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Spur gearing, gearing [mm/ISO] Spur gearing, HelicalHelical gearing [mm/ISO] i ii ? 1.

0 Options of basic input parameters Pw [kW] n [/min] Mk [Nm] i i


ISO E...Carbon cast steel 36 Mn 5 (Rm=700 MPa) tooth face hard. E...Carbon cast steel 36 Mn 5 (Rm=700 MPa) tooth face hard. B...Light shocks C...Moderate shocks Double-sided symmetrically supported gearing - type 1 6....(Ra max.= 1.6 / v max.= 30)

Calculation without errors. Project information Input section

Pinion

Gear

1.1 Transferred power 1.2 Speed (Pinion / Gear) 1.3 Torsional moment (Pinion / Gear) 1.4 Transmission ratio / from table 1.5 Actual transmission ratio / deviation 2.0 2.0 Material identification according standard : 2.1 Material of the pinion : 2.2 Material of the gear : 2.3 Loading of the gearbox, driving machine - examples 2.4 Loading of gearbox, driven machine - examples 2.5 Type of gearing mounting 2.6 Accuracy grade - ISO1328 |Ra max|v max 2.7 Coefficient of one-off overloading 2.8 Desired service life 2.9 Coefficient of safety (contact/bend) 2.10 Automatic design 3.0 Parameters of the cutting tool and tooth profile

9.670 479.8 192.46 4.12 4.12

9.603 116.5 787.02 0.00% [/min] [Nm]

Options of material, loading conditions, operational and production parameters

KAS Lh SH / SF 1.30

2.00 20000 1.60 [h]

4.0

Design of a module and geometry of toothing

4.1 Number of teeth Pinion / Gear 4.2 Normal pressure angle 4.3 Base helix angle 4.4 Setting of the ratio of the width of the pinion to its diameter 4.5 The ratio of the pinion width to its diameter 4.6 Module / Standardized value 4.7 Reference diameter Pinion / Gear 4.8 Recommended width of gearing 4.9 Face width (Pinion / Gear) 4.10 Working face width 4.11 The ratio of the pinion width to its diameter 4.12 Working center distance 4.13 Approximate weight of the gearing 4.14 Minimum coefficient of safety

17 20 10 1.1 4 69.05 76.00 74 1.10 180.000 39.505 1.447

70 [] [] < 1.1 [mm] 284.32 40.7 - 76 74.00 < 1.1 [mm] [kg] 2.447 [mm] [mm] [mm] [mm]

d / max
mn d1/d2 b1/b2 bw

d / max
aw m SH / SF
200 150 100 50 0 -100 -50 0 -100 -150 -200

100

200

300

400

500

600

4.15 Normal backlash 4.16 - Recommended min. | max. value 4.17 - Selected normal backlash jn 0.080 0.0000 0.322 [mm] [mm]

5.0

Correction of toothing (Addendum modification) -0.176 -0.059 0.275 x x 0.7441 0.8826 1.3401 0.3741 -0.5395 0.5767 2.8293 1.45 2.77 1.65 2.45 0
10.0

5.1 Types 5.2 - Permissible undercutting of teeth (min. value) 5.3 - Preventing undercutting of teeth (min. value) 5.4 - Prevents tapering of teeth (min. value) 5.5 Pinion addendum modification coefficient setting 5.6 Addendum modification coefficient Pinion / Gear 5.7 Sum of addendum modification coefficients | min. value 5.8 Transverse / Total contact ratio 5.9 Unit tooth thickness on the tip diameter 5.10 Specific sliding on tooth root 5.11 Specific sliding on tooth tip 5.12 Sum of all specific slidings 5.13 Safety coefficient for surface durability 5.14 Safety coefficient for bending durability 5.15 Display of tooth and tool turn for:
0 -2 -4 -6 -8 -10 15 10 5 0 -5 -10 -15 -15.0 -10.0 10 8 6 4 2 0 -5.0 0.0 0.0 5.0 10.0 15.0 20.0 25.0 5.0 Gear

-0.800 -0.771 -3.363 0.1384 > -1.861 2.3626 0.8388 -1.3626 0.3504

= = =

-0.976 -0.830 -3.089 [modul] [modul]

/
sa*

A1/E2 E1/A2 Sum||


SH SF

[]

-5.0

Results section 6.0 Basic dimensions of gearing

6.1 Number of teeth Pinion / Gear 6.2 Face width (Pinion / Gear) 6.3 Normal module 6.4 Transverse module 6.5 Circular pitch 6.6 Transverse circular pitch 6.7 Base circular pitch 6.8 Center distance (pitch) 6.9 Center distance (production) 6.10 Center distance (working) 6.11 Pressure angle 6.12 Transverse pressure angle 6.13 Pressure angle at the pitch cylinder 6.14 Transverse pressure angle at the pitch cylinder 6.15 Helix angle 6.16 Base helix angle 6.17 Tip diameter 6.18 Reference diameter 6.19 Base diameter 6.20 Root diameter 6.21 Operating pitch diameter 6.22 Addendum 6.23 Dedendum 6.24 Tooth thickness on the tip diameter 6.25 Tooth thickness on the tip diameter 6.26 Tooth thickness on the pitch diameter 6.27 Tooth thickness on the pitch diameter 6.28 Tooth thickness on the root diameter 6.29 Unit tooth thickness on the tip diameter 6.30 Unit correction 6.31 Total unit correction 6.32 Addendum modification coefficient

z b mn mt p pt ptb a av aw

17 76 4 4.0617 12.566 12.760 11.969 176.6842 180.2145 180.0000 20.00 20.2836 22.7554 22.9699 10.00 9.3913 82.5732 69.0490 64.7672 65.0021 70.3448 6.7621 2.0235 1.4644 1.4966 8.4499 8.5803 9.0895 0.3741 0.0536 0.8826 0.7441

70 74 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [] [] [] [] [] [] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [modul] [modul] [modul] 0.1384 [modul] 292.9979 284.3195 266.6884 275.4268 289.6552 4.3392 4.4463 3.3012 3.3552 6.6862 6.7894 10.8655 0.8388

t wn wt
b da d db df dw ha hf sna sta sn st sb sa* dY x1+x2 x

7.0 8.0 9.0 10.0

Supplemental parameters of gearing Qualitative indices of gearing Coefficients for safety calculation Safety coefficients SH SF SHst SFst vH/vF P SigmaH0 SigmaH SigmaHG SigmaHP SigmaF0 SigmaF SigmaFG SigmaFP 637.20 922.13 709.33 50.54 106.17 294.12 183.82 1.45 2.77 2.66 4.14 0.08 0.44 435.85 637.20 1049.09 806.99 56.29 118.25 289.37 180.85 1.65 2.45 2.66 3.72 0.1 [%] [MPa] [MPa] [MPa] [MPa] [MPa] [MPa] [MPa] [MPa]

10.1 Safety coefficient for surface durability 10.2 Safety coefficient for bending durability 10.3 Safety in contact in one-time overloading 10.4 Safety in bending in one-time overloading 10.5 Variability coefficient for calculation of probability of a failure 10.6 Probability of a failure 10.7 Nominal contact stress 10.8 Contact stress 10.9 Pitting stress limit 10.10 Permissible contact stress 10.11 Nominal tooth-root stress 10.12 Tooth-root stress 10.13 Tooth-root stress limit 10.14 Permissible bending stress 11.0 12.0 Check dimensions of gearing Force conditions (forces acting on the toothing)

12.1 Tangential force 12.2 Normal force 12.3 Axial force 12.4 Radial force 12.5 Bending moment 12.6 Peripheral speed on the pitch diameter 12.7 Specific load / Unit load 13.0 Parameters of the chosen material

Ft Fn Fa Fr Mo v | vmax wt | wt* 40.58 1.73 120.53

5574.57 6023.85 982.95 2060.28 144.00 < 30 30.13

[N] [N] [N] [N] [Nm] [m/s] [N/mm | MPa]

Additions section 14.0 Calculation of gearing for the given axis distance aw [mm] ID. z1/z2 i Sum x x 0.7441 180 z1 17 4.1176 10.0000 0.88256
According to Meritt

14.1 Required axis distance / Standardized 14.2 List of solutions 14.3 Combination of the teeth number 14.4 Number of teeth Pinion / Gear 14.5 Transmission ratio / Deviation 14.6 A. Change of the addendum modification 14.7 Base helix angle 14.8 Total unit correction 14.9 Distribution of correction 14.10 Type of distribution of corrections to the pinion and gear 14.11 Press the button for transmitting values in to calculation 14.12 B. By a change of the helix angle 14.13 Base helix angle 14.14 Total unit correction 14.15 Press the button for transmitting values in to calculation

180.00 z2 i 70 0.00% [] [modul] 0.1384 [modul] Sum X

4. | 17 | 70 | 4.118 | 14.835 | 0.8826

Sum x

14.8351 0.0000

[] [modul]

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