Indoor unit with high static pressure(with filter in return air inlet
FG / N -
Unit type Power type Refrigerant type Static pressure type Cooling capacity Product type Ducted type air conditioning
Meaning of standard model before/ Meaning FG Product type Cooling capacity capacity (kW) Heat pump auxiliary electric heat type-R High static pressure-H Static pressure type
type Expression Ducted conditioning method air Cooling only type-omitted Nominal
The outdoor expressed. Meaning of supplementation code after / Meaning Refrigerant Power supply type
unit
is
not
1Ph-220~230V-50Hz-o Outdoor unit-O mitted 1Ph-220~230V-50Hz below 10kw-E Indoor unit-I unit is not
Example 1FGR2.6/NIt refers to the ducted air conditioning unit with a nominal cooling capacity of 2.6kW. Its refrigerant is R407C, power supply is 1Ph-220~230V-50Hz. 2FGR10/N-MIt refers to the ducted air conditioning unit with a nominal cooling capacity of 10kW. Its refrigerant is R407C, power supply is Ph-380~420V-50Hz.
1.2
Product feature
3
GREE FG Series Ducted type Air-conditioning Units has combined the comfort, top grade from the central air conditioners as well as the convenient installation and facility from the mini type of the split air conditioners. It could be divided into the ordinary units and high static pressure units can satisfy with the different requirements from customers. The FG Series Ducted Air-conditioning Units can be widely used in small supermarkets, chain stores, hotels, restaurants, offices and meeting rooms etc. Is especially fit for the small commercial and industrial application.
a) b) c) d)
Flexible installationair-supply or air-return type, condensation water exit direction, and modes of twyer(adopting neither air back or rear air back) etc can be selected flexibly; Energy effectivelyquality compressor, hydrophilic aluminum sheet and inner groove copper pipe are adopted, so as to improve the efficiency of units greatly; Long-distance duct air supply : it adopt high static pressure design, so air is centralized handling in the indoor unit and implant long-distance duct air supply. Good indoor air quality: it can connect many supply-air outlet to the duct, so that it can make the temperature and humidity of the whole room equality, meanwhile, it can lead in fresh air, makes well indoor unit air quality
e) f)
Reliably operation: it has perfect safe protection function, and powerful malfunction self-diagnosis function; Convenient operation: Simple controller and intelligent remote controller make unit more convenient operation.
1.3
Reverse (open) phase protection Anti-freeze sensor Anti-high protection temperature temperature
function
Control function Memory function: when unit restart after power off, it will run on former status, the mode and parameter are kept the same Remote control function: wireless controller and remote controller can be opted, and the maximum control distance of remote controller is 10m. Timing function: it can timing ON/ OFF separately, meanwhile, it can also can timing on circularly Self-diagnosis with alarm function : once unit has malfunction, the malfunction code will be indicated and alarm ring immediately Energy efficiency: it can self control for saving energy in energy saving mode. Automatic model function: the fan of indoor unit can adjust fan speed automatically based on actual demand when cooling or heating under automatic mode Cool air proof function: the fan starts only when the temperature of indoor unit heat exchanger is higher than indoor temperature under heating mode Sub-room control function: it can control the unit by controlling each sub-room Blow residual heat function: under heating mode, fan of indoor unit will work for a period after compressor stops Protection function High/low pressure protection: when suction pressure is too low or discharge pressure is too high, compressor will stop and unit display malfunction code Overload protection: compressor has its own overheat protection, once the temperature of compressor is higher than allowable level, compressor will stop and only when temperature recovery, compressor restart Over current protection: once the current of compressor is higher that normal level, compressor will stop and unit display malfunction code Discharge high temperature protection: once the discharge temperature of compressor is higher than allowable value, compressor will stop and unit display malfunction code Reverse (open) phase protection: once the phase sequence of power supply is incongruent or the phase is absent, unit cant work and display malfunction code (Remark: this function is only available for FG(R)10/N-M and FG(R)12/N-M) Anti-freeze temperature protection: once the heat exchanger temperature of indoor unit is too low, compressor will stop and unit display malfunction code. Anti-high temperature protection: once the heat exchanger temperature of indoor unit is too
high, compressor stop and unit display malfunction code. Sensor malfunction alarm: once the sensor short out or shutdown, unit will display malfunction code. Display function Time display: display and set real time Timing turn ON/OFF display: display and timing turn ON/OFF time. Cancel timing display: display the cancel of timing Fan speed display: display the speed (highmediumlow) of fan Function mode display: cooling modedehumidifying modeheating modefan mode Defrost display: display defrosting status under deforst mode Testing display: display testing mode Energy efficiency display: display energy saving mode Temperature display: display room temperature and set temperature Malfunction code display
Centralization control system (optional function) Ducted Type Air Conditioner has centralization control function, each centralization controller can control 16 set of main units simultaneously and control each main unit separately, this function can make you more convenient for controlling main units. The centralization controller of Ducted type air conditioner communicate with wire controller of each unit by 485 mode, the longest distance is 1200m; centralization controller can display the code of each unit that is delimited by the different dial-up location of each unit. The connection of centralization controller and wire controller is as follow fig:
2.2
2.2.2
Model Function
Rated Voltage Rated Frequency Capacity (W) Power Input (W) Rated Input (W) Rated Current (A) Air Flow Volume (m3/h) Dehumidifying Volume (Kg/h) C.O.P / EER (W/W) Model of Indoor Unit Fan Motor Speed (r/min) (H/M/L) Output of Fan Motor (w) Fan Motor Capacitor (uF) Fan Type-Piece Diameter-Length (mm) Evaporator Indoor unit Pipe Diameter (mm) Row - Fin Gap (mm) Working Area (m2) Swing Motor Model Output of Swing Motor (W) Fuse (A) Sound Pressure Level dB (A) (H/M/L) Dimension (W/D/H)( mm) Dimension of Package (W/D/H)( mm) Net Weight /Gross Weight (kg) Model of Outdoor Unit Compressor Model L.R.A. (A) Overload Protector Throttling Method Starting Method Working Temp Range () Condenser Pipe Diameter (mm) Rows - Fin Gap (mm) Outdoor unit Working Area (m2) Fan Motor Speed (rpm) (H/M/L) Output of Fan Motor (W) Fan Motor Capacitor (uF) Air Flow Volume of Outdoor unit(m3 /H) Fan Type-Piece Fan Diameter (mm) Defrosting Method Sound Pressure Level dB (A) (H/M/L) Dimension (W/D/H)( mm) Dimension of Package (W/D/H)( mm) Net Weight /Gross Weight (kg) Refrigerant Charge (kg) Length (m) Conn Outer Diameter ectio n Pipe Max Distance
2.2.3
Model Function
Rated Voltage Rated Frequency Capacity (W ) Power Input (W ) Rated Input (W ) Rated Current (A) Air Flow Volume (m 3/h) Dehumidifying Volume (Kg/h) C.O.P / EER (W /W ) Model of Indoor Unit Fan Motor Speed (r/min) (H/M/L) Output of Fan Motor (w) Fan Motor Capacitor (uF) Fan Type-Piece Diameter-Length (mm) Evaporator Indoor unit Outdoor unit Pipe Diameter (mm) Row - Fin Gap (mm) W orking Area (m2) Swing Motor Model Output of Swing Motor (W ) Fuse (A) Sound Pressure Level dB (A) (H/M/L) Dimension (W /D/H)( mm) Dimension of Package (W /D/H)( mm) Net W eight /Gross W eight (kg) Model of Outdoor Unit Compressor Model L.R.A. (A) Overload Protector Throttling Method Starting Method W orking Temp Range ( ) Condenser Pipe Diameter (mm) Rows - Fin Gap (mm) W orking Area (m2) Fan Motor Speed (rpm) (H/M/L) Output of Fan Motor (W ) Fan Motor Capacitor (uF) Air Flow Volume of Outdoor unit(m3 /H) Fan Type-Piece Fan Diameter (mm) Defrosting Method Sound Pressure Level dB (A) (H/M/L) Dimension (W /D/H)( mm) Dimension of Package (W /D/H)( mm) Net W eight /Gross W eight (kg) Refrigerant Charge (kg) Length (m) Conn Outer Diameter ectio n Pipe Max Distance
3.
Characteristic chart
3.1 The relationship between low pressure of air conditioner and temperatureas shown in chart 3-1 Cooling mode: the working condition of indoor and outdoor is the same. Heating mode: the working condition of indoor is: 21 DB/15.5 WB
7
Low pressure(absolute date) bar
7 6 5 4 3 2
15 20 25 30 35
6 5 4 3 2
0 5 10 15 20
DB()/Humidity(%)
DB()/Humidity(%)
(b)Heating mode
(b)Heating
3.3 The relationship between cooling capacitycharge of refrigerant and the length of connect pipeas shown in chart 3-3
(m)
(a) relationship between cooling capacity and length of pipe chart 3-3
94%
92% 90%
4. Main parts name 4.1 Indoor unit and outdoor unit structure schematic plan
fig. 4-1Indoor unit Remark1round air outtake 2rectangular air outtake 3condensate water pipe 4return air intake
Remark4air intake
5. Outlines and dimensions of the units 5.1 Outlines and dimensions of indoor unit (as shown in chart. 5-1)
(a)FGR2.6/NFGR3.5/N
bFG(R)5/N(I)~ FG(R)16/NC-M(I) chart 5-1 Outlines and dimensions of indoor unit 5.2 Outlines and dimensions of outdoor unitas shown in chart.5-2
D A
chart 5-2
FG(R)2.6/N(O)
Model Item A B C D E
FG(R)3.5/N(O) FG(R)5/N(O)
6. Air conditioner working principle Cooling cycleLow temperature and low pressure refrigerant gas goes from evaporator,
then be suction into compressor and compressed into high temperature and high pressure gas by compressor and discharge to condenser; in condenser, the high temperature and high pressure gas exchange heat with outdoor fresh air, then the gas becomes high temperature and high pressure liquid; then it is cooled and decompressed by capillary and go into evaporator. In the evaporator, the liquid refrigerant and gas refrigerant are mixed and evaporated, the heat which is demanded for evaporation is supplied by indoor air, so the indoor air is cooled at the same time. Then the gas from evaporator goes into compressor again, so the cooling cycle begins. And the cooled air is supplied into air conditioning area through duct by fan.
Heating cycle: The heating cycle is inverse cycle to cooling cycle. Four-way valve changes
its direction, so refrigerant change the direction. It means the high temperature and high pressure refrigerant gas goes from compressor and into indoor heat exchanger, after the refrigerant is condensed by condenser and throttled by capillary, it goes into outdoor heat exchanger and be evaporated, then be suctioned by compressor again, so the heating cycle begins. And the warm air is supplied into air conditioning area through duct by fan.
white
white
1
black yellow blue
black yellow
1
black yellow blue
black yellow
FH FM FL
FH FM FL
2 1 XT2
2 1 XT2
Standard static pressure type (omitted type from factory) Control panel Control panel
XT3
white (yellow)
2 1
white (yellow)
2 1
white (yellow)
black (red)
black (red)
FH FM FL
yellow (blue)
FH FM FL
yellow (blue)
2
blue (black)
2
blue (black)
1 XT2
1 XT2
7.2
8F
5F
8F
5F
10
8 F
5F
11
12
Timing
ON/OFF
ON/OFF Fan speed control button:every press, speed adjust as follows: Automatichighmediumlow
88:88
Hour Swing Sleep
Mode
Fan speed
Setting
Sleep
88
Auto
Test
88
Dry Heat
Timing Sleep mode button:press one time, enter sleep mode, press once again, exit sleep mode
Cool Blow
Mode
Temperature buttonpress every time , setted temperature rises 1press every time , setted time reduce 1
Timing button: set timing turn OFF/ON under ON/OFF status. press every time, the timing will add half an hour. The circle mode is as follows: 0--24hours cancel timing
Fig 8.1-1
8.2 Operation of wire controller 1) Cooling operation methodas shown in fig 8.2-1 Micro-computer can select cool mode ON or OFF according to the temperature differential between set temperature-Tset and indoor air temperature- Tindoor that is detected by temperature sensor. When Tindoor is higher than Tset, the unit start to work in cool mode. When Tindoor is lower than Tset, the cool mode turn off, only the fan of indoor unit works.
ON/OFF
88:88
Hour Swing Sleep
Mode
Fan speed
Setting
Sleep
88 88
Test
Timing
Auto Mode
Cool Blow
Dry Heat
Fig 8.2-1
2) Heating operation methodas shown in fig8.2-2 When Tindoor is lower than Tset, compressor start to work, and heating mode operate. When Tindoor is higher than Tset, compressor and fan of outdoor unit stop, only the fan of indoor unit still works. When heating mode is in operation, if the outdoor temperature is low and humidity is low, the outdoor unit will frost and then heating efficiency reduces. In such a case, unit will begin the defrost cycle automatically. And the controller panel will display Defrost. The set temperature range is 1630
1.Make sure power is supplied, press this button, unit starts work.
Timing
ON/OFF
ON/OFF
88:88
Hour Swing Sleep
Mode
Fan speed
Setting
Sleep
88 88
Test
Timing
Auto Mode
Cool Blow
Dry Heat
8.2-2
3) Dry mode operation method, as shown in fig8.2-3 When Tindoor is in the range of
higher than Tset, the unit start to work in cool mode, and the speed of indoor unit fan can be adjusted. The set temperature range is 1630
1.Make sure power is supplied, press this button, unit starts work.
Timing
ON/OFF
2.Press this button to choose operate mode-Dry( the indoor unit fan speed can't adjust under this mode). ON/OFF
88:88
Hour Swing Sleep
Mode
Fan speed
Setting
Sleep
88 88
Test
Timing
Auto Mode
Cool Blow
Dry Heat
Fig. 8.2-3
4) Auto mode operation methodas shown in figure8.2-4 When the unit run in auto mode, the standard set temperature for cooling is 26, and the standard set temperature for heating is 20.
2.Press this button to choose operate mode-Auto, then microcomputer will choose operation status-coolingheating drying automatically for the most comfortable condition.
Timing
1.Make sure power is supplied, press this button, unit starts work.
ON/OFF
ON/OFF
88:88
Hour Swing Sleep
Mode
Fan speed
Setting
Sleep
88 88
Test
Timing
Auto Mode
Cool Blow
Dry Heat
8.2-4
5) Sleep mode operation method, as shown in figure8.2-5 When the unit runs in Cool mode or Dry mode, press Sleep button and after it operates for 1 hour, the pre-set temperature will increase by 1. After 2 hours, the pre-temperature will increase by another 1. Then based on this set temperature, the cool mode or Dry mode operation is performed. When the unit runs in Heat mode, press Sleep button and after it operates for 1 hour, the pre-set temperature will reduce by 1. After 2 hours, the pre-temperature will reduce by another 1 . Then based on this set temperature, the Heat mode operation is performed.
1.Make sure power is supplied, press this button, unit starts work.
Timing
ON/OFF
ON/OFF
88:88
Hour Swing Sleep
Mode
Fan speed
Setting
Sleep
88 88
Test
Timing 5.Press this button, unit runs in sleep mode, and press once again, unit exit sleep mode.
Auto Mode
Cool Blow
Dry Heat
Fig.8.2-5
8.3 Wire controller malfunction display When there is malfunction existing in the system running, malfunction code will be displayed on the controller panel. The meaning of malfunction codes are as shown in table 8.3-1
Table 8.3-1 Malfunction code E1 E2 E3 E4 E5 E6 F0 F1 F2 F3 F4 Malfunction Compressor high pressure protection Indoor unit anti-freezing protection Compressor low pressure protection Compressor air discharge high temperature protection Compressor overload protection Communication malfunction Indoor unit tube sensor malfunction Evaporator temperature sensor malfunction Condensor temperature sensor malfunction Outdoor unit tube sensor malfunction Air discharge temperature sensor malfunction
Fig.8.4-1 Composition of wire controller 1 2 3 4 5 6 7 8 9 Timing display Fan speed display (auto, high speed, middle speed, low speed) Display of defrost mode Display of energy-saving mode Display of set temperature Display of room temperature Display of fresh air mode Display of operation modeautomatic, cooling, dry, heating, fan Display of malfunction status 10 11 12 13 14 15 16 17 Display of sleep mode Mode button Button for increasing the set temperature Button for reducing the set temperature Fan speed button(can set fresh air) Button of sleep mode(for require the ambient temperature) Button for timing ON/OFF button
Fig.8.5-1
Fig.8.5-2
Fig.8.5-3
8.5.2 Fan controlrefer to figure8.5-2 The figure shows the relevant display areas. There relevant figures hereafter also show the display areas s
if the fan control button is pressed consecutively, the fan speed shall changes as per the following sequence Low speedMedium speedHigh speedAuto In the dehumidifying mode the fan speed shall be automatically set as low speed. 8.5.3 Temperature settingrefer to figure8.5-3 Press the temperature setting button To increase the set temperature; Press the temperature setting button To reduce the set temperature; When pressing the keys once, the temperature shall increase or reduce the set temperature NoticeButton lock function: When the andbuttons are pressed simultaneously for 5 seconds the set temperature indicating area shall display EE and all the buttons response shall be shut off Press the two keys simultaneously for 5 seconds again, the button lock function shall be released. When the wire controller is locked by remote monitor or centralized controller, the button or the wire controller and the signal of the remote controller are all locked and invalidated, and then the set temperature indicating area shall display CC. Range of temperature setting under various modes: Heating Cooling --------------1630 1630 -------1630
Dehumidifying
Auto Fan
---------------
Fig.8.5-4
Fig.8.5-5
Fig.8.5-6
When the unit runs in Cool mode or Dry mode, press Sleep button and after it operates for 1 hour, the pre-set temperature will increase by 1. After 2 hours, the pre-temperature will increase by another 1. Then based on this set temperature, the cool mode or Dry mode operation is performed.
When the unit runs in Heat mode, press Sleep button and after it operates for 1 hour, the pre-set temperature will reduce by 1. After 2 hours, the pre-temperature will reduce by another 1. Then based on this set temperature, the Heat mode operation is performed. 8.5.5 Operation mode setting (as shown in figure 8.5-5) NoteThe auto mode of this air-conditioning unit can only be controlled by the wire controller but not the remote controller. If this button is pressed consecutively, the operating mode CoolingDehumidifyingFanHeatingAuto When the unit operates under cooling mode, the Cool word shall be displayed. Now the set temperature must be lower than the ambient temperature, or else, the unit shall not run in cooling mode but only in fan mode. shall change as per the following sequence
When the unit operates under dehumidifying mode, the DRY word shall be displayed. Now the fan of indoor unit shall operate in low speed within a certain range of temperature. The dehumidifying effort under this mode is better than that under cooling mode and saves more energy. When the unit operates under heating mode, the Heat word shall be displayed. Now the set temperature must be higher than the ambient temperature, or else, the unit shall not run in heating mode but only in fan
mode. When the unit operates under fan mode, the Fan word shall be displayed. When the unit operates under auto mode, the Auto word shall be displayed and the unit shall adjust its speed automatically according to the ambient temperature. When the unit operates under heat mode and the ambient temperature is low and humidity is high, frost shall generate at the outdoor unit and the heating efficiency shall be decreased. When frosting happens, the unit shall runs in defrost mode automatically, and Defrost word shall be displayed. Note: The cooling only type unit does not have heat mode, and once the energy mode is set, the auto mode shall be invalidated. 8.5.6 Timing setting (as shown in figure8.5-6)
When the unit is turn off, timing start can be set; after the unit is turn on, timing turnoff can be set. Press the Time button, the unit enters the timing status and the word TIME flashed on the display. Now user can press or to increase or reduce the set time. Press the TIME button again and then the timing shall go into effect. Now the unit starts to count the time passed. When the unit is under timing status, you can cancel timing set by pressing the TIME button. The range of set time is between 0.5 to 24 hours.
Fig.8-.5-7
Fig. 8.5-8
Fig.8.5-9
8.5.7 Fresh air valve setting (as shown in figure8.5-7) When the unit is turn off, you can enter the fresh air setting by pressing the FAN button for 5 seconds. The word FRESH shall flash on the LCD and the set temperature area shall display the current fresh air setting. User can adjust the fresh air set by pressing the button or button.
02the unit operate continually for 60 minutes, and the fresh air valve opens for 12 minutes 03the unit operate continually for 60 minutes, and the fresh air valve opens for 18 minutes 04the unit operate continually for 60 minutes, and the fresh air valve opens for 24 minutes 05the unit operate continually for 60 minutes, and the fresh air valve opens for 30 minutes 06the unit operate continually for 60 minutes, and the fresh air valve opens for 36 minutes 07the unit operate continually for 60 minutes, and the fresh air valve opens for 42 minutes 08the unit operate continually for 60 minutes, and the fresh air valve opens for 48 minutes 09the unit operate continually for 60 minutes, and the fresh air valve opens for 54 minutes 10the fresh air valve open when the unit turn on After fresh air setting is completed, press the ON/OFF button to confirm the setting. The unit shall store the set data and the unit shall operate according to the new fresh air setting. The default setting of the system is 0 when the unit is shipped out from factory, so the fresh air valve is shut off. Now if you turn on the unit, the LCD does not display the word FRESH. If user sets one type of fresh air operation, the LCD shall always display the word FRESH regardless of the operating mode after the unit turn on. The fresh air setting shall not be cleared after the unit is energized again. 8.5.8 Energy saving setting (as shown in figure8.5-8) When the unit is turn off, press the FAN button and the simultaneously for 5 seconds to activate the energy saving menu. Now the SAVE SET and COOL are displayed( in case it is the first time to set energy saving, the initialized data shall be diplayed:26 . The lower limit of temperature shall be displayed on the set temperature area and the setted temperature data shall flash. Set the lower limit of cooling temperature by using the button or button ( the lower limit temperature can be selected in the range of 16~30 ). Press the ON/OFF button to confirm the set. The same method to set the upper upper limit temperature. Notice: The upper limit temperature must be higher than the set lower limit temperature, otherwise the system shall regard the higher temperature as the upper limit temperature and the lower one as the lower limit temperature. Press the MODE button to complete the energy saving setting for the modes of cooling and dehumidifying and turn to the energy saving setting for the heating mode (Cooling only unit does not have this function). Now the LCD displays SAVE SET and HEAT. After setting is completed, press the FAN button and the button simultaneously for 5 seconds to exit the setting of energy saving. After the energy saving setting interface is activated, the system shall exit the interface if there is no any operation within 10 seconds after
the last button input, and the normal shutoff status interface shall be displayed. After the above setting are completed, the system shall display SAVE when the unit turn on the next time. Now the set temperature shall not exceed the temperature range of the energy saving setting before. For example, the lower cooling limit temperature is set as 23 and the upper cooling limit temperature is set as 27 for the energy saving temperature setting as shown in fig.8.5-8, so the cooling temperature can only be selected in the range of 23 to 27 by using the remote controller or the wire controller later. If the upper limit temperature is the same as the lower limit temperature, the system can only operate at such temperature under relevant modes. Remove of energy saving setting: To remove the energy saving setting after it takes into effect, you can press the FAN button and the button simultaneously for 5 consecutive seconds when the unit turn off. But the data set before will not be cleared but as the initial set temperature for the next energy saving setting.
After the unit is disconnected to power supply, the energy saving setting shall be stored. The setting still functions when the unit is connected to power supply again.
If the energy saving mode is set, the sleep mode and the auto mode shall be invalidated. 8.5.9 Display of outdoor ambient temperature (as shown in figure 8.5-9) Under normal condition, the OUT ENV area shall only display the indoor temperature. Press the SLEEP button for 5 consecutive seconds when the unit is turn off or turn on, the LCD shall display OUT ENV. After the outdoor temperature is display for 10 seconds, the system shall return to the display interface of indoor temperature. Note: if the unit is not equipped with an outdoor ambient temperature sensor, the unit shall not have this function.
Fig.8.5-10
Fig.8.5-11
Fig.8.5-12
8.5.10 Power-fail memory function setting (as shown in figure8.5-10) Press and hold the MODE button for 10 seconds when the unit is turn off to switch set values so as to
decide if the unit operating status for shutoff status shall be memorized after a power fail. If the set temperature area display 01, it means the unit operating status or shutoff status shall be memorized after a power fail; 02 means the operating status or shutoff status shall not be memorized. Press the ON/OFF button to store the set value and exit the setting. 8.5.11 Debug function (as shown in figure8.5-11)
When the unit is turn off, press the FAN button and the SLEEP button simultaneously for 10 seconds to activate the debug menu. Now the LCD displays DEBUG. Press the MODE button to select setting item and the button and the button to set actual value.
Setting of ambient temperature sensor. Under the debug mode, press the MODE button so as to display 01 on the set temperature area (at the left of the word DEBUG). The OUT ENV area (at the right of the word DEBUG) displays setting status. Now use the button and the button to select from the following two setting: The indoor room temperature is measured at the return-air intake (Now the OUT ENV area display 01). The indoor room temperature is measured at the wire controller (Now the OUT ENV area display 02). The default room temp. sensor is located at the return-air intake.
E1
F1
E2
F2
of
condenser
tem.
E3 E4 E5 E6 E8 E9
F3 F4 F5 EH EE CC
Malfunction of outdoor ambient temperature sensor Malfunction of temperature sensor exhaust gas
Overload protection of compressor Communication malfunction Indoor unit fan protection Full water protection
Malfunction of indoor room sensor at wire controller Malfunction of auxiliary Buttons are locked (not malfunction) The unit is remotely monitored or controlled by centralized controller and the wire controllers function are invalidated (not malfunction)
9.Disassembly Procedures 9.1 unit Operation procedure 1 Disassemble outside casing plate
1) Disassemble the filter of rear return air inlet pull out two filters of rear return air inlet, as shown in fig.1 filter of rear return air inlet Fig.1
Fig.
2) Disassemble side plate of rear return air inlet Screw off the fastening screw of the rear air return inlet, take down the side plate of the rear air return inlet (as shown in fig.2) Fig. 2 3) Disassemble cover plate of return air inlet Screw off the fastening screw of the air return inlet, take down cover plate of the air return inlet (as shown in fig.3)
Operation procedure
4) Disassemble bottom cover plate Screw off the fastening screw of the bottom cover plate, take down the bottom cover plate (as shown in fig.4)
Fig.
Operation procedure
2disassemble centrifugal fan Screw off the fastening screw between the fan and motor, then take down the centrifugal fan wheel (as shown in fig.7)
Fig.
centrifugal fan wheel Fig. 7 3Disassemble the motor support frame Screw off the fastening screw of the motor support frame, then take down the frame (as shown in fig.8).
motor support frame Fig. 8 Loosen the connection plug of motor wire in the electric box, and take down the motor (as shown in fig. 9)
Fig. 9
Fig.
Fig. 11
2Disassemble left side plate Screw off the fastening screw of the left side plate, then take down the plate(as shown in fig.12)
Fig. 12
3Disassemble evaporator Screw off the fastening screw of the evaporator. Take down the evaporator (as shown in fig.13)
Fig. 13 4Disassemble the evaporator support frame Screw off the fastening screw of the evaporator support frame, then take down the frame (as shown in fig.14).
Fig. 14
9.2 unit
Fig.
Fig. 1
1) Disassemble the front side plate Screw off the fastening screw of the front side plate Push the front side plate downwards.(there is hook behind the plate) as shown in fig. 2
Fig. 2 2) Disassemble the top cover plate Screw off the fastening screw of the top cover plate, then take down the plate. (as shown in fig.3) 3Disassemble the protection grill Screw off the fastening screw of the protection grill, then take down the protection grill. (as shown in fig.3) Fig. 3
Operation procedure
Fig.
4Disassemble the outer shell Screw off the fastening screw of the outer shell, then take down the shell. (as shown in fig.4)
Fig. 4
Operation procedure
Screw off the fastening screw between the motor and the motor support frame, then take down the motor backwards (as shown in fig.7) Loosen the connection plug of the motor wire and lead the motor wire through the wire hole.
Fig.
Fig. 8
Fig.
Fig. 9
Fig. 10
gas-liquid separator
compressor Fig. 11
Operation procedure (7) Disassemble the gas valve and liquid valve
1. Disassemble the gas valve screw off the 2 screw bolts that fasten the gas valve. Unsolder the spot weld between the gas valve and the gas return pipe, then take down the gas valve. (as shown in fig. 12) Notes: the valve should be packaged by wet cloth for fear the valve is hurt by high temperature when you unsoldering.
Fig.
Gas valve
compressor Fig. 12
Liquid valve
2. Disassemble the liquid valve screw off the 2 screw bolts that fasten the liquid valve. Unsolder the spot weld between the valve and the gas return pipe, then take down the liquid valve. (as shown in fig. 13) Notes: the valve should be packaged by wet cloth for fear the valve is hurt by high temperature when you unsoldering.
9.3 Disassembly procedures for FG(R)7/N-E indoor unit Operation procedure 1 Disassemble outside casing plate
1) Disassemble side plate of supply-air outlet screw off the fastening bolts on the supply-air outlet, then take down the side plate of supply-air outlet. (as shown in fig 1)
Fig.
2) Disassemble the filter of rear return air inlet pull out two filters of rear return air inlet, as shown in fig.2
3) Disassemble side plate of return-air outlet screw off the fastening bolts on the return-air outlet, then take down the side plate of return-air outlet. (as shown in fig 3)
Fig.3
Operation procedure
4) Disassemble cover plate of return air inlet Screw off the fastening screw of the air return inlet, take down cover plate of the air return inlet (as shown in fig.4)
Fig.
5) Disassemble bottom cover plate Screw off the fastening screw of the bottom cover plate, take down the bottom cover plate (as shown in fig 5)
Fig.
Screw off the fastening screw between fan and motor, then take down the fan. (as shown in fig. 8)
2Disassemble the motor support frame Screw off the fastening screw of the motor support frame. then take down the frame (as shown in fig. 9) Loosen the connection plug of motor wire in the electric box, and take down the motor (as shown in fig. 10)
Fig.10
Fig.
Fig. 11 2Disassemble left side plate Screw off the fastening screw of the left side plate, then take down the plate(as shown in fig.12) 3Disassemble the pipe clamp Screw off the fastening screw of pipe clamp. (as shown in fig. 12)
Fig. 12 4Disassemble evaporator Screw off the fastening screw of the evaporator. Take down the evaporator (as shown in fig.13) 5Disassemble the evaporator support frame Screw off the fastening screw of the evaporator support frame, then take down the frame (as shown in fig.13). Fig. 13
9.4 Disassembly procedures for FG(R)7/N-E outdoor unit Operation procedure 1Disassemble outside casing plate
1) Disassemble the front side plate Screw off the fastening screw of the front side plate Push the front side plate downwards.(there is hook behind the plate) as shown in fig. 2 Fig. 1
Fig.
Fig. 2
2) Disassemble the top cover plate Screw off the fastening screw of the top cover plate, then take down the plate. (as shown in fig.3)
Fig. 3
Operation procedure
3Disassemble the outer shell Screw off the fastening screw of the outer shell, then take down the shell. (as shown in fig.4)
Fig.
protection grill Fig. 4 4Disassemble the protection grill Screw off the fastening screw of the protection grill, then take down the protection grill. (as shown in fig.5 and fig. 6)
Fig. 5
Fig. 6
Fig.
Fig. 9
Operation procedure
Fig.
Screw off the fastening screw between the motor and the motor support frame, then take down the motor backwards (as shown in fig.10) Loosen the connection plug of the motor wire and lead the motor wire through the wire hole.
Fig.10
Fig.11
Fig.
gas-liquid separator
compressor Fig.14
Operation procedure (7) Disassemble the gas valve and liquid valve
1. Disassemble the gas valve screw off the 2 screw bolts that fasten the valve. Unsolder the two welding spots between the valve and the gas return pipe, then take down the gas valve. (as shown in fig. 12) Notes: the valve should be packaged by wet cloth for fear the valve is hurt by high temperature when you unsoldering.
Fig.
Gas valve
2. Disassemble the liquid valve screw off the 2 screw bolts that fasten the valve. Unsolder the spot weld between the valve and the gas return pipe, then take down the liquid valve. (as shown in fig. 13) Notes: the valve should be packaged by wet cloth for fear the valve is hurt by high temperature when you unsoldering.
Liquid valve
10
9.5
Fig.
2) Disassemble the filter of rear return air inlet pull out two filters of rear return air inlet, as shown in fig.2
Fig. 2
3) Disassemble side plate of return-air outlet screw off the fastening bolts on the return-air outlet, then take down the side plate of return-air outlet. (as shown in fig 3)
Fig. 3
Operation procedure
4) Disassemble cover plate of return air inlet Screw off the fastening screw of the air return inlet, take down cover plate of the air return inlet (as shown in fig.4)
Fig.
Fig. 4
5) Disassemble bottom cover plate Screw off the fastening screw of the bottom cover plate, take down the bottom cover plate (as shown in fig 5)
Fig.
Fig. 7 2Disassemble the motor support frame Screw off the fastening screw of the motor support frame, then take down the frame (as shown in fig. 8)
Fig. 8 3Disassemble the wire plug of motor Loosen the connection plug of motor wire in the electric box, and take down the motor (as shown in fig. 9)
Fig. 9
Operation procedure
Fig.
4) Disassemble motor wiring Loosen the connection plug of motor, and lead the wire through the wire hole (as shown in fig.10)
Fig. 10
5) Disassemble the fan Screw off the fastening screw between fan and motor, then take down the fan. (as shown in fig. 11)
6Disassemble the motor Screw off the fastening screw that fasten the motor, then take down the motor. (as shown in fig. 12)
Fig. 12
Fig. the
Loose the connection wire of high temperature protector. (as shown in fig.13)
Screw off the fastening bolts for the auxiliary electric heater clamp.(as shown in fig. 14)
Fig. 14
Take down the connection wire of the auxiliary electric heater, then take down the auxiliary electric heater.(as shown in fig. 15)
Fig. 15
Fig.
Fig. 16 2 Disassemble the tube temperature sensor Pull out the tube temperature sensor of evaporator.(as shown in fig. 17)
tube temperature sensor Fig. 17 3Disassemble the pipe clamp Screw off the fastening bolts of pipe clamp.(as shown in fig. 18)
Operation procedure
4) Disassemble evaporator Screw off the fastening screw of the evaporator. Take down the evaporator (as shown in fig.19)
Fig.
Fig. 19
5Disassemble the evaporator support frame Screw off the fastening screw of the evaporator support frame, then take down the frame (as shown in fig.20).
Fig. 20
9.6 Disassembly procedures for FG(R)10/N-E,FG(R)10/N-M, FG(R)12/N-M, FGR16/NC-M outdoor unit Operation procedure 1Disassemble outside casing plate
1) Disassemble the front side plate Screw off the fastening screw of the front side plate (as shown in fig. 1) Push the front side plate downwards.(there is hook behind the plate) as shown in fig. 2
Fig.
Fig. 1 2) Disassemble the top cover plate Screw off the fastening screw of the top cover plate, then take down the plate.
Fig. 2
Operation procedure
3Disassemble the outer shell Screw off the fastening screw of the outer shell, then take down the shell. (as shown in fig.3)
Fig.
Fig. 3
4Disassemble the protection grill Screw off the fastening screw of the protection grill, then take down the protection grill. (as shown in fig.4)
Fig. 4
Fig.
Fig. 5
Fig. 6
10
Fig.
Fig. 7
Screw off the fastening screw between the motor and the motor support frame, then take down the motor backwards (as shown in fig.8)
Fig. 8
Loosen the connection plug of the motor wire and lead the motor wire through the wire hole.
Fig. 9
11
Fig.
2.Disassemble the capillary Unsolder the two connected spot weld among the capillary and other pipes. Take down the capillary (as shown in fig. 11).
Fig. 11
12
Fig.
Fig. 12 2 Disassemble environment temperature sensor Pull out the environment temperature sensor in condenser, then take down the sensor with communication line. (as shown in fig.13 and fig. 14)
Fig. 14
13
Operation procedure
3 Disassemble the discharge gas temperature sensor Pull out the temperature sensor on the discharge pipe, then take down the sensor with communication line. (as shown in fig.15)
Fig.
discharge gas temperature sensor Fig. 15 4Disassemble high pressure switch Pull out the high pressure switch on the discharge pipe, then take down the switch with communication line. (as shown in fig.16)
high pressure switch Fig. 16 5Disassemble low pressure switch Pull out the low pressure switch on the suction pipe, then take down the switch with communication line. (as shown in fig.17)
Fig. 17 6) Disassemble the defrost temperature sensor Pull out the temperature sensor on the condenser, then take down the sensor with communication line. (as shown in fig.18)
14
Fig.
Fig. 19
fastening elastic spring Fig. 20 Unsolder the suction pipe and discharge pipe of compressor. (as shown in fig. 21) Screw off the fastening nut on the compressor and take down the compressor.
Fig. 21
15
Operation procedure
2 Disassemble the gas-liquid separator Screw off the fastening nut on the gas-liquid separator and take down the separator.(as shown in fig. 22)
Fig.
fastening Fig. 22
nut
Gas valve
Liquid valve
16
No 1 2 3 4 5 6 7 8 9 Top Cover Evaporator Parts Liquid Inlet Pipe Collecting Gas Pipe Left Side Plate
Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1
FG(R)2.6/N(I) Part Code 01259051 01039051 032390521 03638704 01309051 01079055 01499051 01499054 01408627 390000451 3900018717 Heat pump:30224405 Cooling only:30224403 43110209 305050031 33010020 420111562 70410523 71010102 42011103 02112446 01309055 01079056 02112446 01279051 01339095 01709058 150024011 15019053 150024011 01259086 01259054 01259056 01499055 Heat pump: 30294403 Cooling only: 30294402 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1
FG(R)3.5/N(I) Part Code 01259051 01039062 036324561 03639090 01309051 01079055 01499051 01499054 01408627 390000451 3900018717 Heat pump: 30224405 Cooling only: 30224403 43110209 305050031 33010027 420111562 70410523 71010102 42011103 02112446 01309055 01079056 02112446 01279051 01339062 01709058 150024011 15019522 150024011 01259055 01259054 01259056 01499055 Heat pump:30294403 Cooling only:30294402
Left Support of Evaporator Seal of Connection Pipe1 Seal of Connection Pipe Electric Box
10 Room Temp Sensor 11 Tube Temp Sensor 12 Main PCB2 13 Transformer SC39 14 Remote Controller ZY512A 15 Capacitor 17 Terminal Board 18 Isolation plate C 19 Wire Clamp 20 Terminal Board 2-8 21 Hook 22 Right Side Plate 23 Right Support Frame of Evaporator 24 Hook 25 Water Tray 26 Fan Fixed Plate 27 Motor Support Frame 28 Fan parts 29 Motor FG20C 30 Fan parts 31 Bottom Cover 32 Bottom Cover parts 33 Cover of Air-return inlet 34 Side Plate of Air-return inlet 35 Display Panel
10.1.2
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Panel Grill
FG(R)2.6/N(O) Part Code 22413431 01533012 10333413 15013067 01703069 011032023 01253443 01473030 33000002 01409070 70410525 430004021 Only for FGR2.6/N(O) 71010103 Heat pump: 03613129 Cooling only: 03613128 01302004 26233433 07100134 01713041 00100355 01239052 01213429 3900012125 Only for FGR2.6/N(O) Heat pump:30224404 Cooling only: 30224402 43110209 420111531 44010245 42011103 Only for FGR2.6/N(O) 430004002 Only for FGR2.6/N(O) 33010026 07100135 Fitting parts for compressor Fitting parts for compressor Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FG(R)3.5/N(O) Part Code 22413431 01533012 10333413 15013066 01703069 011032002 01253443 01473030 33000017 01409070 70410525 430004021 Only for FGR3.5/N(O) 71010103 Heat pump:03613105 Cooling only:03619081 01302004 26233433 07100149 01713041 00100352 01239052 01203008 3900012125 Only for FGR3.5/N(O) Heat pump:30224404 Cooling only:30224402 43110209 420111531 44010245 42011103 Only for FGR3.5/N(O) 430004002 Only for FGR3.5/N(O) 33010027 07100133 Fitting parts for compressor Fitting parts for compressor
Front side plate Axial Flow Fan Motor FW30K Motor Support Frame Condenser Parts Top Cover Protection Grill Capacitor 22.5uF/450V(VDE/TUV) Electric Box Isolation Plate D 4-way Valve Wire Clamp Discharge Pipe Right Side Plate Handle Valve (R407C) # Valve Support Frame Compressor and parts Isolation plate Bottom plate Temp sensor
23 24 25 26 27
Main PCB1 Transformer SC39 Terminal Board (2 bit) AC Contactor CJX9B-25S/D Terminal Board 2-8
1 1 1 1 1
1 1 1 1 1
28 29 30 31 32
4-way Valve parts Capacitor Valve (R407C) # Overload Protector for compressor Compressor Gasket
1 1 1 1 3
1 1 1 1 3
10.2 10.2.1
Explosive view and parts detailed list for FG(R)5/N Explosive view and parts detailed list for FG(R)5/N(I)
No. 1 Top Cover 2 Evaporator Parts 3 Liquid Inlet Pipe 4 Collecting Gas Pipe 5 Left Side Plate
Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1
FG(R)5/N(I) Part Code 01259064 01038623 03239109 03639072 01308668 01078629 01498640 01498644 01409204 3900018717 390000451 Heat pump: 30224405 Cooling only30224403 43110209 33010011
6 Left Support Frame of Evaporator 7 Seal of Connection Pipe1 8 Seal of Connection Pipe2 9 Electric Box 10 Tube Temp Sensor 11 Room Tube Temp Sensor 12 Main PCB2 13 Transformer SC39 15 Capacitor CBB61
4F/450V
17 Terminal Board (5 bits) 18 Isolation plate C 19 Wire Clamp 20 Terminal Board 2-8 21 Hook 22 Right Side Plate 23 Right Support Frame of Evaporator 24 Hook 25 Water Tray 26 Fan Fixed Plate 27 Remote Controller ZY512A 28 Motor Parts 29 Motor FG70B 30 Motor Parts 31 Display Panel 32 Bottom Cover 33 Cover of Air-return inlet 34 Side Plate of Air-return inlet 35 Air-return inlet parts
420111562 70410523 71010102 42011103 02112466 01308670 01078625 02112466 01278633 01339058 305050031 15002401 15018322 15002401 Heat pump: 30294403 Cooling only: 30294402 01258649 01258650 01499061 01498641
10.2.2
No. Description Qty 1 2 3 4 5 6 7 8 9 Panel grill (apricot color) Capacitor C4 CBB65 60F/450V Axial Flow Fan Motor LW60L Motor Support Frame Condenser Parts Top Cover Protection Grill Capacitor CBB61 3.5F/450V 1 1 1 1 1
FG(R)5/N(O) Part Code 22265251 33000039 10335253 15013063 1703027 Heat pump:011032922 1 1 1 1 1 1 Cooling only: 011033061 1255262 1473024 33010010 44010245 1419067 42011103 1 2 only for FGR5/N(O) 71010102 3900012125 1 only for FGR5/N(O)
10 AC Contactor CJX9B-25S/D 11 Electric Box 12 Terminal Board 2-8 13 Wire Clamp Temp Sensor
14
15 Capillary Parts
3009067 430004031
16 4-way Valve 18 Handle 19 Gas Valve 20 Liquid Valve 21 Temp Sensor 22 Valve Support Frame 23 Compressor and fitting parts CHW33TC4-U 24 Isolation Plate 25 Bottom plate 26 Front Side Plate 27 Terminal Board (2 bits) 28 Overload Protector for compressor 29 MainPCB1 Z4435-M 30 Transformer SC39 31 Isolation Plate D 32 4-way Valve 33 Compressor Gasket 4CYC00008
1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
only for FGR5/N(O) 1715001 100371 1233024 1205073 1303023 420111531 100371 30224404 43110209 70410525 430004002
1 3
10.3 10.3.1
Explosive view and parts detailed list for FG(R)7/N-E Explosive view and parts detailed list for FG(R)7/N-E(I)
FG(R)7/N-EI No 1 Top Cover 2 Evaporator Parts 3 Left Side Plate 4 Left Support Frame of Evaporator 5 Seal of Connection Pipe1 6 Seal of Connection Pipe 2 7 Electric Box 8 Room Temperature Sensor 9 Tube Temperature Sensor 10 Main PCB2 Z4415_M 11 Transformer SC39 12 Capacitor CBB61 13 Terminal Board 2-8 14 Terminal Board (3 bits) 15 Isolation Plate C 16 Wire Clamp 17 Right Side Plate 18 Right Support Frame of Evaporator 19 Water Tray 20 Fan Fixed Plate 21 Fan (right)SYP-200/190J-1 22 Motor FG150B 23 Fan (left)SYP-200/190J-1 24 Bottom Cover 25 Cover of Air-return inlet 26 Side Plate of Air-return inlet 27 Side Plate of Air-supply outlet 28 Hook 29 Remote controller ZY512A 8F/450V Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 3 Part Code 01258651 010086281 01308676 01078603 01308680 01498610 01408628 390000451 3900018717 30224403 43110209 33010014 42011103 420111591 70410523 71010102 01308677 01078604 01278612 01338631 15018604 15018612 15018603 012586121 01258614 01499074 01498612 02118504 305050031 Heat pump: 30294403 Cooling only:30294402 81020149
10.3.2
4 3 1 2 5 6 11 12 13
14 15 16
17
18
19 10 9 8
20
FG(R)7/N-E(O) No 1 Panel Grill 2 Front side plate 3 Protection Grill 4 Top Cover 5 Back Side Plate 6 Handle 7 Valve Support Frame 8 Bottom cover 9 Front Side Plate 11 Axial Flow Fan 12 Condenser Parts 13 Motor Support Frame 14 Motor FW60T 15 Isolation Plate 16 4-way Valve 17 Compressor C-RN220H5B 18 Gas Valve 19 Liquid Valve 20 Temp Sensor Description Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Part Code 22265251 01435254 01475252 01255262 01305261 26235253 01715001 01203066 01305247 10335253 Heat pump: 01109063 Cooling only: 01103468 01705252 15013703 01235253 430004031 Only for FGR7/N-E(O) 00100063 07105007 07105002 3900012125
21 Electric Box 22 Terminal Board (4 bits) 23 Transformer SC39 24 Terminal Board 2-8 25 Main PCB1 Z4435_M 26 Capacitor CBB61 3.0F/450V
27 AC Contactor CJX9B-25S/01 28 Capacitor CBB65 40F/440V 29 Capacitor Clamp 30 Isolation plate D 31 Wire Clamp 32 4-way Valve 33 Compressor Gasket 527-0116-00
1 4
10.4
10.4.1 Explosive view and parts detailed list for FG(R)10/N-EI FG(R)10/N-MI FG(R)12/N-MI
FG(R)10/N-EI No 1 2 3 4 5 6 7 8 9 Top Cover Evaporator Parts Left Side Plate Left Support Frame of Evaporator Seal of Connection Pipe 1 Seal of Connection Pipe 2 Electric Box Room Temperature Sensor Tube Temperature Sensor Description Qty 1 1 1 1 1 1 1 1 1 Part Code 01258606 01009069 01308676 01078603 01308672 01498601 01408628 3900012123 3900018717 Heat pump: 10 Main PCB2 Z4435_M 1 30224405 Cooling only: 30224403 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Transformer SC39 Capacitor CBB61 Capacitor CBB61 Terminal Board 2-8 Terminal Board (3 bits) Isolation Plate C Wire Clamp Right Side Plate Left Support Frame of Evaporator Water Tray Fan Fixed Plate Fan (right)SYP-200/190J Motor FG150B Fan (left)SYP-200/190J Motor FG75B Bottom Cover Cover of Air-return inlet Side Plate of Air-return inlet Side Plate of Air-supply outlet Hook Remote Controller ZY512A 8F/450V 5F/450V(TUV/VDE) 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 4 1 43110209 33010014 33010064 42011103 420111591 70410523 71010102 01308677 01078604 01278620 01338630 15019058 15018612 15019059 15018613 01258604 01258602 01499066 01498607 02118504 305050031 Heat pump: 32 Display Panel Z44351_M 1 30294403 Cooling only: 30294402 33 Capillary 5 81020069
FG(R)10/N-MI Qty 1 1 1 1 1 1 1 1 1 Part Code 01258606 01009060 01308676 01078603 01308672 01498601 01408628 3900012123 3900018717 Heat pump: 1 30224405 Cooling only: 30224403 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 4 1 43110209 33010014 33010064 42011103 420111591 70410523 71010102 01308677 01078604 01278620 01338630 15019058 15018612 15019059 15018613 01258604 01258602 01499066 01498607 02118504 305050031 Heat pump: 1 30294403 Cooling only: 30294402 5 81020069
FG(R)12/N-MI Qty 1 1 1 1 1 1 1 1 1 Part Code 01258606 01009060 01308676 01078603 01308672 01498601 01408628 3900012123 3900018717 Heat pump: 1 30224405 Cooling only: 30224403 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 4 1 43110209 33010014 33010064 42011103 420111591 70410523 71010102 01308677 01078604 01278620 01338630 15019058 15018612 15019059 15018613 01258604 01258602 01499066 01498607 02118504 305050031 Heat pump: 1 30294403 Cooling only: 30294402 5 81020069
10.4.2 Explosive view and parts detailed list for FG(R)10/N-EO FG(R)10/N-MO FG(R)12/N-M(O)
FG(R)10/N-EO No. 1 Panel Grill 2 Front side plate 3 Protection Grill 4 Top Cover Description Qty 2 1 1 1 Part Code 22265251 01435433 01475432 01255262 Qty 2 1 1 1
No. 6 Handle
Description Qty 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1
FG(R)10/N-EO Part Code 26235252 01715001 01205433 01305431 10335253 Heat pump: 01103469 Cooling only: 01103467 01705433 15015421 01235440 07225433 430004051 Only for FGR10/N-E(O) 00120001 07103456 07103457 3900012125 Only for FGR10/N-E(O) 3900012126 Only for FGR10/N-E(O) 3900012129 42011201 01409067 43110209 42011251 Qty 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1
FG(R)10/N-MO Part Code 26235252 01715001 01205433 01305431 10335253 Heat pump: 01103469 Cooling only: 01103467 01705433 15015421 01235440 07225433 430004051 Only for FGR10/N-M(O) 00100356 07103456 07103457 3900012125 Only for FGR10/N-M(O) 3900012126 Only for FGR10/N-M(O)) 3900012129 42011201 01409067 43110209 42011251 Qty 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1
FG(R)12/N-MO Part Code 26235252 01715001 01205433 01305431 10335253 Heat pump: 01103466 Cooling only: 01103467 01705433 15015421 01235440 07225433 430004051 Only for FGR12/N-M(O) 00120001 07103456 07103457 3900012125 Only for FGR12/N-M(O) 3900012126 Only for FGR12/N-M(O) 3900012129 42011201 01409067 43110209 42011251
7 Valve Support Frame 8 Bottom panel (Sanyo in Da Lian) 9 Front Side Plate 11 Axial Flow Fan 12 Condenser Parts 13 Motor Support Frame 14 Motor LW68A 15 Isolation Plate 16 Gas-Liquid Separator 17 4-way Valve 18 Compressor and Fitting Parts 19 Gas Valve 20 Liquid Valve 21 Temp Sensor
22 Temp Sensor 23 Temp Sensor 24 Terminal Board (4 bits) 25 Electric Box 26 Transformer SC39 27 Terminal Board3-12 28 Main PCB1 29 Capacitor CBB61 3.5F/450V
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1
1 1 1 1 1 1 1 1 1 1 1 0 0 2 2 1
1 1 1 1 1 1 1 1 1 1 1 0 0 2 2 1
32 Low Ambient Kit PCB QD01 33 Capacitor Clamp 34 Capacitor 60F/450V 35 Isolation Plate 36 Wire Clamp 37 4-way Valve 38 Compressor Gasket
10.5 Explosive view and parts detailed list for FGR16/NC-M 10.5.1 Explosive view and parts detailed list for FGR16/NC-M(I)
No 1 2 3 4 5 6 7 8 9 Top Cover Evaporator Parts Gas Piping Parts Left Side Plate
FGR16/NC-M(O) Part Code 01259074 01039057 03639079 01309060 01079067 01308672 01498601 01418601 3900018717 3900012123 30224405 30294407 43110209 33010056 33010064 44010199 420111563 70410524 71010102 42011103 02118504 01309063 01079068 02118504 01279065 01339065 01709060 15018604 15019056 15018603 15019057 01259071 01259073 01499068 01499070 32018614 01228635 01222401 401101403 03009063 030090632
Left Support Frame of Evaporator Seal of Connection Pipe 1 Seal of Connection Pipe 2 Electric Box Room Temp Sensor
10 Tube Temp Sensor 11 Main PCB2 Z4435_M 12 Display Panel 1 Z443513 13 Transformer SC39 14 Capacitor CBB61 15 Capacitor CBB61 16 AC Contactor 17 Terminal Board (5 bits) 18 Isolation Plate F 19 Wire Clamp 20 Terminal Board 2-8 21 Hook 22 Right Side Plate 23 Left Support Frame of Evaporator 24 Hook 25 Water Tray 26 Fan Fixed Plate 27 Fan Support Frame 28 Fan (right) 29 Motor FG180A 30 Fan (left) 31 Motor FG80A 32 Bottom Cover 33 Cover of Air-return inlet 34 Side Plate of Air-return inlet 35 Side Plate of Air-supply outlet 36 Electric Heater 37 Electric Heater Support Frame 38 Electric Heater Fixer 39 Signal Control wire 40 Capillary Parts (Cooling) 41 Capillary Parts (Heating)
10.5.2
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Support leg Bottom cover Valve Support Frame Compressor Compressor Gasket Condenser Parts Gas-Liquid Separator Motor Support Frame Motor Axial Flow Fan 4-way Valve 4-way Valve Parts Electrical Box Isolation Plate Liquid Valve Gas Valve Back Side Plate Protection Grill Protection Grill Gasket Front Side Plate Front Plate Front Grill Top Cover Handle
Description Qty 2 1 1 1 4 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 2 1 2 1 1 1
FGR16/NC-M(O) Part Code 01795251 01205472 01715256 00100176 76710219 01109064 07225479 01705472 15015451 10335253 430004051 430004005 01419056 01235473 07103457 07103456 01305434 01475431 76315251 01305431 01435432 22265251 01255472 26235252 46020103 33010013 42011044 42011103 44010213 43110209 46020052
Overload Protector for compressor Capacitor of Fan Terminal Board (4 bits) Terminal Board 2-8 AC Contactor Transformer SC39 Phase Reverse Protector
11. Maintenance
11.1 Clean the air filter 1) Take down the air filter before clean it, or else it will cause malfunction. 2) If there is too much dust in air conditioner operation environment, you should clean the filter more frequently.(usually every two weeks one time) Notice: Before follows: a) Cut off all the power supply before you contact the wiring device. b) Turn off the air conditioner and cut off the power supply before you clean the air conditioner, or else you maybe get an electric shock or be hurt. c) Dont clean the air conditioner with water, or else you maybe get an electric shock. d) Take care when you clean the air conditioner, and please use steady platform. 11.2 Maintenance before the operation season 1) Check whether the inlet and outlet of the indoor and that of outdoor units are blocked 2) Check whether the earth lead is reliable. 3) Check whether the connection of wire is appropriate. 4) Check whether there is word appear on the display panel of wired controller when the power is on.
Notice: Once there is any abnormity of the units, please contact the service people after sale to supply help.
you clean the filter, you should pay attention to some item as
11.3 Maintenance after usage season 1) When it is fine, operate the unit in the air supply mode for half a day to dry the inside of the unit 2) If the air conditioner is not used for a long time, shut down the power to save energy. After the power is off,
texts on the wired controller display panel will disappear.
use for connecting to gas pipe of indoor unit use for connecting to liquid pipe of indoor unit use for packing the condensate water pipe and latex plug use for fastening the hook 4 sets, for hanging on the indoor unit use for hanging on the indoor unit 2HP type:4nos.;others:8 nos.
liquid pipe insulation material condensate water drainage pipe insulaiton material nut with gasket M8 nut with gasket M10 nut and spring gasket hook electric coil wired controller remote controller battery corrugated pipe connection wire
2HP type:0 piece;2.53HP type:2 piece4 5HP:4 piece 45HP type:3 piece; others:2 piece
12.2
Dimension requirement of the installation space of indoor unit, as shown in fig. 12.2-1
1) Ensure the top hanging piece has strong strength to withstand the weight of unit. 2) It is convenient for draining the condensate water. 3) There is no obstacle blocking the air intake and exhaust outtake, so as to ensure appropriate air circulation. 4) The installation spaces required by the above drawing must be ensured, so as to provide enough space for the service and maintenance. 5) The installation site must be far away from heat source, leakage of inflammable gas or smoke. 6) The indoor unit is of ceiling mount(indoor unit is hidden inside the ceiling).
7) The indoor and outdoor units, the power cable and the connecting electrical wiring must be at least 1 meter from any TV set or radio. This is to avoid image interference or noise of the TV set or radio. (Even if the distance is 1 meter, noise can also exist if there is strong electric wave.) 12.3.2 Installation of indoor unit 1) Installation of expansion bolt Drill 4 hole (diameter is about 10mm) on the ceiling, the distance between every hole is refer to the fig. 3-1. then insert a M10 expansion bolt into the hole, and drive a nail into the bolt, as shown in fig. 12.3-1
Fig.12.3-1
Fig.12.3-2
2) Install the hanger onto the indoor unit, as shown in fig. 12.3-2 3) Install the indoor unit at the ceiling, as shown in fig. 12.3-3
12.3-3
4) Level check of the indoor unit After the indoor unit is installed, it is required to be check the level of the whole unit, so that
48mm
Fig. 12.3-4
1 2 3 4
3 5
6 7
No. 1 2 3 4
Name Hanger Air return duct Canvas air duct Air intake
No. 5 6 7
Fig.12.3-5
1 2 3 4
No. 1 2 3 4 5
Name Hanger Air return duct Canvas air duct Air return grill Air intake
No. 6 7 8 9
Fig.12.3-6
Notice: The above two fig are only show the installation of rear air back type, but in fact, you also can adopt nether air back type according to actual demand, and the installation of two type are similar; among all the air outtake, one outtake must be opened; and you also can adopt the circular air duct type in which the air will be supplied by circular flexible conduit to rooms; and the air-supply duct and air-return duct are all need be covered by insulation material. 12.3.4 Installation of fresh air duct( only for the high static pressure type whose cooling capacity is up to 6000W). 1) Before connect the fresh air duct, you should cut off the baffle plate for fresh air first, as shown in fig.12.3-7a. if you dont use the fresh air duct, please seal the gap at fresh air baffle plate with sponge. 2) Install circular flange for connecting the fresh air duct, as shown in fig.12.3-7(b). 3) The duct and circular flange are all need be sealed and insulated well. 4) The fresh air is the clean air that have been filtered by air filter.
(a) Fig.12.3-7
(b)
12.3.5 Installation of air-return duct 1) When the unit leave factory, the rectangular flange is acquiescently installed at the backside of unit and the air-return cover is installed at the bottom of unit, as shown in fig.12.3-8.
Fig. 12.3-8
2) If you adopt nether air back type, you only need change the position of rectangular flange and air-return plate. 3) Connect one end of the air-return duct to the air-return intake of indoor unit with rivet the other end is connected to air-return grill. For adjusting the height freely, you can make a length of canvas duct which is strengthened by 8# iron wire and shaped rugous duct. You can adopt optimum installation mode according to the situation of building and maintenance, as shown in fig.12.3-9.
4 6 1
No. 1 2 3
12.3.6 Installation of condensate water pipe 1) The condensate water pipe should be installed with an inclining angel of 5-10, so that the condensate water can drain more smoothly. The joints of the condensate water pipe must be covered by thermal insulation materials to avoid generation of exterior condensate. as shown in fig.12.3-10 2) A condensate outlet is located at both the left and right sides of the indoor unit. After selecting one condensate outlet, the other outlet shall be blocked by rubber plug, then bundle the blocked outlet with string to avoid leakage, and also use thermal insulation material to wrap the blocked outlet. 3) When the unit leave factory, both the condensate outlets are blocked by rubber plugs.
Fig.12.3-10
12.3.7 Installation of wire controller 1) First select an installation position. According to the size of the communication line of the wire controller, leave a recess or a embedded wire hole to bury the communication line. 2) If the communication line between the wire controller and the indoor unit is surface-mounted, use 1# PVC pipe and make matching recess in the wall(refer to fig 12.3-11)if concealed
installation is adopted, 1# PVC pipe can be used, and connect the communication line to controller, then fix controller on the wall. 3) It is required to drill 2 holes which distance shall be the same as the distance of installation holes in the bottom plate of the wire controller. Then insert a wood plug into each hole. Fix the bottom plate of the controller to the wall by using the two holes. Plug the communication line onto the control panel. Lastly install the panel of the wire controller.
PVC
Fig.12.3-11
Fig.12.3-12
12.3-13
Notice1The communication distance between the main board and the wire controller can be as far as 20m(The standard distance is 8m) 2this type of unit has sub-room function( it means you can turn on the unit in any sub-room, but ensure that you can turn off the whole system in any sub-room firstly.) 12.3.8 The connection between wire and terminal plate plug, as shown in fig.12.3-14 1) Before installing the electrical equipment, please pay attention have been specially pointed out by our designers: a) Check if the power supply used conforms to the rated power supply specified on the nameplate. to the following matters which
b) The capacity of the power supply must be large enough. The diameter of wire should be larger than 2.5mm2. c) The lines must be installed by professional personnel. d) An electricity leakage protection switch and an air-break switch with gap between the electric pole contactors is larger than 3mm shall be installed in the fixed circuit. 2) Connection of single wire a) Use wire stripper to strip the insulation layer(about 25mm long) from the end of the single wire. b) Remove the screw at the terminal board of the air-conditioning unit. c) Use pliers to bend the end of the single wire to form a loop that can match the screw size. d) Put the screw through the loop of the single wire and fix the loop at the terminal board. 3) Connection of multiple twisted wires a) Use wire stripper to strip the insulation layer(about 10mm long) from the end of multiple twisted wire. b) Remove the screw at the terminal board of the air-conditioning unit. c) Use crimping pliers to connect a terminal(matching the size of the screw) at the end of the multiple twisted wires. d) Put the screw through the terminal of the multiple twisted wires and fix the terminal at the terminal board.
A. B.
25
Fig. 12.3-14
Warning: a) If the power supply flexible line or the signal line of the equipment is damaged, must use special flexible line to replace it. b) Before connecting lines, read the voltages of the relevant parts on the nameplate. Then carry out line connection according to the schematic diagram. c) The air conditioning unit shall have special power supply line which shall be equipped with
10
electricity leakage switch and air-break switch, so as to deal with overload conditions. d) The air-conditioning unit must have earth connection, for avoiding the damage caused by the inactivation of insulation. e) All electrical lines must use crimp terminal or single wire. If multiple twisted wires are connected to terminal board directly, it may cause some electric spark. f) All wire connection must be done according to the schematic diagram. Wrong connection may cause abnormal operation or damage of the air-conditioning unit. g) Do not let any cable contact the refrigerant pipe or compressor or other such as fan. h) Do not change the internal wire connection inside the air-conditioning unit optionally. The manufacturer shall not be liable for any loss or abnormal operation caused by the wrong wire connection. 12.3.10 Power cable connection motorial parts
1) Air-conditioning unit with single-phase power supply a) Remove the front-side plate of the outdoor unit. b) Blow out the wire hole of the outdoor unit, then put on the rubber ring on it. c) Lead the cable through the rubber ring. d) Connect the power supply cable to the L,N terminals and the earthing-screw. e) Use cable fastener to bundle and fix the cable. 2) Air-conditioning unit with 3-phase power supply a) Remove the front-side plate of the outdoor unit. b) Blow out the wire hole of the outdoor unit, then put on the rubber ring on it. c) Lead the cable through the rubber ring. d) Connect the power supply cable to the L1, L2, L3, N terminals and the earthing-screw. e) Use cable fastener to bundle and fix the cable. NoticeThe air conditioning unit with auxiliary heater also need connect the power supply wire to the L1, L2, L3, N terminals and the earthing-screw in the electric box of indoor unit. 12.3.11 connection of signal line of the wire controller
1) Open the cover of the electric box of indoor unit. 2) Lead the signal line of the wire controller through the rubber ring. 3) Plug the signal line of the wire controller onto the 4-bit pin socket at the circuit board of the indoor unit. 4) Use cable fastener to bundle and fix the signal lines of the wire controller.
Caution: a) Take great care when carrying out the following connections, so as to avoid malfunction of the air-conditioning unit because of electromagnetic interference. b) The signal line of the wire controller must be separated from the power supply wire and the connecting wire between the indoor unit and outdoor unit. c) In case the unit is installed in a place vulnerable by electromagnetic interference, it is better to use shielded cable or double-twisted cable as the signal line of wire controller.
a) Ensure the noise and air flow caused by exhausting dont disturb the neighbor. b) Ensure the outdoor unit has good ventilation. c) Ensure that there is no obstacle for the air flow near the outtake of outdoor unit. d) Place of installation shall be strong enough to support the weight and vibration of outdoor unit, and ensure the installation goes safely. e) Ensure that there is no leakage adventure of combustible gas and corrodent gas in the installation site. f) The installation site must be at a place where the air exhaust outlet does not face strong wind, or else the strong wind will cause malfunction of the unit for insufficiency of air flow. g) Ensure the installation side is far away from organic oilsulfur gas and high noise. 12.4.2 Installation of outdoor unit 1) If the outdoor unit is installed on the steady floor such as concrete floor, you need M10 bolt and nut to fix the unit. And ensure the unit stand vertically and horizontally. 2) Dont install the unit on the roof of building. 3) If the unit cause noise or vibration at operation, please placed some rubber gasket between the outdoor unit and foundation. 4) When unit run in heat mode or defrosting mode, the outdoor unit need drain the condensate water. 5) When you install drain pipe, insert one end of the drain pipe into the drain hole of outdoor unit and connect the other end to a drain pipe.(if adopt the drain joint, it need at least 5 cm height from outdoor unit to the foundation. 12.4.3 Connection of pipe
Table 12.4-1 Item Size of fitting pipe(mm) Gas pipe Liquid pipe
1/4 3/8
Max.height difference Amount of additional charge of between outdoor unit refrigerant to be filled (For and indoor unit extra length of pipe) (m)
1/4
1/2
20
15
15(20)g/m
35
25
50(60)g/m
The connection of pipe should be done according to actual status and also refer to some principle as follows: 1Please shorten the length of the connection pipe as possible, within 5m is the best. 2Please shorten the height difference between indoor unit and outdoor unit as possible. 3Please reduce the amount of angle fittings on the connection pipe as possible. 4Ensure whether the lubricating oil of the whole system is sufficient when the length of connection pipe is exceed 20m, and please add some oil if necessary. 5The amount of refrigerant in the unit is prepared for standard pipe length of 5m, if you need lengthen the pipe, it is required to add refrigerant, the amount of refrigerant to be added for the models are listed for each additional meter of pipe length, as shown in table12.4-1. And the max length of connection pipe is 30m. 6 When the height difference between indoor unit and outdoor unit is more than 10m, you should add one angular fitting for returning oil every 6m. When the indoor unit and outdoor unit is not at the same level, please connect the pipe refer to the pipe layout drawing as follows. Liquid pipe (continuous line) - - - - - -Gas pipe (dashed line)
Outdoor unit
4~6 1 .
Indoor unit
b.
2) Connection of pipeline a) Align the flared end of the copper pipe with the center of the thread joint. Manually tighten the flared end nut. b) Use torque spanner to tighten the flared end nut until the spanner clatters, as shown in fig.12.4-1The torques for tightening nuts of different pipe diameters refer to the table 12.4-2
Fig.12.4-1
Fig.12.4-2
Table 12.4-2
Diameter of pipe
1/4 3/8 5/8 1/2
Tightening torque 15-30 (Nm) 35-40 (Nm) 60-65 (Nm) 45-50 (Nm) 70-75 (Nm)
3/4
c) The bending angle of the fitting pipe shall not be too small, and otherwise the pipe may break. Please use a bender when bending the fitting pipes. d) Use sponge to wrap the connecting pipe and joint without thermal insulation, and use plastic tape to bundle the sponge. 3) Vacuumize the system and check leakage a) Remove the bonnets of the liquid valve and the gas valve. b) Align the center of fitting pipe, then fastening the nuts of connecting pipe manually. c) Fastening the nuts with spanner. d) Remove the one-way bonnet of gas valve. e) Use an inner hexagon spanner to turn the spool of the liquid valve for 1/4 circle. At the same time, use a screwdriver to lift the spool. Then there is discharge of gas. f) Refrigerant gas shall appear after the gas is discharged for 15 seconds. Now close the one-way valve immediately and tighten the bonnet. g) Fully open the spools of the liquid valve and the gas valve(refer to fig 12.4-3) h) Tighten the bonnet. Then use soap water or leakage detector to check if there is leakage at the position where the indoor unit or the outdoor is connected with pipelines. i) If condition allow, use a vacuum pump to remove air out from the valve. Refer to fig.12.4-3
"LO" "HI"
Fig.12.4-3
4) Installation of protective layer of connecting pipe a) To avoid generation of condensate water on the connecting pipe and avoid water leakage, the gas pipe and liquid pipe must be covered by thermal insulation material and bundled by adhesive tape for isolating form air. b) The joint connecting to the indoor unit must be wrapped by thermal insulation material, and ensure there is no gap between the connecting pipe joint and the wall, as shown in fig.12.4-4
Fig.12.4-4 Fig.12.4-5
c) Use adhesive tape to bundle the connecting pipe and the cable together. To prevent condensate water from overflowing out from the drainage pipe, separate the drainage pipe from the connecting pipe and the cable. d) Use thermal insulation tape to wrap the pipes from the bottom of the outdoor unit until the upper end of the pipe where the pipe enters the wall. When wrapping thermal insulation tape, the later circle of tape must cover half of the front circle of tape. As shown in fig.12.4-5 e) Wrapped pipe must be fixed to wall using pipe clamps. Caution: 1after the pipes are wrapped by protective material, never bend the pipes to form very small angle, otherwise the pipes may crack or break. 2Do not wrap the protective tape too tight, otherwise the efficiency of thermal insulation may be decreased. Ensure that the condensate drainage flexible tube is separate from the bundled pipes. 3After the protective work is completed and the pipes are wrapped, use seal material to block the hole in the wall, so as to prevent rain and wind from entering the room. 12.4.4 Power cable connection
1) Remove the right-side plate and blow out the wire hole of the outdoor unit, then put on the rubber ring on the hole. 2) Remove the wire clamp, connect the power cable to terminal connector and fix. 3) Fix the power cable and signal line with wire clamp, then connect corresponding linker. 4) Ensure whether the fitting wire is fixed well. 5) Fit on the front-side plate. 12.4.5 Drainage of condensate wateronly for heat pump model
The condensate water is generated when air-conditioning unit run in heat mode or in defrosting mode should flows to proper place through the drain pipe. Installation method: insert the drain pipe joint into the hole (25) of bottom plate of the outdoor unit, as shown in fig.12.4-6, then connect the drain pipe to the joint, so as to lead the condensate water flow to proper place.
Fig.12.4-6
12.5 Matters need attention in the installation 1. According to the requirement of installation drawings, ensure there is space enough for functionmaintenance and good ventilation of the units. 2. Ensure that there is a preformed gutter for drainage on the floor that put on the outdoor unit. 3. For reducing the noise and vibration of unit at operation, rubber vibration damper or spring vibration damper can be adopted in the installation of outdoor unit. 4. The hanging beam and hanger frame of indoor unit should bear 4 times weight of the indoor unit, the fasten parts such as bolts and screw caps should be anti-corrosive treated; meanwhile, for reducing vibration, the flexible connection pipe should be adopt at the joints of ducts. 5. The design of duct layout should be done refer to the technical parameter table, and meanwhile the ducts should have good heat preservation and sound insulation. The air damper is advised to be used for adjusting the air flow volume of the air-supply system, so as to ensure the units run at optimal function mode. 6. When lift the indoor units and outdoor units, the special hole for hoist should be applied, and
please take care of the units at lifting process, do not knock the sheet-metal work, or else the units may be rusted in the further. 7. Since we don not prepare the copper pipepower supply cable or signal line, please prepare them according to the technical requirement and connect the pipelinepower supply and line correctly. 8. The debugging of units should be done by professional person or customer who has some referred air conditioning knowledge at the guide of professional person. 9. Please do not remove the seal plug at the end of pipes before connecting the pipe between the indoor unit and outdoor unit. 10. After removing the seal plug, please connect the pipes as quickly as possible, or else the duct and water may come into the system. 11. When the pipe go through wall, the sleeving must be installed. 12. The connection pipe should be as short as possible, the height difference between the indoor unit and outdoor unit should be as less as possible; the amount of angle fittings of pipe should be as less as possible, the bending radium of pipes should be as larger as possible. 13. when you connect the lines, do not break the pipe, and the bending radium of pipe must be larger than 200mm; the connection pipe should not be bend or stretched for many time, or else the pipe will become hard, so the max times for bending a pipe at the same position is 3 times. 12.6 Matters need attention in the installation of condensate water drain pipe of the indoor unit The condensate water usually can not drain smoothly in ducted type air condition, after our observing and analysis, we find it is caused by the subatmospheric pressure which is formed by the high speed air flow in inner of unit, so you must install a sect of water-seal at the outfall. Refer to the figure as follows, the height of water-seal is determined by the pressure of the drain water pipe. If drain water pipe is in subastmospherc pressure: If drain water pipe is in positive pressure:
P +20(mm) h=x 10
P x30mmh 10 +20mm
water-seal of the indoor unit sketch drawing Notice1h must be larger than 50mm 2The condensate water pipe must be covered by thermal insulation material. 3. The condensate water pipe must has a inclination of 5~10, so as to drain the condensate water more smoothly. The joints of drain water pipe must be bundled by thermal insulation material for prevent the generation of condensate water. 4. When the installation finished, please test the drainage system, ensure the water flow can go through the pipeline correctly, and observe the joints whether there is water leakage. If the air conditioning unit is installed at a new house, please test the system before the ceiling is decorated.
Table 12.7-1
Check item Is the unit installed steady? Did you have checked the gas leakage?
The status caused for incorrect installation The unit may fall off, run in vibration or cause noise. The cooling capacity or heating capacity is insufficient.
Does the unit have thermal insulation enough? Condensate water may be generated. Is the drainage smoothly? Condensate water may be generated.
Is the power supply voltage the same to nameplate of the product? Unit may appear malfunction or the parts may be burned out. Did the line and pipe install correctly? Did the unit earth safely? Is the wire type meet the regulation? Unit may appear malfunction or the parts may be burned out. There may be adventure of creepage Unit may appear malfunction or the parts may be burned out.
Is there any blockage at the outtake and intake of the indoor unit or outdoor unit? The cooling capacity or heating capacity is insufficient. Did you record the length of refrigerant pipe you can not know the exact charge amount of refrigerant to be and the charge amount of refrigerant? filled
13. Analysis for the malfunction of the units 13.1 Analysis procedure for the malfunction of the units, as shown in fig.13-1
When the cut-out switch set on "ON", it opens immediately When the unit turn on, the cut-out switch opens several minutes later
Check the cut-out switch, then test the resistant of open circuit Check the power supply status Check the remote controller
No power supply Remote control has emissive malfunction There is communication malfunction between the indoor unit and outdoor unit The winding protection of compressor works lock-in the motor of compressor function works the sensor opens or moderation function works Switch unit assemblage has malfunction
Fig.
13-1
Table 13-1
Malfunction Possible reason Power off Circuit short-out is Solution Power on Eliminate the short-out, and change the fuse Malfunction Possible reason The 4-way valve has malfunction. The capiliary is part blocked. There is some leakage between the high-pressure site and low-pressure site in the compressor. The valve of pipes did not open fully. The refrigerant leaked. is Solution Change the 4-way valve. Change capiliary. the
Change compressor.
the
The cooling effectiveness is not good when unit runs in Cool mode
Open the valve fully. Check out where the refrigerant leak, and add the refrigerant. Insulate the gas pipe and liquid pipe separately.
Eliminate the poor contact Power plug has not insert well or poor contact Fasten the power plug before inserting Check the circuit connection whether is correct according to the electric schematic diagram. Change the fuse of controller Change controller the The heating effectiveness is not good when unit runs in Heat mode
There is some mistake at the connection between the indoor unit and outdoor unit
The thermal insulation of gas pipe and liquid pipe between the indoor unit and outdoor unit is not good. The heat load is too large The temperature set is too low.
Check whether the heat load is proper Increase the temperature set
Fuse of controller burned out Controller is burned out Unit work in air-supply mode but the fan can not work
is
The installation site of units is not proper The air filter of indoor unit is blocked The heat exchanger of outdoor unit is blocked The air flow volume that goes through the heat exchanger of indoor unit is too little The compressor has wrong. The 4-way valve has malfunction.
The outside should has good ventilation Clean the termly. Clean the exchanger. filter
heat
The motor of indoor unit fan is burned out or the circuit is broken down
Improve the speed to high speed or medium speed. Change the compressor. Change the 4-way valve.
has
The one-way valve has leakage. The capillary has blocked. The defrosting is not done drastically The valve of pipes did not open fully. Change the relay The refrigerant leaked. is
Change the one-way valve. Change the capiliary. Change the defrosting temperature sensor. Open the valve fully. Check out where the refrigerant leak, and add the refigerant. Insulate the gas pipe and liquid pipe seperately.
The fan motor of outdoor unit has malfunction Relay of outdoor unit has some malfunction Defrosting temperature sensor and tube temperature sensor are poor contact
Change motor
the
The thermal insulation of gas pipe and liquid pipe between the indoor unit and outdoor unit is not good. The fan of indoor unit touch other thing.
Change the relay Change the defrosting temperature sensor and tube temperature sensor Change compressor the The vibration caused by compressor is too large. Adjust the support gasket of compressor, and fasten the loosen bolt.
When the unit run at Cool or Heat mode, the compressor works but the fan of outdoor unit can not work
has
Clean away the foreign matter. Do not install the unit in the steel windows directly. Choose the wall that is some thickness. Adopt some shock absorption treatment. Separate the pipes that meet together. Fasten the screw.
Change capacitance
the
The resonance noise is caused for the indoor unit is installed in the plate wall or thin plate.
The cooling effectiveness is not good when unit runs in Cool mode
The cold load is too large The temperature set is too high
Check whether the cold load is proper Reduce the set temperature
The metal of units meet together. The outside should has good ventilation, and set proper flashing board and sun visor
Stick some shock absorption pastern between the metal plates. Adjust the position of fan wheel. Change compressor. the
The fan wheel of outdoor unit hit the encloser. There is some abnormal noise in the compressor.
The air filter of indoor unit is blocked The heat exchanger of outdoor unit is blocked The setted fan speed is too low
Clean the filter termly. Clean the heat exchanger. Adjust the speed to high speed or medium speed.
There is some abnormal electromagnetism noise in the 4-way valve when the unit runs in heat mode.