Training modules Motor feeder

Study and implement the power control of an electric motor

Training modules Motor feeder

1. Presentation of the equipment

The Motor feeder training modules are used to study and produce the power control of an electric motor in various start-up possibilities.

1.1 Composition
The module is composed of the following references:

The basic module, traditional electromechanical (mounting plate kit, supply kit and a set of protection and control material): ref. MD1AA740.

The Tesys U option, integrated motor feeder, modular and communicating, easy to implement: ref. MD1AA740T

The power drive system and soft start option: ref. MD1AA740V

This equipment Motor feeder training module" is proposed to study and use the control of threephase asynchronous motors with 1.5kW power, following several diagrams and solutions. The components and assembly devices proposed are the same as those used in industry. NB: To produce motor feeders with options MD1AA740T and MD1AA740V, the devices contained in the basic module MD1AA740 are required.

Devices not supplied in the modules: - motors, - containment cabinet. Use of 1.5 kW power motor is recommended.

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Training modules Motor feeder

1.2 Characteristics

 
  

Mechanical characteristics Dimensions: height: 750 mm, width: 551 mm Weight: approx. 15 kg Electrical characteristics Supply voltage: 400V~ three-phase + neutral Frequency: 50/60 Hz 5% Power drawn up: < than 5 A



List and technical characteristics for the main components Basic module MD1 AA740

Quantity Name 1 "Telequick" mounting plate H 750 mm x L 551 mm 100 M4 clips nut 100 M 4 x 16 screw 100 M6 clips nut 100 M 6 x 12 screw 4 Combined section L: 425 mm 1 Combined section L: 325 mm 2 Chute L 2 m 2 Chute cover L 2 m 1 Transformer 230-400: 24 V AC 400 VA 1 C60N 16 A curve circuit-breaker 1 C6N 4P circuit-breaker, D curve 1 30 mA Vigi residual current module 1 Block of 10 terminals 2 Block of 3 terminals 1 25 A 3P fuse-holder disconnector 1 Fuse box 10 x 38 4 A aM
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Reference AM1PA86 AF1EA4 AF1VA416 AF1EA6 AF1VA612 AM1ED051 AM1ED031 AK2GD2550 AK2CD25 ABL6TS40B 24176 24616 26531 DB6CD110 DB6DD103 LS1-D2531 A65 DF2-CA04
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Training modules Motor feeder

Quantity 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 3 10 2 1 1

Name 9 A 3P contactor 9 A 3P reversing contactor Thermal protection relay Terminal block for thermal relay 2O + 2C instantaneous contact block Control station (3 functions) Empty control station with 8 x 22 drilled holes 1 NO levelling black pushbuttons 1 NC levelling red pushbutton Emergency pushbutton Rotating button with black toggle Green built-in LED indicator light Red built-in LED indicator light Yellow built-in LED indicator light Position switches Blocks of 10 connection terminals Protection terminals 9 A 3P contactors 2 O + 2 C instantaneous contact block 1-30 sec make time-delayed contact block

Reference LC1-D09B7 LC2-D09B7 LRD-08 LAD7-B106 LAD-N22 XAL-D311 XAP-A2108 XB5AA31 XB5AA42 XB5AS8445 XB5AD33 XB5AVB3 XB5AVB4 XB5AVB5 XCK-P118 DB6-CD110 AB1TP435U LC1-D09B7 LAD-N22 LAD-S2

Tesys U integrated motor feeder module MD1AA740T

Quantity 1 1 1 1 1 1 1 1

Name Power base Additional contact position of button Auxiliary contact NO/NC Protection module Reversing block, out of alignment Control terminal box Pre-wired connection Tesys U user's manual on CD

Reference LUB12 LUA1C20 LUFN11 LUCA05B LU2MB0B LU9M1 LU9MR1C LU9CD1

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Training modules Motor feeder

The "starter retarder" and power drive module MD1AA740V.

Quantity 1 1 1 1 1 1 1 1 1

Name Altistart starter / retarder 2,5 4A motor circuit breaker 1,5 KW 400V power drive 10A magnetic circuit breaker Potentiometer head + socket 2,2 k Ohms potentiometer Radiospare Potentiometer holder for DIN rail CD with Power Suite program Serial port connection kit

Reference ATS01N206QN GV2ME08 ATV31HU15N4 GV2L14 ZB5AD912 337-2910 15151 VW3A8104 VW3A8106

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Training modules Motor feeder

1.3 Main functions

  

The basic module is used to: quickly and easily assemble and disassemble all the devices. ensure the electric distribution and the protection of power and control diagram.

perform a mounting with direct motor starting, reverse starting and star-triangle starting with classical components.



The Tesys U module proposes:

the implementation of a new generation of direct motor starting, reverse starting and startriangle starting integrated in modular components.



The power drive module proposes:

the implementation of an integrated component allowing the soft starting and shut down of a motor. the implementation of a frequency converter.

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Training modules Motor feeder

2. Training

Aim of the training

  

Ensure knowledge of low voltage switchgear. Understand the role and composition of the devices implemented in a motor feeder. Study, produce and test the various motor feeder diagrams.

It is intended for the following educational training cycles:

Professional Secondary University Engineering schools

E n gi nee ri ng e qui p me nt - E ne rgy E lectrica l e ngi neeri ng I ndust ria l ma i ntenance Aut omat i on a nd p ro duct i on Mechanical i ndust ria l a ut omated systems

  

    

    

Hands-on exercise description:



Exercise 1: The student must: verify the electrical dimensioning of the supply kit. justify the choice of protection components. justify the choice of transformer type (TBTP, TBTF, TBTS). name the conductor colours and sections normalised used in a circuitry of this type. wire the supply kit following the diagram proposed.

Exercise 2: The student must study and produce start-up of a motor with single cage, one operating direction and basic control commands: Control by an impulse pushbutton. Latched control by rotating button. Self-supplied control by two pushbuttons. Normal abrupt control. Control by two control stations. Light indications (on, off and fault).
 Exercise 3: The student must study and produce start-up of a motor with single cage, two operating directions and basic control commands: Control by impulse pushbuttons. Control by impulse pushbuttons and position switches.  Exercise 4: The student must study and produce star-triangle start-up consisting of starting the motor at reduced voltage by coupling star connections of windings at network voltage.  Exercise 5: This part concerns the TeSys U module. It allows the student to know the main functions of this device.

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Training modules Motor feeder

Exercise 6: The student must implement the Tesys U motor starting in 1 operating direction and in 2 operating direction.

Exercise 7: The student must verify the TeSys U module adaptation with: the network. the asynchronous motor.

Exercise 8: The student must verify the conditions of the motor startings protections with a TeSys U module. Exercise 9: The student must perform the implementation of a soft starter retarder.

Exercise 10: The student must program the configuration of the ALISTART 01 soft starter retarder. Exercise 11: The student must perform the implementation of a soft starter retarder coupled with a TeSys U motor starting. Exercise 12: The student must verify the adaptation of the power drive with the network and the cabling. Exercise 13: The student must understand the block diagram of the variation bench and verify the adaptation between the power drive and the motor. Exercise 14: The student must visualise voltage and current of motor and the characteristic n = g(f). Exercise 15: The student must replace the potentiometer by fixed resistors.

Exercise 16: The student must perform the setting and the measures of a power drive for an asynchronous motor. Exercise 17: The student must configure a power drive with the Power Suite software.

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Training modules Motor feeder

2.1 Training examples

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Training modules Motor feeder

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3. Contact details

Schneider Electric France Activit Didactique 3F 35 rue Joseph Monier CS 30323 92506 Rueil Malmaison - France http://www.schneider-electric.com/educationalequipments e-mail: FR-didactic@fr.schneider-electric.com

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