INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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RENR8757-01 May 2007

226B and 242B Skid Steer Loaders Hydraulic System

226B: MJH1-UP 242B: BXM1-UP

High Flow
2007 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Accumulator Cooler As - Radiator Coupling - Female Coupling - Female Coupling - Male Coupling - Male Coupling - Male Cylinder Gp - Hydraulic Coupler Cylinder Gp - Lift Lt. Hand 226 Cylinder Gp - Lift Lt. Hand 242 Cylinder Gp - Lift Rt. Hand 226 Cylinder Gp - Lift Rt. Hand 242 Cylinder Gp - Tilt Lt.. Hand Cylinder Gp - Tilt Rt. Hand Filter Gp - Oil Manifold As - Drain Manifold Motor Gp - A/C Compressor Motor Gp - Fan Motor Gp - Single Speed Pump GP - Hydrostatic (Single Speed) Pump GP - Imp, Charge & High Flow

Part Number
149-0686 280-8310 218-5841 229-5471 218-5840 229-5473 229-5468 192-2640 230-3683 230-3703 230-3693 230-3703 230-3684 230-3694 223-9974 218-5560 218-6840 230-3727 280-7854 289-6342 225-9238

Machine Location
32 4 13 30 14 28 29 24 18 17 16 15 6 7 26 5 8 2 1

Schematic Location
E-1 D-2 F-2 F-1 F-2 F-1 F-1 E-4 F-3 F-3 F-2 F-2 D-3 D-4 C-2 D-2 C-5 B-5 B-3 Screen

Description
Solenoid - Control Valve (12) Switch As - Back Up Alarm Tank GP - Hydraulic Valve - Check Valve Gp - Ball Valve Gp - Brake (Single Speed) Valve Gp - Control Valve Gp - Flt Detent Mag Handle As - Roller, C+ & C-, A1 & A2 Rod Adapter Lever - Rt Hand Joy Stick Pin - Spring - Slott Valve Gp - High Flow Valve Gp - Hydraulic Coupler Valve Gp - Inline Self Level Raise 226 Valve Gp - Inline Self Level Raise 242 Valve Gp - S-Turn Resolver No SW. Handle As - Horn, CF, C1 & C2 Rod Adapter Lever - Lt Hand Joy Stick Pin - Spring - Slott

Part Number
195-6768 185-4254 192-0836 204-1491 123-4750 191-9783 233-7131 216-6167 299-9119 215-8307 231-4262 117-8683 248-7696 233-7128 224-9408 223-8408 299-9116 223-3726 231-4261 117-8683

Machine Location
23 31 21 3 22 19 9 12

Schematic Location
F-1 E-2 D-8 C-2 C-7 F-5 C-7 E-3 F-7

11

27 25 20

B-2 E-4 F-6

10

F-8

TAP LOCATION

Tap Number
AA BB CC DD EE FF GG HH SOS

Description
Main Worktool System Pressure Signal Pressure Main System Pressure (Pump 1 Forward) Charge Pressure Main System Pressure (Pump 2 Forward) Main System Pressure (Pump 2 Reverse) Main System Pressure (Pump 1 Reverse)

Schematic Location
E-4 D-3 C-6 C-7 C-6 C-6 A-6 A-7

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

(10) VALVE GP (S-TURN RESOLVER BLOCK CONFIG) 299-9116 HANDLE AS (HORN, CONTINUOUS FLOW, C1,C2) 223-3726 ROD ADAPTER LEVER 231-4261 PIN - SPRING - SLOTT 117-8683

(11) VALVE GP - PILOT - B (WITH FLOAT DETENT MAGNET) 299-9119 HANDLE AS (2 BUTTONS / ROLLER / C+,C-,A1,A2) 215-8307 ROD ADAPTER LEVER 231-4262 PIN - SPRING - SLOTT 117-8683
B

(16) CYLINDER GP TILT LEFT HAND 230-3684

(19) VALVE GP BALL 191-9783

(18) CYLINDER GP LIFT LEFT HAND 230-3683 (226) 230-3703 (242)

LIFT CYLINDERS

TILT CYLINDERS

DRIVE PILOT VALVE

NEUTRAL REVERSE FORWARD LEFT NEUTRAL RIGHT DUMP

IMPLEMENT PILOT VALVE

NEUTRAL RACK LOWER NEUTRAL RAISE

(29) COUPLING (15) CYLINDER GP MALE TILT RIGHT HAND 229-5468 230-3694 (30) COUPLING (28) COUPLING FEMALE MALE 229-5471 229-5473

(17) CYLINDER GP LIFT RIGHT HAND 230-3693 (226) 230-3703 (242)

D C

AUXILIARY TOOLS
(13) COUPLING FEMALE 218-5841 (14) COUPLING MALE 218-5840
2A 2B T A2 C AUX RELIEF P 3A 3B

2nd AUXILIARY
C+ CDRAIN

(23) SCREEN 195-6768

2 C

(20) VALVE GP DVTR - C INLINE SELF LEVEL VALVE - RAISE 224-9408 (226) 223-8408 (242)
T 2 3 1

COUPLER

(12) VALVE GP CONTROL 216-6167

MAIN RELIEF

1A

1B

4 T P

(25) VALVE GP HYDRAULIC COUPLER 233-7128

S1

(24) CYLINDER GP HYDRAULIC COUPLER 192-2640

AA

S2 A1 C T P

F C

E D

(7) MANIFOLD AS DRAIN MANIFOLD 218-5560

G F C D E P T

(31) SOLENOID CONTROL VALVE 185-4254

ML MR CI

(32) ACCUMULATOR 149-0686

(21) SWITCH AS BACK UP ALARM 192-0836

D

HP

(6) FILTER GP (5) MOTOR GP OIL FAN 223-9974 230-3727 (STANDARD) 269-9467 (DEMAND)
DEMAND FAN MOTOR RELIEF

D R A I N

RJ

CO

SOS/ DIAGNOSTIC PORT BB B

FAN MOTOR RELIEF

(4) COOLER AS RADIATOR 280-8310

A L

(8) MOTOR GP SINGLE SPEED 280-7854

B A C C B Z LEFT MOTOR L A T P

CC

(9) VALVE GP BRAKE (SINGLE SPEED) 233-7131

RIGHT MOTOR

A B

(8) MOTOR GP SINGLE SPEED 280-7854 (26) MOTOR GP A/C COMPRESSOR 218-6840

Z A L B

(3) TANK GP HYDRAULIC 204-1491

BAFFLE

DD

EE

FF

T1

(22) CHECK VALVE 123-4750

MG A MB

Y
SPEED SENSING

G1

G B

MB

(1) PUMP GP IMPLEMENT / CHARGE AND HIGH FLOW 225-9238 (2) PUMP GP HYDROSTATIC ( SINGLE SPEED) 289-6342

(27) VALVE GP HIGH FLOW 248-7696

PF PF PF

S1 C2 C1 AUX S2 B

FWD

FWD

M
T

HIGH FLOW
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pump Output(Left Hydrostatic) Pump Output(Right Hydrostatic) Pump Output(Implement Supply) Pump Output(High Flow Supply) Pump Output(Charge Supply) Supply Line Drain / Return Line Drive Pilot Control Circuit Implement Pilot Cntrl Circuit Coupler Cylinder Cntrl Circuit Lift Cylinder Control Circuit Tilt Cylinder Control Circuit Auxiliary Tool Control Circuit Parking Brake Control Circuit

LR

LF

RF

RR

X3

X4

MA

HH

GG

MA

X4

X3

CALLOUTS
A
YY

Taps (Pressure, Sampling,Sensor) by letter

THIS SCHEMATIC IS FOR THE 226B & 242B SKID STEER LOADERS High Flow with Single Self Level - Raise
PART #: 218-6462-06
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

21 13 14 4 28 29 30 6

15 16 3 22 7 8 18 23 32 24

18

21

28

14

29

13

30

16

17 22

32

23

15

24

HIGH FLOW CONTROL VALVE

C+ SOL H758-BR / 200-BK C- SOL H759-OR / 200-BK

HIGH FLOW SOL Y905-YL 200-BK

CONTINUOUS FLOW SOL P980-OR L999-GN

27

HYDRAULIC FAN MOTOR

VIEW ALL CALLOUTS

BB

HYDROSTATIC DRIVE PUMP

VIEW ALL CALLOUTS

Forward Pilot Port

Speed Sensing Pressure Tap

Speed Sensing Valve

Forward Pilot Port

CC

Neutral Adjustment Screw

Neutral Adjustment Screw

Right Forward Crossover Relief and Makeup Valve (MB2) Left Forward Crossover Relief and Makeup Valve (MB1) Charge Pressure Port (G1) Left Reverse Crossover Relief and Makeup Valve (MA1)

Charge Relief Valve

Right Reverse Crossover Relief and Makeup Valve (MA1)

EE

Maximum Displacement Stop

Forward Travel Drive Loop Pressure Port (MB1)

Maximum Displacement Stop

DD
Reverse Pilot Port Forward Travel Drive Loop Pressure Port (MB2) Reverse Pilot Port Forward Travel Drive Loop Port Case Drain Port

FF

Reverse Travel Drive Loop Port Forward Travel Drive Loop Port Reverse Travel Drive Loop Port Reverse Travel Drive Loop Pressure Port (MA2) Reverse Travel Drive Loop Pressure Port (MA1)

GG GG

HH GG

IMPLEMENT CHARGE PUMP AND HIGH FLOW PUMP, HYDROSTATIC PUMP AND IMPLEMENT CONTROL VALVE
VIEW ALL CALLOUTS

A1 SOLENOID P978-GN L998-OR

A2 SOLENOID P979-YL L998-OR

AA
31
1 1

12

IMPLEMENT PILOT VALVE

IMP PILOT SOL P988-OR 975-WH

DETENT COIL P988-OR 975-WH

11

INLINE SELF LEVEL VALVE - RAISE

DVTR XRMTL 2x F905-YL 2x 200-BK

20

MANUAL LOWER BALL VALVE AND QUICK COUPLER VALVE

VIEW ALL CALLOUTS

COUPLER SOL 779-WH 2x K927-BU 780-PU

25

19

MOTOR GP A/C

A/C SOLENOID 513-OR 200-BK

26

SINGLE SPEED VALVE

SPEED SOL P981-PU L999-GN

TRAVEL PILOT VALVE

TRAVEL SOL H416-GN 975-WH

10

BACKUP PRESS SW 120-YL 321-BR