVICE

YES NO

45 REQUIRED STARTS / HOUR

46 ACTUATOR RATED STARTS / HOUR 47 MOTOR DUTY CYCLE

SELECTION DATA

Actuator to be mounted on existing non-motorized valve (incl. mounting 15 parts). If yes, the historical data on the existing valve is in lines 17 thru 21. See also Note 1.

48 ACTUATOR IN EIV / ESD APPLICATION

YES NO

49 FIREPROOFING REQUIRED 50 MANUFACTURER 51 TAG NO. 52 MODEL

ed c u od re, r p s twa i m f r o o f S This Intools o. 195 by Form N


YES YES NO NO YES NO YES YES NO NO
(Note 8)

DESCRIPTION

PROCESS DATA

Actuator to be mounted on valve 16 supplied by others. If yes, see valve data on lines 50 thru 66 and Note 2. 17 MANUFACTURER EXISTING VALVE DATA
DATE.

YES NO

53 TYPE 54 SERIAL NO. 55 SIZE 56 RATING


INCH ANSI Class DRAWING NO. (Note 1) INCH Nm (Ft.-Lb.) NOTE- 4 Nm (Ft.-Lb.)

18 PURCHASE ORDER NO.

20 ITEM NO. 21 SERIAL NO. 22 WIRING DRAWING

VALVE DATA

19 PURCHASE ORDER DATE

57 EXISTING VALVE SPEC. 58 YOKE CONNECTION 59 STEM DIAMETER 60 VALVE STEM MAX. TORQUE 61 VALVE BREAK AWAY TORQUE

REV NO. DISCIPLINE ENGINEER

23 SERVICE INTERMITTENT/CONTINUOUS

ACTUATOR DATA

24 FREQUENCY OF OPERATION 25 OPENING / CLOSING TIME 26 MOTOR SUPPLY VOLT., FREQUENCY Hz RATED LOAD CURRENT AT 100 % OF 27 RATED ACTUATOR TORQUE
A

Nm (Ft.-Lb.) 62 VALVE RUNNING SEATING TORQUE

DATE: PROJECT ENGINEER

63 STEM CONNECTION 64 STEM THRED PITCH / LEAD 65 STEM TRAVEL / ROTATION 66 STEM POSITION GATE / GLOBE 67 MAXIMUM OPERATING SPEED
90/MIN FOR MAX 12 INCH PLUG / BALL / BFLY. OTHERWISE PRORATED

DATE: CERTIFIED

28 MOTOR LOCKED ROTOR CURRENT * A 29 ACTUATOR RATED / PEAK TORQUE Nm (Ft.-Lb.) * 30 ACTUATOR STALL TORQUE
Nm (Ft.-Lb.) NOTE- 4

DATE: CONSTRUCTION AGENCY

DEG / MIN

NOTES: 1 FOR ACTUATOR MOUNTING DATA REFER TO FORM 375 ATTACHED TO THE PURCHASE ORDER.
2 ACTUATOR AND GEARBOX TO BE DELIVERED TO VALVE MANUFACTURER AS ONE UNIT READY FOR MOUNTING ON THE VALVE. 3 IF, AFTER TESTING OF THE ACTUATOR-VALVE COMBINATION, THE ACTUATOR MUST BE REMOVED FROM THE VALVE FOR SEPARATE PACKING AND SHIPMENT. NEW REPLACEMENT GASKETS SHALL BE SUPPLIED. 4 INFORM YERP IF ACTUATOR STALL TORQUE EXCEEDS MAXIMUM ALLOWABLE VALVE STEM TORQUE. 5 6 7 FOR MOVs IN EIV / ESD APPLICATIONS, CLOSING TIME SHALL BE PER YERP-SAES-B-058.

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

8 IF SPECIFIED, FIREPROOFING SHALL BE PER YERP-SAES-B-006. * TO BE ADVISED BY VENDOR.


DATE: :

BY:

9 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUNCTION WITH YERP-34-SAMSS-718. MAXIMUM PRESSURE DROP SHALL BE USED AS THE BASIS FOR ACTUATOR SIZING. IF THE MAXIMUM PRESSURE DROP IS NOT KNOWN, SHUTOFF DIFFERENTIAL PRESSURE SHALL BE USED AS THE BASIS FOR SIZING.

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 195 YERP 8020-718-ENG J

J
OF

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - ANNUNCIATORS
1 INSTRUMENT TAG NUMBER MANUFACTURER MODEL / TYPE NUMBER MATERIAL SOURCE P.O. NUMBER AMS STOCK NO.

PMT

POWER SUPPLY

31 POWER SUPPLY

VOLTS

Hz

GENERAL

CERT

2 3 4 5 6 7 8

32 POWER CONSUMPTION 33 LOCATION (NOTE-2) 34 POWER FILTER REQUIRED 35


(INTEGRAL/REMOTE)

ENGG

YES

NO

MODEL / TYPE NUMBER WINDOW ARRANGEMENT

HORN RELAY

36 CONTACTS (NON ALARMING) 37 RATING 38 VOLTS

LAMP CABINET

AUX. RELAYS

WINDOW SIZE (HXW) WHITE NOTE 3

39 CONTACTS (NON ALARMING) 40 FUNCTION: TO FOLLOW 41 RATING

10 WINDOW COLOR 11 WINDOW ENGRAVING 12 MOUNTING (FLUSH/WALL/RACK)

42 NUMBER OF RELAYS REQUIRED 43

13 ELECTRIC. AREA CLASSIFICATION 14 ENCLOSURE TYPE

44 TEST

16 17 LOCATION (NOTE 2) (INTEGRAL/REMOTE) LOGIC CARD CABINET 18 MOUNTING (WALL / RACK)

PUSH BUTONS

15 CONDUIT CONN. SIZE (NPT ANSI B 2.1)

45 FIRST OUT RESET 46 ACKNOWLEDGE

ed c u od re, r p s twa i m f r o o f S This Intools o. 196 by Form N


OPEN AMPS
(FIELD CONTACT / LAMP)

VOLTS

AMPS

DESCRIPTION

(YES / NO / BY OTHERS) (YES / NO / BY OTHERS) (YES / NO / BY OTHERS)

47 MODEL / TYPE NUMBER 48 LOCATION (NOTE 2) 49 RATING VOLTS


(INTEGRAL/REMOTE)

19 ELECTRIC AREA CLASSIFICATION 20 CONDUIT CONN. SIZE (NPT ANSI B 2.1) 21 22 ALARM SEQUENCE 23 FIELD CONTACTS (Non-Alarming) 24 NUMBER OF MODULES REQUIRED NOTE 3 OPEN CLOSE

AMPS AS NO. 13

50 ELECTRIC AREA CLASSIFICATION 51 52 ALARM HORN REQD. (YES / NO / BY OTHERS) 53 MODEL / TYPE NUMBER 54 SUPPLY VOLTS Hz

ALARM MODULES

ALARM HORN

25

55 ELECTRIC AREA CLASSIFICATION 56 ENCLOSURE TYPE 57 LOCATION (NOTE-2) 58 59 60


(INTEGRAL/REMOTE)

AS NO. 13

TIME DELAYS

DATE.

26 ADJUSTABLE RANGE 27 SETTING 28 NUMBER OF DELAYS REQUIRED 29 30 NOTE 3

REV NO. DISCIPLINE ENGINEER

ANNUNCIATOR WINDOW ARRANGEMENT (SKETCH)


61

DATE: PROJECT ENGINEER

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

NOTES:1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-815. 2 THE LOCATION OF COMPONENTS IS SPECIFIED RELATIVE TO THE LAMP CABINET. 3 REFER TO APPLICABLE COLUMNS ON CONTINUATION SHEET.

REVISION CERTIFICATION

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 196 YERP 8020-815-1-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - ANNUNCIATORS
62 63 WINDOW NO. Row Column 64 65 SEQUENCE GROUP 66 COLOR 67 AUX. RELAY 68 REMARKS

PMT

ENGRAVING

CERT

YES NO YES NO YES NO

ENGG

ed c u od re r p s ftwa i m or ls So f s i Th Intoo o. 196 by orm N F


YES NO YES NO YES NO YES NO YES NO YES NO YES
DISCIPLINE ENGINEER

REV NO.

DATE.

DESCRIPTION

NO YES NO YES NO YES NO YES NO YES

DATE: PROJECT ENGINEER

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

NO YES
DATE: BY:

NO NOTES:

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 196 YERP 8020-815-2-ENG J

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET
1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 13 COIL PICKUP / DROPOUT TIME COIL VOLTAGE, NORMAL COIL VOLTAGE, MINIMUM COIL VOLTAGE, MAXIMUM COIL VOLTAGE, PICK-UP COIL VOLTAGE, DROP-OUT COIL RESISTANCE C) E) C) 5) (AC / DC) V C) B) (MSEC) (AC / DC) V (AC / DC) V (AC / DC) V (AC / DC) V (AC / DC) V OHM A 2. INTERNAL PIN CONNECTIONS FOR 3PDT, OCTAL RELAYS: 1-4 COIL 2-10 COIL PIN CONFIGURATION 3-1 NO LOOKING AT BASE OF~"~" 5-6 NC 6-7 NO 8-11 NC 9-11 NO (YES / NO) (DIN RAIL / BOARD) C) RELAY. THE LOCATOR KEY SHALL POINT BETWEEN PINS 1 AND 11: MANUFACTURER CONTACT ARRANGEMENT CAT. NUMBER MATERIAL SOURCE B) B) B) C) REQUISITION NO. AMS STOCK NO. 1. INDUSTRIAL GRADE, CONTINUOUS (ENERGIZED-COIL) DUTY, CONTROL RELAY: INDOOR APPLICATIONS: DUST-TIGHT OUTDOOR OR FIELD INSTRUMENT APPLICATIONS: HERMATICALLY SEALED PIN CONFIGURATION (UNLESS OTHERWISE SPECIFIED) TO BE: 11-PIN, OCAL STYLE, 3PDT RELAY TO COMPLY WITH: CENELEC CECC-16000 Europe ANSI / NEMA-ICS-4

ELECTRO-MECHANICAL RELAYS
GENERAL REQUIREMENTS

DESCRIPTION

ENGG

CERT

PMT

14 ELECTRICAL 15 16

CONTACT CURRENT RATING AT SPECIFIED VOLTAGE, RESISTIVE. CONTACT CURRENT RATING AT SPECIFIED VOLTAGE, INDUCTIVE.

17 18 19 20 21 MECHANICAL 22 23 24 25

5)

(AC / DC) V B) 2)

INTERNAL DIAGRAM, INCL. PIN NUMBERING COIL INSULATION RESISTANCE E)

SOCKET

D)

4)

SOCKET MOUNTING CONTACT PLATING MATERIAL

DATE.

NOTES: 1. THIS SPECIFICATION SHEET ADDRESSES STANDARD, INDUSTRIAL GRADE, CONTINUOUSLY ENERGIZED, 3PDT, DIN-RAIL, OR PCB CARD MOUNTED RELAYS. FOR RELAY TYPES OR PIN CONFIGURATIONS OTHER THAN 3PDT, DEVIATIONS FROM STANDARD REQUIREMENTS SHALL BE INDICATED WITH AN ASTERIK(*) AND SHALL BE CLARIFIED WITH A SEPARATE NOTE LOCATED BELOW IN THIS COLUMN. 2. THIS INFORMATION SHALL BE INDELIBLY PRINTED ON THE EXTERIOR OF THE RELAY ENCLOSURE 3. VENDOR SHALL CONFIRM THIS DATA. 4. SOCKETS WITH PART NUMBERS ARE TO BE QUOTED SEPARATELY. 3. CONTACT PROTECTION FOR SWITCHING INDUCTIVE LOADS: DIODE, VARISTOR, OR RC-NETWORK 4. RELAY MOUNTING-SOCKETS: DIN RAIL, PCB CARD OR SEPARATE MOUNTING PLATE. ALL RELAYS TO BE PROVIDED WITH RESTRAINT OR LOCKING CLIPS/MECHANISMS. 5. IF NOT SPECIFIED, CONTINUOUS CONTACT RATING SHALL BE 10A, ANSI / NEMA ICS-4 (DESIGNATION A600 OR N600) 6. ALL DUST-TIGHT RELAYS TO HAVE LEDs FOR COIL ENERGIZE STATUS 7. OUTDOOR AMBIENT TEMP. RATING: 70C 8. COIL PICKUP VOLTAGE SHALL BE 80% OR LESS OF NOMINAL VOLTAGE.

REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER

DATE: CERTIFIED

5. VENDOR TO SPECIFY THIS INFORMATION.

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

d e c u d o r s p tware i rm Sof o F s ools 7 i h T Int . 19 By m No For

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 197 YERP 8020-825-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - SOLENOID OPERATED VALVES
1 TAG NUMBER

CERT

PMT

2 GENERAL DATA

SERVICE

ENGG

3 4 5 6 7 8 9

P&ID NUMBER MANUFACTURER * MODEL NUMBER * REQUISITION NO. MATERIAL SOURCE AMS STOCK NO. FLUID CORROSIVE COMPOUNDS MAXIMUM LINE PRESSURE MAXIMUM PRESSURE DROP MAXIMUM FLOW RATE RELATIVE DENSITY OPERATING VISCOSITY MAXIMUM FLUID TEMPERATURE C (F) kPa(ga)(PSIG) kPa (PSI)

DESCRIPTION

10 PROCESS DATA 11 12 13 14 15 16 17 18 19 20 GENERAL 21 22 23 24 25


DISCIPLINE ENGINEER

TYPE ELCTRICAL AREA CLASIFICATION

ed c u od re, r p s ftwa i m or ls So 8 f s i Th Intoo o. 19 by Form N

REV NO.

DATE.

TYPE BODY CONNECTION SIZE, NOM REQUIRED CV

NPT

26

27 VALVE CV *
DATE: PROJECT ENGINEER

28 BODY MATERIAL * VALVE SPECIFICATION 29 SEAT MATERIAL * 30 SEAT MATERIAL * 31 32 33 34 35 36 EXT. PILOT CONNECTION SIZE, NOM CONST. (NO NC UNIV) TYPE COIL INSULATION CLAS (H) OR OTHER STEADY POWER CONSUMPTION * ELECTRICAL SUPPLY IN-RUSH CURRENT * CONDUIT CONNECTION SIZE, NOM ENCLOSURE TYPE, NEMA OR IEC SOLENOID VALVE INTERNALS ** VOLT W FREQ. A NPT MAX. PRESSURE RATING * MAX. ALLOW. DIFF. PRESSURE * kPa(ga)(PSIG) kPa (PSI) kPa (PSI) NPT

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DATE:

37
OPERATION

38 SOLENOID
DATE:

39 40 41 42

DATE:

EDSD VERIFICATION

CONTROL NUMBER

BY:

43 44 45

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

* VENDOR TO PROVIDE THIS INFORMATION WHEN IT IS NOT SPECIFIED. ** VITON SHALL BE SPECIFIED FOR ALL SOV INTERNAL SOFT GOODS. ISS FOR
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

ISS
INtools Form No. 198 YERP 8020-827-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - TRANSDUCERS (SIGNAL CONVERSION)
1 2 GENERAL DATA 3 TAG NUMBER TYPE OF TRANSDUCER SERVICE

ENGG

CERT

PMT

4 5 6 7

P&ID NUMBER MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE AMS STOCK NO.

8 9 10
DESCRIPTION

MOUNTING ENCLOSURE CLASS NEMA OR IEC

11 HOUSING 12 13 14 15 16 17 CONN 18 19 20 21 22

PNEUMATIC CONNECTION CONDUIT CONNECTION

SIZE NPT SIZE NPT

ed c u od re, r p s twa i m or ls Sof f s i Th Intoo o. 199 by Form N

MECHANICAL DATA

INPUT SIGNAL OUTPUT SIGNAL INPUT IMPEDANCE OUTPUT LOAD

( ( ( (

UNITS) UNITS) OHMS) OHMS)

DATE.

23 I/O 24 25 26
DISCIPLINE ENGINEER

REV NO.

27 POWER SUPPLY 28 29 30 31

AIR SUPPLY ELECTRICAL SUPPLY V

kPa(ga)(PSIG) A HZ

DATE: PROJECT ENGINEER

FILTER / REGULATOR

DATE: CERTIFIED

32 33 ACCESSORIES OPTIONS
DATE: BY:

34 35 36 37 38

DATE: CONSTRUCTION AGENCY

DATE: OPERATION

39 40 41 42

DATE:

EDSD VERIFICATION

CONTROL NUMBER

NOTES: 1 TYPE OF TRANSDUCER SHALL MEAN I/P, E/P, P/E, ETC.

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 199 YERP 8020-828-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PROGRAMMABLE CONTROLLER
1 2 CABLE TAG NUMBER SERVICE 47 48 49 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 FUNCTIONS 20 21 22 MODEL NUMBER PROGRAMMABLE DEVICE COMB. / SEQUENCE LOGIC TIMING COUNTING LATCHING ARITHMETIC (MIN +, -, X, :) COMPARE WORD LENGTH MIN. SCAN RATE 8/16* BITS ms / kwords YES YES YES YES YES NO NO NO NO NO MANUFACTURER MODEL NUMBER REQUISITION NO. MATERIAL SOURCE MOUNTING ELECTRICAL AREA CLASSIFICATION ENCLOSURE TYPE AMBIENT TEMPERATURE RELATIVE HUMIDITY USE (INDOOR / OUTDOOR) * C(F) % AMS STOCK NO. I/O SECTION 50 51 52 53 54 55 56 57 58 @ 120 VAC @ 240 VAC TOTAL NUMBER OF OUTPUTS EACH EACH INPUTS @ 120 VAC @ 240 VAC TOTAL NUMBER OF INPUTS EACH EACH

ENGG

CERT

PMT

@ 24 VDC @ 48 VDC @ 125 VDC

EACH EACH EACH

GENERAL DATA

ed c u od re, r p s twa i m f r o o f S This Intools o. 200 by Form N


OUTPUTS 59 @ 24 VDC @ 48 VDC EACH EACH EACH 60 61 62 63 64 65 66 67 68 69 FORMAT 70 71 72 73 74 75 76 77 78 CASSETTE RECORDER FLOPPY DISK PRINTER CONFORMAL COATING YES YES YES YES NO NO NO NO LADDER DIAGRAMS BOOLEAN NOTATIONS FLOW CHARTS MNEMONIC LANGUAGE FUNCTIONAL BLOCKS YES YES YES YES NO NO NO NO @ 125 VDC MODEL NUMBER INTERFACE ACCORDING TO

DATE.

DESCRIPTION

23 24 25 26
DISCIPLINE ENGINEER

REV NO.

27 28 29

DATE: PROJECT ENGINEER

MAIN FRAME

30 OPTIONALS 31 32 33 TYPE 34 35 SIZE ROM RAM (CMOS) R/W (CORE) UV PROM MEMORY EAROM kwords YES YES YES YES YES NO NO NO NO NO

PROCESSOR

79 80 81 82 83 84 85 86 87

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

36 37 38 39

MOUNTING (REMOTE / INTEGRAL *) MODEL NO. REMOTE UNIT SUITABLE FOR SUPPLY VOLTAGE OUTPUT VOLTAGE I/O UNITS VAC/DC* VDC

40 41 42

POWER SUPPLY

DATE: OPERATION

88 89 90 91 92 93 94 95

POWER CONSUMPTION PER UNIT VA/W* NO. OF UNITS REQUIRED

DATE:

43
CONTROL NUMBER

EDSD VERIFICATION

44 45 46
DATE: BY:

* SELECT AS APPLICABLE

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-830.


THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 200 YERP 8020-830-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - PACKAGE UNIT INSTRUMENTATION
1 2 3 GENERAL DATA 4 5 6 7 8 9 10 11 PACKAGE UNIT NUMBER DESCRIPTION P.O.NUMBER AREA CLASSIFICATION TRANSMISSION SIGNAL ELECTRICAL SUPPLY AIR SUPPLY AIR FILTER REDUCING STATION AIR SETS AIR HEADER

ENGG

CERT

PMT

NONE ELECTRONIC: MAX: MAX: YES YES YES

CLASS:

DIV.:

GROUP:

PNEUMATIC: NORM: NORM: NO NO NO MIN: MIN:

DESCRIPTION

12 INSTRUMENT SELECTION (refer to Table 2 of 34-SAMSS-831) ITEM INSTRUMENT TYPE QTY. MAKE AND MODEL OPTIONAL OR NON-STANDARD SPEC 5

REV NO.

ed c u od re, r p s twa i m f r o o f S This Intools o. 201 by Form N


DISCIPLINE ENGINEER

DATE. DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATION DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 201 YERP 8020-831-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OFYERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT SPECIFICATION SHEET - INSTRUMENTATION AND THERMOCOUPLE CABLE
1 2 3 GENERAL DATA 4 5 6 7 8 9 10 CABLE GROUP, 1-6 (per 34-SAMSS-913) 11 SIGNAL CORE CONSTRUCTION, PAIR /TRIAD MATERIAL SOURCE AMS STOCK NO. CABLE TAG NUMBER SERVICE REQUIRED LENGTH MANUFACTURER MANUFACTURER CABLE IDENTIFICATION REQUISITION NO.

ENGG

CERT

PMT

12 NUMBER OF SIGNAL CORES GROUP 1-6 13 CONDUCTOR SIZE 14 CONDUCTOR COLOR CODE 15 CABLE DESIGNATION / VOLTAGE RATING 16 CABLE TEMPERATURE RATING 17 PRIMARY INSULATION MATERIAL 18 INTRINSICALLY SAFE APPLICATION (NOTE-4) 19 GROUP 5 20 THERMOCOUPLE EXTENSION WIRE TYPE 21 CONDUCTOR COLOR TYPE 22 GROUP 6 23 FIREPROOF CABLE TYPE 24 25 26 27 DIRECT BURIAL
DISCIPLINE ENGINEER

ed c u od re, r p s twa i m f r o o f S This Intools o. 202 by Form N

REV NO.

DATE.

DESCRIPTION

YES/NO YES/NO YES/NO

28 OIL RESISTANT 29 SUN RESISTANT

DATE:

30 ARMOR TYPE OPTIONS INSTALLATION DETAILS 31 SPECIAL ELECTRICAL REQUIREMENTS 32 MAXIMUM MUTUAL CAPACITANCE 33 MAXIMUM CAPACITANCE TO GROUND 34 MAXIMUM INDUCTANCE 35 MAXIMUM CONDUCTOR RESISTANCE

PROJECT ENGINEER

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

36 MAXIMUM L/R RATIO 37 38 MINIMUM BENDING RADIUS (NOTE-2) 39 MAXIMUM PULLING TENSION (NOTE-2) 40 CABLE WEIGHT (NOTE-2) 41 42 43

DATE: OPERATION

DATE:

EDSD VERIFICATION

CONTROL NUMBER

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

REVISION CERTIFICATION

NOTES: 1 2 3 4

THIS ISS SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-913. TO BE SPECIFIED BY VENDOR. MEASUREMENTS SHALL BE SPECIFIED IN SI-METRIC UNITS FOLLOWED BY ENGLISH EQUIVALENT IN ( ) INTRINSICALLY SAFE CABLES SHALL HAVE BLUE JACKET AND SHALL HAVE 600 VOLT INSULATION RATING.

DATE:

BY:

ISS FOR

DWG. TYPE PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

ISS
INtools Form No. 202 YERP 8020-913-ENG

EOF

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 8117-M-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
DATA SHEET - CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS
A. SERVICE
1. 2.

F. OPERATING FLUID
2. REFRIGERANT QUANTITY kg(lbs)

3. FLUID HANDLED 4. PRINCIPAL CORROSIVES

G. DIMENSIONS m(ft) B. CAPACITIES


kW
1. PRE CHILLER 2. CHILLER 3. CONDENSER 4. COMPRESSOR 5. OIL COOLERS 6. PUMP OUT COMPRESSOR 7. PUMP OUT CONDENSER 1. COMPRESSOR SKID 2. CHILLER SKID

L L L

( ( (

Btu/h

)W )W )W

( ( (

)H )H )H

( ( (

3. CONDENSER SKID

) ) )

DESCRIPTION

H. WEIGHTS Kg(lbs.)
1. SHIPPING WEIGHT 2. MAX. ERECTION WEIGHT 3. MAX. MAINTENANCE WEIGHT

( ( (

) ) )

C. TEMPERATURES
O

I. COMPRESSOR DATA
C
O

1. LOW PRESSURE COMPRESSOR DATA .1 MANUFACTURER .2 MODEL/SIZE .3 POWER .4 SUCTION PRESS .5 SIDESTREAM PRESS .6 DISCHARGE PRESS

1. HIGH PRESSURE CHILLER .1 PROCESS FLOW INLET .2 PROCESS FLOW OUTLET .3 REFRIGERANT EVAPORATING AT 2. LOW PRESSURE CHILLER .1 PROCESS FLOW INLET .2 PROCESS FLOW OUTLET .3 FREON EVAPORATING AT

SERIAL NUMBER kW ( kPa ( kPa ( kPa ( HP) SPEED psig) TEMP. psig) TEMP. psig) TEMP. rpm.
O

C( O C(
O

O O

C(

F) F) O F)

2. HIGH PRESSURE COMPRESSOR DATA .1 MANUFACTURER

DATE

MIN.

C(

F)

.2 MODEL/SIZE .3 POWER .4 SUCTION PRESS

SERIAL NUMBER kW ( kPa ( kPa ( kPa ( HP) SPEED psig) TEMP. psig) TEMP. psig) TEMP. rpm.
O O

REV. NO.

C(

O O

D. AMBIENT CONDITIONS
O MAX. C( F) AREA CLASSIFICATION: , DIV. CLASS NON-CLASSIFIED

.5 SIDESTREAM PRESS .6 DISCHARGE PRESS


O

DISCIPLINE ENGINEER

C( O C(

F) F) O F)

DESIGN

C(

F)

MIN.

C(

F)

DATE: PROJECT ENGINEER

, GROUP

J. GEAR
1. MANUFACTURER 2. TYPE / SIZE 3. RATIO

SERIAL NUMBER NAME PLATE POWER kW ( HP)

DATE:

E. UTILITIES
AVAILABLE
1. ELECTRIC POWER .

CERTIFIED

REQ'D

K. DRIVER
1. DRIVER TYPE 2. MANUFACTURER 3. MODEL/SIZE 4. SPEED

V
.1 MAIN MOTOR .2 AUXILIARY MOTORS .3 PROTECTION SYSTEM

HZ

DATE: CONSTRUCTION AGENCY

SERIAL NUMBER rpm. NAME PLATE POWER kW ( HP)

DATE:

L. CONDENSER
.2 AIR

OPERATIONS

DATE: CONTROL NUMBER EDSD VERIFICATION

AVAILABLE PRESS kPa(psig) MAX. MIN.

REQ'D PRESS QTY kPa m3/h

1. CONDENSER TYPE 2. MANUFACTURER 3. MODEL/SIZE 4. CONTROL SYSTEM 5. PURGE CONNECTIONS FITTED 6. DESIGN PRESS

SERIAL NUMBER YES TEMP. NO


O

kPa (

psig)

C(

F)

2. COOLING WATER

NONE WELL/RAW WATER MAX. FRESH WATER MIN. REQ'D.

SEAWATER
DATE: BY: .1 PRESSURE kPa(psig)

M. SURGE TANK
1. DIAMETER 2. USEFUL CAPACITY 3. PURGE CONNECTION FITTED 4. PUMPDOWN CONNECTION FITTED 5. DESIGN PRESS

REQUIREMENTS,

CERTIFICATE

REVISION CERTIFICATION

(DCC) NO. ______________________________

OF THIS DRAWING IS COVERED, FOR ALL

.2 TEMPERATURE IN C( F) .3 TEMPERATURE OUT OC(OF) .4 PRESSURE DROP Pa(psi) .5 FLOW RATE m /h(USGPM)
3

m ( m3 (

LENGTH )

m(

ft)

YES psig) YES TEMP.

NO NO
O

THIS INDICATES THAT REV. NO.

APPROVAL/CERTIFICATION

COMPLETION

kPa (

C(

F)

DATA SHEET FOR

DWG. TYPE

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

DRAWING

DAT
YERP

E-

1 of 2
EDSD/8117-M-1-0801.XLS

BY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

CONTINUOUS ATTENDED

INTERMITTENT UNATTENDED

STAND BY

1. REFRIGERANT TYPE

YERP - 8130-M-ENG (12/07 )


ENGG CERT PMT OPRNS

YERP
SIDE ENTRY MIXER - DATA SHEET
CONSTRUCTION DATA
MIXER TYPE: SUPPORT TYPE SWIVEL NONE TIERODS + SPRINGS IMPELLER DIAMETER MIXER MOUNTING FLANGE SIZE ANSI B 16.5 CONNECTIONS SIZE VARIABLE LOAD CONSTANT LOAD m mm CLASS TYPE ELECTRIC POWER AC DC ELECTRIC DRIVER CONTROLS AND PROTECTION
O

DESIGN OPERATING DATA


DRIVER SPEED RPM POWER kW , MODEL: kg kg THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

FIXED ANGLE RPM

SPEED OF IMPELLER

GEAR BOX MAKE: COUPLING MAKE: SPACER LENGTH MASS IMPELLER TOTAL MASS MIXER + DRIVER

UTILITIES
AVAILABLE VOLTS PHASE HZ

DESCRIPTION

SEAL LIQUID INLET SEAL LIQUID OUTLET DRAIN VENT PRESSURES MAX ALLOW WORK PRESS AT HYDROSTAT. TEST PRESS C kPa(ga) kPa(ga)

INSPECTION AND TESTS


VENDOR'S STANDARD SHOP TEST AS FOLLOWS HYDROSTATIC TEST HYDROSTATIC TEST OF SHUT-OFF DEVICE RUNNING TEST (MIN. 1/2 HOUR) DISMANTLING RADIOGRAPHIC INSPECTION IMPELLER DYE PENETRANT EXAMINATION IMPELLER STATIC BALANCE IMPELLER DYNAMIC BALANCE IMPELLER IN WATER VIBRATION, MEASUREMENTS TESTS TO BE CARRIED OUT WITH ACTUAL DRIVER CERTIFIED WITNESSED

LUBRICATION METHOD BEARINGS GREASE RING-OIL CONSTANT LEVEL LUBRICATOR MAKE: OIL BATH WITH SPLASH LUBRICATION DATE

LUBRICANTS
BEARING LUBRICANT OIL PER 26-SAMSS-45 GREASE PER 26-SAMSS-54

REV. NO.
DISCIPLINE ENGINEER DATE: PROJECT ENGINEER

SHAFT SEALING
MECHANICAL SERIAL NO.: SERIAL NO.: / SHAFT SEAL LEAKAGE CONTROL: .1 .2 ELECTRICAL PRES. SWITCH MAKE LEVEL SWITCH MAKE PNEUMATIC MODEL kPa(ga) MODEL , MODEL:

AT

RATED SPEED

DERATED SPEED

RPM

DRAWINGS AND OTHER DATA


YES NO
MANUF'S DRAWING NUMBER DIMENSIONAL DRAWING OF COMPLY ASSEMBLED UNIT OPER. & MAINT. INSTRUCTIONS CROSS SECT. DWG WITH PART NO'S. l/s MECHANICAL SEAL DRAWING BILLS OF MATERIALS COMPL'D MIXER DATA SHEET AUXILIARY PIPING DWG. CERT'D. TEST DATA

DATE:

CERTIFIED

DATE: CONSTRUCTION AGENCY

.3 PRESSURE SETTING *SHUTDOWN* .4 / / / SHAFT SEAL LEAKAGE CONTROL: SEAL LEAKAGE PIPING WITH ORIFICE BUFFER LIQUID SYSTEM kPa(ga) / FLOW:

REQUIRED YES NO

YES YES YES YES NO

DATE:

OPERATIONS

REQUIRED PRESSURE: CARTRIDGE DESIGN MECH. SEAL

DATE: CONTROL NUMBER EDSD VERIFICATION

MATERIALS OF CONSTRUCTION
CASING IMPELLER ASTM ASTM ASTM ASTM ASTM STATION FACE ROTATING FACE SPRINGS AUXILIARY SEALING DEVICE SWIVEL BALL ASTM ASTM ASTM ASTM ASTM

RECOMM'D SPARE LIST INSTR. WIRING DIAGRAM FORCE & MOMENTS ON SHELL

DATE:

BY:

SHAFT SHAFT SLEEVES TIERODS MECH. SEAL

SPECIFICATIONS
MIXER(S) SHALL COMPLY WITH THE MINIMUM REQUIREMENTS SPECIFIED IN THIS DATA SHEET, PURCHASE DOCUMENTS AND WITH 32-SAMSS-17.

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.

NOTE 1 :
IF NUMBER OF MIXERS AND EST. POWER IN LIQUID ARE SPECIFIED AND VENDOR DOES NOT CONSIDER THESE VALUES TO BE ADEQUATE. HE SHALL TAKE EXCEPTION AND PROPOSE AN ALTERNATIVE.

DATA SHEET FOR

DWG. TYPE

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

DAT
YERP

E-

2 OF 2
EDSD/8130-M-2-0801.XLS

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: J6491 IntGearComp 01 (102007) CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 CONTINUOUS
0

CLIENT JOB NO. PAGE


AS BUILT UNIT NO. REQUIRED DRIVER ITEM NO.

ITEM NO. 1 OF 12 REQ'N NO.

PROPOSAL

PURCHASE

INTERMITTENT
0

STANDBY (2.1.7) BY PURCHASER GENERAL MODEL (SIZE AND TYPE) DRIVER TYPE

SPARED BY: BY MANUFACTURER BY PURCHASER OR MFR

6 NOTE: INFORMATION TO BE COMPLETED: 7 8 COMPRESSOR MFR 9 DRIVER MFR 10 DRIVE SYSTEM: 11 12 13 14 15 16 17 18 19 INLET CONDITIONS: (2.1.3) (3.1.2) 20 21 22 23 24 25 26 DISCHARGE CONDITIONS: 27 28 29 30 PERFORMANCE: 31 32 33 34 35 36 37 38 39 40 41 42 43 REMARKS: 44 45 46 47 48 49 50 51 52 53 54 55 56 57 MAX (BkW) REQUIRED (ALL LOSSES INCL) AIR DELIVERED (rpm) (m/h) (@ ABOVE SPEED) (bar) YES (C)
0

SERIAL NO. RATED (BkW) RPM

DIRECT COUPLED

OTHER CONTROL SYSTEM (3.4.2) LOW MIN AMB (2.1.9) OTHER CONTROL METHOD: (3.4.2.1)
CAPACITY MODULATION (CONST DISCH PRESS) (3.4.2.1 a.)

OPERATING CONDITIONS (2.1.3) (3.1.2)

(ALL DATA ON PER UNIT BASIS)

RATED (2.1.3)

AMB * (3.1.5.2)

INLET THROTTLE DEVICE GLOBE VALVE

DAMPER

DELIVERED FLOW, M/H (1.013 barA & 0C DRY) WEIGHT FLOW, (kg/h) (WET) (DRY) (C)

BUTTERFLY VALVE

VARIABLE INLET GUIDE VANES TWO-STEP CONTROL (LOAD-UNLOAD ) (3.4.2.1 b.) (barGTO (barG) DISCH PRESS

INLET COOLING WATER TEMP,

AUTOMATIC DUAL CONTROL (3.4.2.1 c.) AUTO START AND STOP (3.4.2.1 d.) START (barG) STOP (barG)

PRESSURE

(barA) (C)

TEMPERATURE

RELATIVE HUMIDITY % MOLECULAR WEIGHT INLET VOLUME, (MW)

CONSTANT DISCHARGE PRESSURE BASE MODE (BLOWOFF ) (3.4.2.1 e.) MASS FLOW CONTROL (3.4.2.1 f.)

(m/h) (WET / DRY)

PRESSURE

(barA) (C)

CONTROL SYSTEM REQUIREMENTS: UNIT OPERATES IN PARALLEL (3.4.2.2) W/CENTRIFUGAL W/ROTARY W/RECIPROCATING

TEMPERATURE

(BkW/ 100 m/h) INPUT SPEED

MICROPROCESSOR CAPABLE OF COMMUNICATION

WITH PURCHASER'S DCS (3.4.1.2)

ESTIMATED SURGE,

MAX P ACROSS INLET FILTER,

P INCLUDED IN CALCULATION
AFTERCOOLER OUTLET TEMP, PERFORMANCE CURVE NO. % RISE TO SURGE (2.2.1.4) % TURNDOWN (2.2.1.4)

NO

CONTROL SYSTEM ALTERNATES: (3.4.1.1) OTHER THAN MICROPROCESSOR BASED:

SUITABLE FOR INDOOR ONLY FURNISHED BY PURCHASER INTER- AND AFTER-COOLERS AFTERCOOLER: (3.6) FURNISHED BY PURCHASER (3.6.1) NOT NEEDED (3.6.1) AIR-COOLED TYPE (3.6.5) BY VENDOR AIR-COOLED INTERCOOLERS REQD (3.6.6) FURNISHED BY PURCHASER

* UNTHROTTLED PERFORMANCE FOR DRIVER SIZING

AIR-COOLED EXCHANGER AUTOMATIC TEMPERATURE CONTROL MEANS: (3.6.6) LOUVERS VARIABLE SPEED FANS BYPASS VALVE

VARIABLE PITCH FANS

AIR-COOLER CONTROL MANUAL ONLY (3.6.6) BY: LOUVERS BYPASS VALVE

VARIABLE PITCH FANS

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 LOCATION: (2.1.9) 3 4 5 6 7 8 SITE DATA: 9 10 11 12 13 14 15 16 17 UNUSUAL CONDITIONS: (2.1.9) 18 19 20 21 22 23 AREA ELECTRICAL CLASSIFICATION: (2.1.13) 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 AIR/NITROGEN: MAX PRESS GAS COMPOSITION (barG) MIN PRESS COOLING WATER: (2.1.10) TEMP INLET PRESS NORM MIN RETURN WATER SOURCE (C) MAX RETURN (barG) (barG) DESIGN MAX ALLOW P (C) VOLTAGE HERTZ PHASE ELECTRICITY: HEATING CONTROL SHUTDOWN UTILITY CONDITIONS: (3.1.1) STEAM HEATING: (2.2.9.5.7) INLET MIN NORM MAX OUTLET MIN NORM MAX (barG) (barG) (barG) (barG) (barG) (barG) (C) (C) (C) (C) (C) (C) CLASS GROUP DIVISION T-CODE DUST FUMES CORROSIVE CONDITIONS NORMAL MAXIMUM MINIMUM ELEVATION (m) BAROMETER (C) WET BULB (barA) INDOOR OUTDOOR GRADE WINTERIZATION REQD HEATED UNHEATED MEZZANINE TROPICALIZATION REQD UNDER ROOF PARTIAL SIDES LOCATION, SITE DATA

CLIENT JOB NO. PAGE 2 OF 12 ITEM NO. REQ'N NO.


SPECIFICATIONS NOISE SPECIFICATIONS: (2.1.4) MAX ALLOWABLE SPL APPLICABLE SPEC ACOUSTIC HOUSING: APPLICABLE SPECIFICATIONS: API 672 AND YES NO (@ 1 m)

NON-ASME WELDING IF NOT AWS D1.1: (2.2.10.4.4)

RANGE OF AMBIENT TEMPERATURE, DRY BULB

PAINTING: MANUFACTURER'S STD OTHER

BASEPLATE GROUT: (3.3.15)

EPOXY

CEMENT

NONE

PREPARATION FOR GROUT SURFACES: (3.3.15) MFR STD SSPC 6 BLAST BARE FOR FIELD BLAST

CORROSIVES PRESENT: CONDITIONS CAUSE STRESS CORROSION CRACKING (2.2.10.1.7) OTHER

INORGANIC ZINC SILICATE COATING OTHER

SHIPMENT: (4.4.1), (4.4.3.12) DOMESTIC EXPORT EXPORT BOXING REQD

LOCAL ELECTRICAL CODES:

OUTDOOR STORAGE OVER 6 MONTHS MATL FOR SPARE ROTOR SUPPORT (4.4.3.12) UTILITY CONSUMPTION (5.2.3 i.) STEAM: OIL HEATER: ELECTRIC: (kW) MAIN LO PUMP AUX LO PUMP (kg/h) OTHER (kg/h)

LOCKED ROTOR AMPS

FULL LOAD AMPS

OIL HEATER CONTROL SYSTEM LOAD:

(kW)

SPACE HEATER

(kW) (kW) (3.4.2.8)

COOLING WATER:
L.O. COOLER INTERCOOLER AFTERCOOLER OTHER

QUANTITY,

(L/min) (C) (bar) (L/min)

OUTLET TEMP,

(barG) PRESS DROP, (bar) TOTAL CW,

AIR/NITROGEN:

INLET PRESS (barG)

QUANTITY (m/h)

(barG) SEAL SYSTEM: CONTROL PANEL: LO RESERVOIR: INSTR HOUSINGS: CONTROL SYSTEM: OTHER:

51 REMARKS: 52 53 54 55 56 57 58 59

TOTAL PURGE,

(m/h)

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 COMPRESSOR SPEEDS: (rpm) 1st TRIP (rpm) 2nd (rpm) (rpm)

CLIENT JOB NO. PAGE 3 OF 12 ITEM NO. REQ'N NO.

CONSTRUCTION FEATURES INTEGRAL GEAR HOUSING: MATERIAL BULL GEAR: (2.2.5.3) RATED POWER BASED ON TOOTH SURFACE DURABILITY: 1st 1st 1st 1st (rpm) (rpm) (rpm) (rpm) 2nd 2nd 2nd 2nd (rpm) RATED POWER BASED ON TOOTH BENDING: (rpm) MIN AGMA SERVICE FACTOR: ACTUAL S.F. HARDNESS: (mm) GEAR CENTER MATL: % (mm) AGMA QUALITY (m/s) (kW) (kW) SPLIT

3 RATED INPUT: 4 BULLGEAR CRITICALS: 5 PINION CRITICALS: 6 7 8 9 1st STG PINION 2nd STG PINION 3rd STG PINION 4th STG PINION

(rpm) GEAR RIM MATERIAL: (rpm) GEAR FACE WIDTH: MECHANICAL EFFICIENCY: TIP SPEED PITCH DIA

10 OTHER UNDESIRABLE SPEEDS: (2.2.7.1.3) 11 12 13 1st STAGE 14 2nd STAGE 15 3rd STAGE 16 4th STAGE 17 18 19 20 21 22 23 24 25 COMPRESSOR CASING: CASING SPLIT STG 1 STG 2 STG 3 STG 4 IMPELLERS: NO. OF IMPELLERS: MATERIAL STAGE SPEED (rpm) (rpm) (rpm) (rpm) IMPELLER DIAMETER (mm) (mm) (mm) (mm)

PITCH LINE VELOCITY

(m/hr) (m/hr) (m/hr) (m/hr)

PINIONS: (2.2.5.3) SERVICE FACTOR: MATERIAL: HARDNESS: (BHN) (R c) BULL GEAR SHAFT: REPLACEABLE MATL: BRG SPAN DIA @ GEAR

1st

2nd

3rd

4th

INTEGRAL W/GEAR HARDNESS: (mm) (mm) WEIGHT (W/GEAR) DIA @ COUPLING (BHN) (Rc) (kg) (mm)

TYPE (OPEN, RADIAL, BACKWARD LEANING, ETC.) TYPE CONSTRUCTION: (2.2.5.2.2) METHOD OF ATTACH: (2.2.5.2.2) ROTATION, VIEWED FROM INPUT SHAFT END: CW

SHAFT SLEEVES AT SEALS: MATL CCW SHAFT LABYS: TYPE BULL GEAR RADIAL BRG TYPE: ALLOW LOAD (bar) ACTUAL LOAD MATL LENGTH (mm) (bar)

26 MODEL 27 28 MATERIAL 29 MAWP, (barG) (barG) (C) (C)

BULL GEAR THRUST BEARINGS: (2.2.8.3) LOCATION MFR THRUST COLLAR (2.2.8.3.5) ALLOW LOAD GAS LOAD TYPE AREA INTEGRAL (bar) (kg) REPLACEABLE (bar) (kg) (mm)

30 HYDRO TEST, 31 MAX OPT TEMP, 32 MIN OPT TEMP, 33 34 35 36

ACTUAL LOAD COUPLING LOAD

BEARINGS FITTED W/TEMP SENSORS (2.2.8.4.4) (C) PINION RADIAL BRG THRUST BRG (MPa) MAIN CONNECTIONS: (2.2.3.1) SIZE COMPR INLET COMPR DISCH ASME RATING FACING POSITION BULL GEAR RADIAL BRG

MIN DESIGN METAL TEMP (2.2.10.5.3) CASING HEAT TREATMENT REQUIRED (2.2.10.4.5.4) MAX ALLOW STRESS FOR MATL (2.2.2.1) CODE CASTING FACTOR (2.2.2.1)

37 WELDED CONNECTIONS--NDT REQD (2.2.10.4.6.1) 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 BRG TYPE ALLOW LOAD, ACTUAL LOAD, THRUST COLLAR (bar) (bar) BRG TYPE ALLOW LOAD, ACTUAL LOAD, BRG SPAN, (mm) (bar) (bar) LUBE OIL INLET LUBE OIL OUTLET COOLING WATER INLET STG 2 STG 3 STG 4 PRESSURE GAUGE TEMPERATURE GAUGE CONDENSATE DRAINS COMPRESSOR BEARINGS & BEARING HOUSINGS: BEARING HSG MATERIAL: PINION RADIAL BEARINGS: (2.2.8.2) STG 1 STG 2 STG 3 STG 4 OTHER CONNECTIONS: NO. 100% RADIOGRAPH MAG PARTICLE LIQ PENETRANT

PURCHASER REVIEW OF CONNECTION DESIGN (2.2.10.4.6.4)

PKG OUTLET ATM BLOWOFF FILTER OUTLET

SIZE

TYPE

PINION THRUST BEARINGS: (2.2.8.3) STG 1

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 VIBRATION DETECTORS: (3.4.4.6) 2 3 4 5 6 7 TYPE MFR NO. AT EACH PINION BEARING NO. AT EACH DRIVER BEARING TOTAL NO. TOTAL NO. MODEL

CLIENT JOB NO. PAGE 4 OF 12 ITEM NO. REQ'N NO.


DAYS (4.1.1)
OBSERVED WITNESSED

SHOP INSPECTIONS & TESTS: (4.1.1) ADVANCE NOTIFICATION REQD

SHOP INSPECTION (4.1.3) HYDROSTATIC (4.3.2) 4-HOUR COMBINED TEST (4.3.4) ASME PTC 10 TEST (4.3.5.1) INCLUDES AIR FILTER

X&Y RADIAL PROBES CAN BE MOUNTED ADJACENT TO IMPELLERS FOR:

1st STG

2nd STG

3rd STG

4th STG

8 OSCILLATOR-DEMODULATORS: 9 10 11 12 13 14 15 MFR MONITOR SUPPLIED BY MFR LOCATION READOUT SCALE RANGE SHUTDOWN: SET @ MODEL ENCLOSURE ALARM (mm/sec)
0

MODEL

AFTERCOOLER

GUIDE VANE TEST (4.3.5.2) AT SET @ (mm/sec) SEC NON-100% POSITIONS

SOUND-LEVEL TEST (4.3.5.3) SPARE ROTOR TEST (4.3.5.4) SPARE ROTOR MECH ONLY IMPELLER OVERSPEED TEST (4.3.3)

TIME DELAY

PER API 670 (3.4.4.6.2 & .3)

16 BEARING-TEMPERATURE MONITOR: (3.4.4.6.4) 17 18 REQD MFR SUPPLIED BY: MODEL PER API 670

RADIOGRAPH OF IMPELLERS (4.2.2.6) RESIDUAL UNBALANCE CHECK (2.2.7.4.3) OIL SYSTEM CLEAN (4.3.4.2.2) CONTROL SYSTEM CHECK (4.3.4.2.4) BRG, SEAL, GEAR CHECK (4.3.4.5.1)

19 AXIAL POSITION MOVEMENT DETECTOR: (3.4.4.6.2) 20 21 22 23 TYPE MFR READOUT SCALE RANGE SHUTDOWN: SET @ ALARM (mm/sec) SET @
TIME DELAY

MODEL

(mm/sec) (sec)

GEAR CONTACT CHECK (4.3.4.5.3) CLEANLINESS CHECK--VESSELS (4.2.3.3) CLEANLINESS CHECK--PIPING (4.2.3.3) HARDNESS CHECK OF PINIONS (4.2.3.4) OF BULL-GEAR OF WELD REPAIRS NDE OF MAJOR REPAIRS (2.2.10.4.2) GEAR TOOTH MAG-PART (4.2.2.8) FINAL INSPECTION PRIOR TO PAINT

24 DYNAMICS: (2.2.7) 25 26 27 28 29
CRITICAL LATERAL SPEEDS ARE PROVEN BY PRIOR UNITS (2.2.7.2.1)

DAMPED UNBALANCED RESPONSE ANALYSIS REQD (2.2.7.2.2) TORSIONAL VIBRATION ANALYSIS OF TRAIN REQD (2.2.7.3.1) RESIDUAL UNBALANCE WORKSHEET REQD (2.2.7.4.3) REMARKS

30 COUPLINGS: (3.2) 31 TYPE: 32 DISK MATL: 33 34 35 36 37 38 39 MAKE NON-LUBE SPACER LENGTH CPLG RATING LUB'D (mm) DISK PAK DIAPHRAGM OTHER COATED W/ MODEL LUBRICATION LIMITED END-FLOAT REQD ACTUAL S.F. (kW)

INSPECTION OF PREP FOR SHIPMENT (4.4)

STAINLESS STEEL

PRIOR DOCUMENTATION ON MAJOR REPAIRS NOT REQD (2.2.10.4.3) RETAIN FINAL ASSEMBLY CLEARANCES (4.2.1.1 d.) SUBMITTAL OF INSPECTOR'S CHECKLIST (4.1.5) SIGNED BY REP FOR: PURCHASER VENDOR

(kW/100 r @ 1.0 S.F.

SHAFT JCT RATING: @ DRIVER

(kW) @ INPUT SHAFT DRIVER

MOUNTING ARRANGEMENT @ INPUT SHAFT: MFR MAX BORE (mm)PROPOSED BORE


DRIVER MFR

(mm) (3.2.1.9)
COMPR VENDOR

IF DESIGN REQUIRES DISASSEMBLY OF PINION FOR BRG INSPECTION, FORGO BEARING INSPECTION BASED ON TEST DATA; OR INSPECT BEARING AND RETEST (4.3.4.5.2) WEIGHT: (kg) DRIVER BULL-GEAR 2nd STAGE PINION BUNDLE BUNDLE CONTROL PANEL

40 DRIVER HALF-CPLG MTD BY: 41

IDLING ADAPTER FOR DRIVER HALF-COUPLING REQD (3.2.1.6)

42 PIPING REQUIREMENTS: 43 44 45 46 47 MISCELLANEOUS: 48 49 50 51 52 53 54 55 56 57 58 VENDOR PRESENT DURING INITIAL ALIGN CHECK (2.1.15 b.) VENDOR CHECK ALIGN AT OPERATING TEMP (2.1.15 c.) BASE DESIGNED FOR COLUMN MOUNTING (3.3.10) THERMAL RELIEF VALVES PROVIDED BY VENDOR (3.4.4.8.3) FOR WATER-COOLED EXCHANGERS FOR PURCHASER WILL PREPARE COORDINATION MEETING AGENDA (5.1.3)
RECOMMENDED STRAIGHT RUN OF PIPE DIA BEFORE SUCTION:

INTEG GEAR/COMPR GEAR UPPER CASE 1st STAGE PINION INTERCOOLER AFTERCOOLER BASE MAX FOR MAINTENANCE (IDENTIFY) TOTAL SHIPPING WEIGHT SPACE REQUIREMENTS, COMPLETE UNIT: CONTROL PANEL: (IF SEP) INLET FILTER-SILENCER: AFTERCOOLER: (IF FURN) OTHER: (mm) L L L L L

VENDOR TO OBSERVE FLANGE PARTING (2.1.15 a.) THROUGH STUDS REQUIRED FOR PIPING FLANGES (3.5.1.18)

W W W W W

H H H H H

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 BASIC SYSTEM REQ'MNTS--NORMAL OIL FLOW (2.2.9.5.2) 3 4 5 6 7 8 9 LUBE OIL TO: COMPR/GEAR DRIVER EXT GEAR OIL SYSTEM PRESSURES: SUPPLY SYS DESIGN (barG) PUMP RV SETTING HYDROTEST (barG) (barG) (L/min) (barG) (SSU @ 37.7C)

CLIENT JOB NO. PAGE 5 OF 12 ITEM NO. REQ'N NO.


SYNTHETIC HYDROCARBON

LUBE OIL SYSTEM (2.2.9) LUBRICANT: (2.2.9.3) DESCRIPTION MIN ALLOW OIL TEMP (2.2.9.5.2) (C) (SSU)

SYSTEM COMPONENT SUPPLIERS: MFR MAIN PUMP STANDBY PUMP ELECTRIC MOTOR(S) SHELL SIDE TUBE SIDE STEAM TURBINE(S) OIL COOLER(S) OIL FILTERS ACCUMULATOR(S) SUCTION STRAINERS CHECK VALVES MODEL

(barG)

10 OIL COOLER: (2.2.9.5.5) 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SURFACE AREA (m) DUTY (kJ/hr) OPERATING PRESS, MAX ALLOW WORK PRESS, MAX ALLOW TEMP, FOULING FACTOR (C) (barG) (barG)

TRANSFER VALVE(S) PUMP COUPLING PUMP RELIEF VALVES

REMOVABLE BUNDLE TO BE FURNISHED ASME CODE STAMPED TUBES: NO. O.D. (mm) DESIGNED TO TEMA (mm) AVG LENGTH MIN (mm)

ELECTRIC HEATER

WALL THICKNESS MATERIALS CHANNELS/HEADS TUBES CHANNEL COVERS

SHELL TUBE SHEETS TUBE SUPPORTS

PUMPS: (2.2.9.5.2) HORIZONTAL VERTICAL SUBMERGED

MAIN

STANDBY

26 OIL FILTERS: (2.2.9.5.6) 27 28 29 30 31 32 MICRON RATING NOMINAL DIRTY ABSOLUTE COLLAPSE MODEL MEDIA HSG MATL (barG) MAX ALLOW TEMP (C) ### ELECTRIC HEATER REQD (kJ/hr) (W/in)

MOTOR DRIVEN TURBINE DRIVEN SHAFT DRIVEN CENTRIFUGAL ROTARY FLANGE CONNECTED (m/h) @ (RATED) DISCHARGE

P: (bar)
ELEMENT:

CLEAN MAKE

NO. ELEMENTS CORE MATL HSG MAWP

33 OIL HEATER: (2.2.9.5.7) 34 35 36 STEAM HEATER REQD RATING WATT DENSITY

(barG)

(BkW@ MAX SSU OIL DRIVER (kW)

37 OIL RESERVOIR: (2.2.9.5.8) 38 39 40 41 42 43 44 45 INLET AIR FILTER/SILENCER: (3.7) 46 47 48 49 50 51 52 53 54 55 56 57 58 MFR DESCRIPTION PIPING CONNECTION CLEAN P, AS QUOTED CORROSION PROTECTION FILTER WILL BE REMOTE MOUNTED BY PURCHASER AT A DISTANCE (m) FROM COMPRESSOR FILTER WILL BE ELEVATED (m) ABOVE GRADE (bar) MODEL RETENTION TIME FREE SURFACE AREA MIN (cm) CAPACITY INTERNAL BAFFLES (l)

CASING MATERIAL SPEED COUPLING OSHA GUARD MECHANICAL SEAL STANDBY PUMP CONTROL RESET: MANUAL SILENCERS DISCHARGE BLOWOFF SILENCER: (3.8) MFR DESCRIPTION FLANGE CONNECTION MOUNTING SUPPORTED BY SPL (dBA) (@ 1 m) HORIZONTAL PIPING VERTICAL OTHER MODEL AUTOMATIC HOA SELECTOR SWITCH

FROM DISCHARGE OF SILENCER

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 LOCAL CONTROL PANEL: (3.4.3) 3 4 ELECTRICAL AREA CLASSIFICATION: CL GR DIV (3.4.3.2)

CLIENT JOB NO. PAGE 6 OF 12 ITEM NO. REQ'N NO.

CONTROLS AND INSTRUMENTATION (3.4)

PURGE REQUIREMENT: (3.4.3.2) NONE INSTRUMENT AIR NITROGEN

5 PANEL ENCLOSURE REQUIREMENT: (3.4.3.2) 6 7 8 NEMA TYPE 4X ENCLOSURE MATERIAL: NEMA TYPE 7 (INDOOR EXPLOSION-PROOF FOR HAZARDOUS GAS AREAS) REQUIRED

TYPE X--REDUCES THE CLASSIFICATION FROM DIV 1 TO NONHAZARDOUS TYPE Y--REDUCES THE CLASSIFICATION FROM DIV 1 TO DIV 2 TYPE Z--REDUCES THE CLASSIFICATION FROM DIV 2 TO NONHAZARDOUS

9 PANEL FEATURES: (3.4.3.2) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 SWITCH CLOSURES: (3.4.5.3.2) 40 ALARM CONTACTS SHALL: 41 SHUTDOWN CONTACTS SHALL: 42 43 44 45 46 47 MISCELLANEOUS INSTRUMENTATION: 48 49 50 51 52 53 54 55 56 57 58 59 THROUGH FLOWING INSTRUMENT SENSING LINE REQUIRED (3.5.2.4) LIQUID-FILLED GAUGES ARE REQUIRED FOR AREAS SUBJECT TO VIBRATION (3.4.4.4) RELIEF VALVES MAY HAVE BODIES IN MATERIALS OTHER THAN STEEL (3.4.4.8.2) THERMAL RELIEF VALVES REQUIRED FOR COMPONENTS THAT CAN BE ISOLATED (3.4.4.8.3) OPEN OPEN CLOSE CLOSE INSTRUMENT SUPPLIERS: PRESSURE GAUGES: TEMPERATURE GAUGES: LEVEL GAUGES: DIFF PRESSURE GAUGES: PRESSURE SWITCHES: TEMPERATURE SWITCHES: LEVEL SWITCHES: PRESSURE TRANSMITTERS: TEMPERATURE TRANSMITTERS: LEVEL TRANSMITTERS: CONTROL VALVES: PRESSURE RELIEF VALVES: THERMAL RELIEF VALVES: TEMPERATURE CONTROL VALVES: SIGHT FLOW INDICATORS: PURGE FLOW INDICATORS: SOLENOID VALVES: ANNUNCIATOR: TUBE FITTINGS MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR MFR VIBRATION ISOLATORS WEATHERHOOD STRIP HEATER PURGE CONNECTIONS INTERNAL COOLING OTHER

TROPICALIZATION REQUIRED (3.4.6.6)

SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE

TO SOUND ALARM AND BE NORMALLY TO TRIP AND BE NORMALLY

ENERGIZED ENERGIZED

DE-ENERGIZED DE-ENERGIZED

(NOTE: NORMAL CONDITION IS WHEN COMPRESSOR IS IN OPERATION) SHUTDOWN SYSTEMS ARE NOT TO BE PROVIDED WITH A MEANS TO PERMIT TESTING WITHOUT SHUTTING DOWN THE UNIT (3.4.5.3.3) NON-SHUTDOWN DEVICES ARE NOT REQUIRED TO HAVE VALVING TO PERMIT REPLACEMENT DURING OPERATION (3.4.5.4) ISOLATION VALVES ARE REQUIRED FOR SHUTDOWN SENSING DEVICES (3.4.5.4)

RV BODY MATERIAL:

FLOW INDICATOR TYPE/MATERIAL IF OTHER THAN BULLS EYE TYPE WITH STEEL BODY (3.4.4.9.2) PURGE REQUIRED FOR ANNUNCIATOR (3.4.5.2) NFPA 496 PURGE TYPE: X Y Z CONNECTION ONLY

COMBINATION BLOCK AND BLEED VALVES MAY BE SUBSTITUTED (3.5.3.2)

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 3

CLIENT JOB NO. PAGE 7 OF


ELEMENT
PROV BY TYPE LOCATION INSTALL BY PROV BY

ITEM NO. 12 REQ'N NO.


INDICATOR
LOCATION

INSTRUMENTATION SCOPE OF SUPPLY

4 5 PRESSURE: 6 7 8 9 10 11 12 13 TEMPERATURE: 14 15 16 17 18 19 20 21 22 23 24 LEVEL: 25 26 27 28 VIBRATION: 29 30 31 32 33 34 35 36 37 FLOW: 38 39 40 41 MISCELLANEOUS: 42 43 44 45 46 47 48 49 50 51 52 53 54 55 NOTES: STANDBY L.O. PUMP RUNNING PANEL PURGE FAILURE ANNUNCIATOR PURGE FAILURE SURGE RECOGNITION OIL HEATER ON COMMON REMOTE ALARM INDICATION COMMON REMOTE SHUTDOWN INDICATION OIL RETURN SEAL GAS RADIAL VIBRATION EACH STAGE RADIAL VIBRATION BULL GEAR SHAFT AXIAL POSITION BULL GEAR SHAFT AXIAL POSITION STAGE PINION LUBE OIL RESERVOIR SEPARATOR COMPRESSOR SUCTION COMPRESSOR DISCHARGE OIL COOLER INLET & OUTLET COMPRESSOR PINION JOURNAL BRG BULL GEAR JOURNAL BRG BULL GEAR THRUST BRG DRIVER JOURNAL BRG DRIVER THRUST BRG RESERVOIR STAGE STAGE COMPRESSOR SUCTION COMPRESSOR DISCHARGE LUBE OIL DISCHARGE LUBE OIL FILTER P LUBE OIL SUPPLY AIR FILTER/SILENCER P STAGE STAGE

RADIAL VIBRATION ON DRIVER AXIAL POSITION ON DRIVER SHAFT ACCELEROMETER ON GEAR BOX

1) TRANSMITTERS SUPPLIED BY VENDOR SHALL INCLUDE SENSING ELEMENT 2) SUPPLY "REPEAT SIGNAL" FOR CONTROL ROOM ALSO

General Confidential

REPEAT SIGNAL (2)

DIRECT READOUT

TRANSMITTER (1)

PURCH PIPING

PURCH PIPING

LOCAL PANEL

LOCAL PANEL

VENDOR PKG

VENDOR PKG

PURCHASER

PURCHASER

PURCHASER

SHUTDOWN

VENDOR

VENDOR

VENDOR

SWITCH

ALARM

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESIGN/TEST PRESSURE, 26 DESIGN TEMPERATURE, 27 NO. PASSES PER SHELL 28 CORROSION ALLOWANCE, 29 NOZZLES: 30 SIZE & 31 RATING 32 TUBE NO. 33 TUBE TYPE 34 SHELL MATL 35 CHANNEL OR BONNET MATL 36 TUBESHEET--STATIONARY MATL 37 FLOATING HEAD COVER MATL 38 BAFFLES--CROSS MATL 39 BAFFLES--LONG MATL 40 SUPPORTS--TUBE 41 BYPASS SEAL ARRANGEMENT 42 GASKETS--SHELL SIDE 43 --FLOATING HEAD DESIGN & TEST (kg) FILLED WITH WATER U-BEND TYPE I.D. (mm) O.D. (mm) INLET OUTLET VENT-DRAIN O.D. (mm)THK (MIN) (AVG) (barG) (C) FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h) TYPE: (m) HORIZ SHELLS/UNIT:

CLIENT JOB NO. PAGE 8 OF 12 ITEM NO. REQ'N NO.

(INTER-) (AFTER-) COOLER(S) (3.6) ITEM NO. VERT CONNECTED IN PARALLEL SERIES (m)

SURF/SHELL: (GROSS/EFF)

PERFORMANCE OF ONE UNIT SHELL SIDE TUBE SIDE

THERMAL CONDUCTIVITY, LATENT HEAT, INLET PRESSURE, VELOCITY, (m/s) (kJ/kg C) (barG)

PRESSURE DROP--ALLOW/CALC, FOULING RESISTANCE--MINIMUM HEAT EXCHANGED TRANSFER RATE, (kJ/hr m C)

(bar) (hr m C/kJ) (kJ/hr) SERVICE MTD CORRECTED CLEAN SKETCH: BUNDLE NOZZLE ORIENTATIONS TUBE SIDE (C)

CONSTRUCTION OF ONE SHELL SHELL SIDE

(mm) LENGTH MATERIAL

(m) PITCH

(mm)
0

30

60

90

45

(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION % CUT (DIA) (AREA) SEAL TYPE TYPE TUBE--TUBESHEET JOINT --TUBE SIDE SPACING: C/C

(INTEG)(REMOV)

INLET

(mm)

44 ASME SECTION VIII CODE REQUIREMENTS: 45 WEIGHT/SHELL 46 REMARKS: 47 48 49 50 51 52 53 54 55 56 57

STAMP

NOT APPLICABLE (kg)

TEMA CLASS BUNDLE (kg)

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 MFR 3 DRIVEN EQUIPMENT TYPE 4 5 6 SITE DATA: (3.1.1) 7 ELECTRICAL SUPPLY: VOLT PHASE HERTZ MODEL

CLIENT JOB NO. PAGE


SERIAL NO.

ITEM NO. 9 OF 12 REQ'N NO.


NEMA FRAME MOTOR ITEM NO.

NEMA FRAME INDUCTION MOTORS TO IEEE 841

DRIVEN EQUIPMENT ITEM NO. OPERATING CONDITIONS

DRIVE SYSTEM: DIRECT CONNECTED OTHER EXTERNAL GEAR

8 ELECTRICAL AREA CLASSIFICATION: 9 10 11 CLASS ATMOSPHERIC MIXTURE: IGNITION TEMPERATURE: LESS THAN (C) (1000 m) GROUP

NON-HAZARDOUS DIVISION

STARTING: (3.1.3) (3.1.6) TEMP CODE: (m) (C) MAXIMUM: (C) FULL VOLTAGE LOADED VOLTAGE DIP REDUCED VOLTAGE UNLOADED % %

12 ALTITUDE:

13 AMBIENT TEMPERATURE MINIMUM: 14 UNUSUAL CONDITIONS: 15 16 17 18 NO LOAD CURRENT, 19 FULL LOAD TORQUE, 20 STARTS PER HOUR: 21 ACCELERATION TIME: 22 23 24 25 26 27 28 29 EFFICIENCY: 30 31 NOISE DESIGN: 32 33 34 35 ENCLOSURE: 36 TEFC TENV STANDARD STANDARD NAMEPLATE (kW) (rpm) A AMPS (N-m) HOT

PERFORMANCE

LOAD FULL COLD SEC 75% 50% LOCKED ROTOR CONSTRUCTION FEATURES

CURRENT, AMP

EFFICIENCY

POWER FACTOR

S.F. B C D

MOTOR ROTATION: (FACING END OPPOSITE SHAFT EXTENSION) CW CCW BI-DIRECTIONAL

NEMA TORQUE DESIGN:

NEMA LOCKED ROTOR kVA CODE LETTER: INSULATION CLASS: HIGH PREMIUM NON-HYGROSCOPIC B F OTHER:

TROPICALIZED

LOW NOISE (@ 1 m)

TEMPERATURE RISE: (DEFAULT IS 80C ABOVE 40C BY RES @ 1.0) C ABOVE C BY @ S.F.

MAX SOUND PRESSURE LEVEL (dBA) EXPECTED SPL (dBA) (@ 1 m)

MOTOR TO BE "THERMALLY PROTECTED" EXPLOSION PROOF MOTOR TO BE "OVER TEMP PROTECTED" TYPE #1--"WINDING--RUNNING AND LOCKED-ROTOR PROTECTED" VERTICAL FLANGE MOUNTED SHAFT DOWN SPACE HEATER REQD F-1 F-2 VOLTS PHASE RATED AT: HERTZ C WATTS TYPE #2--"WINDING--RUNNING PROTECTED" TYPE #3--"WINDING--PROTECTED, NON-SPECIFIC"

### ### ### TEFC HORIZONTAL FOOT MOUNTED SHAFT UP

37 MOUNTING: 38 39 40

41 MAIN TERMINAL BOX MOUNTING LOCATION: 42 43 FAN: 44 45 46 BEARING TYPE: 47 BRG LUBRICATION: 48 GREASE FITTING: 49 BRG SHIELDING: 50 51 IEEE TESTING: 52 53 54 55 56 57 58 SPECIAL TESTING: OBSVD BALL GREASE PLUGGED SINGLE ROLLER RING OIL ALEMITE DOUBLE TESTING WIT REVERSIBLE NON-SPARKING UNI-DIRECTIONAL

MAX SHEATH TEMPERATURE: SEPARATE JUNCTION BOX FOR SPACE HEATER LEADS

MOTOR THRUST LOAD: SLEEVE OIL MIST OTHER SEALED FOR LIFE MOTOR THRUST RATING: DIRECTION OF THRUST:

(kg) TOWARD COUPLING AWAY FROM COUPLING

NONE

(kg)

MISCELLANEOUS SUBMIT CERT'D RESULTS PAINTING:


0

IEEE 841 STD

OTHER

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 ADDITIONAL DATA: 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 AXIAL VERT TRANS FORCE, COMPRESSOR INLET (kg) MOMENT, (N-m)

CLIENT JOB NO. PAGE 10 OF 12 ITEM NO. REQ'N NO.

ALLOWABLE PIPING FORCES AND MOMENTS (2.2.4)

COMPRESSOR DISCHARGE FORCE, (kg) MOMENT, (N-m) FORCE,

PACKAGE OUTLET (kg) MOMENT, (N-m)

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar)

CLIENT JOB NO. PAGE 11 OF 12 ITEM NO. REQ'N NO.

CENTRIFUGAL AIR COMPRESSOR PERFORMANCE CURVES

When this requisition is issued for purchase, the suppliers proposed curves for the selected compressor will be inserted here as a substitute for this sheet. The compressor performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL AIR COMPRESSORS (API 672--3RD ED) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

12

OF

12

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP - 8172-ENG (12/07)


PMT OPRNS

YERP
DATA SHEET - PLATE AND FRAME TYPE HEAT EXCHANGER
1 EQUIPMENT NO. 2 SERVICE 3 MANUFACTURER 4 MODEL / SIZE (LENGTH, WIDTH, HEIGHT) 5 NO. OF UNITS PER ITEM 6 7 8 FLUID NAME 9 TOTAL FLUID ENTERING 10 LIQUID 11 VAPOR 12 NON-COND 13 STEAM 14 WATER 15 VISCOSITY LIQ / VAP. 16 OPERATING TEMPERATURE 17 DENSITY, LIQUID 18 SPEC. HEAT 19 CONDUCT LIQ. / VAP. 20 LATENT HEAT 21 POUR / FREEZE POINT 22 BUBBLE POINT 23 INLET PRESSURE 24 PRESSURE DROP ALLOW / CALC 25 FOULING MARGIN 26 HEAT TRANSFER SURFACE / ITEM 27 HEAT TRANSFER SURFACE / UNIT 28 M.T.D. CORRECTED 29 TRANSFER RATE - SERVICE 30 31 VELOCITY - CLEAN PORT
2

ENGG CERT

SPECIFICATION NO. 32-SAMSS-19 P.O. NO. YEAR BUILT DATE:


THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

CONNECTED IN PERFORMANCE DATA


IN kg/h (lb/h) kg/h (lb/h) kg/h (lb/h) Rel. Mol. Mass kg/h (lb/h) Rel. Mol. Mass kg/h (lb/h) kg/h (lb/h) (cP) mPa.s
O

PARALLEL HOT FLUID


OUT

SERIES COLD FLUID


IN OUT

DESCRIPTION

C (OF)

kg/m 3 (lb/ft3) kJ/(kg.k) (Btu/lb OF) W(m.k) (Btu/hft OF) kJ/kg (Btu/lb)
O

C (OF) C (OF)

kPa(ga) (psig) kPa (psi) % m2 (ft2) m2 (ft2)


O

DATE

REV NO.

C (OF)

DISCIPLINE ENGINEER

W/(m k) (Btu/hft 2 F) W/(m 2k) (Btu/hft 2 F) m/s (ft/s) W (Btu/h)

DATE: PROJECT ENGINEER

32 HEAT EXCHANGED 33 34 35 36 37 38 DESIGN / TEST PRESSURE 39 DESIGN TEMPERATURE 40 NO. PASSES 41 PASSAGES PER PASS 42 CORROSION ALLOWANCE 43 CONNECTIONS 44 SIZE RATING & FACING 45 NO. OF PLATES

DATE: CERTIFIED

DATE: CONSTRUCTION AGENCY

DESIGN - MATERIALS - CONSTRUCTION PER UNIT HOT SIDE kPa(ga) (psig) /


O

COLD SIDE /

C (OF)

DATE: OPERATIONS

mm (inch) IN OUT

DATE: CONTROL NUMBER EDSD VERIFICATION

46 MATERIALS 47 48
DATE:

Thickness mm (inch) PLATES FRAME FLANGES STUD BOLTS TIE BARS PLATES

MAX CAPACITY OF FRAME COVERS NOZZLES GASKETS STUD BOLT NUTS TIE BAR NUTS FULL STAMP YES NO

49 50 51 WEIGHT- KG 52 SURFACE PREPARATION

BY:

REVISION CERTIFICATION

EMPTY

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.___________

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO.: __________________________.

53 CODE-ASME VIII, DIVISION 1 54 REMARKS: 55 56 DATA SHEET FOR


DWG. TYPE PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

DAT
YERP

EEDSD/8172-0301.XLS

YERP - 8173-ENG (12/07)


PMT OPRNS

YERP
DATA AND OPERATING LIMITS - PLATE & FRAME TYPE HEAT EXCHANGER
EQUIPMENT DATA
SERVICE MANUFACTURER MANUFACTURER SERIAL NO. APPL. CODE / EDITION / YEAR EQUIPMENT DRAWINGS WT. OF COMPLETE UNIT MODEL ORDER NO. NO. OF UNITS TOTAL EXT. AREA KG (Lb) SIZE / UNIT HOT SIDE FLUID COLD SIDE ITEM NO. TYPE YEAR BUILT NO. OF PLATES/UNIT M
2

ENGG CERT

(ft )

DESCRIPTION

BASIS FOR TEST PRESSURE TEST APPLIED NEW LIMITED BY NO. OF PASSES WET SOUR SERVICE

kPa(ga) (psig)

C (OF)

kPa(ga) (psig)

C (OF)

kPa(ga) (psig)

kPa(ga) (psig)

YES

NO DESIGN DATA SHEET

MATERIALS
STATIONARY CVR PLATES PLATE GASKETS CARRYING BARS FLANGE DATE DETAILS HOT SIDE-TYPE COLD SIDE-TYPE FLANGES COMPRESSION BOLTS SIZE SIZE FACING FACING mm (in) THK. MOVABLE CVR mm (in) THK. LININGS NOZZLES NOZZLE GASKET FRAME RATING RATING mm (in) THK. mm (in) THK.

OPERATING LIMITS
(CONSULT ENGINEERING BEFORE EXCEEDING THESE LIMITS)
HOT SIDE DES. PRESS. BASED ON kPa(ga) (psig)
O

COLD SIDE C (OF) kPa(ga) (psig)


O

DISCIPLINE ENGINEER

C (OF)

DATE: PROJECT ENGINEER

PROTECTED BY R.V. ON R.V. SET AT ROUTINE TESTS PRESSURE kPa(ga) (psig) kPa(ga) (psig) kPa(ga) (psig) kPa(ga) (psig)

DATE:

CERTIFIED

MINIMUM THICKNESSES AT DESIGN CONDITIONS


tm c BASED ON STATIONARY COVER MOVABLE COVER NOZZLES

DATE: CONSTRUCTION AGENCY

DATE:

PLATES

OPERATIONS

SAFETY PRECAUTIONS
NOTE BELOW ANY SPECIAL HAZARDS, RECOMMENDATIONS, OR TESTS THAT ARE IMPORTANT FOR THIS EQUIPMENT.

DATE: CONTROL NUMBER EDSD VERIFICATION

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.___________

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO.: __________________________.

SIS FOR

DWG. TYPE

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

SIS
YERP

EEDSD/8173-1002.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

REV NO.

DATE:

BY:

CONTRACTORPHOTOGRAPHERPERMIT

YERP9305ENG(05/08)

YERPPHOTOGRAPHER
EmployeeName EmployeeNo.

Photo

Contractor ApprovedByYERP:

IssueDate ValidUntil

BadgeNo.: PermitNo.

YERP Camera Pass


No. ____________ Model # and Name _________________________
This camera has been approved for use on the YERP site. This pass shall be attached to the approved camera

YERP HSES

Date

No. ________ Company:___________________ Name: _____________________


Card holder is authorized to photograph the YERP facilities. The photographer must inform YERP Security, and/or facility administration before taking photographs.

YERP - 9524-ENG (12/07 )


OPRNS

YERP
PROCESS DESIGN DATA SHEET - PACKING
VESSEL ITEM NO.: SERVICE: LOCATION / PLANT NO.: UNIT: B.I. / JOB NO.:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

PMT

SECTION * BED NO(S) * COLUMN ID, (mm) DESCRIPTION * THEOR, STAGES IN PACKED COLUMN SECTION * TOTAL PACKING HEIGHT (mm) * PACKING TYPE * PACKING MATERIAL * TOTAL UP ACROSS PACK. SECT., (kPa)

CONDITION AT VAPOR: TEMPERATURE, (TO C) PRESSURE, (kPa abs.) COMPRESSIBILITY FACTOR (Z) DATE VISCOSITY, (mPa.s) DENSITY, (kg/cm3) ENTHALPY, (J/kg at TO C ACT) FLOW RATE - (kg/h or m 2/s) AT ACTUAL FLOW CONDITIONS
DISCIPLINE ENGINEER

TOP

BOTTOM

TOP

BOTTOM

TOP

BOTTOM

TOP

BOTTOM

REV. NO.

LIQUID:
DATE: PROJECT ENGINEER

TEMPERATURE, (TO C) MOLECULAR WEIGHT SURFACE TENSION, (mN/m) VISCOSITY, (mPa.s) DENSITY, (kg/cm3) ENTHALPY, (J/kg at TO C act) FLOW RATE - (kg/h or m 2/s OR L/S) AT ACTUAL FLOW CONDITIONS

DATE:

CERTIFIED

DATE: CONSTRUCTION AGENCY

TOTAL MAXIMUM ALLOWABLE PRESSURE DROP ACROSS COLUMN VESSEL MANWAY ID, mm

kPa

DATE:

OPERATIONS NOTES:
DATE: CONTROL NUMBER EDSD VERIFICATION

1) DATA MARKED * IS TO BE COMPLETED BY PACKING MANUFACTURER. 2) PACKING MATERIAL IS TO BE SPECIFIED BY DESIGN ENGINEER. 3) STREAM COMPOSITION DATA IS TO BE SPECIFIED ON PROCESS DESIGN DATA SHEET - STREAM COMPOSITION (SAUDI ARAMCO FORM 9524-1)
DATE:

REVISION CERTIFICATION

JO JO

APPROVAL/CERTIFICATION REQUIREMENTS. BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL

BY:

DATA SHEET FOR


(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT NO.

REV NO.

EW

DAT
YERP

EEDSD/9524-0402.XLS

YERP - 9524-ENG (12/07 )


OPRNS

YERP
PROCESS DESIGN DATA SHEET - STREAM COMPOSITION
VESSEL ITEM NO.: SERVICE: CASE (DESIGN, UPSET, SUMMER, WINTER) STREAM COMPOSITION (MOLE %) LOCATION / PLANT NO.: UNIT: B.I. / JOB NO.:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

PMT

FEED

OVERHEAD

BOTTOMS

REFLUX

PUMP AROUND

DRAW-OFF

DATE

DESCRIPTION

REV. NO.

TOTAL
DISCIPLINE ENGINEER

TEMPERATURE, (TO C) PRESSURE, (kPa abs.) * FLOWRATE, (m 3 / d) AT ACTUAL FLOW CONDITIONS PERCENT VAPOR, VOLUME SOLIDS OR CONTAMINANTS DESCRIPTION AND % Wt PERCENT FLASHING OR SUBCOOLING CONDITIONS REQUIRED TURNDOWN RATIO

DATE: PROJECT ENGINEER

DATE:

CERTIFIED

DATE: CONSTRUCTION AGENCY

* VAPOR FLOW RATE UNITS SHALL BE CUBIC METER/S.

DATE:

OPERATIONS

NOTES: 1) ALL DATA TO BE SUPPLIED BY DESIGN ENGINEER.

DATE: CONTROL NUMBER EDSD VERIFICATION

REVISION CERTIFICATION

JO / EWO

APPROVAL/CERTIFICATION REQUIREMENTS. BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL

DATE:

BY:

JO NO.

DATA SHEET FOR


(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT NO.

REV NO.

EWO NO.

DAT
YERP

E-

1 of 2
EDSD/9524-1-0402.XLS

YERP - 9524-ENG (12/07)


PMT OPRNS

YERP
PROCESS DESIGN DATA SHEET - TRAYS
VESSEL ITEM NO.: SERVICE: LOCATION / PLANT NO.: UNIT: B.I. / JOB NO.:

ENGG CERT

SECTION * TRAY NO(S) * COLUMN ID, (mm) * TOTAL TRAYS PER SECTION DESCRIPTION * TRAY SPACING, (mm) * TRAY TYPE * TRAY EFFICIENCY * NO. OF PASSES PER TRAY * MAX. ALLOW UP PER TRAY (kPa)

VAPOR TO TRAY NO.: TEMPERATURE, (TO C) PRESSURE, (kPa abs.) COMPRESSIBILITY FACTOR (Z) VISCOSITY, (mPa.s) DENSITY, (kg/cm 3) DATE MOLECULAR WEIGHT FLOW RATE - (kg/h or m 3/s) OR L/S AT ACTUAL FLOW CONDITIONS
DISCIPLINE ENGINEER

LIQUID FROM TRAY NO.: TEMPERATURE, (TO C) MOLECULAR WEIGHT SURFACE TENSION, (mN/m) VISCOSITY, (mPa.s) DENSITY, (kg/cm 3) FLOW RATE - (kg/h or m 3/s) OR L/S AT ACTUAL FLOW CONDITIONS

DATE: PROJECT ENGINEER

DATE:

CERTIFIED

DATE: CONSTRUCTION AGENCY

FOAMING TENDENCY:

NONE

MODERATE

HIGH

SEVERE

DATE:

GENERAL: TRAYS NUMBERED TOP TO BOTTOM PERCENT OF FLOOD NOT TO EXCEED VESSEL MANWAY ID mm BOTTOM TO TOP % AT MAXIMUM DESIGN VAPOR AND LIQUID RATES

OPERATIONS

DATE: CONTROL NUMBER EDSD VERIFICATION

** TRAY DECK GAUGE / MATERIAL ** DOWNCOMER GAUBE / MATERIAL ** CAP OR VALVE GAUGE / MATERIAL

DATE:

NOTES: * THESE ARE PRELIMINARY DATA TO BE SUPPLIED BY DESIGN ENGINEER AND VERIFIED BY TRAY MANUFACTURER. TRAYS ARE TO BE MANUFACTURED IN ACCORDANCE WITH 32-SAMSS-020.

REVISION CERTIFICATION

JO JO

APPROVAL/CERTIFICATION REQUIREMENTS. BY DRAWING COMPLETION CERTIFICATE

THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL

DATA SHEET FOR


(DCC) NO.:

DWG. TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT NO.

REV NO.

EW

DAT
YERP

E-

2 OF 2
EDSD/9524-2-0402.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

REV. NO.

BY:

YERP-9541-ENG (05/08)

J6491 Electric Heater (112007)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 DATE BY REV/APPR CLIENT


JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER

F3

PAGE

OF

ELECTRIC HEATER
DATA SHEET SI UNITS (bar) APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PROPOSAL

PURCHASE

AS BUILT

SERVICE REQUISITION NO.

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Service: Manufacturer: Type: Fluid: Total Influent: (kg/h) Design Temp: (C) Design Pressure: (barG) Heat Exchanged: (kJ/hr) Total Design Wattage: (kW) Heat Transfer Rate: (kJ/hr m C) Max. Allowable Watt Density: (W/cm) (C) Max. Allowable Sheath Temp: Heat Transfer Surface Area per Element: (m) Heat Transfer Surface Area per Unit: (m) Velocity of fluid: (m/s)

No. Req'd. Serial Number: Installation: OPERATING PARAMETERS

Indoor

Outdoor In Out

Temperature: (C) Pressure: (barG) Density: (kg/m) Relative Density (RD) Viscosity: (cP) Specific Heat: (kJ/kg C) Thermal Conductivity: (kJ/m h C) Allowable Pressure drop: (bar) Pressure Drop, Calculated: (bar) Fouling Resistance: (hr m C/kJ) Corrosive Agents: CONSTRUCTION

Immersed: (mm) Element Length - Overall: (mm) Unheated: (mm) Units Connected in: Number of Element Bundles: Parallel Series Orientation: Number of Elements per Bundle: Horizontal Vertical Length: (mm) ASME design w/o Stamp Shell Diameter: (mm) ASME design w/- Stamp Corr. Allow.: (mm) Test Pressure: (barG) Hydro Shell Thickness: (mm) Pneu CONNECTIONS MATERIALS OF CONSTRUCTION Size Rating Facing Description ASTM Number Description No. Shell / Heads Inlet Nozzles Outlet Heating Elements Vent Sheath Drain Internals Instrument Shell Supports Gaskets Insulation MISCELLANEOUS Inspection Spot Radiography 100% Radiography Other: Other: Alloy Verification Material Traceability Material Certification Sandblast Primer Finish Painting Shop Coating Lift Lugs Clips for: Insulation / Fireproofing Ladders / Platforms Pipe Supports / Pipe Guides Wind Loading: Earthquake: Electrical Area Class: Cl: Gr.: Div: Unclassified Electrical Power: Hz Control Power: Volts Phase Volts Phase Hz Thermocouples: Shell Sheath Operation: Automatic Semi-Automatic Manual NOTES: 1. ASME Design refers to ASME Code, Section VIII, Division 1 and all mandatory addenda. 2. Where required by local authorities, vendor shall obtain National Board Registartion.

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-9541-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 DATE BY REV/APPR CLIENT ELECTRIC HEATER DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

F3

JOB NUMBER CLIENT ITEM NUMBER

PAGE

OF

SKETCH - MULTIPLE SHELL ARRANGEMENT (By Vendor)

Dimensions Length: (mm) Width: (mm) Height: (mm) NOTES:

Shell 1

Shell 2

Shell 3

Shell 4

(kg) Weight Shipping Operating Test

Shell 1

Shell 2

Shell 3

Shell 4

General Confidential

YERP-9541-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

ELECTRIC HEATER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP - 9543-ENG (12/07)

PRESSURE RELIEF DEVICE - PROCESS SELECTION BASIS FOR FLARE SYSTEMS


PRESSURE RELIEF DEVICE NUMBER: EQUIPMENT PROTECTED: P & ID SET PRESS: DISCHARGE DISPOSITION: CONSTANT BACK PRESSURE: BUILT-UP BACK PRESSURE: EQUIPMENT DESIGN CONDITIONS : NORMAL OPER. MAXIMUM OPER. DESIGN CONN. RATING, FACING ( ) MAWP ( psig psig psig PIPE SPEC: ) DESIGN (
O O O

psig

BASIS:

psig psig

VARIABLE BACK PRESSURE: TOTAL BACK PRESSURE: WETTED AREA:

psig psig sq. ft. in

) OTHER

FIRE SUMMARY INSULATION Q (ATTACH SKETCH FOR AREA CALCULATION) TYPE btu / hr

F F F

THICKNESS

RELIEF LOAD

RELIEF (2) CONDITIONS


PRESS psig TEMP.
O

FLUID PHYSICAL PROPERTIES AT RELIEF CONDITIONS:


MOL. WT. VAPOR SPECIFIC GRAVITY LIQUID COMPR. FACTOR Z LATENT HEAT (Btu/lb) SP. HEAT RATIO K LIQUID VISCOSITY CP VAPOR VISCOSITY CP VALVE OUTLET Temp
O

CAUSES OF RELIEF REFER TO SAES-F-007


1. BLOCKED OUTLETS 2. ABNORMAL HEAT INPUT 3. EXCHANGER TUBE BREAKAGE 4. AUTO CONTROL FAILURE 5. REFLUX FAILURE 6. FIRE 7. COOLING WATER FAILURE 8. POWER FAILURE 9. INSTR. AIR FAILURE 10. INADVERTENT VALVE OPEN 11. MECH. EQUIP. FAILURE 12. HEAT LOSS (SERIES FRACT) 13. THERMAL EXPANSION 14. LOSS OF QUENCH/COLD FEED 15. CHEMICAL REACTION 16. STEAM OUT 17. 18. NOTES:

VAPOR lb/hr

LIQUID gpm

FLUID

VAPOR AREA sq-in.

LIQUID AREA sq-in.

TOTAL AREA sq-in.

(1) SEE RELIEF DEVICE INSTRUMNET SPECIFICATION SHEET FOR ACTUAL ORIFICE, COLD DIFFERENTIAL PRESSURE AND OTHER SPECIFICATIONS. (2) RELIEF CONDITIONS ARE AT SET PRESSURE PLUS A MAXIMUM ALLOWABLE ACCUMULATION. (3) SEE SPECIFICATION SAES-F-007.

SIZING CASE SELECTED DEVICE SELECTED. QTY: QTY: QTY: QTY:

RELIEF DEVICE TYPE INLET: INLET: INLET: INLET: in. in. in. in. OUTLET: OUTLET: OUTLET: OUTLET: in. ORIFICE / AREA (1) : in. ORIFICE / AREA (1) : in. ORIFICE / AREA (1) : in. ORIFICE / AREA (1) :

TOTAL ORIFICE AREA REQ'D (1) SET PRESS: SET PRESS: SET PRESS: SET PRESS:

sq. in psig psig psig psig

NOTES:

REV. NO.

DATE

JO EWO

DESCRIPTION

CHKD

ENG'G.

CERT.

PMT

OPRNS

DRAWN BY: DATE: CHECKED BY: DATE:

CERTIFIED BY: DATE: CONSTRUCTION AGENCY

YERP DATA SHEET-PRESSURE RELIEF DEVICE

DWG TYPE

DAT

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________ OF THIS DRAWING IS COVERED FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.,

DISCIPLINE ENGR. EDSD VERIFICATION


CONTROL NUMBER BY:
_____________

DATE: PROJECT ENGR. DATE:

OPERATIONS

YERP
JO / EWO PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.

DATE: __________

DYERP - 9543-ENG. (12/07)

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

EXCEL

YANBU EXPORT REFINERY PROJECT


YERP - 9544-ENG (12/07)

FLARE LOAD SUMMARY


ASSIGNED CASE NO. (NOTE: 2) FAILURE SCENARIO DEVICE TAG NO. (NOTE: 3) RELIEF LOAD VAPOR lb / hr LIQUID gpm RELIEVING CONDITION PRESSURE psig TEMP F FLUID MOL. WT. VAPOR SPECIFIC GRAVITY LIQUID COMP. FACTOR Z SP. HEAT RATIO K LIQUID VISCOSITY CP VAPOR VISCOSITY CP DEVELOPED BACK PRES. psig MAX. ALLOW. BACK PRES. psig

NOTES:

REFERENCE DRAWING

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO. OF THIS DRAWING IS COVERED, FOR ALL APPROVAL/CERTIFICATION REQUIREMENTS, BY DRAWING COMPLETION CERTIFICATE (DCC) NO.:

EDSD VERIFICATION
CONTROL NUMBER
BY: DATE:

REV. NO.

DATE

JO/EWO

DESCRIPTION

ENGG. CERT. DESIGN CERTIFICATION

PMT

OPRNS.

THIS REVISION IS NOT TO BE USED FOR CONSTRUCTION UNTIL CERTIFIED AND DATED.

REVIEW FOR KEY DRAWINGS

DESIGN CERTIFICATION
DRAWN BY DATE STARTED DISCIPLINE ENGINEER PROJECT ENGINEER CHECKED BY DATE COMPLETED

TOTAL (4)

THIS DRAWING IS NOT TO BE USED FOR CONSTRUCTION UNTIL CERTIFIED AND DATED.

CERTIFIED BY: SIGNATURE (NAME) DATE

NOTES:

(1) SEE SPECIFICATION SAES-F-007 PARAGRAPH 8.2.2. (2) USE A UNIQUE NUMBER FOR EACH SIMULTANEOUS LOAD. USE ONE SHEET PER CASE AND TALLY ALL LOADS FOR EACH CASE. (3) ATTACH PRESSURE RELIEF DEVICE - PROCESS SELECTION BASIS, CONTROL VALVE DATA SHEET, or DEPRESSURING VALVE DATA SHEET. (4) CALCULATE STREAM PROPERTIES BASED ON COMBINED COMPOSITION OF ALL LOADS FOR EACH CASE. (5) COMPLETE THIS FORM AND SUBMIT TO SAUDI ARAMCO ENGINEER ALONG WITH FLARE PIPING ISOMETRICS AND RELATED DATA SHEETS FOR REVIEW AND APPROVAL.

YERP
REVIEW FOR KEY DRAWINGS
CONSTRUCTION AGENCY OPERATIONS OTHER REQUIRED NOT REQUIRED

FLARE LOAD SUMMARY

DRAWING TYPE

SCH

YERP
JOB ORDER / EWO NO. PLANT NO. INDEX DRAWING NUMBER SHT.NO. REV. NO.

DYERP - 9544-ENG. (12/07)

EXCEL

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

YERP - 9547-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
DATA SHEET - FLARE TIP
TAG NUMBER : MANUFACTURER: MODEL :
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

OVERALL LENGTH : DESIGN CONDITION (NOTE 1) FLOW RATE: MW: DESIGN TEMPERATURE PRESSURE DROP (CALC/ACTUAL) PILOT TYPE: DESCRIPTION THERMOCOUPLES TYPE: STEAM PRESS. DESIGN DESIGN STEAM FLOW (NOTE 1) UPPER RING LOWER RING CENTER STEAM WELDING PROCEDURES: REFRACTORY INSIDE: OUTSIDE: REFRACTORY SUPPORT (TYPE): MATERIAL OF CONSTRUCTION (NOTES 1 AND 2) SECTION DATE INLET FLANGE LOWER 1500 MM (5ft) UPPPER 1500 mm (5 ft) BODY FLANGE STEAM TUBES STEAM MANIFOLD
DATE: PROJECT ENGINEER

lb/hr SP. GR:


O

1500 mm (5 ft)

psi

NO. / REQD:

NO. REQD: psi C5 lb/hr lb/hr lb/hr RADIOGRAPH: N2

1500 mm (5 ft)

THICKNESS THICKNESS

mm, (in) mm, (in) 600 mm (2'-0")

C4

N3 MATERIAL N1

N4

REV. NO.
DISCIPLINE ENGINEER

MAXIMUM CAPACITY BLOWOFF VELOCITY BLOWOUT VELOCITY TIP EXIT VELOCITY AT; - MAX INST - MAX CONT - DESIGN - NORMAL CONT NO. N-1 N-4 N-2 N-3 C-4 C-5 (SCFH) kg (lb) SIZE TYPE - DAILY OPERATION

MMSCFD ft/sec ft/sec

MUFFLER FLAME RETENTION RING PILOTS THERMOCOUPLES

ft/sec ft/sec ft/sec ft/sec ft/sec

DATE:

REFRACTORY REFRACTORY SUPPORTS NOZZLE (NOTES 1 & 2)

CERTIFIED

DATE: CONSTRUCTION AGENCY

INLET LOWER STM. UPPER STM.

DATE:

CENTER STM. PILOT IGNITOR

OPERATIONS

DATE: CONTROL NUMBER EDSD VERIFICATION

MINIMUM PURGE RATE FLARE TIP WEIGHT SURFACE PREPARATION PAINT:


DATE:

NOTES: 1. Flare tip shall be suitable for the full range of process and utility conditions as specified in the attached flare-process data sheet and flare utility data sheet.

REVISION CERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

THIS INDICATES THAT REV. NO.__________

BY:

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

2. The sketch and dimensions on the right is a generic flare tip. Revise to represent the actual flare tip if considerably different. 3. Flare tip drawing by flare manufacturer. 4. Flare manufacturer to provide flare tip pressure drop for various flow rates.
DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

(DCC) NO.

DAT
YERP

EEDSD/9547-1002.XLS

YERP-9548-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


ELEVATED FLARE DATA SHEET

Client Location

YERP Yanbu, Saudi Arabia

Unit Item Number Service Description PO Number Manufacturer Ref. Drawing

KBR Project Purchaser Document No. Serial Number Page Number 1 of 7

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-9548-ENG (05/08)
ELEVATED FLARE DATA SHEET
Job Number: Revision: Date: Page:

API 537 PURCHASER / OWNER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60


DESIGN FLARE CAPACITY SMOKELESS CAPACITY SMOKELESS SYSTEM TYPE (STEAM) (AIR) (OTHER) MINIMUM FLARE HEIGHT

2 of 7
ITEM NO. Yanbu, Saudi Arabia LOCATION Number Req'd: Reference
Rev

SERVICE Unit Manufacturer Type of flare Total flare capacity, kg/s

PROCESS DESIGN CONDITIONS


kg/hr kg/hr m GAS COMPOSITION, MOLE PERCENT Case A Case B

RELIEVING CASE HYDROGEN (H2) HYDROGEN SULFIDE (H2S) AMMONIA (NH3) CARBON DIOXIDE (CO2) CARBON MONOXIDE (CO) NITROGEN (N2) METHANE (CH4) ETHYLENE (C2H4) ETHANE (C2H6) PROPYLENE (C3H6) PROPANE (C3H8) BUTENE (C4H8) ISOBUTANE (C4H10) N-BUTANE (C4H10) PENTANE (C5H12) HEXANE (C6H14) BENZENE (C6H6) ACETYLENE (C2H2) C7+ WATER VAPOR (H2O) HELIUM TOTAL PERCENT TOTAL FLOW MOLECULAR WEIGHT TEMPERATURE PRESSURE REQUIRED PERCENT SMOKELESS

Case C

Case D

kg/hr C bar g

AMBIENT TEMPERATURE, MINIMUM / MAXIMUM ELEVATION ELECTRICAL AREA CLASSIFICATION SEISMIC ZONE DESIGN WIND SPEED

SITE CONDITIONS C m

m/s UTILITIES v / ph / Hz v / ph / Hz bar g bar g bar g bar g

ELECTRICAL POWER INSTRUMENT POWER INSTRUMENT AIR PRESSURE, Design/Normal STEAM PRESSURE, Design/Minimum NITROGEN PRESSURE, Design/Normal PILOT GAS PRESSURE, Design/Minimum

Notes:

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number: Revision: Date: Page:

API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 ITEM NO. LOCATION Yanbu, Saudi Arabia

3 of 7

PREDICTED PERFORMANCE
Rev
TOTAL FLARE CAPACITY SMOKELESS CAPACITY SMOKELESS DEFINITION (R0 / R1 / R2) TOTAL PRESSURE DROP PEAK EXIT VELOCITY PEAK RADIANT FLUX AT GRADE, EXCLUDING SOLAR DESTRUCTIVE EFFICIENCY, PERCENT PREDICTED EMISSIONS NOx SO2 CO

kg/hr kg/s bar m/s W/m2

PPMV (d) PPMV (d) PPMV (d) Provide for all cases m m m

RADIANT FLUX, EXCLUDING SOLAR RADIATION (W/m2) PEAK RADIANT FLUX LOCATION, DISTANCE FROM BASE RADIANT FLUX OF 4730 LOCATION, DISTANCE FROM BASE RADIANT FLUX OF 1580 LOCATION, DISTANCE FROM BASE

NOISE LEVEL AT GRADE AT MAXIMUM LOAD AT FLARE BASE AT 100 m FROM FLARE BASE AT 200 m FROM FLARE BASE

dB(A) dB(A) dB(A) kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/s

UTILITY CONSUMPTION
PURGE GAS PILOT GAS IGNITION GAS, DURING LIGHT-OFF IGNITION AIR, DURING LIGHT-OFF SMOKELESS STEAM REQUIREMENTS PRIMARY STEAM SECONDARY STEAM COOLING STEAM TOTAL STEAM DEMAND RATIO - STEAM TO FLARED GASES SMOKELESS FAN POWER REQUIREMENTS CONTINUOUS - MINIMUM SECOND STAGE THIRD STAGE FULL FLOW - MAXIMUM ASSIST GAS REQUIRED RATIO ASSIST GAS TO FLARED GAS

Kw Kw Kw Kw kg/s

Notes:

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number: Revision: Date: Page:

API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 FLARE BURNER DESIGN: Flare tip type Flare tip diameter Overall length Upper section length Material / Diameter / Thickness Lower section length Material / Diameter / Thickness Smokeless method Connection type / Size Lining length Material / Thickness Windshield type / Material Flame retention (Y/N) / Material Augmented wall thickness / length ITEM NO. LOCATION Yanbu, Saudi Arabia

4 of 7

MECHANICAL DESIGN CONDITIONS


REV

m m m mm m mm

m mm

mm

PURGE CONSERVATION DEVICE Type ( buoyancy / velocity / none) Outside diamter / length Connection type / size (inlet / outlet) Material / thicknes Drain type / size PILOTS Quantity Rating each Gas pressure Inspirator type / Material Gas orifice size Strainer (Y/N) Flame monitor type Pilot/Ignition fuel Pilot fuel connection type / size Pilot fuel manifold (Y/N) Manifold connection type / size Ignition connection type / size Retractable pilots (Y/N) Retractable thermocouple (Y/N) IGNITION SYSTEM Type (FFG / Electronic / other) Automatic / manual ignition Control panel electrical classification Remote alarm contacts - quantity Remote igntion contact - (Y/N) Pressure regulators - quantity Pressure guages - quantity Pilot selector valves - type / quantity Pilot indicator lights (Y/N) Notes:

m m mm mm

kW kPa mm

mm

mm

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number: Revision: Date: Page:

API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 STACK Overall height Support method Design pressure Design temperature Riser material Upper section, length Material / diameter / thickness Middle section, length Material / diameter / thickness Lower section, length Material / diameter / thickness Inlet type / size Drain type / size Derrick shape / size Guy wire dead man radius Davit for tip removal LIQUID SEAL Vessel diameter Height / length (T/T) Material / thickness Integral / separate from stack Design code Code stamp (Y/N) Design pressure Design temperature Corrosion allowance Seal depth Freeze protection type Vessel Connections Flare gas inlet, type / size Flare gas outlet, type / size Fill nozzle, type / size Drain, type / size Level gauge, type / size Level switch, type / size Temperature, type / size Pressure, type / size Skimmer / Overflow, type / size Manway, type / size Skirt access (Y/N), type / size Notes: ITEM NO. LOCATION Yanbu, Saudi Arabia

5 of 7

MECHANICAL DESIGN CONDITIONS (Continued)


REV

m bar C m mm m mm m mm mm mm m m

m m mm

bar C mm mm

mm mm mm mm mm mm mm mm mm mm mm

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number: Revision: Date: Page:

API 537 PURCHASER / OWNER SERVICE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 SMOKELESS SYSTEM Flared gas flow detector (Y / N), type Smoke detection device (Y / N), type Smokeless system control panel (Y / N), type Air Assist Smokeless System Fan quantity Fan type / location Damper quantity / location Damper control type included PIPING ON STACK Pilot gas lines - quantity Material / diameter / schedule Ignition gas lines - quantity Material / diameter / schedule Primary steam line - mat'l / size / schedule Secondary steam line - mat'l / size / schedule Tertiary steam line - mat'l / size / schedule Drain line - mat'l / size / schedule Assist gas line - mat'l / size / schedule Conduit Thermocoupe line - mat'l / size Ignition / power line - mat'l / size Aircraft Lights power line - mat'l / size ITEM NO. LOCATION Yanbu, Saudi Arabia

6 of 7

MECHANICAL DESIGN CONDITIONS (Continued)


REV

mm mm mm mm mm mm mm mm mm mm

LADDERS & PLATFORMS Top platform size Step-off platforms - quantity Buoyancy seal access (Y / N) Ladders - type Material / finish AVIATION OBSTRUCTION LIGHTS Quantity Location Color / type (strobe / beacon / paint) Retractable (Y / N) PAINT AND GALVANIZING ESTIMATED WEIGHTS Flare tip Purge conservation device Gas / air risers & piping Support system Ladders & platforms Liquid seal Control panels Notes:

kg kg kg kg kg kg kg

General Confidential

YERP-9548-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS ELEVATED FLARE DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check

General Arrangement Drawing Number Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP - 9550-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
WATER-TUBE BOILER DATA SHEET DESIGN DATA
BOILER CAPACITY: MAXIMUM CONTINUOUS RATING 2-HOUR PEAK (24 HOUR's BETWEEN PEAKS) STEAM AT (BOILER) (SUPERHEATER) OUTLET: PRESSURE FEEDWATER TEMPERATURE ENTERING (BOILER) (ECONOMIZER): FEEDWATER TREATMENT: FEEDWATER ANALYSIS: kPa (psig)
O

kg/h (lb/h) kg/h (lb/h) TEMPERATURE


O

C (OF)

C (OF)

STEAM PURITY REQUIRED: TDS CONTINOUS BOILER BLOWDOWN: DESCRIPTION TYPE OF INSTALLATION (OUTDOOR) (INDOOR)

ppb % Design

SI

ppb

CI

ppb NUMBER OF BOILERS

NA

ppb

CONSTRUCTION: (FIELD ERECTED) (SHOP ASSEMBLED) PROVIDE: (ECONOMIZER) (AIR HEATER) AIR HEATER: (RECUPERATIVE) FD FAN DRIVE : (ELECTRIC MOTOR) (STEAM TURBINE) (DUAL DRIVERS: MOTOR AND TURBINE) DAMPERS TO BE PROVIDED : (LOCATION) DAMPER OPERATION: (MANUAL) (AUTOMATIC) FUEL GAS DUCT TO BE PROVIDED:

MINIMUM STACK HEIGHT ABOVE GRADE: JO/EWO

m (ft)

STACK SUPPLIER : (BOILER VENDOR) (OTHER)

SITE CONDITIONS
AMBIENT AIR: DESIGN TEMPERATURE MINIMUM TEMPERATURE DESIGN WIND LOAD EARTHQUAKE FACTOR kg/m (lb / ft ) ELEVATION m (ft) ABOVE SEA LEVEL
2 2 O O

DATE

C (OF) C (OF)

RELATIVE HUMIDITY MAXIMUM TEMPERATURE

% (2% OF YEAR)
O

C (OF)

DISCIPLINE ENGINEER

UTILITIES
STEAM FOR AUXILIARIES: FAN TURBINE THROTTLE EXHAUST SOOTBLOWERS ATOMIZING STEAM ELECTRICAL POWER SUPPLY : AREA CLASSIFICATION FREQUENCY MOTORS: THROUGH OVER INSTRUMENTS: COOLING WATER: INLET CONDENSATE: PLANT AIR: INSTRUMENT AIR: kPa (psig) at kPa (psig) at kPa (psig), OIL FREE kPa (psig), DRY AND OIL FREE
O O

DATE: PROJECT ENGINEER

kPa (psig) kPa (psig) kPa (psig) Hz 3-PHASE hp hp VOLTS


O

MAX. TEMP
O

kPa (psig)
O

MIN. TEMP.

C (OF)

C ( F)

kPa (psig), FROM PLANT MAINS C (OF) (BOILER DRUM) (PLANT MAINS)

DATE:

CERTIFIED

VOLTS VOLTS OUTLET kPa (psig) at


O

DATE: CONSTRUCTION AGENCY

C (OF)

C (OF)

C ( F) FOR DESUPERHEATER

DATE:

OPERATIONS

DATE: CONTROL NUMBER EDSD VERIFICATION

FURNACE DESIGN
MAXIMUM HEAT LIBERATION RATE: MAXIMUM HEAT LIBERATION RATE: kw/m2 (Btu/h-ft2) (BASED ON EPRS) kw/m2 (Btu/h-ft2)

NOTES:
1. SHEETS 1 & 2 TO BE COMPLETED BY DESIGN ENGINEER. 2. STEAM PRESSURE AND TEMPERATURE ARE DOWNSTREAM OF NON RETURN VALUE. (NRV)

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO. ___________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC) NO. ______________________________

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

DATA SHEET FOR

DWG. TYPE PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

DAT
YERP

E-

1 OF 2
EDSD/9550-1-0701.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

REV. NO.

DATE:

BY:

PHOTOGRAPHYCONTROLREPORT (REQUESTANDRECEIPTOFPHOTODEVELOPMENT)
YERP9558ENG(05/08)

Contractor Address

ReferenceNo.

DatePrepared

NameofFacility/Area: Location: PhotographedorFilmed(Attachalistifspaceisnotenough) PurposeofPhotographyorFilming

ProgressPhotos MaterialDamages Advertising VendorUse EngineeringData Insurance Training Emergency/IncidentCoverage Other(Specify) Conventional MotionPicture Other(Specify) VideoTape Digital

TypeofPhotographyPerformed:

NumberofPhotographs/FilmsTaken(BestEstimate): IDNumber Contractor *Photographer: *CONTRACTORORYERPPHOTOGRAPHER

FullName

Page1of2

PHOTOGRAPHYCONTROLREPORT (REQUESTANDRECEIPTOFPHOTODEVELOPMENT)
YERP9558(05/08)

TOBECOMPLETEDBYYERP/PHOTOLAB
Number(s)ofPhotographsTaken: DurationofFilming: NumberofPhotographsApproved: NumberofPhotographsnotApproved: DurationofFilmsApproved: DurationofFilmsnotApproved: ReasonsforWithholdingApproval

YERPAPPROVAL
Phone

Date Date

Signature Signature

PhotoLab(PrintedName) YERP(PrintedName)

Phone

TOBECOMPLETEDBYCONTRACTOR
Film/PhotosReceivedbyContractor ReceivedBy: Contractor:

Page2of2

YERP-9580-ENG (05/08)

STORAGE TANK DATA SHEET


REFERENCE DOCUMENT SUMMARY
Number Date By Chk Appd Client 1-Jan-05 xxx yyy zzz aaa bbb Revisions

Page 1 of 7

Document Number
Job Number Client Location Item Number

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Quality Purpose

Item Name

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0439 100-YER-PE-YSS-0455 100-YER-PE-YSS-0177 100-YER-PE-YSS-0032

Description
YERP-32-SAMSS-006 Manufacturer of Low Pressure Tanks YERP-32-SAMSS-030 Manufacture of Small Tanks YERP-SAES-0-125 Internal Tank Cleaning YERP-SAES-A-113 Geotechnical Engineering Requirements

Revision Issued

PIP VEFV1103 Vessel: Grounding Lug

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-9580-ENG (05/08)
Page 2 of 7

STORAGE TANK DATA SHEET


Document Number
Job Number Client Location Item Number

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Item Name
Rev

DESIGN CODE / DESIGN DATA / MATERIALS


Construction Code Design Conditions Internal External
mm H2O mm H2O C (MDMT) mm H2O

at at at at
Roof

C C in H2O C mm

Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance: Shell Service PWHT Required External/Painting Req'ments Per Internal Lining Requirements: Insulation Cathodic Protection Foundation Wind Design Earthquake Design Soil Bearing Pressure Type Of Tank Product Stored Net Working Capacity Inflow Outflow True Vapor Pressure MATERIAL SPECIFICATION Plate Pipe Forging Flange Bolting Flange Gasket
Rev

Bottom

No

None No

kPa

Design Specific Gravity

Bbls m3/h m3/h bara

ACCESSORIES
Level Gauge Gauge/Thief

No No No No

Emergency Vent Pressure / Vacuum Vent

Pressure Set At Vacuum Set At


Foam System

No No No No No No No No No

Rolling Ladder
Landing Platform Circular Stairway

Ladder Cage

Circular Rolling Ladder Ladder Cage Stairway Floating Roof With Seals
Handrail

Pipe Support Pipe Guide

General Confidential

YERP-9580-ENG (05/08)
Page 3 of 7

STORAGE TANK DATA SHEET

Document Number Job Number YERP Client Location Item Number Item Name

Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

GENERAL NOTES
1. 2. 3. 4. 5. 6.

7.

8.

9.

10.

All materials & appurtenances shown on this data sheet or required in the attached specifications shall be by the Tank Subcontractors. Ladder or stairway, platforming & handrails shall be designed, furnished & erected by Tank Subcontractor in accordance with Subcontractors standard details. Platform flooring shall be grating. All structural steel to be hot dip galvanized. Insulation supports & insulation material shall be furnished and installed by the Tank Subcontractors when insulation is required. Tank Subcontractor to provide grounding lugs per drawing PIP. The Tank Subcontractor shall furnish and install an external floating roof including all accessories in accordance with xxx, xxx and API 650 Appendix C. External floating roof shall be furnished with a seal system consisting of a foam log primary seal and a secondary seal. The external floating roof and seals shall be designed to meet the U.S. Environmental Protection Agency (EPA) requirements specified in 40 Code Of Federal Regulations (CFR) subpart Kb 60.112b(a)(2). The Tank Subcontractor shall select the seal materials to be compatable with the tank contents. Tank Subcontractor shall furnish and install a foam firefighting system with riser pipe, header and foam chambers including all necessary supports in accordance with NFPA 11 and xxx. The riser pipe shall terminate at a flanged connection at the base of the tank. Leak detection/containment shall be by the Tank Subcontractor. For PIP (Process Industry Practices) drawings, see Web Site http://www.pip.org

General Confidential

YERP-9580-ENG (05/08)
Page 4 of 7

Document Number

STORAGE TANK DATA SHEET

Job Number Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

TABLE OF CONNECTIONS
1 2 3 4 5 6 Connections shown in elevation view are digrammatic only. For true location see table of connections. Unless otherwise noted the dimensions from the face of flange to outside of the tank shall be per API 650 as follows: Couplings shall project a minimum of 25 mm outside of insulation. Elevations in the table are to centerline of connection or face of flange unless noted otherwise. For hill side conections see plan or plan view. Flanges over 24" (600 mm) shall be per ASME B16.47 Series B.

Mark

Size

Rating Face Type

Service

Elevation Orient

Notes

General Confidential

YERP-9580-ENG (05/08)
Page 5 of 7

Document Number

STORAGE TANK DATA SHEET

Job Number Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

SPECIFIC NOTES TO TABLE OF CONNECTIONS


(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) 1 Use this information for quotaion purpose only. 2 Supply blind flange, bolts and gasket. 3 Elevation is given to the face of flange. 4 Nozzle elevations and orientations to be determined by Detailed Engineering Contractor. 5 Nozzle size listed is minimum inside diameter of nozzle neck. 6 With internal drain pipe and sump per API 650 7 With internal pipe per 8 With internal pipe per 9 API low type nozzle. 10 Per API 650 11 12 13 14

General Confidential

YERP-9580-ENG (05/08)
Page 6 of 7

Document Number

STORAGE TANK DATA SHEET

Job Number Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YANBU EXPORT REFINERY PROJECT

DRAWING COMPLETION CERTIFICATE (DCC)


YERP-9594-ENG (12/07)

This is to certify that the attached listed drawings (New and Revised) DCC NO. carried out under the Job Number indicated in this Certificate and on the drawings have been prepared in accordance with the applicable YERP DISCIPLINE Engineering Standards, Procedures and Practices per the Scope of Work specific to the project described below. This DCC shall satisfy all the Engineering Drawing Approval/Certification requirements as set in SAEP-334 and SAES-A-202 (except what has/have been Organization: Name: formally waived). NOTE: Attach copies of all EDSD approved waiver requests

Code:

Number of Drawings:

Project Title/ Description: Location(s): Contract/Service Order No.: Contractor: Address: Telephone: Fax:

Design Agency Certification


Engineering:
Name Signature Date

Name

Signature

Date

Certified by:
(Engineering/Project Manager)
Name Signature Date

YERP Review (for key drawings)


Construction Agency:
(Key Drawings)
Name Signature Date

Operations:
(Key Drawings)
Name Signature Date

Others:
Organization Name Signature Date

Organization

Name

Signature

Date

Submitted By: Name Badge: : Job Title: Signature: Date: E-mail : Tel / Fax Nos. :

First submittal Second Submittal

For Rejected Drawings _______ Submittal

For EDSD Use: Verified By


Name Signature Date

YERP-AP-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


AIR PREHEATER DATA SHEET

Client Location KBR Project Purchaser Document No. Serial Number Page Number

YERP Yanbu, Saudi Arabia

Unit Item Number Service Description PO Number Manufacturer

1 of 4

Ref. Drawing

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-AP-ENG (05/08)

J6491 API STD 560 (092007)

AIR PREHEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560


Purchaser / Owner: Service:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Manufacturer: Model: Number Required: Heating Surface, Weight, Approximate Dimensions (H x W x L) Operating Case Air Side: kg/hr C C Pa Pa Pa mW Flue Gas Side: kg/hr C C Pa Pa Pa mW Air By-Pass kg/hr Total Air Flow to Burners kg/hr Mixed Air Temperature C Flue Gas Composition (O2 / N2 / H2O / CO2 / SOx ) Mole% Flue Gas Specific Heat kcal/kg-C Flue Gas Acid Dew Point Temperature C Minimum Metal Temperature: Allowable C Calculated C Flow Entering Inlet Temperature Outlet Temperature Outlet Pressure Pressure Drop: Allowable Calculated Heat Absorbed Flow Entering Inlet Temperature Outlet Temperature Inlet Pressure Pressure Drop: Allowable Calculated Heat Exchanged

2 of 4
Item No.: Location:
Yanbu, Saudi Arabia
Rev.

m2 kg m

PERFORMANCE DATA
Base Case B Case 1

0 See Note1:2 Note 2:1 (Note 1:3)

0 See Note1:2 Note 2:1 (Note 1:3)

0 See Note1:2 Note 2:1 (Note 1:3)

Miscellaneous:
Minimum Ambient Air Temperature C Site Elevation Above Sea Level m Relative Humidity External Cold Air By-Pass (Yes / No) Cold End Thermocouples (Yes / No) / Number Required Access Doors: Number / Size / Location Insulation (Internal / External): Cleaning Medium: Steam or Water kg/cm2g Pressure C Temperature

Mechanical Design:
Design Flue Gas Temperature Design Pressure Differential Seismic Factor Painting Requirements Leak Test Structural Wind Load Air Leakage (Guaranteed) C Pa

kg/m2 %

Notes: 1:1 Air preheater shall be designed to achieve heat transfer specified for normal case. 1:2 Fluegas Composition (mole%): O2 = %, N2 = %, CO2 = %, H2O = %, SO2 = ppmvd 1:3 Minimum plate temperature of C can be used if design considerations are made to minimize the corrosion due to sulfuric acid corrosion.

General Confidential

YERP-AP-ENG (05/08)

AIR PREHEATER DATA SHEET


Job Number: Revision: Date: Page:

API STD 560


Purchaser / Owner: Service: Item No.: Location:

3 of 4
Yanbu, Saudi Arabia
Rev.

CONSTRUCTION DATA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 I. Cast Iron: Number of Passes Number of Tubes Per Block Number of Blocks Type of Surface Tube Material Tube Thickness Glass Block (Yes / No) Number of Glass Tubes Air Cross-over Duct: Number Bolted / Welded Supplied with Clips Water Wash: Yes / No Type (Off-line or On-line) Location II. Plate Type: Number of Passes Number of Plates Per Block Number of Blocks Plate Thickness Width of Air Channel Width of Flue Gas Channel Air Side Rib Pitch Flue Gas Side Rib Pitch Material: Plate Rib Frame Air Cross-over Duct: Number Bolted / Welded Supplied with Clips Water Wash: Yes / No Type (Off-line or On-line) Location III. Heat Pipe: Number of Tubes Per Block Tube O.D. / Wall Thickness Tube Material Tubes Per Row Number of Rows Tube Pitch (Square / Triangular) Fins: Type Height x Thickness x Number / length Material Effective Length Heating Surface Maximum Allowable Soak Temperature Yes / No Sootblower: Type Location Notes:

mm

mm mm mm mm mm

0 0 0 0 0

mm

mm Air Side mm mm m2 C Gas Side

General Confidential

YERP-AP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS AIR PREHEATER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check

General Arrangement Drawing Number Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:

J6491 Air Separation (022008)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR 3 SITE 4 MANUFACTURER 5 NOTES: INFORMATION BELOW TO BE COMPLETED:
0

CLIENT JOB NO. PAGE


1

ITEM NO.

OF

REQ'N NO.

PROPOSALS

PURCHASE

AS BUILT UNIT SERVICE MODEL SERIAL NO.


0

BY PURCHASER

BY MANUFACTURER

BY MANUFACTURER OR PURCHASER

6 DESIGN, MANUFACTURE, INSPECTION, AND TESTING SHALL CONFORM TO SPECIFICATION: 7 TYPE: 8 CORE MATERIAL: 9 AIR SUPPLY FEED TO ASU
3 10 FLOW RATE, Nm /hr(TO BE CONFIRMED BY ASU SUPPLIER),

NUMBER UNITS REQUIRED: INSTALLATION:


0

INDOOR

OUTDOOR

COLD BOX REQUIRED

MODE 1 (Liq. & Gaseous Nitrogen)

MODE 2 (Gaseous Nitrogen only)

11 Pressure, barA
0 0 12 TEMPERATURE, C (Estimated, based on 29 C site ambient)

(Note 2)

13 AIR CONDITION (Purchaser's instrument air supply) 14 AIR SEPARATION UNIT PERFORMANCE REQIREMENTS 15 CAPACITY (AIR SEPARATION UNIT DISCHARGE) 16 17 18
0

MODE 1 (Liq. & Gaseous Nitrogen)

MODE 2 (Gaseous Nitrogen only)

LIQUID NITROGEN FLOW


0

DESIGN (kg/hr) MINIMUM (kg/hr)

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
0

PRESSURE
0

NORMAL (barA) MAXIMUM (barA)

GASEOUS NITROGEN FLOW


0

DESIGN (Nm3/hr) AVERAGE (Nm3/hr)

PRESSURE
1

NOR

MAXIMUM (barG) TEMPERATURE NORMAL (deg C) MAXIMUM (deg C) MINIMUM (deg C)

37 PRODUCT COMPOSITION REQUIREMENTS (GAS & LIQUID) 38 39 40 41 42 43 44 45 46 NOTES: 47 48 49 50 51 52


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
0 0

Nitrogen Oxygen Carbon Dioxide Water Oil & Hydrocarbon

INDEX

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar)


1 SITE AMBIENT CONDITIONS 2 3 4 5 6 7 8 9 10 PURCHASER CONNECTIONS 11 12 Nitrogen Gas Outlet 13 Nitrogen Liquid Outlet 14 Instrument Air 15 Plant Air 16 17 WEIGHTS 18 19 20 21 22 PLOT SPACE 23 24 25 26 27 28 29 NOTES 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 AIR DRIER PACKAGE INLET AIR CHILLER REFRIGERATION PKG. COLUMN AND HEAT EXCHANGER COLD BOX EXPANDER SKID CONTROL ROOM COLUMN AND HEAT EXCHANGER COLD BOX EXPANDER SKID CONTROL ROOM
0 0

JOB NO. PAGE

ITEM NO.

OF

REQ'N NO.

TEMPERATURE MAXIMUM (deg C)/ MINIMUM (deg C) DESIGN (deg C) HUMIDITY AVERAGE DESIGN BAROMETRIC PRESSURE (barA) ELECTRICAL AREA CLASSIFICATION

SHIPPING
kg kg kg

OPERATING
kg kg kg

LENGTH, meters X WIDTH, meters

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

JOB NO. PAGE

ITEM NO.

OF

REQ'N NO.

AIR SEPARATION UNIT SCHEMATIC


MODE 1 OPERATION

ASU Feed from Purchaser's Instrument Air Supply.

AIR SEPARATION UNIT

Gaseous Nitrogen

Liquid Nitrogen, to Liquid Storage and Vaporization Package

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar)


1 2 SERVICE OF UNIT 3 SIZE 4 SURFACE PER UNIT 5 6 7 UNIT PERFORMANCE 8 Stream 9 Fluid Circulated 10 Total Fluid Entering 11 12 13 Vapor (MW) Liquid Non-Condensables (MW) kg/hr kg/hr kg/hr M2 TYPE CORES PER UNIT

JOB NO. PAGE

ITEM NO.

OF

REQ'N NO.

ALUMINUM CORE EXCHANGER DATA SHEET


CONNECTED IN SURFACE PER CORE SUPPLIER PARALLEL SERIES

14 Fluid Vaporized or Condensed (MW) 15 Density, 16 Viscosity, 17 Thermal Conductivity, 18 Temperature In, 19 Temperature Out, 20 Operating Pressure, 21 Number of Passes 22 Velocity, 23 Pressure Drop, 24 Fouling Resistance 25 Heat Exchanged, 26 Transfer Rate-Service, 27 MTD, 28 CONSTRUCTION 29 Design Pressure, 30 Test Pressure Hydro/Pneu 31 Design Temperature 32 Deriming Temperature 33 No. Passages 34 Eff. Passage Width 35 Fins: Type 36 Fin Height X Thickness 37 Fin Spacing Per Inch 38 Eff. Passage Length, 39 Distributor 40 Heat Transfer Surf. Per Core, 41 Heat Transfer Surface, 42 Heat Transfer Rate, 43 Free Flow Area, 44 Pressure Drop, 45 Connection Type 46 Connection Size and Rating 47 Core Specs: Width 48 Parting Sheet Thk, mm 49 Job Specification: 50 51 52 53 54 ASME VIII, Division I Length Outside Sheet Thk., mm Height No. Passages No. Dummy Layers Weight, kg barG barG
0 0

kg/m3 cP kcal/m hr 0C
0 0

C C

barG

m/sec bar

kcal/hr kcal/m2 hr C
0 0

C C

mm mm mm m2 m2 kcal/m hr C m
2 2 0

bar

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar)


1 2 QUANTITY 3 MANUFACTURER 4 MODEL NUMBER 5 OPERATING CONDITIONS 6 GAS EXPANDED 7 FLOW RATE, kg/hr 8 Nm 3/hr 9 POWER OUTPUT, kw 10 PRESSURE, barG 11 TEMPERATURE, deg C 12 SPEED, rpm 13 EFFICIENCY 14 15 MECHANICAL DATA 16 MECHANICAL DESIGN PRESSURE 17 18 Inlet, barG Exhaust, barG Rated Rated Rated Inlet Inlet Normal Normal Normal

JOB NO. PAGE

ITEM NO.

OF

REQ'N NO.

TURBOEXPANDER

Minimum Minimum Minimum

Exhaust Exhaust Rotation

19 HYDROTEST PRESSURE, barG 20 NUMBER OF STAGES 21 CASING TYPE 22 SHAFT SEALS - TYPE 23 BEARING LUBRICATION 24 SPEED CONTROL 25 OVERSPEED TRIP - TYPE 26 TURNDOWN CONTROL 27 BEARING TYPE 28 29 RADIAL THRUST Case Shaft Nozzles Wheels

30 MATERIALS 31 32 33 34 35 36 LOAD ABSORPTION DEVICE 37 CONNECTIONS 38 39 Inlet, Size/Rating Exh., Size/Rating

40 BASEPLATE 41 ADDITIONAL REQUIREMENTS 42 43 44 NOTES: 45 46 47 48 49 50 51 52 53 54

Expander instruments, controls and panels shall be manufacturer's standard for this application.

1. Electrical area classification is Class 1, Zone 2, Group IIA, Temperature Class T3.

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar)


1 2 LUBE OIL SYSTEM 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 EXPANDER INSPECTION AND TESTING 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

JOB NO. PAGE

ITEM NO.

OF

REQ'N NO.

TURBOEXPANDER (CONTINUED)
PUMPS FILTERS COOLER PIPING / VALVES RESERVOIR INSTRUMENTATION AND CONTROLS

REQUIRED
0

WITNESSED

OBSERVED

HYDROTEST MECHANICAL RUN PERFORMANCE COMPLETE UNIT SOUND LEVEL

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

AIR SEPARATION UNIT DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

YERP-AVS-ENG (05/08)
(Eff Date 3-99)

JOB NO. PROJ. NAME Yanbu Export Refinery LOCATION UNIT Yanbu, Saudi Arabia

PAGE NO. DOCUMENT NO. REQUISITION NO.

1 of 2

P&ID SPECIALTY ITEM DATA SHEET


SP NO. QUANTITY SERVICE APPLICATION DESIGN PRESS DESIGN TEMP

P&ID(s).

DESCRIPTION: Atmospheric Vent Silencer OPERATING CONDITIONS Fluid Molecular Weight Flowrate (Maximum) Temperature Valve Size & Type Press Upstrm of Valve Line Size & Schedule Atmospheric Pressure: Operation: Continuous Intermittent @ Stream No. CONSTRUCTION DATA Support: Wind Load : Inlet Connections : Silencer Orientation : Outlet : Vertical Horizontal Weather Hood Tail Pipe Body : Nozzle Lugs Skirt Saddle Other Load : Vertical Vertical Horizontal Horizontal Material : Internals : Design P across Silencer: UNITS STREAM NO. 1 STREAM NO. 2 STREAM NO. 3

kg/h Deg C barg inches Multiple Streams: No

Open Top to Atm

Fabrication to comply with code : ACOUSTICAL PERFORMANCE SOUND PRESSURE LEVEL in dB re: 2x10-5 Pa @ 3m (10') Horizontal @ Property Line Elevation of Inlet Flange :
ACCESSORIES/NOTES:

Octave Band Center Frequency (Hz) 31 87 63 99 125 92 250 86 500 83 1K 80 2K 78 4K 76 8K 74 A 85

Note 6

Distance to Property Line :

1. 2. 3. 4. 5. 6.
NO. ISSUE OR REV. DATE BY/CHK APPD. YERP ISSUED

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-AVS-ENG (05/08)
(Eff Date 7-99)

CLIENT LOCATION UNIT SERVICE

Yanbu Export Refinery Yanbu, Saudi Arabia

ITEM NO.
JOB NO. DOC. NO.

ATMOSPHERIC VENT SILENCER DATA SHEET

QUANTITY P&ID NO.

Atmospheric Pressure: Operation: Continuous Intermittent Design P across Silencer:

Multiple Streams: @ Stream No. CONSTRUCTION DATA

Support: Wind Load :

Nozzle

Lugs

Skirt

Saddle Other Load : Vertical Vertical Horizontal Horizontal

Inlet Connections : Silencer Orientation : Outlet : Vertical Horizontal Weather Hood Tail Pipe

Open Top to Atm

Fabrication to comply with code : ACOUSTICAL PERFORMANCE SOUND PRESSURE LEVEL in dB re: 2x10 Pa @ 3m (10') Horizontal @ Property Line Elevation of Inlet Flange : NOTES:
1. 2. 3. 4
-5

Octave Band Center Frequency (Hz) 31 63 99 125 92 250 86 500 83 1K 80 2K 78 4K 76 8K 74 A 85

Note 4

Distance to Property Line :

REV/ ISSUE DATE BY CHECKED APPROVED NOISE

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0
Rev. No. Date Engr Chkd Appvd Client Job No. Project Client Site Location Reqn No.

Issued for: Units: SI


0 0

Inquiry

Purchase

As Built
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl.


0

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

Div. Indoor

Grp or Outdoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES

Name/Description Bulk Density Particle Size Angle of Repose Surcharge Angle Duty Equipment Fed By Discharges to Exhausts to Flowrates Mat'l, MTPH

kg/m3 mm ( Fr Horiz: Fr Horiz: Continuous

microns) Poured Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Intermittent

Minimum

Maximum

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Pressure Temperature Applicable Codes / Standards Capacity Operating Power Starting Power / Torque Belt Speed Time to Full Speed (Loaded) Content Contact Parts Belt Cover Top / Bottom Shafts Pulleys Idlers Weather Cover Chutes Lining Skirtboards Wipers Fasteners Structural Frame & Supports
0

kPaG C CEMA MTPH KW KW / m/s Secs @ Headshaft Newton-Meters

MATERIALS OF CONSTRUCTION

See Construction Section / See Construction Section See Construction Section for Specifics See Construction Section for Specifics

SURFACE FINISH

Wear Surface Finish Exterior Surface Finish Priming/Painting


INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

?
Page 1

Belt Conveyors.xls

General Confidential

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0 ACCESSORIES Belt cleaners Backstops Auto takeups Skirtboards Dust Hoods Diverters (see DV data sheet) Conveyor Type Trough Angle Max. Incline No. Drives Drive Location Drive Wrap, Total Radii, Convex / Concave Belt: Width Max. Tension Rated Tension Type / No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Angle of Transfer Idlers No. Reqd Pulleys: Type Material Diameter, Width, Lagging Shaft Diameter, Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Weather Covers Loading Chutes Chute Lining Soft-Start Drive PLC control panel Troughing 20 Sidewall 35 45 Flat Stringers Supports Walkways/Handrails Ladders/Platforms

CONSTRUCTION

Head Tail Snub / m

mm kg/cm kg/cm

of width of width /

Woven Fabric Steel Cable Grade 1 Grade 2 mm / / Yes Vulcanized No mm Mechanical mm

Troughing mm mm

Trough Training mm mm

Return mm mm

Ret. Training mm mm

HEAD

TAIL

SNUB

TAKEUP

BEND

mm mm mm

Flange Labyrinth

Pillowblock Lip

Belt Conveyors.xls

General Confidential

Page 2

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0 CONSTRUCTION (Continued) Takeup Type Location Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type INSTRUMENTS & CONTROLS Integrated w/ System PLC Description / Function Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches Manual Pneumatic Auto Screw mm Scraper: Rotary: Belt One Blade Brush Motor Multiple Blade Blade Gravity Hyd Ratchet Electric

Bolts

Clamps

mm mm mm Yes Type No Mfr

Model No.

By Seller Seller Seller Seller

UTILITIES REQUIRED NOISE LEVEL TESTING

Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Max. Noise Level

Controls Motors

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph. Hz / kVA V Ph. Hz / kVA Nm3/h @ kPaG dBA @ 1 meter Criticality: Yes EMPTY kg kg No OPERATING kg kg TEST kg kg m

WEIGHTS & DIMENSIONS

Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)

NOTES

Belt Conveyors.xls

General Confidential

Page 3

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size

Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

NOTES

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Belt Conveyors.xls

General Confidential

Page 4

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

CONNECTION SCHEDULE

Mark NP A B C L

Description Nameplate Inlet Discharge Dust Collection Level Instrument

Rating N/A

Facing N/A

Size

Qty

Nozzle N/A

Note

NOTES

Belt Conveyors.xls

General Confidential

Page 5

YERP-BC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

BELT CONVEYORS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion. Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-BCR-ENG (05/08)
Technical Data Sheet

BATTERY CHARGERS / RECTIFIERS


Job: Line 1 2 3 4 5 6 7 Section C Design Temp, Max/Min/Site % Rel Humidity, Max/Min Tropicalization Fungus Treated Space heaters Other Special Conditions: ____ Specific Requirements Seismic Zone per UBC: Altitude ( Ft. / M) Marine Shipping (Y/N): Battery System Required (Y/N): Page 1 of 2

General

DESCRIPTION
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 BATT. CHARGER / RECTIFIER EQUIP. NO.s Line 1 Line 2 Line 3 DC AMPS RATING BATT. CHARGER / RECTIFIER SYS. INPUT Input Voltage 480V System Earthing / Grounding Input Transient Voltage Dip (Max.) Short Circuit Rating (Min.) BATTERY CHARGER / RECTIFIER SYS. OUTPUT Output Voltage Earthing / Grounding BATTERY CHARGER / RECTIFIER Type Battery Charger / Rectifier System Required

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Two Battery Charger / Rectifier Operation 80% Recharge Time Maximum DC Output Ripple Reverse Polarity Protection (Y/N) Remote Monitoring Capability (Y/N) Heat Produced by Equipment @ Rated Load Power Consumed by Converter @ No-Load Ethernet or ModBus RTU on RS-232 / RS-485 to Be Supplied (Y/N) Control System Type DC/DC Converter Regulation Type Temperature Compensated Charging AC INPUT ISOLATION TRANSFORMERS Provided by Batt. Charger/Rectifier Supplier (Y/N) Shielded, Isolation, Dry Type (Y/N) Input Voltage Output Voltage Insulation System Winding Temperature Rise (Max.) Hot Spot Winding Temperature (Max.) Winding Material Earthing / Grounding Available Fault Current Transformer K-Factor BATTERIES EQUIPMENT NOs. Provided by Battery Charger Supplier (Y/N) Battery Manufacturer Type Voltage (nominal) Minimum Battery Bank Capacity Total System Backup Time @ Full Load Expected Battery Life @ 25C Battery C/B Enclosure Battery Enclosure / Rack Type Spill Containment Ship Cells Dry (Y/N) DC Short Circuit Rating Number of Battery Cells

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-BCR-ENG (05/08)
Technical Data Sheet

BATTERY CHARGERS / RECTIFIERS


Job: Page 2 of 2

DESCRIPTION
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 DC AMPS RATING WIRING Power Control

TERMINAL BLOCKS Control Wiring: Type Lug Spare Points Power Wiring: Type Lug SPACE HEATERS Required (Y/N) Control Supply Voltage Indication Type NAMEPLATES Fastening Outside Cabinet Fastening Inside Cabinet Material Lanquage Warning Plates Warning Plate Lanquage BATTERY CHARGER CABINET Enclosure Minimum Degree of Protection Material of Construction Design Life Time Before First Component Replacement Natural or Forced Ventilation Access Method (Doors/Panels) Paint Color Maintenance Access (Front/Rear) Audible Noise (Max) Cabinet Filters Cabinet No.1 Dimensions (In./mm) Cabinet No.2 Dimensions (In./mm) Cabinet No.1 Weight (Lbs./kg) Cabinet No.2 Weight (Lbs./kg) Battery Bank Weight (Lbs./kg) DOCUMENTATION Unit of Measure Language

NOTES:

General Confidential

YERP-BLOWER-ENG (05/08)

J6491 Blower 02 (102007)

BLOWER DATA SHEET SI UNITS (bar) APPLICABLE TO:


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

PROPOSAL

PURCHASE

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION / UNIT ITEM NO. SERVICE AS BUILT REQ'N NO.

PAGE /

1 OF

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Manufacturer: Operation: Series Location of Equipment: Elevation of Equipment: Electrical Area Class:

Model: Parallel Indoor Grade


Zone

Continuous Outdoor Mezzanine


Gas Group

Qty Required: Intermittant Under Roof Other:


Temp Class

Serial No.: Standby Partial Sides Other: Site Barometric Pressure: (barA) Unusual Conditions:

OPERATING CONDITIONS Product Handled / Composition (mole fraction): Min Norm Max Molecular Weight (kg/m) Inlet Density : Inlet Viscosity: (mPa-s) Inlet cP/Cv: (K1) - actual Inlet Compressibility: (Z1) Inlet Temperature: (C) Inlet Relative Humidity: (%) Erosion/Corrosion Caused by: CONSTRUCTION Connections: Size Rating Facing Location Suction Discharge Vent / Drain Centrifugal Rotary Lobe Blower Type Impeller Type Lobe Airfoil Radial Rotation (viewed from coupling end): CW CCW Overhung Between Bearings Rotor Mount Arrangement Number: No. of Stages: Impeller Diameter: (mm) WR 2 @ Driver Shaft End: (kg-m) Casing Max. Allowable Working Temperature: (C) Casing Max. Allowable Working Pressure: (barG) Hydrotest Pressure: (barG) Shaft Seals Labrynth Rings Mechanical Manufacturer: Model: Manufacturer Code: Seal Fluid Flowrate: (m/h) Bearing Type: (Thrust / Radial) / Bearing Lube: Ring Oil Grease Purge Mist Coupling - Mfr/Model: Spacer Length: Size: (kW/100 rpm) Rated Power: Driver Half Coupling Mounted by: Blower Mfr. Driver Mfr. Purchaser Blower: Weights (kg) Driver: Baseplate: Silencers: Total: MATERIALS Impeller Casing Shaft Impeller Hub Shaft Sleeves: Shaft Bearing Housing Gland(s) Baseplate Drain Rim Suitable for Epoxy Grout Rated Norm. Capacity (normal: m/hr System Inlet Press. - Static: (barG) Blower Inlet Press. - Static (barG) Outlet Pressure - Static: (barG) Differential Pressure - Static: (bar) Outlet Temperature: (C) Efficiency: (%) Brake Power: (BkW) PERFORMANCE Proposal Curve No: Rated Speed (rpm) Critical Speed (rpm): Maximum Allowable Speed (rpm): Maximum Shut-Off Pressure: (barG) DRIVE MECHANISM Electric Motor Driver Type: Steam Turbine See Data Sheet Number: Direct Coupled V-Belt Gear Reducer Ratio Service Factor ACCESSORIES Inlet Silencer/ Filter Discharge Damper Rain Hood Discharge Silencer Expansion Joints Inlet Damper Inlet Guide Vane NonSpark Coupling Guard Insulation Guide Vane Actuator Driver Horizontal Jackscrews Export Boxing Required Common Baseplate Blower & Driver TESTING Req'd Witnessed By* Hydrostatic Air Tightness Dynamic Balance Mechanical Run Shop Performance Disassembly Field Test Certified Test Data:
* I: KBR Inspector, E: KBR Engineer, C: Client / Third Party

Remarks:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-BLOWER-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

BLOWER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

Licensor Confidential

YERP-BS-ENG (05/08)
J6491 Basket Strainer (102007)

BASKET STRAINER
DATA SHEET SI UNITS (bar) APPLICABLE TO:
1 2 3

PROPOSAL

PURCHASE

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
0

PAGE

OF

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Model No.: 4 Manufacturer:


5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
0

No. Req'd. Serial No. OPERATING CONDITIONS

Liquid Filtered: Flow Rate (kg/m) Norm: Oper. Pressure ( (barG) Norm: Op. Temperature: (C) Norm: Specific Gravity @ Operating Temperature: Viscosity @ Operating Temp.: (mPa-s) Allowable Clean Pressure Drop: (barG) Design Pressure: (barG)

Description of Particles Removed: Max: Max: Max: Total Suspended Solids (Feed): ppm Wt % Particle Size (microns): min: max: Size of Particles to be removed: > microns ppm Removal Efficiency (%)
(C)

(kg/h)

Wt %

MECHANICAL DESIGN Inspection: Spot Radiography 100% Radiography Dye Penetrant or Mag Particle Surface Hydrotest Other Vendor to Furnish Transfer Valve Mount as DUPLEX Corrosion Allowance (mm) Codes: ASME Design with Stamp B31.3 Design Other: CONNECTIONS MATERIALS OF CONSTRUCTION Description ASTM Number Description No. Size Rating / Facing / Type Housing / Cover Inlet Element Supports Outlet Housing Supports Vent Nozzles Drain Perforated Sheet Instruments Wire Screen Relief Valve Gaskets (elements) Gaskets (housing) All connections 1-1/2" and larger shall be flanged. MISCELLANEOUS DATA BY VENDOR (mm) Horizontal Vertical Housing Model: Basket OD: (mm) (mm) Shop Coating Housing Diameter: Basket Length: Sandblast Primer Housing Length: (mm) Removal Length: (mm) Finish Painting Clearance Required: (mm) Perf. Plate Thickness / Hole Size / Pattern: (mm) Mesh: Wire Gage: Strainer Cover Type Gross Screen Area (m 2):
0 0

36 37 38

Hinged Thru bolted-on 39 Swing bolted-on 40 Clamp-on 41 Screwed 42 Hydraulic Lift 43 Davit 44 Special 45 Insulation: 46 NOTES:
47 48 49 50 51 52 53 54 55

Ratio free area/inlet pipe area: Free area (m2): (bar) Clean Pressure Drop Flange to Flange: (bar) Collapse Pressure Drop: (C) Max Allowable Working Pressure: (barG) at: (C) (barG) Min Design Metal Temp: at: Hydrotest Pressure (30 minutes): (barG) Support Method: Legs Piping Saddles Clips Transfer Valve Type: Mfr/Model: Weights: (kg) Shipping: Operating: Cover:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-BS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

BASKET STRAINER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-BT-ENG (05/08)

DATA SHEET
1

BELT TRIPPERS
REV. 0
Job No. Project Client Site Location Reqn No.

Rev. No. Date Engr Chkd Appvd ISSUED FOR: SI UNITS:


0

INQUIRY

PURCHASE

AS BUILT

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Surcharge Angle Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Flowrates Fluid, Nm3/h Mat'l mtph Pressure Temperature Applicable Codes / Standards
0 0

kg/m3 cm ( Fr Horiz: Fr Horiz: Continuous

microns) Poured Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Intermittent

Minimum

Maximum

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

mm wc C CEMA mtph mm m/s KW

Capacity Belt Width Speed Power, Operating

MATERIALS OF CONSTRUCTION

Content Contact Parts Chutes Lining Idlers Shafts Pulleys Fasteners Belt

SURFACE FINISH

Internal Surface Finish External Surface Finish Priming / Painting


INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

Belt Trippers.xls

General Confidential

Page 1 of 4

YERP-BT-ENG (05/08)

DATA SHEET
1

BELT TRIPPERS
REV. 0 Belt Cleaner Weather Cover Dust Hood(s) Travel Seals Propelled By: Pulleys: Type: Diameter, Width, Lagging Chute(s) Slide Gate Diverter Gate Rail Clamping Device

ACCESSORIES

CONSTRUCTION

See Belt Conveyor Data Sheet for More Details m Motor


HEAD

Belt
TAIL

Cable
SNUB TAKEUP BEND

cm cm

Belt Cleaner Type Belt Cleaner Driven By Belt Cleaner Mfr / Model Chutes: Minimum Valley Angle Minimum Thickness Lining Discharge Rail Clamping Device Type WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0

Scraper: Rotary: Belt

One Blade Brush Motor

Multiple Blades Blade

cm One Way Hand Empty kg kg V V Nm3/h

From Horizontal

Two Way Three Way Electric Pneumatic Operating kg kg PH PH @ kPaG Criticality Hz / Hz / Test kg kg m kVA kVA

UTILITIES REQUIRED TESTING

Power: Compressed Air Type Criteria Witnessed Maximum Noise Level

Controls Motors

Yes dBA

No @ 1 meter Mfr Model No. By

NOISE LEVEL INSTR & CONTROLS

Description / Function Motion (Speed) Switch Level (Plugged Chute) Switch Safety (Pull Cord) Switch Limit (Travel) Switch(es) Contact Type Contact Rating Enclosures (Minimum) UL Label

Type

SPDT Amps NEMA Yes Notes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

Belt Trippers.xls

General Confidential

Page 2 of 4

YERP-BT-ENG (05/08)

DATA SHEET
1

BELT TRIPPERS
REV. 0 Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

DRIVE MOTOR

Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller Amps Yes No Horizontal Vertical Yes No UL Direct Driver 0 FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox Driven 0

/ / 0 Pitches

/ / RPM KW High-Speed

Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Belt Trippers.xls

General Confidential

Page 3 of 4

YERP-BT-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

BELT TRIPPERS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-CB-ENG (05/08)
Technical Data Sheet

CABLE BUS
Job:

Page

of

Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Section Description: Ambient Temperatures: General Outdoor, exposed to Sun: Indoor, Without A/C: Relative Humidity: Max/Min

Specific Requirements

Outdoor, Shaded: Indoor, With A/C: Elevation:

Hazardous Area Classification: Notes:

Description Nameplates Equipment No. Line 1 Line 2 Line 3 Nominal Voltage Frequency (Hz) Phase BIL Continuous ( A ) Short-Circuit (See Note 3) Cable Bus Linear Meters Vertical Elbows Horizontal Elbows Switchgear Terminations to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting HW e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Transformer Termination to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting Hardware e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Additional Misc. Acessories Required Weatherproof Wall Flange Half Capacity Neutral Transformer Neutral Ground Conductor Ground Connection Arrangement Drawing Space Heaters for Outdoor Power Conductor Size Conductor Type Transformer Neutral Ground Conductor Size Insulation Type Jacket Type Minimum Insulation Resistance (Ohm/km) Max. Conductor Impedance at 60 Hz (Ohm/km) Reactance at 60 Hz (Ohm/km) A.C. Resistance at 90C, 60 Hz (Ohm/km) Charging Current (A) Minimum Bending Radius (mm) Length of Each Cable (m) Cable Diameter (mm) Type of Cable Supports Distance Between Supports (Horiz.) Distance Between Supports (Vert.) Span-Deflection Ratio Design Wind Load (km/hr) Sun Shield Enclosure Material Cable Operating Temp at Design Load (C) Shielded/Unshielded Wall Seal Assembly (2hr fire rated) Danger/Warning Indicators in both Arabic & English (White Lettering/Red background) Revision No. Date By/Checked Approved YERP EE YERP PE

Voltage Ratings Current Ratings

Estimated Quantities

Other

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be re to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CB-ENG (05/08)
Technical Data Sheet

CABLE BUS
Job:

Page

of

Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Section

Specific Requirements

General

SEE PAGE 1

Description Nameplates Equipment No. Line 1 Line 2 Line 3 Nominal Voltage Frequency (Hz) Phase BIL Continuous ( A ) Short-Circuit (See Note 3) Cable Bus Linear Meters Vertical Elbows Horizontal Elbows Switchgear Terminations to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting HW e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Transformer Termination to Include: a. Cable Leads b. Cable Term Kits c. Compression Lugs d. Stainless Steel Bolting Hardware e. Insulating Tapes f. Mounting Flange w/seal g. Mounting Flange w/o seal h. Housing Grnd Pad/Lug Assembly i. Termination Box Additional Misc. Acessories Required Weatherproof Wall Flange Half Capacity Neutral Transformer Neutral Ground Conductor Ground Connection Arrangement Drawing Space Heaters for Outdoor Power Conductor Size Conductor Type Transformer Neutral Ground Conductor Size Insulation Type Jacket Type Minimum Insulation Resistance (Ohm/km) Max. Conductor Impedance at 60 Hz (Ohm/km) Reactance at 60 Hz (Ohm/km) A.C. Resistance at 90C, 60 Hz (Ohm/km) Charging Current (A) Minimum Bending Radius (mm) Length of Each Cable (m) Cable Diameter (mm) Type of Cable Supports Distance Between Supports (Horiz.) Distance Between Supports (Vert.) Span-Deflection Ratio Design Wind Load (km/hr) Sun Shield Enclosure Material Cable Operating Temp at Design Load (C) Shielded/Unshielded Wall Seal Assembly (2hr fire rated) Danger/Warning Indicators in both Arabic & English (White Lettering/Red background)

Voltage Ratings Current Ratings

Estimated Quantities

Other

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: J6491 CentFan 01 (012008) CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR: 3 SITE: 4 SERVICE: 5 NOTE: 6 7 FAN MFR. 8 DRIVER MFR. 9 FURNISHED BY 10 DRIVE SYSTEM 11 12 13 14 15 16 17 18 OPERATING CONDITIONS/CASE GAS HANDLED (See Page DENSITY DELIVERED (kg/m) Nm/h (1.013 barA & 0C DRY) (kg/h) (WET) (DRY) ) (ALL DATA ON PER UNIT BASIS)
0 0

REV/APPR CLIENT JOB NO. PAGE 1 OF 12 ITEM NO. REQ'N NO.

PROPOSAL

PURCHASE

AS BUILT

REVISION:

UNIT: NO. REQUIRED: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER GENERAL SIZE DRIVER TYPE MOUNTED BY DIRECT COUPLED
0

BY MANUFACTURER

TYPE/ARRANGEMENT RATED kW PER SPECIFICATION OTHER FAN ROTATION, FROM DRIVEN END OPERATING CONDITIONS NORMAL RATED A

SERIAL NO. RPM PER DATA SHEET CW CCW

OTHER CONDITIONS B C D

WEIGHT FLOW,

19 INLET CONDITIONS: 20 21 22 23 24 25 26 27 28 29 TEMPERATURE (C)

RELATIVE HUMIDITY (%) MOLECULAR WEIGHT (MIN.) INLET VOLUME (m/h)

Cp/Cv (K1) OR (KAVG) COMPRESSIBILITY (Z1) OR (ZAVG) STATIC PRESSURE @ SOUND TRUCK PRESSURE LOSS ACROSS SOUND TRUCK STATIC PRESSURE @ INLET DAMPERS STATIC PRESSURE @ FAN INLET (barA) (mm H2O abs) (mm H2O) (mm H2O abs)

30 DISCHARGE CONDITIONS: 31 32 33 34 35 STATIC PRESSURE @ FAN OUTLET STATIC PRESS. @ DISCHARGE DAMPER P ACROSS DISCHARGE DAMPER P ACROSS EVASE (mm H2O abs) (barA) (mm H2O abs) (mm H2O abs) (mm H2O abs)

STATIC PRESSURE @ EVASE OUTLET

36 PERFORMANCE: 37 38 39 40 41 42 43 44 (BkW) BHP REQUIRED @ TEMP. (ALL LOSSES IND.) (RPM)

FAN SPEED

GUARANTEE POINT PERFORMANCE CURVE NO. STATIC P ACROSS FAN INLET DAMPER/VANE POSITION DISCHARGE DAMPER POSITION FAN STATIC EFFICIENCY (%)

45 FAN CONTROL: 46 47 48 AIR SUPPLY CONTROL SIGNAL TYPE ARRANGEMENT DRAWING NO. INLET DAMPER STARTING CONDITIONS START & STOP RESTRICTIONS VENDOR REVIEW OF CONTROL SYSTEM REQUIRED OUTLET SOURCE FAN CONTROL FURNISHED BY SENSITIVITY CONTOL SIGNAL FAILURE MODE INLET GUIDE VANES STARTING METHOD RANGE CLOSE OPEN AUTOLOCK

49 METHOD: 50 51 52 53 54 55

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:
1

REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 GAS ANALYSIS 3 4 5 AIR 6 OXYGEN 7 NITROGEN 8 WATER VAPOR 9 CARBON MONOXIDE 10 CARBON DIOXIDE 11 HYDROGEN SULFIDE 12 HYDROGEN CHLORIDE 13 CHLORINE 14 15 16 17 18 TOTAL 19 AVG. MOL WT. 20 CORROSIVES: 21 22 23 24 25 26 LOCATION: 27 28 29 30 INDOOR OUTDOOR GRADE WINTERIZATION REQ'D LOCATION, SITE DATA REFER TO 100-YER-PE-EMG-0001 HEATED UNHEATED MEZZANINE TROPICALIZATION REQ'D UNDER ROOF PARTIAL SIDES CORROSION/EROSION CAUSED BY CORROSION EROSION PROTECTION NACE MR-01-90 MATERIALS REQUIRED MOL% MW NORMAL RATED

REV/APPR CLIENT JOB NO. PAGE 2 OF 12 ITEM NO. REQ'N NO.

OPERATING CONDITIONS CONDITIONS C D REMARKS

SPECIFICATIONS NOISE SPECIFICATIONS: APPLICABLE TO MACHINE: See Specification APPLICABLE TO NEIGHBORHOOD See Specification ACOUSTIC HOUSING: YES NO

31 SITE DATA: 32 33 34 35 ELEVATION TEMPERATURE WIND LOAD (m) BAR (C) SUMMER (kg/m) VELOCITY (barA) (C) WINTER (km/h) (C)

APPLICABLE SPECIFICATIONS:

MINIMUM DESIGN METAL TEMPERATURE

36 UNUSUAL CONDITIONS: 37 38 39 40 41 42 43 44 45 46 47 48 ELECTRICAL AREA CLASSIFICATION: 49 CLASS GROUP DEC TO CONFIRM ZONE OTHER DUST OTHER FUMES PAINTING: MANUFACTURER'S STD. OTHERS SHIPMENT: DOMESTIC EXPORT EXPORT BOXING REQ'D.

OUTDOOR STORAGE OVER 6 MONTHS ERECTION: SHIPPED ASSEMBLED OTHER EXTENT OF FIELD ERECTION & ASSEMBLY MAN HOURS PARTLY ASSEMBLED

50 REMARKS: 51 52 53 54 55 56

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 INTEGRAL THRUST COLLAR REQUIRED (2.8.4.2.2) MFG./No. LOADING (PSI): ACTUAL Dn FACTOR LOAD FACTOR MAX. SPEED TYPE ATTACHMENT: (rpm) @ TYPE: (C) THRUST COLLAR (On Inboard Bearing): L - 10 AREA ALLOW HRS (mm) INBOARD OUTBOARD Dn FACTOR LOAD FACTOR MAX. SPEED CLEARANCE BEARING SPAN (CL - CL) THRUST BEARINGS: TYPE (Dual Bell, Flat Land, Tapered Land, Tilted Pad) (rpm) @ (C) (mm) (mm) L-10 HRS LATERAL CRITICAL SPEEDS (2.7.2): FIRST CRITICAL (rpm) DAMPED UNDAMPED SPEEDS: MAX CONT. MAX TIP SPEEDS (rpm) TRIP (m/s) (m/s) @ RATED @ MAX. CONT.

REV/APPR CLIENT JOB NO. PAGE 3 OF 12 CONSTRUCTION FEATURES (rpm) ACCESSORIES: TEMP DETECTORS (METAL) (OIL) TYPE END SEALS LABYRINTH MFG./NO. DOUBLE CONTACT YES API 670 PURE OIL MIST (See Pg. 6) @ (C) NO THRUST JOURNAL ITEM NO. REQ'N NO.

THERMOSTATICALLY CONTROLLED HEATERS TYPE LUBRICATION MFG/NO. CONSTANT LEVEL OILER (2.8.5.1) PURGE OIL MIST COOLANT REQUIRED (rpm) ROTOR: SHAFT LENGTH (IN) MATERIAL CONSTRUCTION TIR @ SLEEVE BLADES: No. of BLADES DIAMETERS (mm) TYPE (HOLLOW OR SOLID AIRFOIL, SINGLE, THICKNESS, ETC.) (mm) DIA. @ BEARING DIA. @ WHEEL NONE WATER OTHER AIR (L/min)

TRAIN LATERAL ANALYSIS REQUIRED SUBMIT X - Y PLOT (COUPLED DRIVER & FAN) TORSIONAL CRITICAL SPEEDS (2.7.3): FIRST CRITICAL SUBMIT X - Y PLOT (COUPLED DRIVER & FAN) TORSIONAL VIBRATION ANALYSIS FOR FAN & DRIVER TRNS'NT TORS'NAL ANLYS. FOR SYNCHRNS. DRIVER UNITS ALLOWABLE TEST LEVEL (Peak To Peak) MATERIAL CONSTRUCTION INLET BELL EVASE (DETAIL IN PROPSAL) INSULATION REQUIRED INSULATION TYPE INSULATION STUDS BY THICKNESS (mm) (mm/sec)

(mm)

(mm)

TYPE FABRICATION MATERIAL WEAR PLATES HUB: SHRINK FIT COATING TYPE MATERIAL KEYED CONSTRUCTION WR (kg-m) x / / DIA. (mm) CORROSION RESISTANT MATL x (mm) (C)/(min) (C)/(min)

FAN HOUSING NEAR-CENTERLINE SUPPORT REQUIRED (2.2.5) DRAINS: No./SIZE TYPE/LOC.

FAN INLET ACCESS: SPLIT FOR ROTOR REMOVAL MANWAYS: SIZE SIZE (mm) TYPE/LOC. (mm) TYPE/LOC.

MATERIAL ROTOR WT. (kg)

KEY WAY: No. DIM MAX. HEAT/COOL RATE MAX. ALL HEAT/COOL RATE

BEARING HOUSING: CONSTRUCTION BEARINGS HYDRODYNAMIC MOUNTING PEDESTALS SOLE PLATES RADIAL BEARINGS: MFG./No. LOAD (kg) LENGTH mm) DIA.(mm) ANTI-FRICTION YES YES NO NO MATERIAL

SHAFT SLEEVES: LENGTH (mm) SHRINK FIT SHAFT SEALS: TYPE BUFFER OR EDUCTOR CONNECTIONS DETAILS: MAIN CONNECTIONS (2.3): INLET: No. SIZE x BOLTING FURN. BY SIZE x BOLTING FURN. BY ASME B16.5 ASME B16.47 AREA (m) AREA (m) MATERIAL

FLANGE SIZE LOCATION/ORIENTATION EXP. JOINT REQ'D OUTLET: FLANGE SIZE LOCATION/ORIENTATION EXP. JOINT REQ'D MATING FLG BY VENDOR OTHER CONNECTIONS (2.3): SERVICE LUBE OIL INLET LUBE OIL OUTLET COOLING WATER INLET COOLING WATER OUTLET PRESSURE GAGE TEMP. GAGE CONDENSATE DRAINS No.

SIZE

TYPE

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 NOISE ATTENUATION: 3 4 5 6 7 8 9 10 11 12 13 ACOUSTIC PERF AERODYNAMIC PERF LOSS ACCESSORIES (m/h) (mm H2O) (C) FURNISHED BY SILENCER MFG/MODEL No. MAX. ALLOW SOUND PRESS LEVEL PREDICTED SOUND PRESS LEVEL ATTENUATION METHOD DBA@ DBA@ (m) (m)

REV/APPR CLIENT JOB NO. PAGE 4 OF 12 CONSTRUCTION FEATURES (Continued) BASEPLATES & SOLEPLATES: TRI- DIRECTIONAL ADJUSTING SCREWS FOR EQUIP. PILOT HOLES FOR DOWELS TYPE GROUT SOLEPLATES FOR DRIVER BASE PLATE: COMMON (Under Fan, Gear, Driver) OTHER DECKING DRIP RIM SUITABLE FOR DIMENSIONS NON SKID OPEN DRAIN COLUMN or PERIMETER SUPPORT x FAN ALONE x OPEN CONSTRUCTION (m) TYPE PRECOAT BEARING PEDESTALS FAN HOUSING SUPPORTS GEAR ITEM NO. REQ'N NO.

14 FAN CLEANING SYSTEM: 15 16 17 18 REQUIRED MFR./MODEL INSTALLED BY DETAILS/DWG.No. CORROSION ALLOWANCE CLEANING MEDIUM FURN BY

LEVELING PADS W/REMOVABLE COVER SUBSOLE PLATES REQUIRED

19 FAN ITEMS: 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 COUPLING & GUARD FURNISHED BY: TYPE MFG. MODEL/NUMBER LUBRICATION MOUNT CPLG. HALVES -FAN -DRIVER -GEAR SPACER LENGTH LTD. END FLOAT REQ'D COUPLING GUARD REQ'D SERVICE FACTOR CPLG. RATING KEYED or HYDR FIT ADAPTER (Solo) PLATE MATERIALS (kW/100 rpm) SHAFT BLADES HUB CENTER PLATE SHROUDS SLEEVES SEALS HOUSING DAMPERS GUIDE VANES RAIN HOODS INLET BELTS EVASE (Discharge, Difuser) SOUND TRUCK INLET DUCT WEAR PLATES

SIZE/THICKNESS (INCL. C.A.)

MATERIAL

MATERIAL SPECIFICATION

37 COUPLINGS: (API 671)

DRIVER - FAN FAN MANFACTURER NON-LUBRICATED, DISC PACK METASTREAM

GEAR - FAN

DRIVER - GEAR

NONE FAN MANFACTURER FAN MANFACTURER ---

NON SPARK, OSHA

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 AXIAL VERTICAL HORIZ. 90 FORCE (kg) ALLOWABLE EXTERNAL LOADS INLET MOMT. (N-m) DISCHARGE FORCE (kg) MOMT. (N-m)

REV/APPR CLIENT JOB NO. PAGE 5 OF 12 ITEM NO. REQ'N NO.

CONSTRUCTION FEATURES (Continued) WEIGHTS: FAN ROTORS FAN GEAR UPPER CASE SOUND TRUNK SYSTEMS: LUBE CONTROL PANEL MAX. FOR MAINTENANCE (Identify) TOTAL SHIPPING WEIGHT EVASE CLEANING (kg) DRIVER DRIVER BASE BASE

9 VIBRATION DETECTORS: 10 11 12 13 14 PROVISIONS FOR VIBRATION TRANSDUCERS (THREADED CONN.) FLAT SURFACES FOR MAGNETIC MOUNTED TRANSDUCERS SEISMIC SENSOR COVER (S) BY PROVISIONS FOR MOUNTING NON-CONTACTING VIB. PROBES PER

SPACE REQUIREMENTS

(m)

15 SPEED DETECTORS (On Outdoor Bearing): 16 17 18 19 20 21 22 23 SHOP INSPECTIONS & TESTS: 24 SHOP INSPECTION 25 CLEANLINESS INSPECTION 26 HARDNESS VERIFICATION 27 CHARPY IMPACT TESTING 28 SHAFT RUN OUT CHECK 29 ROTOR BALANCING 30 REBAL. AFTER MOUNTING CPLG. 31 RESIDUAL BALANCE CHECK 32 CALIBRT'N CK. OF BALNC'G EQUIP 33 NDT EXAMINATION 34 ASSEMBLY & FIT UP CHECK 35 INITIAL &/or FINAL ALIGN 36 GEAR TOOTH CNTCT. CHK. (API 613) 37 MECHANICAL RUN TEST 38 FULL UNIT MECHANICAL RUN TEST 39 VIBRATION TEST 40 SOUND LEVEL TEST 41 MAT'L CERTIFICATION 42 SURFACE & SUBSURFACE INSPCT. 43 TYPE REQ'D OBSV'D WITNS'D NON-CONTACT PROBE OTHER TYPE MFG LOCATION SCALE RANGE (rpm) MODEL SPEED SWITCH

COMPLETE UNIT CONTROL PANEL

L L L

W W W

H H H

UTILITY REQUIREMENTS: STEAM WATER ELECTRIC

MISCELLANEOUS:

VENDOR'S REVIEW & COMMENTS ON FOUNDATION DESIGN VENDOR'S REV. & C'MNTS ON CONTRACTOR'S DUCT DESIGN TORSIONAL ANALYSIS REPORT REQUIRED TURNING GEAR, TYPE DRIVER AUTO RAINHOOD & CAP INLET AIR FILTER INLET DAMPER INLET GUIDE VANE INLET TRASH SCREEN OUTLET DAMPER SOUND TRUCK (INLET BOX/ SILENCER) BOLTING & GASKETS MANUAL ENGAGE START FROM REST

REMARKS:

44 PRESSURE TEST: 45 46 47 -HOUSING -DUCTING -LUBE OIL SYSTEM

48 RUN & CHECK LUBE CONSOLE 49 SHOP PERFORMANCE TEST 50 PRE-SHIPMENT INSPECTION 51 --DRIVER / AUX. MOUNTED

52 QUALITY CONTROL REVIEW 53 FIELD PERFORMANCE TEST 54 OTHERS: 55 56

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 CIRCULATING LUBE OIL SYSTEM BY

REV/APPR CLIENT JOB NO. PAGE LUBE OIL SYSTEM 6 OF 12 ITEM NO. REQ'N NO.

PURE OIL MIST SYSTEM BY OTHERS CARBON STEEL STAINLESS STEEL STANBY PUMP CONTROL: RESET AUTOMATIC START "ON-OFF-AUTO" SELECTOR SWITCH RESERVOIR: MATERIAL RETENTION TIME BASEPLATE MOUNTED MODEL BAFFLE REQUIRED FREE SURFACE AREA HEATER (S) FLTR./BRTHR. PRESS. RELIEF VENT SPRING LOADED FILL CAP w/S.S. STRAINER OIL COOLERS: AIR SINGLE ASME CODE STAMP HEATING STEAM FOUL. FACTR.: SHELLSIDE MAKE DUTY (kJ/hr) WATER SINGLE ELECT. STEAM MIN.

API-614 REQUIRED

3 PIPING MATERIALS: 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 SYSTEM PRESSURES: 26 27 28 29 BASIC SYSTEM REQUIREMENTS 30 31 32 33 34 35 36 PUMPS: 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 HORIZONTAL VERTICAL SUBMERGED MOTOR DRIVEN TURBINE DRIVEN SHAFT DRIVEN CENTRIFUGAL GEAR/SCREW FLANGE CONNECTED (L/min) @ (RATED) (barG) LUBE OIL FAN DRIVER GEAR COMMON LUBE SYSTEM (L/min) (barG) DESIGN (barG) MAIN PUMP STANDBY PUMP ELECTRIC MOTOR (S) STEAM TURBINE (S) OIL COOLER (S) OIL FILTER (S) ACCUMULATOR (S) SUCT. STRAINER (S) CHECK VALVE (S) SWITCH VALVE (S) PUMP COUPLING (S) TEMP. INDICATORS L.P. SHUTDOWN SWITCH COMPLETE SYSTEM DOWNSTREAM OF FILTERS RETURN PIPING

MANUAL

AUTOMATIC

CARBON STEEL SLIP-ON FLANGES ON STNLESS. STEEL PIPING MANUFACTURER

CAPACITY FABRICATED STEEL BASE

(l)

10 SYSTEM COMPONENT SUPPLIERS:

INTERIOR COATING (cm) MIN SITE HEAT-UP TIME INSULATION SUPPORTS (C) Hrs. FLANGED VNT.

(L/min)

@ MANUAL

(C) AUTO (C)

W/ BYPASS & TEMP CNTRL. VALVE (barG)

TUBE SIDE TYPE SURFACE TUBE SIDE TOTAL SURFACE AREA (mm)NUMBER: (cm) (mm) (C)

HYDROTEST

(barG) (barG)

CODE (S) DESIGN PRESS. PSIG SHELL SIDE TUBES: O.D. LENGTH MATERIALS TUBES TUBE SHEETS SHELL (mm)

PUMP RELIEF VALVE (S) SETTINGS (NORMAL OIL FLOW) (SSU @ 37.7C)

(SSU @ 100C)

WALL THICKNESS (AVE) (MIN)

MAIN

STANDBY

TUBE SUPPORT SHELL COVER/FLANGE

ACCUMULATOR: SINGLE ASME CODE DESIGN MATERIAL CORROSION ALLOWANCE CAPACITY (TOTAL) PRE-CHARGE PRESS. DIRECT CONTACT TYPE BLADDER MATERIAL WITH SUPPLY REGULATOR FILTERS: SINGLE ASME CODE DESIGN MICRON () FILTER MEDIUM DESIGN PRESS. (barG) P CLEAN (bar) P COLLAPSE OTHER CASING MATERIAL CARTRIDGE INDENT NO. FURNISH SET OF SPARE CARTRIDGE W/ FILTERS (bar) MFG: TWIN ASME CODE STAMP MANU. CHARGE VALVE (l) (barG) BLADDER TYPE (mm) MULTI ASME CODE STAMP

(kW) @ 100 (SSU) DRIVER (kW) CASING MATERIAL SPEED COUPLING GUARD MECH. SEAL

55 EMERGENCY LUBE OIL PUMP: 56 57 58 59 AIR MOTOR DRIVEN SAFETY GUARD REQUIRED

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 PER API 614 OTHER

REV/APPR CLIENT JOB NO. PAGE 7 OF 12 ITEM NO. REQ'N NO.

INSTRUMENTATION NO CONTROLS REQUIRED (BY OTHERS)

3 LOCAL CONTROL PANEL: 4 5 6 7 8 9 10 11 INSTRUMENT SUPPLIERS: 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PRESSURE GAGES TEMPERATURE GAGES LEVEL GAGES DIFF. PRESSURE GAGES PRESSURE SWITCHES DIFF. PRESSURE SWITCHES TEMPERATURE SWITCHES LEVEL SWITCHES CONTROL VALVES PRESSURE RELIEF VALVES SIGHT FLOW INDICATORS VIBRATION EQUIPMENT TACHOMETER SOLENOID VALVES ANNUNCIATOR DAMPER/VANE ACTUATOR FURNISHED BY NOTE:
0 0

FURNISHED BY: BASE MOUNTED VIBRATION ISOLATORS

VENDOR

PURCHASER

OTHERS WEATHERPROOF TOTALLY ENCLOSED WITH DOORS EXTRA CUTOUTS

FREE STANDING STRIP HEATERS

PURGE CONNECTIONS

ANNUNCIATOR WITH FIRST OUT INDICATION LOCATED ON LOCAL PANEL CUSTOMER CONNECTIONS BROUGHT OUT TO TERMINAL BOXES BY VENDOR REMARKS:

MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR. MFR.
0

SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE SIZE & TYPE RANGE &TYPE SIZE & TYPE MODEL & No. POINTS MODEL MAX. TORQUE
0

TYPE

(N-m)

SUPPLIED BY VENDOR LOCALLY MOUNTED LOCAL PANEL FUNCTION

SUPPLIED BY PURCHASER LOCALLY MOUNTED LOCAL PANEL

30 PRESSURE GAGE REQUIREMENTS: 31 FUNCTION 32 33 34 35 36 37 TEMP. GAGE REQUIREMENTS: 38 FUNCTION 39 40 41 42 43 44 45 46 47 48 49 SWITCH CLOSURES: 50 51 52 53 54 55 56 57 58 ALARMCONTACTS SHALL: SHUTDOWN CONTACTS SHALL: OPEN LUBE OIL TO BEARINGS DISCHARGE FROM EACH PINION JOURNAL BEARING BULL GEAR JOURNAL BEARING FAN THRUST BEARING DRIVER JOURNAL BEARING DRIVER THRUST BEARING GEAR THRUST BEARING FAN JOURNAL BEARING LUBE OIL PUMP DISCHARGE LUBE OIL FILTER P LUBE OIL SUPPLY

FAN DISCHARGE (IN. WG.) CONTROL AIR (PSIG) FAN SUCTION (IN. WG.)

LOCALLY MOUNTED

LOCAL PANEL FUNCTION OIL COOLER INLET & OUTLET FAN SUCTION

LOCALLY MOUNTED

LOCAL PANEL

CLOSE TO SOUND ALARM AND BE NORMALLY OPEN CLOSE TO TRIP AND BE NORMALLY

ENERGIZED ENERGIZED

DE-ENERGIZED DE-ENERGIZED

NOTE: NORMAL CONDITION IS WHEN FAN IS IN OPERATION.

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 MISCELLANEOUS 3 4 5 6 7 8 ALARM & SHUTDOWN SWITCHES 9 10 11 12 13 14 15 16 17 18 MISCELLANEOUS INSTRUMENTATION: 19 20 21 22 23 24 25 26 27 28 29 30 REMARKS: 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 FUNCTION LOW LUBE OIL PRESSURE HI LUBE OIL FILTER P LOW LUBE OIL RESERVE LEVEL AUX. LUBE OIL PUMP START HI INLET AIR FILTER P ALARM TRIP ALARM AND SHUTDOWN SWITCHES SHALL BE SEPARATE.

REV/APPR CLIENT JOB NO. PAGE 8 OF 12 ITEM NO. REQ'N NO.

INSTRUMENTATION (Continued)

ELECTRICAL AND INSTRUMENT CONNECT'NS WITHIN THE CONFINES OF THE FAN BASE SHALL BE BROUGHT OUT TO TERMINAL BOXES. COMMENTS REGARDING INSTRUMENTATION:

FUNCTION FAN VIBRATION FAN AXIAL POSITION DRIVER VIBRATION DRIVER AXIAL POSITION FAN MOTOR SHUTDOWN HI FAN THRUST BRG. TEMP. HI DRIVER THRUST BRG. TEMP.

ALARM

TRIP

SIGHT FLOW INDICATORS: EACH JOURNAL & THRUST BEARING OIL RETURN LINE LEVEL GAUGES, LUBE OIL RESERVOIR (S) VIBRATION READOUT EQUIPMENT VIBRATION READ OUT LOCATED ON: FAN SPEED PICK-UP DEVICES FAN SPEED INDICATORS FAN SPEED INDICATORS LOCATED ON: ALARM HORN & ACKNOWLEDGEMENT SWITCH LOCAL PANEL OTHER LOCAL PANEL OTHER

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 NOTE: INFORMATION TO BE COMPLETED 7 8 APPLICABLE SPECIFICATIONS 9 10 11 SITE DATA: 12 AREA: 13 C.L. ALTITUDE GR. (m) DIV. AMBIENT TEMPS: DUST FUMES N-HAZARDOUS MAX MIN (C) (C) NEMA MODEL BY PURCHASER PROPOSAL PURCHASE

REV/APPR CLIENT JOB NO. PAGE AS BUILT UNIT DRIVEN EQUIP. NO. REQUIRED SERIAL NO. BY MANUFACTURER 9 OF 12 ITEM NO. REQ'N NO.

MOTOR DESIGN DATA VIBRATION: NEMA STANDARD NOISE NEMA STANDARD THRUST: MAX. MOTOR THRUST REMARKS: (kg)

14 UNUSUAL CONDITIONS 15 OTHER

16 DRIVE SYSTEM: 17 18 19 TYPE MOTOR: 20 21 22 23

DIRECT CONNECTED GEAR OTHER

SQUIRREL CAGE INDUCTION SYNCHRONOUS POWER FACTOR REQUIRED EXCITATION: Brushless

NEMA DESIGN

Slip Ring

FIELD DISCHARGE RESISTOR BY MOTOR MFR. 24 25 WOUND ROTOR INDUCTION [Type Other here] BASEPLATE MFR. STD. FANS D.C. EXCITATION KW REQ'D. TEIGF, USING GAS BY: DESCRIPTION PSIG TEMP. (bar) & TEMP. RISE (mm) (C) (C) ENCLOSED COLLECTOR RINGS: PURGED MEDIUM PRESS (barG) PURCHASER VOLTS MANUFACTURER ACCESSORY EQUIPMENT SOLEPLATE NONSPARKING FANS STATOR SHIFT

26 ENCLOSURE: 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 BASIC DATA: 44 45 46 47 48 VOLTS NAMEPLATE HP SYNCHRONOUS RPM INSULATION CLASS TEMP. RISE: TYPE (C) ABOVE (C) BY PHASE HERTZ WEATHER PROTECTED, TYPE FORCED VENTILATED OPEN-DRIPPROOF OPEN OTHER: [Type Other here] EXPLOSION PROOF TEFC TEWAC

DOUBLE WALL CARBON STEEL TUBES WATER SUPPLY: PRESS. WATER ALLOW. P WATER SIDE MIN. CORR. ALLOW. AND FOUL FACTOR (AIR)(GAS) SUPPLY PRESS. PSIG

EXPLOSION-RESISTANT NONPURGED FORCE VENTILATION (m/h) BEARING TEMP. DEVICES: LOCATION DESCRIPTION SET @ SPACE HEATERS: (kW) MAX SHEATH TEMP. WINDING TEMPERATURE DETECTORS: THERMISTORS TYPE: (rpm) No./PHASE NEG. TEMP. COEFF YES No./PHASE OHM PURCHR. MFR. NO VOLT PHASE (C) HERTZ (C) FOR ALARM (C) FOR SHUTDN. PRESS. DROP (mm H2O)

(HP) SERVICE FACTOR

POS. TEMP. COEFF.

TEMPERATURE SWITCH RESISTANCE TEMP. DETECTORS: RESISTANCE MAT. SLCTR. SWITCH & INDICATOR BY:

49 STARTING: 50 51 52 53 54 55 56 57 FULL VOLTAGE LOADED VOLTAGE DIP REDUCED VOLTAGE UNLOADED % %

MAX. STATOR WINDING TEMPS: (C) FOR ALARM (C) FOR SHUTDN.

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 ACCESSORY EQUIPMENT, (Cont'd)

REV/APPR CLIENT JOB NO. PAGE 10 OF 12 ITEM NO. REQ'N NO. OHMS D.C. OHMS MANUFACTURER'S DATA, (Cont'd) FIELD DISCHARGE RESISTOR RATED EXCITATION FIELD VOLTAGE RESISTANCE OF EXCITATION FIELD @ 25C EXCITATION FIELD AMPS @ FULL LOAD & RATED P.F. EXCITATION FIELD AMPS: MAX. EXCITATION FIELD RHEOSTAT MIN. FIXED RESISTOR REQ'D

2 WINDING TEMP, DETECTOR & SPACE HEATER LEADS: 3 4 5 6 7 8 9 10 11 12 IN SAME CONDUIT BOX IN SEPARATE CONDUIT BOXES MOTOR ARRANGED FOR DIFFERENTIAL PROTECTION: SELF-BALANCE PRIMARY-CURRENT METHOD C.T. DESCRIPTION EXTENDED LOADS SURGE CAPACITORS LIGHTING ARRESTERS C.T. FOR AMMETER DESCRIPTION LENGTH (m)

SUPPLIED BY BEARINGS: TYPE LUBE OIL REQUIRED: TOTAL SHAFT END FLOAT LIMIT END FLOAT TO MOTOR ROTOR: SOLID SOLID SPLIT SPLIT LUBR. (L/min) @ (barG)

13 MAIN CONDUIT BOX SIZED FOR: 14 15 16 17 18 19 20 21 22 23 24 MANUFACTURER 25 FRAME No. 26 EFFICIENCY: F.L. 27 PWR. FACTOR (Ind.): F.L. 28 CURRENT (Rated Volt.): FULL LOAD 29 LOCKED ROTOR POWER FACTOR 30 LOCKED ROTOR WITHSTAND TIME (Cold Start) 31 TORQUES: 32 33 34 35 36 OPEN CIRCUIT TIME CONSTANT (SEC.) 37 SYMMETRICAL CONTRIBUTION TO 3 TERMINAL FAULT: 38 AT 1/2 CYCLES 39 REACTANCES: SUB-TRANSIENT (X"d) 40 TRANSIENT (X'd) SYNCHRONOUS (Xd) OHMS@ (C) AT 5 CYCLES (N-m) FULL LOAD STARTING (Syn.) PULL-IN (Syn.) PULL-OUT (Syn.) FULL LOAD RPM (Ind.) 3/4L 3/4L 1/2L 1/2L LOCKED ROTOR MAIN MOTOR LEADS INSULATED TYPE NONINSULATED ) ) ) )

MOTOR HUB FOR TEWAC &TEIGF MOTORS: COOLING WATER REQ'D C.W. TEMP. RISE (AIR) (GAS) REQ'D

C.T.'S FOR DIFF. PROTECT. (MTD. BY SURGE CAPACITORS (MTD. BY LIGHTNING ARRESTERS (MTD. BY C.T. FOR AMMETER (MTD. BY SPACE FOR STRESS CONES AIR FILTERS MFR. TYPE MANUFACTURER'S DATA

(L/min) (C) PRESS. DROP (m/h) PRESS. MAINT. (bar) (mm H2O)

CURVES REQ'D BASED ON MOTOR SATURATION @ RATED VOLTAGE: SPEED vs TORQUE (ALSO @ SPEED vs POWER FACTOR SPEED vs CURRENT WEIGHTS NET WEIGHT ROTOR WEIGHT MAX. MAINT. WT (Identify) DIMENSIONS: L (m) W H (kg) SHIPPING WT. MAX. ERECTION WT. % RATED VOLTAGE)

SHOP INSPECTION AND TESTS REQUIRED SHOP INSPECTION TESTING PER NEMA MFR. STD. SHOP TESTS IMMERSION TEST SPECIAL TESTS (List Below) OBSERVED WITNESS

LOCKED ROTOR PULL-UP (Ind.) BREAKDOWN (Ind.)

COUPLING: SUPPLIED BY MFR. % % MOTOR MFR. PAINTING: MANUFACTURER'S STANDARD FAN MFR. MODEL PUCH. TO MOUNT MTR. HALF

41 A.C. STATOR RESISTANCE 42 RATED KVA

43 KVA INRUSH @ FULL VOLT. & LOCKED ROTOR (SYN.) 44 KVA @ FULL VOLTAGE & 95% SPEED 45 MAX. LINE CURR. IN STATOR ON 1st SLIP CYC. @ PULL-OUT 46 (SYN.)

47 ACCELERATION TIME (Motor Only @ Rated Volt.) 48 ACCEL. TIME (Motor & Load @ 85% Rated Volt.) 49 ROTOR/FIELD WR @ MOTOR SHAFT (LB-FT) 50 ROTATION FACING COUPLING END 51 No. OF STARTS PER HOUR 52 REMARKS: 53 54 55 56 57 58

SEC. SEC.

SHIPMENT: DOMESTIC EXPORT EXPORT BOXING REQUIRED

OUT DOOR STORAGE OVER 6 MONTHS

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

REV/APPR CLIENT JOB NO. PAGE NOTES 11 OF 12 ITEM NO. REQ'N NO.

General Confidential

YERP-CF-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

CENTRIFUGAL FAN (API 673-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

12

OF

12

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-CFILTER-ENG (05/08)
J6491 Crtg Filter (092007) DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. DATA SHEET
0

PAGE

OF

CARTRIDGE FILTER
SI UNITS (bar) APPLICABLE TO:
1 2 3
1

INQUIRY

PURCHASE

CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.
BY PURCHASER OR MANUFACTURER

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0

Model No.: 4 Manufacturer:


5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
0 0 0

No. Req'd. Type: OPERATING CONDITIONS

Liquid Filtered: Flow Rate (Nm3/hr): Norm: Oper. Pressure ( (barG) Norm: Op. Temperature: (C) Norm: Specific Gravity @ Operating Temperature: Viscosity @ Operating Temp.: (mPa-s) Allowable Clean Pressure Drop: (barG) Design Pressure: (barG)

Max: Max: Max:

Description of Particles Removed: Total Suspended Solids (Feed): ppm Wt % Particle Size (microns): min: max: Size of Particles to be removed: > microns ppm Removal Efficiency (%) Beta Ratio

(kg/h)

Wt %

(C)

MECHANICAL DESIGN Inspection: Spot Radiography 100% Radiography Surface Hydrotest Vendor to Furnish Transfer Valve Mount as DUPLEX Codes: ASME Design w/o Stamp B31.3 Design MATERIALS OF CONSTRUCTION Description ASTM Number Housing / Cover Element Supports Housing Supports Nozzles Element Gaskets (elements) Gaskets (housing) MISCELLANEOUS Horizontal Vertical Shop Coating Sandblast Primer Finish Painting Dye Penetrant or Mag Particle Other (mm) Corrosion Allowance: Other: CONNECTIONS Size Rating / Facing / Type

Description Inlet Outlet Vent Drain Instruments Relief Valve

No.

Filter Cover Type Hinged 38 Thru bolted-on 39 Swing bolted-on 40 Clamp-on 41 Screwed 42 Hydraulic Lift 43 Davit (note 1) 44 Special 45 Insulation: 46 NOTES:
36 37
0

in. All connections 1-1/2" and larger shall be flanged. DATA BY VENDOR Housing Model: Element Model: Housing Diameter: Element OD: (mm) (mm) Housing Length: (mm) Element Length: (mm) Clearance Required: (mm) Removal Length: (mm) Total Element Solids Handling Capacity: No. Elements: (m) Effective Filtation Area: (cm) Clean Pressure Drop Flange to Flange: (bar) Collapse Pressure Drop: Max Allowable Working Pressure: (barG) (C) Min Design Metal Temp: Hydrotest Pressure (30 minutes): (barG) Support Method: Legs Piping Transfer Valve Type: Weights: (kg) Shipping:
(bar)

at: at: Saddles Mfr/Model: Operating:

(C) (barG)

Clips Cover:

47 48 49 50 51 52 53 54 55 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CFILTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

CARTRIDGE FILTER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-CIFDS-ENG(04/08)

COATING, INSULATION, FIREPROOFING DATA SHEET


Number Date By Chk Appd Client
Quality Purpose

Page 1 of 1

F1

Document No. Job Number Project Location Item Number Item Name

Revisions

Yanbu Export Refinery Project Saudi Arabia

EQUIPMENT DATA Equipment Type/Configuration External Material of Construction Operating Temperature (C) (inlet/outlet) Cyclic or Intermittent Conditions (C) Note: Any changes to the equipment data above may result in a corresponding change to the data below
Specifications Apply To: S (Fabricator's Shop), F (Field/Site)

PROJECT SPECIFICATIONS 100-YER-PE-YSS-0538, Project Coating Summary 100-YER-PE-YSS-0079, Coating Materials & Application Requirements for Industrial Facilities 100-YER-PE-YSS-0080, Approved Protective Coating Systems for Industrial Plants & Equipment 100-YER-PE-YSS-0081, Approved Saudi Aramco Data Sheets Paints and Coatings 100-YER-PE-YSS-0082, Safety 100-YER-PE-YSS-0328, Fabrication of Structural and Miscellaneous Steel WORK SCOPE AND LOCATION Painting Location & Notes* Surface Description APCS Coating System

Insulation Thk (mm) Location & Notes*

Support Fireproofing Thk (mm) Location & Notes* -----INDEX

Type -----

-----

-----

-----

--

--

--

--

* Work areas are:


(S) Notes Fabricators Shop:

S in Fabricators Shop, M in Module Yard, F in Field/Site. Suffix indicates notes

(F) Notes Field (Site):

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

YERP-CIS-ENG (05/08)

J6491 Chemical Inj DS (09200

CHEMICAL INJECTION SYSTEM DATA SHEET SI UNITS (bar)

APPLICABLE TO:

PROPOSAL

PURCHASE

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: 0 1 REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

PAGE

OF

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO KBR SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0

BY PURCHASER OR MANUFACTURER

OPERATING CONDITIONS Location: Indoor Outdoor Under Roof Chemical Used: Service: Chemical Type: Liquid Solid Spec. Gravity @ Normal Temp: Chemical Feed Rate: (m/h) Pump TempNormal: Max: (C) Chemical Concentration: (%) Disch. Pressure Rated: (barG) Max: To Tank: Tank Solution: Viscosity @ Normal Temp: (cP) (barA) Vapor Pressure @ Normal Temp: CONSTRUCTION (SKID MOUNTED UNIT) TANK MIXER PUMP Item No: Item No: Item No: Mfr: Capacity: (m) Mfr: Model No: Dia. X Height: (mm) Model No: Quantity: Thickness - Shell: (mm) Mount Type: Clamped Flanged Heads per Pump: Head: (mm) Impeller - Type: Max. Capacity: (m/h) Corrosion Allowance: (mm) Diameter: (mm) Type: Diaphragm Plunger Tank Design Press: (barG) Brake (BkW) Double Design Code: ASME Section VIII, Div. 1 Motor (BkW) / rpm: Diaphragm: Single Diaphragm Leak Detector Stamped Other Seal - Type: Double Mat'l of Constr: Mfr: Ball Check Valve: Single Brake (BkW): Dilution Source: Model No: Motor (BkW) / rpm: Hinged Tank Cover Materials of Construction Strokes per Minute: Tangential Fill Connection Shaft: Dissolving Basket Impeller: Stroke Adjustment: Pneumatic Signal: to (barG) Level Gauge Mounting Flange: Electric Signal: to (mA) Vent Seal: Micro-dial with 1% graduations Nitrogen Purge Connection Internal Relief Valve: OTHER ACCESSORIES TESTING Set at: (barG) Pressure Gauge with Barrier Hydrotest Required: Materials of Construction Pulsation Dampeners Pumps @ (barG) , 30 min Liquid End: Suction Discharge System @ (barG) , 30 min Diaphragm: with Bladder Mechanical Run: Pumps System Plunger: Bladder Material: Frame: Charge Pressure (barG) SPECIFICATIONS Packing: Strainer - Material: Pump Spec: API-676 MJ34-1E Check ValvePiping - Material: Project Spec: Body: Schedule: 40 80 Motor Spec: Seat: Threaded Socket Welded Paint Spec: Flanged Customer Connections Other Calibration Column Electrical Area Classification: Back Pressure Control Valve Class: Block Valves REMARKS

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CIS-ENG (05/08)

CHEMICAL INJECTION SYSTEM DATA SHEET


JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. PAGE

OF

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION : INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER

TYPICAL CONNECTION SUMMARY


Mark Service Size Rating Face Type Length Width Height Dimension (m) Shipping Flooded Weight (kg)

THE VENDOR SHALL FURNISH AS A MINIMUM THE EQUIPMENT & COMPONENTS SHOWN ON THIS SHEET

TUBULAR GAUGE GLASS WITH GUARD ROD

A
VENT TANK TO BE PROVIDED BY VENDOR

GAUGE PI

TANK

PULSATION DAMPENER

OVERFLOW SKID LIMIT RELIEF VALVE

E
PIPE BACK TO TANK
MOTOR

GAUGE

PI

PULSATION DAMPENER STRAINER GAUGE PI

SPARE PUMP

CALIBRATION DEVICE

PULSATION DAMPENER

C
RELIEF VALVE FROM SPARE PUMP CONN. D RELIEF VALVE

FROM SPARE PUMP CONN. D

MOTOR

MOTOR

PUMP

STRAINER

STRAINER

PUMP

STRUCTURAL SKID

General Confidential

YERP-CIS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

CHEMICAL INJECTION SYSTEM DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-CLSCRFILTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 1 DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO.
1

J6491 Clscr Filter (092007)

PAGE

OF

COALESCER/FILTER DATA SHEET (Gas) SI UNITS (bar)


APPLICABLE TO:
1 2 3
1

INQUIRY

PURCHASE

SERVICE AS BUILT REQ'N NO.


0

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0

BY PURCHASER OR MANUFACTURER

Model No.: 4 Manufacturer:


5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
0 0 0

No. Req'd. Type: OPERATING CONDITIONS

Gas Filtered: Flow Rate (Nm3/hr): Norm: Oper. Pressure ( (barG) Norm: Op. Temperature: (C) Norm: (kg/m) Norm: Density Molecular Weight Norm: Allowable Clean Pressure Drop: Norm: Compressibility (Z): Design Pressure: (barG)

Max: Max: Max: Max: Max:


(barG)

Max: @
(C)

Description of Particles Removed: Total Suspended Solids (Feed): ppm Wt % Particle Size (microns): min: max: Size of Particles to be removed: > microns ppm Removal Efficiency (%) Beta Ratio

(kg/h)

Wt %

MECHANICAL DESIGN Inspection: Spot Radiography 100% Radiography Surface Hydrotest Vendor to Furnish Transfer Valve Mount as DUPLEX Codes: ASME Design w/o Stamp B31.3 Design MATERIALS OF CONSTRUCTION Description ASTM Number Housing / Cover Element Supports Housing Supports Nozzles Element Gaskets (elements) Gaskets (housing) MISCELLANEOUS Horizontal Vertical Shop Coating Sandblast Primer Finish Painting
0

Filter Cover Type 39 Hinged 40 Thru bolted-on 41 Swing bolted-on 42 Clamp-on 43 Screwed 44 Hydraulic Lift 45 Davit (note 1) 46 Special 47 Insulation: 48 NOTES:
38 49 50 51 52 53 54 55

Description No. Inlet - Gas Outlet - Gas Vent Drain Instruments Relief Valve Outlet - Liq All connections 1-1/2" and larger shall be flanged. DATA BY VENDOR Housing Model: Element Model: Housing Diameter: Element OD: (mm) (mm) Housing Length: (mm) Element Length: (mm) Clearance Required: (mm) Removal Length: (mm) Total Element Solids Handling Capacity: No. Elements: (m) Effective Filtation Area: (cm)
0

Dye Penetrant or Mag Particle Other (mm) Corrosion Allowance: Other: CONNECTIONS Size Rating / Facing / Type

Clean Pressure Drop Flange to Flange: (bar) Collapse Pressure Drop: Max Allowable Working Pressure: (barG) (C) Min Design Metal Temp: Hydrotest Pressure (30 minutes): (barG) Support Method: Legs Piping Transfer Valve Type: Weights: (kg) Shipping:
0

(bar)

at: at: Saddles Mfr/Model: Operating:

(C) (barG)

Clips Cover:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CLSCRFILTER-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

COALESCER/FILTER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-COALESCER-ENG (05/08)

J6491 Coalescer 02 (072007)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE BY REV/APPR CLIENT

COALESCER DATA SHEET SI UNITS (bar) APPLICABLE TO:


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

PROPOSAL

PURCHASE

JOB NO. LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

PAGE

1 OF 3

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Manufacturer Model

National Board Reg No. Serial No. Quantity GENERAL DATA Site Data Installation Indoor Outdoor (m) (barA) Operating Mode Altitude Barometer Continuous Standby Intermittent Ambient Temperature Max Min (C) Electrical Area Classification Unclassified Type Horizontal Zone Group Temp. Class. Vertical Unusual Conditions Dust Fumes Liquid Removal From Gas Seismic (km/h) Liquid Separation Wind OPERATING CONDITIONS AND PERFORMANCE Influent Stream Entrained Material Effluent Stream (kg/m) Density Specific Gravity Specific Gravity Viscosity (cP) Viscosity cP Viscosity cP (m/h) Rated Capacity Mol Weight Mol Weight (barG) (bar) Operating Pressure % Removal (by weight) Pressure Drop Normal Required Expected Allowable Maximum Guaranteed Actual (C) Operating Temperature Solid Contaminants Change media (mm) (m/s) Normal Particle size Velocity through media Minimum Maximum Density Remarks: Corrosion/Erosion caused by Concentration (wt)(ppm) CONSTRUCTION FEATURES Instruments by Media Purchaser Wood Fiber Vendor Fiberglass Instrumentation Activated Carbon Stainless Steel Mesh P Gauge Level Gauge Other Relief Valve TI w/ thermowell Required Access Auto drain valve Ladder(s) Platform

Coalescer Head Type Flanged Quick Opening Hinged Davit Supports Saddles Legs Skirt Other

Media Type Multi Cartridge Wafer

Clips Ladder Platform Insulation

Component Shell Heads Nozzles Support(s) Gasket Bolting Remarks:

MATERIALS OF CONSTRUCTION Material ASTM Designation

Design Pressure (barG) Design Temperature (C) Minimum Metal Design Temperature (C) Corrosion Allowance (mm) Hydrostatic Test Pressure (barG) Design for Steam Out @ (barG) and (C) (bar) Media Collapse Pressure Differential Design Code ASME Section VIII, Division 1 without Stamp National Board Registry Other Painting Mfr Std Other Surface Preparation Primer Finish Shipment Domestic Export Export Boxing
0

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-COALESCER-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


1

REVISION DATE BY REV/APPR CLIENT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

# 1 2 3 4 5 6 7 8 9 10 11

JOB NO. COALESCER PAGE DATA SHEET SI UNITS (bar) TYPICAL COALESCER CONNECTION SUMMARY Description Size (in.) Rating (lb) Facing Inlet Outlet Top Boot Outlet Bottom Boot Outlet Drain Vent Relief Valve Level Gauge Level Transmitter

2 OF

ITEM NO. REQ'N NO DIMENSIONS

Diameter: Length:

(mm) (mm)

WEIGHTS Empty: Operating: Shipping: (kg) (kg) (kg)

Media

Diameter

Length

Remarks:

General Confidential

YERP-COALESCER-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

COALESCER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-CP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET LOCATION UNIT NO. SI UNITS (bar) ITEM NO. SERVICE PROPOSAL PURCHASE AS BUILT REQ'N NO. APPLICABLE TO: J6491 ANSIPUMP 06 (072007)
1

PAGE

OF

DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO SPECIFICATION BY PURCHASER BY MANUFACTURER INFORMATION TO BE COMPLETED
0 0

BY PURCHASER OR MANUFACTURER
0 1

GENERAL

Pump Manufacturer Model Serial Number Number Pumps Required Pump Size Type Number Motor Driven Number Turbine Driven Gearbox Item Number Motor Item Number Turbine Item Number Gearbox Provided by Motor Provided by Turbine Provided by Gearbox Mounted by Motor Mounted by Turbine Mounted by OPERATING CONDITIONS PERFORMANCE Performance Curve Number Rated Max Norm Min Speed Capacity (m/h) Measured at Capacity Rated Max Normal Suction Press (barG) Discharge Press (barG) NPSH Req'd (m) Max Head @ Rated Impeller Differential Press (bar) Differential Head (m) @ Min SG Max Head @ Maximum Impeller Hydraulic Power (kW) Minimum Continuous Flow Operating Time (hr/yr) Thermal Stable NPSH Available (m) Allowable Operating Region to System Design Best Efficiency Point for Rated Impeller Parallel Operation Suction Specific Speed Stand Alone Operation Series Operation with Item Number Impeller Diameter Rated Max Min Service Pump Rated Power (BkW) Efficiency Continuous Intermittent (Starts/day) Max Power @ Rated Impeller System Control Method Rotation (Viewed from Coupling End) CW Speed Flow Level Temperature Case Pressure Rating Pressure Pipe Friction Resistance Only Max Allowable Working Pressure PUMPED FLUID @ Hydrostatic Test Pressure Pumped Fluid SITE CONDITIONS Rated Maximum Minimum Pumping Temp (C) Location Indoor Outdoor Specific Gravity Altitude Vapor Press (barA) Range of Ambient Temperatures Max/Min / Viscosity (cP) Electrical Classification Non Hazardous Class Group Division Sp Heat (kJ/kg C) Zone Class Group Initial Boiling Point (C) @ (barA) Liquid Hazardous Flammable Temp. Code Other Remarks: Corrosion / Erosion caused by % Solids Max Particle Size (mm) Remarks:
0 0 0 0 0 0 0 0 0 0 0 0 0 0

(rpm) Min (m) (m) (m/h) (m/h) (m/h) (mm) (%) (BkW) CCW (barG) (C) (barG)

(m) (C)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. 2 4 PAGE OF

RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) MECHANICAL DATA
Impeller Type

ITEM NO. REQ'N NO.

COUPLING DRIVER TO PUMP Manufacturer Type Size Model Spacer Length


Coupling Guard Type
0

Closed Semi-Open
Casing Mounting

Open Other Centerline Close-Coupled

Foot Vertical Inline


Bearings

(mm)

Bearing Manufacturer Radial Bearing Type Thrust Bearing Type Bearing Isolators Shaft Stiffness Ratio
Lubrication
0 0 0

Number Number (L3 / D4)


Type

Manufacturer Standard Non Spark Coupling Guard Other

Baseplate Mounted

Flood Pure Mist Shielded (Grease) Grease Purge Mist Sealed (Grease) Constant Level Oiler Housing Vent Required Magnetic Drain Plug in Housing Required Oil Cooler Required Seal Spray Guard Required Oil Viscosity ISO Grade Other CONNECTIONS Size Rating Facing Location Finish Suction Discharge (mm) Drain; Size Auxiliary Connections Threaded Welded & Flanged MATERIALS Casing Impeller Cover Shaft Shaft Sleeve Baseplate Casing Gasket Impeller Gasket Casing Fasteners Bearing Housing Bearing Housing Adapter Bearing Housing End Seals Coupling Guard Mechanical Seal Gland Mechanical Seal Gland Fasteners DRIVER Power Rating (BkW) ; Speed (rpm) Driver Size Selected for Max SG of and Max Visc of (cP) Remarks:
0 0 0 0 0 0 0

Design

BASEPLATE Grouted Free Standing Centerline of Pump to Stilt Bottom ANSI Baseplate Number Manufacturer Standard

(mm)

Remarks: PAINT AND SHIPMENT PREPARATION


Pump
0 0

Baseplate
0 0

Manufacturer Standard Other Domestic Export Number of Months of Storage

Manufacturer Standard Other

Shipment

Export Boxing Required (kg)

Total Weight Test

Certificate Hydrostatic Performance NPSHR Vibration Other Final Shop Inspection Days for Notification Dismantle and Inspect After Test Casing Repair Procedure Approval Required
0

INSPECTION AND TESTING Non-Wit Witness

Material Certification
0

Casing Other

Cover

Impeller

Shaft

Inspection for Connection Welds

Manufacturer Standard
Inspection for Castings
0

Visual Inspection

Manufacturer Standard Other

Visual Inspection

VENDOR DATA REQUIREMENTS For Vendor Data Requirements Refer to VDR-1JLUZ-94; VDR-2J-300; VDR-3 Other

General Confidential

YERP-CP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. 3 OF 4 PAGE

RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) MECHANICAL SEAL Supplied by Pump Vendor Purchaser Pump Vendor Purchaser Mounted by API Seal Code Manufacturer Model Manufacturer's Code Seal Type Cartridge Component Seal Design Single Dual Dry Gas Pressurized Unpressurized Seal Chamber Taper Bore Cylindrical Bore Chamber Size Oversize Standard Sleeve Material Pumping Ring Required Throat Bushing Required; Material
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ITEM NO. REQ'N NO.

BARRIER / BUFFER FLUSH SYSTEM


Barrier Flush Plan

Barrier Flush Fluid Supply Temp - Max/Min Specific Gravity Specific Heat Vapor Pressure (barA) @ Flow Rate - Max/Min Pressure Reqd - Max/Min MAWP of Secondary Seal System Temperature Reqd - Max/Min Tubing Pipe Carbon Steel
0

(C) (kJ/kg C) (C) (m/h) (barG) (barG) (C)

/ / /

Secondary Seal Flush Piping

Other Other (mm)


0

Material

316SS Piping/Tubing Size


Piping Assembly

Taps Required

SEAL GLAND Quench Flush

Drain

Unions
Primary Seals

Other Throttle Bushing Required; Material SEAL FLUSHING


Primary Flush Plan

Threaded Tube Type Fittings Socket Welded Flanged SEAL SYSTEM INSTRUMENTATION Gauges Switches

External Flush Fluid Supply Temp - Max/Min Specific Gravity Specific Heat Vapor Pressure (barA) @ Flow Rate - Max/Min Pressure Reqd - Max/Min Temperature Reqd - Max/Min Tubing Pipe Other

Flow Temperature Pressure (C) Secondary Seals Flow (kJ/kg C) Pressure (C) Level / (m/h) COOLING AND HEATING PIPING PLANS / (barG) Cooling / (C) Piping Plan Name of Fluid Inlet Temperature (C) Outlet Temperature (C) Rated Flow (m/h) Supply / MAWP (barG) (mm) Max Allowable P (bar) Tube Type Fittings Galvanized Pipe Flanged Stainless Steel Tubing Outlet Shutoff Valve Sight Flow Indicator
0 0 0 0 0

Heating

Primary Seal Flush Piping Material

316SS Carbon Steel Other Piping/Tubing Size Piping Assembly Threaded Unions Socket Welded
0

Remarks:

General Confidential

YERP-CP-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

RESP73H & RESP73V CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

YERP-CVP-ENG (05/08)
DOCUMENT NUMBER: J6491 ContVolPump 01 (102007)
0

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CONTROLLED VOLUME PUMP (API 675-2ND) DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 NOTE: 7 8 NO. MOTORS DRIVEN 9 PUMP ITEM NO'S 10 MOTOR ITEM NO'S 11 MOTOR PROVIDED BY 12 MOTOR MOUNTED BY 13 MOTOR DATA SHEET NO. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 LIQUID END 45 46 47 48 49 TYPE DIAPHRAGM DIA VALVES/FEED TYPE NUMBER (mm) SUCTION JACKET REQ'D DIAPHRAGM PLUNGER NO REQ. DISCHARGE CONNECTIONS SUCTION DISCHARGE FLUSH SIZE NUMBER OF FEEDS NPSH REQUIRED (m) AT RELIEF SETTING DESIGN MAX (mm) CAPACITY @ PT: MAXIMUM DISCHARGE PRESSURE : MAXIMUM SUCTION PRESSURE: MAXIMUM DIFFERENTIAL PRESSURE : MAXIMUM NPSH AVAILABLE (m) ACTUAL OPERATING CONDITIONS (L/min) MINIMUM (barG) MINIMUM (barG) MINIMUM (bar) MINIMUM RATED OTHER DRIVER TYPE PUMP ITEM NO'S DRIVER ITEM NO'S DRIVER PROVIDED BY DRIVER MOUNTED BY INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

CLIENT JOB NO. PAGE AS BUILT UNIT NO. OF PUMPS REQUIRED 1 OF 3 ITEM NO. REQ'N NO.

PROPOSAL

PURCHASE

MODEL

SIZE AND TYPE SERIAL NO.


0

BY MANUFACTURER

GENERAL

GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID TYPE OR NAME OF LIQUID PUMPING TEMPERATURE): (C) NORMAL SPECIFIC GRAVITY SPECIFIC HEAT VISCOSITY (mPa-s) MINIMUM MAX MAXIMUM Cp (kJ/kg C) MAXIMUM MIN MINIMUM

DRIVER DATA SHEET NO.

CORROSIVE/EROSIVE AGENTS CHLORIDE CONCENTRATION H2S CONCENTRATION LIQUID TOXIC (ppm)

(ppm) FLAMMABLE OTHER

WITHOUT ACCELERATION HEAD TURNDOWN RATIO PERFORMANCE RATED CAPACITY

SITE AND UTILITY DATA (L/min) LOCATION HEATED INDOOR UNHEATED GROUP OUTDOOR UNDER ROOF DIV

RATED POWER (BkW)

ELECTRICAL AREA CLASS WINTERIZATION REQD SITE DATA RANGE OF AMBIENT TEMPS:MIN/MAX

PLUNGER SPEED (strokes/min) DIAMETER PUMP HEAD: MAXIMUM PRESSURE HYDRO TEST PRESSURE (barG) (barG) (barG) (mm)

TROPICALIZATION REQD

LENGTH OF STROKE

(C)

UNUSUAL CONDITIONS DUST OTHER


0

FUMES

SALT ATMOSPHERE

MAX DISCH PRESS. W/ JOB DRIVER MAX

(BkW) BASIS GEAR STRENGTH CONSTRUCTION ANSI RATING FACING POSITION

UTILITY CONDITIONS DRIVERS HEATING CONTROL SHUTDOWN

ELECTRICITY VOLTAGE HERTZ PHASE COOLING WATER TEMP PRESS. (C) (barG)

INLET MAX MIN

RETURN

DESIGN

MAX

SOURCE INSTRUMENT AIR PRESSURE (barG) APPLICABLE SPECIFICATIONS: API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME GOVERNING SPECIFICATION (IF DIFFERENT) MAX MIN

50 REMARKS 51

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-CVP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

CONTROLLED VOLUME PUMP (API 675-2ND) DATA SHEET SI UNITS (bar)


1 2 LIQUID END 3 CONTOUR PLATE 4 HYDRAULIC DIAPHRAGM 5 PROCESS DIAPHRAGM 6 PLUNGER 7 LANTERN RING 8 PACKING GLAND 9 PACKING 10 VALVE 11 VALVE SEAT 12 VALVE GUIDE 13 VALVE BODY 14 VALVE GASKET 15 FRAME 16 SPECIAL MATERIAL TESTS (2.13.1.3) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 QA INSPECTION AND TEST COMPLIANCE WITH INSPECTORS CHECK LIST CERTIFICATION OF MATERIALS FINAL ASSEMBLY CLEARANCES SURFACE AND SUBSURFACE EXAMINATIONS RADIOGRAPHY ULTRASONIC MAGNETIC PARTICLE LIQUID PENETRANT CLEANLINESS PRIOR TO FINAL ASSEMBLY HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS REQ'D WIT OBS LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5) MATERIALS

CLIENT JOB NO. PAGE


TYPE: MANUAL AUTOMATIC STROKE CONTROL: PNEUMATIC: (barG) MINIMUM ELECTRONIC (mA): MINIMUM MAXIMUM OTHER PURCHASE REQUIREMENTS NAMEPLATE UNITS U.S. CUSTOMARY SI MAXIMUM REMOTE LOCAL

ITEM NO. 2 OF 3 REQ'N NO.


CONTROLS SIGNAL: PNEUMATIC ELECTRONIC

VENDOR FURNISHED PROCESS PIPING

VENDOR REVIEW PIPING DRAWINGS VENDOR FURNISHED PULSATION SUPRESSION DEVICES VENDOR FURNISHED RELIEF VALVE
0

INTERNAL RELIEF VALVE SETTING

EXTERNAL (barG)

VENDOR FURNISHED BACK-PRESSURE VALVE DOUBLE CHECK VALVES REQUIRED OIL-FILLED PRESSURE GAUGES REQUIRED VENDOR FURNISHED CONTROL PANEL BASEPLATE PREPARED FOR EPOXY GROUT PROVIDE TECHNICAL DATA MANUAL

PREPARATION FOR SHIPMENT DOMESTIC EXPORT EXPORT BOXING

OUTDOOR STORAGE MORE THAN 6 MONTHS WEIGHTS PUMP BASE (kg) GEAR DRIVERS MOTOR: MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED (rpm) (rpm) (rpm) PHASE SERVICE FACTOR DRIVER

32 TESTS 33 HYDROSTATIC 34 STEADY STATE ACCURACY 35 REPEATABILITY 36 LINEARITY 37 38 39 40 41 42 43 44 45 46 47 48 49 CRANKCASE HYDRAULIC FLUID

LUBRICATION FLUID
0

(kW) VOLTS HERTZ

INTERMEDIATE

ACCESSORIES SPEED REDUCER MANUFACTURER INTEGRAL MODEL RATIO BASEPLATE UNDER COUPLING MANUFACTURER TYPE SEPARATE

ENCLOSURE OTHER (SEE SEPARATE DATA SHEETS) GAS DRIVEN STEAM TURBINE OTHER

50 REMARKS 51

General Confidential

YERP-CVP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

CONTROLLED VOLUME PUMP (API 675-2ND) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

YERP-DEAERTOR-ENG (05/08)

J6491 Deaerator (022008)

DEAERATOR DATA SHEET SI UNITS (bar)

APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

PROPOSAL

PURCHASE

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 0 DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

PAGE

1 OF 4

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

GENERAL SPECIFICATION
Manufacturer : Model No.: Quantity : Area Classification : Heater : Horizontal Water Storage Capacity (min.) : Empty to Low Level : Low Level to Normal Water Level : Design Pressure (ASME Code Sect.VIII, Div.1) (barG) (m) (m) (m) (C)

Vertical

OPERATING CONDITIONS
Service Units Make-Up SC Condensate NNSC Conden Steam Outlet #1 (BFW) Outlet #2 (BFW) Outlet Vent Balance Lines
Pump Kickback

Flow Rate Case 1 (kg/h) Case 2 (kg/h)

Temperature Case 1 Case 2 (C) (C)

Enthalpy Case 1 (kJ/kg) Case 2 (kJ/kg)

Pressure (barG)

Sparger Dearator Drain Overflow V.B.Vent R.V.Vent

REMARKS : 1) Steam is let down from LP steam header. 2) Design conditions are for sizing nozzles only and will not necessarily result in a material and enthalpy balance 3) Effluent Guarantee : Oxygen shall be reduced to less than 0.005 ml/l (7ppb). Carbon dioxide shall be zero in effluent as measured by APHA. 4) Vessels shall be post weld heat treated for stress relieving. 5) All longitudinal and circumferential pressure containing welds shall be 100% x-rayed. 6) Supplier shall advise in his proposal if their design uses stiffening rings. 7) Supplier shall furnish as a minimum the equipment and components shown in the sketch and as called for on the data sheet. 8) Vent connections shall be sized by supplier. 9) Vent valve to be stainless steel with hole drilled through gate. 10) Provide storage capacity for 8 minutes operation based on combined outlet flow rate (Case 1). 11) Volume for normal level. 12) Supplier shall complete these data sheets and submit with their proposal.

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-DEAERTOR-ENG (05/08)

DEAERATOR DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 5 54 55 56 57 58

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 0 1 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF 3 REQ'N NO.

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

CONSTRUCTION FEATURES
Material : Deaerator : Storage Heater Internal : Spray Valve : Tray : ACCESSORIES Relief Valve Manufacturer Model No. Material Size Set Press. Vent Valve : Size : Type : Material : DEAERATION SECTION Manways : C.A. : Support : Hinge (mm) C.A. : Size : (mm) Storage : Support : Hinge Size : Heads : Torispherical Davit Davit Ellipsoidal

Vacuum Breaker Provided by : Control Valve Manufacturer : Model No.: Size : Material : Level Control Manufacturer : Model No.: Material :

CONTROLS Inlet Control


KBR Supplier

Overflow Control
KBR Supplier

INSTRUMENTS Level Switches Manufacturer Model No. Quantity

by Purchaser Level Gauge

by Supplier Pressure Gauge

Thermometers

Painting : Insulation Clips : Other : REMARKS :

SPECIFICATIONS Ladder/Platform: Wind/Earthquake :

General Confidential

YERP-DEAERTOR-ENG (05/08)

DEAERATOR DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F2 0 1 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 3 OF 3 REQ'N NO.

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

No. A1 A2 B C D E F G H I 1-4 J 1-3 K1-2 AB/BB AP T 1-2 U AT F6 MH1/ 2

Description
Outlet #1 (MP BFW) Outlet #2 (HP BFW)

Size (in)

Rating (lbs)

Facing Heater diameter height I.D. Thickness Saddle spacing Storage diameter height I.D. Thickness Saddle spacing Overall height

Dimensions (mm)

Weights Shipping Deaerator Storage Total Operating Flooded

(kg)

Drain Overflow Chem. Injection Spare Vent Relief Valve Stripping Steam HP BFW Return Cond. Inlet/ Makeup MP BFW Return
Level Instrument

Pressure Downcomer Equalizer Temperature Exhauster Manhole G F J1 J2 J3 AP

MH1

I1-4 K1-2

T1

T2

F6

AB/BB

MH2

C AT

A1

A2

General Confidential

YERP-DEAERTOR-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

DEAERATOR DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER:
J6491 Desalter(092007)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT

DESALTER DATA SHEET APPLICABLE TO:


0

JOB NO. PAGE UNIT 1 OF 4

ITEM NO. REQ'N NO. CLIENT LOCATION

PROPOSAL

PURCHASE

AS BUILT

SERVICE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 0 0 0 0 0 0 0 0

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0 0

BY PURCHASER OR MANUFACTURER
0

APPLICATION DESALTER TYPE Number of Stages Turndown (% of design c MANUFACTURER

Desalter Electrostatic Number of Units


0

GENERAL Dehydrator SUPPLIER TO FURNISH:


0

Other

MODEL NO.

Desalter vessels and internals Electrical equipment (bushings, power units, etc.) Demulsifier injection unit Acid injection unit Mixing valves or devices Mud wash pumps Brine blowdown de-oiling equipment Interface probes
0 0 0

PERFORMANCE DATA
CRUDE SUPPLIED (dry basis) Name Charge Rate (kg/hr) design Properties: normal API Gravity RVP (psi) Pour Point (C) H2S + RSH (ppmw) Total Sulfur (wt%) Acidity (mg KOH / g) Mercaptans (ppmw as S) Sodium (ppmw) Viscosity @ 60oC (cP) Metals (ppmw) Viscosity @ 93oC (cP) Salt Content (ppmw) Viscosity @ 130oC (cP) HCl (ppmw) Viscosity @ 160oC (cP) BS&W (vol%) Water for Dist. (vol%) K - Factor Filterable Solids (wt%)
0 0 0 0 0 0 0 0 0 0 0 0

PERFORMANCE REQUIREMENTS Product Sodium Content (ppmw as Na) Product BS&W (vol%) Oil Content of Effluent Water (ppmw) WASH WATER See attached data sheet for complete analysis. Source Flow (m3/hr) Pressure (kPa-g) Temperature (oC) Addition Rate (vol%) Recycle Rate (vol%) pH COD (mg/l) Properties: H2S (ppmw) NH3 (ppmw) Oil (ppmw) Mercaptans (ppmw as S) TSS (ppmw) Phenols (ppmw) Total Sulfides (ppmw as S)
0 0 0 0 0 0 0 0 0

PROCESS CONDITIONS AT DESIGN FLOW


Pressure (kPa-g) Operating Design Item Number: VESSEL: Number Dimensions (ID x L overall) Fabricator FABRICATION ASME Code Division 1 Division 2 ASME Code Stamp Required not Required mm Shell Thickness Corrosion Allowance mm Head Thickness Corrosion Allowance Materials of Construction Shell Heads Head Type Hemispherical Semi-elliptical Shell Straight Length Inside Diameter Stress Relief Required not Required NDT Inspection 100% X-ray (shell & head welds) Manways Number Size Saddles Number Material Required not Required Insulation Rings & Clips Per P42-3TS Mfr's Standard Painting INTERNALS Influent Distributors Number Material Effluent (oil) Collectors Number Material
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Temperature (oC) Normal Maximum


0 0

WATER REQUIREMENTS Flow (m3/hr) Wash Water Mud wash Water

Pressure (kPa-g)

MECHANICAL COMPONENTS
ELECTRICAL EQUIPMENT POWER UNITS (TRANSFORMERS) Number of Units per vessel total Manufacturer Model Number Power Rating: per Unit kVA Total kVA Estimated Power Consumption Normal kVA Maximum kVA Power Supply (volts / hertz / phases) Secondary Conditions (volts / hertz / phases) Entrance Bushings Standard Special External tap changer (no-load) ELECTRODES Manufacturer Model Number Number of sets / vessel Material Total electrode area Separation Insulator sets / vessel OTHER Material / Type Supplied by Conduit Supplier Purchaser Wiring Supplier Purchaser Supplier Purchaser Meter panel N40-9E O40-9E Mfr's Std. Specification Area Classification: Class Division Group
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

mm mm
0

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

DESALTER DATA SHEET 0


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
VI XA
Common Shutdown Alarm

CLIENT JOB NUMBER ITEM NUMBER PAGE 2 OF 4

CUSTOMER CONNECTION SUMMARY


#

DESCRIPTION Inlet Desalted Outlet Brine Blowdown Relief Valve Outlet Drain (Pump Out) Manways Mixing Valve Inlet Mixing Valve Outlet Steamout Wash Water Outlet Wash Water Outlet Mudwash Inlet Mudwash Inlet

1 2 3 4 5 6 7a 7b 8 9a 9b 10a 10b

SIZE END RATING / TYPE SCHEDULE flange flange open flange flange flange flange flange flange flange flange flange

FLANGE REMARKS FACE RF RF NOT a Customer / Supplier interface RF RF RF RF RF RF RF RF RF

Multiple connections required.

4
XA
Common Trouble Alarm

2
LSL LT LT

AI

Local Monitoring Panel


VI AI

First Stage 6 6 Vessel


Mudwash Line

Wash Water

9a

FI

5 1 10a

10b 9b

3 Brine

dPI

Crude Supply 7a 7b Mixing Valve

Outlet
LSL LT LT

Second Stage
Wash Water Cascade Pumps

Vessel Wash Water Inlet


dPI

Brine

Mixing Valve

All external dotted equipment and piping is supplied by Purchaser.

General Confidential

YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

DESALTER DATA SHEET 0


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

CLIENT JOB NUMBER ITEM NUMBER PAGE 3 OF 4

ADDITIONAL INFORMATION AND REQUIREMENTS WASH WATER ANALYSIS Characteristic Units Value Color Hazen Units Turbidity Ntu pH Conductivity micromhos/cm Nitrite Nitrogen mg/l as N Nitrate Nitrogen mg/l as N Free Ammonia mg/l as N Total Nitrogen mg/l as N Alkalinity, Total mg/l as CaCO3 Hardness, Total mg/l as CaCO3 Chloride mg/l as Cl Sulfate mg/l as SO4 Phosphate mg/l as P Detergent mg/l as LAS Suspended Solids mg/l Total Solids mg/l BOD (5days @20oC) mg/l COD mg/l Dissolved Oxygen mg/l INFORMATION FOR SUPPLIER TO PROVIDE OR CONFIRM WITH PROPOSAL: 1. Supplier to describe the facilities to be provided for sludge removal with the first stage vessel. 2. Supplier to advise the expected "normal" BS&W in the desalted product. 3. Supplier to recommend appropriate mixing device and advise the required pressure drop. 4. Supplier to confirm: a. wash water requirements b. wash water injection locations c. suggested type of injection d. dosage range 5. Supplier to advise holdup time. 6. Supplier to advise the maximum desalter operating temperature (i.e. bushing protection) and desalter design temperature. 7. Supplier to recommend demulsifying chemical injection, including: a. specification of injection rate b. recommended injection points c. type of chemical d. emulsion detection probes

INFORMATION THE SUPPLIER MUST PROVIDE WITH PROPOSAL: a. Number of Desalter Stages b. Desalter Design Type c. Description of Sludge Removal (mudwash) Design d. Size of Desalter Vessels e. Electrical Demand f. Demulsifier Dosage Range g. Details on the Chemical Nature of Recommended Additives Package h. Associated Equipment List: mix valves transformers electrical panels

General Confidential

YERP-DESALTER-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

DESALTER DATA SHEET Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-DGSS-ENG (05/08)
Document Number: J6491 DRY GAS SEAL (102007) Client Document Number: REVISION DATE BY

DRY GAS SEAL SYSTEM (API 614-4TH) CHAPTER 4 - DATA SHEET SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SEAL GAS SYSTEM (S) FOR 4 SEAL GAS MODULE SUPPLIER 5 DRY GAS SEAL SUPPLIER 6 NOTES: 7 8 9 10 11 2. 3. 1. PROPOSAL PURCHASE

REV/APPR CLIENT JOB NO. PAGE 1 OF 3 ITEM NO. REQ'N NO.

AS-BUILT SITE

MODULE MANUFACTURER DRY GAS SEAL MANUFACTURER

THE PARTY TO COMPLETE THE INFORMATION IS INDICATED AS FOLLOWS: PURCHASER VENDOR EITHER, BUT BY VENDOR IF NOT BY PURCHASER

A DOT * INDICATES THE STANDARD SPECIFIES A REQUIREMENT, VALUE OR CRITERION DESIGNATIONS IN ( ) ARE APPLICABLE PORTIONS OF THE STANDARD. NUMBERS WITHOUT A PREFIX ARE PARAGRAPH NUMBERS, THOSE PREFIXED "T" ARE TEXT FIGURE NUMBERS, THOSE PREFIXED "A" ARE APPENDIX "A" FIGURE NUMBERS. INSTALLATION DATA:

12 APPLICABLE DOCUMENTS: (Ch.1, 1.2) 13 14 15 16 17 18 API 614 & API 617 (Ch.1, 1.2) LUBE AND SEAL OIL SYSTEMS PIPING (Ch.1, Table 1A) SOUND LEVELS (Ch.2, 1.1.6) OTHER CODES (Ch.1, 1.2) PKG UNIT INSTRUMENTS

(SEE PROJECT DESIGN DATA SHEET)


* * * GRADE

GENERAL SITE DATA (Ch.1, 1.1.13) UTILITIES DATA LOCATION: MAIN EQUIPMENT OIL SUPPLY SYSTEM SEAL MODULE OTHER WINTERIZE

19 SYSTEM RESPONSIBILITY: (2.1.2) 20 21 22 SUPPLIER RESPONSIBLE FOR SYSTEM SUPPLIER RESPONSIBLE FOR INSTALLATION SUPPLIER RESPONSIBLE FOR SCOPE OF SUPPLY

TROPICALIZE

AREA CLASSIFICATION (Ch.2, 1.1.16) CLASS GROUP DIV. (m) L W H

SPACE AVAIL. FOR MODULE ; GAS SUPPLY: PRESSURE TEMPERATURE FLOW DESCRIPTION OF GAS SEAL GAS SUPPLY (2.1.11) BUFFER GAS INTERMEDIATE GAS OPTIONS: Basics

23 DRY GAS SEAL SPECIFICS: 24 25 26 27 28 29 30 31 OVERALL SYSTEM SCHEMATICS: 32 (CHAPTER 4 AND APPENDIX "4A") 33 34 35 36 37 38 SEPARATE MODULES FOR: MULTIPLE PACKAGE FOR: DOUBLE DRY GAS SEAL (4A-1) TANDEM WITH INTERNAL LABBY (4A-2) TANDEM (4A-3) SINGLE (4A-4) SEAL MANUFACTURER SEAL MODEL NO. SERIAL NUMBER SEAL GAS HAZARDOUS (YES/NO) SEAL GAS COMPOSITION

(barG) (C) (m/h)

SEAL GAS FILTER MODULE (4A-5a, 4A-5b) SEPARATION GAS FILTER MODULE (4A-5c) DIFFERENTIAL PRESSURE CONTROL (4A-6a) FLOW CONTROL (4A-7b, 4A-7c) For option 4A2 (tandem with internal laby) DIFFERENTIAL PRESSURE CONTROL (4A-7a) FLOW CONTROL (4A-7b, 4A-7c) Outlet modules (barG) FLOW MONITORING - DIFFERENTIAL PRESSURE (4A-8a) FLOW MONITORING - BACKPRESSURE (4A-8b) FLOW MEASURING (4A-8c) Separation gas modules OPTION (4A-9a, 4A-9b, 4A-9c)

39 OTHER: 40 41 42 43 44 45 46 COMMENTS: 47 48 49 50 51 52 MATERIAL MAXIMUM SEALING PRESSURE (2.1.6) DOUBLE BLOCKS AND BLEEDS (2.1.8) SPECIAL REQUIREMENTS INSTRUMENT TEST VALVES REQUIRED

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-DGSS-ENG (05/08)
Document Number: Client Document Number: REVISION DATE BY

DRY GAS SEAL SYSTEM (API 614-4TH) CHAPTER 4 - DATA SHEET SI UNITS (bar)
1 PIPING AND TUBING: (2.2) 2 3 4 5 6 7 8 CUSTOMER CONNECTIONS: PANEL (TUBING/PIPE) TUBE FITTINGS: MFG. TIGHT SHUTOFF SLIP-ON FLANGES: YES/NO CS SS MODEL

REV/APPR CLIENT JOB NO. PAGE 2 OF 3 ITEM NO. REQ'N NO.

SHOP TESTS OF SEALS AND MODULES: REQUIRED CLEANLINESS (4.3.3.1) GAS LEAK TEST (4.3.3.2) CHECK CONTROLS
DRY GAS SEAL TEST (API-617, APPENDIX I) USE FOR COMPLETE UNIT SYSTEM TEST

WITNESSED

THROUGH STUDS REQUIRED HEAT TRACING REQUIRED BY: PURCH. SUPPLIER

SOUND LEVELS LEAK TEST OF ASSEMBLED SEAL GAS SYSTEM OTHER

9 GAS FILTERS: (2.3) 10 11 12 13 14 15 16 17 18 19 20 PURCHASER ITEM NO: TWIN FILTER REQUIRED INCLUDE OPTION NO'S: COALESCING FILTER REQUIRED FILTRATION LEVEL MANUFACTURER FILTER HOUSING MATERIAL: (2.3.3) DESIGN/TEST PRESSURE CODE CONSTRUCTION.STAMP (2.1.9) CARTRIDGES FILTER BODY DIAMETER (mm) / / (barG) % AT MODEL MICRON

SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA SHOP INSPECTION: COMPLIANCE WITH CHECKLIST REQUIRED FOR SYSTEM ASSEMBLIES CLEANLINESS PRIOR TO CLOSURE REQUIRED FOR COMPONENTS MATERIAL CERTIFICATIONS TO BE FURNISHED AS SPECIFIED BY PURCHASING DOCUMENTS SPECIAL EXAMINATIONS CODE CONSTR./STAMP

21 TRANSFER VALVES: (2.4) 22 23 24 25 26 27 28 29 COMMON FOR COOLERS AND FILTERS TIGHT SHUT-OFF REQUIRED STRAINER REQUIRED TYPE MANUFACTURER MATERIAL: BODY (2.4.2) MATERIAL: TRIM (2.4.2) PRESSURE RATING (barG) WITH LIFTING JACK MODEL

SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA PREPARATION FOR SHIPMENT: (4.4) INSTALL NEW FILTER ELEMENTS AND TAG INCLUDE EXTRA FILTER ELEMENT SETS PER PAGE BOX SPARE ELEMENTS WITH: SYSTEM SPARES

"OSHA" WARNING TAG ON EACH ASSEMBLY WEIGHTS: SEPARATE CONSOLE: CONTROL PANEL PACKAGE NO. 1: PACKAGE NO. 2: EMPTY OPERATING (kg) (kg) (kg) (kg) (kg)

30 CONDENSTE TRAPS: (2.5) 31 32 33 34 35 36 SYSTEM & COMPONENTS: 37 38 39 40 41 42 SPARE PARTS: 43 44 45 DOMESTIC EXPORT EXTENDED STORAGE MONTHS MONTHS VENDOR'S STAND PUR. STAND DOMESTIC EXPORT EXTENDED STORAGE MONTHS MONTHS CONDENSATE DRAIN TRAP REQUIRED (2.5.1) NONREPAIRABLE TRAP (2.5.1.1) MECHANICAL FLOAT-TYPE TRAP (2.5.1.2) INSTRUMENTED SNAP-ACTING LEVEL TYPE (2.5.1.3) VENDOR'S STAND PUR. STAND

PACKAGE NO. 3:

DIMENSIONS: PRIMARY MODULE CONTROL PANEL: PACKAGE NO. 1: PACKAGE NO. 2: PACKAGE NO. 3:

LENGTH

WIDTH

HEIGHT (m) (m) (m) (m) (m)

46 COMMENTS: 47 48 49 50 51 52 53

General Confidential

YERP-DGSS-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

DRY GAS SEAL SYSTEM (API 614-4TH) CHAPTER 4 - DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-DV-ENG (05/08)

DATA SHEET

DIVERTER VALVES
REV. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Frequency of Actuation Equipment Fed By Discharges to Fluid Involved Pressure Temperature Viscosity Flowrates Fluid, Nm3/h Mat'l kg/h Installed in (Line Type) Qty Inlets / Outlets Function Failure Position Pressure Temperature Applicable Codes / Standards Code Stamp Diverting Angle Max. Differential Pressure Leakage @ Press. Diff. Connection Size
0 0 0 0

kg/m3 cm ( Fr Horiz: Continuous

Poured

microns) Drained

OPERATING CONDITIONS

Intermittent

kPaG C cP Minimum Maximum Normal Design

Gravity / Divert Right

Pressure Flow-Splitting Left Last kPaG C No

Vacuum

Straight

Divert

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Yes

kPa Nm3/h @ mm / / kPa

MATERIALS OF CONSTRUCTION

SURFACE FINISH

Content Contact Parts Body / Diverting Element Seats / Seals Gaskets Bolting Air Tubing Internal Surface Finish External Surface Finish Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Diverter Valves.xls

General Confidential

Page 1 of 3

YERP-DV-ENG (05/08)

DATA SHEET

DIVERTER VALVES
REV. 0 ACCESSORIES Air Cylinder Actuator Hydraulic Actuator Handwheel Override Press. Regulator / Filter Set Type of Diverter Actuation Connection Shape Connection Type Symmetrical Overall Dimensions Seal Type Purge Actuator: Mfr Model No. Type Stroke / Bore Elect. Position Feedback By: Force / Torque Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0 0

CONSTRUCTION

Lubricator Rotameter for Purge Volume Bottle Cushioned Stop Blade Plug ACO HCO Round Square Flanged Yes No Lip Yes

Adjustable Stops

Manual Rectangular 150# FF mm

Sq Packing Chev Pkg No Endplates

Seals

Double-Acting Spring-Retn mm / Limit Switch kg / Empty kg kg V V Nm3/h Ph Ph @ kPaG Operating kg kg

mm m-kg Test kg kg m Hz / Hz / kVA kVA

WEIGHTS & DIMENSIONS

UTILITIES REQUIRED TESTING

Power: Compressed Air

Controls Motors

NOISE LEVEL INSTRUMENTS & CONTROLS

Type Criteria Witnessed Maximum Noise Level Description / Function Limit Switches Solenoid Valve Pressure Regulator

Criticality: Yes dBA Type No @ 1 meter Mfr Model No. By

Solenoid Valves: Continuous Energization Power Failure Position (Elect.) Manual Override Coil Rating Contact Type Contact Rating Enclosure (Minimum) UL Label

Yes Last Yes Amps SPDT Amps NEMA Yes

No All Ports Closed No Watts Volts DPDT SPST DPST Volts Hermetically Sealed Contacts No

Notes

Diverter Valves.xls

General Confidential

Page 2 of 3

YERP-DV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

DIVERTER VALVES DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-EJECTOR-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

J6491 Ejector 01 (072007


0

PAGE

OF

EJECTOR / EDUCTOR DATA SHEET SI UNITS (bar) APPLICABLE TO:


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
0

PROPOSAL

PURCHASE

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Purpose Manufacturer Type Fluid Handled Suction Temp (C) Molecular Weight Liquid Density (kg/m) Viscosity (cP) Corrosive Agents

Number Required Serial Number Installation Indoor OPERATING PARAMETERS Capacity (kg/h) (barG) Discharge Temp (C) Velocity at Discharge (m/s) Motive Fluid Temp (C) Consumption (kg/h) CONSTRUCTION
0 0

Outdoor

Press

Press

(barG)

Press

(barG)

DESIGN Design Per HEI Other Design Temp (C) Upper (barG) Design Press Upper (barG) Hydrotest Pressure

Size Lower Lower Inlet (a) Outler (b) Motive (c) in

CONNECTIONS Rating Facing

Location

MATERIALS OF CONSTRUCTION Description ASTM Number Suction Chamber Body Diffuser Nozzles Gaskets

TESTS AND INSPECTION Shop Inspection Final Inspection Only Testing per HEI Other TESTS Witness Non-witness Performance Testing Hydrotest

Diffuser to be hardened by Nitriding Major Components Material Certificate of Compliance Material Test Report Alloy Verification PREPARATION FOR SHIPMENT Domestic Export Export Boxing Remarks

Radiography Spot Hardness Test of Painting Mfr Standard Other WEIGHTS AND DIMENSIONS Shipping Weight (kg) Dimensions L X W X H (mm) X

100%

47
1

48 49 50 51 52 53 54 55

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-EJECTOR-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

TURBINE AGITATOR DATA SHEETS DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Vendor Parent Tag System Criticality Rating

Supplier upon who order was placed for the tagged item. Physical location on the installation where the equipment is installed. Identifier of the process utility or other system of which the equipment is installed. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrision). Identifier that the item is a Safety Related Device Y/N Document Ref to the document number that contains details on the SRD. Identifier that the item is a Safety Critical Element device Y/N Reference number for the Safety Critical Element (usually relates to performance standard). Certifying Authority name Certificate Number for tagged item Engineering units of measurement Safe Working Load (for lifting devices) Purchaser or Supplier P&ID number on which item appears Purchaser Datasheet number Supplier Datasheet number Doc Ref. General or sectional arrangement drawing number

SRD (Safety Related Device) SRD Datasheet SCE (Safety Critical Element) SCE Datasheet Certifying Authority Certificate Number Engineering units SWL PID Project Datasheet Vendor Datasheet Layout Diagram Detail Drawing Additional Item Description System Code Acquisition Date Acquisition Value Currency Supplier Name Manufacturer Country Manufacturer Part No Construction Month Construction Year Skid Pkg TagNo Vendor Tag No Procurement Pkg ID PO No Weight (Dry) Weight (Operating) Weight Units Remarks Hazardous Area Flag Lifting Gear-Flag Pressure Design Max1 Pressure Design Min1 Pressure Operating Max1 Pressure Operating Normal1 Pressure Operating Min1 Pressure_Units Temperature_Design_Max1 Temperature_Operating_Max1 Temperature_Operating_Nor1 Temperature_Operating_Min1 Temperature_Units Insulation_Comp_Class1

General Confidential

YERP-FAN(FURN)-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


FAN DATA SHEET

Client Location KBR Project Purchaser Document No. Serial Number Page Number

YERP Yanbu, Saudi Arabia

Unit Item Number Service Description PO Number Manufacturer

1 of 4

Ref. Drawing

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-FAN(FURN)-ENG (05/08)

FAN DATA SHEET


Job Number: Revision: Date: Page:

API STD 560


Purchaser / Owner : YERP Item No. : Yanbu, Saudi Arabia Location : Model / Size: No. Required: Fan Rotation from Driven End: Molecular Weight: Fan Location: Design kg/hr Am3/hr kg/m3 C % Pa Pa kW RPM Pa Test Block Arrangement:

2 of 4

Service : 1. Fan Manufacturer: 2. Service: 3. Drive System: 4. Gas Handled: 5. Fan Elevation: 6. OPERATING CONDITIONS: 7. Operating Condition / Case: 8. Capacity 9. Capacity 10. Density 11. Temperature 12. Relative Humidity 13. Static Pressure at Inlet 14. Static Pressure at Outlet 15. Performance: 16. Brake Power at Temperature (all losses included) 17. Fan Speed (1000 RPM maximum) 18. Static Pressure Rise Across Fan 19. Inlet Damper / Vane Position at Design Conditions 20. Discharge Damper Position at Design Conditions 21. Fan Static Efficiency 22. Steam Rate (Turbine Only) 23. Fan Control: 24. Air Supply 25. Fan Control Furnished By Inlet Damper Outlet Damper 26. Method Inlet Guide Vanes Variable Speed 27. 28. Starting Method 29. CONSTRUCTION FEATURES : 30. Housing: Thickness 31. Material Yes No 32. Split for Wheel Removal 33. Drains, No. / Size 34. Access Doors, No. / Size 35. Blades: 36. Type Thickness 37. No. 38. Material 39. Hub: Shrink Fit Keyed 40. 41. Material 42. Shaft: 43. Material 44. Diameter at Bearings 45. Shaft Sleeves: 46. Material 47. Shaft Seals: 48. Type
49. 50. WR 2 51. Notes: 52. 53. 54. 55. 56. 57. 58. 59. 60.

Rev.

Other Conditions

% kg/kWh kg/cm 2g Drive: Make Rated kW Electrical Area Classification: Group Class Volts Power

Division Ph.

Hz.

mm

mm

Bearings: Hydrodynamic Anti-Friction: Type Lubrication Coolant Required m3/s water at Yes Thermostatically Controlled Heaters Yes Temperature Detectors Yes Vibration Detectors Speed Detectors: Non-Contact Probe Speed Switch Other Couplings: Type Make Service Factor Mount Coupling Halves Fan Driver No Spacer Yes

C No No No

mm

Model

kg-m2

Length, mm

General Confidential

YERP-FAN(FURN)-ENG (05/08)

FAN DATA SHEET


Job Number: Revision: Date: Page:

API STD 560


Purchaser / Owner : YERP Item No. : Location : Yanbu, Saudi Arabia

3 of 4

Service : 1. MISCELLANEOUS: Common Baseplate (Fan, Driver) 2. Bearing Pedestals / Soleplates 3. Performance Curves 4. Sectional Drawing 5. 6. Outline Drawing 7. Inlet Boxes 8. Noise Attenuation: 9. Maximum Allowable Sound Pressure Level 10. Predicted Sound Pressure Level 11. Attenuation Method 12. Furnished By 13. Painting: 14. Manufacturer's Standard
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60.

Rev.

Shipment: Domestic

Export

Silencer (Inlet) (Outlet) Evase Vibration Isolation Type Special Coatings Control Panel Weights, kg: Fan dBA @ Sound Trunk dBA @ Evase Total Shipping Weight Connections: Size Inlet Outlet Export Boxing Required Drains

Inlet Screen Housing Drain Connection Spark Resistant Coupling Guard Insulation Clips Inspection Access Heat Shields Driver Base

Rating

Orientation

Erection: Assembled Partly Assembled Outdoor Storage Over 6 Months Applicable Specifications:

Tests: Mechanical Run (No Load) Witnessed Performance Rotor Dynamic Balance Shop Inspection Assembly and Fit-Up Check

Notes:

General Confidential

YERP-FAN(FURN)-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS FAN DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check

General Arrangement Drawing Number Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-FAN-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. FAN DATA SHEET SI UNITS (bar) CLIENT LOCATION/UNIT ITEM NO. / PAGE 1 OF 2 F1 F2 F3 F4 F5

J6491 Fan DS (092007)

SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO. 1 DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION / STANDARDS: 2 INFORMATION TO BE COMPLETED : 3 Manufacturer: 4 Operation:
0

BY PURCHASER Model: Continuous Outdoor


0

BY MANUFACTURER Qty Required:


0

BY PURCHASER OR MANUFACTURER Serial No.: Type: Other: (barA)

Series

Parallel Indoor Grade


0

Intermittant Under Roof

Standby Partial Sides

5 Location of Equipment: 6 Elevation of Equipment: 7 Electrical Area Class: 8 9 10 11 12 13 14 15 16 17 18 19 20 Connections: 21 Suction 22 Discharge 23 Vent / Drain 24 Access Doors Size Size
0

Zone

Mezzanine Gas Group

Other: Temp Class

Site Barometric Pressure:


0

Unusual Conditions: Norm. Rated

OPERATING CONDITIONS Product Handled / Composition: Min Molecular Weight Inlet Density : Inlet Viscosity: Inlet cP/Cv: (K1) Inlet Compressibility: (Z1) Inlet Temperature: Inlet Relative Humidity: (%) Erosion/Corrosion Caused by: CONSTRUCTION Rating Facing Location
0

Norm

Max

Capacity: Capacity:

(m/h) (kg/h) (barG) (barG) (barG) (bar) (C) (BHP) PERFORMANCE Inlet Damp / Vane Critical Speed (rpm) (barG) Allowed DRIVE MECHANISM Electric Motor V-Belt ACCESSORIES Actual Steam Turbine Gear Reducer Service Factor Housing Drain Conn. Discharge Silencer Expansion Joints NonSpark Coupling Guard Insulation Clips Export Boxing Required Inspection Access Suitable for Epoxy Grout TESTING Witnessed Observed dBA@1m Outlet (rpm)

(kg/m) (mPa-s)

System Inlet Press. - Static: Blower Inlet Press. - Static Outlet Pressure - Static: Differential Pressure - Static:

(C)

Outlet Temperature: Efficiency: (%) Brake Power: Damper % Open: Rated Speed

(rpm) Maximum Allowable Speed Maximum Shut-Off Pressure: No.: Radial CW Between Bearings No. of Stages: Thickness Keyed (kg-m) (barG) / Rings Model: Mechanical m/hr mm Grease / Pressure m/hr S.F. Driver Mfr. (kg) Blower: Silencers: MATERIALS Impeller Impeller Hub Gland(s) Manuf. Standard Spec.: @ Purge Mist C Performance Test Spacer Length Purchaser Driver: Total: mm Assembly / Fit-up Rotor Balance Mechanical Run Shop Inspection Lateral Critical Speed Torsional Critical Speed Certified Test Data: Fan Control: Inlet Guide Vanes Speed Detectors: Bearing RTDs (mm) C Inlet Silencer/ Filter Evase Control Panel Vibration Isolation Bearing Pedestals / Soleplates No. Shrink-Fit Location Other CCW Driver Type: Sound Pressure Level:

25 Impeller Type Airfoil 26 Rotation (viewed from coupling end): 27 Rotor Mount 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51 Casing Shaft Shaft Sleeves: Bearing Housing
0

Overhung Diameter

See Data Sheet Number: Direct Coupled Ratio

Arrangement Number: Impeller Impeller Hub: WR: Casing Thickness Casing MAWP / Max. Temp. Shaft Seals Manufacturer: Manufacturer Code: Shaft Diameter @ Bearings Bearing Type: (Thrust / Radial) Ring Oil Bearing Coolant Req'd: Coupling - Mfr / Model: Type: Driver Half Coupling Mounted by: Blower Mfr. Weights Baseplate: Labrynth

Seal Fluid Flow

Driver Horizontal Jackscrews Common Baseplate Fan & Driver Baseplate Drain Rim

39 Bearing Lube:

Req'd

Inlet Damper Vane Actuator Non-contact probe

Outlet Damper Variable Speed Switch Other

52 Painting: 53 Remarks: 54

Bearing Vibration Detectors

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-FAN-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

FAN DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location / Elevation (above MSL)

Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or / Nonhazardous m

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

OPERATING CONDITIONS

Duty Equipment Fed By Discharges to Fluid Involved Molecular Weight Pressure (At fan inlet / outlet) Temperature Relative Humidity Viscosity Flow Rate Air (Gas), Nm3/h Pressure Temperature Applicable Codes / Standards
0

Continuous

Intermittent

kPa(a) / C (at inlet) % cP Minimum Maximum cm H2O C Design Rated Max.


Nm3/h RPM KW cm W.C.(g) cm W.C.(g) cm H2O

kPa(a)

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Flow Rates Speed Operating Power (Design) Press. at Fan Inlet / Outlet Press. at Fan Pkg Inlet / Outlet Differential Pressure Across Pkg Efficiency

Nm3/h RPM KW cm W.C.(g) cm W.C.(g) cm H2O

MATERIALS OF CONSTRUCTION

Gas Contact Parts Wheel Casing Shaft Shaft Surface Wear Rings Liners Inlet Filter Housing Inlet Filter Media Silencer(s) Structural Base Skid Damper Gaskets / Seals Internal Surface Finish External Surface Finish Priming / Painting

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Fans.xls

General Confidential

Page 1 of 5

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0 ACCESSORIES Damper Inlet Filter Vibration Isolators Inlet Silencer Inlet Flex Conn. Transitions Disch. Silencer Disch Flex Conn. Scroll Liner Inspection Door Type Centrifugal Axial Arrangement (per AMCA 99) Arrgt # SW DW SI DI See Page 4 Discharge Orientation Rotation (Fr. Drive End) CW CCW Type Spark Resistant Construction: Yes No (Per AMCA 99-0401) Non-Ferrous Parts Wear Rings Impeller Shaft Seal Type Packing Lip Labyrinth Bearing Type Antifriction Plain Bearing Mfr / Model / Lubrication Method Sealed Grease (Zerk) Oil Damper Type Bfly Gate None Damper Actuation Manual Air Cyl Damper Location Discharge Inlet Damper Position (Design) % Open Silencer Mfr (Intake / Exhaust) / Silencer Type Absorption Baffled Both Inlet Filter Mfr Inlet Filter Type Pleated Cartridge Panel Washable Wheel / Impeller Type Backwd Curved Blades Radial Blades Airfoil Radial Tip Prop. Tube Axial Vaneaxial Mat'l Handling Wheel Fabrication Welded Cast Bolted/Riveted Layup Molded Vert. Horiz Angle None Casing Split Casing Thickness IN. Casing Fabrication Welded Cast Bolted/Riveted Layup Molded
0

CONSTRUCTION

INSTRUMENTS & CONTROLS

UTILITIES REQUIRED NOISE LEVEL TESTING


0

Description / Function Pressure Gauges Vacuum Gauges Vibration Monitors Contact Type Contact Rating Enclosures (Minimum) UL Label Power Controls Motors Cooling Water Max. Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0

Type

Mfr

Model No.

By

SPDT Amps NEMA Yes V V m3/h

DPDT

SPST DPST Volts Hermetically Sealed Contacts Hz / Hz / kPa(g) kVA kVA

No Ph Ph @ @ 1 meter Criticality

dBA

WEIGHTS & DIMENSIONS

Yes Empty kg kg

No Operating kg kg Test kg kg m

Fans.xls

General Confidential

Page 2 of 5

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller Amps Yes No Horizontal Vertical Yes No UL Direct Driver mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox Driven mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Fans.xls

General Confidential

Page 3 of 5

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0 Discharge Orientation Viewed From Drive End

= CW Top Horizontal CW Top Angular Down = CW Down Blast CW Bottom Ang. Down

= CW Bottom Horizontal

CW Top Angular Up

= CW Up Blast

CW Bottom Angular Up

= CCW Bottom Ang. Down

CCW Top Horizontal

= CCW Top Angular Down

CCW Down Blast

= CCW Bottom Horizontal

CCW Top Angular Up

= CCW Up Blast

CCW Bottom Ang. Up

Fans.xls

General Confidential

Page 4 of 5

YERP-FANS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

FANS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-FHHC-ENG (05/08)

FURNACE EQUIPMENT
FIRED HEATER HEAT CURVE SUMMARY

Client Location KBR Project Purchaser Document No. Serial Number Page Number

YERP Yanbu, Saudi Arabia

1 of 5

Unit Item Number Service Description PO Number Manufacturer Ref. Drawing

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-FHHC-ENG (05/08)
JOB NUMBER CLIENT LOCATION UNIT CASE
PRESS P bar (a)

J6491 API Fired Heater (092007)


PAGE

: 2 of 5

YERP Yanbu, Saudi Arabia : ALL CASES


TEMP T o C DUTY MW MASS FRAC VAPOUR TOTAL kcal/kg MASS ENTHALPY LIQUID kcal/hg VAPOUR kcal/kg

ITEM No. SERVICE

FIRED HEATER LOAD SHEET HEAT CURVES SUMMARY


MASS DENSITY LIQUID kg / m VAPOUR kg / m HEAT CAPACITY LIQUID kcal/kg-C VAPOUR kcal/kg-C LIQUID cP VISCOSITY VAPOUR cP

No.

THERM. COND. LIQUID kcal/hr-m-C VAPOUR kcal/hr-m-C

SURFACE TENSION N/m

Mol. Weight VAPOUR

18.25 H E A T C U R V E 1 18.25 18.25 18.25 18.25 18.25 18.25 18.25 18.25 18.25 16.83 H E A T C U R V E 2 16.83 16.83 16.83 16.83 16.83 16.83 16.83 16.83 16.83 15.49 H E A T C U R V E 3 15.49 15.49 15.49 15.49 15.49 15.49 15.49 15.49 15.49

277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7

0.00 20.72 42.13 63.82 85.77 107.99 130.47 153.22 176.25 199.66 0.00 21.14 42.56 64.25 86.20 108.43 130.91 153.67 176.70 200.12 0.00 21.14 42.56 64.26 86.22 108.44 130.94 153.70 176.73 200.16

-371.25 -363.21 -354.89 -346.47 -337.95 -329.32 -320.59 -311.76 -302.82 -293.73 -371.43 -363.22 -354.90 -346.48 -337.96 -329.33 -320.60 -311.76 -302.82 -293.72 -371.44 -363.23 -354.92 -346.49 -337.97 -329.34 -320.60 -311.76 -302.82 -293.72

-371.25 -363.21 -354.89 -346.47 -337.95 -329.32 -320.59 -311.76 -302.82 -293.73 -371.43 -363.22 -354.90 -346.48 -337.96 -329.33 -320.60 -311.76 -302.82 -293.72 -371.44 -363.23 -354.92 -346.49 -337.97 -329.34 -320.60 -311.76 -302.82 -293.72

709 697 686 674 662 649 636 624 611 597 708 697 685 673 661 649 636 624 611 597 707 696 684 672 660 649 636 624 611 597

0.6802 0.6892 0.6980 0.7067 0.7154 0.7240 0.7326 0.7414 0.7751 0.7576 0.6803 0.6893 0.6981 0.7069 0.7155 0.7242 0.7328 0.7416 0.7753 0.7578 0.6804 0.6894 0.6982 0.7070 0.7157 0.7243 0.7330 0.7418 0.7756 0.7581

0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5

0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684

0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047 0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047 0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047

General Confidential

JOB NUMBER CLIENT LOCATION UNIT CASE


PRESS P bar (a)

PAGE

: 3 of 5

YERP Yanbu, Saudi Arabia : ALL CASES


TEMP T o C DUTY MW MASS FRAC VAPOUR TOTAL kcal/kg MASS ENTHALPY LIQUID kcal/hg VAPOUR kcal/kg

ITEM No. SERVICE

FIRED HEATER LOAD SHEET HEAT CURVES SUMMARY


MASS DENSITY LIQUID kg / m VAPOUR kg / m HEAT CAPACITY LIQUID kcal/kg-C VAPOUR kcal/kg-C LIQUID cP VISCOSITY VAPOUR cP

No.

THERM. COND. LIQUID kcal/hr-m-C VAPOUR kcal/hr-m-C

SURFACE TENSION N/m

Mol. Weight VAPOUR

14.11 H E A T C U R V E 4 14.11 14.11 14.11 14.11 14.11 14.11 14.11 14.11 14.11 8.94 H E A T C U R V E 5 8.94 8.94 8.94 8.94 8.94 8.94 8.94 8.94 8.94 7.22 H E A T C U R V E 6 7.22 7.22 7.22 7.22 7.22 7.22 7.22 7.22 7.22

277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7

0.00 21.15 42.57 64.27 86.23 108.46 130.96 153.73 176.77 200.21 0.00 21.16 42.71 65.99 90.05 114.77 140.05 165.75 191.78 218.07 0.00 22.52 45.86 69.94 94.65 119.87 145.48 171.38 197.51 223.79

0.0010 0.0146 0.0336 0.0571 0.0842 0.1140 0.1457 0.1787 0.0005 0.0114 0.0277 0.0486 0.0734 0.1013 0.1314 0.1631 0.1958 0.2289

-371.46 -363.24 -354.93 -346.50 -337.97 -329.34 -320.61 -311.77 -302.82 -293.72 -371.51 -363.29 -354.92 -345.88 -336.54 -326.94 -317.13 -307.15 -297.04 -286.84 -371.50 -362.75 -353.69 -344.34 -334.75 -324.96 -315.01 -304.95 -294.81 -284.60

-371.46 -363.24 -354.93 -346.50 -337.97 -329.34 -320.61 -311.77 -302.82 -293.72 -371.51 -363.29 -354.94 -346.34 -337.80 -329.27 -320.71 -312.11 -303.46 -294.73 -371.50 -363.07 -354.69 -346.33 -337.94 -329.51 -321.02 -312.46 -303.83 -295.13

-336.10 -315.23 -300.39 -288.51 -278.13 -268.56 -259.42 -250.53 -362.02 -335.92 -318.51 -305.38 -294.41 -284.56 -275.33 -266.45 -257.75 -249.15

707 695 684 672 660 649 636 624 611 597 705 694 683 676 671 666 662 659 656 654 705 697 691 686 682 679 676 673 671 669

23.09 24.29 25.26 26.07 26.77 27.37 27.90 28.37 17.88 18.93 19.78 20.48 21.07 21.58 22.03 22.43 22.78 23.10

0.681 0.689 0.698 0.707 0.716 0.724 0.733 0.742 0.776 0.758 0.681 0.690 0.699 0.707 0.714 0.721 0.728 0.735 0.745 0.747 0.681 0.689 0.697 0.705 0.712 0.719 0.726 0.732 0.741 0.745

0.667 0.676 0.685 0.693 0.701 0.708 0.715 0.722 0.644 0.654 0.663 0.671 0.679 0.687 0.695 0.702 0.709 0.716

0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.5 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.6 0.5 0.5

0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012

0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684

0.0313 0.0316 0.0320 0.0324 0.0329 0.0333 0.0338 0.0343 0.0297 0.0300 0.0304 0.0308 0.0312 0.0316 0.0321 0.0326 0.0331 0.0336

0.0097 0.0090 0.0084 0.0077 0.0072 0.0066 0.0061 0.0056 0.0051 0.0047 0.0097 0.0090 0.0084 0.0080 0.0076 0.0074 0.0071 0.0069 0.0068 0.0066 0.0097 0.0092 0.0088 0.0085 0.0082 0.0080 0.0078 0.0076 0.0074 0.0073

107.83 114.70 120.89 126.65 132.13 137.42 142.55 147.57 101.71 109.04 115.53 121.50 127.12 132.51 137.72 142.80 147.76 152.63

General Confidential

JOB NUMBER CLIENT LOCATION UNIT CASE


PRESS P bar (a)

PAGE

: 4 of 5

YERP Yanbu, Saudi Arabia : ALL CASES


TEMP T o C DUTY MW MASS FRAC VAPOUR TOTAL kcal/kg MASS ENTHALPY LIQUID kcal/hg VAPOUR kcal/kg

ITEM No. SERVICE

FIRED HEATER LOAD SHEET HEAT CURVES SUMMARY


MASS DENSITY LIQUID kg / m VAPOUR kg / m HEAT CAPACITY LIQUID kcal/kg-C VAPOUR kcal/kg-C LIQUID cP VISCOSITY VAPOUR cP

No.

THERM. COND. LIQUID kcal/hr-m-C VAPOUR kcal/hr-m-C

SURFACE TENSION N/m

Mol. Weight VAPOUR

5.84 H E A T C U R V E 7 5.84 5.84 5.84 5.84 5.84 5.84 5.84 5.84 5.84 4.46 H E A T C U R V E 8 4.46 4.46 4.46 4.46 4.46 4.46 4.46 4.46 4.46 3.11 H E A T C U R V E 9 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11

277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7 277.8 289.8 301.8 313.8 325.8 337.8 349.8 361.8 373.7 385.7

0.00 23.32 47.37 72.01 97.13 122.62 148.38 174.34 200.45 226.66 0.00 24.10 48.75 73.82 99.20 124.82 150.60 176.50 202.48 228.54 0.00 24.70 49.73 75.00 100.43 125.98 151.62 177.32 203.09 228.91

0.0204 0.0383 0.0604 0.0861 0.1145 0.1448 0.1764 0.2087 0.2413 0.2739 0.0547 0.0788 0.1058 0.1351 0.1658 0.1974 0.2294 0.2615 0.2934 0.3249 0.1075 0.1363 0.1667 0.1978 0.2294 0.2609 0.2923 0.3233 0.3538 0.3837

-370.52 -361.47 -352.13 -342.56 -332.81 -322.91 -312.91 -302.83 -292.69 -282.52 -368.80 -359.45 -349.88 -340.14 -330.28 -320.34 -310.33 -300.27 -290.18 -280.07 -366.03 -356.44 -346.72 -336.91 -327.03 -317.11 -307.16 -297.17 -287.17 -277.14

-371.19 -362.99 -354.77 -346.50 -338.18 -329.79 -321.32 -312.78 -304.17 -295.47 -371.22 -363.14 -355.00 -346.78 -338.49 -330.12 -321.67 -313.14 -304.53 -295.83 -371.46 -363.43 -355.32 -347.13 -338.86 -330.49 -322.04 -313.51 -304.89 -296.19

-338.59 -323.21 -311.13 -300.74 -291.27 -282.30 -273.62 -265.09 -256.62 -248.18 -327.02 -316.23 -306.60 -297.61 -288.98 -280.55 -272.22 -263.93 -255.64 -247.31 -320.93 -312.12 -303.67 -295.44 -287.30 -279.20 -271.10 -262.98 -254.80 -246.56

711 705 701 697 694 691 689 687 685 683 720 716 713 711 708 706 704 703 701 699 734 732 730 728 726 724 722 721 720 718

15.5 16.1 16.6 17.1 17.5 17.8 18.1 18.4 18.6 18.9 12.5 12.9 13.2 13.5 13.7 13.9 14.1 14.3 14.4 14.6 9.3 9.4 9.6 9.8 9.9 10.0 10.1 10.2 10.3 10.4

0.6798 0.6878 0.6954 0.7028 0.7098 0.7167 0.7233 0.7298 0.7375 0.7423 0.6780 0.6857 0.6931 0.7002 0.7072 0.7139 0.7205 0.7270 0.7342 0.7395 0.6752 0.6826 0.6899 0.6969 0.7038 0.7106 0.7172 0.7238 0.7306 0.7364

0.641 0.649 0.658 0.666 0.674 0.682 0.690 0.697 0.704 0.711 0.636 0.644 0.653 0.661 0.669 0.677 0.684 0.692 0.699 0.706 0.630 0.639 0.647 0.655 0.663 0.671 0.679 0.686 0.694 0.701

0.8 0.8 0.7 0.7 0.7 0.6 0.6 0.6 0.5 0.5 0.8 0.8 0.7 0.7 0.7 0.6 0.6 0.6 0.6 0.5 0.9 0.8 0.8 0.7 0.7 0.7 0.6 0.6 0.6 0.6

0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.012 0.012 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.011 0.011 0.011

0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684 0.0803 0.0790 0.0777 0.0763 0.0750 0.0737 0.0724 0.0711 0.0698 0.0684

0.0288 0.0292 0.0296 0.0300 0.0305 0.0310 0.0315 0.0320 0.0325 0.0331 0.0279 0.0283 0.0287 0.0292 0.0297 0.0303 0.0308 0.0314 0.0319 0.0325 0.0268 0.0273 0.0278 0.0284 0.0289 0.0295 0.0300 0.0306 0.0312 0.0318

0.0101 0.0097 0.0093 0.0091 0.0088 0.0086 0.0084 0.0082 0.0081 0.0079 0.0107 0.0104 0.0101 0.0098 0.0096 0.0094 0.0092 0.0091 0.0089 0.0087 0.0116 0.0113 0.0111 0.0109 0.0107 0.0105 0.0103 0.0101 0.0099 0.0097

109.67 115.95 121.79 127.33 132.66 137.83 142.86 147.78 152.61 157.37 117.64 123.32 128.76 134.00 139.10 144.07 148.94 153.72 158.42 163.06 126.57 131.87 137.00 142.00 146.89 151.68 156.39 161.03 165.61 170.13

General Confidential

YERP-FHHC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

Attribute Name

FIRED HEATER HEAT CURVE DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check

General Arrangement Drawing Number Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

UNITS: Mfr/Seller Size Model

SI

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Item No. Service No. Reqd Area Classification Location Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Loading Efficiency Pressure Drop (entire unit) Theoretical Particle Retention Media Type Surface Area Air / Cloth Ratio "Can" Velocity
0 0 0 0 0 0 0 0

kg/m3 mm ( Fr Horiz: Continuous

Poured Intermittent

microns) Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

kPaG C cP Minimum Maximum Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

kPaG C Yes No g/m3 %@ Bags m2 m/s m/s cm H2O (microns) Cartridges

Clean:

(microns) Dirty:

cm H2O

(Actual) (For xsection minus media area)

MATERIALS OF CONSTRUCTION

Content Contact Metal Parts Media Tube Sheet / Media Support Housing / Hopper Internals Gaskets Platform/Ladder/Handrail Internal Surface Finish External Surface Finish Priming / Painting

/ / Dirty Side: Clean Side:

SURFACE FINISH
0

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Filters (Gas and Solids Serv).xls

General Confidential

Page 1 of 5

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0 ACCESSORIES Backflush Accumulator Backflush Press. Control Safety Grating below media Exhaust Bird Screen Platform/Ladder/Handrail Filter Type (per specification def) Media Cleaning Method Explosion Relief Support legs Exhaust Fan Sprinkler System (NFPA) Disch. Rotary valve Disch. Slide Valve I II III IV (See sketch next page) Pulse Jet Back Flow Shaker Rapper Manual Media Removal Method Top Side Media Held in Place by Clamp Press-Fit Collar Lid/Door Media Grounding Through Woven Wires Carbon-Impreg. Maximum Differential Pressure kPa (Media Deformation) Housing MAWP Internal: kPaG External: kPaG mm Hopper Volume / Dimensions m3 / Dia.(LxW)xH: Cone Angle (or Valley Angle) from Horiz. Explosion/Press. Relief Method Rupture Panel Door Relief Area m2 (per NFPA 68) kPaG Set Press. / Max. Relieving Press. kPaG / kPaG Resettable Yes No Vacuum Support Yes No Exhaust Fan Design Data m3/h @ cm H2O KW Power: Compressed Air NOISE LEVEL TESTING
0

CONSTRUCTION

UTILITIES REQUIRED

Controls Motors

V V Nm3/h dBA

Ph Ph @ kPaG @ 1 meter

Hz / Hz /

kVA kVA

Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0

Criticality: Yes Empty kg kg Type Mfr No Operating kg kg Model No. Test kg kg m By

WEIGHTS & DIMENSIONS

INSTR & CONTROLS

Description/Function Differential Pressure Gauge Dust Monitor Level Switch Solenoid Valves Diaphragm Valves Timer/Control Contact Type Contact Rating Enclosures (Minimum) UL Label Notes

SPDT Amps NEMA Yes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

1)

See size distribution from sample on last page.

Filters (Gas and Solids Serv).xls

General Confidential

Page 2 of 5

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0 Sketch - Diagram
(Example shown - Sketch actual)
L2 E C
C 0

L1

R1 R2

R1

270 90 A R2

N
180 D

A M D

PLAN

ELEVATION

CONNECTION SCHEDULE

Mark

Description

Rating

Facing

Size

Qty

Nozzle

Note

NP A B C D E L1, L2 R1, R2 M

Nameplate Inlet Outlet Exhaust Backflush nstruments (DPI) Explosion Relief Manway

N/A

N/A

N/A

Notes

Filters (Gas and Solids Serv).xls

General Confidential

Page 3 of 5

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0 Particle Size Distribution
(Example shown)

30

25

20

WT %

15

10

0 <2 2 - 19 20 - 73 74 - 148 149 - 299 300 - 499 500 - 1680 >1680

MICRONS

Particle Size Range (microns) <2 2 - 19 20 - 73 74 - 148 149 - 299 300 - 499 500 - 1680 >1680

Sample Weight (%) 4.93 4.59 13.72 17.52 23.83 16.21 18.28 1.03

Filters (Gas and Solids Serv).xls

General Confidential

Page 4 of 5

YERP-FILTERS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

FILTERS (Gas / Solids Service) DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-FPTT-ENG (05/08)

DATA SHEET

FLUIDIZING PRESSURE TRANSFER TANKS


REV. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flowrates Fluid, Nm3/h Mat'l kg/h Pressure Temperature Applicable Codes / Standards Type Peak Solids Flow Rate Peak Fluid Flow Rate Working Volume Cycle Time (Total) Fill Time Discharge time Purge Time Content Contact Parts Shell / Cone / Head Nozzles / Flanges / Supports Internals Piping / Fittings Gaskets Bolting Internal / External Internal Surface Finish External Surface Finish Priming / Painting Continuous

kg/m3 mm ( Fr Horiz:

Poured

microns) Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Intermittent

kPag C cP Minimum Maximum Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

kPag C Code Stamp: Dual Yes Single kg/h Nm3/h m3 Mins. Mins. Mins. Mins. / / / / No

MATERIALS OF CONSTRUCTION

/ /

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Fluidizing Pressure Transfer Tanks.xls

General Confidential

Page 1 of 4

YERP-FPTT-ENG (05/08)

DATA SHEET

FLUIDIZING PRESSURE TRANSFER TANKS


REV. 0 ACCESSORIES Fill Valve(s) Relief Valve(s) Discharge Valve(s) Purge Valve(s) Corrosion Allowance Minimum Thickness Total Volume MAWP, Internal / External Internals Pressure Control Valve(s) Check Valves Weigh Cells Fluidizing Pads / Nozzles mm mm (Shell) kPag m3 /
mm (Cone) mm (Head)

Lifting Lugs Grounding Lugs

CONSTRUCTION

kPag

WEIGHTS & DIMENSIONS

Weights Total Heaviest Component Skid Dimensions (LxWxH)


0 0 0

Empty kg kg V V Nm3/h

Operating kg kg PH PH @ kPag Hz / Hz /

Test kg kg m kVA kVA

UTILITIES REQUIRED TESTING

Power: Compressed Air

Controls Motors

INSTRUMENTS & CONTROLS

Type Criteria Witnessed Description / Function Solenoid Valve(s) Level Switches Weigh Cells Pressure Gauges Limit Switches Orifices PLC Controller

Criticality: Yes Type No Mfr Model No. By

Contact Type Contact Rating Enclosure (Minimum) UL Label

SPDT Amps NEMA Yes Notes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

Fluidizing Pressure Transfer Tanks.xls

General Confidential

Page 2 of 4

YERP-FPTT-ENG (05/08)

DATA SHEET

FLUIDIZING PRESSURE TRANSFER TANKS


REV. 0 Sketch - Diagram
(Sketch layout or reference separate drawings)

CONNECTION SCHEDULE

Mark Description NP Nameplate A B C

Rating

Facing

Size

Qty 1

Nozzle

Note

Fluidizing Pressure Transfer Tanks.xls

General Confidential

Page 3 of 4

YERP-FPTT-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

FLUIDIZING PRESSURE TRANSFER TANKS DATA SHEET SI UNITS Value Attribute Name

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

J6491 MVMotor 03 (102007)

FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
FOR SITE SERVICE VENDOR MANUFACTURER APPLICABLE TO: PROPOSAL PURCHASE AS-BUILT

CLIENT JOB NO. PAGE MODEL UNIT DRIVEN EQUIPMENT NO. REQUIRED SERIAL NUMBER APPLICABLE SPECIFICATION: 1 OF 8 ITEM NO. REQ'N NO.

MOTOR DESIGN DATA 1 BASIC DATA: HP GENERAL PURPOSE PHASE SPECIAL PURPOSE HERTZ SERVICE FACTOR (2.2.1.3) RPM STARTING (2.2.3; 2.2.5.2)(CONTINUED): LOAD CURVE (2.2.3.2a) VOLTAGE AT LOCKED ROTOR (MIN. % OF RATED) (2.2.5.2a): NO. OF FULL-VOLTAGE STARTS, IF NOT 5000 (2.4.5.1.1): CAPABILITY IN EXCESS OF TABLE 2 (2.2.6.2): SPECIFY C ABOVE RESISTANCE C AMBIENT RTD MOUNTING(2.4.2): HORIZONTAL FOOT MOUNTED ANTIFRICTION (2.4.7.2) VERTICAL SHAFT UP SHAFT DOWN

2 TYPE OF MOTOR (1.1.2) 3 4 5 6 7 8 9 10 11 12 13 VOLTS NAMEPLATE HP (2.2.1.1) SYNCHRONOUS RPM

INSULATION CLASS AND TYPE TEMPERATURE RISE (2.2.1.3) AT SF BY

MIN % OVERSPEED (2.1.4; 2.4.5.2.7) BEARING TYPE: HYDRODYNAMIC (2.4.7.1)

FLANGE MOUNTED, NEMA TYPE

BASEPLATE FURNISHED BY (2.4.2.6) SOLEPLATE FURNISHED BY (2.4.2.6) ENCLOSURE (2.4.1):

MAX DRIVEN EQUIPMENT VERTICAL THRUST (2.4.7.2; 2.4.7.10):

DIFFERENTIAL PROTECTION TO BE APPLIED (2.2.2.1) SEE EGTL-HOC-MEC-DS-000001

OPEN-DRIPPROOF WEATHER PROTECTED (2.4.1.2.2) TEFC (2.4.1.2.3) TEWAC (2.4.1.2.4) OTHER TYPE COPPER COPPER ALLOY ALUMINUM ALLOY STAINLESS STEEL TYPE I TEFV TYPE II

14 SITE DATA:

15 AREA CLASSIFICATION (2.1.7): 16 17 18 19 20 21 22 23 24 25 MAX SOUND PRESSURE LEVEL (2.1.3) DBA @ ZONE GROUP
TEMP CLASS

NONCLASSIFIED TEMP. ID NO.

EXPLOSION PROOF TEAAC-TUBES (2.4.10.8a): ALUMINUM

IGNITION TEMPERATURE ELEVATION, M AMBIENT TEMPERATURE: RELATIVE HUMIDITY: INDOOR OUTDOOR MAX, (C)

MIN,

(C) MIN, % UNHEATED

AISI 300 SERIES HARDWARE (2.4.1.1c) TEWAC HEAT EXCHANGER: TUBE MATERIAL (2.4.10.8c) TUBE CONSTRUCTION (2.4.1.2.4) DOUBLE TUBE SINGLE TUBE YES NO

MAX, % HEATED

ROOF OVER MOTOR

NO ROOF OVER MOTOR

NONMASSIVE FOUNDATION (2.4.6.1.2), DESCRIPTION

AIR TEMPERATURE SENSOR (2.4.1.2.4g) RTD TYPE TC TYPE

COOLING WATER CONDITIONS PER 2.4.1.2.4a: INLET TEMP. (C) SUPPLY PRESS. (barG) MAWP (barG) MAX. RISE (C)

YES

NO

26 UNUSUAL CONDITIONS: 27 28 29 30 31 ABRASIVE DUST (2.4.1.2.2c) EXTERNAL FORCES AND MOMENTS (2.4.4) SEISMIC LOADING (2.4.2.2) CORROSIVE AGENTS (2.4.10.1.2) OTHER

MIN. RETURN(barG)

FLOW SENSOR LOCAL INDICATOR (2.4.1.2.4f): OUTER TUBE ON DOUBLE TUBE COOLERS LEAK DETECTION (2.4.1.2.4b): TYPE DRIVE SYSTEM: DIRECT CONNECTED TYPE OF COUPLING (2.4.9.4) FURNISHED BY ROTATION REQ'D BY DRIVEN EQUIPMENT WHEN FACING MOTOR RESISTANCE UNGROUNDED REACTANCE SOLID OPPOSITE DRIVE END: CLOCKWISE COUNTERCLOCKWISE (kg-m) @ YES RPM NO DRIVEN EQUIPMENT Wk2 (2.2.3.2c) GEAR (2.2.3.2c)

32 ELECTRIC SYSTEM CONDITIONS: 33 34 35 36 37 38 39 MAX S.C. KVA AT MOTOR BUS (3.1.2) I2t LET-THROUGH ENERGY (3.1.2) MIN S.C. KVA AT MOTOR BUS (2.2.5.2c) X/R RATIO (2.2.5.2b) TYPE OF SYSTEM GROUNDING (if ungrounded, advise factory) GROUND FAULT AMPERES

LOAD REACCELERATION REQUIRED (2.2.3.2b)? IF YES, PROVIDE: MAX. VOLTAGE INTERRUPTION, (CYCLES) VOLTAGE AT MOTOR TERMINALS ON RECLOSURE LOAD SPEED-TORQUE REFERENCE CURVE NO. OTHER

40 STARTING (2.2.3; 2.2.5.2) 41 42 43 44 45 TORQUES IN EXCESS OF NEMA MG 1-20.41(2.2.7c) FULL VOLTAGE LOADED (100%) OTHER % REDUCED VOLTAGE AND TYPE PARTIALLY LOADED (%)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE

FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
1 RECIPROCATING COMPRESSOR LOAD: 2 CRANK-EFFORT DIAGRAM CURVE NO.

JOB NO. REQUISITION NO. PAGE 2 OF 8

ITEM NO.

MOTOR DESIGN DATA (CONTINUED) MISCELLANEOUS (CONTINUED): LIST OF MATERIALS TO BE IDENTIFIED WITH APPLICABLE ANSI, ASTM, OR ASME NUMBERS (6.1.19):

3 MISCELLANEOUS: 4 5 6 7 8 9 EVALUATION FACTOR (EF), $/kW (6.1.1) FEDERAL, STATE, OR LOCAL CODES OR SPECIAL RULES (2.1.7): SPECIAL LOW-TEMPERATURE MATERIAL REQUIREMENTS (2.4.10.4):

SPECIAL IDENTIFICATION (6.2.1.2e):

10 11 WINDING TEMPERATURE DETECTORS (3.2.1; 3.5.5): 12 13 14 15 RTD TYPE: RESISTANCE MATERIAL (3.2.1.1) 3-WIRE OTHER 2-WIRE GROUND 1 LEAD NO. / PHASE (3.2.1.2) OHMS

ACCESSORY EQUIPMENT VIBRATION DETECTORS (3.8)(CONTINUED) : BEARING HOUSING SEISMIC SENSORS (3.8.3) PROVISIONS ONLY YES NO SENSOR TYPE OUTPUT TRANSDUCER MODEL INSTALLED MODEL

16 BEARING TEMPERATURE DETECTORS (3.3): 17 18 19 20 21 PROVISION ONLY RTD TYPE: OTHER TERMINAL HEAD OR BOX (3.1.11) BEARING HOUSING TEMP. INDICATORS REQUIRED (2.4.7.19) MATERIAL PER API 670 MANUF. STD OHMS

NO. PER BEARING VIBRATION SWITCH (3.8.3) SWITCH TYPE MAIN CONDUIT BOX BOX LOCATION

LOCATION (H,V,A) MANUAL RESET MODEL ELECTRIC RESET

OVERSIZED BOX (3.1.1) TYPE

MAIN SUPPLY LEADS CONDUCTOR SIZE INSULATION

22 LUBRICATION SYSTEM: 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 SELF LUBE PRESSURE LUBE

NUMBER PER PHASE ABOVE SIZE BELOW SIDE (R/L) NUMBER

ENTER FROM (3.1.4) CONDUIT TYPE

BEARING OIL RINGS FOR COASTDOWN REQUIRED (2.4.8.2) OIL MIST (2.4.7.14) BEARING CONSTANT-LEVEL SIGHT FEED OILERS REQUIRED (2.4.7.12): TYPE SPECIAL SEALS FOR GAS PURGE (2.4.7.21) LUBE SYSTEM COMMON WITH DRIVEN EQUIPMENT (2.4.8.4; 2.4.8.5): SUPPLIED BY TYPE OF OIL (2.4.8.5) PRESSURE LUBE SYSTEM (2.4.8.7): PER API 614 MANUFACTURER'S STANDARD PRESSURE (barG)

CURRENT TRANSFORMERS FOR DIFF. PROTECTION (3.1.8; 3.6.3) ACCURACY CLASS MOUNTED BY QUANTITY SURGE CAPACITORS (3.6.2.1): MOUNTED BY SURGE ARRESTERS (3.6.2.2): MOUNTED BY RATED kV RATIO 0.25 F/PHASE 0.50 F/PHASE

PHASE CURRENT TRANSFORMERS (3.1.6j) FOR LOCAL AMMETER: ACCURACY CLASS QUANTITY RATIO

MAIN OIL PUMP REQUIRED (2.4.8.8.3) STANDBY OIL PUMP REQUIRED (2.4.8.8.5) FILTER ELEMENT (2.4.8.8.7): MANUFACTURER DUPLEX OIL FILTERS REQ'D (2.4.8.8.7) OIL HEATER REQUIRED (2.4.8.8.8) MODEL NO.

VOLTAGE TRANFORMERS (3.1.6i) FOR LOCAL VOLTMETER: ACCURACY CLASS MOUNTED BY QUANTITY FUSES REQUIRED BUSHING STUDS OR RECEPTACLES (3.16h) INSTALLED MODEL SPACE FOR STRESS CONES (3.1.6g) THERMAL INSULATION (3.1.6a) SPACE HEATERS (3.1.6b) FOUR (3.8.2) VOLTS PHASE HERTZ RATIO

OIL COOLER REQ'D (2.4.8.8.6)

40 VIBRATION DETECTORS (3.8): 41 42 43 44 45 46 47 NON CONTACTING PROBES (3.8.1) PROVISIONS ONLY (3.8.1) PROBE TYPE OSCILLATOR / DEMODULATOR MODEL NO. PER BEARING TWO (3.8.1)

O MAX SHEATH TEMPERATURE, C

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE

FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
1 MAIN CONDUIT BOX: (CONTINUED) 2 3 4 5 6 7 BREATHERS (3.1.6d) DRAINS (3.1.6c) PROVISION FOR PURGING (3.1.6e) REMOVABLE LINKS (3.1.6f) SILVER-PLATED BUS JOINTS (3.1.6k) GROUND BUS (3.1.6m)

JOB NO. REQUISITION NO. PAGE 3 OF 8

ITEM NO.

ACCESORY EQUIPMENT (CONTINUED) COUPLING( 2.4.9.4): TAPER FIT COUPLING SUPPLIED BY VENDOR COUPLING DATA SHEET NO.'S MOUNTED BY: MOTOR MFR DRIVEN-EQUIP MFR PURCHASER MODEL CYLINDRICAL FIT

IDLING ADAPTER/MASS MOMENT SIMULATOR SUPPLIED BY (2.4.9.5) MOTOR MFR DRIVEN-EQUIPMENT MFR CONTRACT PURCHASER SHOP NONE

8 9 10

FAULT WITHSTAND (3.1.2) OTHER TERMINAL BOX REQUIREMENTS (3.1.6)

CPLG TO BE USED FOR TEST (4.3.1.5) PAINTING VENDOR'S STANDARD SPECIAL PAINT (4.4.3.1) REQUIRED - WP I OR WP II (3.5.4) SHIPMENT DOMESTIC EXPORT BOXING REQUIRED

EXTRA COAT AT SHIPMENT

11 AIR FILTERS (3.5.4): 12 13 14 15 PROVISION ONLY - WP I (3.5.2) FILTER TYPE DIFFERENTIAL PRESSURE DEVICE REQUIRED (3.5.5) TYPE

EXPORT

OUTDOOR STORAGE FOR MORE THAN 6 MONTHS (4.4.1) SPECIAL SHIPPING BEARINGS (4.4.3.9) PHASE HERTZ MOUNTED ON SKID (4.4.3.6) OTHER REQUIREMENTS ANY EXTERNAL FORCES ON MOTOR HOUSING THAT MAY AFFECT SITE PERFORMANCE (2.1.13; 2.4.4.) PHASE HERTZ DATA REQUIRED ON CURRENT VARIATION AND EFFICENCY FOR VARIABLE TORQUE LOAD (6.1.4h) VENDOR'S REPRESENTATIVE TO BE PRESENT DURING INITIAL EQUIPMENT STAINLESS STEEL MONEL ALIGNMENT CHECK (2.1.13) SPECIAL WEATHER PROTECTION REQUIREMENTS (6.1.16) VENDOR'S REVIEW AND COMMENTS ON THE PURCHASER'S FOUNDATION DRAWINGS GUARANTEED EFF. AND PF REQUIRED (6.1.4g): ERECTION SUPERVISOR COSTS (6.1.8) YES NO ASSEMBLY PHOTOGRAPHS REQUIRED (6.2.4.5) OTHER

16 SPACE HEATERS (3.4.1; 3.4.2): 17 18 VOLTS

MAX SHEATH TEMPERATURE, C (3.4.3)

19 BEARING HEATERS (2.4.8.3; 2.4.8.8.8): 20 21 TYPE VOLTS

22 MISCELLANEOUS: 23 24 25 26 27 28 29 30 31 32 OTHER 33 34 35 36 37 COMMENTS: 38 39 40 41 42 43 44 45 46 47 EPOXY GROUT TO BE USED (2.4.2.7.5): NAMEPLATE MATERIAL (2.4.11.1):

SPECIAL NAMEPLATE FOR IDENTIFICATION (2.4.11.4): QUANTITY OF SPECIAL TOOLS REQUIRED (2.1.11; 2.4.2.14) PROOF OF NONSPARKING, CORROSION-RESISTANT FAN (2.4.10.6) SHAFT SEALS OF ELECTRICALLY NON-CONDUCTING MATERIALS (2.4.7.21) LOCATION OF AUX. JUNCTION BOXES SWITCHES WITH CONTACTS RATED FOR DC

ROTOR CONSTRUCTION FABRICATED COPPER ROTOR CAST ALUMINUM ROTOR

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE

FORM-WOUND INDUCTION MOTOR (API 541) PURCHASER'S DATA SHEET SI UNITS (bar)
1 2 3 4 5 LATERAL CRITICAL SPEED ANALYSIS (2.4.6.1.3) BY 6 DESIGN REVIEW MEETING 7 TORSIONAL ANALYSIS (2.4.6.1.4) BY 8 SHOP INSPECTION (4.1.1) 9 DATA PRESERVATION (4.2.1.1) 10 11 12 MATERIAL CERTIFICATIONS (4.2.1.1a) ASSEMBLY, MAINTENANCE AND RUNNING CLEARANCES (4.2.1.1e) PAINTING DEFERRED (4.2.1.2) ANALYSIS, SHOP INSPECTION, AND TESTS (4.1.3; 4.3.1.1; 6.1.15)

JOB NO. REQUISITION NO. PAGE 4 OF 8

ITEM NO.

REQUIRED

WITNESSED

OBSERVED

13 SURFACE & SUBSURFACE INSPECTION OF PARTS (4.2.2.1; 4.2.1.3a) 14 15 16 17 18 RADIOGRAPHIC TEST (4.2.2.2) PARTS: ULTRASONIC TEST (4.2.2.3) PARTS: MAGNETIC PARTICLE TEST (4.2.2.4) PARTS: LIQUID PENETRANT TEST (4.2.2.5) PARTS: HARDNESS TEST (4.2.23.4) PARTS:

19 OPTIONAL ASTM TESTS TO BE PROPOSED BY VENDOR (2.4.10.1.4) 20 BALANCE IN MINIMUM OF 3 PLANES (2.4.6.2.1) 21 CHECK BALANCE WITH HALF COUPLING (2.4.6.2.4) 22 INSPECTION FOR CLEANLINESS PER API 614 (4.2.3.2; 4.2.3.3) 23 REVIEW OF QUALITY CONTROL PROGRAM (4.2.3.5) 24 STATOR INSPECTION PRIOR TO VACUUM-PRESSURE IMPREGNATION (4.2.3.6b) 25 RESIDUAL UNBALANCE TEST (4.2.3.6; App.C) 26 ROUTINE TEST (4.3.2) 27 POLARIZATION INDEX (4.3.2.1e)VOLTAGE 28 VIBRATION RECORDING (4.3.3.13) 29 STATOR CORE TEST (4.3.4.1) 30 SPECIAL SURGE TEST ON SAMPLE COILS (4.3.4.2.1) 31 POWER FACTOR TIP-UP TEST (4.3.4.3) WOUND STATOR SACRIFICIAL COILS 1000V 2500V 5000V

32 SEALED WINDING CONFORMANCE TEST (4.3.4.4) 33 DC HIGH-POTENTIAL TEST (4.3.5.1.3) 34 COMPLETE TEST (4.3.5.1.1) 35 RATED ROTOR TEMPERATURE VIBRATION TEST WHEN COMPLETE TEST NOT SPECIFIED (4.3.5.2.1) 36 BEARING INSPECTION AT COMPLETION OF TEST (4.3.5.1.2) 37 UNBALANCE RESPONSE TEST (4.3.5.4) 38 BEARING HOUSING NATURAL FREQUENCY TEST (4.3.5.5) 39 CERTIFIED DATA PRIOR TO SHIPMENT (6.2.3.2b) 40 TEST EQUIPMENT SUPPLIED BY PURCHASER (4.1.4) 41 TEST EQUIPMENT/DATA ACQUISITION ACCURACY TO BE DEMONSTRATED PRIOR TO TEST (4.3.1.13) 42 OTHER 43 44 45 46 47 48 49

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE

FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S PROPOSAL DATA SHEET SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 VENDOR POWER FRAME NO. LOCKED ROTOR: AMPS AT RATED VOLT POWER FACTOR MOITOR ROTOR Wk 2 (6.1.4. ITEM c) FULL-LOAD TORQUE (FLT), (N-m) AMPS AT 80% VOLT (HP) FULL LOAD SPEED (RPM) ENCLOSURE

JOB NO. REQUISITION NO. PAGE 5 OF 8

ITEM NO.

DATA REQUIRED WITH PROPOSAL SPECIAL WEATHER PROTECTION (6.1.16)

CURRENT TRANSFORMERS: UTILITY REQUIREMENTS (6.1.5): BEARING OIL REQUIREMENTS: (m/h) TYPE OIL (barG)

HEAT LOAD TO BE REMOVED, Kw COOLING WATER REQUIREMENTS (m/h) VENTILATION AIR REQUIREMENTS: (Nm/h) (barG) (barG)

LOCKED-ROTOR TORQUE, % FLT PULL-UP TORQUE, % FLT BREAKDOWN TORQUE, % FLT SPEED-TORQUE (6.1.4. ITEM a) CURVE NO. SPEED-CURRENT (6.1.4. ITEM b) CURVE NO. ESTIMATED START TIME AT CURVE NO. LOCKED-ROTOR WITHSTAND TIME, COLD (6.1.4. ITEM e) AT: 70% VOLTAGE, SEC 90% VOLTAGE, SEC 80% VOLTAGE, SEC 100% VOLTAGE, SEC %VOLTAGE (6.1.4. ITEM d),

RECIPROCATING COMPRESSOR LOAD: CRANK-EFFORT DIAGRAM CURVE NO. MAXIMUM CURRENT PULSATIONS, % FL (6.1.4 ITEM h) CALCULATED EFFICIENCY BASED ON CURRENT-PULSATION OPERATING CONDITION (6.1.4. ITEM h) NET WEIGHT (6.1.6) SHIPPING WEIGHT (6.1.6) DIMENSIONS, (mm) (6.1.7) WIDTH ROTOR WEIGHT (3.1.6) MAX ERECTION WEIGHT AIR GAP HEIGHT (kg) (kg)

LOCKED-ROTOR WITHSTAND TIME AT RATED TEMPERATURE (6.1.4. ITEM e) AT: 70% VOLTAGE, SEC 90% VOLTAGE, SEC DESIGN DATA (6.1.4. ITEM F) LOAD AMPERES EFFICIENCY POWER FACTOR GUAR. EFFICIENCY (6.1.4. ITEM g) IEEE METHOD BEARING TYPE 1/4 80% VOLTAGE, SEC 100% VOLTAGE, SEC NO LOAD CURRENT 1/2 3/4 FULL SF AMPS

LENGTH

MAX SOUND PRESSURE LEVEL AT 1 METER, dBA (2.1.3) VIBRATION TEST USING RESPONSIVE AMPLIFICATION METHOD (4.3.3.11) WHEN ROTOR DYNAMIC ANALYSIS IS SPECIFIED, LIST OF FOUNDATION DATA REQUIRED FROM PURCHASER (2.4.6.1.2)

LIST OF OPTIONAL ASTM TESTS PROPOSED BY VENDOR (2.4.10.1.4)

ROTOR/SHAFT DETAIL (6.1.9)

32 33 COMMENTS 34 35 36 37 38 39 40 41 42 43 44 45 46 47

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE

FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S CONTRACT DATA SHEET SI UNITS (bar)
PURCHASE

JOB NO. REQUISITION NO. PAGE 6 OF 8

ITEM NO.

AS BUILT GENERAL INFORMATION

FOR SITE SERVICE VENDOR MANUFACTURER

MODEL UNIT CURRENT TRANSFORMERS: NO. REQUIRED SERIAL NUMBER

MOTOR DATA 1 NAMEPLATE 2 VOLTS (HP) (2.2.1.1) PHASE SERVICE FACTOR(2.2.1.3) HERTZ PHASE-TO-PHASE RESISTANCE SUBTRANSIENT REACTANCE X" TOTAL WINDING CAPACITANCE TO GROUND MANUFACTURER'S TYPE RESIDUAL VOLTAGE OPEN-CIRCUIT TIME CONSTANT: MOTOR ONLY: SECONDS SECONDS F OHM, @ (C)

3 FULL LOAD SPEED(RPM) 4 FRAME SIZE 5 ENCLOSURE TYPE 6 ROTATION WHEN FACING MOTOR OPPOSITE DRIVE END: 7 8 9 10 11 CLOCKWISE LOAD AMPERES EFFICIENCY POWER FACTOR COUNTERCLOCKWISE 1/4 1/2 3/4 BI DIRECTIONAL FULL SF

MOTOR WITH SURGE CAPACITORS: BEARING, COUPLING END: MANUFACTURER'S TYPE BEARING, OUTBOARD END: MANUFACTURER'S TYPE BORE LENGTH BORE DIAM PART NO. MIN, MIN, (bar) PART NO.

MAX MAX

(mm) (mm)

12 NO LOAD CURRENT 13 LOCKED ROTOR(CURRENT) AT RATED VOLTAGE 14 LOCKED ROTOR(CURRENT) AT 15 ALLOWABLE TIME AT LOCKED ROTOR: 16 LOCKED-ROTOR WITHSTAND TIME, COLD (6.1.4, ITEM e ) AT: 17 18 90% VOLTAGE, SEC 70% VOLTAGE, SEC 80% VOLTAGE, SEC 100% VOLTAGE, SEC % RATED VOLTAGE

DESIGN CLEARANCE WITH SHAFT: BEARING LOADING: THRUST BEARING, TOP(BOTTOM): MANUFACTURER'S TYPE BEARING LUBRICATION: SELF

PART NO. PRESSURE FLOOD

PRESSURE / FLOOD LUBRICATION: OIL COOLING WATER TORQUE % OF RATED: (m/h) @ (m/h) @ (barG) (kW)LOSSES (barG)

19 LOCKED-ROTOR WITHASTAND TIME AT RATED TEMPERATURE 20 21 22 (ITEM 6.1.4 ITEM e) AT: 90% VOLTAGE, SEC 70% VOLTAGE, SEC 80% VOLTAGE, SEC 100% VOLTAGE, SEC

LOCKED ROTOR BREAKDOWN ROTOR Wk2 : TEST REPORT REFERENCE NO. MOTOR OUTLINE DRAWING NO. (kg-m)

PULL UP

23 THERMAL CAPABILITY CURVES: 24 CURVE NUMBERS:

RPM

25 INSULATION SYSTEM: 26 27 28 CLASS TEMPERATURE RISE (2.2.1.3): AT SF BY (C) ABOVE RESISTANCE (C) AMBIENT RTD

STARTING PERFORMANCE THERMAL LIMIT CURVE NO. SPEED TROQUE, SPEED CURRENT, SPEED TIME, SPEED PF NET WEIGHT SHIPPING WEIGHT MAX MAINTENANCE WEIGHT MAGN X MAGN R AREA CLASSIFICATION: CLASS GROUP DIVISION TEMP ROTOR WEIGHT MAX ERECTION WEIGHT (kg) (kg) (kg)

29 INDUCTION MOTOR EQUIVALENT CIRCUIT DATA: 30 LOCKED ROTOR AT RATED VOLTAGE 31 32 STATOR R ROTOR R STATOR X ROTOR X

33 RATED LOAD AT RATED VOLTAGE 34 35 STATOR R ROTOR R STATOR X ROTOR X MAGN X MAGN R

MAX SOUND PRESSURE LEVEL AT 1 METER, Dba

36 37 WINDING TEMPERATURE DETECTOR: 38 39 40 41 RESISTANCE RATING, OHM / MATERIAL 2-WIRE SYSTEM RECOMMENDED ALARM SETTING, (C) RECOMMENDED TRIP SETTING, (C) 3-WIRE SYSTEM

ACCESSORIES BEARING TEMPERATURE DETECTOR: RTD OHMS MATERIAL OTHER

RECOMMENDED ALARM SETTING, (C) RECOMMENDED TRIP SETTING, VIBRATION DETECTORE (3.8): NON CONTACTING PROBES (3.8.1) (C)

42 THERMAL TEMPERATURE SWITCH CONTACTS: 43 44 45 46 NORMALLY OPEN OPENING SETTING, (C) NORMALLY CLOSED CLOSED SETTING, (C)

PROVISIONS ONLY (3.8.1) PROBE TYPE OSCILLATOR / DEMODULATOR MODEL NO. PER BEARING

INSTALLED MODEL

TWO (3.8.1)

FOUR (3.8.2)

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


REVISION DATE

FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S CONTRACT DATA SHEET SI UNITS (bar)

JOB NO. REQUISITION NO. PAGE 7 OF 8

ITEM NO.

ACCESSORIES (CONTINUED) 1 BEARING HOUSING SEISMIC SENSORS (3.8.3) 2 3 4 5 6 7 PROVISIONS ONLY SENSOR TYPE OUTPUT TRANSDUCER MODEL NO. PER BEARING VIBRATION SWITCH (3.8.3) SWITCH TYPE LOCATION(H,V,A.) MANUAL RESET MODEL INSTALLED MODEL DIFFERENTIAL PRESSURE SWITCH TYPE CURRENT TRANSFORMERS: DIFFERENTIAL CLASS PHASE CLASS ELECTRIC RESET POTENTIAL TRANSFORMERS CONNECTION FUSES 1-PHASE 3-PHASE SURGE PROTECTION: LIGHTNING ARRESTER TYPE CAPACITOR TYPE VOLTAGE CAPACITANCE RATIO SIXE NO. MOUNTED NO. MOUNTED RATIO RATIO NO. MOUNTED NO. MOUNTED SETTING

8 SPACE HEATERS FOR MAIN CONDUIT BOX: 9 10 VOLTAGE, V WATTAGE, Kw

MAX SURFACE TEMPERATURE,

11 AIR FILTERS: MANUFACTURER 12 TYPE

13 14 MAIN PUMP 15 16 IF SEPARATE: TYPE OF DRIVE INTEGRAL VERTICAL STEAM TURBINE VERTICAL STEAM TURBINE SEPARATE

PRESSURE LUBE SYSTEM TURBINE DRIVER TEPMEATURE RANGE, MOTOR VOLTS FILTERS: SINGLE PHASE DUPLEX (C) HERTZ

HORIZONTAL MOTOR HORIZONTAL MOTOR

17 STANDBY PUMP: 18 19 TYPE OF DRIVE

PRESSURE CONTROLLER NO. RELIEF VALVE NO. COOLERS: TWIN SETTING, (barG) SINGLE

TURBINE DRIVER PRESSURE, (barG)

COSTRUCTION MATERIALS

20 21 NUMBER OF SECTIONS 22 SECTION RATING, % OF FULL LOAD LOCATION

AIR COOLERS WATER FLOW, (m/h) MAX MIN VOLTAGE

FLOW SENSING DEVICE TYPE AUXILIARY RELAY CONTACTS: NORMALLY OPEN

23 CONSTRUCTION MATERIAL DATA SHEET REFERENCED: 24 AIR / AIR AIR / WATER

NORMALLY CLOSED

25 LEAK DETECTION TYPE 26 AIR FLOW (Nm/h) (barG) MIN

HIGH FLOW ALARM SETTING, (m/h) LOW-FLOW SHUTDONW SETTING,(m/h)

27 WATER PRESSURE, (barG) MAX

28 29 DRAWING REFERENCES 30 ACCESSORIES OUTLINE 31 WIRING DIAGRAM 32 SPECIAL WEATHER PROTECTION 33 WINDING / ROTOR REPAIR DATA: 34 ALL DIMENSION UNITS ARE: 35 COIL INFORMATION: 36 37 COPPER STRAND SIZE NUMBER PER COIL TURN TOTAL COPPER WEIGHT INSUL

OTHER INFORMATION WINDING THROW WINDING CONNECTION SLOT FILLER DESCRIPTION / THICKNESS:TOP SIDE BETWEEN TOP / BOTTOM COILS

SPECIAL END-TURN BRACING OTHER INFO: (kg) ROTOR INFORMATION: NUMBER OF ROTOR BARS BAR ALLOY LENGTH

38 TURN INSULATION DESCRRIPTION 39 NUMBER OF TURNS PER COIL

CROSS-SECT DIMENSION, (ALSO GIVE TOLERANCES):

40 COIL GROUND-WALL INSULATION DESCRIPTION 41 42 FINISHED COIL DIMENSION IN SLOT REGION W x H x L 43 (ALSO GIVE TOLERANCES): 44 45 TOTAL NUMBER OF STATOR SLOTS 46

SHORT CIRCUIT END-RING ALLOY ROUGH FORGING OR CAST DIMENSIONS OD ID THICKNESS

NON-MAGNETIC RETAINING RING ALLOY

SHAFT MATERIAL GRADE OF CASTINGS

General Confidential

YERP-FWIM-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

FORM-WOUND INDUCTION MOTOR (API 541) SUPPLIER'S CONTRACT DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code assigned to the item. Also known as Location Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Tag Number Wiring Diagram Doc No Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grnd Resistance Check (Meggar) Grounding System Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Run Test Contactor Contactor Rating ContactorTrip Rating Contactor Type Overload Protection Device Overload Rating and Type Overload Trip Rating Tag Number of Parent Skid Voltage Rating kVA Rating kW Rating

The System Code Number assigned to the item The Tag Number assigned to the item Wiring diagram for the equipment

The maximum and minimum voltage rating for equipment The Voltage ampere rating for the equipment The kW power rating for the equipment

General Confidential

YERP-GC-ENG (05/08)

DATA SHEET

GRAVITY CHUTES
Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Fluid Involved Pressure Temperature Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes/Standards Code Stamp Velocity (100 FPM Maximum) Internal Surface Finish External Surface Finish Priming / Painting Type Criteria Witnessed Total Shipping Weight Skid Dimensions (L x W x H)
0 0

kg/m3 mm ( Fr Horiz: Continuous kPaG C Minimum Maximum

microns) Poured Intermittent Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE SURFACE FINISH TESTING

kPaG C Yes m/s No

Criticality: Yes kg m Type Mfr Model No. By No

WEIGHTS & DIMENSIONS INSTRUMENTS & CONTROLS

NOISE LEVEL TESTING

Description/Function Level Switches Pressure Gauges Solenoid Valves Contact Type Contact Rating Enclosures (Minimum) UL Label Maximum Noise Level Type Criteria Witnessed

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No dBA @ 1 meter Criticality: Yes No
INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

?
Page 1 of 4

Gravity Chutes.xls

General Confidential

YERP-GC-ENG (05/08)

DATA SHEET

GRAVITY CHUTES
Rev. 0
Item No. Drawing No. Design Flow Rate Empty Wt Full Wt kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Inlet Size Outlet Size mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Conn. Type Conn. Type MOC Thickness mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Nuts/Bolts Gaskets Int. Surface Accessories*

kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h

*
1) 2) 3) 4) 5)

kg/h Accessories: LS = Level Switch, V = Vibrator, L = Liner, W = Window, Notes


See Low Pressure Fabricated Equipment (General) Data Sheet. Steel flange thickness shall be 3/8" min. unless otherwise noted. Aluminum flg thickness shall be 3/4" min. unless otherwise noted Chute thickness shall be 1/4" min. unless otherwise noted. Bolt holes shall straddle centerlines unless otherwise noted.

Gravity Chutes.xls

General Confidential

Page 2 of 4

YERP-GC-ENG (05/08)

DATA SHEET

GRAVITY CHUTES
Rev. 0

SKETCH - - DIAGRAM
(Example shown. Sketch layout or reference separate drawings)

Item No.

12'-2"

28'-0"

30

19'-10 1/2"

B
Rating N/A Facing N/A Size Qty 1 Nozzles N/A
Note

CONNECTION SCHEDULE

Mark NP A B C D L W

Description Nameplate Inlet Outlet Access Door Instrument Window

Notes

Duplicate This Page As Required for Each Chute

Gravity Chutes.xls

General Confidential

Page 3 of 4

YERP-GC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

GRAVITY CHUTES DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Topic Project Specific Requirements / Specifications

Equipment No. Page 1 of 4

CONTRACT INFORMATION
Inquiry / PO / Contract Applicable To Technical Specifications Inquiry No.: PO / Contract No.:
gb910

Date: Date:
gb910

Quotation KBR
gp156

Proposal
gp156

gb910

Purchase

gb910

As Built

gb910

Budget Price IEC

gp156

Client

Process Industry Practices (PIP)

gp156

ANSI IEC Remarks / Deviations: Applicable Codes Other Notes Supplier / Manufacturer should complete all sections other than those already filled

EQUIPMENT IDENTIFICATION
Equipment No. Manufacturer Model / Type

POWER SYSTEM RATINGS


Phase: 3-Ph 1-Ph Assumed Confirmed Voltage (L-L): kV Regulation: +/% Isc Utility Data / Short-3-Ph Short-Circuit: Units: MVA Min: Isc Circuit Capability 1-Ph Short-Circuit: Units: MVA Min: Minimum Power Factor @ Utility Bus: % Max. Harmonic Currents: Grounding Type: Solidly Grounded Resistance Supply Neutral Max. Ground Current: A @ sec. System
gb912156 gb912156 gp160 gp160 gb91391215 6 gb91391215 6 gb915 gb915 gb91456 gb91456

Nominal Voltage: Utility Data:

kV

gb91456

Frequency: Hz Other Frequency: 60 Hz 50 Hz @ X/R Max: @ X/R @ X/R Max: @ X/R Max. Motor Starting Voltage Drop @ Utility Bus: Total Harmonic Current Reactance
gp160 gp161 gp161

RATED SERVICE CONDITIONS


Site Environmental Conditions
F/ Ambient Temperatures: Summer Max.: C F/ F/ Design Temperatures: Max: C Min: Relative Humidity: % Altitude: Ft Seismic Zone: (0-5) Wind Loading: m/s Environment: Coastal Desert Other Unusual Conditions: Location: Indoors Outdoors Hazardous Zone
gb900224 gb900224

Winter Min.: 24hr Avg. Max.:

F/ F/

C C

Dust Group

Tropical Heavy Rain Temp. Class

DESIGN & CONSTRUCTION


Enclosure Cnfgn. Bus Bar: 3-Ph 1-Ph Cable Termination: Surge Impedance Bus Duct: Enclosure: Circuit Breaker Circuit Breaker three-pole auto-recolosing required
gb916 gb916 gb917

3-Ph

gb917

1-Ph

Circuit Breaker:

gb918

3-Ph

gb918

1-Ph

SWITCHGEAR RATING
Rated: kV rms Voltage Ratings BIL: kV rms One-min. power freq.: kV rms Bus Bar: Grounding Switch: A Cable Termination: A A Rated Continuous Exit Bus: Circuit Breaker: A A Currents CT: Disconnect Switch: A A Rated insulation voltage of auxiliary circuits (1 mn.): kV rms Rated short-circuit withstand current: kA Rated peak withstand current: Rated duration of short-circuit: sec. kA Degree of protection of GIS: Internal diameter of enclosure: mm Other Ratings Burn-through time of enclosure at specified internal fault rating: ms Provide future extension at both ends Partial discharge value of GIS assembly at 110% of max. phase voltage: pC Materials Bus Bar material: Material for barrier insulators: Material for bus support insulators: Material for gas pipes:

57

Page 1 Notes

Revision Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Topic Project Specific Requirements / Specifications

Equipment No. Page 2 of 4

PRESSURE LIMITING DEVICES


Enclosure Relief Valve / Rupture Disk Max design pressure: Circuit Breakers: Operating pressure in: Circuit Breakers: Type of pressure relief devices: kPa kPa Bus Bars: Bus Bars: kPa kPa Others (list and provide breakup)

SF6 GAS
Reference standard to which SF6 gas conforms: Compartments Bus Bar Circuit Bkr. Cable Other 1 Other 2 Rated pressure at 20 C (kPa): Operating Max. pressure (kPa): Pressure / Density Min. pressure (kPa): / Volume Min. density (kg/m3): Volume per bay (m3): No. of gas compartments per bay: Max. gas loss per gas compartment per year: Operating period to first recharging: years Provision for remote gas alarm Other Parameters Permissible impurity concentration: mg/kg Air: g/kg Other: Moisture: Gas monitoring devices: Standard Other 3 Other 4

% mg/kg

BUS BARS
Contact surface treatment: Other Parameters Ground (Earthing) bus size: Bus Bar capacitance/phase: Bus Bar Configuration: Double F/m

CIRCUIT BREAKERS
Type Temperature Rise Designation: F/ F/ Main Contacts: C Terminals: C F/ Conducting joints: C 3-phase sym. short-circuit interrupting current: kA Asym. short-circuit interrupting current: kA kA kA Continuous current: Capacitor bank in-rush making current: % DC current representing asymmetry: % Out-of-phase breaking current: kA A A kA Breaking currents: Line charging: Reactive: Single capacitor bank: Cable charging: A A kA Small inductive: Back-to-back capacitor bank : Adc Adc Max. coil operating currents: Closing coil: Tripping coil: Breaker design X/R ratio: Max. terminal-to-terminal dc resistance: Max. interrupting time: ms Reclosing time: ms Close-Open time: ms Closing time: ms Opening time: ms Permissible tripping delay: s Max. Arcing time: ms Min. Arcing time: ms Back up clearance time: ms kV Transient recovery voltage for term. faults: kV peak Rated voltage: Voltage range factor (K): Vdc Vdc To Control: Control & aux. supply voltage range: From Vdc Vdc Tripping: To From Vdc/Vac Vdc/Vac Operating mech. motor: From To Transient recovery voltage: kV peak Surge Impedance: Critical line length: % R.R.R.V. factor: kV/s kA Amplitude constant: Grading capacitors provided No. of capacitors per pole: Total capacitance per pole: F No. of Normally Open spare aux. contacts: No. of Normally Closed spare aux. contacts: Adc Vdc Rated voltage: Rated current: Remote control provision Operations counter Phase spacing: mm No. of breaks per pole: dB Anti-pumping device Max. noise level at 3 m. distance: Open: Trip: Healthy Trip Voltage: Indicator Light Colors: Closed: Control wiring type and size: Low & high pressure interlocking devices: Type: Vacuum At rated continuous current:

Rated Currents

Impedance Rated Times

Voltage

Short Line Faults Grading Cap. Spare Auxiliary Contacts

Other Parameters

OPERATING MECHANISM
Type Motor Control Voltage Space Heaters Spring-Operated Mechanism Type: Vdc Rated current: Rated voltage: Vdc Rated control voltage for closing/tripping: Voltage: V Wattage: Space Heaters: No. of close-open operations before recharge: Time to charge closing spring: s Designation: A Max. starting current: W A Phases/Wires:

60

Page 2 Notes

General Confidential

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Topic Project Specific Requirements / Specifications

Equipment No. Page 3 of 4

CURRENT TRANSFORMER
Common Parameters Type: Insulation Type: Continuous thermal current rating factor: Rated short-time withstand current: Thermal: CT1 CT2 CT Type: Ph Ph Co ZerDiff. Phase Phase Primary current: A A Secondary current: A A CT Ratio: No. of relaying cores: Accuracy class: Burden: No. of metering cores: Accuracy class: Burden: Designation: Class: kA CT3
Core-Bal

Dynamic: CT4
Zero-Seq

kA peak CT5 A A

Diff.

Ratings

A A

A A

Cores

POTENTIAL TRANSFORMER
Type Type: Insulation Type: Winding Material: Cu Voltage Ratio(s): Rated secondary voltage: Secondary fuse rating: Relaying cores: Count: Metering Cores: Count:
gb922186

Designation: Class:
gb922186

Al V A Rated secondary tap changer voltage: V Continuous thermal burden: VA Accuracy class: Burden of each core: Accuracy class: Burden of each core:

Ratings Cores

DISCONNECT & GROUNDING SWITCH


Type Type: Breaking Amps Rated small inductive breaking current: Vdc Desert Rated voltage: Motor A Designation: Rated small capacitive breaking current: A Max. starting current: A A Phases/Wires:

Spare Auxiliary No. of Normally Open spare aux. contacts: Adc Contacts Rated current: Rated voltage: s Minimum: Opening time: Maximum: Time Maximum: s Minimum: Closing time: Other Params Diameter of inspection window: mm

Vdc

No. of Normally Closed spare aux. contacts: s s

CABLE TERMINATION
Type Size Type: XLPE LPOF Cable type: 2 mm Conductor size:
gb92292218 6 gb92292218 6

Designation: Termination type: Indoor Cable Termination Kit


gb92392292 2186

gb92392292 2186

Outdoor

PROTECTIVE RELAYS AND METERING REQUIREMENTS


Make: Main Communications: Make: Backup Communications: Make: Bay Control Unit Industry Standard: Communications: Power Quality Make: Meters Communications: Make: Lockout relays Make: Make: Test Set Communications: Type/Model: Ports: Type/Model: Ports: Type/Model: Mimic: Controls/Interlocking: Type/Model: Ports: Type/Model: Type/Model: Type/Model: Ports:

59

Page 3 Notes

General Confidential

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Weights Dimensions Heat Load Power Req. Topic Project Specific Requirements / Specifications

Equipment No. Page 4 of 4

SURGE ARRESTOR
Gas insulated Type: Designation: Equipment to be protected: Equipment BIL: Neutral grounding at arrestor installation point: Effectively grounded Non-effectively grounded Rated voltage: kV Line discharge class: Ratings Temporary overvoltage capability for: 1 sec.: kV 10 sec.: kV Leakage current through resistor at MCOV: mA Maximum energy absorption capability: kJ/kV of arrestor rating: kJ kJ/kV of MCOV: Pressure relief capability: High current short duration: kA Low current, long duration: Impulse w/s Lightning impulse classifying current: kA High current with 4/10 s waveform: Long duration wave: Current: kA Duration: ms Capabilities Max. lightning impulse residual voltage with 8/20 s waveform at a discharge current of: 5 kA: kV peak 10 kA: kV peak 20 kA: kV peak 40 kA: Max. switching surge residual voltage at a discharge current of: Residual Voltages 0.5 kA: kV peak 1 kA: kV peak 2 kA: kV peak 3 kA: Max. steep current/front-of-wave residual voltage based on 1/2 or 0.5 s waveform at a discharge current of: 10 kA: kV peak 20 kA: kV peak Type
gb924 gb924

kJ A kA

kV peak kV peak

PARTIAL DISCHARGE MONITORING SYSTEM


On-Line Monitoring System Manufacturer: Sensitivity: Hardware and software for on-line monitoring Type: Sensor type/ #numbers:

NAMEPLATE
Color & Language Color for warning labels: Language: Color for instruction, circuit labels: Nameplate material:

SPECIAL TOOLS
Manufacturer: Sensitivity: Handling Plant Storage capacity: Maint. Plant Storage capacity: Manufacturer: Moisture Analyzer Range: Leakage Detector Type: Desert Vacuum pump rating: Sensitivity: Type: Accuracy:

INSPECTION AND TESTING


Routine Tests: Type Tests: Site Acceptance Tests: Gas Insulated Bus (GIB) Tests: Control, Protection, Metering Tests: Substation Automation System Tests: On-line Partial Discharge Monitoring Tests

Inspection and Testing

OTHER INFORMATION
without SF6 gas: with SF6 gas: kg kg Net weight of complete GIS: Weight of support structure: kg Circuit breaker impact loading during close & open operation: Maximum stating & dynamic loads of the GIS: kg Overall height: mm Overall depth: mm Overall width: mm Gas Treatment Plant: Heat Load of the GIS 125VDC A 120VAC UPS kVA 120VAC Normal kVA kg

GENERAL NOTES

60

Page 4 Notes

General Confidential

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Topic Project Specific Requirements / Specifications

Equipment No. Page 1 of 5

CONTRACT INFORMATION
Enquiry / PO / Contract Applicable To Technical Specifications Enquiry No.: PO / Contract No.:
gb910

Date: Date:
gb910

Quotation KBR
gp156

Proposal
gp156

gb910

Purchase

gb910

As Built

gb910

Budget Price IEC

gp156

Client

Process Industry Practices (PIP)

gp156

ANSI IEC Remarks / Deviations: Applicable Codes Other Notes Supplier shall complete all sections other than those already filled

EQUIPMENT IDENTIFICATION
Equipment No. Manufacturer Model / Type

POWER SYSTEM RATINGS


Phase: 3-Ph 1-Ph Assumed Confirmed Voltage (L-L): kV Regulation: +/% Utility Data / Short- 3-Ph Short-Circuit: Units: Isc MVA Min: Circuit Capability 1-Ph Short-Circuit: Units: Isc MVA Min: % Minimum Power Factor @ Utility Bus: Max. Harmonic Currents: Grounding Type: Solidly Grounded Resistance Supply Neutral Max. Ground Current: @ sec. System
gb912156 gb912156 gp160 gp160 gb9139121 56 gb9139121 56 gb915 gb915 gb91456 gb91456

Nominal Voltage: Utility Data:

kV

gb91456

Frequency: Hz Other Frequency: 60 Hz 50 Hz @ X/R Max: @ X/R @ X/R Max: @ X/R Max. Motor Starting Voltage Drop @ Utility Bus: Total Harmonic Current Reactance
gp160 gp161 gp161

RATED SERVICE CONDITIONS


Site Environmental Conditions
F/ C Ambient Temperatures: Summer Max.: F/ F/ C Min: Design Temperatures: Max: Relative Humidity: % Altitude: Ft Seismic Zone: (0-5) Wind Loading: m/s Environment: Coastal Desert Other Unusual Conditions: Location: Indoors Outdoors Hazardous Zone
gb900224 gb900224

Winter Min.: 24hr Avg. Max.:

F/ F/

C C

Dust Group

Tropical Heavy Rain Temp. Class

DESIGN & CONSTRUCTION


Enclosure Cnfgn. Bus Bar: 3-Ph 1-Ph Installation Extendible at both ends Dismatling and Front mm Access mm Front Requirements Lateral Dismantling Unit
gb916 gb916

Cable Termination: 3-Ph 1-Ph Circuit Breaker: 3-Ph 1-Ph Interchangeble components of similar rating and construction Side Back mm mm Dismantling mm Side mm Back Access
gb917 gb917 gb918 gb918

SWITCHGEAR RATING
Rated: 30 Minutes Emergency: kV rms kV rms BIL: Across Open Contacts: To Earth: kV p Btwn. Phases: kV p Voltage Ratings BSL: Across Open Contacts: To Earth: kV p Btwn. Phases: kV p One-min. power freq.: To Earth: kV rms Btwn. Phases: kV rms Across Open Contacts: Bus Bar: Circuit Breaker: A Cable Termination: A A Rated Continuous SF6-to-Oil Termination: Disconnetct Switch: Exit Bus: A A A Currents SF6-to-Air Termination: CT: Grounding Switch: A A A Rated insulation voltage of auxiliary circuits (1 mn.): kV rms Rated short-circuit withstand current: Rated peak withstand current: Rated duration of short-circuit: kA Minimum thickness of metal cladding material used: mm Type of material used in metal-cladding: Other Ratings Degree of protection of GIS: Internal diameter of enclosure: Burn-through time of enclosure at specified internal fault rating: ms Partial discharge value of GIS assembly at 110% of max. phase voltage: pC over 5% background kV p kV p kV rms

kA sec. mm

58

Page 1 Notes

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Topic Project Specific Requirements / Specifications

Equipment No. Page 2 of 5

PRESSURE LIMITING DEVICES


Enclosure Relief Valve / Rupture Disk Max design pressure: Circuit Breakers: Operating pressure in: Circuit Breakers: Type of pressure relief devices: kPa kPa Bus Bars: Bus Bars: kPa kPa Others (list and provide breakup)

SF6 GAS
Reference standard to which SF 6 gas conforms: Compartments Bus Bar Circuit Bkr. Other 2 Other 3 Other 4 Cable Other 1 Rated pressure at 20 C (kPa): Operating Max. pressure (kPa): Pressure / Density Min. pressure (kPa): / Volume Min. density (kg/m3): Volume per bay (m3): Breaker close lockout pressure: kPa Breaker trip lockout pressure: kPa Circuit Breaker Gas quantity: Per circuit breaker: kg kg Per bay: No. of gas compartments per bay: Max. gas loss per gas compartment per year: % Operating period to first recharging: years Provision for remote gas alarm Other Parameters mg/kg Air: g/kg Other: mg/kg Permissible impurity concentration: Moisture: Gas monitoring devices: Standard

BUS BARS
Bus Bar material: Materials Material for barrier insulators: Contact surface treatment: Other Parameters Ground (Earthing) bus size: Lateral Dismatling Unit Provided Surge Imp. Enclosure: Bus Duct: Bus Bar material: Gas Insulated Bus Material for barrier insulators: (GIB) Degree of Protection (Indoor) Degree of Protection (Outdoor) Material for bus support insulators: Material for gas pipes: Bus Bar capacitance/phase: Not Provided Material for bus support insulators: Material for GIB enclosure:

F/m

CIRCUIT BREAKERS
Temperature Rise Designation: F/ F/ Main Contacts: C Terminals: C F/ Conducting joints: C 3-phase sym. short-circuit interrupting current: kA Asym. short-circuit interrupting current: kA kA kA Continuous current: Capacitor bank in-rush making current: % DC current representing asymmetry: % Out-of-phase breaking current: kA Rated Currents A A kA Breaking currents: Line charging: Reactive: Single capacitor bank: Cable charging: A A kA Small inductive: Back-to-back capacitor bank : A A dc dc Max. coil operating currents: Closing coil: Tripping coil: Impedance Breaker design X/R ratio: Max. terminal-to-terminal dc resistance: Max. interrupting time: ms Reclosing time: ms Close-Open time: ms Rated Times Closing time: ms Opening time: ms Permissible tripping delay: s Max. Arcing time: ms Min. Arcing time: ms Back up clearance time: ms kV Transient recovery voltage for term. faults: kV peak Rated voltage: Voltage range factor (K): Vdc Vdc Control: To Control & aux. supply voltage range: From Voltage Vdc Vdc Tripping: To From Vdc/Vac Vdc/Vac Operating mech. motor: To From Transient recovery voltage: kV peak Surge Impedance: Critical line length: % Short Line Faults R.R.R.V. factor: kV/s kA Amplitude constant: Grading Cap. Grading capacitors provided No. of capacitors per pole: Total capacitance per pole: F Spare Auxiliary No. of Normally Open spare aux. contacts: No. of Normally Closed spare aux. contacts: Adc Vdc Contacts Rated voltage: Rated current: Remote control provision Operations counter Phase spacing: mm No. of breaks per pole: dB Anti-pumping device Max. noise level at 3 m. distance: Other Parameters Indicator Light Colors: Closed: Open: Trip: Healthy Trip Voltage: Control wiring type and size: Low & high pressure interlocking devices: Other Interlocks: Type Type: At rated continuous current:

OPERATING MECHANISM
Designation: Type: Type per Pole Common Circuit Breaker three-pole auto-recolosing required Circuit Breaker: V /V Rated current: A Max. starting current: A Motor dc ac Rated voltage: Vdc Control Voltage Rated control voltage for closing/tripping: Space Heaters Space Heaters: Voltage: V Wattage: W Spring-Operated No. of close-open operations before recharge: Mechanism Time to charge closing spring: s
gb919918 gb919918

Phases/Wires:

71

Page 2 Notes

General Confidential

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Topic Project Specific Requirements / Specifications

Equipment No. Page 3 of 5

OPERATING MECHANISM continued


No. of close-open operations w/o replenishing energy: Rated pressure for satisfactory breaker operation: Range of pressure for satisfactory breaker operation: Time to charge from trip lockout to normal operating pressure: Opening pressure of safety valve: Mpa Alarm at high pressure: Mpa Alarm & breaker closing block pressure: Mpa Nitrogen pre-inflation pressure (hydraulic mech.): Mpa Mpa Mpa To Mpa s Blow out pressure: Mpa Reseal pressure: Mpa Leakage rate in 24 hours: % Facility to eliminate moisture & dirt (pneumatic mech.) From

Pneumatic / Hydraulic Mechanism

DISCONNECT & GROUNDING SWITCH


Type Breaking Amps Motor Space Heaters Spare Auxiliary Contacts Time Other Params Type: per Pole Common Disconnect Switch Rated small inductive breaking current: A Vdc Rated current: Rated voltage: Voltage: V Wattage: Space Heaters: No. of Normally Open spare aux. contacts: Adc Rated current: Rated voltage: s Minimum: Opening time: Maximum: Maximum: s Minimum: Closing time: mm Diameter of inspection window:
gb919918 gb919918

Designation: per Pole Common Grounding Switch Rated small capacitive breaking current: A A Max. starting current: A Phases/Wires: W Themostat No. of Normally Closed spare aux. contacts: Vdc s s Number of inspection windows:
gb92091991 8 gb92091991 8 gb919918

CURRENT TRANSFORMER
Common Parameters Type: Insulation Type: Continuous thermal current rating factor: Rated short-time withstand current: Thermal: CT1 CT2 Primary current: A A Secondary current: A A CT Ratio: No. of relaying cores: Accuracy class: Burden: No. of metering cores: Accuracy class: Burden: Designation: Class: kA CT3 A A Dynamic: CT4 A A kA peak CT5 A A

Ratings

Cores

POTENTIAL TRANSFORMER
Type Type: Insulation Type: Winding Material: Cu Voltage Ratio(s): Rated secondary voltage: Secondary MCB rating: Relaying cores: Count: Metering Cores: Count:
gb922186

Designation: Class:
gb922186

Al V A Rated secondary tap changer voltage: V Continuous thermal burden: VA Accuracy class: Burden of each core: Accuracy class: Burden of each core:

Ratings Cores

SEALING END BOX FOR UNDERGROUND CABLE TERMINATION


Type Size Type: XLPE LPOF Cable type: By Detailed Design Contractor Conductor size:
gb92292218 6 gb92292218 6

Designation: Termination type: Tulip-Contact

gb92392292 2186

gb92392292 2186

Indoor Yes

gb92392292 2186

gb92392292 2186

Outdoor No

SF6-TO-AIR OVERHEAD LINE TERMINATION


Type: Phase-to-phase clearance: Ratings Creepage distance: Cantilever rating: Mounting Details Bolt circle diameter of the flange: Terminal Type: Type mm mm kN mm Designation: Height to live parts above ground: Color of bushing: Dimensional drawing of bushing provided No. of bolts: Size of bolts: No. of holes: Size: mm

mm mm

62

Page 3 Notes

General Confidential

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line Topic 1 2 Type 3 Mounting Details 4 Terminal 5 Other Params 6 7 8 Type 9 10 11 12 Ratings 13 14 15 16 Impulse w/s 17 Capabilities 18 19 20 21 Residual Voltages 22 23 24 25 26 27 Bay Control Unit 28 29 30 Annunciator 31 32 33 Other Params 34 35 Power Supply 36 37 38 Main-1 / 39 Backup-1 40 Main-2 / 41 Backup-2 42 43 Revenue Metering 44 Power Quality 45 Meters 46 Lockout relays 47 Test Switches 48 49 Test Set 50 51 52 Applicable 53 Standards 54 Substation Bus 55 56 Ethernet Switches 57 58 Hardwired I/O 59 60 Operator Stations 61 Page 4 Notes Project Specific Requirements / Specifications

Equipment No. Page 4 of 5

SF6-TO-OIL TRANSFORMER TERMINATION


Type: mm Bolt circle diameter of the flange: Type: Dimensional drawing of bushing provided Designation: No. of bolts: No. of holes: Size of bolts: Size: mm mm

SURGE ARRESTOR
Gas insulated Type: Designation: Equipment to be protected: Equipment BIL: Neutral grounding at arrestor installation point: Effectively grounded Non-effectively grounded Rated voltage: kV Line discharge class: Temporary overvoltage capability for: 1 sec.: kV 10 sec.: kV Leakage current through resistor at MCOV: mA Maximum energy absorption capability: kJ/kV of arrestor rating: kJ kJ/kV of MCOV: Pressure relief capability: High current short duration: kA Low current, long duration: kA High current with 4/10 s waveform: Lightning impulse classifying current: Long duration wave: Current: kA Duration: ms Max. lightning impulse residual voltage with 8/20 s waveform at a discharge current of: 5 kA: kV peak 10 kA: kV peak 20 kA: kV peak 40 kA: Max. switching surge residual voltage at a discharge current of: 0.5 kA: kV peak 1 kA: kV peak 2 kA: kV peak 3 kA: Max. steep current/front-of-wave residual voltage based on 1/2 or 0.5 s waveform at a discharge current of: 10 kA: kV peak 20 kA: kV peak
gb924 gb924

kJ A kA

kV peak kV peak

CONTROL CABINET
Type/Model: Make: Industry Standard: Mimic: Communications: IEC-61850 Controls/Interlocking: Designation: Type: Industry Standard: No. of windows: Size of windows: mm Letter size of window: mm Drawing attachments of wiring / interconnection block diagrams Annunciator first out feature required Alarm logic unit response time: ms Vdc Vdc AC backup supply: V DC power supply voltage range: From To DC power supply: Control: Protection: Annunciator:

PROTECTIVE RELAYS AND METERING REQUIREMENTS


Make: Communications: Make: Communications: Make: Communications: Make: Communications: Make: Make: Make: Communications: Type/Model: Ports: Type/Model: Ports: Type/Model: Ports: Type/Model: Ports: Type/Model: Type/Model: Type/Model: Ports:

SUBSTATION AUTOMATION SYSTEM


Industry Std: Type: Make: Communications: Make: Communications: Make: Communications: Configuration: Model: Type: Model: Type: Model: Type: Speed

62

General Confidential

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Topic Project Specific Requirements / Specifications

Equipment No. Page 5 of 5

SUBSTATION AUTOMATION SYSTEM


Engineering Work Make: Model: Communications: Type: Station Make: Model: Data Servers Communications: Database type: Make: Model: SNTP Server Communications: GPS Clock: Gateway to Utility SCADA Gateways Gateway to ENMCS Fiber-Optic Cable Fiber Optic cables: Connectors: & Acc I/O List provided Yes/No I/O Count: Spares Scalability System Sizing Hardwired I/O Count System Loading (Worst case) Response time to operator initated commands: Response time for feedback or status change: Polling time for all IEDs: System Protection events communication time: Performance Station wide sequence of event time resolution and accuracy: Time synchronization accuracy: Overall System MTBF Over System MTTR

Storage:

PARTIAL DISCHARGE MONITORING SYSTEM


On-Line Monitoring System Manufacturer: Sensitivity: Hardware and software for on-line monitoring Type: Sensor type/ #numbers:

NAMEPLATE
Color for warning labels: Color & Language Language: English and Arabic Color for instruction, circuit labels: Nameplate material:

SPECIAL TOOLS
Manufacturer: Leakage Detector Sensitivity: Handling Plant Storage capacity: Maint. Plant Storage capacity: Manufacturer: Moisture Analyzer Range: Type:

Sensitivity:

Type: Accuracy:

INSPECTION AND TESTING


Routine Tests: Type Tests: Site Acceptance Tests: Gas Insulated Bus (GIB) Tests: Control, Protection, Metering Tests: Substation Automation System Tests: On-line Partial Discharge Monitoting Tests

Inspection and Testing

OTHER INFORMATION
Weights Dimensions Dimensions Dimensions Heat Load Power Req. with SF6 gas: without SF 6 gas: Net weight of complete GIS: kg kg Weight of support structure: kg Circuit breaker impact loading during close & open operation: Maximum static & dynamic loads of the GIS: kg Overall height: mm Overall depth: mm Overall width: mm Protection, control and metering panels Gas Treatment Plant: Heat Load of the GIS 125VDC A 120VAC UPS kVA 120VAC Normal kVA kg

60

Page 5 Notes

General Confidential

YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER:

J6491 GPGearUnit 03 (122007)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar)
1 APPLICABLE TO: 2 SITE 3 FOR 4 SERVICE 5 MANUFACTURER 6 DRIVER TYPE 7 8 9 MODEL PROPOSAL PURCHASE

CLIENT JOB NO. PAGE


AS BUILT

ITEM NO. 1 OF 4 REQ'N NO.

SERIAL NO. NO. REQUIRED GEAR TYPE DRIVEN EQUIPMENT NOTE: PARAGRAPH NUMBERS WITHIN ( ) REFER TO APPLICABLE PARTS OF API STANDARD 680 INFORMATION TO BE COMPLETED BY PURCHASER: RATING REQUIREMENTS (kW) NORM MAX MAX MECHANICAL RATING THERMAL RATING FULL LOAD HORSEPOWER LOSS (N-m) (N-m) (rpm) (rpm) @ SPEC'D SPEC'D (rpm) NORM NORM % (rpm) (rpm) (min) / ACTUAL ALLOWABLE MATERIAL INDEX NUMBER (FIG 3, TABLE 4)
0

INFORMATION TO BE COMPLETED BY MANUFACTURER BASIC GEAR DATA (kW) (kW) @ @ (rpm) (rpm)

10 DRIVEN EQUIPMENT POWER(2.1.4): 11 DRIVER POWER: (kW) RATED (kW)

12 GEAR RATED POWER (2.4.1)

13 TORQUE @ MAX. CONTINUOUS SPEED 14 MAX. TORQUE (2.4.1) 15 RATED INPUT SPD. (1.4) 16 RATED OUTPUT SPD. (1.4) 17 ALLOW. VAR. IN GEAR RATIO (1.4)(+)(-) 18 MAX CONTINUOUS SPEED (1.4) 19 TRIP SPEED (1.4) 20 GEAR SERVICE FACTOR (2.4.2) 21 PINION / GEAR HARDNESS (TABLE 4) 22 SHAFT ASSEMBLY DESIGNATION (2.2) 23 H.S. SHAFT ROT FACING CPL'G (2.3.3) 24 L.S. SHAFT ROT FACING CPL'G (2.3.3) 25 HS SHAFT END: 26 27 LS SHAFT END: 28 CYLINDRICAL 1- KEY CYLINDRICAL 1- KEY 2- KEYS 2- KEYS TAPER CW CW
0

MECHANICAL EFFICIENCY PITCH LINE VELOCITY TOOTH PITTING INDEX, "K" (2.4.3) ACTUAL TANGENTIAL LOAD, "Wt" (2.4.3.2) BENDING STRESS NUMBER, "St" (2.4.4.2) PINION GEAR ALLOWABLE

% (m/hr)

(kg)

CCW CCW HYD. TAPER

ANTICIPATED SOUND PRESSURE LEVEL JOURNAL STATIC WEIGHT LOADS: PINION WR


2

dBA @

(m)

TAPER

(kg)

GEAR

(kg) (kg-m) (N-m) @ LOW SPEED SHAFT

INTEGRAL FLANGE HYD. TAPER INTEGRAL FLANGE

REFERRED TO LOW SPEED SHAFT

BREAKAWAY TORQUE OVERHUNG LOAD FACTOR (TABLE 6)

29 EXTERNAL LOADS (2.1.16) 30 OTHER OPERATING CONDITIONS (2.8.1.6)(2.10.5) 31 32 33 34 35 36 37 INDOOR OUTDOOR GRADE WINTERIZATION REQ'D CL INSTALLATION DATA HEATED UNHEATED MEZZANINE TROPICALIZATION REQ'D GR. DIV. dBA @ (m) (barA) TEETH NO. OF TEETH GEAR RATIO PITCH DIA. WET BULB (C) (C) (C) DUST FUMES (C) (C) (C) HELIX ANGLE NET FACE WIDTH, "F" NORMAL DIAMETRAL PITCH, "PND" FINISH (mm) PINION PINION CENTER DISTANCE GEAR GEAR (mm) UNDER ROOF PARTIAL SIDES TYPE OF GEAR: CONSTRUCTION FEATURES REDUCER SINGLE STAGE SINGLE HELICAL INCREASER DOUBLE STAGE DOUBLE HELICAL OTHER

38 ELECTRICAL AREA (2.1.10)

39 REQUIRED SOUND PRESSURE LEVEL (2.1.6) 40 ELEVATION (m) BAROMETER

41 RANGE OF AMBIENT TEMPERATURES: 42 43 44 45 NORMAL MAXIMUM MINIMUM DRY BULB

(Ra) AGMA GEOMETRY FACTOR "J" PINION GEAR DEG NORMAL PRESS. ANGLE IN. PINION L / D BACKLASH (mm) DEG

46 UNUSUAL CONDITIONS (2.1.15): 47 48 49 50 51 52 53 54 55 REMARKS: 56

MANUFACTURING METHODS TEETH GENERATING PROCESS TEETH FINISHING PROCESS TEETH HARDENING METHOD PINION TO SHAFT GEAR TO SHAFT

PINION

GEAR

INTEGRAL INTEGRAL

SHRUNK-ON SHRUNK-ON

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar)
1 ADDITIONAL REQUIREMENTS (CONTINUED) 2 MOUNTING PLATES (3.3.) 3 4 5 6 7 8 PAINTING: (4.4.3.1) 9 10 11 MISCELLANEOUS: 12 13 14 15 16 17 18 19 20 21 VIBRATION DETECTORS (3.4.5) PER API 670, EXCEPT WHERE INDICATED OTHERWISE BELOW TORSIONAL ANALYSIS BY (2.8.2.9) GEAR SUPPLIER LATERAL ANALYSIS BY (2.8.2.9) GEAR SUPPLIER SPARE SET OF GEAR ROTORS REQ'D ORIENTATION OF OIL INLET AND DRAIN CONNECTIONS (2.6.2.1): OTHER OTHER MANUFACTURER'S STD. OTHER GEAR FURNISHED WITH (3.3.1.1) BASEPLATE SOLEPLATE

CLIENT
JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

RADIAL BEARINGS GEAR TYPE DIAMETER LENGTH OTHER (mm) (mm) (m/s) PINION

BASEPLATE SUITABLE FOR COLUMN MOUNTING (3.3.1.3) GROUT TYPE (3.3.1.2.5) EPOXY

JOURNAL VELOCITY LOADING (bar)

CLEARANCE (MIN-MAX) SPAN (mm)

(mm)

L10, (ROLLER ELM'T)

(hr) THRUST BEARINGS

LOCATION MANUFACTURER TYPE SIZE AREA LOADING RATING (mm) (bar) (bar) (hr)

L10, (ROLLER ELM'T)

INT. THRUST LOAD, LB (+)(-) EXT. THRUST LOAD, LB (+)(-) COUPLINGS MANUFACTURER TOTAL NO. MODEL CPLG. RATING. HP/100 (RPM) CYLINDRICAL / 1-KEY CYLINDRICAL / 2-KEYS

22 RADIAL (2.7.3.2) (2.9.4.5) 23 24 25 26 27 28 29 30 31 32 AXIAL (2.7.3.2) (2.9.4.5) 33 34 35 36 37 38 39 40 41 42 43 44 ACCELEROMETER (2.9.4.6) 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60


0

MANUFACTURER NO. AT EACH SHAFT BEARING OSCILLATOR-DEMODULATORS SUPPLIED BY MANUFACTURER MONITOR SUPPLIED BY LOCATION MANUFACTURER ALARM SHUTDOWN ENCLOSURE

TAPERED / 1-KEY TAPERED / 2-KEYS TAPERED / KEYLESS MATERIALS GEAR CASING OIL SEALS

MANUFACTURER LOCATION

NO. REQUIRED

RADIAL BEARINGS THRUST BEARING(S) HS SHAFT PINION(S) LS SHAFT HARDNESS HARDNESS

OSCILLATOR-DEMODULATORS SUPPLIED BY MANUFACTURER SHUTDOWN: MONITOR SUPPLIED BY LOCATION MANUFACTURER ALARM SHUTDOWN: TIME DELAY SHUTDOWN (sec) ENCLOSURE TIME DELAY (sec)

GEAR RIM(S)

PIPING CONNECTIONS

SERVICE LUBE OIL INLET LUBE OIL OUTLET

MANUFACTURER LOCATION MONITOR SUPPLIED BY

NO. REQUIRED

CASING DRAIN VENT CASING PURGE

INSTRUMENTS LOW OIL PRESSURE ALARM SWITCH: HIGH OIL TEMP. ALARM SWITCH TEMPERATURE MEASURING (3.4.1.4)
0

REMARKS:

THERMOMETERS THERMOCOUPLES RESISTANCE TEMP. DETECTORS LIQUID FILLED PRESSURE GAGES (3.4.4)

THERMAL RELIEF VALVES (3.4.6.2)

General Confidential

YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar)
1 2 3 4 5 6 7 EXPORT BOXING 8 DOMESTIC BOXING 9 OUTDOOR STORAGE OVER 6 MONTHS 10 FIT-UP & ASSEMBLY OF MOUNTED 11 12 13 14 COUPLING FURNISHED BY 15 COUPLING TYPE 16 CPLG RATING HP/100 RPM 17 COUPLING MANUFACTURER 18 COUPLING LUBRICATION 19 MOUNT CPIG HALVES (3.2.4) 20 TAPER 21 TAPER GAUGE FURNISHED BY 22 LIMITED END FLOAT 23 CPIG GUARD FURNISHED BY 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SYSTEM TYPE (2.10.1) 39 40 41 42 43 44 FILTERS, MICRON RATING MINIMUM STARTUP OIL TEMPERATURE OIL FLOW OIL PRESSURE UNIT POWER LOSS GEAR CASING SEPARATE (mm) (mm) (C) (L/min) (barG) (kW) CIRCULATING PRESSURIZED
0

CLIENT
JOB NO. PAGE ITEM NO.

OF

REQ'N NO.

CONTRACT DATA TEST DATA PRIOR TO SHIPMENT PROGRESS REPORTS (5.3.4) SHOP INSPECTION (4.1.3) SHIPMENT (4.4.1) CONTRACT UNIT SPARES

INSPECTIONS & TESTS (4.1.3) WITREQ'D NESS OBS ER'D TEST LOG

CLEANLINESS INSPECTION (4.1.6) HARDNESS VERIFICATION INSPECTION (4.1.7) MAG. PARTICLE INSPECTION (4.2.4.1) ULTRASONIC INSPECTION (4.2.4.2.2) WELD INSPECTION (4.2.3.1) DISMANTLE-REASSEMBLY INSPECTION CONTACT CHECK (2.7.2.1)
0

ACCESSORIES (4.4.8) COUPLINGS AND GUARDS HIGH SPEED LOW SPEED

CONTACT CHECK TAPE LIFT (2.7.2.1) BEARING VISUAL CHECK (4.3.3.8) AXIAL STABILITY CHECK (2.7.2.4) RESIDUAL UNBALANCE CHECK (2.8.2.3) MECHANICAL RUN TEST (4.3.3) EXTENDED MECHANICAL RUN TEST (4.3.3.2) MECHANICAL RUN TEST (SPARE ROTORS) (4.3.3.10) PART OR FULL LOAD AND FULL SPEED TEST (4.3.4.1) FULL TORQUE, SLOW ROLL TEST (4.3.4.2) FULL TORQUE STATIC TEST (4.3.4.3) SOUND LEVEL TEST (4.3.4.4) MECHANICAL RUN TEST COUPLING (4.3.3.3.5)
0 0 0 0

NOTES:

LUBRICATION REQUIREMENTS (2.10) OIL SYSTEM FURNISHED BY: GEAR SUPPLIER OIL VISC.: OTHER SSU@100F
0

COUPLINGS INSTALLED COUPLINGS HUBS WITH IDLERS USE SHOP LUBE SYSTEM

SSU@210F(2.10.4) FIG C-1 TYPE CAST IRON STEEL AIR COOLED


0

(4.3.3.3.2)(4.3.3.11) USE JOB LUBE SYSTEM (4.3.3.3.2) (4.3.3.11)(4.3.3.3.6) USE SHOP VIBRATION PROBES, ETC. (4.3.3.6) USE JOB VIBRATION PROBES, ETC. (4.3.3.6) FINAL ASSEMBLY, MAINTENANCE &

LUBRICATION REQUIREMENTS STANDBY OIL PUMP OIL PUMP CASING OIL COOLER HEATERS REQUIRED: ELECTRIC WITH THERMOSTATS DUPLEX FILTERS MFGR

FIG C-2

WATER COOLED

STEAM

RUNNING CLEARANCE (4.2.1.e) OIL SYSTEM CLEANLINESS


0

LUBRICATION REQUIREMENTS

OIL SYSTEM -CASING JOINT TIGHTNESS (4.3.3.3.3) WARNING AND PROTECTION DEVICES (4.3.3.3.4) OIL SYSTEM LEAK TEST (4.3.2.2)
0 0

NOTES:

45 RESERVOIR: 46 47 48 49 50 NET WEIGHT: LUBE OIL INLET SIZE LUBE OIL OUTLET SIZE

WEIGHTS AND DIMENSIONS GEAR (kg) AUXILIARIES (kg) (kg)

51 MAX. MAINTENANCE WEIGHT (IDENTIFY) 52 TOTAL SHIPPING WEIGHT(S) 53 TOTAL SHIPPING DIMENSIONS 54 55 56 57 58 59 (kg) (m) x x

General Confidential

YERP-GPGUPS-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

GENERAL-PURPOSE GEAR UNIT PARALLEL SHAFT DATA SHEET (API 677-3RD) SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-GPLO-ENG (05/08)
J6491 GP Lube Oil (122007)

GENERAL PURPOSE LUBE OIL SYSTEM DATA SHEET


1

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:


NUMBER DATE ORIGINATOR REV/APPR CLIENT JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO: API 610, 8th EDITION OTHER: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER INFORMATION APPLICABLE TO: Proposal Purchase As Built Manufacturer: Model: Serial No.: Number Required: System for: Driver Driven Equipment Gear Installation: Indoor Outdoor Operating Mode: Continuous Standby Intermittent OPERATING AND CONSTRUCTION FEATURES PUMPS RESERVOIR Item No: Separate Base Main Equipment Base Pump Type: Main: Standby: Manuf: Electric Heater Steam Heater (kW) (W/in) Driver Type: Main: Standby: Manuf: Heater Rating: Watt Density: (m/h) Lube Pump Rated Flow: Internal Coating Oil Purifier Conn Reqd (m/h) Flow to: Driven: Driver: Gear: Working Cap. (gallon): (3min.) Retention (minutes): (barG) Lube Pump Discharge Pressure: Valved Drain (barG) Press at: Driven: Driver: Gear: Lubricant Type: (barG) (l) Relief Valve Setting: Quantity for Initial Fill: Case Mount: Horizontal Vertical Time Between Change of Lubricant: Hours MOTORS Heater Manuf: Type: Manuf: kW: RPM: Enclr: LINES AND CONNECTIONS Driven: MOP SOP Volts: Phase: Hz: Tubing & Fittings; Threaded Manuf: MATERIALS OF CONSTRUCTION Pipe; Threaded Pump Casing: Reservoir: Pipe; Butt Welded Cooler Shell/Channel Filter Housing: Downstream of Filters Entire System Cooler Tubes/Tubesheet Valves: Connections FILTERS Flanges Unions Single Dual Code Stamp Required Flanges in SS Lines Steel Stainless Steel Max Press: Design: Operating: (barG) Stainless Steel Lines Required for (bar) Diff Press: Clean: Dirty/Change: Complete System Downstream of Filters Filtration Particle Size (Nominal) Microns Interconnecting Pipe by Purchaser (Separate system) Terminations: Filter Material: Manuf: 150# RF Flanges Connection Size: TRANSFER VALVE INSTRUMENTS One total for Filters Manuf: Transmitters One for Filters and One for Coolers Manuf: Level transmitters Type: COOLERS Pressure transmitters Type: Manuf: Type: Temperature transmitters Type: Design per ASME Sect VII (1) Code Stamp Required Temperature Indicators Single Dual TEMA Code: Reservoir Inlet to Cooler Thermostatic Temperature Control Valve Required Bearing Drains Outlet of Cooler CW supply temp CW return temp Max DP: Fouling Factor Water/Oil Side: Pressure Indicators (W) Surface Area: (m) Duty: Pump Discharge Inlet to Filter (barG) Max Shell Press: Design: Operating: at Pressure Transmitter Outlet from Filter (barG) Max Tube Press: Design: Operating: Differential Across Filter Dimensions (in): Shell OD: Thickness: Sight Flow Indicator at Bearing Drains Reservoir Level Gage Tube OD: Length: BWG: Instrumentation wired to NEMA 4X or IP66 SS Junction Box MISCELLANEOUS Function Alarm S/D Set Point (barG) Paint Spec: Mfr. Std.; Other: Low Lube Pressure Weights: (kg) Shipping: Operating: Low Lube Level Floor Space W: H: High Oil Temperature (m) L: (C) Cleanliness Test per API-614 High DP Across Filter (bar) Functional Test Witness Non-Witness Manual Shutdown of Auxiliary Oil Pump REMARKS:

REVISIONS

PAGE

OF

INDEX

General Confidential

YERP-GPLO-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

GENERAL PURPOSE LUBE OIL DATA SHEET (LESS THAN 200 HP) SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Air Supply Check Alignment Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check

The System Code Number assigned to the item Vendor Name

General Confidential

YERP-HPV-ENG (05/08)
Page 1 of 7

HORIZONTAL PRESSURE VESSEL DATA SHEET


REFERENCE DOCUMENT SUMMARY
Number

Document Number
1-Jan-05 xxx yyy zzz aaa bbb Job Number Client Location Item Number Item Name

Revisions

Date By Chk Appd Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Quality Purpose

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057

Description
YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings PIP VEFV1101 Vessel: Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV1122 Vessel: Horizontal, Insulation Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces

Revision Issued

100-YER-PE-YSS-0031 100-YER-PE-YSS-0031 100-YER-PE-YSS-0521 100-YER-PE-YSS-0248

100-YER-PE-YSS-0523 100-YER-PE-YSS-0524 100-YER-PE-YSS-0525 100-YER-PE-YSS-0526 100-YER-PE-YSS-0080 100-YER-PE-YSS-0081

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX ?

General Confidential

YERP-HPV-ENG (05/08)

HORIZONTAL PRESSURE VESSEL DATA SHEET


Document Number
Job Number Client Location Item Number Item Name
Rev

Page 2 of 7

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME


C C bar (g) C

DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g)

at at at at

Minimum Design Metal Temp Operating Conditions Internal

Corrosion Allowance Liquid Specific Gravity PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind: Shear Force At POS Wind: Moment At POS Earthquake: Shear Force At POS Earthquake:
Rev

mm

Service PWHT No

mm mm kg (Includes kg (Start-Up Ready) kg kg

Nm N Nm (Operating) N (Operating)

Nm (Empty) N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code Materials for Pressure Components and Parts Welded to Pressure Components: Shell and Heads Standard ANSI Weld Neck and LWN Flanges Fittings Self Reinforcing & Special Forgings Nozzle Necks Shell Attachments Plate (Including Wear Plate) Pipe Structural Shapes Materials for Parts Not Welded to Pressure Components: Saddles Plate Pipe Pressure Bolting Internal Bolting Internal Piping Other Internals Gaskets Pressure Gaskets Non-pressure Gaskets
Code Stamp
No

National Board Registration

No

General Confidential

YERP-HPV-ENG (05/08)
Page 3 of 7

Document Number Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the manway. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. Vessel Supplier to provide vessel grounding lugs per PIP VEFV1103. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. For PIP (Process Industry Practices) drawings see web site http://ww.pip.org

General Confidential

YERP-HPV-ENG (05/08)
Page 4 of 7

Document Number
Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are digrammatic only. True location to be determined by EPC Contractor. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0434 para. 8.0. C. All pressure connections are to be flanged. D. Elevations in the table are to centerline of connection or face of flange unless noted otherwise. E. Dimension "A" is the distance from the reference tangent line to the centerline of connection / face of flange. F. For hill side connections see plan or end view. G. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-8). H. J.
Mark

All flange faces shall have a stock finish. For specific notes to TABLE OF CONNECTIONS see next page.
Size Rating Face Service Elevation Dim"A" Specific Notes

General Confidential

YERP-HPV-ENG (05/08)
Page 5 of 7

Document Number Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing. Furnish internal plate flange in accordance with drawing Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing. With internal pipe per xxxxxx. Hillside connection. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.

General Confidential

YERP-HPV-ENG (05/08)
Page 6 of 7

Document Number Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-HPV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

HORIZONTAL PRESSURE VESSEL DATA SHEET DATA SHEET SI UNITS Value Attribute Name

JOB NO. ITEM NO. REQ'N NO. Description

PAGE AAA-B-CCCC

OF

Area Criticality Rating Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices

Maximum Allowable Working Pressure The physical composition of material/s for an item

The maximum Operating Temperature of the item The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

UNITS (PKGS) PROPERTIES

Name/Description Load Max / Normal Maximum Size Duty Usage Frequency Conditions

Bags

Eqp Drums kg / m

kg

OPERATING CONDITIONS

Available Headroom Lift Trolley Travel MECHANICAL DESIGN CONDITIONS PERFORMANCE Applicable Codes and Standards

Continuous Intermittent Operations Maintenance LIFTS/HR HRS/DAY Wet Dusty Acid Fumes Steam High Temperature High Altitude Very Severe Duty Precise Load Handling m (See clearance diag., pg.4) m (See clearance diag., pg.4) m
ANSI ASME

Lift Capacity Lift Height Hoist Top Speed Hoist Speed Range Trolley Speed Trolley Speed Range Winding Drum Rope Chain Hoist Frame Load Hook Trolley Wheels Sheave

MT m m/s m/s m/s m/s

MATERIALS OF CONSTRUCTION

SURFACE FINISH

Internal Surface Finish External Surface Finish Priming/Painting


INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

Hoists and Trolleys.xls

General Confidential

Page 1 of 5

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0 ACCESSORIES Lift limit Trolley Hoist Drive Type Trolley Drive Type Load Brake Type Motor Brake Type Wire Rope Type Wire Diameter Wire Length Chain Type Chain Size Reeving Trolley Construction Manual Manual Cam Disc Motorized Motorized Disc Electric Spring Electric Spring mm m

CONSTRUCTION

WEIGHTS & DIMENSIONS

Weights Total Heaviest Component Skid Dimensions (L x W x H)


0 0 0

Empty kg kg V V Nm3/h

Operating kg kg Ph Ph @ kPaG Hz / Hz /

Test kg kg m kVA kVA

UTILITIES REQUIRED TESTING

Power: Compressed Air Type Criteria Witnessed Maximum Noise Level Control Type

Controls Motors

Criticality: Yes dBA No @ 1 meter

NOISE LEVEL INSTR & CONTROLS

Description/Function Limt Switches Pushbuttons

Pendant Remote (IF/RF) Remote (panel) Type Mfr Model No.

By

Contact Type Contact Rating Enclosures (Minimum) UL Label

SPDT Amps NEMA Yes Notes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

Hoists and Trolleys.xls

General Confidential

Page 2 of 5

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Hoists and Trolleys.xls

General Confidential

Page 3 of 5

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0 Sketch - Diagram
(Example shown. Sketch layout or refernce separate drawings) (Subject to final layout. Revise dimensions & typical sketches as reqd)

TOS EL. 126'-9"


S10x25.4

~3' Min hdrm available


10'

Operating level
16'-3"

Rail Car

19'-3" Lift Limit

Grade
HP EL. 100'-0"

HOPPER CAR LOADING

Hoists and Trolleys.xls

General Confidential

Page 4 of 5

YERP-HT-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

HOISTS & TROLLEYS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-ICSCOPE-ENG (05/08)
J6491 IC Scope (012008)

INSTRUMENTATION AND CONTROLS SCOPE OF SUPPLY


0

NUMBER

DOCUMENT NUMBER CLIENT DOCUMENT NUMBER JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. PAGE

REVISIONS

DATE ORIGINATOR REVIEWED APPROVED CLIENT

OF

APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

PROPOSAL

PURCHASE AS BUILT GENERAL REQUIREMENTS ITEM NUMBER 113-K-0001, DCU WET GAS COMPRESSOR

1.

Instrumentation and controls furnished by the supplier shall comply with the requirements of YERP Standards YERP-34-SAMSS-831, "Instrumentation for Packaged Units", YERP-34-SAMSS-625, "Machinery Protection Systems", and YERP-17-SAMSS-515, "Auxiliary Electrical Systems for Skid-Mounted Equipment" in addition to referenced API and YERP equipment standards. Instrumentation furnished by the supplier shall be arranged per the following location identification codes used on subsequent data sheets: L : Locally mounted on suppliers equipment / piping PP : Locally mounted on purchasers equipment / piping A : Vendor's Local gauge board located on the lube oil console or seal gas panel B : Vendor's Local gauge board(s) located on the main compressor / driver skid M : Purchaser's remote Machinery Monitoring System / Machinery Condition Monitoring System P : Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC or ESD) Local indication shall be limited to that noted in the subsequent instrument scope of supply data sheets. Startup permissive status board with LED's: Supplier shall provide on local panel (B); Purchaser shall provide on remote control system (P) The startup, alarm, and shutdown logic and controls are by Purchaser. Supplier to furnish all primary sensing elements and transmitters as shown on the following pages, wired to NEMA 4X 316 stainless steel junction boxes, as follows: Alarm field devices: Minimum single element device and Foundation Fieldbus transmitter. Shut-down field devices: (2 of 3 logic) Supplier to provide three separate sensing elements and smart transmitters with HART protocol (no switches) for shutdown inputs to ESD system (SIS) (except for radial, axial proximity probes and bearing temperature RTD's per YERP-34-SAMSS-625). This requirement for multiple, voted input devices for equipment protection shutdowns applies only to those in the Supplier's scope, limited to lube oil and seal gas sensors. The final number of devices shall be determined by the Detailed Engineering Contractor as a result of Safety Integrity Level (SIL) calculations and HAZOP studies. Preliminary alarms and shutdowns are listed based on Machinery recommendations. The Detailed Engineering Contractor shall determine all required Alarms and Shutdowns by HAZOP study and shall provide a summary listing of Alarms and Shutdowns for the compressor package.

2.

3.

4.

The purchaser will provide local HOA (hand-off-auto) switches for critical equipment such as the Lube Oil Pump motors. Switches will have additional status contacts for interface with the customer's MCC or control system. The purchaser will supply the remote control systems and remote Machinery monitoring systems and condition monitoring systems. Unless otherwise noted on the requisition data sheets, the system and all instrumentation shall be suitable for a Class I, Zone 2, Groups IIA/IIB electrical classification (DEC shall confirm area classification). All instrumentation shall be labeled for a Class I, Zone 2, Groups IIA/IIB electrical classification.
INDEX

5.

6.

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

YERP-ICSCOPE-ENG (05/08)
1

PROCESS INSTRUMENTATION
INSTRUMENT SCOPE OF SUPPLY SUMMARY
NUMBER DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Job No. Item No. Requisition No. Document No.:

Page

of

Element by
Purchaser Supplier Element Type Local

Indicator
Remote Panel Local Panel

Indicator by
Purchaser Supplier

Function
(Note 3, Pg 1) Shutdown Alarm

Description
PROCESS INSTRUMENTATION COMPRESSOR Pressure Comp. Suction (each section) Comp. Discharge (each section) Comp. Sideload Comp. Balance Drum / Chamber(s) Instrument Air Supply Differential Pressure Comp. Suction Strainer (each section) Compressor Section DP Temperature Comp. Suction (each section) Comp. Discharge (each section) Recycle Aftercooler Outlet Level Compressor Suction Drum / Separator Interstsage Drum / Separator Discharge Separator Flow Flow Element Recycle Flow STEAM TURBINE Pressure Inlet Steam First Stage / Steam Chest Extraction First Stage After Extraction Exhaust Gland Steam Supply (Seal) Ejector / Eductor Steam Temperature Inlet Steam Exhaust Extraction / Induction Flow Steam Inlet Extraction / Induction Sealing Steam (Seal Steam Leakage)

IT+D IT+D --IT+D IT+D IT+D --IT+D IT+D IT+D IT+D IT+D ----IT IT -----------------------

PP PP L PP PP

PP PP L PP PP A

P P P P P A

P P P P P

PP PP PP PP PP

PP PP PP PP PP

P P P P P

P P P P P

PP PP

PP PP

P P

P P

------Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-ICSCOPE-ENG (05/08)

LUBE, SEAL SYSTEM, INSTRUMENTATION


INSTRUMENT SCOPE OF SUPPLY SUMMARY
NUMBER DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Job No. Item No. Requisition No. Document No.:

Page

of

Element by
Purchase r Supplier Element Type Local

Indicator
Remote Panel Local Panel

Indicator by
Purchase r Supplier

Function
(Note 3, Pg 1) Shutdown Alarm

Description
LUBE OIL SYSTEM, CONTROL OIL, DRY GAS SEAL BUFFER GAS SYSTEM Pressure Main Lube Oil Pump Discharge Aux. / Stand-by Lube Oil Pump Discharge Seal Oil Pump Discharge Stand-by Seal Oil Pump Discharge Lube Oil Header (ea. Level) (3ea IT for trip) Control / Governor Oil Header (3ea IT for trip) Seal Oil Header (ea. Level) Pump Turbine Steam Supply Seal / Buffer Gas Supply Primary (process side) Seal (each comp.) Accumulator Pre-charge Balance Line / Balance Drum Purge Gas Supply (intermediate laby) Seal Reference Gas Differential Pressure Lube Oil Filters Seal Oil Filters Seal Gas Filters Seal Gas Supply (each seal) Governor / Control Oil Filters Buffer Gas Filters Temperature Journal/Thrust Brg. Out (ea. Brg.) Lube Oil Reservoir Lube Oil Supply Header (after TCV) Lube Oil Cooler In/Out Sight Flow Indicators Journal & Thrust Bearing Drains Gear Box Drains Reservoir Purge Flow Indicator Lube Oil Rundown Tank Outlet Filter & Oil cooler vent return to reservoir Purge Gas Atmospheric Vent (each bearing) Outer Seal Drains (ea. Seal)

IT+D IT+D ----IT+D ------IT+D IT+D --IT+D IT+D --IT+D --IT+D ----IT+D D D IT+D D D D --D D -----

L L L L

A A B

P P P

A A B

P P P

L L L L L

A A B B

P P P P

A A B B

P P P P

L L L L L L L L L L L L L

A A A

P P P

A A A L L A L L L L L

P P P

A L L L L L

L A P A P L A P A P Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

Flow Seal Gas Leak-off to Flare (each seal) (3IT for trip) IT Nitrogen Purge Gas (each bearing / reservoir) IT Seal Gas Supply (each comp.) IT Level (Continued page 4) Lube Oil Reservoir IT+D Lube Oil Rundown Tank IT+D

L L L

A B A

P P P

A B A

P P P

General Confidential

YERP-ICSCOPE-ENG (05/08)

MACHINE PROTECTION INSTRUMENTATION


INSTRUMENT SCOPE OF SUPPLY SUMMARY
NUMBER DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Job No. Item No. Requisition No. Document No.:

Page

of

Element by
Purchaser Supplier Element Type Local

Indicator
Remote Panel Local Panel

Indicator by
Purchaser Supplier

Function
(Note 3, Pg 1) Shutdown Alarm

Description
MAIN EQUIPMENT INSTRUMENTATION COMPRESSOR Vibration Radial Vibration Axial Displacement Temperature Journal Bearing Metal Temp. Thrust Bearing Metal Temp.

BN BN

L L

M M

M M

RTD L M M RTD L M M BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs

STEAM TURBINE DRIVER Vibration Radial Vibration Axial Displacement Bearing Housing Seismic (Velometers) Temperature Journal Bearing Metal Temp. Thrust Bearing Metal Temp. MOTOR Vibration Radial Vibration Axial Displacement Bearing Housing Seismic (Velometers) Temperature Journal Bearing Metal Temp. Stator Winding (100 Ohm Platinum RTD) GEAR BOX Vibration Radial Vibration Axial Displacement Casing seismic accelerometers (LS&HS) Temperature Journal Bearing Metal Temp. Thrust Bearing Metal Temp. Level Instrumentation (cont'd page 3) Seal Oil Reservoir Seal Oil Tank (high and / or low) Seal Drainer Trap Degassing Tank Accumulator Seal Gas Filter/Coalescer Liquid Level

-----------

BN BN BN

L L L

M M M

M M M

RTD L M M RTD L M M BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs

BN BN BN

L L L

M M M

M M M

RTD L M M RTD L M M BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs

----------IT+D L A P A P Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-ICSCOPE-ENG (05/08)

CONTROL & INDICATION


INSTRUMENT SCOPE OF SUPPLY SUMMARY
NUMBER DATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Job No. Item No. Requisition No. Document No.:

Page

of

Element by
Purchaser Supplier Element Type Local

Indicator
Remote Panel Local Panel

Indicator by
Purchaser Supplier

Function
(Note 3, Pg 1) Shutdown Alarm

Description
CONTROL INSTRUMENTATION Speed Control Governor (plus O/S) (Speed pick-ups) O/S Trip System (primary) Woodward 203 Local Speed Control Speed Indication Tachometer Key Phase Other Anti-surge controller (by Purchaser) Surge control valve (by Purchaser) Performance Controller (by Purchaser) MISCELLANEOUS Emergency Stop Main Equipment Start Compressor Inlet Controller Suction MOV Closed Dscharge MOV Closed Compressor Stator Vane Positioner Suction Throttle Valve Trip & Throttle Valve Position Governor Failure Common Trouble Main & Standby LO pump HOA switch Main & Standby SO pump HOA switch Main & Standby LO pump run status Main & Standby SO pump run status Compressor MOV Annunciator system Recycle / Blow-off Valve Zero Speed (Turning Gear Permissive) Turning Gear On/Off Switch Turning Gear Motor Run Status Fire Detection System Lamp Test Push Button Permissive Startup Light/LED Cooler Fan(s) Start / Stop HOA Switch SYNCHRONOUS MOTOR CONTROL PANEL Excitation Control Synchronization Control Protection Relays & Metering

--------BN L BN = Bently Nevada Keyphasor P P S S --------------S --S --------------S L L P NOTE 4, PAGE 1/5 L L P B B P L L P PP P

P P P

P P P

PP

NOTE 4, PAGE 1/5 NOTE 4, PAGE 1/5

PP

M M M Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:

J6491 Geared Comp (102007)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 MODEL 7 8 INFORMATION TO BE COMPLETED: 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ANTI-SURGE SYSTEM (1-3.4.2.2) SIGNAL
0 0 0 0

CLIENT JOB NO. PAGE


AS BUILT UNIT SERIAL NO. NO. REQUIRED DRIVER TYPE (1-3.1.1) DRIVER ITEM NO.

ITEM NO. 1 OF 14 REQ'N NO.

PROPOSAL

PURCHASE

BY PURCHASER

BY MANUFACTURER NORMAL

MUTUAL AGREEMENT (PRIOR TO PURCHASE) OTHER CONDITIONS (1-2.1.1.1)

OPERATING CONDITIONS (ALL DATA ON PER UNIT BASIS) (1-2.1.1.2) (NOTE 1) GAS HANDLED (ALSO SEE PAGE
0

RATED

GAS PROPERTIES (1-2.1.1.4) M/H (1.013 barA & 0C DRY) WEIGHT FLOW (kg/h) INLET CONDITIONS PRESSURE TEMPERATURE (barA) (C) WET DRY

RELATIVE HUMIDITY % MOLECULAR WEIGHT Cp/Cv ( K1 ) OR (KAVG ) COMPRESSIBILITY (Z1 ) OR (ZAVG ) INLET VOLUME (m/h) DISCHARGE CONDITIONS PRESSURE TEMPERATURE (barA) (C) (ESTIMATED) WET DRY

Cp/Cv (K2 ) OR (KAVG ) COMPRESSIBILITY (Z2 ) OR (ZAVG ) GHP REQUIRED (kW) (kW) (kW) TRAIN POWER REQUIRED

REQUIRED AT DRIVER INCL. EXT. LOSSES (GEAR, ETC.) SPEED of driver ( (rpm) TURNDOWN (%) POLYTROPIC HEAD (N-m/kg)

POLYTROPIC EFFICIENCY (%) CERTIFIED POINT PERFORMANCE CURVE NUMBER PROCESS CONTROL (1-3.4.2.1) METHOD SUCTION THROTTLING FROM TO (barA) (barA) VARIABLE INLET GUIDE VANES (3-2.4) SPEED VARIATION FROM TO % % DISCHARGE BLOWOFF VARIABLE DIFFUSER GUIDE VANES (3-2.4)

SOURCE (1-3.4.2.1) TYPE RANGE ELECTRONIC MA PNEUMATIC (barG) OTHER

48 REMARKS: 49
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 GAS ANALYSIS: 3 4 5 AIR 6 OXYGEN 7 NITROGEN 8 WATER VAPOR 9 CARBON MONOXIDE 10 CARBON DIOXIDE 11 HYDROGEN SULFIDE 12 HYDROGEN 13 METHANE 14 ETHYLENE 15 ETHANE 16 PROPYLENE 17 PROPANE 18 I-BUTANE 19 n-BUTANE 20 I-PENTANE 21 n-PENTANE 22 HEXANE PLUS 23 CORROSIVE AGENTS 24 25 TOTAL 26 AVG. MOL. WT. 27 LOCATION: 28 29 30 31 32 33
0 0

CLIENT JOB NO. PAGE 2 OF 14 ITEM NO. REQ'N NO.

OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3) OTHER CONDITIONS NORMAL MW RATED B C D E REMARKS:

MOL %

(1-2.1.8)
0

NOISE SPECIFICATIONS: (1-2.1.9) OUTDOOR UNDER ROOF PARTIAL SIDES NEC DIV. TEMP CLASS IEC
0

INDOOR HEATED UNHEATED

GRADE MEZZANINE

APPLICABLE TO MACHINE: SEE SPECIFICATION APPLICABLE TO NEIGHBORHOOD: SEE SPECIFICATION ACOUSTIC HOUSING: APPLICABLE SPECIFICATIONS: API 617, 7TH CHAPTER 1&3 YES NO

ELEC. AREA CLASS. (1-2.1.14) CLASS ZONE GROUP GROUP

34 SITE DATA (1-2.1.8) 35 36 37 38 39 40 41 NORMAL MAXIMUM MINIMUM (C) (C) (C) (C) DUST FUMES ELEVATION (m) BAROMETER (barA)

VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.53) (1-1.8) (1-2.1.3)

RANGE OF AMBIENT TEMPS: DRY BULB WET BULB GOVERNING SPECIFICATION (IF DIFFERENT)

PAINTING: MANUFACTURER'S STD. OTHER

42 UNUSUAL CONDITIONS: 43 44 45 46 OTHER (1-2.1.8)

NAMEPLATE (2-2.11.2)

US CUSTOMARY

METRIC

SHIPMENT: (4.4) COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14) DOMESTIC EXPORT EXPORT BOXING REQ'D. MO

47 COATING: (1-2.2.1.16) 48 49 50 ROTATING COMPONENTS STATIONARY COMPONENTS

OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1) SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10) HORIZONTAL STORAGE VERTICAL STORAGE

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DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 Rotor 3 Stage 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
0 0 0

CLIENT JOB NO. PAGE 3 OF 14 ITEM NO. REQ'N NO.

CONSTRUCTION FEATURES (1 COLUMN PER STAGE, USE ADDITIONAL SHEETS IF NEEDED) Rotor 1 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6

CASING: MODEL CASING SPLIT MATERIAL THICKNESS (mm) (mm) (barG)

CORROSION ALLOWANCE MAX. ALLOWABLE PRESS TEST PRESS (barG)

MAX. ALLOWABLE TEMP. MAX. OPERATING TEMP

(C) (C) (C)

MIN. OPERATING TEMPERATURE MAX CASING CAPACITY INLET CONNECTIONS TYPE ORIENTATION FLANGED OR STUDDED? MATING FLG & GASKET BY VENDOR? GAS VELOCITY (m/s) DISCHARGE CONNECTIONS TYPE ORIENTATION FLANGED OR STUDDED? MATING FLG & GASKET BY VENDOR? GAS VELOCITY (m/s) (m/h)

(1-2.3.2.2.1, 1-2.3.2.2.7)

(1-2.3.2.2.1, 1-2.3.2.2.7)

INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.5) DISCH. PRESSURE INLET PRESSURE (barG) (barG)

ADJUSTABLE INLET GUIDE VANES MATERIAL NO. INLET GUIDE VANES IMPELLER: DIAMETER Number of VANES TYPE (OPEN, ENCLOSED, ETC.) TYPE FABRICATION MATERIAL MIN. YIELD STRENGTH (P(MPa) HARDNESS: (Rc) (BRINNEL) SMALLEST TIP INTERNAL WIDTH MAX. MACH. NO. @ IMPELLER EYE MAX. IMPELLER HEAD @ 100% SPD MAX. IMPELLER TIP SPEED DIFFUSER GUIDE VANES ADJUSTABLE? MATERIAL NO. GUIDE VANES (m) (mm)

(m/hr)

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DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 BEARING TEMPERATURE DETECTORS (2-3.4.7) 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 KEY PHASOR REQUIRED 50 COMPRESSOR GEAR H.S. GEAR L.S.
0 0 0 0

CLIENT JOB NO. PAGE


Stage 2

ITEM NO. 4 OF 14
Stage 4

REQ'N NO.
Stage 5 Stage 6

CONSTRUCTION FEATURES, continued (1 COLUMN PER STAGE, USE ADDITIONAL SHEETS IF NEEDED) SHAFT SLEEVES: MATERIAL AT SHAFT SEALS? OTHER LOCATIONS? SHAFT SEALS: SEAL TYPE (1-2.8.1.1, 1-2.8.1.5) (1-2.8.1.3) (barG) (barG) Stage 1 Stage 3

SETTLING OUT PRESS. MIN.SEALING PRESSURE

TYPE BUFFER GAS, PRIMARY PRESSURE (barG) FLOWRATE (kg/h) FILTRATION TYPE BUFFER GAS, SECONDARY PRESSURE ( (barG) FLOWRATE (kg/h) FILTRATION FLOW RATE TO PROCESS BUFFER GAS SYSTEM REQUIRED MANIFOLD (1-3.5.1.4) (1-2.8.1.5) (2-2.8.1.5) (1-2.8.1.6) (1-2.8.1.6)

METHOD OF CONTROL

BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4) SEAL MANUFACTURER EDUCTOR INJECTION (1-2.8.2.3) (barG)

SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1) VIBRATION DETECTORS: TYPE MFR
0

SEE ATTACHED API-670 MODEL

DATA SHEET

SEE ATTACHED API-670 DATASHEET THERMOCOUPLES TYPE RESISTANCE TEMP DETECTORS RESISTANCE MAT'L ALARM TEMPERATURE SHUTDOWN TEMPERATURE (C) (C)
0

NO. AT EA SHAFT BEARING OSCILLATOR-DETECTORS SUPPLIED BY MFR


0

TOTAL NO.

(ohm)

MODEL

MONITOR SUPPLIED BY (2-3.4.7.2) LOCATION MFR. ENCLOSURE MODEL ALARM SET @ (m) SET @ TIME DELAY (m) (sec)

PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6)

LOCATION-JOURNAL BRG NO. OTHER LOCATION-THRUST BRG NO. OTHER NO. (INACT) OTHER LOCAL DISCONNECTION (1-2.7.4.6) MONITOR SUPPLIED BY (2-3.4.7.4) LOCATION MFR. SCALE RGE SHTDWN SET @ ENCLOSURE
0

EA PAD

EVERY OTH PAD

PER BRG

SCALE RGE SHTDWN:

CASING VIBRATION TRANSDUCERS (2-3.4.7.5) EVERY OTH PAD PER BRG CASING VIBRATION MONITORS (2-3.4.7.6) AXIAL POSITION DETECTOR: SEE ATTACH. API-670 DATA SHEET MODEL NO. REQUIRED

EA PAD

EA PAD

EVERY OTH PAD

PER BRG TYPE MFR

OSCILLATOR-DEMODULATOR SUPPLIED BY MFR MONITOR SUPPLIED BY (2-3.4.7.2) SET @ TIME DELAY (C) (sec) LOCATION MFR. SCALE RGE SHTDWN: SET @ ALARM (m) ENCLOSURE MODEL SET @ TIME DELAY (m) (sec) MODEL

MODEL

ALARM (C)

General Confidential

YERP-IGC-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 0 0

CLIENT JOB NO. PAGE 5


(m/s)

ITEM NO. OF 14 REQ'N NO.

CONSTRUCTION FEATURES, ROTORS (1 COLUMN PER ROTOR, USE ADDITIONAL SHEETS IF NEEDED) DRIVER SPEEDS: MAX. CONT. TRIP SPEED ROTOR NUMBER SPEED ((rpm) SERVICE POWER SERVICE FACTOR NUMBER OF TEETH FACE WIDTH (mm) (kW) PITCH LINE VELOCITY

NORMAL DIAMETRAL PITCH HELIX ANGLE PRESSURE ANGLE

BULL GEAR

ROTOR 1

ROTOR 2

ROTOR 3

ROTOR 4

AGMA GEOMETRY FACTOR "J" AGMA GEOMETRY FACTOR "I" MINIMUM HARDNESS (Rc) ROTOR WEIGHT (INC WHEELS) BACKLASH (mm) (kg)

GEARBOX FULL LOAD POWER LOSS LATERAL CRITICAL SPEEDS (DAMPED) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14) TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6) TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.7.1) TORSIONAL CRITICAL SPEEDS: FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4) STABILITY ANALYSIS (1-2.6.5) VIBRATION: ALLOWABLE TEST LEVEL (PK-PK) BALANCE PISTON: MATERIAL FIXATION METHOD NORMAL CLEARANCE AREA FLOW, NORMAL CLEARANCE FLOW, 2x NORMAL CLEAR (kg/h) (kg/h) (mm)

PRESS. CONN. BAL LINE (2-2.5.4.3)

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DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 RADIAL BEARINGS, DRIVE END 3 4 5 6 7 8 9 10 11 12 13
0

CLIENT JOB NO. PAGE


ROTOR 1

ITEM NO. 6 OF 14 REQ'N NO.


ROTOR 3 ROTOR 4

CONSTRUCTION FEATURES, ROTOR BEARINGS (1 COLUMN PER ROTOR, USE ADDITIONAL SHEETS IF NEEDED) BULL GEAR ROTOR 2

TYPE MANUFACTURER LENGTH SHAFT DIA. (mm) (mm)

UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NO. PADS LOAD: BETWEEN/ON PAD PIVOT: CENTER/OFFSET, % RADIAL BEARING SPAN (IN) (mm)

14 RADIAL BRG, OPPOSITE DRIVE END 15 16 17 18 19 20 21 22 23 24 TYPE MANUFACTURER LENGTH SHAFT DIA. (mm) (mm)

UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NO. PADS LOAD: BETWEEN/ON PAD PIVOT: CENTER/OFFSET, % (mm)

25 THRUST BEARINGS , ACTIVE 26 27 28 29 30 31 32 33 34 35 36 37 38 TYPE MANUFACTURER UNIT LOADING (max) UNIT LOAD (ULT.) AREA (mm) (MPa) (MPa)

NO. PADS PIVOT: CENTER / OFFSET, % PAD BASE MATL COPPER BACKED? (2-2.7.3.7) COLLAR MATERIAL INTEGRAL OR REPLACEABLE COLLAR? SIZING CRITERIA (2-2.7.3.5) FLOODED OR DIRECTED LUBRICATION?

39 THRUST BEARINGS , INACTIVE 40 41 42 43 44 45 46 47 48 49 50 51 52 TYPE MANUFACTURER UNIT LOADING (max) UNIT LOAD (ULT.) AREA (mm) (MPa) (MPa)

NO. PADS PIVOT: CENTER / OFFSET, % PAD BASE MATL COPPER BACKED? (2-2.7.3.7) COLLAR MATERIAL INTEGRAL OR REPLACEABLE COLLAR? SIZING CRITERIA (2-2.7.3.5) FLOODED OR DIRECTED LUBRICATION?

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 OTHER CONNECTIONS NO. SIZE TYPE 2 SERVICE: 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COUPLING AND GUARDS (3.2) 21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS 22 SEE ATTACHED API-671 DATA SHEET KEYLESS HYDRAULIC SEE ATTACHED API 614 DATASHEET SEPARATE COMBINED (2-2.10.1) LUBE-OIL INLET LUBE OIL OUTLET SEAL-OIL INLET SEAL-OIL OUTLET SEAL GAS INLET SEAL GAS OUTLET CASING DRAINS STAGE DRAINS INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7) VALVED & BLINDED VALVED & BLINDED & MANIFOLD

CLIENT JOB NO. PAGE 7 OF 14 ITEM NO. REQ'N NO.


NO. PRESSURE TEMPERATURE SOLVENT INJECTION PURGE FOR: BRG. HOUSING BTWN BRG & SEAL BTWN SEAL & GAS SIZE TYPE

LUBRICATION AND SEALING SYSTEMS (1-2.10) (1-3.5.1.2)

INTEGRAL OIL RESERVOIR (1-3.3.2.11) OIL TYPE (2-2.10.2) ACCESSORIES

KEYED

FLANGED

OTHER

23 COUPLING FURNISHED BY 24 MANUFACTURER 25 COUPLING GUARD FURNISHED BY: 26 TYPE: FULLY ENCLOSED SEMI-OPEN OTHER TYPE MODEL

27 COUPLING DETAILS 28 29 30 31 32 33 MOUNTING PLATES (1-3.3) 34 35 36 37 38 39 40 41 42 43 44 MATERIALS INSPECTION REQUIREMENTS (1-4.2.1.3) 45 46 47 48 49 RADIOGRAPHY REQUIRED FOR ULTRASONIC REQUIRED FOR MAGNETIC PARTICLE REQUIRED FOR LIQUID PENETRANT REQUIRED FOR LOW TEMPERATURE (1-2.2.1.15.2) MIN.DESIGN METAL TEMPERATURE AT CONCURRANT PRESSURE OTHER TRAIN COMPONENTS (1-2.2.1.15.2) Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2) (C) (barG)
0

MAX O.D. HUB WEIGHT SPACER LENGTH SPACER WEIGHT

(mm) (kg) (mm) (kg)

PLUG AND RING GAUGES (1-3.2.5) LUBRICATION REQUIREMENTS: NON-LUBE QUANTITY PER HUB CONT. OIL LUBE OTHER (L/min)

BASEPLATES FURNISHED BY (1-3.3.2.1) COMPRESSOR ONLY OTHER NONSKID DECKING (1-3.3.2.4) SLOPED DECK (1-3.3.2.4.1) DRIVER GEAR

SOLEPLATES FURNISHED BY (1-3.3.3.1) THICKNESS SUBSOLE PLATES REQUIRED (1-3.3.3.1.5) (mm)

LEVELING PADS OR TARGETS (1-3.3.2.6) COLUMN MOUNTING (1-3.3.2.5) SUB-SOLE PLATES REQUIRED (1-3.3.2.10) STAINLESS STEEL SHIM THICKNESS MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9) (mm)

STAINLESS STEEL SHIM THICKNESS COMPRESSOR

(mm)

COUNTER BORE ANCHOR BOLT HOLES (1-3.3.3.1.2)

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 VOLTAGE HERTZ PHASE REDUCED VOLTAGE START (1-3.1.6) NUMBER OF STARTS (1-2.6.6.6.4) INSTRUMENT AIR: MAX PRESS (barG) MIN PRESS CW (barG) CCW ROTATION, VIEWED OPP. DRIVE END UTILITY CONDITIONS: STEAM: INLET MIN NORM MAX EXHAUST. MIN NORM MAX ELECTRICITY: DRIVERS CONTROL SHUTDOWN (barG) (barG) (barG) (barG) (barG) (barG) DRIVERS (C) (C) (C) (C) (C) (C)

CLIENT JOB NO. PAGE


UTILITIES MANUALS DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2) TECHNICAL DATA MANUAL (1.5.3.5) MISCELLANEOUS:
0

ITEM NO. 8 OF 14 REQ'N NO.

RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS BEFORE SUCTION

COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16) PROVISION FOR LIQUID INJECTION (1-2.1.10) INJECTION MANIFOLD (2-3.5.1.2) VENDOR'S REVIEW & COMMENTS ON PURCHASER'S CONTROL SYSTEMS (1-3.4.1.1) SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11) WELDING HARDNESS TESTING (1-4.2.1.5)

DESIGN AUDIT (1-5.1.4) BALANCE PISTON P (1-5.3.3.1.5) PROVIDE TAIL END SCHEDULES (1-5.3.3.2) BOROSCOPIC INSPECTION PORTS (2-2.3.2.4) VENDOR'S REPRESENTATIVE SHALL (1-2.1.13) REQ'D WIT/OBV OBSERVE FLANGE PARTING CHECK ALIGNEMENT AT TEMPERATURE BE PRESENT AT INITIAL ALIGNMENT WEIGHTS: IDLING ADAPTOR(S) SHOP PROBES COMPR. ROTORS: COMPR. (kg) GEAR DRIVER DRIVER BASE GEAR

20 SHOP INSPECTION AND TESTS: (1-4.1.4) 21 (SEE INSPECTOR'S CHECKLIST)

22 HYDROSTATIC (1-4.3.2) 23 IMPELLER OVERSPEED (1-4.3.3) 24 MECHANICAL RUN (1-4.3.6) 25 26 27 CONTRACT COUPLING CONTRACT PROBES

PURCHASER VIB. EQUIPMENT (2-4.3.1.1.10)

COMPRESSOR UPPER CASE MAX. FOR MAINTENANCE (IDENTIFY) TOTAL SHIPPING WEIGHT

28 VARY LUBE & SEAL OIL PRESSURES 29 AND TEMPERATURES (1-4.3.6.1.5) 30 POLAR FORM VIB DATA (1-4.3.6.1.2) 31 TAPE RECORD VIB DATA (1-4.3.6.1.3) 32 SHAFT END SEAL INSP (1-4.3.6.2.2) 33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3) 34 35 36 POST TEST INTERNAL INSP (1-4.3.8.5) BEFORE GAS LEAKAGE TEST AFTER GAS LEAKAGE TEST

SPACE REQUIREMENTS: COMPLETE UNIT:

(mm) L W H

REMARKS:

37 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1) 38 COMPLETE UNIT TEST (2-4.3.3.2) 39 TANDEM TEST (2-4.3.3.3) 40 GEAR TEST (2-4.3.3.4) 41 HELIUM LEAK TEST (1-4.3.8.2) 42 SOUND LEVEL TEST (1-4.3.8.3) 43 AUX. EQUIPMENT TEST (1-4.3.8.4) 44 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6) 45 HYDRAULIC COUPLING INSP (1-4.3.8.7) 46 SPARE PARTS TEST (1-4.3.8.8) 47 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6) 48 GAS SEAL TEST VENDOR SHOP (1-4.3.5) 49 50

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg)
0 0

CLIENT JOB NO. PAGE 9 OF


ITEM NO.

ITEM NO. 14 REQ'N NO.

INTER COOLER(S) - BETWEEN 1st and 2nd STAGE

TYPE: (m)

HORIZ

VERT

CONNECTED IN

PARALLEL

SERIES (m)

SHELLS/UNIT: PERFORMANCE OF ONE UNIT

SURF/SHELL: (GROSS/EFF)

SHELL SIDE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h)

TUBE SIDE

THERMAL CONDUCTIVITY, LATENT HEAT, (kJ/kg C) (barG)

INLET PRESSURE, VELOCITY, (m/s)

PRESSURE DROP--ALLOW/CALC, FOULING RESISTANCE--MINIMUM

(bar) (hr m C/kJ)

HEAT EXCHANGED TRANSFER RATE, (kJ/hr m C) SERVICE

(kJ/hr)

MTD CORRECTED CLEAN

(C)

CONSTRUCTION OF ONE SHELL SHELL SIDE TUBE SIDE

SKETCH: BUNDLE NOZZLE ORIENTATIONS

(barG) (C)

(mm) INLET OUTLET VENT-DRAIN

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH MATERIAL

(m) PITCH

(mm)

30

60

90

45

I.D.

(mm)

O.D.

(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION

(INTEG)(REMOV)

TYPE

% CUT (DIA) (AREA) SEAL TYPE

SPACING: C/C

INLET

(mm)

U-BEND TUBE--TUBESHEET JOINT -- TUBE SIDE

TYPE

49 ASME SECTION VIII CODE REQUIREMENTS: 50 WEIGHT/SHELL 51 52 REMARKS: 53 54 55 56 57

STAMP

NOT APPLICABLE (kg)

TEMA CLASS BUNDLE (kg)

FILLED WITH WATER

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg)
0

CLIENT JOB NO. PAGE 10 OF


ITEM NO.

ITEM NO. 14 REQ'N NO.

INTER COOLER(S) - BETWEEN 2nd and 3rd STAGE

TYPE: (m)

HORIZ SHELLS/UNIT:

VERT

CONNECTED IN

PARALLEL

SERIES (m)

SURF/SHELL: (GROSS/EFF)

PERFORMANCE OF ONE UNIT

SHELL SIDE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h)

TUBE SIDE

THERMAL CONDUCTIVITY, LATENT HEAT, (kJ/kg C) (barG)

INLET PRESSURE, VELOCITY, (m/s)

PRESSURE DROP--ALLOW/CALC, FOULING RESISTANCE--MINIMUM

(bar) (hr m C/kJ)

HEAT EXCHANGED TRANSFER RATE, (kJ/hr m C) SERVICE

(kJ/hr)

MTD CORRECTED CLEAN

(C)

CONSTRUCTION OF ONE SHELL SHELL SIDE (barG) (C) TUBE SIDE

SKETCH: BUNDLE NOZZLE ORIENTATIONS

(mm) INLET OUTLET VENT-DRAIN

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH MATERIAL

(m) PITCH

(mm

30

60

90

45

I.D.

(mm)

O.D.

(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION

(INTEG)(REMOV)

TYPE

% CUT (DIA) (AREA) SEAL TYPE

SPACING: C/C

INLET

(mm)

U-BEND TUBE--TUBESHEET JOINT -- TUBE SIDE

TYPE

49 ASME SECTION VIII CODE REQUIREMENTS: 50 WEIGHT/SHELL 51 52 REMARKS: 53 54 55 56 57 58

STAMP

NOT APPLICABLE (kg)

TEMA CLASS BUNDLE (kg)

FILLED WITH WATER

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg)
0 0

CLIENT JOB NO. PAGE 11 OF


ITEM NO.

ITEM NO. 14 REQ'N NO.

INTER COOLER(S) - BETWEEN 3rd and 4th STAGE

TYPE: (m)

HORIZ

VERT

CONNECTED IN

PARALLEL

SERIES (m)

SHELLS/UNIT: PERFORMANCE OF ONE UNIT

SURF/SHELL: (GROSS/EFF)

SHELL SIDE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h)

TUBE SIDE

THERMAL CONDUCTIVITY, LATENT HEAT, (kJ/kg C) (barG)

INLET PRESSURE, VELOCITY, (m/s)

PRESSURE DROP--ALLOW/CALC, FOULING RESISTANCE--MINIMUM

(bar) (hr m C/kJ)

HEAT EXCHANGED TRANSFER RATE, (kJ/hr m C) SERVICE

(kJ/hr)

MTD CORRECTED CLEAN

(C)

CONSTRUCTION OF ONE SHELL SHELL SIDE TUBE SIDE

SKETCH: BUNDLE NOZZLE ORIENTATIONS

(barG) (C)

(mm) INLET OUTLET VENT-DRAIN

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH MATERIAL

(m) PITCH

(mm)

30

60

90

45

I.D.

(mm)

O.D.

(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION

(INTEG)(REMOV)

TYPE

% CUT (DIA) (AREA) SEAL TYPE

SPACING: C/C

INLET

(mm)

U-BEND TUBE--TUBESHEET JOINT -- TUBE SIDE

TYPE

49 ASME SECTION VIII CODE REQUIREMENTS: 50 WEIGHT/SHELL 51 52 REMARKS: 53 54 55 56 57 58

STAMP

NOT APPLICABLE (kg)

TEMA CLASS BUNDLE (kg)

FILLED WITH WATER

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 SERVICE OF UNIT: 3 SIZE: 4 SURF/UNIT: (GROSS/EFF) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESIGN/TEST PRESSURE, 30 DESIGN TEMPERATURE, 31 NO. PASSES PER SHELL 32 CORROSION ALLOWANCE, 33 NOZZLES: 34 SIZE & 35 RATING 36 37 TUBE NO. 38 TUBE TYPE 39 SHELL MATL 40 CHANNEL OR BONNET MATL 41 TUBESHEET--STATIONARY MATL 42 FLOATING HEAD COVER MATL 43 BAFFLES--CROSS MATL 44 BAFFLES--LONG MATL 45 SUPPORTS--TUBE 46 BYPASS SEAL ARRANGEMENT 47 GASKETS--SHELL SIDE 48 --FLOATING HEAD DESIGN & TEST (kg) FILLED WITH WATER U-BEND TYPE I.D. (mm) O.D. O.D. (mm) THK (MIN) (AVG) (mm) INLET OUTLET VENT-DRAIN (barG) (C) CONSTRUCTION OF ONE SHELL SHELL SIDE HEAT EXCHANGED TRANSFER RATE, (kJ/hr m C) SERVICE FLUID NAME FLUID QUANTITY, TOTAL VAPOR--IN/OUT LIQUID--IN/OUT TEMPERATURE--IN/OUT SPECIFIC GRAVITY VISCOSITY, LIQUID SPECIFIC HEAT, (mPa-s) (kJ/kg C) (kJ/m h C) (C) (kg/h) TYPE: (m) HORIZ SHELLS/UNIT:

CLIENT JOB NO. PAGE 12 OF


ITEM NO. VERT CONNECTED IN PARALLEL SERIES (m)

ITEM NO. 14 REQ'N NO.

INTER COOLER(S) - BETWEEN 4th and 5th STAGE

SURF/SHELL: (GROSS/EFF)

PERFORMANCE OF ONE UNIT

SHELL SIDE

TUBE SIDE

THERMAL CONDUCTIVITY, LATENT HEAT, (kJ/kg C) (barG)

INLET PRESSURE, VELOCITY, (m/s)

PRESSURE DROP--ALLOW/CALC, FOULING RESISTANCE--MINIMUM

(bar) (hr m C/kJ)

(kJ/hr)

MTD CORRECTED CLEAN

(C)

SKETCH: BUNDLE NOZZLE ORIENTATIONS TUBE SIDE

(mm) LENGTH MATERIAL

(m) PITCH

(mm)

30

60

90

45

(mm) SHELL COVER MATL CHANNEL COVER MATL TUBESHEET--FLOATING MATL IMPINGEMENT PROTECTION % CUT (DIA) (AREA) SEAL TYPE TYPE TUBE--TUBESHEET JOINT -- TUBE SIDE SPACING: C/C

(INTEG)(REMOV)

INLET

(mm)

49 ASME SECTION VIII CODE REQUIREMENTS: 50 WEIGHT/SHELL 51 52 REMARKS: 53 54 55 56 57

STAMP

NOT APPLICABLE (kg)

TEMA CLASS BUNDLE (kg)

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

CLIENT JOB NO. PAGE 13 OF 14 ITEM NO. REQ'N NO.

REMARKS:

General Confidential

YERP-IGC-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

INTEGRALLY GEARED COMPRESSOR DATA SHEET (API 617-7TH Chapter 3) SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

14

OF

14

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-INSTRUMENTAD-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION 0 1 2 3 4 DATE BY REV/APPR CLIENT JOB NO. PAGE 1 OF 3 INSTRUMENT AIR DRIER CLIENT DATA SHEET LOCATION SI UNITS (bar) UNIT NO. ITEM NO. SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO. DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER BY PURCHASER OR MANUFACTURER Manufacturer : Number Required : Model: Serial No.: J6491 AirDrier 02 (122007)
0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

OPERATING DATA
Flow (m/h) : Normal Design Inlet: Outlet : Moisture Content : Inlet Pressure (barG) : Density (kg/m) : Operating Temperature (C) : Required Dewpoint : (C) : @ (barA) P (bar) Operating : Max. Allowable : REGENERATION DATA Regeneration Type : Time Cycle : Purge Flow : Guaranteed Flow : Drying Time / Cycle : Desiccant Type : Desiccant Weight :

minutes (m/h) (m/h) minutes (kg)

ACCESSORIES
Diff. Press. Indicator Indicator Lights Pressure Gages Electric Timer Relief Valves Diff. Press. Switch Vent / Depressurization Silencer Flow Indicator Moisture Indicator Temp. Indicator Control Transformer Moisture Analyzer Moisture Switch SAFETY VALVES Number Provided : Manufacturer / Model No. : Material : : Set Pressure (barG) PRESSURE INDICATORS Number Provided : Manufacturer : Model No. : Range (barG) : TEMPERATURE INDICATORS Number Provided : Manufacturer : Model No. : Range (C) : CONTROL PANEL High Inlet Filter P (Alarm) Indicators : High Outlet Filter P (Alarm) High Temperature Alarm Tower Operating Status (Each Tower) Normal Operation / Fault (Alarm) Power On Moisture (Alarm - High)

FILTERS Prefilter / Coalescer : No. Required : Manufacturer / Model : P (bar) Clean : Max. Allowable : Micron Removal : Material of Construction Housing : Filter Element : Continuous Drainer required After Filter (s) : No. Required : Manufacturer / Model : P (bar) Clean : Max. Allowable : Micron Removal : Material of Construction Housing : Filter Element :
0

Features : Alarm Acknowledge / Silence Electrical Area Classification : Lamp Test Class : Group : Div. : Contacts for Common Trouble Alarm Zone: Gas Group: Temp Class: Notes : 1) Supplier shall provide all necessary controls, valves, timers, etc. for automatic control, switching, and regeneration of dryers. All instruments and controls shall be electronic. 2) Sufficient air drying capacity shall be provided to permit uninterrupted flow of dry air to the plant during a second regeneration of a dryer after an unsuccessful regeneration. In addition, the design of the system shall prevent regeneration air from entering the dried air system.

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-INSTRUMENTAD-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION 0 1 2 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF 3 REQ'N NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

INSTRUMENT AIR DRIER DATA SHEET SI UNITS (bar) DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

VESSEL DETAILS
Service : Manufacturer : VESSEL DESIGN Weight: Capacity (m) : (kg) Diameter (mm) : Height (mm) : Thickness (mm) : Minimal Corrosion Allowance (mm) : Corrosion Allowance (mm) : Design Temperature (C) : Design Pressure (barG) : (barG) : Hydrotest Pressure MATERIALS OF CONSTRUCTION Description ASTM Number Shell Heads Nozzles Shell Supports Number Required : Serial Number : PACKAGE CONNECTIONS (Note 2) No Size Rating / Facing / Type Inlet Outlet Desiccant Fill Drop Out Vent / Silencer Relief Valve
0

a b c d e

MISCELLANEOUS Shop Coating Sandblast Finish Painting Insulation Type : ASME design w/ Stamp
DPAH MAH

Inspection Spot Radiography (per Code) Hydrotest Other Skid Weight:


Auto Drier Changeover

(kg)

DPAH

Skid Boundary Desiccant Fill Typical 2 Places c e c


MI PI

DPI

PI DPI

b TI TI
FI

Filter STATUS XL

a 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 d Filter / Coalescer

CONTROL PANEL XA d Drop Out Typical 2 Places FAULT

STRUCTURAL STEEL SKID


Supplier shall furnish as a minimum the equipment and components shown on this data sheet. Notes: 1. Control Panel shall be NEMA 4X. 2. See vessel data sheet for individual vessel connections required.

General Confidential

YERP-INSTRUMENTAD-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

INSTRUMENT AIR DRIER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-LRVPCS-ENG (05/08)
J6491 Liquid Ring Vac Pump (102007)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT

CLIENT DOCUMENT NUMBER: JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. PAGE

OF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

DESIGN, MANUFACTURE, INSPECTION, AND TESTING SHALL CONFORM TO SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0

BY PURCHASER OR MANUFACTURER

Applicable to: Proposal For: No. Systems Required: Manufacturer:

Purchase As Built Service: Unit: Site: Size: No. Stages: Model: Supplier Serial No. VACUUM PUMP OR COMPRESSOR DATA - GENERAL No. Required: Motor Item No.: Turbine Item No.: Item No. Motor Provided by: Turbine Provided by: No. Motor Driven: Motor Mounted by: Supplier Turbine Mounted by: No. Turbine Driven: Driver Data Sheet Nos.: Turbine Data Sheet Nos.: SYSTEM DESCRIPTION RING LIQUID Liquid Ring Vacuum Pump Liquid Ring Compressor Type / Name of liquid: Water LIQUID RING SYSTEM (Appendix D) Supply Temperature(C) Once Through System Normal: Max: Min: (barG) Partial Recirculation System Supply Pressure: (barG) Total Recirculation System Vapor Pressure Service: Continuous Intermittent Starts/Day: Specific Gravity @ Max. Temperature: (m) (kJ/kg C) Inlet System Volume: Specific Heat: Required Evacuation Time: (min) (mPa-s) @ (C) Viscosity: (mPa-s) SITE AND UTILITY DATA Max. Viscosity @ Min. Temperature: Location: Corrosive / Erosive Agent: (ppm) Indoor Heated Under Roof Chloride Concentration: (ppm) Outdoor Unheated Partial Sides H2S Concentration: Grade Mezzanine Toxic Flammable Other (3.5.2.11) Electric Area Classification: Ring Liquid Purge System (3.1.8) (m/h) Zone: Group: Temp Class: Circulation Rate: (m/h) Winterization Required. Tropicalization Reqd. Make-up Rate: Steam Drivers Heating (m) System Volume: Conditions Press (barG) Temp (C) Press (barG) Temp (C) (barG) System Design Pressure: Min. Gas Solubility in Ring Liq: (kg/kg) (mm H2O) & (C) NOISE SPECIFICATION Max. Applicable to Machine: Electricity Drivers Heating Control Shutdown Voltage Applicable to Neighborhood: Phase Hertz Acoustic Housing: Yes No (m) Barometer: (barA) APPLICABLE SPECIFICATIONS Elevation: (C) API 681, Liquid Ring Vacuum Pump and Compressor Ambient Temp. Range: Max: Min: Relative Humidity ( % ) Max: Min: Systems for Refinery Service. Unusual Conditions: Dust Fumes Governing Specifications (if different) Corrosive Due to: (C) PAINTING (4.4.2) Cooling Water Temp.- Inlet: Design: (C) Min: Max: Max. Return: Manufacturer's Standard (barG) PressureNormal: Design Unified, System Supplier's Standard: (barG) Min. Return: Max. Allow. DP: Other: SHIPMENT (4.4) Water Source: (barG) Instrument Air Press: Max: Min: Domestic Export Export Boxing Reqd. Plant Air Normal Pressure: (barG) Outdoor Storage More Than Six Months (4.4.1)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 2 OF 9

OPERATING CONDITIONS (All data on Per Unit Basis) Gas Handled


M/H (1.013 barA & 0C DRY)

NORMAL

RATED

START UP

OTHER CONDITIONS B

Mass Flow (kg/h) (WET) (DRY) INLET CONDITIONS Pressure (barA) Temperature (C) Relative Humidity (%) Molecular Weight (MW) Cp/Cv (K1) or (Kavg) Compressibility (Z1) or (Zavg) Inlet Volume Flow (m/h) (WET) (DRY) DISCHARGE CONDITIONS Pressure (barA) Temperature (C) Cp/Cv (K2) or (Kavg) Compressibility (Z2) or (Zavg) BkW required (All losses included) BkW required at RV setting Speed (rpm) Guarantee Point Performance Curve No. Gas Characteristics: Toxic Flammable Other: Gas Analysis: OTHER COND. MW NORMAL RATED START UP Remarks (2.9.1.13) mol % mol fract A B Air 28.966 Oxygen 32.000 Nitrogen 28.015 Water Vapor 18.016 Carbon Dioxide 44.010 Hydrogen Sulfide 34.076 Hydrogen 2.016 (2.9.1.6) (2.9.1.9) Methane 16.042 Ethylene 28.062 Ethane 30.068 Propane 44.094 i-Butane 58.120 n-Butane 58.120 i-Pentane 72.146 n-Pentane 72.146 n-Hexane n-Heptane n-Octane n-Nonane n-Decane n-C11 c12+ Total Avg. Mol. Wt. Note 1: If gas analysis is given, manufacturer shall supply data; otherwise data shall be supplied by user.
0 0

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 3 OF 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

LIQUID RING MACHINE CONSTRUCTION FEATURES SHAFT SPEEDS Rotation, Viewed from Driven End CW CCW Material: Max. Continuous: Trip (rpm) Dia.- @ Rotor: @ Coupling: (mm) Minimum Stable Speed: (rpm) Shaft End: Tapered Cylindrical Lateral Critical Speeds (rpm) SHAFT SLEEVES (2.5.5) First: rpm: mode At Shaft Seals - Material: Typical Lateral Analysis Required (2.7.1.7) BEARING HOUSINGS Undamped Stiffness Map Required Cast Iron Ductile Iron Steel Train Torsional Analysis Required (2.7.1.7) Seals: Lip Type Labyrinth (2.8.2.5) First Torsional Critical Speed: (rpm) Vibration Probe Provisions (2.8.2.6) Vibration- Allowable Test Level (m) BEARINGS AND LUBRICATION Bearings Type No. Clearance MATERIAL INSPECTION REQUIREMENTS (4.2.2) Charpy Testing (2.9.4) Radial Radiography Required for: Thrust Magnetic Particle Required for: Lubrication: Liquid Penetrant Required for: Grease Flood Ring Oil Flinger Purge Oil Mist Oil Mist CASING Model: Casing Split: Constant Level Oiler Pressure Material (2.9.2.5) 1/2" NPS min. Oil Fill & Drain (2.8.2.4) Thickness: (mm) Corr.Allowance.: (mm) Oil Viscosity ISO Grade: Manifold Material: Oil HeaterElectric Steam Port Plate / Cone Material: Oil Pressure to be Greater than Coolant Pressure See attached VIBRATION DETECTORS Max. Working Pressure: (barG) API-670 Data Sheet Max. Design Pressure: (barG) Type: Test Press: Helium Hydro: (barG) Mfr: Model: Oper. Temp: Max Min: (C) No. at each Shaft Bearing: Total No.: Max. Casing Capacity: (m/h) Oscillator - Detectors Supplied by: Casing Studs Required (2.2.6.2) Mfr.: Model: Casing Disassembly Jackscrews (2.2.7) Monitor Supplied by (3.2.4.6): Spot Faced Mounting Holes (2.2.8) Location: Enclosure: Casing Vertical Jackscrews and Dowel Pilot Holes (2.2.9) Mfr.: Model: Radiography Quality Scale Range Alarm set @ (m) System Relief Valve Set Pr. (2.2.2): (barG) ShutdownSet @ (m) Time Delay: (sec) See attached AXIAL POSITION DETECTORS ROTORS API-670 Data Sheet No.: Solid Hollow Type: No. Required Diameters: (mm) Mfr: Model: No. Vanes Per Rotor: Oscillator - Demodulator Supplied by: Type: Open Closed Other: Mfr.: Model: Type Fabrication: Monitor Supplied by (3.2.4.6): Material: Location: Enclosure: Max. Yield Strength: (MPa) Mfr.: Model: Brinnel Hardness- Max: Min: Scale Range Alarm set @ (m) ShutdownSet @ (m) Time Delay: (sec) REMARKS:
0 0

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 4 OF 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

No.

Size

CUSTOMER CONNECTIONS Facing Rating Position

Flanged Studded or Threaded (2.3)

Mating Ring & Gasket by Vendor (2.3.8.4)

System Inlet System Discharge Machine Inlet Machine Discharge Machine Drain Cooling Water Ring Liquid Inlet Vents
ALLOW. FORCES AND MOMENTS ON LIQUID RING MACHINE

Inlet Force Mom't (N) (N-m) Axial Vertical Horiz. 90 Inlet Force Mom't (N) (N-m) Axial Vertical Horiz. 90

Discharge Force Mom't (N) (N-m)

Force (N)

Mom't (N-m)

Discharge Force Mom't (N) (N-m)

Force (N)

Mom't (N-m)

WEIGHTS (kg) Liquid Ring Machine: Driver: Separator Complete Unit: Max. Maintenance: Total shipping: SPACE REQUIREMENTS (mm) Length Width Complete Unit Liq. Ring Machine & Driver Separator Vessel

Height

COUPLINGS AND GUARDS Coupling - Type: See Attached API-671 Data Sheet Mfr / Model No.: Lubricating Requirements: Furnished by: Non-Lube Grease Other Spacer Length: (mm) Rating: (kW/100 rpm) Belt Drive Limited End Float Required (3.4.8) Belt Type / No.: Guard Type: Fully Enclosed Semi-open Non-spark Belt Mfr.: Furnished by: Belt Service factor (3.5.1) Vendor Mount Half Coupling ISO Grade 6.3 Sheave Balance (3.5.4.7) Dynamically Balanced (3.4.7) MOUNTING PLATES Sole Plates furnished by: Complete System For: Machine Driver Other Machine & Driver Thickness: For Complete System Sub-Sole Plates Required Column Mounting (3.6.1.1) Sub-Sole Plates Reqd. Leveling (Chock) Blocks Required Continuously Grouted (3.6.1.1) Leveling Pads (3.6.2.3) Stainless Steel Shim Thickness: Stainless Steel Shim Thickness: (mm) Primer for Epoxy Grout Required (3.6.1.2.5) Primer for Epoxy Grout Required (3.6.1.2.5) Type: Type: Machine Mounting Pads (3.6.2.9) Non-Skid Decking (3.6.2.10) Baseplates furnished by (3.6.1.1): Machine and driver Drip Rim (3.6.2.6)

(mm)

(mm)

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 5 OF 9

MECHANICAL SEAL / PACKING Seal Construction No Sleeve Pumping Ring Cartridge Mount Hooked Sleeve or Non-cartridge Sleeve Material: Gland Material: Auxiliary Seal Device: Jacket Required Gland Taps: (F)lush (D)rain (B)arrier (barG) (C)ooling (V)ent (H)eating (Q)uench (barG) Fully Confined Gland Plate Gasket (2.6.11) SEALING FLUIDS DATA Quench Fluid Seal Fluids Name of Fluid: Note: If flush liquid is pumpage liquid ( as in flush piping plans 11 to 41), following flush liquid data is not required. Flow Rate: (m/h) Temperature (C) Barrier Fluid Supply: Min: Max: Temperature (C) Specific Gravity: @ (C) Supply: Min: Max: Name of Fluid: Specific Gravity: @ (C) Specific Heat: (kJ/kg C) Name of Fluid: Vapor Pressure: (barA) @ (C) Specific Heat: (kJ/kg C) Toxic Flammable Other: Vapor Pressure: (barA) @ (C) Flow Rate (m/h) Max: Min: Toxic Flammable Other: Required Press. (barG) Max: Min: Flow Rate: (m/h) Max: Min: Required Temp. (C) Max: Min: Required Press: (barG) Max: Min: Required Temp. (C) Max: Min: SEAL FLUSH PIPING Tubing Carbon Steel Type Tube Fittings: Plan: Pipe Stainless Steel Flow indicator (Plan 52/53) Tubing Carbon Steel Heat Exchanger (Plan 52/53) Auxiliary Plan: Pipe Stainless Steel Pressure Switch (Plan 52/53) Threaded Seal Welded Pressure Gauge (Plan 52/53) Piping Assembly: Unions Flanged Socket Welded Temperature Indicator (Plans 21,22,23,32,41) COOLING WATER PIPING Cooling Water Plan: Cooling Water Requirements - Flow (m/h) Temp (C) Galvanized Piping Required Inlet Valve Seal Jacket/Bearing Housing Copper Tubing Required Outlet Valve Seal Heat Exchanger Stainless Steel Tubing Req'd Sight Flow Indicators Ring Liquid Cooler Total Cooling Water PIPING SYSTEMS (3.7) Vapor Inlet Piping (3.7.1.14) LRVP Discharge Piping Ring Liquid Piping Pressure Control Valve Check Valve Block Valve Automatic Shut-Off Valve Block Valves Check Valve Ejector Relief Valve: Make-up Control valve Make-up Piping Block Valve Set Press. barg Drain Piping Drain Trap Y-Type Strainer Material: Steel Material: Steel Cartridge Type Filter Duplex Switch Valve SS Other: SS Other: Material: Steel SS Other: PIPING SHALL BE IN ACCORDANCE WITH YERP-01-SAMSS-017 Seal Data Special Data Sheet: API Material Class Code (Table H-4): Manufacturer: Size and Type: Manufacturer Code: Packing Data Manufacturer: Type: Size and No. of Rings: Packing Injection Required Flow: (m/h) @ Lantern Ring: Max. Sealing Pressure:

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 6 OF 9

Inspection
ASME Design

Spot Radiography Surface With Stamp

Other: Corrosion Allowance Horizontal Vertical Max. Allowable Liquid Carry-over: Separator Liquid drain to

SEPARATOR (3.1.2) Hydrotest Other: Without Stamp Inlet (mm) Outlet Vent Drain at (barG) Instruments Relief Valve

CONNECTIONS No. Size Rating/Facing/Type

SEPARATOR MATERIALS Description ASTM Number Shell Heads Demister Nozzles Flanges Internals Gaskets

All connections 38 mm (1-") and larger shall be flanged. Diameter: Length: (mm) Thickness - Shell / Head: (mm) Clean Pressure Drop (Flange to Flange): (barG) Gas Vertical Velocity: (m/s) Max. Allow Working Press: (barG) @ (C) Min Design Metal Temp: (C) @ (barG) Hydrotest pressure: (barG) Support Method: Legs Skirt Saddles

Remarks:

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

Inspection
ASME Design

Spot Radiography Surface With Stamp

Other: Corrosion Allowance Horizontal Vertical

INLET BAROMETRIC CONDENSER Hydrotest Other: Without Stamp Inlet (mm) Outlet Vent Drain Instruments Relief Valve

CONNECTIONS No. Size Rating/Facing/Type

CONDENSER MATERIALS Description ASTM Number Shell Heads Demister Nozzles Flanges Internals Gaskets

All connections 38 mm (1-") and larger shall be flanged. Diameter: Length: Thickness - Shell / Head: Design Pressure Gas Temperature (in/out): Cooling Water Required: Min Design Metal Temp: (C) Hydrotest pressure: Support Method: Legs Skirt (mm) (mm) (barG) (C) (m/h) (barG) (barG) Saddles

Remarks:

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 7 OF 9

Process Control Method: Suction Throttling from Speed Variation from Discharge Blow-off to Bypass from Discharge to Inlet

Source: Electronic, Range to mA Pneumatic to (barG) Other: Instrument Mounting: Local Panel Remote Panel Locally (On Pipe or Equipment on Local Gage Board) INSTRUMENT SUPPLIERS Manufacturer Size Type to to

INSTRUMENTATION Signal (barA) Type: %

Pressure Gages Temperature Gages Level gages Diff. Pressure Gages Pressure Switches Diff. Pressure Switches Temperature Switches Level Switches Control Valves Pressure Relief Valves Thermal Relief Valves Sight Flow Indicators Flow Switches Vibrations Equipment Constant Level Oilers Solenoid Valves Annunciator PRESSURE GAGE REQUIREMENTS TEMPERATURE GAGE REQUIREMENTS Local Remote Locally Local Remote Locally Mounted Panel Panel Mounted Panel Panel 1st Stage Inlet 1st Stage Inlet 2nd Stage Inlet 2nd Stage Inlet 1st Stage Discharge 1st Stage Discharge 2nd Stage Discharge 2nd Stage Discharge 1st Stage Liq. Ring Inlet 1st Stage Liq. Ring Inlet 2nd Stage Liq. Ring Inlet 2nd Stage Liq. Ring Inlet Other: 1st stage Liq Ring Other: 1st Stage Liq Ring Outlet Outlet ALARM & SHUTDOWN TRANSMITTERS (3.2.5.1) (TABLE 2) Shutdown Pre-Alarm Shutdown Pre-Alarm High Gas Discharge Temp. High Ring Liquid Level High Liq. Ring Inlet Temp. High Vibration High Gas Outlet Pressure Low Mech. Seal Fluid Press. Low Ring Liquid Flow Panel Purge Failure Low Ring Liquid Level Remarks:

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET


DOCUMENT NUMBER:

SI UNITS (bar)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

CLIENT DOCUMENT NUMBER: JOB NO. ITEM NO. REQ'N NO. PAGE 8 OF 9

INSTRUMENTATION (Cont'd) Switch Closures: Alarm Contacts Shall: Open Close to Sound Alarm and be Normally: Shutdown Contacts Shall: Open Close to Trip and be Normally: Note: Normal Condition is when Liquid Ring Machine is in Operation MISC. INSTRUMENTATION Ring Liquid Sight Flow Indicator Ring Liquid Level Gage Vibration & Shaft position Probes & Oscillator-Demodulators Vibration & Shaft Position Readout Equipment Vibration Readout Location: Local Panel Separate Panel Control Room Annunciator System Panel & Annunciator Purge Instrument Block Valves (Except Shutdown Instruments) Instrument Block Valves for Shutdowns Liquid Filled Pressure Gages Alarm Horn & Acknowledgement Switch Test Lamp Pushbutton Permissive Start with Pilot Light Pilot Light Incoming Circuits Start-Stop Switches Bearing Metal Temp. Sensors (2.8.2.7) Radial - Number: Axial - Number: Pre-Alarm & Shutdown Switches Shall be Separate Electrical & Instrument Connections within the Confines of the Base Shall be Brought out to Terminal Boxes MISCELLANEOUS Anti-Fungal Protection & Corrosion Resistant Coatings for Electrical materials (3.2.6.6) Thermal Relief valves Ring Liquid Level Control Valve Review of Purchaser's Piping (3.7.1.15) & Foundation Review of Purchaser's Control System Dynamic Rotor Balancing (ISO Grade: ) Special Skid Clearance for Safe Access Areas (2.1.7): Air Run-in Required (2.1.14) Spare Rotor Required (4.4.2.8) Units of Measure (Dwgs, Nameplates, etc.)(2.10.3): 5 Yr. Retention of Final Assembly Clearances (4.2.1.1.e) Co-ordination Meeting Required (5.1.3) Remarks:

Energized Energized

De-Energized De-Energized

Witness Shop Inspection Cleanliness (4.2.3.2) QC Program Review (4.1.7) Hydrostatic Mech. Run - LR Machine Contract Coupling Idling Adaptor(s) Contract Probes Shop Probes Max/Min. Press. Ratio (2.7.2.3) Max/Min. Capacity (2.7.2.3) Vibration Spectrum Plot (4.3.3.3.2) Vibration Recording (4.3.3.3.3) Cont. Plot of Speed, Vibration, Phase Angle (4.3.3.5.2) Seismic Vibration Data (4.3.3.5.4) Critical Speed Verification (4.3.3.5.6) 4 Hr. Mech. Run (4.3.3.5.7) Mech. Run Spare Rotor Ring Stability Test (4.3.6.4) Panel Functional Test Gas Leak Test Disch. Press. (4.3.4) Before After Mechanical Run Performance Test Contract Liquid Ring System Complete Unit Test (4.2.3.3) Hardness Tests (4.2.3.3) Gear Test (4.3.6.2) Sound Level Test (4.3.6.3) Advance Notice Req'd: Days (4.1.4) (4.3.1.3) Inspection Checklist Req'd (4.1.6) TOTAL UTILITY CONSUMPTION Cooling Water Steam, Normal: Steam, Max: Instrument Air kW (Driver): kW (Auxiliaries): Heaters: Purge (Air or Nitrogen):

INSPECTION & TESTING Req'd

Obs.

(m/h) (kg/h) (kg/h) (m/h) (kW) (kW) (kW) (m/h)

General Confidential

YERP-LRVPCS-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Air Supply Check Alignment Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check

The System Code Number assigned to the item Vendor Name

General Confidential

YERP-LVAFD-ENG (05/08)

Technical Data Sheet

LOW VOLTAGE ADJUSTABLE FREQUENCY DRIVES


Job: Line 1 2 3 4 5 6 7 Line 8 9 10 11 12 Nameplates Section Specific Requirements C Design Temp, Max/Min/Site Seismic Zone per UBC: % Relative Humidity Max/Min Marine Shipping (Y/N): Battery System Required (Y/N): ft/m Altitude General Hazardous Area Classification: Other Special Conditions: Page 1 of 2

Section

Description AFD Equipment No. Line 1 Line 2 Line 3

Transformer Identification

Section Line 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Basic AFD Data 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Motor Data 51 52 53 54 55 56 57

Specific Requirements QTY Rated Voltage (V) Phases Frequency (Hz) Short Circuit Level (kA RMS) Type of AFD Power Semiconductors Voltage Deviation Frequency Deviation Overload Capacity %FLA Carrier Frequency Range Reactors or Filters Provided Air Core or Iron Core Heat Loss at Max. Load Incoming Protection Size Efficiency at Min. Speed Efficiency at Max. Speed Power Factor at Min. Speed Power Factor at Max. Speed Space Heaters Critical Speeds Converter System Type Accuracy of Output Freq. Auto Restart Capability Reacceleration Time Delay Serial Communication Req. Protocol Desired Max. Torque at Zero Speed Max. Sound Level AFD Bypass Required Paint Rated Motor Power Motor Insulation Motor Enclosure Type Temp. Protection Required Max. Cable Length Max. Cable Size Type of Motor Number of Poles Driven Equipment Load Torque at Starting Motor Area Classification System Grounding

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-LVAFD-ENG (05/08)
Technical Data Sheet

LOW VOLTAGE ADJUSTABLE FREQUENCY DRIVES


Job: Line Notes
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

Page 2 of 2

General Confidential

YERP-LVMCC-ENG (05/08)

Technical Data Sheet

LOW-VOLTAGE MOTOR CONTROL CENTER


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Phase V Hz A Horizontal Bus A Vertical Bus kA Sym Bus Bracing kA Sym Avail S/C Seismic Zone per UBC: Equip. No.: Control Voltage (V): Page 1 of 3

General

Tropicalization (Y/N): Fungus Treated (Y/N): Marine Shipping (Y/N):

Section

NEMA Enclosure Type: NEMA Wiring Class: Starter Mounting (F/B-B): Automatic Transfer Switch (Y/N): PLC Racks (Y/N): Ground Bus (Y/N): Neutral Bus (Y/N):

Cubicle Space Heater Bus (V): Motor Space Heater Bus (V): Outgoing Cable: Incoming Cable Entry: Incoming Cable No./Size/Phase:

Incoming Power (Bus Duct/Cable/Close-coupled): Main Disconnect Device (Circuit Bkr/Fused Switch):

MCC Metering & Relaying

Ammeter Qty: Ammeter Range: Ammeter CT Ratio: Ammeter Switch (Y/N): Voltmeter Qty: Voltmeter Range: Voltmeter PT Ratio: VoltmeterSwitch (Y/N):

_______ _______ _______ _______ _______ _______ _______ _______

Watthour Meter (Y/N): _______ Protective Relays: __________________________________

NOTES:

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-LVMCC-ENG (05/08)

Technical Data Sheet

LOW-VOLTAGE MOTOR CONTROL CENTER


Job: Vacuum Starter Ratings S4 S5 S1 Page 2 of 3

Line SUB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 MCC WBS

Combination Starter S1 S2 S3

Spares S2 S3

TOTAL

General Confidential

YERP-LVMCC-ENG (05/08)

Technical Data Sheet

LOW-VOLTAGE MOTOR CONTROL CENTER


Job: Page 3 of 3

Line SUB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 MCC WBS 100AF 150AF

Circuit Breaker 225AF 600AF COMB Contactor 100A

Spares 150A 225A

TOTAL

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 DATE BY REV/APPR CLIENT JOB NO. CLIENT MIXED BED DEMINERALIZER PACKAGE LOCATION DATA SHEETS UNIT SI UNITS (bar) ITEM NO. SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO.
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

J6491 Mixed Bed Dmnrlzr (012008)

F3

PAGE

OF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Other: BY PURCHASER OR MANUFACTURER

Service: Length of Service Run (hours): Feedwater Analysis: Inlet Water Pressure required Outlet Water Pressure required Supply Water Temperature

GENERAL Number of Units: System Net Design Flow (barG) (barG) (C) PERFORMANCE DATA DESIGN (per unit) TOTAL (including regen) (m/h) (m/h) (m/h) (m/h) (m/h) (m/h)

(m/h)

Flowrates: Gross Inlet Flow Net Outlet Flow Minimum Recommended Flow Volume Treated per Regeneration: Gross Volume Net Volume Ionic Load per Regeneration: Ion Exchange Resins: Type Capacity (published / adjusted) Regeneration Level Quantity per Unit Effective Bed Volume Effective Bed Level Manufacturer / Designation

NORMAL TOTAL (including regen) (m/h) (m/h) (m/h)

(m) (m) milliequivalents CATION / (meq / liter) (g / liter) (m) (m) (mm) / ANION (meq / liter) (g / liter) (m) (m) (mm)

MECHANICAL INFORMATION Vessels: Equipment Item Number Number of Units Type of Units Mode of Operation Design Code / Stamp Required Design Press / Temp (mechanical) Dimensions Diameter Height, Straight Sides Height, Freeboard Height, Overall Material of Construction Internal Lining Underdrain System: Type / Material of Construction Backwash Collection System: Type / Material of Construction Regenerant Distr. & Collection Systems: Type / Material of Construction Remark:

(barG)

(C) (mm) (mm) (mm) (mm)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F3 F1 F2 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 2 OF REQ'N NO. 8 REGENERATION INFORMATION Regeneration Type of Regeneration Cation / Anion Simultaneous Design for neutral pH in wastewater cocurrent yes yes / / / countercurrent no no

MIXED BED DEMINERALIZER DATA SHEETS SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

Schedule 1 2 3 4 5 5a 5b 6 6a 6b 6c 7 8 9 10 Backwask Middle Collector Flush Acid Pre Injection Caustic Injection Chemical Dilution Acid Dilution Caustic Dilution Slow Rinse Acid Rinse Caustic Rinse Drain Down Air Scoring Fill Fast Rinse Total Volme Total Regeneration Time Water Requirements Backwash Chemical Dilution Slow Rinse (Displace) Fast Rinse SOURCE Suppy Water Demin Water Demin Water Supply Water QUANTITY (m)

FLOW (m/h)

TIME minutes

VOLUME (m)

SOURCE

QUANTITY (m)

Total Wastewater per Regeneration Wastewater requiring neutralization Recoverable Rinse Water Unneutralized Wastewater Chemicals Regenerant Grade or Quality Bulk Concentration Quantity / Regeneration (100% basis) Regenerant Flowrate (concentrated) Regenerant Injection Time Regenerant Strength (diluted) Regenerant per 1000 gallons of product water

(m) (m) (m) (m)

(m) (m) (m) (m)

(kg) (m/h) (minutes) % (kg)

(kg) (m/h) (minutes) % (kg)

Remarks:

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F3 F1 F2 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 3 OF REQ'N NO. 8

MIXED BED DEMINERALIZER DATA SHEETS SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 DRAIN PI AIR INLET FI ACID INLET BACKWASH SIGHT FLOW INDICATOR CAUSTIC INLET SERVICE INLET FI FE INLET REFILL LIFTING LUGS

MIXED BED DEMINERALISER (TYPICAL SKETCH)

MANWAY WITH HINGE OR DAVIT

THERMAL RELIEF

AUTOMATIC VENT

BACKWASH OUTLET VENT

PI

FG

3" x 12" WINDOWS

SOLENOID / JUNCTION BOX


BACKWASH INLET
ATC

RINSE OUTLET

INTERFACE OUTLET

OUTLET CE
RT

WASTE

RESIN TRAP

RESIN REMOVAL CONNECTION SERVICE OUTLET

STRUCTURAL STEEL SKID

Assembly Number 1 2 3 4 5 Remarks:

ASSEMBLY DIMENSIONS AND WEIGHTS Length Width (m) (m) Equipment Mixed Bed Unid & Face Piping Acid Regen Skid Caustic Regen Skid Remix Air Blower Skid

Height (m)

Weight (kg)

General Confidential

YERP-MBDP-ENG (05/08)

MIXED BED DEMINERALIZER DATA SHEETS SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 F3 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 4 OF REQ'N NO. 8 REGENERATION EQUIPMENT ACID

Regenerant Day Tanks Item Number Number of Units Dimensions (Dia x St Side) Volume Materials of Construction Wall Thickness Corrosion Allowance Regenerant Pumps Item Number Number of Units Manufacturer / Model Number Type Capacity, Min. - Max. Discharge Pressure Material of Constr. for Wetted Parts Liquid End Diaphragm/ Impeller Valves Motor Item Number Manufacturer Power / Speed / Service Factor Enclosure / Insulation Volts / Phase / Hertz Materials of Construction Strong Chemical Piping Strong Chemical Valves Dilution Water Piping Dilution Water Valves Dilute Chemical Piping Dilute Chemical Valves Mixing Tee Accessories Pulsation Dampener Relief Valves Strainers Flow Transmitter Pressure Gauge Level Transmitter Desiccant Chamber

CAUSTIC

(mm) (m) (mm) (mm) ACID CAUSTIC

(mm) (m) (mm) (mm)

(L/min) (barG)

(L/min) (barG)

rpm /

rpm /

Manufacturer Pump Discharge PD Pumps Pump Suction Dilution Water Pump Discharge Tank Tank * Common between two pumps of same service Heat Duty: (kJ) Design Pressure: Steam Rate: (kg/h) Design Temperature: Tubes: Shell: Watts: Volts: Phase: (barG) (C) Head:

Manufacturer

Dilution Water Heater: Number: Materials of Construction Tank Immersion Heater:

Hertz:

Remark: 1 Material of construction for acid injection system including Acid Tank shall be selected by Supplier based on his experience and considering the following references: a TAPPI TIP 0606-26 Sulfuric acid (H2SO4) safe storage and handling b NACE Standard RP0391-2001 (Item No. 21050): Std Recommended Practice - Materials for the handling and storage of commercial concentrated (90 to 100%) Sulfuric Acid at ambient temperature

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 F3 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 5 OF REQ'N NO. 8

MIXED BED DEMINERALIZER DATA SHEETS SI UNITS (bar)


1 2

CONTROL PANEL AND INSTRUMENTATION DATA SHEET Scope of Supply: PLC, operating software, and instrumentation only (DCS control) 3 Complete Control System including: 4 Other:
5 6 7

Instrumentation ONLY

Operator Panel (MMI) LOCATION: Indoors Outdoors Sheltered MOUNTING: free standing console 8 PROXIMITY TO CTP UNIT: with the unit local control room main control room 9 Communication with PLC: RS-232 port integral hard-wired 10 CRT Display: screen size high resolution color graphics Keyboard type 11 CONSOLE: NEMA Rating: Material: 12 Dimensions: Length (mm) Width (mm) Height 13 Console Weight (kg) Wall Thickness 14 Electrical Load: Power: (kW) Volts: Phase: Hertz: 15 Special Provisions: sun & rain shield for display see-through door for display 16 air conditioner heater printer
17 18 19

console mount

(mm) (mm)

Programmable Logic Controller (PLC) MANUFACTURER: Model No: LOCATION: Indoors Outdoors Sheltered 20 PROXIMITY TO CTP UNIT: with the unit local rack room other 21 I / O INFORMATION: Inputs Outputs 22 required wired spare required wired spare 23 analog (4-20mA DC) 24 discrete (120 VAC) 25 discrete (24 VDC) 26 isolated discrete (120 VAC, triac) 27 Total 28 Communication with Operator Console: RS-232 port integral hard-wired 29 Communication with main DCS: RS-232 port integral hard-wired 30 Electrical Load: Power: (kW) Volts: Phase: Hertz: 31 ENCLOSURE: NEMA Rating Material: 32 Dimensions: Length (mm) Width (mm) Height (mm) 33 Number of compartments: Weight (kg) Wall Thickness (mm) 34 Terminal Block Mfr: Type: Number: 35 Special Provisions: ventilation fan air conditioner heater 36 screen and filter louvers rain shield over access door 37 redundant CPU UPS programming device & software 38 internal fluorescent lights light switch convenience outlet 39 Remarks 40 1 Supplier shall provide conductivity analyzers at the outlet of each mixed bed. Conductivity analyzers 41 shall include automatic temperature compensation. Conductivity signals shall also be transmitted to Purchaser's DCS. 42 2 Supplier shall provide pressure gauge with isolating and sample cocks at the inlet and outlet of each bed, 43 and differential pressure gauge across each resin trap. 44 3 Supplier shall provide transmitter for inlet flow and shall send singnals to Purchaser's DCS. 45 4 All Instrumentation shall be in accordance with Instrumentation for PackageEquipment Specification. 46 5 Supplier shall provide concentration analyser complete with insertion type, temperature compensation cells, for dilute acid 47 and caustic regenerant lines. Manual sample valves shall also be provided on these lines.
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 F2 F3 DATE BY REV/APPR CLIENT JOB NO. ITEM NO. PAGE 6 OF REQ'N NO. 8

MIXED BED DEMINERALIZER DATA SHEETS SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

CONTROL PANEL AND INSTRUMENTATION DATA SHEET


DESIGN, SELECTION, AND TESTING SHALL CONFORM TO KBR SPECIFICATION: INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER Other: BY PURCHASER OR MANUFACTURER

Locally Mounted Analyzers and Instruments AREA CLASSIFICATION Class: Differential Pressure Transmitters Pressure Type Level Transmitters Temperature Transmitters Conductivity Analyzers / Transmitters Air Flow Indicator Silica Analyzer Sodium Analyzer Differential Pressure Switches Pressure Indicators Differential Pressure FI Transmitters Regenerant Concentration Analyzers Limit Switches Level Indicating Transmitter

Zone Manufacturer

Group: Model No:

Temp Class Qty Location of Monitoring Points:

Control Strategies and Interfaces Service Flow Control External (by purchaser) Internal (by supplier) None Recirculation By PLC Product tank inlet flow regulated by level control Individual unit effluent valves regulated independently

Low Flow Control System:

Regeneration Control:

Regeneration Initiation:

Operator Initiated Automatic - time

Automatic - throughput

Emergency Shutdown: Panel Testing:

Remarks :

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION F1 DATE BY REV/APPR CLIENT JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQUISITION NO. F2 F3 0 1

PAGE

OF

DEMINERALIZER PACKAGE DATA SHEETS WATER ANALYSIS DATA


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

INFORMATION TO BE COMPLETED : BY PURCHASER Service Temperature (C) Source of Water Type of Water Treatment English / Metric / SI Units ANALYSES CONSTITUENT Calcium Magnesium Sodium Potassium Total Cations Bicarbonate Carbonate Hydroxide Chloride Sulfate Formate Nitrate (Ca) (Mg) (Na) (K) (HCO3) (CO3) (OH) (Cl) (SO4) (HCOO) (NO3) Units*

BY MANUFACTURER OPERATING CONDITIONS Intermediate 1 = Intermediate 2 = Intermediate 3 =

BY PURCHASER OR MANUFACTURER Description

Manufacturer to complete water analyses for each intermediate stream.

Supply Water

Secondary Stream

Intermediate 1

Intermediate 2

Outlet Demin

Total Anions Total Hardness Phenolphthalein Alkalinity Methyl Orange Alkalinity Iron + Ni (Fe + Ni) Copper (Total) (Cu) mg/L as Cu Manganese (Mn) mg/L as Mn Aluminum (Al) mg/L as Al Ammonia Carbon Dioxide, Free (CO2) Carbon Dioxide, Dissolv (CO2) (SiO2) ppm as SiO2 Silica Turbidity NTU Total Suspended Solids Color Hazen (Cl2) Chlorine, Free pH Conductivity mho/cm Total Dissolved Solids Total Organic Carbon mg/L Langelier Index Ryznar Index Hydrcarbon/Oil, free Hydrcarbon/Oil, Dissolved Methonol Ethanol Notes 1 * Units are mg/l unless otherwise indicated. 2 ND = Non detectable 3 Ions expressed in mg/liter of equivalent CaCO3

General Confidential

YERP-MBDP-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

MIXED BED DEMINERALIZER PACKAGE DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrion). The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-MP-ENG (05/08)

DATA SHEET

METERING PUMPS
Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0 0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl.


0

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

Div. Indoor

Grp or Outdoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

OPERATING CONDITIONS

Duty Fluid Pumping Temperature Specific Gravity Vapor Pressure Viscosity Suction Pressure Discharge Pressure NPSH Available Flow Rates Fluid, m3/h Pressure Temperature Applicable Codes / Standards Volume Rate Range Design Pressure In / Out Design Efficiency Operating / Motor Power Content Contact Parts Gears Plunger Diaphragm Housing Valves Packing / Seals Gaskets Hardware Baseplate Internal Surface Finish External Surface Finish Priming / Painting Notes

Continuous C kPag cP kPag kPag m Minimum Maximum kPag C m3/h kPag % kw

Intermittent

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

/ / kw

kPag

MATERIALS OF CONSTRUCTION

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Metering Pumps.xls

General Confidential

Page 1 of 4

YERP-MP-ENG (05/08)

DATA SHEET

METERING PUMPS
Rev. 0 ACCESSORIES Relief valve VFD controller Line reactors Type Positioner / controller Jacketed Electric traced Gear Diaphragm Open Closed

CONSTRUCTION

Plunger/Piston

Capacity Control Speed Range Capacity Range Rate Control Method

Variable Speed Variable Displacement Throttling RPM m3/Rev Manual Control Signal

CONNECTION SCHEDULE

Description Suction Discharge PSV

Size
mm mm mm mm mm

Type

Rating

INSTRUMENTS & CONTROLS

Description/Function Rate Controller VFD Controller PSV

Type

Mfr

Model No.

By

UTILITIES REQUIRED NOISE LEVEL TESTING

Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Maximum Noise Level

Controls Motors

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPag dBA @ 1 meter

WEIGHTS & DIMENSIONS

Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)


0 0 0

Criticality:
0

Yes Empty kg kg

No Operating kg kg

Test kg kg m

Notes

Metering Pumps.xls

General Confidential

Page 2 of 4

YERP-MP-ENG (05/08)

DATA SHEET

METERING PUMPS
Rev. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 kw RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM kw High-Speed

Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Metering Pumps.xls

General Confidential

Page 3 of 4

YERP-MP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

METERING PUMPS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-MS-ENG (05/08)

DATA SHEET

MAGNETIC SEPARATORS
Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name Description Bulk Density Particle Size Angle of Repose Tramp Metal Type Tramp Metal Size Tramp Metal Shape Duty Equipment Fed By Discharges to Rejects To Usage Chute Size / Angle / Length Belt Conveyor Size / Trough Angle Belt Conveyor Slope / Speed Belt Conveyor Head Pulley Diameter Flow Rates Mat'l, kg/h Tramp Metal, kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Efficiency Magnet Load, Design / Maximum Magnetic Field Strength Depth of Extraction Content Contact Parts Magnets Covers Housing Belt Drum Internal Surface Finish External Surface Finish Priming/Painting

kg/m3 mm ( Fr Horiz:

Poured

microns) Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Continuous

Intermittent

Gravity Pneum. Conveyg Slurry Belt Conveyg mm / Fr Horizon / mm / % / FPM

Lines m

mm Minimum Maximum Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

PSIG F Yes No % (Removal of metallic mat'l) kg / kg mm (from surface) Gauss @ mm NdFeB SmCo

MATERIALS OF CONSTRUCTION

Rare Earth:

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Magnetic Separators.xls

General Confidential

Page 1 of 3

YERP-MS-ENG (05/08)

DATA SHEET

MAGNETIC SEPARATORS
Rev. 0 ACCESSORIES CONSTRUCTION Supports Suspension hardware Type Monorail Trolley Permanent Mag Self-Cleaning Belt Drum Impact Plate / Fr Horiz: mm From Face to: at

Electro Mag Cooled Vibrating Fixed Grate Rotary grate Suspended Plate mm

Magnet Description Magnet Qty / Dimensions Orientation Inclination Mounting Distance Enclosure Flux Density Power Ampere-Turns Cleaning Method Life Cooling: Coolant Circulated By Expansion Protection Warm-Up Time Connections, Inlet / Outlet WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0

Gauss Watts

Years

Buyer

Seller Minutes / Operating kg kg kg kg Ph Ph @ kPaG Criticality: Hz / Hz / Test kg kg m kVA kVA

Empty

UTILITIES REQUIRED TESTING

Power: Compressed Air Type Criteria Witnessed Maximum Noise Level

Controls Motors

V V Nm3/h

Yes dBA Type

No @ 1 meter Mfr Model No. By

NOISE LEVEL INSTR & CONTROLS

Description/Function Transformer Rectifier High Voltage Terminals/Jct Box Contact Type Contact Rating Enclosures (Minimum) UL Label Input Current DC Power Output

SPDT DPDT Amps NEMA Yes No AMPS WATTS Notes

SPST DPST Volts Hermetically Sealed Contacts

VOLTS

AMPS

Magnetic Separators.xls

General Confidential

Page 2 of 3

YERP-MS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER

Attribute Name

MAGNETIC SEPARATORS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-MVMCC-ENG (05/08)
Technical Data Sheet

MEDIUM-VOLTAGE MOTOR CONTROL CENTER


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Phase V Hz kA Available Fault Curr. (Sym.) A Power Bus C Design Temp, Max/Min/Site % Relative Humidity Max/Min ft/m Altitude Item Overall 1 2 3 4 5 6 7 8 Line 1 Seismic Zone per UBC: Space Heaters (Y/N): Tropicalization (Y/N): Fungus Treated (Y/N): Marine Shipping (Y/N):
Equip. No.:

Page 1 of 3

Control Power (V):

GENERAL

Line 2

Line 3

NAMEPLATES

Units

General

Scheme Number: FC - Fused Contactor, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor Item 1 2 3 4 5 6 Unit Number Type of Service Contactor Rating (A) Fused Switch Rating (A) Key Interlock HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ %V Acc Time @ %V Exciter Voltage, Supply Space Heater PF Caps - KVAR Starter Type Auto Xfmr Thermostat Cable/Bus Duct Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Number Phase CT's Ratio Number PT's Ratio Fuses Number Differential CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing Number CT's Ratio Scheme Number

Load

Power Connection

Metering & Relaying Transformers

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-MVMCC-ENG (05/08)
Technical Data Sheet

MEDIUM-VOLTAGE MOTOR CONTROL CENTER


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Scheme Number Application AM - Amperes AS - Positions VM - kV VS - Positions WHD - Minutes WM - MW VARM - MVAR PFM FM Relaying & Metering Schemes I1 A1 FS1 FC1 Fused Incoming Auxiliary & Fused Sw Bus Feeder Contactor Line IM1 Induction Motor IM2 Induction Motor
Equip. No.:

Page 2 of 3

SM1 Sync. Motor

SM2 Sync. Motor

Metering

AX VX WX VARX VAX PFX FX Pushbuttons Indicating Lights Control Control Power Xfmr TD Re-acceleration Potential Xfmr 25 - Sync Check 27 - Undervoltage 32 - Reverse Power 37 - Undercurrent/pwr 40 - Field 46 - Phase Balance 47 - Phase Seq V 48 - Incomplete Seq 49 - RTD 49 - Thermal 50/51 - Overcurrent 50G/51G 51V -Voltage Restraint 55 - Power Factor 59 - Overvoltage Relaying 60I - Current Balance 60V - Voltage Balance 67 - Directional O/C 81 - Frequency 86 - Lockout 87 - Differential 26F- Field Overtemp Transducers (Qty, Output)

Notes:

General Confidential

YERP-MVMCC-ENG (05/08)

Technical Data Sheet

MEDIUM-VOLTAGE MOTOR CONTROL CENTER


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 SUB MCC No. WBS Vacuum Contactor Ratings No. of Starters 400A 800A Vacuum Latching No. of Contactors 400A 800A
Equip. No.:

Page 3 of 3

Spares per MCC 400A 800A

TOTAL

General Confidential

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING CRANES


Rev. 0
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: UNITS:
0

Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

MFR/SELLER SIZE MODEL Area Classification Location

ITEM No. SERVICE No. REQD Cl. Indoor Div. Grp or Outdoor
0

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

Nonhazardous

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

UNITS / PKGS PROPERTIES & DIMENSIONS

Name / Description Load, Maximum / Normal Maximum Size Lift / Headroom Travel, Bridge / Trolley Duty Usage Main Hoist Auxiliary Hoist Bridge Trolley Conditions

Bags

/ Continuous Operations Lifts/Hr

Drums Equip.: kg / kg m m (See clearance diagrams, page 4) m / m Intermittent Maintenance Avg Lift
kg kg kg kg

OPERATING CONDITIONS

Hrs/Day

Avg Movement
m m m m

Temperature in Bldg, Max. / Min. MECHANICAL DESIGN CONDS PERFORMANCE Capacity, Speeds, Lift Height, Movement, MATERIALS OF CONSTRUCTION MT m/s m m Applicable Codes and Standards

Wet Dusty High Temp. Very Severe Duty C /

Acid Fumes Steam High Altitude Precise Load Handling C

ANSI B30.2.0 CMAA 70 References correspond to CMAA sections & paragraphs. Main Hoist Aux Hoist Bridge Trolley

Winding drum Rope Chain Hoist Frame Load Hook Trolley Wheels Sheave Girders/Structural External Surface Finish Priming/Painting
INDEX

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate

Overhead Traveling Cranes.xls

General Confidential

Page 1 of 5

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING CRANES


Rev. 0 ACCESSORIES CONSTRUCTION Lift limit Runway/supports Main Hoist Drive Type Ax Hoist drive Type Trolley Drive Type Bridge Type Load monitor/limit Rails Festooned cable Handrails, ladders, platforms Manual Motorized Manual Motorized Manual Motorized Manual Motorized Underhung Top Rail Single Girder Double Girder Cam Disc Electric Spring Disc Electric Spring mm m

Load Brake Type Motor Brake Type Wire Rope Type Wire Diameter Wire Length Chain Type Chain Size Reeving Trolley Construction Approx. Runway Length No. of Cranes on Runway Service Info: CMAA Class Attachment (Aux Hoist) / Weight Attachment (Main Hoist) / Weight WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0

m (Ref. section 70-2) Magnet Bucket Magnet Bucket Operating kg kg V V Nm3/h Ph Ph @ kPaG Criticality: Yes No Cab Floor End of Crane Center kg kg Hz / Hz /

Hook Hook Empty

/ / Test

kg kg

kg kg m kVA kVA

UTILITIES REQUIRED TESTING

Power: Compressed Air Type Criteria Witnessed Control Method Control Location

Controls Motors

INSTR & CONTROLS

On Trolley

Type of Control: Main Hoist Aux Hoist Trolley Bridge Control Enclosures (Min.) Contact Type Contact Rating UL Label Special wiring conditions or codes: Bridge Conductor Type Runway Conductor Type Mfr Furnished By

(Ref. 5.4.4) (Give complete info, incl. no. of speed pts)

NEMA SPDT Amps Yes

Hermetically Sealed Contacts (Ref. 5.4.7.1) DPDT SPST DPST Volts No

Insulated Buyer

Bare Wire Seller

Angle

Overhead Traveling Cranes.xls

General Confidential

Page 2 of 5

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING CRANES


Rev. 0 Sketch -- Diagram
(Complete/modify sketch below making special note of any obstructions which may interfere with the crane, or reference separate drawings)

Low point of roof truss, lights, sprinkler or other obstacles H G C D I J E

A (Span - C to C of runway rails) Rail size: Q Cap channel size: R Runway beam size: S

Obstruction B T Operating floor U V

M N

Runway conductors type: P Pit floor F

ELEVATION

Indicate cab or pendant location, relative locations of main & auxiliary hook, runway conductor location, adjacent cranes, etc. Dimensions: (Dimensions are Approximate) M mm U mm A mm F mm N mm V mm B mm G mm P mm B* mm H mm Q mm mm C mm I mm R mm mm C* mm J mm K mm S mm mm D mm L mm T mm E mm
0 0 0 0 0 0 0 0

* = For Underhung Cranes


Notes 1)

Overhead Traveling Cranes.xls

General Confidential

Page 3 of 5

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING CRANES


Rev. 0 DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size
0 0 0 0

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Overhead Traveling Cranes.xls

General Confidential

Page 4 of 5

YERP-OTC-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

OVERHEAD TRAVELING CRANES DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS


Rev. No. Date Engr Chkd Appvd Client Job No. Project Client Site Location Reqn No.

DS-MV21REV.

Issued for: Units: SI


0 0

Inquiry

Purchase

As Built
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl.


0

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

Div. Indoor

Grp or Outdoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES

Name/Description Bulk Density Particle Size Angle of Repose Surcharge Angle Duty Equipment Fed By Discharges to Exhausts to Flowrates Mat'l, MTPH
0

kg/m3 mm ( Fr Horiz: Fr Horiz: Continuous


0

Poured

microns) Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Intermittent

Minimum

Maximum

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Pressure Temperature Applicable Codes / Standards Capacity Operating Power Starting Power / Torque Belt Speed Time to Full Speed (Loaded) Content Contact Parts Belt Cover Top / Bottom Shafts Pulleys Idlers Weather Cover Chutes Lining Skirtboards Wipers Fasteners Structural Frame & Supports
0

kPaG C CEMA MTPH KW KW / m/s Secs @ Headshaft Newton-Meters

MATERIALS OF CONSTRUCTION

SURFACE FINISH

Wear Surface Finish Exterior Surface Finish Priming/Painting


INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

Pipe Belt Conveyors.xls

General Confidential

Page 1

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS


ACCESSORIES Belt cleaners Backstops Auto takeups Skirtboards Dust Hoods Diverters (see DV data sheet)
0

DS-MV21REV. Stringers Supports Walkways/Handrails Ladders/Platforms Dust Collection Dust Suppression m m


0 0

Weather Covers Loading Chutes Chute Lining Soft-Start Drive PLC control panel

CONSTRUCTION

Pipe Diameter Axle to Axlel Horizontal distance Max. Incline Max. Decline Min. Curve Radii, Verti'l / Hori'l Min Ratio of C.R. / P.D Max Single Curve Angle No. Drives Drive Location Drive Wrap, Total Belt: Special Belt for Pipe Conveyor Width of Belt / Overlap Max. Tension Rated Tension No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Estimate Life Span Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Mounting Angle of Transfer Idlers No. Reqd Pulleys: Type Material Diameter, mm Width, mm Lagging Shaft Diameter, mm Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Head Pulley Mounting Height

m m


m
0


/
0

m 300 45
0

600

Head Tail

Snub

Yes No mm kg/cm kg/cm

mm of width of width Reinforcement

Woven Fabric Steel Cable Grade 1 Grade 2 mm / / Yes Vulcanized No mm Mechanical Hours
Training mm mm Return

mm

Hexagonal mm mm

Ret. Training mm mm mm mm

Same side
HEAD TAIL

Both Side
SNUB

TAKEUP BEND

Flange Pillowblock Labyrinth Lip At the Belt Height Over the Belt Height Below the Belt Height

mm mm

Pipe Belt Conveyors.xls

General Confidential

Page 2

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS


CONSTRUCTION (Continued) Take up Takeup Type Location Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type INSTRUMENTS & CONTROLS Integrated w/ System PLC Description / Function Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches

DS-MV21REV.

Manual Auto Pneumatic Screw mm Scraper: Rotary: Belt

Gravity Hyd Ratchet

Electric

One Blade Brush Motor

Multiple Blade Blade

Bolts

Clamps

mm mm mm Yes Type No Mfr

Model No.

By Seller Seller Seller Seller

UTILITIES REQUIRED NOISE LEVEL TESTING

Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Max. Noise Level

Controls Motors

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph. Hz / kVA V Ph. Hz / kVA Nm3/h @ kPaG dBA @ 1 meter Criticality: Yes EMPTY kg kg No OPERATING kg kg TEST kg kg m

WEIGHTS & DIMENSIONS

Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)

NOTES

Pipe Belt Conveyors.xls

General Confidential

Page 3

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS


DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Motor1 / Motor2 / Motor3 Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size /

DS-MV21REV. /

Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW KW rpm rpm Yes No VFD DC By: Seller AMPS AMPS Yes No Horizontal Vertical Yes No / UL FM Direct DRIVER mm V-Belt Chain

WPII

KW rpm Buyer AMPS

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

NOTES

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Pipe Belt Conveyors.xls

General Confidential

Page 4

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS


Sketch - Diagram
(Sketch layout or reference separate drawings)

DS-MV21REV.

CONNECTION SCHEDULE

Mark NP A B C L

Description Nameplate Inlet Discharge Dust Collection/Suppression Level Instrument

Rating N/A

Facing N/A

Size

Qty

Nozzle N/A

Note

NOTES

Pipe Belt Conveyors.xls

General Confidential

Page 5

YERP-PBC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: DS-MV21-

Attribute Name

PIPE BELT CONVEYORS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


0

J6491 Pkg Boiler (092007)

NUMBER DATE ORIGINATOR REVIEWED APPROVED CLIENT

DOCUMENT NUMBER JOB NUMBER CLIENT LOCATION UNIT ITEM NUMBER SERVICE REQ NUMBER:

PAGE

OF

19

APPLICABLE TO:
1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

REVISIONS

PROPOSAL
0

PURCHASE

AS BUILT
0

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION: 2 INFORMATION TO BE COMPLETED: BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Manufacturer: Case Number Steam Flow (kg/h) Fuel Load Duration Blowdown % Excess Air % Furnace Heat Release W/m 2 Furnace Liberation W/m 3 Quantity (kg/h) Fuel Flow Flue Gas Leaving Boiler Air Flow Leaving FD Fan Steam Flow @ Superheater Outlet Desuperheater Spray Flow Temperature (C) Steam Leaving Superheater Final Steam Temperature Flue Gas Leaving Boiler Flue Gas Leaving Economizer Water Entering Economizer Water Leaving Economizer Pressure (barG) Battery Limit (Steam outlet) Superheater Outlet Drum Economizer Inlet (Feedwater) Air Resistance (mm H2O) Burners Ducts / Windbox Net Resistance Draft Losses (mm H2O) Furnace (including burner) Boiler & Superheater Economizer Flues / Stack Net Draft Loss % Heat Loss (by HHV) Dry Gas Moisture in Fuel Unburned Combustible Radiation Manufacturer's Margin Total NET EFFICIENCY (by HHV) % NET EFFICIENCY (by LHV) % Remarks:
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Model: PERFORMANCE DATA Design Normal Minimum

Quantity: Case 3 Case 4

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

BOILER Arrangement: "D" "A" Other: Construction: Membrane Wall Tangent Tube Furnace Volume Heating Surface Waterwalls Boiler Superheater Economizer Total Furnace Tubes Number Size Boiler Tubes / Generating Bank Number Size Screen Tubes Number Size SUPERHEATER Staggered In-Line Number of Rows Number of Tubes per Row Tube O.D. (mm) Thickness Tube Material Maximum Tube Metal Temperature Inlet Header: O.D. (mm) Thickness Header Material Design Pressure Design Temperature Outlet Header: O.D. (mm) Thickness Header Material Design Pressure Design Temperature Total / Effective Surface Area Number Tubes - Radiant Convective DESUPERHEATER Manufacturer Type Design Flow Location Spray Water Temperature Spray Water Pressure Spray Water Source

DRUMS Steam Drum (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) Inside Diameter (mm) Thickness (mm) Straight Length (mm) Shell Material Head I.D. (mm) Head Thickness (mm) Head Type No/Size Manways

Lower Drum

(mm) (C) (mm) (barG) (C) (mm) (barG) (C) (m)

(kg/h) (C) (barG)

ECONOMIZER Type: Bare Tube Fin Tube Surface Area Fins: Height (mm) Thickness Headers - Size Materials Tube Fins Headers Mounting (tube orientation) Horizontal Remarks:

Fins (mm) / (m) (mm) (mm)

Design - Pressure (barG) Temperature (C) Steam Drum Retention Time (min) Steam Scrubbers Quantity Type Separators Dryers STACKS Furnished by Supplier Purchaser Type Self-Supporting Supportedon economizer Height Material Exit Diameter (mm) Carbon Steel Concrete w/Lining Thickness Corrosion Allowance (mm) FAA Lighting Required Caged Ladder to Test Platform Access Door Vibration Isolation Four Test Points Personnel Protection Screen DUCTS Material Thickness Corrosion Allowance (mm) FLUES Material Thickness Corrosion Allowance (mm) PLATFORMS / LADDERS / STAIRS Furnished by Purchaser Supplier Material Loading (kg/m) SOOTBLOWERS Number Type Manufacturer Furnace Superheater Economizer Convection WEIGHTS & DIMENSIONS (Note 3) (kg) Boiler Economizer Stack Shipping Operating Full of Water
0 0 0 0 0 0 0 0 0 0 0 0 0

Boiler (overall) Vertical

WX

L X

H (m)

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


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19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0 0

Number
0

Type

Manufacturer

BURNERS Model

Turndown

Gas Liquid Pilot Flame Scanner:


0

Number: Supplier Class II


0 0

Furnished by: Class I

n/a Manufacturer / Model: IGNITER / IGNITER SUPPLY SYSTEM Purchaser Rated Capacity Class III

Heat Input / Burner Atom. Steam or Air (kJ/hr) (kJ/hr) (kJ/hr) Type: (kW) Manufacturer Model

Manufacturer Auto Vent Valve Auto Shutoff Valve Manual Shutoff Valve

Size (mm) Press. Ind. (w / S.O. Valves) Hi/Lo Pressure Transmitter Pressure Regulator Drip Leg MAIN BURNER SUPPLY SYSTEM (GAS FIRING) Purchaser Rated Capacity Manufacturer Model

Furnished by Burner Type


0

Supplier

(kW)

Manufacturer Auto Vent Valve Auto Shutoff Valve Manual Shutoff Valve Vent Leak Valve Gas Flow Control Valve

Size (mm) Pressure Regulator Gas Strainer Hi/Lo Pressure Transmitter Press. Ind. (w / S.O. Valves) Drain Valve

Furnished by Burner Type


0

Supplier

MAIN BURNER SUPPLY SYSTEM (LIQUID FIRING) Purchaser Rated Capacity Manufacturer Model

(kW)

Manufacturer Recirculation Valve Auto Shutoff Valve Manual Shutoff Valve Vent Leak Valve Oil Flow Control Valve

Size

(mm) Low Pressure Switch Oil Strainer Check Valve Press. Ind. (w / S.O. Valves) Drain Valve

Furnished by

Supplier Manufacturer

ATOMIZING AIR / STEAM (LIQUID FIRING ONLY) Purchaser (Note 3) Rated Capacity
0

(kg/h) Manufacturer Model

Size

(mm) Low Pressure Switch Press. Ind. (w / S.O. Valves) Drain w/ Trap

Auto Shutoff Valve Manual Shutoff Valve Control Valve Check Valve Strainer Burner Management System Combustion Controls Control Type
0

COMBUSTION CONTROLS AND BURNER MANAGEMENT Panel Enclosure: Power Supplies Instrument / Control Power Control Panel Power
0 0

Voltage

Phase

Hertz

Remarks:

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

FUEL ANALYSIS (Note 1) GAS FUELS Composition by: Mole %


0

LIQUID FUELS Composition by: Mole %


0 0

Volume %

Weight %
Rich

Volume %
Stream 1

Weight %
Stream 2 Stream 3

Lean

Fuel Total Sulfur (as H2S) Hydrogen (H2) Nitrogen (N2) Carbon dioxide (CO2) Methane (CH4) Ethane (C2H6) Ethylene (C2H4) Propane (C3H8) Propylene (C3H6) Isobutane (C4H10) Butenes N-Butane (C4H10) Isopentane (C5H12) Pentane (C5H12) Hexane (C6+) Oxygen (O2) Carbon Monoxide (CO) Total Heating Values (kcal/m3) Higher Lower Mole Weight Design Temperature (C) Design Pressure (barG) Supply Pressure (barG)

Raffinate i-Butane n-Butane i-Pentane n-Pentane C4, C5 Compounds i-Hexane n-Hexane 1-Hexene C5, C6 Compounds C7+ Water Molecular Weight Density (kg/m3) Viscosity (cP) HHV (kcal/kg) LHV (kcal/kg) Supply Pressure Supply Temperature

Naphtha

Notes:

Case Number Primary Gas (kg/h)

Design Case

FUEL RATES Normal Start-up Case Case

Case 3

Case 4

Remarks:

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0 0 0 0 0

Fuel Rated Capacity Steam Temperature @ Terminal Point Steam Pressure @ Terminal Point Thermal Efficiency (LHV basis) Min Steam Flow @ Steam Temp. F.D. Fan Static Pressure Fan Power (max.)

GUARANTEE PERFORMANCE FOR ALL IDENTIFIED OPERATING CASES. (kg/h) NOx: (C) SOx: (barG) CO: % HC: (kg/h) @ (C) Particulate: (mm H2O) Solids in Steam: (kW) % Dryness of Steam @ Drum Exit
0 0 0 0 0 0

(ppm) (ppm) (ppm) (ppm)

Main F.D Fan Main F.D. Fan Start-up F.D. Fan Start-up Net Rating F.D. Fan Test Block
0

FAN PERFORMANCE Flow Press (kg/h) (mm H2O) Net Rating Test Block

Temp (C)

GUARANTEE BASIS Feed Water Temperature Ambient Temperature - Max Min Altitude (above Sea Level) Blowdown (% Rated Capacity) Fuels Higher Heating Value Lower Heating Value Relative Humidity
0

(C) (C) (m)

BOILER FEED WATER ANALYSIS pH @ 25 C P Alkalinity M Alkalinity Conductivity Total Dissolved Solids (TDS) Total Suspended Solids (TSS) Hydroxide (OH) Carbonate (CO3) Bicarbonate (HCO3) Total Silica (SiO2) Chloride (Cl) Sulfate (SO4) Ortho Phosphate (PO4) Total (ppm) Calcium (Ca) Magnesium (Mg) Sodium (Na) Potassium (K) Iron (Fe) Copper (Cu) Manganese (Mn) Aluminum (Al) Zinc (Zn) Nickel (Ni) Chromium (CrO 4) Carbon Dioxide (CO2) Organics Dissolved (ppm)

(ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm)

Remarks:

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0 0

FUEL Coal Oil Liquid Fuel - Pressure at Inlet Gas Pressure at Inlet
0 0 0

Gas

BURNERS / IGNITERS Dual NFPA fuel train by (barG) Firing Single Wall (barG) Tangential
0 0

Supplier Purchaser Opposed Wall Other

FLAME SCANNERS Single Dual Number per Burner Sensor Type Infrared Ultraviolet
0 0 0 0

BURNERS / IGNITERS Type Manufacturer Model Number Required Number Burners / Level Number Levels Turndown Heat Input / Burner (W) Fuel Consumption / Burner Qty. Atomizing Steam / Air Excess Air % Pilot Type

Natural Gas

Fuel Oil

Waste Oil

Other

Igniters

Manufacturer Furnace Convection Pass Secondary S.H. Primary S.H. Economizer Air Heater

SOOTBLOWERS Model Type

Quant

Consumption

Oper Press Oper Temp (barG) (C)

Automatic Sequencing Required Media High Press Steam Additional Equipment by Supplier Relief Valve
0 0 0

Piping by Supplier Purchaser Medium Press Steam Plant Air PLC Control Panel, Local PB stations (each unit) Pressure Transmitter Thermal Drain Valves
0 0 0 0

includes Steam Admission Valve

Type Lungstrom Regenerative Other

AIR HEATER Surface Area Materials of Construction Cold End Hot End Housing
0 0

(cm)

Remarks:

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

DESCRIPTION

BOILER VALVE SUMMARY Number Size End D = Double Valves Required (mm) Type

Rating

Operator Type

Remarks

Boiler safety valve Boiler safety valve Superheater safety valve Main steam stop valve Main steam check valve Feedwater control valve isolation valve (inlet) Feedwater control valve isolation valve (outlet) Boiler feed stop valve Boiler feed check valve Boiler vent valve Steam Sampling Valve Feedwater sample valves Steam gauge dia. C/W syphon Steam gauge shut-off valve Steam gauge drain valve Water column drain valves Gauge glass isolation valves Gauge glass drain valves Lower drum blow-off valves Start-up Vent Valves Rearwall drain valves Chemical feed shut-off valve Chemical feed check valve Continuous blowdown shut-off valve Continuous blowdown needle valve Drum level trans. Isolation valves Remote level indication Superheater vent valves Superheater start-up vent valves Superheater drain valves Economizer vent valve Economizer drain valves Attemperator reg. isolation valve Attemperator reg. bypass valve

D D D D D D D

Remarks:

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Electronic

Service Feedwater Pressure Drum Pressure Fuel Pressure Steam Pressure Furnace Pressure Windbox Pressure Boiler Outlet Pressure Economizer Outlet Press Feedwater Flow Fuel Flow Steam Flow Air Flow Drum Level Aux Low Water Cutout Steam Temperature Furnace Temperature Econ Inlet Gas Temp Econ Outlet Gas Temp

TRANSMITTERS "Smart" Type Supplied by Supplier Purchaser


0 0

CONTROL PANEL Enclosure NEMA 4X Other Shop Area Classification Unclassified Installed Zone Group PLC by Supplier Purchaser Including Processor Register Pack Data Highway Module Memory: Capacity = I/O: Minimum PLC Manufacturer:
0 0 0 0

pairs each

Air Flow Manufacturer Model Type Range Steam Flow Manufacturer Model Type Range

FLOW METERS Fuel Flow Manufacturer Model Type Range Feedwater Flow Manufacturer Model Type Range
0 0 0 0 0 0

DCS SIGNALS (required for Purchaser) Input Signals to DCS Boiler Trip Common Trouble Alarm Steam: Pressure Temperature Flow Steam Drum: Pressure Level Fuel Pressure Economizer Outlet Flue Gas Temperature
0 0 0 0 0 0 0 0 0

ANALYZERS Analyzers by Supplier Purchaser Oxygen Analyzer NOx Analyzer Manufacturer Manufacturer Model Model Range Range
0 0 0 0 0 0 0

Output Signals from DCS Steam Pressure Fuel Flow Feedwater Flow Fuel / Air Ratio Control
0 0 0 0

DRUM INSTRUMENTATION Type Manufacturer Water Column Level Gages Pressure Gages Temperature Gages RELIEF VALVES AND SILENCERS Superheater Relief Valve Manufacturer Model (barG) Set Point Silencer - Superheater Vent (start-up) Manufacturer Model (barG) Noise Level

Range

Drum Relief Valve #1 Manufacturer Model Set Point Drum Relief Valve #2 Manufacturer Model Set Point Remarks:

(barG)

(dBA)

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


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19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1

TYPICAL LOCAL CONTROL PANEL

Fuel Pressure Low Alarm

Fuel Pressure Low Low Shutdown

Fuel Pressure High High Shutdown

Furnace Pressure Hi Hi Shutdown

Drum Pressure High Alarm

Drum Level Low Alarm

Drum Level Low Low Shutdown

Flame Failure Shutdown

Steam Pressure

Low Combustion Air Shutdown

Steam Flow

Spare

Manual Shutdown

Remote Shutdown

Spare

Spare

HS HS

On / Off / Auto
HS

Power

Boiler Stop
HS

Purge
HS

Purging

Purge Complete

Annunciator Test
HS

Igniter
HS

Flame Proved

Fan Running

Annunciator Reset
HS

Burner

Flame Proved

Fuel Limits Proved

System Reset

Panel Dimensions:

Wx

Lx

Access Door:

Front

Rear

Remarks:

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

10

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

TYPICAL CUSTOMER CONNECTION SUMMARY


11

7a

Steam Drum 10

7c

7b

7d

16
Desuperheater

Sample Cooler

2 2a Superheater

17 8 8a Windbox & Burners

12c

12b Pilot Gas Skid

12a 13a Fuel Gas Skid 13a Liquid Fuel Skid

13c 13c

13b 13b

Economizer 1 1a

Lower Drum

15b

14b

6 3 1. This sketch does not show all the various connections required for vents, drains, and instrument air. 15a 14a
Motor

Steam Turbine

Main FD Fan

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

11

OF

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

DESCRIPTION

TYPICAL CUSTOMER CONNECTION SUMMARY Size End Rating Flange Weld (mm) Type Schedule Face Prep

Remarks

1 1a 2 2a 3 4 5 6 7(a-d) 8 8a 9 10 11 12a 12b 12c 13a 13b 13c 14a 14b 15a 15b 16 17

Feedwater Inlet (control valve) Feedwater Inlet bypass Steam Outlet Steam Outlet bypass (warm-up) Intermittent Blowdown Continuous Blowdown Chemical Injection Economizer Drain Level Transmitters Desup Water Inlet (control valve) Desuperheater Water Inlet bypass Drum Vent Start-up Vent Outlet Saturated Steam Sample Pilot Gas Inlet (Fuel Skid) Pilot Gas Outlet (Fuel Skid) Pilot Gas Inlet (to Burner) Natural Gas Inlet (Fuel Skid) Natural Gas Outlet (Fuel Skid) Natural Gas Inlet (to Burner) Steam In Steam Out Cooling Water In Cooling Water Out Blowdown Sample Cooling Water In

REMARKS

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

12

OF

19

INSTRUMENT SCOPE OF SUPPLY Element DESCRIPTION


Prov. by

Type Location Install Prov. by

Indication Location Local Panel + DCS

Control
by

Supplier Package

Purchaser Piping

Number of Units

Direct Readout

Local Panel

Supplier

Supplier

Supplier

Instrument connection requirements to be established later.

Local Panel

Transmitter

@ Element

Purchaser

Purchaser

Purchaser

DCS

Pressure Instruments Drum Pressure Boiler Outlet Pressure Fuel Pressure Superheater Outlet Pressure Furnace Pressure Windbox Pressure Temperature Instruments TW / TE (Economizer IN/OUT) TW / TE (Desuperheater IN/OUT) TE (Superheater IN/OUT) Furnace Temperature Level Instruments Water Columns (steam drum) Bi-color ported gauge glass with shut-off valves, illuminator, and viewing hood Electrode type level monitor with low level trip contact, relay with enclosure, and blowdown holding switch Fiber Optic Column with fiber optic hardware, local detection unit in a NEMA 4X cabinet with window for bicolor 12 point display panel Flow Instruments Feedwater Main Steam (Orifice Flow Meter) Natural Gas Air Flow Analyzer Air Flow Miscellaneous Instruments Pressure Relief Valve (steam drum) Pressure Relief Valve (main steam)

Remarks:

General Confidential

DCS

FUEL TRAIN SCOPE OF SUPPLY-SINGLE GAS BURNER BOILERS (SUPERVISED MANUAL - PER NFPA 8501)

PI

PSH

PSL

PI

GAS SUPPLY
NO

YERP-PB-ENG (05/08)

NC PI

VENT PSL

VENT

PACKAGE BOILER DATA SHEET

General Confidential

KEY

ITEM NUMBER

MANUAL SHUTOFF VALVE


NO

DOCUMENT NUMBER JOB NUMBER

CONTROL VALVE

PRESSURE REGULATOR
PAGE
BURNER

AUTO SHUTOFF VALVE NC = normally closed, de-energized.

13
OF

STRAINER

NO = normally open, de-energized

19

FUEL TRAIN SCOPE OF SUPPLY-MULTIPLE GAS PILOT SYSTEMS (SUPERVISED MANUAL - PER NFPA 8501)

YERP-PB-ENG (05/08)

GAS SUPPLY

PI

PACKAGE BOILER DATA SHEET

General Confidential

KEY
NO

ITEM NUMBER

DOCUMENT NUMBER JOB NUMBER

IGNITERS

MANUAL SHUTOFF VALVE

NC
NO

(PERMANENTLY INSTALLED)

CONTROL VALVE

PRESSURE REGULATOR
PAGE

AUTO SHUTOFF VALVE NC = normally closed, de-energized.

14
OF

STRAINER

NO = normally open, de-energized

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

15

OF

19

PACKAGE BOILER
FEED STREAM DATA Normal
Boiler Feed Water Flow Rate Temperature Pressure (m/h) (C) (barG) As Required As Required

Design

The mechanical design pressure of the feed water system will be The feed water pressure at normal flow is 59 barg

87 barg

Fuel Gas

Flow Rate Temperature Pressure

(by supplier) inlet to fuel skid

kg/hr barg

kg/hr barg

Supplier to advise the minimum natural gas and liquid supply pressures. The mechanical design pressure of the fuel system will be 10 barg Fuel skid shall be designed for 150# ANSI Class.

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

16

OF

19

PACKAGE BOILER

Utilities Available

Normal Instrument Air Flow Rate Temperature Pressure Supplier to specify ** 41 OC 7.0 barg

Design

** 75 OC 10.3 barg

Cooling Water Flow Rate Supply Temperature (Allowable temperature rise 15 C.) ** 26
o

** C 38 oC

Supply Pressure (Allowable pressure drop 2 bar)

5.5 barg

10 barg

Turbine Supply Steam Pressure Temperature (Turbine exhausts to MP header at 10.3 barg) 41.4 barg 370 oC 44.8 barg 385 oC

Electric Power See Project Design Data Sheet ** Supplier to specify

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

17

OF

19

Additional DCS signals required

1. Steam pressure control signal - setpoint from DCS 2. Drum Pressure - to DCS 3. Fuel Pressure - to DCS 4. Drum Level - to DCS 5. Economizer outlet gas temperature - to DCS 6. Fuel/Air Ratio Control (signal from DCS) 7. Fuel Rate (signal from DCS) 8. Feed Water Rate (signal from DCS)

Additional Requirements

1. The desuperheater shall be an atomizing type and COPES VULCAN or equal. 2. The attemperator may be intermediate between the primary and secondary superheater tubes. 3. One of the level gauges shall be conductivity type (horizontal electrode). 4. The steam drum shall have two relief valves. 5. Boiler Supplier shall provide an FD fan, rated for 110% of the design capacity airflow and dual drive : electric motor and steam turbine drivers. 6. The boiler operation will be controlled by the steam pressure signal (at the battery limit) from the DCS. 7. The purchaser will control the air/fuel ratio from the DCS. 8. The burner pilot shall be interruptable type. 9. Feed water analysis is as follows: See page 5 10. The package boiler shall contain all necessary safety relief valves, blowdown valves, BFW control valves, fuel gas control valves, shut off, stop and non-return valves, and isolation valves on all utility lines. Supplier shall also provide all required pressure, temperature and level indicator and transmitters, gas firing controls, sample cooler and local BMS panel.

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER JOB NUMBER ITEM NUMBER PAGE

18

OF

19

PACKAGE BOILER

1. The drum and superheater safety valves shall be provided with tail pipe with drip pan, elbow and supports. The vent pipes shall extend a minimum of 3.7m above the platform.

2. All the support connections required on the drum shall be welded before stress relieving.

3. The following terminal point connections shall be brought outside the platform structure. All the following piping shall include design, material, and necessary pipe and valve supports. The design will include preparation of piping arrangement, isometric drawings, and pipe support details. a) Feed water b) Steam c) Continuous and intermittent blow-down d) Steam sampling e) Spray water inlet to attemperator f) Chemical injection g) Continuous blow-down sample line

4. All the drain points shall be hubbed and manifolded together. The supplier shall provide two drain points one on the front and the other at the rear end of the drum. 5. All the level indicators on the drum shall be shipped ready for installation. 6. All the valves shall have reasonable access from grade or platforms. 7. The steam terminal point stop-check valve shall be provided with 1 bypass line. 8. Deleted 9. Deleted 10. Insturment air will be supplied to observation ports.

General Confidential

YERP-PB-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

Attribute Name

PACKAGE BOILER DATA SHEET DATA SHEET SI UNITS (bar) Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

19

OF

19

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-PCS-ENG (05/08)

PNEUMATIC CONVEYING SYSTEMS


Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DATA SHEET

DS-MV22REV. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location / Elevation (above MSL)

Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or / Nonhazardous m

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure (Ambient) Temperature (Ambient) Relative Humidity Flow Rates Mat'l, kg/h Air (Gas) Pressure Temperature Applicable Codes / Standards Code Stamp Conveying Type System Type System Gas Volume Blower Inlet Volume Pickup Velocity Terminal Velocity Leakage Total Differential Pressure Operating Power (Design) Temperature Rise Solids / Gas Ratio Pilot / Booster Gas Reqd Content Contact Parts Gas Only Contact Parts

kg/m3 cm ( Fr Horiz: Continuous

Poured Intermittent

microns) Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS (SYSTEM INLET CONDITIONS)

kPa, ABS C % Minimum Maximum Normal Design See Below kPaG C (See Eqp Data Sheets) (See Eqp Data Sheets)

MECHANICAL DESIGN CONDITIONS PERFORMANCE (SYSTEM PARAMETERS)

Yes No Dilute Phase Continuous Dense Phase Pulse/Plug Flow Press. Vacuum Combination Closed Loop Nm3/h (w/o Leakage) Nm3/h, INLE(Including Leakage) m/s m/s Nm3/h In Out kPa KW C kg/kg Yes No Volume Nm3/h

MATERIALS OF CONSTRUCTION

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Pneumatic Conveying Sys.xls

General Confidential

Page 1 of 4

YERP-PCS-ENG (05/08)

PNEUMATIC CONVEYING SYSTEMS


EQUIPMENT LIST (Revise to Suit) Description Blower / Compressor Pkg(s) Inlet Silencer(s) Discharge Silencer(s) Inlet Filter(s) Fan (Elutriator Wash Air) Discharge Filter(s) Cooler(s) Rotary Feeder(s) Line Injector(s) Cyclone Elutriator Hopper Car Loader(s) Slide Valves (ACO) Qty

DATA SHEET

DS-MV22REV. 0 Item Numbers

SYSTEM CONFIGURATION

Short Long Conveying Run (See Isometric) Line Size, Schedule: mm Total Horizontal Distance m Total Vertical Distance m No. of 90 Ells ea. No. of 45 Ells ea. No. of Ells ea. Ell Type (Long Rad./Dead End Tee) No. of Diverters ea. No. of Line Injectors ea. Total Equivalent Length m (Blower to Pickup) Gas-Only Supply Line: Line Size, Schedule: mm Total Length m No. of 90 Ells ea. No. of Valves ea. (Vac. Line prod. Disch. to Blower) Gas-Only Exhaust Line: Line Size, Schedule: mm Total Length m No. of 90 Ells ea. No. of Valves ea.

Design mm m m ea. ea. ea. ea. ea. m mm m m ea. ea. ea. ea. ea. m

Pneumatic Conveying Sys.xls

General Confidential

Page 2 of 4

YERP-PCS-ENG (05/08)

PNEUMATIC CONVEYING SYSTEMS


Sketch - Diagram
(Sketch layout or reference separate drawings)

DATA SHEET

DS-MV22REV. 0

Notes 1) See individual Eqp. Data Sheets for requirements.

Pneumatic Conveying Sys.xls

General Confidential

Page 3 of 4

YERP-PCS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: DS-MV22-

PNEUMATIC CONVEYING SYSTEMS DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-PDB-ENG (05/08)

POSITIVE DISPLACEMENT BLOWERS


Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DATA SHEET

DS-MV53REV. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location / Elevation (above MSL)

Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or / Nonhazardous m

SITE & UTILITIES DATA OPERATING CONDITIONS

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

Duty Equipment Fed By Discharges to Fluid Involved Molecular Weight Pressure @ Inlet / Outlet Temperature @ In / Out Viscosity Flow Rates Air (Gas), Nm3/h Pressure Temperature Applicable Codes / Standards
0

Continuous

Intermittent

kPaG C cP Minimum

/ / Normal

kPaG C Design

Maximum kPaG C

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Design
0

Rated Max. Nm3/h, IN RPM KW kPa C Nm3/h, IN RPM KW kPa C

Flowrates Speed Operating Power (Design) Differential Pressure Compression Ratio Temperature Rise

MATERIALS OF CONSTRUCTION

Gas Contact Parts Case / Ends Rotor / Shafts Silencers (Suction / Exhaust) Filter Housing Filter Media Structural Base Skid Interconnecting Piping Relief Valve Check Valve Gaskets / Seals

/ / /

Body Body

Seat Seat /

Trim Trim

SURFACE FINISH

Internal Surface Finish External Surface Finish Priming/Painting


INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

Positive Displ Blowers.xls

General Confidential

Page 1 of 4

YERP-PDB-ENG (05/08)

POSITIVE DISPLACEMENT BLOWERS


ACCESSORIES Inlet Filter Inlet Silencer Lubrication Cooling Type Arrangement Rotor Configuration Rotor Diameter / Length Tip Speed Clearances Bearing Type Seal Type Timing Gear Type Timing Gear AGMA Class Lubrication Method Silencer Mfr (Intake / Exhaust) Silencer Type Inlet Filter Mfr Inlet Filter Type Relief Valve Set Point Total Accessory Press. Drop Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0

DATA SHEET

DS-MV53REV. 0

CONSTRUCTION

Disch Silencer Check Valve Flex Conns. Relief Valve(s) Lubrication Heating Rotary Lobe Intermeshing Screw Vertical Horizontal Straight Helical mm mm / m/s Mfr's Std Open Antifriction Sleeve Mechanical Lip Labyrinth Straight Helical Pressure Absorption Splash / Baffled

Both Panel Inlet: Washable kPaG Test kg kg kg kg m Hz / Hz / kPaG Criticality KW KW

Pleated Cartridge Dischg: kPaG kPa Empty kg kg V V m3/h Ph Ph @

WEIGHTS & DIMENSIONS

Operating

UTILITIES REQUIRED TESTING

Power: Cooling Water

Controls Motors

NOISE LEVEL INSTR & CONTROLS

Type Criteria Witnessed Max. Noise Level Description / Function Pressure Gauges Vacuum Gauges Temperature Gauges Pressure Switches Vacuum Switches Temperature Switches Vibration Monitors Relief Valves Pressure Transmitter Temperature Transmitter Contact Type Contact Rating Enclosure (Minimum) UL Label

Yes dBA Type

No @ 1 meter Mfr Model No. By

SPDT Amps NEMA Yes Notes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

Positive Displ Blowers.xls

General Confidential

Page 2 of 4

YERP-PDB-ENG (05/08)

POSITIVE DISPLACEMENT BLOWERS


DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

DATA SHEET

DS-MV53REV. 0

Induction Buyer Seller V PH Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller Amps Yes No Horizontal Vertical Yes No UL Direct Driver mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox Driven mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Positive Displ Blowers.xls

General Confidential

Page 3 of 4

YERP-PDB-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV53-

POSITIVE DISPLACEMENT BLOWERS DATA SHEET SI UNITS Value Attribute Name

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-PD-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION 0 1 DATE BY EOL REV/APPR SWK/KMG CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

J6491 Proj Design (102007)


0

OF

PROJECT DESIGN DATA SHEET SI UNITS (bar) APPLICABLE TO:


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

PROPOSAL

PURCHASE

ATMOSPHERIC AND WEATHER


AMBIENT DRY BULB TEMPERATURE (C) Average Maximum (Design) Minimum (Design) Sun Metal Temperature RELATIVE HUMIDITY (%) Average @ Maximum @ Minimum @ BAROMETRIC PRESSURE (barA) SOLAR RADIATION (kJ/m) SITE CONDITIONS PRECIPITATION (mm) Maximum, Monthly Basis Maximum, 24 Hour Period SEA WATER TEMPERATURE (C) Minimum Maximum AVERAGE WIND SPEED (m/s) MAXIMUM GUST SPEED (m/s) SITE ELEVATION (m)

(C) (C) (C)

UTILITIES
UTILITY REFERENCE ELEVATION (m) STEAM Pressure SHP High Medium Low Temperature SHP High Medium Low AIR Instrument Plant Air Nitrogen * Normal/ Design COOLING WATER Press Maximum Minimum Mechanical Design Max. Differential Temperature Allowable Differential Pressure Source REMARKS: (barG) Temp (C) Rated (barG) Minimum (barG) Mech Design (barG) ELECTRICAL POWER Motors < 0.75 KW >= 0.75 KW & <= 150 KW >= 151 & <=3000 KW >=3001 & <=11000KW Voltage Phase Hertz

(C)

(C)

(C)

Motor Space Heaters <= 1000 watts > 1000 watts Heaters

Pressure (barG) Normal Design

Temp (C) See Note 1 * Dew Point

Normal Lighting U.P.S. Instrument Circuits Shutdown / Alarm - Instr. Emergency Generator Emergency Generator Digital I/O Signals Analog I/O Signals

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PE-ENG (05/08)

PIPING EQUIPMENT DATA SHEETS


DATA SHEET

Client Location

YERP Yanbu, Saudi Arabia

Unit Item Number Service Description PO Number Manufacturer Ref. Drawing

KBR Project Purchaser YERP Document No. Serial Number Page Number

REVISION RECORD

No. FF

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PE-ENG (05/08)

General Confidential

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
REV. NO DATE ENGR. CHK. APPD. CLIENT ISSUED FOR: SI UNITS:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

JOB NO. PROJECT CLIENT SITE REQN NO. INQUIRY PURCHASE AS BUILT

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase. ITEM NO. ITEM NO. REQUIRED

MFR/SELLER SIZE MODEL SITE & UTILITIES DATA


See Site & Utilities Data Sheet

AREA CLASSIFICATION LOCATION

CL INDOOR

DIV

GRP OUTDOOR

OR:

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

LIQUID PRODUCT SPECIFICATIONS

NAME/DESCRIPTION SPECIFIC GRAVITY GAS CONTENT PURITY (DRY BASIS) COLOR MOISTURE CONTENT

WT % WT % WT % WT % WT % WT % WT % MAX. C MIN. C

TEMPERATURE

SOLID PRODUCT SPECIFICATIONS

NAME/DESCRIPTION MOISTURE CONTENT BULK DENSITY ANGLE OF REPOSE SHAPE AND SIZE SIZE DISTRIBUTION:

WT % kg/m3

LOOSE FR HORIZ: POURED

PACKED DRAINED

COMPACTION:

FRIABILITY:

CHEMICAL COMPOSITION:

SHALL NOT BE ALTERED FROM THE LIQUID FEEDSTOCK EXCEPT FOR A REDUCTION IN MOISTURE AND ENTRAINED GASES
INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

Pastille Forming Unit.xls

General Confidential

Page 1 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

OPERATING CONDITIONS

DUTY EQPT FED BY PRODUCT DISCHARGES TO FUMES EXHAUST TO FUMES INVOLVED

CONTINUOUS

INTERMITTENT

FLOW RATES FUMES PRODUCT PERFORMANCE

MIN. Nm3/h kg/hr

MAX.

NORMAL

DESIGN

CAPACITY TURNDOWN BELT WIDTH OVERALL LENGTH CTR. TO CTR. LENGTH COOLING LENGTH BELT SPEED COOLING TIME @ CAPACITY CONTENT CONTACT PARTS PASTILLE FORMER BELT "WETTED" METAL PARTS SHAFTS / PULLEYS/IDLERS COOLING WATER PANS/TANK FUME HOOD DISCHARGE CHUTE PIPING CONVEYOR STRUCTURE

kg/hr mm m m m m/s sec. SEE CONSTRUCTION SECTION FOR SPECIFICS

MATERIALS OF CONSTRUCTION

COOLING WATER

PRODUCT

CONSTRUCTION

CONVEYOR CONVEYOR TYPE DRIVE LOCATION PASTILLE FORMER TYPE MANUFACTURER/MODEL # PRODUCT STREAM WIDTH HOLES PER ROW/HOLE DIA. NO. OF ROWS/ ROW SPACING BELT: WIDTH ENDLESS BELT LENGTH V-ROPE SECTION THICKNESS SPLICE REPLACEMENT METHOD FACTORY TECHNICIAN REQD MANUFACTURER

FLAT STAINLESS STEEL BELT HEAD TAIL

mm / / mm m mm SHIPPED INSTALLED INSTALL ENDLESS YES NO

mm mm

WELDED IN FIELD WELDED IN FIELD

Pastille Forming Unit.xls

General Confidential

Page 2 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

CONSTRUCTION (CONTINUED)

RETURN IDLERS: DIA./SPACING/NO. REQD. STYLE (INLINE/OFFSET) PULLEYS: TYPE DIAMETER, WIDTH, SHAFT DIA., SHAFT MATL BEARING MFR BEARING MTG BEARING SEALS TAKEUP: TAKEUP TYPE LOCATION TRAVEL BELT SCRAPER: BELT SCRAPER TYPE WIPER MATERIAL FUME HOOD: TYPE MATERIAL FASTENER TYPE CHUTES: MINIMUM VALLEY ANGLE MINIMUM THICKNESS MATERIAL LINING

mm HEAD

/
TAIL

mm mm mm

mm mm mm

FLG PB LABYRINTH MAN PNEUM

LIP

AUTO SCREW mm

SPRING LOADED

PNEUMATIC

BOLTS

CLAMPS mm

ACCESSORIES: FUME EXHAUST FAN STEAM CONTROL VALVE PRODUCT CONTROL VALVE PRODUCT FILTER PRODUCT PUMP C W. RETURN PUMP & SUMP RELEASE AGENT SYSTEM BELT REMOVAL FRAMES CONTROL PANEL LOCAL OPERATOR PANEL

SUPPLIED BY SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER SUPPLIER

COMMENTS

NOTES

Pastille Forming Unit.xls

General Confidential

Page 3 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

SURFACE FINISH INSTR & CONTROLS

INTERNAL SURFACE FINISH EXT. SURFACE FINISH PRIMING/PAINTING DESCRIP/FUNCTION MOTION SWITCH PULL CORD SWITCH DP SWITCH - FILTER DPI - FILTER TEMP SWITCH - PROD FEED TI - PROD FEED TEMP SWITCH - STEAM TI - STEAM TEMP SWITCH - C. W. TI - C. W. FLOW SWITCH - C. W. PROD BACK PRESS. VALVE PROD FEED BLOCK VALVE LOCAL PI & TI FUME HOOD LIMIT SWITCHES TYPE MFR MODEL NO. BY SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP. SUPP.

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 49

UTILITIES REQUIRED

CONTACT TYPE CONTACT RATING ENCLOSURES UL LABEL POWER: CONTROL PANEL MOTORS COOLING WATER SUPPLY COOLING WATER RETURN STEAM INSTRUMENT AIR

SPDT NEMA YES

DPDT AMPS NO V V l/min l/min kg/hr Nm3/h

SPST DPST VOLTS HERMET. SEALED CONTACTS PH PH Hz / Hz / & & kVA kVA C C

@ @ @ @

kPaG kPaG kPaG kPaG

NOISE LEVEL TESTING

MAX. NOISE LEVEL TYPE CRITERIA WITNESSED WEIGHTS TOTAL HEAVIEST COMPONENT SKID DIMENSIONS (LxWxH)

dBA

@ 1 meter

WEIGHTS & DIMENSIONS

YES EMPTY kg kg /

NO OPERATING kg kg /

TEST kg kg m

NOTES

Pastille Forming Unit.xls

General Confidential

Page 4 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

DRIVE MOTOR

MOTOR # MFR TYPE FURNISHED BY ELECTRICAL POWER ENCLOSURE SERVICE FACTOR HORSEPOWER SPEED VARIABLE SPEED VAR. SPEED CONTROL TURNDOWN RATIO FULL LOAD CURRENT THERMAL O.L. PROTECTION MOUNTING BRAKE FRAME SIZE LABEL MFR TYPE: MODEL NO. BELTS & CHAINS SHV PTCH DIA. NO. OF TEETH HUB TYPE BUSHING TYPE V-BELT NO./SECTION CHAIN NO./SIZE V-BELT LENGTH CHAIN LENGTH GEAR REDUCER: MFR MODEL TYPE/SIZE CLASS/S.F. RATIO OUTPUT SPEED THERMAL POWER RATING COUPLING(S): MFR MODEL TYPE SIZE

FOR COOLING CONVEYOR INDUCTION BUYER SELLER V PH Hz TEFC TENV EXPLPRF WPII OPEN/DRIPPRF 1.0 1.15 KW RPM YES NO VFD DC BY: SELLER BUYER AMPS NO VERT NO FM V-BELT CHAIN GEARBOX

YES HORIZ YES UL DIRECT

MECHANICAL POWER TRANSMISSION

DRIVER

DRIVEN

/ / PITCHES

/ / RPM KW HI-SPEED LO-SPEED

NOTES

Pastille Forming Unit.xls

General Confidential

Page 5 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

DRIVE MOTOR

MOTOR # MFR TYPE FURNISHED BY ELECTRICAL POWER ENCLOSURE SERVICE FACTOR HORSEPOWER SPEED VARIABLE SPEED VAR. SPEED CONTROL TURNDOWN RATIO FULL LOAD CURRENT THERMAL O.L. PROTECTION MOUNTING BRAKE FRAME SIZE LABEL MFR TYPE: MODEL NO. BELTS & CHAINS SHV PTCH DIA. NO. OF TEETH HUB TYPE BUSHING TYPE V-BELT NO./SECTION CHAIN NO./SIZE V-BELT LENGTH CHAIN LENGTH GEAR REDUCER: MFR MODEL TYPE/SIZE CLASS/S.F. RATIO OUTPUT SPEED THERMAL POWER RATING COUPLING(S): MFR MODEL TYPE SIZE

FOR PASTILLE FORMER INDUCTION BUYER SELLER V PH Hz TEFC TENV EXPLPRF WPII OPEN/DRIPPRF 1.0 1.15 KW RPM YES NO VFD DC BY: SELLER BUYER AMPS NO VERT NO FM V-BELT CHAIN GEARBOX

YES HORIZ YES UL DIRECT

MECHANICAL POWER TRANSMISSION

DRIVER

DRIVEN

/ / PITCHES

/ / RPM KW HI-SPEED LO-SPEED

NOTES

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Pastille Forming Unit.xls

General Confidential

Page 6 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE FORMING UNIT


REV. 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

SKETCH - - DIAGRAM (SKETCH LAYOUT OR REFERENCE SEPARATE DWGS)

CONNECTION SCHEDULE

MK NP A B C D E F

DESCRIPTION NAMEPLATE PRODUCT SUPPLY COOLING WATER SUPPLY COOLING WATER RETURN STEAM SUPPLY CONDENSATE RETURN FUME DISCHARGE

RTG

FCG

SIZE

QTY

NOZZ.

NT

NOTES

Pastille Forming Unit.xls

General Confidential

Page 7 of 8

YERP-PFU-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

PASTILLE FORMING UNIT DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-PT(4.16kV)-ENG (05/08)
Technical Data Sheet

4.16kV POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 Line 8 9 10 11 12 13 14 Line 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Nameplates Section C Design Temp, Max/Min/Site % Relative Humidity, Max/Min ft/m Altitude General Hazardous Area Classification: Other Special Conditions: Specific Requirements Seismic Zone per UBC: Marine Shipping (Y/N): Battery System Required (Y/N): Page 1 of 2

Section

Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number

Transformer Identification

Incoming Line Section

Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location ( HV or LV ) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay

Basic Transformer Data

Cooling Data

Taps

B.I.L.

Accessories

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PT(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16kV POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Transformer Equipment No. Air Terminal Chamber Full Height Flanged Throat Cover Mounted Bushings Bushing CT's/Qty Bushing CT Ratio HV Bushing Un-fused Load Break Switch Fused Load Break Switch Lightning Arresters Key Interlocks No. of Cables per Phase Cable Size & Type No. Conduits & Size Entry Above/Below Compression Lugs Surge Arrestors Air Terminal Chamber Full Height Flanged Throat Bushing CT's/Quantity Bushing CT Ratio Cable/Cable Bus Conductor Size Number Per Phase Entry Above/Below Cable Bus Rating (A) Bus Duct Connection Bus Duct Rating (A) Xo Location Solidly Grounded High Resistance Grounded Low Resistance Grounded Current, Time Rating Top Cover Mounted Separate Mounting NGR CT Ratio NGR CT Quantity Gnd/Neutral Cable Size DANGER/WARNING Indicators Written in Arabic & English XFMR Monitoring System Monitoring System Type Over Temp. Alarm Other Special Over Temp. Trip Parallel Operation Space Heater - 240VAC Rated Space Heater - w/ Thermostat Space Heater Supply Paint Color Specific Requirements Page 2 of 2

Required for Primary

Primary Terminals

Required for Secondary

Secondary Terminals

Neutral Grounding

58 Notes: 59 60 61 62 63 64 65 General Confidential

YERP-PT(13.8kV)-ENG (05/08)
Technical Data Sheet

13.8kV POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 Line 8 9 10 11 12 13 14 Line 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Nameplates Section C Design Temp, Max/Min/Site % Rel Humidity, Max/Min ft/m Altitude General Hazardous Area Classification: Other Special Conditions: Specific Requirements Seismic Zone per UBC: Marine Shipping (Y/N): Battery System Required (Y/N): Page 1 of 2

Section

Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number

Transformer Identification

Incoming Line Section

Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location ( HV or LV ) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay

Basic Transformer Data

Cooling Data

Taps

B.I.L.

Accessories

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PT(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8kV POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Section Transformer Equipment No. Air Terminal Chamber Full Height Flanged Throat Cover Mounted Bushings Bushing CT's/Qty Bushing CT Ratio HV Bushing Un-fused Load Break Switch Fused Load Break Switch Lightning Arresters Key Interlocks No. of Cables per Phase Cable Size & Type No. Conduits & Size Entry Above/Below Compression Lugs Surge Arrestors Air Terminal Chamber Full Height Flanged Throat Bushing CT's/Quantity Bushing CT Ratio Cable/Cable Bus Conductor Size Number Per Phase Entry Above/Below Cable Bus Rating (A) Bus Duct Connection Bus Duct Rating (A) Xo Location Solidly Grounded High Resistance Grounded Low Resistance Grounded Current, Time Rating Top Cover Mounted Separate Mounting NGR CT Ratio NGR CT Quantity Gnd/Neutral Cable Size DANGER/WARNING Indicators Written in Arabic & English XFMR Monitoring System Monitoring System Type Over Temp. Alarm Other Special Over Temp. Trip Parallel Operation Space Heater - 240VAC Rated Space Heater - w/ Thermostat Space Heater Supply Paint Color Specific Requirements Page 2 of 2

Required for Primary

Primary Terminals

Required for Secondary

Secondary Terminals

Neutral Grounding

57 Notes: 58 59 60 61 62 63 64 65

General Confidential

YERP-PT(380kV)-ENG (05/08)
Technical Data Sheet

380kV POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 Section C Design Temp, Max/Avg % Relative Humidity ft/m Altitude General Hazardous Area Classification: Other Special Conditions: Specific Requirements Seismic Zone per UBC: Marine Shipping (Y/N): Battery System Required (Y/N): Page 1 of 2

Section Line 8 9 Nameplates 10 11 12 13 Incoming Line 14 Line 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section

Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number

Transformer Identification

Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection

Basic Transformer Data

LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location (HV or LV) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay

Cooling Data

Taps

B.I.L.

Accessories

Revision No. Date By Checked Approved Client


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PT(380kV)-ENG (05/08)

Technical Data Sheet

380kV POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Section Transformer Equipment No. Air Terminal Chamber Full Height Flanged Throat Cover Mounted Bushings Bushing CT's/Qty Bushing CT Ratio HV Bushing Un-fused Load Break Switch Fused Load Break Switch Lightning Arresters Key Interlocks No. of Cables per Phase Cable Size & Type Gas Insulated Bus (GIB) Entry Above/Below Compression Lugs Surge Arrestors Air Terminal Chamber Full Height Flanged Throat Bushing CT's/Quantity Bushing CT Ratio LV Bushing Cable/Cable Bus Conductor Size Number Per Phase Entry Above/Below Cable Bus Rating (A) Bus Duct Connection Bus Duct Rating (A) Xo Location Solidly Grounded High Resistance Grounded Low Resistance Grounded Primary Neutral Grounding Current, Time Rating Top Cover Mounted Separate Mounting NGR CT Ratio NGR CT Quantity Primary Neutral CT Ratio Primary Neutral CT Quantity DANGER/WARNING Indicators Written in Arabic & English XFMR Monitoring System Monitoring System Type Over Temp. Alarm Over Temp. Trip Parallel Operation Space Heater - 240VAC Rated Space Heater - w/ Thermostat Space Heater Supply Paint Color Specific Requirements Page 2 of 2

Required for Primary

Primary Terminals

Required for Secondary

Secondary Terminals

Neutral Grounding

Other Special

57 Notes: 58 59 60 61 62 63 64 65 66 67 Surge Arrestors Data: 68 69 70 71


Nominal Voltage Max. L-L Voltage Max. L-G Voltage Max. Over Voltage MCOV Arrestor Rating Max Lightning Impulse Residual Switching Impulse

General Confidential

YERP-PT(480kV)-ENG (05/08)
Technical Data Sheet

480V POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 Section C Design Temp, Max/Min/Site % Relative Humidity Max/Min ft/m Altitude General Hazardous Area Classification: Other Special Conditions: Specific Requirements Seismic Zone per UBC: Marine Shipping (Y/N): Battery System Required (Y/N): Page 1 of 2

Section Line 8 9 Nameplates 10 11 12 13 Incoming Line 14 Line 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section

Description Transformer Equipment No. Line 1 Line 2 Line 3 Area Served Breaker Number

Transformer Identification

Specific Requirements QTY Rating in MVA Phases Frequency (Hz) HV Voltage LV Voltage HV Winding Connection LV Winding Connection Windings - Number / Type Impedance (%) Efficiency Regulation Insulating Liquid Type Weight of Insulating Liquid Total Transformer Weight Max. Sound Level Temperature Rise (C) Self Cooled Internal Cooling Provision for Fans Fan Cooled External Cooling Medium Liquid Preservation System De-energized Tap Changer On-load Tap Changer Taps Tap Location ( HV or LV ) HV (kV) LV (kV) Sudden Pressure Relay Relay Coil Voltage Magnetic Liquid Level Gauge Pressure Relief Device Impact Recorder Liquid Temperature Indicator Winding Temp Simulator Pressure Vacuum Gauge Level Gauge on Conservator Dehydrating Breather Buchholz Relay

Basic Transformer Data

Cooling Data

Taps

B.I.L.

Accessories

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-PT(480kV)-ENG (05/08)
Technical Data Sheet

480V POWER TRANSFORMERS


Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Transformer Equipment No. Air Terminal Chamber Full Height Flanged Throat Cover Mounted Bushings Bushing CT's/Qty Bushing CT Ratio HV Bushing Un-fused Load Break Switch Fused Load Break Switch Lightning Arresters Key Interlocks No. of Cables per Phase Cable Size & Type No. Conduits & Size Entry Above/Below Compression Lugs Surge Arrestors Air Terminal Chamber Full Height Flanged Throat Bushing CT's/Quantity Bushing CT Ratio Cable/Cable Bus Conductor Size Number Per Phase Entry Above/Below Cable Bus Rating (A) Bus Duct Connection Bus Duct Rating (A) Xo Location Solidly Grounded High Resistance Grounded Low Resistance Grounded Current, Time Rating Top Cover Mounted Separate Mounting NGR CT Ratio NGR CT Quantity Gnd/Neutral Cable Size DANGER/WARNING Indicators Written in Arabic & English XFMR Monitoring System Monitoring System Type Over Temp. Alarm Other Special Over Temp. Trip Parallel Operation Space Heater - 240VAC Rated Space Heater - w/ Thermostat Space Heater Supply Paint Color Specific Requirements Page 2 of 2

Required for Primary

Primary Terminals

Required for Secondary

Secondary Terminals

Neutral Grounding

58 Notes: 59 60 61 62 63 64 65 General Confidential

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Client Job No. Project Client Site Location Reqn No.

DS-MV21REV. 0

Issued for: Units: SI


0 0

Inquiry

Purchase

As Built
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl.


0

SITE & UTILITIES DATA BULK MATERIAL PROPERTIES

Div. Indoor Outdoor

Grp

or

Nonhazardous

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

Name/Description Bulk Density kg/m3 Particle Size mm ( microns) Moisture % Total % Surface Max. Lump Size mm Angle of Repose Fr Horiz: Poured Drained Hargrove Index Performance to be based on this data, not data in Solids Product Data Sheet
See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature, IN/OUT
0

Continuous

Intermittent

kPaG C / Minimum Maximum

C Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Flowrates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards
0

kPaG C see specification for applicable stds mm ( microns) mm ( microns) % By Weight (Disch./Feed > Target) Closed kg/h kPa

Target Size Size Range Efficiency Circuit Type Design Solids Flow Rate Pressure Drop across crusher

Open

MATERIALS OF CONSTRUCTION

Content Contact Parts Rollers Liners Frame Gaskets / Seals


0 0 0 0

SURFACE FINISH
0

Internal Surface Finish External Surface Finish Priming / Painting


0

NOTES

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

?
Page 1 of 7

Roll Crusher.xls

General Confidential

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.

DS-MV21REV. 0

CRUSHER DATA

GENERAL DATA Manufacturer Model Number Type Number of Rolls Number of Stages HOUSING Material of Construction Thickness
0 0 0 0 0 0 0 0

Feed Inlet Size- Flange Type/Rating Discharge Size- Flange Type/Rating

SIDE WEAR PLATES Material Thickness Hardness x Depth BREAKER PLATE Material Thickness Hardness x Depth
0 0 0 0 0 0 0

Special Mach'ng for Long Tooth Pattern

CRUSHER ROLL Number Face Diameter x Width Teeth Pattern Number of Segments Mounting method - Describe Roll Shell Material Roll Core Material Teeth Material
0 0 0 0 0 0 0

Teeth Hardness x Depth of Hardness

Wk2 Rotating Mass Tensioing Device Method of Attachment to Roll Shaft CRUSHER (MAIN) BEARINGS Manufacturer Model Number Quantity Type Size Type of Seal L10 life DRIVE ASSEMBLY Motor Horsepower Main Motor Lube System NEMA Design and Slip Notes
0 0 0 0 0 0 0 0 0 0 0 0 0

Roll Crusher.xls

General Confidential

Page 2 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.

DS-MV21REV. 0

CRUSHER DATA (cont'd)

DRIVE ASSEMBLY (cont'd) Gear Reducer Couplings - High Speed/Low Speed Roll Shaft Diameter - Minimum x Maximum Length Number of Keys Material Wk2 Rotating Mass Rotation Speed, rpm Counter Shaft Diameter - Minimum x Maximum Length Number of Keys Material Wk2 Rotating Mass Rotation Speed, rpm Shaft Bearings Manaufacturer Model Number Quantity Type Size Type of Seal L10 Life Drive Pinion Size - Pitch Diameter x Width Number of Teeth
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Teeth Hardness x Depth of Hardness

Material Driven Gear Size - Pitch Diameter x Width Number of Teeth


0 0 0 0

Teeth Hardness x Depth of Hardness

Material Drive Sheave Manufacturer Size - Diameter x Width Number of Grooves Material Angle of Belt Wrap Driven Sheave/Flywheel Manufacturer Size - Diameter x Width Number of Grooves Material Wk2 Rotating Mass
0 0 0 0 0 0 0 0 0 0 0

Notes

Roll Crusher.xls

General Confidential

Page 3 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.

DS-MV21REV. 0

CRUSHER DATA (cont'd)

DRIVE ASSEMBLY (cont'd) Belts Manufacturer Type Number of Belts Size Static Conditioning Service Factor Drive Guards per OSHA Standard LUBRICATION SYSTEM Type Lubricant Bearings Seals Gears an Pinions Base Assembly Base Assembly Piping, Tubing, Valves, Fittings Piping, Tubing, Valves, Fittings Piping, Tubing, Valves Material SPECIAL FEATURES
0 0 0 0 0 0 0 0 0 0 0 0 0

Tramp Iron/Non-Crushable Protection

Clean-Out Doors - Sellers Standard Maintenance Access Panel Product Size Stting Adjustment
Crusher Feed and Discharge Hopper Inlet and Discharge Flexible Connector Reversing Starter (Momentary Rev Jog)

WEIGHTS & DIMENSIONS

Weights Total Heaviest Component Skid Dimensions (LxWxH)


0 0 0 0 0

Empty kg kg

Operating kg kg

Test kg kg m Hz / Hz / kVA kVA

NOISE LEVEL UTILITIES REQUIRED TESTING

Maximum Noise Level Power: Compressed Air

Controls Motors

dBA @ 1 meter V PH V PH Nm3/h @ kPaG

INSTRUMENTS & CONTROLS

Type Criteria Witnessed Description / Function Vibration Monitor Temperature Transmitters VFD Speed Transmitter Contact Type Contact Rating Enclosure (Minimum) UL Label
0 0 0 0

Criticality: Yes Type No Mfr Model No. By

SPDT Amps NEMA Yes Notes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

Roll Crusher.xls

General Confidential

Page 4 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.

DS-MV21REV. 0

DRIVE MOTOR
0

Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure
0 0 0

Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label
0 0 0 0 0 0 0 0 0 0

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 kw RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Notes FM

WPII

Buyer

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.


1 1 0 1 1 1 1 0

Roll Crusher.xls

General Confidential

Page 5 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER
Rev. No. Date Engr Chkd Appvd Job No. Project Client Site Location Reqn No.

DS-MV21REV. 0

Particle Size Distribution Oulet Size Distribution (Typical)

1.2

0.8

WT %

0.6

0.4

0.2

MICRONS

Particle Size Range (microns)

Sample Weight (%)

0.00

Roll Crusher.xls

General Confidential

Page 6 of 7

YERP-RC-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV21-

Attribute Name

ROLL CRUSHER DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-REACTORS-ENG (05/08)

REACTORS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Number 0 1-Jan-05 xxx yyy zzz aaa bbb

Page 1 of 8

Document Number
Job Number Client Location Item Number Item Name

Revisions

Date By Chk Appd Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Quality Purpose

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437 100-YER-PE-YSS-0449 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057

Description
YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-020 Manufacture of Trays and Packing YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data

Revision Issued

100-YER-PE-YSS-0031

REFERENCES CONTINUED ON FOLLOWING PAGE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-REACTORS-ENG (05/08)

REACTORS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Document Number
Job Number Client Location Item Number Item Name

Page 2 of 8

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS - CONTINUED


Rev

Document Number
100-YER-PE-YSS-0521 100-YER-PE-YSS-0248 100-YER-PE-YSS-0231 100-YER-PE-YSS-0232

Description
YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and Gussets PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV1119 Vessel; Column Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details

Revision Issued

100-YER-PE-YSS-0523 100-YER-PE-YSS-0524 100-YER-PE-YSS-0525 100-YER-PE-YSS-0526 100-YER-PE-YSS-0080 100-YER-PE-YSS-0081

General Confidential

YERP-REACTORS-ENG (05/08)

REACTORS DATA SHEET


Document Number
Job Number Client Location Item Number Item Name
Rev

Page 3 of 8

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME


C C bar (g) C

DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g) mm bar

Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev

Service PWHT No

mm mm (Inside & Outside Skirt) kg (Includes kg (Start-Up Ready) kg kg

Nm N Nm (Operating) N (Operating)

Nm (Empty) N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code Materials for Pressure Components and Parts Welded to Pressure Components: Shell and Heads Standard ANSI Weld Neck and LWN Flanges Fittings Self Reinforcing & Special Forgings Nozzle Necks Upper 1000 mm of Skirt Shell Attachments Plate Pipe Structural Shapes Materials for Parts Not Welded to Pressure Components: Base Rings / Chairs Plate Pipe Pressure Bolting Trays Internal Bolting Internal Piping Other Internals Demister Pad Pressure Gaskets Gaskets Non-pressure Gaskets
Code Stamp
No

National National Board Registration

No

General Confidential

YERP-REACTORS-ENG (05/08)
Page 4 of 8

Document Number Job Number Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

REACTORS DATA SHEET


Location Item Number Item Name
Rev

GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP''s prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-REACTORS-ENG (05/08)
Page 5 of 8

Document Number
Job Number

REACTORS DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 PARA. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes

General Confidential

YERP-REACTORS-ENG (05/08)
Page 6 of 8

Document Number Job Number

REACTORS DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing . Furnish internal plate flange in accordance with drawing . Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing . Furnish inlet distributor in accordance with drawing With internal pipe per xxxxxx. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.

General Confidential

YERP-REACTORS-ENG (05/08)
Page 7 of 8

Document Number Job Number

REACTORS DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-REACTORS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

REACTORS DATA SHEET DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE AAA-B-CCCC

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number

Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices

Maximum Allowable Working Pressure The physical composition of material/s for an item

The maximum Operating Temperature of the item The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DS-MV41
Rev.

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

MFR/SELLER SIZE MODEL Area Classification Location

ITEM No. SERVICE No. REQD Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES

Name/Description Bulk Density / Packed Particle Size Angle of Repose Surcharge Angle Equipment Fed By Discharges to Minimum Mat'l Flowrates MTPH Duty Environment Conditions
0

kg/m3 mm ( Fr Horiz: Fr Horiz:

kg/m3 microns) Poured Drained

See Solids Product Data Sheet for more material properties.

OPERATING and ENVIRONMENT CONDITIONS

Maximum

Normal

Design

Temperature, Max. / Min. Max. Wind Speed Max. Precipitation Max. Seismic Intensity Applicable Codes and Standards

Continuous Intermittent Very Severe Duty Wet Dusty Acid Fumes Steam High Temp. High Altitude C / C m/s mm ANSI CMAA References correspond to CMAA sections & paragraphs. MTPH m m / m / m KW / / / /

MECHANICAL DESIGN CONDS PERFORMANCE

Reclaim Rate Max Reach Span / Boom Length Traveling Distance / Slewing Radii Wheel Diameter / Scraper Width Max. Pile Height of material Total Power loaded / Weight Scraper / Chain / Bucket Tansfer Chute / Lining Wheels / Rail Main Frame Structure External Surface Finish Priming/Painting

m m m MT /

MATERIALS OF CONSTRUCTION

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

?
Page 1 of 9

Reclaimer.xls

General Confidential

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
ACCESSORIES harrow Transfer Chute Dust Collection Dust Suppression Rails Rail Wipers Cable trench Cable tray General Reclaimer Type Collision Limit Position Limit Festooned cable Cable Drum Control Cab Alarm Beacon PLC Control Communication Bridge

DS-MV41
Rev. Belt Conveyor Drag Chain Conveyor Other Conveyor: Handrails, ladders, platforms Anchor Divice End Bumper & Stopper Maintenance Hoists Housing / Dome Boom Protal SemiProtal Other
0

CONSTRUCTION
1

Bucket Scraper

-1

Reclaimer is Installed in Main Structure Crosssection Stair Way / Width Total Wind Resistent Area Top of runway rail Height from grade Tolerance of Runway Rail Vibration No. of Reclaimer on Runway Equpt. Erection, Install & Alignment By: Rail Installation & Alignment By: Field Testing By: Boom / Girder GirderType Main Crosssection Dimension Walk way / Width Length of Cantilever Traveling Mechanism / End Truck Traveling Track Radii / Span (CL to CL of Rail) Traveling Drive No. / Mfr. Traveling Brake Type Traveling Brake Torque / Time Traveling Brake No. / Mfr Variable Speed Traveling Speed Max. / Min. Wheel Diameter / No. Foot Style Max. Wheel Pressure Bearing Housing Bearing No. / Mfr. Equalizing Compensating Approx. Runway Length Rail Model

Dome Pavilion Closed Building Boxed Frame Truss Other Checked Grid Plate m2 m Frequency Hz Displacement
1

Opened m

mm

Seller Seller Seller

Buyer Buyer Buyer

Boxed Frame Single Girder One Two m

Truss Dual Girder m m

Circle / Cam / Yes

Linear m / Disc Electric N.m

m Hydraulic s
0

Cylinder

No By: Seller m/s / m/s mm Conical Single Rim kPaG

Buyer

Dual Rim

/ Yes Yes
1

No No m By:

Seller

Buyer

Reclaimer.xls

General Confidential

Page 2 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
CONSTRUCTION (cont) Slewing Mechanism Slewing Drive Type Slewing Drive No. / Mfr. Slewing Speed Max. / Min Slewing Bearing Type / Dimension No. of Slewing Bearing / Mfr Extreme Slewing Angle Luffing Mechanism Luffing Drive Type Luffing Drive No. / Mfr. Luffing Speed Max. / Min Extreme Luffing Angle Extreme Height of Pile Max. / Min. Conterweight Adjusting Conterweight Material Safety Guard Anchor End Stopper / Bumper Tie-Down Column Reclaiming / Conveying Equipments Type Belt Conveyor Trough Angle Max. Incline No. Drives Drive Location Drive Wrap, Total Belt: Width Max. Tension Rated Tension Type / No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Angle of Transfer Idlers No. Reqd

DS-MV41
Rev.

Hydraulic Motor Motor, Gear/Rack / rpm / rpm Ball Roller wheels / Clockwise Counterclockwise Rope / Gear/Rack Hydraulic

rpm / rpm Above Hori. Below Hori. + m / + m m Auto Adjustable Balance Fixed Four Bar Linkage Rope Hydraulic Cast Iron Concrete
0

Auto Manual Steel Frame Rubber Yes No Scraper Other: Troughing 20 Bucket Wheel Sidewall 35 45

Interlocked with Traveling Spring Hydraulic

Belt Conveyor Flat

Head Tail Snub

Nm3/h kg of width kg of width / Woven Fabric Steel Cable Grade 1 Grade 2 mm / / Yes Vulcanized
Troughing mm mm

mm

No mm Mechanical
Return mm Nm3/h Ret. Training mm mm

Trough Training mm mm

Reclaimer.xls

General Confidential

Page 3 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
CONSTRUCTION (cont) Pulleys: Material Diameter, Width, Lagging Shaft Diameter, Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Take up Takeup Type Location / Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type / Material Drag Chain Conveyor Chain: Type / Mfr. No. Strands Working Strength Flights: Type / Mfr. Width x Height Mounting Terminals: Sprocket Size Shaft Size Bearing Type Bearing Size Takeup Type Takeup Movement Holdback Chain Cleaner
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1

DS-MV41
Rev.
TAIL SNUB TAKEUP BEND

HEAD

mm mm mm
Flange Labyrinth Manual Pneumatic Scraper: Rotary: Belt Pillowblock Lip Auto Screw Gravity Hyd Electric Ratchet / mm One Blade Multiple Blade Brush Blade Motor

/
Bolts Clamps

mm mm mm /

kg

mm
HEAD TAIL BEND

mm

mm

Harrow Angle to Horizontal / Adjustable ? Cover Area / Teeth Length


6 7 8

Yes

No m2

mm

Reclaimer.xls

General Confidential

Page 4 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
CONSTRUCTION (cont) Bucket Wheel Wheel Diameter Rim / Max. Bucket Capacity / No. Rolling Drive Type Rolling Drive Power / VFD ? Rolling Drive unit Mfr. Traveling Drive Type Traveling Drive Power / VFD ? Traveling Drive unit Mfr. Max. Rolling / Traveling Speed
0 1 2 3 3 4 3 5 6

DS-MV41
Rev. m / m3 / Hydraulic Motor KW / Yes No
0 0 0

Motor

by:

Motor

Hydraulic Motor KW / Yes No


0 0

by: m/s

rpm / Yes No

Transfer Chute / Hopper Transfer Chute / Hopper Capacity Min. Valley Angle Material / Thickness Dust Collection/ Suppression Dust Collection: Efficiency Pressure Drop (entire unit) Media Type Surface Area Air/Cloth Ratio Media Cleaning Method Media Remove Hopper Vol. / Dims. Expl. /Press Relief Method SET / MAX PRESS. Resettable EXH. Fan Design Data Dust Suppression: Efficiency Recoverable Fluid Pressure Air Pressure Fluid / Wetting Agent Dilution Ration, Max. / Min. Proportioning Device Type Mixing Tank Size / Volume Pump Type Mfr / Model Rating Operating Power Pie Size / Schedule Hydraulic Power Unit Type of Pump / Flow Rate Pressure Rate Working Pressure Power of Drive unit Media Oil / Capacity of Tank Cooler / Heater

m3

mm
Collection Suppression %@ MT Bags m2 Both

Clean: Cartridges

(microns) Dirty:

MT

(actual) Pulse Jet Back Flow Shaker Rapper Man. TOP SIDE m3 mm HI FR. Horiz. Rupture Panel Door / kPaG kPaG YES NO 0 @ MT KW % Non-Airborne % Retained with Material kPaG kPaG (for air-driven nozzles) / / Control Valves Meter Pump mm dia. x mm high /

-1

m3

0 0 mm / Vane

mm TDH

Piston kPaG kPaG KW / /

kg

m3 Yes No

Yes

No

Reclaimer.xls

General Confidential

Page 5 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
CONSTRUCTION (cont) Control Cab Control Cab Location Traveling with Boom? Equiped with

DS-MV41
Rev.

Communication WEIGHTS & DIMENSIONS Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0

Yes No Air Conditioning Isolation and Soundproofing Safety Glass Windows (Windshields) Windshield Wipers and Washers Windshield Defrosting System Driver's Seat Instructor's Seat Curtain Auto Balanced Life Elevator Access, Ladder, Cage, Landing and Handrails Door interlock with operation Telephone cable Video Monitoring system Optical Cable Wireless Empty Test Operating kg kg kg kg kg kg m V Ph Hz / V Ph Hz / V Ph Hz / Telephone cable Optical Cable Nm3/h @ kPaG Criticality: Yes Cab Yes No Floor No kVA kVA kVA Wireless

UTILITIES REQUIRED

Controls High Volt Motors Low Volt Motors Communication Terminal Compressed Air Type Criteria Witnessed Control Method Integrated w/ System PLC Type of Control: Main Traveling Bucket Traveling Slewing Luffing Control Enclosures (Min.) Sensors Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches Loose Chain Detector Reclaimer Position Detector Collision limit VFD Controller Contacts Contact Type Contact Rating UL Label Special wiring conditions or codes: Power Suply Conductor Type Runway Conductor Type Mfr Furnished By
0

Power:

TESTING

INSTR & CONTROLS

NEMA Type

(Ref. 5.4.7.1) Mfr

Hermetically Sealed Contacts

Model No.

By

SPDT Amps Yes

DPDT No

SPST Volts

DPST

Insulated Buyer

Bare Wire Seller

Angle

Reclaimer.xls

General Confidential

Page 6 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
Sketch -- Diagram

DS-MV41
Rev.

(Complete/modify sketch below making special note of any obstructions which may interfere with the equi., or reference separate drawings)

Indicate cab or pendant location, relative locations of max. reach extreme angle, runway conductor location, adjacent equi., etc. Dimensions: (Dimensions are Approximate) A mm H mm O mm V mm P mm W mm B mm I mm Q mm X mm C mm J mm R mm Y mm D mm K mm S mm Z mm E mm L mm M mm T mm mm F mm N mm U mm G mm
0 0 0 0 0 0 0 0

Notes

Reclaimer.xls

General Confidential

Page 7 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer
DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

DS-MV41
Rev.

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Reclaimer.xls

General Confidential

Page 8 of 9

YERP-RECLAIMER-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV41

Attribute Name

RECLAIMER DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DS-MV39Rev. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0 0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flow Rates Mat'l, kg/h Pressure (Valve Body) Differential Pressure Temperature Applicable Codes / Standards
0 0

kg/m3 mm ( Fr Horiz: Continuous

microns) Poured Intermittent Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

kPaG C cP Minimum Maximum kPaG kPa C m3/Rev RPM % Nm3/h @ KW / kPa / / Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

Capacity per Rev. Speed (Range) Fill Efficiency Leakage Operating / Motor Power Maximum Differential Press. Rating Product Contact Parts Housing / Endplates Rotor / Tips Gaskets Shaft Seals Line Injectors Shear Protectors
0

kPa KW

Diff. Press.

MATERIALS OF CONSTRUCTION

SURFACE FINISH

Internal Surface Finish External Surface Finish Priming / Painting


INDEX

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

Rotary Valves.xls.xls

General Confidential

Page 1 of 5

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES
ACCESSORIES

DS-MV39Rev. 0

CONSTRUCTION

Large Radius Pockets Shear Protector Speed Switch Line Injector Chain Tensioner Tachometer Vent Filter Cutter Blades Purge Kit (Note 1) Feeder Type Side-Entry Drop-Through Rotor End Type Open Closed No. of Vanes per Rotor Tip Design Adjustable Replaceable Tip Surface Hard Soft Tip Geometry Beveled Raked Tip Speed m/s Bearing Type Antifriction Bearing Mounting Outboard Seal Type Sq Packing Chevron Packing Lip Seal Purging Seals Endplates None Chain Guard Type Enclosed Oil-Bath Open Variable Speed Yes No Face-to-Face Dimension mm Size Type Connections: (List below or see Pg 4) mm Inlet mm Outlet mm Vent Filter Description/Function Speed Switches VFD Controller Tachometer Rotameters Pressure Regulator Solenoid Valve Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Controls Motors Compressed Air Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0

INSTRUMENTS & CONTROLS

Type

Mfr

Model No.

By

UTILITIES REQUIRED NOISE LEVEL TESTING

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter

Criticality: Yes Empty kg kg Notes No Operating kg kg Test kg kg m

WEIGHTS & DIMENSIONS

Rotary Valves.xls.xls

General Confidential

Page 2 of 5

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES
DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size

DS-MV39Rev. 0

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.15 1.0 KW RPM Yes No VFD DC By: Seller
0

WPII

Buyer

AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain Gearbox DRIVEN mm

MECHANICAL POWER TRANSMISSION

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Rotary Valves.xls.xls

General Confidential

Page 3 of 5

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES
Sketch - Diagram
(Sketch layout or reference separate drawings)

DS-MV39Rev. 0

DIMENSIONS H L Y W Z Rating
mm mm mm mm mm mm mm mm mm mm Note

CONNECTION SCHEDULE

Mark NP A B C D1-D4 E1, E2

Description Nameplate Inlet Discharge Vent Purge Pickup Tee Connections

Facing

Size

Y
Qty

Notes

Rotary Valves.xls.xls

General Confidential

L
Nozzle Page 4 of 5

YERP-RV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV39-

Attribute Name

ROTARY VALVES DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-SCIM>200HP-ENG (05/08)
J6491 LVMotor 02 (102007)

SQUIRREL CAGE INDUCTION MOTOR DATA SHEET (LESS THAN 200 HP)
NUMBER REVISIONS DATE ORIGINATOR REVIEWED ELECTRICAL APPROVED CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publicatio without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

F1

F2

F3

DOCUMENT NUMBER CLIENT DOCUMENT NUMBER JOB NUMBER CLIENT LOCATION ITEM NUMBER SERVICE UNIT REQ NUMBER PAGE

OF

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER APPLICABLE TO: PROPOSAL PURCHASE AS BUILT

BY PURCHASER OR MAN 1

Manufacturer: Driven Equipment Type:

Serial No: NEMA Frame: Driven Equipment Item No: Quantity: OPERATING CONDITIONS Installation: Indoor Outdoor Site Data: Altitude: Less than (1000 m) Other (m) Operating Mode: Continuous Standby Intermittent (C) Electrical Area Classification: Unclassified Ambient Temperature Electrical Characteristics: Zone Group Temp. Class. Volts Phase Hertz Unusual Conditions: Dust Corrosive Starting Voltage: Full Reduced % Atmospheric Mixture: Hose Down Volt Dip % Loaded Unloaded Ignition Temp: (C) Temp Code PERFORMANCE Nameplate: Power (kW) RPM S.F. No Load Current: (Amps) Load Current (Amps) Efficiency Power Factor Starts per Hour: Hot; Cold Full Full Load Torque: (N-m) 75% L. R. Torque: Breakdown Torque: %FLT 50% L. R. Time @ Max. Operating Temperature: (C) Seconds Locked Rotor Acceleration Time: Seconds CONSTRUCTION FEATURES Enclosure: TEFC Space Heater: Watts WP I WP II Explosion Proof Other Volts Phase Hertz Insulation: Class B Other Max. Sheath Temperature (C) F Non-hygroscopic Tropicalized Winding Temperature Dectectors; Temperature Rise: (C) above (C) No. per Phase Type by: @ S.F. Bearing Temperature Detectors: NEMA Torque Design: A B C D Location Type Locked Rotor kVA Code: Separate JB for Space Heater, Winding/Bearing Detectors Mounting: Horizontal Adjustable Frequency Drive Foot Mounted Flange Mounted Speed Range: from (rpm) ; to (rpm) Vertical Shaft Up Shaft Down Materials of Construction: Shaft: Hollow Solid Frame Canopy Required for Weather Protection Junction Box Coupling: Supplied By Mounted by Copper Bar Rotor Suitable for belt drive Gear Stainless Steel Filters Bearing Type: Ball Roller Sleeve Differential Pressure Switch for Inlet Filters Bearing Lubrication: Grease Ring Oil Oil Mist Vertical Jackscrews Ground Connection: Grease Fitting: Plugged Alemite Other Drilled and Tapped Hole in Conduit Box Bearing Shielding: Single Double Sealed for Life Motor Rotation: (facing end opposite shaft extension) Ground Lug Size (mm) CW CCW Bidirectional (kW) Motor Thrust Load: None Fan: Reversible Unidirectional Thrust Direction: Toward Away from coupling Non-sparking Aluminum (kW) Non-Metallic Motor Thrust Rating: Main Terminal Box Location: F-1 F-2 Nameplate Material: 316 SS Other TESTING & MISCELLANEOUS (kg) Net Testing: Required Witness Weight Shipping Routine Test - NEMA MG 1 Painting: Mfr Std IEEE 841 Heat Run & Efficiency Noise Design: (@ 1 m) Noise Test Max Sound Pressure Level dBA (@ 1 m) Certified Test Results Expected Sound Pressure Level dBA Remarks:

Model:

INDEX

General Confidential

YERP-SCIM>200HP-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SQUIRREL CAGE INDUCTION MOTOR DATA SHEET (LESS THAN 200 HP) SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Air Supply Check Alignment Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check

The System Code Number assigned to the item Vendor Name

General Confidential

YERP-SCIM-ENG (05/08)

SQUIRREL CAGE INDUCTION MOTOR DATA SHEET (375 kW AND LESS)


NUMBER REVISIONS DATE ORIGINATOR REVIEWED ELECTRICAL APPROVED CLIENT 0 1 2 3 4 JOB NUMBER CLIENT LOCATION UNIT YERP Yanbu, Saudi Arabia PAGE

OF

ITEM NUMBER SERVICE DATA SHEET NUMBER

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0 0

BY PURCHASER OR MANUFACTURER

Serial No: NEMA Frame: Driven Equipment Item No Quantity: OPERATING CONDITIONS x Outdoor Site Data: Installation: Indoor Other (m) Operating Mode: Continuous Standby Intermittent Altitude: Less than 1000 m Ambient Temperature (C) Electrical Area Classification: Unclassified Electrical Characteristics: Class Group Division Volts Phase Hertz Unusual Conditions: Dust Fumes Starting Voltage: Full Reduced % Atmospheric Mixture: Volt Dip % Loaded Unloaded Ignition Temp: Temp Code (C) PERFORMANCE Nameplate Power kW; RPM S.F. No Load Current: (Amps) Load Current (Amps) Efficiency Power Factor Starts per Hour: Hot; Cold Full Full Load Torque: (N-m) Locked Rotor Torque: %FLT 75% 50% Breakdown Torque: %FLT Locked Rotor Acceleration Time: Seconds CONSTRUCTION FEATURES Enclosure: TEFC WP I WP II Space Heater: Watts Explosion Proof Other Volts Phase Hertz Insulation: Class B F Other Max. Sheath Temperature (C) Non-hygroscopic Tropicalized Winding Temperature Dectectors; Temperature Rise: (C) above (C) No. per Phase Type by: @ S.F. Bearing Temperature Detectors: Location Type NEMA Torque Design: A B C D Locked Rotor kVA Code: Separate JB for Space Heater, Winding/Bearing Detectors Mounting: Horizontal Adjustable Frequency Drive Foot Mounted Flange Mounted Speed Range: from rpm; to rpm Vertical Shaft Up Shaft Down Materials of Construction: Canopy Required for Weather Protection Frame Junction Box Coupling: Supplied By Mounted by Copper Bar Rotor Suitable for belt drive Stainless Steel Filters Bearing Type: Ball Roller Sleeve Differential Pressure Switch for Inlet Filters Bearing Lubrication: Grease Ring Oil Oil Mist Vertical Jackscrews Grease Fitting: Plugged Alemite Other Ground Connection: Sealed for Life Drilled and Tapped Hole in Conduit Box Bearing Shielding: Single Double Size (mm) Motor Rotation: (facing end opposite shaft extension) Ground Lug CW CCW Bidirectional Motor Thrust Load: None (kg) Fan: Reversible Unidirectional Thrust Direction: Toward Away from coupling Non-sparking Aluminum Non-Metallic Motor Thrust Rating: (kg) Main Terminal Box Location: F-1 F-2 Nameplate Material: 316 SS Other TESTING & MISCELLANEOUS Testing: Required Witness Weight (kg): Net Shipping Routine Test - NEMA MG 1 Painting: Mfr Std IEEE 841 Complete Test - IEEE 112 Noise Design: Max Sound Pressure Level @ 1 m dBA Noise Test Expected Sound Pressure Level @ 1 m dBA Certified Test Results Remarks:
0 0 0 0 0 0 0 0 0 0 0

Manufacturer: Driven Equipment Type:

Model:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
1

INDEX

General Confidential

YERP-SCIM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SQUIRREL CAGE INDUCTION MOTOR (375 kW AND LESS) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element) SRD (Safety Related Device) Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc Certificate Number Certification Full Load Test Functionality Test Noise Level Check Pre-Startup Safety Review Run Test Signal Tubing Check

General Arrangement Drawing Number Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-SCP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. RESP005D-DM SEALLESS CENTRIFUGAL PUMP CLIENT DATA SHEET LOCATION UNIT NO. SI UNITS (bar) ITEM NO. SERVICE APPLICABLE TO: PROPOSAL PURCHASE AS BUILT REQ'N NO. J6491 Sealless Cent Pump (112007)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

PAGE

OF

DESIGN, MANUFACTUR
0

MJ35-1E
0

INFORMATION TO BE COMPLETED

BY PURCHASER

BY MANUFACTURER

OTHER BY PURCHASER OR MANUFACTURER


0

GENERAL Pump Manufacturer Model Number Pumps Required Pump Size Number Motor Driven Number Turbine Driven Motor Item Number Turbine Item Number Motor Provided by Turbine Provided by Motor Mounted by Turbine Mounted by OPERATING CONDITIONS
RATED MAX. NORM. MIN. CAPACITY: (m/h) SUCTION PRESSURE: (barG) DISCHARGE PRESSURE: (barG) DIFFERENTIAL PRESSURE: (bar) DIFFERENTIAL HEAD: (m) @ MINIMUM S.G. HYDRAULIC POWER: (kW) AT DESIGNATED CAPACITY: RATED MAX. NORM. MIN. OPERATING TIME: % NPSH AVAILABLE: (m) SYSTEM DESIGN: STAND ALONE OPERATION PARALLEL OPERATION SERIES OPERATION WITH ITEM NUMB SUCTION PRESSURE: MIN./M / (barG) SERVICE: CONTINUOUS INTERMITTENT: STARTS/DAY SYSTEM CONTROL METHOD: SPEED FLOW LEVEL TEMPERATURE PRESSURE PIPE FRICTION RESISTANCE ONLY
0 0 0 0 0

Serial Number Type Gearbox Item Number Gearbox Provided by Gearbox Mounted by CONNECTIONS

PERFORMANCE CURVE NO MEASURED AT CAPY.: RATED ROTOR: IMPELLER DIAMETER: NPSH REQ'D: EFFICIENCY: HYDRAULIC: MAGNETIC: TOTAL:

MAX.

NORM

MIN.
RPM (mm) (m) % (kW) (kW) (kW)

SUCTION SPECIFIC SPEED:


BEST EFFICIENCY POINT FOR RATED IMPELLER:
(m/h)

MINIMUM CONTINUOUS FLOW WITHOUT EXTERNAL FLUSHING: THERMAL: (m/h) STABLE: (m/h) MINIMUM CONTINUOUS FLOW WITH EXTERNAL FLUSHING: THERMAL: (m/h) STABLE: (m/h) MAX. DIFFERENTIAL HEAD @ RATED IMPELLER: (m)

PUMPED FLUID
PUMPED FLUID: RATED PUMPING TEMP.:
AT DESIGNATED TEM RATED

SITE CONDITIONS
MIN.
(C)

MAX. MAX.

NORM. NORM.

MIN.

SPECIFIC GRAVITY: VAPOR PRESSURE: (barA) VISCOSITY: (mPa-s) SPECIFIC HEAT: (kJ/kg C) VAPOR PRESSURE VS TEMPERATURE CURVE PROVIDED LIQUID: HAZARDOUS FLAMMABLE NOTES: CORROSIVE / EROSIVE AGENT: CHLORIDE CONCENTRATION: PPM H2S CONCENTRATION: PPM OTHER: % SOLIDS: MAX. PARTICLE SIZE: (mm)
0 0

LOCATION: INDOOR HEATED UNDER ROOF OUTDOOR UNHEATED PARTIAL SIDES ALTITUDE: (m) RANGE OF AMBIENT TEMPS.: MIN./MAX. / ELECTRICAL CLASSIFICATION: ZONE. GR.: TEMP CODE.: NON HAZARDOUS
0 0 0

(C)

NOTES:

INDEX

General Confidential

YERP-SCP-ENG (05/08)
1 1

SERVICE:

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE JOB NO. PAGE ITEM NO. REQ'N NO.

1 2 3 4 5 6 7 8 9 10 11 12 13

RESP005D-DM SEALLESS CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) MAGNETIC DRIVE PUMPS
MAGNETIC COUPLING EDDY CURRENT SOFT START REQUIRED MAGNET SIZED TO HANDLE: RATED CAPACITY BEP CONTAINMENT SHELL:

OF

MOTOR DRIVER
(kW)

MANUFACTURER: POWER: FRAME: TYPE: FULL LOCKED MOTOR TORQ. REMARKS:

SPEED: ENCLOSURE: SERVICE FACTOR

RPM

RADIAL CLEARANCE TO OUTER MAGNET RING: RADIAL CLEARANCE TO INNER ROTOR: MAGNET & BEARING FLUSHING (INT. / EXT.): EDDY CURRENT LOSSES THROUGH SHELL: HEAT GENERATION IN THE SHELL: DECOUPLE TORQ.: (N-m) SAFETY FACTOR (N-m) LOCKED ROTOR TORQUE:

(mm)

MECHANICAL DATA
0

(mm) PUMP MUST MEET ASME B73.3 DIMENSIONAL REQUIREMENTS:

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

OUTER INNER MOUNTING METHOD: TEMP. LIMITATION: HERMETICALLY SEALED: NUMBER OF MAGNETS: TOTAL TORQUE: EXTERNAL ROTOR BEARINGS: MANUFACTURER: COUPLING END BEARING TYPE / NO.: IMPELLER END BEARING TYPE / NO.: LUBRICATION: GREASE CONSTANT LEVEL OILER FLOOD SEALED (GREASE) SHIELDED (GREASE) PURE MIST PURGE MIST BEARING ISOLATORS: OIL VISCOSITY ISO GRADE: COUPLING: MANUFACTURER: SIZE: SPACER LENGTH: COUPLING GUARD: TYPE: MODEL:

YES NO NOZZLE CONNECTIONS: (kW) SIZE CLASS TYPE FACING SUCTION: DISCHARGE DRAIN: VENT: IMPELLER TYPE: (C) CLOSED OPEN SEMI-OPEN OTHER: CASING MOUNTING: (N-m) FOOT CENTERLINE VERTICAL IN-LINE CONTAINMENT SHELL / STATOR LINER PRESSURE RATING: MAX. ALLOWABLE WORKING PRESS. (barG) (C) HYDROSTATIC TEST PRESSURE: (barG)
(kW)
0

PAINT AND SHIPMENT PREPARATION


PUMP: BASEPLATE: MANUFACTURERS STD. MANUFACTURERS STD. OTHER: OTHER: SHIPMENT: DOMESTIC EXPORT EXPORT BOXING REQ'D. NUMBER OF MONTHS OF STORAGE: TOTAL WEIGHT (kg)
0 0 0

INSPECTION AND TESTING


FINAL INSPECTION REQUIRED DAYS NOTIFICATION REQUIRED: (mm) TEST: NON.-WITNESSEDWITNESSED CERTIFICATE MANUFACTURERS STANDARD HYDROSTATIC: NON-SPARK CPG GUARD REQ'D PERFORMANCE: MATERIAL IF NOT SPECIFIED BY PURCHASER: NPSHR: REMARKS: VIBRATION: OTHER: CANNED MOTOR PUMPS DISMANTLE AND INSPECT AFTER TEST SOFT START REQD CASTING REPAIR PROCEDURE APPROVAL REQUIRED STATOR LINER: SECONDARY CONTAINMENT TO FULL PRESSURE MATERIAL CERTIFICATION REQUIRED: SECONDARY CONTAINMENT TO FULL PRESS. RATING REQ'D CASING COVER IMPELLER SHAFT RADIAL CLEARANCE TO ROTOR: (mm) OTHER: LINER TO CASING SEALING METHOD: INSPECTION REQUIRED FOR CONNECTION WELDS: SEAL WELDED OTHER: MANUFACTURERS STANDARD NDT INSPECTION HEAT GENERATION IN THE LINER: Cal./Hr. INSPECTION REQUIRED FOR CASTINGS: LOCKED ROTOR TORQUE: (N-m) MANUFACTURERS STANDARD NDT INSPECTION STATOR CAVITY: OTHER: DRY OIL FILLED OTHER: MANUFACTURER DOCUMENTATION REQUIREMENTS ROTOR BEARINGS: IMPELLER END BEARING TYPE: FOR SUPPLIER DATA REQUIREMENTS REFER TO: OUTBOARD END BEARING TYPE: REMARKS:
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

REMARKS:

General Confidential

YERP-SCP-ENG (05/08)
1

SERVICE:

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE JOB NO. PAGE ITEM NO. REQ'N NO.

RESP005D-DM SEALLESS CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
0 0

OF

COOLING OR HEATING PIPING NAME OF FLUID: INLET TEMP.: OUTLET TEMP.: RATED FLOW: SUPPLY PRESSURE: MAX. ALLOWABLE P: GALVANIZED PIPE STAINLESS STEEL TUBING SIGHT FLOW INDICATOR OUTLET SHUT-OFF VALVE REMARKS:

PIPING PLANS: ASME B73.3 HEATING AND COOLING PIPING PLAN: PUMP FLUID CIRCULATION PLAN:

MATERIALS
MATERIAL CLASS CODE: CASING: IMPELLER: CASE/IMPELLER WEAR RINGS SHAFT: CONTAINMENT SHELL: STATOR LINER: MAGNET (OUTER DRIVE RING) INNER ROTOR: SLEEVE BEARING: THRUST BEARING: DRIVER BEARING HOUSING: WETTED FASTENERS: BASEPLATE: COUPLING GUARD: ELEC. PENETRATION SEALNT

INSTRUMENTATION LEAK DETECTOR - SECONDAY CONTAINMENT BY: (C) PURCHASER SUPPLIER (C) MAKE / MODEL: (m/h) VIBRATION MONITORING BY: (barG) PURCHASER SUPPLIER (bar) MAKE / MODEL: MOTOR LOAD PROTECTION BY: PURCHASER SUPPLIER MAKE / MODEL: MINIMUM FLOW BYPASS PROVIDED BY PURCHASER TEMPERATURE & PRESSURE: TEMPERATURE GAUGES THERMOWELLS PRESSURE GAUGES CONTAINMENT SHELL TEMPERATURE PROBES ONLY CANNED MOTOR WINDING THERMOSTATS BEARING WEAR INDICATOR OTHER:
0 0 0

NOTES:

General Confidential

YERP-SCP-ENG (05/08)
DOCUMENT NUMBER:

SERVICE:

CLIENT DOCUMENT NUMBER: REVISION DATE

RESP005D-DM SEALLESS CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

JOB NO. PAGE

ITEM NO.

OF

REQ'N NO.

CENTRIFUGAL PUMP PERFORMANCE CURVES

When this requisition is issued for purchase, the suppliers proposed curves for the selected pump will be inserted here as a substitute for this sheet. The pump performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.

General Confidential

YERP-SCP-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

RESP005D-DM SEALLESS CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Coupling Detail Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size of the coupling The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements V Seismic Zone per UBC: Hz Space Heaters (Y/N): CPT(s) for Space Heaters(Y/N): Phase Tropicalization (Y/N): A Power Bus Fungus Treated (Y/N): C Design Temp, Max/Min/Site Marine Shipping (Y/N): %Relative Humidity Max/Min Battery System Required (Y/N): ft/m Altitude Item Overall NAMEPLATES Line 1 Line 2 Equip. No.: Tripping Circuit (V): Closing Circuit (V): Interrupting Rating (kA): Momentary Rating (kA): Page 1 of 4

GENERAL

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size

Load

Power Connection

Phase CT's PT's

Number Ratio Number Ratio

Metering & Relaying Transformers

Fuses Xfmr Differential Number CT's Ratio Zero Sequence Number Ratio CT's Self-Balancing Number Ratio CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear

Other

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Equip. No.: Page 2 of 4

GENERAL

See Page 1.

Item Overall NAMEPLATES

Line 1

Line 2

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size

Load

Power Connection

Phase CT's PT's

Number Ratio Number Ratio

Metering & Relaying Transformers

Fuses Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing Number CT's Ratio Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear

Other

General Confidential

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Scheme Number Application AM - amperes AS - positions VM - kV VS - positions WHD - minutes WM - MW VARM - MVAR PFM FM AX VX WX VARX VAX PFX FX Pushbuttons Indicating Lights Relaying & Metering Schemes I1 A1 G1 Incoming Auxiliary & Power Bus Generator Line TB1 Tie Breaker F1 Power Feeder IM1 Induction Motor Equip. No.: SM1 Sync. Motor Page 3 of 4

Metering

Transducers (Qty, Output)

Control

25 - Sync Check 27 - Undervoltage 32 - Reverse Power 37 - Undercurrent/pwr 40 - Field 46 - Phase Balance 47 - Phase Seq V 48 - Incomplete Seq 49 - RTD 49 - Thermal 50/51 - Overcurrent 50N/51N 50GS - Ground Sensor 51G1/51G2 51V - Voltage restraint Relaying 55 - Power Factor 59 - Overvoltage 60I - Current Balance 60V - Voltage Balance 67 - Directional O/C 81 - Frequency 86 - Lockout 87 - Differential 86T2 - Lockout 94 - Transfer Tripping

56 Notes: 57 58 59 60 61 62

General Confidential

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Job: 1 Notes(Continuation): 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Page 4 of 4

General Confidential

YERP-SG(13.8kV)-ENG (05/08)
Technical Data Sheet

13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements kV Seismic Zone per UBC: Space Heaters (Y/N): Hz Phase CPT(s) for Space Heaters(Y/N): A Power Bus Tropicalization (Y/N): Fungus Treated (Y/N): C Design Temp, Max/Min/Site Marine Shipping (Y/N): %Relative Humidity Max/Min Battery System Required (Y/N): ft/m Altitude Item Overall 1 2 3 4 Line 1 Line 2 Equip. No.: Tripping Circuit (V): Closing Circuit (V): Interrupting Rating (kA): Momentary Rating (kA): Page 1 of 5

GENERAL

Line 3

NAMEPLATES

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / MVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size

Load

Power Connection

Phase CT's PT's

Number Ratio Number Ratio

Metering & Relaying Transformers

Other

Fuses Bus Differential Number CT's Ratio Xfmr Differential Number Ratio CT's Zero Sequence Number CT's Ratio Number Self-Balancing Ratio CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements Equip. No.: Page 2 of 5

GENERAL

Item NAMEPLATES

Line 1

Line 2

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / MVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size

Load

Power Connection

Phase CT's PT's

Number Ratio Number Ratio

Metering & Relaying Transformers

Other

Fuses Bus Differential Number CT's Ratio Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing Number Ratio CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements Equip. No.: Page 3 of 5

GENERAL

See Page 1.

Item NAMEPLATES

Line 1

Line 2

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size

Load

Power Connection

Phase CT's PT's

Number Ratio Number Ratio

Metering & Relaying Transformers

Other

Fuses Bus Differential Number Ratio CT's Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Section Specific Requirements Equip. No.: Page 4 of 5

GENERAL

See Page 1.

Item NAMEPLATES

Line 1

Line 2

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code Circuit Breaker Amperes Ckt Bkr Type (Vac/Air/SF6) HP / kW / kVA Full Load Amperes Locked Rotor Amperes Acc Time @ ___ %V Exciter Voltage Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size

Load

Power Connection

Phase CT's PT's

Number Ratio Number Ratio

Metering & Relaying Transformers

Other

Fuses Bus Differential Number CT's Ratio Xfmr Differential Number CT's Ratio Zero Sequence Number CT's Ratio Self-Balancing CT's Scheme Number One High/Two High Configuration Remote Opening/Closing Remote Racking Arc Resistant Switchgear Surge Arrestor Key Interlock

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Scheme Number Application AM - amperes AS - positions VM - kV VS - positions WHD - minutes WM - MW VARM - MVAR PFM FM AX VX WX VARX VAX PFX FX Pushbuttons Indicating Lights Motor Space Heater Meter Relaying & Metering Schemes I1 A1 G1 Incoming Auxiliary & Power Line Bus Generator TB1 Tie Breaker F1 Power Feeder IM1 Induction Motor Equip. No.: SM1 Sync. Motor Page 5 of 5

Metering

Transducers (Qty, Output)

Control

25 - Sync Check 27 - Undervoltage 32 - Reverse Power 37 - Undercurrent/pwr 38 - Bearing Protection 40 - Field 46 - Phase Balance 47 - Phase Seq V 48 - Incomplete Seq 49 - RTD 49 - Thermal 50/51 - Overcurrent 50N/51N 50GS -Ground Sensor 51G1/51G2 51V -Voltage restraint Relaying 55 - Power Factor 59 - Overvoltage 60I - Current Balance 60V -Voltage Balance 67 - Directional O/C 81 - Frequency 86 - Lockout 86T1 - Lockout 86T2 - Lockout 87 - Bus Differential 87- Xfmr Differential 87L - Line Protection 87M - Motor Differential Protection 94L - Transfer Tripping

57 Notes: 58 59 60 61 62 63 64

General Confidential

YERP-SG(480kV)-ENG (05/08)

Technical Data Sheet

480 V SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Phase Seismic Zone per UBC: V Hz Space Heaters(Y/N): kA (Sym) Power Bus S.C. Rating A Power Bus CPT(s) for Space Heaters(Y/N): Fungus Treated (Y/N): C Design Temp, Max/Min/Site Marine Shipping (Y/N): %Relative Humidity Max/Min High Res. Gnd. System (Y/N): ft/m Altitude Item Overall NAMEPLATES Line 1 Line 2 Equip. No.: Tropicalization (Y/N): Tripping Circuit (V): Closing Circuit (V): Page 1 of 3

GENERAL

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code CB Continuous Rating (A) Electric/Manual Current-Limiting Fuses Sensor Rating (A) Trip Plug Rating (A) Long Time Short Time Instantaneous Ground Fault HP / kW / kVA Full Load Amperes Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Phase CT's Number Ratio Number PT's Ratio CPT Secondary AM - amperes VM - kV WM - watts WHD - minutes PFM 50/51 27 25 86 86T2 94 - Transfer Tripping

Solid State Trip

Load

Power Connection

Metering & Relays

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SG(480kV)-ENG (05/08)

Technical Data Sheet

480 V SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Equip. No.: Page 2 of 3

GENERAL

See Page 1.

Item Overall NAMEPLATES

Line 1

Line 2

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code CB Continuous Rating (A) Electric/Manual Current-Limiting Fuses Sensor Rating (A) Trip Plug Rating (A) Long Time Short Time Instantaneous Ground Fault HP / kW / kVA Full Load Amperes Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Phase CT's Number Ratio Number PT's Ratio CPT Secondary AM - amperes VM - kV WM - watts WHD - minutes PFM 50/51 27 25 86 86T2 94 - Transfer Tripping

Solid State Trip

Load

Power Connection

Metering & Relays

General Confidential

YERP-SG(480kV)-ENG (05/08)

Technical Data Sheet

480 V SWITCHGEAR
Job: Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Section Specific Requirements Equip. No.: Page 3 of 3

GENERAL

See Page 1.

Item Overall NAMEPLATES

Line 1

Line 2 See Page 1.

Line 3

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor, SM - Synchronous Motor, TB - Tie Breaker Item Unit Number Breaker Number Service Code CB Continuous Rating (A) Electric/Manual Current-Limiting Fuses Sensor Rating (A) Trip Plug Rating (A) Long Time Short Time Instantaneous Ground Fault HP / kW / kVA Full Load Amperes Space Heater Cable/Cable Bus Number per Phase Conductor Size Entry (Top/Bottom) Conduit Size Phase CT's Number Ratio Number PT's Ratio CPT Secondary AM - amperes VM - kV WM - watts WHD - minutes PFM 50/51 27 25 86 86T2 94 - Transfer Tripping

Solid State Trip

Load

Power Connection

Metering & Relays

56 Notes: 57 58 59 60 61

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

J6491 SyncGen (092007)

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 31 32 33 34 36 37 38 39 40 41 42 43 46 48 49 50 51 52 53 APPLICABLE TO: PROPOSAL PURCHASE

REV/APPR CLIENT

Job No. Page /

OF

11

Item No. Req'n No.

Facility Name / Location: Item Name: Equipment Tag Number: Supplier:

Purchaser Project Number: Purchase Order Number: Supplier Project Number:

GENERAL
AS-BUILT

Basic Data: Applicable Standards: North American (ie., ANSI, NEMA) International (ie., IEC, ISO) Special Purpose Paragraphs Apply (1.1.2.) Volts Phase Hertz Duty: Continuous Other Nameplate Rating (2.2.1.1) (kW) Service Factor (2.2.1.3) Synchronous RPM Rated PF Insul Class Voltage and Frequency Variations (2.2.4) Stator Temperature Rise (2.3.1.1) (C) (C) Rotor Temperature Rise (C) (C) Sealed Exciter Windings Required (2.3.2.2.2) Manufacturer's Type Frame Size Other: Rotor Wk 2 Minimum % Overspeed 2.1.4, 2.4.5.2.7 (kg-m)
0 0 0

Site Data (2.1.2): Area Classification (2.1.7):

Class Zone Group Nonclassified Class Group Division Temperature Code Ignition Temperature (If Less Than 250C) (C) Site Elevation Ambient Temperature: Max (C) Min (C) Relative Humidity: Max % Min % Generator Location: Indoor Building Temperature Controlled: Yes No Outdoor Roof Over Motor No Roof Over Motor Nonmassive Foundation (2.4.6.1.2), Description Unusual Conditions: Dust (2.4.1.2.2, c) Seismic Loading (2.4.2.2) Other: Enclosure (2.4.1.2.1): Explosion Proof TEFC (2.4.1.2.3) Weather Protected (2.4.1.2.2) Type 1 TEPV TEWAC (2.4.1.2.4) TEAAC, Tubes (2.410.8, a): Copper Stainless Steel Fasteners (2.4.1.1, c) Degree of Protection IP Other Notes: Denotes information to be furnished by Supplier with the Proposal Denotes required information to be furnished by Supplier upon receipt of Purchase Order. Or absence of any symbol denotes information to be furnished by Purchaser with Request for Proposal Remarks:
0

(m)

Chemicals (2.1.2) Corrosive Agents (2.4.10.1.2)

Open-Drip-proof Type II Other Aluminum Stainless Steel Provision for Purging (2.4.1.1, f) Cooling System

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

REV/APPR CLIENT JOB NO. PAGE 2 OF 11 ITEM NO. REQ'N NO.

GENERAL (CONT)
Mounting: Foot Mounted Engine Type: Double Shaft Single Bearing No Bearing Shaft Furnished By Bearing Furnished By Baseplate: Furnished By (2.4.2.6) Soleplate: Furnished By (2.4.2.6) Axial Stator Shift Required (2.4.2.16) Epoxy Grout To Be Used (2.4.2.7.4) Type Special Connections for Field Piping (2.4.3.1) When Rotor Dynamic Analysis Is Specified, List of Foundation Data Required from Purchaser (2.4.6.1.2): Electrical System: Primary Power: Volts Phase Short-Circuit MVA at Generator Bus (2.2.5.2, b) Method of System Grounding (3.6.2.2) Other Parallel Operation Requirements with Existing Equipment, Define

Hertz X/R Ratio Maximum Ground Fault Amperes

Special Conditions: Special Vibration Requirements (4.3.3.10) Evaluation Factor (EF) (6.1.1) $/ (kW) applied at Federal, State, or Local Codes (2.1.7): Any External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4):

(kW)

DRIVER INFORMATION
Prime Mover Equipment Tag No.: Furnish Performance Curves, Curve Numbers (6.1.4) Calculated Efficiency Direct Connected Speed-Increasing-Reducing Gear (2.2.3.2, c): Ratio Gear WK (2.2.3.2, c) (kg-m)at RPM Driver WK (2.2.3.2, c) (kg-m)at RPM Type of Coupling (2.4.9.4): Manufacturer's Standard Per API 671 Mfr Taper Fit Cylindrical Fit Flange Other Coupling Data Coupling WK (2.2.3.2, c) (kg-m)at RPM Mass Moment of Coupling Half (2.4.6.2.2.1, f) (N-m) Supplied By: Generator Mfr Driver Equipment Mfr Purchaser Mounted By: Generator Mfr Driver Equipment Mfr Purchaser

Model

Others Others Counterclockwise

GENERATOR DATA
Rotation required by Driver When Facing Generator Non Driven End: Rotor Construction: Solid Cylindrical Salient-Pole "Star" Punching Type, Shrunk Onto Shaft Salient-Pole Dove-Tail or T-Tail Attachment To Shaft Remarks: Clockwise Laminated Cylindrical Other

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0

REV/APPR CLIENT JOB NO. PAGE 3 OF 11 ITEM NO. REQ'N NO.

GENERATOR DATA (CONT)


Calculated Expected Data (6.1.4.1' f) at the Following Loads: Winding Temperature 1/2 3/4 Full Amperes Power Factor Efficiency Guaranteed Efficiency at PF and Load: Reactive Capacity Curve No. Rated Generator Field: Amps Volts Rated Exciter Field: Amps Volts
0 0

C
SF

Generator Parameters (State Per Unit Values. Generator X, Armature Leakage Reactance Xad Direct Axis Armature Reactance Xd Direct Axis Synchronous Reactance (Saturated) Xp Potier Reactance Rf Field Resistance X'd Direct Axis Transient Reactance (Saturated) X"d Direct Axis Subtransient Reactance (Saturated) Ra Stator Armature Resistance/ Phase Xaq Quadrature Axis Armature Reactance Xq Quadrature Axis Synchronous Reactance (Saturated) Xf Field Leakage Reactance X'q Quadrature Axis Transient Reactance (Saturated) X"q Quadrature Axis Subtransient Reactance (Saturated) Rkq Quadrature Axis Amortisseur Resistance Rkd Direct Axis Amortisseur Resistance Xkq Quadrature Axis Amortisseur Reactance Xkd Direct Axis Amortisseur Reactance Ro Zero Sequence Resistance R1 Positive Sequence Resistance R2 Negative Sequence Resistance X0 Zero Sequence Reactance X2 Negative Sequence Reactance (Saturated) Ta Armature Short-Circuit Time Constant, Sec T'd0 Direct Axis Transient Open-Circuit Time Constant, Sec T'q0 Quadrature Axis Transient Open-Circuit Time Constant, Sec T''d0 Direct Axis Subtransient Open-Circuit Time Constant, Sec T''q0 Quadrature Axis Subtransient Open-Circuit Time Constant, Sec T'd Direct Axis Transient Short-Circuit Time Constant, Sec T''d Direct Axis Subtransient Short-Circuit Time Constant, Sec
0

kVA Base at Rated Voltage and 25C):

Un-Saturated

Un-Saturated Un-Saturated

Un-Saturated Un-Saturated Un-Saturated

Un-Saturated

It Cw

Limit Winding Capacitance to Ground, Microfarads/Phase

Remarks:

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

REV/APPR CLIENT JOB NO. PAGE 4 OF 11 ITEM NO. REQ'N NO.

GENERATOR DATA (CONT)


Bearings: Bearing Type Required: Hydrodynamic (2.4.7.1) Oil Rings Required (2.4.8.1) Thrust Bearings, Maximum Connected Equipment Thrust (2.4.7.10) Bearing, Coupling End:Type Capable of Self-Lube Bore Length (mm) Bore Diameter: Min (mm) Design Clearance with Shaft: Min (mm) Max Bearing Loading: (bar) Manufacturer Thrust Bearing: Top Bottom Manufacturer Bearing, Outboard End:Type Capable of Self-Lube Bore Length (mm) Bore Diameter: Min (mm) Design Clearance with Shaft: Min (mm) Max Bearing Loading: (bar) Manufacturer Special Seals for Gas Purge (2.4.7.21)
0 0

Antifriction (2.4.7.2)

Max (mm) Part No. Part No. Max (mm) Part No.

(mm)

(mm)

LUBRICATION SYSTEM
Pressure or Flood Lube (2.4.8.4): System Supplied By (2.4.8.4) Common With Driven Equip (2.4.8.4; 2.4.8.5) Per API 614 (2.4.8.7) Mfr's Standard (2.4.8.8) Type of Oil Pressure (2.4.8.8.2) (barG) Oil Viscosity Bearing Oil Requirements (6.1.5): (m/h) (barG) Heat Loss To Be Removed (kJ/hr) Main Oil Pump Required: Integral Shaft Driven (2.4.8.8.3) Separate If Separate: Vertical Horizontal Type of Drive: Steam Turbine Electric Motor Standby Oil Pump Required (2.4.8.8.5): Vertical Horizontal Type of Drive: Steam Turbine Motor Turbine Driver Pressure (barG) Temperature Range (C) to (C) Electric Motor Driver: AC Volts AC Phase DC Volts Filter Element (2.4.8.8.7) Single Duplex Oil Filters Required (2.4.8.8.7) Manufacturer Model Oil Cooler Required (2.4.8.8.6): Water Cooled Air Cooled Construction Details Self-Lube: Bearing Housing Heaters Required (2.4.8.3) Bearing Constant-Level Sight Feed Oilers Required (2.4.7.12): Type Type Oil Mist for Antifriction Bearings (2.4.7.14) Antifriction Bearings: Grease Type:
0 0

ACCESSORY EQUIPMENT
TEWAC Heat Exchanger: Exchanger Location (2.4.1.2.4, c) Redundant Coolers Required (2.4.1.2.4, b): Yes No If Cooling Water Conditions Not Per (2.4.1.2.4, a): Specify Differences Water Press (barG) Min Max Water Flow (m/h) Min Tube Material (2.4.1.2.4 e, 2.4.10.8, b) Tube Construction (2.4.1.2.4, e) Double Tube Single Tube Air Temperature Sensor Required (2.4.1.2.4, h) Description: Flow Sensor Local Indicator Required (2.4.1.2.4, g) Relay Contacts NO Leak Detection Required (2.4.1.2.4, c) Type and Description High Flow Alarm Set Point (m/h) Low Flow Shutdown Set Point Air Filters L3.5); Provision Only (3.5.2) Manufacturer Remarks:

Max

NC (m/h)

Required (3.5.4) Type

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
0 0

REV/APPR CLIENT JOB NO. PAGE 5 OF 11 ITEM NO. REQ'N NO.

LUBRICATION SYSTEM (CONT)


Diff
1

Provisions Only Type

Differential Pressure Gauge

Manufacturer

Main Conduit Box Sized For (3.1.1): Main Leads: Conductor Size Type Insulation Quantity Per Phase Entering From (3.1.4): Top Bottom Both Ends of Stator Winding Brought Out to Terminal Box (2.2.2.1) Terminations and Interior Jumpers: Insulated Uninsulated Surge Capacitors (3.1.6, i; 3.6.2.1): Microfarads Supplied By Mounted By Surge Arresters (3.1.6, i; 3.6.2.2): kV Rated Supplied By Mounted By Current Transformers (3.1.6, j) For Ammeter Accuracy Class Quantity Ratio Supplied By Mounted By Current Transformers for Differential Protection (3.1.6, j): Accuracy Class Quantity Ratio Supplied By Mounted By Potential Transformers (3.1.6, I) For Voltmeter Accuracy Class Quantity Ratio Fuses Required Supplied By Mounted By Bushing Studs or Receptacles (3.1.6, h) Space For Stress Cones (3.1.6, g) Space Heaters (3.1.6, b): Volts Phase (kW) Maximum Sheath Temperature, C or Temperature Code Thermal Insulation (3.1.6, a) Breathers (3.1.6, d) Drain Holes (3.1.6, c) Provision for Purging (3.1.6, e) Removable Links (3.1.6, f) Silver-Plated Bus Joints (3.1.6, k) Fault Withstand (3.1.2) Ground Bus (3.1.6.m) Other Terminal Box Requirements (3.1.6)
0

Side

Stator Space Heaters (3.4.1. 3.42): Volts Phase (kW) Maximum Sheath Temperature, C or Temperature Code Sheath Material Bearing Heaters (2.4.8.3: 2.4.8.8.8): Type: Volts Phase (kW) Maximum Sheath Temperature, C or Temperature Code

Exciter Space Heaters Volts

Phase

(kW)

Winding -Temperature Detectors (3.2.1: 3.5.5): RTD's: Qty/Phase Material Ground One Lead (3.2.1.2) Yes No Thermocouples: Qty/Phase Type Stator Winding Temperature Switch Recommended Settings:
0

Ohms @

(C)

Type:

3-Wire

2-Wire

Alarm

(C)

Shutdown

(C)

Remarks:

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

REV/APPR CLIENT JOB NO. PAGE 6 OF 11 ITEM NO. REQ'N NO.

ACCESSORY EQUIPMENT (CONT)


Hvdrodynamic & Thrust Bearing Temperature Devices (3.3): Provision Only Manufacturer's Standard API 670 Other RTD Detector Material Ohms @ (C) Type: Thermocouple: Type Dial Type Thermometers (2.4.7.19): Alarm Contacts Number of Contacts Location Description Terminal Head or Box (3.1.11) Bearing Temperature Recommended Settings: Alarm (C) Shutdown Thrust Bearing Temp. Recommended Settings: Alarm (C) Shutdown
0 0 0

3-Wire 4-Wire NO

2-Wire NC

(C) (C)

Vibration Detectors (3.8): Noncontacting Probes (3.8.1) Installed Provisions Only Qty/Brg: Two (3.8.1) Probe Type Model Probe Furnished By Oscillator/Demodulator Model Oscillator/Demodulator Furnished By Bearing Housing Seismic Sensors (3.8.3) Provisions Only Installed Qty/Bearing Location (H, V, A) Sensor Type Model Output Transducer Model Sensor Furnished By Transducer Furnished By Vibration Switch: Manual Reset Electric Reset Switch Type Model Terminal Head or Box (3.1.11)

Four (3.8.2)

CONTROLS
IEEE Type Excitation System Excitation System Voltage Response Ratio (Over A 0.5 Second Interval), Using the IEEE 421A Definition Excitation System Voltage Response Time (Per IEEE 421A), Sec Exciter Ceiling Voltage, When Loaded by the Main Generator Rotor Field Resistance (at 100 C) Generator Vendor to Furnish: Synchronous Machine Regulator (Voltage Regulator) Mfr Model Excitation System:

V DC

Permanent Magnet Generator Excitation Source High Initial Response Excitation System Required
Short circuit currents vs time for three phase fault conditions, line to line and line to ground fault conditions

Curve No.
Transient (momentary) voltage regulation during sudden application and removal of specified load" Load KV KVAR OVReg Total and single harmonic voltages expressed in percent of fundamental voltage for line to line and line to neutral while unit opeating at rate's voltage, frequency and no load

Power System Stabilizer Required (Applied to the Synchronous Machine Regulator)


Other Manufacturer's Standard Excitation Control (Including Application & Protection) Package Mount Excitation Control Package in: Purchaser's Switchgear Vendor Furnished Control Panel Remarks:

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

REV/APPR CLIENT JOB NO. PAGE 7 OF 11 ITEM NO. REQ'N NO.

CONTROLS (CONT)
Separate Control Devices, as Checked, for Mounting in: Purchaser's Switchgear Vendor Furnished Control Panel Completely Assembled Control Panel with Devices as Checked (3.6.4.2) Devices Mounted on Front of Panel. Labeled as Indicated: Frequency Hz Scale Ammeter (0 - 5 A), 0 A Scale Voltmeter (0 - 150 VAC), 0 kV Scale, "GENERATOR VOLTAGE" "POWER FACTOR" Meter, 0.80 - 1 - 0.80 Scale or Scale Ammeter, 0 ADC Scale, "EXCITER FIELD AMPERES" Potentiometer, "EXCITER FIELD" EXCITER FIELD ON-OFF Test Switch Generator Field- Ground Relay, "MAIN FIELD GROUND" Type Overcurrent Relays (3), Instantaneous, 0.5 -2 A Range Manufacturer Catalog No. Overtemperature Relay, 50 - 190 C Range, For Use with Ohm RTD, "STATOR TEMPERATURE" Manufacturer Catalog No. Quantity Type Alarm Panel Automatic Power-Factor Controller VAR Controller Vibration Probe Monitors: Manufacturer Model Temperature Indicator, (C) Synchronoscope, With Lights Synchronism-Check Relay, Type Automatic Synchronizer, Type Automatic Voltage Regulator (Synchronous Machine Regulator) Single Dual with Null Adjustment Dual with Automatic Matching Feature Volts/ Hertz Limiter Other Devices Mounted Inside Panel, Labeled to Coincide with Drawing Identification: Control Power Transformer, Constant Voltage, kVA, V-120 V Rated to Maintain 95% Secondary Voltage with 50% Dip of Primary Voltage Full-Wave Bridge, Silicon Rectifiers A (Min of 125% of Exciter Field Amperes), Convection Cooled Contactor, Exciter Field Current Field Monitor Relay, to Switch and Signal on Loss of Field or Out of Step Condition Auxiliary and Timing Relays, as Required Surge Suppressors and Fuses, as Required Terminal Blocks, Heavy Duty, Identified by Unique Numbers, Number as Req'd with 20% Spares Switches Required for Alarm and Control Devices (3.6.1): Contacts: AC DC Control Panel Wiring Entrance: Top Bottom Side Other
0

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

REV/APPR CLIENT JOB NO. PAGE 8 OF 11 ITEM NO. REQ'N NO.

MISCELLANEOUS
Painting: Supplier's Standard Extra Coat At Shipment User's Special Paint (4.4.3.1)

Shipment: Domestic Export Export Boxing Required Special Shipping Bearings (4.4.3.9) Special Winterizing Requirements (6.1.16) Miscellaneous: Stator Net Weight (kg) Total Weight (kg) Generator Outline Drawing No. Test Report Reference Number Maximum Sound Pressure Level (2.1.3) dBA Quantity of Special Tools Required (2.1.11,2.4.2.14) Special Low-Temperature Materials Requirements (2.4.10.4)

Outdoor Storage for More Than Six Months (4.4.1) Piping Assembled (4.4.5) Mounted on Skid (4.4.3.6)

Rotor Weight Shipping Weight Other

(kg) (kg)

List of Materials To Be Identified With Applicable ANSI, ASTM, or ASME Numbers (6.1.19) Special Identification for Transmittals (6.2.1.2, e) Nameplate Material (2.4.11.1): Stainless Steel Monel Other Separate Nameplate with Purchaser's Information (2.4.11.4) Commissioning Assistance Required (6.1.18) Outline for Special Weather Protection (6.1.16) Detailed Data Required on the Excitation System, Prime Mover, and Governor in Order to Perform y Generator, y Other:

STATOR AND ROTOR WINDING REPAIR DATA


Stator Coil Informatlon: Total Copper Weight Number of Strands Per Coil Turn Number of Turns Per Coil (kg) Copper Strand Size Turn Insulation Description Coil Ground-Wall Insulation Description Insulation

Finished Coil Dimension in Slot Region, W x H x L (Also Give Tolerances): Total Number of Stator Slots Winding Throw Slot Filter Description - Thickness: Top Side Special End - Turn Bracing Other Information Rotor Winding Information: Total Copper Weight (kg) Strand or Bar Size Insulation Description General Description of Winding (Number of Turns, Formed Coil, Size, Etc,) Damper Winding Description, If Applicable Retaining Ring Alloy, If Applicable Shaft Material Other: Remarks:

Winding Connection Between Top - Bottom Coils

Conductor Material

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

REV/APPR CLIENT JOB NO. PAGE 9 OF 11 ITEM NO. REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS


Acceptance Criteria (2.1.12: 6.2.3.2.,b): Design Audit Torsional Analysis (2.4.6.2.3) By Lateral Critical Speed Analysis (2.4.6.2.2) Shop Inspection Review of Quality Control Program (4.2.3.5) Inspection for Cleanliness Per API 614 (4.2.3.2; 4.2.3.3) Observance of Assembly/Dismantling (4.3.1.1) Demonstrate Accuracy of Test Equipment (4.3.1.13) Stator Core Test (4.3.4.1) Surge Comparison Test (4.3.4.2) Special Surge Test of Coils (4.3.4.2.1) Balance in Minimum of 3 Planes (2.4.6.3.1) Final Balance (4.2.3.6.) Balance Device (Sensitivity) Test (4.2.3.6) Residual Unbalance Verification Test (Appendix C) (4.2.3.6) Balance Check with Half Coupling (2.4.6.3.4) Running Tests with Coupling Half (4.3.1.5) Stator Inspection Prior to VPI (4.2.3.6) Sealed Winding Conformance Test (4.3.4.4) Power Factor Tip-Up Test (4.3.4.3) Manufacturers Standard Shop and Routine Test (4.3.2) Insulation Resistance Using Preferred Table 6 Values (4.3.2.1, d) Bearing Dimensional & Alignment Checks Before Tests (4.3.2.1, i) Vibration Recording (4.3.3.12) Complete Test (4.3.5.1.1) Efficiency (4.3.5.1.1, a) Open/Short-Circuit Saturation (4.3.5.1.1, c) Heat Run (4.3.5.1.1, d) Exciter Heat Run (4.3.5.1.1, e) No Load V-Curve (4.3.5.1.1, f) Sound Pressure Level Test (4.3.5.1.1, g) Bearing Dimensional Checks After Tests (4.3.5.1.2) DC High-Potential Test (4.3.5.1.3) Rated Rotor Temperature-Vibration Test (For Generators Not Receiving Complete Test (4.3.5.2.1) Unbalance Response (4.3.5.4) Bearing Housing Natural Frequency Tests (4.3.5.5) Optional Material Tests To Be Proposed By Vendor (2.4.10.1.4) Certification of Materials (4.2.1.1, a) Remarks: Required (4.1.1; 4.1.3; 4.1.3.3) Witnessed (4.1.3.1) Observed (4.1.3.2)

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

REV/APPR CLIENT JOB NO. PAGE 10 OF 11 ITEM NO. REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS (CONT)


Acceptance Criteria (2.1.12: 6.2.3.2.,b): Final Assembly Running Clearances (4.2.1.1,e) Painting Deferred (4.2.1.2) Surface and Subsurface Inspection of Parts (4.2.1.3, 4.2.2.1) Radiographic Test (4.2.2.2) Parts Ultrasonic Test (4.2.2.3) Parts Magnetic Particle Test (4.2.2.4) Parts Liquid Penetrant Test (4.2.2.5) Parts Hardness Test (4.2.3.4) Parts Certified Data Prior to Shipment (4.3.1.12; 6.2.3.2, b) Other Required (4.1.1; 4.1.3; 4.1.3.3) Witnessed (4.1.3.1) Observed (4.1.3.2)

COMMENTS

General Confidential

YERP-SG-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SYNCHRONOUS GENERATOR (API 546) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

11

OF

11

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name One Line Diagram Doc No Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grnd Resistance Check (Meggar) Grounding System Check Noise Level Check Power Cable Run Pre-Startup Safety Review Protective/Safety Device Setting Contactor Rating ContactorTrip Rating Overload Protection Device Overload Rating and Type Overload Trip Rating Switchgear Protection Rating Total Voltage Voltage Rating kVA Rating

The System Code Number assigned to the item Vendor Name Document number of the One Line Diagram containing this equipment

The load protection level on the system equipment The total voltage for a battery The maximum and minimum voltage rating for equipment The Voltage ampere rating for the equipment

General Confidential

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES


Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
0

DS-MV84REV. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Installed In (Line type) Function Valve Position (Line orientation) Fluid Involved Fluid Pressure Upstream Fluid Pressure Downstream Temperature Viscosity Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Failure Position On (Failure Cause) Maximum Diff. Pressure Leakage @ Pressure Diff. Connection Size (Inside dims) Actuation Product Contact Parts Body / Blade / Seats Seals, Packing Gaskets Bolting / Tubing Internal Surface Finish External Surface Finish Priming / Painting Continuous

kg/m3 cm ( Fr Horiz:

Poured

microns) Drained

See Solids Product Data Sheet for more material properties

OPERATING CONDITIONS

Intermittent

Gravity Isolation Horizontal kPaG kPaG

Pressure Vacuum Modulation Vertical (Open) (Open) C cP kPaG kPaG (Closed) (Closed)

Minimum

Maximum

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

kPaG C Yes Open Electrical No Closed Last Air Both kPa Nm3/h @ mm Local / /

kPa

Remote

MATERIALS OF CONSTRUCTION

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Slide Gate Valves.xls

General Confidential

Page 1 of 5

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

DS-MV84REV. 0

ACCESSORIES

Press. regulator/filter set Lubricator Position switches Type of Valve Features

Volume bottle Rotameter Solenoid valve

Handwheel Seal Purge

CONSTRUCTION

Knife Enclosed, Non-Jam Split Body Self-Cleaning Bore & Chest Areas Guided Slide Plate Resilient Seat Bubble-Tight Shutoff Bi-Directional Full Bore V-Port O-Port
0 0

Blade cutting Edge Shape Connection Shape Connection Type Tapped Holes Face-to-Face Dimension Seal Type Actuator: Actuator Type Mfr / Model Number Air Cylinder Type Stroke / Bore Cushioned Adjustable Stops Positioner Electric Position Feedback By Force / Torque Solenoid Valve Features Closes with Full Chute Description/Function Limit Switches Solenoid Valve Pressure Regulator Positioner Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Controls Motors Compressed Air Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0

Round Flanged Yes Lip

Square Lugs No mm Sq Packing

Rectangular Wafer Thru-Body See Dimension Page Chevron Pkg

Hyd Cyl Elect. Motor Diaph. Hyd. Motor / Double Acting Spring Ret mm / mm Yes No Yes No Yes No Limit Switches Positioner Signal kg / m-kg Continuous Energization Manual Override Yes Type No (Not Flowing) Mfr Model No.

Air Cylinder Air Motor

INSTR & CONTROLS

By

UTILITIES REQUIRED NOISE LEVEL TESTING

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter

Criticality Yes Empty kg kg No Operating kg kg Test kg kg m

WEIGHTS & DIMENSIONS

Slide Gate Valves.xls

General Confidential

Page 2 of 5

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES


1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 7

DS-MV84REV. 0

DIMENSIONS
(Sketch layout or reference separate drawings)
0

ENCLOSED NON-JAMMING
B (top) K (bot)

C (top) L (bot) 4" Spaces

F (top) P (bot) H (top) R (bot)

A (top) J (bot)

1 1/2"

1 1/2"

A B C D F H K L M P R S W

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

D (top) M (bot)

4" Spaces

BOLTS: TOP & BOTTOM QTY DIA. mm

KNIFE
A

A B C
C
B

F G

mm mm mm mm mm mm

BOLTS: TOP & BOTTOM QTY DIA. mm

Notes

Slide Gate Valves.xls

General Confidential

Page 3 of 5

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

DS-MV84REV. 0

Valve No.

Equip. No. (Installed on)

VALVE LIST Pressure, mm W.C. @ Inlet @ Outlet Open Closed Open Closed

Gas Flow Operating Nm3/h

Solids Flow Operating kg/h

Slide Gate Valves.xls

General Confidential

Page 4 of 5

YERP-SGV-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV84-

Attribute Name

SLIDE GATE VALVES DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DS-MV41
Rev.

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

MFR/SELLER SIZE MODEL Area Classification Location

ITEM No. SERVICE No. REQD Cl. Indoor Div. Grp Outdoor or

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES

Name/Description Bulk Density / Packed Particle Size Angle of Repose Surcharge Angle Name / Description Load, Maximum / Normal Maximum Size Equipment Fed By Discharges to Minimum Mat'l Flowrates Duty MTPH Bags

kg/m3 mm ( Fr Horiz: Fr Horiz: Barrels kg / m


0

kg/m3 microns) Poured Drained

See Solids Product Data Sheet for more material properties.

UNITS / PKGS PROPERTIES & DIMENSIONS OPERATING and ENVIRONMENT CONDITIONS

Bulk

kg

Maximum

Normal

Design

Environment Conditions
0

Temperature, Max. / Min. Max. Wind Speed Max. Precipitation Max. Seismic Intensity Applicable Codes and Standards

Continuous Very Severe Duty Wet Dusty High Temp. C / m/s mm

Intermittent Precise Load Handling Acid Fumes Steam High Altitude C

MECHANICAL DESIGN CONDS PERFORMANCE

ANSI B30.2.0 CMAA 70 References correspond to CMAA sections & paragraphs. MTPH Min m m / KW / Handymax 40k-60k / /

Loading Rate Hatch Shifting Time minutes Max Reach Area (LW) Clearence Highest / Lowest Total Power loaded / Weight Sized for Ship Rating DWT Chute / Lining Wheels / Rail Main Frame Structure External Surface Finish Priming/Painting

Max

Average m m MT
0

Handysize 10k-40k

Panamax 60k-80k

Capesize 80k-365k

MATERIALS OF CONSTRUCTION SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Ship Loader.xls

General Confidential

Page 1 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
ACCESSORIES
0

DS-MV41
Rev. Belt Conveyor Screw Conveyor Drag Chain Conveyor Conveyor Wash-Down Handrails, ladders, platforms Anchor Divice End Bumper & Stopper Maintenance Hoists Tie-Down Support Luffing Shuttling

Telescope Chute Material Distributor Surge Bin Rails Dust Collection Dust Suppression Scale Flop Gate General Shiploader Type Approx. Runway Length Total Wind Resistent Area No. of Shiploader on Runway Main Frame Structure Structure Type

Collision Limit Position Limit Festooned cable Cable Drum Control Cab Elevator PLC Control Communication Slewing Fixed/Polar Mobile m m2

CONSTRUCTION

Crosssection Stair Way / Width Boom GirderType Main Crosssection Dimension Walk way / Width Length of Cantilever Max. / Min. Traveling Mechanism Traveling Track Traveling Drive No. / Mfr. Traveling Brake Type Traveling Brake Torque / Time Traveling Brake No. / Mfr Variable Speed Traveling Speed Max. / Min. Wheel Diameter / No. Foot Style Max. Wheel Pressure Bearing Housing Bearing No. / Mfr. Rail Model Shuttle Mechanism Shuttle Drive Type Shuttle Drive No. / Mfr. Variable Speed Shuttling Speed Max. / Min. Shuttle Distance Boom Reach Max./ Min.

Fixed Tower Anchored Slewing Gantry Triple Support Portal Four Support Portal Boxed Frame Truss Tubular Colume Checked Grid Plate m Truss Tubular Boxed Frame Double Girder Single Girde m or One Two m m m
0

Quadran Linear Dual-Linear / Cam Disc Electric Hydraulic N.m s / Yes No By: Seller m/s / m/s mm Cylinder Conical Single Rim kPaG
0

Twin-Orbiting

Buyer

Dual Rim

/
1

By: Gear/Rack No m/s m m By:

Seller Hydraulic Seller m/s m

Buyer

Rope / Yes

Buyer

Ship Loader.xls

General Confidential

Page 2 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
CONSTRUCTION (cont) Slewing Mechanism Slewing Drive Type Slewing Drive No. / Mfr. Slewing 1 Speed Max. / Min Slewing 2 Speed Max. / Min Slewing Bearing Type / Dimension No. of Slewing Bearing / Mfr Extreme Slewing Angle Luffing Mechanism Luffing Drive Type Luffing Drive No. / Mfr. Luffing Speed Max. / Min Extreme Luffing Angle Conterweight Adjusting Conterweight Material Safety Guard Anchor End Stopper / Bumper Tie-Down Column Feeding Tripper Propelled By: Pulleys: Diameter, mm Width, mm Lagging Belt Cleaner Type Belt Cleaner Driven By Belt Cleaner Mfr / Model Chutes: Minimum Valley Angle Minimum Thickness Lining Discharge Discharge Gate Type Discharge Gate Drive By: Rail Clamping Device Type Rail Clamping Device Mfr. Conveying Equipments Conveying Equipment Type Total Length of conveyor Power for Material Conveying Belt Conveyor Trough Angle Max. Incline No. Drives Drive Location Drive Wrap, Total

DS-MV41
Rev.

Hydraulic /

Gear/Rack rpm / rpm / Roller rpm rpm wheels Counterclockwise Hydraulic rpm Below Hori.
0

Ball / Clockwise Rope /

Gear/Rack rpm /

Above Hori.

Auto Adjustable Balance Rope Hydraulic Cast Iron Concrete Auto Manual Steel Frame Rubber Yes No
0

Fixed Four Bar Linkage

Interlocked with Traveling Spring Hydraulic

Motor
HEAD

Belt
TAIL

Cable
SNUB TAKEUP BEND

Scraper: Rotary: Belt

One Blade Brush Motor

Multiple Blades Blade

mm One Way Slide Gate Hand Hand

From Horizontal

Two Way Three Way Flop Gate Curve Gate Electric Pneumatic Electric Pneumatic

Screw

Troughing 20

Scraper Belt Conveyor m KW Sidewall Flat 35 45

Head Tail Snub

Ship Loader.xls

General Confidential

Page 3 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
CONSTRUCTION (cont) Belt: Width Max. Tension Rated Tension Type / No. Plies Carcass Grade Construction Cover Thickness Top / Bottom Cover Mat'l Top / Bottom Edges Breakers Total Thickness Splice Manufacturer Idlers: Diameter Style (Inline / Offset) Spacing No. Reqd CEMA Class Angle of Transfer Idlers No. Reqd Pulleys: Material Diameter, Width, Lagging Shaft Diameter, Shaft Mat'l Bearing Mfr Bearing Mounting Bearing Seals Take up Takeup Type Location / Travel Belt Cleaner Type Driven By Mfr / Model Weather Cover: Type Fastener Type Chutes: Min. Valley Angle Min. Thickness Lining Thickness Skirtboards: Min. Thickness Wiper Type

DS-MV41
Rev. Nm3/h kg of width kg of width /

Woven Fabric Steel Cable Grade 1 Grade 2 mm / / Yes Vulcanized


Troughing mm mm

mm

No mm Mechanical
Return mm Nm3/h Ret. Training mm mm

Trough Training mm mm

HEAD TAIL

SNUB

TAKEUP BEND

mm mm mm
Flange Labyrinth Manual Pneumatic Scraper: Rotary: Belt Pillowblock Lip Auto Screw Gravity Hyd Electric Ratchet / mm One Blade Multiple Blade Brush Blade Motor

/
Bolts Clamps

mm mm mm

Ship Loader.xls

General Confidential

Page 4 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
CONSTRUCTION (cont) Screw Conveyor Section Length Screw Dia.(s)/Taper Screw Pitch Screw Hand (RT/LFT) Bare @ Discharge Bare Type Flight Thkns. Special Clearance Pipe Size Trough Type / Thkns Cover Type / Thkns Fastener Type CEMA Enclosure Class CEMA Weld Finish Class Hanger Type / Spacing Hanger Bearings End BRG. Type / Mfr. End BRG. Mounting Seal Type Seal Purge DRIVE MOUNTING Drag Chain Conveyor Chain: Type / Mfr. No. Strands Working Strength Flights: Type / Mfr. Spacing Mounting Troughs: Width x Height Thickness, Side Thickness, Bottom Side Wearplate Thkns. Bottom WP Thkns. Terminals: Sprocket Size Shaft Size Bearing Type Bearing Size Takeup Type Takeup Movement Holdback Chain Cleaner
-1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

DS-MV41
Rev. Section 2 Section 3 Section 4

Section 1

m mm mm
YES Helicoid @ ROOT: NO Sectional Cut/Fold @ TIP: Ribbon

mm mm mm
Flared Flat
0

mm mm
/

DIA. "U" Hip Bolts

TUBE Dome Claps

SCHED. / Shrd

mm

216 Lubed
0

226

270 Nonlube

/ Purged

mm

/ Pillow BLK FLG. LIP SQ PKG CHEV PKG YES NO Shaft CONV Floor

/ kg

mm
CARRY RETURN

mm mm mm mm mm
HEAD TAIL BEND

mm mm mm mm mm

mm

Discharge Chute Discharge Chute Type Crosssection Dimension Highest Clearence / Max. Stretch Material / Thickness

Yes Fixed
0

No Telescope m m

Helicoid Downspouting m m

mm

Ship Loader.xls

General Confidential

Page 5 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
CONSTRUCTION (cont) Distributor / Sprayer Type Dirction Shifting Scale Scale Capacity Scale Increment Accuracy (minimum) Safe Overload Type of Suspension Data Printed Calibration Adjustable Zero Install Position Dust Collection/ Suppression Dust Collection: Efficiency Pressure Drop (entire unit) Media Type Surface Area Air/Cloth Ratio Media Cleaning Method Media Remove Hopper Vol. / Dims. Expl. /Press Relief Method SET / MAX PRESS. Resettable EXH. Fan Design Data Dust Suppression: Efficiency Recoverable Fluid Pressure Air Pressure Fluid / Wetting Agent Dilution Ration, Max. / Min. Proportioning Device Type Mixing Tank Size / Volume Pump Type Mfr / Model Rating Operating Power Pie Size / Schedule Hydraulic Power Unit Type of Pump / Flow Rate Pressure Rate Working Pressure Power of Drive unit Media Oil / Capacity of Tank Cooler / Heater Yes Catapult Auto No Belt Conveying Manual kg kg

DS-MV41
Rev.

%
0

kg Full Load Cells Wt Seq. No. Yes No Yes No Collection

Load Cells & Levers

Auto Date/Time
By: By: Suppression

Man. D/T

Both

Clean: Cartridges

%@ MT Bags m2

(microns) Dirty:

MT

(actual) Pulse Jet Back Flow Shaker Rapper Man. TOP SIDE m3 mm HI FR. Horiz. Rupture Panel Door kPaG / kPaG YES NO 0 @ MT KW
0

-1

% Non-Airborne % Retained with Material kPaG kPaG (for air-driven nozzles) / / Control Valves Meter Pump mm dia. x mm high /

m3

0 0 mm / Vane

mm TDH

Piston kPaG kPaG KW / /

kg

m3 Yes No

Yes

No

Ship Loader.xls

General Confidential

Page 6 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
CONSTRUCTION (cont) Control Cab Control Cab Location Traveling with Boom? Equiped with

DS-MV41
Rev.

WEIGHTS & DIMENSIONS

Communication Weights Total Heaviest Component Skid Dimensions (L x W x H)


0 0 0

End of Boom Platform of Main Frame Transfer tower Yes No Air Conditioning Windshield Scraper Traveling with Boom Auto Balanced Heat Isolation Curtain Door interlock with operation Life Elevator Telephone cable Optical Cable Wireless Empty Test Operating kg kg kg kg kg kg m V Ph Hz / V Ph Hz / V Ph Hz / Telephone cable Optical Cable Nm3/h @ kPaG Criticality: Yes No Cab Floor End of Crane Center Yes No
0

UTILITIES REQUIRED

Controls High Volt Motors Low Volt Motors Communication Terminal Compressed Air Type Criteria Witnessed Control Method Control Location Integrated w/ System PLC Type of Control: Main Traveling Shuttling Slewing Luffing Control Enclosures (Min.) Sensors Motion Switch (Low speed Sw.) Pull Cord Switches Level Switches (Plugged Chute) Misalignment Switches Loose Chain Detector Collision limit VFD Controller Contacts Contact Type Contact Rating UL Label Special wiring conditions or codes: Power Suply Conductor Type Runway Conductor Type Mfr Furnished By
0

Power:

kVA kVA kVA Wireless

TESTING

INSTR & CONTROLS

NEMA Type

(Ref. 5.4.7.1) Mfr

Hermetically Sealed Contacts

Model No.

By

SPDT Amps Yes

DPDT No

SPST Volts

DPST

Insulated Buyer

Bare Wire Seller

Angle

Ship Loader.xls

General Confidential

Page 7 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
Sketch -- Diagram

DS-MV41
Rev.

(Complete/modify sketch below making special note of any obstructions which may interfere with the equi., or reference separate drawings)

Indicate cab or pendant location, relative locations of max. reach extreme angle, runway conductor location, adjacent equi., et Dimensions: (Dimensions are Approximate) A mm H mm O mm V mm P mm W mm B mm I mm Q mm X mm C mm J mm R mm Y mm D mm K mm S mm Z mm E mm L mm M mm T mm mm F mm N mm U mm G mm
0 0 0 0 0 0 0 0

Notes

Ship Loader.xls

General Confidential

Page 8 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER
DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

DS-MV41
Rev.

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Ship Loader.xls

General Confidential

Page 9 of 10

YERP-SL-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV41

Attribute Name

SHIP LOADER DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

10

OF

10

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-SLS-ENG (05/08)
DOCUMENT NUMBER:

J6491 Lift Station (012008)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SANITARY LIFT STATION DATA SHEET SI UNITS (bar)


1 APPLICABLE TO: 2 FOR 3 SITE 4 SERVICE 5 MANUFACTURER 6 NOTE: INFORMATION TO BE COMPLETED BY: PURCHASER PROPOSAL PURCHASE

CLIENT JOB NO. PAGE


AS BUILT UNIT NUMBER REQUIRED: MODEL NUMBER: SERIAL NO. MANUFACTURER PURCHASER OR MANUFACTURER

ITEM NO. 1 OF 3 REQ'N NO.

7 DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO SPECIFICATION: 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PUMP27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 NOTES: 42 43 44 45 46 47 48 49 50 51 52 53 54 55 This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use. CATHODIC PROTECTION- TYPE: HANDS-OFF-AUTO SWITCH ELECTRICAL CLASSIFICATIONS CLASS ZONE GROUP GAS GROUP BEARINGSCOUPLING: SEAL: API FLUSH PLAN: ACCESSORIES BLOCK VALVE AND CHECK VALVE PUMP SELECTOR SWITCHES HAZARDOUS DIVISION TEMP. CLA LEVEL TRANSMITTER (LIT) GROUNDING LUG CONTROL PANEL INDICATING LIGHTS NON-HAZRDOUS RADIAL: THRUST: CASING: DISCHARGE PIPE: SHAFT: IMPELLER: COLUMN: STRAINER: CONSTRUCTION DETAILS NOZZLES: SUCTION DISCHARGE API CODE: SIZE RATING FACING LOCATION Item Number: Quantity: Mfr / Model No.: Type: RPM: Minimum Continuous Flow: Brake Power: (kW) Efficiency (%) Norm: Impeller Diameter: (mm) MAX.: NPSHR: (m/h) RATED: RATED: FLUID PUMPED: PUMPING TEMPERATURE: (C) OPERATING PARAMETERS PRESSURE SUCTIONDISCHARGERATED: (m) DIFFERENTIAL(barG) MAX.: NORM.: NORM.: (m) (mPa-s) WET WELL Item Number: Quantity: ABOVE GRADE CAPACITY OF EACH WELL: TYPE OF WELL COVER: MANHOLE IN WELL COVER DIMENSIONS WEIGHT (kg) (m) QTY: SIZE: (mm) HEIGHT: SHIPPING: (m) BELOW GRADE RATED: RATED: RATED:

SPECIFIC GRAVUTY @ MAX. TEMPERATURE: CAPACITY (m/h) NORMAL:

NPSHA AT GRADE LEVEL:

DIFFERENTIAL HEAD:

VAPOR PRESSURE AT PUMPING TEMP.: PUMP

VISCOSITY AT PUMPING TEMP.:

DIAMETER:

OPERATING:

VENT TO ATMOSPHERE MATERIALS OF CONSTRUCTION WET WELL: COVER:

INDEX

General Confidential

YERP-SLS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE

SANITARY LIFT STATION DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

JOB NO. PAGE 2 OF 3

ITEM NO. REQ'N NO

The Supplier shall furnish as a minimum the equipment and components shown in the sketch and as called for on the data sheet.

To Sanitary Treatment Unit LIT


Vent Grade Bubbler

c
Grade

(m) b
ALARM CONDITION
High High Level

Pump ON
High Level

(m) (m) (m) (m)

Pump Off
Low Level

(mm)

(m)

Package Limits

Typical Arrangement

Connection a b c

Size

Rating

Facing

General Confidential

YERP-SLS-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SANITARY LIFT STATION DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL REV/APPR CLIENT

J6491 SyncMot 03 (092007)

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 APPLICABLE TO: PROPOSAL PURCHASE

Job No. Page

OF

11

Item No. Req'n No.

Facility Name / Location: Item Name: Equipment Tag Number: Supplier:

/ Purchaser Project Number: Purchase Order Number: Supplier Project Number:

GENERAL
AS-BUILT

Basic Data: Applicable Standards: North American (ie., ANSI, NEMA) International (ie., IEC, ISO) Special Purpose Paragraphs Apply (1.1.2.) Volts Phase Hertz Duty: Continuous Other Nameplate Rating (2.2.1.1) (kW) Service Factor (2.2.1.3) Synchronous RPM Rated PF Insul Class Voltage and Frequency Variations (2.2.4) Stator Temperature Rise (2.3.1.1) C Above C By Rotor Temperature Rise C Above C By Resistance Sealed Exciter Windings Required (2.3.2.2.2) Manufacturer's Type Frame Size Other:
0 0

Site Data (2.1.2): Area Classification (2.1.7): Class Group Division Nonclassified Zone Class Group Temperature Code Ignition Temperature, If Less Than 250C C Site Elevation Ambient Temperature: Max (C) Min (C) Relative Humidity: Max % Min % Motor Location: Indoor Building Temperature Controlled: Yes No Outdoor Roof Over Motor No Roof Over Motor Nonmassive Foundation (2.4.6.1.2), Description Unusual Conditions: Dust (2.4.1.2.2, c) Seismic Loading (2.4.2.2) Other: Enclosure (2.4.1.2.1): Explosion Proof TEFC (2.4.1.2.3) Weather Protected (2.4.1.2.2) Type 1 TEPV TEWAC (2.4.1.2.4) TEAAC, Tubes (2.410.8, a): Copper Stainless Steel Fasteners (2.4.1.1, c) Degree of Protection IP Mounting: Horizontal Foot Mounted Engine Type: Notes:
0

(m)

Chemicals (2.1.2) Corrosive Agents (2.4.10.1.2)

Open-Drip-proof Type II Other Aluminum Stainless Steel Provision for Purging (2.4.1.1, f) Cooling System Shaft Down Flange Mounted Shaft Furnished By

Vertical Shaft Up Pedestal Bearings Furnished By

Denotes information to be furnished by Supplier with the Proposal Denotes required information to be furnished by Supplier upon receipt of Purchase Order. Or absence of any symbol denotes information to be furnished by Purchaser with Request for Proposal Remarks:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

REV/APPR CLIENT JOB NO. PAGE 2 OF 11 ITEM NO. REQ'N NO.

GENERAL (CONT)
Baseplate: Furnished By (2.4.2.6) Soleplate: Furnished By (2.4.2.6) Axial Stator Shift Required (2.4.2.16) Epoxy Grout To Be Used (2.4.2.7.4) Type Special Connections for Field Piping (2.4.3.1) When Rotor Dynamic Analysis Is Specified, List of Foundation Data Required from Purchaser (2.4.6.1.2): Electrical System: Primary Power Source: Max S.C. MVA at Motor Bus (3.1.2) Min S.C. at Motor Bus (2.2.5.2, b)

Volts

Phase

Hertz It Let-Through Energy (3.1.2) kVbase MVA at X/R Ratio

Method of System Grounding (3.6.2.2) Maximum Ground Fault Amperes Other Motor Starting: Full Voltage Reduced Voltage % Type Other Starting Method Voltage Dip at Locked Rotor - Max % At KVA Inrush Loaded Unloaded Partially Loaded Starting Torques in Excess of NEMA or IEC (2.2.5.1) Number of Full Voltage Starts If Not 5000 (2.2.6.2, 2.4.5.1.1) Load Reacceleration Required (2.2.3.2, b): Yes No If Yes Complete the Following: Max Voltage Interruption Sec Voltage at Motor Terminals Volts Reacceleration Curve No. Special Conditions: Special Vibration Requirements (4.3.3.10) Evaluation Factor (EF) (6.1.1) $/ (kW) applied at (kW) Federal, State, or Local Codes (2.1.7): Any External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4):

DRIVEN EQUIPMENT INFORMATION


Driven Equipment Tag No.: Type: Pump Centrifugal Compressor Other Reciprocating Compressor. Compressor Factor "C" Crank-Effort Data No. Max Current Pulsation (NEMA Defined) (2.2.7.1, c): 40% 66% Other Calculated Efficiency Based on Current-Pulsation Operating Conditions (6.1.4.1, f) Direct Connected Speed-Increasing-Reducing Gear (2.2.3.2, c): Ratio Gear WK (2.2.3.2, c) (kg-m)at Type of Coupling (2.4.9.4): Manufacturer's Standard Per API 671 Mfr Model Taper Fit Cylindrical Fit Flange Other Coupling Data Coupling WK (2.2.3.2, c) (kg-m)at RPM Mass Moment of Coupling Half (2.4.6.2.2.1, f) (N-m) Supplied By: Motor Mfr Driven Equipment Mfr Purchaser Others Mounted By: Motor Mfr Driven Equipment Mfr Purchaser Others Rotation of Motor Viewed from Motor Exciter End: Clockwise Counterclockwise Total Driven-Equipment WK (2.2.3.2, c) (kg-m) at RPM Load Speed-Torque Curve No. (2.2.3.2, a) Remarks:

RPM

Bidirectional

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

REV/APPR CLIENT JOB NO. PAGE 3 OF 11 ITEM NO. REQ'N NO.

MOTOR DATA
Rotor Construction: Solid Cylindrical Laminated Cylindrical Salient-Pole "Star" Punching Type, Shrunk Onto Shaft Salient-Pole Dove-Tail or T-Tail Attachment To Shaft Other Minimum % Overspeed (2.1.4, 2.4.5.2.7) Rotor WK (6.1.4.1, c) Full-Load Torque (FLT) (N-m) Locked-Rotor Torque Pull-In Torque % FLT Pull-Out Torque Provide Motor Starting Data at 100%, %& Motor Speed-Torque (6.1.4.1.a) Curve No. Motor Speed - Pulsating Torque (6.1.4.1.a) Curve No. Motor Speed-Current (6.1.4.1, b), Curve No. Motor Speed - Power Factor Curve No. Acceleration Curve No. Estimated Acceleration Time (6.1.4.1, d) at 100% Voltage Sec; at Locked Rotor Withstand Time, Cold, (6.1.4.1, e) at 100% Voltage Sec; at Locked Rotor Withstand Time, Rated Temp, (6.1.4.1, e) at 100% Voltage Sec; at Locked Rotor Current at 100% Voltage Amps; at % Voltage Amps
0 0 0

(kg-m) at % FLT % FLT % Voltages

RPM

% Voltage % Voltage % Voltage Locker Rotor PF

Sec Sec Sec %

Calculated Expected Data (6.1.4.1' f) at the Following Loads: 1/2 3/4 Amperes Power Factor Efficiency Guaranteed Efficiency at PF and Load: For Current-Pulsation Operating Cond. (6.1.4.1, g), Calc. Eff. Rated Motor Field: Amps Volts Rated Exciter Field: Amps Volts Motor Parameters (State Per Unit Values. Motor X, Armature Leakage Reactance Xad Direct Axis Armature Reactance Xd Direct Axis Synchronous Reactance (Saturated) Xp Potier Reactance X'd Direct Axis Transient Reactance (Saturated) X"d Direct Axis Subtransient Reactance (Saturated) Xaq Quadrature Axis Armature Reactance Xq Quadrature Axis Synchronous Reactance (Saturated) Xf Field Leakage Reactance X'q Quadrature Axis Transient Reactance (Saturated) X"q Quadrature Axis Subtransient Reactance (Saturated) Xkq Quadrature Axis Amortisseur Reactance (Slip = 1.0) XkdDirect Axis Amortisseur Reactance (Slip = 1.0) XkdDirect Axis Amortisseur Reactance (Slip = 1.0) X0 Zero Sequence Reactance X2 Negative Sequence Reactance (Saturated) Ra Stator Armature Resistance/Phase Rf Field Resistance (Without FDRs) Remarks:

Full

SF

Calc. Current Pulsation

kVA Base at Rated Voltage and 25C):

Un-Saturated Un-Saturated Un-Saturated Un-Saturated Un-Saturated Un-Saturated

Un-Saturated

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

REV/APPR CLIENT JOB NO. PAGE 4 OF 11 ITEM NO. REQ'N NO.

MOTOR DATA (CONT)


Rfr Rkq Rkd R0 R1 R2 Ta T'd0 T'q0 T''d0 T''q0 T'd T''d Pr Cw Field Resistance (With FDRs) Quadrature Axis Amortisseur Resistance (Slip = 1.0) Direct Axis Amortisseur Resistance (Slip = 1.0) Zero Sequence Resistance Positive Sequence Resistance Negative Sequence Resistance Armature Short-Circuit Time Constant, Sec Direct Axis Transient Open-Circuit Time Constant, Sec Quadrature Axis Transient Open-Circuit Time Constant, Sec Direct Axis Subtransient Open-Circuit Time Constant, Sec Quadrature Axis Subtransient Open-Circuit Time Constant, Sec Direct Axis Transient Short-Circuit Time Constant, Sec Direct Axis Subtransient Short-Circuit Time Constant, Sec Synchronizing Torque Coefficient, kW/Radian (For reciprocating loads only) Winding Capacitance to Ground, Microfarads/Phase

It Limit Bearings: Bearing Type Required: Hydrodynamic (2.4.7.1) Oil Rings Required (2.4.8.1) Thrust Bearings, Maximum Connected Equipment Thrust (2.4.7.10) Bearing, Coupling End:Type Capable of Self-Lube Bore Length (mm) Bore Diameter: Min (mm) Design Clearance with Shaft: Min (mm) Max Bearing Loading: (bar) Manufacturer Thrust Bearing: Top Bottom Manufacturer Bearing, Outboard End:Type Capable of Self-Lube Bore Length (mm) Bore Diameter: Min (mm) Design Clearance with Shaft: Min (mm) Max Bearing Loading: (bar) Manufacturer Special Seals for Gas Purge (2.4.7.21)

Antifriction (2.4.7.2)

Max (mm) Part No. Part No. Max (mm) Part No.

(mm)

(mm)

LUBRICATION SYSTEM
Pressure or Flood Lube (2.4.8.4): System Supplied By (2.4.8.4) Common With Driven Equip (2.4.8.4; 2.4.8.5) Per API 614 (2.4.8.7) Mfr's Standard (2.4.8.8) Type of Oil Pressure (2.4.8.8.2) (barG) Oil Viscosity Bearing Oil Requirements (6.1.5): (m/h) (barG) Heat Loss To Be Removed (kJ/hr) Main Oil Pump Required: Integral Shaft Driven (2.4.8.8.3) Separate If Separate: Vertical Horizontal Type of Drive: Steam Turbine Motor Standby Oil Pump Required (2.4.8.8.5): Vertical Horizontal Type of Drive: Steam Turbine Motor Turbine Driver Pressure (barG) Temperature Range (C) to (C) Electric Motor Driver: Volts Phase Hertz Filter Element (2.4.8.8.7) Single Duplex Oil Filters Required (2.4.8.8.7) Manufacturer Model Oil Cooler Required (2.4.8.8.6): Water Cooled Air Cooled Construction Details Remarks:
0 0 0

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
0

REV/APPR CLIENT JOB NO. PAGE 5 OF 11 ITEM NO. REQ'N NO.

LUBRICATION SYSTEM (CONT)


Self-Lube: Bearing Housing Heaters Required (2.4.8.3) Bearing Constant-Level Sight Feed Oilers Required (2.4.7.12): Type Oil Mist for Antifriction Bearings (2.4.7.14) Antifriction Bearings: Grease Type:

ACCESSORY EQUIPMENT
TEWAC Heat Exchanger: Exchanger Location (2.4.1.2.4, c) Redundant Coolers Required (2.4.1.2.4, b): Yes No If Cooling Water Conditions Not Per (2.4.1.2.4, a): Specify Differences Water Press (barG) Min Max Water Flow (m/h) Min Tube Material (2.4.1.2.4 e, 2.4.10.8, b) Tube Construction (2.4.1.2.4, e) Double Tube Single Tube Air Temperature Sensor Required (2.4.1.2.4, h) Description: Flow Sensor Local Indicator Required (2.4.1.2.4, g) Relay Contacts NO Leak Detection Required (2.4.1.2.4, c) Type and Description High Flow Alarm Set Point (m/h) Low Flow Shutdown Set Point

Max

NC (m/h)

Air Filters L3.5); Provision Only (3.5.2) Required (3.5.4) Manufacturer Type Differential Pressure Switch Provisions Only Differential Pressure Gauge Manufacturer Type Main Conduit Box Sized For (3.1.1): Feeder Cable: Conductor Size Type Insulation Quantity Per Phase Entering From (3.1.4): Top Bottom Both Ends of Stator Winding Brought Out to Terminal Box (2.2.2.1) Terminations and Interior Jumpers: Insulated Uninsulated Current Transformers for Differential Protection (2.2.2.1; 3.1.6, j; 3.1.8; 3.6.3): Type: Core Balance Full Differential Accuracy Class Quantity Ratio Supplied By Mounted By Surge Capacitors (3.1.6, i; 3.6.2.1): Microfarads Supplied By Mounted By Surge Arresters (3.1.6, i; 3.6.2.2): kV Rated Supplied By Mounted By Current Transformers (3.1.6, j) For Ammeter Accuracy Class Quantity Ratio Supplied By Mounted By Potential Transformers (3.1.6, I) For Voltmeter Accuracy Class Quantity Ratio Fuses Required Supplied By Mounted By Bushing Studs or Receptacles (3.1.6, h) Space For Stress Cones (3.1.6, g) Thermal Insulation (3.1.6, a) Space Heaters (3.1.6, b): Volts Phase kW Remarks:

Side

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

REV/APPR CLIENT JOB NO. PAGE 6 OF 11 ITEM NO. REQ'N NO.

ACCESSORY EQUIPMENT (CONT)


Maximum Sheath Temperature, C or Temperature Code Breathers (3.1.6, d) Drain Holes (3.1.6, c) Removable Links (3.1.6, f) Fault Withstand (3.1.2) Ground Bus (3.1.6.m) Other Terminal Box Requirements (3.1.6) Stator Space Heaters (3.4.1. 3.42): Volts Phase kW Maximum Sheath Temperature, C or Temperature Code Sheath Material, If Not Mfr Standard Bearing Heaters (2.4.8.3: 2.4.8.8.8): Type: Volts Phase kW Maximum Sheath Temperature, C or Temperature Code Provision for Purging (3.1.6, e) Silver-Plated Bus Joints (3.1.6, k)

Exciter Space Heaters Volts

Phase

kW

Winding -Temperature Detectors (3.2.1: 3.5.5): RTD's: Qty/Phase Material Ground One Lead (3.2.1.2) Yes No Thermocouples: Qty/Phase Type Stator Winding Temperature Switch Recommended Settings:

Ohms @

Type:

3-Wire

2-Wire

Alarm

Shutdown

Hvdrodynamic & Thrust Bearing Temperature Devices (3.3): Provision Only Manufacturer's Standard API 670 Other RTD Detector Material Ohms @ C Type: Thermocouple: Type Dial Type Thermometers (2.4.7.19): Alarm Contacts Number of Contacts Location Description Bearing Temperature Recommended Settings: Alarm C Shutdown Thrust Bearing Temp. Recommended Settings: Alarm C Shutdown Terminal Head or Box (3.1.11)

3-Wire NO

2-Wire NC

C C

Vibration Detectors (3.8): Noncontacting Probes (3.8.1) Installed Provisions Only Qty/Brg: Two (3.8.1) Probe Type Model Probe Furnished By Oscillator/Demodulator Model Oscillator/Demodulator Furnished By Bearing Housing Seismic Sensors (3.8.3) Provisions Only Installed Qty/Bearing Location (H, V, A) Sensor Type Model Output Transducer Model Sensor Furnished By Transducer Furnished By Vibration Switch: Manual Reset Electric Reset Switch Type Model Terminal Head or Box (3.1.11)
0

Four (3.8.2)

Remarks:

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

REV/APPR CLIENT JOB NO. PAGE 7 OF 11 ITEM NO. REQ'N NO.

CONTROLS
Motor Vendor to Furnish: Manufacturer's Standard Excitation Control (Including Application & Protection) Package for Mounting in: Purchaser's Switchgear Vendor Furnished Control Panel Separate Control Devices, as Checked, for Mounting in: Purchaser's Switchgear Vendor Furnished Control Panel Completely Assembled Control Panel with Devices as Checked (3.6.4.2) Devices Mounted on Front of Panel. Labeled as Indicated: Motor "START-STOP" Switch Pilot Lights: "RUN" "STOP" Ammeter (0 - 5 A), 0 A Scale, "MOTOR AMPERES" Voltmeter (0 - 150 VAC), 0 kV Scale, "MOTOR VOLTAGE" "POWER FACTOR" Meter, 0.80 - 1 - 0.80 Scale or Scale Ammeter, 0 Amps Scale, "EXCITER FIELD AMPERES" Rheostat, 0 VAC, Scale A, "EXCITER FIELD" Potentiometer, "EXCITER FIELD" EXCITER FIELD ON-OFF Test Switch Timer, 0 Sec Sec, On Delay, "INCOMPLETE SEQUENCE" Timer, 0 Sec Sec, Off Delay, "OUT-OF-STEP" Overcurrent Relays (3), Instantaneous, 0.5 - 2 A Range, "DIFFERENTIAL PROTECTION": Type: Overtemperature Relay, 50 - 190 C Range, For Use with Ohm RTD, "STATOR TEMPERATURE" Quantity Type Alarm Panel Automatic Power-Factor Controller VAR Controller Vibration Probe Monitors: Manufacturer Model Temperature Indicator, C Other

"READY"

Devices Mounted Inside Panel, Labeled to Coincide with Drawing Identification: Control Power Transformer, Constant Voltage, kVA, V-120 V Rated to Maintain 95% Secondary Voltage with 50% Dip of Primary Voltage Full-Wave Bridge, Silicon Rectifiers A (Min of 125% of Exciter Field Amperes), Convection Cooled Contactor, Exciter Field Current Field Monitor Relay, to Switch and Signal on Loss of Field or Out of Step Condition Auxiliary and Timing Relays, as Required Surge Suppressors and Fuses, as Required Terminal Blocks, Heavy Duty, Identified by Unique Numbers, Number as Req'd with 20% Spares Switches Required for Alarm and Control Devices (3.6.1): Contacts: AC DC Control Panel Wiring Entrance: Top Bottom Side Other

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

REV/APPR CLIENT JOB NO. PAGE 8 OF 11 ITEM NO. REQ'N NO.

MISCELLANEOUS
Painting: Supplier's Standard Extra Coat User's Special Paint (4.4.3.1)

Shipment: Domestic Export Export Boxing Required Special Shipping Bearings (4.4.3.9) Special Winterizing Requirements (6.1.16) Miscellaneous: Net Weight (kg) Rotor Weight Maximum Sound Pressure Level (2.1.3) dBA Quantity of Special Tools Required (2.1.11,2.4.2.14) Proof of Nonsparking, Corrosion-Resistant Fan (2.4.10.6) Special Low-Temperature Materials Requirements (2.4.10.4)

Outdoor Storage for More Than Six Months (4.4.1) Piping Assembled (4.4.5) Mounted on Skid (4.4.3.6)

(kg)

Stator Weight

(kg)

List of Materials To Be Identified With Applicable ANSI, ASTM, or ASME Numbers (6.1.19) Special Identification for Transmittals (6.2.1.2, e) Nameplate Material (2.4.11.1): Stainless Steel Separate Nameplate with Purchaser's Information (2.4.11.4) Outline for Special Weather Protection (6.1.16) Other:

Monel

Other

Commissioning Assistance Required (6.1.18)

STATOR AND ROTOR WINDING REPAIR DATA


Stator Coil Informatlon: Total Copper Weight (kg) Copper Strand Size Insulation Number of Strands Per Coil Turn Turn Insulation Description Number of Turns Per Coil Coil Ground-Wall Insulation Description Coil Configuration Rows by Columns Finished Coil Dimension in Slot Region, W x H x L (Also Give Tolerances): Total Number of Stator Slots Winding Throw Winding Connection Slot Filter Description - Thickness: Top Side Between Top - Bottom Coils Special End - Turn Bracing Other Information Rotor Winding Information: Total Copper Weight (kg) Strand or Bar Size Insulation Description General Description of Winding (Number of Turns, Formed Coil, Size, Etc,) Damper Winding Description, If Applicable Retaining Ring Alloy, If Applicable Shaft Material Other: Remarks:

Conductor Material

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

REV/APPR CLIENT JOB NO. PAGE 9 OF 11 ITEM NO. REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS


Acceptance Criteria (2.1.12: 6.2.3.2.,b): Design Audit Torsional Analysis (2.4.6.2.3) By Lateral Critical Speed Analysis (2.4.6.2.2) Shop Inspection Review of Quality Control Program (4.2.3.5) Inspection for Cleanliness Per API 614 (4.2.3.2; 4.2.3.3) Observance of Assembly/Dismantling (4.3.1.1) Demonstrate Accuracy of Test Equipment (4.3.1.13) Stator Core Test (4.3.4.1) Surge Comparison Test (4.3.4.2) Special Surge Test of Coils (4.3.4.2.1) Balance in Minimum of 3 Planes (2.4.6.3.1) Final Balance (4.2.3.6.) Balance Device (Sensitivity) Test (4.2.3.6) Residual Unbalance Verification Test (Appendix C) (4.2.3.6) Balance Check with Half Coupling (2.4.6.3.4) Running Tests with Coupling Half (4.3.1.5) Stator Inspection Prior to VPI (4.2.3.6) Sealed Winding Conformance Test (4.3.4.4) Power Factor Tip-Up Test (4.3.4.3) Manufacturers Standard Shop and Routine Test (4.3.2) Insulation Resistance Using Preferred Table 6 Values (4.3.2.1, d) Bearing Dimensional & Alignment Checks Before Tests (4.3.2.1, i) Vibration Recording (4.3.3.12) Complete Test (4.3.5.1.1) Efficiency (4.3.5.1.1, a) Locked Rotor (4.3.5.1.1, b) Open/Short-Circuit Saturation (4.3.5.1.1, c) Heat Run (4.3.5.1.1, d) Exciter Heat Run (4.3.5.1.1, e) No Load V-Curve (4.3.5.1.1, f) Sound Pressure Level Test (4.3.5.1.1, g) Bearing Dimensional Checks After Tests (4.3.5.1.2) DC High-Potential Test (4.3.5.1.3) Rated Rotor Temperature-Vibration Test (For Motors Not Receiving Complete Test) (4.3.5.2.1) Unbalance Response (4.3.5.4) Bearing Housing Natural Frequency Tests (4.3.5.5) Optional Material Tests To Be Proposed By Vendor (2.4.10.1.4) Certification of Materials (4.2.1.1, a) Remarks: Required (4.1.1; 4.1.3; 4.1.3.3) Witnessed (4.1.3.1) Observed (4.1.3.2)

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY ELECTRICAL

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

REV/APPR CLIENT JOB NO. PAGE 10 OF 11 ITEM NO. REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS (CONT)


Acceptance Criteria (2.1.12: 6.2.3.2.,b): Final Assembly Running Clearances (4.2.1.1,e) o o a Painting Deferred (4.2.1.2) Surface and Subsurface Inspection of Parts (4.2.1.3, 4.2.2.1) Radiographic Test (4.2.2.2) Parts Ultrasonic Test (4.2.2.3) Parts Magnetic Particle Test (4.2.2.4) Parts Liquid Penetrant Test (4.2.2.5) Parts Hardness Test (4.2.3.4) Parts Certified Data Prior to Shipment (4.3.1.12; 6.2.3.2, b) Other Required (4.1.1; 4.1.3; 4.1.3.3) Witnessed (4.1.3.1) Observed (4.1.3.2)

COMMENTS

General Confidential

YERP-SM-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SYNCHRONOUS MOTOR (API 546) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

11

OF

11

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Wiring Diagram Doc No Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grnd Resistance Check (Meggar) Grounding System Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Contactor Rating ContactorTrip Rating Frequency Overload Protection Device Overload Rating and Type Overload Trip Rating Voltage Rating kVA Rating

The System Code Number assigned to the item Vendor Name The Data Sheet Number as recorded in the Data Sheet register Wiring diagram for the equipment

The operating power frequency for the equipment

The maximum and minimum voltage rating for equipment The Voltage ampere rating for the equipment

General Confidential

YERP-SMIXER-ENG (05/08)

J6491 Static Mixer (012008)

STATIC MIXER DATA SHEET SI UNITS (bar)


APPLICABLE TO:
1 2 3

PROPOSAL

PURCHASE

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE AS BUILT REQ'N NO.

PAGE

OF

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Service: 4 Manufacturer:
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Sketch: 42 43 44 45 46 47 48 49 50 51 52 53 54

No. Req'd. Serial No. OPERATING CONDITIONS STREAM 1 STREAM 2 STREAM 3 STREAM 4

cP MECHANICAL DESIGN Codes: ASME Design w/o Stamp ASME Design w/ Stamp [Note 2] Other: (barG) @ (C) Max. Allowable Work. Press: Corrosion Allowance (mm) [Note 1] (barG) Hydrotest: 100% Radiograph Spot Radiograph Shop Inspection MATERIALS OF CONSTRUCTION CONNECTIONS Description ASTM Number NO SIZE RATING FACING TYPE Housing Inlet 1 Elements Inlet 2 Nozzles Inlet 3 Gaskets Outlet Instrument Notes: Instrument All connections 1-1/2" and larger shall be flanged. MISCELLANEOUS MANUFACTURER'S DATA Horizontal Vertical Mixer Model Element Style Shop Coat Housing Diameter: (mm) in No. of Elements Sandblast: Housing Length: (mm) Element Held by: Pressure Drop Flange to Flange (bar) Primer: (C) [Note 3] Finish Coat: Min. Design Metal Temp Insulation: Shipping Weight (kg) Operating weight (kg) NOTES: 1. Specified corrosion allowance applies for all pressure retaining parts. 2. ASME design refers to latest ASME Code, Section VIII, Division 1 and all mandatory addenda. 3. Design temperature of mixer housing shall not be limited by gasket material.

PROPERTIES: Fluid Flow Rate (m/h) Operating Pressure (barG) Operating Temperature (C) Density @ Operating Temp. (kg/m) Viscosity @ Operating Temp. (cP) psig lb/ft3

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SMIXER-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

STATIC MIXER DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-SP-ENG (05/08)

DATA SHEET

SOLIDS PRODUCT DATA


Rev. No. Date Engr Checked Appvd Client ISSUED FOR: UNITS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT

DS-MVRev. 0

Material Properties Product (Name/Description) Batch No./ Designation General Composition (per CEMA) Bulk Density, Loose (not fluidized) kg/m3 Bulk Density, Settled kg/m3 Mat'l Specific Gravity (amorphous) Angle of Repose: Poured Degrees fr. Horiz. Drained Degrees fr. Horiz. Internal Angle of Friction, Degrees Wall Friction Angle, Degrees Moisture Content, Wt % Volatile Content, Wt % Temperature, C Flowability Particle Shape (per CEMA) Particle Void Fraction, % Particle Density, kg/m3 Particle Surface (Hard, Soft) Nominal Particle Size, Microns Particle Size Distribution - See Analysis Curve or: % Wt. Over mm % Wt. Over mm % Wt. Over mm % Wt. Over mm % Wt. Over mm % Wt. Over mm Material Characteristics (Highly, Mildly, Slightly, etc.) Corrosive Abrasive Hygroscopic Friable / Brittle Degradable Dusty Sticky / Agglomerates Hard, Soft, Spongy Fluidizable Toxic Combustible Explosive Consolidates w/ Time Electrostatic Hazard Miscellaneous End Use Allowable Contamination Allowable Temperature,

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Solids Product Data.xls

General Confidential

Page 1 of 4

YERP-SP-ENG (05/08)

DATA SHEET

SOLIDS PRODUCT DATA


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

DS-MVRev. 0

Additives

Function

Material Properties Purpose Description

Mfr

Melting Point C C C C C C C C C C C C C C C C C C C C

Bulk Density kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3 kg/m3

Notes

Solids Product Data.xls

General Confidential

Page 2 of 4

YERP-SP-ENG (05/08)

DATA SHEET

SOLIDS PRODUCT DATA


1

DS-MVRev. 0

Rheological Properties

Product (Name/Description) 3 Batch No./ Designation 4 Melt Density (Specific Gravity) 5 Melting Point Temp., C 6 Softening Point. Temp., C 7 Coeff. of Linear Thermal Expansion, 8 cm/cm/C 9 Heat of Crystallization, J/g 10 Thermal Conductivity, J/sec-cm-C 11 Specific Heat, J/g-C
2 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Polymer Melt Flow Rates (per ASTM D1238) kg/min. @ Condition kg/min. @ Condition kg/min. @ Condition kg/min. @ Condition kg/min. @ Condition Viscosity, cP Max. Shear Rate thru Die, 1/SEC Normal Shear Stress, kPa/cm

Notes

Solids Product Data.xls

General Confidential

Page 3 of 4

YERP-SP-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV-

Attribute Name

SOLIDS PRODUCT DATA DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number

Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:

J6491 SPSteamTur 01 (072007)

CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 LOCATION: INDOOR UNHEATED OTHER: WINTERIZATION REQ'D. LOW TEMPERATURE ELECT. AREA CLASSIFICATION: CLASS 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
0

CLIENT JOB NO. PAGE AS-BUILT UNIT SERIAL NO. NO. REQUIRED 1 OF 12 ITEM NO. REQ'N NO.

APPLICABLE TO: FOR SITE SERVICE MANUFACTURER DRIVEN EQUIPMENT TYPE:

PROPOSAL

PURCHASE

MODEL COMPRESSOR
0

DRIVEN EQUIP. ITEM NO. GENERATOR OTHER


0

NOTE: INFORMATION TO BE COMPLETED BY:

PURCHASER

MANUFACTURER

PURCHASER OR MANUFACTURER

PERFORMANCE OPERATING POINTS


0

SHAFT POWER (kW) SPEED (rpm) FLOW (kg/h)

INLET PRESS (barG) TEMP (C) (TT)

INDUCT./EXTRACT FLOW (kg/h) PRESS (barG) TEMP (C) (TT) PRESS (barG)

EXHAUST TEMP (C) (TT) ENTHALPY (kJ/kg)

AS APPL.

RATED NORMAL (3.26)(6.1.4) MINIMUM *UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE.
0

STEAM RATE,

(kg/kW-hr)

(3.44):

NORMAL

RATED

INDUCTION EXTRACTION

CONTROLLED CONTROLLED

UNCONTROLLED UNCONTROLLED

POTENTIAL MAXIMUM POWER (3.30) STEAM CONDITIONS INLET EXHAUST

EXTRACTION INDUCTION

EXTRACTION INDUCTION

EXTRACTION INDUCTION

MAXIMUM FLOW (kg/h) PRESSURE (barG) NORMAL MINIMUM MAXIMUM NORMAL MINIMUM MAXIMUM TEMPERATURE (C) (TT) NORMAL MINIMUM SITE AND UTILITY DATA (6.1.17) HEATED PARTIAL SIDES UNDER ROOF GRADE OUTDOOR MEZZANNE VOLTS PHASE TROPICALIZATION REQ'D CORROSIVE AGENTS (6.1.16) DIVISION TEMPERATURE RATING HERTZ KW A AVAIL COOLING WATER: INLET TEMP. PRESS. NORM.: MINIMUM RETURN PRESSURE (m)
0

ELECTRIC:

DRIVERS

HEATING

INST./ CONTROL

ALARM/ SHUTDOWN

GROUP GROUP

(C) (barG)

MAX RETURN DESIGN:

(C) (barG) (barG) (bar)

ZONE SITE DATA: ELEVATION WINTER TEMP. REL. HUMIDITY

BAR

(barA)/HgA (C) (C)

MAXIMUM ALLOWABLE PRESS. DROP: WATER SOURCE VELOCITY, (m/s) MIN MAX (hr m C/kJ)

(C) SUMMER TEMP. % DESIGN WET BULB DUST FUMES

UNUSUAL CONDITIONS: OTHER UTILITY CONDITIONS: AUXILIARY STEAM: INIT. PRESSURE INITIAL TEMP EXH PRESS (barG) INSTRUMENT AIR (barG) (barG) (C)

FOULING FACTOR: UTILITY CONSUMPTION: COOLING WATER: (L/min) (kg/h) (kW) STEAM (kW) OTHER: INST. AIR

(m/h) (kg/h) (kW)

MAX

NORM

MIN

AUX. STM:

NORMAL ELEC.

MAXIMUM

AUX. DRIVERS: HEATER(S):

NORM

MIN

MAX (C)

INSTRUMENT AIR DEW POINT: REMARKS:

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 PARALLEL TO SHAFT VERTICAL HORZ. 90 FORCE (kg) AUX. SCRWD. PIPE CONN.: TAPERED STRAIGHT INLET EXHAUST EXTRACTION INDUCTION CONNECTION SIZE FACING POSTION
0

CLIENT JOB NO. PAGE 2 OF 12 ITEM NO. REQ'N NO.

APPLICABLE SPECIFICATIONS: ISO 10437 (API 612), SPECIAL PURPOSE STEAM TURBINES OTHER

NOISE SPECIFICATIONS: APPLICABLE TO MACHINE: SEE SPECIFICATION: APPLICABLE TO NEIGHBORHOOD:

VENDOR HAVING UNIT RESPONSIBILITY (3.47):

SEE SPECIFICATION: ACOUSTICAL TREATMENT YES NO

GOVERNING SPECIFICATION, IF DIFFERENT:

TYPE

CONSTRUCTION FEATURES TURBINE TYPE


0 0

BACKPRESSURE

CONDENSING

INDUCTION

EXTRACTION

OTHER

SPEEDS: MAX CONT. MAX ALLOW. (rpm) (rpm) TRIP (rpm)

TORSIONAL CRITICAL SPEEDS: (9.5) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL MODE MODE MODE MODE mil (PEAK TO PEAK)
0

(rpm) (rpm) (rpm) (rpm)

LATERAL CRITICAL SPEEDS (DAMPED) (9.2) FIRST CRITICAL SECOND CRITICAL THIRD CRITICAL FOURTH CRITICAL VIBRATION CASINGS, NOZZLES & DIAPHRAGMS MAWP (3.17)(7.1.3) INLET SECTION (barG) EXH. SECTION (barG) (barG) (barG) (rpm) (rpm) (rpm) (rpm)

FOURTH CRITICAL LATERAL ANALYSIS REPORT REQUIRED INDIVIDUAL BODY TRAIN

UNDAMPED STIFFNESS MAP REQUIRED (9.2.3.b) TRAIN TORSIONAL ANALYSIS REPORT REQUIRED (9.51) TRAIN TORSIONAL PERFORMED BY

HYDROSTATIC TEST PRESSURE (16.3.2.2) HP CASING EXHAUST CASING WELDED NOZZLE RING (7.3.1) DIAPH. BLADE ATTACH.: (C) (C) DIAPHRAGM AXIAL LOCATION: INDIVIDUALLY STACKED WELDED (7.3.2) (barG) MID CASING OTHER (barG) (barG) %ADM.

INDUCTION/EXTRACT. SECTION OTHER MAX OPERATING TEMP. (3.16)(3.21) INLET SECTION (C) EXH. SECTION

(barG)

* *

NOZZLE RING INTEGRALLY CAST OTHER

INDUCTION/EXTRACTION SECTION MINIMUM DESIGN METAL TEMEPERATURE (11.1.15) RELIEF VALVE SETTING: EXTRACTION CASING CONNECTIONS INLET (barG) (psig) OTHER

(barG)

*UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE

FLANGED OR STUDDED (7.2.1) (7.2.3)

MATING FLG. & GASKET BY VENDOR (7.2.7.d)

MAX STEAM FLOW (kg/h)

MIN STEAM FLOW (kg/h)

MAIN CASING JOINT STUDS/ NUTS DESIGNED FOR HYD. TENSIONING (7.1.15.f) ROTATION:(VIEWED FROM INLET END)

ALLOWABLE FORCES & MOMENTS INLET MOMENT (N-m) EXHAUST FORCE (kg) MOMENT (N-m) EXTRAC/INDUCT. FORCE (kg) MOMENT (N-m)

CW

CCW

VIEW

STEAM

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 SHAFT SEALS (10.5) INLET
0

CLIENT JOB NO. PAGE 3 OF 12 ITEM NO. REQ'N NO.

MATERIALS-CASINGS & APPURTENANCES: HIGH PRESSURE CASING MID PRESSURE CASING EXHAUST CASING STEAM CHEST NOZZLE RING STEAM CONTAMINANTS (11.1.6) STEAM PATH COMPONENTS < HRC 22 (11.1.9) ROTATING ELEMENTS (8) SHAFT TYPE:
0

DIAPHRAGM/BLADE CARRIERS DIAPHRAGM NOZZLES OTHER

INTEGRAL WHEELS DOUBLE EXTENDED NO. STAGES SHAFT MATERIAL

BUILT-UP (8.1.2)

COMBINATION

SHAFT ENDS: DIA, @ COUPLING STRAIGHT TAPER SINGLE DOUBLE INTEGRAL FLANGE

(mm) (mm/m)

BEARING SPAN

(mm)

KEYED HYDRAULIC FIT

BLADES(BUCKETS): FINAL STG. BLADE LENGTH REMARKS:

MAX TIP SPEED (mm)MAX.

(m/hr) (mm)

FIELD BALANCING RINGS REQUIRED (8.1.4) DESCRIPTION OF FIELD BALANCING PROVISIONS:

REMARKS:

STAGE WHEEL MATERIAL BLADE MATERIAL BLADE ROOT TYPE CLOSURE PIECE TYPE TIE WIRE MATERIAL SHROUD MATERIAL SHROUD ATTACH. PITCH DIAMETER BLADE HEIGHT BLADE TYPE (mm) (mm)

STAGE

STAGE

STAGE

STAGE

STAGE

STAGE

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

EXHAUST CASING END SEALS (10.5.1): TYPE: MATERIAL:


0

MAX SEAL PRESS STEAM LEAKAGE

(psig) (kg/h)

LABYRINTH (10.5.1)

OTHER

AIR LEAKAGE (m/h) (std cond.) SHAFT DIA @ SEAL (mm)

STATIONARY LABY. TYPE ROTATING LABY. TYPE MATERIAL INTERSTAGE SEALS (10.5.2) TYPE: LABYRINTH OTHER MATERIAL:

*UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE. REMARKS:

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 LUBRICATION AND CONTROL OIL SYSTEM (15.5) REFRENCE SPECIFICATIONS: FURNISHED BY TURBINE MFR OTHERS BEARING TEMPERATURE DEVICES: THERMOCOUPLES TYPE PURCH MFR
0

CLIENT JOB NO. PAGE 4 OF 12 ITEM NO. REQ'N NO.

BEARINGS AND BEARING HOUSINGS RADIAL (10.1.1)(10.1.2) TYPE MANUFACTURER LENGTH (mm) SHAFT DIAMETER (mm) TYPE MANUFACTURER UNIT LOADING MAX UNIT LOAD ULTIMATE (mm) NUMBER OF PADS AREA (mm) (bar) (bar) INLET EXHAUST THRUST (10.2.1)(10.2.2) ACTIVE INACTIVE

UNIT LOAD (ACT/ALLOW) BASE MATERIAL BABBIT THICKNESS NUMBER OF PADS LOAD: BETWEEN/ON PAD PIVOT: CENTER/OFFSET %

PIVOT: CENTER/OFFSET, % PAD BASE MATERIAL LUBRICATION: THRUST COLLAR: VIBRATION DETECTORS: TYPE MANUFACTURER NO. AT EACH SHAFT BRG OHMS MONITOR SUPPLIED BY PURCH MFR LOCATION MFR LOCATION ALARM SET @ DELAY (C) S SCALE RGE SHTDWN: SET @ ENCLOSURE MODEL ALARM (m) SET @ DELAY (m) SEC TOTAL NO.
0

FLOODED INTEGRAL

DIRECTED REPLACEABLE

MODEL

SELECTOR SWITCH & INDICATOR BY: RESISTANCE TEMP DETECTORS RESISTANCE MATL SELECTOR SWITCH & INDICATOR BY: LOCATION-JOURNAL BEARING TOTAL SCALE RANGE SHUTDOWN SET @

(C)

AXIAL POSITION DETECTORS: TYPE MFR MODEL NO. REQ'D OSCILLATOR-DEMOD. SUPPLIED BY MFR MODEL

LOCATION-THRUST BEARING ACTIVE SIDE TOTAL INACTIVE SIDE TOTAL SCALE RANGE SHUTDOWN SET @ LOCATION ALARM (C) SET @ DELAY (C) S LOCATION

MONITOR SUPPLIED BY LOCATION MFR SCALE RGE


0

ENCLOSURE MODEL SET @ (m) DELAY (m) SEC

MONITOR SUPPLIED BY: LOCATION MFR. ENCLOSURE MODEL

ALARM SET @

SHTDWN

PROVISION FOR ACCELEROMETER MOUNTED ON BRG HOUSINGS. KEYPHASOR: REMARKS: STEAM TURBINE GEAR DRIVEN EQUIP.

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

OIL REQUIREMENTS: NOMINAL FLOW, TRANSIENT FLOW, PRESSURE, (barG) TEMPERATURE, (C) (BTU/hr) U.S. gal/min U.S. gal/min

CTRL OIL

LUBE OIL

SEPARATE FOR TURBINE ONLY


0

COMMON W/DRV. EQUIPMENT & INCL (15.5.2)(15.5.5)

TURBINE MFR TO SUPPLY: CONTROL OIL OR ACCUMULATOR STAINLESS STEEL OIL SUPPLY HEADING PIPING OIL DRAIN HEADER PIPING STAINLESS STEEL
0

TOT. HEAT REJ,

OIL TYPE, HYDROCARBON/SYNTHETIC VISCOSITY, SSU @ 100 (C)

FILTRATION, MICRONS CARBON STEEL

SIGHT FLOW INDICATORS SINGLE DUAL

CONTROL OIL FILTERS

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 REMARKS: MOUNTING LOCATION SET RELIEF PRESS. CAPACITY, (kg/h) (barG) STEAM PROTECTIVE DEVICES EXHAUST RELIEF VALVE (7.1.3)(15.4.1)(15.4.2)
0

CLIENT JOB NO. PAGE ACCESSORIES 5 OF 12 ITEM NO. REQ'N NO.

COUPLINGS AND GUARDS (15.1) NOTE: SEE ROTATING ELEMENTS-SHAFT ENDS SEE ATTACHED API-671 DATA SHEET COUPLING FURNISHED BY MANUFACTURER COUPLING GUARD FURNISHED BY TYPE FULLY ENCLOSED SEMI OPEN OTHER TYPE MODEL

COUPLING DETAILS MAX O.D. (mm) HUB WEIGHT (kg) SPACER LENGTH (mm) SPACER MASS (kg) VENDOR MOUNT HALF COUPLING (15.1.8) MASS SIMULATOR (15.1.6) LUBRICATION REQUIREMENTS GREASE QUANTITY PER HUB MOUNTING PLATES (15.3) BASEPLATES FURNISHED BY: UNDER TURBINE ONLY OPEN OTHER (15.3.2.1) DRIP RIM SOLEPLATES FURNISHED BY: THICKNESS SUBPLATES REQUIRED (15.3.2.7) HOLD-DOWN BOLTS FURNISHED BY EPOXY PRIMER VENDOR (15.3.1.7) (mm) CONT. OIL LUBE lbs NONE OR U.S. gal/min IDLING ADAPTER REQUIRED (15.1.7)

NON-SKID DECKING (15.3.2.8)

LEVELING PADS (15.3.2.3) SINGLE SECTION COLUMN MOUNTING (15.3.2.2) LEVELING (CHOCK) BLOCKS REQ'D GEAR UNIT (15.2) FURNISHED BY: SEE ATTACHED GEAR DATA SHEETS CONTROL AND INSTRUMENTATION (12)

SUITABLE FOR OPTICAL ALIGN MULTI- SECTION SUB PLATES REQ'D (15.3.2.7) SUPPLIED BY:

ANCHOR BOLTS FURNISHED BY: (15.3.1.9)

REFERENCE API 613

OTHER

INSTRUMENTS AND CONTROL PANELS SHALL BE IN ACCORDANCE WITH THE FOLLOWING ATTACHED DATA SHEETS :

API-614, PAGES API 670, PAGES PURCHASER'S DATA SHEETS

EXTRACT./INDUCT. RELIEF VALVE (7.1.3)(15.4.1)(15.4.2)

VACUUM BREAKER (12.3.1.3)

NON-RETURN VALVE (12.3.1.4)

THERMAL RELIEF VALVE (S) (15.4.4)

VALVE MANUFACTURER VALVE TYPE VALVE SIZE/RATING FLANGE FACING (FF,RF) FURNISHED BY QUANTITY

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
0

CLIENT JOB NO. PAGE 6 OF 12 ITEM NO. REQ'N NO.

TRIP LOCATION: PROVIDED BY:

TRIP & THROTTLE VALVES (12.3.4) MAIN INLET VENDOR INDUCTION PURCHASER MODEL RATING RATING RATING FACING FACING FACING INLET HYDRAULIC REMOTE REMOTE

DUPLICATE TRIP / TRIP AND THROTTLE VALVES REQUIRED (12.3.4.2) STRAINER: OPENING SIZE MATERIAL TEMPORARY START-UP STRAINER MATERIAL STEM MATL SEAT MATL INDUCT. PACKING MATL HARDNESS HARDNESS LEAKOFF (kg/h) RC RC (MESH) (mm)

MANUFACTURER SIZE SIZE SIZE

CONSTRUCTION FEATURES: RESET: TRIP: EXERCISER: MANUAL LOCAL (MANUAL) LOCAL (MANUAL) FULLY OIL OPERATED GOVERNOR- CONTROLLED VALVE(S): LOCATION

SPRING SUPPORT OF VALVE REQUIRED BY VENDOR BY PURCHASER

MAIN INLET

INDUCTION

INDUCTION EXTRACTION

INDUCTION EXTRACTION

NOTES

TRIP POSTION (OPEN/CLOSED) NUMBER OF VALVES CONNECTION SIZE RATING FACING (RF, RTJ, OTHER) ACTION (CAM,BAR, OTHER) STEM MATERIAL STEM MATERIAL HARDNESS, RC SEAT MATERIAL SEAT MATERIAL HARDNESS, RC PACKING MATERIAL PACKING LEAKOFF, (kg/h)

TURNING GEAR (15.8) TURNING GEAR REQUIRED (15.8.1) FURNISHED BY TYPE (15.8.5) SPEED AUTO MODEL MANUAL (rpm)

MISCELLANEOUS START-UP ASSISTANCE VENDOR'S REVIEW & COMMENTS ON PURCHASER'S PIPING AND FOUNDATION DRAWINGS (6.1.9) VENDOR WITNESS INITIAL ALIGNMENT (6.1.9) "Y" TYPE STRAINER WATER WASHING CONNECTIONS STATIC CONDUCTING BRUSHES STEAM TURBINE OTHER: LOCAL REMOTE SPECIAL TOOLS (15.9) COUPLING RING AND PLUG GAUGE HYDRAULIC COUPLING MOUNTING/REMOVAL KIT STAINLESS STEEL
0

(days)

ENGAGEMENT (15.8.2)(15.8.3)(15.8.4): MFR MOUNTED BY DRIVER: REF. SPEC: DRIVEN BY: (15.8.5) ELECTRIC MOTOR HYD./PNEU. MOTOR

SHUTDOWN ACTIVATES EXHAUST VACUUM BREAKER (12.3.1.3)

OPERATOR STATION (15.8.7) INSULATION & JACKETING (15.7) BLANKET JACKETING CARBON STEEL EXTENT OTHER

OTHER SPREADER BEAM(S) (15.9.3) ON LOAN PURCHASE

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 GOVENOR (12.2) TYPE DIGITAL PROCESSOR BASED OTHER SIMPLEX STEAM TURBINE TYPE SINGLE VALVE SINGLE STAGE SINGLE VALVE MULTISTAGE MULTIVALVE MULTISTAGE SINGLE AUTO EXTRACTION DRIVEN EQUIPMENT TYPE CENTRIFUGAL COMPRESSOR AXIAL COMPRESSOR CENTRIFUGAL PUMP SERVICE REQUIREMENTS MECHANICAL DRIVE SPEED CONTROL BY: PROCESS VARIABLE EXTRACTION INDUCTION TURBINE INLET TURBINE EXHAUST OTHER PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE FLOW FLOW FLOW FLOW FLOW MULTI-CPU

CLIENT JOB NO. PAGE 7 OF 12 ITEM NO. REQ'N NO.

MFR SUPPLIED BY

MODEL

5 6 7 8 9

DOUBLE AUTOMATIC EXTRACTION SINGLE AUTOMATIC EXTRACTION/INDUCTION DOUBLE AUTO EXTRACTION/INDUCTION OTHER

10 11 12 13

SYNCHRONOUS GENERATOR INDUCTION GENERATOR OTHER

14 15 16 17 18 19 20 21 22 23 24

GENERATOR DRIVE DROOP CONTROL FREQ. CONTROL LOAD CONTROL KW CONTROL KW IMPORT/EXPORT CONTROL LOAD SHEDDING AUTO SYNCHRONIZATION AUTO VOLTAGE REGULATION TURBINE INLET PRESSURE LIMITING INLET PRESSURE LIMITER

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 MINIMUM INPUT/OUTPUT REQUIREMENTS DISCRETE INPUTS START OR RESET NORMAL STOP EMERGENCY TRIP RAISE SPEED LOWER SPEED ENABLE/DISABLE REMOTE SPEED SETPOINT RAMP TO MINIMUM CONTINUOUS OVERSPEED TEST ENABLE ENABLE PRESSURE CONTROL ENABLE EXTRACTION CONTROL REMOTE ALARM CLEAR/ACKNOWLEDGE ENABLE AUTO SYNCH. CASCADE RAISE/LOWER OTHER ANALOG INPUTS (4-20mA) REMOTE SET POINT PROCESS PRESSURE EXTRACTION KW IND. LOAD KW IMPORT/EXPORT OTHER PRESSURE PRESSURE FLOW FLOW ANALOG ACCESSORY OUTPUTS (4-20mA) SPEED SPEED SETPOINT REMOTE SPEED SETPOINT EXTRACTION PRESSURE EXTRACTION PRESSURE SETPOINT ACTUATOR POSITION PROCESS PRESSURE KW KW IMPORT/EXPORT DISCRETE OUTPUTS COMMON SHUTDOWN COMMON ALARM OVERSPEED TRIP REMOTE SPEED SETPOINT ENABLED PRESSURE CONTROL ENABLED FLOW CONTROL ENABLED EXTRACTION CONTROL ENABLED INDUCTION CONTROL ENABLED SPEED PICKUP ALARM OTHER (rpm)

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 GOVERNOR INSTALLATION REQUIREMENTS LOCATION LOCAL (AT TURBINE) REMOTE (CONTROL ROOM) OTHER AREA CLASSIFICATION CLASS ZONE 6 7 8 9 10 11 12 13 14 OUTPUTS FROM PANEL TO GOVERNOR
0

CLIENT JOB NO. PAGE 8 OF 12 ITEM NO. REQ'N NO.

MOUNTING

FLUSH MOUNT IN PANEL VERTICAL RACK

SURFACE MOUNT

POWER SOURCE 120 VAC DIVISION TEMP.RATING: 220 VAC 125 VDC 24 VDC

SINGLE

DUAL

GROUP GROUP

ENCLOSURE

IP65 NEMA 4 NEMA 4X OTHER

LOCAL GOVERNOR CONTROL PANEL LOCATION LOCAL (AT TURBINE) REMOTE CONTROL ROOM OTHER

REQUIRED

NOT REQUIRED ENCLOSURE IP65 NEMA 4 OTHER AREA CLASSIFICATION CLASS ZONE INPUTS TO PANEL FROM GOVERNOR COMMON ALARM TRIP TRIP LAMP REMOTE SETPOINT ENABLED LAMP SPEED SETPOINT METER OTHER GROUP GROUP DIVISION TEMP.RATING: NEMA 4X

START TRIP RAISE LOWER OVERSPEED TEST RAMP TO MINIMUM CONTINUOUS REMOTE SETPOINT ENABLE/DISABLE RESET OTHER

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

MISCELLANEOUS GOVERNOR DETAILS GOVERNOR ACTION ON LOSS OF REMOTE SIGNAL LOCKS ON LAST VALUE GOES TO MINIMUM CONTINUOUS GOES TO MAXIMUM CONTINUOUS

EXTERNAL INTERFACE DEVICE TYPE:

PRINTER CRT MODEM

FORMAT:

GRAPHIC DISPLAY TABULAR DATA TRENDING (REAL TIME) HISTORICAL ARCHIVING

DISTRIBUTIVE CONTROL SYSTEM MANUFACTURER DATA TRANSMISSION DATA LINK DISCRETE I/O NETWORK TYPE

MODEL PROTOCOL

GOVERNOR SPEED PICKUP SENSORS (12.2.6): MANUFACTURER MODEL INSTALLATION: DUAL TRIPLE INSTALLED SPARE

NUMBER OF TEETH IN SPEED SENSING SURFACE

41 42 43 44 45 46 47 48 49 50 51 52 53 54

ACTUATOR (S): ACTUATOR TYPE

SUPPLIED BY HYDRAULIC PNEUMATIC

MANUFACTURER SINGLE COIL MULTI COIL OTHER

MODEL

TURBINE MOUNTED ACCESSORIES TACHOMETER


0

MANUFACTURER LOCATION(S)

MODEL

NO. REQ'D.

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 GLAND SEALING AND VACUUM SYSTEM(15.6) SYSTEM PER: ANNEX G.1 OTHER AVAIL. HEADER PRESS. AVAIL. SEAL STEAM SUPPLY PRESS. AVAIL. SEAL STEAM SUPPLY TEMP. SEALING STM. PRESS. SEALING STM. RELIEF VALVE SET PRESS. FURNISHED BY FLOW ADJUSTING VALVES, TYPE FURNISHED BY (barG) FLOW (barG) TEMP (C) (barG) (C) ANNEX G.2 OVERSPEED SHUTDOWN SYSTEM (12.3) FURNISHED BY MFR ELECTRONIC, SET POINT OVERSPEED SHUTDOWN REQUIREMENTS 2 OUT OF 3 VOTING LOGIC (12.3.2.1) OTHER MODEL (rpm)

CLIENT JOB NO. PAGE 9 OF 12 ITEM NO. REQ'N NO.

NUMBER OF TEETH IN SPEED SENSING SURFACE SOLENOIDS SHALL: DE-ENERGIZE TO TRIP ENERGIZE TO TRIP CONTACTS SHALL BE: NORMALLY OPEN NORMALLY CLOSED VOLTAGE LEVEL:

VACUUM SYSTEM FURNISHED BY SHIP LOOSE OTHER GLAND CONDENSOR, SEE SPEC STEAM EJECTOR (kg/h) (barG) STM. PRESS STM. TEMP VACUUM PUMP (15.6.2), SEE SPEC. CONDENSATE RECEIVER LOOP SEAL HEIGHT (m) (barG) FTT SKID MOUNTED

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 HEAT STABILITY (16.2.2) CLEANLINESS (16.2.3.3) HARDNESS (16.2.3.4) HYDROSTATIC TESTS (16.3.2) BLADE SHAKER (STATIC) ROTOR BALANCE STANDARD (9.6.1)(9.6.2) HIGH SPEED (9.6.3) INSPECTION AND MATERIAL TESTING FINAL ASSEMBLY RECORDS REQUIRED (16.2.1.1.f) SPECIAL MAT'L INSP. & TESTING REQUIREMENTS (16.1.7) COMPONENT TRIP & T & T VALVE STM CHEST CASING PIPING ROTOR MAG PART DYE PEN R.T. GENERAL SHOP INSPECTION (16.1.4) EXTENT: REFERENCE INSPECTION CHECKLIST (ANNEX 1) (16.1.7)

INSPECTION AND TESTING (16.2)(16.3) MECHANICAL RUNNING TEST (16.3.3) OBSVD CONTRACT ROTOR SPARE ROTOR TEST W/JOB COUPLING TEST TAPE RECORD. REQ'D. TEST TAPE GIVEN TO PURCH. POLAR PLOTS REQUIRED U.T. OBSVD WIT TEST W/JOB L.O. CONSOLE OPTIONAL TESTS (16.3.4) OBSVD PERFORMANCE (16.3.4.2) COMPLETE UNIT (16.3.4.3) WIT WIT

AUX. EQUIPMENT (16.3.4.4) TRIP/T & T VALVE GLAND SEAL SYSTEM GLAND VACUUM SYSTEM RELIEF VALVES

CASING INTERNAL INSP (16.3.4.5) COUPLING TO SHAFT FIT (ISO 10441) TURNING GEAR OVERSPEED SHUTDOWN SYS. GOVERNOR RESPONSE (16.3.4.10) SOUND (16.3.4.11) SPARE PARTS TESTS (16.3.4.7)

LOW SPEED PRIOR TO HIGH SPEED (9.6.6) LOW SPEED RESIDUAL UNBALANCE CHECK (9.6.7) FINAL SURFACE INSPECTION (16.4.3) CRATING INSPECTION (16.4.1) SPARE ROTOR FIT CASING JOINT LEAK TEST (16.3.2.3)
0 0

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
0

CLIENT JOB NO. PAGE MISCELLANEOUS 10 OF 12 ITEM NO. REQ'N NO.

PAINTING MANUFACTURER'S STANDARD OTHER

WEIGHTS: TURGINE ROTOR TURBINE UPPER HALF CASING MAX. FOR MAINT. (IDENTIFY) (kg) (kg) (kg) (kg) (kg) (kg) (kg)

SHIPMENT (16.4.1)(16.4.3.j) DOMESTIC EXP BOXING REQUIRED EXPORT OUTDOOR STORAGE OVER 6 MONTHS

TRIP/T & T VALVE MISC. TOTAL SHIPPING WEIGHT

WATERPROOF BOXING REQUIRED SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE SPACE REQUIREMENTS: COMPLETE UNIT: L (mm) (mm) (mm) (mm) W W W W (mm) (mm) (mm) (mm) H H H H (mm) (mm) (mm) (mm) VERTICAL STORAGE (16.4.3.j) VENDOR DWG & DATA REQUIREMENTS (17) APPENDIX J OTHER

CONTROL PANEL: L OTHER: OTHER: L L

REMARKS AND ADDITIONAL REQUIREMENTS:

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar)

CLIENT JOB NO. PAGE 11 OF 12 ITEM NO. REQ'N NO.

STEAM TURBINE PERFORMANCE CURVES

When this requisition is issued for purchase, the supplier's proposed curves for the selected steam turbine will be inserted here as a substitute for this sheet.

The steam turbine performance and characteristics as given on this performance curve will be a part of the supplier's contractual obligation within the tolerances agreed upon.

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

SPECIAL-PURPOSE STEAM TURBINE (API 612-6TH) DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

12

OF

12

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-SSDC-ENG (05/08)
(Eff Date 3-99)

JOB NO. PROJ. NAME LOCATION UNIT Yanbu Export Refinery Project Yanbu, Saudi Arabia

PAGE NO. DOCUMENT NO. REQUISITION NO: P&ID(s)

1 OF 2

P&ID SPECIALTY ITEM DATA SHEET

SP NO. QUANTITY SERVICE APPLICATION DESIGN PRESS DESIGN TEMP DESCRIPTION:

SUPPLIER CONNECTIONS TYPE OR MODEL NO. MATERIALS ACCESSORIES: PROCESS INLET PROCESS RETURN LINE COOLING WATER SUPPLY COOLING WATER RETURN TO OWS VENT TO FLARE

ACCESSORIES/NOTES: 1) 2)

NO ISSUE OR REV. DATE BY/CHK APPD YERP ISSUED

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-SSDC-ENG (05/08)

Page 2 of 2

2 of 2 SAMPLE STATION DESIGN CONDITIONS: SP ITEM NUMBER 119-SX-0001 119-SX-0002 119-SX-0003 119-SX-0004 119-SX-0005 119-SX-0006 119-SX-0007 119-SX-0008 119-SX-0009 119-SX-0010 119-SX-0011 119-SX-0012 119-SX-0013 119-SX-0014 119-SX-0500 119-SX-0501 119-SX-0502 119-SX-0503 119-SX-0504 119-SX-0505 119-SX-0507 119-SX-0508 DESIGN PRESSURE (BARG) 17.2 11.0 24.5 19.0 10.5 13.3 8.0 18.0 10.0 7.4 13.0 10.0 24.5 3.5 30.0 30.0 10.0 12.0 12.2 4.0 4.0 7.0 DESIGN TEMP. (deg C) 75 110 125 135 75 75 85 85 205 155 75 75 70 125 70 225 75 75 90 90 90 55

Licensor Confidential

YERP-STDSS-ENG (05/08)

SPRAY TYPE DUST SUPPRESION SYSTEMS


Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DATA SHEET

DS-MV51Rev. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES

Name / Description Bulk Density Particle Size Range Angle of Repose

kg/m3 cm ( from Horiz.

microns) Poured

Drained

See Solids Product Data Sheet for more material properties

OPERATING CONDITIONS

Duty Fluid Pressure Temperature Viscosity Flow Rates Fluid, m3/min. Mat'l, mt/day Dust. kg/mt Pressure Temperature Applicable Codes, Standards Code Stamped Efficiency Recoverable Pressure at Nozzles Air Pressure Liquid Flow / Nozzle Total No. of Nozzles No. of Nozzles / Item Fluid / Wetting Agent Dilution Ration, Max. / Min. Wetted Parts Nozzles Pump Mixing Tank Agitator Filter Piping Internal Surface Finish External Surface Finish Priming / Painting

Continuous Water kPag C cP Minimum Maximum

Intermittent

Normal

Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE


0

kPag C Yes No % Non-Airborne % Retained with Material kPag kPag (for air-driven nozzles) m3/min.

/ / /

MATERIALS OF CONSTRUCTION

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

?
Page 1 of 5

Spray Type Dust Suppression Sys.xls

General Confidential

YERP-STDSS-ENG (05/08)

SPRAY TYPE DUST SUPPRESION SYSTEMS


ACCESSORIES CONSTRUCTION Supply pump Metering pump Proportioning Device Type Operating Power (Pump) Liquid Filter Type Mfr / Model Size: Volume / Area Element Rating Mixing Tank Size Volume Pump (Supply) Type Mfr / Model Rating Operating Power Pie Size / Schedule Fittings Eqp. Item / Dust Source Mat'l Flow Rate, mt/day Nozzle Type / No. Flow / Nozzle, m3/min. Control Device Type Adjustment (Automatic / Manual) Control Valves Liquid, Mfr / Model Air, Mfr / Model INSTRUMENTS & CONTROLS Description/Function Pressure Gauges Solenoid Valves Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air NOISE LEVEL TESTING Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H) Largest Component (L x W x H)
0 0 0 0

DATA SHEET

DS-MV51Rev. 0 Mixing tank Day Tank Meter Pump

Air compressor Agitator Control Valves kw

/ m3 / microns mm dia. x m3 m2

mm high

m3/min. @ kw mm / 150# Flgs NPT 1 2

mm TDH

Type

Mfr

Model No.

By

UTILITIES REQUIRED

Controls Motors

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPag dBA @ 1 meter Criticality: Yes Empty kg kg No Operating kg Test kg m m

WEIGHTS & DIMENSIONS

Spray Type Dust Suppression Sys.xls

General Confidential

Page 2 of 5

YERP-STDSS-ENG (05/08)

SPRAY TYPE DUST SUPPRESION SYSTEMS


Sketch

DATA SHEET

DS-MV51Rev. 0

Day Tank Agitator Metering Pump

Mixing Tank

Supply Pump

Nozzles

Eqp Item # 1

Eqp Item # 2

Eqp Item # 3

Typical Scheme - Revise per Scope


Notes

Spray Type Dust Suppression Sys.xls

General Confidential

Page 3 of 5

YERP-STDSS-ENG (05/08)

SPRAY TYPE DUST SUPPRESION SYSTEMS


DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size

DATA SHEET

DS-MV51Rev. 0

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 kw RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM kw High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Spray Type Dust Suppression Sys.xls

General Confidential

Page 4 of 5

YERP-STDSS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV51-

SPRAY TYPE DUST SUPPRESION SYSTEMS DATA SHEET SI UNIT Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-TOWERS-ENG (05/08)

TOWERS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Number 0 1-Jan-05 xxx yyy zzz aaa bbb

Page 1 of 8

Document Number
Job Number Client Location Item Number Item Name

Revisions

Date By Chk Appd Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Quality Purpose

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437 100-YER-PE-YSS-0449 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057

Description
YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-020 Manufacture of Trays and Packing YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-206 Positive Material Identification YERP-SAIP-06 Pressure Test Requirements YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAIP-10 Non-Conformance Reports YERP-SAEP-352 Welding Procedures Review and Approval YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service

Revision Issued

100-YER-PE-YSS-0031 100-YER-PE-YSS-0521 100-YER-QA-Q15-0001 100-YER-QA-Q15-0002 100-YER-QA-Q26-0001 100-YER-PE-YSS-0010 100-YER-PE-YSS-0248 100-YER-PE-YSS-0251

REFERENCES CONTINUED ON FOLLOWING PAGE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-TOWERS-ENG (05/08)

TOWERS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Document Number
Job Number Client Location Item Number Item Name

Page 2 of 8

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS - CONTINUED


Rev

Document Number

Description
YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1145 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-PU-MD1-4TS Export Protection and Packaging: Convertors, Reactors, Regenerators and Pressure Vessels YERP-SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Document YERP-SAEP-334 Retrieval, Certification and Submittal Of Saudi Aramco Engineering & Vendor Drawings Nonmaterial Requirements Pressure Vessels YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and Gussets PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV1119 Vessel; Column Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details

Revision Issued

100-YER-PE-YSS-0523 100-YER-PE-YSS-0524 100-YER-PE-YSS-0525 100-YER-PE-YSS-0526 100-YER-PE-YSS-0080 100-YER-PE-YSS-0081 100-KBR-PU-G02-0010 YERP-SAEP-302 YERP-SAEP-334 YERP-7919-1 YERP-AC-036915 100-KBR-PE-YSS-0144 PIP VEFV1101 PIP VEFV1102 PIP VEFV1103 PIP VEFV1108 PIP VEFV1110 PIP VEFV1117 PIP VEFV1118 PIP VEFV1119 PIP VEFV1119 PIP VEFV1119 PIP VEFV1125 PIP STF05501 PIP STF05521 PIP STF05535

0 0 0 0 0 0

0 0 0

General Confidential

YERP-TOWERS-ENG (05/08)

TOWERS DATA SHEET


Document Number
Job Number Client Location Item Number Item Name
Rev

Page 3 of 8

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME


C C bar (g) C

DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g) mm bar

at at at at

Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev

Service PWHT No

mm mm (Inside & Outside Skirt) kg (Includes kg (Start-Up Ready) kg kg

Nm N Nm (Operating) N (Operating)

Nm (Empty) N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code Materials for Pressure Components and Parts Welded to Pressure Components: Shell and Heads Standard ANSI Weld Neck and LWN Flanges Fittings Self Reinforcing & Special Forgings Nozzle Necks Upper 1000 mm of Skirt Shell Attachments Plate Pipe Structural Shapes Materials for Parts Not Welded to Pressure Components: Base Rings / Chairs Plate Pipe Pressure Bolting Trays Internal Bolting Internal Piping Other Internals Demister Pad Pressure Gaskets Gaskets Non-pressure Gaskets
Code Stamp
Yes

National Board Registration

No

General Confidential

YERP-TOWERS-ENG (05/08)
Page 4 of 8

Document Number Job Number Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

TOWERS DATA SHEET


Location Item Number Item Name
Rev

GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted. Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-TOWERS-ENG (05/08)
Page 5 of 8

Document Number
Job Number Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

TOWERS DATA SHEET


Location Item Number Item Name
Rev

TABLE OF CONNECTIONS
General Notes for Table of Connections: A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.. B. Nozzle projection to be determined by EPC Contractor in acccordance with Project Specification 100-YER-PE-YSS-0434 para. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes

TABLE CONTINUED ON FOLLOWING PAGE

General Confidential

YERP-TOWERS-ENG (05/08)
Page 6 of 8

Document Number
Job Number Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME


Specific Notes

TOWERS DATA SHEET


Location Item Number Item Name
Rev

TABLE OF CONNECTIONS - CONTINUED


Mark Size Rating Face Service Elevation Orient

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections) Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing Furnish internal plate flange in accordance with drawing Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing Furnish inlet distributor in accordance with drawing With internal pipe per Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.

General Confidential

YERP-TOWERS-ENG (05/08)
Page 7 of 8

Document Number
Job Number Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

TOWERS DATA SHEET


Location Item Number Item Name

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-TOWERS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

TOWERS DATA SHEET DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE AAA-B-CCCC

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number

Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices

Maximum Allowable Working Pressure The physical composition of material/s for an item

The maximum Operating Temperature of the item The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-TS-ENG (05/08)

DATA SHEET

TRUCK SCALES
Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DS-MV39Rev. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

OPERATING CONDITIONS

Duty Vehicle Type Vehicle Dimensions Frequency Empty Weight Gross Weight Applicable Codes / Standards Government Entity w/ Jurisdiction Capacity Accuracy: Linearity Repeatability Basis Platform

Continuous

Intermittent m

Trucks/Hr kg kg

Trucks/Day

PERFORMANCE

MT

% kg Full Truck

MATERIALS OF CONSTRUCTION

SURFACE FINISH

External Surface Finish Priming / Painting Notes

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

?
Page 1 of 4

Truck Scales.xls

General Confidential

YERP-TS-ENG (05/08)

DATA SHEET

TRUCK SCALES
ACCESSORIES Auto tare Set point tare Zero tracking Net / gross switch Type Installation Platform: Length / Width / Depth No. Sections Manholes Weigh Elements: No. Reqd Mfr / Model Type Load Cell Capacity, ea. Data Collection Terminal: Type Location Indicator Type Indicator Range Indicator Graduations Remote Readout Printer: Type Record Method Preprinted Data Measured Data Operator-Entered Data INSTRUMENTS & CONTROLS Description/Function Load Cells Wt units selector Loackout switch Motion detector Print switch

DS-MV39Rev. 0 Totalizing RF protection Traffic signal Control cables

CONSTRUCTION

Above Ground /

In Pit / m

/ Strain Gage kg Hydraulic

Local Digital kg kg Yes

Control Room Analog

No

Identifier Net Wt Price Type

Logo Control No. Gross Wt Date Units of Wt P.O. No. Mfr

Time Prod. No. By

Model No.

UTILITIES REQUIRED NOISE LEVEL TESTING

Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air Maximum Noise Level

Controls Motors

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter Criticality: Yes Empty kg kg No Operating kg kg Test kg kg m

WEIGHTS & DIMENSIONS

Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)


0 0 0

Truck Scales.xls

General Confidential

Page 2 of 4

YERP-TS-ENG (05/08)

DATA SHEET

TRUCK SCALES
Sketch - Diagram
(Sketch layout or reference separate drawings)

DS-MV39Rev. 0

Notes

Truck Scales.xls

General Confidential

Page 3 of 4

YERP-TS-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV39-

Attribute Name

TRUCK SCALES DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-UPS-ENG (05/08)
Technical Data Sheet

UNINTERRUPTIBLE POWER SUPPLIES


Job: Line 1 2 3 4 5 6 7 Section C Design Temp, Max/Min/Site % Relative Humidity Max/Min Tropicalization Fungus Treated Space heaters Other Special Conditions: ____ Specific Requirements Seismic Zone per UBC: Altitude ( Ft. / M) Marine Shipping (Y/N): Battery System Required (Y/N): Page 1 of 2

General

DESCRIPTION
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 UPS EQUIPMENT NO.s Line 1 Line 2 Line 3 KVA RATING UPS SYSTEM INPUT Input Voltage 480V Earthing / Grounding Input Transient Voltage Dip (Max.) S/C Rating (Min.) UPS SYSTEM OUTPUT Output Voltage Earthing / Grounding UPS SYSTEM Type UPS System Required 80% Recharge Time Maximum AC Voltage Ripple Heat Produced by Equipment @ Rated Load Power Consumed by Inverter @ No-Load Ethernet or ModBus RTU on RS-232 / RS-485 to Be Supplied (Y/N) Control System Type UPS Perfomance Requirements Maintenance Bypass Switch Required (Y/N) BYPASS ISOLATION TRANSFORMER Provided by UPS Supplier (Y/N) Shielded, Isolation, Dry Type (Y/N) Input Voltage Output Voltage Insulation System Winding Temperature Rise (Max.) Hot Spot Winding Temperature (Max.) Winding Material Earthing / Grounding Available Fault Current UPS Bypass AC Line Transformer K-Factor BATTERIES EQUIPMENT NOs. Provided by UPS Supplier (Y/N) Battery Manufacturer Type Voltage (nominal) Battery Bank Backup Time @ Full Load (Note 1) Expected Battery Life @ 25C C/B Enclosure Battery Enclosure / Rack Type Spill Containment Ship Cells Dry (Y/N) DC Short Circuit Rating Number of Battery Cells

Revision No. Date By/Checked Approved YERP EE YERP PE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-UPS-ENG (05/08)

Technical Data Sheet

UNINTERRUPTIBLE POWER SUPPLIES


Job: Page 2 of 2

DESCRIPTION
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 KVA RATING WIRING Power Control

TERMINAL BLOCKS Control Wiring: Type Lug Spare Points Power Wiring: Type Lug SPACE HEATERS Required (Y/N) Control Supply Voltage Indication Type NAMEPLATES Fastening Outside Cabinet Fastening Inside Cabinet Material Lanquage Warning Plates Warning Plate Lanquage UPS ENCLOSURE Enclosure Minimum Degree of Protection Design Life Time Before First Component Replacement Natural or Forced Ventilation Access Method (Doors/Panels) Paint Color Maintenance Access (Front/Rear) Audible Noise (Max) Cabinet Filters UPS Cabinet No.1 Dimensions (In./mm) UPS Cabinet No.2 Dimensions (In./mm) UPS Cabinet No.1 Weight (Lbs./kg) UPS Cabinet No.2 Weight (Lbs./kg) Battery Bank No.1 Weight (Lbs./kg) Battery Bank No.2 Weight (Lbs./kg) DOCUMENTATION Unit of Measure Language

NOTES:

General Confidential

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS / FEEDERS


Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: SI UNITS:
0

DATA SHEET

DS-MV21REV. 0

Job No. Project Client Site Reqn No. INQUIRY PURCHASE AS BUILT
0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Grp or Outdoor Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flow Rates Fluid, Nm3/h Mat'l, kg/h Pressure Temperature Applicable Codes / Standards Capacity Mat'l Depth, Maximum Mat'l Depth, Average Mat'l Conveying Speed Operating / Motor Power Product Contact Parts Trough / Cover Wear Plates Jackets Springs Base / Supports Flexible Connectors Clamps / Fasteners Internal Surface Finish External Surface Finish Priming / Painting

kg/m3 mm ( Fr Horiz: Continuous

Poured Intermittent

microns) Drained

See Solids Product Data Sheet for more material properties.

OPERATING CONDITIONS

kPaG C cP Minimum Maximum Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

kPaG C kg/h mm mm m/s KW

KW

MATERIALS OF CONSTRUCTION

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

?
Page 1 of 7

Vibrating Conveyors Feeders.xls

General Confidential

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS / FEEDERS


ACCESSORIES Outlet Valve(s) Flex. Connectors Hinged Top Inspection Doors Type Mounting Drive Arrangement Stroke / Frequency Trough Cross-section Shape Trough Length / Incline Trough Dimensions: Bottom Width Bottom Tickness Wear Plate Thickness Side Width Side Thickness Wear Plate Thickness Spring Type Spring Spacing Fabrication Cover Type Covert Thickness Fastener Type Drive Type / No. Eccentric Adjustment Jacketing Weir No. / Height INSTR & CONTROLS Description/Function Motion Switches Over Stroke Switches Level Switches Limit Switches Solenoid Valves Contact Type Contact Rating Enclosures (Minimum) UL Label Power: Compressed Air NOISE LEVEL TESTING Maximum Noise Level Type Criteria Witnessed Weights Total Heaviest Component Skid Dimensions (L x W x H)
0 0 0

DATA SHEET

DS-MV21REV. 0

CONSTRUCTION

Quick Releases Base Grounding Lug Lifting Lugs Fixed Base Isolated & Balanced Isolated & Weighted Base Fixed Base Cable Suspended Base mm Rectangular Feed @ Round mm /

CPS
Degs from Horizontal Discharge mm mm mm mm mm mm

Leaf mm

Coil

Welded Bolted Hip Dome Flat mm Bolts Clamps Eccentrics Magnetic Yes No By Ea. Type / Mfr mm Model No. By

UTILITIES REQUIRED

Controls Motors

SPDT DPDT SPST DPST Amps Volts NEMA Hermetically Sealed Contacts Yes No V Ph Hz / kVA V Ph Hz / kVA Nm3/h @ kPaG dBA @ 1 meter

Criticality: Yes Empty kg kg No Operating kg kg Test kg kg m

WEIGHTS & DIMENSIONS

Vibrating Conveyors Feeders.xls

General Confidential

Page 2 of 7

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS / FEEDERS


DRIVE MOTOR Motor Tag Number For Manufacturer Type Furnished by Electrical Power Enclosure Service Factor Power Speed Variable Speed Var. Speed Control Turndown Ratio Full Load Current Thermal Overload Protection Mounting Brake Frame Size Label Mfr Type Model Nbr Belts & Chains Sheave Pitch Dia. Sprocket Nbr of Teeth Hub Type Bushing Type V-Belt Nbr/Section Chain Nbr/Size V-Belt Length Chain Length Gear Reducer: Mfr Model Type/Size Class/S.F. Ratio Output Speed Thermal Power Rating Coupling(s): Mfr Model Type Size Notes

DATA SHEET

DS-MV21REV. 0

Induction Buyer Seller V Ph Hz TEFC TENV EXPLPRF OPEN/DRIPPRF 1.0 1.15 KW RPM Yes No VFD DC By: Seller AMPS Yes No Horizontal Vertical Yes No UL Direct DRIVER mm FM V-Belt Chain

WPII

Buyer

MECHANICAL POWER TRANSMISSION

Gearbox DRIVEN mm

/ / mm Pitches

/ / RPM KW High-Speed

Low-Speed

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Vibrating Conveyors Feeders.xls

General Confidential

Page 3 of 7

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS / FEEDERS


Sketch - Diagram
(Sketch layout or reference separate drawings)

DATA SHEET

DS-MV21REV. 0

CONNECTION SCHEDULE

Mark NP A B C D1-D4

Description Nameplate Inlet Discharge Vent Purge

Rating

Facing

Size

Qty

Nozzle

Note

Notes

Vibrating Conveyors Feeders.xls

General Confidential

Page 4 of 7

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS / FEEDERS

DATA SHEET

DS-MV21REV. 0

Inlet Chute

Bed Depth Product Flow (PRIMARY INLET) ~1"

Inlet Chute

~1" Bed Depth Bed Depth X 2 Product Flow (MULTIPLE INLETS)

UNMETERED FEED RATE

Standard Infeed Arrangement and Flexible Connections - Unmetered Feed Rate

Vibrating Conveyors Feeders.xls

General Confidential

Page 5 of 7

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS / FEEDERS

DATA SHEET

DS-MV21REV. 0

Chute Size D1 3" - 9" 10" - 20" OVER 20"

Opening Size D2 D1 + 2 SH + 1" D1 + 2 SH + 2" D1 + 2 SH + 3"

Flex. Conn. Unsupported Length L D1 + 8 SH* D1 + 4 SH* D1 + 2 SH*

Notes: 1. For Non-Isolated & Balanced Conveyors, "L" May be decreased by eliminating 2nd term. 2. All measurements taken at mid-stroke.

Round Chute Square Chute Shroud W

* Substitute SV for SH if SV > SH D1 = 1.414 W

Inlet Chute ~5/32" R Clamping Surface 2" Clamp Crossection D2 3" L W 2 1/2" Flexible Connection (Total Free Length = L+4") Round (or Oval) Shroud Clamp (Typ. 2) Round Rod Retention Lip

D1 D2

1/2" Min.
S (S troke Length) SV S H (Horizontal Component)

Vibrating Conveyor

(Vertical Component)

METERED FEED RATE

Standard Infeed Arrangement and Flexible Connections - Metered Feed Rate

Vibrating Conveyors Feeders.xls

General Confidential

Page 6 of 7

YERP-VCF-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV21-

VIBRATING CONVEYORS / FEEDERS DATA SHEET SI UNITS Value Attribute Name

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-VE-ENG (05/08)

J6491 Vacuum Ejector (102007)

VACUUM EJECTOR DATA SHEET SI UNITS (bar)

APPLICABLE TO:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 38 37 40

PROPOSAL

PURCHASE

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE REQ'N NO. AS BUILT MANUFACTURER

PAGE

OF 5

CUSTOMER CONNECTION SUMMARY


No.
1 2 3 4 5 6
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

SERVICE

SIZE RATING FACING

NOTES

INDEX

General Confidential

YERP-VE-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. PAGE 2 OF 5 EJECTOR CLIENT LOCATION DATA SHEET UNIT NO. SI UNITS (bar) ITEM NO. SERVICE REQ'N NO. DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO MWK SPECIFICATIO INFORMATION TO BE COMPLETED BY PURCHASER MANUFACTURER PURCHASER OR MANUFACTURER Purpose Number Required : Manufacturer Serial Number Type Installation Indoor Outdoor OPERATING PARAMETERS Fluid Handled Capacity (lb/h) o Suction Temp ( C) Press (kpa.a) Discharge Condition Molecular Weight Velocity at Discharge (ft/s) Motive Fluid Vapor Density (lb/ft3) o Temp ( F) Press (psig) Viscosity (cP) Consumption (lb/h) Corrosive Agents CONSTRUCTION CONNECTIONS DESIGN Size Rating Location Facing Design per HEI Others : o Design Temp ( C) Motive (a) : Inlet (b) Design Press (barg) : Outlet (c) Hydro Test Press. (barg) : Motive Steam, barg/oC: Max: MATERIAL OF CONSTRUCTION INSPECTION Shop Inspection Final Inspection Only DESCRIPTION ASTM NO. HEI Other Testing per Suction Chamber TESTS Non-Witness Body Witness Performance Testing Diffuser Nozzles Hydrotest Gaskets Piping / Flanges Valves Radiography 100% Spot Hardness Test Painting Diffuser to be hardened by Nitriding Mfr Standard Other : Major Components Material Certificate of Compliance Material Test Report Alloy Verification WEIGHTS AND DIMENSIONS Shipping Weight (kg) PREPARATION FOR SHIPMENT Domestic Export Export Boxing Ejector Dimension L x W x H (in.) x x Notes :
0 0 0 0 0 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

29 30 31 32 33 34 35 36 37 38 39
0

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

General Confidential

YERP-VE-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CONDENSER CLIENT LOCATION DATA SHEET UNIT NO. ITEM NO. SI UNITS (bar) SERVICE REQ'N NO. DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO MWK SPECIFICATI INFORMATION TO BE COMPLETED BY BY PURCHASER BY MANUFACTURER Service : Number Required Manufacture : Serial Number
0 0

PAGE

OF 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

OPERATING CONDITION
SHELL SIDE Fluid Name Fluid Quantity, Total (lb/hr) Oper. Press. (psia) Oper. Temp. (inlet/outlet) (oF) (in / out) Specific Gravity @ Oper. Temp. Viscosity @ Oper. Temp (cP) (in / out) Velocity (allowable/calc)(ft/sec) Press. Drop (allowable/calc) (psi) Min. Fouling Resistance (hr-ft 2-oF/Cal) o MTD (Corrected/Weighted) ( F) : Heat Exchanged (btu/hr) Heat Transfer Rate (BTU/hr sqft deg F) TUBE SIDE

CONSTRUCTION
Tube Side Shell Side Design Pressure (psig) Design Temp. (oF) Hydrotest Press. (psig) (BWG) Tubes : OD (in) : Thk (average) : Number : Length (in) : Type : Shell : OD (in) : Thk (average) : (in) No. Of Passes/Shell : 2 Eff. Surface Area per Unit (ft ) 2 Eff. Surface/Shell (ft ) Chatodic Protection - Number/Type : ASME Design w/o Stamp ASME Design w/ Stamp TEMA "C" TYPE sketch:
0 0

MATERIAL OF CONSTRUCTION Description ASTM No.

Shell Tubes Tube Sheet Nozzles Lining Gaskets (Shell) Gaskets (Tube) * Bonnet INSPECTION/CERTIFICATION REQUIREMENTS Inspection Hydrotest Post Weld Heat Treatment Spot Radiography Alloy Verification Required Material Test Reports Traceability
0

a b c d e f g h REMARKS :

CONNECTIONS Shell Vapor Inlet Shell Inert Outlet Tube Inlet Tube Outlet Cond. Out Drain Vent (w/ blind) Test Conn

No.

Size

Rating/Facing/Type

General Confidential

YERP-VE-ENG (05/08)

CONDENSER DATA SHEET SI UNITS (bar)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
0

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR CLIENT JOB NO. CLIENT LOCATION UNIT NO. ITEM NO. SERVICE REQ'N NO.

PAGE

OF 5

DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO KBR SPECIFIC INFORMATION TO BE COMPLETED : BY PURCHASER BY MANUFACTURER
0

GENERAL Description of Equipment: Indoor Outdoor Under Roof Partial Sides Other: Grade Mezzanine Other: EQUIPMENT DESCRIPTION The Noise Data Provided Shall be a Composite of the Following Equipment: (Indicate all that Apply) Item No. Type of Equipment Description of Equipment Manufacturer Model No. Manufacturer: Loaction of Equipment: Elevation of Equipment:
0 0 0 0

(Pump, Motor, Valve, etc.)

(Power, Flow Rate, etc.)

Driven Equipment Gear Driver Other: Other: Other: Other: SOUND PRESSURE LEVELS Sound Pressure Level (SPL) Decibels @ 1 meter

Octave Band Center Frequency (Hz) Maximum Allowable Standard equipment Equipment with Noise Abatement * Optional Design
0

A-Weighted

31.5

63

125

250

500

1000

2000

4000

8000

Sound Pressure Level Remarks: Has the Noise Data Presented been Corrected to Predict the Expected Maximum Noise Level at the Installation Site? Yes No Estimate the Correction to Predict the Expected Maximum Noise Level at the Installation Site: Add / Subtract: dB Source of Data: Test Stand Field Shop Floor Computation No Data Available Computational Basis: Test Data Field Data Shop Data Theory By Subvendor By Consultant Data Condition: Semi-Reverberant Reverberant Indoor Outdoor Free Field Loaded Unloaded Averaged Maximum Includes Safety Factor of dB Additional Remarks:
0

* Description of Noise Abatement:

Notes:

General Confidential

YERP-VE-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

Attribute Name

VACUUM EJECTOR DATA SHEET SI UNITS (bar) Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor The Model Number assigned to the item Parent Tag Number Service / Item description details of the item

Model Number Parent Tag Service Description SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Datasheet Doc No Capacity Alignment Design Setting Covers, Doors and Guards In Place Electrical Termination Full Load Test Functionality Test Grounding System Check Leak Test Luke Check Noise Level Check Pre-Startup Safety Review Protective/Safety Device Setting Rotation Check Run test Signal Tubing Check Vibration Check MAWP Maximum Operating Pressure Pipe Inlet/Outlet Pressure Rating Set Pressure Size Weight

The System Code Number assigned to the item Vendor Name The volume of fluid/medium held or capable of being moved in a given time Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS


Rev. No. Date Engr Chkd Appvd Client ISSUED FOR: UNITS:
0

DS-MV61REV. 0

Job No. Project Client Site Reqn No. INQUIRY SI PURCHASE AS BUILT
0 0

= Data must be completed/verified by Bidder with quote. = Data to be completed by Supplier after purchase.

Mfr/Seller Size Model Area Classification Location

Item No. Service No. Reqd Cl. Indoor Div. Outdoor Grp or Nonhazardous

SITE & UTILITIES DATA


See Site & Utilities Data Sheet

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK MATERIAL PROPERTIES


See Solids Product Data Sheet

Name/Description Bulk Density Particle Size Angle of Repose Internal Friction Angle Wall Friction Angle Duty Equipment Fed By Discharges to Exhausts to Fluid Involved Pressure Temperature Viscosity Flowrates Fluid, Nm3/h Mat'l kg/h Pressure Temperature Applicable Codes / Standards Code Stamp Capacity Working Volume Total Volume MAWP, Internal / External Content Contact Parts Shell / Roof / Hopper Nozzles / Flanges Internals Ladders/Platforms/Handrails Supports Gaskets Bolting Internal / External Internal Surface Finish External Surface Finish Priming / Painting Continuous

kg/m3 mm ( Fr Horiz: Fr Horiz: Fr Horiz:

microns) Poured Drained

OPERATING CONDITIONS

Intermittent

kPaG C cP Minimum Maximum Normal Design

MECHANICAL DESIGN CONDITIONS PERFORMANCE

kPaG C Yes No kg m3 m3 kPaG / / / /

/ /

kPaG

MATERIALS OF CONSTRUCTION

SURFACE FINISH

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

Vertical Fabricated Bins.xls

General Confidential

Page 1 of 5

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS


ACCESSORIES Vent Filter Relief Valve Level Controls Platforms/Ladders/Handrail Expl. Relief Panels/Doors Insulation Supports Corrosion Allowance Minimum Thickness Roof Load Shell Load Hopper Load Eqp & Piping Sizes (Height x width): Top-Mounted Side-Mounted Bottom-Mounted Support Type Weights Total Heaviest Component Skid Dimensions (LxWxH)
0 0 0

DS-MV61REV. 0 Internals Wash Water Nozzles WW Header/Valves Lifting Lugs Grounding Lugs

Vibrators Live Bottom Aerators Live Bottom Discharge Valve Discharge Feeder mm
mm (Shell) mm (Roof)

CONSTRUCTION

mm (Hopper)

kg kg kg x mm Projected area: x mm Projected area: x mm Projected area: Lugs w/ 3/4" mounting holes on BC same as bin dia. Empty kg kg V V Nm3/h Ph Ph @ kPaG Criticality: Yes Type No Mfr Model No. By Operating kg kg Hz / Hz / Test kg kg m kVA kVA m2 m2 m2

WEIGHTS & DIMENSIONS

UTILITIES REQUIRED TESTING

Power: Compressed Air

Controls Motors

INSTRUMENTS & CONTROLS

Type Criteria Witnessed Description / Function

Contact Type Contact Rating Enclosure (Minimum) UL Label

SPDT Amps NEMA Yes Notes

DPDT

SPST DPST Volts Hermetically Sealed Contacts

No

Vertical Fabricated Bins.xls

General Confidential

Page 2 of 5

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS


Sketch - Diagram
(Sketch layout or reference separate drawings)

DS-MV61REV. 0

L1

7.0' 5.0'

11.7'

EXAMPLE
60

L2
1.0'
CONNECTION SCHEDULE Mark NP A B C D F G L1, L2 M Description Nameplate Inlet Discharge Exhaust

Rating N/A

Facing N/A

Size

Qty 1

Nozzle N/A

Note

Level Switches Manway

Vertical Fabricated Bins.xls

General Confidential

Page 3 of 5

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS


Sketch - Diagram
(Sketch layout or reference separate drawings)

DS-MV61REV. 0

1.8'

G
1.8'

L1
1.5' 45

EXAMPLE
45 1.5'

0.4'

L2 A

NOZZLE ORIENTATIONS (Preliminary)

Vertical Fabricated Bins.xls

General Confidential

Page 4 of 5

YERP-VFB-ENG (05/08)
DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER DS-MV61-

Attribute Name

VERTICAL FABRICATED BINS DATA SHEET SI UNITS Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 1 of 7

VERTICAL PRESSURE VESSEL DATA SHEET (COLUMN)


REFERENCE DOCUMENT SUMMARY
Number 0 1-Jan-05 xxx yyy zzz aaa bbb

Document Number
Job Number Client Location Item Number Item Name

Revisions

Date By Chk Appd Client

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Quality Purpose

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number 100-YER-PE-YSS-0437 100-YER-PE-YSS-0456 100-YER-PE-YSS-0057

Description YERP-32-SAMSS-004 Manufacture of Pressure Vessels YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers YERP-SAES-D-001 Design Criteria for Pressure Vessels YERP-SAEP-325 Inspection Requirements for Pressurized Equipment YERP-SAES-A-004 General Requirements for Pressure Testing YERP-SAES-A-112 Meterorological and Seismic Design Data YERP-SAES-A-113 Geotechnical Engineering Requirements YERP-SAES-A-206 Positive Material Identification YERP-Form 175-321900 Manufacture of Pressure Vessels YERP-SAES-W-010 Welding Requirements for Pressure Vessels YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature Service YERP-00-SAIP-07 Positive Material Identification Requirements YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI) YERP-SAEP-1143 Radiographic Examination YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components YERP-SAEP-1146 Manual Ultrasonic Thickness Testing YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings YERP-AC-036915 Fireproofing for Column and Vessel Skirts YERP-SAES-N -001 Basic Criteria, Industrial Insulation PIP VEFV1101 Vessel; Nameplate Bracket PIP VEFV1102 Vessel: Tolerances (Elevation) PIP VEFV1103 Vessel: Grounding Lug PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and PIP VEFV1117 Vessel; Manway Vertical Davit PIP VEFV1118 Vessel; Manway Horizontal Davit PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports PIP VEFV1124 Vessel: Vortex Breakers PIP VEFV1125 Vessel: Internal Ladders PIP STF05501 Fixed Ladders and Cages PIP STF05521 Details for Angle Railings for Walking and Working Surfaces PIP STF05535 Vessel Circular Platform Details

Revision Issued

100-YER-PE-YSS-0031 100-YER-PE-YSS-0032 100-YER-PE-YSS-0521 100-YER-PE-YSS-0248

100-YER-PE-YSS-0523 100-YER-PE-YSS-0524 100-YER-PE-YSS-0525 100-YER-PE-YSS-0526

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

INDEX

General Confidential

YERP-VPVCOLUMN-ENG (05/08)

VERTICAL PRESSURE VESSEL DATA SHEET


Document Number
Job Number Client Location Item Number Item Name
Rev

Page 2 of 7

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME


C C bar (g) C mm

DESIGN DATA
Design Conditions Internal External
bar (g) bar C (MDMT) bar (g)

at at at at

Minimum Design Metal Temp Operating Conditions Internal Corrosion Allowance Liquid Specific Gravity Pressure Drop Through Internals PWHT Required Alloy Verification Radiography Requirements Shop Hydrotest Pressure Field Hydrotest Pressure Painting Per Insulation Fireproofing Erection Weight Empty Weight Operating Weight Test Weight Vessel Designed For Wind Vessel Designed For Earthquake Moment At POS Wind Shear Force At POS Wind Moment At POS Earthquake Shear Force At POS Earthquake
Rev

bar

Service PWHT No

mm mm (Inside & Outside Skirt) kg (Includes kg (Start-Up Ready) kg kg

Nm N Nm (Operating) N (Operating)

Nm (Empty) N (Empty)
Code Stamp

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code Materials for Pressure Components and Parts Welded to Pressure Components: Shell and Heads Standard ANSI Weld Neck and LWN Flanges Fittings Self Reinforcing & Special Forgings Nozzle Necks Upper 1000 mm of Skirt Shell Attachments Plate Pipe Structural Shapes Materials for Parts Not Welded to Pressure Components: Base Rings / Chairs Plate Pipe Pressure Bolting Trays Internal Bolting Internal Piping Other Internals Demister Pad Gaskets Pressure Gaskets Non-pressure Gaskets
Yes

National Board Registration

No

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 3 of 7

Document Number Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

GENERAL NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.

bbb Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained at the time Vessel Supplier submits his quotation. The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum. Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit or hinge and internal manhole grip. Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head. Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required to be insulated or fireproofed. All internal elevations are to top of support ring (if required). All removable internals shall pass through the vessel manholes. Vessel Supplier to provide vessel grounding lugs. Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME Section VIII, Division 1, Appendix 2. Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier. Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material specification shown for plate, pipe or forgings on Page 2 of this data sheet. Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on drawing . This includes the skirt to head attachment weld specified in Detail " ". For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 4 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

Rev

TABLE OF CONNECTIONS
Genera bbb A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.. B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 para. 8.0 C. All pressure connections are to be flanged. D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise. E. For hill side connections see plan or plan view. F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10). G. All flange faces shall have a stock finish. H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark Size Rating Face Service Elevation Orient Specific Notes

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 5 of 7

Document Number Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

bbb Use this information for quotation purpose only. Supply blind flange, bolts, nuts and gasket. Elevation is given to the face of flange. Nozzle size listed is minimum inside diameter of nozzle neck. Furnish davit in accordance with drawing PIP VEFV1117. Furnish hinge in accordance with drawing PIP VEFV1116. Furnish internal pipe support in accordance with drawing . Furnish internal plate flange in accordance with drawing . Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124. Furnish inlet hood baffle in accordance with drawing . Furnish inlet distributor in accordance with drawing With internal pipe per xxxxxx. Davit on right side facing manhole. Davit on left side facing manhole. Hinge on right side facing manhole. Hinge on left side facing manhole.

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 6 of 7

Document Number Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client Location Item Number Item Name

YERP Yanbu, Saudi Arabia AAA-B-CCCC NAME

bbb

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-VPVCOLUMN-ENG (05/08)

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

VERTICAL PRESSURE VESSEL DATA SHEET DATA SHEET SI UNITS Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

PAGE AAA-B-CCCC

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion) The Manufacturer details of the item The Model Number assigned to the item Parent Tag Number

Manufacturer Name Model Number Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) Serial Number System Number Vendor Name Detail Drawing Doc No Elevation Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Vessel Design Calculation Doc No Vessel Detail Drawing Doc No Capacity Certification Number Certification Date Certification Requirements Certifying Authority Design Setting Hydrostatic Test Pressure Hydrostatic Test Temperature Length T-T MAWP Material Maximum Diameter Maximum Operating Pressure Maximum Operating Temperature Minimum Diameter Minimum Operating Temperature NACE Pipe Inlet/Outlet Pressure Rating Purchase order Line No Set Pressure Shape Size Status Tag Number of Parent Skid Weight Weight Dry / Empty Year built

Unique number of the instrument provided by the manufacturer The System Code Number assigned to the item Vendor Name

General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time The number of certificate as issued by certifying authority The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The test or certifying authority for an item The Certifying Authority for hazardous area equipment Design set point for presure relief devices

Maximum Allowable Working Pressure The physical composition of material/s for an item

The maximum Operating Temperature of the item The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-00-SAIP-07 PMI REPORT FORM 11/07

Attachment I PMI Report Form


Request No. POSITIVE MATERIAL IDENTIFICATION REPORT Date: / / Location of Test:

Plant/P.O.: Equipment/Line No.: Item Type:( weld, valve, pipe, etc.) Type of Instrument Used: Model: Serial No.: Date of Calibration: Analysis Result:
Equipment /Line No. P.O.& Line item SubItem

Report No.: Sheet ______of________ Drawing No: (e.g., Equipment or ISO) Item Description: (Manufacturer & Heat #)

Elements for verification C Cr Ni Mo Nb

Result of Analysis Accept Reject Pending chemical analysis

Color code (Refer to 00SAIP-07) Attachment III and PFI ES-22)

This is to certify that the above materials verification is done in accordance with the requirement of SAES-A-206 and the above alloying element percentages were evaluated in accordance with the criteria stated in the above-mentioned standard and this SAIP procedure. The items above were also color coded/marked in accordance with above two documents.

PMI Operator /Plant Inspector

Date

Signature

Verified by Inspector (Name &ID#)

Date

YERP-00-SAIP-08 PMI LOG SHEET 11/07

Attachment II PMI Log Sheet


LOG NO. Plant/P.O. # Equipment/ Line# Item Description PMI Report No.& Date Remarks

PRESSURE TEST INFORMATION SHEET


YERP-2642-1-ENG (11/07) Date: Equipment/Pipe Description Shop/Purchase Order No. Type/Model BI/JD or Work Order No. Identification No. Hydrostatic Test Diagram No.

Location of Test Verbal Report Given To Test Procedure in Accordance With

Type of Test At Limiting Factor

Safety Instruction Sheet No. Service

PRESSURE TEST CHECK LIST Y N 1. Discs and Flappers removed from check valves. 7. Temperature Equilibrium established between test fluid and system. 2. Vents and Drains Installed 3. Bleed Valve Installed. 4. Isolation Valve Installed. 5. Pressure, Temperature, Recorder Installed. 6. Flushing Procedure reviewed and approved. 9. Approval obtained an Safety Precautions enforced for Air/Gas tests. 8. Lab analysis of water chemistry made.

TEST RESULTS Strength Test Pressure _______________________________ Recorder/Gauge Calib. Date _____________________________

Strength Test Duration _______________________________

Type of Test Fluid

_____________________________

Tightness Test Pressure _______________________________

Lay Up Procedure (ACS-A-7) _____________________________

Service Test Pressure

_______________________________

Test Fluid Temperature

_____________________________

Relief Valve Setting

_______________________________

Duration of Test

_____________________________

Relief Valve Cal. Date _______________________________

REMARKS:

YERP-4719-A-ENG (12/07)

RADIOGRAPHY REQUEST / REPORT SHEET


8

NDE Log No.

Completed by Inspector 24 hours prior to schedule


Location / KM Reference 8 No. of Weld/Weld Size/Thickness 8 Code/SAES/Specific 8

Page

of

Requested by: 8 Contact Phone No. 8 Drawing No. / Equipment No. or Other Information: 8 Contractor 8

BI / JO No. 8

Plant No. / Name 8

Date 8

Wall Thickness 8

Date Assigned Work Date Completed Radiographers

Type Film

Size Film

IQI (Wire Size) min. _______ sec. _______ Fig. _______

Source Type & Strength

Source to Film Dist. Exp. Time

Tech. Used

Processing Time Dev. Time __________ Temp. __________

Received by NDE

Date Received

WELD WELDER AREA OF RESULTS NO. SYMBOL INTEREST ACC. REJ.

REMARKS / TYPE DEFECT

WELD WELDER AREA OF RESULTS NO. SYMBOL INTEREST ACC. REJ.

REMARKS / TYPE DEFECT

DEFECT CODES
EXP IUC POR HBD LF/IF = = = = = Excess Penetration Internal Undercut Porosity Hollow Bead Lack or Incomplete Fusion LOP BTA CRK SLG = = = = Lack of Penetration Burn Through Area Crack Slag

DISTRIBUTION: 1. 2. 3. 4. 5. ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________

Interpreted By:

Date:

Supvr. Signature:

Date:

RADIOGRAPHY REQUEST / REPORT SHEET (Continuation)


YERP-4719-A1-ENG (12/07)
Log No. Radiographer Date Approved by Inspection

Page

of

Phone No.

Date

WELD WELDER AREA OF RESULTS NO. SYMBOL INTEREST ACC. REJ.

REMARKS / TYPE DEFECT

WELD WELDER AREA OF RESULTS NO. SYMBOL INTEREST ACC. REJ.

REMARKS / TYPE DEFECT

YANBU EXPORT REFINERY PROJECT

Mechanical Completion Exception Item List YERP-6133 (02/08)


Date Prepared Prepared By Approved By No. Item No. Jo No. Item Description Revision Engineer Date Unit Item Entry Date Scheduled date for completion System No. Required For Start-up Covered By Project Requested By Unit Accepted By: Completed BY (Initials) Remarks Date 1 2 3 4 5 6 7 8 9

YANBU EXPORT REFINERY PROJECT


YERP-7213 (02/08)

MECHANICAL COMPLETION CERTIFICATE


UNIT. No. Description: SYSTEM No.

Date:

Partial / Final Completion (Circle one)

I hereby certify that this facility, or portion thereof, has been completed in accordance with the approved Expenditure Request, project drawings, and specifications except as noted below:
CONSTRUCTION CONTRACTOR PROJECT MANAGER: MAINTENANCE REPRESENTATIVE : ACCEPTANCE COMMITTEE CHAIRMAN: Date: Date: Date:

I hereby certify that this facility has been inspected and that it complies with all applicable safety environmental and fire protection requirements except as noted below:
LOSS PREVENTION REPRESENTATIVE: FIRE PREVENTION REPRESENTATIVE: ENVIRONMENTAL PROTECTION REPRESENTATIVE: Date: Date: Date:

I hereby certify that this facility or portion thereof, has been inspected and that all materials meet applicable Yanbu Export Refinery Standards, and that it is constructed in agreement with pertinent design and engineering specifications.
ENGINEERING REPRESENTATIVE: Date:

I hereby certify that the facility or portion thereof has been checked, pre-commissioned and that all electrical work meets the pertinent standards. It can be energized without hazard to the power system.
POWER DISTRIBUTION DEPT. REPRESENTATIVE: Date:

I hereby certify that tests have been conducted and witnessed demonstrating that this project is mechanically complete and ready for commissioning and start-up, that I have received adequate operating instructions including safety requirements have been received, and that this project conforms to the approved Expenditure Request, project drawings, and specifications except as noted below:
COMMISSIONING REPRESENTATIVE: PROJECT MANAGEMENT TEAM REPRESENTATIVE: EXCEPTIONS: Original to : Acceptance Committee Chairman 1st Copy : Project Management Team 2nd Copy : Operating Company Representative 3rd Copy : YERP Commissioning Representative 4th Copy: Maintenance Representative 5th Copy : Construction Contractor Project Manager 6th Copy : Engineering Representative 7th Copy : Loss Prevention Representative 8th Copy : Environmental Protection Representative 9th Copy : YERP Power Distribution Department Representative Date:

YANBU EXPORT REFINERY PROJECT


YERP-7214 (02/08)

PERFORMANCE ACCEPTANCE CERTIFICATE


UNIT. No. Description: SYSTEM No.

Date:

Partial / Final Completion (Circle one)

I hereby certify that the equipment installed on this project has been demonstrated to perform within YERP standards and project drawings and specifications.
CONSTRUCTION COTRACTOR PROJECT MANAGER: MAINTENANCE REPRESENTATIVE : OPERATIONS ENGINEERING REPRESENTATIVE: Date: Date: Date:

I hereby certify that I have witnessed or conducted operating tests demonstrating the operability of the facility, that I have received adequate operating instructions including safety requirements, and that this project conforms to the approved Expenditure Request and project drawings and specifications except as noted below.
COMMISSIONING REPRESENTATIVE: REPRESENTATIVE: Date: Date:

EXCEPTIONS:

Original to : Acceptance Committee Chairman 1st Copy : Project Management Team 2nd Copy : Operating Company Representative 3rd Copy : Commissioning Representative 4th Copy: Maintenance Representative 5th Copy : Construction Company Project Manager 6th Copy :

YANBU EXPORT REFINERY PROJECT

YERP-0203A-HSE (01/08)

Page 1 of 1

NON-COMPLIANCE WITH HSE REQUIREMENTS Date: TO:

On ____________________, an inspection was made in your area of work. Our inspection revealed you were in violation of HSE Procedures established by the Yanbu Export Refinery Project. This notice confirms the oral warning given to you on the following violations.

Please indicate below the corrective actions you intend to take on each of the cited violations and the dates by which each item will be corrected. Return this form to the YERP HSE Manager by:
Date

___________________________________ YERP HSE Manager CORRECTIVE ACTION TO BE TAKEN:

___________________________________ Name ___________________________________ Title

YERP-0203B-HSE (01/08)

Page 1 of 1

VERBAL CONFERENCE REPORT Name: Date: Badge No.: Job Title: Company Name: Immediate Supervisor Name: CONGRATULATORY Subject Discussed: DISCIPLINARY

Warnings/Potential Disciplinary Action: (If Applicable)

Immediate Supervisor Signature: Date:

YERP-0203C-HSE (01/08)

Page 1 of 1

WRITTEN CONFERENCE REPORT Name: Date: Badge No.: Job Title: Company Name: Immediate Supervisor Name: CONGRATULATORY II. Statement Of What Occurred: DISCIPLINARY

III. Acknowledgement/Plan Of Action:

IV. Supervisor's Comments/Recommendations/Disciplinary Action:

Follow Up Date: Employee Signature: Supervisor Signature: Witness: DATE: ___________________ DATE: ___________________ DATE: ___________________

YERP-0206A-HSE (11/07)

YANBU EXPORT REFINERY PROJECT

Page 1 of 6

HEALTH, SAFETY and ENVIRONMENTAL INCIDENT REPORT


PART 1 INITIAL INCIDENT REPORT FORM
To be used to complete an initial report of the incident. Complete Section 1 for all Incident Types and any other Section in Part 1 as appropriate. Part 2 of the Form is to be used for providing updated information and details of the investigation and Close Out Actions.

Section 1 General Information


Note: Any incident may have more than one type. For instance a Vehicle Incident may result in an injury to the driver/passenger. For reporting purposes if a vehicle is involved then the PRIMARY incident type will be vehicle and the SECONDARY incident type will be injury. Are you reporting a Near Miss? (Note: If reporting a Near Miss, only complete Section 1 of Part 1. Complete Part 2 as appropriate)

Primary Incident Type


Vehicle Fire Radiation Involved? Environmental External Assessment Explosives Involved? Injury Theft Other (describe): Illness Sabotage Property/Equipment Damage Security

Briefly Describe Incident: Describe what happened (DO NOT use peoples names or any medical diagnosis):

Date and Time information


Occurrence Date and Time: Date and Time Reported:

dd-Mmm-yyyy

24-hr clock

Form Completed by: Supervisor of Work Detail:

Name: Phone: Name: Phone:

Location
Occurrence Site: Detailed description of location (e.g. corner of 5 and 6 Avenue):
th th

Location Type (refer to Guidance Note 6.3): Secondary Incident Type:


Vehicle Fire Radiation Involved? Check all that apply Environmental External Assessment Explosives Involved? Injury Theft Other (describe): Illness Sabotage Property/Equipment Damage Security

Actual Severity refer to Note 6.5


Category I Category II Category III Category IV Category V

Potential Severity refer to Note 6.5


Category I Category II Category III Category IV Category V

Organization responsible for work activity at time of incident:


YERP Contractor Subcontractor Other

YERP-0206A-HSE (11/07)

YANBU EXPORT REFINERY PROJECT

Page 2 of 6

Section 2 - Injury / Illness Details For Additional Injuries with this incident make copies of this page
Check the one that applies: Company Employee JV Employee Casual / Temp / Contract Employee Client Employee Subcontractor Employee Public

Injured Party Details:


Last Name: Job Task/Activity at time of Incident: First Name: ID/Badge No.

Body Part (s) (refer to Guidance Note 6.1):


Left Left Right Right Both Both

Nature of Injury (refer to Guidance Note 6.2):

Cause of Injury (refer to Guidance Note 6.4): Injury Classification:


Fatality Lost Time Restricted Medical Case First Aid Non Occupational Fatality Non Occupational Lost Time Non Occupational Restricted Non Occupational Medical Non Occupational First Aid

If First Aid, Was Treatment Administered by a Doctor?

Non Employee Details:


Name of Company / JV / Client / Member of Public: Address of Company / JV / Client / Member of Public:

First Aid Classification Justification (This list indicates those treatments that constitute first aid treatment):
Use of a non prescription medication at non prescription strength Administering tetanus immunisation Cleaning, flushing or soaking wounds on the surface of the skin Using wound coverings such as bandages, gauze pads or butterfly bandages Use of hot or cold therapy Using any non rigid means of support (i.e. elastic bandages) Use of a temporary immobilisation device for transportation Drilling of a fingernail or toenail to relieve pressure or draining fluid from a blister Using eye patches Removing foreign bodies from the eye using only irrigation or a cotton swab Removing splinters or foreign material from areas other than the eye by simple means Using finger guards Using massages Drinking fluids for the relief of heat stress No treatment given (Diagnostic only)

Other Details
Lost Time, estimate number of days: Restricted Case, estimate number of days: Injured Party lost consciousness Injury resulted in transfer to another job

YERP-0206A-HSE (11/07)

YANBU EXPORT REFINERY PROJECT


If more than one company / non company vehicle was involved, make additional copies of this page Non Company vehicle Involved

Page 3 of 6

Section 3 - Vehicle Details


Company Vehicle Involved

Company Vehicle Information


Vehicle VIN Number: Company Number: Vehicle Type: Light Duty Passenger Vehicle Make: Licence Plate Number: Body Load Truck Tractor Vehicle Model: Registration: Sports Utility Other (specify)

Description of Damage to Vehicle:

Company Vehicle Driver Information


Last Name: Address / Phone No. if Non Company Driver: Drivers Licence Number: Country: Expiry Date (dd Mmm yyyy): Seat Belt Worn Yes No First Name: ID/Badge Number:

City/Province nearest the place where the incident occurred:

Descriptors of Incident
Yes Yes Yes Yes Yes No Vehicle was a rental vehicle (Rental company and agreement number): No No No No Company vehicle towed from scene? Non Company vehicle towed from scene? Hazardous Chemicals Spilled (other than fuel from fuel tanks)? (if yes complete Section 5) Any party receive medical treatment away from scene? (if yes complete Section 2) Yes No Was Company Driver cited? Yes Yes Yes No No No Vehicle weight more than 10,000 lbs (4550 kg)? Vehicle designed to carry 16 + passengers? Were there any fatalities? (if yes complete Section 2)

Vehicle Descriptors of Incident


Road Conditions Vehicle Motion Incident Type Road Surface Dry Forward Multiple Asphalt / Tarmac Wet Reversing Ran off roadway Concrete / Paved Ice Stationary Struck fixed object Loose Gravel Snow Turning Left Struck other vehicle Loose Sand Packed Gravel Packed Sand Unimproved Mud Turning Right Other vehicle struck our vehicle

Company / Non Company Passenger Details


Company Employee Passenger 1 Passenger 2 Passenger 3 Yes No Y Y Y N N N Last Name First Name ID/Badge Number Seat Belt Worn? Yes Yes Yes No No No

Non Company Vehicle Details


Vehicle VIN Number: Licence Plate Number: Vehicle Type: Light Duty Passenger Vehicle Make: Registration: Body Load Truck Tractor Sports Utility Other (specify) Vehicle Model:

Description of Damage to Vehicle:

Non Company Vehicle Driver / Passenger Details


Last name Driver Passenger 1 Passenger 2 Insurance Company: Policy No: First name Address Tel No. Drivers Licence No. & Country

YERP-0206A-HSE (11/07)

YANBU EXPORT REFINERY PROJECT


Equipment Type (refer to Guidance Notes):
Employee JV Examples: Tank, building, Trailer, Fork lift, Vessel etc

Page 4 of 6

Section 4 Property & Equipment Damage


Who owns the Property / Equipment?
Company Third Party Client Subcontractor

Type of Damage
Structural Sabotage Mechanical Fire Theft Process Failure Natural Causes (Earthquake, Flood etc)

Description of Damage:

Provide details of the Type of Property and Equipment (with serial numbers etc if available) and describe what happened and the extent of damage. If possible provide an estimate of the cost of the damage.

Section 5 Environmental Details


Check all that apply Agent Medium Effect Substance Air People Explosion Soil Animals Light Surface Water Vegetation Noise Ground Water Structures Equipment Materials Radiation Vibration

Substance Information:
Name 1. 2. 3. Amount Unit of Measure (i.e. LB)

Describe Response Details:

Section 6 External Assessment


Check all that apply Notice of Violation Regulatory Visit Audit Inspection Self Reported Regulatory Investigation Other Describe:

Describe the Assessment (include Name and contact details of assessor)

YANBU EXPORT REFINERY PROJECT


YERP-0206A-HSE (11/07) Page 5 of 6

HEALTH, SAFETY and ENVIRONMENTAL INCIDENT REPORT


PART 2 FOLLOW-UP, INVESTIGATION & CORRECTIVE ACTIONS To be used for providing Follow-up and Investigation details. Section 1 Incident Identification
Date format: dd-Mmm-yyyy

Incident Number:

Incident Date:

Detailed Description Additional details not provided as part of the Initial Incident Report:

Updated Injury / Illness Details


Last Name: First Name: ID/Badge No.

Recordable Injury Class:


Fatality Lost Time Restricted If Lost Time Medical Case First Aid Non Occupational Fatality Non Occupational Lost Time Non Occupational Restricted Non Occupational Medical

If First Aid, Was Treatment Administered by a Doctor? Number of Lost Days If Restricted Work Case Number of Restricted Days

Witness Details
Name: Address: Phone: Comments:

Witness 1 Witness 2 Witness 3 External Investigator


(if applicable) Organization/Company

Incident Costs Where possible provide actual or estimated costs for the incident. Cost Type (i.e. Medical, Investigation Time, Ops Down Time, Legal etc Amount Unit of Measure (i.e. SAR, US$)

YANBU EXPORT REFINERY PROJECT


YERP-0206A-HSE (11/07) Page 5 of 6

Section 2 Causal Factors


Root Cause Information (refer to Guidance Note 6.6 and indicate codes) NOTE: Only ONE can be Primary
Causal Group Causal Factors Primary Yes Yes Yes Causal Group Causal Factors Primary Yes Yes Yes

Investigation Findings Findings Details (if more than one finding make copies of this page)
What is the Status of the Finding? Complete In Progress Under Review Finding Description (e.g. No HSE training provided on project): Scheduled Close Date (dd-Mmm-yyyy) Actual Close Date (dd-Mmm-yyyy)

Recommendation (e.g. Provide HSE training):

Risk Assessment of Finding (refer to Halliburton Risk Matrix):


Severity Likelihood Catastrophic Improbable Critical Remote Marginal Occasional Negligible Reasonably Probable Frequent

Action(s) (describe actions taken):


1. Person Responsible for Action: Last Name First Name SAP EMP No. 2. Person Responsible for Action: Last Name First Name SAP EMP No. 3. Person Responsible for Action: Last Name First Name SAP EMP No.

Scheduled Close Date

Actual Close Date

Ops Personnel Site Management Site Supervision

HSE Manager Project Manager PL Manager

Ops Personnel Site Management Site Supervision

HSE Manager Project Manager PL Manager

Ops Personnel Site Management Site Supervision

HSE Manager Project Manager PL Manager

CLOSE OUT SIGNATURES


To be completed when all Findings and Actions resulting form the incident have been closed to the satisfaction of Site / Local Management and Responsible Officer. Last Name: First Name: Position: Date (dd Mmm yyyy) Signature:

.. .. ..

YANBU EXPORT REFINERY PROJECT

HEALTH, SAFETY and ENVIRONMENTAL INCIDENT REPORT


Guidance Notes
1. The Incident Report is divided into two Parts. Part 1 must be completed and submitted by shift end on the day of occurrence or Contractor 1 becoming aware of incident and deals with the initial report of the Incident. Part 2 should be completed as soon as possible after the incident has occurred, but normally not more than 48 hrs. 2. Section 1 of Part 1 of the Form must be completed for all incidents / near miss. Other than for very complex incidents it will not be necessary to complete all sections for every incident (eg for an injury incident it will only be necessary to complete Sections 1 and 2 of Part 1 of the Form) 3. Indicate whether the report is applicable to an incident or a near miss. An incident is defined as an event resulting in damage or loss. A near miss is an event where there was the potential for damage or loss but none actually occurred. 4. Choose one of the values from the following lists as appropriate when completing the incident report form. 5.c 5.b
st

Page 1 of 4 5. 5.a Definitions: Lost Time Injury A work related injury / illness that results in days away from work (does not include the day of the injury or onset of illness. Restricted Work Activity Case - A work related injury / illness that results in workdays on which the employee was assigned to another job on a temporary basis, worked a permanent job less than full time or worked at a permanently assigned job but could not perform all duties connected with it. Medical Treatment Case A work related injury involving treatment other than first aid (refer to Part 1; Section 2 First Aid Case Justification for definition of treatment that constitutes first aid). Any other treatment regardless of who provides the treatment not included on this list is considered to be Medical Treatment.

6.1 BODY PARTS:


Head - Multiple Head Injury Head - Skull Head - Brain Head - Ear(s) Head - Eye(s) Head - Nose Head - Teeth Head - Mouth Head - Other Facial Soft Tissue Head - Facial Bones Neck - Multiple Injury Neck - Vertebrae Neck - Disc Neck - Spinal Cord Neck - Larynx Neck - Soft Tissue Neck - Trachea Multiple Upper Extremities Upper Arm Elbow Lower Arm Wrist Hand Finger(s) Thumb Trunk - Multiple Trunk Trunk - Upper Back Area Trunk - Chest (Ribs, Sternum, Soft Tissue) Trunk - Sacrum & Coccyx Trunk - Buttocks Trunk - Pelvis Trunk - Groin Trunk - Spinal Cord Trunk - Lower Back Area Trunk - Disc Trunk - Internal Organs Trunk - Abdomen Trunk - Heart Multiple Lower Extremities Hip Thigh Knee Lower Leg Ankle Foot Toe(s) Multiple Body Parts

6.2 NATURE OF INJURY:


Abrasion Amputation Angina Pectoris (Heart Disease) Asphyxiation Burn Concussion Contusion Crushing Decomp Sickness Type 1 Decomp Sickness Type 2 Dislocation Electric Shock Foreign Body Fracture Freezing Hernia Enucleation (To Remove Tumour, Eye etc.) Hearing Loss (Traumatic Only) Heat Prostration Inflammation Irritation Laceration Myocardial Infarction (Heart Attack) Puncture Rupture Severance Sprain Strain Vascular Loss Vision Loss All Other Specific Injuries

6.3 INCIDENT LOCATION TYPE:


Airport / Heliport Construction Site Dock / Quayside Fabrication Area Laboratory Manufacturing Area Office Offshore Platform On-Shore Well Site Operating Area Private Road / Haul Road Public Highway / Road Shop Vehicle Parking Area Vessel Warehouse Waste Storage / Disposal Area Yard

YANBU EXPORT REFINERY PROJECT


Guidance Notes
6.4 CAUSE OF INJURY:
Burn - Acid Chemicals Burn - Contact with hot objects Burn - From ambient temperature extremes Burn - Fire or Flame Burn - Steam or Hot fluids Burn - Welding operations Burn - Misc (burn, scald, heat, cold exposure) Caught in machine or machinery Caught in object handled Caught - Misc (caught in or between) Cut, Puncture - Broken glass Cut, Puncture - Hand tool / utensil - not powered Cut, Puncture - Powered hand tool / appliance Cut, Puncture - Misc (cut puncture, scrape) Fall from different level Fall from ladder scaffolding Fall / Slip from liquid / grease spill Fall / slip on same level Fall / Slipped did not fall Fall - Misc (fall or slip injury) MV - Collision with another vehicle MV - Collision with a fixed object MV - Crash of airplane MV - Vehicle upset MV - Misc (Motor vehicle) Strain - Jumping Strain - Holding or carrying Strain - Lifting Strain - Pushing or pulling Strain - Reaching Strain - Using tool or machine Strain - Misc Strain - Climbing Strike - step on moving parts of machine Strike by object being handled Strike - Sanding / scraping / cleaning operations Strike / Step on stationary object Strike - Stepping on sharp object Strike - Misc Struck by - Falling or flying object Struck by - Injured by hand tool / machine in use Struck by - motor vehicle Struck by - Injured by moving parts of machine Struck by - Injured by object being lifted Struck by - injured by object handled by others Struck by - Misc Misc - Contact with electric current Misc - Animal or insect Misc - Explosion or flare back Misc - Foreign body in eye Misc - Robbery or criminal assault Misc - Cumulative (all other) Misc - Other Personal (Non Job Related) Non - Burn Chemical / Gas Exposure Page 2 of 4

6.5 INCIDENT SEVERITY CATEGORIES


INCIDENT EVALUATION
Severity (Consequ ence) Category Severity (Consequence) Actual or Potential Injury / Illness Loss or Penalty (Vehicle / Equipment) >$1M >$200,000 >$50,000 >$5,000 <$5,000 Reputation Impact Environmental Probability A B C D E F

I II III IV V

Death Disabling Injury Serious Injury / Illness Moderate Injury / Illness Minor or No Injury /Illness

Global Impact Regional Impact National Impact Local Impact No Impact

Massive Effect Major Effect Local Effect Minor Effect No or Slight Effect

H M L

Probability Rating A: FREQUENT Likely to occur repeatedly during operations B: REASONABLY PROBABLE Likely to occur several times C: OCCASIONAL Likely to occur sometimes

D: REMOTE Not Likely but Possible E: EXTREMELY IMPROBABLE Probability of Occurrence can not be distinguished from zero

Severity / Risk H - High M - Medium L - Low

Disabling Injury / Illness: Is an incident that results in or has the potential to result in a permanent injury (disability / disfigurement) that the injured party will never recover completely from loss of sight / loss of hearing / loss of limb / paralysis etc. Serious Injury / Illness: Is an incident that results in or has the potential to result in an injury that given time the injured person is likely to recover completely from temporary hearing or vision impairment / certain classes of biological exposure / fractures etc. The injury may result in days away from work or on restricted duty. Moderate Injury / Illness: Is an incident that results in or has the potential to result in an injury requiring medical treatment (not affecting work performance or causing disability). Minor or No Injury / Illness: Is an incident that results in or has the potential to result in first aid treatment or no injury. Loss or Penalty: Is to be used for incidents where there are or potentially are no injuries. In particular use the Loss or Penalty Consequence for vehicle incidents if there are no injuries. Massive Environmental Effects: Any incident that potential harms or adversely affects the general public, causing widespread public concern. Can result in major economic loss or liability to the Company. Constant breaches of statutory or prescribed limits. Major Environmental Effect: Severe environmental damage, requiring extensive measures to restore contaminated environment to original state. Requires specialised expertise and resource for correction. Extended breaches of statutory or prescribed limits. Local Environmental Effect: Incident that presents limited environmental harm to the local area and neighbourhood. Requires general expertise and resources for correction. May involve repeated breaches in statutory or prescribed limits. Minor Environmental Effect: Damage sufficiently large to harm environment of localised area. May involve a single breach of statutory or prescribed limits. No or Slight Environmental Effect: Any incident that presents limited harm to the environment but may require minor corrective actions. In circumstances where an incident results in or potentially results in more than one consequence then assign the higher Severity Category as appropriate. This is more likely when dealing with vehicle incidents involving a injury and / or environmental issue.

YANBU EXPORT REFINERY PROJECT


Guidance Notes
6.6 INVESTIGATION ROOT CAUSE INFORMATION
Cause Group 3A. Natural Disaster / Sabotage Causal Factor
3A.01 Natural Disaster 3A.02 Sabotage 3A.03 Other

Page 3 of 4

3C. Communication

3C.02 None or Not Timely 3C.035 Communication System NI 3C.04 Communication Late

3C.05 Turnover 3C.06 No Standard Turnover Process 3C.07 Turnover Process Not Used 3C.08 Turnover Process NI

3C.09 Misunderstood 3C.10 Standard Terminology Not Used 3C.105 Standard Terminology NI 3C.11 Repeat Back Not Used 3C.12 Long Message 3C.13 Noisy Environment

3E. Equipment

3E.01

Preventative

Predictive

3E.06 Management System

3E.11 Design

Maintenance 3E.03 No PM for Equip 3E.04 PM for Equip NI 3E.05 Repeat Failure 3E.08 Corrective Actions Not Implemented 3E.09 Corrective Action NI 3E.95 Trending NI 3E.17 Design Review 3E.18 Independent Review NI 3E.185 Management of Change NI 3E.187 Hazard Analysis NI 3E.19 Equipment / Parts Defective 3E.20 Procurement 3E.21 Manufacture 3E.22 Handling 3E.23 Storage 3E.24 Quality Control 3E.13 Design Specs NI 3E.14 Design Not to Spec 3E.15 Problem Not Anticipated 3E.16 Equip Env Not Considered

3H. Human Engineering

3H.02 Machine Interface 3H.03 Labels NI 3H.04 Arrangement / Placement 3H.05 Displays NI 3H.06 Controls NI 3H.07 Monitoring Alertness 3H.08 Plant / Unit Differences 3H.09 Excessive Lifting 3H.10 Tools / Instrument NI

3H.11 Work Environment 3H.12 Housekeeping NI 3H.13 Hot / Cold 3H.145 Wet / Slick 3H.155 Lights NI 3H.165 Noisy 3H.17 High Radiation / Contamination 3H.175 Obstruction 3H.18 Cramped Quarters 3H.185 Equip Guard NI

3H.19 Complex Systems 3H.20 Knowledge Based Decision

Required 3H.215 Monitoring Too Many Items 3H.23 Errors Not Detectable 3H.24 Errors Not Recoverable

3M. Management Systems

3M.02 Standards, Procedures & Admin Controls (SPAC) 3M.03 No SPAC 3M.04 SPAC not Strict Enough 3M.05 Confusing or Incomplete 3M.06 Technical Error 3M.07 Drawings / Prints NI 3M. 20 Corrective Actions 3M.21 Corrective Actions NI 3M.22 Corrective Actions Not Yet Implemented 3M.23 Trending NI

3M.08 Not Used SPAC

3M.14 Oversight / Employee Relations

3M.09 Communication NI 3M.10 Recently Changed 3M.11 No Way to Implement 3M.12 Accountability NI

3M.15 Infrequent A&E 3M.16 A&E Lack Depth 3M.17 A&E Not Independent 3M.18 Employee Communications NI 3M.19 No Employee Feedback

YANBU EXPORT REFINERY PROJECT


Guidance Notes
3P. Procedures
3P.02Not Used / Followed 3P.03 No Procedure 3P.04 Not available or inconvenient 3P.05 Difficult to use 3P.06 Use not required but should be 3P.065 Procedure Wrong 3P.07 Typo Error 3P.08 Sequence Wrong 3P.09 Facts Wrong 3P.10 Situation not covered 3P.11 Wrong Revision Used 3P.12 Second Checker Needed 3P.13 Format Confusing 3P.14 >1 Action Step 3P.15 Excess References 3P.16 Multiunit References 3P.17 Limits NI 3P.18 Details NI 3P.19 Data/Computation Wrong/Incomplete 3P.20 Graphics 3P.21 No Check Off 3P.22 Check Off Miss Used 3P.23 Miss Used Second Checker 3P.24 Ambiguous Instructions 3P.25 Equipment ID NI

Page 4 of 4
3P.125 Procedure Followed Incorrectly

3Q. Quality Control

3Q.02 No Inspection 3Q.03 Inspection Not Required 3Q.04 No Hold Point 3Q.05 Hold Point Not Performed

3Q.06 Quality Control NI 3Q.07 Inspection Instructions NI 3Q.08 Inspection Techniques NI 3Q.09 Foreign Material Exclusion During Work NI

3T. Training

3T.02 No Training 3T.03 Task not analysed 3T.04 Decided not to train 3T.05 No Training Objective

3T.06 Understanding NI 3T.07 Learning objectives NI 3T.08 Lesson plan NI 3T.09 Instruction NI 3T.10 Practice / Repetition NI 3T.11 Testing NI 3T.12 Continuing training NI

3W. Work Direction

3W.02 Preparation 3W.03 No preparation 3W.04 Work package / Permit NI 3W.05 Pre-Job briefing NI 3W.06 Walk-thru NI 3W.07 Scheduling NI 3W.08 Lock Out / Tag Out 3W.09 Fall Protection NI

3W.10 Worker Selection 3W.11 Not Qualified 3W.12 Fatigued 3W.13 Upset 3W.15 Team Selection NI

3W.16 Supervision 3W.17 No Supervision 3W.18 Crew Teamwork NI

3Z. Other

3Z.01 Other Specify

YERP-0206B-HSE (11/07)

Page 1 of 1

MONTHLY HSE PERFORMANCE SUMMARY Contractor:


Current Report Period 1. 2. 3. 4. 5. 5a. Work Hours First Aid Cases Medical Treatment Cases Restricted Workday Cases Lost Time Cases Lost Time Case Incident Rate
(Cases X 200,000 / Work Hours)

Report Period:
Year To Date Project To Date

6. Fatalities 7. Total Recordable Cases


(3+4+5+6)

7a. Total Recordable Incident Rate


(Cases X 200,000 / Work Hours)

8. Days Away From Work 8a. Lost Time Case Severity Rate
(Days Away X 200,000 / Work Hours)

9. 10. 11. 12. 13. 14.

Fire Incidents Environmental Incidents Equipment Incidents Vehicle Incidents Property Damage Incidents Near Miss Incidents

Leading Indicator Summary:

Comments:

Completed By:

Date:

YERP-0215-HSE (08/07)

Page 1 of 1

COMPETENT PERSON DESIGNATION Contractor Name:


An evaluation has determined that the person named below has knowledge of the systems, equipment, conditions and procedures, proper use, inspection, manufacturers recommendations and instructions, and maintenance for the activities designated below. Consequently, this person has been designated as a Competent Person per YERP Doc. No.: 100-YER-PM-PPM-0215, Competent Person Designation and delegated the responsibility and authority for coordinating activities and operations covered by the designation(s).

Competent Person Name: Competent Person Designation(s):


Lifting/Rigging Equipment Inspections Calibrate Air Monitoring Equipment Assured Equipment Grounding Conductor Program Issue Permits for Confined Space Entry Supervise Equipment Near Overhead Lines Perform Atmospheric Testing Perform Personal Fall Arrest Equipment Inspections Supervise Use of Powder Actuated Tools/Fasteners Supervise Crane Suspended Platform Activities Supervise Pneumatic/Hydrostatic Testing

Job Title/Position:

Supervise Lockout/Tag-out Assign Equipment Operators Perform Carbon Monoxide Monitoring Perform Ladder Inspections Perform Fire Extinguisher Inspections Perform Life Line Inspections Excavation Inspections Supervise Scaffold Activities Supervise Aerial Work Platform Use Other

Verification of Designation(s)
Formal Training (describe & year completed): Experience (number of years): Informal Training (describe): Other (describe): On-the-Job Performance (OJT, OJE)

Approval Signatures
Title:
(Competent Person) (Date)

(Contractor Manager)

(Date)

(Contractor HSE Manager)

(Date)

(YERP HSE Manager)

(Date)

YANBU EXPORT REFINERY PROJECT

YERP-0216-HSE (12/07)

Page 1 of 1

WASTE MANIFEST
Waste Originator: I confirm that ________________________ (quantity) of __________________________________(type of waste) was loaded on _______________________________(date & time) from ___________________________________(originating

P A R T

Contractor) and will be transported to __________________________________ (location).

Name, ID No., Signature & Tel. No. of Waste Originator Representative

Waste Transporter: Contract No:______________________ I shall transport the aforementioned waste to __________________________________________ (location).

P A R T

Name, ID No., Signature & Tel. No. of Waste Originator Representative

Waste Receiver: Contract No:_____________________ I confirm receipt of the stated waste____________________(quantity) on_____________________ (date & time) at the above

P A R T

location and will dispose of/treat the waste as approved by EED. Method of disposal/treatment is _______________________ (e.g., Landfarm, TEL weathering, Incineration, Class I Landfill, etc.)

Name, ID/Iqamah No. and Signature of Receiver

Notes: 1. The Waste Originator shall fill in Part 1 of this form, retain one copy for reference and follow up and fax a copy to the waste receiver. 2. The Waste Transporter shall complete Part 2 and deliver the original and 2 copies to the Waste Receiver. 3. Waste Receiver shall complete part 3 of this form (original); retain one copy and distribute the remaining copies as follows: Original (fully completed) to Waste Originator One (1) copy to Waste Transporter 4. If the signed original has not been received within 2 weeks, the Waste Originator shall contact the Waste Receiver and/or Waste Transporter to determine the fate of the waste.

YERP-0223-HSE (08/07)

Page 1 of 1

ELEVATED AERIAL WORK PLATFORM EXIT PERMIT Contractor: Responsible Supervisor: Date: Craft:

Personnel signed below will exit/re-enter the Aerial Lift Platform while it is in an elevated position. Description of Work Activity:

Exiting the elevated platform is deemed safer than other means of access to the work area because:

The following safe work measures are in place:

Qualified Operator

Daily Pre-Operational Inspection

Safe Work Plan

Person(s) exiting the Aerial Work Platform to an elevated work area, not otherwise protected by guardrails, floors, or other means of primary fall protection, shall secure a personal fall arrest prior to disconnecting their lanyard lanyard to from the Aerial Work Platform manufacturers designated fall protection anchorage. Upon reentry from an unprotected location, personnel shall connect their lanyard to the Aerial Work Platforms designated anchorage prior to disconnecting their lanyard from the unprotected area. I agree to exit/enter the Aerial Lift Platform as discussed in the Safe Work Plan (attached) and as stated in this approved Aerial Work Platform Exit Permit:
(workers signature) (workers signature) (workers signature) (workers signature)

Responsible Supervisor:
(signature)

Date:

Approval Contractor Site Manager:


(name) signature signature

Contractor HSE Manager:


(name)

YERP-0224A-HSE (02/08)

Page 1 of 1

AIR /ELECTRIC TUGGER PULL-PLAN CHECKLIST Contractor Performing Work: Date: 1. Have alternative lifting devices been considered to perform this task? YES ____ 2. Item(s) to be pulled: 3. Location of item(s) to be pulled: 4. Maximum intended weight of pull: 5. Size and rating of slings to be used: 6. Size and rating of pulleys / snatch blocks: 7. Is all equipment currently inspected? 8. Tugger size: 9. Condition of load line: 10. All safety guards in place: 11. Are softeners in place? 12. Have area personnel been notified? 13. Qualified Flagman name(s): 14. Orange vest for Flagman? 15. Required barricades and signs in place? 16. Qualified Operator name: 17. Qualified Inspector inspected task: 18. Responsible Supervisor overseeing task: 19. Safe Working Plan Developed? Date: Flag Person signature: Tugger Operator signature: Qualified Inspector signature: Task Supervisor signature: YERP Representative signature: NO ____

YERP-0224B-HSE (08/07)

Page 1 of 1

AIR/ELECTRIC TUGGER NON-CRITICAL LIFT LOG Crane Type: Contractor: Date Description of Load Load Weight Rigging Weight Radius Make: Model: Capacity at Radius Area No Barricaded Obstacle Operator Initials

YERP-0225-HSE (08/07)

Page 1 of 1

ALTERED and JOB-MADE TOOL APPROVAL Contractor requesting approval: Tool to be altered: Tool to be made: Describe purpose of altered/job-made tool:

Who will use the altered/job-made tool (department/specific craft/specific individual):

1. Has a drawing/sketch of the Job-Made Tool been prepared? Yes No If yes attach a copy to this form. 2. Has the design of the altered/job-made tool been approved by a Professional Engineer competent in the subject field? Yes No 3. Has the Manufacturers Approval been obtained for altering/modifying tool? Yes No If yes attach a copy to this form. 4. Has a Hazard Review been performed describing why the altered/modified tool is required; potential hazards of use, and hazard controls to be followed? Yes No If yes attach a copy to this form. Approval Signatures
(Contractor Senior Site Manager) (Date)

(Contractor HSE Manager)

(Date)

Job Title:
(Professional Engineer) (Area of Expertise) (Date)

(YERP HSE Manager)

(Date)

(YERP Project Manager)

(Date)

YERP Comments:

YERP-0228A-HSE (10/07)

Page 1 of 1

REQUEST FOR ELECTRICAL SHUTDOWN (To avoid an electrically hazardous task) Unit or Area: Equipment requested to be shut down: Until work is complete Temporarily while insulating barriers are being placed. Will additional guarding be (If Yes, describe additional guarding) needed? ___ Yes ___ No The Prohibited Approach Boundary for ____________ volts is _______________ meters. Is this pre-work for upcoming scheduled shutdown? ___ Yes ___ No If so, what is the schedule impact of waiting for the shutdown to perform this task? Can the equipment be shut down to install barriers? ___ Yes ___No Yes No Risk and Exposure Analysis
Has the visual inspection been completed? If "NO", all work must stop until the visual inspection is completed. Are insulation and guards present and appear to be in good condition? Do bolted terminations on energized conductors appear to be secured? Is there only one source of energy present where the work will be performed? Is the work in the Limited Approach Boundary only? Is the Arc Flash Boundary less than 178 mm (7")? Can the task be performed without heavy exertions, awkward body positions or awkward postures?

Total
If more than 2 answers are checked "NO", the necessity of performing the work must be carefully weighed by Contractor Management and YERP. If the work will be performed, the job plan must specifically address these hazards.

Contractor performing work: Planned Start Date & Time: Expected duration: Description of Work to be Performed: Work Classification (see 26.0, Hazard/Risk Analysis Flow-Chart): Limited Approach Restricted Approach Prohibited Approach Boundaries Boundaries Boundaries Requested by: Title: Date: This section to be completed by the Facility Owner. The above equipment: Will be shut down Will NOT be shut down If shutdown is denied, give reason(s) for denying this request: When is the next available shut down? Signature: Title: Date:

YERP-0228B-HSE (10/07)

Page 1 of 2

ELECTRICAL HAZARDOUS WORK PLAN


This Electrical Hazardous Work Plan is required for all work involving exposure to un-insulated energized electrical parts with voltages greater than 50 volts to any reference point. Engineering approval is not required for work on temporary construction electrical equipment, but all procedural safe practices and PPE requirements will be followed: Note: Work must stop and be re-evaluated if it cannot be executed as planned or if conditions change

Check all that are applicable Hazard/Risk Analysis Flow Chart to classify the hazardous task (see Page 3 of 3). Single Line Diagrams Loop Sheets Control Diagrams Electrical Schematics Client Substation Lockout Task Plan No Backfeeds are present No external sources of power are present Describe Scope of Work:

Energized Equipment Where Work Will Be Performed: Primary/Initial Task: Secondary/Subsequent Task __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ Energized Cables in Raceway or Energized Cables in Raceway or Cable Trays? Cable Trays? Voltage Present: Primary/Initial Task: Secondary/Subsequent Task ________________________________ _________________________________ Upstream Class RK1 or J size 500 amps? Upstream Class RK1 or J size 500 amps? Upstream Class RK1 or J size 200 amps? Upstream Class RK1 or J size 200 amps? Locations of Locks & Tags Primary/Initial Task: Secondary/Subsequent Task __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ Shock Hazard Boundary for this Task Limited Approach Restricted Approach Prohibited Approach Personal Protective Equipment Hazard/Risk Category Number: -1 0 1 2 3 4 Required PPE: Electrical Instruments to be used Note: Single Function required for Testing for Absence of Voltage Ideal Single function Model 080 Fluke Model 27 (for Honeywell) AB Chance Phasing Meter Amprobe Model Series RS-3 Other: Other Protective Measures Voltage Rated Blankets Protective Barriers Insulated Tools Safety Ground
Note: Grounds shall be used where induced voltage above 50 volts or stored energy exists, discharge grounds shall be applied & removed in accordance with Section 23.0, De-Energizing Lines and Equipment for Personnel Protection of 100-YER-PM-PPM-0228, Electrical Safety.

Emergency Preparedness: Nearest Phone: ______________________________________ Fire Extinguisher: _____________________________________

Checklist Prepared By:____________________________ Date:_____________________

YERP-0228B-HSE (10/07)

Page 2 of 2

HAZARD/RISK ANALYSIS FLOW-CHART


Start Does task involve exposure to energized electric components with voltage greater than 50 volts to ground? Yes No Is the voltage greater than 300 volts, phase to phase or + to - ? No Work class is electrically non-hazardous.* Consider all other hazards, such as stored energy, stability, chemical exposure, etc.

Voltage is level 2 Energy level is low.

Yes

Voltage is level 1

No

Does task involve high energy circuits inside the flash zone dimension?

Yes

Energy level is high.

Is there intentional contact of test instruments, or tools with exposed energized conductors or circuit parts? No No Yes

Yes

Is the task only to measure or sense voltage including using phasing sticks? No

Yes

Work Class is diagnostic*

Is the task removing energized fuses, installing or removing insulating barriers on energized electrical conductors or circuit parts, or working on stationary batteries? No Yes See block A Select required procedures and personal protective equipment.

Is the task intended to change , modify, remove, or install any components including jumpering and lifting leads? Work class is repair.

Is there potential for disturbing the electrical field; such as by cleaning? Are the approach distances used while performing the task less than the approach distances shown in Table 2-3.3.5 No Block A Yes Is the task only to remotely sense voltage? Work class is diagnostic.

Yes No

Yes

Are additional safeguards required to limit persons exposure to electrical shock, are flash burns, or arc blasts?No Is the energy level high and is the task opening doors or removing covers for observation only? No Work class is electrically Non-hazardous.

Is the task only to measure current Yes with a clamp-on ammeter? No Is the task removing or installing insulating barriers near energized components? Yes No Work class is restricted. Yes

Work class is limited.

Select required procedures and personal protective equipment.

Consider all other hazards such as stored energy, stability chemical exposure etc.

Select required procedures and personal equipment.

YERP-0228C-HSE (04/08)

Page 1 of 1

ENERGIZED MOTOR CONTROL CENTER UNIT INSERTION PROCEDURE CHECKLIST


Note: When inserting units into the MCC, appropriate flash and shock PPE per Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety shall be worn

Before Insertion 1 Visual Inspection of the equipment, including, but not limited to, the following:
Operation and physical inspection of the disconnection means Condition and clearances of the wiring harnesses Condition, lubrication, and alignment of stabs Presence and condition of grommets Locations of self-tapping screws Loose connections Removed fuses Signs of mistreatment Structural integrity

Initial

Note: Visual inspection must include the interior of the receiving compartment with attention to the condition of the bus covering, signs of arcing or smoke damage, and signs of mistreatment

2. Clearances
Ensure that clearance to the ground/floor is at least 2.54 centimeters (1 in) When the door is open no energized parts are exposed

3. Megger Testing
Note: To dislodge any potentially loose component, before performing the megger test, close the switch, open the switch, then re-close the switch.

3.1 With the switch closed, megger test (2,500 volts dc minimum test voltage)
A phase to frame B phase to frame C phase to frame A phase to B phase A phase to C phase B phase to C phase

Note: The intent of the megger test is to identify potential failure upon contact with the energized bus. Minimum acceptable resistance is normally five megohms.

3.2 Repeat the megger test with the switch open


A phase to frame B phase to frame C phase to frame A phase to B phase A phase to C phase B phase to C phase A phase to frame B phase to frame C phase to frame A phase to B phase A phase to C phase B phase to C phase

3.3 Repeat the megger test on the fuse clips

4. Safety Steps to Follow During the Insertion Task


Note: The electrical craft superintendent MUST witness the remainder of the task. All personnel within the flash hazard boundary must wear appropriate PPE Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety. . At least one additional person shall be designated as a standby.

Verify that the switch is open by visual inspection. Insert the unit in accordance with the manufacturer's instructions. Close and latch the compartment door. Close and open the switch to ensure proper operation. Open the compartment door to verify that the switch is open. Verify by visual inspection and test for absence of voltage on the load side of the switch. Close and latch the compartment door. Remove and store the protective equipment. Install new identification labels.

YERP-0228D-HSE (04/08)

Page 1 of 1

ENERGIZED MOTOR CONTROL CENTER UNIT REMOVAL PROCEDURE CHECKLIST Withdrawing or removing equipment from an energized bus can be more hazardous than installing it due to the impossibility of performing a complete visual inspection. For this reason, the electrical craft superintendent MUST witness the entire operation.
Note: When removing units from the MCC, appropriate flash and shock PPE per Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety shall be worn

1. Verification Verify that the correct unit is identified by referring to the unit's label. Verify that the switch is in the opened (OFF) position. 2. Voltage Testing Open the compartment door and immediately test for absence of voltage with a known valid and approved voltage test instrument. Test both the line and load side of the fuses. The voltage tester must be a singlefunction tester.
Note: Identify ALL sources of potential backfeed. Verify the voltage tester on a known source before and after testing for voltage.

Initial

3. Interior Inspection
Use fuse pullers to remove all power fuses. Keeping clear of the energized line side of the disconnect switch, thoroughly inspect the interior of the unit for the following: o corrosion of the backplate, mounting brackets, and mounting screws o cracking of insulation o signs of decomposition o degradation of the wiring insulation

Note:

If any of these conditions are found, stop the task and determine detailed plans for each subsequent action. The preferred operation is to stop the task until the main unit bus is de-energized. If a bus disconnect device is integral to the unit, open the bus disconnect.

4. Removing the Unit Mark and disconnect control and load wiring. Unlatch and remove the equipment according to the manufacturer's instructions. Replace the bus covering. Replace the compartment door with a manufactured blank, or cover the hole in the door with a temporary cover of clean, dry plywood at least 1/2 inch (1.3 centimeters) thick. The temporary plywood cover must cover the entire interior side of the door. Close and latch the compartment door. Remove and store protective clothing as appropriate

YANBU EXPORT REFINERY PROJECT


YERP-0233-HSE (10/07) Page 1 of 2

CONFINED SPACE ENTRY PERMIT


Contractor Name:
GENERAL INFORMATION Space to be entered: Location/Building: PURPOSE OF ENTRY: DURATION OF PERMIT: Date: Craft/Department: Superintendent: Entry Supervisor: PERMIT SPACE HAZARDS (INDICATE SPECIFIC HAZARDS WITH INITIALS) _______ Materials harmful to skin _______ High temperature _______ Mechanical hazards Time: to

Permit Number:

_______ Oxygen (less than 19.5% or greater than 23.5%) _______ Flammable gases or vapors (greater than 10% of LEL) _______ Toxic gases or vapors (greater than PEL/TLV) Other (describe): EQUIPMENT REQUIRED FOR ENTRY AND WORK Specify as required: Personal Protective Equipment Faceshield Goggles

PREPARATION FOR ENTRY Re-Check after steps have been taken. Isolation Methods: Blind/Blank Purge/Clean

Boots Airline Respirator SCBA Gloves

Chemical Resistant/Acid Suit Full Encapsulated Suit Chemical/Dust Respirator Other: LEL Monitor

Lockout/Tag/Try Barriers Other:

Ventilate Inert

Meter Calibration Atmosphere Test Double Block & Bleed

Atmosphere Testing/Monitoring: O2 Monitor Sample Tube(s): Communication: Rescue Equipment: Full Body Harness

Personal Awareness: Pre-Entry Briefing on specific hazards and control methods Notify other contractors/personnel of permit and hazard conditions Safe Work Plan developed with all related personnel

Emergency Notification:

Lifeline

Mechanical Hoist

Additional Permits: (required and/or attached) Hot Work Blinding/Lockout Cold Work Other:

Vehicle Entry

Other:

Record atmospheric monitoring results every _____ hours for 02/LEL/Toxics. TESTING Oxygen Flammability CO H2S SO2 Other Temp** Entry preparation Equipment Checked O.K. O.K. Acceptable Conditions 19.5 0% 25 PPM 10 PPM 5 PPM Result/Time Result/Time

List Pre-Entry Temperature Result/Time Result/Time Result/Time Result/Time Result/Time

AUTHORIZATION FOR ENTRY: I certify that all required precautions have been taken and necessary equipment is provided for safe entry and work in confined space. ENTRY SUPERVISOR PRINT: ________________________________________ SIGN: ___________________________________________________ DATE: ___________________

HOLE WATCH NAME (print): Signature: ALTERNATE HOLEWATCH NAME: Signature: PERMIT CLOSEOUT

APPROVED FOR ENTRYUNAPPROVED

UNAPPROVED

SAFETY DEPT. SIGN: _______________________________________________________

Work has been completed and the Confined Space has been returned to a safe condition. ENTRY SUPERVISOR PRINT: ________________________________________ SIGN: ___________________________________________________ DATE: ___________________

YANBU EXPORT REFINERY PROJECT


YERP-0233-HSE (10/07) Page 2 of 2

ATTENDANT INSTRUCTIONS
You should be thoroughly familiar with the following duties when you assume the responsibilities of Attendant for a person(s) working inside a confined space. YOUR PRIMARY RESPONSIBILITIES ARE: 1. The safety of personnel working in the vessel or confined space. 2. Maintaining the conditions and requirements listed on the work permit. 3. Evacuating the confined space if you observe any condition which you consider hazardous. 4. Getting help if an emergency develops. You shall never attempt to enter the confined space, even in an emergency. 5. Notifying the Entry Supervisor when unauthorized personnel enter/attempt to enter the confined space. Circumstances and conditions will determine safety requirements and what your duties are, however, the following duties are basic to all jobs: 1. Do not leave your assignment while personnel are inside the vessel or confined space. (The only exception is to get help in an emergency. If other duties require you to leave your standby post, have all personnel evacuate the enclosure.) 2. If you have any questions regarding your job, check with your foreman. 3. Be alert, and try to anticipate and/or prevent any conditions that could be hazardous. 4. Prevent interference of air lines and/or lifelines. 5. If you are required to have respiratory equipment and lifelines, be sure you know how to use this equipment. 6. Upon completion of the job, clean and return all special equipment to its original location.

ENTRY/EXIT LOG
DATE: ______________ LOCATION: ____________________________________________________________ ATTENDANT NAME: _____________________________________ PERMIT NO.: ________________________ Name Badge Company
TIME IN TIME OUT TIME IN TIME OUT TIME IN TIME OUT TIME IN TIME OUT TIME IN TIME OUT

YERP-0235A-HSE (10/07)

Page 1 of 1

CONTROL OF HAZARDOUS ENERGY AUDIT


Contractor/Area Unit/Location Equipment/Machine Authorized Person(s): Inspectors:

Date of Inspection: YES 1. 2. 3. 4. 5. Were locks and lockouts properly installed to prevent the unexpected release of energy? Was ownership of the locks and keys in accordance with established Hazardous Energy Control procedures? Were tags used and properly filled out? Was the isolation log book properly kept and up to date? Was the transfer of ownership of locks, tags, and keys properly handled during shift change; i.e., in accordance with Control of Hazardous Energy procedures? NO N/A

If any errors in following the Control of Hazardous Energy were detected, the area fails, i.e. any no answers to the above questions constitutes a failure. The Contractor/Area was inspected and: PASSED If failed, retraining was completed on: _______________ For:___________________________________________ _______________________________________________ _____________________________________ _____________________________________ FAILED

YERP-0235B-HSE (10/07)

Page 1 of 1

Contractor: Equipment Lock/Tag Number Location of Isolation Device

HAZARDOUS ENERGY ISOLATION LOG Unit/Area Type of Date/Time Name of Person Energy Installed Installing

Date/Time Removed

Name of Person Removing

YERP-0236-HSE (12/07)

Page 1 of 1

CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) PERMIT


Prior to use of any personnel platforms suspended from cranes or derricks for hoisting personnel, the highest level of Project Management shall determine if the use of conventional means is more hazardous or not possible because of structural design or worksite conditions. Reason shall be stated on line 3 below.

Reason for use:

This Permit to be filled out prior to using manbasket and shall be maintained in the cranes cab during such operations. When work is complete it shall be retained in the Contractors HSE files.

Contractor: Crane Model: Crane Inspection Date: Boom Length: Names of Personnel in Basket:

Date of Lift: Capacity: Lift Location: Boom Angle: Radius: Ft.:

1. Basket no.: _________________________ 2. Weight of basket: __________________lbs. 3. Total weight of occupants, tools and equipment: __________ lbs. 4. Load block weight = ________________lbs. 5. Whip line ball weight = _____________lbs. 6. Working load capacity 2 + 3 + 4 + 5 = _________________lbs. 7. Chart rated capacity at operating radius _______________lbs. 8. Maximum load capacity 7 X 2 = _______________ lbs. Note: Because of the required safety factor, the working load capacity 6., can not be greater than the maximum load capacity 8.. Yes No 9. Does Crane have controlled lowering capability? ____ ____ 10. Has basket and all rigging equipment been inspected? ____ ____ 11. Is safety line provided for basket? ____ ____ 12. Tag lines provided to control basket? ____ ____ 13. Area below basket barricaded? ____ ____ 14. Safety belts worn by employees inside basket? ____ ____ 15. Four (4) or less employees inside basket? ____ ____ 16. Crane set up on firm footing and level with outriggers in use, if equipped? ____ ____ 17. Has crane operator's inspection been performed? ____ ____ 18. Is working area for the crane free of power lines? ____ ____ 19. Radio communications provided if hand signals impossible? ____ ____ 20. Weather conditions good? ____ ____ 21. Anti two-blocking device or two block damage prevention feature functional? ____ ____ 22. Proof testing at 125% of rated capacity before lift? ____ ____ Remarks:

Crane Operator Signature Responsible Supervisor Signature Senior Site Manger Signature

Qualified Rigger Signature HSE Manager Signature Date

YERP-0237-HSE (11/07)

Page 1 of 1

CRITICAL LIFT PLAN


Issue Date:____________________ 1. Contractor: 2. Plant/Area: 6. Model Number 3. Lift Date: 4. Lift Location:

5. Crane Manufacturer

9. Max radius during lift

10. Swing Direction & Degrees of Swing

13. Will Jib and/or Boom Ext be used? ___Yes ___No Erected Stowed If Yes: Length (ft) Weight (lb) 15. Component Weights: Jib / Boom Extension: Headache Ball: Load Block: Auxiliary Boom Head: Weight of Cable: Slings, Rigging, Shackles, etc.: Lifting Beam/Bars: Dimensions:________ Allowance for Unaccounted Material and Equip. Other:________________________________ Total Weight 22. Tag Line Required ____Yes ____No 25. Hazards Electrical? Overhead? Wind Speed Underground? Others? 27. Pre-Lift Meeting Date: _________________ 30. Signatures Supervisor Responsible for Lift Contractor Rigging Superintendent Contractor Crane Operator Contractor HSE Manager Date Date Date Date ____Yes ____Yes ____Yes ____Yes ____No ____No ____No ____No Size______ Size______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ Wt. ______ ___________

8. Total Boom, Boom Ext and/or Jib length at time of lift: ___________________________ 11. Lift Elevation (ft) 12. Boom Angle ______Max. ______Min. ______Pick ______Set 14. Cranes rated capacity from chart at configuration (blocks 8/13)

7. Serial Number

16. Load Description and Weight

17. Who determined weight of load and lift? Name:__________________________________________________ How Determined:__________________________________________ 18. Total Lift Load (Block 15 + 16): 20. Rigging Safety Factor 5 to 1? ____Yes ____No 19. Load % of Crane capacity (divide Block 18 by 14)

21. Rigging accessories size/condition: Slings:__________ / __________ Shackles:________ / __________

23. Parts of Wire Rope on Block & Single-Line Capacity of Wire Rope:

24. Soil Conditions? Calculations? Crane Mats?

Other:__________ / ___________ ________Poor ________Good _____Required _____Required 26. _____Not Required _____Not Required Inspection/Testing Load Test Date:____________ Periodic Inspection Date: _________________________ Test Lift: Remote Area_____________

If Yes, Explain:_________________________________ If Yes, Explain:_________________________________ If Yes, Explain:_________________________________ If Yes, Explain:_________________________________

(If wind speed > 56 kph (35 mph), lift is prohibited)

Lift Location______________ ____Yes ____No If Yes, Explain:_________________________________ 28. Attachments 29. Pipe Rack/ Electric Line Inventory & Isolation Points Completed Plan View ______Yes ______No Elevation View Responsible Supervisor:_____________________________________ Other Attachments

YERP PMT Construction Engineer YERP PMT Construction Manager YERP HSE Representative Contractor Site Manager

Date Date Date Date

YERP-0238-HSE (03/08)

Page 1 of 2

DEMOLITION WORK PLANNING CHECKLIST


This checklist provides practical advice to assessing the planning and conducting of demolition work. Yes A. Has the demolition work been planned? 1. Has a Hazardous Work Plan been developed for the demolition work? 2. Does the Hazardous Work Plan include an identification and assessment of hazards and control measures to be implemented? B. Has the building or structure been cleared of hazardous and toxic substances and materials? 1. Is the building free of asbestos? 2. Have other likely hazardous contaminants been identified? (Hazardous contaminants/substances are frequently found inside buildings or structures, also they can be found within the surrounding soil. The previous use of the building can give a guide to the likely containments which may be present.) 3. Has the risk posed from biological hazards been investigated? (include the old internal plumbing and waste systems, damp areas with fungi or moulds, animals and their droppings) C. Have all utility services been identified? 1. Have all electric power lines and cables, gas lines, telecommunication lines, water, waste and sewerage pipes been located? 2. Have the structural condition and contents of any septic or underground storage tanks been looked for and identified? (Don't rely on original site plans or drawings; obtain expert help from a suitable qualified person or the local utilities supply and distribution companies) 3. Have all the utilities services been removed and made safe? (Confirm that electrical power and gas has been completely disconnected by the utilities companies; Check that electricity and gas meters have been removed and that no overhead cables remain connected to the structure) 4. Have all outlets been checked to ensure that all electricity and gas supplies have stopped? 5. Have all residual gas, in the premises pipes, been safely flushed out? 6. Have septic or underground tanks been pumped out and the contents disposed of safely? D. Are fire services provided? 1. Where fire services exist, can lines and hoses be kept in place for as long as possible and only progressively removed as necessary? 2. Are adequate temporary fire services provided where hot work is being undertaken? 3. Has local fire department been contacted for advice? E. Has structural stability been considered in demolition plan? (The sequence in which a building/structure is demolished can significantly impact on its structural stability and is critical to the safety of the workers and personnel not involved with the work) 1. Has expert advice from a specialist such as an experienced demolition rigger or structural engineer been sourced? (When in doubt, or if when dealing with an unusual structure or structures incorporating pre-stressed concrete reinforced members, get expert advice) No

YERP-0238-HSE (03/08)

Page 2 of 2

F. Are suspended floors safe for the loads? 1. Has a structural engineer determined the loading capacity of floors before placing earthmoving equipment, heavy plant or building rubble on them? 2. Does the floor capacity need to be increased by back-propping the floors with shoring frames or rigidly connected systems of adjustable building props? 3. Will regular monitoring of floor loading be needed? G. Are demolition tools and equipment being used safely? 1. Are compressors, jackhammers and other pneumatic tools properly maintained and fully serviceable? 2. Are all air-hose connections secured with safety pins to prevent dangerous blowouts? 3. Will gasoline or diesel-driven compressors or equipment be used in cellars or any poorly ventilated areas? 4. Has concrete cutting equipment been checked that it is the right sort for the tasks? 5. Have oxygen/fuel gas cutting equipment been checked that it is in good condition, properly secured and when in use fire extinguishers are readily available? 6. Are workers provided with the right personal protective equipment for the tools and tasks, such as hearing protection, respirators, protective glasses, head protection, gloves, or leather welder jackets/sleeves to prevent burns? H. Are electric tools and equipment being used safely? 1. Have all portable electrical cords and power tools been tested and provided with the current months color-code? 2. Do tool and equipment users understand their inspection responsibilities? 2. Are extension cords supported above the ground and run on hangers or stands, with sufficient height clearance for personnel and vehicles, to provide a safe route through the work area and passageways? 3. Are all electrical equipment and extension cords protected by Ground Fault Circuit Interrupters (GFCIs). I. Are workers protected from falls? 1. Are adequate fall prevention/protection methods in place for workers where they are exposed to falls of 2 meters or more which may include: securely covering or barricading all floor or roof penetrations, shaft entrances and doorways where staircases are to be removed? 2. Are properly constructed heavy duty scaffolds provided? 3. Where safety harnesses are necessary, are they serviceable, properly worn and securely fixed to adequate anchorages. 4. Are trenches, pits and excavations adequately barricaded? J. Is the public or non-involved personnel properly protected? 1. Are non-involved personnel protected from risks associated with the demolition process, including: Securely fencing off the demolition site to restrict access to the area and providing appropriate warning signs. Buildings or structures adjacent or close to other work areas have a full-height heavy duty perimeter scaffold to safely contain any debris. Where demolition work is being carried out from a scaffold, sheeting from the working platform to the guardrail to contain debris on the platform. Where necessary, provide properly designed and constructed overhead protection or covered ways over footpaths. K. Is rigging work being done safely? 1. Are only qualified and properly supervised workers involved with the use of rigging equipment (such as air winches, creeper winches, chain blocks, and cranes) in demolition work? 2. Are all rigging equipment and slings in serviceable condition, inspected and provided with the correct inspection period color-code markings?. Checklist Completed By: Date:

YERP-0239A-HSE (11/07)

Page 1 of 1

JOURNEY MANAGEMENT PLAN 1. General information and approvals( if under a current security alert, YERP Site Manager must approve*) OffProject OffProject Delivery Of Other Specify: Travel Purpose: Delivery Of Materials Personnel Security Driving Destination: Alert ___Yes ___No Is journey necessary? Is there an alternative method of transport? ___yes ___no ___yes ___no Department Manager* Transportation Manager HSE Manager Primary Driver Secondary Driver Alternate Driver

2. Trips/Routes And Hazards List all hazards that are likely to be encountered during the journey and can pose significant hazards to the occupants of vehicle and material being transported 1. 2. 3. 4.

For each hazard listed above, identify the precautionary measure that will be taken or followed to prevent injury or damage during the journey. 1. 2. 3. 4.

3. Driving/Road Conditions Dual Highway Paved Dual Highway Private Dirt Road Traversing Hills Public Road Weather Sunny Rainy Cloudy Wind Other: Conditions List precautions that should be taken/followed by the driver(s) due to the route, weather, and road conditions.

YANBU EXPORT REFINERY PROJECT

YERP-0239B-HSE (11/07)

Page 1 of 2

DRIVERS PERMITAPPLICATION AND REGISTRATION


Name: _______________________________ Area Supervisor: _______________________ Date of Hire: __________________________ Drivers License Country of Origin: _________ Drivers License # : Did you have formal driving instructions? Yes/No Date: ______/______/___________ Badge # ______________________ Employee # ___________________ Exp. Date: ____________________ Exp. Date:

During your instructions did you drive a vehicle? ____________________________ How long have you had a drivers license? _________________________________ Do you wear glasses, contact lenses or hearing aides? _______________________ When was your last vision test? _________________________________________ Have you had a motor vehicle accident in the last 5 Years? _______________________________ Describe: Has your drivers license ever been revoked for any reason? ___________________ How many traffic violations have you received in the past 3 year? _______________ Is there any other reason you should not receive a project drivers permit? ________ ____________________________________________________________________ Driver Education Instructor ______________________________________________ Date Course Completed _____ /_____/_____ Instructor Signature _________________________ YERP Driving Policy Received Yes/No Project Driving Rules Yes/No I have read and understand the contents of the YERP Driving Policy and all other Driver Education course material, including the Project Driving Rules, and agree to abide by their provisions and assume responsibility while operating a vehicle. Approval Signatures: _______________________ Applicant print name _______________

______________________ Manager/Supervisor print name ____________________

__________________________ HS&E Supervisor print name ____________

YERP-0239C-HSE (11/07)

Page 1 of 4

DRIVING/TRAFFIC HAZARD CHECKLIST


Project Driving/Traffic Risk Analysis & Pre-Mobilization Hazard Identification Checklist REVIEW JOB SCOPE Item 1 Will Exist? Rating Scale Scope of Vehicle Use / Drivers Exposure: (Scale: 1 - Minor Issue; 2 - Significant Issue; 3- Major Issue Standard Onsite/Off-Site Driving Traffic & Employee Parking/Traffic Crowded / Hazardous Access and Parking Other: 2 Standard Material Delivery and Local Traffic Issues Extensive Material Delivery and Local Traffic Issues Major Equipment Transport / Modules Material / Load - Serious Hazard - being delivered Extreme Traffic Hazards for Delivery of Expensive Loads Modules delivered over Roadways - Traffic Hazards Heavy Traffic around Site(s) Could Damage Public Roads Other 3 4 Multiple Shifts - Scheduling of Traffic Flow Bussing of Workforce to site(s) From YERP Designated local site From multiple, Contractor located sites From over 10 Miles 5 Traffic between close local site locations (w/in 1 Mi.) Multiple Sites with significant traffic between them Highway Driving Included Extended Cross Country(International) Driving Included Behavioral Issues Long Hours - Fatigue / Distraction concerns 6 Potential for Driver - Vehicle Injury/Loss Civil Unrest Potential or Exists Armed Robbery/Attack/Theft Potential 7 Communications Electronic communications provided/reliable for emergency use? Provided in vehicles, on Driver or at roadside locations? Mobile Phones? Telephones? Driver can easily contact Base?

YERP-0239C-HSE (11/07)

Page 2 of 4

Ite m 8

Will Exist ?

Ratin g Scale

Scope of Vehicle Use / Drivers Exposure: (Scale: 1 - Minor Issue; 2 - Significant Issue; 3- Major Issue Local Road/Traffic Conditions & Controls Road Conditions - Typical Road Conditions Hazardous / Inadequate for Traffic Hills & curves, Blind areas Extreme vertical changes / hairpin turns Roads not Maintained Extreme Weather / Night Shift Impacts Wet/Muddy Impassable Roads Frequently / Periodically Minimal/No Roads available- Jungle/Pristine environment Sites Located in Congested / City or Residential Traffic Areas Pedestrian Hazards to Vehicles or to themselves

Driver/Vehicle/Traffic Controls of Country/State Adequate Driver/Vehicle Condition/Traffic Controls of Country Lacking or Inadequate Traffic Management System Level of Police or Local Enforcement Inadequate Inadequate Traffic Signage, Layout, No. lanes for traffic usage Driver Licensing/Screening/Training/Controls Lack of Skilled Drivers Local Governmental Licensing/Traffic Issues Describe:__________________________________________________ _____ Cultural Issues - Driving Behaviors Traffic Accident Issues - Reporting / Emergency Care / Security

10

YERP/Contractor/Subcontractor Security Assessment Conducted Date:______________ Security Supervisor:______________________ Company:_________________________________________________ Description of Findings:

YERP-0239C-HSE (11/07)

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HAZARD ASSESSMENT MATRIX

YERP-0239C-HSE (11/07)

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RISK ASSESSMENT MATRIX

Using evaluations above determine the following:


Number of Vehicles Exposed by Level L=1 L =2 L=3 Vehicle Use Types and Exposure Levels Level 1: Low Exposure Vehicles/Driving & Semi-controlled Conditions Onsite Only Use or local traffic only YERP Staff Project Traffic Hazards in benign locations local buying, mail, etc. Project Traffic between Sites separated by less than 10 Miles/or with significant Hazards on Roads or other Conditions - TOTAL Vehicles at Level - 1 No Monitors - Number of Potential Drivers / Including multiple shifts? Level 2: Moderate Exposure Vehicles/Driving & Uncontrolled Conditions Significant Offsite Traffic of YERP Staff Employees & Transportation to various sites over Moderate distances on Inadequately Controlled Roads/Highways Significant Offsite Traffic of YERP Staff Employees or Transportation to Site over significant distances on Inadequately Controlled Roads/Highways Significant Offsite Town Runner Traffic Significant distances/ major city driving - TOTAL Vehicles Using Level 2 Passive Monitors Number of Potential Drivers / Including multiple shifts? Level 3: Extreme Hazard Exposure Vehicles/Drivers & Uncontrolled Hazardous Road /Travel Conditions Long Distance Project Driving of YERP Employees over Inadequate &/or Uncontrolled, Hazardous Highways(especially in undeveloped countries) High Value/Hazardous Materials Transportation over inadequately Controlled / Monitored roads Client or Project Scope/Logistics mandates use of Level 3 Vehicle Monitoring Devices to monitor and communicate/control Vehicles & Driver TOTAL Vehicles Using Level 3 Active Monitors No. of Potential Drivers / Including multiple shifts?

YERP-0239D-HSE (11/07)

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VEHICLE INSPECTION CHECKLIST


Project Make Location ITEMS Year Date Vehicle Number Driver Initial Check OK Mandatory Applicable Equipment (Seat belts (F/R), Rearview mirrors (internal/external: both sides); Lights (head & tail, stop, turn signal & emergency warning); Emergency kit: Flares/Reflective warning triangle; Tire changing equipment, incl. lug wrench/jack capable of handling vehicles wt; Spare tire meeting manufacturers specs; Fire Extinguisher DO NOT USE IF MISSING ANY OF THE ABOVE! First Aid Kits for vehicles that are used for significant offsite transportation. Visual Inspection of Exterior of Vehicle, including condition of all tires, including spare (tread depth and pressure) and general condition of vehicle Under Hood Visual Inspection, Fluid levels, Belts Windshield, all windows & exterior light lenses, cleanliness and visibility all lights operational, including headlights, stoplights, taillights, turn signals, four-way flasher, running clearance, & back-up lights (verify headlight alignment) Hood, Trunk, Gas Cap secured Vehicle Registration, Insurance Card (if applicable) Door Latches secure Instrument Panel and Warning Lights Windshield Wipers and Washers operational Sun Visors Climate Control and window defogger operational Mirrors and Seat adjusted for driver Service and Parking Brakes operational Interior of vehicle clean and free of loose items and debris; cargo (if applicable) secured Seat Belts and/or shoulder harness operational Head Restraint properly adjusted Horn and Back-up Alarm 360 Walk-Around before vehicle movement R X Re- Check OK R X

YERP-0239E-HSE (11/07)

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DRIVERS DAILY CHECKLIST


DRIVERS NAME: __________________________ DATE: _______________ VEHICLE REG NO: _________________________ SITE: ________________ TYPE OF VEHICLE: ___________________ SIGNATURE ______________________ S/N ITEM (U = Unsatisfactory S + Satisfactory) U S N/A Remarks 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. General road worthy condition (cabin, doors, windows) Tire condition Light condition Brake system Steering system Availability of spare tires and related tools Availability of spare fuses Availability of triangle Back mirrors condition Wipers and washer condition Maintenance sticker available and updated Verify compliance with scheduled maintenance Check of leaks General status of fluid levels Availability of fire extinguisher Status of seat belts Hazard lights Cargo properly loaded and secured

YERP-0239F-HSE (11/07)

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DRIVING OBSERVATION CHECKLIST


Driving Observation Checklist Drivers Name: Driving License Type: Driving Experience: ________ Yr Date of Check:_______________ Overall Rating: Starting and Stopping U Checks right, left and behind before starting Follows two second rule when pulling out Anticipates need to stop well in advance General Driving Maintains safe distance (four-second rule) Allows adequate space cushion Yields to oncoming traffic Maintains safe speed Stays out of other drivers blind spot Maintains firm grip on wheel Centers well in lane Approaching junctions and Intersections Observes right-of-way rules Adjusts speed to avoid collision should side street driver fail to stop Turning and Exiting U Givers proper signals well in advance Gets into proper lane well ahead of turning or exit point Does not interrupt flow of oncoming traffic Turns into proper lane Passing U Uses mirrors Checks blind spot Uses turn signals S G Makes turn from correct land Turns slowly enough to be safe Steers smoothly U S G S G Applies brakes early and smoothly Stops well behind vehicles in front Comes to a complete stop at red lights U S G Checks mirrors regularly Uses horn when appropriate Uses inside lane when safe Uses turn signals when changing lanes Alert for pedestrians especially children Times for cars leaving parking spaces Alert for cars leaving parking spaces U S G U S G Duration of Check (Minutes): __________________ Unsatisfactory(U) Satisfactory (S) Good (G) Employee No.: Issued: Dept./Section: Expires:

G Adjusts speed to avoid collision should oncoming driver fail to stop

G Uses horn when necessary Has adequate visibility of road ahead Does not cut back into line too soon

Return completed form to the HSE Department. Comments:______________________________________________________________________________________________ ________________________________________________________________________________________________________

YERP-0240A-HSE (09/07)

Page 1 of 1

Medical Examination For Heavy Equipment Operators EMPLOYEE NAME:


(Please Print)

CONTRACTOR NAME:
(Please Print)

DATE: NORMAL ABNORMAL

VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:

YES

NO

Physicians Name:
(Please Print)

Signature: Facility Location:

Facility Name: Telephone #:

Note: Any listed condition identified as abnormal shall be a disqualifying factor.

YERP-0240B-HSE (09/07)

Page 1 of 1

HEAVY EQUIPMENT OPERATOR DAILY INSPECTION CHECKLIST


Contractor Name Equipment Manufacturer Carrier PHASE ITEM NO. 1.1 1.2 1.3 1.4 1.0 PRE-START WALK-AROUND CHECKS 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 2.1 2.0 ENGINE START-UP CHECKS 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13
3.0 CRANE SAFETY DEVICE(S) & HYDRAULIC SYSTEM CHECKS

Location/Unit/Area Equipment ID # Hour Meter Start Hour Meter Finish ITEM NAME Inspection Sticker Carrier Doors/Panels/Mirrors Spark Arrester Under-Chassis Leak Check Air Reservoir Tire Condition Pressure/Tread/Sidewalls Tracks/Drive Chains Deck - Housekeeping/Leaks Coolant Level (Radiator) Engine Oil Level Engine Oil Leak Check Wire Rope - Condition/Drum Lay Sheaves/Hook Block/Headache Ball Swingaway Jib Cab Doors/Glass/Mirrors/Housekeeping Seat Belts Load Chart(s) - Accessible/Readable Fire Extinguisher(s) Mounted/Inspected Hydraulic Oil Level Battery Terminals/Cables/Electrolite Fan Belts Engine Start Voltmeter/Ammeter/Tachometer (RPM Gauge) Turn Signals/4-Way Flasher Switch/Beacon Light(s) Horn/Lights/Wipers Engine Oil Pressure Gauge Transmission/Converter Temperature Gauges Engine Coolant Temperature Gauge Fuel Gauge Level Braking System(s) Transmission Oil Level Air Filter/Restriction Condition Hydraulic Filter Condition Suspension System Anti-Two Block/Two Block Damage Prevention Rated Capacity (Load) Limiter (RCL) Outriggers/Stabilizers/Float Pads Bubble Check Steering System Rear Axle/Oscillation/Lockout System Boom Extension/Lift Controls/Lift Operations Hoist Controls/Hoist Operations Positive Swing Lock/Swing Controls/Operation Back-Up Alarm Supervisor Name: (Please Print) Signature Model Crane OK Hour Meter Start NOT OK N/A

Date Capacity Hour Meter Finish DEFICIENCY

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10

Operator Name:

(Please Print)

Signature

YERP-0243-HSE (09/07)

Page 1 of 1

EXCAVATION PERMIT
SECTION A Contractor: __________________________________ Supervisor Responsible for Work: _________________________________ Competent Person: __________________________________ Job Title: _______________________________________________ * The Competent Person must inspect the excavation daily (Section C) prior to entry of personnel and when conditions change. Specific Location Of Work: ____________________________________________________________________________________ ____________________________________________________________________________________________________________ Drawing/Sketch Of Location Attached? YES ______ NO ______ Size Of Excavation/Trench: _________ Meter(s) Long _________ Meters Wide _________ Meter(s) Deep (deepest point) SECTION B Drawings - Electrical, Instrument, Piping, As-Built, Civil, Etc. - Checked For Underground Lines/Obstructions? YES ______ NO ______ None Available? ______ Property/Utility Owner contacted for potential underground lines or to provide location of buried lines? YES ______ NO ______ If No, Why Not? _____________________________________________________________ Lines/Cables in vicinity of work? Hot/Live? Electric-Power: ______ Voltage = ________kV Process: ______ Service Type: __________________________________ Instrument: ______ Service Type: ________________________________ Sewer: ______ In Use? ______________________ Water: ______ In Use? ____________________ Other Utilities/Obstructions: _________________________________________ Utilities Owner: ____________________________________________________ Owner Contact: __________________________ Other Known Obstructions Suspected/Identified? - Clearance From Digging? 1. Footings: ______ Clearance: ______ Meter(s) 2. Pilings: ______ Clearance: ______ Meter(s) 3. Other (describe): __________________________________________________________________ Clearance: ______ Meter(s) Soil Type(s) Involved? A ______ B ______ C ______ Layered? (from top): ______/______/______/______ Describe Protective System: ___________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ Precautions To Be Taken 1. ______ Line Located By Detector 2. ______ De-Energize Lines 3. ______ Hand Excavate/Probe 4. ______ Exploratory Trench Around Unit/Property 5. ______ De-Energize Lines 6. ______ Insulate Operator 7. ______ Safe Access Within 7.6 Meters 7. ______ Spoil At Least 1 Meter From Edge Potential for Toxic/Flammable Gas/02 Deficiency? YES ______ NO ______ If Yes, Testing Results: O2% ______ Combustible ______ LEL% ______ CO ______ Other: ________ Time: _______ O2% ______ Combustible ______ LEL% ______ CO ______ Other: ________ Time: _______ PPE / Other Hazard Controls: _________________________________________________________________________________ SECTION C Approval Signatures Engineering: __________________________________________ Elect./Instr.: _______________________________________ Piping: _______________________________________________ Client/Owner: ______________________________________ Responsible Supervisor: _________________________________ Safety Rep (for Gas Test): ____________________________ Competent Person: ___________________________________ Inspection/Re-Inspection: Date: _________ Time: ______ Init:_____ Date: _________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date: _________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ This Permit must be available at the work site. The completed Permit must be returned to Safety Department. SECTION D Work Completed/Permit Closed Date: ______________________ By: ________________________________________________

YERP-0244-HSE (09/07)

Page 1 of 1

FALL PROTECTION EQUIPMENT INSPECTION RECORD


Contractor Name: Inspection Date: Project: Competent Person:
(print name) (signature)

Harnesses visually inspect stitching, rivets, buckles, shock absorber, buckle tabs, D rings for cuts, tears, rust, abrasion, and burns, other damage and general appearance. Lanyards visually inspect for frayed strands, broken strands, rot, burns cuts, other damage and general appearance. In the appropriate boxes, place a
D RINGS & BUCKLES ALL STITCHING BELT WEBBING RIVETS & EYELETS HARNESSES & LANYARDS ID NUMBERS

for GOOD or OK, or an X for BAD, REPAIR or REPLACE


LANYARD SNAP-HOOK & SAFETY LATCH BODY PADS SHOCK ABSORBER

COMMENTS

COMMENTS:

YERP-0246-HSE (09/07)

Page 1 of 1

FLOORING REMOVAL PERMIT Contractor:


General Information

Date: Craft:

Supervisor Requesting Approval: Work Area/Unit: Specific Location: Reason for Flooring Removal:

Craft/Contractor Performing Work: Planned Duration Of Work: Supervisor Signature: This flooring removal request has been reviewed. Removing the flooring is required to accomplish the work. The checklist below has been completed and the final approval for the work will be made by signature below after all requirements have been completed.
(HSE Manager Signature) Pre-Approval Checklist (Area/Craft Superintendent signature)

Actions To Take Primary Barricade Temporary Hole Cover 100% Fall Protection Warning Sign at Lower Levels Warning Sign at Work Area Work Area Ownership Tag Dedicated Hole-Watch Secondary Barricade Hole Cover Availability Hole Cover Design Needed Hole Cover Modifications Required
Final Approval

Yes __ __ __ __ __ __ __ __ __ __ __

No __ __ __ __ __ __ __ __ __ __ __

Comments _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________

All preparations are in place and flooring removal can proceed.


(HSE Manager Signature) Permit Close-Out (Area/Craft Superintendent Signature)

Work is complete and work area has been restored to original condition. Date:
(Supervisor Responsible for Work Signature)

YERP-0247-HSE (09/07)

Page 1 of 1

CHEMICAL USE APPROVAL


Contractor Error! Bookmark not defined.Chemical Name Area Where Used Chemical Use (Cooling Tower Additive, Gasket Material, etc.) How Used (Manually Handled, Enclosed Systems, etc.) New Chemical Yes No Name of Chemical Being Replaced For Contractor Use Only Yes No MSDS Attached Vendor Contacted for Current For Trial Basis For One-time Use Copy Yes No Yes No Yes No Yes No Amount of Current Chemical on Inventory for Disposition (Drums, Gallons, etc.,) Expected Disposition of Current Chemical (How, Date) New Chemical Maximum Inventory Minimum Inventory Storage Vessel Equipment Number Synonyms Number of Persons Working With Chemical

Is vendor willing to accept unused chemical back into stock? Yes No Route of Exposure (e.g., Skin, Inhalation, etc.) Personal Protective Equipment Required Training (Employee Training Completed, Who, When, What, etc.)

If not, give reason

Engineering (Ventilation, etc.) or Administrative Controls

Requested By: Reviewed and Approved By Contractor Site Manager Contractor HSE Manager Contractor IH Representative: YERP HSE Manager Approval (for carcinogens/reproductive toxins): Un-Approved By: Reason for Un-Approval:

Date:

Date: Date: Date: Date: Date:

YERP-0250A-HSE (11/07)

Page 1 of 2

HOT-TAP/TIE-IN CHECKLIST Owner: __________________________ Job No.: Contractor: ____________________ Tie-In No.: Hot Tap Subcontractor: Engineering Data Sheet Reference:
Yes 1. Verify line no. or item is correct and location correct 2. Verify valve is full opening type seat ring lugs should be removed if required for hot tap machine 3. Verify valve pressure tested (closure and packing) and leak tight 4. Verify hot tap machine pressure-temperature rating suitable 5. Verify hot tap machine materials and seals are compatible and suitable for fluid service for extended time 6. Verify work area isolation plan is written 7. Verify welding procedure approved 8. Verify welder qualified and instructed in technique 9. Verify all personnel are properly trained in fit and use of respiratory protection required and personnel are approved for use of same 10. Attach approved hot tap authorization 11. Verify hot tap equipment in good condition 12. Verify hot work, and confined space entry permit secured from YERP Operations representative PRE-FITUP FOR WELDING 1. Verify pressure reduced to requirement (by YERP operators) 2. Verify unnecessary personnel cleared from area 3. Verify fire extinguisher and/or pressurized firewater hose required by permit ready and watches posted 4. Verify flow maintained in lines (by YERP operators) 5. Verify escape route planned and all personnel involved understand 6. Verify personnel have required breathing apparatus 7. Communications with operations established 8. Verify Personal Protective Equipment specified and utilized. POST BRANCH OR NOZZLE WELDING 1. Visual examination 2. LPE ____ MPE ____ UT ____ RE ____ 3. Pressure test ____ POST REINFORCEMENT PAD WELDING 1. Visual examination 2. LPE ____ MPE ____ UT ____ RE ____ 3. Pressure test with hot tap machine mounted No

YERP-0250A-HSE(11/07)

Page 2 of 2

Yes PRE-HOT TAP 1. Cutter and pilot bit are satisfactory and coupon retractor functional 2. Required strainer in place 3. Purge gas established & at required rate 4. Hot tap machine bleeder outlet piped as required 5. Unnecessary personnel cleared from area 6. Hot work permit re-established 7. Fire extinguisher and/or pressurized firewater hose required by permit ready 8. Line operating conditions established 9. Recheck calculations for boring machine travel to verify coupon will be fully cut and opposite wall will not be cut. 10. Check alignment of hot tap machine 11. Move travel in and out several times to verify boring bar does not jam or drag 12. Stop on hot tap machine set correct and locked 13. Communications with operations established POST HOT TAP 1. Boring machine retracted and valve closed 2. Verify coupon retracted (do not fish for coupon. Notify owner's operators immediately if coupon was not retracted so they can look for coupon and verify successful hot tap) 3. Bleeder valve opened 4. Coupon attached to block valve

No

YERP-0250B-HSE (11/07)

Page 1 of 1

HOT TAP DATA SHEET Contractor: Date: Tie-In No.: Data Sheet Reference: Header/Line No.:_______________ Size:_____ Schedule/Weight: Fluid:_______________________ Pressure:_______________ Temperature: Branch or Nozzle Size:____________ Schedule/Weight: Location of branch or nozzle: Required minimum thickness of hot tap area: Line pressure reduction required: YES ____ NO ____ To: Line temperature reduction required: YES ____ NO ____ To: Temporary strainer required: YES ____ NO ____ Designate type and location of temporary strainer if not on drawing: Flow rate limits: MIN:_______ MAX:_______ Purge gas required: YES____ NO ____ NITROGEN _______ ARGON _______ Purge gas special requirements such as dew point and purity (Normally Not Required): Hot tap machine bleeder outlet: To Atmosphere ____ Pipe To Remote Area ____ Pipe To Closed Blowdown System: ________ Designate Where: Branch Or Nozzle Weld Examination Required Radiography: __________ Ultrasonic: ____________ Magnetic Particle: __________ Liquid Penetrant: __________ High Temperature Liquid Penetrant: __________ Pressure Leak Test Required Hydrostatic: __________ Pneumatic: __________ Nitrogen: __________ Air: __________ Bubble Formation: __________ Or Ultrasonic Detector: __________ Test Pressure:________________________ Special Requirements:

YERP Operations Representative: Gas Masks Required: YES____ NO ____ Wear: YES____ NO ____ or Available For Immediate Use: YES ____ NO ____ Self Contained Breathing Apparatus Required: YES ____ NO ____ Other Special Requirements: YERP Representative's Approval: Contractor Representative: Date: Date:

YERP-0250C-HSE (11/07)

Page 1 of 1

HOT-TAP PRE-WELDING INSPECTION Date: Contractor: Tie-In No.:________________ Engineering Data Sheet Reference: Ultrasonic examine the area where the branch or nozzle will be attached for wall thickness and laminations. The area inspected shall include one inch inside the branch id and three inches outside the branch od. If a reinforcement pad is required, also examine the header where the pad will be welded on its periphery. Original Thickness Specified: ___________Inches Measured Minimum Thickness: ___________inches Are laminations present? YES ____ Are existing weld seams at least 3 inches from hot tap od? YES ____ Is the location suitable for welding? YES ____ NO ____ Printed name and signature of inspector: Date of Inspection: ______________ Name of Company: If original location is not suitable, examine area to left or right as appropriate for relocation. Describe or sketch suggested relocation and attach. Relocation measured minimum thickness: ___________inches Are laminations present? YES ____ NO ____ Are existing weld seams at least 3 inches from hot tap od? YES ____ NO ____ Is The Location Suitable For Welding? YES ____ NO ____ Relocation per sketch is suitable for welding? YES ____ NO ____ Printed name and signature of inspector: Date of Inspection: ______________ Name of Company:

YERP-0250D-HSE (11/07)

Page 1 of 1

Contractor: Unit: Tie-In Number:

TIE-IN AUTHORIZATION

YERP requests that process piping and equipment be prepared to allow this tie-in connection to be completed. The attached tie-in procedure, P&ID, and isometric drawing describe the process for making this connection. Restrictions/Comments:

Requested by:________________________ Contractor Representative Authorization to proceed ________________________ YERP Operations Supervisor

Date: Date:

The Tie-In(s) is completed, and is accepted__________________________ Date: YERP Operations Supervisor Blinds used to make this tie-in have been removed and (check one) ____ The Operations Supervisor has been notified of the work completion. An email has been sent to the Operations Supervisor, and control returned to the unit. ____ The Lead Operator has been notified of the work completion. Information has been communicated to the operating unit by internal plant tools (Blind Lists, Logbooks, Daily Instructions (DIs), etc.) and control has been returned to the unit. Signed by ___________________________ Contractor Representative Date:

YERP-0252A-HSE (11/07)

Page 1 of 2

LINE BREAK PERMIT


Contractor Name Subcontractor/Lower-tier Name (if applicable) Project Contract/PO/Release Location (i.e., building, area, etc.) Date of Line Break Time Service Being Broken Line Number Hazards (list all types of potential hazardous energy; also list all hazardous chemicals/material thought to ever have been in the line) Special Instructions

PROTECTIVE MEASURES Personal Protective Equipment Required Boots Rubber Coveralls Cloth Coveralls Tyvek Dosimetry Radiation (specify) Film Badge Chemical (specify) Gloves Leather Gloves Long Gloves Rubber Goggles Hood Acid Respirator Full Face Respirator Half Face Respirator Air Supplied Respirator SCBA Shield Face Shield Special Shielding Suit Acid Suit Hot Suit Rain Other: Other: Other: Check Yes No Date Complete Other Protection Methods Barricade Block Valve Shut Blower Fire Extinguisher Grating, Floor Opening Covered Lockout/Tagout Required Monitoring (specify) Nonsparking Tools Piping Support Installed/Needed Pump Locked Out Spark Proof Tiles Standby Person (required for first time System Flushed System Less than 100 C (212 F) System Vented Valve Locked Out Ventilation Exhaust Ventilation Dilution/General Water Hose Other: Other: Radius Check Yes Date No Complete

Blanks to be Installed

YERP-0252A-HSE (11/07)

Page 2 of 2

LINE BREAK PERMIT


1. 2. 3. 4. 5. 6. 7. 8. 9. PLANNING ITEMS FOR LINE BREAKS Depressurizing, Cleaning, and Venting Check Nearest Safety Shower Location
(if greater than 15.2 meters (50 feet), water hose must be provided)

Nearest Eyewash Location Cold Pak Location Scott Air Pak Location Fire Extinguisher Location Fire Alarm Location Stretcher Location Planned Escape Route SIGNATURES Date Contractor HSE Manager Date

Contractor Construction Manager

Subcontractor (if applicable)

Date

Lower-tier Contractor (if applicable)

Date

YERP HSE Manager

Date

YERP Representative

Date

RELAXING PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Date Time

Personal protective equipment reduced to items listed below following first line break (if applicable)

MASTER BLIND LIST


TAG NO.
YERP
MAINT. OPERATIONS OPERATIONS

SYSTEM/UNIT _________________
PRESSURE RATING
(DATE) (DATE)

PAGE____OF____
INSTALLED BY REMOVED BY

YERP-0252B (11/07)

LINE SIZE THICK

BLIND

SERVICE

LOCATION

YERP
Page 1 of 1

MAINT.

YERP-0253A-HSE (08/07)

Page 1 of 1

Medical Examination For Mobile Crane Operators EMPLOYEE NAME:


(Please Print)

CONTRACTOR NAME:
(Please Print)

DATE: NORMAL ABNORMAL

VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:

YES

NO

Physicians Name:
(Please Print)

Signature: Facility Location:

Facility Name: Telephone #:

Note: Any listed condition identified as abnormal shall be a disqualifying factor.

YERP-0253B-HSE (08/07)

Page 1 of 1

MOBILE CRANE NON-CRITICAL LIFT LOG Crane Type: Contractor: Date Description of Load Load Weight Rigging Weight Radius Make: Model: Capacity @ Radius % of Chart Wind Speed Operator Initials

YERP-0253C-HSE (08/07)

Page 1 of 1

MOBILE CRANE OPERATOR DAILY INSPECTION CHECKLIST


Contractor Name Crane Manufacturer Carrier PHASE ITEM NO. 1.1 1.2 1.3 1.4 1.0 PRE-START WALK-AROUND CHECKS 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 2.1 2.0 ENGINE START-UP CHECKS 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13
3.0 CRANE SAFETY DEVICE(S) & HYDRAULIC SYSTEM CHECKS

Location/Unit/Area Equipment ID # Hour Meter Start Hour Meter Finish ITEM NAME Inspection Sticker Carrier Doors/Panels/Mirrors Spark Arrester Under-Chassis Leak Check Air Reservoir Tire Condition Pressure/Tread/Sidewalls Tracks/Drive Chains Deck - Housekeeping/Leaks Coolant Level (Radiator) Engine Oil Level Engine Oil Leak Check Wire Rope - Condition/Drum Lay Sheaves/Hook Block/Headache Ball Swingaway Jib Cab Doors/Glass/Mirrors/Housekeeping Seat Belts Load Chart(s) - Accessible/Readable Fire Extinguisher(s) Mounted/Inspected Hydraulic Oil Level Battery Terminals/Cables/Electrolite Fan Belts Engine Start Voltmeter/Ammeter/Tachometer (RPM Gauge) Turn Signals/4-Way Flasher Switch/Beacon Light(s) Horn/Lights/Wipers Engine Oil Pressure Gauge Transmission/Converter Temperature Gauges Engine Coolant Temperature Gauge Fuel Gauge Level Braking System(s) Transmission Oil Level Air Filter/Restriction Condition Hydraulic Filter Condition Suspension System Anti-Two Block/Two Block Damage Prevention Rated Capacity (Load) Limiter (RCL) Outriggers/Stabilizers/Float Pads Bubble Check Steering System Rear Axle/Oscillation/Lockout System Boom Extension/Lift Controls/Lift Operations Hoist Controls/Hoist Operations Positive Swing Lock/Swing Controls/Operation Back-Up Alarm Supervisor Name: (Please Print) Signature Model Crane OK Hour Meter Start NOT OK N/A

Date Capacity Hour Meter Finish DEFICIENCY

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10

Operator Name:

(Please Print)

Signature

Distribution: Original Supervisor/Crane Maintenance Records; Copy (current day) Operator/Crane Log Book

YERP-0255-HSE (10/07)

Page 1 of 1

CLOSE PROXIMITY PERMIT This permit is required when equipment such as, but not limited to, cranes, aerial work platforms, etc. are operated within 6 meters (20 ft.) of overhead electrical lines and/or process piping. Contractor Performing Work: Date Requested: Area: Line Voltage: Piping Contents: Work To Be Performed:

Distance Boom/Platform Will Be From Energized Electrical Lines/Piping: Special Precautions:

Contractor Supervisor Responsible for Work: Signature: Contractors Electrical Superintendent: Signature Contractor HSE Manager: Signature: Contractor Site Manager: Signature:

YERP-0259A-HSE (11/07)

Page 1 of 1

PNEUMATIC/HYDROSTATIC TESTING PERMIT Date: Contractor: (Note: When testing through equipment an authorized representative of the design engineer must sign the permit for air or gas test). A. Project or System Number: Test Package Number(s): B Description of System: New Revised Piping: Service Type Pipe Spec Sched/Size Type Material

C.

D.

Linear Feet Test Pressure Design Pressure Stored Energy (for pneumatic tests):_____________ Pressure Source: Type ______________________ At _____ psi Required NDE and PWHT, if applicable, satisfied: ______ Install The Following From Pressure Source To System: Shutoff Valve: Type __________Rating __________ Regulator Valve: Type __________Rating __________ (At pressure source/manifold) Relief Valve: Type __________Rating __________ Pressure Gauge: Type__________ Rating __________ Blow-down Valve: Type _________ Rating __________ Special Requirements: Exclusion Zone established _______Exclusion Distance (in feet):__________ Barricade and warning signs posted: ______________ Restraints and lashing required: ___________________ Minimum metal temperature confirmed: _____________ All systems must be relieved of pressure before leaks are repaired. Note: Flanged connections may be tightened without relieving the pressure from the system provided employees remain clear of the gasket plane projection.

Authorization/Approval Signatures: Pipe Superintendent: Contractor Site Manager: Contractor HSE Manager: Design Engineer Authorized Representative: YERP Representative:

YERP-0259B-HSE (11/07)

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CHECKLIST FOR PRESSURE TESTING SAFELY


( = Yes or satisfactory X = No or not satisfactory NA = Not Applicable)

BEFORE START OF TEST A. Assign Responsibility Contractor has assigned persons responsible for the test. For major tests, representatives from Inspection, YERP, and HSE Department monitor testing. B. Issue Written, Approved Procedures Written, YERP approved procedures at worksite (if required). Procedures approved by proper authority Procedures include minimum requirements as follows: Pressure test or hydrostatic test diagram Test manifold arrangement Location of blind flanges and isolation valves Location of check valves (flappers to be removed, if necessary) Location of lowest rated component that determines test pressure Location of air vents Relief valve size and set pressure Vacuum valve size and set pressure Test medium Test pressures Special support requirements Chemical additives Test sequence Minimum temperature allowed Inspection requirements Areas to be kept free of people Location of barricades Location of warning signs and markings for test area Test medium disposal method Additional or special personnel safety equipment required Safety Instruction sheets Emergency communication required and the methods C. Use Proper Test Medium Is water the test medium? If not, is the use of a test medium other than water justified? If water is not the test medium, precautions are taken to prevent hazardous conditions? Personnel have personal protective equipment for protection against burning from hot water. D. Select And Treat Hydrostatic Test Water YERP-SAES-A-007 followed for selection and treatment of hydrostatic test water. E. Use Appropriate Test Equipment Equipment includes minimum requirements as follows: Relief valve tested in accordance with YERP-SAEP-319, tagged "TEST' with set pressure and date. Relief valve has adequate capacity. Relief valve has proper set pressure. No block valve in relief valve's outlet. No block valve in relief valve's inlet.
(Exception: Relief valve may be installed on existing valved connection if removal of the valve is not practical because of liquid in the system, but the valve must be sealed open during the test.)

Relief valve located in system under test and near test pump or other test medium supply. Two or more accurate and reliable pressure gauges of proper range calibrated within 30 days of the pressure test.

YERP-0259B-HSE (11/07)

Page 2 of 3

Pressure gauges have block and bleed valves. Pressure gauges are in proper locations. Pressure gauges at the test pump or test medium supply can be read by the operator. Blow-down valve on test piping. Isolation valve on test piping. Blow-down valve on system under test readily accessible and piped or draining to a designated location, drain or area. Test piping pressure tested to at least 20 percent above test pressure of the system under test.
(Exception: Final connection between test manifold and system under test may be tested to maximum system test pressure only if a higher test pressure is impractical.)

F. Isolate Equipment Not Adequate For Test Pressure Appurtenances that are not part of the test are isolated during the test. Provisions made to ensure that no over-pressuring can occur in equipment that is not being tested. G. Prevent Overloads From Weight Of Liquid Will the weight of the test liquid overload the system? If so, are temporary supports or other means provided to prevent overload? H. Handle Chemicals Safely Personnel use protective equipment for handling chemicals according to the Material Safety Data Sheets. Avoid Failure By Brittle Fracture Temperature of the test medium is above the temperature at which the impact requirements are met by the material to avoid a brittle fracture, as per YERP-SAES-A-004, Pressure Testing. J. Control Access To The Site The test area is marked and warning signs are posted to alert approaching personnel. Personnel are posted to keep the test area clear of all people not connected with the test. For systems outside of plant areas, warning signs are placed at locations where people could be exposed. For a pipeline crossing underneath a road, traffic is diverted or stopped during the test, or personnel are posted. For an above ground pipeline parallel to a road within 30 m (100 ft), traffic is diverted or stopped during the test, or a waiver is granted. K. Advise YERP PMT Of Non-YERP Exposures If non-YERP facilities will be exposed in a pressure test of YERP facilities, YERP PMT representative will be notified. L. Notify YERP Security Of Tests Requiring Traffic Control YERP Security is notified of tests requiring their involvement in controlling traffic at the test site. M. Publicize Tests Interfering With Traffic Tests that will interfere with traffic are publicized in the Saudi Aramco Highlights and Notices. The time of the test should not occur during peak traffic hours, if possible. During And After Test A. Remove Air Before Pressurizing (Liquid Test) High point vents open while system is filled at the low point. Vents are closed after air is removed from the system.
(Exception: Pipelines having air removed with scrapers are not vented and filled per the above.)

I.

B. Control Pressure Rise Pressure is increased gradually with at least 10-minute holds at each step in a strength test.

YERP-0259B-HSE (11/07)

Page 3 of 3

Weaknesses are repaired and leaks are stopped before exceeding 50 % of the strength test pressure for tests using liquid or 173 kPag (25 psig)/50 % of the strength test pressure, whichever is the smaller, for any tests using air or other gas as the test medium. In strength tests using air or other gas, the pressure is increased in steps no greater than onetenth of the strength test pressure after reaching 50 % of the test pressure. In strength tests using liquid, the pressure is increased in steps no greater than one-fifth of the test pressure after reaching 50 % of the test pressure. Weaknesses are repaired and leaks are stopped before proceeding to any higher pressure. C. Depressurize Before Stopping Leaks Or Repairing Pressure is removed, except pressure due to head of liquid, before stopping leaks or repairing, including tightening of bolts.
(Exception: Bolts may be tightened in a tightness test if specifically approved by the responsible Supervisor)

D. Restrict Approach To The System Vessels never previously tested, corroded vessels, or vessels with welds never previously tested are not to be approached during the step-wise increase in pressure. The pressure at which the system under test will be approached for close inspection shall be specified in the test procedure. Personnel carrying out the test shall be provided with a safe place from which the progress of the test can be observed and controlled. Review safety clearance distances for all pneumatic tests.
(except as per YERP-SAES-A-004) and all hydrostatic tests above ANSI Class 300 systems)

Only personnel involved with the test are allowed near the system at any time during the test. The test pump is located such that the pump operator is not exposed to injury in the event of a failure. E. Depressurize Safely Depressurizing valve and piping are arranged for safe discharge. System will not be depressurized by loosening bolts or unscrewing fittings. System is depressurized at a slow enough rate to prevent damage. Heat exchangers are monitored with pressure gauges if necessary to prevent excessive differential pressures. F. Dispose Of Test Mediums Safely Disposal procedures in accordance with YERP-SAEP-327, Pipeline Hydrotest Water Disposal, and 100-YER-PM-PPM-0269, Sanitation and Waste Disposal as shown on the approved test procedure are followed. G. Follow Additional Safety Precautions Temperature of the test medium is allowed to equalize with the environment to the extent practical before pressurizing. The test pump is not left unattended during the test unless isolated with a valve. Temporary test piping is not allowed to remain pressurized unnecessarily. System is not allowed to remain unattended when filled with liquid unless a vent is open. Test relief valve is not removed until the test liquid has been drained. Test liquid is drained slowly with vents open to prevent a possible vacuum.

Checklist Completed By:


(Test Superintendent)

Date:

YERP-0260-HSE (01/08)

Page 1 of 1

WELDING MACHINE EQUIPMENT INSPECTION RECORD


In the appropriate boxes, place a for GOOD or OK, or an X for BAD, REPAIR or REPLACE COMMENTS SERIAL ELECTRODE MANUFACTURER GROUNDING CABLES CONNECTIONS NUMBER HOLDER

GENERAL COMMENTS:

YERP-0261-HSE (12/07)

Page 1 of 1

POWDER ACTUATED TOOL/CARTRIDGE ISSUANCE CONTROL LOG Cartridge Quantity Received By Returned Returned Returned Tool Issued Users Issued Date Issued Name/Signature Remarks Used Unused Un-Exploded (Type/Model) Certificate No. By

Note: Powder Actuated Tools and Cartridges can only be issued to personnel in possession of a valid users certificate.

YERP-0263A-HSE (09/07)

Page 1 of 1

Medical Examination For Forklift Operators EMPLOYEE NAME:


(Please Print)

CONTRACTOR NAME:
(Please Print)

DATE: NORMAL ABNORMAL

VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:

YES

NO

Physicians Name:
(Please Print)

Signature: Facility Location:

Facility Name: Telephone #:

Note: Any listed condition identified as abnormal shall be a disqualifying factor.

YERP-0263B-HSE (09/07)

Page 1 of 1

FORKLIFT OPERATORS DAILY INSPECTION CHECKLIST


Contractor Name Equipment Manufacturer Equipment ID # ITEM NAME Battery: Charge OK; Electrolyte / Water Full Engine Oil: Full; Not due for change Transmission Fluid: Full; Fluid Clean Engine Belts: Operate Smoothly; No pieces missing Radiator level: Full Brake Fluid: Full; Fluid Clean Air Cleaner: Not plugged Markings & Warning Decals: Securely Attached & Readable Data Plate: Securely attached & readable Overhead Guard: Securely Attached Operator Seat Belt: Fully functional & Securely attached Body Sheet metal: Not Dented or Scratched No Fuel Odor Present. No Visible Leaks. Tires: Good Condition & Fully Inflated Brakes, Service: Function smoothly; Do not Fade Brakes, Parking: Function smoothly; hold securely Accelerator linkage: Functions Smoothly Lights (Head, Tail, Operating, Warning): work properly Hydraulic Fluid: Full; Fluid Clean Hydraulic Hoses: No signs of wear Hydraulic system: Hydraulics do not drift. Mast chains and stops: In good condition / function properly Fuel: Tanks fastened securely; covers & connections in place Operator's Manual: In truck Operators' Checklist Blanks: In truck Steering: Operates smoothly Drive Direction: Forward & Reverse Smoothly Tilt: Operates smoothly in both directions Hoist: Operates smoothly in both directions Forks: Attached Securely; Not bent; Not damaged Attachment: Operates Smoothly Ammeter: Functions Properly Engine Oil Pressure Gauge: Functions Properly Fuel Level Gauge: Functions properly Temperature Gauge: Functions Properly Operating Hours Meter: Functions properly Horn: Operational Backup Alarm: Operational Operator Name: (Please Print) Signature Supervisor Name: (Please Print) Signature OK Location/Unit/Area Model NOT OK N/A Date Capacity DEFICIENCY

YERP-0264-HSE (11/07)

Page 1 of 1

WATER HANDLER PERSONAL HYGIENE FORM Contractor: Water Handlers Name: ID/Badge Number:
Hygiene Examination ( ) Supervisory Examination ( ) Water Handling Techniques for Site ( ) Employee Compliance With Requirements for Water Hauling ( ) ________________________ Medic/Supervisor ________________________ Date ________________________ Medic/Supervisor ________________________ Date

Exams:

Water, Electrolyte Protection Procedures ( )

Hazards Related to Poor Hygiene and Practices ( ) Not Satisfactory ( ) Not Satisfactory ( ) Not Satisfactory ( ) Not Satisfactory ( )

General Health
(absence of apparent illness)

Satisfactory ( ) Satisfactory ( ) Satisfactory ( ) Satisfactory ( )

Significant Upper Respiratory Symptoms Exposed Skin


(open lesions, boils sores)

Contamination
(nails, face, hands)

YERP-0265A-HSE (12/07)

Page 1 of 1

To:

REQUEST FOR TEMPORARY RADIOACTIVE SOURCE STORAGE PERMIT YERP Inspection Department Date:________________

Cc: Inspection Dept. Radiation Protection Officer Project Title: BI/JO: Project Location: Contact Name Phone: Expected Duration: Prime Contractor: Contact Name Phone: Fax: Fax:

Storage Location: NDT Contractor: Address: 1st Emergency Contact 2nd Emergency Contact Phone: Alt: Phone: Alt:

YANBU EXPORT REFINERY PROJECT

YERP-0265B-HSE (12/07)

Page 1 of 1

Name:

PERSONAL RADIATION EXPOSURE RECORD ID: Month of:


DOSIMETER DOSE OUT IN REC'D TLD BADGE COLOR PRINCIPAL CO-WORKER NAME ID REVIEWED BY DATE

DATE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REVIEWED BY: ID: DATE:

YERP-0265C-HSE (12/07)

Page 1 of 1

IONIZING RADIATION PRODUCING EQUIPMENT/MATERIAL UTILIZATION and TRACKING LOG Month: Date Time Equipment S/N Issued To Issued By Vehicle Destination ETA Page:___ of ___ Received By Time

YANBU EXPORT REFINERY PROJECT


YERP-0265D-HSE (12/07) Page 1 of 1

RADIATION INCIDENT NOTIFICATION


Incident date: Incident Type: Time: Area:

Personal Radiation Exposure Source Disconnect Damaged Exposure Device (Projector) Lost

Source Stuck (Hang-up) Malfunction Damaged Radiation Monitoring Equipment Fire

Vehicle Accident while transporting a radioactive source


Technicians: Name: Name: Name: Name: Source data: Type: Owner Co: Projector data: Incident Location Type:

Saudi Aramco Employee


ID: ID: ID: ID:

Service Order Technician


Permit Permit Permit Permit Activity: Phone: S/N Emp: Emp: Emp: Emp:

3rd Party NDT Co.


Dose Dose Dose Dose S/N

Brief Description of Incident

Brief Description of Action Taken

Notification by:

Name: Employer/Org:

ID:

Phone: Date/Time Report by phone to the Contractor and YERP Report by phone to the YERP Contractor

Instructions:

Complete notification form (Clear Print or Type) Inspection Dept. Radiation Protection Officer (ID-RPO) Representative and YERP HSE Manager

YERP-0266A-HSE (12/07)

Page 1 of 1

QUALITATIVE RESPIRATOR FIT TEST DOCUMENTATION Users Name: Contractor: Testers Name: Irritant Fume Isoamyl Acetate Sodium Saccharin Bitrex Test Protocol: Note: Qualitative Fit Testing Protocols shall follow 100-YER-PM-PPM-0266, Respiratory Protection Program, Appendix A Fit Testing Protocols. Respirator Selection Respirator Type: Model & Approval #: Size: Small Medium Large One Size Fits All Passed Failed
PASSED FAILED

Test Date: Badge No.

Test Data Sensitivity Test (smell/taste of test agent detected:


EXERCISE Normal Breathing Deep Breathing Side To Side Movement Up And Down Movement Talking (Rainbow Passage) Jogging Or Touch Toes Normal Breathing

DURATION 1 Minute 1 Minute 1 Minute 1 Minute 1 Minute 1 Minute 1 Minute

User Skills Demonstration: User demonstrated how to inspect, put on and remove, use, and check the seal on the respirator. Remarks:

Signature Of Tester: Users Signature: Date:

YERP-0266B-HSE (12/07)

Page 1 of 6

Employee Name: _______________________ Today's Date:__________________ Employee Identification Number: _________________________

RESPIRATOR MEDICAL EVALUATION QUESTIONNAIRE "RMEQ" CONFIDENTIAL


This area for use only by RMEQ Administrator after employee completes questionnaire.

Further medical evaluation required Further medical evaluation NOT required:


To RMEQ Administrator: (1) Administer this questionnaire to each employee who is assigned to wear a respirator at any time during their employment. (2) Check appropriate box above after questionnaire completed. (3) The "Respirator Approval Section" of the Kellogg Brown & Root (KBR) Physical Examination Record (Form # 13214) must be completed after the employee is medically qualified to use the respirator. (4) If further medical evaluation is required, seal the RMEQ in a confidential envelope and send to Medical Surveillance Department.

To the employee (PLEASE PRINT:


Your work facility or project name:_____________________________ Job No. _______ Nearest City or Town: ________________________________________________ State _________ 1. Your age (to nearest year): __________________ 2. Your height: ___________ ft. ___________ in. 3. Your weight: ___________________ lbs. 4. Your job title:_______________________________________________________________________ 5. A telephone number where you can be reached by the health care professional who reviews this questionnaire : _______________________ 6. The best time to phone you at this number: ____________________ AM PM Other telephone number: _________________________________________ 8. Has your employer told you how to contact the health care professional who will review this questionnaire (circle one): Yes No 9. Check the type of respirator you will use (you can check more than one category): a. _______ N, R, or P disposable respirator (filter-mask, non-cartridge type only). b. _______ Other type (for example, half-face or full-face piece type, powered-air purifying, supplied-air, self-contained breathing apparatus). 10. Have you worn a respirator (circle one): Yes No ___ ___ ___ ___ ___ ___ ___ If "yes," what type(s)? (check appropriate lines below) Disposable (half-face, paper-type, no cartridges) Half-face (rubberized face piece) with cartridges Full-face (covers eyes, nose, and mouth) with cartridges PAPR (filters and blower fan unit worn on belt) Air-line (air supplied thru hose from tanks or compressor) SCBA (air supplied from tank worn on user's back) Escape Only (mouth bit cartridge with nose clip)

Employee Name: ______________________

Todays Date: ____________________

General Business Confidential Page 1 of 6

YERP-0266B-HSE (12/07)

Page 2 of 6

Employee Name: ______________________

Question 1.

Todays Date: ____________________ Please circle Y or N 1 2 3 4 Do you currently smoke tobacco, or have you smoked tobacco in the last month? Y N If yes answer the question below: Have you smoked one pack of cigarettes or more per day, consistently over the last five years? Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N

CONFIDENTIAL

Question 2.

Have you ever had any of the following conditions: (a) Seizures (fits)? If yes to (a), answer the question below: Have you had a seizure within the last 12 months? (b) Diabetes (sugar disease)? If yes to (b), answer the question below: Has the diabetes ever resulted in a diabetic coma or insulin shock within the last 5 years? (c) Allergic reactions that interfere with your breathing? (d) Claustrophobia (fear of closed-in places)? (e) Trouble smelling odors?

Question 3.

Have you ever had any of the following pulmonary or lung problems? (a) Asbestosis? (b) Asthma? If yes to (b), answer both questions below: Have you had an asthmatic attack within the last 5 years? Are you currently taking asthma medication? (c) Chronic Bronchitis? If yes to (c), answer both questions below: Have you been seen by a doctor or been hospitalized for chronic bronchitis within the last 5 years? Are you currently taking medication for bronchitis? (d) Emphysema? If yes to (d), answer both questions below: Have you been seen by a doctor or been hospitalized for emphysema within the last 5 years? Are you currently taking medication for emphysema? (e) Pneumonia? If yes to (e), answer both questions below: Has the pneumonia occurred in the last 3 years? Is there any lung damage from the pneumonia? (f) Tuberculosis (TB)? If yes to (f), answer the three questions below: Has the tuberculosis occurred within the last 3 years? Are you currently taking medication for tuberculosis? Is there any lung damage from the tuberculosis? (g) Silicosis?

General Business Confidential Page 2 of 6

YERP-0266B-HSE (12/07)

Page 3 of 6

Employee Name: ______________________

CONFIDENTIAL

Todays Date: ____________________ Y N 1 2 3 4 Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N

(h) Pneumothorax (collapsed lung)? If yes to (h), answer both questions below: Has the collapsed lung occurred in the last 5 years? Has there been any resulting shortness of breath or permanent lung damage as a result of chest injury or surgery? (i) Lung cancer? (j) Broken ribs? If yes to (j), answer both questions below: Were the ribs broken within the last 5 years? Has there been any resulting shortness of breath or permanent lung damage as a result of chest injury or surgery? (k) Any chest injuries or surgeries? If yes to (k), answer both questions below: Was the injury or surgery within the last 5 years? Has there been any resulting shortness of breath or permanent lung damage as a result of chest injury or surgery? (l) Any other lung problem that youve been told about? Question 4. Do you currently have any of the following symptoms of pulmonary or lung illness? (a) Shortness of breath (b) Shortness of breath when walking fast on level ground or walking up a slight hill or incline? (c) Shortness of breath when walking with other people at an ordinary pace on level ground? (d) Have to stop for breath when walking at your own pace on level ground? (e) Shortness of breath when washing or dressing yourself? (f) Shortness of breath that interferes with your job? (g) Coughing that produces phlegm (thick sputum)? If yes to any of the questions (a) through (g) above, answer both questions below: Have you been seen by a doctor or hospitalized for coughing up phlegm in the last 3 years? Are you taking any medications for the cough? (h) Coughing that wakes you early in the morning? If yes to (h), answer both questions below: In the last 3 years, have you been seen by a doctor or hospitalized for coughing that wakes you up early in the morning? Are you taking any medications for the cough? (i) Coughing that occurs mostly when you are lying down? If yes to (I), answer both questions below: In the last 3 years, have you been seen by a doctor or hospitalized for coughing that occurs mostly when you are lying down? Are you taking medications for the cough?
YERP-0266B-HSE (12/07)

Y N Y N Y N Y N Y N Y N Y N Y N
Page 4 of 6

Employee Name: ______________________ CONFIDENTIAL Todays Date: ____________________ (j) Coughing up blood in the last month? Y N If yes to (j), answer the three questions below: In the last 3 years, have you been seen by a doctor or hospitalized for 1 2 3 4

General Business Confidential Page 3 of 6

coughing up blood? Is the coughing up blood due to anything other than acute or chronic bronchitis? Are you taking any medications for coughing up blood? (k) Wheezing? (l) Wheezing that interferes with your job? (m) Chest pain when you breathe deeply? (n) Any other symptoms that you think may be related to lung problems? Question 5. Have you ever had any of the following cardiovascular or heart problems? (a) Heart attack If yes to (a), answer both questions below: Have you been hospitalized in the last 5 years for a heart attack? Are you currently taking any medications for a heart attack? (b) Stroke If yes to (b), answer both questions below: Have you been hospitalized in the last 5 years for a stroke? Are you currently taking any medications for a stroke? (c) Angina (d) Heart failure (e) Swelling in your legs or feet (not caused by walking) If yes to (e), answer the three questions below: Is the swelling in your legs related to heart or lung problems? Does it keep you from performing the functions of your job? Are you currently taking any medications for the swelling? (f) Heart arrhythmia (heart beating irregularly) (g) High blood pressure If yes to (g), answer both questions below: Are you currently taking any medications for the high blood pressure? Is the high blood pressure under control? (h) Any other heart problem that youve been told about? Question 6. Have you ever had any of the following cardiovascular or heart symptoms? (a) Frequent pain or tightness in your chest (b) Pain or tightness in your chest during physical activity (c) Pain or tightness in your chest that interferes with your job (d) In the past two years, have you noticed your heart skipping or missing a beat (e) Heartburn or indigestion that is not related to eating (f) Any other symptoms that you think may be related to heart or circulation problems
YERP-0266B-HSE (12/07)

Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N Y Y Y Y Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N
Page 5 of 6

N N N N

Employee Name: ______________________ Question 7.

CONFIDENTIAL

Todays Date: ____________________ 1 2 3 4 Y N Y N Y N

Do you currently take medication for any of the following problems? (a) Breathing or lung problems (b) Heart trouble (c) Blood pressure

General Business Confidential Page 4 of 6

(d) Seizures (fits) Question 8. If you have never used a respirator, check this box and go to question 9 (below) If you have used a respirator, have you ever had any of the following problems because of wearing a respirator? a) Eye irritation b) Skin allergies or rashes c) Anxiety d) General weakness or fatigue e) Any other problem that interferes with your use of a respirator Question 9. Question 10. Question 11. Would you like to talk to the health care professional who will review this questionnaire about your answers to this questionnaire? Have you ever lost vision in either eye (temporarily or permanently)? Do you currently have any of the following vision problems? (a) Wear contact lenses? (b) Wear glasses? (c) Color Blind? (d) Any other eye or vision problem? If yes to any of the questions (a) or (b) or (d) above, answer the question below: Are you unable to perform the functions of your job as a result of this problem? Question 12. Question 13. Have you ever had an injury to your ears, including a broken ear drum? Do you currently have any of the following hearing problems? (a) Difficulty hearing (b) Wear a hearing aid (c) Any other hearing or ear problem? If yes to any of the questions (a) or (b) or (c) above, answer the question below: Are you unable to perform the functions of your job as a result of this problem? Question 14. Have you ever had a back injury? If yes answer the question below: Are you unable to perform the functions of your job as a result of this problem? Y N Y N Y N Y N Y N

Y N

Y Y Y Y Y

N N N N N

Y N Y N

Y N Y N Y N Y N

Y N Y N Y N

General Business Confidential Page 5 of 6

YERP-0266B-HSE (12/07)

Page 6 of 6

Employee Name: ______________________ Question 15.

CONFIDENTIAL

Todays Date: ____________________ 1 2 Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N 3 4

Do you currently have any of the following musculoskeletal problems? (a) Weakness in any of the arms, hands, legs, or feet? (b) Back pain? (c) Difficulty fully moving your arms and legs? (d) Pain or stiffness when you lean forward or backward at the waist? (e) Difficulty fully moving your head up or down? (f) Difficulty moving your head side to side? (g) Difficulty bending at your knees? (h) Difficulty squatting to the ground? (i) Climbing a flight of stairs or a ladder carrying more than 25 lbs.? (j) Any other muscle or skeletal problem that interferes with a respirator? If yes to any of the questions (a) through (j) above, answer the question below: Are you unable to perform the functions of your job as a result of this problem?

Y N

I certify that the foregoing statements are true to the best of my knowledge. I hereby authorize the company To investigate the facts claimed by me on this questionnaire. _________________________________________________________________________ Signature END OF QUESTIONNAIRE. THANK YOU FOR YOUR TIME. _____________________ Date

General Business Confidential Page 6 of 6

YERP-0268A-HSE (11/07)

Page 1 of 2

SAFE WORKING PLAN


Contractor: Task Description: Date:

Emergency Action Plan Area or Unit: Alarm Code:


Emergency Phone Contact: Evacuation Route Is:

Nearest Safe Shelter/Assembly Area Identified?

Personal Protective Equipment ____ Head Protection ____ Gloves/Glove Matl _________ ____ Respirator-Type ___________ ____ Hearing Protection ____ Safety Glasses, Goggles, Face Shield ____ Chemical Resistant Clothing ____ Rubber Boots ____ Fall Protection ____________ ____ Other ___________________ _____________________________ Hazards (Environmental) ____ Airborne Particulates ____ Electrical Shock ____ Heat Stress ____ Heavy Objects ____ Hot/Cold Surfaces ____ Restricted Lighting ____ Noise ____ Restricted Access/Egress ____ Sharp Objects ____ Other ___________________ _____________________________ _____________________________

Hazard Communication ____ Discuss Physical Hazards ____ Discuss Health Hazards ____ MSDS Available Unit Specific Training ____ Known Potential Hazards Related To Job Task General Requirements Post Warning Signs Relocate Flammable Materials From Work Area Barricades Use Ventilation/Exhaust Emergency Eye Wash

____ ____ ____ ____ ____

Hazards (Body) ____ Fall Potential ____ Pinch Points ____ Slip/Trip Potential ____ Other __________________ _____________________________

Specialized Operations ____ Line Breaking ____ Lock Out/Tag Out ____ Confined Space Entry ____ Excavations & Shoring ____ Hot Tap ____ Crane Suspended Work Platform ____ Asbestos Abatement ____ Crane Lift Study ____ Working on Energized Electrical ____ Scaffolding ____ Other Notify Management for Procedures and Review Housekeeping ____ Walkway Clean/Work Area Clean ____ Tools, Materials & Equipment Stored Properly ____ Trash & Scrap Metal Placed in Correct Containers ____ Other ___________________ _____________________________ _____________________________

Employee Involvement Task Specific Requirements: List All Equipment Needed for Job Task.
(Grinder, Fork Lift, Come-Along, Hydro Blaster, Skill Saw, etc.)

Given At Task Location

Task Performer Comments

YERP-0268A-HSE (11/07)

Page 2 of 2

SAFE WORK PLAN


The development of a Safe Work Plan is an important accident prevention tool that works by finding hazards and eliminating or minimizing them before the job is performed and before they have a chance to become incidents. Use your Safe Work Plan for job clarification and hazard awareness. Action or Procedure to Eliminate or Sequence of Basic Job Steps Potential Hazards Control Potential Hazards

Supervisor Signature: I acknowledge receiving these instructions, understanding the instructions, and agree to follow comply the assigned task requirements. Task Performer Signatures:

YERP-0268B-HSE (11/07)

Page 1 of 2

MONTHLY SAFE WORKING PLAN REVIEW 1) To ensure the Safe Working Plan Process is being applied in a consistent and routine manner, this form is to be completed by Contractor Middle Management on a monthly basis for each Front Line Supervisor for whom they are responsible. 2) To ensure improvement, if an unacceptable condition is noted during a Monthly Review, a corrective action is to be agreed with the FLS being reviewed. 3) To ensure corrective action is implemented in a timely manner, a written record of the corrective action is to be entered into a tracking database that is regularly reviewed. Instructions: Identify FLS to be reviewed and select a crew working under his direction. Approach the work location and observe a Safe Working Plan being performed by the FLS; interview the FLS as well as a Task Performer, to verify the Safe Working Plan is being conducted in accordance with requirements. Review the Safe Working Plan form completed by the FLS and the Task Performers to verify proper completion. For each FLS, check YES or NO for the 30 questions. All NO responses will require a Corrective Action to be written and agreed by the Reviewer and FLS; the corrective action shall be hand-written on the bottom of the Review form in the space provided. Finally, summarize the results for all FLSs in the table below. When the Monthly Review is finalized, Middle Management is to submit completed Monthly Safe Working Plan Review reports and written corrective actions to the Contractor Site Manager for review and appropriate action. Following appropriate action corrective actions are to be entered into a tracking database, and completed Review reports are to be filed with the HSE Department and maintained for the life of the project. Reviewers Name: Month: Jan Feb Review Date Number of FLS observed: ______ Aug Sep Oct Nov Dec Number of Responses Date Yes No Implemented

Mar

Apr

May

Jun

Jul

FLS Name

Task Performer Name

YERP-0268B-HSE (11/07)

Page 2 of 2

Name of FLS reviewed: ___________________________________________Date: ____/____/____


QUESTIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. Was Safe Work Plan conducted with the crew at the task location? Was completed Safe Work Plan form located at/near task location? Was the Contractor name identified? Was the Craft / Department identified? Was the current date on the form? Were all Recognized Hazards listed? Does the Task Description contain only a single task? Was the Area / Unit identified in the Emergency Action Plan? Was the Alarm Code section accurately completed? Was the correct Emergency telephone number on the form? Was the Evacuation Route identified? Was the Nearest Safety Shelter Location accurately completed? Was the Assembly Area accurately discussed? Were Safety Showers & Eye Washers located and discussed with crew? Was the Sequence of Basic Task Steps accurately completed? Were all identified Recognized Hazards transferred to Potential Hazards list? Were all Eliminate / Control Hazards adequate? Were all Physical Hazards identified? Were all Health Hazards identified? Were all Environmental Hazards identified? Did the Standard Equipment / Tools Requirements fit the task? Were Special Equipment / Tools listed? Were Support Crafts or Third Party requirements discussed? Were Safe Work Practices identified and aligned with the specific task? Were Basic Safeguards identified? Was PPE properly identified to fit the needs of the task? Did FLS / FLS-Designee discuss Stop Work Conditions? Were there any FLS, Employee Comments included? Were all Task Performer Signatures present on the form? Was the Front Line Supervisors Signature on the form? Yes No

Name of FLS reviewed: ___________________________________________ Date: ____/____/____ Agreed Corrective Action & Implementation:

Comments: Reviewers Signature: __________________________________________ Date Completed: ____/____/____

YERP-0268C-HSE (11/07)

Page 1 of 1

QUARTERLY SAFE WORKING PLAN AUDIT REPORT

For: Q1 Q2 Q3 Q4
1) The Contractor HSE Manager is responsible to audit the Safe Working Plan Process on a Quarterly basis. 2) During the Safe Working Plan Execution portion of the audit, significant problems that are identified during the audit should be addressed by immediately stopping the work activity and contacting the appropriate Front Line Supervisor (FLS) for resolution. 3) The Safe Working Plan Execution section reflects a collective assessment of the entire Safe Working Plan Process being performed by all FLS and all Task Performers 4) To ensure improvement, if an unacceptable condition is noted during a Quarterly Internal Safe Working Plan Audit, a written Corrective Action is to be agreed with the FLS being audited. 5) To ensure corrective actions are implemented in a timely manner, the corrective action is to be entered into a tracking database that is regularly reviewed. Instructions: For the administration section, review records as indicated. For the execution section, observe all FLSs and associated Task Performers to arrive at a collective determination. In the acceptable column, enter YES or NO next to each process. In every case, a YES answer indicates a 100% proper Administrative or Execution process, a NO answer indicates a concern for which a corrective action shall be written. When completed, a copy of this Report and written corrective actions shall be delivered to the Site Manager who is responsible to ensure necessary improvements are implemented. After being reported, corrective actions are to be entered into a tracking data-base which is reviewed regularly to ensure timely implementation. Completed Audit Reports are to be filed with the HSE Department and maintained for the life of the project.
ITEM AUDITED ACCEPTABLE? Safe Working Plan Administration Site Manager Leadership/Commitment Middle Management Leadership/Commitment Safe Working Plan Training Middle Mgt Monthly Reviews Corrective Actions Implemented Safe Working Plan Execution Conducted at work location All FLS conducting Safe Working Plan All crews conducting Safe Working Plan FLS delivers partial Safe Working Plan to crew Crew fills in remainder of Safe Working Plan FLS & crew finalize Safe Working Plan at site FLS follow-up with crew Form remains at task site Crews STOP WORK if change FLS collecting forms daily COMMENTS

Agreed Corrective Action & Implementation:

Signature of Auditor ____________________________________________

Date ___/ ___/ ___

YERP-0270A-HSE (01/08)

Page 1 of 2

SCAFFOLD PLAN COMPLETENESS CHECKLIST Scaffold Location / Description: SECTION A: FOR SCAFFOLDS OVER 12.2 m (40 ft) TALL
CHECK TO INDICATE IF IN SCAFFOLD PLAN

1a 1b 1c

Scope of Work
Brief description of work to be performed from the scaffold Duration of work Exact location where the scaffold will be erected

2a 2b 2c 2d 2e 2f 2g 2h 2i 2j 2k 2l 2m 2n 2o 2p 2q 2r 2s 2t 2u 2v 2w

Scaffold Drawings
Height of scaffold shown Length and width of scaffold at base shown Type of scaffold (tube & coupler, fabricated tubular frame, system, etc.) noted Light-duty, Medium-duty, or Special-duty load rating noted and used for design of scaffold Maximum intended load (personnel, equipment, tools, and materials) per working level noted Total number of planked/platformed levels noted Maximum number of working levels noted Tubing size (diameter, wall thickness) and material specification (including yield stress) noted Platform units type, size, and material specified Drawings adequately show complete construction information and details for the scaffold: Posts, bearers, runners, horizontal (plan) and vertical bracing, etc. Attachments or ties to buildings or structures / guy wires and their anchors Ladders or other access to all working levels Guardrail systems locations, dimensions, and top-rail, mid-rail and toe-board sizes Base support details, including base plates and sills Drawn to scale on at least A3 size paper and scale noted on drawings Scaffold fully and properly dimensioned Plan views show complete layout of all horizontal members (bearers, runners, horizontal bracing, etc.) Elevation views show complete layout of all vertical members (posts, braces, etc.) All potential obstructions and interferences (piping, cable trays, platforms, etc.) shown and cleared All areas to remain free of scaffold obstructions shown (roads, corridors, etc.) If stairs are used, adequate handrails are provided and detailed Note or signature on drawings to show they have been checked for accuracy

3a 3b

Other information
Manufacturers specifications and technical data for materials, planks, fittings, etc., included Names and contact phone numbers for the Contractor and Scaffold Erector organizations
CHECK IF IN SCAFFOLD PLAN

SECTION B: FOR SPECIAL SCAFFOLDS Including over 38 m (125 ft) tall


4a 4b 4c 4d 4e 4f 4g

Structural Calculations
Design loads, including uniformly distributed and concentrated loads and locations Complete design calculations provided verifying safety factor of 4 for scaffold and all components Calculations verifying foundation and/or existing support structure capacity If required, wind load analysis for all critical wind directions per YERP-SAES-A-112 Calculations prepared as YERP-SAES-A-204 -including plots if computer program printouts submitted) Calculations legible and in English Calculations checked and approved by a qualified civil/structural engineer

Support Information/Technical Data

5a Load Tables for posts, bearers, planks, etc. 5b Coupler Safe Working Loads (SWL) Other: 5c The needed information, shown above, has been verified as being contained within this scaffold plan package:

Scaffold Erector

Contractor

YERP HSE Manager

Signature Print Name Organization Date Telephone Number Plan Complete? (Y/N)

YERP-0270A-HSE (01/08)

Page 2 of 2

SCAFFOLD PLAN COMPLETENESS CHECKLIST Explanatory notes


Purpose of this checklist: To help the Scaffold Erector, Contractor, and YERP HSE verify that the scaffold plan is complete (contains all necessary information) when it is submitted for YERP review. Signature(s) at bottom of the checklist only indicate that scaffold plan is complete and ready for review. Signature(s) do not indicate that the scaffold plan is correct or otherwise approved for erection. Scaffolds over 12.2 meters (40 feet) tall: Scaffold Erectors representative shall complete section A and sign at the bottom of checklist confirming that scaffold plan is complete, before submittal of scaffold plan (with checklist attached) to the Contractor. Contractor shall verify scaffold plan is complete and sign at bottom, before submittal to the YERP HSE for review. YERP HSE review is required for all scaffolds over 12.2 m (40 ft) tall and for Special Scaffolds. Special Scaffolds, including scaffolds over 38 m (125 ft) tall: Scaffold Erectors representative shall complete both sections A and B. Contractor shall verify both sections before submittal of scaffold plan to YERP HSE. For Special Scaffolds, review of scaffold plan by YERP Civil Engineering Department is required, after review by YERP HSE is complete. Scaffold Drawings: 2a) Height of scaffold - height measured from the foundation to the uppermost (highest) platform. 2b) Length of scaffold - measured between the extreme posts (standards) along the runners (ledgers). Width of scaffold - measured between the outside and inside posts (standards) along the bearers (putlog or transom) or at right angles to the runners (ledgers). 2c) Type of scaffold: Tube and coupler System, with manufacturers brand name noted (e.g., typical system scaffolds used include SGB Cuplok, SSF Kwikstage, and Layher Allround) 2d) Each scaffold must have a Load Rating, as follows: Light-duty - maximum uniformly distributed load on the platform shall not exceed 120 kg/m2 (25 psf). Commonly used for inspection, painting, access and light cleaning. Medium-duty - maximum uniformly distributed load on the platform shall not exceed 240 kg/m2 (50 psf). Used when light materials are deposited on the platforms. Special-duty - maximum uniformly distributed load on the platform exceeds 240 kg/m2 (50 psf). Used when scaffold is required to carry heavy loads, such as masonry, piping, or equipment. 2e) Maximum total weight (personnel, equipment, tools, materials, etc.) that each platform needs to support. 2f) The maximum, total number of levels that will be planked or decked at one time. 2g) The maximum number of platforms that will be in use by workmen at one time (working levels). 2h) Diameter and wall thickness of tubing to be used, tubing material specification (i.e., ASTM, BS) and minimum specified yield stress (Fy) noted. 2i) Planking or scaffold deck (fabricated) type, size, and material specification. 2k) Are locations and spacing for all posts (standards), bearers (putlogs, transoms), and runners (ledgers) clearly shown on the drawing(s)? 2l) Are all attachments or ties to buildings or structures clearly shown and detailed on the drawing(s)? 2m) Are ladders, stairs, or other access to all working levels clearly shown on the drawing(s)? 2n) Are guardrail (top-rail, mid-rail, and toe-board) locations, dimensions, and sizes clearly shown? 2o) Are foundations and other supports, including base plates and sills, fully detailed? 2p) Are drawings drawn to scale on at least size A3 paper (297 x 420 mm) and the scale noted? 2q) Are complete dimensions shown to fully locate all scaffold components? 2t) Are all potential obstructions and interferences clearly shown? Will they prevent the construction of the scaffold exactly as shown? In most cases, this will require a site visit to confirm. 2u) Have areas that should remain free of scaffold obstructions, such as roads, corridors and excavations, been adequately considered? This may require a site visit to verify. 3a) Are specifications, technical data, brochures or other manufacturers information for scaffold components and fittings included in the submitted package? Note: Special Scaffold Either: (a) higher than 38 m [125 ft] or exceeds the maximum height limits in section 7.1 of 100-YER-PM-PPM-0270, Scaffolds; (b) cantilevered by more than 3 m [10 ft]; (c) over 30 square meters [320 sq ft] total platform area and supported by or hung from an existing structure or building (e.g., roof, pipe rack, offshore platform); (d) supporting loads greater than 240 2 kg/m [50 psf], including piping, equipment, masonry, new or existing structures, or loads other than workers and their materials; (e) supported by or hung from one or more outrigger beams; or (f) supported by or hung from wind girders or roofs of floating roof tanks.

YERP-0270B-HSE (01/08)

Page 1 of 4

BASE-SUPPORTED, NON-MOVABLE SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag

SCAFFOLD Tube & Coupler System Other (Specify) TYPE

Light Duty (25 psf)

LOAD RATING Medium Special Duty Duty (50 psf) (>50 psf)
Height Base Width Base Length

Print Name: Yellow Tag

Certificate/Badge No.: Date (XX/MON/XXXX):

Scaffold Dimensions (meters)

FIELD INSPECTION CHECKLIST FOR A BASE SUPPORTED, FIXED SCAFFOLD Parts Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness? Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion? Are timber sills, at least 765 mm (30) long, 225 mm (9) wide, and 38 mm (1-1/2) thick, used for sand, asphalt, or other soft surfaces? Are scaffold posts (standards) mounted on steel base plates at least 150 mm x 150 mm (6 in. x 6 in.) by 6 mm (1/4-inch) thick? If used, are screw-jacks adjusted to not more than two-thirds (2/3) of their threaded length? Is the scaffold not supported by or hung from a guardrail or handrail? (Note: Scaffolds shall not be supported by a guardrail or handrail.) Are scaffold posts (standards) or frames (for fabricated tubular frame scaffolds) vertical, plumb, straight, and not bent or deformed? Are posts (standards) located at least 1.5 times the depth of excavation away from the edge of excavation? Posts If not, have adequate precautions been taken to prevent cave-in of excavation? For a tube and coupler scaffold, are joints in posts (standards) staggered (adjacent joints do not occur in the same lift)? For a tube and coupler scaffold, are all joints in posts (standards) connected with a joint pin or end-to-end (sleeve) coupler? For a system scaffold, are all joints in posts (standards) connected using a spigot? Are runners (ledgers) and bearers (transoms) spaced vertically not more than 2 meters (6-6) apart (2 meter maximum lift height)? Are runners (ledgers) and bearers (transoms) installed in both directions at each lift along every line of posts (standards)? Lifts Is the base lift (lowest runners and bearers) installed approximately 150 mm (6) above the scaffold base? Are bearers (transoms) and board bearers (intermediate transoms) installed on top of (and not underneath) supporting runners (ledgers)? For a tube and coupler scaffold, do bearers and board bearers extend at least 100 mm (4 inches) beyond the runner and post centerline?

Yes

No

N/A

Foundation

YERP-0270B-HSE

Page 2 of 4

Where bearers (transoms) are coupled to runners (ledgers), are they coupled not more than 300 mm (12 inches) from the posts (standards)? Lifts Light-Duty Tube & Coupler Medium Duty Stability Are joints in adjacent runners (ledgers) and bearers (transoms) not in the same bay? Are joints in runners and bearers, which are made using end-to-end (sleeve) couplers, located less than 300 mm (12) from a post? Are spliced joints in runners and bearers, which are made by overlapping a parallel tube, not in the middle 1/3 of the runner or bearer span? For light-duty tube and coupler scaffolds, are posts (standards) transversely spaced either 1 meter (3-3) or 1.2 meters (4 feet) apart? If transverse post spacing is 1 meter and embossed tubes used, are posts spaced not over 2.7 meters (9 feet) apart longitudinally? If transverse post spacing is 1 meter and non-embossed tubes used, are posts spaced not over 2.3 meters (7-6) apart longitudinally? If transverse post spacing is 1.2 meters and embossed tubes used, are posts spaced not over 2.4 meters (8 feet) apart longitudinally? If transverse post spacing is 1.2 meters and non-embossed tubes used, are posts spaced not over 1.8 meters (6 feet) apart longitudinally? For Light-duty tube and coupler scaffold with 3 working levels, are there no other levels where planks are installed? For Light-duty tube and coupler scaffold with 2 working levels, are there not over 6 total levels where planks are installed? For Light-duty tube and coupler scaffold with 1 working level, are there not over 9 total levels where planks are installed? For Light-duty tube and coupler scaffold with 3 working levels, is the scaffold height not over 28 meters (91 ft.) unless a Special Scaffold? For Light-duty tube and coupler scaffold with less than 3 working levels, is the scaffold height not over 38 meters (125 ft.) unless Special? For Medium-duty tube and coupler scaffold, are all tubes embossed with ASTM A500 (Gr. B), ASTM A53 (Gr. B), BS1139 or EN 10219? For Medium-duty tube and coupler, are posts spaced not over 1.2 m (4 ft.) apart transversely and not over 1.8 m (6 ft.) apart longitudinally? For Medium-duty, is at least one board bearer (intermediate transom) installed in each bay of every platform (planked) level? For Medium-duty tube and coupler scaffold with 2 working levels, are there no other levels where planks are installed? For Medium-duty tube and coupler scaffold with 1 working level, are there not over 7 total levels where planks are installed? For Medium-duty tube and coupler scaffold with 1 working level, is scaffold height not over 38 meters (125 ft.) unless a Special Scaffold? For Medium-duty tube and coupler scaffold with 2 working levels, is scaffold height not over 24 meters (78 ft.) unless a Special Scaffold? Is vertical diagonal bracing provided in both directions for the full height of the scaffold? Are braces attached as close as possible to, not more than 300 mm (12 inches) from, the node point (bearer/runner and post intersection)? Are joints in braces made with end-to-end (sleeve) couplers, or adjustable (swivel) couplers joining two overlapped parallel braces? If adjustable (swivel) couplers are used to join two overlapping braces, do brace ends overlap by at least 300 mm (12 inches)? For a tower scaffold (only 4 posts), is plan (horizontal) bracing installed at the base, at the top, and at every third lift to prevent rocking?

YERP0270B-HSE (01/08

Page 3 of 4

If the scaffold height is more than 4 times its minimum base dimension, is lateral restraint provided by ties, guys, or equivalent means? If ties or guys are used, are some installed at the closest horizontal member to the height of 4 times the minimum base dimension? If ties or guys are used, are they spaced vertically up the scaffold not more than 8 meters (26 feet) (4 lifts) apart? If ties or guys are used, are some installed as close as feasible to the top of the scaffold? If ties or guys are used, are some located at both the ends of the scaffold? If ties or guys are used, are they spaced horizontally along the scaffold length not more than 9 meters (30 feet) apart? Stability Guardrail System Platforms If ties are used, is each tie tube connected to at least 2 posts (standards) or 2 horizontal members (e.g., runners) of the scaffold? If guys are used, are they installed on both sides of the scaffold and sloped at an angle of about 45 degrees above the horizontal? If reveal tubes are used, are they used at less than 1/2 the total number of tie points? If reveal tubes are used, are they securely wedged using reveal pins between opposing surfaces? If outrigger frames are used, are they installed on both sides of the narrow direction of the scaffold? If rakers are used, is every raker a single scaffold tube (without splices) not more than 6.4 meters (21 feet) long? If rakers are used, is the bottom and midpoint of every raker tied back to the scaffold by a horizontal tube coupled to the raker and 2 posts? If rakers are used, is the base of every raker firmly anchored against movement in all directions (including uplift)? If rakers are used, is there not more than one (1) scaffold lift installed above the raker tie-in point? Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)? Is a guardrail system provided along all edges of platforms that are more than 360 mm (14 inches) from the face of a wall or structure? Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface? Are mid-rails located half way between the top-rails and the platform walking/working surface? Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights (posts) that are spaced not over 2.7 meters (9 feet) apart? Are guardrails sufficiently anchored and strong enough to stop a fall? If some top-rails, mid-rails, or planks cannot be completely installed, is a yellow scaffold tag attached near all points of access? If yellow scaffold tag is used, are there adequate and strong enough anchorages to attach full body harness lanyards for all workers? Is protective mesh installed between top-rail and platform to prevent objects from falling onto persons working/walking below? Are all working levels fully planked with scaffold planks or fabricated platform units? Are the supports (bearers/board bearers) for wood planks with a thickness of 38 mm (1-1/2 inches) not over 1.5 meters (5 feet) apart? Are the supports (bearers/board bearers) for wood planks with a thickness of 50 mm (2 inches) not over 2.4 meters (8 feet) apart?

YERP-0270.B-HSE (01/08)

Page 4 of 4

Are there any openings or gaps between planks or platform units that are more than 25 mm (1 inch) wide? Are gaps between planks less than 600 millimeters (2 feet) wide covered with 20 mm (3/4-inch) thick plywood held in place with cleats? Are gaps between planks that are larger than 600 millimeters (2 feet) wide covered with cross planks (not nailed in place)? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide? Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms? If plank ends are split, are cracks less than 300 mm (1 foot) long if the end is banded or less than 25 mm (1 inch) without banding? Platforms Access For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are all planks firmly secured in place at both ends against movement? Do planks extend over their end support bearer(s) by at least 150 mm (6 inches), unless cleated? Do planks extend over their end support bearer(s) by not more than 300 mm (12 inches)? For planks placed end-to-end (not overlapped), is each end independently supported by bearers or board bearers (intermediate transoms)? When planks are overlapped, are the overlaps at least 300 mm (12 inches) long and occur over supporting bearers or board bearers? Are work platforms clean, free of oil, sand, or other slippery surfaces and tripping hazards? Is there adequate room on every platform for men to pass other men or materials? Is safe access provided to all working platforms by ladders, stairs, ramps, or walkways? Are ladders free from defects, missing rungs, or broken side rails? Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)? Do straight (including extension) ladders extend at least 0.9 meter (3 feet) (3 rungs) above the top platform or landing? If straight ladders (including extension ladders) are used, are they positioned at a 4:1 slope and rigidly attached at the top of the ladder? If not, are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder? Are safe landings provided at the top of all ladders and at least every 9 meters (30 feet) of ladder height? Are ladder or stair landings fully decked and a proper guardrail system provided? Is there adequate clearance for safe use provided around each ladder for its entire length? Are ladder access holes through platforms adequately protected by a sturdy guardrail system or hatch cover (trapdoor)? Note: N/A means the requirement is not applicable to the scaffold being inspected.

YERP-0270C-HSE (01/08)

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MOBILE SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag

SCAFFOLD Tube & Coupler System Other (Specify) TYPE

Light Duty (25 psf)

LOAD RATING Medium Special Duty Duty (50 psf) (>50 psf)
Height Base Width Base Length

Print Name: Yellow Tag

Certificate/Badge No.: Date (XX/MON/XXXX):

Scaffold Dimensions (meters)

FIELD INSPECTION CHECKLIST FOR A MOBILE SCAFFOLD Parts Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness? Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion? Are casters for Light-duty mobile scaffolds at least 120 mm (5 inches) in diameter? For Medium-duty mobile scaffolds, are heavy-duty steel casters used that are at least 170 mm (7 inches) in diameter? Are all casters provided with a positive wheel lock that cannot be accidentally released? Are casters securely fixed to the bottom of scaffold posts (standards) or screw-jacks with locking pins? Are scaffold posts (standards) or frames (for fabricated tubular frame scaffolds) vertical, plumb, straight, and not bent or deformed? Are all joints in posts (standards) connected with a joint pin, sleeve coupler, or spigot? Are runners (ledgers) and bearers (transoms) spaced vertically not more than 2 meters (6-6) apart (2 meter maximum lift height)? Are runners (ledgers) and bearers (transoms) installed in both directions at each lift along every line of posts (standards)? Lifts Are the lowest runners (ledgers) and bearers (transoms) installed as close as possible to the scaffold base, not more than 150 mm (6)? Are bearers (transoms) and board bearers (intermediate transoms) installed on top of (and not underneath) supporting runners (ledgers)? For a tube and coupler scaffold, do bearers and board bearers extend at least 100 mm (4 inches) beyond the runner and post centerline? Post Spacing For Light-duty scaffold with only 4 posts, if all tubing is embossed are posts spaced not over 2 meters (6-6) apart in both directions? If so, are at least two equally spaced bearers (intermediate transoms) installed under the platform between runners (ledgers)? For Light-duty scaffold with 4 posts, if non-embossed tubing is used are posts spaced not over 1.7 meters (5-6) apart in both directions? For Medium-duty scaffold with only 4 posts, is all tubing embossed and are posts spaced not over 1.5 m (5 ft) apart in both directions?

Yes

No

N/A

Posts

Foundation

YERP-0270C-HSE (01/08)

Page 2 of 2

Is vertical bracing provided on all four sides of the mobile scaffold for the full height of the scaffold? Are braces attached as close as possible to, not more than 300 mm (12 inches) from, the node point (bearer/runner and post intersection)? Stability Guardrail Platforms Access Is plan (horizontal) bracing installed at the base, at the top, and at every third lift to prevent racking (twisting)? Is the height of the scaffold less than 4 times the minimum base dimension? If not, are outrigger frames, guys, or anchors used as required to prevent the mobile scaffold from tipping? If outrigger frames are used, do they increase the scaffold base dimension(s) to more than 1/4 of the scaffold height? Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)? Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface? Are mid-rails located half way between the toprails and the platform walking/working surface? Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights (posts)? Are guardrails sufficiently anchored and strong enough to stop a fall? Is the working platform(s) fully planked with scaffold planks or fabricated platform units? Are there any openings or gaps between planks or platform units more than 25 mm (1 inch) wide? Does any part of the mobile scaffold work platform(s) extend outward beyond the scaffold base? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide? Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms? For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are all planks firmly secured in place at both ends against movement? Do planks extend over their end support bearer(s) by at least 150 mm (6 inches) and not more than 300 mm (12 inches)? Is safe access provided by ladder(s) to the working platform(s)? Are ladders free from defects, missing rungs, or broken side rails? Do straight ladders extend at least 0.9 meter (3 feet) (3 rungs) above platform or landing? Are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder? Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)? Note: N/A means the requirement is not applicable to the scaffold being inspected.

YERP-0270D-HSE (01/08)

Page 1 of 2

UNDERHUNG (SUSPENDED) SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag

SCAFFOLD Tube & Coupler System Other (Specify) TYPE

Light Duty (25 psf)

LOAD RATING Medium Special Duty Duty (50 psf) (>50 psf)
Platform Width Platform Length

Print Name: Yellow Tag

Certificate/Badge No.: Date (XX/MON/XXXX):

Scaffold Dimensions (meters)

FIELD INSPECTION CHECKLIST FOR AN UNDERHUNG (SUSPENDED) SCAFFOLD Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness? Are only tube and coupler scaffold components used for underhung scaffolds? (Note: system scaffold components shall not be used.) Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion? Are only drop-forged (and not pressed) girder couplers used to support an underhung scaffold? Are there any joints in vertical hanger tubes used to hang the scaffold platform(s)? (Note: Joints in hanger tubes should be avoided.) Are only right-angle couplers (not adjustable couplers) used to attach runners (ledgers) and bearers (transoms) to hanger tubes? Where bearers (transoms) are coupled to hanger tubes, do the bearers couplers rest directly on the runners couplers? Where bearers (transoms) are coupled to runners (ledgers), are they coupled not more than 300 mm (12) from the vertical hanger tubes? Do bearers and board bearers (intermediate transoms) extend at least 100 mm (4 inches) beyond the supporting runner (ledger) centerline? Are suspension points of hanger tubes securely fixed to prevent their being dislodged by all potential forces acting upon them? Are trapeze tubes installed approximately 600 mm (2 feet) below the lowest runners (ledgers)? Are additional check couplers (safety couplers) installed at the top and bottom of all hanger tubes (to prevent slippage)? Is at least one board bearer (intermediate transom) installed when the longitudinal distance between hangers is more than 1.5 meters (5 ft.)? Is plan (horizontal) bracing installed below the working platform(s) to prevent racking (twisting)? For a Light-duty (25 psf) scaffold, are hangers (suspension points) transversely spaced either 1 meter (3-3) or 1.5 meters (4 ft) apart? If transverse hanger spacing is 1 meter and embossed tubing is used, are hangers spaced not over 2.7 meters (9 ft) apart longitudinally? If transverse spacing is 1 meter and non-embossed tubing is used , are hangers spaced not over 2.3 meters (7-6) apart longitudinally? If transverse spacing is 1.2 meters and embossed tubing is used, are hangers spaced not over 2.4 meters (8 ft) apart longitudinally? If transverse spacing is 1.2 meters and non-embossed tubing is used, are hangers spaced not over 1.8 meters (6 ft) apart longitudinally? For Medium-duty tube and coupler scaffold, are all tubes embossed with ASTM A500 (Gr. B), ASTM A53 (Gr. B), BS1139 or EN 10219? For Medium-duty, are hanger supports spaced not over 1.2 m (4 ft) apart transversely and not over 1.8 m (6 ft) apart longitudinally? For Medium-duty, is at least one board bearer (intermediate transom) installed in each bay of every platform (planked) level? If scaffold is Special-duty (>50 psf) or has a platform area over 30 sq. m. (320 sq. ft.), has the scaffold plan been accepted by YERP? UNDERHUNG SCAFFOLD CONSTRUCTION

Yes

No

N/A

HANGER TUBE SPACING

YERP-0270D-HSE (01/08)

Page 2 of 2

Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)? Is a guardrail system provided along all edges of platforms that are more than 360 mm (14 inches) from the face of a wall or structure? Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface? Are mid-rails located half way between the top-rails and the platform walking/working surface? Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights that are spaced not more than 2.7 meters (9 feet) apart? Are guardrails sufficiently anchored and strong enough to stop a fall? If some top-rails, mid-rails, or planks cannot be completely installed, is a yellow scaffold tag attached near all points of access? If yellow scaffold tag is used, are there adequate and strong enough anchorages to attach full body harness lanyards for all workers? Are all working levels fully planked with scaffold planks or fabricated platform units? Are there any openings or gaps between planks or platform units that are more than 25 mm (1 inch) wide? Are gaps between planks less than 600 millimeters (2 feet) wide covered with 20 mm (3/4-inch) thick plywood held in place with cleats? Are gaps between planks that are larger than 600 millimeters (2 feet) wide covered with cross planks (not nailed in place)? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide? Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms? If plank ends are split, are cracks less than 300 mm (12 inches) long if the end is banded or less than 25 mm (1 inch) without banding? For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are all planks firmly secured in place at both ends against movement? Do planks extend over their end support bearer(s) by at least 150 mm (6 inches), unless cleated? Do planks extend over their end support bearer(s) by not more than 300 mm (12 inches)? For planks placed end-to-end (not overlapped), is each end independently supported by bearers or board bearers (intermediate transoms)? When planks are overlapped, are the overlaps at least 300 mm (12 inches) long and occur over supporting bearers or board bearers? Are work platforms clean, free of oil, sand, or other slippery surfaces and tripping hazards? Is there adequate room on every platform for men to pass other men or materials? Is safe access provided to all working platforms by ladders, stairs, ramps, or walkways? Are ladders free from defects, missing rungs, or broken side rails? Do straight (including extension) ladders extend at least 0.9 meter (3 feet) (3 rungs) above the top platform or landing? If straight ladders (including extension ladders) are used, are they positioned at a 4:1 slope and rigidly attached at the top of the ladder? If not, are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder? Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)? Are safe landings provided at the top of all ladders and at least every 9 meters (30 feet) of ladder height? Are ladder or stair landings fully decked and a proper guardrail system provided? Note: N/A means the requirement is not applicable to the scaffold being inspected.

Access

PLATFORMS

GUARDRAILS

YERP-0270E-HSE (01/08)

Page 1 of 1

BRACKET SCAFFOLD FIELD INSPECTION CHECKLIST SCAFFOLD DESCRIPTION / LOCATION: Inspected By (signature): Scaffold Accepted & Tagged With: (check appropriate box) Green Tag Print Name: Yellow Tag Certificate/Badge No.: Date (XX/MON/XXXX):

BRACKET SCAFFOLD DIMENSIONS (meters)


Platform Width Platform Length

FIELD INSPECTION CHECKLIST FOR BRACKET (TANK BUILDERS) SCAFFOLD Are all bracket scaffold components (including brackets, planks, and ladders) free from detrimental corrosion, damage, or other defects? Have all bracket straps been welded to the tank wall by Saudi Aramco certified welder(s)? Have the completed bracket strap welds to the tank wall been inspected and approved by a Saudi Aramco certified welding inspector? Are bracket straps at least 250 x 75 x 10 mm (10 x 3 x 3/8 inch) in size? Do brackets fit inside bracket strap gaps with not more than a 3 mm (1/8") clearance at the front or back faces? Are brackets installed in a vertical and plumb position? Are the supports (bearers/board bearers) for wood planks with a thickness of 38 mm (1-1/2 inches) not over 1.5 meters (5 feet) apart? Are the supports (bearers/board bearers) for wood planks with a thickness of 50 mm (2 inches) not over 2.4 meters (8 feet) apart? Is a guardrail system (including top-rails and mid-rails) installed along the outside edge of all platforms? Is a guardrail system provided along the inside edge of all platforms that are more than 360 mm (14 inches) from the face of the tank? Are guardrails constructed from scaffold tubes or wire ropes at least 10 mm (3/8-inch) in diameter? If top-rails are made of scaffold tubes, are connections made only at support uprights (no mid-span end-to-end connections)? If wire rope guardrails are used, are they securely fixed and kept tight? Are top-rails between 0.95 meters and 1.15 meters (38 inches 45 inches) above the platform walking/working surface? Are guardrail support uprights made of scaffold grade tube or structural angle welded or adequately secured to the brackets? If guardrail support uprights are not welded to brackets, are their support sleeves at least 150 mm (6 inches) in height and welded in place? Is falling object protection provided (i.e., toe-boards, barricades, wire screen, nets, etc.)? Is the working platform between 450 mm 680 mm (18" - 27") wide and fully planked, with no gaps larger than 25 mm (1 inch)? Are planks or platform units secured to the brackets to prevent movement? If plank ends are split, are cracks less than 300 mm (12 inches) long if the end is banded or less than 25 mm (1 inch) without banding? Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and at least 225 mm (9 inches) wide? For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible? For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges? Are planks overlapped in one direction only and overlapped a minimum of 300 mm (12 inches)? Note: N/A means the requirement is not applicable to the scaffold being inspected.

Yes

No

N/A

GENERAL REQUIREMENTS

YERP-0276A-HSE (02/08)

Page 1 of 1

Medical Examination For Tower & Trolley Crane Operators EMPLOYEE NAME:
(Please Print)

CONTRACTOR NAME:
(Please Print)

DATE: NORMAL ABNORMAL

VISION 1. The vision shall not be less than 20/40 in each eye separately, with or without the use of eyeglasses or contact lenses. 2 Color vision and visual fields should be normal. Diplopia is UNACCEPTABLE. HEARING 4 Hearing shall be adequate for normal speech communication with or without a hearing aid. POTENTIAL SUDDEN INCAPACITY 5 Any condition likely to cause sudden incapacity is UNACCEPTABLE. This includes, but is not limited to, a history of seizures after the age of 5 years, vestibular disorders, heart disease, and diabetes mellitus. MISCELLANEOUS The following must be considered: 6 7 8 Impairment of musculo-skeletal capacities. Coordination and progressive or disabling neurological disease. A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects. FIT TO WORK? (circle as appropriate) Physician Remarks:

YES

NO

Physicians Name:
(Please Print)

Signature: Facility Location:

Facility Name: Telephone #:

Note: Any listed condition identified as abnormal shall be a disqualifying factor.

YERP-0276B-HSE (02/08)

Page 1 of 1

TOWER & TROLLEY CRANE NON-CRITICAL LIFT LOG Crane Type: Contractor: Date Description of Load Load Weight Rigging Weight Radius Make: Model: Capacity @ Radius % of Chart Wind Speed Operator Initials

YERP-0276C-HSE (02/08)

Page 1 of 1

TOWER & TROLLEY CRANE OPERATOR DAILY INSPECTION CHECKLIST


Contractor Name Crane Manufacturer Carrier PHASE ITEM NO. 1.1 1.2 1.3 1.4 1.0 PRE-START WALK-AROUND CHECKS 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 2.1 2.0 ENGINE START-UP CHECKS 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13
3.0 CRANE SAFETY DEVICE(S) & HYDRAULIC SYSTEM CHECKS

Location/Unit/Area Equipment ID # Hour Meter Start Hour Meter Finish ITEM NAME Inspection Sticker Carrier Doors/Panels/Mirrors Spark Arrester Under-Chassis Leak Check Air Reservoir Tire Condition Pressure/Tread/Sidewalls Tracks/Drive Chains Deck - Housekeeping/Leaks Coolant Level (Radiator) Engine Oil Level Engine Oil Leak Check Wire Rope - Condition/Drum Lay Sheaves/Hook Block/Headache Ball Swingaway Jib Cab Doors/Glass/Mirrors/Housekeeping Seat Belts Load Chart(s) - Accessible/Readable Fire Extinguisher(s) Mounted/Inspected Hydraulic Oil Level Battery Terminals/Cables/Electrolite Fan Belts Engine Start Voltmeter/Ammeter/Tachometer (RPM Gauge) Turn Signals/4-Way Flasher Switch/Beacon Light(s) Horn/Lights/Wipers Engine Oil Pressure Gauge Transmission/Converter Temperature Gauges Engine Coolant Temperature Gauge Fuel Gauge Level Braking System(s) Transmission Oil Level Air Filter/Restriction Condition Hydraulic Filter Condition Suspension System Anti-Two Block/Two Block Damage Prevention Rated Capacity (Load) Limiter (RCL) Outriggers/Stabilizers/Float Pads Bubble Check Steering System Rear Axle/Oscillation/Lockout System Boom Extension/Lift Controls/Lift Operations Hoist Controls/Hoist Operations Positive Swing Lock/Swing Controls/Operation Back-Up Alarm Supervisor Name: (Please Print) Signature Model Crane OK Hour Meter Start NOT OK N/A

Date Capacity Hour Meter Finish DEFICIENCY

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10

Operator Name:

(Please Print)

Signature

Distribution: Original Supervisor/Crane Maintenance Records; Copy (current day) Operator/Crane Log Book

YERP-0278-HSE (02/08)

Page 1 of 1

WELDING AND FIREBOX REQUIREMENTS CHECKLIST Firebox shall be enclosed with fire blanket, without holes and gaps. Blanket must extend at least 1.1 meter (42 in) above the piece being welded, (cut, brazed, etc.) on, and big enough to encompass work and craftsmen. Fire blanket must be dry and hydrocarbon free. Firebox must allow easy access and egress. The floor of the firebox is to be constructed so that at no time is there more than a 1 1/2 step up. (Uneven Work Surface) No wire is to be used to secure fire blankets. Plastic tie-wraps shall be used. Both welding leads must be inside the box and ground wire attached to piece being welded. Piece being welded must be inside the box. All drains, sewers and sewer hubs in the general area and possible leak sources within 35of the area must be checked with an analyzer for flammable gasses. Fireboxes must not be built over vents. Fireboxes shall be accessible without having to crawl, walk or straddle piping. Roofs over fireboxes must be fire proof and must not interfere with the ventilation of the firebox. If there must be a totally enclosed firebox, special precautions shall be taken with breathing air applications used, contact safety support for guidance. Fire extinguisher, 13 Kg (30lb) A:B:C, must be operational, inspected and located at the site where welding is to be performed. Scaffolding shall be inspected each shift by a competent person. The scaffold user, regardless of craft, shall inspect the firebox for hazards such as holes in the deck or missing or loose handrails before performing any work activity. Fire watches shall be posted. Fire watches shall be able to turn off welding machines and oxy/fuel cutting equipment, if needed. Fire blanket shall not be installed without a top handrail minimum being present. If the possibility exists that fire blanket must be installed w/o a handrail in place, each instance will have to be reviewed by the foreman, safety department, and the craftsman involved in the installation. If a fire blanket has been installed w/o a handrail in place and an open side hazard exists, warning devices such as red, black & white danger tags must be put in place to warn of the missing handrail and fall potential. Yellow 5/8 poly rope spanning the open side, at the height of the missing handrail, can be used to hang the tag from along with small tie wraps. Supervisors Signature: Date: ________________ Area:

YERP-0723-HSE (02/08)

YANBU EXPORT REFINERY PROJECT

REQUEST FOR WAIVER FROM YERP SANITARY CODE REQUIREMENTS


User Instructions This application to request a grant of variance to a particular YERP Sanitary Code must be submitted to the YERP PMT Environmental Representative for approval. A request for a grant of variance will only be considered where documented circumstances render a particular Code requirement impractical. The variance is not granted until the request is approved by the YERP PMT Environmental Representative and YERP PMT Director. Requesting Organization Name and Contract Number (if applicable)

Standard Affected

(1)

and Variance Requested

(2)

(attach additional sheets if necessary)

Justification

(3)

for Waiver Request (attached addition sheets if necessary)

Statement of Intent

(4)

I/We hereby agree to comply with the intent and detail of the variance, if granted, now and for as long as the variance is in effect and I/We also hereby agree to cease and desist should unforeseen consequences of the variance adversely impact the environment or public health as advised by the YERP PMT. Originator Organization: Originators Manger: _____________________________ Name: _______________________ Signature: ____________________ Notes: 1. 2. 3. Specify relevant sub-sections of the YERP Sanitary Code. If the request involves constructional work of any kind, detailed plans and specifications shall be submitted along with the application. In the case of plant and machinery, operating plans and procedures should be submitted. Provide such technical facts which demonstrate that the variance will not adversely impact the environment or affect the health and wellbeing of project employees and their dependents or that of the public. Title: ______________________ Date: ______________________

4. Before an application for variance can be considered, all applicants must read and sign the statement of intent.

For Use by YERP Recommended: YERP PMT Environmental Representative Signature: _______________ Date: ___________________ Approved Signature: _______________ YERP PMT Director Date: ___________________

Page 1 of 1

YERP-0776-HSE (02/08)

APPLICATION TO DISPOSE OF WASTEWATER FROM CLEANING, FLUSHING AND HYDROSTATIC TEST ACTIVITIES
User Instructions This application to dispose of wastewater generated from cleaning, flushing and hydrostatic test activities must be submitted to the YERP PMT Director for approval at least 60 days prior to the planned disposal date. No wastewater shall be released without the receipt of an approved application authorized by the YERP PMT Environmental Representative and YERP PMT Director.

Requesting Organization Name and Contract Number (if applicable)

Source Data Equipment Type: Service: [ ] Tank [ ] Oil [ ] Vessel [ ] Gas [ ] Pipeline [ ] Other

If Other, describe ______________________________________ Condition: Activity: [ ] New [ ] Cleaning [ ] Existing [ ] Flushing [ ] Hydrostatic Test

Location: Attach plot plan or map identifying specific equipment item Source Water Data Water Source: ____________________________________________________

Source Water Conductivity or Total Dissolved Solids Content: ___________________ (inlcude units) Wastewater Data Volume: _______________________ (inlcude units) Chemical Additives: Additive ____________________ ____________________ ____________________ Expected Contamination Concentration ____________ ____________ ____________ [ ] Oil Purpose _____________________________________ _____________________________________ _____________________________________ [ ] TSS

Page 1 of 2

YERP-0776-HSE (02/08)

APPLICATION TO DISPOSE OF WASTEWATER FROM CLEANING, FLUSHING AND HYDROSTATIC TEST ACTIVITIES (Continued)
Disposal Plan Schedule: Attach schedule of activities and expected date of wastewater disposal. Wastewater Disposition: Will a catch basin be provided: Attach details on the planned disposition of the wastewater including specific location of release and the potential media that could be affected. [ ] Yes [ ] No

If Yes, attach design details of the basin and the plan for managing recovered oil and solids, and for ultimate closure of the basin. Statement of Intent By signing and submitting this application, I/We hereby agree to comply with the intent and details of the wastewater disposal plan as defined herein, and hereby agree to cease and desist the disposal of wastewater should unforeseen consequences of the release adversely impact the environment or the public health as advised by the YERP PMT. Originators Organization: _______________________________________ Originators Manager: Name: ____________________ Title ______________________ Date: _________

Signature: __________________________ For Use by YERP Recommended: Signature: _________________________ YERP PMT Environmental Representative Approved: YERP PMT Director

Date: _________

Signature __________________________

Date: _________

Page 2 of 2

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