THE ANUP ENGG. LTD. THICKNESS OF TORISHERICAL TOP HEAD ITEM NO.

: DATE : 30/7/05 NOMENCLATURE REFERENCES P= Internal Design Pressure 1.00 MPa O T = Design Temperature 60.00 C UG-20 Di = Inside Diameter of Vessel 1000.00 mm Ci = Corrosion Allowance Internal 3.00 mm Material Of Construction SA 516M GR 485 S = Maximum Allowable Stress At Design Temp. 138.00 MPa (SEC. II D, TABLE 1A) L = Inside Spherical or Crown Radius (Corroded) 903.00 mm <= OD of Skirt 1020mm r = Inside Knuckle Radius (Corroded) 153.00 mm >= 6% OD =61.2mm (A) t1 = Head Thickness as Per UG-16(b)(4) = 2.5 ( COMPRESSED AIR SERVICE) (B) THICKNESS OF TORISPHERICAL HEAD Radiography SPOT UW-11(a)(5)(b) Eht = Joint Efficiency 1.00 UW-12(d) (Seamless) t2 = Required Thickness of Head (APPENDIX 1.4(d)) M = 1/4 [ 3 + SQRT ( L / r ) ] = 1/4 [ 3 + SQRT (903/153)] 1.36 t2 = ( P x L x M ) / ( 2 x S x Eht - 0.2 x P ) = (1 x 903 x 1.36) / ( 2 x 138 x 1 - 0.2 x 1) 4.44 mm Note: a) Torisspherical Heads with (t2 / L) = (4.44/903)=0.0049>=0.002 Therefore rule Appendix 1-4(d) can be used. b) Material SA 516M Gr 485 having specified minimum tensile strength 485 MPa is not exceeding 500 MPa , S =138 MPa is OK. (C) THICKNESS OF HEMISPHERICAL HEAD (UG-32(f)) E2 = Joint Efficiency 1.00 UW-12(d) (Seamless) t3 = Required Thickness of Head (APPENDIX 1.4(d)) t3 = ( P x L ) / ( 2 x S x E2 - 0.2 x P ) = ( 1 x 903) / ( 2 x138 x 1 - 0.2 x1) 3.27 mm Eh1 = Top-Head to Shell Joint Efficiency 0.80 (Type-2, Category-B) t3= =( t / Eh1) = (3.27 / 0.8) 4.09 mm UG-32(b) t = Minimum Required Thickness of Head = Max( t1, t2, t3) = Max(2.5,4.44,4.09) 4.44 mm th= Design Thickness of Head = (t + Ci) = (4.44+3) = 7.44 mm tmin= Minimum Thickness shown In Drawing 8.00 mm tnom= Nominal Thickness Prior to forming 10.00 mm UG-32 (j) a) The Inside crown radius L = 903 mm is not Greater than Outside Diameter of Skirt =1020mm b) The inside knuckle radius of Torispherical head =153mm is not greater than 6% Outside dia. Of skirt =61.2mm c) The inside knuckle radius of Torispherical head = 153mm is not less than 3 x tnom = 30mm UG-32 (l) The head has been provide with 50mm Skirt length, through it is not mandatory as per UG-32(I) and Fig. UW-13.1. UG-32 (n) The taper at a welded joint within a formed head as per UW-9 is not required as difference between nominal thickness of shell (8mm) and head (10mm) at shell to head junction is not exceeding 2mm. Forming Head [UCS-79 (d)] Rf = Final center line radius, Ro = Original center line radius(infinity for flat plate) Extrim Fiber Elongation = (75 x (th / Rf) x (1-(Rf/R0)) = ( 75 x 10 / 153 ) x ( 1 - 0) Head is cold formed(Yes/no) Fiber elongation Vessel carries lethal substances (Yes/no) Impact testing is required (Yes/no) Greater than 10% reduction in thickness (Yes/no) Formed between 120 and 480 0C Shell is greater than 16mm thick before forming Heat Treatment Required ?

153.00 mm infinity mm

4.90 % Yes 4.90% < 5 % no no Yes If Actual thickness of Head after

forming < 9 mm.

no no Yes If Actual thickness of Head after forming < 9 mm.

158599319.xls.ms_office/TORISPHERICAL HEAD

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THE ANUP ENGG. LTD. THICKNESS OF TORISHERICAL BTM. HEAD NOMENCLATURE REFERENCES P= Internal Design Pressure 1.00 MPa O T = Design Temperature 60.00 C UG-20 Di = Inside Diameter of Vessel 1000.00 mm Ci = Corrosion Allowance Internal 3.00 mm Material Of Construction SA 516M GR 485 S = Maximum Allowable Stress At Design Temp. 138.00 MPa (SEC. II D, TABLE 1A) L = Inside Spherical or Crown Radius (Corroded) 903.00 mm <= OD of Skirt 1020mm r = Inside Knuckle Radius (Corroded) 153.00 mm >= 6% OD =61.2mm (A) t1 = Head Thickness as Per UG-16(b)(4) = 2.5 ( COMPRESSED AIR SERVICE) (B) THICKNESS OF TORISPHERICAL HEAD Radiography SPOT UW-11(a)(5)(b) Ehb = Joint Efficiency 1.00 UW-12(d) (Seamless) t2 = Required Thickness of Head (APPENDIX 1.4(d)) M = 1/4 [ 3 + SQRT ( L / r ) ] = 1/4 [ 3 + SQRT (903/153)] 1.36 t2 = ( P x L x M ) / ( 2 x S x Ehb - 0.2 x P ) = (1 x 903 x 1.36) / ( 2 x 138 x 1 - 0.2 x 1) 4.44 mm Note: a) Torisspherical Heads with (t2 / L) = (4.44/903)=0.0049>=0.002 Therefore rule Appendix 1-4(d) can be used. b) Material SA 516M Gr 485 having specified minimum tensile strength 485 MPa is not exceeding 500 MPa , S =138 MPa is OK. (C) THICKNESS OF HEMISPHERICAL HEAD (UG-32(f)) E2 = Joint Efficiency 1.00 UW-12(d) (Seamless) t3 = Required Thickness of Head (APPENDIX 1.4(d)) t3 = ( P x L ) / ( 2 x S x E2 - 0.2 x P ) = ( 1 x 903) / ( 2 x138 x 1 - 0.2 x1) 3.27 mm Eh2 = Bottom Head to Shell Joint Efficiency 0.80 (Type-2, Category-B) t3= =( t / Eh2) = (3.27 / 0.8) 4.09 mm UG-32(b) t = Minimum Required Thickness of Head = Max( t1, t2, t3) = Max(2.5,4.44,4.09) 4.44 mm th= Design Thickness of Head = (t + Ci) = (4.44+3) = 7.44 mm tmin= Minimum Thickness shown In Drawing 8.00 mm tnom= Nominal Thickness Prior to forming 10.00 mm UG-32 (j) a) The Inside crown radius L = 903 mm is not Greater than Outside Diameter of Skirt =1020mm b) The inside knuckle radius of Torispherical head =153mm is not greater than 6% Outside dia. Of skirt =61.2mm c) The inside knuckle radius of Torispherical head = 153mm is not less than 3 x tnom = 30mm UG-32 (l) The head has been provide with 50mm Skirt length, through it is not mandatory as per UG-32(I) and Fig. UW-13.1. UG-32 (n) The taper at a welded joint within a formed head as per UW-9 is not required as difference between nominal thickness of shell (8mm) and head (10mm) at shell to head junction is not exceeding 2mm.) Forming Head [UCS-79 (d)] Rf = Final center line radius, Ro = Original center line radius(infinity for flat plate) Extrim Fiber Elongation = (75 x (th / Rf) x (1-(Rf/R0)) = ( 75 x 10 / 153 ) x ( 1 - 0) Head is cold formed(Yes/no) Fiber elongation Vessel carries lethal substances (Yes/no) Impact testing is required (Yes/no) Greater than 10% reduction in thickness (Yes/no) Formed between 120 and 480 0C Shell is greater than 16mm thick before forming Heat Treatment Required ?

153.00 mm infinity mm

4.90 % Yes 4.90% < 5 % no no Yes If Actual thickness of Head after

forming < 9 mm.

no no Yes If Actual thickness of Head after forming < 9 mm.

158599319.xls.ms_office/TORISPHERICALBTM. HEAD

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APPROVED BY