Solar Thermall P
Power ffor IIndia
di
Dr Shireesh B.
Dr. B Kedare
Director
Clique Developments Pvt. Ltd., Mumbai
S l B
Solar Beltlt
Solar Belt
Solar Belt
Solar Thermal Power : Abundance !
Concentrating Solar Power
G
Generation
ti
CSP Plants will become one of the leading
energy technologies within the next years
630,000 5% of
world wide energy
world-wide
demand
5,990
Parabolic
Focus
Reflector
Concentrators
8
Fresnel Concentrators
9
Concentrator Applications
Parabolic Trough
5 – 200 MWe
On-grid / commercial operation
Linear Fresnel
5 – 200 MWe
On-grid / pilot plants
10
Parabolic Troughs
{ Typical application: solar radiation is reflected
to a linear focus (receiver pipe) which is cooled by
synthetic oil
{ Temperature range 200 – 390°C
{ Capacity range: 10 – 200 MWe
{ The heat is used in conventional
power processes
11
Parabolic Trough
CSP plants
l t in i the
th US
{ C
Constructed:
d
z Ten Parabolic Trough Plants
z Sizes between 1 MWe and 80 MWe
z Installed between 1986 and today
z Status: Under operation
{ electricity costs approx.
approx 120 USD/MWhe
{ Investment cost between 2800 (80 MW SEGS IX)
and 4500 USD/kW (13 MW SEGS I)
{ Operation cost approx. 20 USD/MWh
{ Under construction/development/recent:
z One PBT Plant 64 MWe in Nevada,
Nevada
groundbreaking January ‘06, commissioned ‘07
12
Parabolic Trough
CSP plants
l t in i th
the US : C
California
lif i
13
Parabolic Trough CSP plants
Kramer Junction in the US
Parabolic Trough CSP plants
Harper Lake in the US
Parabolic Trough
CSP plants
l t in i th
the US : C
California
lif i
Net Solar field Dispatchability details
Output outlet temp
(MWe) (C)
I 13 8
13.8 307 3 h thermal
storage
II 30 316 Gas fired boiler
Murqab
SolarARC 4 x 34
MW
T t l 136 MWe
Total:
20
PT based CSP at Murqab, near Dubai
S l ARC 34 PBT
SolarARC
21
Murqab site SolarARC 34 PBT
Pl t Data
Plant D t andd project
j t conditions
diti
22
Murqab site SolarARC 34 PBT
Pl t Data
Plant D t andd project
j t conditions
diti
{ Direct normal irradiation of 2230
{ Loan frame 80% of invest at 5% interest rate (15 years
run time)
{ Electricity selling price of 840 – 930 AED/MWh
at electricity generating costs of 500 AED/MWh
{ Operating and Maintenance costs of 77 – 90 AED/MWh
{ Land use free of charge
23
Parabolic Troughs - Components
LS-1 Collector
24
Parabolic Troughs - Components
LS-2 Collector
Curved glass
2 x 2 modules
Width 5 m
CR ~ 100
25
Parabolic Troughs - Components
Absorber Tube
Pipe diameter 50 mm
Evacuated glass cover
Selective coating
Temp Limit 400 C
Bellows for expansion
26
Parabolic Troughs - Components
Mechanical
torque transfer
Solar brain –
hardware &
software control
Parabolic Troughs - Components
Piping
C
Connections on ffar side
d
28
Parabolic Troughs - Components
Steam Generator
Fossil fuel hybrid
29
Parabolic Troughs - Components
Steam Turbine
y
Steam Rankine cycle
Organic Rankine cycle
30
Parabolic Trough characteristics - NREL
Parabolic Trough – Power System :
Schematic
Parabolic Trough – Power System
35
Parabolic Trough – Power System
36
Parabolic Trough – Power System
37
Parabolic Trough – Power System
Solar Tower Systems
{ Typical
T i l application:
li i solar
l radiation
di i iis reflected
fl dbby
heliostats to the top of a tower (80 m)
{ Temperature range: 350 to 1500 °C C
{ Capacity range: 5 – 100 MWe
{ The heat is used in conventional
power processes
{ Salt storage system
{ St t
Status: 10 MWe long-term
l t pilots
il t
in operation
39
Solar Tower Systems
Solar Tower Systems
Heleostats-Central Tower
CSP plants
l t iin E
Europe
{ Constructed:
z Only pilot plants (approx. 15 MWe)
{ Under construction/
development:
{ Spain:
approx. 500 MWe
in total
{ Greece:
pp
approx. 50 MWe
42
PS10 att Granada,
G d Spain
S i
44
Linear Fresnel
{ Typical application: solar radiation is reflected by
facets
to a linear focus which is cooled by water/steam
{ Temperature range 300 – 550 °C C
{ Capacity range: 5 – 200 MWe
{ The heat is used in
conventional power processes
{ Status: pilots in operation
Applications
45
Dish Systems
{ Typical
T i l application:
li i solar
l radiation
di i iis reflected
fl dbby a
reflective dish (diameter up to 25 m) to a point focus
{ Temperature range: 650 to 800 °C C
{ Capacity range: 0.01 – 0.025 MWe
{ Absorbed heat is used
to generate steam to run
engine or turbine
{ Typical
T i l application:
li ti solar
l radiation
di ti iis reflected
fl t d bby a
reflective dish (diameter up to 25 m) to a point focus
{ Temperature range: 650 to 800 °C
{ Capacity range: 10 – 25 kWe
{ Absorbed heat is used in
a Stirling engine
{ Rs.45 Cr/MWe (Imptd)
{ Rs.25 Cr/MWe
/ ((Ind))
{ Rs.8-12 /kWh
{ Status: several long-term pilots
(10 – 25 kWe) in operation
50
Dish with Stirling Engine
54
Comparison
Peak Energy
29 % 23 % 21 % 20 %
efficiency
Operating
800 °C 550 – 1500 °C 390 °C 300 - 550 °C
temperature
55
List of CSP plants (announced)
I iti ti
Initiatives in
i IIndia
di
{ Concentrators for p
process heat
z Scheffler cooker / concentrator
z Arun paraboloid concentrator
z Solar Bowl
{ Thermal Power approaches
z Scheffler Dish with MS storage
z Arun with (solid) storage
z Imported Parabolic Trough / CLFR
z Imported Stirling Engine / Dish
{ Cogeneration
I iti ti
Initiatives in
i IIndia
di
{ Concentrators for p
process heat
z Scheffler cooker / concentrator
z Arun paraboloid concentrator
z Solar Bowl
{ Thermal Power approaches
z Scheffler Dish with MS storage
z Arun with (solid) storage
z Imported Parabolic Trough / CLFR
z Imported Stirling Engine / Dish
{ Cogeneration
Paraboloid Dish
with Fixed Focus on ground
16 m2 Scheffler
S h ffl di dishh ffor cooking,
ki INDIA
• Temp:
p 100 to 150°C
• Power capacity : 4 to 5 kW
• Operating hours : 6 to 7 hours/day
• Daily output : 30 kWhth / day
• Capital cost : Rs.1,35,000
• Cost Parameter : Rs.Rs 30,000
30 000 /kWth
: Rs. 4,500/(kWhth/day)
Fresnel Paraboloid Dish :
ARUN™
ARUN ™ from Clique
& IIT-
IIT-Bombay
63
•Paraboloid Fresnel mirror
arrangement
g
Small mirror facets, protection provided
•Flat dish of space truss
Li ht lless costly,
Light, tl ttested
t d iin the
th field
fi ld
10000
Load temperature constraint
storage volume, m 3
100 Maximized
volume
limits for
interceptoperating
factor region
10 volume
Minimum
Minimized
a
thermalMaximum
losses temp.constraint
0.1 F
Facing
i Areath
Minimum the Sun,
S maximum
i iinsolation
l ti
Collector area,m 2
•Storage
g & Hx for 24 h heat supply
pp y
•Optimized integration and efficiency
improvement 64
ARUN160TM Concentrator
Steam
Drum
Pump
65
ARUN160TM Concentrator Field
Steam
Drum
Pump
66
ARUN Solar Concentrator: Improved
For the FIRST TIME in India
Fo Indi a solar
ol concentrator
on ent to is i
available for Industrial Process Heat Applications.
z Largest aperture area : 169 m2
z Highest modular thermal output : About 700,000
kcal/day; about 70 to 90 kWth for 8 to 9 hours a day
z Highest stagnation temperature : 1050° to 1200°C
z Highest process temperature : 300 to 500°C
z Pressurized water / Oil as thermal / storage medium
z Integrable with various industrial processes
z Back-up heating for monsoon
z On-line
On line data
data-logging
logging can be provided
z Saves about 75 to 85 lit/d or MORE (110 lit/d!) oil
z Testing procedure is developed that can characterize
the dish
η = 0.765 – {0.4 + 2.4x10-5 (Tm - Tamb) + 0.9x10-3 (sin θz) } (Tm - Tamb) /Ibn
67
η of PT = 0.78 – {0.35 + 4.3x10-5 (Tm - Tamb) + 0 } (Tm - Tamb) /Ibn
Potential
{ Fully indigenous technology
{ At the fountainhead of
z Providing about 30% of industrial process heat
in India by solar energy saving of about 10% of
our oil imports
z Capable of supplying most economic solar heat
for solar thermal power route through steam
Rankine cycle / organic Rankine cycle /
Combined gas cycle
z Stirling-Dish system leading to Solar Farms
z Experience gained leading to development of
heleostats and central tower system
z As tracker for solar PV panels
z For concentratingg solar PV in future
{ Great CDM potential and important role in
reducing global warming 68
Improved Fresnel Paraboloid Dish : ARUN™
ARUN™
176 m2
Solar Bowl
at CSR, Auroville, INDIA
Comparison of Solar Systems
2
Specific Cost (Capital cost / Area) (Rs./ m )
40,000 37,500
,
Rs./ m2
35,000 33,750
30,000
25,000
25,000
21,429
20,000
16,000
15,000 14,793
15,000
5,000
12 000
12,000
10,000 9,500
10,000 7,500 7,000
5,000
0
em
s
gh
A
er
l ia
0
2)
l
70
er
or
s
ow
S
16
or
at
ou
m
tra
st
at
ct
un
,U
rB
he
un
i rr
Sy
he
le
Tr
6
us
Ar
ia
m
(1
ol
la
Ar
ir
,A
e
nd
er
lic
C
ra
So
on
ip
er
at
bo
Sa
U
tP
be
ok
la
-ir
rw
AN
ra
So
Tu
w
co
ea
Pa
la
lo
-H
er
ed
So
ith
be
ffl
t
ua
w
he
tu
0
ac
Sc
d
16
Ev
te
un
ua
Ar
71
ac
Ev
-
So
la
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90 000
90,000
ra
ir
h ea
So
la te
r Rs/m 2
rw
22140
Ev at
ac er
ua he
Ev te at
ac d er
Tu
23616
ua be
te
d Co
tu l le
be ct
-H or
e s
14000
at
Pi
pe
Sy
st
em
40909
Sa
nd
ia,
US
AN A
48214
U,
Au
str
Pa a l ia
ra
53571
bo
lic
Tr
ou
gh
22069
Sc So
he la
rB
f fl ow
er
co l
2
77159
Cost / Efficiency ratio (Rs./m )
ok
er
(1
6
m
2)
35382
Ar
un
70
Ar
44835
un
16 Ar
0 un
wi 16
th
Comparison of Solar Systems
lo 0
25509
w-
ir o
n
m
i rr
72
or
s
24726
Comparison of Solar Systems
Power Cost (Capital cost / Power) at different operating temperatures
(Rs./ kW th)
94,538
R ss./ k W th
100,000
85,084
90,000
80,000
70,000
60,000 52,747
48,128 45,387
50,000 41,626
40,000 30,010 29,089
25,963
30 000
30,000 18 450
18,450 19 680
19,680
20,000 11,667
10,000
0
0
70
A
l
gh
r
ia
ow
16
te
er
US
2)
al
un
ou
or
ea
s
at
rB
un
st r
m
e
or
Ar
ct
ia,
Tr
he
st
h
Ar
Au
la
i rr
l le
6
Sy
ir
nd
(1
lic
So
er
m
ra
Co
U,
Sa
bo
at
er
pe
n
la
AN
ir o
rw
be
ok
Pi
ra
So
w-
Tu
Pa
co
la
at
lo
So
er
d
-H
te
th
ff l
be
ua
wi
he
tu
ac
0
Sc
16
d
Ev
te
un
ua
Ar
ac
73
Ev
Comparison of Solar Systems
Typical Cost of Thermal Energy from different solar thermal units
at different operating temperatures (Rs./kWhth)
6
4.89
5
4.15
4 3.74
3.57
R s ./ k W h th
2 84
2.84
3 2.56
2 1.46 1.47
1.37 1.32 1.28
0.86
1
0
Solar air Solar Evacuated Evacuated Sandia, ANU, Parabolic Solar Scheffler Arun70 Arun160 Arun160
heater w ater Tube tube-Heat USA Australia Trough Bow l cooker w ith low -
heater Collectors Pipe (16 m2) iron
System 74
mirrors
Comparison of Solar Systems
Scheffler cooker (16 m2)
Evacuated tube-Heat Pipe System
Arun160
08
0.8 Parabolic Trough
Arun160 with low-iron mirrors
0.7
06
0.6
Efficiency
0.5
SystemE
04
0.4
0.3
02
0.2
0.1
(Topr-Ta), °C
00
0.0
50 100 150 200 250 300
75
Comparison of Solar Systems mal Power
70,000
65,000
60,000
d on Therm
55,000
50,000
45,000
,
Rs / kW th
Specific system cost based
40,000
35,000
30,000
,
25,000
20,000
50 100 150 200 250 300
Scheffler cooker (16 m2) (Topr-Ta), °C
3
Delivered E
1
50 100 150 200 250 300
Scheffler cooker (16 m2) (Topr-Ta), °C
Evacuated tube-Heat Pipe System
Arun160
Parabolic Trough
Electricity
Light Diesel Oil (LDO)
LPG
Furnace Oil (FO)
Natural Gas (PNG)
Arun160 with low-iron mirrors 77
I iti ti
Initiatives in
i IIndia
di
{ Concentrators for p
process heat
z Scheffler cooker / concentrator
z Arun paraboloid concentrator
z Solar Bowl
{ Thermal Power approaches
z Scheffler Dish with MS storage
z Arun with (solid) storage
z Imported Parabolic Trough / CLFR
z Imported Stirling Engine / Dish
{ Cogeneration
1 MW SOLAR THERMAL POWER
PROJECT
1.9 3046
5.4 MW
EV
3 1 MW
3.1
1.9 192
WS 1.9 1134 0.1013 46
65 260
C ST
C.ST. HTF
PH Power Output: 1 MW
1.8 MW
Solar Boiler Heat i/p = 5.4
Ppump = 12.1 MW
KW Efficiency: 18.4 %
LEGENDS
P=60
P 60
Mass
T=350 1.9 198
[Kg/S] h [KJ/Kg]
MW=1 65 46
No RH, No P [bar] T [0 C]
RG
1 MW SOLAR THERMAL POWER
PROJECT
1.6 3180
4.8 MW
EV
2 64 MW
2.64
1.6 192
WS 1.6 1134 0.1013 46
65 260
C ST
C.ST. HTF
PH Power Output: 1 MW
1.49 MW
Solar Boiler Heat i/p =
Ppump = 10.2 4.8 MW
KW Efficiency: 21%
LEGENDS
P=60
Mass
T=400 1.6 198
[Kg/S] h [KJ/Kg]
MW=1 65 46
P [bar] T [0 C]
No RH, No
1 MW SOLAR THERMAL POWER
PROJECT
1.4 3303
4.32 MW
EV
2 3 MW
2.3
1.4 192
WS 1.4 1134 0.1013 46
65 260
C ST
C.ST. HTF
PH Power Output: 1 MW
1.3 MW
Solar Boiler Heat i/p =
Ppump = 8.9 4.32 MW
KW Efficiency: 23.1%
LEGENDS
P=60
P 60
Mass
T=450 1.4 198
[Kg/S] h [KJ/Kg]
MW=1 65 46
No RH, No P [bar] T [0 C]
RG
1 MW SOLAR THERMAL POWER
PROJECT
1.73 3118
5.1 MW
EV
3 2 MW
3.2
1.73 192
WS 1.73 990 0.1013 46
35 260
C ST
C.ST. HTF
PH Power Output: 1 MW
1.4 MW
Solar Boiler Heat i/p = 5.1
Ppump = 6 KW MW
Efficiency: 19.8 %
LEGENDS
P=30
P 30
Mass
T=350 1.73 196
[Kg/S] h [KJ/Kg]
MW=1 35 46
No RH, No P [bar] T [0 C]
RG
1 MW SOLAR THERMAL POWER
PROJECT
1.5 3233
4.6 MW
EV
2 8 MW
2.8
1.5 192
WS 1.5 990 0.1013 46
35 260
C ST
C.ST. HTF
PH Power Output: 1 MW
1.2 MW
Solar Boiler Heat i/p = 4.6
Ppump = 5.15 MW
KW Efficiency: 21.9 %
LEGENDS
P=30
P 30
Mass
T=400 1.5 196
[Kg/S] h [KJ/Kg]
MW=1 35 46
No RH, No P [bar] T [0 C]
RG
Cycle Efficiency = 0.047xTemperature + 2.0333
23.5 R2 = 0.9962 2.0
23 0
23.0 19
1.9
22.5 1.8
1.7
22 0
22.0
Mass Flow = -0.005xTemperature + 3.6333 1.6
21.5 R2 = 0.9868 1.5
21.0 11.44
20.5 1.3
20.0 1.2
300 320 340 360 380 400 420 440 460
23 23.1
21.99
21
21 21
19.8
19
18.4
17
15
300 320 340 360 380 400 420 440 460
Temperature [C]
23 23.1
Efficiency
21 9
21.9
21 21
19.8
19
Cycle E
18 4
18.4
17
15
50 70 90 110 130 150 170 190
Degree of Superheat [C]
75 125 175
30 19.8 21.9
60 18.4 21 23.1
Comparison of Solar Systems
Scheffler cooker (16 m2)
Evacuated tube-Heat Pipe System
Arun160
08
0.8 Parabolic Trough
Arun160 with low-iron mirrors
0.7
06
0.6
Efficiency
0.5
SystemE
04
0.4
0.3
02
0.2
0.1
(Topr-Ta), °C
00
0.0
50 100 150 200 250 300
87
Solar Thermal Power Technologies :
T h i lC
Technical Comparison
i ffor IIndia
di
Hrs/day 6 85
6.85 85
8.5 7 56
5.6 8
Ratio 2.67 2.35 2.4 2.5 2 - 2.5
Rs.Cr/(MWh/d)
Energy Cost* 9.00
9 00 – 7 83 – 8.00
7.83 8 00 – 8.33
8 33 – 10 – 12.50
12 50
Rs./kWh 13.50 11.75 12.00 12.50
* With annualized cost / capital cost = 13% and O&M @2% pa, no profit
I iti ti
Initiatives in
i IIndia
di
{ Concentrators for p
process heat
z Scheffler cooker / concentrator
z Arun paraboloid concentrator
z Solar Bowl
{ Thermal Power approaches
z Scheffler Dish with MS storage
z Arun with (solid) storage
z Imported Parabolic Trough / CLFR
z Imported Stirling Engine / Dish
{ Cogeneration
Co-generation with process heat
applications
li ti
Co-generation with
VAR-application
92
Co-generation with Multiple effect
Desalination
93
Solar Thermal Power Technologies :
R
Researchh iissues ffor IIndia
di
{ Optimization
p of Process Heat and Co-
gen systems
{ Storageg material at high
g temperature
p
{ Optimum sizing of storage, turbines
{ Organic Rankine cycle
{ PT: Evacuated tube and its coating
{ High temperature receiver for central
tower
{ Thermal material for central tower
{ Stirling engine
Solar Thermal Power Technologies :
T h l
Technology iissues ffor IIndia
di
{ Infrastructure available and cost in India for
manufacturing: Labour, industrial components
{ Technical quality, Reliability and Operating
experience of indigenous systems vs imported
systems
{ Capital cost and Cost of maintenance of
indigenous systems vs imported systems
{ Testing standards
{ Testing facility and demonstration plant – IIT
Bombay
Solar Thermal Power Technologies :
C
Comparison
i iissues ffor IIndia
di
α-Plant β -Plant
{ Combination
C bi ti off ttechnologies
h l i ?
Hybrid systems ?
????
{
{ Co-gen systems ?
Thanks for your attention !
Queries and suggestions are welcome.
Dr Shireesh B.
Dr. B Kedare
Director
Clique Developments Pvt. Ltd., Mumbai
sbkedare@gmail.com
bk d @ il