MAADEN Rolling Mill PROJECT Issue Date Apr.

10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 1 of 13 0

METHOD OF STATEMENT FOR PAINTING PIPING

0 A REV

Apr.10, 2011 Mar. 22, 2011 DATE

Issued for Completion Issued for Preliminary DESCRIPTION

S.O. Mun S.O. Mun PREPARED

K.B. Lee K.B. Lee REVIEWED

T.K. Moon T.K. Moon APPROVED Reviewed JV Approved

Samsung Engineering

Document No:

MD-451-0000-CN-PI-MST-00003

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 2 of 13 0

Revision Table
Revision No. A Revision Name Issued for Preliminary -Title has modified to Method of Statement for Painting Piping -section 1 has modified and M/S is deleted -section 4.5.4 is added -section 5.1.4 is added and modified. -changed to manufacture to manufacturer Remark

Issued for Completion

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

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TABLE OF CONTENTS

1. 2. 3. 4. 5. 6. 7.

SCOPE PURPOSE REFERENCES RESPONSIBILITY AND AURTHORITY QUALITY CONTROL SAFETY WORKING METHOD

4 4 5 5 6 9 9

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

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1.

Scope This method statem ent applies to Paint f or Piping work. The project specif ication shall be the priorit y if the contents diff er from this method of statement, and construction plan shall be prepared in accordance with this method statement and the specif ication. .

2.

Purpose This method statement aims to set standards for Paint for piping work.

3.

References ASME B 31.3: MD-451-0000- CN-PI- PRO-00004 MD-451-0000-EG-ME-SPC-00001 MD-451-0000-EG-PI-SPC-10002 SSPC-SP1 SSPC-SP2 SSPC-SP3 SSPC-SP6 SSPC-SP10 SSPC-SP11 Process Piping Procedure f or Paint ing Work General Equipment Requirements Painting Specification for Piping System Solvent Cleaning Hand Tool Cleaning Power Tool Cleaning Commercial Blast Cleaning Near White Blast Cleaning Power Tool Cleaning Bare Metal

4.

Responsi bilit y and Authorit y 4.1 Site Manager

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

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Site manager has the final responsibility for the construction, quality and safety management of paint work, and entirely responsible for management of progress and subcontractors.

4.2

Construction Superintendent Construction superintendent is responsible for establishing progress plans, managing manpower, equipment and material that are involved in construction. Furthermore, technical difficulties that may arise at site shall be resolved, and sufficient supports shall be provided to meet the requirements specified in drawings. The following work shall also be done. 4.2.1 Resolve uncertainties and problems that are discovered after investigating drawings and particular specifications about paint work. Execution of PRE-CONSTRUCTION MEETING (Attendance of the subcontractor members and related persons) Establishment of progress plan and management Establishment of quality standards and appointment of inspection point Investigate / confirm inspection and test results Execution of quality and safety training regarding construction

4.2.2

4.2.3 4.2.4 4.2.5 4.2.6

4.3

Construction Supervisor Construction Supervisor shall directly manage and supervise paint work, execute major inspections according to the progress, and manage to secure required quality for the construction by understanding test results. 4.3.1 Attendance of PRE-CONSTRUCTION MEETING (construction method confirmation, ITP/Check-list confirmation, predicted problems and measures establishment, discussion with related discipline etc.) Execution of the test, verification/report of the test results complying to Inspection and Test Plan (ITP) Preparation and management of N.C.R for nonconformance occurring in the construction Safety management during work (state of temporary structure and safety equipment installation)

4.3.2

4.3.3

4.3.4

4.4

Site Quality Manager Site quality manager is responsible for management and supervision of

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 6 of 13 0

implementing inspection work as specified in this method statement.

4.5

Site QC Inspector 4.5.1 Test execution, assortment/report of the test results with reference to Inspection and Test Plan (ITP) Management and calibration of test machinery / tool Confirmation of material certificates and reception of materials at site Monitor the weather condition, required humidity and DEW point. Ensure they are within acceptable limits.

4.5.2 4.5.3 4.5.4

4.6

Subcontractor Construction Manager 4.6.1 Attendance of PRE-CONSTRUCTION MEETING and execution of sample work when required Schedule control with progress plan First stage test according to Inspection and Test Plan Compliance of site quality system in accordance with site quality management plan Quality control during work (comply with drawings and particular specifications) Safety control during work (worker safety equipment wear, and installation and management responsibility of temporary safety structure) Proper material arrangement and cleaning up after work

4.6.2 4.6.3 4.6.4

4.6.5

4.6.6

4.6.7

5.

Quality Control

5.1

Pre-work Preparation and Inspection Items 5.1.1 Submittals Submittals below shall be submitted to the owner or owners representative prior to construction in order to be approved prior to construction.

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

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(1)

Product / technical report Submit data regarding brand name, quantity and usage. Submit technical report / data regarding adequate solvent, pigment and operation manual from manufacturer pertaining to combination, dilution, coating, etc.

(2)

Manual Technical reports of detailed instructions on combination, dilution and painting, adequate temperature range for paint work, and curing / drying time between each painting progress of epoxy, polyurethane and waterproof paint shall be submitted.

(3)

Sample Samples that are painted with the same material as the same surface for approval as a product, shall be sorted by their color and glossiness, and submitted.

5.1.2

Packing, Labeling and Stocking Paints shall be kept in airtight containers, and product name, ingredient, applicable specification clause, batch number, color, quantity, date of manufacturer, manufacturer number, caution from manufacturer, name of the manufacturer, etc. shall be recorded on the surface of the container for easy identification. Paints with color shall be taken out from the factory using containers 20 liters or smaller. Paints and diluents shall follow storing method defined in specification, shall be protected with cover, made ventilation available to prevent accumulation of inflammable gas, and maintain temperature range of 4C ~ 35C. For quality tests, paints shall be taken into the site 30 days prior to the minimal construction or stored in places other than the manufacturing plant.

5.1.3

Working condition Adequate working temperature except for water paint, epoxy and polyurethane shall maintain temperature range of 7C~35C. Epoxy and polyurethane shall be constructed only within the temperature range specified in the specification. Polyurethane work shall be performed with the relative humidity of 30% minimum.

5.1.4

Work schedule discussion

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

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Work methods and times shall be adjusted in advance with the discussions of supervisors and workers to minimize release of toxic foam, sprays and odors, due to surface preparation work, painting and cleanup, to the workers, site staff, visitors, etc.

No painting work will be allowed 1 hour before sunset Ensure all painting work must be executed in good weather condition

5.2

Material 5.2.1 Paints The word paint used in this chapter refers to emulsion paint, enamel paint, miscellaneous paint, coloring agent, varnish, cement combined emulsion filler which are used in all the painting process, including any other types used for finishing and protection of surface. (1) Color and tone Final color shall be decided in advance with color sample, and the manufacturers color table shall be used to check the final color. Color of the coloring agent shall also be in accordance with the manufacturers color table.

5.2.2

Inspection during construction (1) (2) Number of coating, thickness of coating, coating interval Drying time

5.2.3

Inspection during construction

(1)

Thicknesses of paint coatings shall be measured with electromagnetic type film thickness meter after each painting stage and construction completion. Visually inspect after completing painting. Paint finished surface shall not have defects such as mottles, swells, bubbles, discoloring, cracks, peels, shrinks, fixed dusts, etc. Visually inspect after completing painting. Paint finished surface shall not have defects such as mottles, swells, bubbles, discoloring, cracks, peels, shrinks, fixed dusts, etc.

(2)

(3)

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 9 of 13 0

(4)

When standards are not met or different from the specification or drawing during inspection, the product shall be considered inadequate and treated according to applicable procedures to prevent possible flaws in advance.

5.3

Recordkeeping All reports written for construction shall be submitted to the supervisor for review, and kept after approval. The reports that need to be written for paint work shall be as the following. 5.3.1 5.3.2 5.3.3 5.3.4 Application of approval for material selection / Notification of approval Application of material inspection / Notification of the result Inspection documents of important materials ITP & Checklist

6.

Safety

6.1

Use of paints that cause paralysis due to odors and stimulations shall be confirmed by the supervisor prior to usage. Workers near the paints or working with the toxic paints shall wear gas masks as a safety measure. Use of paints that cause paralysis due to odors and stimulations shall be confirmed by the supervisor prior to usage. Workers near the paints or working with the toxic paints shall wear gas masks as a safety measure. Use of paints that cause paralysis due to odors and stimulations shall be confirmed by the supervisor prior to usage. Workers near the paints or working with the toxic paints shall wear gas masks as a safety measure.

6.2

6.3

7.

Working Method

7.1

Blasting 7.1.1 Prior to painting, the surface for application is thoroughly cleaned of any material that may result in premature failure of the painting. Blasting or

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 10 of 13 0

wire brushing will be completed in accordance with customer specification and manufacturers recommendation. 7.1.2 Before using the compressed air source for the surface preparation, the quality of air at the blast nozzle should determined by following to a piece of absorbent paper (blotter). 388Kpa (50 psig). The nozzle distance should be approximately 450 mm-600mm (18-24 inches) the air flow should be maintained for one minute to check for any contamination of oil or moisture is present. Before blasting cleaning takes place, deposit of oil, grease and salt must be removed. Clean and dry compressed air free of oil, must be used for blasting. Abrasives used should have the following characteristics: The abrasive has to be sharp and angular( so that casting rate is high) 30-60 mesh can produce surface of 46-60 microns.

7.1.3

It should be having a hardness of 6 to 7 Mohs scales (the abrasive has the capacity penetrate the harder steel) All abrasive should be clean so that high productivity is guaranteed due to kinetic energy is principle. It should have no chloride content (premature paint failure is avoided). The allowable limit of chloride content should not exceed 25ppm. Low silica content 1% free silica maximum. A grit size should be in the range 0.3-1.5 (12-60mils) in order to have a good production rate and achieving specified standards and especially when pitted surfaces.

7.1.4

Blast system should have been operated for the last 5 min. under actual field condition prior to performance of his Blotter test. The test is also made after any interruption of air compressor operation. The air used only if the blotter test indicates no visible contamination. Ensure the air compressor, air receiver, pressure blast machine blasting hose and airless spray equipment are in good condition and should be certified for use and a current test certificate available. Blasting nozzles should contain an operational remote control valve. Painting equipment report should be used for verifying equipment suitability. Hoses, pumps and accessories should never be operated at pressure exceeding their rate pressure.

7.1.5

7.1.6

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

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7.1.7

Cover or otherwise protected all sensitive equipment, instruments, plastic, glass valve stems, and other adjacent items from damage or contamination from blasting abrasives. After blasting, surface dust must be removed in open condition, blowing with dry compressed air the blasting kettle is satisfactory. Tanks however require careful cleaning; normally using vacuum cleaner to remove all grit dust partials.

7.1.8

7.2

Painting 7.2.1 Identify and quantity the scope on the require painting or its repair for the rejected painting. Identify the painting type and specification requirements. Check and verify acceptable RH (relative humidity), dew point & substrate temperature and air temperature for the coating system is applied. Ensure that safety requirements defined the material safety sheets are complied with throughout the course of each activity. Paint should not be used from containers showing sign of leakage. Paint containers should be clearly marked with batch nos. and the date of manufacturer. Any paints exceeding recommended shelf life should be discarded. Ensure all relevant painting date sheets and work procedure/ specifications are available to the relevant personnel. Ensure the painting personnel are suitably qualified and approved by the client for the intended work scope (when required). Qualification requirement for painter, blasters and supervisor. Obtain the necessary work permits prior to commencing work. To ensure the satisfactory result on painting or its repair, verify the adequate clearance around the item to be coated or around the full area to be repaired, respectively.

7.2.2

7.2.3

7.2.4 7.2.5

7.2.6

7.2.7

7.2.8 7.2.9

7.2.10 All painting material used on single item should be from one manufacturer finishing coat should be formed one batch no. only. 7.2.11 The type of abrasive to be used should be determined by the degree of cleanliness and surface profile requirements for the particular painting system. In all cases the manufacturer painting data sheet. 7.2.12 The type abrasive to be used should be determined by the degree of cleanliness and surface profile requirements for the particular painting

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 12 of 13 0

system. In all cases, the manufacturer recommendation. Power mixers should be used for two-pack paints and all other types with quantities above 5 liters.

7.2.13 Paint should be applied by one of the following methods Brush Roller Airless spray Airless spray( conventional)

7.2.14 Brush shall be applied in painting, wherever possible, be applied at 90 to the prevision paint. 7.2.15 An airless spray gun shall be use for paint stream by ejecting it at a high pressure from specially designed tip. 7.2.16 A conventional spray gun forms paint droplets by mixing air with the paint stream but turbulence will be rather higher then airless spray. 7.2.17 To ensure the paint is fully dispersed in fine droplets its viscosity must be low. 7.2.18 The area sprayed should be within comfortable distance to operator to avoid a long traverse of the jet or arcing of the gun. 7.2.19 It may be necessary to perform solvent, detergent and/or potable water wash prior to repair, after consideration of following: Environment and system application(immersion service, corrosive, high temperature) Painting system/ primer used Time lapse between initial coating and repair Amount of visual contamination present. Customers painting specification

7.2.20 Painting should be applied observing the WFT and DFT requirements for the particular system. Repainting intervals should be in accordance such as application method, temperature, % thinner etc.

MAADEN Rolling Mill PROJECT Issue Date Apr. 10, 2011

METHOD OF STATEMENT FOR PAINTING PIPING

DOCUMENT NUMBER MD-451-0000-CN-PI-MST-00003

Revision Page 13 of 13 0

7.3

Repair 7.3.1 For repair areas with a dimension equivalent to or less than 100 mm x 100 mm the following methods of the surface preparation should be employed, unless otherwise specified in specification or coating data sheets. 7.3.2 Grind to a rough metal surface using at least an 80 grit disc grinder( area at least one meter) Spot blast an area at least one meter to bare steel achieving a finish equal to that specified on the coating date sheet

Adjacent pipe painting should be feathered back to prevent stepping and roughened using the sand paper to provide a suitable key. The key should extend at least 50mm into the existing coating.