General Note for M.O.R.T. & H.

ROAD Works The basic approach for the preparation of Standard Data Book for Road Works is indicated as under
1) Description of Items : The description of items is given briefly and linked with the relevant clause of the MORT&H Specifications for Road and Bridge Works, which may be referred for detailed description, provisions and interpretation. 2) Mechanical Means : Due to the mechanization of construction work, rate analysis for various items have been prepared using mechanical means however, manual means have also been provided for certain cases, where areas may be inaccessible for machines or quantum of work may not be large enough to justify use of machines 3) Overhead Charges : The overhead charges include the following elements i. ii. iii. a) b) c) iv. v. vi. vii. viii. ix. x. xi. xii. xiii. xiv. xv. Site accommodation, setting up plant, access road, water supply electricity and general site arrangements. Office furniture, equipment and communications Expenditure on Corporate office of contractor Site supervision Documentation and as build drawings Mobilisation / de-mobilisation of resources Labour camps with minimum amenities and transportation work sites Light vehicles for site supervision including administrative and managerial requirements. Laboratory equipment and quality control including field and laboratory testing. Minor T & P and survey instruments and setting out works, including verification of line, dimensions, trial pits and bore holes, where required. Watch and ward Traffic management during construction Expenditure on safeguarding environment Sundries Financing Expenditure Sales / Turn over tax Work insurance, compensation

169

4) Basic Inputs: Basic inputs are only given in the standard data book. The rates for material and labour are to be obtained from local authorities for the area where the project is located. 5) Plants and Equipment 5.1 Keeping in view the job and mannagenal factors and the age factor of machines, the output of plant and equipment is taken approximately 70 percent of the rated capacity given by manufacture under ideal conditions. 6) Materials 6.1 Quantities of materials given in the rate analysis are approximate for the purpose of estimating and include normal wastages; Actual consumption would have to be based on in design. 7) Labour 7.1 The labour wages should be as per rates fixed by State Government. 7.2 7.3 One mate has been provided for 25 labours. Skilled labour includes mason, carpenter, blacksmith, mechanics and other trades.

8) General 8.1 The clause numbers refer to MORT&H Specifications for Road and Bridge Works 8.2 8.3 8.4 8.5 Sundries to cater for unforeseen contingency and miscellaneous items have been added in the overhead charges. Arrangement for traffic during construction shall be as per Clause 112 of MORT&H Specifications for Road and Bridge Works The supply of materials will be taken either at the location of mixing plant or at the work site as the case may be. Contractor will make his own arrangements for borrowing earth. However, compensation for earth taken from private land has been included in the rate analysis for construction of embankment with borrowed earth. The requirement of machinery has been worked out assuming effective working period of 6 hours per shift of 8 hours. Credit for Dismantled material The dismantled materials should be examined and a realistic assessment made for the credit for such materials which can utilized for works or auctioned. The source of material and samples are required to be approved by the Engineer before start of any work. The contractor shall arrange to provide and maintain an adequate equipped field laboratory as per Clause 121. Quality Control of works shall be governed by Section 900 of MORT&H Specifications. The various activities or works shall also be documented by photographs and video cassettes as per Clauses 125 & 126 of MORT&H Specifications.

8.6 8.7

8.8 8.9 8.10 8.11

170

8.12 8.13 8.14 8.15 8.16 8.17 8.18 8.19 8.20 8.21

The classification of soil shall be as per Clause 301.2 of MORT&H Specifications. The earth excavated from foundations has been considered to be backfilled and balance utilized locally for road work except in the case of marshy soil. The rate analysis for removal of unsuitable soil does not provide for replacement by suitable soil which will have to be paid separately. Grade of cement may be adopted as per mix design. Quantities of cement in various grades of cement concrete have been taken as per IRC 21-2000 and IRC 18-2000 The coarse and fine aggregates shall conform to IS:383 Provision of fly ash has been made in embankment construction, sub-base construction and in cement concrete pavement. The Standard Data Book is for Department use only. It cannot be produced in Court of Law as reference / authority and thus is a privilege document. The Rates in the M.O.R.T.& H. standard Data Book, should be adopted for National Highway work only. The rates worked out in schedule of rates are excluding initial lead.

171

M.O.R.T. & H. ROAD WORKS

Sr. No. & Item Code DESCRIPTION OF ITEMS Unit Rate for 2012-2013 (in Rs.) Completed Labour

2. SITE CLEARANCE
1 MORTH 2.5 Dismantling of Flexible Pavements Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately. Spec.No. MORTH - 202 i) By Manual Means a)Bituminous courses b) Granular courses ii) By Mechanical Means

Cu.Mt. Cu.Mt. Cu.Mt.

620.00 445.00 245.00

420.00 280.00 82.00

2 MORTH 2.6

Dismantling of cement concrete pavement by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately. Spec.No. MORTH - 202

Cu.Mt.

1,510.00

279.00

3 MORTH 2.10

Dismantling ________ stone including cutting of earth, foundation and disposal of dismantled material with all lifts and lead upto 1000 m and back filling of pit. Spec.No. MORTH - 202 a) 5th KM stone b) Ordinary KM Stone c) Hectometre Stone

each each each

325.00 195.00 38.00

239.00 140.00 28.00

173

Sr. No. & Item Code 4 MORTH 2.14

DESCRIPTION OF ITEMS Removal of telephone/ Electric poles including excavation and dismantling of foundation concrete and lines under the supervision of concerned department, disposal with all lifts and up to a lead of 1000 metres and stacking the serviceable and unserviceable material separately. Spec.No. MORTH - 202

Unit each

Rate for 2012-2013 (in Rs.) Completed Labour 145.00 112.00

3. EARTH WORK, EROSION CONTROL AND DRAINAGE

5 MORTH 3.12

Pre-splitting of Rock Excavation Slopes Carrying out excavation in hard rock to achieve a specified slope of the rock face by controlled use of explosives and blasting accessories in properly aligned and spaced drill holes, collection of the excavated rock by a 80 HP dozer, loading in tipper by a front end loader and disposing of the material with all lifts and lead upto 1000 m, all as specified in clause No. 303. Spec.No. MORTH - 303

Sq.Mt.

111.00

10.00

6 MORTH 3.14

Scarifying Existing ____________ to a Depth of 50 mm by Manual Means (Scarifying the existing granular road surface to a depth of 50 mm and disposal of scarified material within all lifts and leads upto 1000 metres.) Spec.No. MORTH - 305.4.3 a) Granular Surface b) Bituminous surface Sq.Mt. Sq.Mt. 22.00 6.00 13.00 1.00

174

Sr. No. & Item Code

DESCRIPTION OF ITEMS

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

4. SUB-BASES, BASES ( NON- BITUMINOUS) AND SHOULDERS 7 MORTH 4.1 Granular Sub-base with Close Graded Material (Table:- 400-1) Spec.No. MORTH - 401 a) Plant Mix Method: Construction of granular subbase by providing close graded Material, mixing in a mechanical mix plant at OMC, carriage of mixed Material to work site, spreading in uniform layers with motor grader on prepared surface and compacting with vibratory power roller to achieve the desired density, complete as per clause 401. i) for grading- I Material ii) for grading- II Material iii) for grading-III Material b) By Mix in Place Method: Construction of granular sub-base by providing close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401. i) for grading- I Material ii) for grading- II Material iii) for grading-III Material 8 MORTH 4.2 Granular Sub-Base with Coarse Graded Material: (Table:- 400- 2) Construction of granular sub-base by providing coarse graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401. Spec.No. MORTH - 401 i) for grading- I Material ii) for grading- II Material iii) for grading-III Material Cu.Mt. Cu.Mt. Cu.Mt. 730.00 760.00 775.00 9.00 9.00 9.00

Cu.Mt. Cu.Mt. Cu.Mt.

860.00 900.00 915.00

12.00 12.00 12.00

Cu.Mt. Cu.Mt. Cu.Mt.

735.00 777.00 790.00

11.00 11.00 11.00

175

Sr. No. & Item Code 9 MORTH 4.3

DESCRIPTION OF ITEMS Lime Stabilisation for Improving Subgrade: Laying and spreading available soil in the sub-grade on a prepared surface, pulverising, mixing the spread soil in place with rotavator with 3 per cent slaked lime having minimum content of 70 per cent of CaO, grading with motor grader and compacting with the road roller at OMC to the desired density to form a layer of improved sub grade. Spec.No. MORTH - 401 a) By Mechanical Means b) By Manual Means Lime Treated Soil for Sub - Base: Providing, laying and spreading soil on a prepared sub grade, pulverising, mixing the spread soil in place with rotavator with 3 per cent slaked lime with minimum content of 70 per cent of CaO, grading with motor grader and compacting with the road roller at OMC to achieve at least 98 per cent of the max dry density to form a layer of sub base. Spec.No. MORTH - 402 Cement Treated Soil Sub Base/ Base: Providing, laying and spreading soil on a prepared sub grade, pulverising, adding the designed quantity of cement to the spread soil, mixing in place with rotavator, grading with the motor grader and compacting with the road roller at OMC to achieve the desired unconfined compressive strength and to form a layer of sub-base/ base. Spec.No. MORTH - 403 Cement Treated Crushed Rock or combination as per clause 403.2 and table 400.4 in Sub base/ Base: Providing, laying and spreading Material on a prepared sub grade, adding the designed quantity of cement to the spread Material, mixing in place with rotavator, grading with the motor grader and compacting with the road roller at OMC to achieve the desired unconfined compressive strength and to form a layer of sub-base/base. Spec.No. MORTH - 403 i) For Sub-Base course ii) For Base course

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Cu.Mt. Cu.Mt. Cu.Mt.

487.00 510.00 550.00

7.00 61.00 10.00

10 MORTH 4.4

11 MORTH 4.5

Cu.Mt.

690.00

11.00

12 MORTH 4.6

Cu.Mt. Cu.Mt.

1,410.00 1,415.00

11.00 11.00

176

Sr. No. & Item Code 13 MORTH 4.7

DESCRIPTION OF ITEMS Making 50 mm x 50 mm Furrows: Making ___________ deep, 450 to the center line of the road and at one metre interval in the existing thin bituminous wearing coarse including sweeping and disposal of excavated material within 1000 metres lead. Spec.No. MORTH - 404.3.1 i) 25mm deep furrow cutting ii) 50mm deep furrow cutting

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Sq.Mt. Sq.Mt.

3.30 6.70

3.00 5.00

14 MORTH 4.9

Water Bound Macadam: Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with 3 wheeled steel/ vibratory roller 8-10 tonnes in stages to proper grade and camber, applying and brooming requisite type of screening/ binding Materials to fill up the interstices of coarse aggregate, watering and compacting to the required density. Spec.No. MORTH - 404 A) By Manual Means i) Grading- I (Using Screening Crushable type such as Murum or Gravel) a) Using Screening Crushable type such as Murum or Gravel b) Using Screening Type-A (13.2mm Agg.) ii) Grading- II (Using Screening Crushable type such as Murum or Gravel) a) Using Screening Crushable type such as Murum or Gravel b) Using Screening Type-A (13.2mm Agg.) c) Using Screening Type-B (11.2mm Agg.) iii) Grading- III (Using Screening Crushable type such as Murum or Gravel) a) Using Screening Crushable type such as Murum or Gravel b) Using Screening Type-B (11.2mm Agg.) Cu.Mt. Cu.Mt. 890.00 995.00 195.00 195.00 Cu.Mt. Cu.Mt. Cu.Mt. 790.00 850.00 895.00 195.00 195.00 195.00 Cu.Mt. Cu.Mt. 770.00 880.00 195.00 195.00

177

Sr. No. & Item Code

DESCRIPTION OF ITEMS B) By Mechanical Means: i) Grading- I (Using Screening Crushable type such as Murum or Gravel) a) Using Screening Crushable type such as Murum or Gravel b) Using Screening Type-A (13.2mm Agg.) ii) Grading- II (Using Screening Crushable type such as Murum or Gravel) a) Using Screening Crushable type such as Murum or Gravel b) Using Screening Type-A (13.2mm Agg.) c) Using Screening Type-B (11.2mm Agg.) iii) Grading- III (Using Screening Crushable type such as Murum or Gravel) a) Using Screening Crushable type such as Murum or Gravel b) Using Screening Type-B (11.2mm Agg.)

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Cu.Mt. Cu.Mt.

615.00 730.00

13.00 13.00

Cu.Mt. Cu.Mt. Cu.Mt.

620.00 680.00 725.00

13.00 13.00 13.00

Cu.Mt. Cu.Mt. Cu.Mt.

722.00 825.00 212.00

13.00 13.00 77.00

15 MORTH 4.10

Crushed Cement Concrete Sub-base / Base: Breaking and crushing of material obtained by breaking damaged cement concrete slabs to size range not exceeding 75 mm as specified in table 400.7 transporting the aggregates obtained from breaking of cement concrete slabs at a lead of L km., laying and compacting the same as sub base/ base course, constructed as WBM to clause 404 except the use of screening or binding Material. Spec.No. MORTH - 405 Penetration Coat Over Top Layer of Crushed Cement Concrete Base: Spraying of bitumen over cleaned dry surface of crushed cement concrete base at the rate of 25 kg per 10 sqm by a bitumen pressure distributor, spreading of key aggregates at the rate of 0.13 cum per 10 sqm by a mechanical gritter and rolling the surface as per clause 506.3.8 Spec.No. MORTH - 405.2

16 MORTH 4.11

Sq.Mt.

14.50

1.00

178

Sr. No. & Item Code 17 MORTH 4.12

DESCRIPTION OF ITEMS Wet Mix Macadam: Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density. Spec.No. MORTH - 406 Construction of Median and Island with Soil Taken from Roadway Cutting: Construction of Median and Island above road level with approved material deposited at site from roadway cutting and excavation for drain and foundation of other structures, spread, graded and compacted as per clause 407 Spec.No. MORTH - 407 Construction of Median and Island with Soil Taken from Borrow Areas: Construction of median and Island above road level with approved material brought from borrow pits, spread, sloped and compacted as per clause 407. Spec.No. MORTH - 407 Footpaths and Separators: Construction of footpath/separator by providing a 150 mm compacted granular sub base as per clause 401 and 25 mm thick cement concrete grade M15, over laid with pre-cast concrete tiles in cement mortar 1:3 including provision of all drainage arrangements but excluding kerb channel. Spec.No. MORTH - 409

Unit Cu.Mt.

Rate for 2012-2013 (in Rs.) Completed Labour 862.00 15.00

18 MORTH 4.13

Cu.Mt.

207.00

76.00

19 MORTH 4.14

Cu.Mt.

225.00

53.00

20 MORTH 4.16

Sq.Mt.

590.00

32.00

179

Sr. No. & Item Code 21 MORTH 4.17

DESCRIPTION OF ITEMS Crusher Run Macadam Base: Providing crushed stone aggregate, depositing on a prepared surface by hauling vehicles, spreading and mixing with a motor grader, watering and compacting with a vibratory roller to clause 410 to form a layer of sub-base/Base) Spec.No. MORTH - 410 a) By Mix in Place Method i) For 53 mm maximum size ii) For 45 mm maximum size b) By Mixing Plant i) For 53 mm maximum size ii) For 45 mm maximum size

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Cu.Mt. Cu.Mt.

745.00 815.00

9.00 9.00

Cu.Mt. Cu.Mt. Cu.Mt.

855.00 585.00 580.00

9.00 9.00 4.00

22 MORTH 4.18

Lime, Fly ash stabalised soil sub-base: Construction of Sub-base using lime - Flyash admixture with granular soil, free from organic matter/ deleterious material or clayey silts and low plasticity clays having PI between 5 and 20 and liquid limit less than 25 and commercial dry lime, slaked at site or pre-slaked with CaO content not less than 50 per cent, Flyash to conform to gradation as per clause 4.3 of IRC: 88-1984, lime + Flyash content ranging between 10 to 30 per cent, the minimum un-confined compressive strength and CBR value after 28 days curing and 4 days soaking to be 7.5kg/sq, cm and 25 per cent respectively, all as specified in IRC: 88-1984.

5. BASES AND SURFACE COURSES (BITUMINOUS)

23 MORTH 5.1 Prime coat: Providing and applying primer coat with bitumen emulsion on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means. Spec.No. MORTH - 502 Sq.Mt. 30.00 0.20

180

Sr. No. & Item Code 24 MORTH 5.2

DESCRIPTION OF ITEMS Tack coat Providing and applying tack coat on the prepared surface heating by fames in roller and spraying bitumen with spray set footed in bitumen boiler on B.T. surface @___. Spec.No. MORTH - 503 a) 60/70 Bulk ( Bitumen VG-30)@ i) 3Kg/10 Sq.M. ii) 5Kg/10 Sq.M. b) 80/100 bulkn (Bitumen VG-10)@ i) 3Kg/10 Sq.M. ii) 5Kg/10 Sq.M. c) Providing and applying tack coat the on prepared surface heating by fames in roller and spraying bitumen with spray set footed in bitumen boller on Granular surface with primer at 7.5kg per 10 sqm Spec.No. MORTH - 503 i) using 60/70 bulk (Bitumen VG-30) d) Providing and applying tack coat the prepared surface heating by fames in roller and spraying bitumen with spray set footed in bitumen boller on W.B.M. surface with primer at 10 kg per 10 sqm Spec.No. MORTH - 503 i) using 60/70 bulk (Bitumen VG-30) e) Providing and applying tack coat with bitumen emulsion using emulsion pressure distributor at the rate of 0.20 kg per sqm on the prepared bituminous/ granular surface cleaned with mechanical broom Spec.No. MORTH - 503

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Sq.Mt. Sq.Mt.

17.00 27.00

0.20 0.20

Sq.Mt. Sq.Mt. Sq.Mt.

16.00 26.00 40.00

0.20 0.20 0.20

Sq.Mt.

54.00

0.20

Sq.Mt.

11.00

0.20

181

Sr. No. & Item Code 25 MORTH 5.3

DESCRIPTION OF ITEMS Bituminous Macadam: Providing and laying bituminous macadam with 40-60 TPH hot mix plant producing an average output of 35 tonnes per hour using crushed aggregates of specified grading premixed with bituminous binder, transported to site, laid over a previously prepared surface with a hydrostatic paver finisher with sensor control to the required grade,level and alignment and rolled as per clauses 501.6 and 501.7 to achieve the desired compaction. Spec.No. MORTH - 504 50/75 mm compacted thickness with 3.3% Bitumen for grading (40mm nominal size) i) for Bitumen VG-30 (60/70 Grade ) ii) for Bitumen VG-40 (30/40 Grade)

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Cu.Mt. Cu.Mt.

5,570.00 5,780.00

30.00 30.00

26 MORTH 5.5

Built-Up-Spray Grout: Providing, laying and rolling of built-up-spray grout layer over prepared base consisting of a two layer composite construction of compacted crushed coarse aggregates using motor grader for aggregates. key stone chips spreader may be used with application of bituminous binder after each layer, and with key aggregates placed on top of the second layer to serve as a Base conforming to the line, grades and cross-section specified, the compacted layer thickness being 75 mm. Spec.No. MORTH - 506 i) Bitumen VG-30 (using 60/70 bulk) ii) Bitumen VG-40 (using 30/40 bulk) Sq.Mt. Sq.Mt. 220.00 228.00 1.00 1.00

182

Sr. No. & Item Code 27 MORTH 5.6

DESCRIPTION OF ITEMS Dense Graded Bituminous Macadam: Providing and laying dense graded bituminous macadam with 40-60 TPH batch type HMP producing an average output of 35 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects. Spec.No. MORTH - 507 For Bitumen VG-30 (60 / 70 bulk) with Cement filler For Bitumen VG-40 (30 / 40 bulk) with Cement filler For Bitumen VG-30 (60 / 70 bulk) with Stone dust filler For Bitumen VG-40 (30 / 40 bulk) with Stone dust filler Semi - Dense Bituminous Concrete: Providing and laying semi dense bituminous concrete with 40-60 TPH batch type HMP producing an average output of 35 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 4.5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects excluding primer/tack coat Spec.No. MORTH - 508 a) With vibratory roller i) For Bitumen VG-30 (60 / 70 bulk) with Cement filler ii) For Bitumen VG-40 (30 / 40 bulk ) with Cement filler iii) For Bitumen VG-30 (60 / 70 bulk) with Stone dust filler iv) For Bitumen VG-40 (30 / 40 bulk) with Stone dust filler b) With ordinary roller i) For Bitumen VG-30 (60 / 70 bulk) with Stone dust filler ii) For Bitumen VG-40 (30 / 40 bulk) with Stone dust filler

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Cu.Mt. Cu.Mt. Cu.Mt. Cu.Mt.

7,390.00 7,670.00 7,054.00 7,555.00

30.00 30.00 30.00 30.00

28 MORTH 5.7

Cu.Mt. Cu.Mt. Cu.Mt. Cu.Mt.

7,723.00 8,017.00 7,387.00 7,686.00

30.00 30.00 30.00 30.00

Cu.Mt. Cu.Mt.

7,360.00 7,659.00

30.00 30.00

183

Sr. No. & Item Code 29 MORTH 5.8

DESCRIPTION OF ITEMS

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Bituminous Concrete: Providing and laying bituminous concrete with 40-60 TPH batch type hot mix plant producing an average output of 35 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 5 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 509 complete in all respects. Spec.No. MORTH - 509 i) For Bitumen VG-30 (60 / 70 bulk) with Cement filler ii) For Bitumen VG-40 (30 / 40 bulk) with Cement filler iii) For Bitumen VG-30 (60 / 70 bulk) with Stone dust filler iv) For Bitumen VG-40 (30 / 40 bulk) with Stone dust filler Cu.Mt. Cu.Mt. Cu.Mt. Cu.Mt. 8,546.00 8,884.00 8,208.00 8,546.00 32.00 32.00 32.00 32.00

30 MORTH 5.9

Surface Dressing: Providing and laying surface dressing as wearing course in single coat using crushed stone aggregates of specified size on a layer of bituminous binder laid on prepared surface and rolling with 8-10 tonne smooth wheeled steel roller. Spec.No. MORTH - 510 a) 19 mm nominal chipping size (bitumen 12.00kg/10Sq.Mt.) i) Bitumen VG-30 (using 60/70 bulk) ii) Bitumen VG-40 (using 30/40 bulk) b) 13 mm nominal size chipping (bitumen 10.00kg/10Sq.Mt.) i) Bitumen VG-30 (using 60/70 bulk) ii) Bitumen VG-40 (using 30/40 bulk)

Sq.Mt. Sq.Mt.

73.00 78.00

0.50 0.50

Sq.Mt. Sq.Mt.

60.00 64.00

0.50 0.50

184

Sr. No. & Item Code 31 MORTH 5.10

DESCRIPTION OF ITEMS Open Graded Premix Surfacing: Providing laying and rolling of open graded premix surfacing of 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or cutback or emulsion to required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying with a hydrostatic paver finisher with sensor control to the required grade and rolling with a smooth wheeled roller 8-10 tonne capacity finished to required level and grades on B.T. surface including providing and laying seal coat sealing the voids in a bituminous surface laid to the specified level and cross fall using type A seal coats but excluding coat of primer / tack coat. Spec.No. MORTH - 511 a) Bitumen VG-30 (using 60/70 bulk) b) Bitumen VG-40 (using 30/40 bulk)

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Sq.Mt. Sq.Mt.

170.00 175.00

1.00 1.00

32 MORTH

Close Graded Premix Surfacing/Mixed Seal Surfacing: Mechanical means using HMP of appropriate capacity not less than 35 tonnes/hour. Providing, laying and rolling of close-graded premix surfacing material of 20 mm thickness composed of 11.2 mm to 0.09 mm (Type-a) or 13.2 mm to 0.09 mm (Type-b) aggregates using penetration grade bitumen to the required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying with a hydrostatic paver finisher with sensor control to the required grade and rolling with a Smooth wheeled roller 8-10 tonne capacity, and finishing to required level and grade, excluding cost of tack coat Spec.No. MORTH - 512 Bitumen 19 Kg/ 10 Sqm. a) Bitumen VG-30 (using 60/70 bulk) b) Bitumen VG-40 (using 30/40 bulk)

Sq.Mt. Sq.Mt.

134.00 139.00

1.00 1.00

185

Sr. No. & Item Code 33 MORTH 5.12

DESCRIPTION OF ITEMS Seal Coat: Providing and laying seal coat sealing the voids in a bituminous surface laid to the specified levels, grade and cross fall using Type A and B seal coats Spec.No. MORTH - 513 a) Case - I : Type A i) Bitumen VG-30 (using 60/70 bulk) ii) Bitumen VG-10 (using 80/100 bulk) b) Case - II : Type B Providing and laying of premix sand seal coat with HMP of appropriate capacity not less than 35 tonnes/ hours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade. i) Bitumen VG-30 (using 60/70 bulk) ii) Bitumen VG-10 (using 80/100 bulk)

Unit

Rate for 2012-2013 (in Rs.) Completed Labour

Sq.Mt. Sq.Mt.

58.00 56.00

0.20 0.20

Sq.Mt. Sq.Mt.

40.00 39.00

0.15 0.15

8. TRAFFIC SIGNS, MARKINGS & OTHER ROAD APPURTENANCES 34 MORTH 8.11 Painting Lines, Dashes, Arrows etc on Roads in Two Coats on New Work: Painting lines, dashes, arrows etc on roads in two coats on new work with ready mixed road marking paint conforming to IS:164 on bituminous surface, including cleaning the surface of all dirt, dust and other foreign matter, demarcation at site and traffic control. Spec.No. MORTH - 803 i) Over 10 cm in width ii)Up to 10 cm in width Painting Lines, Dashes, Arrows etc on Roads in Two Coats on Old Work: Painting lines, dashes, arrows etc on roads in two coats on old work with ready mixed road marking paint conforming to IS:164 on bituminous surface, including cleaning the surface of all dirt, dust and other foreign matter, demarcation at site and traffic control. Spec.No. MORTH - 803 i) Over 10 cm in width ii)Up to 10 cm in width

Sq.Mt. Sq.Mt.

100.00 89.00

59.00 49.00

35 MORTH 8.11

Sq.Mt. Sq.Mt.

70.00 75.00

44.00 49.00

186

Sr. No. & Item Code 36 MORTH 8.15

DESCRIPTION OF ITEMS Road Delineators: Supplying and installation of delineators (road way indicators, hazard markers, object markers) 80-100 cm high above ground level, painted black and white in 15cm wide strips, fitted with 80 x 100 mm rectangular or 75 mm dia. circular reflectorised panels at the top, burried or pressed into the ground and conforming to I.R.C. 79 and the drawings. Metal Beam Crash Barrier a) Type - A, W: Metal Beam Crash Barrier Providing and erecting a W metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/ road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 810. Spec.No. MORTH - 810 b) Type - B, THRIE: Metal Beam Crash Barrier Providing and erecting a Thrie metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 85 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 2 m high with 1.15 m below ground level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a space of channel section 150 x 75 x 5 mm, 546 mm long complete as per clause 810. Spec.No. MORTH - 810

Unit each

Rate for 2012-2013 (in Rs.) Completed Labour 865.00 9.00

37 MORTH 8.23

metre

2,790.00

100.00

metre

3,800.00

100.00

187

Sr. No. & Item Code 38 MORTH 8.25

DESCRIPTION OF ITEMS Flexible Crash Barrier: Wire Rope Safety Barrier (Providing and erecting a wire rope safety barrier with vertical posts of medium weight RS Joist (ISMB series) 100 mm x 75 mm (11.50 kg/m), 1.50 m long 0.85 m above ground and 0.65 m below ground level, split at the bottom for better grip, embedded in M 15 grade cement concrete 450 x 450 x 450 mm, 1.50 m center to center and with 4 horizontal steel wire rope 40 mm dia and anchored at terminal posts 15 m apart. Terminal post to be embedded in M 15 grade cement concrete foundation 2400 x 450 x 900 mm (depth), strengthened by a strut of RS joist 100 x 75 mm, 2 m long at 450 inclination and a tie 100 x 8 mm, 1.50 m long at the bottom, all embedded in foundation concrete as per approved design and drawing, rate excluding excavation and cement concrete.) Anti - Glare Devices in Median a) Anti - Glare Screen with 25 mm steel pipe framework fixed with circular and rectangular vans Providing and erecting an anti - glare screen with 25 mm dia vertical pipes fabricated and framed in the form of panels of one metre length and 1.75 metre height fixed with circular vane 250 mm dia at top and rectangular vane 600 x 300 mm at the middle, made out of steel sheet of 3 mm thickness, end vertical pipes of the panel made larger for embedding in foundation concrete, applying 2 coats of paint on all exposed surfaces, all as per approved design and drawings. b) Anti - Glare Screen with Rectangular Vane of MS sheet - Providing and erecting anti - glare screen with rectangular vanes of size 750 x 500 mm made from MS sheet, 3 mm thick and fixed on MS angle 50 x 50 x 6 mm at an angle of 450 to the direction of flow of traffic, 1.5 m center to center, top edge of the screen 1.75 m above ground level, vertical post firmly embedded in M-15 cement concrete foundation 0.60 m below ground level, applying 2 coats of paint on exposed faces, all complete as per approved design and drawings.

Unit metre

Rate for 2012-2013 (in Rs.) Completed Labour 2,030.00 59.00

39 MORTH 8.26

metre

2,900.00

26.00

metre

840.00

20.00

188

Sr. No. & Item Code 40 MORTH 8.13

DESCRIPTION OF ITEMS Painting the road surface using approved quality Thermo Plastic material (homogeneiously composed of aggregates, pigment, resings and glass reflectorising beeds) confirming to Clause-803.4.2.2 applied hot either by screeding or extension process at the rate of 5 kg/ sqm. of painted surface using suitable machine capable of controlled preparation and laying with surface applicator of glass beads at 250 gms/ sqm. allowing cooling to ambient pavement temperature, that shall produce an adherent pavement marking of minimum specified thickness of 2.5 mm inclusing barricading for traffic diversion as per IRC: 35 cleaning the surface of dirt, dust and other foreign matter, demarcation at site, barricading for traffic diversion, traffic control including cost of all materials, labour, loading, unloading lead lift, transporting etc. complete.

Unit Sq.Mt.

Rate for 2012-2013 (in Rs.) Completed Labour 600.00

189

General Note for M.O.R.T. & H. Bridge Works Basic Approach For The Preparation Of Standard Data Book
While preparing the Standard Data Book for items to be adopted in bridges projects, the general approach is indicated as under. 1. The bridge projects may be categorized in two basic types. The first type comprises of isolated projects or where type superstructure does not fall under important category. The second type of project is where the State-of-the-Art type of machinery are deployed and the quality assurance is also of higher grade. In this type not only individual bridge flyover projects of bid magnitude are covered but also bridges of relatively smaller length which form part of a big project being implemented with the latest type of machinery and specifications are covered. The overhead expenses would cover the following general site amenities including labour benefits and labour accommodation, stores, site establishment, quality control and site supervision by the contractor, water supply, electricity, insurance, minor T & P expenses sales tax on turnover etc for a major project, these items may cumulatively each a figure of even 30% for estimation purpose, however, the overheads are being restricted to 20% for major projects belonging to category-II. For category-I, many of the overhead items may not, however, come into reckoning and hence the overhead charges for this category is restricted to 10 percent. For manufactured items like bearing, expansion joints the normal site overhead of civil engineering works would not be applicable. These being factory produced items, different yardsites to cover procurement of raw materials, inventory, infrastructure input, excise duties, packing, delivery etc. need to be adopted. After taking various factors into account including installation cost, an overhead of 50 percent is considered reasonable and recommended for adoption. The Specification for Road and Bridge Works of Ministry of Surface Transport is under modification. In the transition period till the updated version is published, the present issue published in 1990 is being followed. For extremely aided projects, however, Ministry have brought forth a set of revised specifications earmarked as N1 is proposed to be followed for important and major works while for work of lesser category the existing specification with lesser input of machinery would be adopted. The items have accordingly been categorized. The nomenclature is brief and lined with relevant provisions of Ministry of Surface Transport specification with the objective that the same must be read with the specifications for the purpose of interpretation during various stages of execution of the project. In the standard data book only basic inputs are given. The rates for materials and labours are to be obtained from the local authorities for the area where the project is located. The project planning would involved assessment of the equipment input required to be given and accordingly adoption of rates for depreciation and operating charges of equipment.

2.

3.

4.

5.

6.

191

7.

For various types of superstructure and conventional types of substructure and foundation the component of formwork has been given in the percentage from, which can be adopted for general use for specialized works like slip form shuttering, shuttering for cantilever construction, precast construction, incremental launching, truss type of centering staging etc. rates would have to be analyzed. Normal method of curing has been covered in the schedule, for stream curing with necessary equipment; analysis would have to be separately made. In view of above and the provision of additional input for controlled concrete, no further provision for quality control may be necessary in the estimates. The mix proportions for controlled concrete are only for guidance for estimation since a design mix would have to be evolved in such cases, the actual consumption would have to be based on the same rather than the estimated proportions. Rates include provisions of necessary devices and other arrangements etc for traffic control but do not include construction and maintenance of temporary diversion. Provision of service roads / access to various locations in the area of the site has been accounted for in the overheads. For innovative types of structure like cable stayed bridges, suspension bridges, arch bridges, bowstring girder bridges erected by innovative techniques where erection stage is as important as the construction of the bridge components in terms of input of machinery, manpower and materials, special analysis is called for. For items pertaining to prestressing, for convenience sometimes data for one particular system has been adopted. The analysis would, however, hold good for all the systems prevalent in the country with modifications in inputs corresponding to the system, wherever necessary. For some items, certain size / Specifications have been assumed if sizes / specifications other than the same are adopted, corresponding modifications may be made in the inputs of analysis. Sample rates, as per current market trends and as ascertained from different quarters, have been given in appendix for some of the components of the items for guidance. These are to be updated / verified ascertained while firming up any estimate. The items do not cover all components of bridge projects for all situations. There may be specialized items for specific cases which need to be analyzed keeping in the view the basic approach. For common items, analysis given in part a1 may be followed to an extent applicable.

8. 9. 10.

11.

12.

13.

14.

15.

16.

17.

192

M.O.R.T. & H. BRIDGE WORKS

Sr. No. & Item Code DESCRIPTION OF ITEMS Unit Rate for 2012-2013 (in Rs.) Completed Labour

12. FOUNDATION
1 DB - 12.1 Excavation for Foundation of structure as per drawing and technical specification including setting out, construction of shoring, brushing, removal of stumps and other deleterious matter, dressing of side and bottom and back filling with approved material. Spec.No. MORTH - 304 Marshy soil i) upto 3m depth a) Manual Means b) Mechanical Means Back Filling in Marshy Foundation Pits 2 DB - 12.2 Providing and Filling Annular Space Around Footing in Rock by using concrete of M-15 Grade. Spec. No.: MORTH - 304 Providing and Filling Sand in Foundation Trenches as per Drawing & Technical Specification. Spec. No. MORTH - 304 Providing Stone masonry work in cement mortar 1:3 in foundation with watering complete as drawing and Technical Specification. Spec. No. MORTH-1400 a) Square Rubble Coursed rubble masonry (first sort) b) Random Rubble Masonry 5 DB - 12.39 Providing and laying of PCC M-15 Levelling course of 100 mm thick below the pile cap Spec. No. MORTH -1100, 1700 Cu.Mt. Cu.Mt. Cu.Mt.

Cu.Mt. Cu.Mt. Cu.Mt. Cu.Mt.

470.00 130.00 325.00 3,580.00

470.00 30.00 325.00 360.00

3 DB - 12.3

Cu.Mt.

295.00

90

4 DB -12.7

3,070.00 3,200.00 3,780.00

1,000.00 1,000.00 400.00

193

Sr. No. & Item Code

DESCRIPTION OF ITEMS

Unit

Rate for 2012-2013 (in Rs.)

13. SUB-STRUCTURE
6 DB - 13.1 Providing First class Brick masonry work in 1:3 in substructure complete with watering excluding pointing and plastering, as per drawing and technical specifications. Spec. No.: MORT & H - 1300, 2200 Providing Stone masonry work in cement mortar 1:3 with watering for substructure complete as per drawing and Technical Specifications. Spec. No.: MORT & H - 1400, 2200 a) Random Rubble Masonry b) Coursed rubble masonry (first sort) c) Ashlar masonry (first sort) 8 DB - 13.8 Providing weep holes in Brick masonry/ Plain/ Reinforced concrete abutment, wing wall/ return wall with 100 mm dia AC pipe, extending through the full width of the structure with slope of 1V: 20H towards drawing foce. Complete as per drawing and Technical specifications. Spec. No.: MORT & H - 2706 & 2200 Back filling behind abutment, wing wall and return wall complete as per drawinga dn Technical Specifications. Spec. No.: MORT & H - 710.1.4 of IRC 78 & 2200 a) Granular material b) Sandy material Cu.Mt. Cu.Mt. 485.00 745.00 230.00 230.00 Cu.Mt. Cu.Mt. Cu.Mt. Metre 3,240.00 3,340.00 4,270.00 165.00 970.00 1,170.00 1,900.00 10.00 Cu.Mt. 4,338.00 1,025.00

7 DB - 13.4

9 DB - 13.9

194

Sr. No. & Item Code 10 DB 13.10

DESCRIPTION OF ITEMS Providing and laying of Filter media with granular materials/ stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2 of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over teh entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and technical specifications. Spec. No.: MORT & H - 710.1.4 of IRC 78 & 2200 Supplying, fitting and fixing in position true to line and level cast steel rocker bearing conforming to IRC:83 (Pt.-1) section IX and clause 2003 of MORTH specifications complete including all accessories as per drawing and technical specifications. Spec. No. MORT & H - 2000, 1000 & 2200 Supplying, fitting and fixing in position true to line and level forged steel roller bearing conforming to IRC:83 (Pt.-1) section IX and clause 2003 of MORTH specifications complete including all accessories as per drawing and technical specifications. Spec. No. MORT & H - 2000 & 2200 Supplying, fitting and fixing in position true to line and level sliding plate bearing with PTFE surface sliding on stainless steel complete including all accessories as per drawing and technical specifications and BS:5400, section 9.1 & 9.2 (for PTFE) and clause 2004 of MoRTH specifications. Spec. No. MORT & H - 2000 & 2200 Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC:83 (Pt.-II) section IX and clause 2005 of MORTH specifications complete including all accessories as per drawing and technical specifications. Spec. No. MORT & H - 2000 & 2200

Unit Cu.Mt.

Rate for 2012-2013 (in Rs.) 760.00 200.00

11 DB-13.11

Tonne capacity

265.00

50.00

12 DB-13.12

Tonne capacity

530.00

50.00

13 DB-13.13

Tonne capacity

260.00

25.00

14 DB-13.14

Tonne capacity

1.30

0.05

195

Sr. No. & Item Code 15 DB-13.15

DESCRIPTION OF ITEMS Supplying, fitting and fixing in position true to line and level sliding plate bearing with stainless steel plate sliding on stainless steel plate with mild steel matrix complete including all accessories as per drawing and technical specifications. Spec. No. MORT & H - 2000 & 2200 Supplying, fitting and fixing in position true to line and level POT-PTFE bearing consisting of a metal piston supported by a disc or unreinforced elastomer confined within a metal cylinder, sealing rings, dust seals, PTFE surface sliding against stainless steel mating surface, complete assembly to be of cast steel/ fabricated structural steel, metal and elastomer elements to be as per IRC: 83 part I & II respectively and other parts conforming to BS:5400, section 9.1 & 9.2 and clause 2006 of MoRTH Specifications complete as per drawing and approved technical specifications. Spec. No.: MORT & H - 2000 & 2200

Unit Tonne capacity

Rate for 2012-2013 (in Rs.) 255.00 10.00

16 DB-13.16

Tonne capacity

270.00

10.00

14. SUPER STRUCTURE

17 DB-14.4 Providing and laying Cement concrete wearing coat M-30 grade including reinforcement complete as per drawing and Technical specifications. Spec. No.: MORT & H - 2702 Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and laid to required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated fine grained har stone chipping of 9.5 mm nominal size at the rate of 0.005 cum per 10 sqm and at an approximate spacing of 10 cm centre to center in both directionsk, pressed into surface when the temperature of surfaces not less than 100 deg. C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515. Spec. No. MORT & H - 515 & 2702 Cu.Mt. 9,800.00 830.00

18 DB-14.5

Sq.Mt.

345.00

50.00

196

Sr. No. & Item Code 19 DB-14.6

DESCRIPTION OF ITEMS Construction of precast RCC railing of M-30 Grade, aggregate size not exceeding 12 mm, true to line and grade, tolerence of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and technical specifications. Spec. No.: MORT & H - 2703, 1500 & 1600, 1700 Construction of RCC railing of M-30 Grade in-situ with 20 mm nominal size aggregate, true to line and grade, tolerence of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and technical specifications. Spec. No. MORT & H - 2703, 1500, 1600 & 1700 Providing and laying in PCC M-15 Grade levelling course below approach slab complete as per drawing and Technical specification. Spec. No.: MORT & H - 2700 Providing & laying of Reinforced cement concrete in M-30 grade approach slab including reinforcement and formwork complete as per drawing and technical specifications. Spec. No.: MORT & H - 1500, 1600, 1700 & 2704 Precast - pretensioned Girders - Providing, precasting, transporting and placing in position precast pretensioned concrete girders as per drawing an technical specification Spec. No.: MORT & H 1800, 2300 Painting on concrete surface - Providing and applying 2 coats of water based cement paint to unplastered concrete surface after cleaning the surface of dirt, dust, oil, grease, efflorescence and applying paint @ of 1 litre for 2 Sq.m. Spec. No.: MORT & H 800

Unit metre

Rate for 2012-2013 (in Rs.) 1,620.00 110.00

20 DB-14.7

metre

1,560.00

110.00

21 DB-14.10

Cu.Mt.

3,970.00

450.00

22 DB-14.11

Cu.Mt.

8,100.00

450.00

23 DB-14.13

Cu.Mt.

22,900.00

2,300.00

24 DB-14.16

Square meter

115.00

15.00

197

Sr. No. & Item Code 25 DB-14.17

DESCRIPTION OF ITEMS Burried Joint - providing and laying a burried expansion joint, expansion gap being 20 mm, covered with 12mm thick, 200 mm wide galvanised wieldable structural steel plate as per IS: 2062, placed symmetrical to centre line of the joint, resting freely over the top surface of the deck concrete, welding of 8 mm dia. 100 mm long galvanised nails spaced 300 mm c/c along the centre line of the plate, all as specified in clause 2604. Spec. No.: MORT & H - 2604 Filler joint i) Providing & fixing 20 mm thick compressible fibre board in expansion joint complete as per drawing & Technical specification. Spec. No.: MORT & H - 2605 ii) Providing and filling joint sealing compound as per drawings and technical specifications with coarse sand and 6% bitumen by weight

Unit metre

Rate for 2012-2013 (in Rs.) 1,160.00 5.00

26 DB-14.18

metre

405.00

5.00

metre

22.00

5.00

27 DB-14.19

Asphaltic Plug joint - Providing and laying of asphaltic plug joint to provide for horizontal movement of 25 mm and vertical movement of 2 mm, depth of joint varying from 75 mm to 100 mm, width varying from 500 mm to 750 mm (in traffic direction), covered with a closure plate of 200 mm x 6 mm of wieldable structural steel conforming to IS: 2062, asphaltic plug to consist of polymer modified bitumen binder, carefully selected single size aggregate of 12.5 mm nominal size and a heat resistant foam caulking/ backer rod, all as per approved drawings and specifications. Spec. No. MORT & H - 2600 Elastomeric Slab Steel Expansion Joint - Providing and laying of an elastomeric slab steel expansion joint, catering to right or skew (less than 20 deg., moderately curved with maximum horizontal movement upto 50 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/ supplier or their authorised representative ensuring compliance to the manufacturers instructions for installation and clause 2606 of MoRTH specifications for road & bridge works. Spec. No.: MORT & H - 2606

metre

1,045.00

35.00

28 DB-14.20

metre

9,602.00

40.00

198

Sr. No. & Item Code 29 DB-14.21

DESCRIPTION OF ITEMS Compression Seal Joint - Providing and laying of compression seal joint consisting of steel armoured nosing at two edges of the joint gap suitably anchored to the deck concrete and a preformed chloroprene elastomer or closed cell foam joint sealer compressed and fixed into the joint gap with special adhesive binder to cater for a horizontal movement upto 40 mm and vertical movement of 3 mm. Spec. No.: MORT & H - 2600 Strip Seal Expansion Joint - Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/ supplier to their authorised representative ensuring compliance to the manufacturers instruction for installation. Spec. No.: MORT & H - 2607

Unit metre

Rate for 2012-2013 (in Rs.) 3,212.00 25.00

30 DB-14.22

metre

10,394.00

25.00

15. RIVER TRAINING & PROTECTION WORKS

31 DB-15.1 Providing and laying boulders apron on river bed for protection against scour with stone boulders weighing not less than 40 kg each complete as per drawing and Technical specifications. Spec. No.: MORT & H - 2503 a) Boulder laid dry without wire crates 32 DB-15.2 Boulder apron laid in wire crates - Providing and laying of boulder apron laid in wire crates made with 4 mm dia GI wire conforming to IS: 280 & IS: 4826 in 100 mm x 100 mm mesh (weaved diagonally) including 10% extra for laps and joints laid with stone bouldes weighing not less than 40 kg each. Spec. No.: MORT & H - 2503 Cu.Mt. Cu.Mt. 720.00 1,375.00 200.00 250.00

199

Sr. No. & Item Code 33 DB-15.3

DESCRIPTION OF ITEMS Cement concrete blocks (size 0.5 x 0.5 x 0.5 m) Providing and laying of apron wth cement concrete blocks of size 0.5 x 0.5 x 0.5 m cast in-situ and made with nominal mix of M-15 grade cement concrete with a minimum cement content of 250 kg/ cum as per IRC:21-2000. Spec. No.: MORT & H - 2503 Providing and laying Pitching on slopes laid over prepared filter media inclusing boulder apron laid dry in front of toe of embankment complete as per drawing and Technical specifications. Spec. No.: MORT & H - 2504 a) Stone/ Boulder b) Cement Concrete blocks of size 0.3 x 0.3 x 0.3 m cast in cement concrete of Grade M15

Unit Cu.Mt.

Rate for 2012-2013 (in Rs.) 4,050.00 550.00

34 DB-15.4

Cu.Mt. Cu.Mt.

720.00 3,980.00

250.00 500.00

35 DB-15.5

Providing and laying Filter material underneath pitching in slopes complete as per drawing and Technical specifications. Spec. No.: MORT & H - 2504 Geotextile Filter - Laying of a geotextile filter between pitching and embankment slopes on which pitching is laid to prevent escape of the embankment material through the voids of the stone pitching/ cement concrete blocks as well as to allow free movement of water without creating any uplift head on the pitching. Spec. No. MORT & H - 760 & 1506 Providing and laying Flooring complete as per drawing and Technical specifications laid over cement concrete bedding. a) Rubble stone laid in cement mortar 1:3 b) Cement Concrete blocks Grade M15

Cu.Mt.

1,005.00

400.00

36 DB-15.6

Sq.Mt.

780.00

101.00

37 DB-15.8

Cu.Mt. Cu.Mt.

3,900.00 5,330.00

950.00 720.00

200

Sr. No. & Item Code 38 DB- 15.9

DESCRIPTION OF ITEMS Construction of Dry rubble Flooring at cross drainage works. Spec. No.: MORT & H - 2506 Construction of Curtain wall complete as per drawing and Technical specification. Spec. No.: MORT & H - 2507.2 a) Stone masonry in cement mortar (1:3) b) Cement Concrete Grade M-15

Unit Cu.Mt.

Rate for 2012-2013 (in Rs.) 1,480.00 800.00

39 DB-15.10

Cu.Mt. Cu.Mt. Cu.Mt.

3,000.00 3,900.00 765.00

800.00 500.00 400.00

40 DB-15.11

Flexible Apron - Construction of flexible apron 1 m thick comprising of loose stone boulders weighing not less than 40 kg beyond curtain wall. Spec. No.: MORT & H - 2507.2 Gabian Structure for Retaining Earth - Providing and construction of a gabain structure for retaining earth with segments of wire crates of size 7 m x 3 m x 0.6 m each divided into 1.5 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10 Sq.Mt. having minimum tensile strength of 300 Mpa conforming to IS: 280 and galvanizing coating conforming to IS: 4826, woven into mesh with double twist, mesh size not exceeding 100 x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be tied with 4 mm galvanised steel wire Spec. No.: MORT & H - 2503.3 Gabian Structure for Erosion Control, River Training orks and Protection works - Providing and constructing gabain structures for erosion control, river training works and protection works with wire crates of size 2 m x 1 m x 0.3 m each divided into 1 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10 sqm having minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to IS: 4826, woven into mesh with double twist, mesh size not exceeding 100 mm x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be securely tied with 4 mm galvanised steel wire. Spec. No.: MORT & H -

41 DB-15.12

Cu.Mt.

1,403.00

85.00

42 DB-15.13

Cu.Mt.

2,896.00

300.00

201

Sr. No. & Item Code

DESCRIPTION OF ITEMS

Unit

Rate for 2012-2013 (in Rs.)

16. REPAIR & REHABILITATION

43 DB-16.1 Removal of existing cement concrete wearing coat including its disposal complete as per technical specification without causing any detrimental effect to any part of the bridge structure and removal of dismantled material with all lifts and lead upto 1000 m (Thickness 75 mm) Spec. No.: MORT & H - 2809 Removal of existing asphaltic wearing coat comprising of 50 mm thick asphaltic concrete laid over 12 mm thick mastic asphalt including disposal with all lift and lead upto 100 m. Spec. No.: MORT & H - 2809 Sq.Mt. 140.00 35.00

44 DB-16.2

Sq.Mt.

105.00

25.00

202