Service Manual
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CE-100/200
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Index
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
Model
CE-100/200
Removing cover for circuit board Removing face, bottom and base covers Removing top cover and thread sensor cover Removing rear cover Removing front cover Removing control panel assembly Test mode of sewing machine Needle bar height Feed-dog height Feed-dog timing (vertical movement) Feed timing ( horizontal movement) Needle position at zigzag stitching Adjustment of needle position Needle timing to shuttle Needle clearance to shuttle Adjustment of "0" feed Retaining bracket for bobbin case Upper thread tension unit Tension of pulley belt Tension of timing belt
Test mode of sewing machine with embroidery unit
Test mode patterns Recognizing hoop size Mechanical origin point and maximum moveable area Wiring diagram between main and control circuit boards Main circuit board and functions of each connector Block diagram Connecting wire to switch board Electronic specifications Operating specifications Specifications with embroidery unit connected Thread breakage sensor
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CE-100/200
Circuit board is located inside of rear cover. Remove cover for circuit board by loosening screws as illustrated.
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Remove four screws on base cover.
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Lay the machine on its back and remove two screws on the bottom.
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Remove support leg and base cover without removing rear and front covers. Circuit board of control panel assy. is fixed under the control panel which is fixed onto front cover with two screws Lay the machine on its back and remove two screws by tuning them through the hole of bracket.
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Micro switch is located on the lower right corner. It works to make start/stop switch invalid. Turn on this switch to enter the test mode.
Micro switch
Put small folded paper between connector and micro switch. to turn it on.
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CE-100/200
While pushing all three switches, turn on power switch and release the switches in 3 seconds.
A variety of test modes can be selected by changing number of times to push the switch on the bottom (C-SW) Every time when it is pushed, LED is lit red and green alternatively except mode0. Test mode is decided by pushing the switch on top (A-SW).
Mode 0 Push all three switches,turn on power switch and release the switches as decribed above 3. LED will be lit red. Push A-SW to decide. Needle position:center position fixed. Stitch length:zero fixed. Mode 1 Push C-SW once and LED will be lit green. Push A-SW to decide. Needle position: left position (3.5 mm from center) fixed. Stitch length: 5 mm fixed Mode 2 Push C-SW two times and push A-SW to decide. Needle position: right position (3.5 mm from center) fixed, Stitch length: 5 mm fixed
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CE-100/200
Mode 3 Push C-SW three times and push A-SW to decide. Needle position: left - right - center left and repeat afterward Mode 4 Push C-SW four times and push A-SW to decide. Stitch width: 7 mm, stitch length: 5 mm Mode Push C-SW five times and push A-SW to decide. Needle position: center position fixed. Stitch length: 4mm(forward) at start 3mm2mm1mm machine stops automatically. ModePush C-SW six times . Push A-SW to decide. Needle position: center position fixed. Stitch length: 3.5mm(backward) at start 2.5mm1.5mm0.5mm machine stops automatically. Mode 7 Push C-SW seven times . Push A-SW to decide. Honey comb stitch Mode 8 Push C-SW eight times and push A-SW to decide. Stitch width: 7 mm. Stitch length: 5 mm (forward) / 3.5 mm (backward) and and
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CE-100/200
MODE
MODE
MODE
MODE
Push A button, Needle descends to it's lowest position Under this condition, push B button, Feed regulator block reset to Feed "0" position. Push A button continuosly, Needle goes up to it's highest position . Under this condition, push B button, Needle bar is reset to M-position.
Ndl position
Ndl position
MODE
No feed L Ndl. position ( 7mm) R Ndl. position (3.5mm) M Ndl. position (3.5mm) L Ndl. position Width 7mm
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MODE5
MODE6
MODE7
MODE8
Stop automatically
Honey comb
Stop automatically
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CE-100/200
Check to see if distance from needle point to the surface of needle plate is as illustrated below.
Highest of Needle
position
Remove face cover and adjust as illustrated above. Loosen screw of needle bar clamp using hex screw driver and adjust the height of needle bar.
Check to see if needle threader operate correctly and there is not interference in vertical movement of needle bar. Tighten the screw securely after adjustment.
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Feed-dog height
CE-100/200
Position of adjustment and adjustment hole on front cover are shown with the cover removed.
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CE-100/200
Note: Before checking, follow section Needle bar height, Feed-dog height. After adjustment , be sure to follow Needle timing to shuttle.
1. Turning hand-wheel , bring needle bar to its highest position and move down needle bar and feed dog. 2. Check if clearance between tip of needle and surface of needle plate is about 4 - 5mm when top of feed dog has reached to needle plate surface level.
Needle plate 4 to 5 mm
Too early
Too late
3. Adjust the angle of timing gear to main shaft by turning main shaft with hand wheel, with 2 screws loosened on timing gear and hex driver inserted into one of the screws. If feed-dog motion too early Turn hand-wheel towards you. If feed-dog motion too late Turn hand-wheel away from you. Tighten screw temporarily , check feed-dog motion.
Main shaft
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Service Manual
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Model
CE-100/200
Set test mode 1 or 2 ( maximum stitch length). Set feed-dog at the start of its movement (when feed cam starts to activate forked connection rod) Turning hand wheel, bring up needle to its highest dead position. Check if total lateral movement(A) of feed-dog during the period from Step2 to Step3 above is within the range of 0.1mm 0.1.5mm.
0.1 to 0.15
Main shaft
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CE-100/200
Set test mode at 3 or 4. Turn hand wheel by hand and see if needle leaves the same clearance at both right and left end of needle plate hole.
ab
a b
Remove face cover and loosen hex screw of 2 mm dia. Turn eccentric screw on needle bar support to correct the condition as illustrated below.
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CE-100/200
Switch for machine origin point When turning off and on power, sector gear rotates
Zigzag guide bar
Needle position at M is where sector gear rotates 14 pulses from position where switch for machine origin point is turned on. Convex portion is guidance only.
Adjusting screw for switch position Loosen fixing screw for switch support plate and adjusting screw for switch position while pressing the support plate to the screw.: 1. If needle is positioned to the right, tighten adjusting screw. 2. If needle is positioned to the left, loosen adjusting screw.
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Model
CE-100/200
Version modified to limit needle position is illustrated above. Limiting needle position is done at left side only. Movement at right side is limited with switch. Limiting plate is to be positioned so that needle may not be prevented to shift with movement of switch.
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CE-100/200
Check Feed timig (vertical movement) and Needle height beforehand. 1Set test mode at 3 or 4. Remove needle plate. Check to see if needle is not bent. Move needle to left position by turning hand wheel. Raise needle from its lowest position slowly and check if distance is as illustrated below when point of shuttle hook aligns with right side of needle. Point shuttle 0.50.8 of
Remove bottom cover. Loosen two screws on gear and adjust position of gear as illustrated below. With one screw tightened temporarily, check to see if the distance is as illustrated above. Adjust it by turning main shaft with hand wheel, with screws loosened and hex driver inserted into one of the screws.
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(1)
CE-100/200
Note: Set test mode at 4 and check needle clearance to shuttle at both left and right sides of needle positions. Remove needle plate, bobbin case and face cover. Shift shuttle hook at the rear of needle by turning hand wheel. Check to see if needle clearance to shuttle within 0.05 to 0.15 mm. 0.050.15 0.050.15
Extreme left
Extreme right
Shuttle
0.050.15 Loosen screw for support shaft and adjust needle position by moving support shaft back and forth. To decrease clearance, move the support toward you.
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(2)
CE-100/200
1. Check and see if each needle clearance to shuttle at extreme left and right position is even . If not, adjust needle clearance to shuttle at both side following steps. 2. Loosen 2 screws as illustrated below.
A B
*If needle touches with shuttle at left side, adjust by shifting bracket (C) to the right. If it touches at right side, adjust by shifting bracket to the left. Check to see if needle position is correct and tighten bracket (C) securely.
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*Pay much attention to this adjustment which is very important and critical. 1. Select test mode 0 and check 0 feed. Select test mode 0. Push the switch at top and needle will be lowered to its lowest position. Push the switch at middle to reset feed regulator. Repeat this process a few times. Place a piece of paper under presser foot and run machine several times by depressing foot control. Check needle hole on paper. It is acceptable if there are up to 2 needles in length. 2. Loosen fixing screw A which holds sensor support rotation shaft by inserting screw driver through hole of arm.
3. If feed amount is not 0 when checking feed regulator at 0 feed position, adjust by changing position of sensor to machine origin point.
4. Adjustment to be made minutely by turning screw every 45 angles. Check by resetting feed regulator for each adjustment.: *If feed 0 tends to feed, turn the adjusting screw clockwise to rotate sensor clockwise. *If feed 0 tends to reverse, turn the adjusting screw counter clockwise to rotae counter clockwise.
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CE-100/200
of
feed
regulator: When feed regulator returns from machine origin point at certain angle.
Feed
Reverse side
Feed 0
Sensor
Adjustment screw for sensor Sensor support plate rotation
Original issue
Service Manual
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Model
CE-100/200
Remove needle plate, bobbin case and retaining bracket beforehand. 1. Place the new retaining bracket aligning corner of plate spring with inside of wall (A) of shuttle race as illustrated below and tighten the fixing screw temporarily.
2. Insert the new bobbin case into position and adjust the position of retaining bracket so that the projection of bobbin case may be positioned against the spring plate as illustrated below. Tighten the fixing screw securely.
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3. Adjust the position of reverse rotation stopper so that there may be a clearance of 1 to 1.5 mm between the projection and plate spring while turning the bobbin case back and forth. Tighten the fixing screw securely.
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Cap screw
Dial knob
Gear
Cap screw
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CE-100/200
Check tension of pulley belt by pushing it lightly (about 300 g) with your finger Too tight tension may result in abnormal rotation due more burden on motor and more machine torque. On the contrary, too weak tension may result in noise from belt and slipping of belt. Adjust to get suitable tension.
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Model
CE-100/200
Too weak tension may result in slippage between shuttle gear and lower shaft gear due to thread jamming, bunching and fabric snagging. Too strong tension may result in incorrect operation due to increased machine torque. This checking is needed before adjusting Needle timing to shuttle. 2.Loosen two screws on support plate for idler pulley and shift the position of idler pulley for adjustment.
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CE-100/200
1. While pushing all three switches, turn on power switch and release the switches in 3 seconds. 2A variety of test modes can be selected by changing number of times to push the switch on the bottom (C-SW) Every time when it is pushed, LED is lit red and green alternatively except mode0. Test mode is decided by pushing the switch on top (A-SW).
3. Mode 0 Push all three switches,turn on power switch and release the switches as decribed above 2. LED will be lit red. Push A-SW to decide. Needle position: center position fixed. Embroidery hoop moves as shown mode 0 on next page. Mode 1 Push C-SW once and LED will be lit green. Push A-SW to decide. Needle position: center position fixed. Embroidery hoop moves as shown mode 1 on next page. Mode 2 Push C-SW two times and push A-SW to decide. Needle position: center position fixed. Embroidery hoop moves as shown mode 2 on next page
Mode 3 Push C-SW two times and push A-SW to decide. Needle position: center position fixed. Embroidery hoop moves as shown mode 3 Mode 4 Push C-SW two times and push A-SW to decide. Needle position: center position fixed. Embroidery hoop moves as shown mode 4
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CE-100/200
MODE 0
MODE 1
MODE 2
MODE 3
MODE 4
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Model
CE-100/200
Checking: Remove fixing screw on the hoop carriage and remove the hoop carriage from stopper at the other side.
SPRING
Switch is turned off while large hoop is attached or not attached as shown in the left photo. When small hoop is attached, Projection of small hoop pushes the spring to turn on the switch. Hoop size is recognized with the switch turned on or off.
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Service Manual
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Model
CE-100/200
When the machine is turned on, hoop shifts automatically to the mechanical origin points. Check to see if needle is positioned as illustrated below, if the embroidery unit malfunctions. Maximum moveable area: 115 mm on X axis and 170 mm on Y axis
When there is an error in mechanical origin points or the hoop shifts excessively 1. If there is a malfunction on Y axis, remove carriage cover (see the previous section) to fix the problem.
Original issue
Service Manual
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CE-100/200
Adjustment to be made by loosening fixing screw for sensor plate and shifting sensor plate either to the right or left until right position is obtained. If it is shifted to the left, hoop stops early since sensor light is blocked early. If it is shifted to the right, hoop may shift excessively, since sensor light is blocked late, Under the situation above, motor may be forced to run resulting in abnormal noise generated by motor.
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Model
CE-100/200
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Model
CE-100/200
Foot control
PM for feed-dog
Lamp
Power supply
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Model
CE-100/200
USB
Not used
Thread sensor
iti
d t
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Block diagram
Model
CE-100/200
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Model
CE-100/200
USB
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Electronic specifications
Model
CE-100/200
General specification Item Specification Power supply Supply from AFPA1002 DC15V 0.4A or less Allowable power Conforms to AFPA1002. failure time Current 0.4A or less consumption Ambient 0-50 temperature of use Ambient -20 - 70 temperature of storage Ambient humidity 30 - 85%RH of use Ambient humidity 30 - 85%RH of storage
Remarks DC15V from the fifth of AFPA1002 CN1 GND input from the fourth Operation continues for 20ms or less while primary side of sewing machine is working. Evaluation needed Internal temperature of sewing machine
I/O specification for sewing machine operation AFPA1002 (sewing machine controller) Connector No. Rotational (cam 1) CN1 Needle position detection (cam Photo interrupter 2) Needle position detection (cam Photo interrupter 3) Needle starting point CN2 Step motor for needle swing Starting point of fabric feed CN3 Step motor for fabric feed Photo interrupter Point of contact 85311 Step motor 85317 Step motor speed detection Photo interrupter Usage Input equipment Point to be connected 85315
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CE-100/200
CN4 Upper needle detection Detection of buttonhole lever CN5 Detection of front end of buttonhole Detection of rear end of buttonhole CN6 CN7 Detection lever Start/stop SW Reverse stitch SW Needle up/down stop SW Green LED Red LED CN8 CN10 Detection of presser foot lever Speed volume Point of contact Point of contact Point of contact LED LED Point of contact Variable resistance Foot controller Variable resistance Lamp Lamp (6 VAC) Made by Matsushita 85309 85321 CLEM controller CN6 of bobbin winder Point of contact 85313 Point of contact Photo interrupter Point of contact Point of contact CLEM controller CN6 85304(revised) RESET signal #6 added to CLEM controller
CN11 CN20
CLEM controller Connector No. CN1 B3B-PH-K-S Usage Upper thread detection Power supply GND Power supply DC15V CN2 B3B-PH-K-S Needle up/down SW Reverse stitch SW Start/stop SW Green LED Red LED GND Point of contact Point of contact Point of contact LED LED Input-output device Photo interrupter
Point to be connected 85307(revised) Power is supplied from sewing machine controller
85323(revised) Input of needle up/down SW, reverse stitch SW, and start/stop SW and output of red LED and green LED taken into CPU.
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Pattern setting SW, 25 kind input Pattern display LED 25 point Stitch width setting volume and LED Stitch length setting volume and LED Detection of upper thread Power supply GND Power supply DC15V Needle up/down SW Reverse stitch SW
Point of contact matrix method LED matrix method Variable resistance and LED Variable resistance and LED CN1 #1 through CN1 #2 through CN1 #3 through CN4 #1 through CN4 #2 through CN4 #3 through From CN4 #4 CPU From CN4 #5 CPU CN4 #6 through To CN14 #1 To CN14 #2 To CN14 #3 To CN14 #4 From RESET IC
CN6 B15B-PH-K-S
Start/stop SW Green LED Red LED GND Serial port SO Serial port CLK Serial port SI GND
PC
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Item Rated voltage Rated input current Input impedance Maximum ON voltage (negative logic) Minimum OFF voltage (negative logic)
side
Input specification of variable resistance Item Stitch width setting volume divided into 13 Lowest resistance Minimum width 1 mm (about 0) Highest resistance Maximum width 7 mm
Stitch length setting volume divided into 13 Minimum length 0mm Maximum length 5.0mm
Specification 5V DC 5V DC
Communication specification for sewing machine (communication between CLEM controller and AFPA1002) Item Specification Remarks Communication method Three line clock Object: AFPA1002 synchronous type Clock when transmitting 256 k bits/s Output from transmitting side, Synchronized with PC Clock when receiving 256 k bits/s Bit length 8 bits Protocol Special protocol Conforms to AFPA1002. Pattern data capacity 32767 bytes
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Service Manual
SEC.
Operating specifications
When power supply is turned on
Model
CE-100/200
It is read out whether it is under test mode and abnormality exists in status 1 while pattern display LED is lighted one by one for three seconds (as if LED runs),. If abnormality is found, error is displayed.. When there is no initial malfunction, basic data for needle position and stitch length is transmitted and LED for straight stitch is lighted. Pattern selection Push pattern selection SW and select pattern when you change pattern. The basic data of stitch width and length is transmitted, and pattern selection LED is lighted. Change in stitch width and length When changing basic data displayed, each of the stitch width and length can be changed while LED next to each volume is lighted. (See 7. specification of SW, volume and LED) When basic data is changed, data is transmitted if there is no input with slide volume for a few ten milliseconds. If there is change in amount with slide volume during data transmission, changed amount is read and data is transmitted after time elapses for data transmission and original position resetting. Data is transmitted similarly when there is SW input again after data is transmitted. At error 1. In case of the error concerning status 2 of the content of the communication data (except bit 1). Buzzer rings for two seconds when sewing machine stops by the error. Buzzer stops because sewing machine starts when start SW is turned on. Buzzer stops when the error due to abnormality of presser foot and buttonhole lever is released 2. In case of the error concerning status 3 of the content of the communication data. The sewing machine is not operated and buzzer keeps ringing, as long as sewing machine is not reset because this abnormality is important. If the power supply is not put again, it is not released.
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CE-100/200
Buzzer
It rings without fail for two seconds when stopped with erro. Selection of mirrored image Mirrored image symbols are printed on patterns available. Select mirrored image pattern and push mirrored image switch, its LED will be lighted and data will be transmitted.
Original issue
Service Manual
SEC.
Model
CE-100/200
Only when the sewing machine that installs the embroidery unit is connected with PC, embroidery operation becomes effective. Connected condition of the embroidery unit can be confirmed by status 1 of command. (function of sewing machine controller) Download of embroidery data Embroidery data is downloaded to the sewing machine with the application software for the embroidery installed in PC through USB communication. (PCCLEM controllersewing machine controller) Function of each SW when embroidery is done Start/stop SW is start/stop SW for embroidery as well. Reverse stitch SW functions as reversing embroidery data. (movement of embroidery hoop). Needle up/down SW functions as advancing embroidery data. (movement of the embroidery hoop). (function of sewing machine controller) Slide volume It becomes invalid. (function of sewing machine controller) Maintenance of embroidery data Embroidery restarts from the continuation of embroidery when the sewing machine is stopped on the way of the embroidery work. The controller is reset and data is reset as well when the embroidery machine unit Comes off while sewing machine power supply is ON and it is installed again. Data is not maintained when power supply is turned off on the way of embroidery work. 6. When sewing machine is not connected with PC While sewing machine is connected with embroidery unit, but not with PC, message is displayed with LEDs of switch area. Display method: alphabets P, C is displayed continuously until it is connected with PC.
Original issue
Service Manual
SEC.
Model
CE-100/200
If the machine stops very often with warning signal, check as follows. Remove the cover of thread breakage sensor.
With the cover removed, rethread the machine and test sewing.
NOTE: