M514

EL HARDWARE MANUAL
Explanation of the Electric Units List of Purchase Units 0100

4-5

5.

List of Purchase Units and Reference Pages

The AU400 uses the purchase units shown in the following list. For the mounting position of each unit on the equipment, refer to Chapter 1 Main Parts Arrangement. For detailed technological information in regard to each unit, refer to the page shown in the column Reference page.

CAUTION
Do not touch electric units with wet hands. For exchange of parts, always switch off the power supply before the start of work. At the time of unit exchange, do not forget to perform the settings etc. for the respective unit.

Order drawing No. MU5168 (OJ) DZ2362 (OJ) DZ1919 (OJ) DZ2021 (OJ) DZ2355 DZ1953

Drawing No.

Name

Application

Quantity/unit

Unit

Referenc e pages

MU5168

Personal computer

Data processing, user interface, EPSON(D620200)

OPZ01

41-1 to 41-3

DZ2362

CRT

Screen display (Fujitsu FMV-DPS843)

OPZ01

42-1 to 41-2

DZ1919

Printer

Printing of reports and data lists (VP1100)

OPZ01

43-1

DZ2021

Multi I/O board

Expansion I/O for signal transmission between ANL and DPR

OPZ01

44-1

DZ2355 DZ1953

Bar code reader (LSK6220-I2 BOJG) Bar code reader (LSK6220-A)

Reading of sample ID, and rack ID Reading of STAT position ID Reagent ID (Compatible with AU600) Degassing of the ion exchange water after heating Made use of peltier element for reagent refrigerator

2 1

CB01 DC01 DA01

45-1 to 45-3

MU5018 MU3629

MU5018 MU3202

Degasser Peltier refrigerator

1 1

AA01 DB01

46-1 Omitted

Note) Drawing numbers of CRT, personal computer and printer is for Japan.

EH04_01.DOC

M514

EL HARDWARE MANUAL MV0840 (Rack identification switch)

10-1

Q Outline
This is a sensor circuit board with magnet sensors for rack identification at the time of analysis. As a circuit board used for existing analysis equipment is used, this circuit board is used in common for the various analysis units

Q Functions
O Signals for rack identification are taken in according to the presence or absence of magnets at the bottom of the rack O Rack identification is performed according to the ON/OFF combination of the three magnet sensors on the circuit board

Q Block diagram
O Omitted

Q Power supply
O There is no power supply, and the magnetic relays are switched ON or OFF according to the presence or absence of magnets

Q LED indication
O No LED indication

Q Installation
O No installation

eh10_01.doc

M514

EL HARDWARE MANUAL MV1005 (Photometry Control Circuit Board)

11-1

Q Outline
O This circuit board performs photometry data processing and cuvette wheel rotation control according to instructions from the ANL main CPU, and communication with the ANL circuit board is performed by high-speed digital communication called Arcnet As this circuit board realizes LOG conversion by digital arithmetic processing using a RISC processor, temperature drift from the dependency of the temperature characteristic of the LOG converter can be suppressed.

Q External connection status

Q Functions
O Photometry signal (light reception circuit board output) wavelength switching, gain switching, and data processing (analog to digital) O Cuvette wheel rotation control O High-speed digital communication with the analyzer CPU

Q Power supply
O +5 V (for digital system) O r15 V (for analog system) O +24 V (for wheel rotation drive)
Built-in regulator in the circuit board

O +15 V o +12 V (for A/D converter) O 15 V o 12 V (for A/D converter) O +24 V o +5 V (for pulse motor controller)

Q LED indication
O No LEDs

Q Installation
O There are no locations requiring installation

Q Adjustment
O In principle, there is no adjustment on the market. The adjustment contents during manufacture are shown below for reference.
* x The REF voltage for A/D conversion is adjusted with the trimmer R61. x Adjustment is made so that TP16 gets into the range of 10 V r0.5 mV in regard to TP17 This adjustment is performed after supply of power for at least 15 minutes for analog IC aging

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M514

EL HARDWARE MANUAL MV1005 (Photometry Control Circuit Board)

11-2

210 Power supply (5V) Reset Wheel Disable In wheel rotation Arcnet Communic ation 33MHz Occillator Reset

ROM CPU 32MHz

RAM

Digital portion

State machin

Timmer

A/D Interruption management 2Mbps Analog portion 212 +15V to +12V 3 terminal - 15V to -12V regulator

I/ O

16bit A/ D PMC

Power supply(15V) 213 r 15V Photometry signal

Inductor

8bit D/A Gain amp Analog SW REF BUF

MPX

BUF

Analog SW

211 Wheel Sensor Driver portion Power supply(+24) 214 +24V to +5V regulator 215 Wheel drive PMC/D *Pulse *Exitation * Rotation direction Origin/ Stop

QBlock diagram

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M514

EL HARDWARE MANUAL MV1005 (Photometry Control Circuit Board)

11-3

Q Connector composition
J1 (210) J2 (211) J3 (212) J4 (213) J5 (214) J6 (215) : : : : : : Arcnet signal Incubator origin sensor/stop position sensor sensor signal r15 V power supply Photometry signal 24 V power supply Pulse motor drive

Q Photometry data acquisition method

x Measuring basically is done with gain 1, but when the lamp has become darker or when the sample liquid is darker, the gain is increased (binary to 128 times) for measuring. x There is no gain adjustment for each element, and the degree of scatter is corrected by Measure reset. x Calculation from the raw data of the A/D output to the OD value is performed using a constant as ODO with Measure reset when the PDA output is -6 V. (1) Measure reset (circuit constant measuring) x Measuring is performed for compensation of circuit constant changes from part differences, environment, and aging changes. x No compensation is made at the time of the measuring reset measuring, and offset 0 and the default gain value are used. x This is performed at the time of measuring start and at the start of photo calibration. Gain switching x Gain switching is done according to the following threshold values u2 4.5V (399AH) (3) u4 2.25V (1CCDH) u8 1.125V (0E66H) u16 562.4mV (0733H) u32 281.4mV (039AH) u64 140.7mV (01CDH) u128 70.2mV (00E6H)

(2)

Raw data and OD value Offset Gain Gain x Raw data = {(Measuring value  V os1) y A1  Vos2} y A2 x OD value = {42936 (A7B8H)  LOG 10 (raw data)} u 10/6 n When the PDA output is 6 V * PDA offset value compensation is not performed

Q Measuring command contents

O This circuit board executes various operations by commands from the ANL CPU. Here, the operation contents for each command will be explained.
(1) Normal photometry x Photometry is performed for the 28 points from P0 to P27. x The photometry wavelengths are as follows Photometry point First half two wavelengths Last half two wavelengths P0, Px, P1-P27 Wavelength specified from main n P1 m O3, O5 for LIH P2 m O7, O8 for LIH P3 m O9, O13 for LIH

x The wavelength setting is put out to OUT21H as 0H to CH for O1 to O13. x Of the specified wavelengths from MV1019 (ANL control circuit board), the main wavelength is measured on the Main side, and the sub-wavelength is measured on the Sub side. x The wavelength for LIH is measured on the Main side for O3, O7, and O9, and on the Sub side for O5, O8, and O13.

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M514

EL HARDWARE MANUAL MV1005 (Photometry Control Circuit Board)

11-4

(2) One revolution photometry x Measuring is performed consecutively from Cuv. No.48 (P0) for 88 cuvettes. x Measuring with four wavelengths is performed for one cuvette. (First half main: O1, first half sub: O2, last half main: O3, last half sub: O4) x With 88 cuvettes and 13 wavelengths, 44 data are obtained for each wavelength. x After completion of measuring for 88 cuvettes, one revolution (88 cuvettes) is made to return to the origin. (3) DIAG photometry x Measuring is performed from Cuv. No. 48 (P0) consecutively for 13 cuvettes. x Measuring with one wavelength is performed for one cuvette. (Measuring on the Main side and on the Sub side is done with the same wavelength) x The same wavelength as for the first half is used for the last half, but the data are not used. (The data are discarded) x After completion of measuring for 13 cuvettes, one revolution (88 cuvettes) is made to return to the origin. Static photometry x Photometry is performed for the cuvette presently passing through the optical axis. x Photometry is performed for 13 wavelengths, and the raw data, as well as the gain and the OD value at the time of measuring are put out. (The conventional 0% photometry is obtained when the incoming light is cut off. When the wheel is turned by half a pitch, the light is cut off between the holder and the cuvette)

(4)

Q Others
(1) (2) Wheel initialization x Stop is performed 10 pulses after origin detection. Analog Switch relation x Please observe the following for D/A/PDA/GND switching, PGA gain switching, u 1/u 16 Amp switching, and wavelength switching. 1) Always set the total gain to u 1 before wavelength switching. 2) Do not select u 1 Amp, u 16 Amp twice or more, independent of Main side and Sub side.

eh11_01.doc

M514

EL HARDWARE MANUAL MV1006 (Photodiode Array)

12-1

Q Outline
This circuit is arranged in the GA section, and the transmission light diffracted by the diffraction grating is received by the photodiode array on the circuit board. The light reception elements have photodiodes for 13 wavelengths preinstalled, and they are arranged according to the diffraction positions for each wavelength. The power supply line and the signal line are connected to MV1005 (densitometry control circuit board) via one shielded flat cable.

Q External connection status

Q Functions
(1) (2) r15 V input is supplied as r6 V to the photodiode array. The photodiode array output is put out to a connector.

Q Block diagram

Q Power supply
(1) r15 V (r6 V for the photodiode array is generated internally)

Q LED indication
No LED indication

Q Installation
There are no setting and adjustment locations

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M514

EL HARDWARE MANUAL MV1006 (Photodiode Array)

12-2

Q Caution items at the time of exchange

This circuit board is a part of the densitometry system, and there is extremely fine position adjustment. Never remove the position adjustment circuit board in the GA section by itself, but always remove it together with the cast frame. At the time of installation, follow the adjustment manual and use the specified jig.

Q Connector specifications
J1 [218] A1 A2 A3 A4 A5 A6 A7 +15V r15VGND 15V (Empty) O 13 output O 12 output O 11 output O 2 output O 1 output B1 B2 B3 B4 B5 B6 B7 r15VGND r15VGND

A16 A17

B16 B17

Q Outline of the used elements

Function PDA Regulator Inductor Model name L4H6100 78L06, 79L06 CD75 Manufacturer Olympus HITACHI Sumida Denki Specifications Power supply voltage r6 V, 13 wavelengths output, 32 pins 100 mW, surface mounting type (TO-23) 56 PH, 0.6 A, surface mounting type Current consumption 17.5mA 6mA 

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M514

EL HARDWARE MANUAL MV2070 (Reagent fridge control board)

13-1

Q Abstract
This board is connected with optical communication primary station on ANL-CPU board (optical communication). This is the sub-system having individual CPU system. This system (board) controls fridge, cooling sampler and cuvette wash by the command from ANL main CPU. For periodical requisition from main CPU, the status information of this hardware (board) is reported to main CPU.

Q Board connection condition

MV1019 Com. I/F MV2070 (DA) MV2329 (FD) MV2329 (FA) MV2177 (CA,CB, CG)

MV1014 (FC)

MV2077 (SA)

MV2073 CE,CD, CC,BA)

686 687 781 24V power supply 780 782 760 791 792

Cuvette wash PM force FB Cuvette wash sensor Fridge rotation PM force DA Fridge rotation sensor Bottle presence sensor Cooling sampler rotation sensor Cooling sampler rotation sensor

DC

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M514

EL HARDWARE MANUAL MV2070 (Reagent fridge control board)

0100

13-2

Q Block diagram ( Hardware of Reagent fridge control secondary station )

Optical com. I/ F

CPU (HD64180S)

Fridge
Rotation origin Inside reagent stop Outside reagent stop Cover open Bottle presence

ROM (32kB) PPI (PPD71055) RAM (32kB)

Rotation PM

PLD C

Cooling sampler Rotation origin Stop

Input register 24V

Cover open Sample cup presence

DC-DC PLD 5V

SS SS SS R R R

Rotation PM

#0

OPMC 201(#1)
#1

Cuvette Wash

#0

Wash upper point Wash lower point

OPMC 201(#1)
#1 Wash PM

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M514

EL HARDWARE MANUAL MV2070 (Reagent fridge control board)

13-3

Q Power supply
O DC 24 V (for pulse motor drive) O The +5 V power supply for digital ICs is created by DC-DC in the circuit board.

Q Switch
O S1 : Not mounted

Q Installation
O Nothing special

Q LED indication
O DS1 RUN (green) O DS2 COM (green) Turn on a light while the CPU is executing a program Flashes during the communication check after resetting. Goes out when the check ends abnormally and remains lit when the check is completed normally. The communication status is indicated by the combination of these three

O DS3 ERR (red) O DS4 STO (red) LEDs O DS5 ST1

ERR OFF OFF OFF ON ON ON ON

(red)
ST1 OFF ON ON OFF OFF ON ON ST0 ON OFF ON OFF ON OFF ON Meaning During transmission interrupt processing During reception interrupt processing During memory check or during downloading Memory check error or line interruption Transmission error Reception error TRAP interrupt occurrence (ST1 and ST0 flashing)

Q Adjustment
O No adjustment locations

Q Connector composition
J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 (780) (782) (687) (792) (760) (781) (791) (686) +24 V power supply (Not connected) Storage refrigerator rotation sensor Cuvette washing sensor Refrigerated sampler rotation sensor Bottle presence sensor Storage refrigerator rotation PM motive power Storage refrigeration sampler rotation PM motive power Cuvette washing PM motive power (Not installed) (Not installed)

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M514

EL HARDWARE MANUAL MV1014 (Mixing Control Circuit Board)

14-1

Q Outline
This circuit board is connected by optical communication to the optical communication primary station on the ANLCPU circuit board. This is a subsystem with an independent CPU system, and it performs mixing (No. 1 and No. 2) control by commands from the ANL main CPU. Also, the hardware status on the circuit board is reported to the main CPU in response to periodic inquiries from the main CPU.

Q External connection status

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M514

EL HARDWARE MANUAL MV1014 (Mixing Control Circuit Board)

0100

14-2

Q Function
On the basis of the command from ANL CPU (by optical communication), it's done MIX1 control and sensor input, and sent back mechanism status to ANL CPU. ( Sensor : Upper point, origin point, stop position )

Q Block diagram ( M1/ Wash pump portion )

Optical com. I/F

CPU (HD64180S)

Mix
Mix upper point

ROM (32kB)

PPI

Rotation origin point Stop position

RAM (32kB) PPD71055

Up/down PM Rotation

PLD

PM Mix

Input register
24V

PM

Wash pump

DC-DC

PLD
5V
#0

-SSR

OPMC 201 (#1)

Driver

#1

Wash AM

#0

OPMC 201 (#2)

#1

( Caution ) Dotted line frame indicates " not mounted ". (wiring pattern only)

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M514

EL HARDWARE MANUAL MV1014 (Mixing Control Circuit Board)

14-3

Q Power supply
O DC +24 V (for pulse motor drive) O The +5 V power supply for digital ICs is created by DC-DC converter in the circuit board.

Q Switch
O S1 CPU reset (not installed)

Q Installation
O Nothing special

Q LED indication
O DS1 RUN (green) O DS2 COM (green) Lit while the CPU is executing a program Flashes during the communication check after resetting. Goes out when the check ends abnormally and remains lit when the check is completed normally. The communication status is indicated by the combination of these three

O DS3 ERR (red) O DS4 STO (red) LEDs O DS5 ST1

ERR OFF OFF OFF ON ON ON ON

(red)
ST1 OFF ON ON OFF OFF ON ON ST0 ON OFF ON OFF ON OFF ON Meaning During transmission interrupt processing During reception interrupt processing During memory check or during downloading Memory check error or line interruption Transmission error Reception error TRAP interrupt occurrence (ST1 and ST0 flashing)

Q Adjustment
O No adjustment locations

Q Connector composition
For M1 J1 (660) J2 J3 (664) J4 (667) J5 (665) J6 J7 (661) J8 (662) J9 (663) J10 (666) J11 J12 J13 +24V power supply (Not connected) Mix sensor input (Not connected) Mix sensor input (Not connected) Mix vertical PM power Mix rotation PM power Mix mix PM power Washing pump AM motive power (Not installed) (Not installed) (Not installed)

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M514

EL HARDWARE MANUAL MV2177 / MV2073

15-1

Q Abstract
This board is connected with optical communication primary station on ANL-CPU board (optical communication). This is the sub-system having individual CPU system. This system (board) controls rack transfer portion and auto re-run by the command from ANL main CPU. For periodical requisition from main CPU, the status information of this hardware (board) is reported to main CPU. O MV2177 Rack transfer portion control board O MV2073 Auto re-run control

Q Board connection condition

MV1019 Com. I/F MV2070 (DA) MV2329 (FD) MV2329 (FA) MV2177 (CA,CB,CG)

MV1014 (FC)

MV2077 (SA)

MV2073 CE,CD, CC,BA)

24V

900

901 911 912 902 913 903 914 904 915 905 916 986 909

CA rack feed PM power CA sensor CA rack identification sensor CB belt drive PM power CB sensor CG claw drive PM power (ID) CG claw drive sensor CG claw drive PM power(sample) CG claw drive sensor ID mirror drive PM power ID mirror sensor Rack stepping sensor (Transfer line)

921 931 922

CC rack feed PM power CC sensor CD belt drive PM power CD sensor CD solenoid Detergent A supply pump power Detergent B supply pump power CE rack push PM power CE sensor

24V

920

932 924 925 926 923 933

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