MILL PERMISSIVES

S.No. 210 MW UNIT #5 AT PANIPAT 1 PA Permit 1 a) b) 2 a) b) c) d) 3 4 a) 5 6 a) b) c) 7 8 9 10 11 a) b) c) 12 13 14 15 300 MW UNITS AT YAMUNA NAGAR Coal lay no fire No feeder run and no coal flame Start permissive if all condition from 1to 15 are satisfied Lub oil OK Lub oil temp not high <49'c Oil stn oil temp 30-45'c Supply oil flow not low Supply oil pressure not low <0.9 bar Pulv O\L mixture temp OK 65-82'C PA air pressure normal AH outlet primary air header pressure >=800mmwc Pulv PA flow >=36TPH Pulv DMP POS OK Cold air inlet valve open Hot air shut off valve close Pulv outlet coal valve open Any seal air fan run Coal ignition energy OK. Boiler load > 180 MW & > = 2 pulv in service Gear box temp ok <=65'C Seal air PA DP ok >=200mmwc Permit to fire coal L side DP between furnance and primary air AND R side DP between furnance and primary air AND Total air flow >30% (250t\h), sec air temp >=178'C Motor winding and bearing temperature OK Winding Temperature < = 90 deg C Bearing Temperature < = 70 deg C No pulv trip command Any trip condition from 11 to 20 No pulv stop command Any trip condition from 1 to 10 Pulv no trouble

Discharge valve open

3 4 5 6 7 8 9 10

O/L temp. OK Bunker outlet gate open Feeder inlet gate open Cold air valve open No auto unsuccessfull start Tramp iron valve open No pulv trip Pulv start permit For first mill airflow < 40% & burner tilt horizontal. For subsequent mills any feeder ON.

MILL TRIPPING
S.No. 1 2 3 4 5 6 Ignition permit lost within 180 sec of starting of mill. Loss of unit DC Discharge valve not Open Loss of primary air Switch) (Pressure 1 2 3 4 a) b) 5 6 300 MW UNITS AT YAMUNA NAGAR Stop Push botton Pulv oil pressure LL <0.7bar, delay 3sec Pulv outlet mixture temp. high >90'C, delay 2 sec Pulv LOP stop LOP-A not run LOP-B not run Pulv lub oil tank level low <700 liter Motor & bearing temp. HH WDG. Temp. > 125 C Temp. > 85 C SEQ stop Gear box bearing temp HH >80'C Lube oil temp HH >65'C TPH & PA pressure low. Feedrate >15TPH & PA pressure low <400mmwc Run Back REQ STOP. Lost fire with FDR run. Coal scanner have no fire OR Oil gun not run 3 out of 4 (1 minute delay). Lost ignition energy. Feeder rate < 40% & MFT reset and no ignition. Seal air/ PA DP low <1000Pa Primary air flow LL with feeder run <36t\h PAF ALL STOP Pulv outlet valve close MFT EMG. STOP PB PULV electrical trip MTG MTR BRG

Seal air to primary air DP low for >60s Loss of PA flow.Both PA fan running & if one trips D mill trip immediately,E mill after 2sec & F mill after interval of 2sec. FD Fan off (same as for Sr. no.6) MFT Emergency PB

7 8 9

7 8 9 10 11 12 13 14 15 16 17 18 19 20

Tripping of Boiler on "Flame Failure Logic"

Sr. No.
1 2 3

Unit # 5 (210 MW), PTPS

Tripping is armed when any Mill is taken in service. Tripping occurs when all elevations vote. An elevation (elevation A to F) is voted when 3 coal scanners out of 4 show no flame. An elevation's voting is bypassed when 3 oil guns of concerned elevation are in service, e.g., Elevation A voting is bypassed when 3 guns of AB elevation are in service. 1 2 3

Unit # 2 (300 MW), DCRTPP

-do-do-do-

Flame failure tripping would not occur even when all elevations (A to F) vote, if 3 oil guns of any elevation are in service. "Loss of corner flame" tripping occurs if there is complete loss of flame in any corner provided 3 or more mills are in service.