SPECIAL MAINTENANCE INSTRUCTIONS DESCRIPTION Sl SMI NO.

No 1 SMI/1 Fitting of Nuts/Bolts Screws 2 SMI/17 Breakage of manual driven taper pin 3 SMI/18 Malfunctioning of modified control lever (Pt.No. 45) 4 SMI/20 Sluggish operation of SMGR (Pt. No. 2303) 5 SMI/21 Breakage of support block of aux. switches at the fixing points 6 SMI/22, Sticking of tap changer in between notches 24 /locking of contact screws 7 SMI/30 Cleaning of Interlock contacts of EP contactors. EM contactors, change over switch, reverser, master controller, tap changer etc. 8 SMI/46 Sticking of control lever guide pin 9 SMI/47 Malfunctioning of reducing valve 10 SMI/48 Adjustment of lead angle of control cylinder 11 SMI/49 Lubricants to be used 12 SMI/50 Testing of contact pressure of CGR I, II and III 13 SMI/55 Dc damping unit resistor failure 14 SMI 59 Testing of solenoids 15 SMI/62 Tightening of electrical connections between GR-CGR-RGR of tap changer type N-32 16 17 18 19 20 21 22 23 24 25 SMI/63 SMI/67 SMI/69 SMI/70 SMI/71 SMI/80 SMI/82 SMI/88 SMI/90 SMI/101 Flashing of tap changer N-32 Silicon diode testing Silicon rectifier maintenance diode forward Voltage drop classification Silicon rectifier maintenance mounting of diode on heatsink Silicon heatsink maintenance diodes and heatsink Lubricants to be used for tap changer Roller contact force in tap changer No. 32 Oil leakage through 3-way cock of tap changer No. 32 Tightening of electrical connector of load switch (tap changer No. 32) Method for confirming that the pin nitride and procedure for replacement of journal pin (Pt. No. 4518)Tap changer No. 32 type HBB make Procedure for repairing the defective welds of

POPULATION

STATUS

26

SMI/102

27 28 29

SMI/105 SMI/106 SMI/110

30

SMI/113

31 32

SMI/117 SMI/118

transformers fitted on ac electric Locomotives Lubrication to groove of piston skirt (Pt. 2304) of Tap changer type No. 32 HBB make Cleaning of the selector after 10,000 km run of tap changer No. 32 HBB make Checking the capacitance of the capacitors in AC damping. DC damping and snubber circuits of silicon rectifiers used on electric loco List of various torque values and assembly tools/adopter to be used at various locations in tap changer No. 32 type and air blast circuit breakers (DJ DBTF 30 250 type of HBB make Breakage of needle bearing roller (Pt. 2311) of tap changer type No. 32 of HBB make Tightening of connecting terminal (1206) with cut(1207) on contact pins (1208 & 1209) of tap changer No. 32 of HBB make Maintenance of Main Transformer Oil in service Revised characteristics for new insulating oil for loco/EMU transformer and additional tests for maintenance of oil in service. Additional insulation over tap leads Torque values to be adopted for core bolts of loco transformers Specification for cork gasket Primer and paint to be used for freight locomotive transformer Flushing of the stagnated oil in the neck portion of The freight locomotive transformers Procurement specification for insulating oil, condition monitoring of insulating oil Replacement procedure for bevel gear 1924/ 1925 of No. 32 Tap changer of HBB make Replacement procedure of air motor support Dismantling instructions and fixture details for the removal of pinion (Pt. No. 6101) of cranks shaft on (SMGR) Condition monitoring of traction transformers by Dissolved gas analysis Failure of capacitor terminals in surge voltage damping panels of silicon rectifier cubicles on AC Electric Locomotives Maintenance schedule for tap changer

33 34

SMI/120 SMI/121

35 36 37 38 39 40 41 42 43

SMI/122 SMI/123 SMI/124 SMI/125 SMI/126 SMI/127 SMI/129 SMI/134 SMI/135

44 45

SMI/138 SMI/142

46

SMI/143

47 48 49 50 51 52 53 54 55 56 57

SMI/144 SMI/145 SMI/146 SMI/158 SMI/159 SMI/164 SMI/165 SMI 173 SMI/178 SMI/179 SMI/193

Flashing inside the selector of GR check sheets Crank shaft fracture of SMGR checks sheets Breakage of journal pin of SMGR check sheets Code of practice for maintenance of Transformer oil in service Use of inhibited transformer oil to is: 12463 in Electric Loco and emu transformer Code of practice for maintenance of loco transformers Proforma for reporting failure of Transformer/ smoothing Reactor/line contactor Improvement in the reliability of interlocks used in control equipments Use of cork sheet gasket in place of rubber Check points duringcommissioning of transformer fitted with bses bushings Maintenance practices for improving reliability of cable head termination system for 25 kv ac locos/emus 25 kv condenser bushing on ac electric locos Guideline for Maintenance of capacitors in ac/dc damping panel in 25 KV AC tapchanger locomotive Test procedure, lower limit and process of adding inhibitor in transformer oil of in-service traction transformers

58 59

SMI/203 SMI/230

60

SMI/249