Attention Subject
We thank you for your above referred LOI. We have registered your order under our internal contract order no. 22296. Kindly mention the same in all your future correspondence.
In the meantime, our Mr B G Pereira, General Manager-Projects will inform you the name of concerned engineer who will be responsible for execution of your order. We request you to address her all future correspondence.
Thanking you,
Anish Joseph Manager Sales CC : Rieco Mumbai CC: Mr. B G Pereira, GM-Proj. Cell No. 9422317702
DATE : 17.01.2013
SR. PARTICULARS NO. 1. Check List 2. S.O. Page I & II 3. Technical Specifications 4. Scope of supply & Exclusions 5. Purchase Order copy 6. Letter of Order Acceptance 7. Pre order correspondence 8. Budget
SALES FILE
PROJ FILE
ENGG FILE
ERECTION
S.O.No.22296 NOTE: -
M/s.TKIL A/c.Tanjung
This is a repeat order (with Changes) from TKIL for their Malaysia project. Earlier references C.O No. 062223. Bags quotation taken from Masturlal with back to back warranty of 40 months
Gas Composition : Dust Nature : GENERAL SPECIFICATIONS Unit Type BF Model Filter Area : : :
Solenoid valves Paint Spec. : See enclosed painting specifications MATERIAL OF CONSTRUCTION Plenum Housing Hopper (70 Deg) Diffuser of inlet Stand Legs Manometer + FRI + DP switch : : : : : : MS 8 mm thk MS 8 mm thk MS 8 mm thk MS 8 mm thk Provided as per layout Provided Bag Plate Bag Retainers Bag Clamps Venturies Right angle valves Solenoid valves
: : : : :
: Aluminium
BAGS of Dia - 160 mm Material Length TIMER type : : : : PAN Treatment : Antistatic wih SS fibres 288 Nos. Make : Density : Indian 1 min 600 gm/m2
3900 mm long Qty Way 18 Qty 1 no. : Sequential timer Make : Kana/Maniks 24 VDC
3
Electrical Supply :
Variation Voltage
: 10%
Compressed air required: 75 Nm /hr Clean and dry air, compressed to 6-8 bar to be arranged by Purchaser. SPECIAL FEATURES / REQUIREMENTS
This bag filter is to be supplied in 3 to 4 parts and the same will be welded at site. Timer shall be in flameproof enclosure Pulse valves shall be of flameproof construction and shall have Atex Zone 22 Certification. 1 no. level switches shall be provided in bag filter hopper. D.P.Switch, pressure switch, level switch etc. shall be flameproof with Atex Zone 22 certification. Timer shall be started from PLC. Spring loaded explosion doors/ rupture disc shall be provided in the bag filter. Bags shall be with antistatic properties Proper field mounting arrangement shall be provided for timer. Timer gland plate shall be removable type with proper gasketing. Double compression gland to be provided. All components of standard makes to be used i.e. switch gear component of Siemens make, lamps etc. of BCH/ Siemens make. Screw compressor (1 working + 1 Standby) for DE1A and DE1B with all accessories like isolator etc to be provided.
RIECO ROTARY AIRLOCK FEEDER DUTY : To discharge Coal powder from bag filter
OPERATING CONDITIONS Location Diff. Pressure across valve Material Particle size ROTARY AIRLOCK Size Model No of Vanes Rotor type Rotor RPM Discharge capacity : : : : : : 10 (250mm) AL-250 8 nos. Open 20 rpm fixed 7 TPH (max) Type Sales Print Paint Specs Total weight : : : : Drop through -See enclosed specifications 250 kg paint : : : Below Bag filter Max. 500 mm WG Coal Powder 5 microns and above Bulk Density Temperature Moisture cont. Dust Nature : : : : 800 kg/m3 50oC Negligible Electrostatic charges
MATERIAL OF CONSTRUCTION Body & End Covers Hardness Rotor Shaft Blade Retainers : : : : CI Not specified EN-8 MS End Seals End Bearings : : Felt Ball Blades : Replaceable / Spring steel
DRIVE SPECIFICATIONS Electrical area classification Motor hp Type Class of protection Starter : : : : : Flameproof 1 hp Geared motor As per Atex Zone 22 Clients scope Speed Reducer Drive Through Guard Speed variation Variation Electric supply : : : : : : Geared motor Chain & sprocket Provided MS Not applicable 10% - voltage 5% - frequency 415V/ 3ph/ 50 Hz
SPECIFICATIONS FOR CENTRIFUGAL FAN DE-1A/1B APPLICATION : To exhaust gases from bag filter 44,000 m3/hr 400 mm WC@ 50C Air
OPERATING CONDITIONS Gas Volume Static rise Pressure : : : Gas / Air Temperature Noise Level Location : : : 50C (operating) 85 dbA at 1 distance Indoor
Gas Composition
CONSTRUCTION DETAILS Type : Centrifugal Backward Curved Absorbed Power At 20 C At Operating temp. Outlet Velocity : 56.50 kW 51.26 kW : 25 m/sec
: :
MATERIAL OF CONSTRUCTION Casing Lining Shaft Back Plate : : : : : DRIVE SPECIFICATIONS: Motor Make Motor Power Motor Selection temperature Enclosure Electric Supply : : : : : : By Rieco By client 90 kW 20C By client 415 V 3ph. 50 Hz Drive Through Frame Size Motor Speed Motor Type Eff Area Classification : : : : : : V-belt & pulleys By Client 1500 RPM (syn) Sq. cage induction Eff 1 Flameproof MS 5 mm thk (min) Not applicable EN 8 MS 3 mm thk Blades Hard Facing Bearings Cooling Disc : : : : MS 5 mm thk N.A Ball (SKF/ FAG) Not Required
ACCESSORIES TO BE SUPPLIED WITH FAN 1. 2. 3. 4. 5. 6. 7. 8. 9. 1. Inlet butterfly damper (Electrically actuated) V Belt & Set of Pulleys Common Base Frame for fan and motor Belt guard and shaft guard Casing Inspection Cover Flexible Connections Slide Rail for motor Drain plug Anti Vibration mountings Foundation / fixing bolts
PAINTING DETAILS See enclosed painting specifications SPECIAL REQUIREMENT 1. 2. 3. 4. 5. 6. 7. 8. Fan testing shall be as per IS 4894. Fan inlet damper shall be provided with electrical actuator. Electrical actuator shall be of flameproof construction and shall have Atex Zone 22 Certification. Fan dampers shall be provided with limit switches. Dynamic balancing of rotating parts shall be as per Grade 2.5 to 4.5 of ISO 1940. Fan shafts shall be ultrasonically tested. All nuts / bolts shall be of SS304/ construction. All V-belt drives shall be equipped with removable guards. During Last supplies they faced problem with our fan and this time we should supply good fan from good vendors.
RIECO PULSAIRE FABRIC FILTER/BAG FILTER. DUTY Gas Volume Gas Temp.Design : : : De dusting of Tripper conveyor 4000 Am3/hr 50 oC Dust Load Moisture/ vapour in gas / air Air + Coal dust Particle size Electrostatic charge/explosive Pulse Jet 58-12-8-13 Horizontal BF (Type V6) 58.7 m2 Sales Print Location : 15 gm/m3 (Design) : Negligible : Above 5 microns
Gas Composition : Dust Nature : GENERAL SPECIFICATIONS Unit Type BF Model Filter Area : : :
Solenoid valves Paint Spec. : See enclosed painting specifications MATERIAL OF CONSTRUCTION Plenum Housing Hopper Diffuser of inlet Stand Legs : : : : : MS 8 mm thk MS 8 mm thk NA NA NA Bag Plate Bag Retainers Bag Clamps Venturies Right angle valves Solenoid valves
: : : : :
Manometer+ FRI + : Provided D.P.Switch BAGS Rectangular (180mm x 30 mm) Material Length TIMER Type : Polyester Needlefelt Treatment :
: AL
Antistatic Density : Epitropic : 1300 mm long Qty 108 Nos. Make : Indian : Way 10 Qty : 1 No. (suitable for PLC) Sequential Make : Maniks Cleaning cycle : 24 VDC
3
550 gm/m2
1 min
Electrical Supply :
Variation Voltage
: 10%
Frequency :
5%
Compressed air required : 9m /hr Clean and dry air, compressed to 6-8 bar to be arranged by RIECO SPECIAL FEATURES / REQUIREMENTS 1. Pressure Drop Across the Unit : 2 .Discharge From Bottom Hopper : 3. Outlet dust emission : 4. Explosion Relief Door 5. Provide pressure switch, Level switches SIZE OF FILTER : 1580 mm X 1560 , this model is 150 mm WG Max NA 50 mg/Nm3 NA
Kst Value : --
SPECIFICATIONS FOR CENTRIFUGAL FAN APPLICATION : To exhaust gases from bag filter 4,400 m3/hr 175 mm WC@ 50C Air
OPERATING CONDITIONS Gas Volume Static rise Pressure : : : Gas / Air Temperature Noise Level Location : : : 50C (operating) 85 dbA at 1 distance Indoor
Gas Composition
CONSTRUCTION DETAILS Type : Centrifugal Backward Curved Absorbed Power At 20 C At Operating temp. Impeller RPM : 3.5 kW 3.2 kW : 2900 rpm (To be confirmed by vendor) MS 5 mm thk N.A Ball (SKF/ FAG) Not Required
Make
Bought out
MATERIAL OF CONSTRUCTION Casing Lining Shaft Back Plate Total Weight : : : : : MS 5 mm thk (min) Not applicable EN 8 MS 3 mm thk (min) To be vendor By RIECO By client 5.5 kW 20C : : : : By RIECO 415 V 3ph. 50 Hz By client By client Area Classification Insulation Class : : Flameproof By client furnished by Blades Hard Facing Bearings Cooling Disc : : : :
DRIVE SPECIFICATIONS Motor Make Motor Power Motor Selection temperature Enclosure Electric Supply Variation Starter & Type : : : Drive Through Frame Size Motor Speed Motor Type : : : : V-belt & pulleys By Client 3000 RPM (syn) Sq.cage Induction
ACCESSORIES TO BE SUPPLIED WITH FAN 1. 2. 3. 4. 5. 6. 7. 8. 9. Inlet butterfly damper (Electrically actuated) V Belt & Set of Pulleys Common Base Frame for fan and motor Belt guard and shaft guard Casing Inspection Cover Flexible Connections Slide Rail for motor Drain plug Anti Vibration mountings 10. Foundation / fixing bolts
PAINTING DETAILS See enclosed painting specifications SPECIAL REQUIREMENT 1. 2. 3. 4. Fan testing shall be as per IS 4894. Fan inlet damper shall be provided with electrical actuator. Electrical actuator shall be of flameproof construction and shall have Atex Zone 22 Certification. Fan dampers shall be provided with limit switches. Dynamic balancing of rotating parts shall be as per Grade 2.5 to 4.5 of ISO 1940.
5. 6.
All nuts / bolts shall be of SS304 construction. All V-belt drives shall be equipped with removable guards.
PAINTING SPECIFICATIONS Surface preparation: Blasting grade Sa 2 Paint structure Prime coat Intermediate coat (2 coat) Finishing coat- 2 coat Total dry thickness film Type of paint Zinc epoxy Epoxy micaceous resin paint 2 K- Polyurethane Total DFT (microns) 80 110 50 290
Paint shade will be RAL 7040. Painting Internal Surface preparation: Blasting grade SA 2 Paint structure Prime coat Type of paint Zinc epoxy DFT (Microns)) 80
Compressor Package (WITHOUT MOTOR) Receiver tank mounted reciprocating Yes (1 No. for both compressor system) Intercooler Yes Oil separator Yes Carbon filter Yes After cooler Yes
Yes
Not applicable
10 nos. (Total for 2 Sys.) 20 nos (Total for 2 Sys.) 4 nos. (Total for 2 Sys.) 2 nos. (Total for 2 Sys.)
5 nos. (total for 2 sys) 10 nos (Total for 2 Sys.) 1 no. (Total for 2 Sys.) 2 nos. (Total for 2 Sys.)
F) 1.
Cabling & Junction Box Junction box (to be mounted on bag filter) Control cabling between field instruments and junction box and sequential timer and solenoid valves Cable tray for cables in our scope. Cable tray welded on bag filter for incoming cable Spares (AS per Annexure 1) Painting as per painting specifications Inspection and testing at shop for compressors
Yes
Yes
2.
No
No
3. 4.
No No
No No
G) H) I)
Services S.No. J) 1. K) Description Design and Engineering Layout preparation of ducting and duct supports. Supervision of Erection, commissioning. Total 5 visits and 8 man days Seaworthy packing Transportation from our works System 1A/1B Yes Yes Yes System 2A/2B Yes NA Yes
L) M)
Yes No
Yes No
EXCLUSIONS
All type of civil work All type of electrical / control / MCC Panel, local ON/OFF indicators, Push buttons. All type of power cabling, wiring and earthing. All cabling including control cabling from junction box to PLC All type of Cable trays. Erection and commissioning. Final Painting at works. Transportation from works. Shed/ Pent house above bag filter if required.
*.*.*.*.*.*
ANNEXURE 1 ( SPARES LIST AS PER ENQUIRY SPECS TO BE SUPPLIED WITH MAIN ORDER) Description Filter bags (DE1A/1B) Filter bags (DE2A/2B) Fan bearings (DE1A/1B) Fan bearings(DE2A/2B) V belts (DE1A/1B) V belts (DE2A/2B) Pulleys (DE1A/1B) Pulleys (DE2A/2B) Solenoid valve (DE1A/1B) Solenoid valve (DE2A/2B) Qty 20 20 2 2 2 2 2 2 5 5
PERFORMANCE GUARANTEE to be carried out at Malaysia with our equipments and agency if supervision charges and PG test charges confirmed by TKIL. We have proposed a third party for this and will be required to sent to Malaysia . 1. 2. 3. 4. Emission from Stack Less than 30 Mg/Nm3 Measurement of Fan Pressure / Capacity Measurement of Vibration level at Bearing of motors, fans Measurement of Noise level.
The following tests has to be conducted at our compressor vendors workshop for compressors (DE system) one No. per Type/per Model. TKII and client witness will be there. 1. Performance test 2. Noise test 3. Vibration level 4. Visual and dimensional check