Anda di halaman 1dari 10

Higer BUS

Maintenance Manual

General Principles

General Maintenance Principles for Higer Bus 3906_M0001_General Maintenance Principles for Higer Bus

1 /11

Higer BUS

Maintenance Manual

General Principles

Contents
1. 3. 3.1 3.2 4. 5. 6. 7. 8. 9. 9.1. 9.2. 9.3. 9.4. 10. Subject and scope ...................................................................................................................................................................................................................................... 3 Definition ....................................................................................................................................................................................................................................................... 5 Definitions adopted by the manual: .....................................................................................................................................................................................................5 Terminology................................................................................................................................................................................................................................................ 6 Maintenance purpose for Higer bus ...................................................................................................................................................................................................... 8 Maintenance principles for Higer bus ................................................................................................................................................................................................... 8 Maintenance classification and period for Higer bus ....................................................................................................................................................................... 8 Maintenance instructions for key procedures of Higer bus ............................................................................................................................................................ 9 Higer bus elementary maintenance ....................................................................................................................................................................................................... 9 Higer bus complete maintenance ......................................................................................................................................................................................................... 9 Inspections in the complete maintenance .........................................................................................................................................................................................9 Complete maintenance............................................................................................................................................................................................................................9 Complete maintenance process validation......................................................................................................................................................................................10 Acceptance inspection of complete maintenance .........................................................................................................................................................................10 Supplements: ........................................................................................................................................................................................................................................... 10

2 /11

Higer BUS

Maintenance Manual

General Principles

1. Subject and scope


The standard specifies the Higer bus maintenance periods, items, properties, technical requirements, acceptance inspection items and their technical requirements. The standard applies to Higer H, S, A, V, W, B and Star series buses (new energy, for example, the powertrains of HEV, BEV, FCV, CNGV are not included for the moment). The standard may need to be revised from time to time since Higer has numerous series of buses with different configurations. You comments are appreciated for revision. Our company reserves the right to change the technical conditions without prior notice. The standard specifies that the superior maintenance includes the work items of its inferior. For the maintenances of the engine assembly, transmission assembly and etc., please refer to the standards provided by the manufacturers.

3 /11

Higer BUS

Maintenance Manual

General Principles

2. Referenced standards
The following standards contain provisions which, through references in this text, constitute provisions of this standard. All the indicated editions are valid since the issue of this standard; however, parties using this standard are encouraged to investigate the possibility of applying the most recent editions of the referenced standards indicated below. GB/T183442001 GB56242005 GB72582004 Specification for the Inspection and Maintenance of Motor Vehicle

Motor vehicle maintenance and repair terms Safety specifications for power driven vehicles operating on roads

GB185652001 Multiple performance requirements and inspection methods for commercial vehicles GB14952002 GB74541987 HJ/T240-2005 Allowable noise limits for motor vehicle Technical regulations for operation and beam adjustment of motor vehicle head-lamp Emission standard for smoke at free acceleration from vehicle with diesel engine

4 /11

Higer BUS

Maintenance Manual

General Principles

3. Definition
3.1 Definitions adopted by the manual:

Running-in maintenance New vehicles or Higer buses with overhauled engine or new assembly such as transmission, final drive and etc., should be thoroughly inspected and properly adjusted and maintained according to the corresponding provisions for new vehicles. The maintenance mainly includes cleaning, lubricating and fastening, so as to keep the vehicle in good technical condition, and should be carried out by the Higer authorized service stations. Daily maintenance Clean vehicle appearance and engine surface to keep it tidy, visually check such working mediums as lubricating oil (grease), fuel, coolant, hydraulic fluid, power steering oil, battery electrolyte, A/C refrigerant, as well as tyre pressure, and add them if necessary; visually check and tighten such safety-related positions as brake, steering gear, transmission, suspension, lighting, signal and etc., and check engine running conditions so as to guarantee the driving safety. The maintenance work should be conducted by the customer (driver). Elementary maintenance In addition to the daily maintenance, this maintenance, carried out by the Higer authorized service stations, mainly focuses on cleaning, lubricating, tightening and the inspection of safety parts related to braking and controlling. Complete maintenance (mandatory maintenance) In addition to the elementary maintenance, this maintenance, carried out by the Higer authorized service stations, mainly focuses on the checking the clutch, steering system, braking system, suspension and etc. for any worn or deformed parts after a certain period of operation and adjusting if necessary. It also covers the disassembly, inspection and transposition of tyres, the inspection and adjustment of engine operation and emission control devices and etc.

5 /11

Higer BUS

Maintenance Manual

General Principles

3.2
Clean

Terminology

Operations to remove the carbon deposit, dust, oil sludge and other dirt from the vehicle parts and assemblies with efficient methods Wash Operations to remove the rust, oil sludge and other dirt from the vehicle parts and assemblies with efficient methods and special cleaning agents Lubrication Operations to fill with qualified lubricating oil or grease according to specified methods after the cleaning of vehicle parts and assemblies according to the technical specifications. Inspection Operations to observe and examine the reliability and effectiveness of vehicle parts and assemblies according to the technical specifications and to repair or renew the unqualified ones Tightening Operations to check and tighten the fasteners of vehicle parts and assemblies according to the technical specifications Adjustment Operations to adjust vehicle parts or assemblies according to the technical specifications so as to make their positions with respect to each other or the calibration values meet the technical specifications Assembly and disassembly Operations to remove assemblies from vehicle and reinstall them on the same vehicle after carrying out relevant work Measurement Operations to measure with qualified instruments and measuring implements in a specified manner Completeness
6 /11

Higer BUS

Maintenance Manual

General Principles

Status that the model, specification, quantity and requirements of a vehicle part or assembly all comply with the relevant standards or provisions Intactness Status that there is no missing, damaged or abnormal vehicle part or assembly Abnormal wear Phenomenon that the wear rate of a vehicle part exceeds the range specified by the design or the technical document Ageing Phenomenon that the material performance of a vehicle part declines as time goes by Deformation Phenomenon that the shape and poison of the element of a vehicle part changes permanently during service Abnormal noise Noise, from a vehicle assembly or mechanism during operation, that exceeds the level specified in the technical document Leakage Phenomenon that the leakage on a sealed vehicle part exceeds that specified in the technical document

7 /11

Higer BUS

Maintenance Manual

General Principles

4. Maintenance purpose for Higer bus


Vehicle maintenance, a very important technical means to guarantee the normal running, aims to lessen part wearing, eliminate the hidden trouble, reduce the consumption, keep the vehicle in good condition always and thus guarantee the safe operation, energy conservation, consumption and emission reduction (reducing the consumption of materials, such as fuel, lubricating oil, tyre and etc. as well as noise, emission and other factors relevant to environment) in a technology way, providing the transport operators with safe and reliable transport tools, as well as constant value creation and high efficient transportation.

5. Maintenance principles for Higer bus


Prevention first, regular inspection, mandatory maintenance, repair that depends on the situations

6. Maintenance classification and period for Higer bus


Running-in maintenance Daily maintenance After first running 3,000 km or 6 months as of delivery date (indicated on the nameplate)

Before, during or after each running

Elementary maintenance Every 5,000-6,000 km. For the vehicles not used often, the longest interval should not be more than 2 month Complete maintenance (mandatory maintenance) Every 10,000-12,000 km. For the vehicles not used often, the longest interval should not be more than 4 months Seasonal maintenance See Seasonal Maintenance for details

Engine Repair according to the engine technical and financial conditions Body In principle, repair should be carried out as required in the fifth year

Note: the above mileage or interval, whichever comes first, must not be exceeded, and may, however, be advanced.

8 /11

Higer BUS

Maintenance Manual

General Principles

7. Maintenance instructions for key procedures of Higer bus


To improve the working efficiency, reduce waste and ensure normal implementation of vehicle maintenance, those minor overhauls may be combined with maintenance as possible, those non-maintenance faults or troubles found during maintenance should be solved in combination with maintenance, and those accidental or temporary minor overhauls should be done timely, not delayed for repair upon maintenance.

8. Higer bus elementary maintenance


The maintenance, focusing on tightening and lubricating and combined with the daily maintenance, includes cleaning, checking and etc. and purports to improve operating conditions and ensure safety.

9.

Higer bus complete maintenance

When a vehicle is driven to the service station for the complete maintenance, the first thing, if conditions permit, is to determine the inspection items according to the vehicle technical records (including running, maintenance, inspection and assembly repair records) and the customers (drivers) description of the vehicle technical conditions (including the dynamic property, abnormal noise, steering, engine performance, fuel and lubricant consumption and etc.). After the inspection, the fault diagnosis can be carried out on the basis of the inspection results and the actual technical conditions to determine some additional maintenance items, which, combined with the elementary maintenance items, will be included into the complete maintenance. During the complete maintenance, it is required to carry out the process validation according to relevant technical standards and specifications; and after the maintenance, the customer needs to sign on the process sheet for confirmation. 9.1. Inspections in the complete maintenance

If conditions permit, the inspections should be carried out with those special inspection instruments whose accuracies meet relevant provisions, and if not, visual inspection and road test are allowed. For the technical requirements of the complete maintenance inspections, refer to the relevant standards of the country in question or factorys requirements. 9.2. Complete maintenance

The complete maintenance covers the elementary maintenance, centers on inspection and adjustment, and also conducts local disassembly, cleaning,
9 /11

Higer BUS

Maintenance Manual

General Principles

lubricating and etc. so as to achieve the improvement of lubricating conditions, reduce the wearing of parts, ensure the function of safety parts and reliable braking, and thus satisfy technical conditions for the vehicles safety operation. 9.3. Complete maintenance process validation

The manual only list the main inspection items and technical requirements of the basic maintenance item of the complete maintenance. As for the process validation in addition to the complete maintenance, it should be carried out according to corresponding repair standards or technical requirements on the basis o f the actual conditions during the whole maintenance procedure. 9.4. Acceptance inspection of complete maintenance

The inspection should be carried out according to the technical requirements after all the basic items specified by the complete maintenance have been carried out on the vehicle.

10.

Supplements:

The document is compiled by the Service Manual Team of the Overseas Service Department. The previsions come into effect as of the publication day. 2011.03.01 1st March, 2011

10 /11

Anda mungkin juga menyukai