10 DELIVERY TOOLS

WRTSIL W50DF STANDARD DELIVERY TOOLS

Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.1 Maintenance tools for main bearings 1/2
01 Mounting device for M56 screws 02 Turning tool 03 Turning tool for axial bearing 04 Hydraulic cylinder for M56 screw 05 Pin for tightening of nuts 06 Chain tackle 1000 kg 07 Transport device 08 Hydraulic pump (150 bar) 09 Lifting tool for hydraulic cylinder 1,0 kg 0,5 kg 3,4 kg 13 kg 0,1 kg 10 kg 0,6 kg 15 kg 10 kg

Fig. name: Maintenance tools for main bearings 1/2

2 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.1 Maintenance tools for main bearings 2/2
10 Distance sleeve for hydraulic cylinder 4,4 kg 11 Bar for lifting tool 12 Transport device 13 Assembly guide for connecting rod 14 Guide lever for piston 17 kg 16 kg 3,1 kg 1,2 kg

Fig. name: Maintenance tools for main bearings 2/2

3 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.3 Maintenance tools for connecting rod 1/2
01 Hydraulic tightening device (M72x6) 02 Hydraulic tightening device (M42) 03 Distance sleeve 04 Pin for tightening of nuts 05 Mounting/dismounting device for M42 screw 06 Mounting tool for screws (M72x6, M90x6) 07 Assembly tool for gudgeon pin bearing 08 Guide lever for lower part of connecting rod 09 Mounting device for big end bearing 4,5 kg 150 kg 46 kg 0,8 kg 0,5 kg 66 kg 10 kg 2,3 kg 0,1 kg

Fig. name: Maintenance tools for connecting rod 1/2

4 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.3 Maintenance tools for connecting rod 2/2
10 Lock and foot support for big end bearing 11 Protection sleeve for connecting rod 4 kg 4,5 kg

Fig. name: Maintenance tools for connecting rod 2/2

5 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.4 Maintenance tools for piston
01 Lifting tool for piston 02 Lifting tool for piston 03 Pliers for piston rings 04 Pliers for securing ring 05 Clamp device for piston rings 06 Assembly tools for piston and upper part of connecting rod 9 kg 39 kg 20 kg 0,5 kg 1,3 kg 3 kg

Fig. name: Maintenance tools for piston

6 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.5 Maintenance tools for cylinder liner
01 Lifting tool for cylinder liner 02 Lifting tool for cylinder liner 03 Dismounting tool for anti-polishing ring 04 Measuring rail for cylinder liner 05 Inside micrometer for cylinder liner 06 Bracket for lifting tool 0,6 kg 21 kg 2 kg 20 kg 11 kg

Fig. name: Maintenance tools for cylinder liner

7 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.6 Maintenance tools for camshaft
01 Locking device for camshaft 02 Locking bar for valve tappet 03 Locking bar for injection pump tappet 04 Mounting device for camshaft bearing 05 Camshaft mounting device 16 kg 0,4 kg 0,4 kg 70 kg 31 kg

Fig. name: Maintenance tools for camshaft

8 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.7 Maintenance tools for cylinder head 1/3
01 Hydraulic pump with hoses 02 Pin for hydraulic tensioning tool 03 Hydraulic tightening device (M90x6) 04 Lifting tool for tightening device 05 Lifting tool for cylinder head 06 Mounting device for valves 07 Lapping tool for valve 08 Eye-bolt for injection valve 09 Feeler gauge for valve clearance 30 kg 0,6 kg 95 kg 120 kg 32 kg 38 kg 4 kg 2 kg -

Fig. name: Maintenance tools for cylinder head 1/3

9 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.7 Maintenance tools for cylinder head 2/3
10 Spindle for valve seat rings 11 Removing tool for exhaust valve seat ring 12 Removing tool for inlet valve seat ring 13 Spindle for valve guide removing tool 14 Bed for tension cylinder 15 Bed for tension cylinder 16 Assembly tool for inlet valve seat ring 17 Assembly tool for exhaust valve seat ring 18 Lapping tool for starting valve sealing surface 2,6 kg 1,4 kg 4,8 kg 4,6 kg 5 kg 5,2 kg 5,6 kg 5 kg 7 kg

Fig. name: Maintenance tools for cylinder head 2/3

10 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.1 Tools for Engine main systems

10.1.7 Maintenance tools for cylinder head 3/3
19 Lapping tool for injection valve sealing surface 20 Grinding machine for valve seats 21 Flange for removing tool 22 Lifting tool for rocker arms 23 Grinding tool for sealing surface of cylinder head and liner 53 kg 4,3 kg 18 kg 13 kg 2 kg

Fig. name: Maintenance tools for cylinder head 3/3

11 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.2 Tools for Fuel system

10.2.1 Maintenance tools for injection equipment 1/2
01 Special key 02 Flare nut wrench 03 Special key for main nozzle 04 Extractor tool for inj. pump spindle 05 Assembly tool for main fuel inj. pipe 06 Clamping tool for nozzle removal 07 Ass. tool for pilot pump gear wheel 08 Extractor tool for inj. pump spindle 09 Testing device for nozzle equipment 3,5 kg 0,1 kg 15 kg 0,2 kg 4 kg 4,3 kg 20 kg

Fig. name: Maintenance tools for injection equipment 1/2

12 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.2 Tools for Fuel system

10.2.1 Maintenance tools for injection equipment 2/2
10 Timing tool for injection pump 11 Yoke for lifting of injection pump 12 Compr. tool for double wall gas bellows 13 Lifting tool for injection pump 2 kg 2 kg 2 kg

Fig. name: Maintenance tools for injection equipment 2/2

13 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.4 Tools for Cooling water systems

10.4.2 Maintenance tools for water pump
01 Lifting tool for water pump 02 Assembling tool for bearing, WD-200 03 Assembling tool for sealing, WD-200 04 Extractor for impeller, WD-200 90 kg 5 kg 3 kg 1,5 kg

Fig. name: Maintenance tools for water pump

14 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.10 Miscellaneous tools 1/3

01 Mounting device for overspeed trip device 02 Hydraulic tensioning cylinder 03 Checking device for cylinder 04 Deflection indicator for crankshaft 05 Limiter for fuel rack movement 06 Lever for draw of overspeed trip 07 Mounting device for screw (M20) 08 Universal puller 09 Torque wrench 40-200 Nm 0,5 kg 19 kg 4,5 kg 4,3 kg 0,3 kg 2,5 kg 0,2 kg 4,3 kg 1,5 kg

Fig. name: Miscellaneous tools 1/3

15 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.10 Miscellaneous tools 2/3

10 Torque wrench 150-800 Nm 11 Torque wrench 5-50 Nm 12 Eye bolt screw M10 13 Eye bolt screw M12 14 Eye bolt screw M16 15 Shackle A0,4 16 Shackle A0,6 17 Shackle A1,6 18 Lifting bend 500 kg 4,8 kg 0,8 kg 0,1 kg 0,2 kg 0,3 kg 0,1 kg 0,2 kg 0,4 kg 1 kg

Fig. name: Miscellaneous tools 2/3

16 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01

10 Maintenance tools

10.10 Miscellaneous tools 3/3

19 Air operated hydraulic pump unit 20 Differential pressure gauge 21 Mounting device for air cooler 22 Guiding mandrel for assemling of seal on HT pipe 4 kg 17 kg 3 kg -

Fig. name: Miscellaneous tools 3/3

17 Wrtsil 27 September 2007 W50DF10V00BTM01A Rev. 01