2B Ecospace Campus, 11F/12 , New Town , Rajarhat , Kolkata - 700156 Welding Process - SMAW Joint (QW-402) Joint Design : Fillet Weld Joint Backing : Yes No Backing Material (Type) : NA Metal Nonfusing Metal WELDING PROCEDURES SPECIFICATION (WPS) [ QW 200.1 ASME Section IX Boiler and Pressure Vessel Code]
Client - NTPC LTD Package - Ash Handling System for NTPC-BgTPP (3X250 MW) DOC NO - MBE/NTPC-BgTPP/WPS-CI : MS/001 REV NO - 0 Date - 21-02-2012 Page - 1 of 1
'h' mm
NA NA
Nonmetallic Other
NA NA
Base Metal (QW- 403) P No - Unassigned Gr. No - Unassigned to or Specification Type and Grade - IS 210 FG 260 to IS 2062 Gr. A or Chemical analysis and Mechanical Properties to Chemical analysis and Mechanical Properties - NA Thickness Range Base Metal thickness Fillet : Unequal Thickness ( Max 25 mm) P No - Unassigned Gr. No - Unassigned
Filler Metal (QW - 404) Spec. No. (SFA) AWS No. ( Class ) F No. A No. Size of filler metal Deposited weld metal Thickness range Electrode-Flux (class) Flux trade Name Consumable insert Brand Name of Electrode
Position (QW - 405) Position (S) of Fillet - 3F Welding Progression UP - Up hill Down - NA Position(S) of fillet - All position Preheat (QW - 406) Preheat Temp. Inter pass Temp NA NA
Post weld Heat Treatment (QW - 407) Temperature range - NA Time range - NA
Electrical Characteristic (QW-409) Current - A.C / D.C : D.C Amps (range) : 65 - 140 amps Tungstan electrode size & type : NA Mode of metal transfer for GMAW : NA Technique (QW-410) String or Weave bead Oriface or Gas cup size Initial & Interpass Cleaning Method of Back Gouging Oscillation Contact tube to work distance Multiple or Single pass per side Travel speed range Peening Others
Root pass string method and subsequent passes by weaving method NA NA NA NA NA Multiple 50-125 mm/min. NA NA
Weld Layer
Process
Filler Metal Diameter Class (AWS) (mm) Lotherm 705 3.15 Lotherm 706 3.15 Lotherm 707 4
Current Amp. Type of Range polarity (+ve) (+ve) (+ve) 65-105 65-105 90-140
Voltage
Other (eg. Remarks , Comment , Hot wire addition , Technique , torch angle etc.)
Note : Filler pass and dia. Of filler metal depends on base material thickness Signature
MBE - QA & I
NTPC use
Approved by