Derrick Powerpoint - Engl - Folie PDF

Derrick 200 DR 5-10
Liebherr developed a new derrick. This derrick is able to dismantle crane parts up to 10t. Even the 355HC-L, with the 500HCtower, can be dismantled with it. Its components have the dimentions and weights which allow that its components can be transported in a elevator.
Copyright Liebherr 2006
Derrick 200 DR 5-10, 03.2008
General drawing
7,4t
Derrick 200 DR 5-10, 03.2008
Derrick 200 DR 5-10, most important components identifier
Mast Stiff leg Strut Outrigger
Derrick 200 DR 5-10, 03.2008
Jib
Strut and stiff leg
Stiff leg
Strut
Derrick 200 DR 5-10, 03.2008
Derrick 200 DR 5-10

This derrick can be used:
Without stiff-legs, able to slew n x 360 With stiff-legs, able to slew 180 With special connecting points
Derrick 200 DR 5-10, 03.2008
For lifting loads with the mast only (only for erection or dismantling of derrick parts)
Derrick 200 DR 5-10, technical key features

Reving: Control: Drives: 1-/2-fall PLC with frequence converter Jib lenghts: 20m and 25m Max. tip load: 9,8 7,4t Max. load 1-fall: 5,4t Max. Load 2-fall: 10,6t Hoist gear: 45KW Hoisting speed: 0-100m/min, 2-fall. 0-186m/min,1fall Max. hook height: 320m 2-fall Luffing gear: 37KW Jib slewing angles without stiff legs: n x 360 with stiff legs: 180 Derrick base: 4m x 4m Slewing radius: 5,6m Counterweight: steel, 8 x 1.0t=8t Heaviest component: 1050 kg
Derrick 200 DR 5-10, 03.2008
Derrick 200 DR 5-10, without stiff legs and struts
The derrick has a luffing jib with a working radius from 5,06m to 25m. Slewing platform radius = 5,6m. Slewing angle = n x 360
5,06m
Derrick 200 DR 5-10, 03.2008
Derrick 200 DR 5-10, load moments

The load moment increase from
108,78 mt without stifflegs
to 201,88
mt
with stifflegs
Derrick 200 DR 5-10, 03.2008
Climbing inside the building (optional)
Climbing inside the building on the 132HC tower. Tower height around 30m. Climbing step 10m. Windspeed. In service, up to 72Km/h Out of service, up to 165 Km/h
Derrick 200 DR 5-10, 03.2008
With special connecting points

The slewing ring support (without stifflegs and struts) can be connected on a cruciform, on another steel structure or direct to the floor.
Derrick 200 DR 5-10, 03.2008
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With special connecting points

With special stifflegs, connected to the building.
Out of
also have the opposite direction
Derrick 200 DR 5-10, 03.2008
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Load lifting with the mast
The Struts and the jib can be erected and dismantled with the mast. Derrick parts can be lowered to the ground
Mast
Derrick 200 DR 5-10, 03.2008
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Drives
Hoist gear 45KW Luffing gear 37KW
Slewing gear 5KW

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Derrick 200 DR 5-10, 03.2008
Switchgear cabinets
S1 S2 S4 S2 S1
Switchgear cabinet, PLC control, EMS-2 Switchgear cabinet S2, hoist gear Switchgear cabinet S4, luffing gear.
S4
Each switchgear cabinet has its own resistors. The derrick mast can be moved with the dismantled S1 and S2 switchgear cabinets.
Derrick 200 DR 5-10, 03.2008
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All electrical connections are equipped with plugs and sockets
PLC control System (Programmable logic controller)
Derrick 200 DR 5-10, 03.2008
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Radio remote control

Slewing gear/ Luffing gear Hoisting gear
Pre-setting of hoisting speed
90% pre-warning max. load Wind warning (>50Km/h)
Derrick 200 DR 5-10, 03.2008
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Load chart, without stifflegs and struts
JL 320m
JL
Derrick 200 DR 5-10, 03.2008
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Some outrigger positions, without stifflegs and struts
Other positions are possible
Derrick 200 DR 5-10, 03.2008
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Outrigger position without stifflegs and struts
The derrick can be connected directly to the floor, if it is able to transmit the corner forces.
Derrick 200 DR 5-10, 03.2008
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Outrigger position, without stifflegs and struts
Derrick 200 DR 5-10, 03.2008
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Outrigger corner pressures, without stifflegs and struts
Jib positions + +
Derrick 200 DR 5-10, 03.2008
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Derrick 200 DR 5-10, 03.2008
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Derrick 200 DR 5-10, 03.2008
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Derrick 200 DR 5-10, 03.2008
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Derrick 200 DR 5-10, 03.2008
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Load chart with stiff-legs (with and without struts)
JL
JL
320m
Derrick 200 DR 5-10, 03.2008
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Stifflegs corner pressures with stiff-legs and struts

With Struts S
X/Y
XH/YH In sevice and until 200Km/h, out of service jib position = 80
The forces D/C, d/c, a/b and A/B must be considered and taken from the tables shown before (Outrigger corner pressures).
Derrick 200 DR 5-10, 03.2008
27
Corner pressures, with stifflegs and without struts

X/Y
X/YH
X/YH
In sevice and until 200Km/h, out of service jib position = 80
In sevice and until 200Km/h, out of service jib position = 80
The forces X/YH and X/Y out of the stiff-legs are transmitted directly to the floor
The forces D/C, d/c, a/b and A/B must be considered and taken from the tables shown before (Outrigger corner pressures).
Derrick 200 DR 5-10, 03.2008
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Some outrigger positions with stiff legs and with struts

Some outrigger positions with Struts S with Struts S
Derrick 200 DR 5-10, 03.2008
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Some outrigger pos. with stifflegs and with struts

Some outrigger positions with Struts S With Struts S
The lateral stability isnt given.

Derrick 200 DR 5-10, 03.2008
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Some outrigger positions with stifflegs and without struts

Some outrigger positions without Struts S. The stiff legs must be connected directly to the floor or to a steel structure.
Derrick 200 DR 5-10, 03.2008
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Load chart, lifting with the mast
Derrick 200 DR 5-10, 03.2008
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Connection conditions
Derrick 200 DR 5-10, 03.2008
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Connection conditions for outriggers

4 bolts M30
Derrick 200 DR 5-10, 03.2008
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Connection conditions for outriggers
Threaded rod, the lenght must be adjusted before bolted to the outrigger and slewing ring support..
Derrick 200 DR 5-10, 03.2008
35
Outrigger fixing strut
Connection conditions for stiff-legs with struts
Derrick 200 DR 5-10, 03.2008
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Connection requests for stiff-legs with struts
On a steel structure min.4 bolts M 27
Derrick 200 DR 5-10, 03.2008
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Connection requests for stifflegs, without struts
On concrete (floor) min.8 anchor bolts M 27
Derrick 200 DR 5-10, 03.2008
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Slewing ring support connection points

The slewing ring support, without outriggers, struts and stiff-legs must be connected to the structure. The slewing ring support can be connected to a tower, to a steelwork or directly to a floor. The 2 bigger holes are for connecting the slewing ring support to the tower or steelwork, the 4 smaller holes are for connecting the support directly to the floor
Derrick 200 DR 5-10, 03.2008 Acting forces In service M = 1175 KNm H = 11KN V = 307 KN Md = 156 KNm out of service until 175KM/h M= 1175 KNm H = 71KN V = 233 KN Md = 94 KNm
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Safety devices
Angle transmitter
Load measuring axle, hoist gear

Derrick 200 DR 5-10, 03.2008
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Safety devices
Load moment measuring axle
Derrick 200 DR 5-10, 03.2008
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Safety devices
Min.jib outreach limit switch
Derrick 200 DR 5-10, 03.2008
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Safety devices
Derrick 200 DR 5-10, 03.2008
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2 slewing limit switches.
Safety
Walkway
Derrick 200 DR 5-10, 03.2008
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Safety
Derrick 200 DR 5-10, 03.2008
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Personnel protective equipment can be hang up
Safety
Derrick 200 DR 5-10, 03.2008
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Safety
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Mast
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Dismantling
Derrick 200 DR 5-10, 03.2008
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Derrick 200 DR 5-10

Derrick 200 DR 5-10, 03.2008

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Derrick 200 DR 5-10, most important components identifier

Mast Stiff leg Strut Outrigger

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Strut and stiff leg

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Derrick 200 DR 5-10

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Derrick 200 DR 5-10, technical key features

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Derrick 200 DR 5-10, without stiff legs and struts

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Derrick 200 DR 5-10, load moments

108,78 mt without stifflegs

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Climbing inside the building (optional)

Derrick 200 DR 5-10, 03.2008

With special connecting points

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

With special connecting points

also have the opposite direction

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Load lifting with the mast

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Slewing gear 5KW

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

All electrical connections are equipped with plugs and sockets

PLC control System (Programmable logic controller)

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Radio remote control

Pre-setting of hoisting speed

90% pre-warning max. load Wind warning (>50Km/h)

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Load chart, without stifflegs and struts

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Some outrigger positions, without stifflegs and struts

Other positions are possible

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006

Outrigger position without stifflegs and struts

Copyright Liebherr 2006

Outrigger position, without stifflegs and struts

Derrick 200 DR 5-10, 03.2008

Copyright Liebherr 2006