GE Energy

MD800
Armored Mill Motor
802 to 818 Frame 5250 HP

Reliability Reliability is is critical. critical.

Weve Weve manufactured manufactured motors motors for for over over 125 125 years. years.
In In 1879, 1879, GE GE founder, founder, Thomas Thomas Edison Edison constructed constructed the the first first electric electric motor motor ever ever made made for for aa 110 110 to to 120 120 Volt Volt line line at at Menlo Menlo Park, Park, NJ. NJ. This This device device still still exists exists and and isis operative! operative! It It isis located located inin the the Edison Edison Historical Historical Collection Collection inin New New Jersey. Jersey. Since Since then, then, GE GE has has been been designing, designing, developing developing and and perfecting perfecting DC DC motor motor technology technology for for industrial industrial applications applications culminating culminating inin the the MD800 MD800 Armored Armored Mill Mill Motor. Motor.

Applications Applications and and Standards Standards

This This low low base base speed, speed, high high torque torque motor motor isis used used inin high high performance, performance, automatic automatic control control systems systems that that require require aa fast fast transient transient response. response. These These motors motors are are ideal ideal for for use use inin steel steel plants, plants, excavating excavating equipment, equipment, shipyard shipyard cranes, cranes, coal coal and and ore ore dock dock cranes. cranes. They They operate operate well well inin constant constant potential potential or or adjustable adjustable voltage voltage drive drive systems systems with with either either rectified rectified power power supplies supplies or or motor-generator motor-generator sets. sets. MD800 MD800 motors motors meet meet standards standards established established by by the the Association Association of of Iron Iron and and Steel Steel Technology Technology (AIST). (AIST).

Key Key Features Features

Heavy-duty, double double tapered tapered shaft shaft isis removable removable and and replaceable replaceable Heavy-duty, Single width width cylindrical cylindrical roller roller bearings bearings for for high high intermittent intermittent Single and and impact impact thrust thrust capacity capacity TIG welding welding of of the the armature armature coil coil leads leads to to the the commutator commutator TIG makes makes the the motor motor highly highly resistant resistant to to overloads overloads

GE GE Benefits Benefits
Fast dynamic dynamic response response and and smooth smooth speed speed control control due due to to Fast optimal optimal system system inertia inertia Advanced Tape-Reinforced Tape-Reinforced Encapsulated Encapsulated Construction Construction Advanced

) coil ) coil technology technology isis highly highly resistant resistant to to contamination, contamination, (TREC (TREC vibration, vibration, impact impact and and wear wear

Specifically designed designed to to accelerate, accelerate, decelerate, decelerate, or or reverse reverse Specifically under under conditions conditions of of severe severe duty-cycle duty-cycle operation operation Optimal Class Class HH insulation insulation protection protection Optimal

Rugged inside and out.

Ventilation and Cooling
A new design was developed to improve heat transfer with a low-pressure drop
Commutator risers are TIG welded to armature conductors for higher overload capability

Proven GE commutator design has greater stability for severe MD motor applications with improved tracking resistance

Cartridge-type bearing assemblies protect bearing from dirt and contaminants during overhaul

Grease relief plug prevents forcing of excess grease into internal parts of the motor

Viton is used to seal commutator bands, preventing penetration of contaminants into critical areas

Drain holes allow excess moisture to drain from bottom of motor

Constant-pressure brush holders help to assure excellent commutation without spring pressure adjustment, reducing maintenance

Class H insulation system withstands high temperatures and assures long motor life

Cast fans are dynamically balanced separately for ease of addition or removal

Heavy-duty shafts are replaceable

Lifting lugs are welded to provide strength, proper balance and safe handling

Split frame permits fast and easy access to internal motor parts, minimizing downtime

TREC coils provide maximum protection against abrasion and contaminants along with superior heat transfer

A full selection.
HP Range Frame Size Enclosures Speed Voltage Winding Time Ratings Frames Shaft Ambient Altitude Insulation Class Temperature Rise Bearing Type Leads 5-250 MD802 through MD818 Totally enclosed and forced ventilated Various 230 Volt DC Series, shunt, and compound Continuous, 30 min or 60 min Horizontally split steel frame w/lifting lugs Tapered and equal on DE and CE and replaceable without disturbing the windings 40C 3300 ft H 75C rise by thermometer or 110C rise by resistance Single-width solid cylindrical roller bearing Exit frame F2 configuration (conduit box not standard)

Standard Type Product Offering

60 min, 75C Rise Totally Enclosed, or Continuous, 75C Rise Force-Ventilated Full-Load Speed, RPM (Approx.) Frame 802A 802B 802C 803 804 806 808 810 812 814 816 818 HP 5 7.5 10 15 20 30 50 70 100 150 200 250 Series 900 800 800 725 650 575 525 500 475 460 450 410 Compound Adjustable or Shunt Speed 1025 900 900 800 725 650 575 550 515 500 480 435 1025/2050 900/1800 900/1800 800/2000 725/1800 650/1950 575/1725 550/1650 515/1300 500/1250 480/1200 435/1100 HP 6.5 10 13.5 19 26 39 65 90 135 200 265 325 30 min 75C Rise Totally Enclosed Full Load Speed RPM (Approx.) Series Series 750 675 675 620 580 500 450 440 420 400 400 360 Compound 925 775 775 725 650 600 525 500 475 460 450 400 HP 5.5 8 10 15 20 30 40 60 85 115 150 185 Continuous Duty Cycle, 30% Time On, 75C Rise, Totally Enclosed Full Load Speed RPM (Approx.) Compound Shunt HP 5 7.5 9.5 14.5 18.5 28.5 37.5 52.5 75 110 140 165 RPM 1080 950 940 840 775 690 625 615 580 565 540 490 HP 5 7.5 9 14 17 25 35 45 60 85 110 130 RPM 1130 1000 1000 880 800 715 630 600 565 560 535 470

RPM 840 780 800 725 650 575 570 550 510 515 500 485

More ratings and features are available. For more information contact your local GE representative or call 1-800-541-7191.

Spare Parts Spare Motor Armature with Bearing Parts Commutator Armature Coils with Winding Supplies Main Field Coil and Pole Assembly Commutating Field Coil and Pole Assembly Brushholders Brushes Bearings

Number of Motors 1 to 4 0 1 0 0 1 set 1 set 1 set 5 to 9 0 1 0 1 set 1 set 1 set 1 set 10 to 19 1 1 1 1 set 1 set 1 set 1 set 20 or More 1 1 1 1 set 2 sets 2 sets 2 sets

1 Spare Set of Brushes for Each Motor 0 1 set 1 set 2 sets

Mill Duty DC Motors MD800

Per AIST Standards

Approx Frame Net Wt in Lbs 802 803 804 806 808 810 812 814 816 818 600 770 960 1300 1790 2450 3280 4500 5780 7500

Dimensions in Inches A 15.00 17.00 18.00 20.00 22.75 24.50 27.00 30.00 32.50 36.00 B 20.50 23.50 25.50 27.50 31.25 32.50 36.00 41.50 46.75 49.75 D 7.63 8.50 9.00 10.00 11.25 12.25 13.38 14.75 16.00 17.75 E 6.25 7.00 7.50 8.25 9.38 10.25 11.25 12.50 13.50 15.00 F 8.25 9.00 9.50 10.50 12.38 13.00 14.50 16.00 17.50 19.50 G 0.75 0.88 0.88 1.00 1.13 1.13 1.25 1.50 1.50 1.75 H 0.78 0.91 0.91 1.03 1.19 1.19 1.31 1.56 1.56 1.81 J 3.13 3.63 4.00 4.25 4.75 5.25 5.75 6.25 7.25 7.75 K 8.63 9.13 9.75 10.00 11.75 11.00 11.00 13.50 17.50 17.75 LM 12.00 13.50 14.50 15.50 17.50 18.75 20.50 23.25 26.00 17.50 O 15.56 17.31 18.31 20.31 22.94 24.94 27.19 29.94 32.44 35.94 XA 8.19 9.00 9.31 10.31 11.69 12.69 13.81 15.19 16.44 18.19 XB 9.88 10.69 11.00 12.25 13.50 14.50 15.63 XC 32.88 37.00 39.00 42.25 42.50 50.25 55.00 60.75 67.50 70.63 XD 4.50 5.50 5.50 6.25 7.25 8.00 8.75 10.00 10.00 10.00 XG 3.75 4.50 5.00 5.00 5.13 5.75 6.25 7.25 8.50 8.00 XK 5.13 5.88 5.75 6.75 7.00 7.00 8.25 8.75 9.75 11.00 XL 9.75 10.63 10.88 12.00 13.50 14.50 15.75 17.25 19.50 21.50 XM 0.63 0.63 0.75 0.75 0.88 1.00 1.00 1.13 1.25 1.38 XP 2.75 3.63 3.63 4.25 4.25 6.06 6.06 7.69 7.69 7.69

Approx Frame Net Wt in Lbs 802 803 804 806 808 810 812 814 816 818 600 770 960 1300 1790 2450 3280 4500 5780 7500

Dimensions in Inches Shaft N FN U V Y XE Keyway Key ZB ZC ZD Nut and Lockwasher ZE ZF ZG ZH ZL ZM ZN VB Vent. Duct Flange Surface VC VD VE VF VG Motor Leads YE YH YK

Wdth Dpth Lgth

4.44 1.75 2.75 1.19 1.00 0.50 0.25 2.62 1.38 1.50 2.38 0.88 2.00 0.25 0.19 2.50 0.25 1.00 0.88 0.38 0.50 7.25 4.75 2.19 7.00 8.62 3.00 5.00 2.00 3.25 1.25 1.25 0.50 0.25 3.12 1.50 1.50 2.38 0.94 2.25 0.25 0.19 2.88 0.31 1.13 1.75 0.50 0.50 8.50 5.00 3.25 7.00 9.50 3.00 5.00 2.00 3.25 1.25 1.25 0.50 0.25 3.12 1.50 1.50 2.38 0.94 2.25 0.25 0.19 2.88 0.31 1.12 2.25 0.50 0.62 9.00 5.50 2.75 7.00 10.00 3.00 5.62 2.50 3.75 1.38 1.50 0.50 0.25 3.75 2.00 2.00 2.88 1.06 2.75 0.38 0.31 3.25 0.38 1.25 2.12 0.50 0.75 10.25 6.00 3.38 7.00 11.00 3.00 6.25 3.00 4.25 1.50 2.00 0.75 0.25 4.12 2.50 2.50 3.50 1.19 3.50 0.44 0.38 4.31 0.66 1.50 2.00 0.50 0.88 11.50 6.50 3.50 10.00 12.50 3.00 6.38 3.25 4.25 1.62 2.25 0.75 0.25 4.12 2.75 2.75 3.75 1.31 4.00 0.50 0.44 4.75 0.75 1.62 2.12 0.50 0.88 12.00 7.00 3.62 10.00 13.50 3.00 7.00 3.62 4.75 1.75 2.50 0.75 0.25 4.62 3.00 3.00 4.00 1.44 4.25 0.50 0.44 5.00 0.62 1.88 2.50 0.62 1.00 13.75 8.25 4.88 10.00 14.62 3.00 7.12 4.25 4.75 1.88 3.00 1.00 0.38 4.62 3.50 3.50 5.00 1.56 4.75 0.38 0.31 5.88 0.72 2.22 3.38 0.62 1.25 15.25 9.25 5.50 12.00 16.25 3.00 7.75 4.62 5.25 2.00 3.25 1.25 0.38 5.12 4.00 4.00 6.00 1.69 5.38 0.38 0.31 6.50 0.62 2.62 2.50 1.00 1.12 16.00 11.00 6.62 12.00 17.50 4.50 7.81 5.00 5.75 1.56 3 1/2 1.25 0.50 5.62 4.00 4.00 6.00 1.25 5.75 0.38 0.31 6.75 0.75 2.62 3.88 1.00 1.38 18.00 12.00 7.12 12.00 19.25 4.50

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