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introduction

need to find clean, efficient ways to perform chemistry


atom economy improved product yields renewable feedstocks energy efficiency new chemistry
microwaves for biodiesel production:
accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

introduction
as a tool for preparative chemistry, microwave heating has a number of advantages
reactions complete in minutes instead of hours yields can be improved less by-product formation new chemistry

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

physical chemistry concepts


only four permitted frequencies for industrial, medical and scientific use of microwaves
915 MHz 2450 MHz (2.45 GHz) 5800 MHz (5.80 GHz) 27120 MHz (27.12 GHz)

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

physical chemistry concepts


X-rays ultraviolet
visible

infrared

microwaves

radiowaves

10-10

10-9

10-8

10-7

10-6

10-5 10-4 wavelength (m) 3x106 frequency (MHz)

10-3

10-2

10-1

3x1012

3x1010

3x108

3x104

3x102

molecular vibrations inner-shell electrons

outer-shell electrons molecular rotations

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

physical chemistry concepts


conventional heating by conduction

. .

..

convection currents

..

temperature on the outside surface is greater than that of the contents


microwaves for biodiesel production:
accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

physical chemistry concepts


microwave irradiation results in direct heating of reagents and / or solvents

microwave heating

conventional heating

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

research group
new synthetic methods group
expand microwave technologies and methodologies so that microwave energy becomes the primary tool for scientists in any situation where heating and/or long reaction times are involved
http://homepages.uconn.edu/~nil03002/index.html

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

research group
new synthetic methods group
organic synthesis

biological chemistry

microwave irradiation

inorganic synthesis

emerging areas

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


alternatives to petroleum-based fuels have to be found
biodiesel as an alternative to fossil fuel
replacement of diesel fuel by biodiesel is something that is immediately applicable biofuels represent abundant carbon-neutral renewable resources for the production of bioenergy with little modification, diesel engine vehicles can use biodiesel can also be used as heating oil

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


preparation of biodiesel
biodiesels are the simple alkyl esters of fatty acids
generally prepared by vegetable oil by transesterification with methanol
O O O O O O R R R OH O OH OH

MeOH

catalyst

OMe

vegetable oil

stoichiometric ratio is 1 : 3

ratios of 1 : 9 1 : 30 usually used

glycerin

biodiesel

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


preparation of biodiesel
preparation of biodiesel
most commonly used catalysts are NaOH, KOH and H2SO4
starting oil and methanol are generally heated to near reflux and stirred with the catalyst in the case of the basic catalysts, the base is dissolved in the methanol prior to addition

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
literature survey
one report of the use of a domestic microwave for reaction between methanol and seed oils (J. MW Power Elecromag. Energy 1999, 34, 3) scientific microwave apparatus has been used for transesterification of triglycerides to fatty acid methyl esters and involves a zeolite catalyst, heating to 170 C for 2 h in a sealed vessel and only moderate conversions are obtained (C. R. Chemie, 2004, 7, 601) three patent applications have been filed - involve use of specially designed apparatus (WO 03/014272 A2, US 0274065 A1, US 0162245 A1)

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
starting on a small scale in a 125 mL open vessel

10 g oil

+ MeOH

MW

5 wt % KOH

quantitative conversion to biodiesel

oil to methanol ratio of 1 : 6

heat to 50 C and hold for 1 min

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
scaling up the reaction
using a 1 : 6 oil to methanol ratio and 1 wt% KOH the reaction mixture is heated to 50 C and held at this temperature for 1 min quantitative conversion to biodiesel can be performed on scales up to 3 kg (~3.5 L) of oil

Fast easy preparation of biodiesel using microwave heating Leadbeater N. E.; Stencel, L. M. Energy Fuels, 2006, 20, 2281-2283

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
scaling up the reaction
used vegetable oil can be processed

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
modification for continuous-flow processing at atmospheric pressure
use a 2 L reaction vessel

product removal line stirbar raw materials input line

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
modification for continuous-flow processing in a 2 L vessel
feedstock is pumped through the vessel at a flow rates of 1 -2 L / min microwave unit is working at ~80 % of power output at this rate, material is in the microwave cavity for 1-2 min still maintain very high levels of product conversion

Continuous-Flow Preparation of Biodiesel Using Microwave Heating Barnard, T. M.; Leadbeater, N. E.; Boucher, M. B.; Stencel, L. M.; Wilhite, B. A. Energy Fuels, 2007, 21, 1777-1783

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
modification for continuous-flow processing at atmospheric pressure
a 4 L vessel is about the largest possible before issues arise with penetration depth

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
towards a simpler, faster, more efficient modular design
modification for continuous-flow processing in a 4 L vessel
feedstock is pumped through the vessel at a flow rates of ~ 7 L / min (~110 gallons / hr) microwave unit is working continuously at 100 % of power output at this rate, material is in the microwave cavity for less than 1 min still maintain very high levels of product conversion

Continuous-Flow Preparation of Biodiesel Using Microwave Heating Barnard, T. M.; Leadbeater, N. E.; Boucher, M. B.; Stencel, L. M.; Wilhite, B. A. Energy Fuels, 2007, 21, 1777-1783

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
energy efficiency of the process: conventional heating
data for conventional routes reported in the 1998 joint USDA / DOE study

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
energy efficiency of the process: microwave heating
the microwave is working at 100 % of the maximum power output the magnetron is not 100 % efficient

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
energy efficiency of the process: comparison
conventional heating microwave, continuous-flow at 7.2 L / min feedstock flow microwave, continuous-flow at 2 L / min feedstock flow microwave heating, 4.6 L batch reaction 94.3 kJ / L 26.0 kJ / L 60.3 kJ / L 90.1 kJ / L

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
single unit applications
small biodiesel manufacturer

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
single unit applications
small biodiesel manufacturer cooperative of biodiesel manufacturers

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
single unit applications
small biodiesel manufacturer cooperative of biodiesel manufacturers biodiesel for heating oil

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
multiple units in parallel
offers high throughput still with a small footprint

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
multiple units in parallel
offers high throughput still with a small footprint offers redundancy

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

accelerating the biofuels revolution


can biodiesel be made using microwave heating?
latest results
acid catalyzed methodology has been developed butanol can be used as a feedstock

Batch and continuous-flow preparation of biodiesel derived from butanol and facilitated by microwave heating Barnard, T. M.; Leadbeater, N. E.; Stencel, L. M.; Energy Fuels, 2008, in press

microwaves for biodiesel production:


accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

summary
microwave heating offers a viable approach to biodiesel production
the methodology is fast and easy acid- and base-catalyzed routes are possible microwave unit has a small footprint but high throughput calculations show that the microwave methodology is efficient future is exciting and will bring many new opportunities
microwaves for biodiesel production:
accelerating the biofuels revolution UCONN Sustainable Energy Symposium, March 31, 2008

acknowledgements
acknowledgements
T. Michael Barnard Lauren Stencel Matthew Boucher Benjamin Wilhite University of Connecticut Research Fund NSF-REU program CEM Microwave Technology

finding out more


acknowledgements
WEBSITE http://chemistry.uconn.edu/leadbeater.html

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