Sistemas de Osmosis Inversa

Assembly and operating instructions Dulcosmose reverse osmosis system ecoPRO series
ecoPRO__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ Please enter the identity code of the device here
BA_PMA_UO_0018_SW
Please carefully read these operating instructions before use! Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved.
Part no. 986821
Original Operating Instructions (2006/42/EC)
BA UO 012 02/13 EN
Table of contents
Table of contents
1 About this System ................................................................ 4 1.1 Correct and proper use ................................................ 4 1.2 Switching off in emergencies ....................................... 4 Safety Chapter...................................................................... 2.1 Explanation of the safety information............................ 2.2 Users' qualifications...................................................... 2.3 Dulcosmose safety instructions ................................. 5 5 7 8
3 4 5
Storage and Transport ....................................................... 10 System Overview and Description of Function .................. 11 Assembly and Installation .................................................. 5.1 Preconditions for assembly ........................................ 5.2 Assembly ................................................................... 5.3 Installation .................................................................. 5.3.1 Systems with cleaning system ................................ 5.3.2 Systems without cleaning system ........................... Control Elements ............................................................... 6.1 Arrangement of control elements ............................... 6.2 Function ..................................................................... 6.3 Optional chemical cleaning ........................................ 6.4 Display ....................................................................... 6.5 Operating status display and parameter settings ...... 6.5.1 Change access code .............................................. 6.5.2 Set the language ..................................................... 6.5.3 Set level control of permeate tank .......................... 6.5.4 Set cell-constant conductivity sensor ...................... 6.5.5 Set the temperature compensation of the conduc tivity measurement .................................................. 6.5.6 Set compensation constant (Cal.-factor) ................ 6.5.7 Set maximum conductivity ...................................... 6.5.8 Wait time and maximum number of attempts in case of water shortage ........................................... 6.5.9 Set rinse time of system start ................................. 6.5.10 Set start-up time of high pressure pump ............... 6.5.11 Set maximum flushing time ................................... 6.5.12 Set maximum filling time of cleaning tank ............. 6.5.13 Set frequency and duration of raw water rinse in operation . ............................................................. 6.5.14 Raw water rinsing at end of operation .................. 6.5.15 Permeate rinse, set rinse time .............................. 6.5.16 Cleaning pump for chemical cleaning ................... 6.5.17 Set maximum idle time ......................................... 6.5.18 Set interval operating time .................................... 6.5.19 Set analogue output .............................................. 6.5.20 Pause function ...................................................... 6.5.21 Set minimum mains voltage .................................. 6.5.22 Set mains voltage fault acknowledgement ........... 6.6 "Fault" switching input ................................................ 6.7 "Metering pump" control output ................................. 6.8 Alarm signal relay ...................................................... 13 13 14 14 14 15 16 16 17 17 18 19 21 21 22 22 22 22 22 23 23 24 24 24 24 25 25 25 25 25 26 26 26 26 26 26 27
Table of contents
6.9 Chemical cleaning ..................................................... 27 7 8 Commissioning .................................................................. 28 Maintenance ...................................................................... 8.1 Regular maintenance ................................................. 8.2 Replace filter cartridge or bag .................................... 8.3 Chemical cleaning and disinfection ........................... 8.3.1 Cleaning .................................................................. 8.3.2 Disinfection ............................................................. Troubleshooting ................................................................. 9.1 Direct fault in the system ........................................... 9.2 Fault messages at the controller ................................ 9.2.1 Fault alert: Water pressure too low ......................... 9.2.2 Fault alert: Water pressure filter? ........................... 9.2.3 Fault alert: Other fault ............................................. 9.2.4 Fault alert: High pressure pump, cleaning pump .... 9.2.5 Fault alert: Rinse free time expired ......................... 9.2.6 Fault alert: Filling time exceeded ............................ 9.2.7 Fault alert: Temperature measurement .................. 9.2.8 Fault alert: Voltage supply too low .......................... 9.2.9 Fault alert: Level switch .......................................... 9.2.10 Fault alert: Memory error ...................................... 9.2.11 Fault alert: Default setting ..................................... 9.2.12 Warning message: Cleaning tank empty .............. 9.2.13 Warning message: Water pressure too low .......... Decommissioning ............................................................... 10.1 System anti-corrosion measures prior to shutdown with cleaning system ................................................ 10.2 System anti-corrosion measures prior to shutdown without cleaning system ........................................... 10.3 Disposal ................................................................... 30 31 31 32 34 36 39 39 39 39 40 40 40 41 41 41 41 42 42 42 42 42 43 43 44 45
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11 12 13
Technical Data ................................................................... 46 Spare Parts List.................................................................. 48 Appendix............................................................................. 13.1 Checklist 1 ............................................................... 13.2 Checklist 2 ............................................................... 13.3 Default setting of Dulcosmose controller ............... 13.4 Terminal wiring diagram .......................................... 13.5 Terminal arrangement of Dulcosmose controller ... 13.6 Circuit diagram of Dulcosmose controller .............. 13.7 Switching inputs Dulcosmose controller ................ 13.8 Control outputs of Dulcosmose controller .............. 13.9 Alarm output of Dulcosmose controller .................. 13.10 EC Declaration of Conformity................................. 50 50 51 52 55 56 57 58 58 59 59
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Index................................................................................... 60
About this System
About this System

The ecoPRO 100-550 and ecoPRO 600-2700 series require feed water with the following values/properties:
ecoPRO 100-550 Max. salt content pH value Blocking index Free chlorine Sum Fe, Mn Total hardness Bacterial count Turbidity CSB 650mg/l* 3-10 <3 < 0.1 mg/l < 0.2 mg/l < 0.1 dH < 100 KBE/ml < 0.5 NTU < 5 mg/l as O2
ecoPRO 600-2700 Max. salt content pH value Blocking index Free chlorine Sum Fe, Mn Total hardness Bacterial count Turbidity CSB 1000mg/l* 3-10 <3 < 0.1 mg/l < 0.2 mg/l < 0.1 dH < 100 KBE/ml < 0.5 NTU < 5 mg/l as O2
* Different salt content influences the performance data accordingly The systems are fitted with a ProMaqua Dulcosmose controller. The controller can be used for manual or level-controlled operation.
1.1 Correct and proper use

n A reverse osmosis system from the ecoPRO series is solely intended for making pure water from drinking water. This is no longer suitable for human consumption. n All other uses or retrofits are only permissible after consultation with ProMaqua GmbH Heidelberg. n You are obliged to make sure the information in the operating instructions relating to the different phases of the unit's service life is observed!
1.2 Switching off in emergencies

In emergencies, switch off the device with the main switch on the controller or using the emergency stop switch to be installed by the operator.
Safety Chapter
Safety Chapter
Non-observance of the safety information n Non-observance of the safety information can result in danger to persons as well as harm to the environment and damage to the system. Failure to observe the safety information can lead to the loss of any rights to claim for damages. Moreover, failure to observe the information can lead to the following hazards: Failure of important system functions Failure of prescribed methods for maintenance and repairs Danger to persons due to electrical and mechanical effects Please observe the relevant national regulations and guidelines at every phase of the device's service life!
2.1 Explanation of the safety information

Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro vide detailed safety information and are provided as clear step-bystep instructions. The safety information and notes are categorised according to the following scheme. A number of different symbols are used to denote different situations. The symbols shown here serve only as examples. DANGER! Nature and source of the danger Consequence: Fatal or very serious injuries. Measure to be taken to avoid this danger Danger! Denotes an immediate threatening danger. If this is disregarded, it will result in fatal or very serious injuries.
WARNING! Nature and source of the danger Possible consequence: Fatal or very serious injuries. Measure to be taken to avoid this danger Warning! Denotes a possibly hazardous situation. If this is disregarded, it could result in fatal or very serious injuries.
Safety Chapter
CAUTION! Nature and source of the danger Possible consequence: Slight or minor injuries, mate rial damage. Measure to be taken to avoid this danger Caution! Denotes a possibly hazardous situation. If this is disregarded, it could result in slight or minor inju ries. May also be used as a warning about material damage.
NOTICE! Nature and source of the danger Damage to the product or its surroundings Measure to be taken to avoid this danger Note! Denotes a possibly damaging situation. If this is disregarded, the product or an object in its vicinity could be damaged.
Type of information Hints on use and additional information Source of the information, additional measures Information!
Denotes hints on use and other useful information. It does not indicate a hazardous or damaging sit uation.
Safety Chapter
2.2 Users' qualifications

WARNING! Danger of injury with inadequately qualified personnel! The operator of the plant / device is responsible for ensuring that the qualifications are fulfilled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage. All work on the unit should therefore only be con ducted by qualified personnel. Unqualified personnel should be kept away from the hazard zone
Training Instructed personnel
Definition An instructed person is deemed to be a person who has been instructed and, if required, trained in the tasks assigned to him/her and possible dangers that could result from improper behaviour, as well as having been instructed in the required protective equipment and protective measures. A trained user is a person who fulfils the requirements made of an instructed person and who has also received additional training specific to the system from ProMinent or another authorised distribution partner. A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his/her training, knowledge and experience, as well as knowledge of pertinent regula tions. The assessment of a person's technical training can also be based on several years of work in the relevant field. Electricians are deemed to be people, who are able to complete work on elec trical systems and recognize and avoid possible hazards independently based on his/her technical training and experience, as well as knowledge of pertinent standards and regulations. Electricians should be specifically trained for the working environment in which the are employed and know the relevant standards and regulations. Electricians must comply with the provisions of the applicable statutory direc tives on accident prevention.
Trained user
Trained qualified per sonnel
Electrician
Customer Service depart ment
Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system.
Note for the system operator The pertinent accident prevention regulations, as well as all other generally acknowledged safety regulations, must be adhered to!
Safety Chapter
2.3 Dulcosmose safety instructions

WARNING! Risk and Safety Statements Possible consequence: Fatal or very serious injuries Observe the safety data sheets When handling the chemicals required for the system, we specifically refer you to the Risk and Safety Statements (R/S statements) Detailed information on this is contained in the safety data sheets of the chemicals used The system operator must ensure that these safety data sheets are available and that they are kept up to date
WARNING! Unauthorised access! Possible consequence: Fatal or very serious injuries Measure: Ensure that there can be no unauthor ised access to the unit
WARNING! Operating errors! Possible consequence: Fatal or very serious injuries The unit should only be operated by adequately qualified and technically expert personnel Please also observe the operating instructions for controllers and fittings and any other component groups, such as sensors, sample water pumps ... The operator is responsible for ensuring that per sonnel are qualified
WARNING! Live parts! Possible consequence: Fatal or very serious injuries Measure: The device must be disconnected from the power supply before it is opened Disconnect damaged, defective or manipulated devices from the power supply
Safety Chapter
CAUTION! Operating manual/spare parts Possible consequence: Slight or minor injuries, mate rial damage The operating safety of the system delivered can only be only guaranteed if the assembly and oper ating instructions are used compliant with the intended use described The limit values stipulated in the technical data must never be exceeded in any circumstances The system must not be operated outside of the conditions described in the technical data Use original spare parts and accessories author ised by the manufacturer to increase safety Use of other parts nullifies all liability for any conse quences arising therefrom
Storage and Transport
Storage and Transport

n Users' qualification: Instructed person, see Chapter 2.2
Users' qualifications on page 7
NOTICE! Storage > 3 months Damage to the product or its surroundings If the system is stored for more than 3 months after delivery then this may have a negative effect on the reverse osmosis membranes. The permeate output, rate of yield and salt retention rate may all be wors ened in consequence. Anti-corrosion measures prior to shutdown should therefore be performed in accord ance to the instructions for storage periods > 3 months. n The system may only be packaged and transported upright n Store and transport the system it its original packaging n The system must not be stored in the open or at temperatures below 5 C or above 45 C .
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System Overview and Description of Function

II. III.
System overview
I.
BA_PMA_UO_0010_SW
Fig. 1: Flow diagram of an ecoPRO system without cleaning system

II.
III.
I.
BA_PMA_UO_0011_SW
Fig. 2: Flow diagram of an ecoPRO system with cleaning system

I. II. III. 1 2 3 4 6 8 9 10 11 12 Raw water (drinking water) Permeate (ultra-pure water) Concentrate (concentrated water) Particle filter Manometer for differential pressure Solenoid valve, inlet valve Pressure switch High pressure pump Manometer for operating pressure Pressure pipe Spiral winding module Conductivity sensor Dulcosmose controller 1. 13 14 15 16 17 18 19 20 21 22 26 27 Flow meter for permeate 3-way ball valve Ball valve Flow meter for concentrate 3-way ball valve Ball valve PE cleaning tank Drain ball valve Cleaning pump Ball retaining valve Laboratory ball valve Angled retaining valve
Functional description
The raw water entering the system flows through a particle filter (1) with a pore size of 5m to remove physical impurities (particles) The pressure drop at the filter can be determined by the upstream and downstream manometers (2), which then allows conclusions to be drawn on the degree of fouling to the filter.
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2. The downstream solenoid valve (3) is closed when the system is switched off This is necessary because otherwise permeate would be produced by the pressure of feed water, even when the system is switched off. The system would then be "oper ated" at an incorrect operating point, resulting in poor permeate quality. 3. The pressure switch (4) continuously checks the feed water pressure because if the inlet pressure is too low then this would negatively affect the performance of the system If the pressure drops below a preset minimum then the system is switched off. 4. The high pressure pump (6) feeds the raw water at a corre spondingly high pressure to the spiral winding modules in the pressure pipes (9,10); a partial flow (ultra-pure water, per meate) flows over the membrane and a second partial flow (concentrated water, concentrate) is fed to the drain or is recirculated The angled retaining valve (27) thereby prevents counter pressure at the concentrate outlet by means of a high pres sure pump The permeate and the flow volume of the concentrate can be set using control valves (15,18) The partial flows can be read off at the flow meter (13,16) The microprocessor controller (12) monitors function and dis plays malfunctions The controller calculates the quality (salt content) of the pure water using a conductivity measuring cell (11) It thereby continuously checks the salt content of the per meate and stops the system if a limit value is exceeded
5.
6. 7. 8. 9.
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Assembly and Installation

n User qualification, mechanical assembly: trained qualified per sonnel, see Chapter 2.2 Users' qualifications on page 7 n User qualification, electrical installation: Qualified electrician, see Chapter 2.2 Users' qualifications on page 7 n During assembly and installation of the system, the local instal lation regulations, general regulations and the technical data of the system must be observed.
The position numbers refer to the flow diagram in Chapter System overview on page 11
5.1 Preconditions for assembly

NOTICE! Preconditions for assembly The location of the system must be dry and free of frost and the protection of the system from chemi cals, dyes, vapours and weather conditions must be guaranteed. The ambient temperature must not exceed 45 C, even before start-up. Immediate heat sources, e.g. radiant heaters, as well as direct sunlight, must be avoided The minimum raw water pressure must be at least 3 bar and the maximum pressure must not exceed 6 bar. Pressure fluctuations of more than +/- 0.5 bar are not permitted. It might therefore be neces sary to install a pressure reducer in the supply line of the reverse osmosis system A sewer junction must be available to drain off the concentrate. This must be acid and alkali resistant and large enough to allow the respective volume flow of concentrate to drain off freely The power supply must have sufficient output
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5.2 Assembly
CAUTION! Possible consequence: Slight or minor injuries, mate rial damage. The reverse osmosis system must be placed onto a solid, even surface . The bearing capacity of the surface must be at least the weight of the system + the weight of the water The system must be fixed to the ground at its installation location A shut-off valve must be mounted between the system and the water supply
NOTICE! Place the system near to a water connection and sewer junction To reduce the switching rate of the system to a minimum during irregular permeate consumption, and to fully exploit the total power (daily output) of the system, we recommend installation of a per meate storage tank
5.3 Installation
WARNING! The electrical connection as well as all other electrical work must be carried out by a qualified electrician. n Connect the system to the water line n Connect the system to the power supply Terminal arrange ment 230 volt version (No. 1004192): on page 55 according to the terminal plan
5.3.1 Systems with cleaning system

CAUTION! The system is designed so that when in operation, the permeate flows off freely into a permeate tank. If a consumer is directly connected to the system then make sure that no counterpressure can build up in the permeate line when stopping the system. This would destroy the membranes. We recommend you install a return valve in the line. 1. 2. Connect the permeate outlet with the permeate tank or con sumer If installed, connect the level switch of the permeate tank to the controller
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3. 4. 5. 6. 7. Connect the concentrate connection to the drain Establish the power supply Set the 3-way valve (14) Fig. 2 at the permeate outlet to the "cleaning tank" position Set the 3-way valve (17) Fig. 2 at the concentrate outlet to the "drain" position Connect the drain valve (21) Fig. 2 of the cleaning tank to the drain by a hose and then open it
5.3.2 Systems without cleaning system

1. 2. Provisionally connect the concentrate outlet to the drain If installed, connect the level switch of the permeate tank to the controller (see terminal plan Terminal arrangement 230 volt version (No. 1004192): on page 55) Connect the concentrate connection to the drain Establish the power supply
3. 4.
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Control Elements
Control Elements
6.1 Arrangement of control elements

12 12
16 13 15 11 2 18 2 16 13 15 1 1 3 18 11 3 4 4
29
27
9,10
27
8 9,10
29
ecoPRO 100/200
ecoPRO 300/550
BA_PMA_UO_0012_SW
Fig. 3: ecoPRO 100/200/300/550

16 13 12 12 27 26 13 15 11 2 18 1 3 3 1 4 26 11 4 18 15 8 6 2 2 9, 10
16
27
29
9,10
ecoPRO 600 - 1500
ecoPRO 1800 - 2700
BA_PMA_UO_0013_SW
Fig. 4: ecoPRO 600/900/1200/1500/1800/2400/2700 without cleaning station
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Control Elements
16
17
14 13
26 12
C 15 A 6 16 2 1 3 4 3 4 2 27 6 8 9, 10 21 22 23 29 1 23 11 18 15 5 2 8 18 11 14 19 20 13 9 10 27 17 12
ecoPRO 600 - 1500 CS
ecoPRO 1800 - 2700 CS

BA_PMA_UO_0019_SW
Fig. 5: ecoPRO 600/900/1200/1500/1800/2400/2700 with cleaning station
6.2 Function
In manual operating mode, the Dulcosmose reverse osmosis system starts running immediately after being key. switched on and can be switched off with the
STOP
START
The level-controlled operating mode with 2 level switches is used for automatic filling of a permeate tank. The system only starts up after the permeate level in the permeate tank has dropped below the minimum level. If the upper level is reached when filling then the Dulcosmose switches off. The system can be externally locked by a pause contact. The raw water pressure is checked before system start. If the raw water pressure is insufficient then the system goes into fault mode. After expiration of a waiting time, the raw water pressure is rechecked. If there is still insufficient raw water pressure after the maximum permissible number of checks then no additional attempts are made. If there is sufficient raw water pressure then the solenoid valve opens and the high pressure pump starts. Permeate is generated. The permeate conductivity is monitored during operation. If the permeate conductivity does not drop below the maximum permis sible conductivity within a maximum flushing time then the system goes into fault mode.
6.3 Optional chemical cleaning

An optional cleaning station is available for system sizes ecoPRO 600 to 2700. The cleaning module can be retrofitted for system sizes ecoPRO 600 to 1500. The module is installed as shown on Fig. 5. The cleaning module is integral to the system for system sizes ecoPRO 1800 to 2700.
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Control Elements
Chemical cleaning of the reverse osmosis module is required at regular intervals and is supported by the controller. Chemical cleaning is started manually after filling the cleaning tank with cleaning agent. The flushing pump starts. Chemical cleaning is stopped by manual switch-off. All valves are closed manually. The cleaning pump is switched off.
6.4 Display
NOTICE! After switching on the mains supply, the controller starts in "system OFF" mode or in the last active oper ating mode. If the contact for the external pause or the permeate tank full level switch is activated at switchon then the system starts in "idle" mode. Pressing the key during raw water or permeate rinsing stops the rinse procedures. The system switches off immediately.
STOP
START
To do this, press the
STOP
START
key for at least 2 seconds.
1 2 XXXXXX
3 8 7 6 4
STOP
START
Fig. 6: Control elements
Position number 1 2 5
key
Function Respective measured variable ......here UO Display UP key To increase a displayed numerical value and to change the variables (flashing display).
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Control Elements
Position number 7 key Function BACK key Returns to permanent display or to the start of the respective setting menu. 6 DOWN key To decrease a displayed numerical value and to change the variables (flashing display). 8 CHANGE key To move within a menu level and to change from a variable value to another value within a menu item. 3
STOP
START
START/STOP key Start/Stop the control and metering function. INPUT key To accept, confirm or save a displayed value or condition. To acknowl edge an alarm.
6.5 Operating status display and parameter settings

The set parameters can be requested during running operation by pressing the key.
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Control Elements
Unit Off
Standard display Change of display
Startup time high pressure pump 5 sec
B A
Minimum supply voltage 79 %
Chemical cleaning start
Chemical cleaning 10:00 min:sec
Maximum time rinse free 5 min
B A
Confimration fault voltage supply no
Version UO AS -A1 FW 01.02.00
A
Change validation code?
Max. filling time cleaning tank 20 min
B A
Rinsing during operation rinse time 2 min
National language
English
B A
Rinsing during oepration every 0h
Level control permeate tank off
B A
Raw water rinsing rinsing time 2 min
Cell constant conductivity sensor 1,00
*
B A
High pressure p. during raw water rinsing on
PT100 present? yes
PT100 present? on permeate 15 C
*
B A
Permeate rinse rinse time 1 min
Cal.-factor conductivity measurement 1,00 % / K
B A
Cleaning pump present? no
Maximum conductivity 150 mS / cm
B A
Maximum stand-by-time 12 h
Waiting time after water shortage 5 min
B A
Interval operating time 20 min
Max. 3 trials after water shortage
B A
Analog output 0 mS / cm = 4 mA 1000mS / cm = 20 mA
Rinsing time unit start 1 min
B A
Pause at pause contact closed
BA_PMA_UO_0014_SW
Fig. 7: Operating status display

* A B Can be set during running operation Move back to "Version" display Change to Programming mode NOTICE! Access code Once the access code has been correctly entered once, it is not necessary to re-enter the code for further programming processes; the flashing numbers and settings will appear directly as soon as the key has been pressed. The access is automatically cancelled 5 minutes after a key was last activated or after moving back in the menu.
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Control Elements
(Request validation code)
(adjustable numbers/ settings flash)
Memory display 1 sec
Validation code incorrect Back to display window
Changes are not saved
Changes are saved
Fig. 8: Programming setting of access code (validation code) Operating status display texts The text headings in the following chapters correspond to the texts in the displays of the operating status dis play.
6.5.1 Change access code

NOTICE! Note access code Note down the access code! Parameters can only be set once the correct access code has been entered. The default access code (5000) does not guarantee any protection from unauthorised changes.
(Request validation code)
New validation code xxxx
Confirm validation code xxxx
Memory display 1 sec
Validation code incorrect Back to request "Change validation code"
Changes are not saved
Changes are saved
Fig. 9: Change access code (validation code)

To protect against unauthorised changes of the settings, the system controller has an access code for the programming mode. It can be freely selected by the operator. The programming mode is still disabled after a change of the access code. It is only ena bled when the new access code is entered.
6.5.2 Set the language

Language It is possible to select between different languages: German, Eng lish, French, Spanish, Italian.
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Control Elements
6.5.3 Set level control of permeate tank

Permeate tank level control Level-controlled operating mode: The level-control with 2 level switches allows a permeate tank to be automatically filled. When the level control is enabled, the Dulcosmose system only starts up on switching on after the permeate level in the permeate tank has dropped below the minimum level The system switches off auto matically once the upper permeate level is reached. Manual operating mode: In manual operating mode, the Dulcosmose system starts running immediately after being key. switched on and can be switched off with the
STOP
START
6.5.4 Set cell-constant conductivity sensor

Cell-constant conductivity sensor CAUTION! Incorrect cell constant An incorrect cell constant results in an incorrect con ductivity measurement. The cell constant of the conductivity sensor used must be entered. The entry is made in steps of 0.01.
6.5.5 Set the temperature compensation of the conductivity measurement

Pt 100 present Yes/No Conductivity is a temperature-dependent variable. The controller can compensate for the influence of the temperature on the con ductivity in two ways. The simplest method is temperature compen sation using a Pt 100 temperature sensor. If no temperature sensor is installed, the permeate temperature can be entered manually. If the temperature is entered manually then no temperature is dis played in the standard display.
6.5.6 Set compensation constant (Cal.-factor)

Cal.-factor conductivity measurement CAUTION! Incorrect compensation constant An incorrect compensation constant or temperature setting results in an incorrect conductivity measure ment. The compensation factor (Cal.-factor) can be selected. In most cases, a temperature compensation of 1 % / Kelvin is used. The compensation constant can be adjusted during operation to cali brate the conductivity display.
6.5.7 Set maximum conductivity

Maximum conductivity In conjunction with the permeate valve (optional) the monitoring cir cuit for the conductivity ensures that only permeate with the required conductivity reaches the consumer. The system is started up with the permeate valve opened. As soon as the permeate con ductivity drops below the maximum permissible conductivity, the
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Control Elements
permeate vale closes in systems that have no permeate rinsing and the water us then fed to the consumer. In systems with per meate rinsing, the permeate valve only closes after the cleaning tank is full. If the maximum permissible conductivity is not under shot during the flushing time then the system goes into fault mode. The permeate conductivity continues to be monitored during opera tion. As soon as the conductivity exceeds the maximum permis sible value, the permeate valve opens. If the conductivity once more drops below the maximum permissible conductivity then the permeate valve closes. Otherwise, the system goes into fault mode after the maximum flushing time has expired. The permeate con ductivity is not monitored during all rinsing procedures The per meate valve is opened. The function of the conductivity sensor is not monitored by the controller. If conductivity value "0 S/cm" is displayed then the conductivity sensor must be checked.
6.5.8 Wait time and maximum number of attempts in case of water shortage
Wait time in case of water shortage 3 attempts maximum in case of water shortage After switching on the Dulcosmose system manually or after the lower level in the permeate tank is undershot, the inlet valve opens. The water pressure is checked. If there is sufficient water pressure then a system start rinsing procedure is run. If there is not enough water pressure then the inlet valve closes again The system goes into fault mode. The water pressure is rechecked after expiration of a wait time If there is still not enough water pressure after the maximum number of attempts then no more attempts are made. If the water pressure breaks down after expiration of the pant rinsing time while the high pressure pump is starting up then the pump is switched off. A second pump start-up commences a short time after this If the water pressure again breaks down then the system goes into fault mode. No additional attempts are made. The water pressure continues to be monitored while the system is running. If the water pressure drops while the system is running then the system is immediately switched off. As previously described, the water pressure is then checked several times and the system restarts if there is enough water pressure . If there is still insufficient water pressure after the maximum permissible number of attempts then no more attempts are made and the system goes into fault mode The operation relay of the controller only drops off if the system goes into fault mode.
Water pressure too low
Water pressure breaks down
Water pressure drops
6.5.9 Set rinse time of system start

Rinse time of system start NOTICE! Rinse time of system start The rinse time of the system start-up must be set so that after expiration of the rinsing time, the motor valve is fully opened and the metered chemicals are distrib uted within the complete system.
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Control Elements
Open the inlet and rinse valve (optional) for system start rinsing; the high pressure pump remains switched off. In case of systems where agents are added to stabilise hardness, the system start rinse serves to ensure there is an even distribution of the metered chemicals on the raw water side of the Dulcosmose system before starting up the high pressure pump. In case of Dulcosmose systems fitted with slow-opening motor-driven valves, the system start rinse also serves to completely open the valve before the pump starts up
6.5.10
Set start-up time of high pressure pump

CAUTION! Maximum start-up time If the start-up time is too long then may result in damage to the pump. Exact specifications are con tained in the operating manual of the pump. The water pressure is not monitored during the pump start-up time. A longer pump start-up time is especially required for larger sys tems to prevent incorrect switch-off due to a supposed water shortage during the pump start-up time.
start-up time of high pressure pump
6.5.11
Set maximum flushing time

If the permeate conductivity does not drop below the maximum conductivity during the maximum flushing time then the Dulcosmose system switches off and the pant goes into fault mode.
Fault, flushing time has expired
6.5.12
Set maximum filling time of cleaning tank

Dulcosmose systems with the "permeate rinsing" option have 2 level switches in the cleaning tank whose contacts close as the level increases. The top level switch ends the filling procedure if flushing has already completed. After removal, the cleaning tank is filled automatically by the permeate valve the next time the Dulcosmose system is started. The lower level switch serves as dry-run protector for the cleaning pump If the cleaning tank is not filled within the maximum filling time then the Dulcosmose system switches off and the Dulcosmose system goes into fault mode.
Maximum filling time of cleaning tank
6.5.13
Set frequency and duration of raw water rinse in operation .
Rinsing in operation, rinsing time 2 min Rinsing in operation every 0 h The raw water is rinsed at regular intervals during operation of the Dulcosmose system. To do this, the rinse valve (optional) opens while the system is running and the permeate valve opens during the rinsing time. Any coating that might have formed on the mem brane is removed and rinsed off . This function is switched off by entering "0 hours" for the wait time . Raw water rinsing during ope ration is always carried out by the high pressure pump.
24
Control Elements
6.5.14
Raw water rinsing at end of operation
Raw water rinsing, rinsing time 2 minutes High pressure pump during raw water rinsing OFF For raw water rinsing, the rinse valve (optional) opens for the dura tion of the rinsing time after switching off the system. The concen trate is thereby rinsed off at the raw water side of the Dulcosmose system. The inlet valve remains open. Normally, the raw water rinsing is carried out with the high pressure pump switched off. However, depending on the configuration of the system, rinsing may also be necessary when the high pressure pump is switched on. If no rinse valve is installed then "concentrate suppression" can be carried out. This is always done with the high pressure pump switched on.
6.5.15
Permeate rinse, set rinse time

During permeate rinsing (optional), the raw water side of the Dulcosmose system is rinsed out of the rinsing tank with per meate for the rinsing time. The cleaning tank is automatically filled the next time the system is started up. If the minimum level is reached in the tank during permeate rinsing then the cleaning pump switches off. The warning message "dry run" is displayed. The "dry run" message goes out after completion of the rinsing time. No error message is issued.
Permeate rinsing, rinse time
6.5.16
Cleaning pump for chemical cleaning

Chemical cleaning of the reverse osmosis module is required at regular intervals and is supported by the controller. A cleaning system may or may not be installed, depending on the configura tion of the Dulcosmose system .
Cleaning pump installed
6.5.17
Set maximum idle time

When the level controller is switched on, the Dulcosmose system automatically goes back into operation for the interval operation time as soon as the maximum idle time is overshot and no pause lock is enabled. This automatic restart significantly reduces the microbial contamination during idle as well as biological fouling of the membrane elements. This function is switched off by setting the idle time to "0 h".
Maximum idle time
6.5.18
Set interval operating time

CAUTION! Permeate tank overflow The permeate tank might overflow during interval ope ration. A suitable level drain must be installed in the permeate tank.
interval operating time
25
Control Elements
When the level controller is switched on, the Dulcosmose system automatically goes back into operation for the interval operation time as soon as the maximum idle time is overshot and there is no external pause lock.
6.5.19
Set analogue output

The permeate conductivity can also be written with a recorder for documentation purposes. To do so, connect the recorder to the standard output of the controller. It is possible to choose from a 0 to 20 mA and 4 to 20 mA standard signal: 0 or 4 mA corresponds to the conductivity; 0 S/cm, 20 mA ca be assigned to any conduc tivity.
Analogue output
6.5.20
Pause function
The Dulcosmose system can be switched on and off by opening and closing an external contact connected to the Pause input of the controller. It is possible to select whether the Dulcosmose system starts up with an open or closed pause contact. If the Dulcosmose system is switched off by a pause contact, then raw water rinsing or permeate rinsing may occur. If there is a water shortage during this then the permeate rinse is immediately skipped.
Pause with pause contact
6.5.21
Set minimum mains voltage

n The minimum mains voltage that can be tolerated by the con troller can be set in this menu. Permissible range: 79 - 108 % Default setting: 90 % 100 % corresponds to 230 volt
Minimum mains voltage
6.5.22
Set mains voltage fault acknowledgement

In this menu you can set whether the fault message "mains voltage too low" has to be acknowledged (setting: yes) or not (setting: no). Default setting: no.
Mains voltage fault acknowledgement
6.6 "Fault" switching input

An external fault signaling device, such as a flow rate monitor, can be connected to the "fault" switching input. The input must be bridged when no external fault message is connected.
6.7 "Metering pump" control output

The "metering pump" control output is used to control a metering pump if the feed water of the Dulcosmose system is also fed with hardness stabilisers or other chemicals. A metering pump can be directly connected to the controller. There is also a floating con tact .
26
Control Elements
6.8 Alarm signal relay

A signal device can be connected to the "Alarm" signal relay of the controller. If the Dulcosmose system is switched off or there is a fault or power failure then the relay drops off (NOC).
6.9 Chemical cleaning

WARNING! Chemical cleaning Possible consequence: Fatal or very serious injuries. For chemical cleaning, observe the instructions in the maintenance chapter and observe the safety data sheets for the chemicals used! For chemical cleaning, select the chemical cleaning window with the key . The system must be switched off for this. Chemical cleaning - start Chemical cleaning 10:00 min:sec key. The cleaning Chemical cleaning is started by pressing the pump starts up. After sufficient rinsing time with the cleaning solu tion, cancel chemical cleaning by pressing the key (for 2 sec onds) If a level switch is installed in the cleaning tank for the lower level then the cleaning pump is protected against a dry run. If no level switch is installed then this contact must be bridged.
STOP
START
27
Commissioning
Commissioning
n Users' qualification: technical expert, see Chapter 2.2
Rinse system
CAUTION! Preservative agent sodium hydrogen sulphate (NaHSO 3 ) Possible consequence: Slight or minor injuries, mate rial damage. The systems are filled with preservative agent on delivery. To make sure that these chemicals are not fed to the consumers, the system must be rinsed for at least 30 mins before connection to the consumers. To do this, please observe the on page 13 installa tion instructions!
1. 2. 3. 4. 5. 6. 7.
Set the solenoid valve (3) to the "manual" position using a screwdriver Completely open ball valves (15) and (18) Open the raw water shut-off valve. The raw water flushes the system Rinse the system approx. 30 minutes in this state Set the solenoid valve (3) back to the "automatic" position Switch on the power supply key (keep closed approx. 2 Switch on the system with the s) and check the rotational direction of the high pressure pump (for AC motors)
STOP
START
If necessary, reverse polarity of the cable otherwise the pump may only build up insufficient pressure and will be damaged. 8. Using ball valves(15) and (18), flow meter (16) and flow meter (13), set according to the specification for the system For system specifications, see Table on page 4
28
Commissioning
9.
CAUTION! Maximum permeate output Possible consequence: Slight or minor injuries, material damage. The yield corresponds to the permeate output relative to the consumption of raw water. Permeate outputs compliant to the specifica tions must never be increased in any circum stances This damages the membrane and results in degradation in the quality of the per meate If the permeate output is exceeded then the operating pressure must be reduced This is done by increasing the recircula tion of concentrate at the ball valve (18)
If conductivity is higher than required then lower the yield, i.e. discard more concentrate. To do this, slowly open the ball valve (15) until the required conductivity is reached. For systems with cleaning system 10. Set 3-way ball valve (14) for permeate to the permeate tank position NOTICE! Fill out checklists 1 and 2 every week. These must be supplied on request in case of a fault. 11. Close the drain ball valve (21) of the cleaning tank The system is now in operation. Fill out checklists 1 and 2 ausfllen (see Appendix Chapter 13.1 Checklist 1 on page 50). Systems without cleaning system 12. 13. 14. Switch off the system with the
STOP
START
key
Connect the permeate connection to the permeate tank or the consumer Switch the system back on The system is now in operation. Fill out checklists 1 and 2 (see Appendix Chapter 13.1 Checklist 1 on page 50).
29
Maintenance
Maintenance
WARNING! Instructions on handling chemicals Possible consequence: Fatal or very serious injuries When handling chemicals, we expressly draw your attention to the danger and safety notices (R S notices). Detailed information on this is contained in the safety datasheets of the chemicals used
WARNING! Instructions for cleaning chemicals Possible consequence: Fatal or very serious injuries. When using acid-based cleaning chemicals (max. 30% hydrochloric acid) or alkali-based cleaning chemicals (max. 30% sodium hydroxide), you must wear protective goggles and gloves If the chemical touches your skin then immediately rinse off with lots of water and contact a doctor
CAUTION! Instructions on disinfection Possible consequence: Slight or minor injuries, mate rial damage. When using an approx. 0.2% peracatic acid solu tion for disinfection (max. 15% peracetic acid) you must wear protective goggles and gloves If the chemical touches your skin then immediately rinse it off with lots of water
CAUTION! Instructions for anti-corrosion measures prior to shut down using sodium hydrogen sulphate Possible consequence: Slight or minor injuries, mate rial damage. When using an approx. 1% sodium hydrogen sul phate solution for anti-corrosion meaures prior to shutdown (max. 39% sodium hydrogen sulphate powder) you must wear protective goggles and gloves If the chemical touches your skin then immediately rinse off with lots of water
30
Maintenance
8.1 Regular maintenance

Maintenance interval / checks n Weekly Visual inspection of the complete system for tightness Check differential pressure of filter: If there is a pressure drop of approx. 0.8 bar over the filter (1) (difference between the manometers (2) before and after the filter) then replace the filter compliant to the instructions. Replace every 5 months at the latest Check membrane: If the standardised permeate output drops by 10 % or the conductivity rises by 10 % (relative to the data in the start-up protocol) then the membrane ele ment must be cleaned compliant to Chapter 8.3 Chem ical cleaning and disinfection on page 32 (chemical cleaning) n 3 months Check pressure switch / solenoid valve: Close the raw water shut-off valve when the system is in operation. If the pressure switch is OK then the system switches off. The controller display must show this as a fault. Re-establish the raw water supply. The system goes back into operation with a time delay n 6 months Check conductivity sensor: The sensor function must be checked regularly or the sensor must be calibrated. The gap between the measuring electrodes must be regularly checked for soiling. Any dirt clinging to it can be removed using a light stream of water, by immersing for 2 - 3 minutes in diluted ( 1 %) acids or by rubbing with a cloth or a soft brush . Chemical cleaning: Carry out prophylactic cleaning every 6 months compliant to Chapter 8.3 Chemical cleaning and disinfection on page 32 .
8.2 Replace filter cartridge or bag

Replace filter cartridge Replace the filter cartridges if there is a pressure drop of 0.8 bar at the particle filter, but every 6 months at the latest. 1. 2. 3. 4. 5. 6. Shut off the raw water supply The system switches off. Open the vent plug of the filter unit to reduce the pressure Open the filter housing Insert a new filter cartridge (5 m) or bag and close the housing Close the vent plug Re-establish the raw water supply. The system switches back on automatically (timedelayed).
31
Maintenance
8.3 Chemical cleaning and disinfection

CAUTION! Possible consequence: Slight or minor injuries, mate rial damage. Also carry out immediate cleaning if the conduc tivity rises and the permeate output drops in con stant conditions (raw water quality and tempera ture) To increase the lifetime of the modules, carry out two prophylactic cleanings with acid and one with alkali every year
When operating reverse osmosis systems, deposits form on the membrane surface after a while. These deposits can either be inor ganic (e.g. lime, plaster, iron, manganese), or organic (bacteria, germs). Depending on the type of deposits, this results in a decrease in permeate quality and/or a reduction in the flow of per meate. Chemical cleaning allows the majority of deposits to be removed easily. The modules must be cleaned according to instructions. The approximate amount of cleaning fluid required for this, or its com position, is contained in the following table. WARNING! Disinfection Possible consequence: Fatal or very serious injuries. Observe the safety data sheet Wear protective goggles and gloves. If the chem ical touches your skin then immediately rinse off with lots of water and contact a doctor. Peracetic acid is injurious when breathed in and can result in serious burns. Danger of fire if acid comes into contact with flammable substances.
CAUTION! Specifications for metering quantity of chemicals Possible consequence: material damage. The specifications for the metering quantity of chemi cals depends significantly on the water used to manu facture the cleaning fluid and can therefore only serve as an estimated value. The acidic cleaning fluid should have a pH value of 3 It must never drop below a pH value of 2 The alkaline cleaning fluid should have a pH value of 11
32
Maintenance
Estimated values for compiling the cleaning fluid Acidic cleaning System type cleaning fluid 30% hydro chloric acid For cleaning ecoPRO100 ecoPRO200 ecoPRO300 ecoPRO550 ecoPRO600 ecoPRO900 ecoPRO1200 ecoPRO1500 ecoPRO1800 ecoPRO2400 ecoPRO2700 35 l 45 l 60 l 90 l 40 ml 48 ml 64 ml 72 ml 35 ml 42 ml 56 ml 63 ml 27 ml 31.5 ml 40.5 ml 45 ml 10 ml 12 ml 16 ml 18 ml 30 l 32 ml 28 ml 23 ml 8 ml 20 l 16 ml 14 ml 9 ml 4 ml 5l 10 l 4 ml 8 ml 30% sodium hydroxide For neutralising 3.5 ml 7 ml Alkaline cleaning 30% sodium hydroxide For cleaning 2.3 ml 4.5 ml 30% hydro chloric acid For neutralising 1 ml 2 ml
Estimated values for compiling the disinfection liquid System type ecoPRO100 ecoPRO200 ecoPRO300 ecoPRO550 ecoPRO600 ecoPRO900 ecoPRO1200 ecoPRO1500 ecoPRO1800 ecoPRO2400 ecoPRO2700 35 l 45 l 60 l 90 l 115 ml 140 ml 200 ml 300 ml NOTICE! Position numbers All position numbers in the text refer to the flow dia gram Chapter 4 System Overview and Description 30 l 100 ml 20 l 50 ml Required amount of permeate 5l 10 l 15% peracetic acid approx. ml for disinfection 12.5 ml 25 ml
of Function on page 11
33
Maintenance
8.3.1 Cleaning
WARNING! Wear protective goggles and gloves Possible consequence: Fatal or very serious injuries. If the chemical touches your skin then immediately rinse off with lots of water and contact a doctor.
NOTICE! If the results after cleaning are not satisfactory then repeat the cleaning.
8.3.1.1
For systems with cleaning system 1. Fill cleaning tank with permeate using 3-way ball valve (14) compliant to table Estimated values for compiling the cleaning fluid Table on page 33 . Close the raw water inlet The system switches off. 3. Add the appropriate chemicals compliant to table Esti
2.
mated values for compiling the cleaning fluid Table on page 33 stirring constantly
4. 5. 6. 7. 8. 9. 10.
Set 3-way ball valve (17) for concentrate to the tank posi tion Switch off the system at the controller with the Open the ball valve (15) Close the ball valve (18) for recirculation of concentrate With the key, move to the "chemical cleaning" menu Start cleaning with the key and allow the solution to recir culate for 30-60 minutes. CAUTION! Check that the temperature does not exceed 30 C. If necessary, empty some of the solution, refill with tap water, add the appropriate amount of chemicals and check the pH value Excessive temperature may result in destruction of the membrane If the ph rises and the solution is heavily discoloured (visible at the flow meter (16) and in the cleaning tank) then discard some of the cleaning solution (drain ball valve (21)) and add solution
STOP
START
key
11. 12.
Switch off the system after rinsing Add appropriate chemicals to the tank compliant to table Estimated values for compiling the cleaning fluid Table on page 33 for neutralisation Empty the neutralised content of tank via ball valve (21)
13.
34
Maintenance
14. 15. 16. Fill the cleaning tank with permeate or completely desali nated water Allow the system to recirculate again for approx. 5 minutes Empty the neutralised content of tank (as required) via ball valve (21). Repeat the rinsing procedure a second time as described in steps 14 and 15. Open the raw water inlet after emptying the cleaning tank Switch system on for normal operation Open the ball valve (18) for recirculation of concentrate Rinse the system for at least 15 minutes Set the system compliant to the specifications Set 3-way ball valve (14) for permeate to the "pure water tank" position and the valve for concentrate (17) to the "drain" position" then close the drain ball valve (21) The system is now in normal operating mode. Fill out checklists 1 and 2.
17. 18. 19. 20. 21. 22.
8.3.1.2
Systems without cleaning system NOTICE! Clean without cleaning system Chemical cleaning of the system is also possible without an installed cleaning system. However, in this case we do not accept any lia bility for damages to systems and/or persons! We therefore expressly recommend you use a cleaning system offered by us. Independent configuration and assembly of the cleaning system n To independently configure and assemble the cleaning system you need: Cleaning pump V ~ 1.5 2 m3/h, p max = 4 bar, acid and alkali resistant, for system sizes ecoPRO 2400 - 2700 Cleaning pump V ~ 1.5 2 m3/h, p max = 2.4 bar, acid and alkali resistant, for system sizes ecoPRO 600 - 1800 Container for cleaning fluid, acid and alkali resistant Various connection material (hoses, etc.)
For systems without cleaning system
1.
Fill a suitable cleaning container with the amount of permeate listed in table Estimated values for compiling the cleaning fluid Table on page 33 and add the appropriate chemicals as per the table, stirring constantly Close the raw water inlet The system stops. At the controller, switch the system to system off Connect the permeate and concentrate line to the cleaning container Connect the pressure end of a suitable cleaning pump to the suction end of the ball valve (29) and then connect the cleaning tank
2. 3. 4. 5.
35
Maintenance
6. 7. 8. 9. Open the ball valve (15). Close the ball valve (18) for recircu lation of concentrate Start the cleaning pump Recirculate the solution for 30-60 minutes CAUTION! Check that the temperature does not exceed 30 C. If necessary, empty some of the solution, refill with tap water, add the appropriate amount of chemicals and check the pH value Excessive temperature may result in destruction of the membrane If the ph rises and the solution is heavily discoloured (visible at the flow meter (16) and in the cleaning tank) then discard some of the cleaning solution (drain ball valve (21)) and add solution 10. 11. Switch off the cleaning pump at the end of the rinsing time Add appropriate chemicals to the tank compliant to table Estimated values for compiling the cleaning fluid Table on page 33 for neutralisation Empty the neutralised content of tank via ball valve (21) Fill the cleaning tank with permeate or completely desali nated water As described in steps 7 and 8, allow the system to once more recirculate for approx. 5 minutes Empty the neutralised content of tank (as required) via ball valve (21). Repeat the rinsing procedure a second time as described in steps 13 and 14. Empty the cleaning container Re-connect the concentrate line to the sewer (drain) Connect the permeate line to the sewer for rinsing Open the raw water inlet Switch on the system and allow to run for approx. 15 minutes Re-connect the permeate line to the permeate tank or the consumer The system is now in normal operating mode. Fill out checklists 1 and 2.
12. 13. 14. 15.
16. 17. 18. 19. 20. 21.
8.3.2 Disinfection
NOTICE! If the results after disinfection are not satisfactory then repeat the disinfection.
36
Maintenance
8.3.2.1 For systems with cleaning system 1. Fill cleaning tank with permeate using 3-way ball valve (14) compliant to table Estimated values for compiling the dis infection liquid Table on page 33 . Close the raw water inlet The system switches off. 3. Add the appropriate chemicals compliant to table Esti mated values for compiling the disinfection liquid Table on page 33 stirring constantly Set 3-way ball valve (17) for concentrate to the tank posi tion Switch off the system at the controller with the
STOP
START
2.
4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
key
Open ball valve (15) and close ball valve (18) for recirculation of concentrate With the key, move to the "chemical cleaning" menu and allow the solution to recirculate Start cleaning with the for 60 minutes
Switch off the system after rinsing Open drain ball valve (21) Switch off the cleaning pump after emptying the tank Open the raw water inlet Switch system on for normal operation Open the ball valve (18) for recirculation of concentrate Rinse the system for at least 30 minutes Check permeate for P.E.S. using lead acetate paper and repeat rinsing if necessary Set system to normal (original) operating data Set 3-way ball valve (14) for permeate to the pure water tank position and the valve for concentrate (17) to the "sewer" position" then close the drain ball valve (21) The system is now in normal operating mode. Fill out checklists 1 and 2.
8.3.2.2
For systems without cleaning system 1. Fill a suitable cleaning container with the amount of permeate listed in the Estimated values for compiling the disinfec tion liquid Table on page 33 table . Add the appropriate chemicals compliant to table Esti mated values for compiling the disinfection liquid Table on page 33 stirring constantly Switch off the system Connect the permeate and concentrate line to the cleaning container Connect the pressure end of the cleaning pump to the suc tion end of the ball valve (29) and then connect the cleaning tank Open ball valve (15) and close ball valve (18) for recirculation of concentrate
2.
3. 4. 5.
6.
37
Maintenance
7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Start the cleaning pump Recirculate the solution for 60 minutes Switch off the cleaning pump at the end of the rinsing time Empty the cleaning container Re-connect the concentrate line to the sewer Connect the permeate line to the sewer for rinsing Open the raw water inlet Switch on the system Set the system compliant to the specifications (see Commis sioning) and allow to run for approx. 30 minutes Check permeate for P.E.S. using lead acetate paper and repeat rinsing if necessary Re-connect the permeate line to the permeate tank or the consumer The system is now in normal operating mode. Fill out checklists 1 and 2.
38
Troubleshooting
Troubleshooting
n Users' qualification: trained user, see Chapter 2.2 Users'
qualifications on page 7
9.1 Direct fault in the system

Fault / Malfunction Conductivity too high Cause Deterioration of raw water Yield too high Pressure too low Module blocked Pump defective Module defective Permeate output drops Temperature too low Module blocked Module defective Malfunction / insufficient pressure Filter cartridges blocked Primary pressure too low Solenoid valve defective Remedy Reduce yield Reduce yield Increase pressure Carry out acid rinse* and reduce yield Replace Replace Increase pressure or temperature Carry out acid rinse* and reduce yield Replace Replace Increase Replace
* Rinse with alkali after every acid rinse compliant to the operating instructions if the results are not satis factory. If the results are still unsatisfactory then contact your contractual partner or ProMaqua GmbH Kontakt.
9.2 Fault messages at the controller

Operating status display texts The text headings in the following chapters correspond to the texts in the displays of the operating status dis play.
9.2.1 Fault alert: Water pressure too low

Cause: Water pressure determined too low after opening the inlet valve Remedy: Eliminate cause for too low water pressure If the maximum number of attempts is not exceeded, the Dulcosmose system starts up again automatically if there is sufficient water pressure after expiration of the waiting time. To restart without waiting time, press the key. If the maximum number of attempts is exceeded then the system only restarts after pressing the key.
39
Troubleshooting
9.2.2 Fault alert: Water pressure filter?

When starting up the high pressure pump, it has been repeatedly determined that the water pressure is too low Remedy: Eliminate cause for too low water pressure NOTICE! Confirm the fault by pressing the
key.
NOTICE! The cause of this fault is often a dirty primary filter. Clean or replace the filter.
9.2.3 Fault alert: Other fault

Possible cause External fault signal triggered Remedy: Eliminate the cause of the fault Possible cause: No external safety equipment is connected and the contacts are not bridged. Remedy: Bridge the contacts
NOTICE! The message clears automatically after eliminating the fault.
9.2.4 Fault alert: High pressure pump, cleaning pump

Cause: The motor protection of the high pressure pump or the cleaning pump has triggered. Remedy: Eliminate cause of fault (see operating instructions of the high pressure pump) NOTICE! Confirm the fault by pressing the water or permeate rinse is made.
key. No raw
40
Troubleshooting
9.2.5 Fault alert: Rinse free time expired

Cause: The maximum rinse free time (flushing time) has expired without the maximum conductivity being undershot. Remedy: Eliminate cause of fault (see operating instructions of the Dulcosmose system) NOTICE! Confirm the fault by pressing the
key.
9.2.6 Fault alert: Filling time exceeded

Cause: The maximum filling time has been exceeded without the cleaning tank being filled. Remedy: Eliminate cause of fault (see operating instructions of the Dulcosmose system) NOTICE! Confirm the fault by pressing the
key.
9.2.7 Fault alert: Temperature measurement

Cause: Incorrect temperature measurement. Remedy: Check temperature sensor NOTICE! Confirm the fault by pressing the
key.
9.2.8 Fault alert: Voltage supply too low

Cause: The voltage supply is lower than the minimum permissible voltage supply. Remedy: Check supply voltage NOTICE! The system restarts automatically as soon as the minimum permissible mains voltage is exceeded
41
Troubleshooting
9.2.9 Fault alert: Level switch

Cause: An invalid switching of the level switch has been detected in the permeate tank. 1. 2. Remedy: Replace level switch Switch mains supply on and off Controller restarts.
9.2.10
Fault alert: Memory error

Cause: During self-testing, the controller has detected an error in the memory Remedy: Replace the controller (only an electrical engineer is authorised to do so!) NOTICE! If the fault is triggered by a fault in the level switch then the fault message can be remedied by switching the mains supply off and back on and replacing the level switch
9.2.11
Fault alert: Default setting

Cause: During self-testing, the controller has detected an error. Reset the program to its original state. Remedy: Replace the controller (only an electrical engineer is authorised to do so!)
9.2.12
Warning message: Cleaning tank empty

Cause: The lower level of the cleaning tank has been reached during permeate rinsing and chemical cleaning. The cleaning pump is stopped. No fault message is issued. The message clears during permeate rinsing after expiration of the rinse time. 1. 2. 3. See operating instructions of the Dulcosmose system. Check the filling procedure of the cleaning container. Adjust the rinsing time if necessary.
9.2.13
Warning message: Water pressure too low

Cause: The water pressure has dropped below the minimum per missible value during system start or in operation. The maximum permissible number of start attempts has not been reached. A fault message is not yet issued. See troubleshooting Fault message: Water pressure too low on page 39
42
Decommissioning
10
Decommissioning
Ant-corrosion measures prior to shut down
CAUTION! Wear protective goggles and gloves Wear protective goggles and gloves. If the chemical touches your skin then immediately rinse off with lots of water and contact a doctor. When unused for a longer period of time (longer ~1 week), the system must be filled with a anti-corrosion agent to protect it against biological infestation and to protect the membranes from drying up.
Estimated values for compiling the shutdown anti-corrosion solution Anti-corrosion measures prior to shutdown System type ecoPRO100 ecoPRO200 ecoPRO300 ecoPRO550 ecoPRO600 ecoPRO900 ecoPRO1200 ecoPRO1500 ecoPRO1800 ecoPRO2400 ecoPRO2700 35 l 45 l 60 l 90 l 1.0 l 1.25 l 1.5 l 2.25 l 30 l 0.75 l 20 l 0.5 l Required amount of permeate 5l 10 l Sodium hydrosulphide approx. 0.125 l 0.25 l
10.1
System anti-corrosion measures prior to shutdown with cleaning system

1.
Fill cleaning tank with permeate using 3-way ball valve (14) compliant to table Estimated values for compiling the shutdown anti-corrosion solution Table on page 43 . Close the shut-off valve for drinking water The system switches off. Add the appropriate chemicals compliant to table Esti
2. 3.
mated values for compiling the shutdown anti-corrosion solu tion Table on page 43 stirring constantly
43
Decommissioning
4. 5. 6. 7. 8. 9. 10. Set 3-way ball valve (17) to the "cleaning tank" position At the controller, switch the system to "system off" With the key, move to the "chemical cleaning" menu key and allow the solution to recir Start cleaning with the culate for 15 minutes Switch off the system Switch off the main switch or pull the mains plug Attach a sign to the system - "Attention: anti-corrosoion solu tion" (with date of the last anti-corrosion measure as well of when anti-corrosion agent is to be repeated) Close the ball valve (22) and empty the cleaning tank When putting back into operation, proceed as for commis sioning Chapter 7 Commissioning on page 28 .
11. 12.
10.2
System anti-corrosion measures prior to shutdown without cleaning system

1.
Full a suitable cleaning container with permeate compliant to Estimated values for compiling the shutdown anti-corro sion solution Table on page 43 . Close the shut-off valve for drinking water The system switches off. Add the appropriate chemicals compliant to table Esti mated values for compiling the shutdown anti-corrosion solu tion Table on page 43 stirring constantly At the controller, switch the system to "system off" Connect the permeate and concentrate line to the cleaning container Connect the pressure end of the cleaning pump to the suc tion end of the ball valve (29) and then connect the cleaning tank Open ball valve (15) and close ball valve (18) for recirculation of concentrate Start the cleaning pump Allow the solution to recirculate for 15 minutes Switch off the cleaning pump at the end of the rinsing time Empty the cleaning container Switch off the system Switch off the main switch or pull the mains plug Attach a sign to the system - "Attention: anti-corrosion solu tion" (with date of the last anti-corrosoin measure as well of when anti-corrosion is to be repeated) Close the ball valve (22) and empty the cleaning tank When putting back into operation, proceed as for commis sioning Chapter 7 Commissioning on page 28 .
2. 3.
4. 5. 6.
7. 8. 9. 10. 11. 12. 13. 14.
15. 16.
44
Decommissioning
10.3
Disposal
NOTICE! Regulations governing disposal of used parts Note the current national regulations and legal standards which apply in your country ProMaqua GmbH, Heidelberg//Germany is prepared to take back clean used parts.
45
Technical Data
11
Technical Data
Type 100 100 l/h 100 l/h 3 - 6 bar 90 -- 95 % approx. 50 % 1~, 230 V, 50 Hz 0.37 kW DN 15 DN 10 DN 10 1400x500x320 200 200 l/h 100 l/h 3 - 6 bar 90 -- 95 % approx. 65 % 1~, 230 V, 50 Hz 0.55 kW DN 15 DN 10 DN 10 1400x500x320 100 l/h 3 - 6 bar 90 -- 95 % approx. 75 % 1~, 230 V, 50 Hz 1.10 kW DN 15 DN 15 DN 15 1500x600x400 150 l/h 3 - 6 bar 90 -- 95 % approx. 75 % 1~, 230 V, 50 Hz 1.10 kW DN 15 DN 15 DN 15 1500x600x400 300 550
System type ecoPRO
Permeate output Concentrate output Raw water pressure Salt retention rate Yield Voltage supply Connection value Raw water connection Permeate connection Concentrate connection Dimensions HxWxD [mm] without cleaning system Dimensions HxWxD [mm] with cleaning system
Type Permeate output Concentrate output Raw water pressure Salt retention rate Yield Voltage supply Connection value Raw water connection Permeate connection Concentrate connection Dimensions HxWxD [mm] without cleaning system Dimensions HxWxD [mm] with cleaning system
600 600 l/h 200 l/h 3 - 6 bar 90 -- 95 % approx. 75 % 400 V, 50 Hz 1.50 kW DN 20 DN 15 DN 15 1650x720x700
1650x1120x700
1650x1120x700
1650x1120x700
1650x1120x700
46
Technical Data
Type Permeate output Concentrate output Raw water pressure Salt retention rate Yield Voltage supply Connection value Raw water connection Permeate connection Concentrate connection Dimensions HxWxD [mm] without cleaning system Dimensions HxWxD [mm] with cleaning system
1800x2600x750
1800x2600x750
1800x3500x750
47
Spare Parts List
12
Spare Parts List

The position numbers (Pos. No.) refer to the flow dia gram in Chapter System overview on page 11
ecoPRO spare parts list
Primary filter Pos. No. 1 1 1 1 1 1 Part no. 1003110 1003111 1003112 1003107 1003108 1003109 Description Cartridge filter Cartridge filter Cartridge filter Filter cartridge Filter cartridge Filter cartridge Type 5" 10" 20" 5" 10" 20" Used in: ecoPRO 100 - 550 ecoPRO 600 - 1500 ecoPRO 1800 - 2700 ecoPRO 100 - 550 ecoPRO 600 - 1500 ecoPRO 1800 - 2700
High-pressure pump Pos. No. 6 6 6 6 6 6 6 6 Part no. 1009371 1025440 1025442 1025443 1025464 1025465 1025466 1037531 Description High-pressure pump High-pressure pump High-pressure pump High-pressure pump High-pressure pump High-pressure pump High-pressure pump High-pressure pump Type Used in: ecoPRO 100 ecoPRO 200 ecoPRO 300/550 ecoPRO 600 ecoPRO 900 ecoPRO 1200 ecoPRO 1500/1800 ecoPRO 2400 / 2700
Pressure pipe Pos. No. 9 9 9 9 Part no. 1030785 1006354 1006355 1006356 Description Pressure pipe Pressure pipe Pressure pipe Pressure pipe Type 1 module 2.5" 1 module 4" 2 modules 4" 3 modules 4" Used in: ecoPRO 100/200 ecoPRO 300 - 1500 ecoPRO 1800 - 2400 ecoPRO 2700
48
Spare Parts List
Accessories for pressure pipes Pos. No. ---------Part no. 1036079 1029624 on request Description O-ring set Adapter set O-ring set 2 pieces, membranes, Knappe OR 18x3 2 pieces, end cap, Knappe OR 18x3 Contents 2 pieces, membranes 2 pieces, end cap Pressure pipe 4.0" Pressure pipe 4.0" Used in: Pressure pipe 2.5"
Module Pos. No. 10 10 Part no. 1003187 1025439 Description Module Module Type 2.5" 4" Used in: ecoPRO 100/200 ecoPRO 300 - 2700
Control Pos. No. 12 Part no. 1004192 Description Control Type UO-AS 230 V AC Used in: ecoPRO 100 - 2700
Conductivity sensor Pos. No. 11 Part no. 1001374 Description Conductivity sensor Type LFT 1 FE Used in: ecoPRO 100 - 2700
Cleaning pump Pos. No. 22 22 Part no. 1025468 1034020 Description Centrifugal pump Centrifugal pump Type Used in: ecoPRO 100 - 1800 ecoPRO 2400 / 2700
Cleaning tank Pos. No. 20 20 20 Part no. 791993 791994 1001490 Description PE tank 35 l PE tank 60 l PE tank 100 l Type Chemical tank PE natural Chemical tank PE natural Chemical tank PE natural Used in: ecoPRO 600 - 1500 ecoPRO 1800 - 2400 ecoPRO 2700
49
Appendix
13
13.1
Date
Appendix
Checklist 1
Permeate output [m3/h] Operating pressure [bar] water temp [C] Concentrate to sewer [m3/h] Permeate conductivity [s/cm] Comment
Checklist 1
50
Appendix
13.2
Date
Checklist 2
Raw water Pressure [bar] Conductivity [s/cm] Acid/alkali rinse, anti-corrosion, disinfection, closedown
Checklist 2
51
Appendix
13.3
Default setting of Dulcosmose controller

c 5000* c .......................... Range 0 - 9999
Default settings Access code
Language
c German * c English c French c Spanish c Italian c ..........................
Level control Permeate tank
c off * c on c 1* c .......................... c yes * c no c Permeate temperature ........... C Range 1 - 70 C Range 0.09 - 11.00
Cell constant Conductivity sensor
Pt 100 present?
Cal.-factor Conductivity measurement
c 1 % / Kelvin * c ....... % / Kelvin c 5 min * c ............. min Range 1 - 15 min Range 0.01 - 3.00 % / Kelvin
Waiting time after water shortage
Maximum attempts after water shortage
c 3 pieces * c ............ each c 1 min * c .............. min Range 0 - 10 min Range 0 - 10 piece
Rinse time of system start-up
Start-up time of high pressure pump
c 5 sec* c .............. sec Range 1 - 30 sec
Note: Values marked with an asterisk * are the values set when producing the controller.
52
Appendix
Default settings Maximum time rinse free c 5 min * c .............. min Maximum filling time of cleaning tank c 20 min * c .............. min Rinsing during operation, rinse time c 2 min * c .............. min Rinsing during operation, every c 0h* c .............. h Raw water rinse, rinse time c 2 min * c .............. min High pressure pump during raw water rinsing c off * c on c 1 min * c .............. min Cleaning pump installed c no * c yes Maximum idle time c 12 h * c .............. h Interval operating time c 20 min * c .............. min Analogue output c 0 S/cm = 0 mA * c 0 S/cm = 4 mA c 1000 S/cm = 20 mA * c .............. S/cm = 20 mA Range 5 - 1500 S/cm Note: Values marked with an asterisk * are the values set when producing the controller. Range 0 - 99 min Range 0 - 48 h Range 0 - 15 min Range 0 - 15 min Range 0 - 24 h Range 0 - 15 min Range 0 - 90 min Range 0 - 15 min
Permeate rinsing, rinse time
53
Appendix
Default settings Pause with pause contact c closed * c open Minimum mains voltage c 90 %* c ... % Confirmation Mains supply fault c no * c yes
Note: Values marked with an asterisk * are the values set when producing the controller.
54
Appendix
13.4
Terminal wiring diagram
Terminal arrangement 230 volt ver sion (No. 1004192):
BA_PMA_UO_0015_SW
Fig. 10: Terminal arrangement 230 volt version (No. 1004192)
55
Appendix
13.5
Terminal arrangement of Dulcosmose controller
Terminal arrangement of Dulcos mose controller, 230 V AC
Hochdruckpumpe high-pressure pump Reinigungspumpe cleaning pump
Eingangsventil input valve
Permeatventil permeat valve
Splventil flushing valve Dosierpumpe dosing pump
Reinigungsbehlter cleaning tank
Druckwchter Fehler Motor pressure controller Error motor
Permeatbehlter permeat tank
Externe Strung external disturbance
Pause pause
Leitfhigkeit conductivity 4-20 mA
Zuschaltfunktion Dosierpumpe Connecting function dosing pump
RS485 (nicht verfgbar) (not available)
Melderelais Alarm (Alarmzustand) Signal relay alarm (alarm condition)
BA_PMA_UO_0016_SW
Fig. 11: Terminal arrangement of Dulcosmose controller, 230 V AC

Pause function configured by menu: 1. Pause with pause contact open 2. Pause with pause contact closed
56
Appendix
13.6
Circuit diagram of Dulcosmose controller
Circuit diagram Dulcosmose con troller 230 V AC, 50/60 Hz (Order No. 1004192)
2 3
X6
Schalteingang Niveau Max. Reinigungsbehlter Switching input level max. cleaning tank Schalteingang Niveau Min. Reinigungsbehlter Switching input level min. cleaning tank Schalteingang Niveau Min. Permeatbehlter Switching input level min. permeat tank Schalteingang Niveau Max. Permeatbehlter Switching input level max. permeat tank Schalteingang Pause Switching input pause Schalteingang Strung Switching input disturbance Schalteingang Fehler Motor Switching input error motor Schalteingang Druckwchter Switching input pressure controller Messeingang Leitfhigkeit Measuring input conductivity Messeingang Temperatur (Pt 100) Measuring input temperature (Pt 100) Normausgang Leitfhigkeit standard output conductivity 0/4 - 20 mA Zuschaltfunktion Dosierpumpe Connecting function dosing pump 24 V, 100 mA Melderelais Alarm signal relay alarm 230 VAC, 100 VA Dosierpumpe dosing pump 230 VAC, 100 VA Splventil flushing valve 230 VAC, 100 VA Permeatventil permeat valve 230 VAC, 100 VA Eingangsventil input valve 230 VAC, 100 VA Reinigungspumpe cleaning pump 230 VAC, 100 VA Hochdruckpumpe high-pressure pump 230 VAC, 1.1 kW
P E
X5
X5
X4
X4
Eingnge intputs
X3
X3
X2
X2
X8
X8
X7
XR7
XR6
Ausgnge outputs
XR5
XR4
1(-) 2(+)
X7
Gesamtbelastung total load max. 230 VAC, 230 VA
XR3
XR2
F2 / 1.6 AT
XR1
XP2
1 F1 / 0,16 A T P E P E P E
XP1
Netz 230 VAC, 50/60 Hz grid 230 VAC, 50/60 Hz
BA_PMA_UO_0017_SW
Fig. 12: Circuit diagram Dulcosmose controller 230 V AC, 50/60 Hz (Order No. 1004192)
57
Appendix
13.7
Switching inputs Dulcosmose controller

Switching input Pressure controller Fault motor Fault Pause Menu: Pause with pause contact open Menu: Pause with pause contact closed NOC Pause inactive Pause active Type NCC NCC NCC NCC Input open Pressure too low Fault motor Fault active Pause active Input closed Pressure sufficient Motor OK No fault Pause inactive
Switching inputs Dulcosmose controller Terminal X2/1,2 X2/3.4 X3/1,2 X3/3.4
X4/1,2
Level max. per meate container Menu: Level control on Menu: Level control off
NCC
Container full No influence
Level below max level No influence
X4/3.4
Level min. per meate container Menu: Level control on Menu: Level control off
NCC
Level above min level No influence
Container empty No influence
X5/1,2 X5/3.4
Level min. cleaning tank
NOC
Container empty Level below max. level
Level above min level Container full
Level max. cleaning NOC tank
13.8
Control outputs of Dulcosmose controller

Switching input High-pressure pump Cleaning pump Input valve Permeate valve Rinse valve Metering pump Metering pump Type NOC NOC NOC NOC NOC NOC Input open Pump off Pump off Valve closed Valve closed Valve closed Pump off Pump off Input closed Pump on Pump on Valve open Valve open Valve open Pump on Pump on
Control outputs of Dulcosmose controller Terminal XR 1/1,2 XR2/1,2 XR3/1,2 XR4/1,2 XR5/1,2 XR6/1,2 XR7/3,4
Connection function NOC
58
Appendix
13.9
Alarm output of Dulcosmose controller

Control output Alarm signal relay Type Change-over con tact Contact 2,3 open No alarm Contact 2,3 closed Alarm
Alarm output of Dulcosmose controller Terminal XR7/1,2,3
13.10 EC Declaration of Conformity

We, n ProMinent Dosiertechnik GmbH n Im Schuhmachergewann 5 - 11 n DE - 69123 Heidelberg, the product specified in the following complies with the relevant basic health and safety requirements of the EC Directive, on the basis of its functional concept and design and in the version distrib uted by us. This declaration loses its validity in the event of a modi fication to the product not agreed with us.
Product Description: Serial number: Relevant EC directives:
Reverse osmosis system / nanofiltration system: ecoPRO..., PRO..., PNF... Please refer to nameplate on the device EC Machinery directive (2006/42/EC) EC EMC directive (2004/108/EC) Compliance with the protection targets of the Low Voltage Directive (2006/95/EC) according to Appendix I, No. 1.5.1 of the Machinery Direc tive 2006/42/EC is maintained.
Harmonised standards applied, in particular:
EN ISO 12100-1 EN ISO 12100-2 EN ISO 14121 EN 60034 EN 60204-1 EN 60335-1 EN 50106 E 61000-3-2, EN 61000-4-2/4/5, EN 61000-6-1/2/3/4
59
Index
14
Index
L Lead acetate paper ............................................. 37 Limit values ........................................................... 9 M Main switch ........................................................... 4 Metering quantity ................................................. 33 Module cleaning .................................................. 32 O Original packaging .............................................. 10 P P.E.S. .................................................................. 37 Peracetic acid solution ........................................ 30 Permeate storage tank ........................................ 14 Position numbers ................................................ 33 Preservative agent .............................................. 29 Pressure fluctuations ........................................... 13 Pressure reducer ................................................. 13 Product Description.............................................. 59 R Raw water pressure ............................................ 13 Relevant EC directives......................................... 59 S Safety information.................................................. 5 Serial number....................................................... 59 Sewer junction ..................................................... 13 Sodium hydrogen sulphate ................................. 30 Sodium hydroxide ............................................... 30 Storage ................................................................ 10 System weight ..................................................... 14 U Unauthorised access ............................................. 8 Users' qualifications............................................... 7 W Water weight ....................................................... 14
......................................................................... 32 1, 2, 3 ... 3-way valve ......................................................... 15 A Air vent plug ........................................................ 31 Anti-corrosion measures prior to shutdown ......... 10 Anti-corrosopn measures prior to shutdown ....... 43 Applied harmonised standards............................ 59 B Bearing capacity .................................................. 14 C cleaning fluid ....................................................... 33 Cleaning system .................................................. 11 Consumption ......................................................... 4 Counterpressure ................................................. 14 D Danger and safety statements .............................. 8 Deposits .............................................................. 32 Differential pressure of filter ................................ 31 Discolouration ..................................................... 35 Disinfection liquid ................................................ 33 Disposal .............................................................. 45 Drying up ............................................................. 43 E Emergency ............................................................ 4 Emergency stop switch ......................................... 4 Estimated values ................................................. 33 F Feed water ............................................................ 4 Filter cartridges ................................................... 31 Flow diagram ....................................................... 11 G Gloves ................................................................. 32 H Hydrochloric acid ................................................. 30 I Inorganic ............................................................. 32
60
61
62
63
ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-419 email: info@prominent.de Internet: www.prominent.com 986821, 2, en_GB
2013

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Assembly and operating instructions Dulcosmose reverse osmosis system ecoPRO series

ecoPRO__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ Please enter the identity code of the device here

Part no. 986821

Original Operating Instructions (2006/42/EC)

About this System

About this System

1.1 Correct and proper use

1.2 Switching off in emergencies

2.1 Explanation of the safety information

2.2 Users' qualifications

Training Instructed personnel

Trained qualified per sonnel

Customer Service depart ment

2.3 Dulcosmose safety instructions

Storage and Transport

Storage and Transport

Users' qualifications on page 7

System Overview and Description of Function

System Overview and Description of Function

Fig. 1: Flow diagram of an ecoPRO system without cleaning system

Fig. 2: Flow diagram of an ecoPRO system with cleaning system

System Overview and Description of Function

Assembly and Installation

Assembly and Installation

5.1 Preconditions for assembly

Assembly and Installation

5.3.1 Systems with cleaning system

Assembly and Installation

5.3.2 Systems without cleaning system

6.1 Arrangement of control elements

Fig. 3: ecoPRO 100/200/300/550

ecoPRO 600 - 1500

ecoPRO 1800 - 2700

Fig. 4: ecoPRO 600/900/1200/1500/1800/2400/2700 without cleaning station

ecoPRO 600 - 1500 CS

ecoPRO 1800 - 2700 CS

Fig. 5: ecoPRO 600/900/1200/1500/1800/2400/2700 with cleaning station

6.3 Optional chemical cleaning

To do this, press the

key for at least 2 seconds.

Fig. 6: Control elements

6.5 Operating status display and parameter settings

Standard display Change of display

Startup time high pressure pump 5 sec

Minimum supply voltage 79 %

Chemical cleaning start

Chemical cleaning 10:00 min:sec

Maximum time rinse free 5 min

Confimration fault voltage supply no

Version UO AS -A1 FW 01.02.00

Max. filling time cleaning tank 20 min

Rinsing during operation rinse time 2 min

Rinsing during oepration every 0h

Level control permeate tank off

Raw water rinsing rinsing time 2 min

Cell constant conductivity sensor 1,00

PT100 present? yes

PT100 present? on permeate 15 C

Cal.-factor conductivity measurement 1,00 % / K

Cleaning pump present? no

Maximum conductivity 150 mS / cm

Waiting time after water shortage 5 min

Interval operating time 20 min

ecoPRO __ Please enter the identity code of the device here