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Giving Water of Life to Indonesia MEMBRANE
Giving Water of
Life
to
Indonesia
MEMBRANE
About Us We were established in the 1970’s, driven by a Vision: “ to Create
About Us We were established in the 1970’s, driven by a Vision: “ to Create
About Us We were established in the 1970’s, driven by a Vision: “ to Create
About Us We were established in the 1970’s, driven by a Vision: “ to Create

About Us

We were established in the 1970’s, driven by a Vision: to Create ‘stakeholder value’ together with us” and “to be a water, fire and environmental resources management company with the greatest value in Indonesia, which is able to satisfy and assure stakeholders”, and Our Mission is “for Generations to Come”. We commit to provide products, system and services in innovative and creative ways. We manage water and fire resources as well as to keep growing to give protection and services for society and environment to live more and more prosperous from generation to generation.

So, we are not just deliver the best products and services that meet with client’s needs, but also team that represent Our Core Values: Commitment, High standard, Achievement, Responsible, Team Spirit and Care with Heart.

Added Value:

We provide tangible or intangible benefits of value, quality, service and commitment for our organization’s current and future capability to deliver on the promises it makes. Your company does not need to go anywhere for solution.

What we can provide:

We provide Development, Design, Engineering, Procurement, Contracting, Installation, Commissioning, Operation and Maintenance as an EPC.

ISO & Certifications:

ISO 9001 : 2008 ISO 14001 : 2004 OHSAS 18001 : 2007

Our partnership with Hyflux We are glad to introduce one of our partners, Hyflux. Hyflux
Our partnership with Hyflux
We are glad to introduce one of our partners, Hyflux. Hyflux has the product for water treatment solution.
The benefit is more than just drinking water. We aim to be the leader in treatment solution and provide
world class processes to aid the treatment of water for Municipal, Industrial Water and Waste Water. It can
be applied for specialty process and even food and beverages industry.

Your search for water starts and ends here. Contact our dedicated team who will advise you the various alternative products and give you recommendation of the best methods for your searching of best quality water treatment product.

Contact us and discuss with our caring team at www. indobara.co.id

searching of best quality water treatment product. Contact us and discuss with our caring team at

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Plant Systems Typical Industrial Water Plant (Raw / Process / Waste) DRINKING H O DEMINERALISATION
Plant Systems
Typical Industrial Water Plant (Raw / Process / Waste)
DRINKING H O
DEMINERALISATION
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RAW WATER TREATMENT
UF / RO MEMBRANES
Water Intake
Demineralisation & Condensed Water
PROCESS WATER RECYCLING
INDUSTRIAL PLANT
UF / RO MEMBRANES
PLANT USAGE
WASTE WATER TREATMENT
Fine Screening
Primary Clarification
Biological Treatment
UF / RO MEMBRANES
REUSED / RECYCLED WATER
UF : Ultra Filtration ;
RO : Reverse Osmosis
Typical Plant System Types
UF System
The UF membrane system operates on an out-to-in mode where the feed stream flows on the outside of
the membrane with the filtrate flowing through the inside. Due to the double-skin construction of the
membrane, the filtrate undergoes double filtration during the operation. The reject stream flows off the
outer skin of the membrane and is concentrated along the length of the membrane.
The reject stream is bled-off to prevent the build-up of solids in the membrane modules. Such feed and
bleed operation allows the UF to operate continuously before the need for backwash thereby improving
recovery and availability of the system.
RO System
Reverse osmosis occurs when the water is moved across the membrane against the concentration gradient,
from lower concentration to higher concentration.
In this process, pressure is exerted on the side with the concentrated solution to force the water molecules
across the membrane to the fresh water side.
This method of filtration is fast becoming norms for commercial and residential water filtration.
It is also one of the preferred methods used worldwide to desalinate seawater. Reverse osmosis is also
used in the filtration of drinking water and ultra-pure systems.
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Pure Water System Pure water system is used for pharmaceutical processes which constantly involve elevated

Pure Water System

Pure water system is used for pharmaceutical processes which constantly involve elevated temperature, aggressive solvents, acids and caustics. The wastewater generated often has high solid content and stickiness, which is difficult to treat to meet industrial discharge criteria.

Hence, membrane technology has been adopted in the purification process of wastewater, leading to the high recovery rate of the useful elements in the wastewater stream.

Ultra Pure System

Used in Semiconductor/MicroElectronics industry where high purity water such as ultra-pure water is used. Water pre-treatment, post treatments as well as water source management are priority activities for the semiconductor companies for environmental and economic purposes.

Drinking Water System

Water used for human consumption has to meet WHO (World Healthy Organization) as well as govern- ment regulations. That is why, Hyflux includes processes like reverse osmosis, ultra-violet lights and even ultra- Filtration treatments to treat and purify water. Hyflux-IBB is able to provide small drinking (1m3/day) to municipal sized plants (500,000m3/day).

(1m3/day) to municipal sized plants (500,000m3/day). Before How does it work? After Desalination Our team of

Before

How does it work?

sized plants (500,000m3/day). Before How does it work? After Desalination Our team of specialists has worked

After

Desalination

Our team of specialists has worked hard to design and build world-class plants for Municipal govern- ments and industrial consumers globally. e.g. China, Indonesia, Algeria, Middle East, Singapore, etc

a) Pre-treatment Hyflux’s pre-treatments aid the desalination process so as to avoid a system overload from the untreated water in the later processes. At this stage, the source of the untreated water that needs treatment is specified and based on that, a thorough water analysis is performed. Hyflux-IBB’s preferred pre-treatment solutions include ultra-filtration or just DAF and even Clarifiers.

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b) Reverse Osmosis The 2-pass RO system ensures that treated water complies with World Health Organization’s drinking water quality standards. The pre-treated seawater is pumped at high pressure through semi-permeable reverse osmosis membranes. No bacteria, viruses, chemicals or dissolved minerals can pass through the membranes. 45% of the influent seawater is recovered from the 1st pass RO, for treatment in the 2nd Pass RO. The 2nd Pass RO further treats the water and recovers 90% of the water. An energy recovering

system is employed to fully utilize the residual energy from the 1st Pass RO.

c)

HYFLUX MEMBRANES

Advantages of Membranes

High Quality Water Everytime compared to conventional means.

Save up to 80% space for same amount of flow rate.

Little to Zero chemical usage for treatment.

Lower construction civil works compared to conventional means.

Does not involve chemical additives

Simple in Concept and Operation

Low energy consumption

Greater efficiency for raw materials use and potential for recycling of –by-products.

Post-treatment Post-treatments help to ensure that the treated water meets the exact quality required by end-users such as Municipal governments, industry users for specialty processes and food and beverage.

required by end-users such as Municipal governments, industry users for specialty processes and food and beverage.

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Case Study Seawater Desalination Pre-treatment Replaces Conventional Treatment Method – Dissolved Air Floatation

Case Study

Seawater Desalination Pre-treatment Replaces Conventional Treatment Method – Dissolved Air Floatation Filtration Unit (DAFF)

Method – Dissolved Air Floatation Filtration Unit (DAFF) Turbidity & SDI Comparison between Conventional & UF

Turbidity & SDI Comparison between Conventional & UF Systems

3.5 3 2.5 2 1.5 1 0.5 0 0 50 100 150 Days SDI-15 of
3.5
3
2.5
2
1.5
1
0.5
0
0
50
100
150
Days
SDI-15 of
Average Daily
Average Daily
permeate for
SDI-15 of permeate
for KRISTAL UF
Permeate Turbidity
Permeate Turbidity
Conventional
(NTU)
by Conventional
(NTU)
by KRISTAL UF
Pretreatment
Pretreatment
NTU

Key Applications

RO/NF pre-treatment Industrial / Municipal Wastewater Reclamation Ultra-pure water production Seawater Desalination Ion-exchange pre-treatment Potable Water Production Industrial Wastewater treatment for discharge

Resource recovery from Industrial waste streams ( e.g. F & B, Sugar Refining, Paper making, textiles, Crude Palm Oil (CPO) )

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fraction

Flux Factor

Flux (LMH)

fraction Flux Factor Flux (LMH) The preferred ultrafiltration membrane with unparalleled performance in operational
fraction Flux Factor Flux (LMH) The preferred ultrafiltration membrane with unparalleled performance in operational
fraction Flux Factor Flux (LMH) The preferred ultrafiltration membrane with unparalleled performance in operational
fraction Flux Factor Flux (LMH) The preferred ultrafiltration membrane with unparalleled performance in operational
fraction Flux Factor Flux (LMH) The preferred ultrafiltration membrane with unparalleled performance in operational
fraction Flux Factor Flux (LMH) The preferred ultrafiltration membrane with unparalleled performance in operational

The preferred ultrafiltration membrane with unparalleled performance in operational consistency and stability

Certified by NSF Public Drinking Water Equipment Performance

One of the pioneer products fully designed and developed by Hyflux,

Kristal UF membranes have been proven to achieve consistently

optimal results in treating industrial/municipal wastewater and

seawater, even in aggressive environments.

Product Features & Benefi

ts

Modified polyethersulfone (PES) for greater hydrophilicity,

less fouling

Asymmetric structure for higher flux and permeate quality

Enhanced tolerance to cleaning chemicals

Operation Features & Benefi

Sharp rejection profile

Long lifespan

Small footprint

ts

Sharp rejection profile Long lifespan Small footprint ts Cross-section of Kristal hollow fibre with magnified view
Sharp rejection profile Long lifespan Small footprint ts Cross-section of Kristal hollow fibre with magnified view
Sharp rejection profile Long lifespan Small footprint ts Cross-section of Kristal hollow fibre with magnified view

Cross-section of Kristal hollow fibre with magnified view of its asymmetric structure

hollow fibre with magnified view of its asymmetric structure Kristal® Polymer Hollow Fibre Membrane Performance Data

Kristal® Polymer Hollow Fibre Membrane

Performance Data

Sharp molecular weight cut-off

1

0.8

0.6

0.4

0.2

0

 

0

50,000

100,000

150,000

200,000

 

Molecular Weight (Dalton)

1.4

1.2

1

0.8

0.6

0.4

0.2

0

 

0

5

10

15

20

25

Temperature ( 0 C)

Consistent performance over time

150

100

50

0

200

400

performance over time 150 100 50 0 200 400 6 300,000 30 35   3 2

6

performance over time 150 100 50 0 200 400 6 300,000 30 35   3 2
performance over time 150 100 50 0 200 400 6 300,000 30 35   3 2

300,000

30

35

 

3

2

1

TMP (bar)

600

30 35   3 2 1 TMP (bar) 600 250,000 Performance at different temperatures Operating Time
30 35   3 2 1 TMP (bar) 600 250,000 Performance at different temperatures Operating Time
30 35   3 2 1 TMP (bar) 600 250,000 Performance at different temperatures Operating Time
30 35   3 2 1 TMP (bar) 600 250,000 Performance at different temperatures Operating Time
250,000
250,000

Performance at different temperatures

(bar) 600 250,000 Performance at different temperatures Operating Time (Hr) Flux & TMP - Performance of
(bar) 600 250,000 Performance at different temperatures Operating Time (Hr) Flux & TMP - Performance of

Operating Time (Hr) Flux & TMP - Performance of K RISTAL Membrane

(Hr) Flux & TMP - Performance of K RISTAL Membrane Kristal® Polymer Hollow Fibre Membrane One

Kristal® Polymer Hollow Fibre Membrane One of the pioneer productsm Kristal® polymeric hollow fibre membrane is fully designed and developed by Hyflux using our proprietary membrane technology. It is used in the treatment of aqua-based industrial waste stream, water purification, wastewater recycling, and seawater desalination pretreatment.

Our flagship and award-winning Kristal® membrane has been utilized in the ultrafiltration process in the Seletar NEWater Plant in Singapore and will be installed in our landmark desalination plants in Dumai, Indonesia and Magtaa and Tlemcen in Algeria. With the operation of the Magtaa plant, Kristal® will be the most widely utilized ultrafiltration pretreatment membrane for seawater desalination in the world.

Kristal® will be the most widely utilized ultrafiltration pretreatment membrane for seawater desalination in the world.
Ceramic Hollow Fibre Membrane InoCep® The award-winning InoCep® membrane is able to toler ate high

Ceramic Hollow Fibre Membrane

InoCep®

The award-winning InoCep® membrane is able to tolerate high temperatures and extreme pH conditions as well as high solids content. It is ideal for waste/wastewater treatment and can be used to resolve separation bottlenecks in a wide range of industries, such as the metal/steel mill, chemical process, food & beverage, and biopharmaceutical industries.

The robust design of the InoCep® membrane combines the advantages of high chemical, mechanical and thermal resistance, as well as the compactness and low cost of that of polymeric hollow fibres.

Case Study

Beer Clarification Replaces Conventional Treatment Method - Kieselguhr

200 6 180 TMP 5 160 140 4 120 100 3 80 2 60 40
200
6
180
TMP
5
160
140
4
120
100
3
80
2
60
40
1
Flux
20
0
0
0
50
100
150
200
Time (Min)
Pure water flux recovery after CIP
4,000
CIP
CIP
3,000
2787
2610
2410
2270
2333
2,000
1,000
Key Applications
0
Day 1
Day 3
Day 4
Day 5
Day 7
Laundry wastewater recycling
Acid / caustic purification
Emulsified oily water separation
Beer clarification
Cold sterilization of skim milk
Flux (LMH)Flux
(LMH@1 bar 25 0 C)
TMP (bar)

7

TMP

2

CIP

Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8

Long-lasting superior ceramic hollow fibre membranes for extreme conditions

Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Long-lasting superior ceramic hollow fibre membranes for extreme conditions 8
Fermentation Centrifugal Broth Tank Coagulation (ZnSO 4 ) Plate & Frame Solvent Fliter Extraction Separation
Fermentation
Centrifugal
Broth Tank
Coagulation
(ZnSO 4 )
Plate & Frame
Solvent
Fliter
Extraction
Separation
Solvent
Traditional Processing Flow
Collection
Stainless Steel Tubular Membrane
Solvent
Product
Extraction
Steel Tubular Membrane Solvent Product Extraction FerroCep® Stainless Steel Tubular Membrane The tubular
Steel Tubular Membrane Solvent Product Extraction FerroCep® Stainless Steel Tubular Membrane The tubular
Steel Tubular Membrane Solvent Product Extraction FerroCep® Stainless Steel Tubular Membrane The tubular
Steel Tubular Membrane Solvent Product Extraction FerroCep® Stainless Steel Tubular Membrane The tubular
FerroCep® Stainless Steel Tubular Membrane The tubular cross-flow technology and stainless steel construction are the
FerroCep® Stainless Steel Tubular Membrane
The tubular cross-flow technology and stainless steel construction are the main reasons why Hyflux
Ferrocep® is the membrane of choice for handling difficult industrial streams with high viscosity and
solid contents under extreme conditions. It is ideal for fermentation broths like amino acids, antibiotics,
vitamins and clarifications. This inert and highly durable inorganic membrane can withstand elevated
temperatures and pressures, concentrated solvents or extreme pH conditions.

Case Study

Fermentation Broth Clarification

Plant features (handling capacity of ~ 300 tons / day):

4

Without adding coagulant (ZnSO ), chemical-aid savings of USD ` 1,300,000 / yrPlant features (handling capacity of ~ 300 tons / day): 4 Replace frame filter, filter cloth

Replace frame filter, filter cloth savings of the cost of USD ` 88,00 / yr(ZnSO ), chemical-aid savings of USD ` 1,300,000 / yr Erythromycin yield increased 3 – 5%,

Erythromycin yield increased 3 – 5%, income-generation of USD ` 1,300,000 / yr Erythromycin end-product selling price increased by 2% Bacteria is filtered normally in batch tank Membrane’s Erythromycin end-product selling price increased by 2% Bacteria is filtered normally in batch tank Membrane’s reject and wastewater generated do not contain ZnSO, thus decrease downstream wastewater treatment plant complexity, capacity and footprint.

treatment plant complexity, capacity and footprint. Key Applications PVA concentration in textile industry

Key Applications

PVA concentration in textile industryplant complexity, capacity and footprint. Key Applications Chemical reagent clarification Catalyst recovery

Chemical reagent clarificationfootprint. Key Applications PVA concentration in textile industry Catalyst recovery Fermentation broth clarification 9

Catalyst recovery Fermentation broth clarification Fermentation broth clarification

PVA concentration in textile industry Chemical reagent clarification Catalyst recovery Fermentation broth clarification 9

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The world’s toughest stainless steel membrane that provides superior separation performance under extreme process
The world’s toughest stainless steel membrane that provides superior
separation performance under extreme process conditions
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+62-21 +62-21 +62-21 +62-21 +62-21 / 425 3065 +62-21 Branch Office Surabaya Branch Office Kalimantan
+62-21
+62-21
+62-21
+62-21
+62-21
/ 425 3065
+62-21
Branch Office Surabaya
Branch Office Kalimantan
Jl. Jend. Sudirman No.379, RT 23,
Kelurahan Damai Balikpapan 76114,
Kalimantan Timur, Indonesia
Branch Office Palembang
Jl. Residen Haji Abdul Rojak
No. A 4 RT. 016 RW. 006 Kelurahan Ilir
Timur II Palembang, Indonesia
+62-
Telp
: +62-542 731 205
Telp
+62-
Fax.
: +62-542 732 125
Fax.
: +62-711 782 6055
: +62-711 782 6146
E-mail : info.bpp@indobara.co.id
E-mail : info.plb@indobara.co.id