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Engineering Data

About Our Material


Fenner Drives uses only premium quality engineering composites, which ensure the highest level of performance and consistent strength. Our standard material is 33% glass reinforced nylon 6/6. The combination of high strength, temperature resistance and abrasion resistance makes nylon a versatile engineering thermoplastic. MATERIAL PROPERTIES 33% GLASS-REINFORCED NYLON 6/6, dry as molded Property ASTM Code Value
Tensile Strength at Break Flexural Modulus Heat Deflection Temp @ 264 psi Continuous Service Temp. (Min. Max.) Izod Impact Strength (notched 1/8") Water Absorption (24 hour immersion) D638 D790 D648 - D256 D570 20,000 psi 1,300,000 psi 480F (249C) 32 225F (0 107C) 1.3 1.8 ft.-lb/in. of notch 0.7%

Note: Data listed was generated using molded specimens tested under standard conditions. Many of the mechanical properties can be influenced by processing conditions, environmental factors and the application of stress.Therefore, this data characterizes typical production material, and should not be used either to establish specification limits or alone as the basis for engineering design.

About Our Bearings


Almost all PowerMax Pulleys use precision 6203-2RS chromealloy steel radial ball bearings (exceptions are noted). These bearings meet all ABEC-1 standards. Our bearings utilize two rubber wiping seals to keep the grease in and contaminants out. See chart for standard load ratings.

BEARING PROPERTIES
Type: 6203-2RS Seals: Rubber Wiping Fit: ABEC1 C4 Internal Clearance Lubrication: Chevron SRI #2 or equivalent (30% 5% Fill) Service Temperature: -20 350F (-30 180C) Basic Dynamic Load: 1660 lbs. (7384N)

6203 RADIAL LOAD RATINGS


Speed (RPM) Load (lbs) Load (N) 33 1660 7384 100 1150 5115 200 915 4070 300 795 3536 500 670 2980 1000 1500 535 465 2380 2068 1800 440 1957 2500 395 1757 3600 5000 350 310 1557 1379

Load Ratings based on 500 HR minimum L10 life.

Bearing Life
How long a bearing will last in an application depends on two variables: first, the bearings physical properties (material, design, method of manufacture); and second, the conditions of operation (load, speed, temperature, lubrication). Although it is not possible to predict the exact life of a bearing, the designer can calculate the L10 Life of a bearing. L10 is the life, in hours or revolutions, that 90% of a group of bearings will complete or exceed. The equations for calculating L10 life are: Revolutions: L10 = C P Hours: L10 = C P

()

x 106

()

x 16667 N

Where: L10 = Rating Life C = Basic Dynamic Capacity P = Radial Load in lbs. N = Speed in RPM

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V-Belt Idlers
PowerMax V-Belt Idlers are designed for strength and durability. For use with standard A and B section belts in a variety of industrial applications. The use of radial supporting ribs provides additional belt support and prevents groove deformation. Ideal for use with Fenner Drives Rotary Tensioners. Mounting adapters are available to facilitate easy installation (see page 11).
NOTES: Pulley diameters can be machined down below the pitch line of belt for material handling applications. Insertion molded bearing.

Type 1

Type 2

Part DIMENSIONS B C D E umber Type Grooves A N VA3001 VA3002 VA4001 VA4002 VA5001 VA6001 VA6250 VA7501 V2B6280 V3B6280 V4B6280 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 3 4 3.00 3.10 4.00 4.00 5.04 6.00 6.25 7.50 6.28 6.28 6.28 2.00 1.84 3.00 2.84 5.13 5.00 6.60 5.18 5.18 5.18 .50 .63 .50 .64 .50 .62 .54 .64 .64 .64 .70 .78 .70 .86 .72 .95 .72 1.72 2.44 3.16 .76 .78 .78 .76 .76 .67 .71 1.72 2.44 3.16

Belt Size A B A B A A/B A B/5V B/5V B/5V

Bearing Type 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS

Bore Size 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm

3.84 65 80

.78 203-2RS

6203-2RS .510/.520 6203-2RS .510/.520 6203-2RS .510/.520

Single Flange Idlers


PowerMax Single Flange Idlers are designed specifically for use on conveyor corners but can be used for a variety of applications. Designed for use with B-Section V-Belts. Mounting adapters are available to facilitate easy installation (see page 11).

Part DIMENSIONS Number A B C D E VA3600 VA4130 3.60 4.13 2.84 3.23 .59 .59 .84 .86 .79 .78

Belt Size B B

Bearing Type 6203-2RS 6203-2RS

Bore Size 17 mm 17 mm

NOTE: All dimensions are for reference only.

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Flat Belt Idlers


PowerMax Flat Belt Idlers are available for a wide range of standard belt sizes. Also suitable for use as back side idlers on V-belts. Our molded-in crown helps center the belt and prevent rubbing against flanges. Mounting adapters are available to facilitate easy installation (see page 11).
Type 1 Type 2

Part DIMENSIONS A B C D E umber Type Crown N FA2001 FA2002 FA2003 1 1 1 YES YES NO NO NO NO NO YES YES YES YES NO NO YES YES YES YES YES YES YES YES NO YES YES NO YES YES NO NO NO NO 2.07 2.35 2.76 N/A N/A 2.48 N/A 2.75 2.75 N/A 3.00 N/A N/A 3.24 3.38 3.50 3.50 3.48 3.75 3.80 4.50 N/A 4.75 5.56 5.72 2.75 N/A 6.28 6.28 6.28 6.28 1.88 1.99 1.94 2.00 1.98 1.97 2.71 1.97 2.52 2.91 2.50 2.96 3.23 2.97 3.00 3.00 3.00 2.98 2.96 3.51 4.00 4.50 4.00 5.03 5.40 2.37 2.33 6.00 6.00 6.00 6.00 1.37 .98 .82 1.00 .75 1.55 1.05 1.09 1.00 1.22 1.02 1.09 1.01 1.04 1.38 .77 1.00 .69 1.09 1.03 1.09 1.21 1.09 1.02 1.08 1.07 1.39 1.23 2.10 2.91 3.85 1.54 1.15 1.15 N/A N/A 1.85 N/A 1.40 1.22 N/A 1.31 N/A N/A 1.20 1.68 1.09 1.22 .90 1.38 1.24 1.39 N/A 1.40 1.29 1.37 1.39 N/A 1.63 2.50 3.31 4.25 .47 .47 .75 .47 .47 .72 .67 .67 .80 .76 .76 .76 .67 .67 .78 .76 .76 .76 .67 .67 .76 .82 .67 .72 1.25 N/A N/A 1.63 2.50 3.31 4.25

Belt Size 13/8"


7 8" 13 16"

Bearing Type 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6205-2RS 6205-2RS

Bore Size 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 1" 1"

/ /

FA2009* 1 FA2010* 1 FA2501 FA2750 FA2751 FA2900* FA3002 FA3003* FA3251 FA3301 FA3501 FA3502 FA3504 FA3750 FA3751 FA4501 FA4502* FA4750 FA5501 NOTES: Flat belt pulleys are available without flanges or crown. Contact factory for details. * These items are standard without flanges. Insertion molded bearing. FX 0001 and FX 0002 use a special 1" bore bearing with extended inner-race. This item has two 6203-2RS bearings. Please consult your Inside Sales Specialist when ordering with adapters. All dimensions are for reference only. FX0001 F1B6280 F2B6280 F3B6280 F4B6280 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 FA2700* 1

1"

/ 1 1 /2"
3 4"

1" 1" 1" 11 8" 1" 1" 1" 1" 11/4"


3 4"

FA3250* 1

/ /

1"
11 16"

1" 1" 1" 13 16" 1" 1" 1" 1" 13 8" 1" 21/4" 3" 4"

FA5504 1 FX0002* 1

6203-2RS .510/.520 6203-2RS .510/.520 6203-2RS .510/.520 6203-2RS .510/.520

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Round Belt Idlers


PowerMax Round Belt Idlers are designed for use with round belts, ropes or cables. The deep uninterrupted groove provides continuous support and eliminates any binding or wedging problems found with steel or cast iron pulleys. Small series pulleys use a special 6902-2RS bearing and are ideal for tight-fit applications. Mounting adapters are available to facilitate easy installation (see page 11).

Part DIMENSIONS Maximum umber N A B C D E Radius Cable Size RA3001 RA3002 RA3501 RA3502 RA4101 RA4801 RA4802 3.05 3.05 3.50 3.50 4.12 4.80 4.80 5.50 2.45 2.45 2.75 2.75 3.50 4.00 4.00 4.62 .40 .42 .53 .44 .53 .53 .75 .38 .61 .61 .76 .76 .68 1.00 1.06 .56 .76 .62 .76 .76 .72 .77 .77 .70 .19 .21 .26 .19 .26 .28 .36 .20
3 8" 13 32"

Bearing Type 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS 6203-2RS

Bore Size 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm

NOTES: Small series pulleys cannot accept mounting adapters. Contact factory for special options.

RA5502

/ / 1/2" 1/2" 11/16" 3/8"


1 2" 3 8" 5 16" 5 16"

SMALL SERIES
RA1850 RA2540 1.84 2.54 1.39 1.90 .44 .44 .62 .63 .48 .63 .16 .16

/ /

6902-2RS 6902-2RS

15 mm 15 mm

Cable Pulleys
Molded in our premium glass-reinforced nylon, PowerMax Pulleys can be used with both coated and uncoated cable and will provide a substantial increase in cable life over steel or aluminum pulleys. Our cable pulleys feature a non-ribbed, solid web construction for strength and appearance and are perfect for a variety of cable applications. Mounting adapters are available to facilitate easy installation (see page 11).
Part DIMENSIONS umber N A B C D E RA2701 RA3503 RA3504 RA4501 RA4502 RA5001 RA5501 RA6001 2.75 3.55 3.50 4.46 4.46 5.00 5.50 6.00 2.43 2.73 2.81 3.74 3.74 4.31 4.86 5.20 .23 .39 .31 .38 .38 .31 .22 .40 .82 .80 .65 .86 .86 .65 .53 .80 .82 .77 .77 .77 .77 .73 .60 .80
Maximum Cable Size

Bore Size 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm 17 mm

/ / 7/32" 1/4" 3/16" 3/16" 5/32" 1/4"


5 32" 1 4"

NOTES: Insertion molded bearing. All dimensions are for reference only.

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Sprockets
Wear resistant glass-reinforced nylon Insertion molded ABEC-1 high precision bearings Lightweight and quiet Corrosion resistant Lubrication not required Mounting adapters are available to facilitate easy installation (see page 11). Ideal for use with T-Max Linear and Rotary Tensioners
Part Chain Number # CS3502 CS4002 CS4003 CS4006 CS5002 CS5004 CS5005 CS6002 CS6003 CS6004 CS8002 CS8003 CS8004 35 40 40 40 50 50 50 60 60 60 80 80 80 # Nominal Pitch DIMENSIONS Teeth O.D. (in.) Diameter A B C 19 17 17 17 15 15 15 13 13 13 12 12 12 2.50 3.00 3.00 3.00 3.25 3.25 3.25 3.50 3.50 3.50 4.40 4.40 4.40 2.28 2.72 2.72 2.72 3.01 3.01 3.01 3.14 3.14 3.14 3.86 3.86 3.86 .67 .67 .67 .67 .67 .67 .67 .67 .67 .67 .67 .67 .67 1.78 1.78 1.78 1.78 1.78 1.78 1.78 1.78 1.78 1.78 1.78 1.78 1.78 .164 .279 .279 .279 .343 .343 .343 .449 .449 .449 .58 .58 .58 Bearing Type 6203-2RS 6203-2RS 6203-2RS-10 6203-2RS-12 6203-2RS 6203-2RS-10 6203-2RS-12 6203-2RS 6203-2RS-10 6203-2RS-12 6203-2RS 6203-2RS-10 6203-2RS-12 Bore Size 17 mm 17 mm
5 3 4"

/8" / /8" /4" / /4" / /4"

17 mm
5 3

17 mm
5 8" 3

17 mm
5 8" 3

Carriage Rollers
Designed for higher loads in low RPM applications Precision and semi-precision ball bearings for varying load requirements Designed to roll smoothly on round rails Molded nylon construction for quiet operation Internal spacer allows full tightening without binding (RX0219 only)
Part umber N Type A
Type 1 Type 2

DIMENSIONS B C 1.20 1.20 1.20 1.20 1.95 1.95 1.95 1.95

D 1.37 1.37 1.37 1.38

Radius Inches .53 .53 .53 .53

Bore Size

When installing RA 2001, RA 2002, or RA 2004, the inner race of the bearings must be free to move in the mounting arrangement they must not be clamped tight. For more information on mounting carriage rollers, please contact our applications engineering group. NOTE: All dimensions are for reference only.

RA2001 RA2002 RA2004 RX0219

1 1 1 2

1.36 1.36 1.48 1.48

/ / 1/2" 3/8"
3 8" 1 2"

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Mounting Adapters
Versatile mounting adapters simplify the job of assembly and help to reduce overall cost. Made of high quality sintered iron materials, they are pressfitted in place at the factory so that you only need to handle one component the finished belt idler assembly. The three standard types are available in a choice of widths and bore sizes to meet most mounting requirements. However, our flexible tooling approach allows specials to be produced quickly and economically, frequently with little or no tooling charge.

Bore Reducing

Part umber N
RB0001 RB0002 RB0071

DIMENSIONS A W
.385 / .395 .510 / .520 .474 / .486 .472 .472 .472

Shoulder
DIMENSIONS B W
.26 .51 .76 .26 .51 .76 .08 .08 .17 .10 .64 .70 .33 .26 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472

Adapters

Adapters

Part umber N
CB0001 CB0002 CB0003 CB0004 CB0005 CB0006 CB0013 CB0015 CB0016 CB0020 CB0023 CB0036 CB0058 CB0100

A
.385 / .395 .385 / .395 .385 / .395 .510 / .520 .510 / .520 .510 / .520 .385 / .395 .314 / .324 .385 / .395 .314 / .324 .394 / .399 .385 / .395 .385 / .395 .397 / .407

C
.50 .75 1.00 .50 .75 1.00 .32 .32 .41 .34 .87 .94 .57 .50

Part umber N
SB0001 SB0002 SB0003 SB0004 SB0005 SB0006 SB0013 SB0016 SB0017 SB0018 SB0019 SB0020 SB0032 SB0033 SB0090

Adapters
A
.385 / .395 .385 / .395 .385 / .395 .510 / .520 .510 / .520 .510 / .520 .385 / .395 .385 / .395 .385 / .395 .385 / .395 .385 / .395 .385 / .395 .385 / .395 .385 / .395 .255 / .265

Clevis

DIMENSIONS B W
.26 .51 .76 .26 .51 .76 .15 .11 .48 .40 .55 .59 .56 .95 .31 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472 .472

C
.50 .75 1.00 .50 .75 1.00 .38 .35 .72 .64 .79 .83 .80 1.19 .55

NOTES: All dimensions are for reference only. Consult factory for metric availability.

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DriveN Pulleys
The latest innovation in composite power transmission components from Fenner Drives. For use with A/4L section Vbelts Directly interchangeable with industry standard AK type pulleys Molded premium quality glass reinforced nylon material Sintered metal drive hub insertion molded for high strength Corrosion resistant and lightweight State-of-the-art precision molding assures part consistency Highly cost effective Stock Bore Sizes: 5/8", 3/4", 7/8", 1"
Type 1 Type 2

Part umber N Type AFD44 AFD49 AFD59 AFD74 AFD84 AFD94 1 1 1 1 2 2 2 2 2

E .73 .73 .73 .73 .75 .75 .75 .75 .75

DIMENSIONS F H .75 .75 .75 .75 .75 .75 .75 .75 .75 2.15 2.15 2.15 2.15 2.22 2.22 2.22 2.22 2.22

L 1.48 1.48 1.48 1.48 1.60 1.60 1.60 1.60 1.60

Belt Size A A A A A A A A A

Outside

DIAMETER

Datum

Number Spoke Spokes Style

4.25 4.75 5.75 7.25 8.25 9.25 10.25 10.98 12.25

4.00 4.50 5.50 7.00 8.00 9.00 10.00 10.78 12.00

4 4 4 4 6 6 6 6 6

Solid I-Beam I-Beam I-Beam Cross Cross Cross Cross I-Beam

Shaft Size
5 8", 3 4", 7 8"

Keyseat

AFD104 AFD112 AFD124

3 16" 1 4"

3 32"

1"

x 1/8"

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Chemicals To Avoid With Composites


The following chemicals are known to have a severe adverse effect on composite materials. For other chemicals or oils not listed, which may or may not have an adverse effect on the composite material, consult factory for information.

Acetic Acid Ammonium Chloride Ammonium Hydroxide Antimony Trichloride Barium Chloride Benzoic Acid Boric acid Bromine Butyric Acid Calcium Chloride Calcium Hypochlorite Calcium Thiocyanate Chloroacetic Acid Chlorosulfonic Acid Chromic Acid m-Cresol Formic Acid Glycolic Acid Hexafluoroisopropanol Hydrochloric Acid Nitric Acid Perchloric Acid Phenol Potassium Permanganate Potassium thiocyanate Stannic Chloride Stannic Sulfate Sulfuric Acid Tetrafluoropropane
Note: Concentration, exposure time, and temperature affect resistance.

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