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KROHNE 09/2002

7.02328.23.00

GR

BATCHFLUX IFM 5015 K


volumetric batching and dosing with electromagnetic flowmeters

When you need the best and lack the space !!!
G Optimum sanitary design G Ceramic measuring tube G Only 50 mm/2 overall width (DN < 25 / < 1) G Extremely reliable and accurate

Variable area flowmeters Vortex flowmeters Flow controllers Electromagnetic flowmeters Ultrasonic flowmeters Mass flowmeters Level measuring instruments Communications technology Engineering systems & solutions Switches, counters, displays and recorders Heat metering Pressure and temperature

BATCHFLUX IFM 5015 K


... a new era in volumetric batching and dosing

BATCHFLUX and BATCHCONTROL electromagnetic flowmeters from KROHNE are eminently suitable for the batching and dosing of electrically conductive liquids and pastes.

BATCHFLUX IFM 5015 K


electromagnetic flowmeter for batching and dosing applications.

Fleids of application Optimum sanitary design for various sectors of the processing industry, e.g.
G chemical G pharmaceutical G cosmetics, and G food.

KROHNE Altometer calibration rigs are accredited in conformity with EN 17 025. The calibration accuracy is better than 99.97 % of the measured value.

BATCHFLUX IFM 5015 K


IMoCom interface: for settings, documentation and flow recording. Only 3 W power consumption

State-of-the art modular designed electronic unit, ensures extremely high accuracy, excellent repeatability and absolute reliability

potted electronics Cable entry body of stainless steel, solidly welded, shatterproof, with anti-rotation element

Only 50 mm/2 overall width for meter sizes < DN 25/< 1

Housings of primary head and signal converter solidly welded

Self-draining, same bore diameter thorughout CIP- and SIP-proof measuring tube of Al2O3 ceramics, surface roughness < 0,8 m, fused-in-place platinum electrodes Hygienic design of the process connection, metal stop, no gaps

The ceramic measuring tube in detail


G Fine-grain-stablized Aluminium Oxyde Al2O3 G Minimal thermal expansion G High long-term stability, absolutely vacuum resistant, no creep or G Precise centering and crevice-free gasket system through exactly

defined edges of the ceramic tube


G No loss of accuracy following device replacement.

flow under pressure and temperature


G Many standards calibration authorities use electromagnetic ceramic

flowmeters as their custody transfer and reference standards

Meter size DN mm 2.5 4 6 10 15 25 40 15 32

Pressure rating measuring tube inches 1/10 1/8 1/4 3/8 1/2 1 11/2
1/2 11/4

Dimensions in mm (inches)

Specific features

PN 40 40 40 40 40 40 40 10 40

psig 580 580 580 580 580 580 580 145 580

Da 6 7 9 12 14 24 37 14 32

(0.24) (0.28) (0.35) (0.47) (0.55) (0.94) (1.46) (0.55)

Di 2 3 5 7 12 20 30 14 32

(0.08) (0.12) (0.20) (0.28) (0.47) (0.79) (1.18) (0.55)

X 20 20 20 20 20 20 20

(0.79) (0.79) (0.79) (0.79) (0.79) (0.79) (0.79)

Y 50 50 50 50 50 50 50 50 50

(1.79) (1.79) (1.79) (1.79) (1.79) (1.79) (1.79) (1.79) (1.79)

venturi measuring tube

straight tube (option) (on request)

Stainless steel housing

Centering groove on BATCHFLUX IFM 5015 K Centering ring on special flange

Al2O3measuring tube

sharp edge of Al2O3 measuring tube O-ring groove deforme O-ring


CERMET electrode

O-ring forced into seal gap between flange and tube device-free, almost smooth transition

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K

Principle of volumetric filling

start filling instruction

external communication

Storage tank
pressurized if liquid contains CO2 pulse count inputs digital inputs digital outputs serial interface

e.g. 1 pulse per ml

Flowmeter BATCHFLUX Valve

pulses/volume valve control signal

PLC SPS

on

Container
bottle, tin, keg, paper or plastic container (pressurized if liquid contains CO2)

off filling time t F open valve close valve

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K

Optimization of system parameters


The IMoCom interface allows visualization of system and valve properties, permitting longterm studies for optimization of the overall system.
flow [ml/s] flow [ml/s]

Valve opening:

Valve closing:

time [ms]

time [ms]

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K


The responsibility as to the suitability, intended use and corrosion-resistance of the materials used in their construction rests solely with the purchaser.

Technical data
Meter sizes with venturi measuring tube with straight measuring tube (option) Connection Electrical conductivity Ambient temperature -25 ... +40 C / -13 ... +104 F -25 ... +60 C / -13 ... +140 F Temperature shock resistance sudden change Temperature gradient Operating pressure Electrode design Protection category (EN 60 529/IEC 529) Materials of construction Housing Measuring tube Electrodes Cover seal Low-flow cutoff Power supply Voltage Power consumption Electrical connection Operator control DN 2.5, 4, 6, 10, 15, 25, 40 (1/10", 1/8", 1/4", 3/8", 1/2", 1",11/2") DN 15 (1/2" ) and DN 32 (11/4") on request sandwich (flangeless) design with precisely defined sealing faces 5 S/cm ( 20 S/cm for demineralized cold water) Product temperature -60 ... +140 C / -76 ... +356 F -60 ... + 60 C / -76 ... +140 F (information on higher temperatures available on request) steam cleaning up to +150 C / +302 F Temperature rising T = 120 C = 248 F 1 K/s Temperature falling T = 90 C = 194 F

40 bar / 580 psig, dependent on gaskets used (10 bar / 150 psig for DN 15, DN 32 and 1/2", 11/4" with straight measuring tube) fused-in-place electrodes IP 67 equivalent to NEMA 6 (complete device, incl. signal converter) stainless steel 1.4408 or 1.4404 fine-grain-stabilized, high-density HiTec ceramics, purity 99.7 % Al2O3 (+ZrO2), CIP- and SIP-proof cermet EPDM cutoff on value cutoff off value 1 - 19 % 2 - 20 %

adjustable

24 V DC, 25% (18-30 V DC) 3W M121 - connector All operating data factory-set to your specifications. Available as option for change of operating data: - HHT 010, hand-held terminal or - KROHNE software for operator control and data output via PC, connected to the IMoCom interface

To help you select the right device...


Meter size DN mm 2.5 4 6 10 15 25 32 40 1 11/4 11/2 inches
1/10 1/8 1/4 3/8 1/2

Optimum flow rate for filling ..... ml / s 310 20 10 30 60 US Gal / min 0.048 0.159 0.159 0.476 0.317 0.951 0.951 3.170 2.378 7.925 6.340 19.020 10.303 35.663 15.850 47.551

Filling times > 1.5 s, fill quantity ..... ml 10 20 40 US Gal 0.003 0.005 0.011 0.026 0.053 0.159 0.258 0.396

60 - 200 150 - 500 400 - 1200 650 - 2250 1000 - 3000

100 200 600 975 1500

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K

Responsibility as to suitability and intended use of our instruments rests solely with the purchaser.

Outputs
Pulse output (standard) Function passive circuit All operating data factory-set to your specifications, connection of electronic totalizers, digital pulse division, interpulse period non-uniform, therefore if frequency meters c ounters connected, allow for minimum counting interval: gate time, counter Pulse rate for Q = 100% Pulse width 1000 P100% [Hz]

max. 10 kHz, fixed or optionally in pulses per m3, litres, US gallons or in user-defined unit 10 Hz: 50, 100, 200 or 500 ms 1 > 10 Hz: G automatic, pulse width = 2 x f100%
G

symmetrical, 1 : 1

Passive mode

Forward/reverse flow measurement

connection of electronic or electromechanical totalizers external voltage: Uext 30 V DC / 24 V AC load rating: Imax 20 mA direction identified via status output (option)

Error limits under reference conditions


F = errorr in % M.V. M.V. = measured value Pulse output Flow velocity v 1 m/s 3.3 ft/s v 1 m/s < 3.3 ft/s DN 2.5 - 6 / 1/10 1/4 F < 0.5 % v.M. F < 0.4 % v.M. + 1 mm/s F < 0.4 % v.M. + 0.04 inches/s Fill time TF 1.5 s < TF 3 s 3.0 s < TF 5 s 5.0 s < TF Standard deviation 0.4 % 0.2 % 0.1 % DN 10 - 40 / 3/8 11/2 F < 0.3 % v.M. F < 0.2 % v.M. + 1 mm/s F < 0.2 % v.M. + 0.04 inches/s

Reproducibility

Reference conditions: similar to EN 29 104 Product Inlet / outlet runs Primary head Valve closing time variation Flow velocity water at 20C / 68F 10 x DN / 5 x DN (DN = meter size) properly grounded and centered < 1 ms 1 m/s / 3.3 ft/s

Wet calibrated on EN 17 025 accredited calibration rigs by direct comparison of volumes.

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K

Dimensions and weights


DN 2.5 15 / 1/10 1/2
Dimensons in mm (inches)

50 (1.97)

126 (4.96)

13.5 (0.53)

miniature cercular connector series 713, 4 pin


206 (8.11)

50 (1.97)

option: 4x M6 threaded wholes on both sides (section M-M)


20

M
54 -0.2 (2.13 -0.01)

80
+0.5 5.5 0

+0.5

(0.31

+00.2 0 )

M6 (4x)

29 (1.14) 44 (1.73)

(0.22

+00.2 0 )

1 (0.04)

STC

56

30.6 0,05 (1.200.002)

20.2 (0.080.01)

20.2 (0.080.01)

X1

X2 option: for Batchcontrol

Meter size DN inches 1/10 2.5 1/8 4 1/4 6 3/8 10 1/2 15

(1.200.002)

30.6 0.05

d1

Dimension d1 mm (inches) 6 (0.24) 7 (0.28) 9 (0.35) 12 (0.47) 14.3 (0.56)

Weight kg 1.6 1.6 1.6 1.6 1.6

(lb) (3.6) (3.6) (3.6) (3.6) (3.6)

BATCHFLUX IFM 5015 K

M6

flow direction

10

BATCHFLUX IFM 5015 K

Dimensions and weights


DN 25 40 / 1 11/2
Dimension in mm (inches)

50 (1.97)

126 (4.96)

13.5 (0.53)

miniature cercular connector, series 713, 4 pin

Meter size DN inches 25 1 32 11/4 40 11/2

Dimension in mm (inches) a b 58 (2.28) 200 (7.87) 83 (3.27) 215 (8.46) 83 (3.27) 215 (8.46)

f 66 (2.68) 81 (3.19) 81 (3.19)

g 34 (1.34) 42 (1.65) 42 (1.65)

Weight kg 1.6 2.3 2.3

lb (3.6) (5.1) (5.1)

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K

Electrical connection
To ensure correct functioning of your flowmeter, please take note of the following.
G Overvoltage class: in conformity with VDE 0120 and IEC 664, the

Folgende Hinweise einhalten, um einwandfreie Funktion zu gewhrleisten.


G Power supply (voltage) 24 V DC 25 %. G For measurement reasons, connect the FE functional ground of the

integral flowmeters are designed for overvoltage category III in the supply circuits and overvoltage category II In the output circuits.
G Safety isolation: the integral flowmeters need to be fitted with an

power supply to the remote U-clamp terminal on the signal converter housing.
G Forfunctional extra-low voltage of 24 V DC, protective separation

Isolating facility.
G Electrical connection and repairs may only be carried out by

specialists.
G Protect flowmeters against direct radiant heat (e.g. hot product

(PELV) must be ensured (VDE 0100 / VDE 0106 and IEC 364 / IEC 536 or equivalent national regulations).

tanks), insulate if necessary.


G Do not expose flowmeters to intense vibration; if necessary, support

the pipeline on both sides of the flowmeter. Level of vibration according to IEC 068-2-34; below 2.2 g in the 20 - 150 Hz frequency range.

Connection diagram BATCHFLUX

Pin assignment 4-pin connector M121 for power supply 24 V DC and passive pulse output

Standard
4 3 pulse output 2 1 24 Volt DC power supply ground

10

BATCHFLUX IFM 5015 K

BATCHFLUX IFM 5015 K

Ordering Code

BATCHFLUX IFM 5015 K

11

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