New Bong Escape 400V AC Switchgear Training Manual

TRAININGMANUAL
Vol.III:BALANCEofPLANT
NEWBONGESCAPE 400VACSwitchgear(3.6) Oct.2012
NewBongEscape BalanceofPlant
400VACSwitchgear
Contents
1.GeneralIntroduction 2.MajorTechnicalData 3.Design 4.OutlineDrawingandInstallation 5.Operation 6.InspectionandMaintenance
400VACSwitchgear
Notes: Whileoperatingelectricaldevicestherearesomepartsundercurrent.Onlystaffwho hasreceivedrelevanttrainingandwhichisfamiliarwiththesafelydefinitionof electricaldevicescanexecutesuchworkasinstallation,trying,maintainsand modification

.
400VACSwitchgear
1. General Introduction
400VACSwitchgear
GeneralIntroduction
The400VACstationsupplysystemshallbeprovidedwith400VACdistributionboardssuppliedfrom4 (four)setsof11kVgeneratorswitchgearthrough2(two)setsof 11000/400Vdrytypeauxiliary transformerseachof1600kVAaspertheloadcalculationoftheplant.Thesystemshallalsobesupplied fromonesetofdieselgeneratorofsufficientcapacityincaseofblackoutandblackstart. Thesystemshallbemadeofnonessentialbusandessentialbusconnectedbyabustiebreaker.The nonessentialbuswithmainbus1shallsupplytononessentialloadsandunitauxiliaryloads,whilethe essentialbuswithmainbus2shallsupplytoessentialloadsandunitauxiliaryloadsasbackuptomain bus1. Themain400VACdistributionboardsshallbeinstalledindoorin theauxiliaryelectricalroomat elevation245mondownstreamsideofthepowerhouse.
400VACSwitchgear
Structure
TheframeisconsistsofsquaresteelstubeswithYsectionconnectedbyrivets.
400VACSwitchgear
Structure
Theframebaseoflowvoltagecabinetisconsistsoffoursquaresteeltubes.Itcaninstallonthetrough directly.Thecabinetisassembledwithparts,suchasdoors,rearplates,sideplates,partitions,supports, busbars,functionalunit.Thedimensionsofpartsandpartitions aremodular.
400VACSwitchgear
Structure
Therespartitionbetweeneverypanelormainbusbarandunits.Passagewaysofcablesaresealed.The equipmentscanensurethatforfaultsineverycircuit,changethebreakersandcomponents,inspectand repairthecableswithoutswitchingoffmainbusbar.
400VACSwitchgear
Structure
Forthecabinet,thecablescancomeinfromtoporbottom.Insidethecabinet,thereshorizontalcable ductandverticalcableduct.Theyarecompletelyseparatedwith horizontalbusbar.Theverticalcable ductisfromhorizontalcableductontoptothehorizontalcableductonbottom.
400VACSwitchgear
Structure
ThematerialofmainplugincontactsisBe Cualloy.Theyaremadeofmultiplesprungsilverlamination andconnectwithCdropperbars.Be Cualloyhastheabilitiesofresistpressureandflexibility.Multiple sprungsilverlaminationhasconductivity.Andtheyaugmenttheinterfacebetweencontactsand dropperbar.Theproblemforthelifeofcontact:themainplugincontacts,whicharemadeofBe Cu alloyandmultiplesprungsilverlamination,arealwayspressed. Insomecompressingdistance,thelifeof maincontactscanbeincreased.
400VACSwitchgear
Structure
Inthelowvoltagecabinet,themainbusbaranddropperbarareCcopper.
400VACSwitchgear
400VACSwitchgearPictures
PhysicalPicture
400VACSwitchgear
2. Major Technical Data
400VACSwitchgear
SystemParameter:
Detail information refer to the specification NBE-207-02-001_R1
400VACSwitchgear
3. Design
400VACSwitchgear
Design
The400Vlowvoltagedistributionboardsshallbedesigned,manufacturedandtestedinaccordancewithIEC 60439andIEC60529. Thedevicesprovidedwiththeswitchgearassembliesshallincludelowvoltagepoweraircircuitbreakers, molded casecircuitbreakers,busbar,currenttransformers,voltagetransformers,meters,indicationlamps, relays,controlelementsandassociatedwiringandtestblocks. Lowvoltagepoweraircircuitbreakersshallbe3poleelectricallyandmechanicallytripfreedrawouttype andshallbecompletedwithinterpolebarriersforeliminatingallfaultcommunication,arcquenchers, manualandelectricalstoredenergyoperatingmechanism,mechanicalpositionindicator,andshallbe mountedonadrawoutmechanisminthebreakercompartment. Allmolded casecircuitbreakersshallbelocalmanualoperatedfixedtype andshallhavethermaland magnetictrippingdevices. Theremoteelectricallyoperatedcircuitbreakersshallbeequippedwithpushbuttonsforlocalcontrol,anda Local Remote selectorswitch.Allelectricallyoperatedcircuitbreakersshallbeprovidedwithsufficient numberofauxiliarycontactsforoperation,control,interlockingandlocal/remoteindication.
400VACSwitchgear
Design
400VACSwitchgear
4. Outline Drawing and Installation
400VACSwitchgear
OutlineDrawing
Detail information refer to drawing NBE-207-03-023_R2
400VACSwitchgear
GeneralInstallationRequirement:
Regulatethefirstcabinets/transportationunit. Installthenextcabinetaccordingtothearrangeorder,andconnecttheframeofcabinettillthe arrangementisended. Cleantheconnectionareaofmaincircuitandconnectthemaincircuitandaux.circuit. Installcablestofeedcabinets(payattentiontotorque). Connectearthingpointofcabinetstooverallearthingsystem. Duringtheaboveprocessbesurethatconnectionspointsofmain circuits/transportationisolatedpoints mustreachthetightentorque. Eachblockof400VACcabinetshallbeearthedatleastwith2points Afterinstallationfinished,cleanthelocationandthematerialswhichareinsidethecabinets.Alsocleanthe partswhichareirrelevantfortherunningofthecabinetssuchastools,packingmaterial,conductions. Lockthedoor
400VACSwitchgear
GeneralInstallationMethodontheGround(recommend)
Whentheincomingunitisfrombottom,thecableslotisrequiredontheground. Cabinetsshouldbeinstalledonthepedestalwhichisembeddedintheconcreteground.Thehorizontalerrorof thepedestalis1mm/permeter. Cabinetsshouldbeconnectedwiththepedestal(withweldingorscrews).Thegroundingisreliable. Thelengthofweldinglineinfrontandbackofeverycabinetis 20mm.Allweldinglineshouldbecoatedwith antisepsis. Whenfixingcabinetsonthepedestal(withweldingorscrews),Thehorizontalerrorofthepedestalis 1mm/permeter.Thegroundingisreliable.Allweldinglinesarecoatedwithantisepsis.Toensurethe bendingradiusofcablesandenoughspace,suggesttheminheightofcablechannelis500mm.
400VACSwitchgear
TheSketchMapforInstallingBLTS
400VACSwitchgear
TheSketchMapforConnectionBetweenCabinets
400VACSwitchgear
TheSketchMapforConnectingBusbarBetweenCabinets
400VACSwitchgear
CableConnection
The sketch map of connection for control busbar between cabinets
400VACSwitchgear
CableConnection
The sketch map of direct connection for breakers and loading components
The sketch map for connection without holes between cables and C-copper
400VACSwitchgear
5. Operation
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AdditionalInspectionBeforeFirstEnergizing
CleanUptheCabinets Cleanupinsideequipments(includingtopplate,bottomplateandeachpartitionunit) Cleanupcomponents InspectCircuitBreaker whetherallbreakersareswitchedOFF,includingloadingbreakersinmaincircuit,controlpowerswitchesin controlcircuit,andincomingbreakersareindisconnectionposition. ProtectionValueSetupofLoadingSwitches Accordingtodesigninstitute.Setuptheprotectionvalueofallloadingswitches,includingoverloadtripping, shortcircuittripping,groundingprotection,delayandsoon. InsulationInspection Thissystemshouldhavenecessaryisolation:systemvoltage is500V,use500megohmmeter;system voltageis500V,use1000meohmmeter.Calibratetheinstrumentswithzerobeforeoperation.
400VACSwitchgear
InspectinIncomingUnit
Inspect the type of breakers. Copper connection of breaker. Inspect whether degree of protection (distance between phases, creepage,distance, arc distance) meets requirements. Inspect the action property of breaker (switch on and off 5 times). Inspect whether mechanical interlock system is reliable. Inspect whether control circuit.
InspectinFeederUnit
Inspect whether components meet requirements. Internal interlock of mechanical and electrical parts whether is reliable. Inspect whether panel can be operated normally (including contacting property of insert parts). Inspect whether electrical and mechanical interlock are reliable. Inspect action property in control circuit and main components (switch on and off 5 times).
400VACSwitchgear
FirstEnergizing
Afterenergizinghighvoltage,iftheresconnectioncabinet,thebreakerinconnectioncabinetshouldbein disconnectposition.Theninspectwhetherthethreephasesvoltageoflowvoltageoftransformerisok.If itsok,andtherescontrolpower Breaker,opendoorofcabinetandswitchoncontrolpowerbreaker.Here,observewhethertheindicator lightersareok.Afterconfirmingtheyareok,operateincomingcircuitbreaker.Firstoperatetheincoming breakertotestposition,switchonandoffonetime.Ifitsok,directlyoperatethebreakertoconnect position(seepicture6.2.2.1).Switchonincomingcircuitbreaker. Makerecordsforallinstrumentsindifferenttimeaccordingtoloading. Thebreakerinconnectioncabinetshouldkeepthesamephasesequence.
Sketch map for handing in and out breaker
400VACSwitchgear
Eliminatethegeneralfaults
When having faults, you must take the emergency step at the first time on site. Record the phenomenon. Thegeneralfaultscanbeeliminatedasfollowingsteps:
No. Fault Possible reason There is no control voltage. 1 Solution Switch on control power breaker. Adjust or replace the voltage inspector Check the wiring or replace the coil. Reset the overload/short setting value Eliminate loading faults. Increase the switchs capacity Stop the power supply and tighten the connection points. Use again when having more loading.
Main circuit breaker can not switch on
Voltage inspector does not work. Under voltage release has not been energized/ damaged. The setting value of overload/short is too low.
Feeder circuit breaker is tripping.
Load or its wiring has mistake. The breakers capacity is too small.
3 4 5
Theres fog/ taste. Capacitor unit cabinet does not work. Faults of other components
Connection area of conductor didnt tighten. No load and the current is too small. See manuals of components for other faults. See manuals of components
400VACSwitchgear
EnergizingLoadBreakers
ACB in Fixed Unit Cabinets
Infixedunitcabinet,energizingmethodofACBisthesamewith incomingunitcabinet.Butbefore energizing,inspecttheisolationforloadingcables.Iftheisolationofcablesisnoproblem,operatethe breakeraccordingtoabovementionedsteps.
400VACSwitchgear
Adjust the Protective Value of Breaker NZM2
PKZ2
NZM2
400VACSwitchgear
Give Operating Power Control operating power is the main factor to start up circuits. Therefore, before energizing, give working power in time for all loads in loading circuit. State of Normal Running When normal running, it should be light for the white indicator lights of control bar. When normal running, all doors of cabinets should be closed and each panel are in connection position. Operating handle of panel is in I.
400VACSwitchgear
Monitoring Item of Normal Running
Voltageofthreephaseswhetherisnormalbyobservingvoltagemeter.Ifthererecurrentmetersinthe circuit,pleaseinspectthecurrentduringrunning.Ifitsnecessary,pleaseinstallthetongtestammeterto inspectthebalanceofthreephases.Ifitsdigitalfunctionalmeter,onlyoperatefunctionalkeystolook the current,voltage,powerandsoon

Monitoring Item of Equipments for Stopping Running
Whenstoppingrunning,theindicatorlightOFF ison.The handleofbreakerisino position.Switchoff thebreaker.
400VACSwitchgear
6.Maintenance
MaintenanceinRunning
Iftheequipmentshaveproblemsduringrunning,ortermmaintenanceandinspection,cutpowerfor runningequipment.Afterfinishingmaintenance,givepoweragain.
The following points should be attended.
Inspectthoroughlyforthismaintenance.Theinspectionwhetherperfectreally. Inspectthesiteofmaintenance,mainincomingcircuitbreakermustinconnectionposition.Powerstorageof breakerisok. Beforestartinguprunningagain,itmustbeensuredthatallbreakerloadhasntfaults.Theisolationofcables is10M.Energizingbreakeriscorrespondingwithcableload. Resumetostartupreferringtotherequirementsinfirsttime.
MaintenancePeriod
Suggest:newrunningequipmentsaremaintainedoneyear.Later,maintainonceevery2to5years.(Depend onenvironmentoraskmanufacture.)
400VACSwitchgear StepsforMaintenance
1.Maintenancepersonshouldbetheprofessionalelectricianwhoistrained.Faultsshouldberecorded. 2.Checkindicatorlightswithpower. 3.Switchoffmainpower(includinghighvoltagepart),auxiliarypowerandcontrolpower,checkitandsure thereisnopowerandconnectmaincircuittoground 4.Openallcabinetdoorsandcheckmaincircuitconnection points torque,meanwhilecheckwhetherthere isbreakdowncausedbyoverload 5.Carbonizationhasappearedcheckandmaintenancetherelevantpartsandchangethedamagedparts. Ifthecolorhaschangedbutitstillhasglosstightenthetorque. 6.Checkwhetherthereisuncommonphenomenon,ifthereispleasechecktherelevantconductorofmain plugandchangedamagedpartsAttention:mainplugofwithdrawablecomponentsandcannotattach object,plugscanbeusedagainaftertheywerecleanedandpaintedVaseline) 7.Cleantheinsideofcabinetwithbrushandcloth(ifthereiscontrolwiringdropped,tightenitagain) Cleantheoutsideofcabinets(solventisnotpermitted)
400VACSwitchgear Itemsbefore/aftermaintenance
Before Maintenance
MaintenanceworkcannotdowithpowerON. MainandauxiliarypowerrelevantwiringsmustbeswitchOFF. WithdrawablepartsandcomponentsmustbesettoOFF position. Verifythereisnopower. Shortandgroundconnectionprotectionmustbedone.

After Maintenance
Toolscannotleaveincabinets. Disconnectprotectiveactions Checkisolationandmakearecord. Takeawaylockingdevices Placewithdrawablepartstoconnectionposition Supplythepower
400VACSwitchgear
THANKYOUFORATTENTION!

New Bong Escape 400V AC Switchgear Training Manual

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TRAININGMANUAL

NEWBONGESCAPE 400VACSwitchgear(3.6) Oct.2012

Notes: Whileoperatingelectricaldevicestherearesomepartsundercurrent.Onlystaffwho hasreceivedrelevanttrainingandwhichisfamiliarwiththesafelydefinitionof electricaldevicescanexecutesuchworkasinstallation,trying,maintainsand modification

2. Major Technical Data

Detail information refer to the specification NBE-207-02-001_R1

4. Outline Drawing and Installation

Detail information refer to drawing NBE-207-03-023_R2

The sketch map of connection for control busbar between cabinets

Sketch map for handing in and out breaker

Main circuit breaker can not switch on

Feeder circuit breaker is tripping.

Infixedunitcabinet,energizingmethodofACBisthesamewith incomingunitcabinet.Butbefore energizing,inspecttheisolationforloadingcables.Iftheisolationofcablesisnoproblem,operatethe breakeraccordingtoabovementionedsteps.

Whenstoppingrunning,theindicatorlightOFF ison.The handleofbreakerisino position.Switchoff thebreaker.

MaintenanceworkcannotdowithpowerON. MainandauxiliarypowerrelevantwiringsmustbeswitchOFF. WithdrawablepartsandcomponentsmustbesettoOFF position. Verifythereisnopower. Shortandgroundconnectionprotectionmustbedone.

Toolscannotleaveincabinets. Disconnectprotectiveactions Checkisolationandmakearecord. Takeawaylockingdevices Placewithdrawablepartstoconnectionposition Supplythepower

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