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J Resources Gold UK Limited Penjom Gold Expansion Project Penjom Kuala Lipis, Pahang, Malaysia

Project No.: 3048

CALCULATION OF CONVEYOR CV-01

SUBJECT: Doc. No.: Project Reference: Reference Drawings and/or Data:

CALCULATION PNJ-CAL-B-0002 C3048 As Attached

Issue

Descriptions

Date

Prepared By

Checked By

Approved By

B A

Issued for Client Review Issued for Internal Review

14/03/12 12/03/12 RBO AJA AJA

PROJECT No. DOC No.

: : : : : RBO AJA REV DATE DATE

C3048 C3048-PNJ-CAL-B-0002

CONVEYOR CV-01 CALCULATION

SHEET BY CHKD

: March 14, 2012 : March 14, 2012

TABLE OF CONTENT

1 2 3 GENERAL ..................................................................................................................................... 2 REFERENCE DOCUMENT ........................................................................................................... 2 HELIX OUTPUT RESULT ............................................................................................................. 2

PROJECT No. DOC No.

: : : : : RBO AJA REV DATE DATE

C3048 C3048-PNJ-CAL-B-0002

CONVEYOR CV-01 CALCULATION

SHEET BY CHKD

: March 14, 2012 : March 14, 2012

GENERAL
This document is the mechanical calculation of conveyor CV-01 for Penjom Gold Expansion Project.

REFERENCE DOCUMENT
PNJ-DOC-G-0001 PNJ-DWG-F-0001 PNJ-DWG-F-0002 PNJ-DWG-F-0004 Project Design Basis and Scope of Work. Process Plant Up Grade Schematic Diagram Proposed Nordberg Ball Mill Line Crushing & Grinding Process Flow Diagram Proposed Kobe SAG Mill Line Crushing & Grinding Circuit Process Flow Diagram

HELIX OUTPUT RESULT

15 Mar 2012 08:41


Project Project No. Conveyor No.

Conveyor Design Summary

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Conveyed Material Surcharge Angle Gold Ore Angle of Repose 1600 kg/m3 Material Lump size 1600 kg/m3 Conveyor Data Conveying Distance Design Capacity 7,70 m Nett Lift / Lower (-) Belt Speed -0,05 m Belt Details Belt Width Selected Calculated Belt % Full 800 mm Belt Class & Run Safety Factor 250/3 38,33 Top Cover Thickness Belt Rated Tension Bottom Cover Thickness 25 kN/m Belt Total Length Belt Mass 25,5 m Belt Tensions and Power Calculations ISO Effective Tens. Fully Loaded Belt Power - Empty Belt 1,34 kN Maximum Tension Tmax Belt Power - Inclines Loaded 5,22 kN Minimum Tension Tmin Belt Power - Declines Loaded 3,92 kN Sag Tension Belt Power - Fully Loaded 2% 3,35 kN Takeup Type Drive Efficiency Screw Take-Up Takeup Mass Absorbed Power Fully Loaded 1000 kg Installed Motor Power Takeup Pulley Belt Tension 4,90 kN Carry and Return Idlers Carry Idler Trough Angle Return Idler Trough Angle 35 Carry Idler Spacing Return Idler Spacing 1,2 m Carry Idler No Rolls x Dia Return Idler No Rolls x Dia 3 x 127 mm Material Description Low Bulk Density High Bulk Density Startup Factor - Fully Loaded Startup Factor - Empty Starting Time - Fully Loaded Starting Time - Empty
Designers Comments

20 deg 30 deg 30 mm 120 tonnes/hr 1 m/s 29,7 8 2 12,16 1,14 1,34 1,27 1,34 82,0 1,63 4 % mm mm kg/m kW kW kW kW % kW kW

0 3 m 1 x 127 mm 1,00 0,00 kNm 1,05 sec 1,05 sec

Dynamics and Miscellaneous Data CEMA Temperature Factor Kt 140 % Total Braking Torque LSS 140 % Stop Time - Loaded, Braking 0,40 sec Stop Time - Loaded, Coasting 0,31 sec

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Technologies

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Project Project No. Conveyor No.

Conveyor Sections - Input Data

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Station / Section Station


1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt Totals:

Section Section Length Lift Description m m


4,30 4,40 2,50 0,80 1,19 8,80 2,00 23,99 0,00 0,00 0,00 -0,05 0,15 0,00 0,00 0,10

X coord m
0,00 4,30 8,70 11,20 12,00 10,80 2,00

Y coord m
0,00 0,00 0,00 0,00 0,00 0,00 0,00

Z coord m
0,00 0,20 0,20 0,20 -0,10 -0,20 -0,20

Capacity tph
0 120 120 120 0 0 0

Ten Idler Skirt Friction Adj. Spacing Length No. of Factor Scrapers Input kN m m
1,20 0,30 1,20 1,20 3,00 3,00 3,00 0,00 7,50 1 3 2 7,50 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000

Designers Comments

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No.

Takeup & Drive Traction Calculation

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Drive Torque Start-up Factor Loaded Drive Torque Start-up Factor Empty

140 % 140 %
Running

Takeup Mass
Starting Fully Loaded Empty Belt

1000 kg
Braking Fully Loaded Empty Belt

Drive Number

Fully Loaded

Empty Belt

Drive No. Pulley No. 5 Wrap Angle Co-efficient of Friction Drive Factor Cw

1 Drive Lagging Type 185 0,25 0,805 kN kN kN kN 5,21 3,92 1,04 2,88

Rubber 185 0,25 0,805 5,01 3,92 0,88 3,04

185 0,35 0,477 7,14 3,69 1,65 2,04

Rubber 185 0,35 0,477 6,67 3,52 1,5 2,02

185 0,35 0,477 4,47 4,15 0,15 4

Rubber 185 0,35 0,477 4,5 4,16 0,16 4

Calculated Belt Tension T1 Calculated Belt Tension T2 Minimum Required T2 Surplus T2 Tension (T1-T2)
Designers Comments

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No.

Tension Calculations - Summary Run / Start

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Drive Torque Start-up Factor Loaded Drive Torque Start-up Factor Empty

140 % 140 % Takeup Mass 1000 kg

Running Fully Loaded Tension kN


4,90 4,97 5,19 5,22 5,21 4,57 4,59 4,57 5,22 1,34 4,80 -0,002 -0,001

Starting Declines Loaded Tension kN


4,90 4,97 5,15 5,16 5,15 4,57 4,59 4,57 5,16 1,27 4,79 -0,002 -0,001 5,28 0,007 0,004 5,20 0,006 0,003

Braking Fully Loaded Tension kN


4,90 4,75 4,62 4,52 4,47 4,77 4,67 4,47 4,90

Coasting Fully Loaded Tension kN


4,90 4,75 4,62 4,52 4,47 4,77 4,67 4,47 4,90

Station No
1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt Minimum Ten Maximum Ten Effective Ten Ave. Belt Ten Belt Elong. m T/up Travel m

Empty Tension kN
4,90 4,97 5,00 5,01 5,01 4,57 4,59 4,57 5,01 1,14 4,76 -0,003 -0,002

Inclines Loaded Tension kN


4,90 4,97 5,19 5,22 5,22 4,57 4,59 4,57 5,22 1,34 4,80 -0,002 -0,001

Fully Loaded Tension kN


4,90 5,56 6,67 7,03 7,14 4,40 4,75 4,40 7,14

Empty Tension kN
4,90 5,73 6,43 6,61 6,67 4,25 4,69 4,25 6,67

Empty Tension kN
4,90 4,74 4,56 4,52 4,50 4,78 4,67 4,50 4,90

Empty Tension kN
4,90 4,74 4,56 4,52 4,50 4,78 4,67 4,50 4,90

4,68 -0,004 -0,002

4,68 -0,004 -0,002

4,68 -0,004 -0,002

4,68 -0,004 -0,002

Designers Comments

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Technologies

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Project Project No. Conveyor No.

Belt Details Report

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Low BD = 1600kg/m3 Conveyed Material Material Description Low Bulk Density High Bulk Density Surcharge Angle Angle of Repose Material Lump size Belt Make & Class Belt Category Belt Description Belt Class / Plies Belt Reinforcement Fibre Belt Width Selected Belt Modulus Gold Ore 1600 1600 20 30

High BD = 1600kg/m3 Belt Speed & Capacity Belt Speed Belt Design Capacity Input Section Loading Max Capacity Carry Idler Trough Angle Belt Dimensions Top Cover Thickness Bottom Cover Thickness Belt Carcass Thickness Belt Total Thickness Belt Total Belt Length (L) Time for 1 Revolution 1 120 120 35 m/s tonnes/hr tonnes/hr

kg/m3 kg/m3 deg deg

30 mm Goodyear Fabric GOODYEAR PLYLON-HI 250/3 3 Fabric 800 mm 1660 kN/m

8 mm 2 mm 3,6 mm 13,6 mm 25,5 m 25,5 sec

Belt Tensions Belt Rated Tension / m width Calculated Tension / m width Belt Rated Tension for width Calculated Max Run Tension Minimum Tension Tmin Allowable Tension Rise, Starting Allowable Belt Tension, Starting Actual Belt Tension, Starting Belt and Material Mass Belt Top Cover Mass Belt Bottom Cover Mass Belt Carcass Mass Belt Mass Wb (per linear m) Material Mass Wm Total Mass (Wb + Wm) Total Belt Mass (Wb x L)
Designers Comments

25 6,5 20 5,22 3,92 140 28 7,14

kN/m kN/m kN kN kN % kN kN

Belt Load Area and Capacity at 1600kg/m3 Minimum Rec. Edge Distance 67 mm Actual Edge Distance Low BD 194 mm Load Burden Depth 76 mm Load Burden Width 389 mm Belt Load Area at Minimum 0,0702 m2 Recommended Edge Distance Belt Load Area Utilised at Low Bulk Density Belt Actual % Full at Low BD 0,0208 m2 29,7 %

Belt Load Area and Capacity at 1600kg/m3 Minimum Rec. Edge Distance 67 mm Actual Edge Distance High BD 194 mm Belt Load Area Utilised at High 0,0208 m2 Bulk Density Belt Actual % Full at High BD 29,7 % Flooded Belt Capacity at 1600kg/m3 Flooded Belt Load Area at Zero 0,1031 m2 Edge Distance Flooded Belt Capacity Flooded Belt Material Mass 594 tonnes/hr 165 kg/m

7,2 1,8 3,1 12,2 33,3 45,5 310

kg/m kg/m kg/m kg/m kg/m kg/m kg

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No.

Tension Calculations - Summary Belt Sag

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Allowable Belt Sag % Running Allowable Belt Sag % Start / Stop

2 % 5 % Takeup Mass 1000 kg

Running Fully Loaded Tension kN


4,90 1,20 0,36 4,97 0,30 0,34 5,19 1,20 1,29 5,22 1,20 1,28 5,21 3,00 0,86 4,57 3,00 0,98 4,59 3,00 0,97 4,57 1,29 0,97 4,57 0,98 0,97 4,57 1,29 0,97 4,57 1,3 0,98 4,59 0,98 4,59 0,98 4,59 0,89 4,57 0,86 4,57 0,87 4,57 0,36 5,01 0,34 5,22 1,3 5,15 0,36 5,01 1,29 5,22 1,3 5,16 0,09 5,00 0,34 5,19 0,34 5,15 0,36 4,97 0,36 4,97 0,36 4,97

Starting Declines Loaded Tension kN


4,90

Braking Fully Loaded Tension kN


4,90 0,36 4,75 0,35 4,62 1,45 4,52 1,48 4,47 1 4,77 0,94 4,67 0,96 4,47 1,48

Coasting Fully Loaded Tension kN


4,90 0,36 4,75 0,35 4,62 1,45 4,52 1,48 4,47 1 4,77 0,94 4,67 0,96 4,47 1,48

Station No
1 Takeup Idler Spacing m Belt Sag % 2 Hopper Idler Spacing m Belt Sag % 3 Int. Pt Idler Spacing m Belt Sag % 4 Int. Pt Idler Spacing m Belt Sag % 5 Drive Idler Spacing m Belt Sag % 6 Int. Pt Idler Spacing m Belt Sag % 7 Int. Pt Idler Spacing m Belt Sag % Minimum Ten Maximum Sag

Empty Tension kN
4,90

Inclines Loaded Tension kN


4,90

Fully Loaded Tension kN


4,90 0,36 5,56 0,3 6,67 1 7,03 0,95 7,14 0,63 4,40 1,02 4,75 0,94 4,40 1,02

Empty Tension kN
4,90 0,36 5,73 0,08 6,43 0,28 6,61 0,27 6,67 0,67 4,25 1,05 4,69 0,95 4,25 1,05

Empty Tension kN
4,90 0,36 4,74 0,09 4,56 0,39 4,52 0,4 4,50 0,99 4,78 0,93 4,67 0,96 4,50 0,99

Empty Tension kN
4,90 0,36 4,74 0,09 4,56 0,39 4,52 0,4 4,50 0,99 4,78 0,93 4,67 0,96 4,50 0,99

Designers Comments

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No.

Tension Calculations - Run Fully Loaded

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Takeup Mass

1000 kg

Station / Pulley Station


1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt Totals: Maximum Tension Minimum Tension

Section Section Length Lift m m


4,30 4,40 2,50 0,80 1,19 8,80 2,00 0,00 0,00 0,00 -0,05 0,15 0,00 0,00

Tensions Tp T1 Run T2 Run Pulley kN kN


4,90 4,97 5,19 5,22 5,21 4,57 4,59 4,95 4,97 5,19 5,22 3,92 4,57 4,59 0,10 5,22 kN 3,92 kN 4,80 kN 4,90 kN -0,1 kN 1,3 0,05 1,28 0,05

Drive Te kN

ISO Ten Material Skirt Scraper Section Adj. Accel. Friction Friction Effective Friction kN kN kN Tension Factor kN 0,02 0,03 0,11 0,07 0,03 -0,01 0,63 0,02 0,02 0,31 0,00 0,03 0,11 0,94 0,00 0,15 1,34 kN 1,34 kW 1660 kN/m 25,50 m -0,002 m -0,001 m 0,0198 0,0194 0,0233 0,0233 0,016 0,016 0,016

Total Effective Tension Total Belt Power (Te x V) Belt Modulus Total Belt Length Belt Elastic Elongation Takeup Movement

Average Tension Fully Loaded Average Tension Belt Stationary Average Tension Difference

Designers Comments

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Project Project No. Conveyor No.

Tension Calculations - Run Empty

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Station / Pulley Station


1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt Totals: Maximum Tension Minimum Tension

Section Section Length Lift m m


4,30 4,40 2,50 0,80 1,19 8,80 2,00 0,00 0,00 0,00 -0,05 0,15 0,00 0,00

Tensions Tp T1 Run T2 Run Pulley kN kN


4,90 4,97 5,00 5,01 5,01 4,57 4,59 4,95 4,97 5,00 5,01 3,92 4,57 4,59 0,10 5,01 kN 3,92 kN 4,76 kN 4,90 kN -0,14 kN 1,09 0,05 1,09 0,05

Drive Te kN

ISO Ten Material Skirt Scraper Section Adj. Accel. Friction Friction Effective Friction kN kN kN Tension Factor kN 0,02 0,03 0,01 0,00 0,63 0,02 0,02 0,31 0,00 0,94 0,00 0,10 1,14 kN 1,14 kW 1660 kN/m 25,50 m -0,003 m -0,002 m 0,0198 0,0194 0,0233 0,0233 0,016 0,016 0,016

Total Effective Tension Total Belt Power (Te x V) Belt Modulus Total Belt Length Belt Elastic Elongation Takeup Movement

Average Tension Fully Loaded Average Tension Belt Stationary Average Tension Difference

Designers Comments

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No.

Tension Calculations - Run Inclines Loaded

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Station / Pulley Station


1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt Totals: Maximum Tension Minimum Tension

Section Section Length Lift m m


4,30 4,40 2,50 0,80 1,19 8,80 2,00 0,00 0,00 0,00 -0,05 0,15 0,00 0,00

Tensions Tp T1 Run T2 Run Pulley kN kN


4,90 4,97 5,19 5,22 5,22 4,57 4,59 4,95 4,97 5,19 5,22 3,92 4,57 4,59 0,10 5,22 kN 3,92 kN 4,80 kN 4,90 kN -0,1 kN 1,28 0,05 1,29 0,05

Drive Te kN

ISO Ten Material Skirt Scraper Section Friction Adj. Accel. Friction Friction Effective kN kN kN Tension Factor kN 0,02 0,03 0,11 0,07 0,03 0,00 0,63 0,02 0,02 0,31 0,00 0,03 0,11 0,94 0,00 0,15 1,34 kN 1,34 kW 1660 kN/m 25,50 m -0,002 m -0,001 m 0,0197 0,0194 0,0233 0,0196 0,016 0,016 0,016

Total Effective Tension Total Belt Power (Te x V) Belt Modulus Total Belt Length Belt Elastic Elongation Takeup Movement

Average Tension Inclines Loaded Average Tension Belt Stationary Average Tension Difference

Designers Comments

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No.

Tension Calculations - Run Declines Loaded

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Station / Pulley Station


1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt Totals: Maximum Tension Minimum Tension

Section Section Length Lift m m


4,30 4,40 2,50 0,80 1,19 8,80 2,00 0,00 0,00 0,00 -0,05 0,15 0,00 0,00

Tensions Tp T1 Run T2 Run Pulley kN kN


4,90 4,97 5,15 5,16 5,15 4,57 4,59 4,95 4,97 5,15 5,16 3,92 4,57 4,59 0,10 5,16 kN 3,92 kN 4,79 kN 4,90 kN -0,11 kN 1,3 0,05 1,22 0,05

Drive Te kN

ISO Ten Material Skirt Scraper Section Friction Adj. Accel. Friction Friction Effective kN kN kN Tension Factor kN 0,02 0,03 0,11 0,03 0,01 -0,01 0,63 0,02 0,02 0,31 0,00 0,03 0,11 0,94 0,00 0,15 1,27 kN 1,27 kW 1660 kN/m 25,50 m -0,002 m -0,001 m 0,0198 0,0194 0,0233 0,0233 0,016 0,016 0,016

Total Effective Tension Total Belt Power (Te x V) Belt Modulus Total Belt Length Belt Elastic Elongation Takeup Movement

Average Tension Declines Loaded Average Tension Belt Stationary Average Tension Difference

Designers Comments

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Project Project No. Conveyor No.

Conveyor Starting and Stopping

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

System Masses Mass of Belt Mass of Material Carry Idler Equivalent Mass Return Idler Equivalent Mass Pulley Equivalent Mass Drive Equivalent Mass Total System Equivalent Mass

310 257 231 36 326 244 1.404

kg kg kg kg kg kg kg

Tensions and Accelerating Forces Effective Tens. Fully Loaded 1,34 kN Effective Tension Empty 1,14 kN Total Braking Force 0,00 kN Tension Available to Accelerate Conveyor Accelerating Tension - Loaded 3,5 kN Accelerating Tension - Empty 3,66 kN Starting Times & Acceleration Rates Starting Time - Fully Loaded 0,40 sec Starting Time - Empty 0,31 sec Acceleration Rate - Loaded 2,49 m/s2 Accelerating Rate - Empty 3,19 m/s2 Belt Tension Rise Starting / Braking Max Belt Tension, Start/Brake 7,14 kN Belt Width 800 mm Maximum Belt Tension / width 8,93 kN/m Belt Rated Tension / width 25 kN/m Actual Max Tension, Start/Brake 35,7 %

Input Data Belt Speed Belt Rated Tension Allow. Belt Start Tension Rise Drive Inertia Total Braking Torque Start-up Factor - Loaded Start-up Factor - Empty Installed Power Drive Efficiency (Average)

1 25 140 0,0109 0 140 140 4 82

m/s kN/m % kg-m2 kNm % % kW %

Stopping Times & Deceleration Rates Stopping Time Loaded Braking 1,05 sec Stopping Time Loaded Coasting 1,05 sec Stopping Time Empty Braking 1,00 sec Stopping Time Empty Coasting 1,00 sec Deceleration - Loaded Braking Deceleration - Loaded Coasting Deceleration - Empty Braking Deceleration - Empty Coasting -0,95 m/s2 -0,95 m/s2 -1,00 m/s2 -1,00 m/s2

Stopping Distances & Discharge Volumes Stopping Distance Loaded Braking 0,53 m Stopping Distance Loaded Coasting 0,53 m Stopping Distance Empty Braking 0,5 m Stopping Distance Empty Coasting 0,5 m Discharge Mass, Braking Discharge Mass, Coasting Discharge Volume, Braking Discharge Volume, Coasting 18 18 0,01 0,01 kg kg m3 m3

Designers Comments

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Project Project No. Conveyor No.

Conveyor Idler Details Report

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PT Resindo Resources Indonesia J Resources Penjom Gold Expansion Client C3048 Prepared By RBO 11-CV-01 Design Date 07 Maret 2012

Idler Category Idler Description Idler Design Belt Width Idler Series Drawing Number Nominal Idler Spacing Total Number of Idlers Idler Price Troughing Angle Idler Shaft Diameter Idler Bearing Diameter Number of Idler Rolls Idler Roll Diameter Idler Rotation Speed Roll Face Width Roll Bearing Centres Shaft Support Centres Idler Support Fixing Width Idlerset Rotating Mass Idlerset Total Mass

Carry Side Idlers Sandvik Carry Series 15 3 Roll Carry 127 Plain Inline 800 mm 15 1,2 22 0 35,0 25,0 25,0 3 127 150 296 239,8 320 1050 10,5 27,2 m

Return Side Idlers Sandvik Flat Return Series 15 1 Roll Flat Carry 127 Dia 800 mm 15 3 4 0 0,0 27,0 25,0 1 127 150 896 839,8 920 1050 9 16,2 m

deg mm mm mm rpm mm mm mm mm kg kg

deg mm mm mm rpm mm mm mm mm kg kg

Idler Vertical Misalignment Allowance Dynamic Load Factor Belt Deviation Load Total Load on Centre Roll Type of Bearing Bearing Designation Bearing Dynamic Load Rating C Bearing L10h Life Allowable Shaft Deflection at Bearing Actual Shaft Deflection at Bearing
Designers Comments

3,0 mm 1,01 500 N 926 N Ball 6205 14.000 3.064.374 8,00 1,90

5,0 mm 1,40 500 N 1.162 N Ball 6205 14.000 1.551.716 10,00 6,14

N hrs min min

N hrs min min

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Project Project No. Conveyor No. Penjom Gold Expansion C3048 11-CV-01

Vertical Curve Radius Calculations


PT Resindo Resources Indonesia J Resources Client Prepared By RBO Design Date 07 Maret 2012

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Belt Width Belt Mass - New Belt Top Cover Mass - New Belt Bottom Cover Mass Worn Belt Mass Reduction of Top Cover Mass Conveyed Material Mass
Station / Section

Vertical Curve Radius Calculations


800 12,16 7,23 1,81 9,12 42 33,33 mm kg/m kg/m kg/m kg/m % kg/m % Belt Mass for Lift-off Calculation Curve Tension Safety Factor Average Drive Torque Start-up Factor - Loaded Average Drive Torque Start-up Factor - Empty Belt Modulus Belt Rated Tension 25 kN/m Allowable Edge Tension - Running: 115 % Starting
Starting Fully Loaded Empty Tension Radius Tension Radius kN m kN m
4,9 4,9

Page 75 1 140 140 1660 20 140 %

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% % kN/m kN %
Largest Reqd. Radius m

Station

Curve Type

Design Running Vertical Empty Fully Loaded Load Curve Capacity Radius Tension Radius Tension Radius tonnes/hr m kN m kN m
4,9 4,9

Braking Fully Loaded Empty Tension Radius Tension Radius kN m kN m


4,9 4,9

1 Takeup

2 Hopper

120

4,97

4,97

5,56

5,73

4,75

4,74

3 Int. Pt

120

5,19

5,0

6,67

6,43

4,62

4,56

C:\Boyke File\Calculation Helix\11-CV-01 rev.1.xml Ver 6.0.13 Licenced to PT Resindo Resources

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Belt Width Belt Mass - New Belt Top Cover Mass - New Belt Bottom Cover Mass Worn Belt Mass Reduction of Top Cover Mass Conveyed Material Mass
Station / Section

Vertical Curve Radius Calculations


800 12,16 7,23 1,81 9,12 42 33,33 mm kg/m kg/m kg/m kg/m % kg/m % Belt Mass for Lift-off Calculation Curve Tension Safety Factor Average Drive Torque Start-up Factor - Loaded Average Drive Torque Start-up Factor - Empty Belt Modulus Belt Rated Tension 25 kN/m Allowable Edge Tension - Running: 115 % Starting
Starting Fully Loaded Empty Tension Radius Tension Radius kN m kN m

Page 75 1 140 140 1660 20 140 %

14/27

% % kN/m kN %
Largest Reqd. Radius m

Station

Curve Type

Design Running Vertical Empty Fully Loaded Load Curve Capacity Radius Tension Radius Tension Radius tonnes/hr m kN m kN m

Braking Fully Loaded Empty Tension Radius Tension Radius kN m kN m

4 Int. Pt

Convex

120

5,22 5,22 8 30 0 5,22 5,22 5,21 26%

5,01 5,01 8 34 0 5,01 5,01 5,01 25%

7,03 7,03 8 17 0 7,03 7,03 7,14 35%

6,61 6,61 8 19 0 6,61 6,61 6,67 33%

4,52 4,52 7 44 0 4,52 4,52 4,47 23%

4,52 4,52 7 45 0 4,52 4,52 4,5 23% 45

Belt Tension at Curve kN Min. Edge Tension Radius Max. Buckling Radius Belt Edge Tension Rise at Curve kN Total Edge Tension at Curve kN and % Centre Tension at Curve kN 5 Drive

6 Int. Pt

Convex

4,57 4,57

4,57 4,57

4,4 4,4

4,25 4,25

4,77 4,77

4,78 4,78 0

Belt Tension at Curve kN Min. Edge Tension Radius Max. Buckling Radius Belt Edge Tension Rise at Curve kN Total Edge Tension at Curve kN and % Centre Tension at Curve kN 7 Int. Pt

Flat Belt

4,59

4,59

4,75

4,69

4,67

4,67

Designers Comments

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Viscoelastic Friction Factor Report

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Viscoelastic Calculations Input Data


Belt Rubber Description Rubber description ... 6 N/mm2 Top Cover Dynamic Modulus E' Top Cover Dynamic Loss Factor Tan(delta) 0,13 Belt Top Cover Temperature 30 deg C Rolling Resistance Factor RRF Top 0,072 RRF Bot. 0,072 Bottom Cover Dynamic Modulus E' 6 N/mm2 Bot Cover Dynamic Loss Factor Tan(delta) 0,13 Belt Bottom Cover Temperature 30 deg C Belt & Material Flexure Adjustment factor 1 Belt has Turnover on Return Run Station / Section Total Loaded Section Idler Friction Length Spacing factor f
4,30 4,40 2,50 0,80 1,19 8,80 2,00 1,20 0,30 1,20 1,20 3,00 3,00 3,00

Carry Idler Centre Roll Dia Carry Idler Centre Roll Drag Carry Idler Wing Roll Dia Carry Idler Wing Roll Drag Return Idler Centre Roll Dia Return Idler Centre Roll Drag Return Idler Wing Roll Dia Return Idler Wing Roll Drag Idlerset Skew Angle Idlerset Forward Tilt angle

127 2 127 2 127 2 127 2 0,1 0,1

mm N mm N mm N mm N deg deg Empty

No
1 2 3 4 5 6 7

friction factor f (loaded) Matl.& Belt Idler Drag Indentation Freq Flexure Flexure Drag Drag Indent Indent factor factor uency friction friction factor factor fm fr % rad/s % % fi
0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,10 0 0 0 0 0 0 0 0,00000 0,00000 0,00000 0,00000 0,00000 0,00000 0,00000 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,00000 0,00000 0,00000 0,00000 0,00000 0,00000 0,00000 0,00 0,0 0,0 0,0 0,0 0,0 0,0 0,0

Idler Skew & Tilt Tilt Tilt friction friction ft %


0,00000 0,00000 0,00000 0,00000 0,00000 0,00000 0,00000 7,50 0,0 0,0 0,0 0,0 0,0 0,0 0,0 3

Empty Friction factor f


0,0197 0,0160 0,0196 0,0196 0,0160 0,0160 0,0160

0,0198 0,00000 0,0194 0,00000 0,0233 0,00000 0,0233 0,00000 0,0160 0,00000 0,0160 0,00000 0,0160 0,00000 23,99

Totals:

Designers Comments

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Conveyor Belt Resonance Report

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Carry Roll Diameter Return Roll Diameter


Station / Section

127 127

mm mm

Belt Speed Takeup Mass

1 1000
Critical Critical Idler Idler Spacing Spacing Start End m
4,02 2,07 2,11 2,12 3,57 3,86 3,87

m/s kg
Idler Spacing within +/- 10% m
OK OK OK OK OK OK OK

Running Fully Loaded Belt Resonance End Start Belt Belt Tension Tension kN kN
4,95 4,97 5,19 5,22 3,92 4,57 4,59 5,19 5,22 5,21 4,57 4,59 4,9 4,9

Station

Description

Belt Transverse Idler Roll Section Wave Frequency Excitation Idler Range Frequency Spacing Hz to Hz m Hz
8,39 17,27 4,41 4,42 2,98 3,22 3,23 8,59 17,7 4,42 4,13 3,23 3,34 3,34 2,51 2,51 2,51 2,51 2,51 2,51 2,51 1,2 0,3 1,2 1,2 3 3 3

m
4,11 2,12 2,12 1,98 3,87 3,99 3,99

1 Takeup 2 Hopper 3 Int. Pt 4 Int. Pt 5 Drive 6 Int. Pt 7 Int. Pt

Designers Comments

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Mode

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Takeup Travel Report

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Screw Take-Up

Auto Calc Takeup Mass Takeup Mass step increment 500 kg Max no. of Calc Increments 100 Takeup Mass kg (Manual Input) Takeup Mass Calculated Takeup Travel Estimate Safety Margin Top + Belt Splice Allowance + Dynamic Travel Up + Dynamic Travel Down + Safety Margin Bottom + Thermal Expansion Distance Minimum Site Temperature Maximum Site Temperature Belt Expansion co-efficient m/m per degree C Total Belt Length Thermal Expansion Distance + Permanent Belt Stretch Permanent Stretch coefficient % of Belt Length Permanent Belt Stretch Distance + Total Takeup Travel Distance 2000 kg 1000 kg 0 0 0 0 0 m m m m m

0 deg 45 deg 1,17E-05 25,50 m 0,007 m

1,5 % 0,191 m 0,2 m

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Drive Details Report

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Drive No.

1 Drive Head 100 % 140 % 140 % 1

Drive Description Load Share on Drive Pulley Starting Torque Factor, Fully Loaded Starting Torque Factor, Empty Number of Motors on Drive Pulley Motor Description Motor Power Rating Motor Voltage Gearbox Description Drive Efficiency Fluid Coupling Fluid Coupling Fluid Coupling Size High Speed Coupling

5 Pulley Condition Pulley Lagging Type Belt Wrap Angle Coefficient of Friction, Running Drive Factor Cw, Running Coefficient of Friction, Starting Drive Factor Cw, Starting Pulley and Shaft Dimensions Pulley Shell Diameter Pulley Lagging Thickness Pulley Outside Diameter Pulley Shaft Diameter at Hub Pulley Shaft Diameter at Brg Pulley and Belt Speed Motor Full Load Speed Required Gearbox Ratio Selected Gearbox Ratio Required Pulley Speed Calculated Pulley Speed for Reducer Required Belt Speed

Pulley No.

Moist Rubber 185 0,25 0,81 0,35 0,48 500 mm 12 mm 524 mm 75 mm 70 mm 1430 rpm 37,273 :1 35,5 :1 38,37 rpm 38,27 rpm 1 m/s 1,05 m/s 0,0109 kg-m2 0 kg-m2 0 kg-m2 0 kg-m2 0 kg-m2 0,0109 kg-m2 244 kg

Electric Motor 4 kW 380 Volts Flender Helical Bevel Gear 82 % FENNER TRANSFLUID REDUCED FILL 8K

Low Speed Coupling LS Coupling Make LS Coupling Model Brake Brake Location Low Speed Brake Torque Input Equiv HS Brake Torque

No Selection

High Speed 0 kNm 0 Nm -16 N 1356 N N/A Nm No Fv>Fh/2 3144 Nm No Selection

Calculated Belt Speed Drive Inertia Motor Inertia High Speed Coupling Inertia High Speed Brake Disc Inertia Flywheel Inertia Gearbox Inertia (HSS) Total Drive Inertia Total Drive Equivalent Mass

Holdback Static Analysis Runback Force Fv Static Analysis Horizontal Force Fh Calculated Holdback Torque Holdback Required (Yes / No) Holdback Torque 3 x Motor FLT Holdback Make Holdback Model
Designers Comments

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Drive Motor Details Report

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Drive No.

1 Drive

Drive Description Head Number of Motors on Drive Pulley 1 Motor Category Metric Motor Motor Description Electric Motor Motor Power Rating 4 kW Motor Voltage 380 Volts Number of poles 4 Motor Frame Size DX112M Motor Shaft Diameter 28 mm Motor Shaft Height 112 mm Motor Inertia 0,0109 kg-m2
Designers Comments

5 Total Motor Power on Drive Absorbed Power at Pulley Drive Efficiency Absorbed Power at Motor Motor Full Load Speed Motor Full Load Torque Motor Full Load Current Motor Efficiency @ Duty Point Motor Power Factor @ Duty Pt Mass of Motor

Pulley No.

4 1,34 82 1,63 1430 26,7 9 78,77 0,57 48

kW kW % kW rpm Nm Amps % kg

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Drive Fluid Coupling Details Report

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Drive No.

1 Drive

Pulley No.

5 8K 4 1430 5 170 kW rpm % % FLT

Drive Description Head Number of Motors on Drive Pulley 1 Selection Mode Manual Coupling Category Transfluid Coupling Description FENNER TRANSFLUID REDUCED FILL Coupling Power Rating 5 kW Min. Required Ramping Time sec Max Starting Time 30 sec
Designers Comments

Coupling Size Motor Power Rating Motor Full Load Speed Coupling Rated Slip Peak Torque % Run-up Torque % (2 sec) Coupling Output Speed Mass of Coupling

160 % FLT 1358 rpm 6 kg

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Drive Gearbox Details Report

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Drive No.

1 Drive

Pulley No.

5 4 1430 27 996 3400 1,5 3,41 5 5 5 37,273 35,5 38,37 38,27 1 1,05 130 kW rpm Nm Nm Nm

Drive Description Head Number of Motors on Drive Pulley 1 Selection Mode Auto Gearbox Category Flender Gearbox Description Flender Helical Bevel Gear Type Helical Bevel Gear Size 3 Code B3SH3 Ratio 35,5 Number of Stages B3SH3 Design Efficiency (Input) Gearbox Actual Efficiency Maximum Input Shaft Speed Minimum Input Shaft Speed Input Shaft Diameter Output Shaft Diameter Gearbox Inertia
Designers Comments

Motor Power Rating Motor Full Load Speed Motor Torque @ FL Speed Motor Torque at Pulley Speed Gearbox Rated Torque Service Factor Required Service Factor Calculated Plus Speed Selection Tolerance Minus Speed Selection Tolerance Fluid Coupling Slip Required Gearbox Ratio Selected Gearbox Ratio Required Pulley Speed Calculated Pulley Speed for Reducer Required Belt Speed Calculated Belt Speed Mass of Gearbox

82 93 1500 700 28 65

% % rpm rpm mm mm kg-m2

% % % :1 :1 rpm rpm m/s m/s kg

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Brake Details Report

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Drive / Brake No.

1 Drive

Pulley No.

5 High Speed Mild Steel 600 mm 30 mm 0,4 N N mm mm 1480 0,1 37,273 82 rpm kg-m2 :1 % kg

Description Head Load Share on Drive Pulley 100 % Brake Category Brake Description No Selection Caliper Number of Motors on Drive Pulley 1 Brake Selection Input Data Low Speed Brake Torque Input Equiv HS Brake Torque Design Braking Torque Input Selected Brake's Torque Rating Design Stopping Time Consecutive No of Stops Average No of Stops Ambient Temperature Disc Temperature after stops 0 0 1000 10,0 3 6 40 0 kNm Nm Nm Nm sec

Brake Location Disc Material Disc Diameter Disc Thickness Co-eff of Friction (Pad-Disc) Caliper Clamping Force Minimum Caliper Clamping Force Maximum Pad offset Width W Maximum Air Gap

Recommended working airgap is 1mm

deg C deg C

Disc Initial Speed Disc Moment of Inertia Required Gearbox Ratio Drive Efficiency Mass of Caliper Brake Caliper Price

Designers Comments

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Shaft Coupling Report

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Drive No.

1 Drive Head 100 140 140 1 82 % % % %

Pulley No.

5 4 1430 27 996 70 kW rpm Nm Nm mm

Drive Description Load Share on Drive Pulley Starting Torque Factor, Fully Loaded Starting Torque Factor, Empty Number of Motors on Drive Pulley Drive Efficiency High Speed Coupling HS Coupling Category HS Coupling Make HS Coupling Model Coupling Type Coupling Torque Rating Service Factor Required Service Factor Calculated Maximum Shaft Bore Minimum Shaft Bore Maximum Rotation Speed High Speed Coupling Inertia Drawing Number High Speed Coupling Mass High Speed Coupling Price Fluid Coupling Fluid Coupling Fluid Coupling Size

Motor Power Rating Motor Full Load Speed Motor Torque @ FL Speed Motor Torque at Pulley Speed Pulley Shaft Diameter at Brg Low Speed Coupling LS Coupling Category LS Coupling Make LS Coupling Model Coupling Type Coupling Torque Rating Service Factor Required Service Factor Calculated Maximum Shaft Bore Minimum Shaft Bore Maximum Rotation Speed Low Speed Coupling Inertia Drawing Number Low Speed Coupling Mass Low Speed Coupling Price

No Selection

No Selection

0 3,5 0 0 0 0 0

Nm

mm mm rpm kg-m2

0 3,5 0 0 0 0 0

Nm

mm mm rpm kg-m2

0 kg 0

0 kg 0

Direct Drive FENNER TRANSFLUID REDUCED FILL 8K

Designers Comments

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Conveyor Pulley Shafts

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Station / Section Station


1 Takeup 5 Drive 11B

Description

Shaft Length mm
1620 1610

Wrap Angle deg


180,0 185,0

T1 Run kN
4,9 5,2

T2 Run kN
5,0 3,9

Resultant Force kN
9,8 9,1

T1 Start kN
4,9 7,1

Calculated Defl. Dt. Dia Dia mm mm


78,1 76,6 70,3 71,6

Selected Shaft Brg Dia Dia mm mm


80 75 75 70

Brg Ctrs mm
1370 1370

Shaft Mass kg
64 56

Designers Comments

* Denotes manual pulley shaft dimensions entered

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Conveyor Pulleys

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Station / Section Station


1 Takeup 5 Drive

Shell Lagging Description Dia mm mm


400 500 0 12

Face Width mm
950 950

Shaft Length mm
1620 1610

Brg Ctrs mm
1370 1370

Shaft Dia mm
80 75

Brg Dia mm
75 70

Wrap Angle deg


180,0 185,0

Pulley Pulley & Mom of Speed Shaft Inertia rpm Mass kg kgm2
47,7 36,4 252 332 5,4 13,1

Designers Comments

* Denotes manual pulley dimensions entered

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Conveyor Pulley Dimensions

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Station / Section Station


1 Takeup 5 Drive

Shell Lagging Description Dia mm mm


400 500 0 12

OD mm
400 524

Face Width mm
950 950

Shaft Length mm
1620 1610

Brg Ctrs mm
1370 1370

Shaft Dia mm
80 75

Brg Dia mm
75 70

Belt Width mm
800 800

Pulley & Mom of Shaft Inertia Mass kg kgm2


252 332 5,4 13,1

Designers Comments

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Conveyor Pulleys Data Sheet

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Station / Section Station


1 Takeup

Shell Lagging Description Dia mm mm


400 0

Face Width mm
950

Brg Ctrs mm
1370

Drive Power kW

Wrap Pulley Angle Speed rpm deg


180,0 47,7

T1 Run kN

T2 Run kN

T1 Start kN

T2 Start kN

4,9 4,95 Running Full 5,21 3,92 Running Full

4,9 5,39 Starting Empty 7,14 3,69 Starting Full

5 Drive

500

12

950

1370

185,0

36,4

Designers Comments

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