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MAHINDRA & MAHINDRA - Swaraj Foundry Division

FIRE FIGHTING WORKS SUMMARY S. No. 1 2 3 4 DESCRIPTION Supply Pipes and Valves etc. Fire Fighting Equipment & Accessories for External Hydrant Fire Brigade Connection/Miscellaneous Civil Works for Fire Protection System Fire Pumps, Mechanical & Electrical Accessories diesel pump and fire pumps and panels. TOTAL Erection Total

PROJECT MAHINDRA & MAHINDRA FOUNDRY FIRE FIGHTING WORKS


S.No SH-01 PIPES AND VALVES 1 Pipes for External Fire Fighting/Yard Hydrant System Supply, installation, Testing & Commissioning of M.S. Black ERW Heavy grade piping as per IS: 1239. The pipes complete with necessary specials such as tees, bends, flanges, reducers, etc. Rate quoted shall include for painting of pipe with a coat of primer and two coats of synthetic enamel paint of approved colour / make for aboveground piping and coating & wrapping for underground piping as per the NBC/ IS standards and local fire service department requirements, complete in all respects. Underground piping with necessary flanges & fittings such as elbows, tees alongwith pipe coating and wrapping of underground pipes with 4 mm thick & 100 mm wide approved bitumen based wrapping material (Pypkote) 100mm dia R.M. Above ground piping with necessary flanges & fittings such as elbows, tees and Painting with synthetic enamel paint two coats with one primer coat as per the requirement of local fire service department 200 mm dia 150mm dia 100mm dia 80mm dia 25 mm dia Providing & fixing Sluice valve (double flanged) of CI body and brass non-rising type sprindle for PN 1.6 rating, conforming to IS:14846 complete in all respects. 200mm dia Each
2
19,800

HYDRANT SYSTEM

WITH OLD RATES

Description

Unit Qty.

NEW

Supply OLD

Amount

OLD

Erection NEW Amount


SAME

a)

78

1,280

1,152 -

89,856 -

240

18,720 -

2 a) b) c) d) e)

R.M. R.M. R.M. R.M. R.M.

6 18 260 12 12

1,968 1,825 1,280 850 375

1,771 1,643 1,152 765 338 -

10,627 29,565 299,520 9,180 4,050 -

480 360 240 180 60

2,880 6,480 62,400 2,160 720 -

3 a)

39,600 -

750

1,500 -

4 a) b) c) 5 a) b) c)

Providing and Fixing Butterfly Valve (Double Flanged) with C.I. Body & disc stainless steel / carbon steel, shaft hand lever operated PN: 1.6 rating confirming to IS 13095 / BS 5155 150mm dia Each 100mm dia Each 80 mm dia Each Providing and fixing gunmetal non-return valves vertical or horizontal tested to 20 Kg/cm2 as per IS:778 150 mm dia 100 mm dia 80 mm dia Each Each Each

2 4 1

8,625 6,750 4,980

7,763

15,525 27,000 4,980 -

500 500 350

1,000 2,000 350 -

2 1 1

6,900 6,670 4,750

13,800 6,670 4,750 -

500 500 350

1,000 500 350 -

S.No

Description

Unit Qty.

NEW

Supply OLD

Amount

OLD

Erection NEW Amount

Providing, fixing and testing of external fire hydrants with 63 mm dia single outlets and with instantaneous type pipe threaded make coupling for connection to hose conforming to IS:5290 Type-A (Oblique) inlets flanged, mounted on a 80mm dia stand post with companion Each flanges, 1.6mm thick compressed asbestos gasket, bolts, nuts and washers complete as per approved design.The stand post to be tapped from the external ring, supported on a pedestal.

6,050

42,350

500

3,500

Providing and fixing external fire hose box, wall mounting or free standing type, made out of Mild Steel 18 SWG sheet, of approved colour of 30"x24"x10" size to Each accommodate two 15m length of delivery hoses and a branch pipes with glass fronted double door with lock and keys and break glass recess for keys, all complete.

3,400

23,800

500

3,500

Providing and fixing standard short size branch pipe with hand operated gunmetal 20mm nominal bore outlet with standard instantaneous type 63mm dia coupling as per IS: 903. Gunmetal branch pipe & nozzle. Each
5
1,850

10 50 -

a)

9,250 -

Providing and fixing first aid fire hose reel (with wall mounting swinging-type drum complying to IS:884), fitted with Thermo Plastic Synthetic Reinforced material Each conforming to IS:12585-1988 Type II 20 mm bore, with standard size brass outlet and shut off valve, brackets, complete in all respects. Providing and fixing 63mm dia 15m long rubberized fabric lined hose including gunmetal male and female instantaneous type coupling approved by fire authority, Each machine wound with copper wire complete in all respects hose to IS:636 type-II and coupling to IS: 903 with ISI certification.

6,950

48,650

750

5,250

10

14

4,400

61,600

10

140

11

Providing and fixing fire brigade suction hose coupling (draw out connection) with nut for female coupling as Each per I.S:902-1974 complete with foot valve (To be connected to static tank)

14,500

14,500

1,200

1,200

S.No

Description Excavating (All kinds of soil) trenches of required width for pipes, cables, etc including excavation for sockets, and dressing of sides, ramming of bottoms, depth upto 1.5m including getting out the excavated soil, and then returning the soil as required, in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering, etc. and disposing of surplus excavated soil as directed, within a lead of 50m :

Unit Qty.

NEW

Supply OLD

Amount

OLD

Erection NEW Amount

12

Pipes, Cables etc, exceeding 80mm dia. but not R.M. exceeding 300mm dia.

150 0

95

14,250 -

13

Constructing masonry Chamber 100x100x100 cm, inside with 75 class designation brick work in cement moryar 1:5 ( 1 cement : 5 fine sand ) for sluice valve, with C.I.surface box 100mm top diameter, 160mm bottom diameter and 180mm deep (inside) with chained lid and RCC top slab 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20mm nominal size) necessary Each excavation foundation concrete 1:5:10 ( 1 cement : 5 coarse sand : 10 graded stone aggregate 40mm nominal size) and inside plastering with cement mortar 1:3 (1 cement : 3 coarse sand ) 12mm thick finished with a floating coat of neat cement complete as per standard design.

14

Providing and laying reinforced cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 stone aggregate 20mm nominal size) for anchor/thrust blocks, complete i/c Cum. shuttering, centering curing, and reinforcement including removal of shuttering complete.

15

Fire Pumps & Accessories Supplying, installation, testing & commissioning of electric driven fire pump suitable for automatic operation consisting of the following (as per specification). Horizontal split casing single/ multistage, single/ multioutlet pumping set complete with bronze impeller with C.I. body, SS shaft and sleeve and connected by a flexible coupling to a tatally enclosed fan cooled squirrel cage induction motor Mounted on common bed plate of fabricated mild steel channel with cushy foot mounting with all pump accessories complete as per specification including pressure gauges, mechanical seal, lubricated grease bearing, gun metal isolation valves etc. Motor to be suitable for 415V, 50Hz, AC supply of required H.P (or as per pump efficiency) rating for the above pumps. Motor shall accept +/- 10% variation in voltage and +/- 3% variation in frequency.

S.No (A)

Description Main fire Pump HYDRANT Type : Horizontal Split casing centrifugal suctiontype Speed (rpm) : 2900 rpm Capacity : 2280 lpm Head : 56 m HP- 60 hp Jockey Pump Type : Horizontal Split casing centrifugal suctiontype Speed (rpm) : 2900 rpm Capacity : 180 lpm Head : 56 m HP : 10 HP

Unit Qty.

NEW

Supply OLD

Amount
-

OLD

Erection NEW Amount


-

Each

169,500

169,500 -

7,500

7,500 -

(B)

Each

58,500

58,500 -

4,500

4,500 -

Main DIESEL PUMP Type : Horizontal Split casing centrifugal suctiontype Speed (rpm) : 1800 rpm Capacity : 2280 lpm Head : 56 m 82 Bhp WITH FUEL TANK 240 LTRS WITH 12 VOLT BATTERIES WITH OILS LIKE ENGINE,COOLENT,MOBILEOIL Panel for ABOVE FIRE PUMPS for automation as per pump requirement ACESSORIES L&T, ANALOG MEETERING AND REQD ACESSORIES Pressure Vessel for Fire Pump Supply, Installation, Testing & Commissioning double flanged vertical air vessel fabricated from 10mm M.S. plate with dished ends from 10mm M.S. plate, outside with one coat of primer and two coats of synthetic enamel paint of approved shade, complete with approved quality and sufficient number of pressure switches, air release valve, tripod type stand, pressure gauge with ball valve, drain ball valve of 50mm dia with 2.0 meter long GI (H) piping complete as required and all other required accessories to operate commonly main fire pump, diesel fire pump and Jockey pump at drop of pressure, automatically at required pressure setting; Recommended dia. : 200mm Height of shell :1500mm

Each

378,500

378,500 -

22,500

22,500 -

16

Set

168,000

168,000 -

7,500

7,500 -

17

1,250 1,250 -

Each

17,500

17,500 -

S.No

Description Supplying and fixing of following powder coated perforated type cable tray system including fittings and accessiores on existing structural supports, fabricated from min. 2mm thick CRCA MS sheets inluding the cost of powder coatings of approved shade of min. 50 micron film thickness on MS surface cleaned and perepared twith 7 tank process and including the cost of provinding loop earthing with 2 nos. 25mm x 6mm GI earth strips complete as per specifications and inluding the cost of approved arrangement of cable tray hangers fabricated from galvanized MS angles/flats/rods including jointg the steel section of the suupport arrangement with nuts and bolts/welding and including securing the support to the structural ceiling by dash fasteners etc.complete with spacing of 600mm for 900mm/1200mm and 750mm for lower sizes, as required, and as below. 300mm x50mmx50mm trays 150mmx50mmx50mm trays

Unit Qty.

NEW

Supply OLD

Amount

OLD

Erection NEW Amount

18

a) b) 20 a) b)

Metre Metre

30 25

385 290

11,550 7,250 -

80 50

2,400 1,250 -

Providing and fixing Expansion bellows with required flanges and fasteners for delivery header of pumps 150mm dia (min. 150 mm length) Each 80 mm dia (min. 150 mm length) Each

2 1

4,950 3,980

9,900 3,980 -

350 350

700 350 -

Providing and fixing pressure gauge (for operation at 021.0 14 Kg./sqcm) with necessary flanges and fittings such as tees elbows and painting and supports etc. complete a) 100 mm dia Each
3
1,800

5,400 -

100

300 -

Providing and fixing pressure switch (for operation at 022.0 15 Kg/sqcm) with required fittings and accessories complete a) Standard type Each Providing and fixing heavy duty copper armored cables 1.1 KVA grade including necessary support clamps at 23.00 ceiling level and connection legs complete in all respects. a) Control cable 6 core 1.5 Sq.mm b) Control cable 4 core 1.5 Sq.mm c) Control cable 2 core 1.5 Sq.mm MATERIAL REQUIRED FOR PUMP ,PANEL,MOTOR AND VESSEL EARTHING WITH PETROL PUMP Providing and fixing heavy duty Aluminum armored cables 1.1 KVA grade including necessary support 24 clamps at ceiling level, connection lugs and double compression glands, complete in all respects. a) Power cable 3 core 16 Sq.mm b) Power cable 3 core 95 Sq.mm

1,650

4,950 -

100

300 -

Metre Metre Metre

20 20 20

250 220 180

5,000 4,400 3,600 -

80 65 30

1,600 1,300 600 -

Metre Metre

30 30

665 885

19,950 26,550 -

80 65

2,400 1,950

Sl 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Item Descriptions Pipes for External Fire Fighting/Yard Hydrant System Wrapping & Coating Paint Butterfly Valve Gunmetal non-return valves External fire hydrants Landing valve hydrants First aid fire hose reel Rubberized fabric lined hose Fireman axe FIRE BRIGADE CONNECTIONS Electric Fire Pump Jockey Pump Diesel Engine Driven Fire Pump Motor Control Panel Pressure gauge Copper armored cables panels wires

Make TATA PIPKOTE (IWL) BERXER/ASIIAN AUDCO SANT MINIMAX/NEWAGE MINIMAX/NEWAGE MINIMAX/NEWAGE MINIMAX/NEWAGE MINIMAX/NEWAGE MINIMAX/NEWAGE KIRLOSKER/CROMPTON KIRLOSKER/CROMPTON KIRLOSKER/CROMPTON KIRLOSKER/CROMPTON L&T WAREE HAVELS/EICO L&T HAVELS/EICO