Particular Addc Specs

Al Ain Distribution Company
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
INDEX
Particular Specifications
1.1 PREFABRICATED BRICK BUILT SUBSTATIONS 1 1.1.1 SITE LOCATIONS.........................................................................................................................1 1.1.2 CIVIL WORKS - GENERAL..........................................................................................................1 1.1.3 ARCHITECTURAL WORKS...........................................................................................................2 1.1.4 PRE-CAST CONCRETE ELEMENTS...............................................................................................2 1.1.5 FLOORING FOR BRICK BUILT SUBSTATION................................................................................3 1.1.6 METAL WORKS..........................................................................................................................3 1.1.6.1 LOUVERED STEEL DOORS.......................................................................................................3 1.1.6.2 LATTICE STEEL DOORS...........................................................................................................3 1.1.7 FINISHING SCHEDULE.................................................................................................................3 1.1.7.1 SWITCHGEAR ROOM................................................................................................................3 1.1.7.2 TRANSFORMER ROOM.............................................................................................................3 1.1.7.3 EXTERNAL...............................................................................................................................4 1.1.7.4 STEEL PAINT...........................................................................................................................4 1.1.7.5 ROOFING..................................................................................................................................4 1.1.7.5.1 ROOFING SYSTEM.................................................................................................................4 1.1.7.5.2 WATER TEST FOR WATER PROOF SYSTEM..........................................................................6 1.1.7.6 WATER PROOFING.................................................................................................................6
90832210/06.12
(i)
PART B Particular Specifications

1.1 PREFABRICATED BRICK BUILT SUBSTATIONS
1.1.1 Site Locations

The sites are located at numerous areas in the vicinity of Al Ain. In such circumstances where the site handed over to AADC by the Municipality and Town Planning Department is located in a low laying area, the Contractor shall raise the level of the site by filling with selected imported materials using the appropriate compaction techniques as specified. The slopes and embankment, formed by elevating any such substations shall be protected by stone pitching and as such shall be deemed inclusive in the Contractors total lump sum price. The finished floor level of the substation shall be a minimum of 300 mm above the adjacent finished level of existing or proposed road, or as per the instruction of the Owner, in the absence of any permanent pavements, kerbstones or roads in the immediate vicinity of the new works. The Contract are lump sum price and shall be inclusive for all eventualities with respect to ground conditions, any type of foundations and tender drawings shall be considered as indicative only.
1.1.2 Civil Works - General

It shall be the responsibility of the Contractor to carry out geotechnical surveys on all sites in order to establish the safe ground bearing capacity of the soil conditions. Fresh soil investigation should be carried out for each and every site, in accordance with technical specifications for civil works. Soil investigation should comprise field work, lab work and soil investigation report, containing recommendations for foundation design. If in the opinion of the Owner, the site soil conditions require improvement, the Contractor shall do so forthwith without any claim. The Contractor shall be fully responsible for provision of temporary storage facilities, lifting equipment, transportation and all manipulation in regard to pre-cast elements. The Contractor shall incorporate into design and at daily site works all requirements spelled out by AADC related to number, size, level and shape of openings, dimension of cable trenches, size of concrete platforms, and similar. One sample substation shall be constructed at the approved site as a mock-up for this project.
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Particular Specification
1.1.3 Architectural Works

Drawings provided in the Tender Documents shall not be considered full and final. All design and drawing preparations shall be made by the Contractor and submitted to the Owner for approval which shall include all details to provide complete finished works to the complete satisfaction of Owner. The Contractor shall also provide required numbers of drawings to Town Planning and Municipality for obtaining building permits. At the end of the contract prior to issuance of Final Acceptance Certificate, all as built drawings shall be submitted. The Contractor shall also submit 6 sets of project completion report including all aspects of the project. The following schedule and sequence shall be strictly followed by the Contractor for submission of drawings and materials for approval. 1. within one month of the 1st site handing over:
-All Floor plans, elevations and sections of Brick Built (BB) substations. -All structural design and materials for the above. 2. within two weeks of the 1st site handing over:
-All architectural and structural drawings in final form including all structural calculations for RM -All outstanding structural materials. 3. within two weeks of the 1st site handing over:
-All drawings, details, design etc. must be completed. -All materials, structural, finishing etc. must be completed. Delay caused due to failure of the Contractor to follow the schedule and sequence will be born solely by the Contractor.
1.1.4 Pre-cast Concrete Elements

The work shall consist of pre-casting on a Specialized Factory approved by the Owner all elements in concrete or reinforced concrete in large quantities of same model. The work shall also include the delivery and erection of these elements. Foundations elements Trenches Ground slab Tie beams Parapets Roof slabs Walls, Columns : : : : : : : Pre-cast concrete. Pre-cast Concrete. Pre-cast concrete/cast in-situ Pre-cast concrete. Pre-cast concrete. Pre-cast concrete. Pre-cast concrete.
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1.1.5 Flooring for Brick Built Substation

Concrete floor shall be Pre-cast as per the required structural analysis. Surface of the floors in Switchgear Room and Transformer room shall be reinforced concrete treated with surface hardener and coated with epoxy paint. The method and rate of application shall be in accordance with the manufacturers instructions. Special attention is drawn to the evenness of the floor where all measurements shall be taken to reduce and to minimize the overall settlement, undulation to zero. All floors shall be coated with epoxy paint of approved quality and colour. Number of coats shall be decided upon the merits of the material and the finished condition of the floor.
1.1.6 Metal Works 1.1.6.1 Louvered Steel Doors
For switchgear room, louvered steel doors of overall size 3 x 2.7 meters including frame and finish hardware shall be provided as per specification and drawings. Double leaf ventilation louvers incorporated. Fixing with galvanized or stainless steel lugs, bolts etc. Each door leaf shall have 4 hinges. A removable wire mesh screen shall be fixed to the inside face of the louvered doors. Hasp and staples with padlocks to match Master Key System, shall be provided.
1.1.6.2
Lattice Steel Doors
For transformer rooms, lattice steel doors of overall size 3 x 3 meters shall be provided. Infill of steel lattice work shall be welded to the frame not more than 80mm spacing, prior to galvanizing. Fixing with galvanized or stainless steel lugs, bolts etc. according to manufacturers recommendation. Each door leaf shall have 3 hinges. Color: To the choice of Owner.
1.1.7 Finishing Schedule 1.1.7.1

Floor: Wall: Ceiling:
Switchgear Room
Epoxy paint applied over fare-faced finished concrete surface, including trenches (3 coats) Acrylic or other approved washable-type paint (3 coats) Color to the choice of Owner. Acrylic, or other approved washable-type paint (3 coats) to concrete soffit. Color to the choice of Owner.
1.1.7.2
Transformer Room
Epoxy paint applied over fare-faced finished concrete surface, including trenches (3 coats)
Floor and TR Foundation:
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Wall and Ceiling:
(Fenotex) washable Emulsion type.
1.1.7.3
External
Light textured paint, external paint quality and to be applied on textured concrete walls acrylic type, as approved by Owner. Color to the choice of Owner. Interlocking tiles, 80 mm thick, in approved pattern and color.
Walls and Parapets:
Walkways, Platforms:
1.1.7.4
Steel Paint
All steelwork not fully encased in concrete shall be hot dip galvanized and protected by the following system, as a preference and guidance: (a) Degrease the galvanizing and, if necessary, abrade the surface with light sweep-blasting or Emery Paper to ensure a good anchor pattern. Prime coat: High Molecular Epoxy Finish coat: High Molecular Epoxy, Top coat: Two-pack polyamide cured, solids volume min. 50%, dft min. 80 microns two-pack polyamide cured, solids volume min. 50%, dft min. 80 microns. Sweep blast if required for adhesion and apply, two-pack aliphatic polyurethane Topcoat solids volume min. 50%, dft min. 50 microns.
(b)
(c)
d)
e)
After erection make good all damage by blast cleaning as necessary and building the whole system to completion. Apply total system to all bolt heads and nuts; grind down site welds, blast clean burn marks.
1.1.7.5
Roofing
1.1.7.5.1 Roofing System

Roofing system will be as following; 1- First layer will be three coat of Cold Applied Bitumen. 2- Torch applied 4-mm membrane and at the corners will be 4mm membrane but exposed type. 3- 5 cm high density heat insulation. 4- Separation layer. 5- 40x40 concrete tiles (loose laid system). 6- Mastic and sealant to provided at grooves with aluminium flashing.
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48-hrs water leak test to be done for each substation. The roof build up shall be as follows: Provide 2% slopes towards rainwater drains by adding a light weight sloped concrete screed or cement screed. Roof slab to be treated with one coat of oxidised bituminous, grade 115/15 prior to casting the light weight concrete. Smoothly trawled light weight shall receive 2 coats of water proofing primer before applying the waterproof membrane. The minimum properties of the materials used shall be as below: a) Light weight screed of cellular concrete with a minimum thickness of 50 mm should be smoothly trawled. Dry density of light weight concrete shall range between 800 and 1200 kg/m3.( light weight screed could be replaced by protection cement screed C20 with minimum thickness of 50 mm). Oxidised Bituminous material, grade 115/15, applied directly on the RC slab at a rate of at least 2 kg/m2, melting point is not less than 115oC. Waterproofing membranes, one layers of at least 4 mm thickness, tropical grade bituminous felt, reinforced with a 180 g/m2 non woven polyester inlay, torch applied and with following further minimum characteristics: d) Softening point (R & B) of coating mixture Penetration (DOW) at 25oC Water absorption Tensile strength at break Elongation at break Tear resistance Puncture resistance Permeability of membrane to water Resistance to ageing due to UV Dimensional stability days at 70oC after 28 >150oC 18 +/- 5 dmm < 0.15% 800 N / 50 mm (long) 600 N / 50 mm (transversal) > 50 (long) > 55% (transversal) Longitudinal 193 N Transversal 200 N Static L 4 Dynamic I 4 Absolute impermeable No signs after testing -+/- 0.5% (long) +/-0.5% (transversal) ASTM D 36 ASTM D 5 ASTM D 570 ASTM D 146, UEAtc ASTM D 146, UEAtc UEAtc UEAtc
b) c)
ASTM G 53
Insulation boards shall be of extruded closed cell polystyrene, at least 50 mm thick and of 32 kg/m3 density with a compressive strength of 250 kPa. The thermal conductivity shall be less than 0.030 W/m K at 24oC mean temperature.
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e)
Geotextile fabric separation layer shall be placed between insulation boards and protection tiles The geotextile used shall be non-woven type, containing an UV- inhibitor and shall comply with the following properties: Properties Unit Weight Thickness under 200 kN/m2 Elongation at maximum load Test Method Nominal Calculated average Limit 150 0.48 > 60 Unit g/m2 Mm %
f)
Tiles shall be 40 x 40 x 4 cm pre-cast, compressed, high quality cement tiles with white cement in order to achieve a light and heat reflective colour. Tiles shall be loosely laid on the top of the geotextile fabric. Aluminium flashing of 1.5 mm thick and 15-20 cm height shall be provided and pointed with approved sealant.
1.1.7.5.2 Water Test for Water Proof System

Upon completion of the water proofing membranes as well as on completion of all roofing work, including the installation of tiles, the Bidder/Contractor shall make provisions for and carry out water testing. The Bidder/Contractor shall notify THE ENGINEER immediately upon the completion of each roof and shall submit a preliminary time schedule of testing for review. All testing shall be carried out by hose soaking only with drains left plugged and closed at all times. Tests shall be carried out only in the presence of THE ENGINEER or his designated representatives who shall determine starting dates of testing, total time periods of soaking and precautionary measures to be taken for the protection of other work. The entire roof area shall be soaked in the following general manner, with final instructions given by THE ENGINEER. Over uninterrupted surface, water shall be applied evenly in a deluging force creating a sheeting or blanketing of water over the intersection of new roof construction. Cants including roofing above the high point, pitch-pockets, vents, etc., shall be deluged in the same manner whether on vertical surfaces or not, directing the water into clamping and hold-down devices, trim and flashing stops. Areas of leakage shall be properly marked, recorded, repaired, and tested again by the Bidder/Contractor to the satisfaction of THE ENGINEER including additional repair to the same area as may be required for acceptance by THE ENGINEER. Each testing time shall be directed by THE ENGINEER and shall not be less than 48 hours. Contractor to submit a 10 (ten) year warranty from the date of P.A.C., covering materials and workmanship, for the roof water proof system.
1.1.7.6
Water proofing
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All concrete works under the ground level to be protected by three layers cold applied liquid bitumen.
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Al Ain Distribution Company

Al Ain Distribution Company

PART B Particular Specifications

1.1.1 Site Locations

1.1.2 Civil Works - General

Al Ain Distribution Company

1.1.3 Architectural Works

1.1.4 Pre-cast Concrete Elements

Al Ain Distribution Company

1.1.5 Flooring for Brick Built Substation

1.1.6 Metal Works 1.1.6.1 Louvered Steel Doors

Lattice Steel Doors

1.1.7 Finishing Schedule 1.1.7.1

Floor and TR Foundation:

Al Ain Distribution Company

Wall and Ceiling:

(Fenotex) washable Emulsion type.

Walls and Parapets:

1.1.7.5.1 Roofing System

Al Ain Distribution Company

Al Ain Distribution Company

1.1.7.5.2 Water Test for Water Proof System

Al Ain Distribution Company

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