Unit M4.17A Pengembangan dan pembuatan pola roda gigi , baut konveyor dan propeler
Unit M4.17A Develop and manufacture gear, conveyor screw and propeller patterns
Kelompok – Spesialisasi kelompok A Bidang – Pengecoran dan Pemb uatan Cetakan Bobot unit 4
Band – Specialisation band A Field – Casting and Moulding Unit weight 4
Catatan
Notes
Criteria 4.17A.1.1 Assessor guide: observe that – Assessor guide: confirm that –
Drawings, instructions and specifications interpreted All relevant written instructions, sketches or drawings Those instructions, sketches or drawings have been interpreted
and understood. have been received and used. correctly.
Kriteria 4.17A.1.2 Pedoman penilai: amati bahwa – Pedoman penilai: pastikan bahwa –
Bahan yang cocok diseleksi sesuai spesifikasi. Bahan yang cocok diseleksi untuk mempermudah Akibat seleksi bahan yang tidak sesuai dapat diidentifikasi.
bekerja, ketahanan dan kekuatan untuk menyesuaikan
dengan teknik cetakan dan proses foundry yang telah
ditentukan.
Criteria 4.17A.1.2 Assessor guide: observe that – Assessor guide: confirm that –
Appropriate material selected to meet specifications. The appropriate materials have been selected for ease of The consequences of selecting inappropriate materials can be
working, stability, durability and strength to suit the identified.
predetermined moulding/casting techniques and foundry
process.
Criteria 4.17A.1.3 Assessor guide: observe that – Assessor guide: confirm that –
Moulding, cast techniques and foundry processes are The type of pattern will meet the requirements for the The reason why that particular type of pattern is to be
applied in determining the type of pattern required. predetermined moulding/casting technique and foundry manufactured, and other types can be identified and the
process. consequence of using those types. The predetermined mould/
casting technique and foundry process can be identified.
Criteria 4.17A.2.1 Assessor guide: observe that – Assessor guide: confirm that –
Calculate pattern parameters such as pitch circles, The calculations necessary for the development and The calculus necessary to carry out those calculations can be
pressure angles, tooth form, left and right hand flight manufacture of either cast gears, conveyor screws or identified.
helix, pitch axial dimensions, angles, tapers, clearances, marine propellers, have been carried out.
contraction allowances etc. appropriate to developing
various types of gear, conveyor and propeller forms etc.
Kriteria 4.17A.2.2 Pedoman penilai: amati bahwa – Pedoman penilai: pastikan bahwa –
Perencanaan pola mencakup kemiringan, tambahan Pola telah di rencanakan secara penuh dan mengacu pada Konsekuensi dari tidak merencanakan pola dengan lengkap dan
pengerjaan permesinan, dudukan inti dan metoda gambar, sketsa, spesifikasi yang ditentukan, toleransi, dll. semua spesifikasi yang diketahui dapat diidentifikasikan.
konstruksi dll sesuai spesifikasi.
Criteria 4.17A.2.2 Assessor guide: observe that – Assessor guide: confirm that –
Layout pattern showing tapers, machining allowances, The pattern has been laid out fully and conforms to The consequences of not laying out the pattern in detail, and with
core prints and method of construction etc. to drawings, sketches, predetermined specifications and all known specifications, can be identified.
specification. tolerances, etc.
Criteria 4.17A.2.3 Assessor guide: observe that – Assessor guide: confirm that –
Develop and manufacture jigs and fixtures to aid the Any jigs and fixtures required for manufacture have been The reasons why those particular manufacturing aids are
manufacture of the pattern form as required. developed and manufactured. required, and they can be identified.
Criteria 4.17A.3.1 Assessor guide: observe that – Assessor guide: confirm that –
Materials marked out and construction developed to The material has been marked out to suit the The process of developing gears, screws and propellers can be
meet specifications. development/construction of cast gears, conveyor screws identified.
or marine propellers.
Kriteria 4.17A.3.2 Pedoman penilai: amati bahwa – Pedoman penilai: pastikan bahwa –
Penggunaan teknik pembuatan pola kayu yang disetujui, Pola yang lengkap mengacu pada perencanaan pola, Kerja tangan dengan alat yang tepat dan pemesinan yang
prosedur dan penggunaan alat tangan dan alat tangan gambar, sketsa , spesifikasi yang ditentukan dan teknik diperlukan dapat diidentifikasikan. Perangkat pemeriksaan yang
bermesin yang tepat , pola atau bagian komponen pola cetakan/coran yang dipilih. Permukaan akhir dapat dicetak, diperlukan dapat diidentifikasikan. Macam-macam prosedur
diproduksi sesuai ukuran dan bentuknya dan diperiksa kemiringan benar dan lurus , radius dan filet benar dan pemeriksaan dapat diidentifikasikan. Pengertian dapat dicetak
mengacu pada spesifikasi. ketika diperlukan perangkat pengangkat ditempatkan. dapat diidentifikasikan seperti : permukaan akhir yang halus,
kemiringan yang rata tidak cembung atau cekung, tidak ada
undercut.
Criteria 4.17A.3.2 Assessor guide: observe that – Assessor guide: confirm that –
Using acceptable wood pattern making techniques, The completed pattern complies with the pattern layout, The appropriate hand and hand held tools and necessary
procedures and utilising appropriate hand and hand drawings, sketches, predetermined specifications and the machinery can be identified. The necessary checking devices can
held power tools, pattern or pattern component parts chosen moulding/casting technique. The surface finish is be identified. The various checking procedures can be identified.
are produced to size and shape and checked for mouldable, tapers are true and straight, radii and fillets The meaning of mouldable can be identified, i.e. surface finish is
compliance with specifications. are true and where necessary, lifting devices are in place. smooth, tapered faces are flat, not concave or convex, there are no
undercuts.
Criteria 4.17A.3.3 Assessor guide: observe that – Assessor guide: confirm that –
Using acceptable pattern making techniques and The component parts required to manufacture the pattern The various jointing techniques can be identified and the reason
procedures, pattern component parts are joined or fixed are jointed/fixed to the main body by using appropriate why that particular fixing was used.
as required, according to specifications. fixing techniques, eg: glue, nails, screws, dovetails, double
round and straight keys, spigots, dowels, butt joints, half
lap, spline, etc.
Kriteria 4.17A.3.4 Pedoman penilai: amati bahwa – Pedoman penilai: pastikan bahwa –
Pola telah ditandai dengan benar, kode warna dan /atau Pola yang lengkap telah ditandai dengan beberapa hal yang Kode warna yang diperlukan dapat diidentifikasikan dan
pemberian label berdasarkan spesifikasi atau prosedur diperlukan yaitu nomor identitas, kode warna untuk konsekuensi dari kesalahan pemberian kode yang dipergunakan.
operasi standar. menentukan jenis casting, dudukan inti , bagian lepas dll.
Criteria 4.17A.3.4 Assessor guide: observe that – Assessor guide: confirm that –
Pattern correctly marked, colour coded and/or tagged in The completed pattern has been marked with any The necessary colour coding can be identified and the
compliance with specifications or standard operating necessary identification numbers, colour coded to identify consequences of the wrong coding being used.
procedure. casting area, core prints, loose pieces etc.
Range statement
Work undertaken autonomously or in a team environment using predetermined standards of quality, safety and workshop procedures. All specifications interpreted from drawings,
technical sketches and/or customer requirements. Tasks undertaken utilize appropriate wood pattern making principles and techniques, designated procedures, calculations, appropriate
tools, equipment and cover the development and manufacture of patterns for all types of cast gears, conveyor screws, marine propellers etc. utilizing the full range of timbers and
composites. Gear patterns may be segmented or any other method to minimize timber shrinkage or warpage and to achieve the required strength. Conveyor and marine screws may be built
up using predetermined thicknessed timber, either over a mandrel or a layout. Patterns may be set up on a joint board or plated for ease of moulding. Where precision measurement is
required, Unit 12.3A (Precision mechanical measurement) should also be considered.
Evidence guide
Assessment context Assessment conditions
This unit may be assessed on the job, off the job, or a combination The candidate will be provided with: – All tools, equipment, materials and documentation required. The candidate
of on and off the job. The competencies covered by this unit would will be permitted to refer to the following documents: – Any relevant workplace procedures. – Any relevant product
be demonstrated by an individual working alone or as part of a and manufacturing specifications. – Any relevant codes, standards, manuals and reference materials. The candidate
team. The assessment environment should not disadvantage the will be required to: –Orally, or by other methods of communication, answer questions put by the assessor. – Identify
candidate. colleagues who can be approached for the collection of competency evidence where appropriate. – Present evidence
of credit for any off-job training related to this unit. Assessors must be satisfied that the candidate can competently
and consistently perform all elements of the unit as specified by the criteria, including required knowledge.