SYLLABUS FOR TRADE OF TWO WHEELER AUTO VEHICLE REPAIRER.

WK NO. PRACTICAL THEORY ENGG. DRWG. WORKSHOP CAL.& SCI.

Introduction to the trade, Safety precautions and first aid treatments, fire Fighting equipments.

General introduction to Course duration and the Course contents, Rules And regulations of the institute

Brief history of an Automobile industries and advancement in Details and construction of Automotive hand too And equipment Introduction to the accessories of the two wheeler auto vehicle.

Theory on types of autoativevebiiiiiicles

Concept of engg. Drawing . .

3, 4

Uses and maintenance of Hand tools .

simple geometrical construction .

Simple addition & subtraction.

. Requirements and uses -as aboveof different accessories. Simple Multiplications & division .

Type of two wheelers

Classification of two Wheelers

Freehand sketches.

-as above-

7, 8

Systems to the two wheelers, ignition, carburetion etc.

Theory on the various systems.

-as above-

fraction.

Introduction to frame, major 10, assemblies, sub 11 Assemblies and their Function.

Introduction and function Of various main parts of Two wheelers.

- as above-

-as above-

Chassis, different

Introduction theory on

-as above-

types and constructional 12, details 13 And maintenance. Repairing and alignment Of chassis. 14 General faults, diagnoment and remedial measures for two and four 15, stroke engines. 16

Chassis.

Construction and function of chassis.

Theory of two and four stroke engines. Merits and demerits.

17

Repair and maintenance of two strokes engines.

Precautionary measures while repairing of engines.

18

Removing of cylinder head, piston connecting rod, cleaning decarbonizing and head checking. Piston and ring clearance setting Overhauling of Repair and engines, performance maintenance of four And specific fuel stroke engines. consumption.

19

20

Removing of cylinder head, piston connecting rod cleaning decarbonizing and head checking. Piston and ring clearance setting. Value clearing, checking and reconditioning. Sciences, repairing and maintenance. Diagnosing noises and faults in engines and Rectification. Performance test. Use of dynamometer and test benches. Electrical system. Lighting and ignition lighting and ignition. system. Electronic ignition repair and maintenance. General faults, Diagnosis and Remedial measures for lighting system. -as aboveSketch of lighting and ignition system. Silencers in general.

21

22

23

24

25

26

27. General faults, Suspension system, Diagnosis their classification and Remedial and requirements. measures for lighting system. 28 Suspension system. Repair and maintenance. Braking systems, their type and uses.

29. Front and rear suspension, axles, steering, bearing and

thrust bearing assemblies repair and maintenance. 30. Trouble shooting in suspension, steering and bearing. 31, Brakes. General 32 faults, diagnosis and remedial measures. Braking efficiency and testing. General theory on carburetion.

Theory on wheels and Sketches of tyres. carburetor and sys

33, Carburetion. General Clutch in general. 34 faults, diagnosis and remedial measures. 35. Tuning and setting of carburetor. 36, Wheels and tyres, 37 their general faults, diagnosis and remedial measures.

38, Repair and 39 maintenance of clutch and clutch settings. 40. Oil pump repair and mainenance. 41. Transmission system. General faults, diagnosis and remedial measures for different models of two wheelers. 42. Repair and maintenance of transmission system. Gear Box, General faults, diagnosis and Types if drives.

43, repairing. Testing 44 and general settings.

Introduction to preventive maintenance of gear box.

45. Fuel and air supply system, maintenance repair and general faults.

Theory of fuel/air system.

46, General servicing Preventive 47 and Road testing. maintenance of Typical service vehicle station equipments for routine servicing.

48. LOCAL INDUSTRIAL TOURS. 49, REVISION 50 & 51. TEST 52.

LOCAL INDUSTRIAL TOURS. REVISION

TEST

LIST OF TRAINEE TOOL KIT, TOOLS/EQUIPMENTS AND RAW MATERIAL NO. DISCRIPTION * TRAINEE TOOLKIT Appron Hammer BallPoint (75 kg.) Hide Face Hammer. File set of 300 mm. (assorted) Centre punch 100 mm. Hollow Punch, 100 mm. Steel Rule 300 and 150 mm. Depth scale, 150 mm. Screw Driver 300 X 10 mm. Round blade Screw Driver 300 X 10 mm. Square blade Screw Driver 200 X 8 mm. Round blade Screw Driver 200 X 8 mm. Square blade Double Ended and Ring Spanner Set of 12 metric. 6 32 mm. Pliers combination 150 mm. Philips screw driver 200 mm. Steel Tool Box with Lock and Key. QUANTITY

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee One each per trainee

NO. DISCRIPTION * TOOLS AND EQUIPMENTS. Test Bench consists of Voltmeter, Amp. Meter to test various lighting and ignition system with power supply and protecting system. Exhaust gas monitoring system to check 3 gases Air compressor 150 PSI Techo meter 15000 RPM Temperature indicator with Thermo couple. Torque wrench Service Pump 300 Lt. Tank Hot water Jet Type Engine Analyzer for scooters and motor cycles D.C. power supply, 0-30 volt, up to 15 amps. Capacity Multi meter, Analog type to measure volt, ampere and resistance in micro as well as higher range. Portable meters multi range, volt, amp and ohm, Soldering Iron 25 watt Solder ting Iron 250 watt. Knives, 100 mm. Scissors, 150 mm. Magnetic Spanner set. Box Spanner set, 6 to 32 mm with Tommy bar and rachate. Tubular box spanner set. Socket spanner set, British and metric. Diamond cutter 150 mm. Wire stripper 1 to 4 sq. mm. Long nose plier, 150 mm. Bent and Square nose plier, 150 mm. Hacksaw frame, 300 mm. Electric Hand Drill EJ3C type. Magnetic ink board, 3 ft * 6 ft. Dial Gauge, Metric Wheel pullers, 100 and 200 mm Calipers, inside and outside 150 mm. Piston ring expanders. Valve seat grinder. Spring testing unit. Compressor gauge. Coil Tester Air Gauge. Air gun. Oil gun. Grease gun. Oil can, pint. Scrubber for washing spare parts. All types of two wheeler auto vehicles. RAW MATERIALS Soldering core and flux.

QUANTITY

1.

1 no.

2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 * 1

1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 2 no. 1 each 3 no. 3 no. 6 no. 6 no. 2 sets. 3 sets.

6 nos. 6 nos. 6 nos. 3 each 6 nos. 1 no. 1 no. 2 nos. 2 each. 3 each. 2 nos. 1 no. 1 no. 4 no. 1 no. 2 nos. 2 nos. 2 nos. 2 nos. 4 nos. 1 no. 1 each (As per need)

2 3

Auto cable wire 0.5 to 5 sq. mm Flexible wire 1 sq. mm Fuse wire. Lead tin 1 to 5 amps. Cap Kerosene Grease. Rustolin. Cotton waste. Hacksaw blades, HSS 300 mm Mica sheet. Insulating paper Nut, Bolts and Metal Screw assorted First Aid Box. Carbon Tetra Chloride. PVC Tape. Cotton tape. Hook up wires Terminal lugs assorted. Drill Bits, 3 to 12 mm Nails assorted Magnetic ink pen and duster. Die and tap sets Patrol Oils Packing assorted. De-carbonizing spray. EXAMINATION SETUP Trade Theory Practical......

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 * 1 2

Two Hours Eight Hours

50 Marks. 300 Marks.