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Product catalog

Service Power Technologies Sustainable solutions for the lifecycle of installations and products

Contents

1 2

Introduction Service for medium-voltage products and installations rated between 6 and 50 kV

Service for high-voltage products and installations > 50 to 420 kV Gas-insulated switchgear

Service for high-voltage products and installations > 50 to 420 kV Circuit breaker operating mechanisms

Service for high-voltage products and installations > 50 to 420 kV Life tank circuit breakers

Service for products and installations for high-current systems

Service for medium- and high-voltage products and installations rated between 6 and 420 kV Diagnosis services

Servicetools for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

System service for installations rated up to 420 kV

10

Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

11

System service for offshore installations

12

Electrical system consulting

13

Range of services

14
3 Product catalog | Service Power Technologies

Contacts for Service Power Technologies

Chapter 1 Service Power Technologies We are a global technology company and manufacturer of power technology products and systems. We supplement these by providing a comprehensive range of services round the clock 24/7. Our aim is to increase theavailability of our customers plants, even after many years of operation, and thus extend the equipments service life. As the Service Power Technologies, we not only work on standardized offers tooptimize maintenance procedures, but also on innovative retrot solutions which make the service more reliable, and therefore, even more costefcient.

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Service Power Technologies | Product catalog 1-1

Intelligent solutions for your success

1-2 Product catalog | Service Power Technologies

Our spectrum of products and services for Service Power Technologies ranges from network planning, various maintenance measures and tool management through to service for offshore grid connections. These are completed by training options for our products and services.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog 1-3

Service Power Technologies General

Maintenance measures aim to ensure that equipment is able to operate throughout its service life. The priorities are optimizing the plants, increasing availability and maintaining functional and personal safety. The Scope and type of the measures depend on various factors: The number of short-circuit switch offs The number of switching operations Environment conditions Operating period

Service and spare part packages for maintenance on high- and medium-voltage products and installations are tailored tothe lifecycle of the product. They include technical improvements as well as retrot solutions to extend the service life of equipment. All the procedures of our maintenance measures are individually coordinated with the customer for the particular switching system and associated products.

Product service life


Sales release End of serial production and transfer to the service End of single-piece production Information to customers end of service support

Product support

Active Responsibility taken by manufacturer

Restricted Full responsibility for service

Legacy Limited service support

Obsolete No more service support

Product service life over time

1-4 Product catalog | Service Power Technologies

Energy efficiency in focus

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog Medium-voltage service 2-1

Chapter 2 Service for medium-voltage products and installations rated between 6 and 50 kV

We provide services that are specially designed for circuit breakers, isolators and installations. Our solutions are based on our extensive experience and are tailored to manufacturers' specications and the existing design documentation. The various graded packages for spare parts and services, as well as specially

developed retrofit concepts, help to ensure the safety, maximum availability and reliability of your medium-voltage installation throughout the entire service life of your switchgear. Of course, we are an authorized service partner and qualified according to ISO9001 and SCC.

2-2 Product catalog Medium-voltage service | Service Power Technologies

Spare parts packages for maintenance measures on mediumvoltage products and installations rated between 6 and 50 kV Medium-voltage minimum-oil-volume circuit breakers

1 2

Spare parts packages always contain all the manufacturers original spare parts that are required to fully carry out the maintenance measures. Auxiliaries, tools and services are not included.

3 4 5 6 7

Name Spare parts package

Type

Article number

Description Service directory

Trip unit on the


operating mechanism

OD3 / SD / SG OD4 / SCA OD5 from manufacturers BBC, ABB and Calor Emag Year of manufacture: all

1HDS739201R0101

Highly stressed mechanical parts of the tripping unit.

Spare parts package

Gasket kit
Pole parts

OD2 / OK2 / SC from manufacturers BBC, ABB and Calor Emag Year of manufacture: all

GCEH179000R0101

Contains outer and inner gaskets and the corresponding fastenings.

8 9 10

Spare parts package

Gasket kit
Pole parts

OD3 / SD / SG from manufacturers BBC, ABB, Calor Emag Ratings: 12 kV / 24 kV, up to 1250 A Year of manufactur: all

GCEH179504R0110

Contains outer and inner gaskets and the corresponding fastenings.

Spare parts package

Gasket kit
Pole parts

OD3 / OK3 / SE from manufacturers BBC, ABB and Calor Emag Ratings: 30 kV, 1250 A Year of manufacture: all

GCEH179521R0110

Contains outer and inner gaskets and the corresponding fastenings.

11 12 13 14

Spare parts package

Gasket kit
Pole parts

OD3 high current D26, SE from manufacturers BBC, ABB and Calor Emag Ratings: 12 kV, from 1250 A up to 750 MVA 24 kV from 1600-2000 A

GCEH179522R0111

Contains outer and inner gaskets and the corresponding fastenings.

Service Power Technologies | Product catalog Medium-voltage service 2-3

Spare parts packages for maintenance measures on mediumvoltage products and installations rated between 6 and 50 kV Medium-voltage minimum-oil-volume circuit breakers

Name Spare parts package

Type

Article number

Description Service directory

Gasket kit
for the pole parts

OD3 high current D35 Ratings: 12 kV, from 1250 A up to 600 MVA 24 kV, 2500 up to 3000 A

GCEH179522R0112

Contains outer and inner gaskets and the corresponding fastenings.

Spare parts package

Gasket kit
for the pole parts

OD3 / SE from manufacturers ABB, BBC und Calor Emag Ratings: 30 kV, from 1000 A Year of manufacture: all

GCEH179542R0110

Contains outer and inner gaskets and the corresponding fastenings.

Spare parts package

Gasket kit
for the pole parts

OD4 / OK4 Ratings: 12 kV / 24 kV Year of manufacture: all

GCEH179541R0110

Contains outer and inner gaskets and the corresponding fastenings.

2-4 Product catalog Medium-voltage service | Service Power Technologies

Spare parts packages for maintenance measures on mediumvoltage products and installations rated between 6 and 50 kV Medium-voltage minimum-oil-volume circuit breakers

1 2 3 4 5 6 7

Name Spare parts package

Type

Article number

Description Service directory

Operating mechanism
modernization Upgrade kit I for circuit breaker operating mechanism Spare parts package

OD3 / OD4 / OD5 SD / SE / SCA / SDA Year of manufacture: all

GCEH179485R0128

Brings the operating mechanism up to latest level of the outphased discontinued production and increases the number of possible switching operations.

Plastic parts for


operating mechanism Upgrade kit II for circuit breaker operating mechanism

OD3 / OD4 / OD5 SD / SE / SCA SDA Year of manufacture: all

GCEH179485R0196

Plastic parts are subject to an aging process. The spare parts package contains all plastic parts and the small parts required for the replacement.

8 9 10 11 12 13 14

Service Power Technologies | Product catalog Medium-voltage service 2-5

Spare parts packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage vacuum circuit breakers

Name Spare parts package

Type

Article number

Description Service directory

Storage and
fusing of the main trip shaft

VD4 / VBL VD5 from manufacturers ABB, BBC and Calor-Emag with mechanical operating mechanism Year of manufacture: all

GCEH990123R0100

Highly stressed mechanical parts of the tripping unit.

2-6 Product catalog Medium-voltage service | Service Power Technologies

Spare parts packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage switch disconnectors

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Name Upgrade kit for switch disconnectors and pole parts Rated voltage: 12 kV

Type CK2 / CR2 All years of manufacture from manufacturers ABB, BBC, Calor Emag

Article number GCE9270318R0180

Description Service directory Contains all plastic parts, that are exposed to dielectric and mechanical stress and are subject to component aging.

Upgrade kit for switch disconnectors and pole parts Rated voltage: 24 kV

CK2 / CR2 All years of manufacture from manufacturers ABB, BBC, Calor Emag

GCE9270319R0180

Contains all plastic parts, that are exposed to dielectric and mechanical stress and are subject to component aging.

Spare parts package for pole parts and contact fastening on the switch disconnetors 630 A. Rated voltage: 10 and 20 kV Upgrade kit for switch disconnectors and pole parts. Rated current: 630 A At the current status of production.

CK3 / CR3 / CS3 All years of manufacture from manufacturers ABB, BBC, Calor Emag

GCEH363491R0130

Required measures for all process equipment manufactured before 1993 which has not yet been upgraded as well as for switches used to prevent fatigue, which have already been updated.

CK3 / CR3 / CS3 All years of manufacture from manufacturers ABB, BBC, Calor Emag

GCEH260471R0120

Required measures for all process equipment manufactured before 1993 which has not yet been upgraded as well as for switches used to prevent fatigue, which have already been upgraded.

Service Power Technologies | Product catalog Medium-voltage service 2-7

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage minimum-oil-volume circuit breakers
Service packages for small-oil-volume circuit breakers prevent component aging. They always include all labor and the necessary original spare parts according to the manufacturers specifications. All maintenance measures are carried out andperformed by our certified personnel. This safeguards the reliability and availability of the circuit breaker and reduces down-time. The measures carried out on site include all higher-level tasks, such as a visual inspection,dismantling and assembly of components, cleaning andlubricating,as well a functional check and a maintenance report.
Description Service directory

Name Service package

Type

Article number

Standard maintenance OD2 / OK2


for circuit breaker operating mechanism including pole parts. Spare parts packages included: GCE8495070R0102 GCEH179000R0101 Service package from manufacturers ABB, BBC and Calor Emag Year of manufacture: all

1HDS732101R1001

Inspection of the switching pins, quenching heads, tulip contacts and rockers Gasket replacement, filling with new insulating and quenching oil Checks of the switch settings, contact points and all screw connections

Standard maintenance OD3 / SG / SD


for circuit breaker operating mechanism including pole parts. Spare parts packages included: GCE8495070R0102 GCEH179504R0110 1HDS739201R0101 Service package from manufacturers ABB, BBC and Calor Emag Ratings: 12 kV / 24 kV, up to 1250 A Year of manufacture: all

1HDS733101R1001

Inspection of the switching pins, quenching heads, tulip contacts and rockers Gasket replacement, filling with new insulating and quenching oil Checks of the switch settings, contact points and all screw connections

for

Standard maintenance OD3 / OK3


for circuit breaker operating mechanism including pole parts. Spare parts packages included: GCE8495070R0102 (2x) GCEH179521R0110 1HDS739201R0101 GCEH179542R0110 Service package from manufacturers ABB, BBC and Calor Emag Ratings: 30 kV, up to 1250 A

1HDS733101R1004

Inspection of the switching pins, quenching heads, tulip contacts and rockers Gasket replacement, filling with new insulating and quenching oil Checks of the switch settings, contact points and all screw connections

Standard maintenance OD3 high current


for circuit breaker operating mechanism including pole parts. Spare parts packages included: GCE8495070R0102 (2x) GCEH179522R0111 GCEH179542R0110 Ratings: 12 kV, from 1250 A, 750 MVA 24 kV, 1600-2000 A

1HDS733101R1002

Inspection of the switching pins, quenching heads, tulip contacts and rockers Gasket replacement, filling with new insulating and quenching oil Checks of the switch settings, contact points and all screw connections

2-8 Product catalog Medium-voltage service | Service Power Technologies

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage minimum-oil-volume circuit breakers

1 2 3 4

Name Service package

Type

Article number

Description Service directory

Standard maintenance OD3 high current


for circuit breaker operating mechanism including pole parts Spare parts packages included: GCE8495070R0102 GCEH179522R0112 1HDS739201R0101 Service package D35 >1250 Ratings: 12 kV, from 1250 A up to 600 MVA 24 kV, 2500 3000 A Year of manufacture: all

1HDS733101R1003

Inspection of the switching pins, quenching heads, tulip contacts and rockers Gasket replacement, filling with new insulating and quenching oil Checks of the switch settings, contact points and all screw connections

5 6 7

Standard maintenance OD4 / OK4


for circuit breaker operating mechanism including pole parts Spare parts packages included: GCE8495070R0102 GCEH179541R0110 1HDS739201R0101 Service package Ratings: 12 kV, 24 kV Year of manufacture: all

1HDS734101R1001

Inspection of the switching pins, quenching heads, tulip contacts and rockers Gasket replacement, filling with new insulating and quenching oil Checks of the switch settings, contact points and all screw connections

8 9 10 11

Upgrade kit I
Circuit breaker operating mechanism Spare parts package included: GCEH179485R0128 Service package

OD3 / OD4 / OD5 from manufacturers ABB, BBC and Calor Emag Year of manufacture: all

1HDS739203R1001

Replacement of the components contained in the spare parts package Adjustments

Upgrade kit II
Circuit breaker operating mechanism Spare parts package included: GCEH179485R0196

OD3 / OD4 / OD5 from manufacturers ABB, BBC and Calor Emag Year of manufacture: all

1HDS739203R1010

Replacement of the components contained in the spare parts package Adjustments

12 13 14

Service Power Technologies | Product catalog Medium-voltage service 2-9

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage vacuum circuit breakers
Service packages for medium-voltage vacuum circuit breakers prevent component aging. They always include all labor and the necessary original spare parts according to themanufacturers specifications. All maintenance measures to be carried out are performed by our certified personnel. This safeguards the reliability and availability of the circuit breaker and reduces down-time. The measures carried out on site include all higher-level tasks, such as a visual inspection,dismantling and assembly of components, cleaning andlubricating, as well as functional check and a maintenance report.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
for circuit breaker

VD4 / VBC / VD5 with mech. operating mechanism Year of manufacture: all

1HDS744101R1001

Voltage drop measurement and vacuum test Provision of special measuring devices, such as voltage drop measuring device and vacuum tester Service only

Service package

Inspection of circuit
breaker unit

VM1 Year of manufacture: all

1HDS741102R1001

Voltage drop measurement and vacuum test Provision of special measuring devices, such as voltage drop measuring device and vacuum tester No spare parts!! Inspection only! Service only

Service package

Replacement of highly
stressed components

VD4 / VBC / VD5 with mech. operating mechanism Year of manufacture: all

1HDS744204R1001

Installing the mechanical parts of the tripping unit

2-10 Product catalog Medium-voltage service | Service Power Technologies

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage switch disconnectors
Service packages for medium-voltage switchdisconnectors prevent component aging. They always include alllabor and necessary original spare parts according to the manufacturers specifications. All maintenance measures are carried out and performed by ourcertified personnel. This safeguards the reliability and availability of the circuit breaker and reduces down-time. The measures carried out on site include all higher-level tasks, such as a visual inspection, dismantling and assembly of components, cleaning and lubricating, as well as function inspections and a maintenance report.

1 2 3 4 5 6 7 8 9

Name Service package

Type

Article number

Description Service directory

Standard maintenance CK2 / CR2


operating mechanism and contact system Spare parts package included: GCE9270318R0180 Service package Rated voltage: 12 kV Year of manufacture: all

1HDS722101R1001

Inspection of the contact system Inspection of the rockers Visual inspection of the switch disconnector Setting check Contact points check

Standard maintenance CK2 / CR2


operating mechanism and contact system Spare parts package included: GCE9270319R0180 Service package Rated voltage: 24 kV Year of manufacture: all

1HDS722101R1002

Inspection of the contact system Inspection of the rockers Visual inspection of the switch disconnector Setting check Contact point check

Standard maintenance CR3 / CK3 / CS3


contact system and contact fastening Spare parts package included: GCEH360491R0130 Service package series 10 / 20 Ratings: 12 / 24 kV, up to 630 A Year of manufacture: all

1HDS723101R1001

Inspection of the contact system Inspection of the rockers Visual inspection of the switch disconnector Setting check Contact points check

10 11 12 13 14

Upgrade kit to bring


contact system up to latest technical standard Spare parts package included: GCEH260471R0120

CR3 / CK3 / CS3 Ratings: 12 / 24 kV, up to 630 A Year of manufacture: all

1HDS723303R1001

Inspection of the contact system Inspection of the rockers Visual inspection of the switch disconnector Setting check Contact points check

Service Power Technologies | Product catalog Medium-voltage service 2-11

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage switch disconnectors

Name Service package

Type

Article number

Description Service directory

Inspection of the
operating mechanism unit of the contact system

CK2 / CR2 Series 10 / 20 Rated voltage: 12 / 24 kV Year of manufacture: all

1HDS722102R1001

Inspection of the contact system Inspection of the rockers Visual inspection of the switch disconnector operating mechanism Settings check Contact points check Service only

Service package

Standard maintenance CK2 / CR2


of the operating mechanism unit of the contact system Series 10 / 20 Rated voltage: 12 / 24 kV Year of manufacture: all

1HDS722101R1011

Dismantling of the contact system Inspection of the rockers Visual inspection of the switch disconnector operating mechanism Settings check Contact points check Service only

Service package

Standard maintenance NAL


of the operating mechanism unit of the contact system Year of manufacture: all

1HDS727501R1001

Inspection of the contact system Inspection of the rockers Visual inspection of the switch disconnector operating mechanism Settings check Contact points check Service only

Service package

Standard maintenance BK / BR
of the operating mechanism unit of the contact system Year of manufacture: all

1HDS723501R1001

Inspections of the contact system Inspection of the rockers Visual inspection of the switch disconnector operating mechanism Settings check Contact points check Service only

2-12 Product catalog Medium-voltage service | Service Power Technologies

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage air-insulated switchgear
Service packages for medium-voltage air-insulated switching systems prevent component aging. They always include all labor and the necessary original spare parts according to the manufacturers specifi cations. All maintenance measures are carried out andperformed by our certified personnel. This safeguards the reliability and availability of the switchgear and reduces down-time. The measures carried out on site include all higher-level tasks, such as a visual inspection, dismantling and assembly of components, cleaning and lubricating, as well as function inspections and a maintenance report.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Name Service package

Type

Article number

Description Service directory

Standard maintenance
for air-insulated switchgear, excluded maintenance for circuit breakers and switch disconectors

ZS1 classic / Unigear ZS1 1HDS771101R1001

Switching panel, general Check pressure relief dampers for easy motion and cabin doors for correct closure.

ZS2

1HDS772101R1001

Inspection of warning and information signs, short-circuit and grounding equipment as well as Service only

ZS4

1HDS774101R1001

bus bar component and manual control elements of the installation. Inspection of screws on primary

ZK8

1HDS778101R1001

conductors with appropriate tightening torques. Inspection of insulation on the

ZS8 / ZS8.4

1HDS778101R1002

bus bars and their outlets as well as inspection of the bus bar conduits, cable connection

ZE

1HDS773101R1001

compartment. Inspection of screws on current and voltage transformers, primary and secondary switches. Inspection of screws on the cable flying leads and cable connection compartment. Inspection of screws on current and voltage transformers, primary and secondary circuits (3-phase and grounding conductor) and lower insertion contacts. Check setting in the circuit breaker compartment. Check movement device for easy motion. Check connections on terminals and devices. Inspection of terminal screws in the circuit breaker socket.

Service Power Technologies | Product catalog Medium-voltage service 2-13

Service packages for maintenance measures on medium-voltage products and installations rated between 6 and 50 kV Medium-voltage gas-insulated switchgear

Service packages for medium-voltage gas-insulated switching systems prevent component aging. They always include labor and the necessary original spare parts according to the manufacturers specifications. All maintenance measures are carried out and performed by our certified personnel. This safeguards the reliability and availability of the switchgear and reduces down-time.

The measures carried out on site include all higher-level tasks, such as a visual inspection, dismantling and assembly of components, cleaning and lubricating, as well as function inspections and a maintenance report.

Name Service packages

Type

Article number

Description Service directory

Standard maintenance
for gas insulated switchgear excluded maintenance for circuit breakers and switch disconnectors

ZV2

1HDS762101R1001

Check of the SF6-insulating gas Measurements: Dew point measurement

ZL4

1HDS764101R1001

(humidity content) Percentage measurement (proportion of air) Measurement of the decomposition products Gas pressure check Bursting disk check Check of the isolator and grounding operating mechanism with functional check and test switching. Inspection of connections on terminals and devices Cable connector check Inspection of screws Check of cabin doors for correct closure. Inspection and check of warning and information signs, short-circuiting and grounding equipment as well as manual control elements of the installation. Service only

2-14 Product catalog Medium-voltage service | Service Power Technologies

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV

1 2

In many cases, from economical point of view, it makes more sense to upgrade existing switchgear than to carry out the necessary regular maintenance or replace old switching gear with new equipment. This is why our retrot solutions enable you to upgrade your system retrospectively by integrating customized, new, modern components, such as maintenance-free vacuum circuit breakers VD4 and VM1 on the primary side

and of course using of the latest protection and control technology on the secondary side. This ensures the maximum availability and optimum performance of the switchgear and also extends its life time.

3 4 5 6 7 8 9

Technical specification for the VD4 / VM1 in retrofit solutions Standards VDE 0670, Section 10 IEC 60694 and VDE 0671, Section 100 / IEC 62271-100 and IEC 60068-2-30, 0721-2-1 Rated switching sequence Rated frequency fr (Hz) O - 0.3 s - CO - 3 s - CO 50 / 60 Rated lightning Rated current Type VD4 I r (A) 630... 4000 Rated voltage U r (kV) 12 impulse voltage U p (kV) 75 Rated short-circuit breaking current I sc (kA) 16...40 Rated short-circuit making current i p (kV) 40...100 Rated short-time withstand current i p (kV) 3 sec 16...40

10 11 12 13

VD4

630... 4000

17.5

95

16...40

40...100

16...40

VD4

630... 2500

24

125

16...25

40...63

16...25

14

Service Power Technologies | Product catalog Medium-voltage service 2-15

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Retrofit for circuit breakers VD4 / VM1

Name Retrofit solution

Type

Article number

Description Service directory

Circuit breaker

BA, BB, ZE, ZP, ZW OD3, OD4, SE

1HDS8001897G0100

Rated voltage: 17.5 kV Rated current: 1600 3000 A Rated short-circuit current: 40 kA

Retrofit solution

Circuit breaker
OD, SJ

BA, BB, ZE, ZP, ZW

1HDS8001731G0200

Rated voltage: 17.5 kV Rated current: 1250 A Rated short-circuit current: 25 kA

Retrofit solution

Circuit breaker
OD, SJ, GK1

BA, BB, ZE, ZP, ZW

1HDSCE800715G0300 Rated voltage: 12 kV Rated current: 1250 A Rated short-circuit current: 31.5 kA

Retrofit solution

Circuit breaker
OD3, OD4, GD, HB

BA, BB, ZE, ZP, ZW, ZP

1HDS8001897G0400

Rated voltage: 17.5 kV Rated current: 1600 A Rated short-circuit current: 40 kA

2-16 Product catalog Medium-voltage service | Service Power Technologies

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Retrofit for circuit breakers VD4 / VM1

1 2 3 4 5 6 7

Name Retrofit solution

Type

Article number

Description Service directory

Circuit breaker
ASEA VHE / VHD

HKK

GCER007560R0101

Rated voltage: 12 kV / 24 kV Rated current: 1200 3100 A Rated short-circuit current: 25 40 kA

Retrofitsolution

Circuit breaker
ASEA VHE / VHD with PTI-Polteil

HKK

GCER007560R0101

Rated voltage:: 12 kV / 75 kV Rated current: 630 - 1250 A Rated short-circuit current:: 31,5 kA

8 9

Retrofit solution

Circuit breaker
ZK4

OD1 M

GCER007560R0101

Rated voltage: 17.5 kV Rated current: 1600 A Rated short-circuit current: 40 kA

10 11 12 13 14

Service Power Technologies | Product catalog Medium-voltage service 2-17

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Retrofit for earthing switches

Name Retrofit solution Earthing switchgear including capacitive voltage indication and voltage lock

Type

Article number

Description Service directory

BA1 Swiss version

GCER006800P0101

Rated voltage: 12 kV Rated current: 1250 A Rated short-circuit current: 25 kA

2-18 Product catalog Medium-voltage service | Service Power Technologies

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Ultra fast earthing switch UFES

1 2

The innovative combination of the vacuum interrupter and IS limiter ABB products that have proved their worth over decades enabled the development of a new arc fault protection system with the ultra fast grounding switch UFES. The principle of the system comprises three-phase grounding immediately after an internal arc fault occurs. The extremely short operating time of thespecial vacuum device, in conjunction with rapid andreliable detection of fault current and light, ensures immediate extinguishing of an internal arc (within 4 ms) after detection.

This effectively prevents thermal and mechanical damage inside the switchgear to be protected. The system offers benefits for all air-insulated medium-voltage switching system, independent oftheirtest classification. The time-proven ABB light monitoring system TVOC-2 is used for optical detection of the arc fault. Itcan monitor up to 50 additional fields.

3 4 5

Standards

IEC 62271-1, IEC 62271-102, IEC 62271-200 - IEC 60255-1

6
Type Rated voltage Rated short-circuit current (3s) 25 kA 31.5 kA 40 kA 50 kA < 17.5 kV 25 kA 31.5 kA 40 kA 50 kA < 24 kV UFES on draw-out < 12 kV 25 kA 25 kA 31.5 kA 50 kA < 17.5 kV < 25 kA 31.5 kA 50 kA < 24 kV 25 kA Switching panel width UFES Service box < 12 kV 650 mm / 800 mm 650 mm 800 mm 650 / 800 mm 650 mm 800 mm 800 mm

7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog Medium-voltage service 2-19

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Ultra fast earthing switch UFES

Name Retrofit solution

Type Ratings: 12 / 17.5 kV, 25 kA, 650 mm 12 / 17.5 kV, 25 kA, 800 mm 12 / 17.5 kV, 31.5 kA, 650 mm 12 / 17.5 kV, 31.5 / 40 kA, 800mm 12 / 17.5 kV, 50 kA, 800 mm 24 kV, 25 kA, 800 mm

Article number

Description Service directory

UFES on thrust
Unigear ZS1 ZS1 classic ZS2 ZS4 PowerBloc

1HDS711699R0100 1HDS711699R0111 1HDS711699R0112 1HDS711699R0113 1HDS711699R0114 1HDS711699R0121 1HDS710699R0111 1HDS710699R0112 1HDS710699R0113 1HDS710699R0114 1HDS710699R0121

Standard solution including light monitoring system for three panels. Can be extended up to 50 panels.

Retrofit solution

Ratings: 12 / 17.5 kV, 25 kA 12 / 17.5 kV, 31.5 kA 12 / 17.5 kV, 40 kA 12 / 17.5 kV, 50 kA 24 kV, 25 kA Including light monitoring system for three switching panels. Can be extended for up to 50 fields.

UFES service box


non-proprietary

Retrofit solution

TVOC-2
Installation

1HDS710099R1001 1HDS710099R0101 1HDS710099R1002 1HDS710099R1003

Package for three additional fields (material) Package for six additional fields (material) Package for ten additional fields (material) Installation per additional field (service) No images are available at present.

Installation

Including Installation and commissioning plus the relevant 1HDS710699R1001 primary and secondary engineering Service only

UFES service box


Installation

Installation

Including Installation and 1HDS710699R1002 commissioning plus the relevant primary and secondary engineering Service only

UFES on draw out

2-20 Product catalog Medium-voltage service | Service Power Technologies

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Capacitive voltage test system CAPDIS-PI

1 2

The CAPDISPI is a capacitive voltage test system based on the IEC61245-6 or VDE 0682T415 standard for voltage testing in medium-voltage installations ratedup to 50 kV and can be retrofitted on existing HRand LRM interfaces. The CAPDIS-PI can also be tested when disconnected from the power supply using a function test button and is thus instrinsically safe.

Retrot can be carried out on all capacitive interfaces, even when live the system is under-tension without mechanical intervention to the switching gear construction.

3 4 5 6 7 8 9 10 11 12 13 14

Name Retrofit solution

Type

Article number

Description Service directory

Capacitive voltagetest system for special adjustment to the existing operating systems technology.

CAPDIS-PI

Upon request as it depends on the project

3-phase ongoing voltage test Integrated repeat test removes the obligation to carry out the specified 6-year repeat cycle Integrated function tests Integrated measurement point for phase comparison

Service Power Technologies | Product catalog Medium-voltage service 2-21

Retrofit solutions for medium-voltage switchgear rated between 6 and 50 kV Protection and control units SCU and REF 542

In 1993, ABB introduced the combined bay control and protection unit SCU (later REF 542), which combines the functions of a protective relay and a bay control unit. Since the device was introduced, it has been implemented in numerous power distribution systems worldwide.

The extended requirements concerning connections to the station level resulted in a re-worked and improved version ofthe previous SCU / REF 542. With significantly increased functionality and modern design, the multifunctional bay control and protection unit REF 542 plus is fully compatible with the previous SCU / REF 542 in terms of functionality.

Name Upgrade kit Protection and control

Type

Article number

Description Service directory

For all switching system types with SCU or REF 542

Upon request as depends on the project

Various models available for the different versions of the REF542 plus. Simple to assemble mechanically, with no special tools required. Exchange within short down-time < 3 hours (without testing).

2-22 Product catalog Medium-voltage service | Service Power Technologies

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Service Power Technologies | Product catalog Medium-voltage service 2-23

Skilled and reliable

3-1 Product catalog High-voltage service | Service Power Technologies

We perform all services throughout the entire service life of a switchgear and its components. This safeguards the end-to-end continuity and availability of all of our customers equipment.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 3-2

Chapter 3 Service for high-voltage products and installations > 50 to 420 kV Gas-insulated switchgear
ABBs gas-insulated switchgear have become an essential feature of electric power distribution. Gas-insulated switchgear have been produced and successfully installed since the mid 1960s. They are an integral part of electric power distribution for millions ofpeople across the globe, as well asfor the industry. As a result of ongoing developments to the switchgear, it can not only control current ows at rated conditions, but also incidents with up to 63 kA. In order to ensure that this vast level of output iscontrolled, even for circuit breakers that have been in use for more than 35 years, low-maintenance gas-insulated switching systems also need to be kept in good condition. This work is carried out by theABB Service Power Technologies.

3-3 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures General

1 2

In order to properly carry out maintenance measures, additional consumables are also required for the scope ofthe maintenance. These include lubricants and cleaning agents as well as work safety materials.

Our spare parts packages contain the original spare parts required to fully carry out the maintenance measures. On-site work should be carried out by certified experts.

3 4 5 6 7 8 9 10 11 12 13 14

Name Spare parts package

Type

Article number

Description Service directory

Construction site safety Gas-insulated


switchgear

1HDS112025R0004

Personal protective equipment (PPE) for work on construction sites.

Spare parts package

Consumables

Gas-insulated switchgear

1HDS619060R0100

Consumables for an installation inspection.

Service Power Technologies | Product catalog High-voltage service 3-4

Spare parts packages for maintenance measures Gas-insulated switchgear EBK-010

EBK-010 switchgear were produced between 1972 and1974. These switchgear have a three-phase encapsulated bus bar. In contrary, the dual-pressure circuit breakers and bay outlets are encapsulated with a single-phase configuration. The EBK-010 dual-pressure circuit breakers are driven by a hydraulic operating mechanism witha nitrogen accumulator.

Name Spare parts package

Type

Article number

Description Service directory

Rotary feedthrough
for make-proof grounding switch

EBK-010

1HDS601260R0500

Material for exchanging the rotary feedthrough on the make-proof grounding conversion of the switch lock

Spare parts package

Rotary feedthrough
for isolators

EBK-010

1HDS601360R0500

Material for exchanging the rotary feedthrough on the isolator.

3-5 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Gas-insulated switchgear EBK-020

1 2

With a three-phase bus bar and single-phase circuit breaker and bay outlet, the switchgear of the EBK-020 series was the same bay section as the system in the EBK-010 series. However, the isolators, make-proof grounding switches and circuit breakers inthis series have been developed and improved.

The EBK-020 was installed between 1972 and 1977 and was the last series to have dual-pressure circuit breakers.

3 4 5 6 7 8

Name Spare parts package

Type

Article number

Description Service directory

Hydraulic operating
mechanism

EBK-020

1HDS602960R0100

Material for complete maintenance of the hydraulic operating mechanism.

Spare parts package Isolators, 2000 A EBK-020 Control voltage: 110 V - 125 V 220 V - 250 V Spare parts package Isolators, 3000 A EBK-020 Control voltage: 110 V - 125 V 220 V - 250 V Spare parts package 1HDS603360R0110 1HDS603360R0220 Materia for maintenance of the complete make-proof grounding switch, 3000 A. 1HDS602360R0110 1HDS602360R0220 Material for maintenance of the complete isolator operating mechanism, 2000 A.

9 10 11 12 13 14

Upgrade for
make-proof grounding switch with gear system Spare parts package

EBK-020 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS602290R0110 1HDS602290R0220

Material for maintenance of the complete make-proof grounding conversion of the switch lock

Upgrade for
make-proof grounding switch without gear system Spare parts package

EBK-020 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS602291R0110 1HDS603291R0220

Material for maintenance of the complete make-proof grounding switch. einschlie Umbau Schaltschloss

Electronic
pressure switch unit DS 6.1 Spare parts package

EBK-020

1HDS602910R0100

Modernization of the existing gas-pressure control of the double pressure circuit breaker (HD / ND)

Electronic
pressure switch unit DS 6.3

EBK-020

1HDS603910R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of gas insulated switchgear.
Service Power Technologies | Product catalog High-voltage service 3-6

Spare parts packages for maintenance measures Gas-insulated switchgear EBK-030

The EBK-030 switchgear differs from EBK-020 basically only from its circuit breaker. In contrast to the EBK-020, this circuit breaker is a Single-pressure breaker and it operates according to the blast piston principle. Furthermore, these assets, compared to the switchgears of the rst generation of the EBK-010 series, have an unchanged bay section. The switchgears were produced from 1977 to 1981.

As well as having the same compartment module layout, EBK-020 and EBK-030 also have identical isolators and fast acting grounding switches. This means that the isolators and fast acting grounding switches of both series can be maintained in the same manner.

Name Spare parts package ELKX Hydraulic operating mechanism

Type

Article number

Description Service directory

EBK-030

1HDS603960R0100

Material for complete maintenance of the hydraulic operating mechanism.

Spare parts package Isolators, 2000 A EBK-030 Control voltage: 110 V - 125 V 220 V - 250 V Spare parts package Isolators, 3000 A EBK-030 / 110 V Control voltage: 110 V - 125 V 220 V - 250 V Spare parts package Upgrade for make-proof grounding switch with gear system Spare parts package Upgrade of fast-acting grounding switch without gear system EBK-030 Control voltage: 110 V - 125 V 220 V - 250 V Spare parts package 1HDS602291R0110 1HDS603291R0220 Material for maintenance of the complete fast-acting grounding switch operating mechanism including conversion of switch lock. EBK-030 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS602290R0110 1HDS602290R0220 Material for maintenance of the complete make-proof grounding switch operating mechanism including conversion of switch lock. 1HDS603360R0110 1HDS603360R0220 Material for maintenance of the complete isolator operating mechanism, 3000 A. 1HDS602360R0110 1HDS602360R0220 Material for maintenance of the complete isolator operating mechanism, 2000 A

Electronic
pressure switch unit DS 6.3

EBK-030 Control voltage:

1HDS603910R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of gas insulated switchgear.

3-7 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Gas-insulated switchgear ELK-01

1 2

In contrary to the EBK-0 series, EBK-01 gas-insulated switchgear has a three-phase system module. In order to encapsulate the asset, aluminum casting was used. Due to a signicantly reduced weight compared to a steel capsule no complex/ extensive grounding/base is needed.

One bay of an asset with a double bus bar weighs up to 3.500 kg. The switchgear was produced from 1987 to the mid 1980s.

3 4 5 6 7

Name Spare parts package

Type

Article number

Description Service directory

Isolators, without
rotary feedthrough

ELK-01 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS604361R0125 1HDS604361R0220

Material for maintenance of the complete isolator operating mechanism No images are available at present.

Spare parts package

Renewal make-proof
grounding switch rotary feedthrough

ELK-01 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS604291R0125 1HDS604291R0220

Material for exchanging the complete make-proof grounding switch including conversion of the switch lock No images are available at present.

8 9 10 11 12 13 14

Spare parts package

Electronic
pressure switch unit DS 6.3

ELK-01 Control voltage:

1HDS603910R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of gas insulated switchgear.

Service Power Technologies | Product catalog High-voltage service 3-8

Spare parts packages for maintenance measures Gas-insulated switchgear ELK-02

ELK-02 switchgears were produced between 1981 and 1986. In contrary to the EBK series, the ELK series has a complete three-phase encapsulated bay section.

Until 1985, the switchgears were driven by a hydraulic operating mechanism. From 1985 onwards, the circuit breakers were equipped with compact hydraulic operating mechanisms.

Name Spare parts package Hydraulic operating mechanism HA

Type

Article number

Description Service directory

ELK-02 HA

1HDS605960R0100

Material for a complete maintenance of the hydraulic operating mechanism HA

Spare parts package

Hydraulic operating
mechanism HKA

ELK-02 HKA-4

1HDS605960R0200

Material for a complete maintenance of the hydraulic operating mechanism HKA. No images are available at present.

Spare parts package

Hydraulic operating
mechanism HKA-8

ELK-02 HKA-8 ( bis1993 )

1HDS603960R0300

Material for a complete maintenance of the hydraulic operating mechanism HKA-8.

Spare parts package

Hydraulic operating
mechanism HKA-8

ELK-02 HKA-8 ( ab 1993 )

1HDS603960R0200

Material for a complete maintenance of the hydraulic operating mechanism HKA-8.

Spare parts package

fast-acting grounding
switches

ELK-02 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS605260R0110 1HDS605260R0220

Material for a complete maintenance of the fast-acting grounding switches

Spare parts package

Isolators

ELK-02 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS605360R0110 1HDS605360R0220

Material for a complete maintenance of the Isolators

3-9 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Gas-insulated switchgear ELK-02

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Name Spare parts package

Type

Article number

Description Service directory

Electronic pressure
switch unit DS 6.3 for HA/HKA operating mechanism Spare parts package

EBK-02 Control voltage:

1HDS605910R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of gas insulated switchgear.

Electronic pressure
switch unit DS 8.3 for HA/HKA operating mechanism

EBK-02 Control voltage:

1HDS605915R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of gas insulated switchgear.

Service Power Technologies | Product catalog High-voltage service 3-10

Spare parts packages for maintenance measures Gas-insulated switchgear ELK-03

The switchgear of the ELK-03 series has a bay section which was changed compared to that of their direct predecessors the ELK-02 in such a way that the separate isolators and grounding switches were integrated into the bus bar by a combined isolator and grounding switch unit. These series were produced between 1987 and 1993 and were the rst series of switchgear having a hydro-mechanic operating mechanism.

The motor drive energy savings of more than 80% enables the usage of the smaller AHMA1 motor drive. From 1991 onwards, the rst generation of auto-puffer chambers for circuit breakers was integrated into the asset series and were admitted for a rated voltage up to 170 kV.

Name Spare parts package

Type

Article number

Description Service directory

Combined isolator
and grounding switch locking

ELK-03 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS606391R0110 1HDS606391R0220

Technical improvement of the mechanical locking by installing a double actuation lock for the combined isolator and grounding switch mechanism.

Spare parts package

Motordrive AHMA1
at ELK-03

ELK-03 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS606960R0125 1HDS606960R0220

Technical improvement of the mechanical locking by installing a double actuation lock for the combined isolator and grounding switch mechanism.

Spare parts package

make-proof grounding
switch Single-pressure breaker damping unit.

ELK-03

1HDS606260R0999

Installing technically improved material for the rubber dampers No images are available at present.

Spare parts package

make-proof grounding
switch, with pinion and Rotary bushing

ELK-03 Control voltage: 110 V - 125 V 220 V - 250 V 1HDS606260R0110 1HDS606260R0220 No images are available at present.

Spare parts package

Make-proof high-speed ELK-03


grounding switch

1HDS606260R0999

Replacing Rubber dampeers for the ON movement No images are available at present.

3-11 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Gas-insulated switchgear ELK-04

1 2

The switchgear of the ELK-04 series have been in production since 1992. They have a signicantly more compact threephase bay section and use HMB1 second-generation spring operating mechanisms.

The great success of this series resulted in several updates so that, upon request, it can deal with and manage faults of up to 63,000 A and rated currents of up to 4,000 A.

3 4 5 6 7 8

Name Spare parts package

Type

Article number

Description Service directory

Flange connection
for the circuit breaker cover (outdoor erection) Spare parts package

ELK-04

1HDS607594R0102

Material for opening the circuit breaker cover in the case of outdoor erection.

Combined isolator
and grounding switch locking (rotary disconnector) Spare parts package

ELK-04 Control voltage: 110 V - 125 V

1HDS607391R0110

Technical improvement of the mechanical locking by installing a double actuation lock for the isolator and grounding mechanism.

Make-proof
high-speed grounding switch, replacing the damping unit

ELK-04

1HDS606260R0999

Installing technical material of the rubber dampers. No images are available at present.

9 10

Spare parts package

Make-proof
high-speed grounding switch, replacing the rotary bushing.

ELK-04

1HDS606260R0199

Replacing rubber rings in the event of material embrittlement. No images are available at present.

11
Spare parts package

Make-proof
high-speed grounding switch, replacing, with pinion

ELK-04 Control voltage: 110 V - 125 V

1HDS606260R0110 No images are available at present.

12 13

Spare parts package

Make-proof high
speed grounding switch replacing the rubber damper

ELK-03

1HDS606260R0999

Replacing rubber damper for the ON movement No images are available at present.

14
Service Power Technologies | Product catalog High-voltage service 3-12

Service packages for maintenance measures Gas-insulated switchgear EBK-010

Service packages for gas-insulated switchgear prevent component aging. The spare parts contained in the packages are original spare parts by our certied ABB employees according to the manufacturers instructions and will replace the existing parts in the switchgear. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report is issued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
for circuit breakers

EBK-010 from manufacturers BBC, ABB

1HDS601560R1000

Measurement of switching speed or switching time Visual inspection of the plug-in connections of the control cables Reading of operation counter No images are available at present.

Service package

Standard maintenance
of make-proof grounding switch Spare parts package included: 1HDS601260R0500

EBK-010 from manufacturers BBC, ABB

1HDS601260R1000

Replacement of the components contained in the spare parts package, visual inspection Measurement of motor current Inspection of the auxiliary switch and end position switch Functional check of the condensation-water heating (if installed)

3-13 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear EBK-010

1 2 3 4 5 6 7 8
No images are available at present.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of the isolator Spare parts package included: 1HDS601360R0500

EBK-010 from manufacturers BBC, ABB

1HDS601360R1000

Replacement of the components contained in the spare parts package Visual inspection Inspection of operating mechanism linkage Measurement of motor current Inspection of the auxiliary switch and the end position switches

Service package

Standard maintenance
of the SF6 gas supply

EBK-010 from manufacturers BBC, ABB

1HDS601160R1000

Check of the SF6 pressure Measurement of the gas moisture (dewpoint) volume percentage, measurement (proportion of air) Measurement of the decomposition products (SO2) Gas density check Check of the density-monitor alarm pressures

9 10 11

Service package

Standard maintenance
of the control cabinet

EBK-010 from manufacturers BBC, ABB

1HDS601860R1000

Replacement of the components contained in the spare parts package Check of status signals / alarms Inspection of switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Functional check of the controls according to the circuit diagram No images are available at present.

12 13 14

Service Power Technologies | Product catalog high-voltage service 3-14

Service packages for maintenance measures Gas-insulated switchgear EBK-020

Service packages for gas-insulated switchgear prevent component aging. The spare parts contained in the packages are original spare parts by our certied ABB employees according to the manufacturers instructions and will replace the existing parts in the switchgear. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report isissued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of circuit breakers

EBK-020 from manufacturers BBC, ABB

1HDS602560R1000

Measurement of switching speed or switching time Reading of operation counter No images are available at present.

Service package

Standard maintenance
of the circuit breaker operating mechanism Spare parts package included: 1HDS602960R0100

EBK-020 from manufacturers BBC, ABB

1HDS602960R1000

Replacement of the components contained in the spare parts package. Inspection of the auxiliary switch Functional check of the spring deflection switch Measurement of charging time for the hydraulic pump from atmospheric pressure to the end of pumping Reading of pump-start counter Check of the stored switching sequence Functional check of the condensation-water heating (if installed)

Service package

Standard maintenance
of make-proof grounding switch BBC, ABB Spare parts packages included: 1HDS602290R0110 1HDS603290R0220 1HDS602291R0110 1HDS603291R0220

EBK-020 from manufacturers

1HDS602260R1000

Replacement of the components contained in the spare parts package Measurement of motor current Inspection of the auxiliary switch and the end position switches Functional check of the

110 V / 125 V 110 V / 250 V 110 V / 125 V 220 V / 250 V

water-condensation heating (if installed)

3-15 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear EBK-020

1 2 3 4 5 6 7 8

Name Service package

Type

Article number

Description Service directory

Standard maintenance
for isolators

EBK-020 from manufacturers BBC, ABB

1HDS602360R1000

Replacement of the components contained in the spare parts package Visual inspection Inspection of operating

Spare parts packages included: 1HDS602360R0110 1HDS603360R0110 1HDS602360R0220 1HDS603360R0220 Service package Control voltage: 110 V / 2000 A 110 V / 3000 A 220 V / 2000 A 220 V / 3000 A EBK-020 from manufacturers BBC, ABB 1HDS602160R1000

mechanism linkage Measurement of motor current Inspection of the auxiliary switch and the end position switches

Standard maintenance
of the SF6 gas supply

Check of the SF6 pressure and filling (if necessary *) Measurement of the gas moisture (air proportion point) Volume percentage measurement (proportion of air) Measurement of the decomposition products (S02) Gas density check Check of the density-monitor alarm pressures No images are available at present.

9 10 11 12
No images are available at present.

Service package

Standard maintenance
of the control cabinet

EBK-020 from manufacturers BBC, ABB

1HDS602860R1000

Visual inspection package Check status signals / alarms Inspection of switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Inspection of the controls according to the circuit diagram

13 14

Service Power Technologies | Product catalog High-voltage service 3-16

Service packages for maintenance measures Gas-insulated switchgear EBK-030

Service packages for gas-insulated switchgear prevent component aging. The spare parts contained in the packages are original spare parts by our certied ABB employees according to the manufacturers instructions and will replace the existing parts in the switchgear. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report isissued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of circuit breakers

EBK-030 from manufacturers BBC,

1HDS603560R1000

Measurement of switching speed or switching time Reading of the operation counter No images are available at present.

Service package

Standard maintenance EBK-030


of the circuit breaker operating mechanism Spare parts package included: 1HDS603960R0100 from manufacturers BBC, ABB

1HDS603960R1000

Replacement of the components contained in the spare parts package Inspection of the auxiliary switch Functional check of the spring deflection switch Measurement of charging time for the hydraulic pump from atmospheric pressure to the end of pumping Reading of the pump-start counter Check of the stored switching sequence Functional check of the condensation-water heating ( if installed )

3-17 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear EBK-030

1 2 3 4 5 6
No images are available at present.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of the SF6 -gas supply

EBK-030 from manufacturers BBC, ABB

1HDS603160R1000

Check of the SF6 pressure and filling (if required *) Measurement of the gas moisture (dew point) Volume percentage measurement (proportion of air) Measurement of decomposition products (S02) Gas density check Check of the density-monitor alarm pressures

7 8 9

Service package

Standard maintenance
of the control cabinet

EBK-030 from manufacturers BBC, ABB

1HDS603860R1000

Replacement of the components contained in the spare parts package Visual inspection Check of status signals / alarms Inspection of switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Inspection of the controls according to the circuit diagram No images are available at present.

10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 3-18

Service packages for maintenance measures Gas-insulated switchgear ELK-01

Service packages for gas-insulated switchgear prevent component aging. The spare parts contained in the packages will be replaced by new original spare party, according to the manufacturers instructions, by our certied ABB employees. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of the equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report is issued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of circuit breakers

ELK-01 from manufacturers BBC, ABB

1HDS604560R1000

Measurement of switching speed or switching time Visual inspection of the plug-in connections of the control cables Reading of the operation counter No images are available at present.

Service package

Standard maintenance
for the circuit breaker operating mechanism (Retrofit solution with HMB-4 available)

ELK-01 from manufacturers BBC, ABB

1HDS604960R1000

Inspection of the auxiliary switch Functional check of the pressure switch Measurement of the charging time for the hydraulic pump from atmospheric pressure to the end of pumping Reading of the pump-start counter Check of the stored switching sequence Visual inspection of oil density / switch linkage Functional check of the condensation-water heating (if installed) No images are available at present.

Service package

Standard maintenance
of the make-proof grounding switch Depending on conguration, Spare parts packages included: 1HDS604291R0125 1HDS604291R0220 Service package

ELK-01 from manufacturers BBC, ABB

1HDS604260R1000

Replacement of the components contained in the spare parts package Measurement of motor current Inspection of the auxiliary switch and the end position switches No images are available at present.

Control voltage: 110 V up to 125 V 220 V up to 250 V 1HDS604360R1000

Functional check of condensationwater heating (if installed) including conversion of the switch lock Replacement of the components contained in the spare parts package Measurement of motor current Inspection of the operating mechanism linkage No images are available at present.

Standard maintenance ELK-01


of isolators Depending on conguration, Spare parts packages included: 1HDS604361R0125 1HDS604361R0220 Control voltage: 110 V up to 125 V 220 V up to 250 V from manufacturers BBC, ABB

Inspection of the auxiliary switch and the end position switches Functional check of condensationwater heating (if installed)

3-19 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear ELK-01

1 2 3 4 5 6
No images are available at present.

Name Service package

Type

Article number

Description Service directory

Standard maintenance ELK-01


of the SF6 gas supply from manufacturers BBC, ABB

1HDS604160R1000

Check of the SF6 pressure and filling (if required *) Measurement of the gas moisture (dew point) Volume percentage measurement (proportion of air) Measurement of decomposition products (S02) Gas density check Check of the density-monitor alarm pressures

7 8 9

Service package

Standard maintenance ELK-01


of the control cabinet from manufacturers BBC, ABB

1HDS604860R1000

Replacement of the components contained in the spare parts package Check of status signals / alarms Inspection of the switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Inspection of the controls according to the circuit diagram No images are available at present.

10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 3-20

Service packages for maintenance measures Gas-insulated switchgear ELK-02

Service packages for gas-insulated switchgear prevent component aging. The spare parts contained in the packages are original spare parts by our certied ABB employees according to the manufacturers instructions and will replace the existing parts in the switchgear. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of the equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report isissued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of circuit breakers

ELK-02 from manufacturers BBC, ABB

1HDS605560R1000

Measurement of switching speed or switching time Visual inspection of the plug-in connections of the control cables Reading of the operation counter

No images are available at present.

Service package

Standard maintenance
of the circuit breaker operating mechanism Spare parts packages included: 1HDS605960R0100 ( Retrofit solution with HMB-4 available )

ELK-02 from manufacturers BBC, ABB

1HDS605960R1000

Replacement of components contained in the spare parts package Functional check pressure switch Visual inspection of oil level indicator Visual inspection of motor brushes Inspection of the auxiliary switch Functional check of the spring deflection switch Pressure switch Measurement of charging time for the hydraulic pump from atmospheric pressure to the end of pumping Reading of the pump-start counter Check of the stored switching sequence Visual inspection of oil density / longitudinal gasket Functional check of condensationwater heating (if installed) Visual inspection of the plug-in connections of the control cables

Service package

Standard maintenance
of the make-proof grounding switch Spare parts packages included: 1HDS605260R0110 1HDS605260R0220

ELK-02 from manufacturers BBC, ABB

1HDS605260R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Measurement of the motor current Inspection of the auxiliary switch

Control voltage: 110 V - 125 V 220 V - 250 V

and the end position switches Functional check of the condensation-water heating (if installed) Visual inspection of the plug-in connections of the control cables

3-21 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear ELK-02

1 2 3 4 5 6 7 8 9 10 11 12
No images are available at present.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of isolators

ELK-02 from manufacturers BBC, ABB

1HDS605360R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Inspection of operating mechanism linkage

Spare parts packages included: 1HDS605360R0110 1HDS605360R0220 Control voltage: 110 V - 125 V 220 V - 250 V

Measurement of motor current Inspection of the auxiliary switch and the end position switches Visual inspection of the plug-in connections of the control cables

Service package

Standard maintenance
of the SF6 gas supply

ELK-02 from manufacturers BBC, ABB

1HDS605160R1000

Check of the SF6 pressure and filling (if required *) Measurement of the gas moisture (dew point) Volume percentage measurement (proportion of air) Measurement of decomposition products (S02) Gas density check Check of the density-monitor alarm pressures No images are available at present.

Service package

Standard maintenance
control cabinet

ELK-02 from manufacturers BBC, ABB

1HDS605860R1000

Replacement of the components contained in the spare parts package Visual inspection Check of status signals / alarms Inspection of switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Inspection of the controls according to the circuit diagram Visual inspection of the plug-in connectors of the control cables
Service Power Technologies | Product catalog High-voltage service 3-22

13 14

Service packages for maintenance measures Gas-insulated switchgear ELK-03

Service packages for gas-insulated switchgear prevent component aging. The spare parts contained in the packages are original spare parts by our certied ABB employees according to the manufacturers instructions and will replace the existing parts in the switchgear. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of the equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report isissued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of circuit breakers

ELK-03 from manufacturers BBC, ABB

1HDS606560R1000

Visual inspection, functional check Measurement of switching speed or switching time Visual inspection of the plug-in connections of the control cables Reading of the operation counter No images are available at present.

Service package

Standard maintenance
of the circuit breaker operating mechanism Spare parts packages included: 1HDS606960R0125 1HDS606960R0220

ELK-03 from manufacturers BBC, ABB

1HDS606960R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Visual inspection of oil level indicator Visual inspection of motor brushes

Control voltage: 110 V - 125 V 220 V - 250 V

Inspection of the auxiliary switch Functional check of the spring deflection switch Measurement of charging time for the hydraulic pump from atmospheric pressure to the end of pumping Reading of the pump-start counter Check of the stored switching sequence Visual inspection of oil density / longitudinal gasket Functional check of the condensation-water heating (if installed) Visual inspection of the plug-in connections of the control cables

Service package

Standard maintenance
of the make-proof grounding switch Spare parts packages included: 1HDS606260R0110 1HDS606260R0220 1HDS606260R0999

ELK-03 from manufacturers BBC, ABB

1HDS606260R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Measurement of motor current Inspection of the auxiliary switch No images are available at present. No images are available at present.

Control voltage: 110 V - 125 V 220 V - 250 V

and the end position switches Functional check of the condensation-water heating (if installed) Visual inspection of the plug-in connection of the control cables

3-23 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear ELK-03

1 2 3 4 5 6 7 8 9 10 11 12
No images are available at present.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of the isolator and grounding switch (Rotating isolator) Depending on conguration, Spare parts packages Included: 1HDS606391R0110 1HDS606391R0220 Service package

ELK-03 from manufacturers BBC, ABB

1HDS606360R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Inspection of operating mechanism linkage Measurement of motor current

Control voltage: 110 V - 125 V 220 V - 250 V

Inspection of the auxiliary switch and the end position switches Visual inspection of the plug-in connections of the control cables

Standard maintenance
of the SF6 gas supply

ELK-03 from manufacturers BBC, ABB

1HDS606160R1000

Check of the SF6 pressure and filling (if required *) Measurement of the gas moisture (dew point) Volume percentage measurement (proportion of air) Measurement of the decomposition products (S02) Gas density check Check of the density-monitor alarm pressures No images are available at present.

Service package

Standard maintenance
of the control cabinet

ELK-03 from manufacturers BBC, ABB

1HDS606860R1000

Visual inspection package Check of the status signals / alarms Inspection of the switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Inspection of the controls according to the circuit diagram Visual inspection of the plug-in connections of the control cables
Service Power Technologies | Product catalog High-voltage service 3-24

13 14

Service packages for maintenance measures Gas-insulated switchgear ELK-04

Service packages for gas-insulated switchgear prevent component aging.The spare parts contained in the packages are original spare parts by our certied ABB employees according to the manufacturers instructions and will replace the existing parts in the switchgear. This safeguards the maximum availability of the gas-insulated switchgear and increases supply reliability.

The measures carried out on site include all higher-level work, such as construction site setup, general functional checks and visual inspection of the equipment. Once the maintenance measures have been carried out, the switchgear is started up again and a corresponding maintenance report isissued.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of the circuit breaker

ELK-04 from manufacturers BBC, ABB

1HDS607560R1000

Visual inspection, functional check Measurement of the switching speed or switching time Visual inspection of the plug-in connections of the control cables Reading of the operation counter No images are available at present.

Service package

Standard maintenance
of the circuit breaker operating mechanism Spare parts packages included: 1HDS699900R0100 1HDS699900R0102 1HDS699900R0103 1HDS699900R0104 1HDS699900R0105 1HDS699900R0106 1HDS699900R0107 1HDS670930R0102 1HDS670900R0124

ELK-04 from manufacturers BBC, ABB

1HDS607960R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Visual inspection of oil level indicator Visual inspection of motor brushes Inspection of the auxiliary switch Functional check of the spring deflection switch Measurement of charging time for the hydraulic pump from atmospheric pressure to the end of pumping Reading of the pump-start counter Check of the stored switching sequence Visual inspection of oil density / switch linkage Functional check of the condensation-water heating (if installed) Visual inspection of the plug-in connections of the control cables No images are available at present.

Service package

Standard maintenance
of the make-proof grounding switch Depending on conguration, Spare parts packages included: 1HDS606260R0110 1HDS606260R0220 1HDS606260R0999

ELK-04 from manufacturers BBC, ABB

1HDS607260R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Measurement of the motor current Inspection of the auxiliary switch No images are available at present.

Control voltage: 110 V - 125 V 220 V - 250 V

and the end position switches Functional check of the condensation-water heating (if installed) Visual inspection of the plug-in connections of the control cables

3-25 Product catalog High-voltage service | Service Power Technologies

Service packages for maintenance measures Gas-insulated switchgear ELK-04

1 2 3 4 5 6 7 8 9 10 11 12
No images are available at present.

Name Service package

Type

Article number

Description Service directory

Standard maintenance
of the isolator and grounding switch Spare parts packages included: 1HDS607391R0110

ELK-04 from manufacturers BBC, ABB

1HDS607360R1000

Replacement of the components contained in the spare parts package Visual inspection, functional check Inspection of the operating mechanism linkage

Control voltage: 110 V - 125 V

Measurement of motor current Inspection of the auxiliary switch and the end position switches Visual inspection of the plug-in connections of the control cables

Service package

Standard maintenance
of the SF6 gas supply

ELK-04 from manufacturers BBC, ABB

1HDS607160R1000

Check of the SF6 pressure and filling (if required *) Measurement of the gas moisture (dew point) Volume percentage measurement (proportion of air) Measurement of decomposition products (S02) Gas density check Check of the density-monitor alarm pressures No images are available at present.

Service package

Standard maintenance ELK-04


of the control cabinet from manufacturers BBC, ABB

1HDS607860R1000

Visual inspection package, visual inspection Check of status signals / alarms Inspection of switch setting indicators Check of the bay locking Inspection of the blocking for the circuit breaker operating mechanism Inspection of the protection release on the relay or terminal strip Functional check of the condensation-water heating (if installed) Inspection of the controls according to the circuit diagram Visual inspection of the plug-in connections of the control cables
Service Power Technologies | Product catalog High-voltage service 3-26

13 14

Retrofit solutions for gas-insulated switchgear rated between 50 and 170 kV

Retrofitting is retroactive upgrading of older equipment in energy transmission and distribution systems with the latest state-of-the art components. Furthermore, the focus is on environmental protection requirements, systemoptimization systems engineering and increasing personal safety.

This is why our engineers have developed retrot solutions. These solutions enable the use of modern SF 6-auto puffer switches with hydraulic spring operating mechanisms to replace oldertechnology in existing gasinsulated switchgear.

3-27 Product catalog High-voltage service | Service Power Technologies

EBK Retrofit solutions for single-phase gas-insulated switchgear

1 2

The EBK retrot solutions are adapted to meet the customers technical and economic requirements, without shutting down the entire substation. Existing switchgear with obsolete circuit breaker quenching principles,

high-maintenance circuit breaker operating mechanism and older graphite bursting disks can be upgraded with relatively little effort.

3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 3-28

Retrofit solutions for single-phase gas-insulated switchgear EBK-010

EBK-010 switchgear were produced between 1972 and 1974. The dual-pressure circuit breakers are first generation and can be exchanged without any problems through anadaptive retrofit solution, requiring no major modifications.

The new EBK-SW21 retrofit circuit breaker is operated by a latest-generation hydro-mechanical HMB operating mechanism.

Name Retrofit solutions with EBK-SW21 for circuit breakers with extension and without integrated current transformer

Type EBK-010, double busbar, from manufacturers BBC, ABB

Article number GPFL021000

Description Service directory Retrofit solution without current transformer in horizontal design

Retrofit solutions with EBK-SW21

EBK-010, single busbar for circuit breakers

GPFL021000

Retrofit solution including integrated current transformer in horizontal design with vertical operating mechanism

3-29 Product catalog High-voltage service | Service Power Technologies

Retrofit solutions for single-phase gas-insulated switchgear EBK-020

1 2

EBK-020 switchgear were produced between 1972 and 1977. The dual-pressure circuit breakers were essentially a further development of the first-generation circuit breakers. They can be exchanged without any problems through an adaptive retrofit solution, requiring no major modifications.

The new EBK-SW21 retrofit circuit breaker is operated by a latest-generation hydro-mechanical HMB operating mechanism.

3 4 5 6 7 8 9 10 11 12 13 14

Name Retrofit solutions with EBK-SW21 for circuit breakers with extension and without integrated current transformer

Type EBK-020, double busbar, from manufacturers BBC, ABB

Article number GPFL021000

Description Service directory Retrofit solution without current transformer in horizontal design

Retrofit solutions with current transformer

EBK-020, for circuit breakers

GPFL021000

Retrofit solution including integrated current transformer in horizontal design with vertical operating mechanism

EBK-SW21 and integrated single busbar

Service Power Technologies | Product catalog High-voltage service 3-30

Retrofit solutions for single-phase gas-insulated switchgear EBK-030

EBK-030 switchgear were produced between 1972 and 1977. The dual-pressure circuit breakers were essentially a further development of the rst-generation circuit breakers. They can be exchanged without any problems through an adaptive retrofit solution, requiring no major modifications.

The new EBK-SW21 retrofit circuit breaker is operated byalatest-generation hydro-mechanical HMB operating mechanism.

Name Retrofit solutions with EBK-SW21 for circuit breakers with extensions without integrated current converter

Type EBK-030, double busbar

Article number GPFL021000

Description Service directory Retrofit solution horizontal model

Retrofit solutions with EBK-SW1

EBK-030, single busbar for circuit breakers

GPFL021000

Retrofit solutions vertical model

3-31 Product catalog High-voltage service | Service Power Technologies

Retrofit solutions for three-phase gas-insulated switchgear ELK-0

1 2

Using the ELK-0 retrofit solutions, existing ELK-0 switchgear are modernized and components are upgraded to stateof-the-art during operation.

The components being replaced can be overhauled by the ABB Service Power Technologies and saved as spare parts on a long-term basis.

3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 3-32

Retrofit solutions for three-phase gas-insulated switchgear ELK-01

In the early 1980s, ELK-01 switchgear were among the first three-phase encapsulated switchgear. The switchgear were operated using a hydraulic operating mechanism (ELKX). A modern ELK-SW01 circuit breaker retrofit solution allows you to replace the complete circuit breaker, including the operating mechanism.

Special modifications make it possible to replace the operating mechanism on existing circuit breakers with a latestgeneration HMB hydro-mechanical operating mechanism.

Name Retrofit solution for circuit breakers ELK-SW01

Type ELK-01, 40 kA, from manufacturers BBC, ABB

Article number GPFL050100

Description Service directory Replacement of the existing circuit breaker and the components contained in the spare parts package Functional check Measurement of the switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution ELK-SW01 with voltage transformer connection to the circuit breaker

ELK-01, 40 kA, from manufacturers BBC, ABB

GPFL050100

Replacement of the existing circuit breaker and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution for circuit breaker operating mechanisms

ELK-01, from manufacturers BBC, ABB

GPFL050600

Replacement of the circuit breaker operating mechanism with HMB-4 and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

3-33 Product catalog High-voltage service | Service Power Technologies

Retrofit solutions for three-phase gas-insulated switchgear ELK-02

1 2

ELK-02 switchgear were produced between 1981 and 1986. The switchgear were operated using hydraulic operating mechanisms until 1985. From 1985 onwards, the switches were tted with compacthydraulic operating mechanisms. The ELK-SW02 retrofit circuit breaker allows you to exchange the existing circuit breaker without any problems and with no majormodifications required.

Special modifications give you the option of adapting the older hydraulic operating mechanisms smoothly with a latest-generation HMB hydro-mechanicaloperating mechanism.

3 4 5 6 7 8 9 10 11 12

Name Retrofit solution ELK-SW02 for replacement on circuit breakers ELK-02

Type ELK-02, 40 kA with busbar at bottom side, from manufacturers BBC, ABB

Article number GPFL051800

Description Service directory Replacement of the existing circuit breakers and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution ELK-SW02 for replacement on circuit breakers ELK-02

ELK-02, 40 kA with busbar at top side, from manufacturers BBC, ABB

GPFL051800

Replacement of the existing circuit breakers and the components contained in the spare parts package Functional check Measurement of the switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution of an ELK-02-HA hydraulic operating mechanism by a new hydromechanical operating mechanisms HMB4

ELK-02 from manufacturers BBC, ABB

GPFL051600

Replacement of the existing circuit breaker operating mechanism and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution of an ELK-02-HKA hydraulik operating mechanism by a new hydromechanical operating mechanisms HMB4

ELK-02

GPFL051001

Replacement of the existing HMB4 circuit breaker and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables No images are available at present.

13 14

Service Power Technologies | Product catalog High-voltage service 3-34

Retrofit solutions for three-phase gas-insulated switchgear ELK-02

Name Retrofit solution for isolator and grounding switches

Type ELK-02, from manufacturers BBC, ABB

Article number GPFL051500

Description Service directory Replacement of the existing isolator and grounding switches with a retrofit isolator / grounding switch without a fast acting grounding switch and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

3-35 Product catalog High-voltage service | Service Power Technologies

Retrofit solution for three-phase gas-insulated switchgear ELK-03

1 2

ELK-03 switchgear were produced between 1987 and 1993 and were the rst series of switchgear to feature a hydraulic spring operating mechanism of the AHMA series. From 1991 onwards, the auto-puffer chambers were installed, and these are still used today. The associated savings in operating power of over 8 %make it possible to use the smaller AHMA1 operating mechanism.

The ELK-SW03 retrofit solution now gives you the option of upgrading the existing circuit breaker from 31.5 to 40 kA. Special modifications enable you to use a latest-generation HMB hydro-mechanical operating mechanism.

3 4 5 6 7 8 9 10 11 12 13 14

Name Retrofit solution for circuit breakers ELK-SW03

Type ELK-03 circuit breakers, 40 kA with double busbar, from manufacturers BBC, ABB

Article number GPFL051800

Description Service directory Replacement of the existing circuit breaker and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution for circuit breakers ELK-SW03

ELK-03 circuit breakers, 40 kA with single busbar, from manufacturers BBC, ABB

GPFL051800

Replacement of the existing circuit breaker in Z form and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution for HMB-1 operating mechanism including control cabinet to replace the existing operating mechanisms AHMA-1

ELK-03, from manufacturers BBC, ABB

GPFX053050

Replacement of the existing circuit breaker operating mechanism and the components contained in the spare parts package Functional check Measurement of switching speed or switching time Inspection of the plug-in connections of the control cables

Retrofit solution for integrated operating mechanism to replace the hydraulic operating mechanism / compact hydraulic operating mechanism components HA / HKA

ELK-03, from manufacturers BBC, ABB

1HDH111000

Replacement of the existing circuit breaker operating mechanism and the components contained in the spare parts package Functional check Measurement of the switching speed or switching time Inspection of the plug-in connections of the control cables

Service Power Technologies | Product catalog High-voltage service 3-36

3-37 Product catalog High-voltage service | Service Power Technologies

Chapter 4 Service for high-voltage products and installations > 50 to 420 kV Circuit breaker operating mechanisms
Through our service for switchgear components, we safeguard their operational reliability as well asthe availability of installation equipment in electrical power distribution. Our services cover all maintenance measures, including provision of comprehensive retrot solutions for the operating mechanisms supplied by us on outdoor circuitbreakers, gas-insulated switchgear and generator circuit breakers.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 4-1

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

The hydraulic spring operating mechanism AHMA has been designed in such a way that all of the operating mechanism components are able to meet the requirements of its entire lifespan. Experience with the product has shown that there are individual modules and components that are replaced or serviced as part of preventive or future-oriented maintenance measures.

Depending on the operating period (10 years when set up in open air or extreme indoor conditions, 20 years when set up indoors) and years of production, parts are installed that contain technical improvements to components.

Name Spare parts package

Type

Article number

Description Service directory

Basic package

AHMA-1

1HDS670960R0100

Extensive basic package for minor maintenance work without removing the operating mechanism from the equipment.

Spare parts package

Consumables

AHMA-1

1HDS670930R0102

Consumables to be provided.

Spare parts package

Lubricants

AHMA-1

1HDS670900R0124

Separately manageable consumables, always used during maintenance work.

Spare parts package

Control cabinet

AHMA-1

1HDS670960R0101

Spare parts required according to manufacturer specifications for the operating period.

Spare parts package

Coupling

AHMA-1

1HDS670960R0103

Spare parts required according to manufacturer specifications after 10,000 switching operations ( CO ).

Spare parts package

Throttle screws

AHMA-1

1HDS670960R0110

Spare parts required according to manufacturer specifications to readjust switching speed.

4-2 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

1 2 3 4 5 6 7 8

Name Spare parts package Spring housing, horizontal

Type

Article number

Description Service directory

AHMA-1

1HDS670960R0117

Replacement only in the case of defective parts.

Spare parts package Piston rod AHMA-1 1HDS670960R0118 Replacement only in the case of defective parts.

Spare parts package Accumulator piston AHMA-1 1HDS670960R0119 Replacement only in the case of defective parts.

9
Spare parts package Pump module AHMA-1 1HDS670900R0114 Spare parts required according to manufacturer specifications for the operating period or 10,000 switching operations ( CO ). Applies to operating mechanisms produced before 1990. Spare parts package Spring package AHMA-1 1HDS670960R0123 Replacement only in the case of defective parts.

10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 4-3

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

Name Spare parts package

Type

Article number

Description Service directory

Pressure switch
bracket

AHMA-1

GPFX052250R0057

Replacement in the event of defective parts and problems with the function of the spring deflection switch.

Spare parts package

Changeover
poppet valve

AHMA-1

1HDS699900R0104

Replacement of gasket in the event of maintenance work and internal leakages.

4-4 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

1 2 3 4 5 6 7 8

Name Spare parts package

Type

Article number

Description Service directory

Basic package

AHMA-4

1HDS670900R0100

Extensive basic package for minor maintenance work without removing the operating mechanism from the equipment.

Spare parts package

Consumables

AHMA-4

1HDS670930R0102

Consumables to be provided.

Spare parts package

Lubricants

AHMA-4

1HDS670900R0124

Separately manageable consumables. Always used during maintenance work.

9 10 11

Spare parts package

Coupling

AHMA-4

1HDS670900R0103

Spare parts required according to manufacturer specifications after 10,000 switching operations ( CO ).

Spare parts package

Throttle screws

AHMA-4

1HDS670900R0110

Replacement in the case of leakages and if the switching speed deviates from manufacturer specifications.

12 13 14

Spare parts package

Complete casing

AHMA-4

GPFX052074R0002

Spare parts required according to manufacturer specifications for the operating period.

Service Power Technologies | Product catalog High-voltage service 4-5

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

Name Spare parts package

Type

Article number

Description Service directory

Spring stroke switch


Switzerland

AHMA-4

1HDS670930R0106

Replacement in the case of defective micro switches.

Spare parts package

Spring stroke switch


USA

AHMA-4

1HDS670930R0107

Replacement in the case of defective micro switches.

Spare parts package

USR valve

AHMA-4

1HDS670930R0113

Technical improvement to USR valve in the case of oil leaks and operating mechanisms produced before 2001.

Spare parts package

Pump module

AHMA-4

1HDS670900R0114

Spare parts required according to manufacturer specifications for the operating period or 10,000 switching operations (CO). Only applies to operating mechanisms produced before 1990.

Spare parts package

Set of terminal
connector

AHMA-4

1HDS670900R0116

Spare parts package for sealing bush and gaskets in accordance with manufacturer specifications. To be replaced in the event of leakages. Diameter: D = 16 and D = 18

Spare parts package

Accumulator piston

AHMA-4

1HDS670900R0119

Spare parts package for set of pistons in accordance with manufacturer specifications. To be replaced in the event of leakages. Diameter: D = 16 and D = 18

4-6 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Name Spare parts package

Type

Article number

Description Service directory

Changeover
poppet valve

AHMA-4

1HDS670930R0122

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Disk spring stack

AHMA-4

1HDH112040R9010

Replacement only in the event of visible damage or defects.

Service Power Technologies | Product catalog High-voltage service 4-7

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

Name Spare parts package

Type

Article number

Description Service directory

Basic package

AHMA-8

1HDS670930R0100

Minor maintenance work without removing the operating mechanism from the equipment.

Spare parts package

Consumables

AHMA-8

1HDS670930R0102

Consumables to be provided.

Spare parts package

Lubricants

AHMA-8

1HDS670900R0124

Separately manageable consumables. Always used during maintenance work.

Spare parts package

Coupling

AHMA-8

1HDS670930R0103

Spare parts required according to manufacturer specifications after 10,000 switching operations (CO)

Spare parts package

Pump module

AHMA-8

1HDS670930R0114

Spare parts required according to manufacturer specifications for the operating period or 10,000 switching operations (CO). Only applies to operating mechanisms produced before 1988.

Spare parts package

Set of terminal
connector

AHMA-8

1HDS670930R0116

Spare parts package for sealing bush and gaskets in accordance with manufacturer specifications. To be replaced in the event of leakages. Diameter: D = 20 and D = 25

4-8 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

1 2 3 4 5 6 7 8 9

Name Spare parts package Set of pistons

Type

Article number

Description Service directory

AHMA-8

1HDS670930R0119

Spare parts package for set of pistons in accordance with manufacturer specfications. To be replaced in the event of leakages. Diameter: D = 20 and D = 25

Spare parts package Throttle screw AHMA-8 1HDS670930R0110 Replacement in the case of leakages and if the switching speed deviates from manufacturer specifications. Spare parts package Spring stroke switch Switzerland AHMA-8 1HDS670930R0106 Replacement in the case of defective micro switches.

Spare parts package Spring stroke switch USA AHMA-8 1HDS670930R0107 Replacement in the case of defective micro switches.

10 11 12 13 14

Spare parts package Complete casing AHMA-8 GPFX052093R0002 Spare parts required according to manufacturer specifications for the operating period.

Service Power Technologies | Product catalog High-voltage service 4-9

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism AHMA

Name Spare parts package

Type

Article number

Description Service directory

USR valve

AHMA-8

1HDS670930R0113

Technical improvement to USR valve in the case of oil leaks and operating mechanisms produced before 2001.

Spare parts package

Changeover poppet
valve

AHMA-8

1HDS670930R0122

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Disk spring stack

AHMA-8

1HDH112040R9030

Replacement only in the event of visible damage or defects.

4-10 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism HMB

1 2

The hydraulic spring operating mechanism HMB is a second generation operating mechanism that has been on the market since the beginning of the 1990s. It has a more compact design than the AHMA in order to cover an even greater range of applications. Experience with the product has shown that there are individual modules and components that are replaced or

serviced as part of preventive or future-oriented maintenance measures. Depending on the operating period (10 years when set up inopen air or extreme indoor conditions, 20 years when set up indoors) and years of production, parts are installed that contain technical improvements to components.

3 4 5 6 7 8

Name Spare parts package Pump module

Type

Article number

Description Service directory

HMB1

1HDS699900R0100

Spare parts required according to manufacturer specifications for the operating period or 10,000 switching operations (CO).

Spare parts package

Memory module

HMB1

1HDS699900R0102

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Working module

HMB1

1HDS699900R0103

Replacement of gaskets in the event of maintenance measures and internal leakages.

9 10 11 12 13 14

Spare parts package

Changeover
poppet valve

HMB1

1HDS699900R0104

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Spring stroke switch

HMB1

1HDS699900R0105

Spare parts package for replacement of defective switching mechanism excluding switching element.

Service Power Technologies | Product catalog High-voltage service 4-11

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism HMB

Name Spare parts package Consumables

Type

Article number

Description Service directory

HMB1

1HDS670930R0102

Consumables to be provided.

Spare parts package Lubricants HMB1 1HDS670900R0124 Separately manageable consumables. Always used during maintenance work. Spare parts package Set of piston rods HMB1 1HDS699900R0106 Replacement of gaskets in the event of maintenance measures and internal leakages. Diameter: D = 12 Spare parts package Set of piston rods HMB1 1HDS699900R0107 Replacement of gaskets in the event of maintenance measures and internal leakages. Diameter: D = 14

4-12 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism HMB

1 2 3 4 5 6 7 8

Name Spare parts package

Type

Article number

Description Service directory

Pump module

HMB2

1HDS699910R0100

Spare parts required according to manufacturer specifications for the operating period or 10,000 switching operations (CO).

Spare parts package

Memory module

HMB2

1HDS699910R0102

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Working module

HMB2

1HDS699910R0103

Replacement of gaskets in the event of maintenance measures and internal leakages.

9 10 11 12 13 14

Spare parts package

Control block

HMB2

1HDS699910R0104

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Spring deflection
switch

HMB2

1HDS699900R0105

Spare parts package for replacement of defective switching mechanism or switching element.

Service Power Technologies | Product catalog High-voltage service 4-13

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism HMB

Name Spare parts package

Type

Article number

Description Service directory

Set of piston rods

HMB2

1HDS699910R0106

Replacement of gaskets in the event of maintenance measures and internal leakages. Diameter: D = 14

Spare parts package

Set of piston rods

HMB2

1HDS699910R0107

Replacement of gaskets in the event of maintenance measures and internal leakages. Diameter: D = 16

Spare parts package

Consumables

HMB2

1HDS670930R0102

Separately manageable consumables.

Spare parts package

Lubricants

HMB2

1HDS670900R0124

To be replaced in the event of maintenance measures. Always used during maintenance work.

4-14 Product catalog High-voltage service | Service Power Technologies

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism HMB

1 2 3 4 5 6 7 8 9

Name Spare parts package

Type

Article number

Description Service directory

Basic package

HMB4

1HDS699930R0100

Extensive basic package for minor maintenance work without removing the operating mechanism from the equipment.

Spare parts package

Lubricants

HMB4

1HDS670900R0124

To be replaced in the event of maintenance measures. Always used during maintenance work.

Spare parts package

Consumables

HMB4

1HDS670930R0102

Separately manageable consumables.

Spare parts package

Clamping piece,
complete

HMB4

1HDH111088R0001

Spare parts required according to manufacturer specifications after 10,000 switching operations (CO).

10 11 12 13 14

Spare parts package

Throttle screw

HMB4

1HDS699930R0110

Replacement in the case of leakages and if the switching speed deviates from manufacturer specifications.

Spare parts package

Pump module

HMB4

1HDS699930R0114

Spare parts required according to manufacturer specifications for the operating period or 10,000 switching operations (CO).

Service Power Technologies | Product catalog High-voltage service 4-15

Spare parts packages for maintenance measures Hydromechanical spring operating mechanism HMB

Name Spare parts package

Type

Article number

Description Service directory

Tank 18

HMB4

1HDS699930R0116

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Tank 22

HMB4

1HDS699930R0117

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Piston rod

HMB4

1HDS699930R0118

Replacement of gaskets in the event of maintenance measures and internal leakages. Diameter: D = 18 and D = 22

Spare parts package

Memory module

HMB4

1HDS699930R0120

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Control block

HMB4

1HDS699930R0122

Replacement of gaskets in the event of maintenance measures and internal leakages.

Spare parts package

Complete casing

HMB4

1HDH111130R1001

Spare parts required according to manufacturer specifications for the operating period.

4-16 Product catalog High-voltage service | Service Power Technologies

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Service Power Technologies | Product catalog High-voltage service 4-17

4-18 Product catalog High-voltage service | Service Power Technologies

Chapter 5 Service for high-voltage products and installations > 50 to 420 kV High-voltage outdoor circuit breakers
ABBs air-insulated circuit breakers are delivered worldwide. Ongoing further development on this product up to create of a gas-insulated high voltage components had the aim of avoiding downtime, increasing availability and minimizing maintenance work. The aim of maintenance measures on air-insulated high-voltage switching devices is therefore to increase availability with optimized outlay, as well as to keep the equipment running reliably. The technical improvements recognized during the course of the product lifecycle are discussed with the customer and incorporated into the equipment during maintenance work. Our various graded spare parts packages for maintenance measures all comprise technical improvements and contribute towards upgrading the equipment to the latest technology in a cost-effective and environ mentally sound way.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 5-1

Service for high-voltage products and installations High-voltage outdoor minimum-oil-volume circuit breakers

Name Spare Parts package

Type

Article number

Description Service directory

Reduced
maintenance package for TR circuit-breaker with USR valve

TR 123 d

1HDS620501R0100

Maintenance package for TR 123 circuit breaker with USR valve. The reduced maintenance package covers all necessary materials, such as seals, bearings, various spare parts, and the material needed for overhauling the USR valve.

Spare Parts package

Reduced
maintenance package for TR circuit-breaker with USK valve

TR 123 d

1HDS620502R0100

Maintenance package for TR 123 circuit breaker wih USK valve. The reduced maintenance package covers all necessary materials reqauired, such as seals, bearings, various spare parts, and the material needed for overhauling the USK valve.

5-2 Product catalog High-voltage service | Service Power Technologies

Service for high-voltage products and installations High-voltage outdoor circuit breakers

1 2

Since 1987, filters have been attached to the high voltage outdoor circuit breaker ELF series. Circuit breakers delivered before that time have to be retrofitted immediately.

3 4 5 6 7

Name Spare parts package

Type

Article number

Description Service directory

Lubricants

ELF

1HDS644500R0101

Comprises oils, greases, lubricants and cleaning agents for simple inspections.

Spare parts package

Basic package

ELF

1HDS644500R0100

Standardized basic package includes gaskets and fairly small consumables for simple inspections.

8 9 10

Spare parts package

Filter retrofit

ELF SF 2-1 ELF SL 2-1

1HDS631502R0104

The package serves for modification ( filter retrofit ) or can also be used for replacing the filters.

Spare parts package

Seals
for pole columns

ELF SF 2-1 ELF SL 2-1

1HDS631502R0103

Separate package for seal replacement at the circuit-breaker`s pole columns

11 12 13 14

Service Power Technologies | Product catalog High-voltage service 5-3

Service for high-voltage products and installations High-voltage outdoor circuit breakers

Name Spare parts package Material, filters and accessories for pole column

Type

Article number

Description Service directory

ELF SF 2-1

1HDS622501R0103

The spare parts package contains all materials, required for retrofitting SF6 filters, checking the contact system, and replacing the seals of the pole columns.

Spare parts package Material for the Common control block ELF SF 2-1 1HDS631502R0105 Package for modifying the common control block in conformity with the manufacturer`s stipulations.

Spare parts package Lage maintenance package ELF 123 nc 1 h 1HDS622501R0100 Spare parts package including all materials required for maintaining change-over seat valves, Hnchen cylinders, etc.

Spare parts package

Electronic
pressure switch unit DS 6.3

ELF 123 nc 1 h ELF 2-1

1HDS625910R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of SF6 high voltage outdoor circuit breaker.

Spare parts package

Electronic
pressure switch unit DS 8.3

ELF 123 nc 1 h ELF 2-1

1HDS625915R0100

Modernization of the existing oil-pressure switch to regulate the pressure of the operating energy of SF6 high voltage outdoor circuit breaker.

5-4 Product catalog High-voltage service | Service Power Technologies

Service for high-voltage products and installations SF6 high voltage outdoor circuit breakers

1 2

Modules for air-insulated circuit breakers were gradually optimized during the last years and they contain, beside original spare parts, auxiliaries and lubricants in accordance with manufacturer specifications which are necessary for inspections and maintenance measures for all the different switchgear types.

The existing modules are usually integrated into standardized service packages and offered as a service.

3 4 5 6 7

Name Spare parts package

Type

Article number

Description Service directory

Lubricants

ELF SV 2-1

1HDS644500R0101

Comprises oils, greases, lubricants and cleaning agents for simple inspections.

Spare parts package

Basic package

ELF SV 2-1

1HDS644500R0100

Standardized basic package includes gaskets and fairly small consumables for simple inspections.

8 9 10 11 12 13 14

Service Power Technologies | Product catalog High-voltage service 5-5

Service for high-voltage products and installations SF6 high voltage outdoor circuit breakers

Name Spare parts package

Type

Article number

Description Service directory

Lubricants

LTB 123-170 D1

1HDS644500R0101

Comprises oils, greases, lubricants and cleaning agents for simple inspections.

Spare parts package

Basic package

LTB 123-170 D1

1HDS644500R0100

Standardized basic package includes gaskets and fairly small consumables for simple inspections.

Spare parts package

Seals for pole columns LTB 123-170 D1


Polsule With HMB1 operating mechanism

1HDS621501R0103

The package contains all seals, required for Opening the pole column. No images are available at present.

Spare parts package

Circuit-breaker
Flange replacement with bursting disk

LTB 123-170 D1 With HMB1 operating mechanism

1HDS621502R0103

The package covers all materials required for a flange replacement with bursting disk, e.g. seals, connection pot, new filters, etc. The flanges are supplied only as replacements for the old ones.

Spare parts package

Circuit-breaker
Flange replacement without bursting disk

LTB 123-170 D1 With HMB1 operating mechanism

1HDS621503R0103

The package covers all materials required for a flange replacement job, e.g. seals, connection pot, new new filters, etc. The flanges are supplied only as replacements for the old ones.

5-6 Product catalog High-voltage service | Service Power Technologies

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Service Power Technologies | Product catalog High-voltage service 5-7

5-8 Product catalog High-voltage service | Service Power Technologies

Chapter 6 Service for high-current systems and installations

1 2

High-current systems are one of the key technologies in power plants. Since the mid-1960s, ABB has equipped and converted more than 700 power plant units worldwide with isolated phase bus-ducts. All ABB bus-ducts are installed and commissioned by certied specialist, thus a maximum of safe and high quality power plant operation is guaranteed. Our comprehensive service portfolio in the range of enclosed and open highcurrent systems ranges from regular

maintenance on bus-ducts to the latest applications of monitoring and diagnostics. This is done through continuous temperature uctuations scanning by multiple arranged pyrometers. Our innovation and quality are key features for our product and service offerings in the high-current technology. All of ABB isolated phase bus-ducts transfer current rates up to 50 kA and cover the voltage levels up to 40 kV, with peak short-circuit currents from > 1000 kA.

3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog - Service for high-current systems and installations 6-1

Service for high-current systems and installations

Name

Type

Article number

Description Service directory

W 6-2 Product catalog Service for high-current systems and installations | Service Power Technologies

f ll

l l o

w o

Service for high-current systems and installations


1 2 3 4 5 6

Name Spare parts package

Type

Article number

Description Service directory

o s

n o

7 8 9 10 11 12 13 14
Service Power Technologies | Product catalog - Service for high-current systems and installations 6-3

6-4 Product catalog Service for high-current systems and installations | Service Power Technologies

Chapter 7 Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Diagnosis service
The diagnosis specialist is confronted by a wide range of customer-specic problems. With a view to maximizing customer benets, the measurement technology part, such as condition assessment, is divided into routine tests, visual inspections and detailed investigations.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog Diagnosis service 7-1

Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Measuring and testing devices for diagnosis

Name Infrared thermography (IR)

Type For all outdoor switchgear installaltions

Article number

Description Service directory Detecting hidden hot spots using infrared cameras, e. g., contact problems, high transition resistances, asymmetric or overly high load Blockages in heating or cooling circuits, tears in insulators. Heat accumulation due to construction errors Malfunctions in secondary systems Low-voltage systems (e. g. defective relays) No images are available at present.

Acoustic partial discharge measurement Gas-insolated mediumand high-voltage installations and transformers

Recording the mechanical energy released by PD using an ultrasound measurement system on electrical equipment accessible from outside, for instance. Making it possible to detect and locate not only the outer partial discharge measurement, e. g. corona, but also the inner partial discharge measurement, e. g. hopping particle.

Conventional discharge measurement

Gas-insolated medium- and highvoltage cabelimplementation

Broadband PD measurement using a coupling capacitor on, for instance gas-insulated switching systems and voltage transformers, in accordance with IEC 60270 and verification of the insulation system

7-2 Product catalog Diagnosis service | Service Power Technologies

Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Measuring and testing devices for diagnosis

1 2 3 4 5 6 7

Name artial discharge measurement using UHF method

Type

Article number

Description Service directory Detection of the EM wave

High voltage voltage installations with UHF sensors

determined by PD in the UHF measurement range using the UHF antenna, UHF sensors, monitor and spectrum analyzer; for instance, on gas-insulated switchgear and conduits

Gas-in-oil analysis Oil-insulated highvoltage devices

Early recognition of electrical errors in the interior of the equipment investigated by determining the cracked gas dissolved in oil No images are available at present.

8 9 10 11
No images are available at present.

Physical / chemical insulating oil investigations Oil-insulated highvoltage devices

Investigation of oil samples with regard to color, purity, odor, water content, neutralization value, saponification number, breakdown voltage, dielectric loss factor or refractive index as per DIN 57370

Furfurol analysis Oil-insulated highvoltage devices

Determining the degree of depolimerization of cellulose in oil / paper insulation and making it possible to obtain direct indications of the mechanical strength of paper insulation and timber joints in transformers No images are available at present.

C / Tand measurement hight voltage transformers, Power transformers Voltage transformers Conduits

Measuring the capacity and loss factor in the dielectric medium of the insulation, for instance. Analyzing and assessing the quality or trend of insulation by comparing measurement data taken at an early stage

12 13 14

Service Power Technologies | Product catalog Diagnosis service 7-3

Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Measuring and testing devices for diagnosis

Name FDS (Frequency Domain Spectroscopy)

Type Operating conditions: Oil-insulated highvoltage devices

Article number

Description Service directory Measuring the capacity and loss factor of the insulation at different frequencies on, for instance: Power transformers Voltage transformers Cables Conduits Generators Assessing the state of oil and solid insulation, humidity content in the solid insulation and other possible insulation problems

FRA (Frequency Response Analysis)

Operating conditions: Oil-insulated highvoltage devices

Determining changes, e. g., deformation and displacement of the coils on, for instance, transformers and voltage transformers by means of comparing the frequencydependent transmission functions

Switching time / switching speed measurements

Operating conditions: Isolators Fast-acting rounding switch

Measuring the switching time and switching speed of different combinations of switching operations (e. g., O; C; CO; OCO) of, for instance.

Dynamic resistance measurement

Operating conditions: Circuit breakers Generator switch

Measuring the contact resistance of, for instance, circuit breakers and generator switches and making it possible to assess the state of the pre-arcing electrode

7-4 Product catalog Diagnosis service | Service Power Technologies

Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Measuring and testing devices for diagnosis

1 2 3 4 5 6 7

Name Insulation measurement

Type Operating conditions: All High-voltage products

Article number

Description Service directory Measuring the insulation resistance of system parts, such as: Cables Partition insulator Voltage transformer etc. Assessment or determination

Oscillation measurement

Operating conditions: static and rotating engine

Measuring the oscillation amplitude, oscillation acceleration, oscillation speed of vibrating parts, machines and systems. Detecting medium-term and long-term damage caused by material fatigue or cracks. No images are available at present.

8 9 10 11 12 13 14

High-voltage test

Operating conditions: All High-voltage products

High-voltage test on gas-insulated witching systems with test voltage on switching systems before they are finally connected as per specification or in accordance with relevant regulations. The required test voltage can be established in the traditional way using a high-voltage test transformer or using modern resonance testing equipment. No images are available at present.

Partial discharge monitoring / PD monitoring (PDM)

Operating conditions: Gas-insolated high-voltage installations and Generator switch

Installation and commissioning both the online and the offline PDM system on, for instance, gas-insulated switching systems. Possible additional service, e. g., training and trouble-shooting.

Service Power Technologies | Product catalog Diagnosis service 7-5

Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Measuring and testing devices for diagnosis

As part of our service support capabilities, we also offer an option for system-integration of individual measuring and testing instruments into existing substations or for upgrading also equipment.

The engineering, plus modication/installation of system integration into the existing conguration will usually be carried out during the regular standstill times and will thus not cause any additional downtime.

Name Assembly: Numerical monitoring system for SF6-highvoltage and generator breakers. Pyrometer accessories: DC / DC circuit converter sundry connecting cables 4 x 2 x 0,25

Type

Article number

Description Service directory

BISS

1HDS112239M0001

Including radiation pyrometer CT09: K6-ABB DC / DC circuit converter 200 / 24 V, connecting cables spec. plug connector / plug connector coupling insulating disks, fixing material set.

Contact pitting computation Total of currents switched Total of operating cycles Total of currents switched Temperature of the arcing chamber Temperature monitoring SF6 gas density Operating time Measurement of currents and voltages

Acquiring and displaying the


switchgear positions

Moisture measurement
Service package:

Erection and
commissioning including programming of the numerical

Cut-out for installing BISS, cut for


accommodating BISS. Cabling of the device in the control cubicles and converter.

Mounting the pyrometers with


bracket at the breaker.

Cabling of the individual pyrometers (3 phases) to circuitbreakers and BISS.

Setting the alarms and starting


the device up.

Performing trial switching operations and function checks.

Familiarization and handing-over


of the system to the operator with documentation.

7-6 Product catalog Diagnosis service | Service Power Technologies

Service for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Measuring and testing devices for diagnosis

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Name Earthing measuring instrument complete set The HW2S is used for the complete set.

Type HW2S

Article number 1HDS412000P0001

Description Service directory The HW2S is used to measure the earthing resistance of overhead transmission line masts with overhead earth wires fitted.

Service Power Technologies | Product catalog Diagnosis service 7-7

7-8 Product catalog Diagnosis service | Service Power Technologies

Chapter 8 Servicetools for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Servicetools Product catalog 8-1

Servicetools for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

Name Standard tool set Installation - 01

Type

Article number 1HDS112799R6505

Description Service directory Toolbox for all installation and erection work.

Wirer box without electrical devices - 02

1HDS112799R6507

Toolbox for erection and cabling of switches, control cabinets and similar secondary systems.

Instrument lead box,, multi-purpose cabling tools- 03

1HDS112799R6501

Basic tool set with reduced complexity for standard procedures on site. All toll sets can be easily retrofitted with more tools for full-service work.

Tool set for light-current installation - 04

1HDS112799R6504

The tool set for ligth-current installation work is equipped with -, installation, measuring and repair tools for work in the light-current range.

8-2 Product catalog Servicetools | Service Power Technologies

Servicetools for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Name SF6-measuring instruments box - 05

Type

Article number 1HDS112799R6509

Description Service directory Toolbox for GIS service work Service with gas filling and measuring device, cylinder pressure reducing set for nitrogen und SF6, 2 x 15 m hose set, various DILO screw couplings and thermometer

SF6-toolbox without electrical devices - 06

1HDS112799R6510

Toolbox for erection work in the GIS field. Also contains various GIS specialized tools.

Service Power Technologies | Servicetools Product catalog 8-3

Servicetools for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

Name SF6 enclosed test adapter for 1- und 3-phasige tests:

Type

Article number

Description Service directory The switching Test Adapter is intended specifically for phaseselective high-voltage testing on

Changeover test adapter


complete, standard Additional parts UA connection ELK-14 Additional parts connection for test plug Connection variant complete ELK-04 Connection variant complete ELK-04 including 245 kV connections Transport crate changeover test adapter Additional parts and connections

1HDG114850R0001 1HDG114850R0002 1HDG114850R0003 1HDG114895R0100 1HDG114896R0100

EXK-0, ELK-04 and ELK-14 (245) gas-insulated substations (GIS). In addition, its 4-flange casing can be used for adapting the test modules to be used on single-phase ELK-14 (300) GIS installations.

1HDS112237P0001

8-4 Product catalog Servicetools | Service Power Technologies

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Service Power Technologies | Servicetools Product catalog 8-5

Optimized solutions the key to success

9-1 Product catalog System service | Service Power Technologies

We offer our customers an end-to-end service with extensive solutions for power transmission and distribution systems. Thanks to our long time experience, we can provide system expertise and optimized maintenance concepts.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service Power Technologies | Product catalog System service 9-2

Chapter 9 System service for installations rated up to 420 kV

ABB has more than 100 years of experience worldwide in the construction of gas-insulated and air-insulated switchgear ranging from very high voltages to low voltages. With regards to provide an end-to-end service required by our customers, we offer extensive solutions for the systems and components used in power transmission and distribution.

This includes extension and modernizing primary technology systems, including project management, engineering, assembly and commissioning. In addition, we offer comprehensive preventive and corrective maintenance as a system service in conjunction withservice agreements.

9-3 Product catalog System service | Service Power Technologies

System service for installations rated up to 420 kV Commissioning for control and protection technology

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service: Article number: Customer benefits:

Commissioning for control and protection technology / system commissioning Project-based Once the assembly work has been completed, experienced ABB service specialists carry out all required acceptance tests for the systems and components installed and release the systems for operation. The Service Power Technologies staff take care of commissioning for complete systems, including any third-party products used.

Content of the service:

Specialist project management for protection and control technology Planning and coordinating commissioning Commissioning primary technology switching systems Performing high-voltage tests in accordance with legal regulations and guidelines Commissioning all substation control systems, including connecting them to existing remote control stations Commissioning protection equipment and complex protection systems in low-voltage, mediumvoltage and high-voltage networks from various manufacturers Commissioning data transmission systems Commissioning generator protection equipment, excitation systems and fast-switching devices Carrying out all common current and voltage transformer tests Transformer commissioning including function inspections for fan control and tap changer operating mechanisms Works approval and factory acceptance tests in ABBs own test environment and / or on supplier premises Quality inspections Commissioning for devices from various manufacturers, including: ABB: Relion (IED670) / REx316 *4 / REx5xx / REB500 / Spacom Siemens: Siprotec4 / Siprotec3 Areva: MICOM In line with requirements specification

Expense:

Service Power Technologies | Product catalog System service 9-4

System service for installations rated up to 420 kV Site management and assembly

Service: Article number: Customer benefits:

Construction management and assembly monitoring Project-based Overall or partial management of construction sites as well as monitoring and implementation of assembly work by experienced and certified ABB construction managers. Planning and coordination of construction work from construction site mobilization to the end of the project. Systems and components are mounted, installed, tested and made available for commissioning the system.

Content of the service:

Construction management and assembly comprise: Planning, assembly expense and assembly process Planning, selecting and coordinating the assembly personnel and assembly company Coordination and reporting with project management and end customer Coordinating the individual technical workers on site Coordinating construction site logistics Ensuring and checking the work performed and assuring quality Monitoring the schedule and assembly goals Providing specialist technicians Adherence to all safety and quality standards, environmental protection and disposal guidelines Construction management and assembly for the following systems: Transformers Gas-insulated and air-insulated high-voltage systems Gas-insulated and air-insulated medium-voltage systems Emergency power supply and battery system Steel constructions, bus bars, grounding system Cables, including cable grip systems and support systems Air conditioning and ventilation system Protection system and devices Substation control technology / automation and control devices Communication systems

Expense:

In line with requirements specification

9-5 Product catalog System service | Service Power Technologies

System service for installations rated up to 420 kV Service contracts

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service: Article number: Customer benefits:

Service agreement Project-based Defining an individual service agreement for specific products and system parts from our broad range of services. Individual activities are coordinated and tailored to system operation. The aim is to achieve minimum downtime in running processes. Early recognition of system parts at risk of failure by service specialists. Services at transparent costs to retain the system status.

Content of the service:

Hotline and on-site service with guaranteed response time for fault rectification Damage analysis and corrective maintenance (i.e., all measures to restore the target status) Plannable maintenance measures (i. e., inspections and maintenance measures that are necessary to obtain the target status as well as to determine and assess the actual status) Non-plannable maintenance, i. e. trouble-shooting and repairs to restore availability Spare parts management in the form of requirements determination, spare parts packages and processing In line with requirements specification

Expense:

Service Power Technologies | Product catalog System service 9-6

System service for installations rated up to 420 kV System modernization and retrofit

Service: Article number: Customer benefits:

Modernization and retrofit project Project-based Modernizing systems and subsystems in line with system condition, lifecycle and the availability of spare parts through targeted interventions and modifications in the existing system. The aim is to avoid making changes to the existing infrastructure; for instance, the distribution station and power cables. The aim of the project is to ensure that the system is ready for operation, has a reliable power supply and is highly available while also improving user friendliness by incorporating modern functionality. Progressive modernization within the maintenance budget and minimum interruption to system operation. Cost reduction thanks to a modern power supply: improved energy efficiency, reduction in downtime and lower maintenance costs.

Content of the service:

The projects include the provision of all products and services beginning with design and planning right through to the entire project processing. The measures cover not only the primary and secondary technology, but also auxiliary systems and additional systems: Transformers, high-voltage systems, medium-voltage systems, low-voltage sub-distribution boards, compensation and filter systems Protective devices, automation and control devices, substation control technology Communications systems Self-sufficiency, uninterruptible power supply, emergency power systems

Expense:

In line with requirements specification

9-7 Product catalog System service | Service Power Technologies

System service for installations rated up to 420 kV Switchgear extension

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service: Article number: Customer benefits:

Switchgear extension and modification Project-based Expanding substations in the transmission and distribution network through changed network utilization and network concepts as well as increasing demands on supply reliability. Expanding substations in distribution networks and industrial networks in conjunction with modifying the network structures or supplying additional processes and consumers.

Content of the service:

Designing and planning the expansion or modification measures as well as processing and delivery of the overall project by ABB. Not only primary and secondary technology, but also auxiliary systems and additional systems may be included in the project scope. Expansions are adapted to the existing system and incorporated into the protection and control system. Defining the expansion planning and system expansions, taking account of: System status Network utilization Security of supply Reduction of downtime Budget planning Environmental aspects

Expense:

In line with requirements specification

Service Power Technologies | Product catalog System service 9-8

System service for installations rated up to 420 kV Assessment of systems and installations

Service: Article number: Customer benefits:

System assessment and analysis Project-based Customers obtain an in-depth assessment of the status of their system. This provides recommended actions based on results from system inspections and checks, including: Statements regarding reliable further operation Estimates regarding the remaining service life Advice regarding the switching system design Recommendation for strengthening measures Visual inspection of the entire system, system inspection and thermography as per system checklist. Inspection as per checklists by an ABB specialist for: Circuit breakers Isolators Converters Surge arresters Transformers Secondary installations Protection Calculations of the installaltions thermal and dynamic protection against short circuits Status assessments and material analyses with the aid of specialized companies Reporting on the basis of the tests and inspections

Content of the service:

Expense:

In line with requirements specification

9-9 Product catalog System service | Service Power Technologies

System service for installations rated up to 420 kV Maintenance measures on systems and installations

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Service: Article number: Customer benefits:

Maintenance projects Project-based Maintenance projects comprise all inspections, maintenance work and repairs that are carried out tailored to system operation, activation options and the system status. The customers contact person is a service specialist who plans and processes not only internal ABB services, but also services by third-party companies. The aim is to increase system availability and the service life of the existing system. In conjunction with maintenance projects, necessary maintenance measures on the various components and system parts for power distribution are planned and carried out.

Content of the service:

Maintenance projects are planned and processed in close collaboration with the customer and can be offered for the entire power transmission and distribution network: Maintenance measures are tailored to production processes and switch-off planning Maintenance for ABB and third-party products Planning of measures based on the system documentation or a picture of the system Consideration of the product lifecycles of individual system parts Deployment planning for service specialists Management of subcontractors Construction site management and logistics including all material and spare parts planning Documentation of the maintenance measures carried out and recomendations for further measures Determined individually in accordance with scope of service and on the basis of the systems and technology involved

Expense:

Service Power Technologies | Product catalog System service 9-10

System service for installations rated up to 420 kV Corrective maintenance for systems and installations

Service: Article number: Customer benefits:

Corrective maintenance Project-based Top-speed fault rectification, repairs and spare parts delivery in the event of a disaster. Restoration of system availability and reduction of downtime. Professional support in the event of faults or damage by a team of qualified and experienced engineers. Recording damages to determine and assess the actual status Rectifying faults, dealing with damages and performing repair work (i.e., measures to restore the target status) In the event of major damage or accidents also appraisal work placing an emphasis on protection (protection philosophy, settings and functions). Spare parts delivery Price on request

Content of the service:

Expense:

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Service Power Technologies | Product catalog System service 9-12

9-13 Product catalog System service | Service Power Technologies

Chapter 10 Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

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Our technical training aims at incorporating the knowledge of ABB products directly intothe processes of our customers. Various course packages are available forthis purpose. The training is provided in accordance with standards that applyworldwide.

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Service Power Technologies | Product catalog Training seminars 10-1

Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Operation training for installations

Service: Article number: Customer benefits:

Operation training for installations

The target group for this training seminar is operation and maintenance staff for installations. Staff are familiar with the installations structure and know how it works. Reliable operation and visual inspections ensure that the installation works just as it should, with maximum availability. In the event of an error, the reduction of downtime / service time is supported by the qualified error description or the implementation of minor error rectification work. The introduction to switching system technology covers, amongst other things, the individual modules and components. This makes the structure, function and special features of the various components clear. Alongside work safety rules, the seminar looks at how to operate the system. Inperforming minor error rectification work, staff are equipped for the tasks involved in operating the system and ensuring system availability. Price on request

Content of the training:

Expense:

10-2 Product catalog Training seminars | Service Power Technologies

Training seminars for medium-voltage and high-voltage products and installations rated between 6 bis 420 kV Operation and maintenance training for circuit breaker operating mechanisms

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Service: Article number: Customer benefits:

Operation and maintenance training for circuit breaker operating mechanisms

Staff are familiar with the circuit breaker operating mechanisms structure and know how it works. Reliable operation and visual inspections of the operating mechanism ensure that the installation works just as it should, with maximum availability. In the event of an error, the reduction of downtime / service time is supported by the qualified error description or the implementation of minor error rectification work. The introduction to operating mechanism technology covers, amongst other things, theindividual modules and components. This makes the structure, function and special features of the various components clear. Alongside work safety rules, the seminar looksat how to operate the operating mechanism. In performing minor error rectification work, staff are equipped for the tasks involved in operating the system and ensuring system availability. Price on request

Content of the training:

Expense:

Service Power Technologies | Product catalog Training seminars 10-3

Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV New assembly training for installations basics

Service: Article number: Customer benefits:

New assembly training for installations basics

Staff are familiar with the switching systems structure and know how it works. By being familiar with and implementing the technical requirements, occupational safety provisions and assembly steps, staff can install the installations correctly in accordance with manufacturer specifications. In the event of an error, the reduction of downtime / service time is supported by the qualified error description or the implementation of minor error rectification work. This basic course in the manufacturers plant provides an initial overview, allows participants to acquire knowledge and practice skills many times over, and provides an opportunity for questions, explanations and technical and organizational connections.

Content of the training:

The introduction to switching system technology presents, amongst other things, the individual modules and components. This makes the structure, function and special features of the various components clear. This is followed by occupational safety rules, ambient conditions and environmental conditions. The theoretical knowledge is put into practice by performing appropriate steps. After a final performance of minor error rectification work, staff are ready for the advanced course (construction site training), i. e., setting up a switching system on site. Price on request

Expense:

10-4 Product catalog Training seminars | Service Power Technologies

Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV New assembly training for installations on site training

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Service: Article number: Customer benefits:

New assembly training for installations on site training

Staff build on the basic knowledge gained. In the specific project environment, the appropriate knowledge is gained for the implementation of switching system facilities (practical experience). The ABB supervisor ensures that occupational safety rules and manufacturer specifications are determined and adhered to and that the project progresses as required. This construction site training enables staff to set up systems themselves. The setup personnel are accompanied by the ABB supervisor in line with the demonstration hand-in-hand supervision strategy. Staff are provided with the necessary organizational and technical knowledge as well as suitable abilities from construction site preparation and system setup through to completion of construction. Price on request

Content of the training:

Expense:

Service Power Technologies | Product catalog Training seminars 10-5

Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV Qualification and certification for SF6 recovery

Service:

Qualification for SF6 recovery Examination course to acquire the certificate of expertise and certification as per regulations (EC) no. 842 / 2006, (EC) no. 305 / 2008 and the chemicals climate protection regulation.

Article number: Customer benefits: Upon successfully passing the tests, participants receive a personal, unlimited certification (certificate of expertise) that authorizes them to extract SF6 on high-voltage switching devices as defined in the F-Gas Regulation. This ensures that staff work in compliance with the law when extracting SF6 from switching systems. Personal fines up to EUR50,000 are thus avoided. Before attending the course, participants are given appropriate training documents for preparation. In the theoretical part on the first day, participants are specifically prepared for the relevant topics and the test in a small group. The second day comprises the theory test and practical training. The course then ends with a practical examination of each participant. Price on request

Content of the training:

Expense:

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Service Power Technologies | Product catalog Training seminars 10-7

Obligation to observe very high safety standards

11-1 Product catalog System service for offshore installation | Service Power Technologies

Our service specialists are provided with a maximum level of training inoffshore safety standards. Quality, occupational safety and health protection are subject to constant monitoring, as well as integrated management processes.

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Service Power Technologies | Product catalog System service for offshore installation 11-2

Chapter 11 System service for offshore installations

Whether it expanding, restructuring or integrating decentralized power generators, every change in the energy network of apublic power supplier requires special service solutions. With regard to offshore connections, in particular for connecting large

windparks on a HVDC basis, the Service Power Technologies has grouped its specific competences to form an allround range of services. In the service, the platform and building, direct and alternating current components as well as sea cables are supervised by an ABB service manager.

11-3 Product catalog System service for offshore installation | Service Power Technologies

System service for offshore installations On-site installaltion

1 2 3 4 5 6 7 8 9 10 11

Service: Article number: Customer benefits:

On-site installaton (HVDCM) Project-based Installation services from a single source allow customers to enjoy top reliability and quality thanks to ABBs decades of experience in the delivery of turnkey systems. The assembly services can be carried out on installations on dry land, in the shipyard, on offshore platforms and, as partial assembly, even at sea.

Content of the service:

See the page after next The testing and commissioning of the HVDC systems may include the following: High-voltage installations Isolators, grounding switches and circuit breakers Current and voltage transformers Filtering systems Power transformers Auxiliary transformers Control cabinets Control systems Safety cabinets Medium-voltage switching systems Emergency power generators Air conditioning Telephone and communication systems

Testing devices required: Expense:

Compiled individually depending on the service In line with requirements specification

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Service Power Technologies | Product catalog System service for offshore installation 11-4

System service for offshore installations Platform service

Service: Article number: Customer benefits:

Platform service (PS) Project-based Facility management at sea comprises all activities necessary to maintain the operation, structure and safety of the offshore platforms. PS structure: Testing and preventive maintenance for the underwater structures and the above-water section of the platform. Special features of these services include protecting against or removing corrosion, removing vegetation and sealing doors. PS safety: Pays attention to all safety and life-saving facilities on the platform. Tests and certifies active and passive fire protection systems as well as rescue equipment from the oxygen mask to the escape route and lifeboat. PS living area: Ensures that all social facilities and the air conditioning are kept in working order. PS operating infrastructure: Corrective maintenance for all operation-critical components and systems in order to maintain functionality on the platform. Compiled individually depending on the service In line with requirements specification

Content of the service:

Testing devices required: Expense

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System service for offshore installations System commissioning

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Service: Article number: Customer benefits:

On-site commissioning (HVDCI) Project-based Commissioning services from a single source allow customers to enjoy top reliability and quality thanks to ABBs decades of experience in the delivery of turnkey systems. The commissioning services can be carried out on installations on dry land, in the shipyard, on offshore platforms and even at sea.

Content of the service:

The testing and commissioning of the HVDC systems may include the following: High-voltage installations Isolators, grounding switches and circuit breakers Current and voltage transformers Filtering systems Power transformers Auxiliary transformers Control cabinets Control systems Safety cabinets Medium-voltage switching systems Emergency power generators Air conditioning Telephone and communication systems Compiled individually depending on the service In line with requirements specification

Testing devices required: Expense:

Service Power Technologies | Product catalog System service for offshore installation 11-6

System service for offshore installations System service

Service: Article number: Customer benefits:

System service (HVDCA) Project-based Facility management at sea comprises all activities necessary to maintain the operation, structure and safety of the offshore platforms. The testing and commissioning of the HVDC systems may include the following: High-voltage switching systems Isolators, grounding switches and circuit breakers Current and voltage transformers Filtering systems Power transformers Auxiliary transformers Control cabinets Control systems Safety cabinets Medium-voltage switching systems Emergency power generators Air conditioning Telephone and communication systems Compiled individually depending on the service In line with requirements specification

Content of the service:

Testing devices required: Expense:

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Service Power Technologies | Product catalog System service for offshore installation 11-8

11-9 Product catalog System service for offshore installation | Service Power Technologies

Chapter 12 Power systems consulting

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Analyzing networks, calculating networks, optimizing networks: Based on many years of experience and extensive knowledge of our experts. Whether it basic planning or planning expansions, network restructuring orintegrating decentralized power generators, every change to

the energy network of an industrial enterprise or public power supplier should always be preceded by meticulous planning. We plan the electricalnetworks of our customers in such a way that they can be operated and maintained in a more economical and reliable way worldwide.

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Service Power Technologies | Product catalog Power systems consulting 12-1

Power systems consulting Software & support

Service: Article number: Customer benefits:

Software und support 1HDN140271 P0001 NEPLAN is the leading calculation and documentation system for electricity, gas, water and district heating networks. Experienced network planning engineers guarantee competent support. Modules: Short circuit current calculation Power flow calculation Reliability analysis Static and dynamic stability Dynamic motor start-up Harmonic analysis Protection system design and selectivity analysis Cable dimensioning Maintenance Software packages: Industry Distribution networks Transmission networks Wind turbines Piping

Content of the service:

Expense:

In line with requirements specification

12-2 Product catalog Power systems consulting | Service Power Technologies

Power systems consulting System studies and consulting

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Service: Article number: Customer benefits:

System studies and consulting

We plan the electrical networks of our customers in such a way that they can be operated and maintained in a more economical and reliable way. More than 30 years of experience, a huge number of reference projects and customers, and a unique knowledge of electrical energy systems all over the globe guarantee the success of our customers. Analyses, planning and technical / economical optimization for electrical transmission, distribution and industrial networks Reliability analyses and calculations Stability investigations for transmission networks and industrial networks Surveys of voltage quality Network protection concepts including the protection settings Incorporation of power stations, wind parks on land and at sea, as well as photovoltaic systems and other decentralized power generators Feasibility studies for the integration of high-voltage direct current transmission systems (HVDC) and FACTS (Flexible AC Transmission Systems) Overvoltage calculations and protection Grounding calculations In line with requirements specification

Content of the service:

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Expense:

Service Power Technologies | Product catalog Power systems consulting 12-3

Power systems consulting Asset management solutions

Service: Article number: Customer benefits:

Asset management solutions

Asset management is increasingly experiencing a conflict between cost optimization and the required network or system availability. With our tools and expertise, we can support you in optimizing your investment and maintenance budget. Status assessment for equipment and systems Technical and economic assessment based on status and significance Development of efficient maintenance and replacement strategies Asset simulations for long-term planning Support with budgeting NEPLAN maintenance for decision support

Content of the service:

Expense:

In line with requirements specification

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Power systems consulting NEPLAN consulting

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Service: Article number: Customer benefits:

NEPLAN consulting

NEPLAN consulting stands for partnership with maximum benefits. In addition to the standard tasks that you regularly perform with the aid of NEPLAN, sporadically occurring problems require additional processing capacity and special expertise. We provide you with both of these things with NEPLAN consulting. Software deliveries and maintenance Interface modification and software integration Professional support during network data entry Training by experienced network planners Network calculation, analysis, optimization Consulting and knowledge transfer In line with requirements specification and outline agreements

Content of the service:

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Expense:

Service Power Technologies | Product catalog Power systems consulting 12-5

Power systems consulting NEPLAN training

Service: Article number: Customer benefits:

NEPLAN training 1HDN140271 P0019 Our extensive NEPLAN training program offers something for everyone from beginners to experts. Experienced network planning engineers not only teach participants to work professionally with NEPLAN, but also incorporate their own practical experience into the training. Courses and workshops can also be designed individually in terms of scope and topics. Quick beginner course Standard and advanced courses Courses on individual NEPLAN modules Courses on special issues

Content of the service:

Expense:

Training catalog

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Service Power Technologies | Product catalog Power systems consulting 12-7

Chapter 13 Range of services

Product services Mediumvoltage service Round-the-clock hotline support Factory training On-site training Maintenance work as per DIN EN 13306 Acoustic PD localization Analysis of the voltage signal Recording the saturation characteristic Determining the protection class Determining the insulating resistance DRM switching time measurement DRM overlap measurement SF6 humidity measurement Gas-in-oil analysis Speed measurement High-voltage test Infrared thermography Measurement of the dielectric loss factor Monitoring Product installation Product retrofit Switching stroke measurement x x x x Highvoltage service x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

Installation system services

Electrical system consulting

System service for offshore installations

Diagnostic service x x x x x x x x x x x x

13-1 Product catalog Range of services | Service Power Technologies

Range of services

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x x

Product service Mediumvoltage service Cable reverse voltage measurement Switching time measurement SF6 gas analysis Partial discharge measurement Vibration measurement FRA (transformer) Service agreements System retrofit System expansion System assembly System commissioning Construction (site) management Project processing Project planning Software & support System studies NEPLAN consulting Asset management solutions NEPLAN training Platform service Generator busduct assembly x x x x x x x x x x x x x x x x x x Highvoltage service

Installation system services

Electrical system consulting

System service for offshore installations

Diagnostic service x x x x x x x x x x x x x x

9 10

x x x x x x x

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Service Power Technologies | Product catalog Range of services 13-2

Chapter 14 Contacts for Service Power Technologies

Service and diagnosis on products and installations for medium-voltage products

Phone: +49 (0)2102 12-1684 Email: power.service-team@de.abb.com

Service and diagnosis on products and installations for high-voltage prducts

Phone: +49 (0)621 381-1881 Email: power.service-team@de.abb.com

Service and diagnosis on products and installations for high-current systems

Phone: +49 (0)621 381-1881 Email: power.service-team@de.abb.com

System service for installations rated up to 420 kV

Phone: +49 (0)621 381-1881 Email: power.service-team@de.abb.com

Training seminars for medium-voltage and high-voltage products and installations rated between 6 and 420 kV

Phone: +49 (0)621 381-1881 Email: power.service-team@de.abb.com

System service for offshore-installations

Phone: +49 (0)621 381-1881 Email: power.service-team@de.abb.com

Electrical system consulting

Phone: +49 (0)621 381-2715 Email: neplan@de.abb.com

13-3 Product catalog Contact persons | Service Power Technologies

For more information pleace contact:

www.abb.de/pt

We reserve all rights to this document and the items and images it contains. The reproduction, disclosure to third parties or the use of thecontent of this document including parts thereof are prohibited without the prior writtenpermission of ABB AG. All images shown in this document are example applications and may bedifferent in reality. Copyright 2011 ABB All rights reserved

DEABB 1660 11 en printed in Germany (08.11)

ABB AG Power Technologies P.O. Box 10 03 51 68128 Mannheim, Germany Phone: +49 ( 0 )621 381 3000 Fax: +49 ( 0 )621 381 2645 Email: powertech@de.abb.com

Notes: We reserve the right to make changes to the contents of this document at any time without prior notice. The respective characteristics agreed in each case apply to orders. ABB AG does not assume any responsibility for any errors or incomplete information in this document.