BA 160C/07/en/04.04 Nr.

50084211

CUC 101 Optoelectronical Measuring System for Separation Zone and Sludge Level Detection
Operating Instructions

ENDRESS+HAUSER

CUC 101

ON

OFF POWER

CE

Quality made by Endress+Hauser

Endress Hauser
ISO 9001
The Power of Know How

Table of contents

CUC 101

Table of contents
1 1.1 1.2 1.3 1.4 1.5 2 2.1 2.2 2.3 2.4 3 3.1 3.2 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 Safety instructions ................................................................................................................. 3 Intended application ................................................................................................................. 3 General safety instructions....................................................................................................... 3 Immunity to interference........................................................................................................... 4 Declaration of conformity.......................................................................................................... 4 Safety symbols ......................................................................................................................... 4 Instrument description .......................................................................................................... 5 Scope of supply........................................................................................................................ 5 Product structure ...................................................................................................................... 5 Design and functional description ............................................................................................ 6 Front view with position description of operating panel ........................................................... 7 Installation............................................................................................................................... 8 Dimensions............................................................................................................................... 8 Instrument arrangement ........................................................................................................... 9 Electrical connection ........................................................................................................... 10 Pin assignment....................................................................................................................... 10 Circuit diagram of hardware wiring......................................................................................... 11 Circuit diagram of input and outputs ...................................................................................... 12 Start-up.................................................................................................................................. 17 Mounting the sensor............................................................................................................... 17 System configuration.............................................................................................................. 18 Configuring the switch contacts ............................................................................................. 19 Adjusting the proximity switch ................................................................................................ 20 Operation............................................................................................................................... 21 Key assignment...................................................................................................................... 21 Main menu.............................................................................................................................. 21 MEASUREMENT menu ......................................................................................................... 23 PARAMETER ENTRY menu.................................................................................................. 24 CALIBRATION SOLIDS menu ............................................................................................... 26 CALIBRATION DEPTH menu ................................................................................................ 28 SOLIDS INPUT menu ............................................................................................................ 29 FREQUENCY menu............................................................................................................... 30 CONFIGURATION menu ....................................................................................................... 30 LANGUAGE menu ................................................................................................................. 32 DIAGNOSTIC menu ............................................................................................................... 32 MANUAL menu ...................................................................................................................... 33

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CUC 101

Table of contents

7 7.1 7.2 7.3 8 9 10 10.1 10.2 11

Maintenance ..........................................................................................................................34 Maintenance plan ...................................................................................................................34 Replacing the sensor ..............................................................................................................35 Spare parts .............................................................................................................................35 Accessories...........................................................................................................................36 Technical Data ......................................................................................................................37 Appendix ...............................................................................................................................39 Form for settings of CUC 101.................................................................................................39 Default setup...........................................................................................................................40 Index ......................................................................................................................................41

The specifications are valid according to the technical level prevailing in July 2000 / Software Version: PT 4.6.

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Safety instructions

CUC 101

1 1.1

Safety instructions Intended application

The Sludge Level Measuring System CUC 101 has the task of determining the separation zone in sludge-water mixtures in settling basins and thickeners. The sludge level transmitter is not suitable for use in hazardous areas. The sensors are only suitable for use in hazardous areas if they are explicitly marked as Ex (hazardous area) sensors.

1.2

General safety instructions

The instrument has been designed according to the state of the art and complies with the applicable regulations and EN standards (see "Technical Data"). It is built in accordance with EN 61010-1 and left our factory in perfect condition with regard to safety aspects. However, if it is used improperly or other than for its intended use, it may pose a hazard, e.g. due to improper connection. Safety instructions for measuring system For safety and technical reasons, do not use the measuring system for any other purpose than the one described in these operating instructions. Make sure you strictly adhere to the warnings and notes in these operating instructions. Technical personnel must be familiar with the instructions in this manual and must adhere to them. Handling not complying with these instructions will cause personal injury and damage to property. Installation, electrical connection, start-up, operation and maintenance of the measuring system may only be carried out by technical personnel B authorised by the plant operators. Before connecting the instrument, ensure that the power supply complies with the ratings specified on the nameplate. A clearly marked mains disconnecting device must be installed in the vicinity of the instrument. The customer must protect the transmitter by a 2 A fuse. When the instrument is switched off, the heating module is still active. Therefore, only carry out maintenance work on the instrument when it is de-energised. For safety reasons, only set the limit switch and the zero positioning switch when the instrument is off (danger of personal injury). You could touch voltage-carrying components through the ventilation slots on the side of the housing. Do not insert any tools or wires etc into these slits. Before switching on the system check all the connections again for correctness. Do not operate damaged instruments which could pose a danger, and mark them as defective. Measuring point faults may only be repaired by authorised and trained personnel. If faults cannot be repaired, the instrument must be taken out of service and secured against unintentional start-up.

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CUC 101

Safety instructions

The carrying load of the sensor cable is designed to withstand the combined weight of the sensor and the protective grating. Severe scratches or fouling of the measuring window can impair the measuring capability of the sensor. The sensor may only be opened by E+H personnel otherwise the warranty provisions will become null and void. Repairs not described in the operating instructions may only be carried out by the manufacturer or by the Endress+Hauser service organisation.

1.3

Immunity to interference

This instrument has been checked for electromagnetic compatibility in industrial use according to applicable European standards. Protection against interference as specified above is valid only for an instrument connected according to the instructions in this manual.

1.4

Declaration of conformity

The instrument has been developed and manufactured in accordance with the applicable European standards and directives. You can request a Declaration of Conformity from your Endress+Hauser Sales Centre (see rear page of these Operating Instructions).

1.5

Safety symbols

Warning! This symbol alerts you to hazards, which could cause serious injuries as well as damage to the instrument if ignored.

Caution! This symbol alerts you to possible faults which could arise from incorrect operation. They could cause damage to the instrument if ignored. Note: This symbol indicates important items of information.

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Instrument description

CUC 101

2 2.1

Instrument description Scope of supply

Inspect the packaging and its contents for damage. If any damage is found, inform your postal service, freight handler or forwarding agent. Keep any damaged goods until matters have been clarified. Inspect the delivery for completeness and quantity according to the delivery papers, and the instrument type and version as shown on the nameplate. The following items are included in the delivery: CUC 101 measuring system Allen key for installing tracking unit Allen key angled for adjusting proximity switch 1 set of elbow caps (4 pieces) 1 set of installation clips (4 pieces) 1 installation kit (4 pieces per kit) Sensor protection guard Operating Instructions BA 214C/07/en

Keep the original packaging for future storing or shipping of the transmitter. If you have any questions please contact your supplier or the Endress+Hauser sales centre responsible for you (see rear page of these instructions).

2.2

Product structure

Sludge Level Measuring System CUC 101 Version A Standard Y Special version Z Ex version Power supply 0 Power supply 230 V AC, 50/60 Hz 1 Power supply 115 V AC, 50/60 Hz 9 Special version

CUC 101 -

complete order code

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CUC 101

Instrument description

2.3

Design and functional description

The CUC 101 Measuring System comprises the following main system components: Transmitter Sensor Stepper motor control Tracking unit (motor, cable drum, signal transmitter).

1 2 9 3 4 10

1 2 3 4 5 6 7 8

11

9 10 11 12

Cables entries Terminal compartment Electronics box User interface Slipring Cable drum Cable tie Turbidity sensor with sensor weight and protective guard Stepper motor control Stepper motor Toothed belt transfer Heater with thermostat

12 7

The transmitter is controlled by a 16-bit microcontroller and carries out the following functions: Records and processes measured variables Controls sensor position (depth) and detects sludge concentration Menu guidance on alphanumeric LC display Saves and manages user parameters Monitors system and sensor All user parameters, such as measuring range, limits, cleaning interval and output signal setting are menu-driven and saved in a non-volatile memory.

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Instrument description

CUC 101

2.4

Front view with position description of operating panel

Menu-driven operation requires 6 buttons. This allows you to navigate horizontally and vertically through the submenus. During a measurement process, the numeric measured variables are displayed on an LC display and on an LED display that is readable from a great distance. The LEDs integrated in the keypad indicate system and output states.

1 2 3 4

1 = LED display 2 = LC display 3 = Operating keys 4 = Indicator LED 5 = Main switch

LED 1 (M) = Limit 1 LED 2 (CE) = Limit 2 LED 3 () = Measuring range exceeded LED 4 () = Measuring range undershot LED 5 (E) = Error message LED 6 (K) = Calibration factor

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CUC 101

Installation

3 3.1

Installation Dimensions

3.1.1 Transmitter

Pg 11 Pg 16 Pg 16 Pg 16

Front view View from below

3.1.2 Sensor
Protection guard installed with 90 angle bracket (option for floating sludge)

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Installation

CUC 101

3.2

Instrument arrangement
Transmitter attached to scraper bridge

Sensor

Secondary clarifier

Transmitter attached to scraper bridge

Sensor

Sludge thickener

Endress+Hauser

OUT

TEMP. SENSOR

ERROR

NOT USED

wt 63
37 25 19 T1A
F2 = Heater / F1 = Mains

56 T 500 mA 36 UPPER 30 Res.

COM COM COM

+15 V 50
LOWER 31
NO NO

ALARM B

STEPPER MOTOR

HOLD

ALARM A NOT USED

CLEANING

HEATER

10
CAUTION:
DE-POWER UNIT BEFORE SERVICING !
3 2 1

4.1

CUC 101

SENSOR

24 VDC/ 100 mA POSITION SWITCHES CONTROL INPUTS

33 27
COM Safety height

Pin assignment

bk 66
REF. 21
COM COM

Shield 15 9
COM

59

Shield

46

0V F2 F1
38 32
Profile

ENDRESS+HAUSER CUC 101

58 DRUM 26
NC NC

0V
20
NC NC NO NO

52 14 8 7 6 5 4 13 12 11
NC NO

Electrical connection

gy 65 ye 64 L N
Res. 24 18 17
NC NO

Shield

45

+24 V 39

57

-15 V

51

I2

44

Shield

L N

(SOLIDS)

43

TxD
35 0V
NC NO

bn 62
29 23 22 16 10 28 Shield 0V 34 RELAYS: Load max. 2A @ 115/250VAC, 1A @ 30VDC resistive +

55

fx

49

Shield

42

RxD

54

Service 48

I1

41

CTS

gn 61 ye 60

53

Status

47

(DEPTH)

40

GND

Supply voltage 115 to 230 VAC

4 - 20 mA

RS 232

Electrical connection

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Electrical connection

CUC 101

4.2

Circuit diagram of hardware wiring

Solenoid switch Limit switch, left (Sensor TOP) 30-pole connector

CUC 101
Terminal no.:

Zero positioning switch (centre) Limit switch, right (Sensor BOTTOM)

Temperature sensor

Stepper motor

Terminal in drum

Slipring

Sensor

Tracking unit Housing base Heater

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CUC 101

Electrical connection

4.3

Circuit diagram of input and outputs

NO Alarm A NC COM NO HOLD NC COM NO Alarm B NC COM NO Cleaning NC COM NO Error NC COM Safety h. Profile Control inputs Res. Res. 0V Shield Shield TxD RS 232 RxD CTS GND 24 V 0V Shield I2 + Shield I1 +

10 11 12 16 17 18 19 20 21 22 23 24 25 26 27 33 32 31 30 29 28 44 43 42 41 40
45 46

U 24 V

52 51 50 49 48 47

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Electrical connection

CUC 101

4.3.1 Control inputs (24 V)

Safety height: Move to safety height (active at +24 V) Profile: Execute profile run (active at +24 V) As long as the Safety height input is not active, the instrument is in measuring mode. If a 24 V (pulse 200 ms) is applied to the input, the sensor goes to safety height and dwells there for the safety period setting. The sensor then moves back to its previous position and starts measuring automatically. The transition from inactive to active input signal must be identical with a derivative action time in accordance with the travel time of the sensor, its speed and the speed of the scraper. Note: Ua (+24 V, terminal 45) can be used to control the "Safety height (terminal 33) input. This requires a link between terminal 46 (0 V) and terminal 29 (0 V)!
Scraper passage

t Scraper passage Sensor position T3 T4

Control Safety height T1 Feedback Hold T2 T2 T5 T1

T1 T2 T3 T4 T5

Control delay after scraper passage: 1 to 10s Run time of sensor downwards = basin depth : 10cm/s 80s Run time of sensor upwards 80s Safety time, min. response time + scraper tracking time Derivative action time = T3 + T4 (must also be ensured at high travel speed)

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CUC 101

Electrical connection

4.3.2 Functions
The functions described below are tripped by a control signal or an integrated timer in automatic measurement mode. Profile run Trigger: 24V pulse ( 200ms) at "Profile" input The sensor takes a solids content profile once from the surface (highest calibrated displacement point) to the basin bottom (lowest calibrated displacement point): - Fast travel to highest point - Record profile at five-fold control speed using LC display: Depth at current output 1 and (option) solids content at current output 2 - Fast assumption of measuring position before start of profile run. Note: Ua (+24 V, terminal 45) can be used to control the "Profile (terminal 32) input. This requires a link between terminal 46 (0 V) and terminal 29 (0 V)! The speed of the profile run is dependent on the signal filter time set.

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Electrical connection

CUC 101

Synchronisation run Trigger: 24V pulse ( 200 ms) at "Safety height" input (terminal 33) The sensor travels to the safety height from the current measuring position at fast speed (see PARAMETER ENTRY menu), dwells there for the safety period (if the "Safety height" signal is still pending, until it is cancelled) and returns - also at fast speed - to the original measuring position. In the meantime the measurement is interrupted and the current signals (depth, solids) are frozen. Note: Ua (+24 V, terminal 45) can be used to control the "Safety height (terminal 33) input. This requires a link between terminal 46 (0 V) and terminal 29 (0 V)!

Zero set Trigger: timed ("Auto height zero parameter) Once after every auto height zero, the zero positioning switch is approached to check and, if necessary, correct the reference point of the depth measurement. In the meantime the measurement is interrupted and the current signals for depth and solids are frozen.

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CUC 101

Electrical connection

4.3.3 Signal outputs (switch contacts)

Alarm A: Alarm B: Hold: Error: Cleaning: Switches when the limit of Alarm A is exceeded or undershot Switches when the limit of Alarm B is exceeded or undershot Measurement interrupted, value recorded Retrieve error message via operating menu Switch contact for cleaning sensor

The table below lists the switching states of the switch contacts: Condition fulfilled Alarm A A: R: Alarm B A: R: Error A: R: Hold A: R: Cleaning A: R: 10-12 10-11 19-21 19-20 25-27 25-26 16-18 16-17 22-24 22-23 not fulfilled A: R: A: R: A: R: A: R: A: R: 10-11 10-12 19-20 19-21 25-26 25-27 16-17 16-18 22-23 22-24 22-23 16-17 25-26 19-20 Mains off 10-11

A: Normally open contact configured R: Normally closed contact configured

If condition fulfilled, the following prevails:

-Alarm A: -Alarm B: -Error: -Cleaning: -Hold:

Sensor position > Limit 1 Sensor position > Limit 2 Diagnostic alarm occurred Cleaning process is active Measurement frozen

4.3.4 Analog outputs (I-1; I-2)

Current output I-1: (terminals 47 49) Current output I-2: (terminals 50 52) 0 or 4 mA = zero point depth 20 mA = end point depth 0 or 4 mA = measuring range of min. solids content 20 mA = measuring range of max. solids content

Configuring the current outputs (see Section 6.9 CONFIGURATION) Note: Max. load 500

16

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Start-up

CUC 101

Start-up

Warning! The heating is switched on when the mains voltage is on (uncontrolled). Temperature control is only active after the mains switch is switched on. Before connecting the instrument, ensure that the power supply complies with the ratings specified on the nameplate. A clearly marked mains disconnecting device must be installed in the vicinity of the instrument. The customer must protect the transmitter by a 2 A fuse. Before switching on the system check all the connections again for correctness. Only switch on the transmitter when the sensor connector is plugged in and screwed tight. Only unplug or plug the sensor connector when the transmitter is switched off. Do not turn the cable drum by hand.

5.1

Mounting the sensor

1. Remove the shipment restraints from the cable drum and sensor. 12 2. Remove sensor from inside the housing. 3. Slacken connector on tracking unit. 4. Slacken screws on tracking unit using supplied Allen key. 5. Raise tracking unit to remove. 4., 10. 3., 11. 5., 9. 8. Close sensor bushing with cover. 9. Remount tracking unit. 10.Tighten screws using Allen key. 2., 7. 11.Replug connector. 12.Plug in mains connector. 6., 8. 6. Remove cover of sensor bushing in housing base. 7. Insert sensor through sensor bushing. Insert cable through slot.

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CUC 101

Start-up

5.2

System configuration

After switch-on, a programmed, balanced transmitter starts the measuring cycle automatically. Intervention is not necessary. A transmitter that is not pre-programmed requires the following steps to start up: 1. 2. 3. 4. 5. 6. 7. During switch-on, hold down the 'M and ' keys until MEASUREMENT menu appears. Press ' key until MANUAL menu appears. Confirm by pressing 'E. Set top and bottom limit positions by means of switch contacts. Switch off instrument. Switch on instrument. Instrument carries out zero positioning run automatically. Go through the following menu options in succession: CONFIGURATION Enter code 91 Default set-up yes (dwell time 3s) CALIBRATION DEPTH PARAMETER ENTRY CALIBRATION SOLIDS (only when you generate your own sludge profile) SOLIDS INPUT (only if you executed CALIBRATION SOLIDS).

Caution! Only use the keystroke combination 'M and ' for the first start-up. If you use this keystroke combination at a later stage, always perform a zero positioning run after you change the instrument configuration. Note: If the display changes slowly during CALIBRATION, we advise you to set a shorter signal filter time in the PARAMETER ENTRY menu (e.g. 2 seconds). With CONFIGURATION you can load a factory calibration containing default parameters for the sensor (for default set-ups, see Appendix). Carry out the CALIBRATION DEPTH menu option to match local conditions. The CALIBRATION SOLIDS is only necessary in certain cases, e.g. for profile run, otherwise the default set-up is sufficient.

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Start-up

CUC 101

5.3 Configuring the switch contacts

Below are some examples of possible system configurations.

CUC 101 z

CUC 101

CUC 101

CUC 101

: z : : : :

Top and bottom end positions (Reed contacts 1 and 2) Zero positioning switch (Reed contact 3) Calibrated zero and end points of sensor path (corresponding to 0/4mA or 20mA at analog output) Safety height (software set-up) Limits Alarm A and Alarm B Water level

Note: Please note the following basic rules for configuring contacts: The calibrated zero and end points of the sensor path are located with the limit positions specified by Reed contacts 1 and 2. The reference point defined by Reed contact 3 (zero set switch) (standard path on system reset or for zero positioning run) is freely selectable between Reed contacts 1 and 2 if this is mechanically possible. Do not re-adjust the reference point after the zero positioning run! The safety height may be in the positive or negative path area, i.e. above or below the calibrated path zero point "0 cm.

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CUC 101

Start-up

5.4

Adjusting the proximity switch

Three proximity switches are located on two rails below the cable drum. They are assigned the following functions: 1 Proximity switch bottom rail left: At the top limit of the sensor stroke, the tracking unit stops the drive motor. Responds in manual and measuring modes and on calibration. 2 Proximity switch bottom rail right: At the bottom limit of the sensor stroke, the tracking unit stops the drive motor. Responds in manual and measuring modes and on calibration. 3 Proximity switch bottom rail centre: As reference point zero positioning run; the position of the reference point is indispensable.

Use Allen key. After setting the switches, tighten the cable and close the screw union. Tighten screws.

Mount switches in parallel to the magnetic mount.

Caution!

Switch off the instrument to set the limit switch (danger of injury)! The zero positioning switch must be fixed between the top and bottom limit switches! After calibrating the depth, do not reset the zero positioning switch, otherwise the internal reference point will no longer be correct. Despite the correct reading in the display, the sensor can be located at a totally different position. This will cause damage to the sensor (e.g. in basin with rake mechanism!). The reference point is approached briefly on every zero positioning run.

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Operation

CUC 101

6 6.1

Operation Key assignment

After switch-on, always carry out a zero positioning run to define the sensor position. Then the instrument is automatically in measuring state. If you hold down the M key during switch-on, a zero positioning run is carried out and the instrument remains in MEASUREMENT menu but does not start a measuring operation. If you hold down the M and keystroke combination during switch-on, the instrument goes directly to the CONFIGURATION menu without carrying out a zero positioning run (only for start-up). Navigate through the main menu vertically by pressing the arrow keys, ' and '; select a menu option by pressing 'E. ' Navigate forwards through the main menu key ' Navigate backwards through the main menu key 'E Select main menu option or submenu option key 'M To start of main menu (MEASUREMENT option) key K Select Calibration factor key Press 'E and 'CE to navigate horizontally forwards and backwards through the selected submenu. 'E Navigate forwards in submenu 'CE Navigate backwards in submenu Increment and decrement numerical values in a submenu option by holding down the ' and ' keys. Confirm by pressing 'E. ' Increment numerical value ' Decrement numerical value 'E Accept value Code number to access submenu: enter number '91

6.2

Main menu

The Main menu contains a succession of operations (in upper case letters): MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSITC I MANUAL

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CUC 101

Operation

Menu structure
MEASUREMENT I I I I I PARAMETER ENTRY I I I I I I I I I I I I I I CALIBRATION SOLIDS I I CALIBRATION DEPTH I I I SOLIDS INPUT I FREQUENCY I CONFIGURATION I I I I I I I I I I LANGUAGE I I I I DIAGNOSTIC I MANUAL Meas. value depth Measured value solids content Analog output depth Analog output solids content Frequency probe signal Conc. setpoint at x.x Alarm A setpoint Alarm B setpoint Signal filter Pause Manual override Safety height Safety period Meas. interval Meas. period Cleaning Cleaning interval Cleaning period Auto height zero Washing interval Code number Number of points Value meas. point 1...n Code number Meas. direction Zero set Max. range set Code number Value meas. point 1...n Code number Value frequency 1...n Code number Default setup Type of sensor Unit of measure Depth/height unit Calibration factor Measurement Analog output Alarm A setpoint Alarm B setpoint Diagnostic alarm [m], [ft] [g/l], [%], [ppm], [mg/l] [mA] [mA] [Hz] [g/l], [%], [ppm], [mg/l] [m], [ft] [m], [ft] [s] [s] yes/no [m] [s] [min] [min] schedule/sync [min] (only at "schedule) [s] [h] [h] 91 n [Hz] 91 from ground/from surface [m] [m] 91 [g/l], [%], [ppm], [mg/l] 91 [Hz] 91 yes/no SAM,SAV,SAH,SWN,SRH,SSN [g/l], [%], [ppm], [mg/l] [m], [ft] [%] continuous/periodic 0/4 ... 20 mA (0 ... 20 g/l) NC/NO NC/NO NC/NO

German English French Italian Spanish (other languages on request) Error display Depth Solids content [m], [ft] [g/l], [%], [ppm], [mg/l]

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Operation

CUC 101

6.3

MEASUREMENT menu
MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

MEASUREMENT I Display of measured variables Depth (or height above base or floor) [m], [ft] Solids content [g/l], [%], [ppm], [mg/l] I Display of analog outputs Sensor position (depth) [mA] Solids content [mA] I Service display Depth (or height above base or floor) [m], [ft] Frequency of sensor signal [Hz] Function:

This menu option records and evaluates the sensor signals (solids content / frequency in Hz) which determine the vertical position of the sensor (depth) and set the analog current. Operation: Press E to toggle between the following displays: - physical measured variables - analog output signal (current) corresponding to depth or solids content - sensor frequency (unconditioned signal for solids content)

E M

Changes between the displays for measured variable, analog output and frequency Returns to Main menu

The position control executes the following sensor movements on every measuring process start and in measurement mode: a) If the sensor is outside the permitted depth measuring range (between path zero point and path end point) at the start of the measurement, the sensor moves to path centre at fast speed before start of the measuring process. b) The sensor moves to the zero positioning switch briefly to define the sensor position after the period defined under "Auto height zero. During this time, the display or the analog output signal is not affected. c) The safety signal ("Safety height" input) triggers the sensor to move to a predetermined position for a specific period (PARAMETER ENTRY: safety period and safety height) to avoid the basin scraper. The display and the analog output are frozen. Note: After calibrating the depth, do not re-adjust the zero positioning switch. It acts as reference point for counting the motor steps.

Ua (+24 V, terminal 45) can be used to control the "Safety height (terminal 33) input. This requires a link between terminal 46 (0 V) and terminal 29 (0 V)!

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CUC 101

Operation

6.4

PARAMETER ENTRY menu

MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

PARAMETER ENTRY I Conc. setpoint at I Alarm A setpoint I Alarm B setpoint I Signal filter I Pause I Manual override I Safety height I Safety period I Meas. interval I Meas. period I Cleaning I Cleaning interval I Cleaning period I Auto height zero I Washing interval Function: -

[g/l], [%], [ppm], [mg/l] [m], [ft] [m], [ft] [s] [s] yes/no [m] [s] [min] [min] schedule/sync. with scraper [min] (only with "schedule" cleaning) [s] [h] [h]

Conc. setpoint Set the required concentration setpoint which the sensor will search. Set the depth alarm setpoint A and B: Sensor position (depth) threshold for alarm relay. Switching hysteresis 2% from limit. Set signal filter: The signal filter defines the length of the time interval (in seconds) during which the sensor signal (equivalent to the solids content value) is averaged arithmetically. The sensor signal is measured every 0.5 seconds. The signal filter value setting applies to the measurement and sensor calibration. The signal filter setting affects the travel speed of the sensor. Sensor travel speed Signal filter [s] 1 2 5 10 20 30 Measurement run [cm/s] 2 1 0.33 0.17 0.17 0.09 Profile run [cm/s] 10 5 2 1 0.57 0.33

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Operation

CUC 101

Setting the pause time: Setting a pause time between 30 and 360s. If a concentration setpoint is found, the sensor is raised by 6cm and dwells there for the pause period setting. Then a new search starts. Setting the manual override: Select yes: When the "Safety height" input is controlled, the sensor travels in all operating modes (automatic and manual) to the safety height setting. Select no: When the "Safety height" input is controlled, the sensor travels to the safety height setting only in automatic mode. Setting the safety height and the safety period: Defines the position (safety height), i.e. the position the sensor adopts for the period (safety period) of the scraper run in order to leave the basin for a short period. Measurement and analog output are frozen for this period. Setting the measuring interval / setting the measurement period: If you selected a period measurement under CONFIGURATION, define the time interval [min] and the period for the measurement [min] here. Select between schedule and sync. cleaning: During a cleaning run, the sensor travels to safety height and is cleaned there externally with water. During the cleaning process, measurement is interrupted and values are frozen. Sync. cleaning: Sensor cleaning is always triggered synchronously with a zero positioning run. Schedule cleaning: If you selected "Schedule cleaning, the sensor is additional cleaned periodically (schedule) on expiry of the selected cleaning interval. Setting the cleaning interval: Time period between two sensor cleaning processes when "Schedule cleaning is selected. Setting the cleaning period: Time taken by a sensor cleaning process [s]. Setting the auto height zero: Indicates after how many hours the sensor starting position will be reset to zero automatically to be equivalent to the position of the zero positioning switch. If you enter 0 hours, no zero positioning run takes place. Setting the washing interval: During a washing operation, the sensor travels to the clear water zone within the basin and automatically cleans itself there by moving up and down. The washing operation starts automatically when the sensor travels to the top path end of the calibrated depth without interruption, e.g. in the event of floating sludge. An interval time of 0 ... 4 hours is set between washing operations. On expiry of the interval time, the sensor travels 120 cm below the top path end of the calibrated depth. Then it executes the following movements: 80cm up - 10cm up - 10cm down - 10cm up - 10cm up 40cm up - 200cm below the top path end of the calibrated depth. From there it restarts the search for the separation zone. If you set the washing interval to 0, no washing run takes place.

Operation: Navigate through the submenu and select numerical values, see Section 6.1 "Key assignment". Press M to return to the Main menu.

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CUC 101

Operation

6.5

CALIBRATION SOLIDS menu

CALIBRATION I Code number I Number of points I Value meas. point 1...n

[91] [n] [Hz]

MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

Function: During calibration, sensor signals (measuring points 1 to n) of comparative media of known concentration are detected and saved in random order. The measuring system is calibrated with empirical values before it leaves the factory. An application-specific calibration is required if the sensor does not operate with defaults for turbidity (e.g. Formazine). During calibration, the sensor can be moved up and down manually by pressing and .

Note: If you do not confirm the frequency displayed for each measuring point by pressing 'E' and you confirm the menu option by pressing 'M', the new frequency value is adopted. If you confirm by pressing E, the new frequency is saved and the previous frequency is deleted. In general, we advise you to set a signal filter of 2s when calibrating.

Operation: Entering the code number (default = 91): 2-digit number. If you enter a different code number, the program exits the submenu and returns to the MEASUREMENT menu. Selecting the number of points: Number of value pairs used for calibrating sensor frequency solids content (minimum 2, maximum 8). Measuring points 1...n: Display the number of measuring points and the currently measured sensor signal. Accept the measured variable (sensor signal) by pressing E. Go back one measuring point by pressing CE. Press M to return to the Main menu.

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Operation

CUC 101

Example: MEASUREMENT menu option Press until CALIBRATION SOLIDS appears, then press 'E'.

Code No.:

enter 91, then press 'E'.

Meas. points

e.g. 3 meas. points (2 - 8), then press 'E'.

Place sensor in 1st bucket (filled with water) and stir; measuring frequency appears at about 4000 Hz in clear water.

1st meas. point

is equivalent to zero point; when display is stable, accept value by pressing 'E'.

Place sensor in 2nd bucket (filled with sludge of average solids content) and stir; measuring frequency appears at about 3000 Hz. 2ndmeas. point when value is stable, save by pressing 'E'.

Place sensor in 3rd bucket (filled with sludge of high solids content) and stir; measuring frequency appears of about 2000 Hz.

3rd meas. point

when value is stable, save by pressing 'E'.

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CUC 101

Operation

6.6

CALIBRATION DEPTH menu

CALIBRATION DEPTH | Code number [91] | Meas. direction from ground/from surface | Zero set | Max. range set [m]

MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

Function: The CALIBRATION DEPTH menu defines the measurement direction (upwards or downward) and the path measuring range limited by the zero and end points.

Operation: Entering the code number (default = 91): 2-digit number. If you enter a different code number, the program exits the submenu and returns to the MEASUREMENT menu. Selecting the measurement direction: From surface: The path zero point is located near to the basin surface and the path end point is below it (in the direction of the basin bottom). An increase in the meter value is equivalent to the sensor lowering. From ground: The path zero point is located near to the basin bottom and the path end point above it (in the direction of the basin surface). An increase in the meter value is equivalent to the sensor rising. Zero set (= 0/4mA): Move sensor to zero point position, i.e. move the sensor by pressing and until the required path zero point is reached. Then confirm by pressing "E. Max. range set (= 20mA): Move sensor to the end of the measuring range, i.e. move the sensor by pressing and (the sensor's position is displayed in meters), until the required path end point. Then confirm by pressing "E. This defines the height and depth measuring range (sensor travel path).

Note: After calibrating the depth, do not re-adjust the zero positioning switch! This acts as the reference point for counting the motor steps. When you calibrate the depth, the current output 1 is also affected. This function is designed to monitor the current signal from the control room, for example.

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CUC 101

6.7

SOLIDS INPUT menu

SOLIDS INPUT | Code number | Value meas. point 1...n

[91] [g/l], [%], [ppm], [mg/l]*

* Enter the measured variables determined in the laboratory and confirm by pressing E.

Function: Entering the code number (default = 91): 2-digit number. If you enter a different code number, the program exits the submenu and returns to the MEASUREMENT menu.

MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

Value meas. point 1...n: The SOLIDS INPUT menu is for entering and saving solids content values - known or determined later in the laboratory - corresponding to the measuring points 1...n (i.e. frequencies saved under CALIBRATION SOLIDS).

Operation: Navigate through the submenu and select numerical values, see Section 6.1 "Key assignment". Press M to return to the Main menu. Set the 3rd decimal place: after pressing or also press E! Example: MEASUREMENT menu Press until

SOLIDS INPUT

appears. Then press 'E'.

Code No.:

Enter 91, then press 'E'.

1st meas. point x.xx g/l

Enter zero point 0.00, press 'E' to confirm 0.00g/l (equiv. to clear water) Enter laboratory value (e.g. 3.5g/l) and confirm by pressing 'E'. Enter laboratory value (e.g. 6.3g/l) and confirm by pressing 'E'. Press 'M'.

2nd meas. point x.xx g/l

3rd meas. point x.xx g/l

-> M

MEASUREMENT

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CUC 101

Operation

6.8

FREQUENCY menu

FREQUENCY I Code number I Value frequency 1...n

[91] [Hz]

Function: -

MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

Entering the code number (default = 91): 2-digit number. If you enter a different code number, the program exits the submenu and returns to the MEASUREMENT menu. Value frequency 1...n When you enter the frequency [Hz], you can request the sensor signals detected for measuring points 1...n and edit them manually.

Operation: Navigate through the submenu and select numerical values, see Section 6.1 "Key assignment". Press M to return to the Main menu.

6.9

CONFIGURATION menu
MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

CONFIGURATION | Code number | Default setup | Type of sensor | Unit of measure | Depth/height unit I Calibration factor I Measurement I Analog output | Alarm A | Alarm B | Diagnostic alarm

[91]

SAM,SAV,SAH,SWM,SWN,SRH,SSN [g/l], [%], [ppm], [mg/l] [m], [ft] [%] continuous/periodic 0-20 mA / 4-20 mA NC/NO NC/NO NC/NO

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Operation

CUC 101

Function: Entering the code number (default = 91): 2-digit number. If you enter a different code number, the program exits the submenu and returns to the MEASUREMENT menu. Default setup: Default parameters are loaded (see Appendix) when you press the two arrow keys together.

Note: When the default values are loaded, the previous memory values are overwritten! If you require a medium-specific calibration, press 'E' and continue as described in Chp. 5 "Start-up. Type of sensor: The CUC 101 measuring system is fitted with a standard SAM sensor. When a special version is shipped, please change the default setting for the sensor type accordingly. Unit of measure: Physical unit of measure of the concentration. Available units include [g/l], [%], [ppm], [mg/l]. Depth/height unit: Indicates the depth of the separation zone. You can select between [m] and [ft] Calibration factor: Linear adaptation factor of the calibration curve when the medium measured has reduced fluctuations. Input limits: 25%. mg/l 8.0 4.0 2.0 1.0 8000 4000 2000 fsensor [Hz] 1000 Calibration factor > 0% Calibration curve Calibration factor < 0%

Measurement: continuous: Measuring operation with no interruption, continuous search for separation zone. periodic: Under PARAMETER ENTRY, set a "measuring interval" (5 ... 60 min) and a "Meas. period" (1 ... 15 min). Always start a washing run before every measurement run. Then the search for the separation zone starts for the time set under "Meas. period". Analog output: You can choose whether the defined depth measuring range is mapped linearly on a current range of 020mA or 4-20mA. The measuring range start is always equivalent to 0mA or 4mA (0g/l) and the measuring range end to 20mA (20g/l). Signal output 1 is equivalent to the sludge level depth and signal output 2 to the solids content. Alarms A and B, diagnostic alarm: Set whether the relay operates as normally closed or normally open.

Operation: For how to navigate through the submenu and select numerical value, see Section 6.1 "Key assignment". Press M to return to the Main menu. Endress+Hauser 31

CUC 101

Operation

6.10 LANGUAGE menu

LANGUAGE I German - English - French - Italian - Spanish (other languages on request)

Operation: Change Language by pressing and , Confirm the language by pressing E, back to Main menu: press M.

MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

6.11 DIAGNOSTIC menu

DIAGNOSITC I Error display
MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

Operation:

Retrieve error messages in succession by pressing E and CE. After the last message, press M to return to the Main menu. You can only set the "Error" signal output when the error cause is present uninterrupted for min. 30 seconds plus twice the signal filter time. Error display No sensor signal Cause Transmitter receives no frequency signal from sensor (e.g. due to cable break). This error causes a frequency display of 0Hz irrespective of "Error" output. Transmitter receives no frequency signal from sensor but receives status message (e.g. soiled sensor window). This error causes a frequency display of 505Hz irrespective of "Error" output. Error occurs when you enter measuring points of identical frequency in CALIBRATION SOLIDS menu. Remedial action Check electrical connection E+H Service

Sensor soiled

Clean sensor E+H Service

Error * / Check calibration

Correct your frequency input.

If measurement is faulty, always carry out the steps for first start-up again.

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CUC 101

6.12 MANUAL menu

MANUAL | Depth Solids content
MEASUREMENT I PARAMETER ENTRY I CALIBRATION SOLIDS I CALIBRATION DEPTH I SOLIDS INPUT I FREQUENCY I CONFIGURATION I LANGUAGE I DIAGNOSTIC I MANUAL

[m], [ft] [g/l], [%], [ppm], [mg/l]

Function:

In manual mode, the sensor position is displayed in meters and the solids content measured at that point. Press and to move the sensor up or down or beyond the path zero and end points. Do not set the current outputs in manual mode!

Operation: Press M to return to the Main menu.

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CUC 101

Maintenance

Maintenance

Warning! When the instrument is switched off, the heating module is still active. Therefore, only carry out maintenance work on the instrument when it is de-energised. Note: Proper functioning can only be ensured if the instrument is operated according to the operating instructions! If measurement is faulty, always carry out the steps for first start-up again. All parameter settings are stored in a non-volatile memory. The battery life is approx. 5 years. The terminal box contains all the fuses for the transmitter (see Pin Assignment in Section 4.2). Severe scratches or fouling of the measuring window can impair the measuring capability of the sensor. Depending on the application, the cleaning cycle can be extended (empirical values). The sensor may only be opened by E+H personnel otherwise the warranty provisions become null and void. Repairs not described in the operating instructions may only be carried out by the manufacturer or by the Endress+Hauser service organisation. You'll find the address of the E+H sales centre responsible for you on the rear of these Operating Instructions.

7.1

Maintenance plan

The CUC 101 measuring system generally requires little maintenance. However, you should carry out the following servicing work to ensure that the sensor remains in perfect working condition: Weekly: Clean sensor Remove residue using spray water. Do not clean the measuring window using hard, pointed objects.

Yearly: General function test Check sensor calibration. Check age of battery (battery life is approx. 5 years) Tighten cable terminals and check for firm seat.

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CUC 101

7.2

Replacing the sensor

If the sensor has to be replaced, please observe the following instructions: 1. Only replace the sensor in de-energised state (heating off)! 2. Unreel the sensor in "MANUAL" mode until there are only about 1 windings of cable on the drum. (If necessary, remove the bottom limit switch. Mark the position first!) 3. Continue unreeling the sensor slowly in "MANUAL" mode until the mounting plate appears in the mounting window on the left drum side. 4. Switch off the mains switch and unplug the connector between the electronics and the tracking unit. 5. Slacken the connector and slacken the four fixing screws to which the tracking unit is attached (you do not need to remove them completely). 6. Lift the tracking unit out, unscrew the mounting plate and unplug the sensor cable. 7. You can now pull out the cable through the drum, the guide block and the housing base. To make it easier to pass the cable through the drum, you can use a drawing wire. 8. Mount the sensor in the reverse order of operations. Make sure that you route the cable properly and avoid overlaps.

7.3

Spare parts

You can order the following spare parts for the CUC 101 measuring system: Front control cabinet door Order No.: 51503608 Heating module Order No.: 51503606 Transmitter Order No.: 51503605 Protection guard for 90 installation Order No.: 51503783 Sensor with 13 m cable Order No.: 51503601 Tracking unit Order No.: 51503604 Ex-sensor with 13 m cable Order No.: 51503845 Terminal housing for Ex-sensor Order No.: 51503846

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CUC 101

Accessories

Accessories

You can order the following accessories for the CUC 101 measuring system separately: Railing bracket with weather protection cover with mounting kit Order No.: 51503584

Cleaning brush for cable Order No.: 51503585

Sensor rinsing device, stainless steel VA, DN 200 incl. solenoid valve Order No.: 51503586

Sensor rinsing device, plastic PP, DN 300 incl. solenoid valve Order No.: 51503587

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Technical Data

CUC 101

Technical Data

CUC 101 measuring system

General data Manufacturer Equipment name Endress+Hauser Sludge Level Measuring System CUC 101

Transmitter
Mechanical data Dimensions of transmitter (L x W x D) Total weight of sensor and tracking unit Display 647 x 436 x 250 mm approx. 30 kg LED display (14 mm) for current measured variable, 2-line LC display (5 mm) for parameter entry

Materials Housing Sight window Ingress protection Input Signal input 1 Measured variables Measuring principle, turbidity measurement Measuring light Measuring range Accuracy Reproducibility Altitude measurement Measuring range Signal input 2 (24 V DC) Signal input 3 (24 V DC) Output Signal output 1 Signal output 2 Load Switching outputs 0/4...20 mA for sludge level measurement (height) 0/4...20 mA for solids content measurement (concentration 0 ... 20 g/l) max. 500 ohms 2 limit contacts, freely configurable 1 relay contact for sensor cleaning 1 relay contact for error signal 2 A at 115/230 V AC, 1 A at 30 V DC Measuring input Turbidity measurement, altitude measurement Multi-beam pulsed light method Infrared light at 880 nm 0 ... 12 g/l; 0.01 ... 1% 1% of measured variable 0.5% Stepper motor control 0 ... 11 m, freely programmable measuring range Synchronisation, e.g. for raising the sensor for scraper passage Profile run Polyester connector between electronics and tracking unit Polycarbonate IP 54

Switching power

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CUC 101

Technical Data

Electrical connection Power supply Power consumption 230/115 V AC, 50/60 Hz +6 ... 10% max. 105 VA (electronics + heating)

Heating Heating power thermostatically controlled, 55 VA

Ambient conditions Ambient temperature 20 ... +60 C

Tracking unit
Components Cable drum (w x ) Cable length Drive Stepping rate Signal transmission Tracking speed 210 x 160 mm 13 m Stepper motor with worm gear and toothed belt 200 steps per revolution Noble metal sliprings max. 10 cm/s

Sensor
Mechanical data Dimensions (l x ) Materials Sensor Sensor cable Sensor weight Protection guard Stainless steel SS 316Ti and polyoxymethylene Polyurethane sheath Stainless steel SS 316Ti and polyamide 6.6 GFRP Stainless steel SS 316Ti 260 x 38 mm

Altitude measurement Max. sensor stroke Travel speed of sensor Operating conditions Temperature Pressure Max. 50 C Max. 6 bar Subject to modifications. 11.4 m 10 cm/s (manual mode)

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Appendix

CUC 101

10 Appendix 10.1 Form for settings of CUC 101

Main menu Serial Number Software Version MEASUREMENT Parameters Unit / Select Setting

PARAMETER ENTRY

Measured value depth Measures value solids Analog output depth Analog output solids Frequency probe signal Conc. setpoint Alarm A setpoint Alarm B setpoint Signal filter Pause Manual override Safety height Safety period Measuring interval Measurement period Cleaning Cleaning interval Cleaning period Auto height zero Washing interval Number of points Measuring point 1 ... n Meas. direction Zero set Max. range set Measuring point 1 ... n Frequency 1 ... n Default setup Type of sensor Unit of measure Depth/height unit Calibration factor Measurement Analog output Alarm A Alarm B Diagnostic alarm Language Error display Depth Solids content

CALIBRATION SOLIDS CALIBRATION DEPTH

SOLIDS INPUT FREQUENCY CONFIGURATION

LANGUAGE DIAGNOSTIC MANUAL

[m], [ft] [g/l], [%], [ppm], [mg/l] [mA] [mA] [Hz] [g/l], [%], [ppm], [mg/l] [m], [ft] [m], [ft] [s] [s] yes/no [m] [s] [min] [min] schedule/sync [min] (only for schedule) [s] [h] [h] n [Hz] from ground/from surface [m] [m] [g/l], [%], [ppm], [mg/l] [Hz] yes/no SAM,SAV,SAH,SRH [g/l], [%], [ppm], [mg/l] [m], [ft] [%] continuous/periodic 0/4 ... 20 mA NC/NO NC/NO NC/NO G/E/F/I/S [m], [ft] [g/l], [%], [ppm], [mg/l] 39

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Appendix

10.2 Default setup

Parameter Unit of measure Analog output Limits No. of calibration points Frequency 1[Hz] Frequency 2[Hz] Frequency 3[Hz] Frequency 4[Hz] Frequency 5[Hz] Frequency 6[Hz] Frequency 7[Hz] Frequency 8[Hz] Concentration 1 Concentration 2 Concentration 3 Concentration 4 Concentration 5 Concentration 6 Concentration 7 Concentration 8 Conc. setpoint Signal filter [s] Pause [s] Cleaning Cleaning interval [min] Cleaning period [s] Zero positioning run, schedule [h] Type of sensor Factory setting g/l 4...20mA Normally open contact 4 4250 2650 2150 1000 0.0 5.0 10.0 15.0 1.0 5 60 sync. 0 1 24 SAM

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Index

CUC 101

11 Index
' key ....................................................................21 ' key ....................................................................21 A Accessories ...........................................................36 Altitude measurement ...........................................38 Ambient conditions ................................................38 Analog outputs ......................................................16 C Calibration curve ...................................................31 CALIBRATION DEPTH .........................................28 Calibration factor .............................................21, 31 CALIBRATION SOLIDS ........................................26 'CE........................................................................21 Circuit diagram ................................................11, 12 Clean sensor .............................................16, 24, 25 Cleaning ....................................................16, 24, 25 Code number ........................................................21 CONFIGURATION ................................................30 Control inputs ........................................................13 Current outputs .....................................................16 D Declaration of conformity.........................................4 Default setup .........................................................40 DIAGNOSTIC ........................................................32 Dimensions .............................................................8 Display ....................................................................7 E 'E key....................................................................21 Electrical connection .......................................10, 38 Error display ..........................................................32 Error messages .....................................................16 F FREQUENCY........................................................30 Front view................................................................7 Functional description .............................................6 Functions...............................................................14 Fuses ....................................................................34 H Heating..................................................................38 Height zero............................................................25 I Immunity to interference..........................................4 Installation ...............................................................8 Instrument arrangement ..........................................9 Instrument description .............................................5 K 'K key....................................................................21 Key assignment.....................................................21 L LANGUAGE ..........................................................32 M 'M key ...................................................................21 Main menu ............................................................21 Maintenance..........................................................34 Maintenance plan..................................................34 MANUAL ...............................................................33 Materials .........................................................37, 38 MEASUREMENT ..................................................23 Menu structure ......................................................22 Mounting the sensor..............................................17 O Operating conditions .............................................38 Operation ..............................................................21 P PARAMETER ENTRY...........................................24 Pin assignment......................................................10 Product structure.....................................................5 Profile run..............................................................14 Proximity switch ....................................................20 R Railing bracket ......................................................36 Repairs..................................................................34 Replacing the sensor ............................................35 S Safety height .............................................13, 24, 25 Safety instructions...................................................3 Scope of supply.......................................................5 Scraper passage ...................................................13 Sensor...........................................................6, 8, 38 Signal inputs..........................................................37 Signal outputs .................................................16, 37 SOLIDS INPUT .....................................................29 Spare parts ...........................................................35 Start-up .................................................................17 Stepper motor control..............................................6 Switch contacts ...............................................16, 19 Synchronisation run ..............................................15 System components................................................6 System configuration.......................................18, 19 T Technical Data ......................................................37 Technical personnel ................................................3 Tracking unit......................................................6, 38 Transmitter ..........................................................6, 8 W Warranty ...............................................................34 Weather protection cover ......................................36 Z Zero positioning run ..............................................18 Zero set.................................................................15

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Europe
Austria Endress+Hauser Ges.m.b.H. Wien Tel. ++43 (1) 8 80 56-0, Fax (1) 8 80 56-35 Belarus Belorgsintez Minsk Tel. ++3 75 (1 72) 26 31 66, Fax (1 72) 26 31 11 Belgium / Luxembourg Endress+Hauser S.A./N.V. Brussels Tel. ++32 (2) 2 48 06 00, Fax (2) 2 48 05 53 Bulgaria INTERTECH-AUTOMATION Sofia Tel. ++3 59 (2) 66 48 69, Fax (2) 9 63 13 89 Croatia Endress+Hauser GmbH+Co. Zagreb Tel. ++3 85 (1) 6 63 77 85, Fax (1) 6 63 78 23 Cyprus I+G Electrical Services Co. Ltd. Nicosia Tel. ++3 57 (2) 48 47 88, Fax (2) 48 46 90 Czech Republic Endress+Hauser GmbH+Co. Praha Tel. ++4 20 (26) 6 78 42 00, Fax (26) 6 78 41 79 Denmark Endress+Hauser A/S Sborg Tel. ++45 (70) 13 11 32, Fax (70) 13 21 33 Estonia Elvi-Aqua Tartu Tel. ++3 72 (7) 42 27 26, Fax (7) 42 27 27 Finland Endress+Hauser Oy Espoo Tel. ++3 58 (9) 8 59 61 55, Fax (9) 8 59 60 55 France Endress+Hauser Huningue Tel. ++33 (3) 89 69 67 68, Fax (3) 89 69 48 02 Germany Endress+Hauser Metechnik GmbH+Co. Weil am Rhein Tel. ++49 (76 21) 9 75 01, Fax (76 21) 9 7 55 55 Great Britain Endress+Hauser Ltd. Manchester Tel. ++44 (1 61) 2 86 50 00, Fax (1 61) 9 98 18 41 Greece I & G Building Services Automation S.A. Athens Tel. ++30 (1) 9 24 15 00, Fax (1) 9 22 17 14 Hungary Mile Ipari-Elektro Budapest Tel. ++36 (1) 2 61 55 35, Fax (1) 2 61 55 35 Iceland Vatnshreinsun HF Reykjavik Tel. ++3 54 (5) 61 96 16, Fax (5) 61 96 17 Ireland Flomeaco Company Ltd. Kildare Tel. ++3 53 (45) 86 86 15, Fax (45) 86 81 82 Italy Endress+Hauser Italia S.p.A. Cernusco s/N Milano Tel. ++39 (02) 92 10 64 21, Fax (02) 92 10 71 53 Latvia Raita Ltd. Riga Tel. ++3 71 (7) 31 28 97, Fax (7) 31 28 94 Lithuania Agava Ltd. Kaunas Tel. ++3 70 (7) 20 24 10, Fax (7) 20 74 14 Netherlands Endress+Hauser B.V. Naarden Tel. ++31 (35) 6 95 86 11, Fax (35) 6 95 88 25

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Iran Telephone Technical Services Co. Ltd. Tehran Tel. ++98 (21) 8 74 67 50, Fax (21) 8 73 72 95 Israel Instrumetrics Industrial Control Ltd. Tel-Aviv Tel. ++9 72 (3) 6 48 02 05, Fax (3) 6 47 19 92 Jordan A.P . Parpas Engineering S.A. Amman Tel. ++9 62 (6) 4 64 32 46, Fax (6) 4 64 57 07 Kingdom of Saudi Arabia Anasia Jeddah Tel. ++9 66 (2) 6 71 00 14, Fax (2) 6 72 59 29 Kuwait Kuwait Maritime & Mercantile Co. K.S.C. Safat Tel.++9 65 (2) 44 14 81, Fax (2) 44 14 86 Lebanon Nabil Ibrahim Jbeil Tel. ++9 61 (3) 25 40 52, Fax (9) 54 80 38 Sultanate of Oman Mustafa & Jawad Science & Industry Co. L.L.C. Ruwi Tel. ++9 68 (60) 20 09, Fax (60) 70 66 United Arab Emirates Descon Trading EST. Dubai Tel. ++9 71 (4) 65 36 51, Fax (4) 65 32 64 Yemen Yemen Company for Ghee and Soap Industry Taiz Tel. ++9 76 (4) 23 06 64, Fax (4) 21 23 38

Asia Africa
Egypt Anasia Heliopolis/Cairo Tel. ++20 (2) 4 1 79 00, Fax (2) 4 1 79 00 Morocco Oussama S.A. Casablanca Tel. ++2 12 (2) 24 13 38, Fax (2) 40 26 57 Nigeria J F Technical Invest. Nig. Ltd. Lagos Tel. ++2 34 (1) 62 23 45 46, Fax (1) 62 23 45 48 South Africa Endress+Hauser Pty. Ltd. Sandton Tel. ++27 (11) 4 44 13 86, Fax (11) 4 44 19 77 Tunisia Controle, Maintenance et Regulation Tunis Tel. ++2 16 (1) 79 30 77, Fax (1) 78 85 95 China Endress+Hauser Shanghai Instrumentation Co. Ltd. Shanghai Tel. ++86 (21) 54 90 23 00, Fax (21) 54 90 23 03 Endress+Hauser Beijing Office Beijing Tel. ++86 (10) 68 34 40 58, Fax (10) 68 34 40 68 Endress+Hauser (H.K.) Ltd. Hong Kong Tel. ++8 52 (2) 5 28 31 20, Fax (2) 8 65 41 71 India Endress+Hauser India Branch Office Mumbai Tel. ++91 (22) 8 52 14 58, Fax (22) 8 52 19 27 Indonesia PT Grama Bazita Jakarta Tel. ++62 (21) 7 97 50 83, Fax (21) 7 97 50 89 Japan Sakura Endress Co., Ltd. Tokyo Tel. ++81 (4 22) 54 06 11, Fax (4 22) 55 02 75 Malaysia Endress+Hauser (M) Sdn. Bhd. Petaling Jaya, Selangor Darul Ehsan Tel. ++60 (3) 7 33 48 48, Fax (3) 7 33 88 00 Pakistan Speedy Automation Karachi Tel. ++92 (21) 7 72 29 53, Fax (21) 7 73 68 84

Australia + New Zealand

Australia ALSTOM Australia Ltd. Sydney Tel. ++61 (2) 97 22 47 77, Fax (2) 97 22 48 88 New Zealand EMC Industrial Instrumentation Auckland Tel. ++64 (9) 4 15 51 10, Fax (9) 4 15 51 15

America
Argentina Endress+Hauser Argentina S.A. Buenos Aires Tel. ++54 (1) 1 45 22 79 70, Fax (1) 1 45 22 79 09 Bolivia Tritec S.R.L. Cochabamba Tel. ++5 91 (42) 5 69 93, Fax (42) 5 09 81

All other countries

Endress+Hauser GmbH+Co. Instruments International D-Weil am Rhein Germany Tel. ++49 (76 21) 9 75 02, Fax (7 6 21) 97 53 45

Members of the Endress+Hauser group

Endress Hauser
50084211
BA 160C/07/en/04.04 Printed in Germany / CV5 / DT
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