Power Plants

GAS TURBINES or COMBUSTION TURBINES

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

1 Chander, Sailesh

Design Features
6 5 7 4 2
(5) Combustion System (6) Burners (7) Turbine (8) Exhaust (1) Generator Coupling

(2) Casing (3) Rotor (4) Compressor

3 1

Not Not Designed Designed to to Fly Fly !!

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

2 Chander, Sailesh

GT and Generator and Auxiliaries

3 1 2

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

3 Chander, Sailesh

SGT-800, ISO data (simple cycle)

128 kg/s (282 lb/s) 15 C (59 F) 1.013 bara (14,7 psia) 435 C (815 F) 19.7 bara (286 psia) 1180 C (2156 F) 18.7 bara (271 psia) 130,4 kg/s (287 lb/s) 538 C (1001 F) 1.013 bara (14.7 psia)

2.6 kg/s fuel (5.7 lb/s)

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

45 MW, 37 %

TITmixed (ISO2314) 4 Chander, Sailesh

Reaction Turbine blades & vanes

CMSX4 Coating CN 91 Inco 792 Inco 792

Blade #1
Inco 738 Coating Sermalloy J TBC on platforms Inco 792 Coating SV349 TBC on platforms

Blade #2

Blade #3

Vane #2

Inco 939

Vane #3

Vane #1

Flow direction, combustion gas

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

5 Chander, Sailesh

Brayton Cycle - GT
12 bar a
P 2s 2 3 T

1200 C
3

400 C
2s 2

4 4s

550 C

1 1 4s 4 V

30 C ambient
s

1 bar a
1-2s : compressor- compressed adiabatic reversible*, no heat exchanged (isentropic) 2s-3 : combustor heated at const pressure 3-4s: turbine expanded adiabatic reversible* (isentropic) 4s-1: exhaust /HRSG cooling at const pressure *ideal case, same entropy (s) pdfMachine
A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

6 Chander, Sailesh

Increasing GT Efficiency

Net Turbine Power = Turbine power Compressor Power = mc[ (T3 T4) (T2-T1)] --------------a Fuel in = mc[T3 - T2] ----------------------------------b
m=flow rate, c =Spec heat

Efficiency = b / a or T4 T2 + T1 T3 - T2

so try to increase T3 and T2

T3 (firing temp) = increase fuel flow into combustor T2 (compressor outlet temp) = increase compressor ratio or sealing

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

7 Chander, Sailesh

Increasing GT Efficiency increasing compressor Ratio

Efficiency

Compressor Pressure ratio rp

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

8 Chander, Sailesh

EVOLUTION OF THERMODYNAMIC PERFORMANCE V94.2

1974
V94.0, V94.1

1981 V94.2

2002

Efficiency Power output

36 [%] 34 32 30

[MW] 160 140 120

V94.2(1) V94.2(2) V94.2(6)

100 80 800
V94.2(3)

900

930 TT1 ISO

1000

1050 1075 1100 1060

9 Chander, Sailesh

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

Operating Profile Germany Winter day

GT CCPP

Nuclear /Coal/Hydro

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

10 Chander, Sailesh

The Market Conditions Have Changed Dramatically in the Power Industry Over the Last 10 Years

Market Conditions

Efficiency

Risk Guaranty*

Overall Construction Time Price

Years
* technical warranties, delivery time
pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

11 Chander, Sailesh

Power Comparison MW Basics

One SGT5-8000H Gas Turbine 4x Boeing 747 Jumbo Jet 1.5 Million pop. City like KL 340 MW

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

12 Chander, Sailesh

Typical Inspection Schedule Overview

Programme for Scheduled Inspections Econopac

V94.2 (33,000EOH) Cycle

Time of Operation**
Year after PAC 1. 8,300 2. 16,600 3. 25,000 4. 33,300 5. 41,600 6. 50,000 7. 58,300 8. 66,600 9. 75,000 10. 83,300 11. 91,600 12. 100,000 13.

Systems Gas Turbine Generator

EOH

+) This figure is to be reduced by number of EOH accumulated before PAC

Duration of Maintenance Offer +)

**) with average 8,300 EOH per year

Type of inspection = Minor inspection = Initial inspection = Medium inspection = Hot gas path inspection = Major inspection

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

13 Chander, Sailesh

Minor Inspection Accessibilities of a V94.2 Gas Turbine

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

14 Chander, Sailesh

Maintenance actions

Action
Open manhole

Action
Remove upper casing half, upper and lower half of turbine blade carrier Hot Gas Path Inspection

Minor Inspection

Action
Disassemble the machine with the rotor remaining in the bearings

Major Inspection

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

15 Chander, Sailesh

Hot Gas Path Inspection of V94.2 Gas Turbine

Activities
Disassembly of the gas turbine (without compressor) Replacing of turbine stationary blade assemblies Replacing of turbine stationary blades stage 1- 2 (V94.2) Replacing of turbine moving blades stage 1- 3 (V94.2) Combustion chamber inspection

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

16 Chander, Sailesh

Major Inspection of V94.2 Gas Turbine

Activities
Complete disassembly of the gas turbine (excl. removal of rotor) Removal and inspection of compressor stationary blade assemblies and turbine stationary blade assemblies Replacing of turbine stationary blades stage 1-2 (V94.2) Replacing of turbine moving blades stage 1-3 (V94.2) Combustion chamber inspection Inspection according to checklist

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

17 Chander, Sailesh

Case 1: Gas Turbine in Simple Cycle

63.6 % losses Gas Turbine

36.4 % electricity

100 % fuel
Pgt Pst Paux Pnet Heat duty Qfired 44.30 0 0.10 44.20 0 121.4 MW MW MW MW MJ/s MJ/s

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

Alfa --Net electrical efficiency 36.4 % Net total efficiency Chander, 36.4 % Sailesh

18

Plants
CCPP - Combined Cycle Power Plants

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

19 Chander, Sailesh

Sankey-Diagram

Fuel 689 MW 100 % Stack gas 56 MW 8.13 % Exhaust gas 425 MW 61.68 %

Condenser 227 MW 32.95 %

Turbine 532 MW 77.2 %

Compressor 266 MW 38.6 %

Auxiliaries and losses 4 MW 0.58 % Auxiliaries and losses 2 MW 0.29 %

Steam turbine output 138 MW 20.03 %

Gas turbine output 264 MW 38.32 %

GUD =

264 + 138 689

100 = 58.4 %

3_3_0_0_4/a PG W71

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

20 Chander, Sailesh

Case 2: Gas Turbine in Combined Cycle

Steam Turbine (condensing) 12 % losses 520 deg C 2-pressure HRSG 31 deg C Gas Turbine 16.8 % electricity 31 deg C 15 deg C

100 % fuel

35.9 % electricity
Pgt Pst Paux Pnet Heat duty Qfired 43.69 20.78 0.70 63.77 0 120.9 MW MW MW MW MJ/s MJ/s

27 deg C 35 % losses

Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

Alfa --Net electrical efficiency 52.7 % pdfMachine A pdf writer that quality PDF files with ease! Netproduces total efficiency 52.7 %

21 Chander, Sailesh

Combined Cycle Configurations

Multi shaft 1 on 1, 2 on 1, 3 on 1 Single Shaft (1 GT 1 ST and 1 Gen shared)

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

22 Chander, Sailesh

Combined Cycle Reference Power Plants

< Single Shaft

Multi Shaft >

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

23 Chander, Sailesh

Typical Cycle Design for V94.2 GUD Multi- Shaft Block with Dual-Pressure Steam Cycle

Feed watertank and deaerator Gas or Oil HRSG2 HRSG2

economiser
G ~ Air Exhaust gas HRSG HRSG2 G ~

evap
HRSG2

superheater

HRSG2

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

24 Chander, Sailesh

Rankine Cycle Combined Cycle Single pressure

5-6 : Pumped 6-7 :Economiser

8 4

7-7 : Evaporator /drum 7-8: Superheater 9-5 : Condenser 8-9 : Expansion in ST

7 2 7

1 5

6 9 s

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

25 Chander, Sailesh

Stack Heat-Recovery Steam Generator

Area for Power plant: 200m L x 60m W

Generator Air Intake Transformer

Diffuser

Gas turbine

50 m (164 ft)
pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

3_4_3_0_16 Chander,Sailesh KWU G11

26

Scope
CONFIGURATION: 1 Block of 1-on-1 Combined Cycle

SCOPE OFFERED - Full EPC of Plant comprising of:

2 x GEN set (air cooled) 1 GT V94.2 with auxiliaries 1 ST dual pressure with auxiliaries 1 x HRSG Dual Pressure 2 x HV 500kV Transformers Civil Works complete with Turbine Hall, waste water drainage and management Electrical BoP (Emergency Diesel Set, Lighting, Communications, protection etc) 500kV Switchyard Mechanical BoP (HVAC, cranes, fire fighting, electro chlorint, water treatment , dosing etc.) Cooling Water (sea) System (Once Through) Instrumentation and Control Transportation Engineering Proj Mgmt, Erection & Commissioning Spares & Basic Consumables till COD Documents Basic Training

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

27 Chander, Sailesh

Structures/system

Month no.
(25-28mths)

Contract award Civil works Crane (ST building) Heat-recovery boiler (1 HRSG) Acid cleaning Water/steam cycle Circulating-water equipment Steam turbine / condenser Generator ST Oil flushing ST Gas turbine / generator unit 1 (Gas turbine / generator unit 2) Oil flushing GT Comm.: gas turbine 1 and 2 I&C/Electrical equipment Transformer Comm.: HRSG, ST, water/steam cycle Trial run

10 12 14 Site activities

16

18

20

22

24

CW pipes

CW system

1.Ignition GT1

1.steam

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

Chander,

28 2_1_0_0_10 Sailesh KWU G11

Thanks a lot for your attention ! ANY QUESTIONS ?

pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!

29 Chander, Sailesh