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Static mixer
Rebar
Concrete
Fire resistance
Corrosion tested
Approvals / certificates
Description Authority / Laboratory No. / date of issue ETA-12/0083 / 2012-02-06 (HIT-HY 200-R) ETA-11/0492 / 2011-12-23 (HIT-HY 200-A)
26033756
a) All data given in this section according ETA-12/0083, issued 2012-02-06 and ETA-11/0492, issued 2011-12-23.
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Materials
Reinforcement bars according to EC2 Annex C Table C.1 and C.2N. Properties of reinforcement Product form Class Characteristic yield strength fyk or f 0,2k (MPa) Minimum value of k = (ft/fy)k Characteristic strain at maximum force, uk (%) Bendability Maximum deviation from nominal mass (individual bar) (%) Bond: Minimum relative rib area, fR,min Nominal bar size (mm) 8 >8 Nominal bar size (mm) 8 to 12 > 12 Bars and de-coiled rods B 400 to 600 1,08 5,0 Bend / Rebend test 6,0 4,5 0,040 0,056 C 1,15 < 1,35 7,5
Setting details
For detailed information on installation see instruction for use given with the package of the product.
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Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris by one of two
cleaning methods described below b) Compressed air cleaning (CAC) For all bore hole diameters d0 and all bore hole depth h0 Blowing 2 times from the back of the hole with oil-free compressed air (min. 6 bar at 100 litres per minute (LPM)) until return air stream is free of noticeable dust. Bore hole diameter 32 mm the compressor must supply a minimum air flow of 140 m/hour. If required use additional accessories and extensions for air nozzle and brush to reach back of hole. Brushing 2 times with the specified brush size (brush borehole ) by inserting the round steel brush to the back of the hole in a twisting motion. The brush shall produce natural resistance as it enters the anchor hole. If this is not the case, please use a new brush or a brush with a larger diameter. Blowing 2 times again with compressed air until return air stream is free of noticeable dust.
a) Manual Cleaning (MC) As an alternative to compressed air cleaning, a manual cleaning is permitted for hammer drilled boreholes up to hole diameters d0 20mm and depths lv resp. le,ges. 160mm or 10 * d. The borehole must be free of dust, debris, water, ice, oil, grease and other contaminants prior to mortar injection.
4 strokes with Hilti blow-out pump from the back of the hole until return air stream is free of noticeable dust.
4 times with the specified brush size (brush borehole ) by inserting the round steel wire brush to the back of the hole with a twisting motion
4 strokes with Hilti blow-out pump from the back of the hole until return air stream is free of noticeable dust.
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Injection preparation
Observe the Instruction for Use of the dispenser. Observe the Instruction for Use of the mortar. Tightly attach Hilti HIT-RE-M mixing nozzle to foil pack manifold. Insert foil pack into foil pack holder and swing holder into the dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is initiated. Depending on the size of the foil pack an initial amount of adhesive has to be discarded. Discard quantities are 2 strokes for 330 ml foil pack, 3 strokes for 500 ml foil pack, 4 strokes for 500 ml foil pack 5 C.
Inject adhesive from the back of the borehole without forming air voids
Injection method for borehole depth 250 mm: Inject the mortar from the back of the hole towards the front and slowly withdraw the mixing nozzle step by step after each trigger pull. Important! Use extensions for deep holes ( > 250 mm). Fill holes approximately 2/3 full, or as required to ensure that the annular gap between the rebar and the concrete is completely filled with adhesive over the embedment length. After injecting, depressurize the dispenser by pressing the release trigger (only for manual dispenser). This will prevent further mortar discharge from the mixing nozzle.
Piston plug injection for borehole depth > 250 mm or overhead applications: Assemble mixing nozzle, extension(s) and appropriately sized piston plug. Insert piston plug to back of the hole. Begin injection allowing the pressure of the injected adhesive mortar to push the piston plug towards the front of the hole. After injecting, depressurize the dispenser by pressing the release trigger. This will prevent further mortar discharge from the mixing nozzle. The proper injection of mortar using a piston plug HIT-SZ prevents the creation of air voids. The piston plug must be insertable to the back of the borehole without resistance. During injection the piston plug will be pressed towards the front of the borehole slowly by mortar pressure. Attention! Pulling the injection or when changing the foil pack, the piston plug is rendered inactive and air voids may occur.
Manual dispenser (330 ml) Manual dispenser (330 / 500 ml) Electric dispenser (330 / 500 ml)
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After installing the rebar the annular gap must be completely filled with mortar. Proper installation can be verified when: Desired anchoring embedment is reached lv: Embedment mark at concrete surface. Excess mortar flows out of the borehole after the rebar has been fully inserted until the embedment mark. Overhead application: Support the rebar and secure it from falling till mortar started to harden. Observe the working time twork, which varies according to temperature of base material. Minor adjustments to the rebar position may be performed during the working time. After tcure preparation work may continue.
For detailed information on installation see instruction for use given with the package of the product.
Resistance
+ + o + o + + + + + + + + +
Chemical
Gasoline Glycole Hydrogen peroxide 10% Lactic acid 10% Maschinery oil Methylethylketon Nitric acid 10% Phosphoric acid 10% Potassium Hydroxide pH 13,2 Sea water Sewage sludge Sodium carbonate 10% Sodium hypochlorite 2% Sulfuric acid 10% Sulfuric acid 30% Toluene Xylene
Resistance
+ o o + + o o + + + + + + + + o o
Electrical Conductivity HIT-HY 200 in the hardened state is not conductive electrically. Its electric resistivity is 15,5109 cm (DIN IEC 93 12.93). It is adapted well to realize electrically insulating anchorings (ex: railway applications, subway).
Drilling diameters
Drill bit diameters d0 [mm] Rebar (mm) 8 10 12 14 16 18 20 22 24 25 26 28 30 32 a) Max. installation length I = 250 mm. Hammer drill (HD) 12 (10) a) 14 (12) a) 16 (14) a) 18 20 22 25 28 32 32 35 35 37 40 Compressed air drill (CA) 17 17 20 22 26 28 32 32 35 35 35 40
Bond strength
Bond strength in N/mm according to ETA for good bond conditions
Rebar (mm) 8 - 32 Concrete class C25/30 C30/37 C35/45 2,7 3,0 3,4
C12/15 1,6
C16/20 2,0
C20/25 2,3
C40/50 3,7
C45/55 4,0
C50/60 4,3
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Design value Mortar NRd volume [kN] [ml] 2 or 5= 0.7 1=2=3=4=5=1.0 1 = 3 = 4 = 1.0 290 59,0 122 290 84,3 122 520 105,9 220 420 122,1 177 24 740 ** 150,6 312 550 160,0 232 966 ** 196,7 676 196,6 408 285 302 64,0 114 302 91,5 114 530 112,4 199 440 133,3 165 25 770 ** 163,3 290 570 172,7 214 1000 ** 212,1 704 ** 213,3 376 265 314 69,2 162 314 98,9 162 540 119,1 279 450 141,8 233 26 770 ** 169,8 398 590 185,9 305 1000 ** 220,5 733 ** 230,9 517 379 338 80,3 140 338 114,7 140 560 133,0 233 490 166,3 204 28 780 ** 185,3 324 640 217,1 266 1000 ** 237,5 789 ** 267,7 416 328 363 92,4 160 363 132,0 160 580 147,6 256 520 189,0 230 30 790 ** 201,0 349 680 247,2 301 1000 ** 254,5 845 ** 307,2 442 374 387 105,0 210 387 150,1 210 590 160,1 320 560 217,1 304 32 800 ** 217,1 434 730 ** 283,1 396 1000 ** 271,4 902 ** 349,8 543 490 * Values corresponding to the minimum anchorage length. The maximum permissible load is valid for good bond conditions as described in EN 1992-1-1. For all other conditions multiply by the value by 0,7. The volume of mortar correspond to the formula 1,2(d0-ds)lb/4 for hammer drilling
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Design value Mortar NRd volume [kN] [ml] 2 or 5= 0,7 1=2=3=5=6=1,0 1 = 3 = 6 = 1,0 200 13,6 15 (7) 200 19,4 15 (7) 240 16,3 18 (8) 210 20,4 16 (7) 8 280 19,0 21 220 21,3 17 (7) 323 21,9 226 21,9 24 17 (8) 200 17,0 18 (8) 200 24,2 18 (8) 270 22,9 24 230 27,9 21 (10) 10 330 28,0 30 250 30,3 23 (10) 402 34,1 281 34,1 36 25 200 20,4 21 (10) 200 29,1 21 (10) 290 29,5 31 250 36,4 26 (12) 12 390 39,7 41 290 42,2 31 483 49,2 338 49,1 51 36 210 24,9 25 210 35,6 25 330 39,2 40 270 45,8 33 14 450 53,4 54 330 56,0 40 563 66,9 394 66,8 68 48 240 32,6 33 240 46,5 33 370 50,2 50 310 60,1 42 16 510 69,2 69 380 73,7 52 644 87,4 451 87,4 87 61 270 41,2 41 270 58,9 41 420 64,1 63 350 76,3 53 18 570 87,0 86 430 93,8 65 724 ** 110,5 507 110,6 109 76 300 50,9 64 300 72,7 64 470 79,7 100 390 94,5 83 20 640 108,6 136 480 116,3 102 805 ** 136,6 564 136,7 171 120 330 61,6 124 330 88,0 93 520 97,0 147 430 114,6 122 22 700 130,6 198 520 138,6 147 886 ** 165,3 620 165,3 251 175 * Values corresponding to the minimum anchorage length. The maximum permissible load is valid for good bond conditions as described in EN 1992-1-1. For all other conditions multiply by the value by 0,7. The volume of mortar correspond to the formula 1,2(d0-ds)lb/4 for hammer drilling
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Design value Mortar NRd volume [kN] [ml] 2 or 5= 0.7 1=2=3=4=5=1.0 1 = 3 = 4 = 1.0 360 73,3 152 360 104,7 152 560 114,0 236 470 136,7 198 24 760 ** 154,7 321 570 165,8 241 966 ** 196,7 676 196,6 408 285 375 79,5 124 375 113,6 141 580 123,0 218 480 145,4 181 25 790 ** 167,5 297 590 178,7 222 1000 ** 212,1 704 ** 213,3 376 265 390 86,0 124 390 122,9 202 590 130,1 305 500 157,5 259 26 800 ** 176,4 414 620 195,3 321 1000 ** 220,5 733 ** 230,9 517 379 420 99,8 124 420 142,5 175 610 144,9 254 540 183,2 224 28 810 ** 192,4 337 670 227,3 278 1000 ** 237,5 789 ** 267,7 416 328 450 114,5 124 450 163,6 199 630 160,3 278 580 210,8 256 30 820 ** 208,7 362 710 ** 258,1 314 1000 ** 254,5 845 ** 307,2 442 374 480 130,3 124 480 186,1 261 650 176,4 353 620 240,4 337 32 830 ** 225,3 451 760 ** 294,7 413 1000 ** 271,4 902 ** 349,8 543 490 * Values corresponding to the minimum anchorage length. The maximum permissible load is valid for good bond conditions as described in EN 1992-1-1. For all other conditions multiply by the value by 0,7. The volume of mortar correspond to the formula 1,2(d0-ds)lb/4 for hammer drilling.
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