Contents: Book - Engineering Science And Application Design For Belt Conveyors

CONTENTS
Chapter 1 1.0.0 1.1.0 1.1.1 1.1.2 Chapter 2 2.0.0 2.1.0 2.2.0 2.3.0 2.4.0 2.5.0 Chapter 3 3.0.0 3.1.0 3.2.0 3.3.0 3.4.0 3.5.0 3.6.0 3.7.0 Chapter 4 4.0.0 4.1.0 4.2.0 4.3.0 4.4.0 4.4.1 4.4.2 4.4.3 4.5.0 4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.6.0 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 Bulk material handling plants and conveyors Need for bulk material handling plant with conveyors Introduction to bulk material handling plant System description List of major equipment and structures for the plant Introduction to belt conveyor Introduction to belt conveyor Main mechanical components in a conveyor Belt conveyor function Conveyor-profiles (conveying-paths) Method of feeding/loading belt conveyor Method of discharge from belt conveyor Bulk materials Bulk materials Bulk density Repose angle Surcharge angle Abrasiveness Material size Other characteristics Material characteristic data (table-1) Belts Belts Carcass functions and types Covers functions and types Belt types Textile fabric belts Textile fabric multi-ply conventional belts Reduced ply fabric belts (special ply fabric belts) Fabric belt data for conveyor design Steel cord belts Steel cord construction Steel cord belt construction Steel cord belt characteristics and application Steel cord belt range Steel cord belt data for conveyor design Design requirements in belt selection Stiffness/load support Impact strain Belt tension rating Troughability Belt cover thickness A-5

Page number 1 to 9 1 to 2 2 to 9 4 to 7 7 to 9 10 to 16 10 10 to 11 11 to 12 12 13 to 14 14 to 16 17 to 24 17 17 18 18 to 19 19 19 19 20 to 24 25 to 73 25 26 26 to 28 28 28 to 36 30 to 33 34 to 35 35 to 36 36 to 39 37 37 to 38 38 38 to 39 39 39 to 61 39 39 to 42 42 to 43 43 43 to 46

Contents: Book - Engineering Science And Application Design For Belt Conveyors

4.6.6 4.6.7 4.6.8

Choice of carcass type Belt selection procedure Examples-1, 2, 3 & 4 Note on energy loss / carry forward factor for a lump Fabric belts table 2a, 2b, 2c, 2d, 2e, 2f, 2g, 2h, 2f and 2j Steel cord belts table 3a, 3b, 3c and 3d

46 to 47 47 to 48 49 to 59 59 to 61 61 to 69 70 to 73 74 to 134 74 74 to 75 75 to 80 76 to 77 77 77 77 to 78 78 78 79 to 80 80 81 to 88 81 to 82 83 83 to 84 84 84 85 85 85 to 86 86 86 to 87 87 to 88 88 to 95 91 91 to 92 92 92 to 93 94 94 to 95 95 to 97 96 96 to 97 97 97 97 98 to 115

Chapter 5 5.0.0 5.1.0 5.2.0 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.3.0 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.3.8 5.3.9 5.3.10 5.3.11 5.4.0 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6 5.5.0 5.5.1 5.5.2 5.5.3 5.5.4 5.5.5 5.6.0

Idlers Idlers Idlers function Rolls (Rollers) Shell Housing Sealing Bearings Spindles Greasing Roll breathing Roll Quality Fixed frame idlers Troughing idlers (Trough carrying idlers) V - trough carrying idlers (2 - roll trough carrying idlers) Flat carrying idlers Impact idlers (Trough impact idlers) V - type impact idlers (2 - roll impact idlers) Flat impact idlers Flat return idlers (Single roll return idlers) V - type return idlers (2 - roll return idlers) Self aligning carrying idlers (S.A. carrying idlers) Self aligning return idlers (S.A. return idlers) Special purpose idlers Garland idlers Garland idler profile under load Garland 3 - roll carrying idlers Garland 5 - roll carrying idlers Garland 3 - roll impact idlers Garland 5 - roll impact idlers Garland 2 - roll return idlers Main reason for belt misalignment Misaligned idlers center line Off center loading of material Wind force Misaligned center line of pulleys Faulty belt carcass Engineering analysis of selfaligning action by idlers A-6

Contents: Book - Engineering Science And Application Design For Belt Conveyors

5.6.1 5.6.2 5.6.3 5.6.4 5.6.5 5.7.0 5.8.0

Pivoted self-aligning idler (includes example-1) Inclined aligning force effect along conveyor width (includes example-2) S.A. force due to trough shape and gravity (includes example-3) Forward tilt for idlers (includes example-4) S.A. force due to bow - string effect (includes example-5) Rollers and idler- sets dimensions (includes table-4) Roller design (includes table-5 and example-6, 7 & 8) Table - 6 : Rotating mass of one roller Example-9 on breathing hole

98 to 103 103 to 106 106 to 108 108 to 111 112 to 115 115 to 119 119 to 123 124 to 131 132 to 134 135 to 141 135 135 135 to 136 136 to 140 140 to 141a 142 to 207 142 142 142 to 148 144 144 to 145 145 to 148 146 to 148 148 to 150 151 to 153 152 154 to 207 155 155 to 161 161 to 164 165 to 166 166 to 172 173 to 174 174 175 175 to 177 177 to178 178 to 179 179 to 181 181 to 182 182 to 188 189 to 193 194 to 198 199 to 200

Chapter 6 6.0.0 6.1.0 6.2.0 6.3.0 6.4.0 Chapter 7 7.0.0 7.1.0 7.2.0 7.2.1 7.2.2 7.2.3 7.3.0 7.4.0 7.5.0 7.5.1 7.5.2 7.5.3 7.5.4 7.5.5 7.5.6 7.5.7 7.5.8 7.5.9 7.5.10 7.5.11 7.5.12 7.5.13 7.5.14

Capacity evaluation in system Capacity evaluation in system Guaranteed capacity Design capacity Examples-1, 2 & 3 for capacity calculation Notes on conveyor capacity (for load / forces) Belt width, speed and capacity Design for belt width, speed and capacity Functional requirements for belt width Necessary belt width for lump size Belt width for material - X Belt width for material - Y Other consideration to lump size Table 7: Permissible maximum lump size (for belt width) Selection of surcharge angle (includes table-8) Recommended belt speeds (guide values) Table 9: Recommended maximum belt speed in m /sec Necessary belt width for capacity Material cross - section on belt Cross - section on belt - 3 roll troughing idlers (for equal / unequal roll) - derivations Cross - section on belt - 2 roll troughing idlers - derivations Cross - section on flat belt - derivations Cross - section on belt - 5 roll troughing idlers - derivations Effect on cross - section by gap between rollers (includes table-10 & 11) Comparison of area, parabolic and circular arc (includes table-12) Reduction in cross section area due to belt bending radius Reduction in cross - section area due to conveyor inclination Reduction in cross - section area or conveying ability due to fill factor Conveyor potential (ability) for capacity Principles for selection of belt width and speed Use of table - 13, 14, 15, 16, 17, 18 and 19 for cross section area on belt Examples-1, 2 & 3 Table - 13: Material cross section area (parabolic arc) for 3 roll idler Table - 14: Material cross - section area (circular arc) for 3 roll idler Table - 15: Material cross - section area (parabolic arc) for 2 roll idler A-7

Contents: Book - Engineering Science And Application Design For Belt Conveyors

Table - 16: Material cross - section area (circular arc) for 2 roll idler Table - 17: Material cross - section area (parabolic arc) for flat roll idler Table - 18: Material cross - section area (circular arc) for flat roll idler Table - 19: Material cross - section area (parabolic arc) for 5 - roll idler Table - 20: Conveyor inclination factor Chapter 8 8.0.0 8.1.0 8.2.0 8.2.1 8.2.2 8.2.3 8.2.4 8.3.0 8.3.1 8.3.2 8.3.3 8.3.4 8.4.0 8.5.0 8.6.0 8.7.0 8.8.0 8.9.0 Chapter 9 9.0.0 9.1.0 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.1.6 9.1.7 9.2.0 9.3.0 9.4.0 Chapter 10 10.0.0 10.1.0 Material behaviour on belt Material behaviour on belt for transverse load Liquid side pressure / force Rankine theory Active pressure / force Passive pressure / force Material side thrust on inclined face Rankine theory application to material on belt Table - 21: Rankine factors Coulomb - Rebhann wedge theory (coulomb theory) Active force Fa per meter Passive force Fp per meter length of conveyor Effective force Fs on side roller, per meter length of conveyor Derivation of wedge slope Table - 22: Coulomb factors Method - 3 (Empirical method) Method - 4 (ISO formula) Load on middle roller (includes table-23) Concluding remark (includes table-24 & 25) Examples-1, 2, 3, 4, 5, 6, 7 & 8 Belt cleaners Belt cleaners External belt cleaner Single blade external belt scraper (cleaner) Double blade external belt scraper (cleaner) Skew multi - blade external belt scraper (cleaner) Cleaning force analysis Specialised external belt scraper (cleaner) Comparison between conventional and specialised blade scraper Other external cleaners Internal belt cleaner Pulley cleaner Scraper design parameters Belt tractive pull and power Belt tractive pull and power Symbols for engineering quantities A-8

201 to 202 203 204 205 to 206 207 208 to 261 208 to 210 211 212 to 221 212 to 213 213 to 216 216 to 217 217 to 221 218 221 to 235 223 to 224 224 225 to 226 226 to 234 235 235 to 236 237 237 to 238 238 to 239

Belt edge clearance C at 90 % utility of material cross section on 3 - roller idler set 239 to 240 240 to 261 262 to 280 262 262 to 278 263 to 264 264 264 to 265 265 to 271 271 to 274 274 to 275 275 to 278 278 to 279 279 to 280 280 281 to 364 281 to 282 282 to 285

Contents: Book - Engineering Science And Application Design For Belt Conveyors

10.2.0 10.3.0 10.4.0 10.4.1 10.4.2 10.5.0 10.6.0 10.6.1 10.6.2 10.6.3 10.6.4 10.6.5 10.6.6 10.6.7 10.6.8 10.7.0 10.7.1 10.7.2 10.7.3 10.7.4 10.7.5 10.8.0 10.8.1 10.8.2 10.8.3 10.9.0 10.9.1 10.9.2 10.10.0 10.11.0 10.12.0 10.13.0 10.14.0 10.14.1 10.14.2 10.14.3 10.14.4 10.15.0 10.16.0 10.17.0 10.18.0 10.19.0

Basic engineering rules on friction Method adopted for calculation of the tractive pull at steady state Slope resistance, Fsl Slope resistance carrying run, Fslc Return run slope resistance, Fslr Material acceleration resistance, Fa Main resistance Rotational resistance of idlers Belt flexure resistance Material flexure resistance Basis for artificial friction coefficient of conveying, f Calculation of f for conveyor with positive power Calculation of f for conveyor with negative power Division of f into constituent coefficients (includes table-26, 26A, 27 & 27A) Reasons for earlier said + increment in f (includes table-28, Ex. 1, 2, 3, 4, 5 & 6) Idlers tilt resistance Tilt resistance by a roller Tilt resistance for 2 - roll return idlers Tilt resistance for 2 - roll carrying idlers Tilt resistance for 3 - roll troughing idlers (includes example-7 & 8) Forward tilt for garland idlers due to inclination (includes example-9) Skirt board resistance, Fsk1 and Fsk2 Acceleration zone length La within skirt - board (includes example-10, 11, 12 & 13) Skirt - board resistance, Fsk1 Skirt - board resistance, Fsk2 (includes example-14) Belt scrapers (cleaners) resistance External belt cleaner resistance, Fce Internal belt cleaner resistance, Fci (includes example-15) Rotary nylon brush cleaner (external belt cleaner), Fce Rotary rubber blades cleaner (external belt cleaner), Fce Pulley cleaner resistance, Fcp Discharge plough resistance (includes example-16 & 17) Resistance due to related machine Plough feeder Travelling tripper (includes example-18) Reclaimer machine Fixed tripper Pulley turning resistance, Ft Belt wrap resistance around pulleys , Fw Conveyor running resistance summary Conveyor resistance summary table-29 This chapter and conveyor design Example-19

285 to 287 287 287 to 289 287 to 288 288 to 289 289 to 290 290 to 315 290 to 293 293 to 294 294 to 295 295 to 296 296 to 298 298 to 299 299 to 303 303 to 315 315 to 326 316 to 317 317 to 318 318 to 320 320 to 322 323 to 326 326 to 339 327 to 336 336 to 337 337 to 339 339 to 341 340 340 to 341 341 341 to 342 342 342 to 347 347 to 349 347 348 349 349 349 to 350 350 to 352 352 353 to 355 356 356 to 364

A-9

Contents: Book - Engineering Science And Application Design For Belt Conveyors

Chapter 11 11.0.0 11.1.0 11.2.0 11.3.0 11.4.0 11.4.1 11.4.2 11.4.3 11.5.0 11.5.1 11.5.2 11.6.0 11.7.0 11.8.0 11.9.0 11.10.0 Chapter 12 12.0.0 12.1.0 12.2.0 12.2.1 12.2.2 12.2.3 12.2.4 12.2.5 12.2.6 12.3.0 12.4.0 12.5.0 12.6.0 12.6.1 12.6.2 12.6.3 12.7.0 12.7.1 12.7.2 12.7.3 12.7.4 12.7.5 12.8.0 12.8.1 12.8.2

Take - up devices Take - up devices Screw take - up Vertical gravity take - up Horizontal gravity take - up device Winch take - up device (fixed type) Stretching the belt for tension Winch take - up operation Application Principles for take up effect on belt tensions Floating take - up pulley (gravity force) Non floating take - up pulley Active winch take - up device Accidental fall of gravity take - up mass (includes example-1) Take up stroke (includes table-30 & 31, example-2) Rope and sheave system particulars for take up Sheave frictional resistance effect on take up force Drive units Drive units Electric motor Gear boxes Foot mounted worm gear box Shaft mounted worm gear box Horizontal foot mounted geared motor Parallel shaft helical gear box Bevel - helical gear box foot mounted Bevel - helical gear box shaft mounted Chain drive V - belt drive Mechanical power transmission efficiency of speed reduction mechanism (includes table-32) Flexible coupling Pin & rubber bush coupling Geared type flexible coupling Grid type flexible coupling Fluid coupling Traction type fluid coupling Traction type fluid coupling with delay chamber Three chambers traction type special fluid coupling Scoop type fluid coupling Fill controlled turbo fluid coupling Back stop (hold back) Pawl and ratchet type Differential band brake type A-10

365 to 385 365 365 to 366 366 to 367 368 to 370 370 to 373 372 372 373 373 to 377 373 to 374 374 to 377 377 to 378 378 to 381 381 to 383 384 384 to 385 386 to 408 386 to 387 387 388 to 394 388 to 389 389 to 390 390 to 391 391 391 to 392 392 to 393 393 to 394 394 394 to 395 395 to 399 397 397 to 398 398 to 399 399 to 404 399 400 to 401 401 402 to 403 403 to 404 404 to 406 405 405

Contents: Book - Engineering Science And Application Design For Belt Conveyors

12.8.3 12.8.4 12.9.0 12.10.0 12.11.0 Chapter 13 13.0.0 13.1.0 13.1.1 13.1.2 13.2.0 13.3.0 13.4.0 13.4.1 13.4.2 13.4.3 13.4.4 13.5.0 13.6.0 13.6.1 13.6.2 13.6.3 13.7.0 13.7.1 13.7.2 13.8.0 13.8.1 13.8.2 13.9.0 13.10.0 13.10.1 13.10.2 13.11.0 13.12.0 13.12.1 13.12.2 13.13.0 13.13.1 13.13.2 13.13.3 13.13.4 13.14.0 13.15.0

Free wheel type (Roller hold back and sprag type hold back) Hold back (back stop) mounting Guards Base frame Notes on drive units Belt tensions and conveyor design Belt tensions and conveyor design Minimum tension in belt Minimum tension for application of tractive pull to belt Minimum tension in belt to limit sag Pulley belt friction coefficient and wrap angle (includes table-33, 34, 35 & 36) Belt tension symbols Principles for calculating tensions in belt at various locations T3 during steady state operation T3 during starting / stopping of conveyor Calculation of tension T4 Belt tension TX at any point along conveyor Effect on belt tensions due to number of drives Drive distribution arrangement for conveyor Drive distribution based on reduction in tension alone Commonly used drive distribution (for economy, etc.) Notes on drive distribution in conveyor Take-up effect on tension calculation Floating take-up pulley (gravity take-up) Fixed take-up pulley (screw / winch take-up) Equivalent linearly moving mass of belt conveyor Equivalent moving mass for idlers, pulleys Equivalent moving mass for drive unit Material loading on partial length/s of conveyor Relationship among conveyor starting (braking) factors Starting factors relationship (for conveyors of + resistance during steady state) (includes example-1) Braking factors relationship (for conveyors of + resistance during steady state) Idler spacing (includes table-37) Adjustment in value of conveying resistance to suit calculation purpose Belt conveyor of positive power Belt conveyor of negative power (regenerative conveyor) Belt carcass selection for longitudinal strength Safety factors for belt tensions Belt unit strength at joint Joint efficiency Belt strength selection (includes example-2) How to proceed with design Conveyor length coefficient-C A-11

405 to 406 406 407 407 407 to 408 409 to 537 409 to 411 411 to 415 411 to 413 413 to 415 415 to 418 418 419 to 422 419 to 420 420 421 421 to 422 422 to 423 423 to 427 423 to 424 424 to 426 427 427 to 431 428 to 429 429 to 431 431 to 433 432 432 to 433 433 434 to 439 435 to 437 437 to 439 440 to 441 441 to 443 442 442 to 443 443 to 447 443 to 445 445 445 to 446 447 447 to 448 448 to 449

Contents: Book - Engineering Science And Application Design For Belt Conveyors

13.16.0 13.16.1 13.16.2 13.16.3 13.16.4 13.16.5 13.16.6 13.16.7 13.17.0 13.17.1 13.17.2 13.17.3 13.17.4 13.17.5 13.18.0 13.18.1 13.18.2 13.18.3 13.18.4 13.18.5 13.19.0 13.20.0 13.21.0 13.22.0 13.22.1 13.22.2 13.22.3 Chapter 14 14.0.0 14.1.0 14.1.1 14.1.2 14.1.3 14.2.0 14.2.1 14.2.2 14.3.0

Design input basic quantity calculation Conveyor drawing / sketch with basic features Material load per meter length on belt, Mm kg / m Carrying side idlers rotating mass per meter length of conveying route. Mc kg / m Return idlers rotating mass per meter length of conveying route. Mr kg /m Volumetric conveying capacity design, I m / sec Artificial friction coefficient of conveying f Belt mass per meter length, Mb Table-38 Values of coefficient C (average) Design procedure for belt conveyor tractive pull and belt tensions Original design input: IP-1 Generation of design input:IP-2 Generation of design input:IP-3 Conveyor design stage-I Conveyor design stage-II Use of fs1, fs2, fb1 and fb2 for conveyor design Drive type-1, without fluid coupling Drive type-2, with fluid coupling Example-3 & 4 Starting factors relationship (for conveyor of negative resistance steady state) Braking factors relationship (for conveyor of negative resistance steady state) Conventional values of belt line starting factor (includes table-39 & 40) Use of standards / codes in conveyor design Example-5 The design capacity for load on conveyor Example6 Material stability on belt under acceleration / deceleration Example-7 Tension diagram Plotting/depiction of tension diagram Type of tension diagrams Some tension diagrams Drive unit functional requirements Drive unit functional requirements Electric motor Conveyor load torque - speed curves (without acceleration) Ideal torque - speed curve of a prime mover Squirrel cage induction motor torque - speed curve Basic guide lines for drive / motor selection Type - 1 drive (without fluid coupling) Type - 2 drive (with fluid coupling) Calculation for starting time
3

449 to 454 449 to 450 450 450 to 451 451 to 452 452 452 452 to 454 454 454 to 465 454 to 455 455 455 to 456 456 to 464 464 to 465 465 to 479 466 to 468 468 to 470 470 to 475 475 to 476 476 to 477 477 to 479 479 to 480 480 to 499 499 to 501 501 to 518 518 to 520 520 to 532 533 to 537 533 533 to 534 534 to 537 538 to 547 538 538 to 540 539 539 539 to 540 540 to 545 541 to 543 543 to 545 545 to 547

A-12

Contents: Book - Engineering Science And Application Design For Belt Conveyors

Chapter 15 15.0.0 15.1.0 15.1.1 15.1.2 15.1.3 15.1.4 15.2.0 15.3.0 15.3.1 15.3.2 15.3.3 15.4.0 15.5.0 15.5.1 15.5.2 15.5.3

Pulleys Pulleys (includes table-41) Conventional pulleys (pulleys with plate diaphragms) Pulley construction Plummer blocks Rubber lagging (includes table-42) Pulley crowning Pulley behaviour under load (brief information) Pulley with turbo diaphragms Pulley construction Taper lock elements Other components of turbo diaphragms pulley External forces acting on pulley Pulley shaft design Basic information on forces, torque and bending moment acting on pulley shaft Theories on shaft design based on stresses Shaft deflection Example:

548 to 568 548 to 549 549 to 554 550 to 551 551 to 552 552 to 553 553 to 554 554 to 555 555 to 558 556 to 557 557 to 558 558 558 to 559 559 to 568 559 to 561 561 to 565 566 567 to 568 569 to 587 569 569 to 576 570 571 572 572 572 to 574 574 to 575 575 to 576 576 576 to 587 577 to 579 579 to 580 580 to 584 584 to 585 585 to 587 587 587 588 to 603 588 588 to 589 589 to 590 590 to 591 590 to 603 591 to 592 A-13

Chapter 16 16.0.0 16.1.0 16.1.1 16.1.2 16.1.3 16.1.4 16.1.5 16.1.6 16.1.7 16.1.8 16.2.0 16.2.1 16.2.2 16.2.3 16.2.4 16.2.5 16.2.6 16.2.7 Chapter 17 17.0.0 17.1.0 17.2.0 17.3.0 17.4.0 17.4.1

Conveyor frame Conveyor frame Frame for stationary conveyor Head terminal Tail terminal Bend-pulleys support Stringers Stands Decking plate Wind guard Belt cover Conveyor frame for shiftable conveyors Application Composition of shiftable conveyor frame Drive head station (DH) Return station / Tail station (RS) Modules (Intermediate stations) Approach bridge Intermediate feed station Super structure Super structure (Elevated structure) Conveying system needs super structures Items of super structure Design norms and requirements Super structure specification with respect to application Gantry (Open gantry)

Contents: Book - Engineering Science And Application Design For Belt Conveyors

17.4.2 17.4.3 17.4.4 17.4.5 17.4.6 Chapter 18 18.0.0 18.1.0 18.2.0 18.3.0 18.4.0 18.5.0 Chapter 19 19.0.0 19.1.0 19.2.0 19.3.0 19.4.0 19.5.0 19.6.0 19.7.0

Gallery (Closed type gantry) Trestles Houses for conveying system (Also includes some information on springs and viscous dampers vibration isolation) Sheds Cross over Conveyor profile in vertical plane Conveyor profile in vertical plane Curvature effect on tension distribution within belt Nomenclature Concave curvature / radius Convex curvature / radius Transition length (includes table-43) Example Introductory information on equipment associated with belt conveyor Introductory information on equipment associated with belt conveyors Feeders (belt feeders, vibrating feeders, apron feeders, and paddle feeders) Belt weigher Magnetic separators (suspension magnet, cross belt type and in line belt type) Sampling system Unloading equipment (wagon tippler, truck tippler and ship unloader) Stockyard machines Stackers Reclaimers (side scraper reclaimer, portal scraper reclaimer, bridge type scraper reclaimer, bucket- wheel on boom and bucket wheel on bridge) Blending / homogenization of bulk materials.

592 to 594 594 to 595 595 to 601 601 to 603 603 604 to 612 604 604 to 605 605 to 606 606 to 608 608 to 609 609 to 611 611 to 612 613 to 625 613 613 to 615 615 to 616 616 to 618 619 to 620 620 to 621 621 to 625 621 621 to 623 623 to 625 625 to 634 625 to 626 626 to 627 627 to 628 628 to 629 629 to 630 630 to 631 631 to 634 710 634 to 635 636 to 643 636 637 637 to 638 638 to 639 639 to 640 A-14

Dust control equipment (dust extraction / collection type and dust suppression type) 618 to 619

19.8.0 19.8.1 19.8.2 19.8.3 19.8.4 19.8.5 19.8.6 19.8.7 19.9.0 Chapter 20 20.0.0 20.1.0 20.2.0 20.3.0 20.4.0

Horizontal curved conveyor, introductory information Inward force (main), Fi Belt and material usual forces on idler; Fu Outward forces (main); Fo Stabilising force Fs Belt stability in horizontal curve Combined influence of forces along interface, to actually shift belt Principal design checks for belt stability and numerical example-1 Horizontal curved conveyor application Cylindrical belt conveyor or (pipe conveyor / tube conveyor) Material discharge trajectory Material discharge trajectory at conveyor discharge pulley Free fall material motion, general rule Trajectory starting point location, from belt on pulley Case-1: [v (R . g)] 1.0 Case-2: [v (R . g)] < 1.0
2 2

Contents: Book - Engineering Science And Application Design For Belt Conveyors

Example Chapter 21 21.0.0 21.1.0 21.2.0 21.3.0 21.3.1 21.3.2 21.3.3 21.3.4 21.4.0 21.4.1 21.4.2 Travelling tripper General Construction Travelling tripper design Tripper travel resistance and travel drive power Frictional resistances at interface of tripper and belt Material lift resistance at tripper Travel wheel system resistance Miscellaneous resistances Example-1 Concave Curvature Zone for Tripper Belt conveyor design to suit tripper Tripper concave radius Example Chapter 22 22.0.0 22.1.0 22.2.0 22.3.0 22.4.0 22.5.0 22.5.1 22.5.2 22.5.3 22.5.4 22.5.5 22.5.6 22.5.7 A-0.0 A-2.0 A-3.0 A-4.0 A-5.0 A-5.1 A-5.2 A-5.3 A-5.4 A-5.5 A-5.6 A-5.7 A-5.8 Foundation loads Foundation Loads General General rule for calculating foundation load. Foundation load depiction. Static and dynamic loads Belt conveyor items foundation load Tail terminal Head terminal Bend pulleys support frame Stringer-stand frame Drive units Vertical gravity take-up Super structure Addendum Chapter-2, flow division by two way chute Chapter-3, friction coefficient between material and steel plate Chapter-4, book includes amended table-2f. Its related information in addendum. Chapter-5 Idler diameter, pitch and stress strain in belt bottom cover General information about rubber Rubber stress strain characteristics Usual method to find stress strain rubber block with example-5 / 1 Belt strain while on roller / idler Example-5/2, 5/3 and 5/4 Notes about rubber and stress strain characteristics Belt sag approach angle to roller Sag implication on belt stress strain A-15

640 to 643 644 to 663 644 644 to 648 648 to 649 649 to 659 649 to 651 651 to 652 652 to 654 654 to 655 655 to 659 659 to 661 660 660 to 661 661 to 663 664 to 672 664 664 to 665 665 to 667 667 667 667 to 672 668 668 to 670 670 670 to 671 671 to 672 672 672 673-714 673 to 674 674 to 675 657 to 676 676 to 697 676 to 677 677 to 678 678 to 682 682 to 683 683 to 686 686 to 693 693 to 694 694 to 695 695 to 696

Contents: Book - Engineering Science And Application Design For Belt Conveyors

A-5.9 A-6.0 A-9.0 A-10.0 A-10.1 A-10.2 A-10.3 A-13.0 A-13.1 A-13.2 A-15.0

Notes about rubber and stress strain characteristics Chapter-6, Variations in ship unloading rate due to sea level, fully loaded ship, partially loaded ship, etc. and grab bucket unloader test rated capacity External scraper additional information Example-9/1 Chapter-10 Conveyor friction coefficient f, its variability and design consideration for it, installed power and consumed power Information about idler diameter influence on f Constituent of f Chapter 13 General note about this chapter Drive efficiency, derivation and explanation Chapter 15 Information about some materials for pulley and shaft Pulley hub-shaft connection (keyed mounting), fitment tolerance table-46 & 47 some information about turbo-diaphragm pulley

696 to 697 697 to 699 700 to 703 701 to 703 703 to 704 703 703 703 to 704 704 to 706 704 704 to 706 706 to 707 707 to 709 710 710 to 711 711 to 714 715

A-19.0 A-19.1

Horizontal curved conveyor application Curved chute for feeding belt conveyor Conveyor load mk with reference to motor shaft
2

Advertisements : Forward Section

1) 2) 3) 4) 5) 6) 7) 8) 9) ThyssenKrupp Industries India, Pune. Phoenix Conveyor Belt Systems GmbH, Germany. FFE Minerals India Private Limited, Chennai. Voith Turbo GmbH & Co. KG, Germany. Mahindra Engineering & Chemicals Products Ltd., Pune. Bulk-online, Germany. Nord Drivesystems Pvt. Ltd., Pune. Entvent Tools & Services, Chennai. Concept Engineering Projects (P) Ltd., Pune.

Advertisements : Rear Section

10) Kali Material Handling Systems, Melakaveri. 11) Stallion Engineering Systems Pvt. Ltd., New Delhi. 12) Book on Belt Feeder Design and Hopper Bin Silo, Author - Ishwar G Mulani. 13) Man Takraf (India) Pvt. Ltd., Chennai. 14) Krupp Canada Inc., Canada.

Compared to book earlier print 2006, yellow shaded portion shows additional chapters and topics now included in available book print November 2012 (so it has pages - 1 to 715).

A-16