Special Nuts

HELICOIL SCREWLOCK Locking Nuts For high temperature applications

Screwlock function due to elastic locking mechanism direct in the thread High temperature resistance, no seize and galling Corrosion resistance Repeated assembly No thread wear or flank damage Different technical surfaces on HELICOIL and on the nut body Graded material selection Uniform load and tension distribution Large range of sizes HELICOIL SCREWLOCK in welding nuts Special design on request

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
HELICOIL Threaded insert type SCREWLOCK or type Standard

HELICOILplus SCREWLOCK
Repeated screw assembly: High temperatur resistance: Stainless steel A2 or A4 A2 1.4301 XCrNiMo1810 A4 1.4571 XCrNiMoTi17122

INCONEL X750 NiCr15Fe7TiAl Nimonic 90 NiCr20Co18Ti

Applikations::
Housings for avionics

Aircraft industry: Turbo engines, interiuer (passenger seats)

Locking of adjusting screws (instead of counternut): Paper feeder (Printing industrie) High temperatur locking nuts for automotive exhaust systems

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
=> =>

Temperature resistance up to 425oC Temperature resistance up 550...750 C

Temperature resistance up to 600...900 C

HELICOIL SCREWLOCK Locking Nuts for Opel-Applications Thread Size M8

GM-Nr. 09157116 Boellhoff-Nr. 0135 908 0048 High temperature version Nut body:

HELICOIL SCREWLOCK:

Proofload:

Locking torque first on screwing in accordance to ISO2320: 3...5Nm

Used for exhaust systems, turbo charger, catalysator etc. emvironmental temperature 650 C...800 C High temperature resistance of locking element and complet nut Repeated assembly after exposition to high temperatur without thread demage on the stud neither in the nut. High corrosion resistance

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
Steel 34CrNiMo6 or 21CrMoV57 galv. cupper plated Inconel X750 galv. silver plated Nominal Heat resistant up to 750 C 30400N

HELICOIL SCREWLOCK Locking Nuts for Opel-Applications Thread Size M8

GM-Nr. 55558986 Boellhoff-Nr. 0135 908 0054 Low temperature version Nut body:

HELICOIL SCREWLOCK:

Proofload:

Locking torque first on screwing in accordance to ISO2320: 3...5Nm

Used for exhaust systems, turbo charger, catalysator etc. emvironmental temperature 350... 400 C High temperature resistance of locking element and complet nut Repeated assembly after exposition to high temperatur without thread demage on the stud neither in the nut. High corrosion resistant thread element

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
Steel 34CrNiMo6 or 21CrMoV57 galv. cupper plated Stainless steel 1.4301 galv. silver plated Nominal Heat resistant up to 425 C 30400N

HELICOIL SCREWLOCK Locking Nuts for Opel-Applications Thread Size M10

GM-Nr. 90570845 Boellhoff-Nr. 0135 910 0040 High temperature version Nut body:

HELICOIL SCREWLOCK:

Proofload:

Locking torque first on screwing in accordance to ISO2320: 3...5Nm Used for exhaust systems, turbo charger, catalysator etc. emvironmental temperature 650 C...800 C High temperature resistance of locking element and complet nut Repeated assembly after exposition to high temperatur without thread demage on the stud neither in the nut. High corrosion resistant thread element

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
Steel 34CrNiMo6 or 21CrMoV57 galv. cupper plated Inconel X750 galv. silver plated Nominal Heat resistant up to 750 C 48100N

HELICOIL SCREWLOCK Locking Nuts Other Applications

Thread Size M8 with additional washer 3)

Boellhoff-Nr. 0135 908 0056 High temperature version Nut body 1):

HELICOIL SCREWLOCK 2):

Proofload:

Locking torque first on screwing in accordance to ISO2320: 3...5Nm

Used for exhaust systems, turbo charger, catalysator etc. emvironmental temperature 650 C...800 C High temperature resistance of locking element and complete nut Integrated washer 3) for longer clamping length and to realise radial slipping Repeated assembly after exposition to high temperatur without thread demage on the stud neither in the nut. High corrosion resistant thread element

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
Steel 34CrNiMo6 or 21CrMoV57 galv. cupper plated Inconel X750 galv. silver plated Nominal Heat resistant up to 750 C 38100N

HELICOIL SCREWLOCK Locking Nuts

Test procedure: Expose the nut to a temperatur of 700 C for on hour.

Proof load test

The proof load test in accordance to DIN EN 20898. Nominal proof load for a nut M8 class 10 = 38,1kN.

Clamping torque test

sa le

Test procedure (5 screwing cycles) On screwing the nut => Locking torque for 1. on screwing Tighten the nut with a prefailing torque of 28Nm Un screwing the nut for 180an measure the break away torque for the 1. and the 5. un screwing

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m

Boellhoff-Nr. 0135 908 0056 High temperature version Test results

Capability of HELICOIL SCREWLOCK locking element Repeated assembly with HELICOILplus SCREWLOCK
Thread dimension HELICOILplus SCREWLOCK M4x6 Screw M4x16 12.9 Zn5/C/Fe/ ISO 4762 Test conditions based on AECMA Standard EN2943. Differences to EN2943: No lubrication 10 Screwing cycles with one screw. In total 5 screws HELICOIL SCREWLOCK has to endure 50 cycles

Result: After using an HELICOIL SCREWLOCK with one screw for 10 screwing cycles, with a new screw the locking torque was on the initial value again. (See diagram on next page).

sa le

Aim of the test: To show that the loss of locking torque is based on wear on the screw and not by wear on the HELICOIL SCREWLOCK element

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m

Test result:

0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m
Min break away torque for HELICOILplus SCREWLOCK M4x6 with 5 screws M4x16 12.9 Zn5/C/Fe ISO 4762 HELICOILplus Nr. 2 10 repeated assemblies for each screw in one HELICOIL

Screw 1 Screw 2 Srew 3 Srew 4 Screw 5 average

M [Nm]

Nominal values in accordance to confirmation Programme final validated version SNECMA-TURBOMECA-AECMA 27. Sept. 01 (Aircraft Industry) Min. break away torque: Max. locking torque for on- and unscrewing: Tightening torque for each cycle: 0,15Nm 1,6Nm 2,8Nm

sa le

re 2. w in un g sc re 3. w in un g sc re 4. w un in g sc r ew 5. in un g sc re 6. w un in g sc re 7. w in un g sc re 8. w in un g sc re 9. w un in g sc re 10 w .u in n g sc re w in g

Average: M1 = 0,71Nm M10 = 0,33Nm

1. un

sc

Nominal values in accordance to DIN 267 T5 oder ISO2320 (general industry) First on screwing: max. 0,9Nm Break away torque 1. unscrewing: min. 0,18Nm Break away torque 5. unscrewing: min. 0,12Nm

Capability of HELICOIL SCREWLOCK locking element

Repeated assembly with HELICOILplus SCREWLOCK for high temperature Thread dimension HELICOILplus SCREWLOCK UNF 5/16-24 Nominal thread size= 7,94mm; pitch=1,06mm (similar to M8x1,25)

HELICOIL SCREWLOCK made from heat resistant nickel alloy NIMONIC 90 Test conditions based on SBAC TS41. 5 screwing cycles with temperature of 500 C for 6h (each cycle)

sa le

Fo s@ r l ac ow ei es nd t p su ric pp es lie : s. co m