AFV1600

COLMAC
COIL
BULLETIN 1600
AIR-COOLED
FLUID COOLERS
Manufacturing Inc.
FEBRUARY 1, 1999
REVISED
DIRECT DRIVE REMOTE

AIR COOLED FLUID COOLERS
33 MODELS
Model AFV with Vertical Air Discharge.

Also available in AFH Models with Horizontal Discharge.
Colmac coils are rated in accordance with standard industry practice.
SPECIFY COLMAC QUALITY
Page 1
TABLE OF CONTENTS
FIGURES
TABLES
PAGE
Features and Options ..................................................................................................................................................... 3

Nomenclature .............................................................................................................................................................. 3
Specifications
Physical Specifications ........................................................................................................ Table 1 ...................... 4
Electrical Specifications ...................................................................................................... Table 2 ....................... 5
Dimensions, Models 62 thru 384......................................................... Fig 1 ........................................................... 6
Dimensions, Models 119 thru 636 ....................................................... Fig 2 ........................................................... 7
Dimensions, Models 714 thru 1271 .................................................... Fig 3 ........................................................... 8
Dimensions, Models 1425 thru 1625. ................................................. Fig 4 ........................................................... 9
50 Hz Operation .................................................................................................................. Table 3 ..................... 10
Fan Speed/Sound Level ...................................................................................................... Table 4 ..................... 10
Selection Procedure
Glossary of Terms .................................................................................................................................................. 11
Selection Example .................................................................................................................................................. 12
Notes
............................................................................................................................................................ 13
Suggested Connection Sizes based on GPM ..................................................................... Table 5 ..................... 13
Optional Fan Control .............................................................................................................................................. 13
Fluid Heat Factors ............................................................................... Fig 5 ......................................................... 14
Capacity Correction Factors ................................................................ Fig 6 ......................................................... 14
Fluid Pressure Drop ............................................................................ Fig 7 ......................................................... 15
Pressure Drop Correction Factors ...................................................... Fig 8 ......................................................... 16
Altitude Correction Factor ................................................................... Fig 9 ......................................................... 16
(1) Fan Fluid Coolers........................................................................... Fig 10 ....................................................... 17
(5) & (6) Fan Fluid Coolers .................................................................. Fig 14 ....................................................... 21
(10) Fan Fluid Coolers ........................................................................ Fig 16 ....................................................... 23
Page 2
STANDARD FEATURES:
Colmac AFV/AFH model air-cooled fluid coolers are designed to provide cooling of Water, Ethylene Glycol/Water and
Propylene Glycol/Water mixtures in a variety of closed-loop applications. Closed-loop cooling eliminates the cost of fluid
treatment usually associated with the use of cooling towers.
Wide range of models and capacities - 33 models.
Corrosion resistant construction - Mill galvanized housing, powder coated steel fan guards, aluminum fan blades
on 3/4 Hp models, galvanized steel fan blades on 1 & 2 Hp models. Low speed, fully guarded fans for quiet
operation.
Built-in lifting eyes, and easy-to-install legs, make rigging and installation fast.
Low noise, 850 RPM fans, on 1 & 2 Hp models.
Compartmented fans to prevent short circuiting of air during fan cycling.
Units designed for efficient fan cycle control.
Versatile cabinet design for vertical or horizontal airflow.
Coil is made of 1/2" dia seamless copper tubes,and high efficiency aluminum plate fins, with self-spacing collars.
Exclusive Colmac Full Floating Core coil support system eliminates tubesheet leaks by shifting support of the
coil core from tubes to fins. Special Wear Guards allow expansion and contraction of fins and tubes without
chafing or wearing of tubes, or fins.
Heavy duty rigid foot-mounted direct drive fan motors with moisture protected rainshields (slingers) are internally
protected single or three phase on models 62 thru 384 (3/4 Hp), internally protected three phase only on models
119 thru 1271 (1 Hp), and three phase externally protected only on models 1425 thru 1625 (2 Hp). Motors are rated
for 150F maximum air temperature over the motor.
Weatherproof electrical enclosure features single point field wiring, and is easily accessible for fast installation.
OPTIONS:
Copper fins, or Polycoat Fins for corrosion resistance.
Baked phenolic coating available
Stainless or galvanized steel fan blades or cast aluminum.
UL 508 listed electrical panels
Stainless steel housing.
CSA listing available
Factory mounted and wired fused disconnect.
Factory wired fan cycle/fan speed control.
Customer specified control systems.
NOMENCLATURE:
AF V - 763 - D
AF
VOLTAGE CODE:
Air Cooled Fluid Cooler
V
V - Vertical Air Discharge
H - Horizontal Air Discharge
Model Number
A - 208-230/60/1
B - 208-230/60/3
C - 460/60/1
D - 460/60/3
E - 575/60/3
F - 380/60/3
G - 220-240/50/1
H - 200/50/3
Page 3
TABLE 1
AFV/AFH PHYSICAL SPECIFICATIONS
Fan
Model Dia. in.
No.
Fans
CFM
Coil
Face
Rows
Deep
Fins/
Inch
Internal
Vol. Cu/Ft.
Wt. (lbs.) of 40% Glycol

Mixture @ 135 F
Ethel.
Propyl.
Dry Wt.
lbs.
62
84
96
167
192
251
288
307
335
384
24
24
24
24
24
24
24
24
24
24
1
1
1
2
2
3
3
4
4
4
6310
6039
5734
12078
11468
18117
17202
24800
24156
22936
35 x 48
35 x 48
35 x 48
35 x 96
35 x 96
35 x 144
35 x 144
35 x 192
35 x 192
35 x 192
2
3
4
3
4
3
4
3
3
4
14
14
14
14
14
14
14
11
14
14
0.324
0.487
0.649
0.936
1.25
1.39
1.85
1.84
1.84
2.45
21.0
31.5
42.0
60.6
80.9
90.0
119.8
119.1
119.1
158.6
20.5
30.8
41.1
59.3
79.1
88.0
117.1
116.5
116.5
155.1
330
357
383
589
643
863
944
1056
1096
1203
119
127
223
238
254
357
381
446
476
509
595
636
30
30
30
30
30
30
30
30
30
30
30
30
1
1
2
2
2
3
3
4
4
4
5
5
8620
8090
18060
17240
16180
25860
24270
36120
34480
32360
43100
40450
45 x 54
45 x 54
45 x 108
45 x 108
45 x 108
45 x 162
45 x 162
45 x 216
45 x 216
45 x 216
45 x 270
45 x 270
3
4
3
3
4
3
4
3
3
4
3
4
14
14
11
14
14
14
14
11
14
14
14
14
0.698
0.931
1.35
1.35
1.80
2.00
2.66
2.65
2.65
3.53
3.30
4.40
45.2
60.3
87.4
87.4
116.5
129.5
172.2
171.5
171.5
228.5
213.6
284.8
44.2
58.9
85.5
85.5
114.0
126.6
168.4
167.8
167.8
223.5
208.9
278.6
513
552
815
843
921
1242
1358
1516
1572
1728
1971
2165
714
763
893
952
1017
1116
1190
1271
30
30
30
30
30
30
30
30
6
6
8
8
8
10
10
10
51720
48540
72240
68960
64720
90300
86200
80900
90 x 162
90 x 162
90 x 216
90 x 216
90 x 216
90 x 270
90 x 270
90 x 270
3
4
3
3
4
3
3
4
14
14
11
14
14
11
14
14
4.00
5.32
5.30
5.30
7.06
6.60
6.60
8.80
258.9
344.4
343.1
343.1
457.0
427.2
427.2
569.6
253.2
336.8
335.5
335.5
447.0
417.8
417.8
557.1
2374
2607
2927
3040
3351
3661
3803
4191
1425
1502
1625
36
36
36
10
10
10
111900
101600
88000
90 x 270
90 x 270
90 x 270
3
4
6
14
14
14
6.60
8.80
13.20
427.2
569.6
854.4
417.8
557.1
835.7
4368
4756
5532
Notes:
1. Weight of Liquid is calculated as follows:
Wt. Liquid (lbs) = Internal Vol. (cu. ft.) x Liquid Density(lbs/cu ft)
2. Operating Weight = Dry Weight + Weight Liquid
3. Units having finned length up to 216" use 1/2 x 0.016 copper tubes.
Units having finned length of 270" use 1/2 x 0.025 copper tubes.
Page 4
TABLE 2
AFV/AFH ELECTRICAL SPECIFICATIONS
Total FLA/60 Hz Supply
Model Fan
No.
dia,in. Fan
Fan
Hp
208-230/1 208-230/3
460/1
460/3
1.9
1.9
1.9
3.8
3.8
5.7
5.7
7.6
7.6
7.6
1.55
1.55
1.55
3.10
3.10
4.65
4.65
6.20
6.20
6.20
62
84
96
167
192
251
288
307
335
384
24
24
24
24
24
24
24
24
24
24
1
1
1
2
2
3
3
4
4
4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3.9
3.9
3.9
7.8
7.8
11.7
11.7
15.6
15.6
15.6
3.40
3.40
3.40
6.80
6.80
10.20
10.20
13.60
13.60
13.60
119
127
223
238
254
357
381
446
476
509
595
636
30
30
30
30
30
30
30
30
30
30
30
30
1
1
2
2
2
3
3
4
4
4
5
5
1
1
1
1
1
1
1
1
1
1
1
1
note 1
5.6
5.6
11.2
11.2
11.2
16.8
16.8
22.4
22.4
22.4
28.0
28.0
note 1
714
763
893
952
1017
1116
1190
1271
30
30
30
30
30
30
30
30
6
6
8
8
8
10
10
10
1
1
1
1
1
1
1
1
note 1
33.6
33.6
44.8
44.8
44.8
56.0
56.0
56.0
1425
1502
1625
36
36
36
10
10
10
2
2
2
note 1
86.0
86.0
86.0
Total FLA/50 Hz Supply

Note 3
200/3
400/3
4.2
4.2
4.2
8.4
8.4
12.6
12.6
16.8
16.8
16.8
2.1
2.1
2.1
4.2
4.2
6.3
6.3
8.4
8.4
8.4
2.8
2.8
5.6
5.6
5.6
8.4
8.4
11.2
11.2
11.2
14.0
14.0
4.2
4.2
8.4
8.4
8.4
12.6
12.6
16.8
16.8
16.8
21.0
21.0
2.1
2.1
4.2
4.2
4.2
6.3
6.3
8.4
8.4
8.4
10.5
10.5
note 1
16.8
16.8
22.4
22.4
22.4
28.0
28.0
28.0
25.2
25.2
33.6
33.6
33.6
42.0
42.0
42.0
12.6
12.6
16.8
16.8
16.8
21.0
21.0
21.0
note 1
43.0
43.0
43.0
93.7
93.7
93.7
46.9
46.9
46.9
Notes:
1. These units not available for single phase supply.
2. Models 62 through 384 (24 Fans)
Standard motors are 3/4 HP, 1140 RPM ODP, 60 Hz with internal thermal overload protection.
Models 119 through 1271 (30 Fans)
Standard motors are 1 HP, 850 RPM ODP, 60 Hz with internal thermal overload protection.
Models 1425 through 1625 (36 Fans)
Standard motors are 2 HP, 850 RPM TEFC, 60 Hz without internal thermal overload protection.
3. For 50 Hz operation:
(see Page 10)
1 HP motors are used in lieu of 3/4 HP.

1-1/2 HP motors are used in lieu of 1 HP.
2 HP motors are 950 RPM, 2 HP.
Page 5
FIGURE 1
PHYSICAL DIMENSIONS, Models 62 thru 384
(24" dia fans)
NOTES:
LIFTING EYE
(D) PLCS
ELECTRICAL
ENCLOSURE
39 3/4"
AIR
Fan Diameter is 24.

60Hz Fan Speed is 1140 RPM.
Adjustable in 6 increments to 40-9/16.
FLOW
1.
2.
3.
12"
40 1/2"
INLET
16 9/16"
OUTLET
(SEE NOTE 3.)
30"
AFV, VERTICAL AIRFLOW
12"
OUTLET
INLET
LIFTING EYE
(D) PLCS
5/8 DIA MTG HOLE

(E) PLCS
28 5/8"
ELECTRICAL
ENCLOSURE
OUTLET
39 1/4"
AIR
FLOW
INLET
AFH, HORIZONTAL AIRFLOW
26 1/8"
5/8 DIA MTG HOLE

(E) PLCS
DIMENSIONS
MODEL
NO. FANS A
62
84
96
167
192
251
288
307
335
384
1
1
1
2
2
3
3
4
4
4
46
46
46
94
94
94
94
94
94
94
48
48
96
96
96
4
4
4
4
4
6
6
6
6
6
4
4
4
4
4
6
6
6
6
6
Page 6
48
48
48
96
96
144
144
192
192
192
MAX. INLET/OUTLET
CONN. SIZE, MPT
3
3
3
3
4
4
4
4
4
4
FIGURE 2
(30" dia fans)
NOTES:
1.
2.
3.
Fan Diameter is 30.

Single Phase Motors Not Available.
Adjustable in 7-9/16 increments
to 37-3/4.
49 5/8"
LIFTING EYE
(E) PLCS
ELECTRICAL
ENCLOSURE
AIR
FLOW
12"
48 5/8"
INLET
OUTLET
22 5/8"
(SEE NOTE 3.)
5/8 DIA MTG HOLE

(F) PLCS
37 3/4"
12"
OUTLET
INLET
LIFTING EYE
(E) PLCS
30 1/4"
ELECTRICAL
ENCLOSURE
OUTLET
49 5/8"
AIR
FLOW
INLET
5/8 DIA MTG HOLE
(F) PLCS
26"
DIMENSIONS
MODEL
NO. FANS
119
127
223
238
254
357
381
446
476
509
595
636
1
1
2
2
2
3
3
4
4
4
5
5
54
54
108
108
108
162
162
216
216
216
270
270
50 1/2
50 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
57 1/2
57 1/2
54
54
108
108
108
104 1/2
104 1/2
4
4
4
4
4
6
6
6
6
6
8
8
4
4
4
4
4
6
6
6
6
6
8
8
MAX. INLET/OUTLET
CONN. SIZE, MPT
4
4
4
4
4
4
4
4
4
4
4
4
Page 7
FIGURE 3
(30" dia fans)
NOTES:
1.
2.
3.
Fan Diameter is 30.

Adjustable in 7-9/16 increments
to 45-1/4.
A
94 7/8"
LIFTING EYE
(E) PLCS
ELECTRICAL
ENCLOSURE
AIR
FLOW
AIR
FLOW
12"
62 1/8"
INLET
OUTLET
30 1/8"
(SEE NOTE 3.)
5/8 DIA MTG HOLE

(F) PLCS
82 7/8"
12"
OUTLET
INLET
LIFTING EYE
(E) PLCS
30 1/4"
OUTLET
AIR
FLOW
ELECTRICAL
ENCLOSURE
94 7/8"
AIR
FLOW
INLET
26"
5/8 DIA MTG HOLE

(F) PLCS
DIMENSIONS
MODEL
NO. FANS
714
763
893
952
1017
1116
1190
1271
6
6
8
8
8
10
10
10
162
162
216
216
216
270
270
270
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
104 1/2
57 1/2
57 1/2
57 1/2
54
54
108
108
108
104 1/2
104 1/2
104 1/2
6
6
6
6
6
8
8
8
6
6
6
6
6
8
8
8
Page 8
MAX. INLET/OUTLET
CONN. SIZES, MPT
5
6
5
5
6
5
5
6
FIGURE 4
(36" dia fans)
NOTES:
1.
2.
Fan Diameter is 36.

Adjustable in 7 increments to 44-1/8.
3.
A
94 7/8"
AIR
LIFTING EYE
(E) PLCS
ELECTRICAL
ENCLOSURE
FLOW
AIR
FLOW
12"
61 1/2"
INLET
30 1/8"
OUTLET
(SEE NOTE 3.)

OUTLET
INLET
12"
5/8 DIA MTG HOLE

(F) PLCS
82 7/8"
LIFTING EYE
(E) PLCS
35"
OUTLET
AIR
FLOW
ELECTRICAL
ENCLOSURE
94 7/8"
AIR
FLOW
INLET
30 3/4"
2 DIA MTG HOLE

(F) PLCS
DIMENSIONS
MODEL
NO. FANS
1425
1502
1625
10
10
10
270
270
270
104 1/4
104 1/4
104 1/4
57 3/4
57 3/4
57 3/4
104 1/4
104 1/4
104 1/4
8
8
8
8
8
8
MAX. INLET/OUTLET
CONN. SIZES, MPT
5
6
6
Page 9
OPERATION WITH 50 Hz POWER

COLMAC AFV and AFH fluid coolers are designed to operate with either 60 Hz, or 50 Hz supply power. Cooling capacity
for 50 Hz operation will be the same as capacity for 60 Hz operation, since COLMAC uses fan blades matched to the 50
Hz rotational speed of 950 RPM.
Motor horsepower on most models will be different, however. The 60 Hz, 3/4 HP motors will be replaced with 1.0 HP motors,
and 60 Hz, 1.0 HP motors will be replaced with 1.5 HP motors for 50 Hz operation.
50 Hz FAN SPEED/SOUND LEVEL:

Operation of fluid coolers at 50 Hz will change the rotational speed of the fans. All fans will turn at 950 RPM. The 24 in.
dia. fans will turn slower than those used for 60 Hz operation, and will run quieter. The 30 and 36 in. dia. fans will turn faster
than those used for 60 Hz operation and will be somewhat louder. Fan and tip speeds, and sound levels for 60 Hz and 50
Hz are shown in tables 3 and 4.
TABLE 3
FAN SPEEDS
Models
Fan
Dia
Fan
RPM
62 thru 384
119 thru 1271
1425 thru 1625
24"
30"
36"
1140
850
850
60 Hz
Tip Spd
FPM
7163
6676
8011
Fan
RPM
50 Hz
Tip Spd
FPM
950
950
950
5969
7464
8958
TABLE 4
AFV/AFH SOUND LEVELS (Approx.)*
No. Fans
60 Hz Operation
dBA @ Distance from Unit, Ft
5
25
50
100
50 Hz Operation
dBA @ Distance from Unit, Ft
5
25
50
100
24 dia
1
2
3
4
70
73
75
76
56
59
61
62
50
53
55
56
44
47
49
50
66
69
71
72
52
55
57
58
46
49
51
52
40
43
45
46
30 dia
1
2
3
4
5
6
8
10
69
72
74
75
76
77
78
79
55
58
60
61
62
63
64
65
49
52
54
55
56
57
58
59
43
46
48
49
50
51
52
53
71
74
76
77
78
79
80
81
57
60
62
63
64
65
66
67
51
54
56
57
58
59
60
61
45
48
50
51
52
53
54
55
36 dia
10
85
71
65
59
87
73
67
61
*Based on free field sound data, with no background noise.

Page 10
SELECTION PROCEDURE:
The selection of a COLMAC AFV/AFH fluid cooler is mostly graphical and is easy to make.
Glossary of Terms
ACF =
CCF =
EAT =
EFT =
FF
=
FHF =
GPM =
LAT =
LFT =
LF
=
MBH =
Pfluid=
PDF =
Altitude Correction Factor (Fig. 9)

Capacity Corr. Factor, Fluid Mixture (Fig. 6)
Entering Air Temp.
Entering Fluid Temp.
Flow factor (Figs. 10 thru 16)
Fluid Heat Factor (Fig. 5)
Gallons per Minute
Leaving Air Temp.
Leaving Fluid Temp.
Length factor (Figs. 10 thru 16)
BTUH x 1000
Fluid Pressure Drop, psi (Fig. 7)
Pressure Drop Factor (Fig. 8)
Step 1. Calculate Avg Fluid Temp., AFT.

AFT = (EFT + LFT) / 2
Step 2. Calculate Fluid T.
T = EFT - LFT
Step 3. Calculate temperature difference, TD
TD = EFT - EAT
Step 4. Find Fluid Heat Factor, FHF, (Fig. 5).
Step 5. Calculate MBH required per degree of temperature difference.
MBH / TD = (GPM x T x FHF) / TD
Step 6. Correct MBH / TD with CCF (Fig. 6) and ACF (Fig. 9).
MBH / TD = (MBH / TD) x CCF x ACF
Step 7. Choose Model, using GPM and MBH / TD in Figs. 10 thru 16.
** (Use Models whose performance curves fall on, or above MBH / TD)
Step 8. Find Fluid Pressure Drop:
- Using GPM, find FF and LF from Figure used in step 7.
- Using FF and LF, go to Fig. 7, to find Pfluid.
Step 9. Correct Fluid Pressure Drop with PDF (Fig. 8).
Pfluid = Pfluid x PDF
Step 10. (Optional) Unit capacity can be approximated by the following method:
MBH actual =
MBH/TD (Curve value)

x TD
CCF x ACF
Page 11
EXAMPLE
1. AFT = (125 + 115.5) / 2
AFT = 120.3F
Given: % Glycol = 30% Ethylene Glycol

GPM = 80
EFT = 125F
LFT = 115.5F
EAT = 95F
Alt.= 2,000 ft
2. T = 125 - 115.5
T = 9.5F
3. TD = 125 - 95
TD = 30F
4. From Fig. 5, we see that FHF = 0.466
5. Calculate MBH / TD = (GPM x T x FHF) / TD
MBH/TD = (80 x 9.5 x 0.466) / 30
MBH/TD = 11.8
6. Correcting capacity for 30% Eth. Gly. and 2,000 ft alt.
using CCF (Fig. 6) and ACF (Fig. 9):
CCF = 1.002 and ACF = 1.04
MBH/TD = 11.8 x 1.002 x 1.04
MBH/TD = 12.3
7. Looking at Fig. 11, using 80 GPM and 12.3 MBH/TD:
a. Choose
AFV-254
At 80 GPM, its performance is 12.9 MBH/TD, which is greater than 12.3
b. Using diagrams in Fig. 11 for Flow Factor (above) and Length Factor, (side):
for AFV-254 (Fig. 11): FF = 3.33
LF = 648
8. Looking at Fig. 7, using 80 GPM, FF = 3.33 and LF = 648
Pfluid = 7.5
9. Correct for Pfluid for 30% Eth. Gly mixture at 120f using Fig. 8: PDF = 1.175
Pfluid = Pfluid x PDF
Pfluid = 1.175 x 7.5
Pfluid = 8.8 psi
10. Actual Unit Capacity at 80 GPM, 120F AFT, 30TD, and 30% Ethylene glycol, is approximately:
MBH / TD
MBH actual = x TD
CCF X ACF
MBH actual = 371.37
Page 12
12.9 MBH/TD
x 30
1.002 x 1.04
Notes:
1. The selection procedure is optimized for system performance while keeping fluid pressure drops below a reasonable
maximum (less than 12 PSI). If calculated Pfluid is greater than that desired, it is possible to make another selection
on COLMACs CoilPRO III software, using a Hot Water/Sensible Cooling coil, or have COLMACs Factory Sales
people assist in making another circuiting selection.
2. Flow Factors greater than 3.5 are not recommended, and are not represented in Figs. 10 thru 16.
3. See Table 5. for suggested inlet/outlet pipe sizing.
TABLE 5.
Gallons Per
Minute
Suggested Inlet/Outlet
Connection Size, MPT
2-6
7 - 12
13 - 20
21 - 40
41 - 80
81 - 120
121 - 260
261 - 700
1"
1 1/4
1 1/2
2"
2 1/2
3"
4"
6"
* Based on mean head

loss of 2.5ft / 100ft,
ASHRAE Fundamentals
Handbook, 1993
OPTIONAL FAN CONTROL

COLMAC offers FC Fan Cycling and MS Modulated Speed control packages to compliment the selection of any fluid cooler.
Such controls may be used to maintain the desired Leaving Fluid Temperature regardless of operating conditions, or
seasons.
FC fan cycling controls will stop rotation of one or more fans in incremental stages to maintain temperature.
MS controls will slow rotation of one or more fans to maintain temperature. On multiple fan models, a combination of
Modulation and Cycling is used. If the fluid temperature falls below the point at which the Modulating fan(s) can maintain
temperature, one or more additional fans will be shut off and the remaining Modulating fans will gain more speed until the
desired fluid temperature is reached.
Note:
Because MS controls affect motor winding temperature, please consult the Factory for application information and
pricing.
Page 13
FIGURE 5
FLUID HEAT FACTORS, FHF
ETHYLENE GLYCOL MIXTURE
0.50
0%
0.49
PROPYLENE GLYCOL MIXTURE
10%
0.48
0.50
FHF
20%
0% &10%
0.49
0.47
30%
20%
FHF
0.46
40%
0.45
0.48
30%
0.47
40%
0.44
0.46
50%
50%
0.45
0.43
120
100
140
160
180
120
100
AVG. FLUID TEMP.
140
160
180
AVG FLUID TEMP
FIGURE 6
CAPACITY CORRECTION FACTORS, CCF
WATER & PROPYLENE GLYCOL
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.10
WATER & ETHYLENE GLYCOL

1.08
1.08
1.07
1.07
1.06
1.06
1.05
1.05
1.04
1.04
1.03
1.03
1.02
1.02
P.G.50%
1.01
1.00
1.01
E.G.50%
1.00
0.99
P.G.40%
0.99
0.98
P.G.30%
0.97
P.G.20%
0.96
P.G.10%
WATER
0.95
100 110 120 130 140 150 160 170 180
AVG. FLUID TEMP F

Page 14
CCF
CCF
1.09
E.G.40%
0.98
0.96
E.G.30%
E.G.20%
E.G.10%
0.95
WATER
0.97
0.94
100 110 120 130 140 150 160 170 180
AVG. FLUID TEMP F
3.5
3.2
3.0
2.7
2.5
2.4
2.3
14.000
13.000
2.20
12.000
2.10
11.000
2.00
1.90
9.000
8.000
25
3.
1.70
00
7.000
3.
75
2.
6.000
1.60
.50
2
0
2.4
0
2.30
2
.
2
0
2.1
0
0
.
2
1.90
1.80
1.70
5.000
4.000
3.000
2.000
1.60
1.50
1.000
1.20
1.00
Page 15
200
400
600
1.50
1.20
1.00
800
1000
1200
1400
LENGTH FACTOR, LF
1600
1800
2000
2200
2400
2600
FLOW FACTOR, FF
P FLUID, PSI
1.80
50
3.
FIGURE 7
FLUID PRESSURE DROP, P FLUID
10.000
FIGURE 8
CORRECTION FACTOR, PDF
FLUID PRESSURE DROP
WATER & PROPYLENE GLYCOL
1.55
1.50
WATER & ETHYLENE GLYCOL

1.45
CORRECTION FACTOR
1.35
1.30
1.25
1.20
1.15
50% E.G.
1.10
CORRECTION FACTOR
1.45
1.40
1.40
1.35
1.30
1.25
1.20
1.15
50% P.G.
1.10
40% E.G.
30% E.G.
1.05
40% P.G.
1.00
1.00
0.95
20% E.G.
0.95
30% P.G.
20% P.G.
0.90
10% E.G.
WATER
180
0.90
10% P.G.
1.05
0.85
100
110
120
130
140
150
160
170
0.85
100
110
AVG. FLUID TEMP F
120
130
140
1.170
1.160
1.150
1.140
1.130
1.120
1.110
1.100
ACF
160
AVG. FLUID TEMP F
FIGURE 9
ALTITUDE CORRECTION FACTOR
1.090
1.080
1.070
1.060
1.050
1.040
1.030
1.020
1.010
1.000
0
1000
2000
3000
4000
ALTITUDE, ft
Page 16
150
5000
6000
7000
170
WATER
180
FIGURE 10
CAPACITY - 1 FAN FLUID COOLERS
GPM
0
10
20
30
50
40
00 .5
3
2.
50
80
90
30 2.4
3.2
2.8
2.4
70
3.
60
2.
100
60
110
80
2.
2.
00
3.
120
130
140
20 3.40 0
5
3.
3.
AFV-127
LENGTH FACTOR
0
2.4
0
0
0
1.0 2.0 3.0
0
FLOW FACTOR
150
2.0
1.0
0
0
3.0 3.4
2.0
3.0
0
.0
0
.6
2
0
3.0
2.5
0
.4
MODEL
1.8
3.5
2.0
2.2
AFV-62
AFV-119
0
2.5
2.0
-84
40 .60 .80 .00 .20 .40

3
3
2
2
3
3.5
2.
0
2.5
3.5
3.0
-96
AFV-96
0
1.0
2.0
1.7
3.0
3.0
2.5
2.0
-119
0
0
1.5 2.0
1.8
0
3.5
0
0
2.5 3.0
2.0
AFV-84
0
40
2.
60
2.
80
3.
00
3.
20
3.
40
2.0
3.0
-127
2.
1.0
2.0
2.5
3.5
3.0
AFV-62
0
1.0
2.0
1.7
3.0
2.5
2.0
3.0
GPM
5 - 25
26 - 49
50 - 80
5 - 21
22 - 49
50 - 74
75 - 80
5 - 25
26 - 49
50 - 80
5 - 21
22 - 31
32 - 63
64 - 94
95 - 120
5 - 21
22 - 28
29 - 42
43 - 64
65 - 85
86 - 120
LENGTH
FACTOR
384
192
96
672
288
192
96
786
384
192
972
648
324
216
108
1296
972
648
432
324
216
7.0
MBH / TD
AFV-127
6.0
AFV-119
5.0
AFV-96
AFV-84
4.0
AFV-62
3.0
1 FAN FLUID COOLERS
2.0
0
10
20
30
40
50
60
70
80
90
100 110 120 130 140 150
GALLONS PER MINUTE

Page 17
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
AFV-167
AFV-192
AFV-238
AFV-223
Example, 12.9
MBH/TD
FLOW FACTOR
MBH / TD
Page 18
AFV-254
GPM
20
0
2.0
10
20
1.5
2.5
2.0
2.0
3.0
2.5
2.5
0
1.8
3.0
3.0
50
30
40
60
3.5
3.5
0
2.6
80
3
0
2.4
.40
0
0
0
0
0
2.6 2.8 3.0 3.2 3.4
2.4
90
60
70
80
2
2
.20
90
AFV-254
.00
GALLONS PER MINUTE
50
.80
40 60 80 00 20 40
2. 2. 2. 3. 3. 3.
1.7
.60
0
2.0
3.0
110
100
120
AFV-167
130
130
-254
-238
-223
-192
AFV-167
MODEL
Example, FF = 3.33
.00
AFV-238
.80
0
2.2
3.2
120
AFV-223
110
AFV-192
.40
1.8
2.8
0
1.8
2.6
100
0
0
0
0 0
0
0
0
0
1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4
.00
70
0 0 0 0 0
2.6 2.8 3.0 3.2 3.4
40 60 80 0 20 40
2. 2. 2. 3.0 3. 3.
0
2.2
0
0
3.0 3.5
40
2 FAN FLUID COOLERS
0
0
0
1.0 2.0 3.0
1.0
2.0
30
80 20 60 00 0
1. 2. 2. 3. 3.4
0
0
1.0 2.0
1.5
20 60 00 40 80 20
0. 0. 1. 1. 1. 2.
10
192
*Example, LF = 648
85 - 120
64 - 84
432
1944
1296
864
648
5 - 17
18 - 42
43 - 63
432
216
1296
648
33 - 63
64 - 95
96 - 120
16 - 32
216
1944
96 - 120
5 - 15
1296
648
432
1944
384
192
16 - 32
33 - 63
64 - 95
5 - 15
50 - 98
98 - 100
1344
768
74 - 120
5 - 24
25 - 49
1344
576
384
LENGTH
FACTOR
5 - 18
19 - 49
50 - 73
GPM
LENGTH FACTOR
FIGURE 11
FLOW FACTOR
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
AFV-251
AFV-288
AFV-357
20
30
1.
7
1. 0
9
2. 0
1
2. 0
30
40
80
2.5
2.
20
3.0
10
20
50
30
60
3.5
2.
00
60
40
80
1.8
50
60
80
2.4
90
100
AFV-251
AFV-288
AFV-357
2.2
AFV-381
2.0
110
2.6
2.0
1.9
2.4
2.4
3.0
2.2
1.8
3.4
130
120 130
2.8
2.2
120
3.2
GALLONS PER MINUTE
70
1.8
1.8
3.0
110
2.0
2.8
2.6
2.4
100
90
0 0 0 0 0
0
2.4 2.6 2.8 3.0 3.2 3.4
0 0 0 0 0
2.6 2.8 3.0 3.2 3.4
70
0 0
0 0
0 0
0 0 0
1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4
3.
3 FAN FLUID COOLERS
0
0 0
0 0
0 0
1.0 1.4 1.8 2.2 2.6 3.0 3.4
1.5
40
2.0
1.
40 0 0
1. 1.8 2.2
1.
0 0 0 0
1.2 1.6 2.0 2.4
10
40
AFV-381
MBH / TD
1.
6
1. 0
8
2. 0
0
2. 0
2
2. 0
4
2. 0
60
2.
8
3. 0
0
3 0
.
2
3. 0
40
3.
2
.
4
2. 0
60
2.
80
3.
0
3 0
.
20
3.
40
GPM
140
150
2.8
150
2.1
2.6
2.6
2.0
140
3.0
2.3
160
2.8
2.2
160
170
3.2
2.4
170
3.4
180
2.5
180
190
190
-381
-357
-288
AFV-251
MODEL
324
648
127-180
972
85 - 126
1296
64 - 84
30 - 63
324
1944
5 - 29
96 - 180
972
648
64 - 95
1944
5 - 21
576
288
98 - 160
22 - 63
1152
50 - 98
2016
19 - 49
5 - 18
288
576
74 - 140
864
5 - 49
LENGTH
FACTOR
50 - 73
GPM
LENGTH FACTOR
FIGURE 12
Page 19
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
26.0
27.0
28.0
AFV-335
AFV-307
AFV-384
AFV-476
AFV-446
AFV-509
30
40
50
0 0
20
2. 2.6 3.0
30
40
50
0
0
0
2.5 3.0 3.5
0
0
2.5 3.0
8
1.
60
70
60
80
100
110
70
120
0
1.8
2.0
2.2
2.2
0
0
0
0
0
0
2.0 2.2 2.4 2.6 2.8 3.0
0
1.8
0
2.0
130
80
90
140
150
160
170
180 190
200
210
220
230
240
2.6
2.6
AFV-307
AFV-335
3.0
AFV-384
2.8
2.8
GALLONS PER MINUTE
3.2
100 110 120 130 140 150 160 170
2.4
2.4
180 190
AFV-446
AFV-476
AFV-509
3.4
200 210 220 230 240
80 1.90 .00 .10 2.20 2.30 2.40 .50 2.60 2.70 2.80 .90 .00 .10 .20 3.30 .40
3
3
3
2
2
3
2
2
1.
40 .60 .80 3.00 .20 3.40

2
2.
3
2
90
4 FAN FLUID COOLERS
1.8
2.4
2.6 0
0
2.8
3.0 0
3.2 0
3.40
0
FLOW FACTOR
MBH / TD
1.8
2.00
2.20
2.40
2.60
0
2.
0
2. 0
20
2.
4
2. 0
60
2.
8
3. 0
00
3
.
2
3. 0
40
2.
20
2
.
40
2.
60
2
.
80
3
.
00
3.
20
3.
40
Page 20
1.
60
1.
80
2
.
00
2.
20
2
.
40
2.
60
2
.
80
3.
00
3
.
20
3.
40
GPM
1296
864
432
82 - 126
126-240
1728
48 - 81
5 - 47
95 - 180
-509
864
432
58 - 94
-446
-476
384
99 - 160
1296
768
43 - 98
1536
384
5 - 42
768
74 - 140
1152
LENGTH
FACTOR
50 - 73
5 - 49
GPM
5 - 57
-384
-335
AFV-307
MODEL
LENGTH FACTOR
FIGURE 13
AFV-714
AFV-595
AFV-636
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
42.0
40
60
80
2.0
1.8
2.2
0
40
60
200
220
240
0
1.8
2.4
5 FAN FLUID COOLERS
AFV-636
AFV-714
300
360
0
0
2.2
0
3.0
2.8
0
2.0
GALLONS PER MINUTE
300 320 340 360 380
380
2.6
340
3.4
0
320
2.4
3.2
280
400
420
440
460
480
400 420 440 460 480
6 FAN FLUID COOLERS
260
2.6
0
180 200 220 240 260 280
20 .40
3
2.4
0
3.
100 120 140 160
AFV-595
AFV-763
80 .00 .20 .40 .60 .80

2 2 2 2 2
1.
2.
180
2.8
160
3.0
140
60 80 00 20 0
2. 2. 3. 3. 3.4
120
00
2.0
100
80
80
2.8
AFV-763
1.8
2.20
0
3.
20
60
3.
3.0
0
1.4
0
1.
8
0
2.2
0
1.8
2.20
2.60
0
1.4
0
1.
8
0
2
.
2
0
2.6
0
3.
3.2
0 2.2
2.
2
.
40
2.
60
2
.
80
3.
00
3.
20
3.
40
2
1.6
0
2.
0
0
2.4
0
2
.
8
0
3.2
0
2.0
2.20
2.40
2.60
2.8 0
3. 0
3.200
3.40
0
2.
0
1.8
.60
40
0
3.4
1.
6
1. 0
8
2. 0
0
2. 0
2
2. 0
4
2. 0
6
2. 0
8
3. 0
0
3. 0
2
3. 0
40
2.8
3.0 0
0
3.2
0
3.4
0
1.
8
2. 0
0
2. 0
2
2. 0
4
2. 0
6
2. 0
8
3. 0
0
3. 0
2
3. 0
40
FLOW FACTOR
MBH / TD
3.2
40
500
500
0
3.4
GPM
-763
-714
-636
AFV-595
MODEL
253-500
324
648
972
169-252
1296
123-168
1944
324
59 - 122
30 - 58
190-380
648
972
127-189
1296
44 - 92
1944
93 - 126
30 - 43
540
1080
127-240
68 - 126
540
1620
95 - 180
30 - 67
1620
1080
30 - 51
LENGTH
FACTOR
52 - 94
GPM
LENGTH FACTOR
FIGURE 14
CAPACITY - 5 AND 6 FAN FLUID COOLERS
Page 21
FLOW FACTOR
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
42.0
44.0
46.0
48.0
50.0
52.0
54.0
56.0
AFV-952
AFV-893
40
60
80
40
180
80
60
AFV-952
220
240
1.8
2.4
0
0
40
AFV-893
300
2.4
2.2
0
3.0
0
2.8
2.6
0
2.0
3.
20
340
360
3.2
380
0
320
2.6
280
3.4
0
260
400
0
420
440
460
480
500
GALLONS PER MINUTE
100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500
8 FAN FLUID COOLERS
AFV-1017
200
2.8
160
0
140
3.0
120
0
100
2.
1.5
0
2.0
0
1.
4
1 0
.
6
1. 0
8
2. 0
0
2. 0
2
2. 0
4
2. 0
60
1.
40
1
.
80
2.
20
2.
60
2.
2
.
40
2.
60
2.
80
3
.
00
3.
20
3.
40
80
00
0
AFV-1017
MBH / TD
3.
2.0
2.
00
2
.
20
2.
40
2.
60
2.
80
3.
00
3.
20
3.
40
2.0
2.2 0
2.40
2.6 0
2.80
3.0 0
3.2 0
3.40
0
2.
0
1.8
3.
0
Page 22
2.2
60
3.2
40
0
3.4
GPM
-1017
-952
432
864
253-500
1296
164-252
1728
51 - 94
95 - 163
2592
30 - 50
432
864
190-380
1296
123-189
432
1728
30 - 70
71 - 122
864
190-380
1296
30 - 70
71 - 122
AFV-893
123-189
1728
GPM
MODEL
LENGTH
FACTOR
LENGTH FACTOR
FIGURE 15
FLOW FACTOR
AFV-1190
AFV-1116
34.0
36.0
38.0
40.0
42.0
44.0
46.0
48.0
50.0
52.0
54.0
56.0
58.0
60.0
62.0
64.0
66.0
68.0
70.0
72.0
74.0
76.0
78.0
80.0
82.0
80
1.
.8
0
AFV-1271
84.0
1.6
1.8 0
0
2.0
2.20
0
20
2.
2
.
2 40
2..860
0
2.
20
0
AFV-1116
AFV-1190
AFV-1425
0
AFV-1502
2.5
2.4
AFV-1271
2.8
2.7
0
AFV-1625
3.3
.20
3.1
3.0
2.9
2.6
3.4
GALLONS PER MINUTE
80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 720 740
10 FAN FLUID COOLERS
60
60
1.8
1.8
AFV-1425
AFV-1502
MBH / TD
2.
2.
2.
0
2 0
.
2
2. 0
4
2. 0
6
2. 0
8
3. 0
0
3. 0
2
3. 0
40
2
2 .20
.
2 40
2..860
0
2.0
0
.00
0
2.4
0
1.
80
2
.
00
2.
20
2
.
40
2.
60
2.
80
3
.
00
3.
20
3.
2
2
1.8
0
0
40
2.0
0
2.2
0
2.4
0
2.6
0
2.8
0
3.0
0
3
.
2
0
3.4
0
0
2.4
2.6
0
0
2.6
1.8
.20
.20
2.
00
2.
20
2
.
40
2.
60
2
.
80
3.
00
3
.
20
3.
40
2.
0
2 0
.
2
2. 0
4
2. 0
6
2. 0
8
3. 0
0
3. 0
2
3. 0
40
2
2
1.8
0
2.0
2.6
0 2.00
2.4
2.6
0
3.4
0
0
1.9
2.8
0
0
0
3.4 2.
6
0
2.8
.80 2
.2
.80
2.2
2.0
3.0
3.0
3.0
0
3.0
3.2
0
2.1
3
2.8
0
3
2.4
3
2.2
.20
3.2
0
3.0
2.4
.20
.20
2.3
3.4
AFV-1625
80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 720 740
3.4
GPM
-1625
-1502
-1425
-1271
-1190
AFV-1116
MODEL
540
540
379-740
1620
1080
203-378
152-202
2160
540
80-151
1080
135-252
1620
253-500
80-134
540
1080
190-378
102-189
540
1620
253-500
80-101
1080
135-252
1620
1080
102-189
190-378
80-134
540
1620
80-101
1080
1620
LENGTH
FACTOR
190-378
102-189
80-101
GPM
LENGTH FACTOR
FIGURE 16
Page 23
COLMAC
COIL
Manufacturing Inc.
A Tradition of Quality
Colmac Coil began as a spin-off of a successful laundry equipment manufacturing company. Since 1971,
Colmac has been distinguished for its commitment to quality in the new and replacement coil markets.
Located in scenic Colville, Washington in the beautiful inland Northwest, Colmac has grown to prominence
as a trusted coil manufacturer with HVAC, commercial/industrial heating & cooling, and refrigeration
customers worldwide.
OTHER QUALITY COLMAC PRODUCTS

HEAT EXCHANGERS
PACKAGED EQUIPMENT
WATER COILS
STEAM COILS
EVAPORATOR COILS
CONDENSER COILS
OEM COILS
SPECIAL USE & CUSTOM COILS
AMMONIA EVAPORATORS
-
LOW, MEDIUM, HIGH PROFILE UNIT COOLERS
Contact your Local Representative or:
AIR COOLED CONDENSERS

FLUID COOLERS
PRODUCT COOLERS
UNIT COOLERS
BLAST FREEZERS
HEAT RECOVERY
-
AIR SOURCE HEAT PUMP WATER HEATERS
COLMAC COIL MFG., INC.

370 North Lincoln
P.O. Box 571
Colville, WA 99114-0571
Phone: (509) 684-2595
Fax: (509) 684-8331
e-mail: mail@colmaccoil.com
Website: www.colmaccoil.com
Page 24

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COLMAC

DIRECT DRIVE REMOTE

Model AFV with Vertical Air Discharge.

Colmac coils are rated in accordance with standard industry practice.

SPECIFY COLMAC QUALITY

Features and Options ..................................................................................................................................................... 3

Wide range of models and capacities - 33 models.

Low noise, 850 RPM fans, on 1 & 2 Hp models.

Compartmented fans to prevent short circuiting of air during fan cycling.

Units designed for efficient fan cycle control.

Versatile cabinet design for vertical or horizontal airflow.

Copper fins, or Polycoat Fins for corrosion resistance.

Baked phenolic coating available

Stainless or galvanized steel fan blades or cast aluminum.

UL 508 listed electrical panels

Stainless steel housing.

CSA listing available

Factory mounted and wired fused disconnect.

Factory wired fan cycle/fan speed control.

Customer specified control systems.

Wt. (lbs.) of 40% Glycol

Total FLA/50 Hz Supply

1 HP motors are used in lieu of 3/4 HP.

Fan Diameter is 24.

(SEE NOTE 3.)

AFV, VERTICAL AIRFLOW

5/8 DIA MTG HOLE

AFH, HORIZONTAL AIRFLOW

5/8 DIA MTG HOLE

Fan Diameter is 30.

(SEE NOTE 3.)

AFV, VERTICAL AIRFLOW

5/8 DIA MTG HOLE

AFH, HORIZONTAL AIRFLOW

Fan Diameter is 30.

(SEE NOTE 3.)

AFV, VERTICAL AIRFLOW

5/8 DIA MTG HOLE

AFH, HORIZONTAL AIRFLOW

5/8 DIA MTG HOLE

Fan Diameter is 36.

(SEE NOTE 3.)

AFV, VERTICAL AIRFLOW

5/8 DIA MTG HOLE

AFH, HORIZONTAL AIRFLOW

2 DIA MTG HOLE

OPERATION WITH 50 Hz POWER

50 Hz FAN SPEED/SOUND LEVEL:

*Based on free field sound data, with no background noise.

Altitude Correction Factor (Fig. 9)

Step 1. Calculate Avg Fluid Temp., AFT.

MBH/TD (Curve value)

Given: % Glycol = 30% Ethylene Glycol

At 80 GPM, its performance is 12.9 MBH/TD, which is greater than 12.3

MBH actual = 371.37

* Based on mean head

OPTIONAL FAN CONTROL

PROPYLENE GLYCOL MIXTURE

AVG. FLUID TEMP.

AVG FLUID TEMP

WATER & ETHYLENE GLYCOL

AVG. FLUID TEMP F

AVG. FLUID TEMP F