SC:2033-01

starting

formulation
No. 4002* High Strength, Room Temperature Cure Adhesive
EPON Resin 8021/EPI-CURE Curing Agent 3271
This moderate reactivity, filled epoxy adhesive is a general purpose formulation characterized by development of high bond strength to a variety of substrates including metals, plastics, concrete, and glass. Material Resin Portion EPON Resin 8021 Cab-O-Sil M-5 (Cabot Corp.) Novacite 1250 (Malvern Minerals Co.) Converter Portion EPI-CURE 3271 Curing Agent Pounds 100.0 5.0 150.0 255.0 19.0 Gallons 10.88 0.28 6.80 17.96 2.22

Introduction

Formula

*Formerly 27-104.

E P I KOT E

EPON

EPI-CURE

EPI-REZ

H E LOX Y

C A R D U R A

V E O VA

SC:2033-01 / Starting Formulation No. 4002

Page 2

Compounding

Disperse the Cab-O-Sil M-5 into a portion of the EPON Resin 8021 using a Cowles Dissolver, 3-roll mill, or other suitable high shear dispersing technique. Add the remaining EPON Resin 8021 and the Novacite 1250 to the resulting dispersion and mix, using conventional mixing equipment, until all of the Novacite 1250 has been wetted and a uniform consistency is attained. Filler types such as aluminum powder, talc, alumina, wollastonite, and calcium carbonate may be used. Modification with silane coupling agents, such as Z-6040 Epoxy Silane from Dow-Corning, improves bonds to concrete and glass. Pigment may be incorporated into either or both portions for purposes of color coding. Table 1/ Handling Properties Resin/Converter Combining Ratio by weight by volume Viscosity at 25 C, cP resin portion at 1 rpm at 5 rpm at 10 rpm at 50 rpm converter portion Gel Time at 25 C, minutes 100 gram mass Pounds/Gallon resin portion converter portion combined system

13.4:1 8.1:1

15,600 7,360 5,680 3,300 150 17 14.20 8.56 13.58

Application

Surfaces to be bonded should be clean and free of dust. dirt, greases, or other extraneous material. Mix the adhesive components and apply immediately by spreading the material in a thin film over the surface to be bonded. Maintain light pressure during cure to achieve the best bond.

SC:2033-01 / Starting Formulation No. 4002

Page 3

Table 2/ Adhesive Properties Substrate Aluminum, Alloy 2024T-3, Acid Etched Cure Schedule 24 hours at 25 C 7 days at 25 C 24 hours at 25 C plus 2 hours at 100 C 7 days at 25 C plus 7 days water soak 24 hours at 25 C plus 2 hours at 100 C 24 hours at 25 C plus 2 hours at 100 C 7 days at 25 C Tensile Shear Strength at 25 C 3,000 psi 3,400 psi 4,200 psi 2,900 psi 2,000 psi

Aluminum, Alloy 2042T-3, solvent wiped Cold-Rolled Steel, solvent wiped High Impact Polystyrene, solvent wiped Polyvinyl Chloride, solvent wiped

2,200 psi

940 psi

7 days at 25 C

360 psi Compressive Shear Strength at 25 C >900 psi Concrete Failure >900 psi Concrete Failure Tensile Bond Strength at 25 C >300 psi Concrete Failure

Concrete, dry Concrete, damp

7 days at 25 C 7 days at 25 C

Concrete, damp to steel

3 days at 25 C

These are starting point formulations and are not proven for use in the users particular application but are simply meant to demonstrate the efficacy of the products and to assist in the development of the users own formulations. It is the users responsibility to fully test and qualify the formulation, along with the ingredients, methods, applications, or equipment identified herein (Information), by the users knowledgeable formulator or scientist, and to determine the appropriate use conditions and legal restrictions, prior to use of any Information.

Resolution Performance Products P.O. Box 4500 Houston, Texas 77210-4500 For product prices, availability, or order placement, call our toll-free customer service number at:

1.877.859.2800
For sales in North and South America outside the United States, call:

1.832.366.2365

For literature and technical assistance, visit our website at:

www.resins.com
SAFETY & HANDLING These products are capable of producing adverse health effects ranging from minor skin irritation to serious systemic effects. Exposure to these materials should be minimized and avoided, if feasible, through the observance of proper precautions, use of appropriate engineering controls and proper personal protective clothing and equipment, and adherence to proper handling procedures. None of these materials should be used, stored, or transported until the handling precautions and recommendations as stated in the Material Safety Data Sheet (MSDS) or Preliminary Safety Information Sheet (PSIS) for these and all other products being used are understood by all persons who will work with them. Questions and requests for information on Resolution Performance Products LLC (RPPLLC) products should be directed to your RPPLLC sales representative, or the nearest RPPLLC sales office. Information and MSDSs or PSISs on non-RPPLLC products should be obtained from the respective manufacturer. NOTICE Any of the formulations or the ingredients in the formulations may present an unknown health or safety hazard. These are starting point formulations and are not proven for use in a users particular application. It is the users responsibility to fully test and qualify the formulation, its ingredients, methods, applications, or equipment identified herein (Information), by the users knowledgeable formulator or scientist, and to determine the appropriate use conditions and legal restrictions, prior to use of any Information. Reference to any commercial ingredient, process, or service by trade name, trademark, or manufacturer does not constitute or imply its endorsement, recommendation or favor in the formulation or for use in the users application. ALL WARRANTIES OF ANY KIND ARE EXPRESSLY EXCLUDED AND DISCLAIMED. WITHOUT LIMITATION, NO REPRESENTATION IS MADE AND NO WARRANTY, EXPRESS OR IMPLIED, IS EXTENDED WITH RESPECT TO THE ACCURACY, REPRODUCIBILITY, COMPLETENESS, OR USEFULNESS OF THE INFORMATION TO MEET YOUR REQUIREMENTS, OR WITH RESPECT TO THE TITLE OR MERCHANTIBILITY OF THE INFORMATION PROVIDED, OR THE FITNESS OF THE INFORMATION PROVIDED FOR A PARTICULAR PURPOSE, OR THAT THE USE OF THE INFORMATION IS FREE FROM INFRINGEMENT OF ANY PATENT OR ANY OTHER INTELLECTUAL PROPERTY RIGHT, AND EACH OF THESE ARE THE SOLE AND EXCLUSIVE RESPONSIBILITY OF THE USER. Use of the Information is at your own risk. No opinion, advice or Information, whether oral or written, obtained by you in any manner from us pertaining to the Information shall create any warranty of any kind. Your reliance on the Information presented herein for use in a particular application shall indicate your consent that in no event will Resolution Performance Products LLC or any of its affiliates be responsible for any damages of any nature whatsoever resulting from the use of or reliance upon the Information.

2001 Resolution Performance Products LLC. All rights reserved. Printed in the U.S.A.

SC:2033-01 11/01

E P I KOT E

EPON

EPI-CURE

EPI-REZ

H E LOX Y

C A R D U R A

V E O VA