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STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES

P.O.Number : Description : Project : Location : PROCEDURE No. ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION SPECIFICATION REQUIREMENTS 1 2 3 INSPECTION AND TEST PLAN Casting surface inspection Material (Body, Body Cap, Ball, Stem, Bonnet, Bolts) Mill Certificates Chemical Composition Mechanical Test (Tensile, Bend, Hardness) Impact Test Heat Treatment Marking Check Key 1.Vendor 2.Purchaser 3.Other FW : Full witness inspection/test SW : Spot witness inspection/test H : Hold Point ASTM STD ASTM STD API6D ASTM STD NACE MR0175 ASTM STD API6D ASTM STD R R R R R FW API6D MSS SP55 1 R R Customer :

Page 1 of 4

Reference No.: P160-001

ACTION

SUPPLIER'S RECORD/

ACTIONED BY/ WITNESSED 1 2 3

REPORT, DOCUMENT REF.

CERTIFICATE

WPS/PQR

MATERIAL CERTIFICATE TYPE 3.1 MATERIAL CERTIFICATE MATERIAL CERTIFICATE MATERIAL CERTIFICATE HEAT TREATMENT RECORD TEST CERTIFICATE

R : Verify by reviewing documentation SP :Specified by the purchaser

STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES


P.O.Number : Description : Project : Location : PROCEDURE No. Customer :

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Reference No.: P160-001

ACTION

SUPPLIER'S RECORD/

ACTIONED BY/ WITNESSED 1 2 3

REPORT, DOCUMENT REF.

ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION

SPECIFICATION REQUIREMENTS 1 SP API6D ASME B16.34 SEC 8 SP 2 3

CERTIFICATE

NDE (If specified by client) RT for pressure retaining casting

TEST CERTIFICATE

RT for pressure retaining casting (Apply to Body, Cap, Bonnet )

API6D ASME B16.34 ANNEX D

SP

TEST CERTIFICATE

`AFTER ASSEMBLY` 5 Pressure Testing (Ambient) Hydrostatic shell testing Hydrostatic seat testing Low pressure gas seat API6D API6D API598 FW FW FW FW Req'd TEST CERTIFICATE TEST CERTIFICATE TEST CERTIFICATE

Torque Test (If specified by the client)

API6D

SP

TEST CERTIFICATE

Key 1.Vendor 2.Purchaser 3.Other FW : Full witness inspection/test SW : Spot witness inspection/test H : Hold Point R : Verify by reviewing documentation SP :Specified by the purchaser

STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES


P.O.Number : Description : Project : Location : PROCEDURE No. Vustomer :

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Reference No.: P160-001

ACTION

SUPPLIER'S RECORD/

ACTIONED BY/ WITNESSED 1 2 3

REPORT, DOCUMENT REF.

ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION

SPECIFICATION REQUIREMENTS 1 FW 2 3

CERTIFICATE Req'd

Visual Check

MSS-SP-55

TEST CERTIFICATE

Dimensional Check Face to Face Dimension End Flange Dimension API6D Approved Drawings ASME B16.5 FW FW

Req'd TEST CERTIFICATE TEST CERTIFICATE

Marking/Tagging Check

API6D

FW

TEST CERTIFICATE

10

Painting Inspection

FW

TEST CERTIFICATE

Key 1.Vendor 2.Purchaser 3.Other FW : Full witness inspection/test SW : Spot witness inspection/test H : Hold Point R : Verify by reviewing documentation SP :Specified by the purchaser

STANDARD INSPECTION AND TEST PLAN FOR API6D VALVES


P.O.Number : Description : Project : Location : PROCEDURE No. Customer :

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Reference

ACTION

SUPPLIER'S RECORD/

ACTIONED BY/ WITNESSED 1 2 3

REPORT, DOCUMENT REF.

ITEM NO. MANUFACTURING OR INSPECTION DESCRIPTION

SPECIFICATION REQUIREMENTS 1 2 3

CERTIFICATE

11

Fugitive Emission Leak Test (if specified) Prototype Fugitive Emission Leak Test Production Fugitive Emission Leak Test SPE 77/312-2002 SPE 77/312-2002 FW FW Req'd Req'd TEST CERTIFICATE TEST CERTIFICATE

SW 3% SW 3%

12

Low Temp./Cryogenic Test (Acceptance Test) (if specified)

MESC77/306

SW 10%

SW

Req'd

TEST CERTIFICATE

13

Positive Alloy Material Identification (Apply to the valve of alloy body, Body, Body Cap, Bonnet, Stem: 100%, Bolt & Nut: 5% ) (if specified)

FW

SW

Req'd

TEST CERTIFICATE

Key 1.Vendor 2.Purchaser 3.Other FW : Full witness inspection/test SW : Spot witness inspection/test H : Hold Point R : Verify by reviewing documentation SP :Specified by the purchaser